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Honeywell UDC3300 PDF - Lesman Instrument Company

1. op Rite pede tana 45 gJ16 Alarims Seb UD ROU satire eee in tts Ee aul eee 47 3 17 Display Parameters Set Up 49 3 18 Calibration Group ectetuer te edidere eder akush uhanay eet ed 50 3 19 Maintenance Parameters Set Up 50 9D Salus 00 cbe ka a a Dres Ede 51 4 OPERATION eee 53 4 1 How to Power Up the Controllgr t ono ERE TRE Usern p d 53 4 2 Monitoring Your Controller E etude c e re xeu gebe 53 4 3 Start up Procedure 56 AA Operating NIOdes uu peo ac tob Beo p enh eo edi Su eo fedus 57 5 00 UDC3300 Expanded Model DC330E User Manual v 2 52 SS SLD ONS ll aa teak et bomba diee tla oae tectae dti eiae total 57 4 6 Using Two Sets of Tuning Constants dae e uiuo r be pues e dud deca 58 d cA MOM MLS ceste sid du testes ca anil n 60 4 8 Two Loops of srt eter b pe iot refte e 60 4 9 Monitoring Two Loops of Control a srsrnnssssssssssssssssa 67 4 10 Operating Two Loops of Control r 68 4 11 Three Position Step Control Algorithm
2. 0 to 999 A Soak Segment is a combination of soak setpoint value and a soak duration time e Soaks are even number segments e The soak setpoint range value must be within the setpoint high and low range limits in engineering units e Soak time is the duration of the soak and is determined in TIME Hours Minutes Range 0 99hrs 59min This designates the number of the first segment Odd number Range 1 to 11 This designates the number of the last Soak segment Even Number Range 2 to 12 This number allows the program to recycle to a specified number of times from beginning to end Range 0 to 99 Each soak segment can have a deviation value of from 0 to 99 which guarantees the value for that segment The value is the number in engineering units above or below the setpoint out side of which the timer halts Range 0 to 99 Soak deviation values gt 0 guarantee that the soak segment s process variable is within the deviation for the configured soak time Whenever the deviation is exceeded soak timing is frozen The guaranteed soaks feature is disabled whenever the deviation value is configured to 0 This selection determines whether the program is in the Hold state or Disabled after completion of the program Program This function determines the status of the controller upon completion The Termination selections are State e LASTSP controls to last setpoint and last control mode e F SAFE manual mod
3. Alarm 2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control Electromechanical relays are rated at 5 Amps 120Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 7 Electromechanical Relay Output Model DC330X EE XXX 10 UDC3300 Expanded Model DC330E User Manual 5 00 00 Qo Time Proportional Output L Note G pe pu Relay Load Xd 4 IR Dummy ResistorQ 25 Relay 2 T N lt Relay 1 Lu 91 To terminal 3 M 70r9 Installation o Load Supply Supply Supply Power If the load current is less than the minimum rated value of 20mA there may be a residual voltage across both ends of the load even if the relay is turned off Use a dummy resistor as shown to counteract this The total current through the resistor and the load current must exceed 20mA Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control Solid State relays are rated at 0 5 amps Customer should size fuses accordingly Use FastBlo fuses only Electromechanical relays are rated at 5 Amps 9120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use FastBlo fuses only WARNING Only connect Vac to solid state relays Figure 2 8 Solid St
4. r 69 4 12 Input Math Algorithms ee rer een end e en AR LA EX ene uS 69 4 13 Digital Input Option Remote 72 4 14 Fuzzy Overshoot Suppression Ev eb deel Ire Hte ER Lente 74 xD dte Per one M UL E ME CE 74 4 16 Entering a Security Code i 79 4 17 Carbon Potential e pe et ERR Re EH ER E a a henna 80 4 18 Health PM HMM EDMUND PME IER 81 5 SETPOINT RATE RAMP SOAK PROGRAM OPERATION 83 5 1 Setpoint Ramp Rate Eo derat iM ees 83 5 2 Single Setpoint Ramp 83 5 3 Setpoint Ramp Soak Programming Option 85 6 APPENDIX A ENVIRONMENTAL AND OPERATING CONDITIONS 93 7 APPENDIX B MODEL SELECTION GUIDE eere 95 8 APPENDIX C CONFIGURATION RECORD SHEET 97 9 APPENDIX D POSITION PROPORTIONAL CALIBRATION 101 9 1 Position Proportional Control Output Calibration a 101 10 APPENDIX E INPUT RANGES 1 31 252153 25223 2852083822023 0 MUN S pene Acne EON Ua 105 vi UDC3300 Expanded Model DC330E User Manual 5 00 Ta
5. Configuration Mode displays function groups and parameters T Accutune in progress t PV tune in progress L Loop 2 display I Cascade control C Computer setpoint active O Output override active R Run SP ramp program H Hold SP ramp program B Honeywell Indicator definition when lit ALM Alarm conditions exist DI Digital input active 3 LSP active RSP Remote SP or SP2 active OUT Control relay 1 or 2 on Indicator definition when lit F Fahrenheit being used MAN controller in manual mode MAN and A off C Centigrade being used A controller in automatic mode zu communications option active ALM FC MAN Al gg DI 123 5 Deviation Bargraph H RSP 19 3 300 e Center bar indicates PV is within 1 of setpoint OUT SP 3300 Next bar will light if PV is between 1 but less than 2 in deviation If PV is equal to or greater than 10 deviation the center bar plus all ten deviation bars will light AP Da HEP CEN BENEVENTI ee tS su s s Ee 24157 Figure 1 1 Operator Interface Displays and Indicators 5 00 UDC3300 Expanded Model DC330E User Manual 1 Introduction 1 3 Function Keys Table 1 1 Function of Keys Key Function SET UP Places the controller in the Configuration Set Up group select mode Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group FUNCTION Used in c
6. MAINTNCE TIME1 HRS MIN1 TIME2 HRS MIN2 TIMES HRS MIN3 COUNTER COUNTS zu COUNTER2 couNrs2 COUNTER3 couwrss PASSWORD RES STATUS gt VERSON FAILSAFE FAILSF2 RAM TEST CONFTEST CALTEST FACT CRC 5 00 UDC3300 Expanded Model DC330E User Manual 21 Configuration 3 2 Configuration Procedure Each of the Set Up groups and their functions are pre configured at the factory The factory settings are shown in Table 3 2 through Table 3 16 Follow the procedure in Table 3 1 if you want to make changes to any of these selections or values Record your selections on the Configuration Record Sheet found in Appendix C Table 3 1 Configuration Procedure Step Operation Press Result 1 Select Set Up mode Select any Set Up group Select a Function parameter Change the value or selection Enter the value or selection Exit Configuration SET UP SET UP FUNCTION Aor V FUNCTION or SET UP LOWER DISPLAY Upper Display SET UP Lower Display TUNING This is the first Set Up group title Sequentially displays the other Set Up group titles You can also use the A Y keys to scan the Set Up groups in both directions Stop at the Set Up group title that describes the group of parameters you want to configure Then proceed to the next step Upper Display Shows the current value or selection for the first
7. 18 to 1300 R 0 to 3100 18 to 1704 S 0 to 3100 18 to 1704 T 900 to 700 184 to 371 T low 200 to 500 129 to 260 W5W26 0 to 4200 18 to 2315 W5W26 low 0 to 2240 18 to 1227 Honeywell Radiamatic Type RH 0 to 3400 18 to 1871 Type RI to 9999 18 to 9999 max RTD IEC Alpha 0 00385 100 ohms 300 to 1200 184 to 649 100 ohms low 300 to 300 184 to 149 200 ohms 300 to 1200 184 to 649 500 ohms 300 to 1200 184 to 649 Linear Milliamps 4 to 20mA 0 to 20mA Millivolts 0 to 10 mV 0 to 50mV Volts 1 to 5 V 0 to 5V 0 to 10V Carbon 0 to 1250 mV Oxygen 30 10510 mV User enters the range manually per RI type and application 5 00 UDC3300 Expanded Model DC330E User Manual 105 Input Ranges 106 UDC3300 Expanded Model DC330E User Manual 5 00 Honeywell Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 51 52 25 79 0500 Printed in USA www honeywell com sensing
8. MI blinks Selects the PV to equal Input 3 IN RERUN Resets the Setpoint Program back to the beginning of the first segment in the program and leaves the program in the same Run Or Hold mode that it was in when the DI closed Opening the DI has no further effect TO RUN R indicator blinks Starts a stopped SP Program ToBEGN Resets the Setpoint Program back to the beginning of the first segment in the program and places the program into the Hold mode STOP Disables PID Integral I action MAN FS blinks Unit goes to manual mode output goes to the failsafe value 72 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation DIG IN1 or Display Indication Action on Contact Closure DIG IN2 a Returns toggles to original state when contact Selections opens unless otherwise noted ToLOCK LOCKED when a Disables all keys key is pressed ToAout Output is forced to value set at control prompt AUTO OUT when controller is in automatic mode TIMER Timer clock 02 timer momentary Reopening switch has no and time appear in i lower display AM STA Causes switch to Auto Manual Station mode ToTUNE TUNE ON in lower Starts the Accutune process display SPinit Forces the SP to initialize at the current PV value TRACK1 O blinks Allows Output 1 to track Input 2 TRACK2 O blinks Allows Output 2 to track Input 2 ToOUT2 O blinks Allows Output 2 to override Input 1 TO RSP RSP annun
9. UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display OUT RATE Output Change Rate ENABLE DISABL DISABL Does not apply to 3 Position Step Control algorithm PCT M UP Output Rate Up Value 0 to 9999 per minute 0 PCT M DN Output Rate Down Value to 9999 96 per minute 0 OUTHILIM High Output Limit 5 0 to 105 of output 100 OUTLOoLIM Low Output Limit 5 0 to 105 of output 0 0 I Hi LIM High Reset Limit Within the range of the output 100 0 limits I Lo LIM Low Reset Limit Within the range of the output 0 0 limits DROPOFF Controller Dropoff Value 5 105 96 of output 0 DEADBAND Output Relay Deadband Time Duplex 1 0 5 0 to 25 0 On Off Duplex 0 0 to 25 0 Position Prop and SP Step 0 5 to 5 0 96 OUT HYST Output Relay Hysteresis 0 0 to 100 0 96 of PV Span for 0 5 On Off control FAILMODE Failsafe Mode NO LAT NO LAT LATCH FAILSAFE Failsafe Output Value for Set within the range of the output 0 0 all outputs except 3P Step limits O to 100 96 Failsafe Output Value for 0 PCT motor to closed position Step 100PCT motor to open position SW FAIL PDMR Position Propor 0 PCT motor to closed position tional motor position when 100PCT motor to open position slidewire fails MAN OUT Power up Preset Output Within the range of output limits for Manual Output AUTO OUT Power up P
10. UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display COUNTER 1 Counter 1 OUT1 1K Output 1 Relay x 1000 OUT2 1K Output 2 Relay x 1000 continued continued GSOAK Guaranteed Soak PWRCYC Power Cycle PV RNG Loop 1 PV Range FAILSF Loop 1 Failsafe TUNE Loop 1 Tune MAN2 Loop 2 Manual PVRNG2 Loop 2 PV Range FSF2 Loop 2 Failsafe TUNE2 Loop 2 Tune COUNTS 1 Number of Counts 1 Read Only COUNTER 2 Counter 2 Same as Counter 1 DISABL COUNTS 2 Number of Counts 2 Read Only COUNTER 3 Counter 3 Same as Counter 1 DISABL COUNTS 3 Number of Counts 3 Read Only PASSWORD Password 0 9999 0 RESTYPE Reset Type NONE No value will be reset NONE TIMER1 Timer 1 will be reset TIMER2 Timer 2 wil be reset TIMER3 Timer 3 will be reset ALLTM All timers will be reset COUNT1 Counter 1 will be reset COUNT2 Counter 2 will be reset COUNTS Counter 3 will be reset ALLCO All counters reset ALL TC All timers counters reset 3 20 Status Group The prompts used hare are read only They are used to determine the reason for a controller failure Refer to Section 9 Troubleshooting in manual 51 52 25 55 for complete information 5 00 UDC3300 Expanded Model DC330E User Manual 51 Configuration 52 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation 4 Oper
11. 0 to 99 When the final segment is completed the R in the upper display either changes to H if configured for HOLD state or disappears if configured for disable of setpoint programming The controller operates at the last setpoint in the program in automatic or will be in manual mode at the failsafe output See Section 3 5 for details 5 00 UDC3300 Expanded Model DC330E User Manual 91 Setpoint Rate Ramp Soak Program Operation 92 UDC3300 Expanded Model DC330E User Manual 5 00 Environmental and Operating Conditions 6 Appendix A Environmental and Operating Conditions Parameter Reference Rated Operative Transportation and Limits Storage Ambient 25 C 3 15 55 0C t055 C 40 C to 66 C Temperature 77 F 5 58 F 131 F 32 F to 131 F 40 F to 151 Relative Humidity 10 to 55 10 to 90 5 to 90 5 to 95 Vibration Frequency Hz 0 0 to 70 0 to 200 0 to 200 Acceleration g 0 0 4 0 6 0 5 Mechanical Shock Acceleration g 0 1 5 20 Duration ms 0 30 30 30 Voltage Vdc 24 1 20 to 27 20 to 27 Voltage Vac 90 to 240 Vac 120 1 90 to 240 90 to 264 240 2 24 24 1 20 to 27 20 to 27 Frequency Hz 50 0 2 49 to 51 48 to 52 60 0 2 59 to 61 58 to 62 Power 18 VA maximum 90 to 264 Vac Consumption Input Accuracy CE Conformity Europe 12 VA maximum 24 Vac dc 0 20 96 of span typical 1 digit
12. Output relay 1 is de energized output relay 2 is energized 1ON2ON Output relays 1 and 2 are both energized RLY TYPE Relay Cycle Time MECHAN Cycle time in one MECHAN Increments second increments SOL ST Cycle time in 1 3 second increments 1 33 seconds 120 40 seconds 5 00 UDC3300 Expanded Model DC330E User Manual 35 Configuration 3 9 Input 1 Parameters Set Up Group Table 3 8 Input 1 Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN1 TYPE Input 1 Actuation Type DISABL WTCH 0 10mV For Input Range B TC WTCL Minimum and Maximum 100 PT see Appendix E ETC L 100 LO JTCH 200 PT JTCL 500 PT KTCH RAD RH KTCL RAD RI NNM H 0 20mA NNML 4 20mA NM90 H 0 10mV NM90 L 0 50mV NIC TC 0 5V R TC 1 5 V S TC 0 10 V T TC H CARBON TTCL OXYGEN XMITTER1 Transmitter BTC STC LINEAR Characterization E TC H T TC H ETCL TTCL JTCH WTCH JTCL W K TCH 100 PT KTCL 100LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR R TC SQROOT ANALYT ANALYTIC Analytic Selections NONE NONE XMITTER1 must be setto PH ANALYT for this prompt to Mv Millivolts appear CONDms Milli Siemens CONDus Micro Siemens RSTVM Megaohms TDS PPm Parts per Million TDS PPb Parts per Billion CONCPt Parts per Thousand DO PPm Parts per Million DO PPb Parts per Billion 36 UDC3300 Expanded Model DC330E User Ma
13. Section 4 15 Use the FUNCTION key to switch between loops for display and monitoring Ao V tochange the values 4 9 Monitoring Two Loops of Control Loop Display Display of Loop 1 or Loop 2 if configured is selected by toggling the FUNCTION LOOP 1 2 key The indicator which identifies which loop is being monitored is displayed in the left most character in the Upper Display Table 4 17 Digital Display Indication Two Loops Loop Indicator Loop Indication Definition None Loop 1 is being If Two Loops displayed are configured If cascade is configured L Loop 2 is being displayed Upper display shows the Process Variable PV for Loop 1 Lower display shows the Loop 1 parameters and the PV and Output for Loop 2 Controller setpoint annunciators show the setpoint currently being used for Loop 1 Upper display shows the Process Variable PV for Loop 2 Lower display shows the Loop 2 parameters and the PV and Output for Loop 1 Controller setpoint annunciators show the setpoint currently being used for Loop 2 5 00 UDC3300 Expanded Model DC330E User Manual 67 Setpoint Rate Ramp Soak Program Operation Viewing Each Loop s Process Variable Regardless of which loop is being displayed 1 or 2 the process variable of the non displayed loop can be shown in the lower display by repeated presses of the LOWER DISPLAY key until 1PVXXXX or 2PVXXXX is displayed Internal Cascade Ind
14. 1 DEG F NONE Temperature Units DEG C NONE PWR FREQ Power Frequency 60HZ or 50HZ 60 HZ RATIO 2 Ratio for Input 2 Set from DISABL DISABL the front of the controller ENABLE LANGUAGE Display Language ENGLIS ENGLIS FRENCH GERMAN SPANIS ITALAN 5 00 UDC3300 Expanded Model DC330E User Manual 49 Configuration 3 18 Calibration Group The prompts used here are for field calibration purposes Refer to Section 7 Calibration in manual 51 52 25 55 for complete information and instructions 3 19 Maintenance Parameters Set Up Group Table 3 17 Maintenance Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display Time 1 Timer 1 DISABL DISABL LASTR Last Reset AL1SP1 Alarm 1 Setpoint 1 AL1SP2 Alarm 1 Setpoint 2 AL2SP1 Alarm 2 Setpoint 1 AL2SP2 Alarm 2 Setpoint 2 MANUAL Loop 1 Manual GSOAK Guaranteed Soak SOOTING Sooting State DIGIN1 Digital Input 1 DIGIN2 Digital Input 2 MAN2 Loop 2 Manual HRS MIN1 Elapsed Time 1 Read Only or DAYS HRS1 TIME 2 Timer 2 Same as TIME 1 Disabl HRS MIN2 Elapsed Time 2 Read Only or DAYS HRS2 TIME 3 Timer 3 Same as TIME 1 Disabl HRS MIN3 Elapsed Time 3 Read Only or DAYS HRS3 COUNTER 1 Counter 1 DISABL DISABL MANUAL Loop 1 Manual AL1SP1 Alarm 1 Setpoint 1 AL1SP2 Alarm 1 Setpoint 2 AL2SP1 Alarm 2 Setpoint 1 AL2SP2 Alarm 2 Setpoint 2 DIGIN1 Digital Input 1 DIGIN2 Digital Input 2 50
15. 3PSTEP 1 LOOP 2LOOPS CASCAD PIDA PIDB PD MR DISABL HI SEL LO SEL ENABLE DISABL 00 00 to 99 59 KEY Run Hold key ALARM2 TI REM time remaining E time elapsed time Factory Setting PIDA 10r2 PIDA DISABL DISABL 00 01 KEY TI REM 30 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display INP ALG1 Input 1 Algorithm NONE MuDIV NONE W AVG MULT All Input F FWRD CARB A Algorithms operate in FFWDMu CARB B engineering units except RELHUM CARB C feedforward which SUMMER CARB D operates in percent of HI SEL FCC output units LO SEL DEW PT PV or RSP source in the VMuDIV OXYGEN Control Set Up group must be set to IN AL1 MATH Weighted Average Ratio or 0 001 to 1000 floating K Constant for Math Selections CALC HI Calculated Variable High 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm CALC LO Calculated Variable Low 999 to 9999 floating Scaling Factor for Input in engineering units Algorithm ALG1 INA Input Algorithm 1 INPUT 1 IN AL1 Input A Selection INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG1 INB Input Algorithm 1 INPUT 1 IN AL1 Input B Selection INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT ALG1 INC Input Algorithm 1 NONE LP2OUT Input C Selection INPUT 1 IN AL1 INPUT 2 IN AL2 LP1OUT INPUT
16. 5 1 draw a Ramp Soak Profile on the worksheet provided in Figure 5 2 and fill in the information for each segment This will give you a record of how the program was developed Operation See Table 5 3 to run monitor the program Power Outage ATTENTION If power is lost during a program upon power up the controller will be in hold and the setpoint value will be the setpoint value prior to the beginning of the setpoint program The program is placed in hold at the beginning of the first segment in the program The mode will be as configured under PWR MODE in the Control function group This applies to both loops 5 00 UDC3300 Expanded Model DC330E User Manual 85 Setpoint Rate Ramp Soak Program Operation Table 5 2 Program Contents Ramp Segments Ramp Unit Soak Segments Start Segment End Segment Recycle Number Guaranteed Soak Program State A ramp segment is the time it will take to change the setpoint to the next setpoint value in the program e Ramps are odd number segments e Ramps are configured in either Time or Engineering Units per Minute or Engineering Units per Hour see Ramp Unit below NOTE Entering 0 will imply an immediate step change in setpoint to the next soak The Ramp Unit selection determines the engineering data units for the ramp segments The selections are e TIME Hours Minute XX XX Range 0 99 hrs 0 59 min e EUMIN Degrees Minute or EU HR Degrees Hour
17. Current Time or Time Current N A Loop 2 Out Loop 1 Output 1 Loop 1 Output 2 Loop 1 is CURRENT OUTPUT or CURRENT DUPLEX 100 Loop 2 is Time Simplex N A Current or Current Duplex N A Current Time or Time Current N A Loop 1 Out Loop 2 Out Alarm 2 Alarm 1 Loop 1 is TIME CURRENT or CURRENT TIME Loop 2 is Time Simplex N A Current or Current Duplex N A Current Time or Time Current N A Loop 1 Out 1 or 2 Loop 1 Out 1 or 2 Loop 2 Out Alarm 1 Alarm 1 64 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Table 4 12 Two Loop Functionality and Restrictions Models DC330E KE 2XX or DC330E KE 5XX Controller with Two Current Outputs including Auxiliary Output and Three Relay Outputs Output Type Current Auxiliary Rela Relay 2 Relay 3 y 1 Loop 1 is TIME SIMPLEX Loop 2 is Time Simplex Not used Not used N A Loop 1 Out Loop 2 Out Current or Current Duplex 100 Not used Loop 2 Out N A Loop 1 Out Alarm 1 Current Time or Time Current Not used 1 2 N A Loop 1 Out Loop 2 Out 1 or 2 Out 1 or 2 Loop 1 is TIME DUPLEX TPSC Loop 2 is Time Simplex N A Current or Current Duplex 100 Notused Loop 2 Out N A Loop 1 Loop 1 Output 1 Output 2 Current Time or Time Current N A m Loop 1 is CURRENT OUTPUT or CURRENT DUPLEX 100 Loop 2
18. Function prompt of the selected Set Up group Lower Display Shows the first Function prompt within that Set Up group Sequentially displays the other function prompts of the selected Set Up group Stop at the function prompt that you want to change then proceed to the next step Increments or decrements the value or selection that appears for the selected function If the display flashes you are trying to make an unacceptable entry This key selects another Function prompt This key selects another Set Up group The value or selection you have made will be entered into memory after another key is pressed Exits configuration mode and returns the controller to the same state it was in immediately preceding entry into the Set Up mode It stores any changes you have made 22 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration 3 3 Loop 1 Tuning Parameters Set Up Group Table 3 2 Loop 1 Tuning Group Function Prompts Selections or Range of Setting Upper Display Function Name Function Prompt Factory Setting Lower Display PROP BD or GAIN or GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX3 SECURITY Proportional Band Gain Or Gain Value being used by Gain Scheduling when enabled Rate in Minutes Reset in minutes repeat or Reset in repeats
19. INPUT 2 IN AL2 LP1OUT INPUT 3 LP2OUT INPUT 1 IN AL1 INPUT2 IN AL2 LP1OUT INPUT 3 LP2OUT NONE LP2OUT INPUT 1 IN AL1 INPUT 2 IN AL2 LP1OUT INPUT 3 1 0 to 99 0 999 to 9999 floating in engineering units DISABL INPUT1 INPUT2 L1 OUT L2 OUT Factory Setting NONE 1 0 0 000 DISABL 32 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display X0 VALUE Xn Input Value X Axis 0 to 99 99 0 X1 VALUE n 0 through 8 X2 VALUE X3 VALUE X4 VALUE X5 VALUE X6 VALUE X7 VALUE X8 VALUE YO VALUE Yn Output Value Y Axis to 99 99 95 0 YIVALUE n 0 through 8 Y2VALUE Y3VALUE Y4VALUE Y5VALUE Y6VALUE Y7VALUE Y8 VALUE 8SEG CH2 Eight Segment DISABL DISABL Characterizer 2 INPUT1 INPUT2 L1 OUT L2 OUT If Characterizer 2 is enabled the following Xn VALU2 and Yn VALU2 parameters appear X0 VALU2 Xn Input Value X Axis 0 to 99 9996 0 X1 VALU2 n 0 through 8 X2 VALU2 X3 VALU2 X4 VALU2 X5 VALU2 X6 VALU2 X7 VALU2 X8 VALU2 YO VALU2 Yn Output Value Y Axis to 99 99 0 Y1 VALU2 n 0 through 8 Y2 VALU2 Y3 VALU2 Y4 VALU2 Y5 VALU2 Y6 VALU2 Y7 VALU2 Y8 VALU2 5 00 UDC3300 Expanded Model DC330E User Manual 33 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper D
20. Select Lo Select Multiply Divide Multiply Multiply Divide Multiply Feedforward Multiplier Carbon Potential several types Dewpoint Input A Input B and Input C selections for these formulas are found in Section 3 Configuration Set Up group ALGORTHM under the following function prompts ALG1 INA ALG1 INB ALG1 INC ALG2 INA ALG2 INB ALG2 INC 8 Segment Characterization This is available as part of the Math Algorithm option Two 8 selections can made in Section 3 Configuration Set Up group ALGORTHM under function prompts 8SEG CH1 Xn VALUE Yn VALUE 8SEG CH2 Xn VALU2 Yn VALU2 An 8 segment characterizer can be applied to either Input 1 Input 2 Output 1 or Output 2 When Input 1 or Input 2 is used the selected input s Ratio and Bias are applied to the Xn values When one of the loop outputs is selected the Xn Values are the output from the control algorithm and the Yn Output is the final control element action 70 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Totalizer Function A Flow Totalizer is available as part of the Math Algorithm option This calculates and displays the total flow volume being measured by Input 1 Alternatively it can be applied to either Input Algorithm 1 or Input Algorithm 2 to totalize the compensated flow rate being calculated by the algorithm The totalizer displays the current totalized flow value up to sev
21. Values 59 Table 4 8 Procedure for Switching PID SETS from the Keyboard 59 Table 4 9 Procedure for Displaying or Changing the Alarm Setpoints 60 Table 4 10 Control Loops Selections 63 Table 4 11 Two Loop Functionality and Restrictions Models DC330E EE 2XX or DC330E EE 5XX 64 Table 4 12 Two Loop Functionality and Restrictions Models DC330E KE 2XX or DC330E KE 5XX 65 Table 4 13 Procedure for Selecting 2 loop Algorithm 66 Table 4 14 Procedure for Selecting Output Algorithm 66 Table 4 15 Procedure for Selecting Control Parameters 66 Table 4 16 Procedure for Selecting Tuning Parameters 67 Table 4 17 Digital Display Indication Two Loops 67 Table 4 18 Procedure for Displaying the 3PSTEP Motor Position 69 Table 4 19 Digital Input Option Action on Contact Closure 72 Table 4 20 Digital Input Combinations DIG IN1 or DIG IN2 74 Table 4 21 Accutune Rules and Regulations 75 Table 4 22 Procedure for Starting TUNE Demand Tuning 76 Table 4 23 Procedure for Using TUNE at Start up for Duplex 77 Table 4 24 Procedure for Using SP Tuning at Start Up 77 5 00 UDC3300 Expanded Model DC330E User Manual vii Table 4 25 Procedure to Enter a Security Code 79 Table 5 1 Procedure for Running a Setpoint Ramp 84 Table 5 2 Program Contents 86 Table 5 3 Run Monitor Functions 90 Table 9 1 Calibration Procedure 102 viii UDC3300 Expanded Model DC330E User Manual 5 00 Figure 1 1 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5
22. be changed by the A and Y keys Press again to continue run Any time the local setpoint is different from the final setpoint value and the RUN HOLD key is pressed the ramp will start again until you see R or H and the PV value in the Upper Display RAMP time remaining in the Lower Display When the final setpoint is reached the R changes to H in the upper display and the controller operates at the new setpoint After the SP Ramp has completed disable the SP RAMP function then press the LOWER DISPLAY key 84 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation 5 3 Setpoint Ramp Soak Programming Option Introduction Setpoint Ramp Soak Programming lets you configure six ramp and six soak segments to be stored for use as one program or several small programs You designate the beginning and end segments to determine where the program is to start and stop Review Program Data and Configuration The procedure for programming is straightforward and aided by prompts We suggest that you read Table 5 2 which lists the program contents with an explanation of each to aid in configuration Then refer to Section 3 5 SP Ramp SP Rate or SP Programming Set Up Group to enable and configure the setpoint program ATTENTION SP RATE and SP RAMP must be disabled to enable SP PROG Setpoint Programming Fill Out the Worksheet Referring to the example in Figure
23. existing zero calibration value in counts Lower Display ZERO VAL 9 nti the desired zero value is reached in the upper display Upper Display The desired zero value Lower Display ZERO VAL 10 DO MAN FUNCTION The controller will store the 0 value and you will see Set 100 LOOP 1 2 Upper Display The existing span calibration value in value counts Lower Display SPAN VAL 11 nti the desired span value is reached in the upper display Upper Display The desired span value Lower Display SPAN VAL For manual calibration the motor does not move from its position prior to the start of Position Proportional calibration 12 Exitthe FUNCTION The controller will store the 10096 value Calibration LOOP 1 2 Mode LOWER To exit the calibration mode DISPLAY Or SETUP 5 00 UDC3300 Expanded Model DC330E User Manual 103 Position Proportional Calibration 104 UDC3300 Expanded Model DC330E User Manual 5 00 10 Appendix E Input Ranges Input Ranges PV Input mange Thermocouples Per ITS 90 B 0 to 3300 18 to 1816 E 454 to 1832 270 to 1000 E low 200 to 1100 129 to 593 J 0 to 1600 18 to 871 J low 20 to 770 to 410 K 0 to 2400 18 to 1316 K low 20 to 1000 29 to 538 NiNiMoly NNM68 32 to 2500 0 to 1371 NiNiMoly low 32 to 1260 0 to 682 NiMo NiCo NNM90 32 to 2500 0 to 1371 NiMo NiCo low 32 to 1260 0 to 682 Nicrosil Nisil NIC 0 to 2372
24. for display Field calibratable to 0 05 96 of span typical 15 bit resolution typical Shielded twisted pair cables are required for all analog I O process Special Conditions variable RTD thermocouple dc millivolt low level signal 4 20 mA digital I O and computer interface circuits Refer to 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments for additional information The maximum rating only applies up to 40 C 104 F For higher temperatures the RH specification is derated to maintain constant moisture content 5 00 UDC3300 Expanded Model DC330E User Manual 93 Environmental and Operating Conditions 94 UDC3300 Expanded Model DC330E User Manual 5 00 Model Selection Guide 7 Appendix B Model Selection Guide Key Number Table 1 D Cj3 3 0 B Basic Controller Model Expanded Controller Model L Limit Controller Model D Basic Model with UDC 3000 DMCS Functionality Output 1 Current without Alarms or Output 2 Current with Alarm 1 Relay E M with Alarm 1 Relay SS 1 amp with Alarm 1 S Relay SS 10 amp with Alarm 1 T Open Collector Output Output 2 or Alarm 2 0 None E Relay E M A Relay SS 1 amp S Relay SS 10 amp T Open Collector Output External Interface 0 None 1 RS422 485 ASCII Modbus 2 Auxiliary Output Loop 2 Current Output 4 D
25. group at function prompt ACCUTUNE or ACCUTUNA Retuning The controller will evaluate current tuning as SP changes occur When retuning is required the controller operates in automatic mode and identifies new tuning constants At the point the T appears and tuning values are entered and used until retuning occurs again TUN PV or SP PV Process Variable Disturbance The TUNE demand tuning or the SP tuning portions of these selections work as stated previously During process variable PV disturbances which result from non linearities process dynamics load changes or other operating conditions PV adapt tuning will occur whenever a PV disturbance of 0 3 span or larger occurs When this condition exists the controller monitors the process response to determine whether there has been a true process change or a momentary upset It will take 1 and 1 2 process cycles around the setpoint before any process recognition can occur to an oscillating process However if no oscillation occurs Adaptive may alter the parameters to speed up or slow down the process response if it determines the time to return to the SP is excessive or too fast overshoot occurs For this configuration the controller operates with only one set of tuning parameters for each loop The second set normally used for duplex output or for keyboard PV or SP switching is not used because Adaptive tune continually updates the tuning parameters based on the PV deviati
26. is Time Simplex Loop 1 Out Not used N A Loop 2 Out Alarm 1 Current or Current Duplex 100 Loop 1 Out Loop 2 Out N A Alarm 2 Alarm 1 Current Time or Time Current N A Loop 1 Out Loop 2 N A Loop 2 Alarm 1 Out 1 or 2 Out 1 or 2 Loop 1 is CURRENT DUPLEX 50 Loop 2 is Time Simplex Loop 1 Loop 1 N A Loop 2 Out Alarm 1 Output 1 Output 2 Current N A 3 a me Current Time or Time Current N A Loop 1 is TIME CURRENT or CURRENT TIME Loop 2 is Time Simplex Loop 1 Not used N A Loop 1 Loop 2 Out Out 1 or 2 Out 1 or 2 Current or Current Duplex 100 Loop 1 Loop 2 Out N A Loop 1 Alarm 1 Out 1 or 2 Loop 2 Out 1 or 2 i i Loop 1 Outlor2 Loop 1 Loop 2 Current Time or Time Current p 1 p lt Out 1 or 2 Outlor2 Out 1 or 2 5 00 UDC3300 Expanded Model DC330E User Manual 65 Setpoint Rate Ramp Soak Program Operation Select 2 loop Algorithm Table 4 13 Procedure for Selecting 2 loop Algorithm Step Operation Press Action 1 Select SETUP until you see ALGORTHM in the Lower Display Algorithm Set Up Group 2 Selectthe FUNCTION to successively display the PID loop constants PID Loops LOOP 1 2 Aor V__ Toselect two Loops or Cascade control Select the Output Algorithm for Each Loop Table 4 14 Procedure for Selecting Output Algorithm Step Operation Press Action 1 Select SETUP until you see OUT ALG in the lower display Output Algorith
27. minute Manual Reset Proportional Band 2 or Gain 2 Rate 2 in Minutes Reset 2 in minutes repeat or Reset 2 in repeats minute Cycle Time Heat Cycle Time Cool Security Code 0 1 to 9999 0 001 to 1000 Read Only 0 00 to 10 00 minutes 0 02 to 50 00 100 to 100 output 0 1 to 9999 0 001 to 1000 0 00 to 10 00 minutes 0 02 to 50 00 1 to 120 1 to 120 0 to 4095 0 00 1 00 1 000 0 00 1 00 20 20 5 00 UDC3300 Expanded Model DC330E User Manual 23 Configuration Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting LOCKOUT AUTO MAN SP SEL RUN HOLD PVEUVAL1 PVEUVAL2 PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 GAINVAL1 GAINVAL2 GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 Configuration Lockout Manual Auto Key Lockout Setpoint Select Key Lockout Run Hold Key Lockout PV1 through PV8 Value for Gain Scheduling Gain 1 through Gain 8 Value for Gain Scheduling NONE CALIB CONF VIEW MAX DISABL ENABLE DISABL ENABLE DISABL ENABLE PV value within the PV limits In engineering units 0 001 to 1000 floating Gain or Proportional Band CALIB ENABLE ENABLE ENABLE 1 000 GAINVAL8 24 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration 3 4 Loop 2 Tuning Parameters Set Up Group Table 3 3 Loop 2 Tu
28. operation by enabling the desired loop or loops see Section 3 Configuration An H for Hold or R for Run will appear when applicable in the left most character in the upper display depending upon which loop is being displayed The RUN HOLD operation is shown in Table 5 1 Digital Inputs Remote Mode Switching Digital Input 1 is dedicated to Loop 1 and Digital Input 2 is dedicated to Loop 2 when two loops or Cascade control is configured Otherwise both DI s apply to single loop configurations 68 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Output Override Hi Lo Select Output Override allows you to select the higher of Output 1 and Output 2 Hi Select or the lower of Output 1 and Output 2 Lo Select to appear at Output 1 terminals to drive the final control element Refer to Section 4 8 for Override rules Override prompts appear under the Algorithm Set Up group function prompt OUT OVRD 4 11 Three Position Step Control Algorithm The Three Position Step Control algorithm Loop 1 only allows the control of a valve or other actuator with an electric motor driven by two controller output relays one to move the motor upscale the other to move it downscale without a feedback slidewire linked to the motor shaft Accutune SP or SP PV tuning does not function with this algorithm Accutune TUNE will operate with this algorithm Displaying the Motor Position Table 4 18 Proc
29. or CONTROL2 in Lower Display Up group 2 Select PID FUNCTION until you see the function desired in the Upper Display SETS LOOP 1 2 and PID SETS in the Lower Display function Ao V toselectthe type of PID SET Set Switchover Value If you select 2 PVSW or 2 SPSW you must set a value at which the sets will switch over The procedure in Table 4 6 shows you how to set this value This procedure assumes that you are still in the Control Set Up group from Table 4 5 Table 4 6 Procedure for Setting Switchover Values Step Operation Press Action Select FUNCTION until you see the switch over value in the Upper Display Switchover LOOP 1 2 and SW VALUE in the Lower Display value function Ao Y toselect the switch over value in the upper display 58 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Set Tuning Constant Values for Each Set There are specific tuning constants that must be set for each set The procedure below shows you how to access these constants and change their value Table 4 7 Procedure for Setting Tuning Constant Values Step Operation Press Action 1 Select SETUP until you see TUNING in the Lower Display Tuning Set Up Group 2 Selectthe FUNCTION to successively display the available constants in the tuning LOOP 1 2 Lower Display The value is displayed in the Upper constants Display f change the value of any of the above list
30. the completion of tuning 5 00 UDC3300 Expanded Model DC330E User Manual 75 Setpoint Rate Ramp Soak Program Operation Starting TUNE Demand Tuning After TUNE or TUN PV has been enabled use the following procedure to start tuning Table 4 22 Procedure for Starting TUNE Demand Tuning Se 1 Set the setpoint to the desired value 2 Switch to Automatic mode by pressing the Manual Auto key 3 Initiate Tuning by pressing the A key when the lower display prompt TUNE OFF pressing the Lower Display and A keys simultaneously or using the digital input if configured Aborting Tuning If itis necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode You can also disable TUNE or TUN PV in the ACCUTUNE or ACCUTUN Set Up group Tune for Duplex Heat Cool TUNE can be done for applications using duplex heat cool control During tuning Accutune requires that setpoint 1 will cause a Heating demand and then the calculated tuning parameters will be automatically entered as PID set 1 Likewise it requires that tuning at local setpoint 2 will cause a Cooling demand and then the cooling parameters will be entered as PID set 2 The tuning sequence will cycle the controller s output two full cycles between the high output limit and 5096 for HEAT or between 50 and the low output limit for COOL while allowing only a small process variable change above and bel
31. 0 00 LSP S 1 ONLY OPTIONS AUX OUT DISABL RSP SRC NONE AUTOBIAS DISABL CUR OUT2 DISABL SP TRACK NONE 4mA VAL 0 0 PWR MODE MANUAL 20mA VAL 0 PWR OUT LAST DIG IN 1 NONE SP HiLIM 1000 DIG1 COM DISABL SP LoLIM 0 DIG IN 2 NONE ACTION REVRSE DIG2 COM DISABL OUT RATE DISABL c 5 00 UDC3300 Expanded Model DC330E User Manual 99 Configuration Record Sheet Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting A2S2 EV COM ComSTATE DISABL AL HYST 0 1 Com ADDR 0 ALM OUT1 NO LAT ComADDR2 0 BLOCK DISABL SHEDENAB DOSABL f SHEDTIME 0 PARITY ODD BAUD 2400 DUPLEX HALF WS FLOAT FP b TX DELAY 1 SHEDMODE LAST SHED SP TO LSP UNITS PERCNT CSP RATO 1 0 CSP BIAS 0 CSP2RATO 1 0 CSP2BIAS 0 LOOPBACK DISABL DISPLAY DECIMAL XXXX DECIMAL2 XXXX TEMPUNIT NONE ALARMS 151 VAL 90 PWR FREQ 60 HZ A1S2 VAL 10 RATIO 2 DISABL A2S1 VAL 95 LANGUAGE ENGLIS A2S2 VAL 5 A1S1TYPE NONE A1S2TYPE NONE TIME 1 DISABL A2S1TYPE NONE TIME 2 DISABL A2S2TYPE NONE TIME 3 DISABL A1S1HL HIGH COUNTER1 DISABL A1S1 EV COUNTER2 DISABL A1S2HL LOW COUNTER3 DISABL A1S2 EV PASSWORD 0 A2S1 HL HIGH RESTYPE NONE A2S1 EV A2S2 HL LOW 100 UDC3300 Expanded Model DC330E User Manual 5 00 Position Proportional Calibration 9 Appendix D Position Proportional Calibration 9 1 Position Proportional Control Output Calibration Introdu
32. 0 200 2XXXXXXX ATM PRES 760 0 TOT SCAL INP ALG2 NONE TOT SEC MATH K2 gt RSET CALC HI 22 CALC LO EMEN CERES ERR ALG2 INA ALG2 INB ALG2 INC ALG2BIAS 0 00 98 UDC3300 Expanded Model DC330E User Manual Configuration Record Sheet Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting OUTALG OUT ALG CURRNT PCT M UP 0 4 20 RNG 100PCT PCT M DN 0 OUT2 ALG CURRNT OUTHILIM 100 RLYSTATE 1 2 OUTLoLIM 0 RLY TYPE MECHAN I Hi LIM 100 0 Lo LIM 0 0 INPUT 1 IN1 TYPE 0 10mV DROPOFF 0 XMITTER1 LINEAR DEADBAND 1 0 ANALYT NONE OUT HYST 0 5 IN1 HI 1000 FAILMODE NO LAT IN1LO 0 FAILSAFE 0 0 RATIO 1 1 00 MAN OUT BIAS IN1 0 AUTO OUT T FILTER 1 0 PBorGAIN GAIN BURNOUT1 NONE MINorRPM MIN EMISSIV1 0 00 f f l INPUT 2 IN2 TYPE 0 10mV CONTROL2 PV2SRC INP 2 XMITTER2 LINEAR FORCE MA DISABL ANALYT NONE PID SETS 1 ONLY IN2 HI 1000 SW VALUE 0 00 IN2 LO 0 LSP S 1 ONLY RATIO 2 1 00 RSP SRC NONE BIAS IN2 0 AUTOBIAS DISABL FILTER 2 0 SP TRACK NONE BURNOUT2 NONE SP HiLIM 1000 EMISSIV2 0 00 SP LoLIM 0 ACTION REVRSE OUT RATE DISABL INPUT 3 IN3 TYPE DISABL PCT M UP 0 XMITTER3 LINEAR PCT M DN 0 IN3 HI 1000 OUTHILIM 100 IN3 LO 0 OUTLoLIM 0 RATIO 3 1 00 I Hi LIM 100 0 BIAS 3 0 I Lo LIM 0 0 FILTER 3 0 DROPOFF 0 DEADBAND 1 0 FAILMODE NO LAT CONTROL PV SOURC INP 1 0 0 PID SETS 1 ONLY SW VALUE
33. 0E User Manual 5 00 Configuration 3 16 Alarms Set Up Group Table 3 15 Alarms Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display 151 VAL Alarm 1 Setpoint 1 Value Value in Engineering Units 90 A1S2 VAL Alarm 1 Setpoint 2 Value Value in Engineering Units 10 251 VAL Alarm 2 Setpoint 1 Value Value in Engineering Units 95 A2S2 VAL Alarm 2 Setpoint 2 Value Value in Engineering Units 5 A1S1TYPE Alarm 1 Setpoint 1 Type NONE INP 1 INP 2 INP3 PV Loop 1 Process Variable DEV Loop 1 Deviation OUTPUT Loop 1 Output SHED Both Loops EV ON Event On SP Program EV OFF Event Off SP Program MANUAL Loop 1 REM SP Loop 1 Remote Setpoint F SAFE Loop 1 Failsafe PVRATE Loop 1 PV Rate of Change PV 2 Loop 2 Process Variable DEV 2 Loop 2 Deviation OUT 2 Loop 2 Output MAN 2 Loop 2 Manual RSP 2 Loop 2 Remote Setpoint F SAF2 Loop 2 Failsafe PVRAT2 Loop 2 PV Rate of Change BREAK BREAK2 TOTAL continued 5 00 UDC3300 Expanded Model DC330E User Manual 47 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display A1S1TYPE Alarm 1 Setpoint 1 Type Health Watch TIMER 1 continued continued TIMER 2 TIMER 3 COUNT 1 COUNT 2 COUNT 3 A1S2TYPE Alarm 1 Setpoint 2 Type Same as A1S1TYPE NONE A2S1TYPE Alarm 2 Setpoint 1 Type Same
34. 0E User Manual 7 Installation Input 1 Input 2 INPUT 2 Refer to Table 2 2 for Input 2 Jumper selections mV or Volts Thermocouple RTD except 0 10 Volts Use Thermocouple extension wire only install C J on the R terminal connect tang to terminal Supply INPUT 1 Thermocouple RTD Use Thermocouple extension wire only Remove screw and install C J on the R terminal connect tang to terminal 0 10 Volts 4 20 milliamps Supply mV or Volt source Input 2 is not available with Position Proportional Output Carbon mV or Volts except 0 10 Volts Carbon mV or Volt source Figure 2 5 Input 1 2 Connections The 250Q load resistor for 4 20 mA or the voltage divider for 0 10 volts or the 500 ohm C J compensation resistor is supplied with the controller when the input is specified These items must be installed when you wire the controller before start up When installing the cold junction Part number 30757088 001 for a T C input remove the screws from terminals 25 and 27 Input 1 or 22 and 24 Input 2 and install the assembly into place For Relative Humidity option use Input 1 as the wet bulb input and Input 2 as the dry bulb input For Carbon Potential option use Input 1 as the Carbon Probe input UDC3300 Expanded Model DC330E User Manual 5 00 Installation Input 2 Jumper Table 2 2 Input 2 Jumper Selections Jum
35. 255 minutes You can RUN or HOLD the ramp at any time Configuration Check Make sure you e enable SP RAMP for either loop e disable SP RATE and SP PROG e setthe ramp time in minutes e set the final setpoint value See Section 3 5 for details 5 00 UDC3300 Expanded Model DC330E User Manual 83 Setpoint Rate Ramp Soak Program Operation Operation Running a Setpoint Ramp includes enabling starting holding viewing the ramp time and ending the ramp Table 5 1 Procedure for Running a Setpoint Ramp sep Operation 1 Press Enable the Setpoint SET UP Ramp function FUNCTION LOOP 1 2 A Put the controller MANUAL into Automatic mode AUTO Set Start Setpoint Aor V Start the Ramp RUN HOLD Hold Run the Ramp RUN HOLD View the remaining LOWER ramp time DISPLAY End the Ramp Return to normal operating mode Action until you see SET UP in the Upper Display and SP RAMP in the Lower Display You will see DISABL or ENABLE in the Upper Display and SP RAMP in the Lower Display until you see ENABLE in the Upper Display until A indicator is ON and you will see H and the PV value in the Upper Display SP and the present setpoint value in the Lower Display until the start setpoint value you desire is indicated in the lower display You will see R and the PV value in the Upper Display and SP and the changing setpoint value in the Lower Display This holds the ramp at the current setpoint value SP can then
36. 2SP Soak SP 2 SG11RAMP Ramp Time 11 SEG2TIME Soak Time 2 SG12SP Soak SP 12 SEG3RAMP Ramp Time 3 SG12TIME Soak Time 12 4 SEG4SP SoakSP 5 00 UDC3300 Expanded Model DC330E User Manual 89 Setpoint Rate Ramp Soak Program Operation Run Monitor Functions Table 5 3 lists all the functions required to run and monitor the program Table 5 3 Run Monitor Functions Function Press Result Set the Local Setpoint Aor V Run State RUN HOLD Hold State RUN HOLD External Hold DI To HOLD Changing a Aor V Segment While in Hold External Program Reset To BEGN SETPOINT SELECT Lower Display SP to set the Local Setpoint value to where you want the program to start out Initiates the setpoint program An R appears in the upper display indicating that the program is running Holds the setpoint program An H appears in the upper display indicating that the program is in the HOLD state The setpoint holds at the current setpoint If Remote Switching Digital Input option is present on your controller contact closure places the controller in the HOLD state if the setpoint program is running The H in the upper display will blink indicating external hold is in effect Contact reopening runs program NOTE The keyboard takes priority over external switch for the RUN HOLD function These keys will operate and allow you to change the segment number while in HO
37. 3 PCO SEL Percent Carbon Source DISABL DISABL Input 3 must be enabled ONLINE PCT CO Percent Carbon Monoxide 0 020 to 0 350 fractional 0 200 percent of CO ATM PRES Atmospheric Pressure 590 0 to 760 0 mm Hg 760 0 Compensation ALG1BIAS Input Algorithm 1 Bias 999 to 9999 floating in 0 000 engineering units 5 00 UDC3300 Expanded Model DC330E User Manual 31 Configuration Function Prompt Lower Display INP ALG2 MATH K2 CALC HI CALC LO ALG2 INA ALG2 INB ALG2 INC PCTH2 ALG2BIAS 8SEG CH1 Function Name Input 2 Algorithm ATTENTION Input Algorithms operate in engineering units except feedforward which operates in percent of range units Weighted Average Ratio or K Constant for Math Selections Calculated Variable High Scaling Factor for Input Algorithm 2 Calculated Variable Low Scaling Factor for Input Algorithm 2 Input Algorithm 2 Input A Selection Input Algorithm 2 Input B Selection Input Algorithm 2 Input C Selection Hydrogen Content for Dewpoint Input Algorithm 2 Bias Eight Segment Characterizer If Characterizer 1 is enabled the following Xn VALUE and Yn VALUE parameters appear Selections or Range of Setting Upper Display NONE LO SEL W AVG VMuDIV F FWD VMULT FFWDMu MuDIV A B C MULT HI SEL DEW PT 0 001 to 1000 999 to 9999 floating in engineering units 999 to 9999 floating in engineering units INPUT 1 IN AL1
38. Digital Controller Further details on operation troubleshooting or calibration can be found in the full UDC3300 product manual request document number 51 52 25 55 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Sensing and Control http www honeywell com sensing International http www honeywell com Business global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Honeywell 1 800 423 9883 Canada 610 641 3610 Tech Support 1 888 423 9883 Q amp A Faxback TACFACS 1 800 525 7439 Service Asia Pacific Honeywell Asia Pacific 852 2829 8298 Hong Kong Europe Honeywell PACE Brussels Belgium 82 2 728 2111 Latin America Honeywell Sunrise Florida U S A 954 845 2600 5 00 UDC3300 Expanded Model DC330E User Manual iii Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition gt D P iE This CAUTION symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages great
39. E User Manual 55 Setpoint Rate Ramp Soak Program Operation 4 3 Start up Procedure Table 4 3 Procedure for Starting Up the Controller Step Operation Press Action 1 Select the FUNCTION to toggle between Loop 1 and Loop 2 if configured loop LOOP 1 2 2 Select MANUAL until MAN indicator is ON manual mode AUTO The controller is in manual mode 3 Adjust the Aor V toadjust the output value and ensure that the final control output element is functioning correctly Upper Display shows the PV value Lower Display shows OUT and the output value in 4 Enter the LOWER Upper Display shows the PV Value local setpoint DISPLAY Lower Display shows SP and the local setpoint value Aor V to adjust the local setpoint to the value at which you want the process variable maintained The local setpoint cannot be changed if the Setpoint Ramp function is running R appears in the upper display 5 Select MANUAL until A indicator is ON automatic AUTO The controller is in Automatic mode mode The controller will automatically adjust the output to maintain the process variable at setpoint if the controller is properly tuned 6 Tune the SETUP Tuning will be required on the first startup First enable controller selection in the Accutune Group Refer to Tuning Set Up group to ensure that the proper selections for PROP BD or GAIN RATE MIN and RSET MIN or RSET RPM have been entered Use Accutune to tune the controller as follow
40. Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12 Figure 2 13 Figure 2 14 Figure 2 15 Figure 2 16 Figure 2 17 Figure 2 18 Figure 3 1 Figure 4 1 Figure 4 2 Figure 4 3 Figure 5 1 Figure 5 2 Figures Operator Interface Displays and Indicators Dimensions Mounting Method Composite Wiring Diagram Line Voltage Wiring Input 1 2 Connections Two HLAI Replace 2nd LLAI Connections Electromechanical Relay Output Model DC330X EE XXX Solid State SS Relay Output Model DC33 X AA XX 10 amp SS External Relay Output Model DC330X SS XX Open Collector Output Model DC330X TT XXX Current Output Current Time Duplex Time Current Duplex Position Proportional or Three Position Step Control Auxiliary Output and Three Relay Output Position Proportional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 Auxiliary Output Connections Models DC330X XX 2XX DC330X XX 5XX Digital Inputs Connections Model DC330X XX XX3 RS422 485 ASCII or Modbus Communications Option Connections Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX Transmitter Power for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX Prompt Hierarchy Functional Overview Block Diagram of a Single Loop Loop 1 or Dual Loop C
41. Honeywell UDC3300 Expanded Model DC330E User Manual 51 52 25 79 5 00 Sensing and Control Notices and Trademarks Copyright 2000 by Honeywell Release 0 May 2000 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 UDC3300 is a U S registered trademark of Honeywell Other brand or product names are trademarks of their respective owners UDC3300 Expanded Model DC330E User Manual 5 00 About This Document Abstract This manual contains all the information that is needed to install configure and operate the UDC3300 Universal
42. IME hours minutes TIME Ramp Segments EU MIN engineering units minute EU HR engineering units hour RECYCLES Number of Program 0 to 99 recycles Recycles SOAK DEV Guaranteed Soak 0 to 99 Deviation Value The number selected will be the PV value in engineering units above or below the setpoint outside of which the timer halts PROG END Program Termination State LASTSP Hold at last setpoint in the program F SAFE Manual mode Failsafe output STATE Program State at Program DISABL End HOLD KEYRESET Reset SP Program DISABL DISABL TOBEGN RERUN HOT START Hot Start DISABL DISABL ENAB SEG1RAMP or Segment 1 Ramp Time or 0 99 hours 0 59 minutes SEG1RATE Segment 1 Ramp Rate Engineering units minute or Engineering units hour Select TIME EU MIN or EU HR at prompt RAMPUNIT All ramps will use the same selection SEG2 SP Segment 2 Soak Setpoint Within the Setpoint limits Value SEG2TIME Segment 2 Soak Duration 0 99 hours 0 59 minutes 28 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display SEG3 5 7 9 amp Sameas above Selections are same as above 11 RAMP SEG3 5 7 9 amp 11 RATE SEG 4 6 8 10 amp 12 SP SEG 4 6 8 10 amp 12 3 6 Accutune Set Up Group Table 3 5 Accutune Group Function Prompts Function Function Selections or Factory Prompt Name Rang
43. LD If a different segment is selected it will be started at the beginning when placed in RUN If the original segment is brought back the program will continue from the point placed in HOLD NOTE Changing a segment number may affect the alarms events If Remote Switching Digital Input option is present on your controller contact closure resets the SP Program back to the start of the first segment Program cycle number is not affected Reopening the contact has no effect and places the program in HOLD mode The setpoint is changed to what the setpoint was when the program was first started restarts the Setpoint Program 90 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Function Press Result Keyboard Reset LOWER until you see DISPLAY Lower Display TOBEGN Press A key to reset program to beginning at Hold state Viewing the LOWER until you see Present Ramp or DISPLAY Upper Display R and the PV value Soak Segment Lower Display Ramp segments RA XX XX Number and Time Soak segments SK XX XX indicates the segment number Ramp odd only Soak even only XX XX Ramp Time Hours Minutes Ramp Rate EU MIN or EU HR Soak Time Hours Minutes Viewing the LOWER until you see Number of Cycles DISPLAY Upper Display R and the PV value Left in the Lower Display RECYC XX Program Number of cycles remaining in the setpoint program End Program Disable Program XX
44. MCS Communications 5 Auxiliary Output RS422 485 Modbus Software Options 0 Standard Functions includes Accutune II 1 Standard Functions includes Accutune 11 plus Health Watch A Setpoint Programming SPP DMCS Model B SPP Basic Model C Math Option SPP 0 2Loops Internal Cascade SPP E Math Option 2 Loops Internal Cascade SPP Math Option SPP HealthWatch Table Il Table lll Table IV Table Table VI mm EGET DE Manuals 0 English French G German T Italian S Spanish Certificate 0 None C Certificate of Conformance F3391 Options 90 to 264 Vac Power 24 Vac dc Power None CSA FM and UL FM and UL Gray Elastomer Bezel Blue Elastomer Bezel Tan Elastomer Bezel None Rear Terminal Cover Customer ID Tag Rear Terminal Cover amp Tag None DIN Cutout Adapter 0 None PV Input 1 RTD Radiamatic mV 0 5V 1 5V 2 RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 3 T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 0 10V 15 Relative Humidity includes optional input 16 Carbon Oxygen or Dewpoint includes optional input Optional Input s G 2Loops Internal Cascade SPP HealthWatch 0 None H Math Option 2 Loops Internal Cascade SPP 1 T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA HealthWatch 2 S
45. P Rate or SP Programming Set Up Group Table 3 4 SP Ramp Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display If SP Rate and SP Programming are disabled SP RAMP Single Setpoint DISABL DISABL RampSelection ENABLE ENABL2 ENAB12 TIME MIN Single Setpoint Ramp 0 to 255 minutes 3 Time SP Ramp enabled FINAL SP Sinlge Setpoint Final Enter a value within the setpoint 1000 Setpoint SP Ramp limits enabled SP RATE Setpoint Rate DISABL DISABL ENABLE ENABL2 ENAB12 EU HR UP Rate Up Value for 0 to 9999 0 Loop 1 SP Rate enabled in engineering units per hour EU HR DN Rate Down Value for 0 to 9999 0 Loop 1 SP Rate enabled in engineering units per hour EU HRUP2 Rate Up Value for 0 to 9999 0 Loop 2 SP Rate enabled in Units per Hour EU HRDN2 Rate Down Value for 0 to 9999 0 Loop 2 SP Rate enabled in Units per Hour If SP Ramp and SP Rate are disabled SP PROG Setpoint Ramp Soak DISABL DISABL Programming ENABLE requires SP ENABL2 Program option ENAB12 SP PROG must be enabled to view the remaining prompts STRT SEG Start Segment Number 1 to 11 END SEG End Segment Number 2 to 12 Always end in a soak segment 2 4 12 5 00 UDC3300 Expanded Model DC330E User Manual 27 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display RAMPUNIT Engineering Units for T
46. TC LINEAR R TC SQROOT ANALYT ANALYTIC Analytic Selections NONE NONE XMITTER2 must be set to b ANALYT for this prompt to ORP Mv Millivolts appear CONDms Milli Siemens CONDus Micro Siemens RSTVM Megaohms TDS PPm Parts per Million TDS PPb Parts per Billion CONCPt Parts per Thousand DO PPm Parts per Million DO PPb Parts per Billion IN2 HI Input 2 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineering units IN2 LO Input 2 Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 2 Input 2 Ratio 20 00 to 20 00 1 000 BIAS IN2 Input 2 Bias 999 to 9999 0 in engineering units FILTER 2 Input 2 Filter 0 to 120 seconds 1 BURNOUT2 Burnout Protection NONE DOWN NONE UP NO FS EMISSIV2 Emissivity 0 01 to 1 00 0 00 38 UDC3300 Expanded Model DC330E User Manual 5 00 3 11 Input 3 Parameters Set Up Group Table 3 10 Input 3 Group Function Prompts Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN3 TYPE Input 3 Actuation Type DISABL DISABL 0 20mA 4 20mA 0 5 V 1 5 V XMITTER3 Transmitter B TC STC LINEAR Characterization E TC H T TC H ETCL TTCL JTC H WTCH JTCL WTCL K TCH 100 PT K TCL 100 LO NNM H 200 PT NNML 500 PT NM90H RAD RH NM90L RADRI NIC TC LINEAR R TC SQROOT IN3 HI Input 3 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineer
47. TUNE Pl Fuzv AccUTUNE accUTUN2 5 _ j sPcHaw2 KPG2 CRITERIA gt CRTERA AT ERROR AT ERR ALGORTHM cov ate PipLoops CONT2ALG OUT OVRD TIMER PERIOD START L DISP PU b INP ALGI MATHK CALCHI CALCLO ALG1INA ALGTINB ALG1INC AGAS Bal ALG2INB ALG2INC PCTH2 ALG2BIAS amp sEG CH1 Xx VALUE Yx VALUE 8SEG CH2 pa OUT ALG RtYSTATE INPUT 1 P wires XWITTER1 ANALYTIC IN1LO RATIO 1 FILTER1 be I BURNOUT EMISSIV1 INPUT2 Rome ew Wsro mapoz masu 7 INPUT 3 P XWITTER3 IN3 HI IN3 LO RATIO 3 BIASIN3 FILTER3 CONTROL 750 sivi LSPS sess AURIS 1 CONTROL2 Forces ROSES Sii SPS AGRIS FAILMODE FAILSAFE 20 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Set Up Group Function Prompts OPTIONS 0 ama vat Zona vat bis nez oezo CUR OUT2 COM Com ADDR msn sees SHETE sub Umi 1 ALARMS RSAC ESTA smi isses SATE DISPLAY P DECIMAL2 TEMPUNIT PWR FREQ RATIO 2 LANGUAGE CALIB P USED For FIELD CALIBRATION
48. VEUVAL7 0 GAINVAL4 1 000 PVEUVAL8 0 GAINVAL5 1 000 GAINVAL1 1 000 GAINVAL6 1 000 GAINVAL2 1 000 GAINVAL7 1 000 GAINVAL3 1 000 GAINVAL8 1 000 GAINVAL4 1 000 GAINVAL5 1 000 GAINVAL6 1 000 GAINVAL7 1 000 GAINVAL8 1 000 5 00 UDC3300 Expanded Model DC330E User Manual 97 Configuration Record Sheet Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting SPRAMP SP RAMP DISABL PCTH2 1 0 TIME MIN 3 8SEG CH1 DIASBL FINAL SP 1000 VALUE 0 PV DISABL X1 VALUE 0 HOTSTART X2 VALUE 0 SP RATE DISABL X3 VALUE 0 EU HR UP 0 X4 VALUE 0 EU HR DN 0 X5 VALUE 0 EU HRUP2 0 X6 VALUE 0 EU HRDN2 0 X7 VALUE 0 SP PROG DISABL X8 VALUE 0 YO VALUE 0 ACCUTUNE FUZZY DISABL Y1 VALUE 0 ACCUTUNE DISABL Y2 VALUE 0 ACCUTUN2 DISABL Y3 VALUE 0 SP CHANG 10 Y4 VALUE 0 KPG 1 00 Y5 VALUE 0 SP CHAN2 10 Y6 VALUE 0 KPG 2 1 00 Y7 VALUE 0 CRITERIA FAST Y8 VALUE 0 CRITERA2 FAST PCT H2 ERROR ReadOnly 8SEG CH2 SA or X0 VALU2 0 ATERR2 X1 VALU2 0 ALGORTHM CONT ALG PID A X2 VALU2 0 PIDLOOPS 10r2 X3 VALU2 0 CONT2ALG PID A X4 VALU2 0 OUT OVRD DISABL X5 VALU2 0 TIMER DISABL X6 VALU2 0 PERIOD 0 01 X7 VALU2 0 START KEY X8 VALU2 0 L DISP TI REM YO VALU2 0 INP ALG1 NONE Y1 VALU2 0 MATH Y2 VALU2 0 CALC HI Y3 VALU2 0 CALC LO Y4 VALU2 0 ALG1 INA Y5 VALU2 0 ALG1 INB Y6 VALU2 0 ALG1 INC Y7 VALU2 0 ALG1BIAS 0 00 Y8 VALU2 0 PCO SEL DISABL TOTALIZE PCT CO
49. ally powered O CAUTION Connecting an external supply will damage the controller 24166 Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control Can also use10 amp solid state relay Part Number 30756018 003 Electromechanical relays are rated at 5 Amps 120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 10 Open Collector Output Model DC330X TT XXX 12 UDC3300 Expanded Model DC330E User Manual 5 00 Installation Current Output Universal Output Figure 2 11 shows the Output and Alarm wiring connections for models with Current Output and two relay outputs Model DC330X KE XXX See Table 2 3 for relay terminal 1 connections for Output Algorithm SAL 7 selected 2 Current Output Controller Load o 0 1000 Ohms For Duplex Current Output use Auxiliary Output 4 Output for Output 2 or cool see Figure 2 14 Alarm 2 Te Load Supply ON 9 o o Power Relay 6 Ie ATTENTION All current outputs are Output 2 7 ll 078 isolated from each or t N C Tezr3 Load other case ground and pedi m 8 Supply all inputs Lp ie Tn m gee e Power 70r9 O Electromechanical relays are rated at 5 Amps 120 Vac or 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Relays are NOT available on DC330X C0 XXX Figure 2 11 Current O
50. amp Time 9 0 Program HOTSTART PV Hot Start DISABL SG10SP Soak SP 10 400 Program Initialization or power up in SPP SEG1RAMP Ramp Time SG10 TIME Soak Time 10 Ohr 30 min SEG2SP Soak SP SG11RAMP Ramp Time 11 3hrs 30min SEG2TIME Soak Time SG12SP Soak SP 12 200 SEG3RAMP Ramp Time SG12TIME Soak Time 12 Ohr 30 min SEG4SP Soak SP 88 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Program Record Sheet Draw your ramp soak profile on the record sheet shown in Figure 5 2 and fill in the associated information in the blocks provided This will give you a permanent record your program and will assist you when entering the setpoint data FER ES EM E EE E ER EET ER EE EE ER ER RR EE ER E FE ER EE ERIS LER UO ER Figure 5 2 Program Record Sheet Prompt Function Segment Value Prompt Function Segment Value STRTSEG StartSeg SEG4TIME Soak Time 4 END SEG End Seg SEG5RAMP Ramp Time 5 SEG6SP SoakSP 6 6 SEG6TIME Soak Time RAMPUNIT Engr Unit for Ramp RECYCLES Number of Recycles SOAK DEV Deviation Value SEG7RAMP Ramp Time 7 PROG END Controller Status SEG8 SP Soak SP 8 STATE Controller SEG8TIME Soak Time 8 State at end KEYRESET Reset SP Program SEG9RAMP Ramp Time 9 HOTSTART PV Hot Start DISABL SG10SP Soak SP 10 Program Initialization or power up in SPP SEG1RAMP Ramp Time 1 SG10 TIME Soak Time 10 SEG
51. anual mode after the Auto mode is completed These values can be changed for purposes of tweaking the calibration Make sure LOCKOUT in Tuning Set Up group is set to NONE For Three Position Step Control Output models without Motor Position Indication do steps 1 and 2 only For Position Proportional Output and Three Position Step Control Output models with Motor Position Indication follow the entire calibration procedure These prompts only appear when position OUT ALG is selected If motor position for 3PSTEP is desired first configure unit for position After calibration the unit can be switched to 3PSTEP 5 00 UDC3300 Expanded Model DC330E User Manual 101 Position Proportional Calibration Table 9 1 Calibration Procedure Step Operation Press Action 1 Enter Calibration Mode 2 Set Motor Traverse Time 4 Select Automatic or Manual Calibration SETUP FUNCTION LOOP 1 2 Aor V FUNCTION LOOP 1 2 Aor V until you see Upper Display CALIB Lower Display POS PROP Until you see Upper Display A value Lower Display MTR TIME NOTE This is the time it takes the motor to travel from 0 to 100 until the proper motor stroke time is reached see the motor specs or measure the time Range of setting 2 5 to 1800 Seconds Until you see You can calibrate the controller output manually or let the controller calibrate the output automatically If the slidewire has never b
52. as A1S1TYPE NONE A2S2TYPE Alarm 2 Setpoint 2 Type Same as A1S1TYPE NONE A1S1HL Alarm 1 Setpoint 1 State LOW HIGH HIGH 151 EV SP Programming Event BEGIN Alarm State for Alarm 1 END Setpoint 1 A1S2HL Alarm 2 Setpoint 1 State LOW LOW HIGH A1S2 EV SP Programming Event BEGIN Alarm State for Alarm 1 END Setpoint 2 A2S1 HL Alarm 21 Setpoint 1 State LOW HIGH HIGH A2S1 EV SP Programming Event BEGIN Alarm State for Alarm 2 END Setpoint 1 A2S2 HL Alarm 2 Setpoint 2 State LOW LOW HIGH A2S2 EV SP Programming Event BEGIN Alarm State for Alarm 2 END Setpoint 2 AL HYST Alarm Hysteresis 0 0 to 100 0 of output or span 0 1 as appropriate ALM OUT1 Latching Alarm for Output NO LAT NO LAT 1 LATCH 48 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display BLOCK Alarm Blocking DISABL DISABL BLOCK1 BLOCK2 BLK 12 For CE Conformity Performance Criterion A Select NO LAT 3 17 Display Parameters Set Up Group Table 3 16 Display Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display DECIMAL Control Loop 1 Decimal XXXX XXXX Place XXX X XX XX X XXX ATTENTION Auto ranging will occur to whichever decimal place has been selected DECIMAL2 Control Loop 2 Decimal XXXX XXXX Place XXX X XX XX X XXX TEMPUNIT Control Loop
53. ate SS Relay Output Model DC33 X AA XX L2 N L1 hor e External solid 10 1 RU 2 12169 3 1369 4 T s B utput 2 15 6 IL Solid State 160911 7 RL Relay 1718 s RL ele eL Green state relays are rated at 15 amps 025 C derated to 10 amps at 55 C Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 9 10 amp SS External Relay Output Model DC330X SS XX 5 00 UDC3300 Expanded Model DC330E User Manual 11 Installation Time Proportional Simplex Customer Supplied Customer Supplied Electromechanical Rela Solid State Relay Output 1 Relay 2 Supply Relay 2 S pchy Power 099 90 Power To terminal To terminal ru 40 6 q 4or6 Alarm Alarm EF oa Relay 1 ead Relay 1 Supply 1 1 1 1 1 1 1 1 1 Alarm Nc Load n Load Ss 1 1 1 1 1 1 1 1 Supply 9 0 Power 4 amp P To terminal 97 Power i 70r9 ee eee Time Proportional Duplex Customer Supplied Customer Supplied Electromechanical Relay Solid State Relay 1 LI 1 ed Output 1 1 1 1 Output 2 A Output 2 YA 0O 1 1 Alarm Alarm es 22 o Power 1 o Power 1 1 1 1 To terminal 70r9 To terminal 70r9 o Open collector outputs are intern
54. ating parameters listed in Table 4 1 The lower display will show only those parameters and their values that apply to your specific model and the way in which it was configured 5 00 UDC3300 Expanded Model DC330E User Manual 53 Setpoint Rate Ramp Soak Program Operation Table 4 1 Lower Display Key Parameter Prompts OUT OT2 SP 2SP 3SP RSP 1IN 2IN 3IN POS CSP DEV PIDSETX 2PIDSETX ET XX XX TR XX XX RAMPXXXM O SK XXXX 1PV 2PV AUX OC1 OC2 SPn gt Sigma BIA TUNE OFF TUNE RUN ToBEGIN OTI OUTPUT 1 Output value is percent for Three Position Step control this is an estimated motor position when no slidewire exists OUTPUT 2 Appears only if 2 loop or Cascade control is configured LOCAL SETPOINT 1 Also current setpoint when using SP Ramp LOCAL SETPOINT 2 LOCAL SETPOINT 3 REMOTE SETPOINT INPUT 1 Used only with combinational input algorithms INPUT 2 INPUT 3 SLIDEWIRE POSITION Used only with TPSC COMPUTER SETPOINT When SP is in override DEVIATION Maximum negative display is 999 9 TUNING PARAMETER SET 1 Selected set for single loop or primary loop configuration where X is either 1 or 2 TUNING PARAMETER SET 2 Selected set for secondary loop configuration where X is either 1 or 2 ELAPSED TIME Time that has elapsed on timer in Hours Minutes TIME REMAINING Time that remains on timer in Hours Minutes SETPOINT RAMP TIME Time remaining in the setpoint ramp
55. ation Mounting Method Before mounting the controller refer to the nameplate on the inside of the case and make a note of the model number It will help later when selecting the proper wiring configuration Remove the mounting kit from the shipping container and install the kit as follows W Install the screws into the CX threaded holes of the clips Insert the prongs of the clips into the two holes in the top and bottom of the case Panel m Tighten both screws to secure the case against the panel m Carefully slide the chassis assembly into the case press to Replace the screw cover close and tighten the screw Figure 2 2 Mounting Method 2 2 Wiring A Electrical Considerations Precautions The controller is considered rack and panel mounted equipment per EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Conformity with 72 23 EEC the Low Voltage Directive requires the user to provide adequate protection against a shock hazard The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals Controller Grounding PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bondin
56. ation 4 1 How to Power Up the Controller When the power is applied the controller will run three diagnostic tests All the displays will light and then the controller will go into automatic mode after 20 seconds If one or more of these tests fail the controller will go to the Fail safe Manual Mode and FAILSAFE will flash in the lower display If the output type is Position Proportional and AUTO CAL has never been done a prompt CAL MTR will appear suggesting that the controller be calibrated See Appendix D Position Proportional Calibration Key Error When key is pressed and the prompt KEY ERROR appears in the lower display it will be for one of the following reasons e parameter is not available e notin Set Up mode press SET UP key first e key malfunction do keyboard test 4 2 Monitoring Your Controller Operator Interface The indicators and displays on the operator interface let you see what is happening to your process and how the controller is responding Figure 1 1 is a view of the operator interface A description of the displays and indicators is included Decimal Point Position None one or two decimal places are indicated on configuration When a single decimal position has been configured and values greater than 1000 are displayed the right most character is blank but the decimal point will be lit Viewing the Operating Parameters Press the LOWER DISPLAY key to scroll through the oper
57. back circuit wiring Digital input signals Communications C Low voltage alarm relay output wiring Low voltage wiring to solid state type control circuits 5 00 UDC3300 Expanded Model DC330E User Manual 5 Installation Composite Wiring Digital Inputs Terminals Sec Hd TS Outputs and Alarms Terminals Time Proportional Output E See Figures 2 7 2 8 2 9 2 10 Current Output Universal Input 2 Terminals 1 0 Output See Figure 2 5 T TEN ceca See Figures 2 11 2 12 Two HLAI Terminals ALT Position Proportional See Figure 2 6 mie Output See Figure 2 13 1 2 CAL aI AC Line Voltage 109 BE Terminals See Figure 2 4 Input 1 C Terminals 1 For Control and Alarm Relay Contact information See Tables 2 3 and 2 4 See Figure 2 5 Transmitter Power for Auxiliary Output 4 20 mA 2 wire shield ground Terminals Transmitters Do not use for See Figure 2 14 Communications shield Using Alarm 2 Output See Figure 2 17 Communications Using Auxiliary Output Terminals See Figure 2 18 See Figure 2 16 Figure 2 3 Composite Wiring Diagram Line Voltage Wiring A This equipment is suitable for connection to 90 264 Vac or 24 Vac dc 50 60 Hz power supply mains It is the user s responsibility to provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2 A 250 V fuse s or circuit
58. be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 5 For example an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc Zener Diode Configure A2S1TYPE NONE A2S2TYPE NONE 5 2 wire Transmitter resistor Figure 2 17 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX Transmitter power for 4 20 mA 20 wire Transmitter Using Auxiliary Output The wiring diagram example shown in Figure 2 18 Model DC330X XX 2XX or DC330X XX 5XX provides 30 Vdc at terminal 16 with the capability of driving up to 22 mA If the transmitter terminal voltage must be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 16 For example an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc Configure AUX OUT OUTPUT Auxiliary Output Calibration ZERO VAL 4095 Zener Diode SPAN VAL 4095 1618 2 wire Transmitter 250 ohm resistor Figure 2 18 Transmitter Power for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX 5 00 UDC3300 Expanded Model DC330E User Manual 17 Installation Control Relays ATTENTION Control relays operate in the standard control mode i e energized when output state is on Table 2 3 Control Relay Contact Informa
59. bles Table 1 1 Function of Keys 2 Table 2 1 Permissible Wiring Bundling 5 Table 2 2 Input 2 Jumper Selections 9 Table 2 3 Control Relay Contact Information 18 Table 2 4 Alarm Relay Contact Information 18 Table 3 1 Configuration Procedure 22 Table 3 2 Loop 1 Tuning Group Function Prompts 23 Table 3 3 Loop 2 Tuning Group Function Prompts 25 Table 3 4 SP Ramp Function Prompts 27 Table 3 5 Accutune Group Function Prompts 29 Table 3 6 Algorithm Group Function Prompts 30 Table 3 7 Output Algorithm Group Function Prompts 34 Table 3 8 Input 1 Group Function Prompts 36 Table 3 9 Input 2 Group Function Prompts 37 Table 3 10 Input 3 Group Function Prompts 39 Table 3 11 Control Group Function Prompts 40 Table 3 12 Loop 2 Control Parameters Set Up Group 42 Table 3 13 Options Group Function Prompt 44 Table 3 14 Communications Group Function Prompts 45 Table 3 15 Alarms Group Function Prompts 47 Table 3 16 Display Group Function Prompts 49 Table 3 17 Maintenance Group Function Prompts 50 Table 4 1 Lower Display Key Parameter Prompts 54 Table 4 2 Error Messages 55 Table 4 3 Procedure for Starting Up the Controller 56 Table 4 4 Setpoint Selection Indication 58 Table 4 5 Procedure for Selecting Two Sets of Tuning Constants 58 Table 4 6 Procedure for Setting Switchover Values 58 Table 4 7 Procedure for Setting Tuning Constant
60. breaker for 90 264 V or 1 A 125 V fuse or circuit breaker for 24 Vac dc operation as part of the installation The switch or circuit breaker should be located close to the controller within easy reach of the operator The switch or circuit breaker should be marked as the disconnecting device for the controller 4 mm eer Y Applying 90 264 Vac to a controller rated for 24 Vac dc will severely damage the controller and is a fire and smoke hazard 6 UDC3300 Expanded Model DC330E User Manual 5 00 Installation When applying power to multiple instruments make sure that sufficient current is supplied Otherwise the instruments may not start up normally due to the voltage drop caused by the in rush current AC DC 5o 6 Line Voltage 1 PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm copper conductor is recommended 2 Provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker for 90 264V or 1A 125V fuse or circuit breaker for 24 Vac dc operation as part of the installation Figure 2 4 Line Voltage Wiring 5 00 UDC3300 Expanded Model DC33
61. ciator Selects remote setpoint if enabled blinks D L1 2 Displays loop not being displayed at time of closure RST FB Allows Input 2 to override the internal reset value providing external reset feedback ToPURG MAN blinks and Forces loop to manual mode with the output values set to output value shows the Output High Limit configuration in lower display LoFIRE MAN blinks and Forces loop to manual mode with the output set to the output value shows Output Low Limit configuration in lower display MAN LT Forces loop to manual mode latched Opening DI has no effect on Mode UDC remains in manual mode REStot Resets the accumulated totalizer value Opening the Keyboard Operation Front panel keys have no effect on the digital input action in the closed state switch has no effect 5 00 UDC3300 Expanded Model DC330E User Manual 73 Setpoint Rate Ramp Soak Program Operation Digital Inputs 1 and 2 Combination Selections Table 4 20 Digital Input Combinations DIG IN1 or DIG IN2 Selections used in Display Indication Action on contact closure Combination with DIG IN1 or DIG Returns toggles to original state when contact opens IN2 PID2 PIDSET 2 lower display Selects PID set 2 ToDIR Puts the controller into direct action ToSP2 RSP blinks Selects the second local setpoint DISAT T indicator is no longer lit Disables Adaptive tune ToSP1 Selects the local setpoint RUN R indicator blinks Start
62. ction When the UDC 3300 controller has a Position Proportional control output calibrate the controller so that the increase and decrease relays operate properly with respect to the position of the external feedback slidewire Three Position Step Control Output Models with Motor Position Indication Model Numbers DC330X EE XXX X2 DC330X AA XXX 02 This model must have its output calibrated per the entire procedure to ensure the displayed output slidewire position agrees with the final control element position Three Position Step Control Output Models without Motor Position Indication Model Numbers DC330X EE XXX X0 DC330X AA XXX X0 This model only requires that the Motor Time be entered as shown in the calibration procedure FULL CALIBRATION IS NOT REQUIRED Procedure Apply power and allow the controller to warm up 30 minutes before you calibrate Leave all field wiring connected to the rear terminals There are two ways in which to calibrate Position Proportional or 3 Position Step control AUTO mode or MANUAL mode Rules for auto mode vs manual mode The Auto mode selection must be done at least once before the manual mode will operate properly Failure to use the Auto mode procedure will prevent the controller from going into automatic control mode During the Auto mode calibration procedure the values being displayed are used only to indicate if the motor is still traveling To view the actual calibration value use the m
63. e failsafe output 86 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Contents Definition Hot Start This function determines whether LSP1 or PV is used as the setpoint when the program is initially changed from HOLD to RUN The selections are e DISABL present LSP1 is default setpoint e ENABL present PV value is used as beginning setpoint value for the ramp segment Reset Program When enabled this selection allows you to reset the program to the to Beginning beginning or rerun it from the keyboard 5 00 UDC3300 Expanded Model DC330E User Manual 87 Setpoint Rate Ramp Soak Program Operation so Fo i stop tt 400 miss oF EE 300 eS 200 Time Hus0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Figure 5 1 Ramp Soak Profile Example Prompt Function Segment Value Prompt Function Segment Value STRT SEG Start Seg 1 SEGATIME Soak Time 4 1 hr ENDSEG End Seg 12 SEGSRAMP RampTime 5 1hr 30 min RAMP UNIT Engr Unit for TIME SEG6SP Soak SP 6 250 Ramp RECYCLES Number of 2 SEG6TIME Soak Time 6 3hrs Omin Recycles SOAK DEV Deviation 0 SEG7RAMP Ramp Time 7 2hrs 30min Value PROG END Controller LAST SP SEG8SP Soak SP 8 500 Status STATE Controller HOLD SEG8TIME Soak Time 8 Ohr 30 min State at end KEYRESET Reset SP DISABL SEG9RAMP R
64. e 3 1 shows you an overview of the prompt hierarchy As you will see the configuration data is divided into 15 main Set Up groups plus prompts for calibration and prompts that show the status of the continuous background tests that are being performed Figure 3 1 Prompt Hierarchy Set Up Group Function Prompts TUNING gt PFoP BD GAINVALn RATE MIN RSET MIN MAN RSET PROPBD2 RATE2MIN RSET2MIN or GAIN x or or or RSET RPM GAIN2 RSET2RPM SEC CYC2SEC SECURITY LOCKOUT auro MAN SPSEL RUN HOLD PVEUVALx or or CYC SX3 CYC2 SX3 GAINVALx RSET3RPM GAIN4 TUNINGL 2 gt GAINVALn RATE3MIN RSET3MIN MANRSET3 PROPBD4 RATE4MIN RSETAMIN r or or GAIN3 o or RSET4RPM s SEC CYC4 SEC PVEUVALx GAINVALx or or CYC3 SX3 CYC4 sxa SP RAMP sPRANP FINAL SP SP RATE EUHRUP EUHR DN EUHRUP2 EUHRDN2 D PROG STRTSEG END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE D SEGxRAMP SEGxSP to 12 Program concludes after segment 12 or SEGxRATE 5 00 UDC3300 Expanded Model DC330E User Manual 19 Configuration Set Up Group Function Prompts ACCU
65. e of Setting Setting Lower Display Upper Display FUZZY Fuzzy Overshoot DISABL DISABL Suppression ENABLE ENABL2 ENAB12 ACCUTUNE Accutune DISABL DISABL TUNE Demand Tuning SP SP Tuning TUN PV SP PV ACCUTUN2 Accutune Loop 2 DISABL DISABL TUNE Demand Tuning SP SP Tuning TUN PV SP PV SP CHANG Setpoint Change Value 5 to 15 Input Span 10 Loop 1 KPG Process Gain Loop 1 0 10 to 10 00 1 00 SP CHAN2 Setpoint Change Value 5 to 15 Input Span 10 Loop 2 KPG 2 Process Gain Loop 2 0 10 to 10 00 1 00 CRITERIA Tuning Criteria Loop 1 NORMAL FAST FAST 5 00 UDC3300 Expanded Model DC330E User Manual 29 Configuration Function Prompt Function Name Lower Display CRITERA2 AT ERROR OR AT ERR2 Function Prompt Tuning Criteria Loop 2 Accutune Error Codes Selections or Range of Setting Upper Display NORMAL FAST Read Only RUNING Accutune process in operation Factory Setting FAST 3 7 Algorithm Data Set Up Group Table 3 6 Algorithm Group Function Prompts Function Name Lower Display CONT ALG PIDLOOPS CONT2ALG OUT OVRD TIMER PERIOD START L DISP prompts appear only when Timer is enabled Control Algorithm PID Loop Selection Control 2 Algorithm Output Override Select Timer Enable Disable Timeout Period Start Initiation Lower Display Selection Selections or Range of Setting Upper Display ON OFF PID A PID B PD MR
66. ed prompts in the lower display Switch Between Two Sets via the Keyboard Without Automatic Switchover This procedure is operational only if 2 PID SETS was configured at the Control Set Up group Table 4 8 Procedure for Switching PID SETS from the Keyboard Step Operation Press Action 1 Access the LOWER _ until you see the PV value displayed in the Upper PID set DISPLAY Display and the PIDSETx in the Lower Display display Ao V tochange PID SET 1 to PID SET 2 or vice versa You can use Accutune on each set 5 00 UDC3300 Expanded Model DC330E User Manual 59 Setpoint Rate Ramp Soak Program Operation 4 7 Alarm Setpoints Procedure for Displaying the Alarm Setpoints Table 4 9 Procedure for Displaying or Changing the Alarm Setpoints Step Operation Press Action 1 Access the SETUP until you see ALARMS in the Lower Display Alarm Set Up group 2 FUNCTION to successively display the alarm setpoints and their Alarm LOOP 1 2 values Setpoint Values Ao V tochange any alarm setpoint value you select in the upper display 3 Return to LOWER normal DISPLAY operation 4 8 Two Loops of Control The UDC3300 can operate using two independent loops of control or internal Cascade control Two Independent Loops The following rules apply for two independent loops e Current output on Loop 2 requires auxiliary output e Loop 2 Current Duplex output is limited to 2nd Current output sig
67. edure for Displaying the 3PSTEP Motor Position Step Operation Press Action 1 Access the LOWER _ until you see the PV Value in the Upper Display and displays DISPLAY either POS or OUT in the Lower Display 4 12 Input Math Algorithms If selected via Math options this controller has two input algorithms available Each algorithm can be configured to provide a derived calculated PV or a derived remote setpoint Up to three inputs may be applied to the calculation In addition the two algorithms may be linked to combine two calculations by configuring one algorithm to be an input to the other algorithm Standard functionality e Basic models DC330B contain as standard Weighted Average Feedforward Summer Feedforward Multiplier e Expanded models DC330E provide as standard Weighted Average Feedforward Summer Feedforward Multiplier Relative Humidity The Math option which provides additional algorithms plus two Characterizers Totalizer and Gain Scheduling is available only on Expanded Model DC330E XX XXX 5 00 UDC3300 Expanded Model DC330E User Manual 69 Setpoint Rate Ramp Soak Program Operation Input Algorithm Selections Algorithm selections are made in Section 3 Configuration The following function prompts can be found in the Algorithm Set Up group IN ALG1 IN ALG2These selections include the following algorithms Weighted Average Feedforward Summer Relative Humidity Summer Hi
68. een calibrated you must use DO AUTO first In the Automatic Calibration Mode DO AUTO the controller relays automatically move the motor in the proper direction If desired however the motor may be manually positioned to 096 and 10096 positions Disconnect the relay wires Use DO MAN In the Manual Calibration Mode DO MAN the motor does not move Instead the existing 096 and 10096 values may be changed with the or V key to select automatic or manual calibration Upper Display DO AUTO or DO MAN Lower Display POS PROP If you select Then DO AUTO go to Step 6 DO MAN go to Step 8 ATTENTION When calibration is terminated this selection reverts to DISABL 102 UDC3300 Expanded Model DC330E User Manual 5 00 Position Proportional Calibration Step Operation Press Action 6 DO AUTO FUNCTION The decrement relay is turned on to move the motor to Set 0 value LOOP 1 2 0 position Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display ZERO VAL When the motor stops the display should stop counting then go to the next step 7 DO AUTO FUNCTION The increment relay is turned on to move the motor to Set 10096 LOOP 1 2 100 position value Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display SPAN VAL When the motor stops the display should stop counting then go to step 12 8 DO MAN FUNCTION You will see Set 0 value LOOP 1 2 Upper Display The
69. em refer to Section 3 Configuration Two loop and Cascade Operation Accutune can be used on either or both loops However while one loop is operating by SP tuning the configuration of either loop cannot be changed When one loop is operating by PV adaptive tuning the other loop can have its configuration changed Rules Table 4 21 Accutune Rules and Regulations TUNE Applicable Rule TUNE On Demand tuning will work for all control algorithms except ON OFF Process line out is not required X TUNE On Demand tuning works for integrating processes X SP tuning will work only for algorithm PID a or PID B selections i e it will NOT work with ON OFF Three Position Step or PD MR control algorithms X SP tuning can tune on all local or computer setpoints except ramping setpoints i e cannot be done during SP Ramp or SP Program or when using remote setpoint X X Tuning is done in automatic mode X X Tuning can be monitored or reconfigured using communications option X X Tuning can be enabled via digital inputs X X Tuning can be aborted by going to manual mode or disabling via configuration X X When tuning is in progress a large T appears in the upper display and disappears as soon as tuning is completed X X Can tune two independent loops X Setpoint changes can be made during operation The setpoint at the time tuning starts is captured and Tune runs until completion then proceeds to the new SP value following
70. en configured as the setpoint source e You attempt to change the setpoint while a Setpoint Ramp is enabled e Setpoint Ramp rate will apply to Local SP changes if enabled After changing a local setpoint value if no other key is pressed a minimum of 30 seconds time will elapse before the new value is stored in nonvolatile memory If power is removed before this time the new setpoint value is lost and the previous setpoint value is used at power up If after changing the LSP value another key is pressed then the value is stored immediately 5 00 UDC3300 Expanded Model DC330E User Manual 57 Setpoint Rate Ramp Soak Program Operation Setpoint Selection Indication Table 4 4 Setpoint Selection Indication Using 2nd Using 3rd Local Using Local Using Remote Setpoint Setpoint Local Setpoint Setpoint SP RSP 25 35 Upper PV the PV andthe PV PV and the PV PV and the PV Display value value value value Lower SP and the RSP and 2SP and the 2nd 3SP and the 3rd Display Local Setpoint Remote Local Setpoint Local Setpoint Value Setpoint Value Value Value Annunciator None lights lights 3 lights 4 6 Using Two Sets of Tuning Constants Select Two Sets or Gain Scheduling Table 4 5 Procedure for Selecting Two Sets of Tuning Constants Step Operation Press Action 1 Select SET UP until you see SET UP in Upper Display and CONTROL Control Set
71. en digits maximum Seven scaling factors are available from one to one million The desired scaling factor is applied to the calculated value to extend the maximum total flow range that can be displayed Five integration rates are available to match the totalizer rate to the rate of flow being measured The rates are Engineering units EU per second EU per minute EU per hour EU per day Millions of units per day The totalizer value is stored in nonvolatile memory once every eight hours If power is lost while the totalizer is in operation the current value of the totalizer will be lost When power is restored the totalizer will start operation for the last value stored in nonvolatile memory The X Sigma display will blink to indicate this condition Reset the totalizer The totalizer can be reset from the keyboard whenever desired The totalizer should always be reset to initialize the counters whenever it is enabled otherwise the Sigma display will blink Refer to Section 3 Configuration Set Up group ALGORTHM function prompt TOTALIZER to select an application and the function prompts that follow TOTALIZER to enter your scale factor and rate of integration Alarm on Totalizer Value The alarm type configuration includes an Alarm on Totalizer value This allows an alarm setpoint value to be used to cause an alarm when exceeded The alarm setpoint represents the lowest four digits of the selected Totalizer Scale Facto
72. equire that the motor time be entered Full calibration is not required Motor Power Hot O 5 Amp Fast Blo fuse Slidewire 100 to 1000 mechanically linked to motor Output Relay 1 L2 N kS 22 Output N C NM 23 Relay 2 5 m O L Connect shield to ground at one end only Alarm Relay 1 Load To terminal 70r9 Oo o Load Supply o Power 5 Amp Fast Blo fuse Q Alarm 2 is not available with Position Proportional output or Three Position Step control not run slidewire cable in the same conduit as AC power 3 Electrical noise suppression may be required Slidewire input is not required for Three Position Step control but can be used for motor position indication Figure 2 13 Position Proportional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 14 UDC3300 Expanded Model DC330E User Manual 5 00 Installation Auxiliary Output For Duplex Current Output use Control Output for Output 1 heat Auxiliary Load ATTENTION 0 10000 Both current outputs control and auxiliary are isolated from each other e case ground and all inputs Connect shield to ground at one end only Figure 2 14 Auxiliary Output Connections Models DC330X XX 2XX DC330X XX 5XX Digital Inputs Digital Input Switch 1 Digital Input Switch 2 Connect shield to ground at 10 one end only 11 12 Switch C
73. er than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements UDC3300 Expanded Model DC330E User Manual 5 00 Contents 1 DITO DUG TOWN M 1 MEO NIIS AC c 1 1 2 GE Conformity E rope ene een rr tet edi nes e ER e redo 1 FUNCION KEY oif leote Ob Du tM 2 2 INSTALLATION ciasccscascstracccduacsdersaarsccrtcscdssaausecvduavscdvenausccuducvacdvsaausecveaausedudaadseauenas 3 2 MODI o
74. g Factor 20 mA Value in for output all others in engineering units DIG IN 1 Digital Input 1 Selections NONE ToAout HealthWatch NONE NOTE DIG IN 1 applies TOMAN TIMER RESETT1 to Loop 1 when 2 LOOPS TOLSP AMSTA 2 or CASCAD is configured 25 ToTUNE TOSSP Spinit RALL T TODIR TRACK1 RESETC1 ToHOLD TRACK2 RESETC2 ToPID2 ToOUT2 RESETC3 PV2IN TORSP RALLC PV3IN DL1 2 R ALL TC RERUN RST FB TO RUN ToPURG ToBEGN LoFIRE STOPI MANLT MAN FS REStot ToLOCK DIG1 COM Digital Input 1 DISABL DISAT DISABL Combinations PID2 TOSP1 ToDIR RUN TOSP2 DIG IN 2 Digital 2 Input Selections Same as DIG IN 1 NONE NOTE DIG IN 2 applies to Loop 2 when 2 LOOPS or CASCAD is configured DIG2 COM Digital Input 2 Same as DIG1 COM DISABL Combinations 44 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration 3 15 Communications Set Up Group If your controller does not have this option the prompts will not appear Table 3 14 Communications Group Function Prompts Function Prompt Lower Display ComSTATE Com ADDR ComADDR2 SHED ENAB SHEDTIME PARITY BAUD DUPLEX Function Selections or Name Range of Setting Upper Display Communications Option DISABL MODBUS State MB3K RS422 Communications Station 1 to 99 Address Loop 2 Communications 1 to 99 Station Address When ComSTATE MODBUS ComADDR2 Com ADDR Shed Enable DISABL ENABL Shed Time 0 to 255 sample periods 1 sample
75. g of the controller enclosure to a local ground using a No 12 4 mm copper conductor is recommended 4 UDC3300 Expanded Model DC330E User Manual 5 00 Installation Control Alarm Circuit Wire nating The insulation of wires connected to the Control Alarm terminals shall be rated for the highest voltage involved Extra Low Voltage ELV wiring input current output and low voltage Control Alarm circuits shall be separated from HAZARDOUS LIVE gt 30 Vac 42 4 Vpeak or 60 Vdc wiring per Table 2 1 Electrical Noise Precautions Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits Digital equipment is especially sensitive to the effects of electrical noise Your controller has built in circuits to reduce the effect of electrical noise from various sources Be sure to separate external wiring into bundles see Table 2 1 and route the individual bundles through separate conduits or metal trays ATTENTION For installation where high EMI RFI noise cannot be avoided we recommend you use shielded twisted pair wires for the signals in bundle 2 Table 2 1 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring Control relay output wiring Line voltage alarm wiring 2 Analog signal wire such as Input signal wire thermocouple 4 to 20 mA etc 4 20 mA output signal wiring Slidewire feed
76. ication When internal Cascade has been configured an l will appear on the left side of the upper display as long as Loop 1 is operating in the remote setpoint mode Hold in the SETPOINT SELECT key until RSP appears in the lower display then release the key to select remote setpoint Switching between automatic and manual mode on either loop will not affect the internal Cascade indication 4 10 Operating Two Loops of Control Operation of two individual loops of control is identical to operating a single loop of control except that TUNING 2 group applies to Loop 2 only and two PID sets 3 and 4 are available TUNING group applies to Loop 1 with PID sets 1 and 2 applicable Operating Modes and Setpoint Source The rules for Auto Manual modes and changing setpoint sources are the same as single loop operation Keyboard Operation Note that the loop being displayed is the only loop affected by normal keyboard operation However either loop can be reconfigured when in the Set Up mode regardless of which is being displayed during normal operation Accutune Two independent loops can be tuned at the same time if configured For Cascade applications the secondary loop Loop1 should be tuned first then the primary loop Loop 2 should be tuned with Loop 1 in the Cascade Automatic Mode For more details on Accutune see Section 4 15 Setpoint Ramp or SP Programming Either loop or both loops can be configured for a single setpoint ramp
77. in minutes Soak and TIME REMAINING IN SOAK PROCESS VARIABLE 1 For Cascade or 2 loop applications PROCESS VARIABLE 2 For Cascade or 2 loop applications AUXILIARY OUTPUT Displayed only when Loop 2 is not used or when Loop 2 is Time Simplex and Loop 1 is not Current Duplex CHARACTERIZED OUTPUT 1 Displayed if Loop 1 output is characterized CHARACTERIZED OUTPUT 2 Displayed if Loop 2 output is characterized SP RATE SETPOINT Current setpoint for setpoint rate applications CURRENT TOTALIZATION VALUE Displays the total flow volume being measured BIAS Displays the manual reset value for algorithm PD MR LIMIT CYCLE TUNING NOT RUNNING Appears when Accutune is disabled LIMIT CYCLE TUNING RUNNING Appears when Accutune is enabled RESET SP PROGRAM TO BEGINNING OF FIRST SEGMENT OUTPUT OVERRIDE 2 PID LOOPS ONLY Appears when internal Loop 1 Output value is displayed This represents the internal output 1 value before override 54 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Diagnostic Error Messages The UDC 3300 performs background tests to verify data and memory integrity If there is a malfunction an error message will be displayed In the case of more than one simultaneous malfunction only the one with the highest priority will appear on the lower display A list of error messages is contained in Table 4 2 If any of these error messages occur refer to Sect
78. ing constants is used for the dilution air than those used for the enriching gas Carbon Probe millivolts Carburizing Furnace Input 3 Optional Online CO Compensation UDC 3300 24185 Figure 4 3 UDC 3300 Controller Being Used to Control the Carbon Potential of a Furnace s Atmosphere The following rules apply for Carbon Potential control e For Carbon control set Input Algorithm 1 to the proper carbon sensor used and set the PV source to IN AL 1 Input 1 will automatically become CARBON e For Oxygen control set Input Algorithm 1 to OXYGEN Input 1 will automatically become OXYGEN e For Dewpoint control set Input Algorithm 1 or Input Algorithm 2 to DEW PT Input 1 will automatically become CARBON The availability of Dewpoint on Input Algorithm 2 provides the capability of controlling Carbon Potential on Loop 1 and also reading the Dewpoint value from the same probe e CO Compensation Receives external CO transmitter signal via Input to provide online compensation of the carbon calculation Requires that the Input 2 temperature signal be a transmitter type input 80 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation 4 18 Health Watch The HealthWatch feature puts diagnostic data at your fingertips so you can monitor vital performance status to improve your process predict failures and minimize downtime Valuable data regarding maintenance and diagn
79. ing units IN3 LO Input Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 3 Input 3 Ratio 20 00 to 20 00 1 000 BIAS IN3 Input 3 Bias 999 to 9999 0 in engineering units FILTER 3 Input 3 Filter 0 to 120 seconds 1 5 00 UDC3300 Expanded Model DC330E User Manual 39 Configuration 3 12 Loop 1 Control Parameters Set Up Group Table 3 11 Control Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display PV SOURC Process Variable Source INP 1 IN AL1 INP 3 INP 1 INP 2 IN AL2 PID SETS Tuning Parameter Sets 1 ONLY 1 ONLY 2KEYBD 2PV SW 2SP SW GAIN S Gain scheduling automatically disables Accutune for this loop SW VALUE Automatic Switchover Value in engineering units within 0 00 Value PV or SP range limits LSP S Local Setpoint Source 1 ONLY 1 ONLY TWO THREE Selection automatically disables RSP SRC RSP SRC Remote Setpoint Source NONE IN AL1 INP 3 NONE INP 2 IN AL2 AUTOBIAS Automatic Bias ENABLE DISABL DISABL SP TRACK Local Setpoint Tracking NONE NONE PV RSP PWR MODE Power Up Mode Recall MANUAL MANUAL A LSP A RSP AM SP AM LSP PWR OUT TPSC Output Start up LAST LAST Mode FSAFE SP HiLIM Setpoint High Limit 0 to 100 of span input in 1000 engineering units SP LoLIM Setpoint Low Limit 0 to 100 of span input in 0 engineering units ACTION Control Output Direction DIRECT REVRSE REVRSE 40
80. ion 9 Troubleshooting in manual 51 52 25 55 for information to correct the failure Table 4 2 Error Messages Prompt Description EE FAIL Unable to write to nonvolatile memory INP1FAIL Two consecutive failures of input 1 integration INP2FAIL Two consecutive failures of input 2 integration INP3FAIL Two consecutive failures of input 3 integration SW FAIL Slidewire input failure Position proportional control automatically switched to TPSC CONF ERR Configuration Errors for Loop 1 Low limit greater than high limit for PV SP Reset or Output CONF ER2 Configuration Errors for Loop 2 Low limit greater than high limit for PV SP Reset or Output or Loop 2 output has not been selected SOOTING Input Combination Errors Percent Carbon falls outside of sooting boundary IN1 RNG Input 1 Out of Range IN2 RNG Input 2 Out of Range IN3 RNG Input 3 Out of Range PV RNG PV Out of Range PV PV source x PV source ratio PV source bias FAILSAFE Failsafe Loop 1 Check inputs or configuration FAILSF2 Failsafe Loop 2 Check inputs or configuration RV LIMIT Remote Variable Out of Range RV RV source x RV source ratio RV source bias RH LO RH Excessive Temperature Depression Calculated RH is less than 0 SEG ERR Segment Error SP Program starting segment number is less than ending segment number CAL MTR Not calibrated Perform Position Proportional calibration 5 00 UDC3300 Expanded Model DC330
81. isplay TOTALIZE Totalization Function DISABL DISABL INPUT1 IN AL1 IN AL2 Current Scale Factor Y En ss upper display Actual Current Totalized a ierse Factor Value 1 displ alue lower display Walia TOT SCAL Totalizer Scale Factor EO EO E1 2 4 E5 E6 TOT SEC Totalizer Reset Lock UNLOCK UNLOCK LOCK RSET Totalizer Reset NO NO YES TOT RATE Totalizer Rate of SECOND once per second SECOND Integration MINUTE once per minute HOUR once per hour DAY once per day _ML DAY millions per day 3 8 Output Algorithm Parameters Set Up Group Table 3 7 Output Algorithm Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display OUT ALG Loop 1 Output Algorithm TIME Time Simplex CURRNT CURRNT Current Simplex POSITN Position Proportional TIMED Time Duplex CURD Current Duplex CURTI Current Time Duplex TI CUR Time Current Duplex 4 20 RNG Current Duplex Range 100PCT 100PCT 50 PCT 34 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display OUT2 ALG Loop 2 Output Algorithm NONE CURRNT TIME CURRNT CUR D CUR TI CUR RLYSTATE Digital Output State at 0 10F2OF Output relays 1 and2 1 2 Output are both de energized 1ON2OF Output relay 1 is energized output relay 2 is de energized 1OF2ON
82. lidewire Input Heg 3 T C RTD Radiamatic mV 0 5V 1 51 0 20 mA 4 20 0 None 3 Two Digital Inputs 0 10V 4 Two High Level Als instead of 2nd Universal Al 5 00 UDC3300 Expanded Model DC330E User Manual 95 Model Selection Guide 96 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Record Sheet 8 Appendix C Configuration Record Sheet Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured Group Function Value or Factory Group Function Value or Factory Prompt Prompt Selection Setting Prompt Prompt Selection Setting TUNING PROP BD TUNING2 PROPBD3 or or GAIN 1 000 GAIN 3 1 000 or or GAINVALn Read Only TI GAINVALn Read Only RATE MIN 00 RATE3MIN 0 00 RSET MIN 1 00 RSET3MIN 1 00 Or or RSET RPM RSET3RPM MAN RSET 0 MANRSET3 0 PROPBD2 PROPBD4 or or GAIN 2 1 000 GAIN 4 1 000 RATE2MIN 0 00 RATE4MIN 0 00 RSET2MIN 1 00 RSET4MIN 1 00 or or RSET2RPM RSET4RPM CYC SEC 20 CYC3 SEC 20 Or Or CYC SX3 20 CYC3 SX3 20 CYC2 SEC 20 CYC4 SEC 20 or or CYC2 SX3 20 CYC4 SX3 20 SECURITY 0 PVEUVAL1 0 LOCKOUT CALIB PVEUVAL2 0 AUTO MAN ENABLE PVEUVAL3 0 SP SEL ENABLE PVEUVAL4 0 RUN HOLD ENABLE PVEUVAL5 0 PVEUVAL1 0 PVEUVALG 0 PVEUVAL2 0 PVEUVAL7 0 PVEUVALS3 0 PVEUVAL8 0 PVEUVAL4 0 GAINVAL1 1 000 PVEUVAL5 0 GAINVAL2 1 000 PVEUVAL6 0 GAINVAL3 1 000 P
83. m Set Up Group 2 Select FUNCTION to successively display the Loop 1 algorithms Loop 1 LOOP 1 2 Algorithms Aor V toselect Loop 1 algorithm from the selections that are available 3 Select FUNCTION until you see OUT ALG2 in the lower display Loop 2 LOOP 1 2 Algorithms Ao V X toselect Loop 2 algorithm from the selections that are available Select Control Parameters for Each Loop Table 4 15 Procedure for Selecting Control Parameters Step Operation Press Action 1 Select SETUP until you see CONTROL for Loop 1 or CONTROL2 for Control Set Loop 2 in the Lower Display Up Group Refer to Table 4 11 Table 4 12 and Table 4 13 for rules and restrictions and to Section 8 Configuration to select the individual parameters 66 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Selecting Tuning Parameters for Each Group Table 4 16 Procedure for Selecting Tuning Parameters Step Operation Press Action 1 Select SETUP until you see TUNING FOR Loop 1 or TUNING2 for Tuning Set Loop 2 Sparen PID sets 1 and 2 TUNING are for Loop 1 and single loop applications PID sets 3 and 4 TUNING 2 are for Loop 2 in two loop and cascade control applications 2 Select FUNCTION to successively display the constants for the Primary Tuning LOOP 1 2 Loop OR Loop 2 constants Refer to Section 3 Configuration for detailed information You can Autotune both sets on either loop Refer to
84. n Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display ACTION Control Output Direction DIRECT REVRSE REVRSE OUT RATE Output Change Rate ENABLE DISABL DISABL PCT M UP Output Rate Up Value 0 to 9999 per minute 0 PCT M DN Output Rate Down Value to 9999 per minute 0 OUTHiLIM High Output Limit 5 to 105 of output 100 OUTLOoLIM Low Output Limit 5 to 105 of output 0 I HiLIM High Reset Limit Within the range of the output 100 0 limits LoLIM Low Reset Limit Within the range of the output 0 0 limits DROPOFF Controller Dropoff Value 5 to 105 of output 0 DEADBAND Output Relay Deadband 5 0 to 5 0 96 1 0 FAILMODE Failsafe Mode NO LAT NO LAT LATCH FAILSAFE Failsafe Output Value Set within the range of the 0 output limits O to 100 96 UDC3300 Expanded Model DC330E User Manual 43 Configuration 3 14 Options Set Up Group Table 3 13 Options Group Function Prompt Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display AUX OUT Auxiliary Output One DISABL OUTPUT PV2 DISABL or Loop Selection OR INP 1 SP DEV 2 CUR OUT2 Auxiliary Output Two INP 2 LSP 1 OUTPT2 Loops Cascade Selection INP 3 IN AL 1 SP L2 CBOUT INAL2 LSP12 PV DEV CBOUT2 4mA VAL Auxiliary Output Low Low scale value to represent 4 mA 0 0 Scaling Factor Value in 6 for output all others in engineering units 20mA VAL Auxiliary Output High High scale value to represent 0 Scalin
85. nal only e Loop 2 relay output is always dedicated to relay output 2 e No Time Duplex outputs on Loop 2 No ON OFF or 3 Position Step algorithms on Loop 2 e No Position Proportional output is available on 2 loop controllers 60 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation To RSP IN3 In Algt e Input 1 Input 2 Input 3 e In Alg 1 e In Alg 2 Output 1 Output 2 INPUT INPUT A FEEDFORWARD INPUT A ONLY Source e Input 1 Input 2 e Input 3 e In Alg 1 e In Alg2 INPUT B SP PID Output 1 E CONTROL Output 2 ALGORITHM Loop 1 or Loop 2 Input 1 Remote SP Local SP 9 Input 2 Input 3 INPUT C INPUT C e Output i 9 Output 2 e e SP e 3SP a 2SP FEEDFORWARD Output without Feedforward or Manual Ja Mode To Final OUTPUT Element Figure 4 1 Functional Overview Block Diagram of a Single Loop Loop 1 or Dual Loop Controller Loop 1 and Loop 2 5 00 UDC3300 Expanded Model DC330E User Manual 61 Setpoint Rate Ramp Soak Program Operation Internal Cascade Control The following rules apply for internal Cascade control e Loop 2 must be the primary loop e Loop 1 must be the secondary internal or slave loop because all output forms exist on Loop 1 e Loop 1 remote setpoint is fixed as Loop 2 output e No Position Proportional output is available on cascade cont
86. ning Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display PROPBD3 Proportional Band 3 0 1 to 9999 GA 3 Gain 3 0 001 to 1000 1 000 or or GAINVALn Gain Value being used by Read Only Gain Scheduling when enabled RATE3MIN Rate 3 in minutes 0 00 to 10 00 minutes 0 00 RSET3MIN Reset 3 in minutes repeat 0 02 to 50 00 1 00 RSETSRPM Reset 3 in repeats minute ut MANRSETS3 Manual Reset 3 100 to 10096 Output 0 0 PROPBDA Proportional Band 4 0 1 to 9999 GAIN 4 Gain 4 0 001 to 1000 1 000 RATEAMIN Rate 4 in minutes 0 00 to 10 00 minutes 0 00 RSETAMIN Reset 4 in minutes repeat 0 02 to 50 00 1 00 RSETARPM Reset 4 in repeats minute s CYC3 SEC Cycle Time 3 Heat 1 to 120 20 CYC3 SX3 CYCA SEC Cycle Time 4 Cool 1 to 120 20 CYCA SX3 5 00 UDC3300 Expanded Model DC330E User Manual 25 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display PVEUVAL1 PV1 through PV8 Value PV value within the PV limits 0 PVEUVAL2 for Gain Scheduling In engineering units PVEUVAL3 PVEUVAL4 PVEUVAL5 PVEUVAL6 PVEUVAL7 PVEUVAL8 GAINVAL1 Gain 1 through Gain 8 0 001 to 1000 floating 1 000 GAINVAL2 Value for Gain Scheduling Gain or Proportional Band GAINVAL3 GAINVAL4 GAINVAL5 GAINVAL6 GAINVAL7 GAINVAL8 26 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration 3 5 SP Ramp S
87. nual 5 00 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN1 HI Input 1 High Range Value 999 to 9999 floating 1000 Linear Inputs only in engineering units IN1LO Input 1 Low Range Value 999 to 9999 floating 0 Linear Inputs only in engineering units RATIO 1 Input 1 Ratio 20 00 to 20 00 1 000 floats to 3 decimal places BIAS IN1 Input 1 Bias 999 to 9999 0 in engineering units FILTER 1 Input 1 Filter 0 to 120 seconds 0 BURNOUT 1 Burnout Protection NONE DOWN NONE UP NO FS EMISSIV1 Emissivity 0 01 to 1 00 0 00 3 10 Input 2 Parameters Set Up Group Table 3 9 Input 2 Group Function Prompts Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display IN2 TYPE Input 2 Actuation Type DISABL NM90L 500 PT 0 10mV B TC NIC TC RAD RH For Input Range ETCH RTC RADRI Minimum and Maximum ET1C STC 0 20mA see Appendix E JTCH TTCH 4 20mA JTCL TTCL 0 10mV KTCH WTCH 0 50mV KTCL WTCL 0 5V NNMH 100PT 1 5V NNML 100LO 0 10V NM90H 200PT SLIDEW 5 00 UDC3300 Expanded Model DC330E User Manual 37 Configuration Function Function Selections or Factory Prompt Name Range of Setting Setting Lower Display Upper Display XMITTER2 Transmitter BTC STC LINEAR Characterization E TC H T TC H ETCL TTCL JTCH WTCH JTCL W TCL K TCH 100 PT KTCL 100 LO NNM H 200 PT NNML 500 PT NM90H RAD RH NM90L RADRI NIC
88. ommon Figure 2 15 Digital Inputs Connections Model DC330X XX XX3 5 00 UDC3300 Expanded Model DC330E User Manual 15 Installation Communications Option There are two types of Communications option available e RS422 485 ASCII or Modbus Model DC330X XX 1XX or DC330X XX 5XX Figure 2 16 also refer to Document 51 51 25 35 RS422 485 ASCII or 51 52 25 66 and 51 52 25 70 Modbus e DMCS Model DC330X XX 4XX Figure 2 16 also refer to Document 82 50 10 23 Master ASCII or MODBUS RS422 485 SFI IXB TX RX D HALF DUPLEX aL 120 Ohm V Resistor Do not mix half and full duplex wiring To Other Do not run these lines in Communication the same conduit as AC Instruments power maximum 31 120 Ohm Resistor on Last Leg 13 RS422 485 ise FULL DUPLEX 14 9L 15 Resistor 16 120 17 Resistor olg Use shielded twisted pair To Other cables Belden 9271 Communication Twinax or equivalent Instruments 120 Ohm Resistor maximum 31 on Last Leg Figure 2 16 RS422 485 ASCII or Modbus Communications Option Connections 16 UDC3300 Expanded Model DC330E User Manual 5 00 Installation Transmitter power for 4 20 mA 20 Wire Transmitter Using Open Collector Alarm 2 Output The wiring diagram example shown in Figure 2 17 Model DC330X XT XXX provides 30 Vdc at terminals 5 and 6 with the capability of driving up to 22 mA If the transmitter terminal voltage must
89. on 78 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation PV Tuning Indications A small t is displayed in the upper display whenever PV adapt mode is in progress During this time changes to the configuration parameters are permitted Whenever the t is displayed it signifies that the process response is being monitored and this may or may not result in parameter retuning The selection of Fast or Normal criteria has no effect on PV adaptive tuning Aborting PV Adaptive Tuning If itis necessary to stop or abort the tuning e Press the MANUAL AUTO key to return to manual mode This will cause an immediate abort of tuning e Disable SP or SP PV in the Accutune Set Up group at function prompt ACCUTUNE or ACCUTUNA 4 16 Entering a Security Code The level of keyboard lockout may be changed in the Set Up mode However knowledge of a security code number 0 to 4095 may be required to change from one level of lockout to another When a controller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number If you require the use of a security code select a number from 0001 to 4095 and enter it when the lockout level is configured as NONE Thereafter that selected number must be used to change the lockout level from something other than NONE Write the number on the Configuration Record Sheet in Appendix C
90. onjunction with the SET UP key to select the individual functions LOOP 1 2 of a selected Configuration Set Up group e Selects Display of Loop 1 or Loop 2 during operation LOWER Selects an operating parameter to be shown in the lower display DISPLAY MANUAL Alternately selects AUTO or MAN AUTO SETPOINT Hold key down to cycle through configured setpoints SELECT RUN e Alternate action switch initiates or holds the Setpoint Ramp or Setpoint HOLD Program e Acknowledges a latched alarm 1 A Increases the selected parameter value v Decreases the selected parameter value UDC3300 Expanded Model DC330E User Manual 5 00 Installation 2 Installation 2 1 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied Adequate access space must be available at the back of the panel for installation and servicing activities 0 008 96 92 _00 _ 9 7 3 780 3 622 003 VS 0 008 3 780 Panel Cutout 92 00 3 622 0 03 0 0 FUNCTION LOWER MANUAL SETPOINT L1 L2 DISPLAY AUTO SELECT N N N 24 Max Panel 945 Thickness 2 4 with optional T 093 rear cover 90 7 3 57 E 2 1 E 1 bed est EE EME Ul ET Bn DET OF SE EE PR ss 21 6 850 24152 Figure 2 1 Dimensions 5 00 UDC3300 Expanded Model DC330E User Manual 3 Install
91. ontroller Loop 1 and Loop 2 Functional Overview Block Diagram of Internal Cascade of a 2 loop Controller UDC 3300 Controller Being Used to Control the Carbon Potential of a Furnace s Atmosphere Ramp Soak Profile Example Program Record Sheet 17 19 61 62 80 89 5 00 UDC3300 Expanded Model DC330E User Manual UDC3300 Expanded Model DC330E User Manual 5 00 Introduction 1 Introduction 1 1 Overview The UDC 3300 is a microprocessor based stand alone controller It combines the highest degree of functionality and operating simplicity offered in a 1 4 DIN size controller With a typical accuracy of 0 20 96 of span the UDC 3300 is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications in metal working food and pharmaceuticals and testing and environmental work 1 2 CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Upper Display six characters Normal Operation four digits dedicated to display the process variable Configuration Mode displays parameter value or selection Lower Display eight characters Normal Operation displays operating parameters and values
92. ostic selections can be read by operator accessed displays Alarms can be configured to activate when the desired threshold is reached See Section 3 19 for details on configuring the various HealthWatch timers and counters See Section 3 16 for details on HealthWatch maintenance alarms 5 00 UDC3300 Expanded Model DC330E User Manual 81 Setpoint Rate Ramp Soak Program Operation 82 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation 5 Setpoint Rate Ramp Soak Program Operation 5 1 Setpoint Ramp Rate Introduction When you have configured a Setpoint Ramp Rate it will apply immediately to any local setpoint change Configuration Check Make sure you e enable SP RATE for either loop e disable SP RAMP and SP PROG e setan upscale or downscale rate value ATTENTION A value of 0 will imply an immediate change in setpoint that is NO RATE applies See Section 3 5 for details Operation When local setpoint change is made the controller will ramp from the original setpoint to the new one at the rate specified This changing current setpoint can be viewed as SPn on the lower display Press the LOWER DISPLAY key until you see SPn and the setpoint value in the lower display 5 2 Single Setpoint Ramp Introduction When you have configured a single setpoint ramp it will occur between the current local setpoint and a final local setpoint over a time interval of from 1 to
93. ow the setpoint during each cycle Configuring TUNE for Duplex Heat Cool To configure this item refer to Section 3 Configuration 76 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Using TUNE at Start Up for Duplex Heat Cool Table 4 23 Procedure for Using TUNE at Start up for Duplex Step Action 1 Heat Zone Adjust Local Setpoint 1 to a value within the Heat zone Put the controller in Automatic mode Press the Lower Display and A keys simultaneously to initiate Heat tuning The output will cycle between 50 and 100 or high output limit A large T appears in the upper display until tuning is completed and final Heat parameters are entered for PID set 1 in the Tuning group Cool Zone Adjust Local Setpoint 2 to a value within the Cool zone Put the controller in Automatic mode Press the Lower Display and A keys simultaneously to initiate Cool tuning The output will cycle between 0 and 50 or low output limit A large T appears in the upper display until tuning is completed and final Cool parameters are entered for PID set 2 in the Tuning group Using SP Tuning at Start Up Table 4 24 Procedure for Using SP Tuning at Start Up Step Action 1 Put the controller in manual mode by pressing the MANUAL AUTO key 2 Let the PV stabilize 3 Adjust the setpoint to the desired value 4 Put the controller in automatic mode by pre
94. per Location 2nd Input a Power Input PWA w2 24162 Jumper W1 W2 None remove jumper Position Input Types Slidewire Thermocouple RTD mV Two HLAI replace LLAI Available Radiamatic Carbon 4 20 mA 0 20 mA Oxygen 4 20 mA 0 20 1 5 V 0 5 V mA 1 5 V 0 5V High Level Analog Input Connections ATTENTION Remove Input 2 jumper when replacing second LLAI with two HLAI Refer to Table 2 2 1 5V Connections 4 20 mA Connections Transmitter 3 Input 3 Source e The 2500 load resistors are supplied by Honeywell with the controller when the input is specified These items must be installed when you wire the controller before start up Figure 2 6 Two HLAI Replace 2nd LLAI Connections 5 00 UDC3300 Expanded Model DC330E User Manual 9 Installation Time Proportional Output The three types of Time Proportional outputs available on the UDC 3300 are shown in the following figures The Alarm wiring connections are the same for all three outputs For Control and Alarm Relay Contact information see Table 2 3 and Table 2 4 Figure 2 7 shows the Output and Alarm wiring connections for models with Electromechanical Relay Output Time Proportional Output Relay 1 i z Oo To terminal O Power T 10 3 Output 4 or ma Load ey RE N C Supply 6 To terminal O Power 7 40r 6 i 1 s Load elay N C Suppl T pply To terminal Power 70r9 Q
95. period 0 666 seconds 0 No Shed Parity NONE ODD EVEN Fixed at NONE when ComSTATE MODBUS Baud Rate 2400 4800 9600 19200 Duplex Operation HALF FULL When ComSTATE MODBUS this selection is fixed at HALF When the RS422 485 Auxiliary output option board is installed this selection is fixed at HALF Factory Setting DISABL DISABL ODD 2400 HALF 5 00 UDC3300 Expanded Model DC330E User Manual 45 Configuration Function Prompt Lower Display WS FLOAT TX DELAY SHEDMODE SHEDSP UNITS CSP RATO CSP BIAS CSP2RATO CSP2BIAS LOOPBACK Function Name Word Swap Order Transmission Delay Shed Controller Mode and Output Level Shed Setpoint Recall Communication Units Loop 1 Computer Setpoint Ratio Loop 1 Computer Setpoint Bias Loop 2 or Cascade Computer Setpoint Ratio Loop 2 or Cascade Computer Setpoint Bias Local Loop Back Selections or Factory Range of Setting Setting Upper Display FPB Floating Point big endian FPBB Floating Point big endian with byte swapped FPL Floating Point little endian FPLB Floating Point little endian with Byte swapped 1 to 500 milliseconds 1 LAST LAST TO MAN FSAFE ToAUTO TO LSP TO LSP TO CSP PERCNT PERCNT ENG 20 0 to 20 0 1 0 999 to 9999 0 in engineering units 20 0 to 20 0 1 0 999 to 9999 0 in engineering units DISABL DISABL ENABLE 46 UDC3300 Expanded Model DC33
96. put is required when override is enabled It is the output from Loop 1 because Loop 2 s internal output is routed through the selector Loop 2 output can also be available at all times if desired In Manual mode the Output may be overridden Does not apply for Three Position Step Control OTI on bottom display shows value of the internal Loop 1 output before any override ATTENTION The output of the unselected loop tracks the selected loop to within 5 when in Auto mode to eliminate windup This tracking is done in the direction opposite to the Override Select configuration i e for High Select the unselected output tracks within 596 of lower and vice versa 5 00 UDC3300 Expanded Model DC330E User Manual 63 Setpoint Rate Ramp Soak Program Operation Two Loop Restrictions Table 4 11 Two Loop Functionality and Restrictions Models DC330E EE 2XX or DC330E EE 5XX Controller with One Current Output Auxiliary Output and Three Relay Outputs Output Type Current Auxiliary Relay 1 Relay 2 Relay 3 Loop 1 is TIME SIMPLEX Loop 2 is N A N A N A Time Simplex Current or Current Duplex 100 Current Time or Time Current Not used Loop 2 Out Loop 2 Out 1 or 2 Loop 1 Out Loop 1 Out Loop 1 Out Loop 2 Out Alarm 1 Alarm 2 Alarm 1 Loop 2 Alarm 1 Out 1 or 2 Loop 1 is TIME DUPLEX TPSC Loop 2 is Time Simplex N A Current or Current Duplex 100 N A
97. r and has a range from 0 to 9999 x Totalizer Scale Factor Totalizer Reset Via Digital Input The digital input type configuration includes a Reset Totalizer that resets the accumulated totalizer value when the DI is closed 5 00 UDC3300 Expanded Model DC330E User Manual 71 Setpoint Rate Ramp Soak Program Operation 4 13 Digital Input Option Remote Switching The Digital Input option detects the state of external contacts for either of two inputs On contact closure the controller will respond according to how each digital input is configured Make your selection under the Options Set Up group function prompt DIG IN1 or DIG IN2 See Section 3 Configuration Table 4 19 Digital Input Option Action on Contact Closure DIG IN1 or Display Indication Action on Contact Closure DIG IN2 e Returns toggles to original state when contact Selections opens unless otherwise noted None DI 1 2 always off No Digital Input selection MAN blinks Puts the controller into manual mode TO LSP Puts the controller into local setpoint 1 TO 2SP RSP annunciator Puts the controller into local setpoint 2 blinks TO 3SP RSP annunciator Puts the controller into local setpoint 3 blinks TO DIR Selects direct controller action H blinks Suspends setpoint program or setpoint ramp operation ToPID2 PIDSET 2 in lower Selects PID set 2 display PV 2IN ll M blinks Selects the PV to equal Input 2 IN PV 3IN
98. reset Output Within the range of output limits for Automatic Output PBorGAIN Proportional Band or Gain PB PCT GAIN Units GAIN MINorRPM Reset Units RPM MIN MIN 5 00 UDC3300 Expanded Model DC330E User Manual 41 Configuration 3 13 Loop 2 Control Parameters Set Up Group Table 3 12 Loop 2 Control Parameters Set Up Group Function Prompt Function Name Lower Display Selections or Range of Setting Upper Display Factory Setting PV 2 SRC FORCE MA PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SPTRACK SP HiLIM SP LoLIM Process Variable Source Force Manual Tuning Parameter Sets Automatic Switchover Value Local Setpoint Source Remote Setpoint Source Automatic Bias Local Setpoint Tracking Setpoint High Limit Setpoint Low Limit INP 1 INP 2 IN AL1 IN AL2 INP 3 DISABL LINK12 1 ONLY 2KEYBD 2PV SW 2SP SW GAIN S Gain scheduling automatically disables Accutune for this loop Value in engineering units within PV or SP range limits 1 ONLY TWO THREE Selection automatically disables RSP SRC NONE INP 2 IN AL1 IN AL2 INP 3 ENABLE DISABL NONE PV RSP 0 to 100 of PV span input in engineering units 0 to 100 of PV span input in engineering units INP 2 DISABL 1 ONLY 0 00 1 ONLY NONE DISABL NONE 1000 42 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration Function Functio
99. rollers PRIMARY LOOP SECONDARY LOOP PV SOURCE PV SOURCE See Loop 2 See Loop 1 Block Diagram Block Diagram SETPOINT PID PID SOURCE CONTROL SETPOINT CONTROL See Loop 2 ALGORITHM SOURCE ALGORITHM Block Diagram Loop 2 Loop 1 Loop 1 INTERNAL SP OUTPUT Local Setpoint 2SP SIGNAL e 3SP Remote Setpoint OUTPUT OUTPUT To Final Control Element INTERNAL CASCADE RULES Loop 2 must be the primary loop Loop 1 must be the secondary internal or slave loop because all output forms exist on Loop 1 Loop 1 Remote setpoint is fixed as Loop 2 output 24182 Figure 4 2 Functional Overview Block Diagram of Internal Cascade of a 2 loop Controller 62 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Table 4 10 Control Loops Selections Loop Input 1 Input 2 Input Algorithm LOOP 1 Process Via Configuration or Via Configuration or Yes Variable Digital Inputs Digital Inputs Remote No Via configuration or Yes Setpoint Digital Inputs Feedforward No Yes Yes LOOP2 Process Via Configuration or Via Configuration or Yes Variable Digital Inputs Digital Inputs Remote No Via Configuration or Yes Setpoint Digital Inputs Feedforward No Yes Yes Override Rules The UDC 3300 allows you to select high or low output override Refer to Section 3 Configuration to select High or Low The following rules apply for high low override Only one physical out
100. s 1 Adjust setpoint to the desired value 2 Switch to Automatic mode by pressing the MANUAL AUTO key 3 Initiate Tuning by e Pressing the up arrow key when the lower display prompt shows TUNE OFF or e Pressing the LOWER DISPLAY and Up arrow keys simultaneously or e Using the Digital Input if configured If it is necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode 56 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation 4 4 Operating Modes The controller can operate in any of three basic modes e Manual One or Two Loops e Automatic with Local Setpoint One or Two Loops e Automatic with Remote Setpoint One or Two Loops e Manual Cascade e Automatic Cascade 4 5 Setpoints You can configure the following setpoints for the UDC 3300 controller in the control group e Asingle local setpoint SP e Two local setpoints SP 25 e One local setpoint and one remote setpoint SP RSP e Three local setpoints SP 2SP 3SP e Two local setpoints and one remote setpoint SP 2SP RSP Changing Local Setpoint 1 2 or 3 To scroll through the setpoint type menu press and hold in the SETPOINT SELECT key Release when the desired active setpoint selection is displayed ATTENTION KEY ERROR will appear in the lower display if e You choose either local setpoint 2 or 3 or remote setpoint and your choice has not be
101. s or restarts RUN of SP RMP PROG 4 14 Fuzzy Overshoot Suppression Fuzzy Overshoot Suppression minimizes overshoot after a setpoint change or a process disturbance This is especially useful in processes which experience load changes or where even a small overshoot beyond the setpoint may result in damage or lost product It can be configured to apply to Loop 1 Loop 2 or both loops Configuration To configure this item refer to Section 3 Configuration e Set Up Group ACCUTUNE e Function Prompt FUZZY e Select ENABLE or DISABL A or V 4 15 Accutune There are several types of Accutune from which to choose in Models TUNE Demand Tuning Tuning is done on demand by pressing the LOWER DISPLAY and A keys simultaneously by selecting prompt in the lower display m via digital input e SP Setpoint Tuning SP only tuning will continually adjust the Gain or Proportional Band P Reset 1 and Rate D tuning constants in response to setpoint changes TUN PV Demand Tuning PV Adapt Provides TUNE On Demand tuning plus PV adaptive tuning whenever a PV process disturbance of 0 396 span or greater occurs e SP PV Setpoint Tuning PV Adapt Provides SP only tuning plus PV adaptive tuning whenever a PV process disturbance of 0 396 span or greater occurs 74 UDC3300 Expanded Model DC330E User Manual 5 00 Setpoint Rate Ramp Soak Program Operation Configuration To configure this it
102. so you will have a permanent record Table 4 25 Procedure to Enter a Security Code Step Operation Press Result 1 Enter Set Up SET UP Upper Display SET UP Mode Lower Display TUNING 2 Ue any Set FUNCTION Upper Display 0 p Group LOOP 1 2 Lower Display SECUR 3 Security Code Aor V To enter a four digit number in the upper display 0001 to Entry 4095 This will be your security code 5 00 UDC3300 Expanded Model DC330E User Manual 79 Setpoint Rate Ramp Soak Program Operation 4 17 Carbon Potential A carbon probe consisting of a ZrO2 sensor and a thermocouple to measure the temperature at the sensor provides two inputs to the controller The controller computes the atmosphere s actual carbon potential from these two inputs and compares the computed value with the desired setpoint An on off or PID control algorithm determines the controller output necessary to keep the actual carbon potential at the setpoint Usually only one output is used to add more or less enriching gas typically natural gas to the furnace s base atmosphere which has a relatively low carbon potential The enriching gas then raises the carbon potential to the desired level however there are occasions when it is necessary to add dilution air to lower the carbon potential instead of enriching gas to raise it In those instances a second output from the controller provides this function When proportional control is used a different set of PID tun
103. sse oad Ns Mute phi LU MM LED Lu D MM eS dies 3 2 go MID soam nocte A Foudre evene ofa oder cdd Re Pod ue dues s ada Pp ed 4 3 CONFIGURATION er 19 UXOR 19 3 2 Configuration Procedure died eer m ep au Died da eo 22 3 3 Loop 1 Tuning Parameters Set Up Group rss 23 3 4 Loop 2 Tuning Parameters Set Up 25 3 5 SP Ramp SP Rate or SP Programming Set Up 27 3 6 Accutune Set Up Geli cce ete ee ctt ree Lor e cite inc erem ed edens 29 3 7 Algorithm Data Set Up GEODD eise Ee Prnt ettet E dederit Pene e be 30 3 8 Output Algorithm Parameters Set Up Group ssssse 34 3 9 Input Parameters Set Up Group a e ut EE 36 3 10 Input 2 Parameters Set Up Group ott 37 3 11 Input 3 Parameters Set Up 39 3 12 Loop 1 Control Parameters Set Up Group 40 3 13 Loop 2 Control Parameters Set Up Group 42 3 14 Options Set Up GROUP ote decet etm tte dee rer etm itla em rto bb re petet denen 44 3 15 Communications Seb Up Group
104. ssing the MANUAL AUTO key The controller will switch to automatic mode and the process will start to move toward the setpoint and will line out with the proper tuning constants A large T appears on the left side of the upper display to indicate that SP tuning is in progress SP Tuning for Duplex Heat Cool SP tuning can be done for applications using duplex heat cool control Configuring SP Tuning for Duplex Heat Cool To configure this item refer to Section 3 Configuration 5 00 UDC3300 Expanded Model DC330E User Manual 77 Setpoint Rate Ramp Soak Program Operation SP Tuning After Start Up SP tuning will occur whenever the controller is in automatic mode and a setpoint change occurs which is greater than the previously configured minimum setpoint change value The controller will delay using any setpoint changes for 30 seconds to enable it to calculate whether to SP tune or not But if the controller is toggled between LSP1 and LSP2 or if any other key such as LOWER DISPLAY is pressed the setpoint change is immediate A large T is displayed in the upper display whenever tuning is in progress During this time no changes to the configuration parameters including the setpoint are permitted Aborting SP Tuning If itis necessary to stop or abort the tuning e Press the MANUAL AUTO key to return to manual mode This will cause an immediate abort of tuning e Disable SP or SP PV in the Accutune Set Up
105. tion Unit Power Control Relay Control Relay 1 or 2 Output Wiring Contact Indicator Status N O Open Off Off N C Closed N O Open Off Closed On On N C Closed Off Open On Alarm Relays ATTENTION Alarms relays are designed to operate in a failsafe mode i e de energized during alarm state This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If the unit loses power the alarms will function Table 2 4 Alarm Relay Contact Information Variable Variable unit Alarm NOT in Alarm State in Alarm State Relay Power Wiring Relay Relay Indicators Contact Contact Indicators Open Open N O Off Off Off N C Closed Closed N O Closed Open On N C Off ml On Closed 18 UDC3300 Expanded Model DC330E User Manual 5 00 Configuration 3 Configuration 3 1 Overview The controller is pre configured at the factory for typical controller settings for a heating process except the input type and output algorithm must be configured to match your process The controller must also be tuned See Section 4 3 To assist you in the configuration process there are prompts that appear in the upper and lower displays These prompts let you know what group of configuration data Set Up prompts you are working with and also the specific parameters Function prompts associated with each group Figur
106. utput Current Time Duplex Time Current Duplex Position Proportional or Three Position Step Control Figure 2 12 shows the Output and Alarm wiring connections for models with a Current Output Auxiliary Output and three Relay Outputs Model DC330X EE 2XX Iz NC Output Relay 1 C Auxiliary Relay Load p upply terminal GN p c o Power 10 3 Relay Load oad Supply Connect shield to eT eU e lt 4 To terminal o Power 4 40 6 o Alarm Relay 1 Load E CES 0 N9 9 oJ Power To terminal 70r9 Alarm 2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control 2 Electromechanical relays are rated at 5 Amps 120 Vacor 2 5 Amps at 240Vac Customer should size fuses accordingly Use Fast Bio fuses only All current outputs are isolated from each other case ground and all inputs Figure 2 12 Auxiliary Output and Three Relay Output 5 00 UDC3300 Expanded Model DC330E User Manual Installation Position Proportional Output Figure 2 13 shows models with Position Proportional Output Model DC330X EE XXX X2 or Three Position Step Control Model DC330X AA XXX X2 Calibration Position Proportional Output models must have the output calibrated after installation Three Position Step models only r

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