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ZFV-Color Users Manual

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1. 55 76 60 86 65 95 70 104 75 114 80 123 85 132 90 142 240 Detection range H mm Setting distance L mm 90 115 95 124 180 100 134 105 143 110 152 100 115 162 80 120 160 120 171 Detection range H mm 125 180 130 190 135 199 140 208 145 218 150 227 ZFV C User s Manual E Adjusting the Sensor Head Focus 1 Set the menu selector switch to STD menu and the mode selector switch to MENU mode Set the reference workpiece in place Place the cursor on qs and press the SET Key Adjust the camera s setting distance Refer to the graph and set the camera ina position so that the area to be checked is within the detection area LCD monitor Section 2 Sensor Head ADJ STD Exp MENU RUN Reference workpiece Ds Detected distance L Detection range H ZFV C User s Manual z n gt T ia gt O Z go Q O zZ zZ m i O 2 49 z n gt m gt O 2 Ro Q O zZ zZ m i O 2 50 Section 2 Sensor Head 5 6 ZFV C User s Manual Turn the focus adjustment control to the left and right to adjust the focus Focus adjustment For ZFV S
2. E items related to pattern Changing the search area Change the area to search the model in Specify the top left and bottom right of the search area Search area Model gt MENU mode TEACH CUSTM SEARCH AREA Setting the rotation range of a workpiece only when SEARCH is selected Set this item when even a tilted workpiece is to be set as a non defective item gt MENU mode TEACH CUSTM ROTATION Setting Details 10 default 20 30 45 Set the range of acceptable tilt The wider the rotation range the longer the measurement time ZFV C User s Manual Section 4 Inspecting by Pattern PATTERN E Items related to color Changing the filter color By default AUTO a color filter that increases the contrast of area of the largest color group and area of the second largest color group located inside the area will be selected automatically If the contrast of the desired image is not increased with AUTO the filter color can be changed to suit the image gt MENU mode TEACH CUSTM FILTER Setting Details AUTO default A color filter that increases the contrast of area of the largest color group and area of the second largest color group located inside the area will be selected automatically RED GREEN BLUE Select the color filter that is suitable for the image to be inspected YELLOW CYAN MAGENTA
3. T Make sure that the Amplifier Unit are firmly fixed on the panel ZFV C 38 User s Manual Section 2 Amplifier Unit About the I O Cable The following shows the leads that comprise the I O cable 1 2 3 4 5 Brown 1 Power supply 2 GND 3 OUTPUT 1 4 ENABLE 5 ERROR 6 TEACH 1 Light blue Yellow Pink 7 TRIG 1 8 BANK1 1 9 BANK2 1 10 BANK3 1 Unused Unused 1 Enabled only in the RUN mode Power Supply This connects the power supply Use a DC power supply with safe extra low voltage circuits to prevent high voltage z n gt T ia gt O Z go Q O zZ zZ m i O 2 A Recommended power supply unit p 21 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage GND The GND terminal is the 0 V power supply terminal OUTPUT control output This outputs judgment results This lead is interlocked with OUTPUT LED ENABLE enable output This turns ON when the sensor is ready for measurement ERROR error output This turns ON when an error is generated This lead is interlocked with ERR LED I Error Messages and Corrective Actions p 119 ZFV C User s Manual 39 Section 2 Amplifier Unit 6 TEACH teaching input There are two teac
4. gt 36 28 Round PVC insulated cable 6 2 20 wire 2 M3 Note 1 L 3 m 8 m for ZFV XC_BV2 o L 3 m ZFV XC_BRV2 Mounting hole dimensions Item ZFV XC3BV2 ZFV XC3BRV2 ZFV XC8BV2 Applicable Amplifier Units ZFV C Series Applicable Sensor Head ZFV SC10 SC50 SC50W SC90 SC90W SC150 ZFV SC10 SC50 SC50W SC150W Ambient temperature Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Connection type Double sided connector Material Case Polycarbonate PC Weight Approx 220 g Approx 220 g Approx 500 g Cord length 3m 3m 8m Model Nos appended with R are robot cable types ZFV C User s Manual Section 6 Specifications and External Dimensions RS 232C Cable ZS XPT2 for connecting a programmable controller 20002150 Unit mm 10 pin square connector 9 pin square connector Round vinyl insulated cable 3 89 Conductor cross sectional area 0 013 mm Insulator diameter 0 38 Note 1 Plug type connector ZS XRS2 for connecting a personal computer 2000 150 Unit mm 32 2 41 5 2 20 4 Note 2 gt 10 pin square connector 9 pin square conn
5. zZ 9 gt O 2 gt rm T Cc zZ i O zZ n 101 n m i zZ 9 gt zi O 2 gt nv Cc zZ O O Z n 102 Section 5 Setting USB RS 232C Communication Specifications Setting USB RS 232C Communication Specifications Set the communication specifications of the Amplifier Unit according to those of external devices CHECK For details on communication commands refer to the Communication Command Reference provided separately For the Communication Command Reference contact OMRON sales staff Before connecting disconnecting external devices make sure that the Amplifier Unit is turned OFF Breakdown or accidents may occur if this is done with the Amplifier Unit turned ON USB Connection E Connection 1 Install the USB driver to the personal computer For the USB driver please contact your OMRON representative Installation of the USB driver is necessary only when connecting an external device to the USB interface for the first time Insert one end of the USB cable to the USB connector on the Amplifier Unit Insert the other end of the USB cable to the USB connector of the external device E Setting communication specifications Set the communication specifications of the Amplifier Unit according to those of exter nal devices gt MENU mode SYS2 COM Setting Description LENGTH The setti
6. 165 4 140 100 oot or 0 a ot vq N 20 Se 20 100 20 je sja 2000 s 100 0 1 100 0 1 Mounting hole dimensions ZFV C 1 32 User s Manual Section 6 Specifications and External Dimensions ZFV LTL04 bar low angle lighting Unit mm 4 M4 Thru 165 4 140 100 8883 62 100 0 1 100 0 1 Mounting hole dimensions ZFV LTF01 light source for through beam lighting Unit mm 22 gt v v m z z x lt 109 foo Emitting surface 4 M3 Depth 8 7440 1 7440 1 Mounting hole dimensions ZFV C User s Manual 1 33 gt v v m z z x lt 134 Section 6 Specifications and External Dimensions Item ZFV LTFO1 ZFV LTLO1 ZFV LTLO2 ZFV LTLO4 Applicable sensor head ZFV SC50 SC50W SC90 SC9OW Lighting method Pulse lighting Lighting interval Fixed 1 1 to 1 4 ms Light source Qty White LEDs 60 20 40 80 Power supply volt age 48 VDC Supplied from sensor head Current consump tion Approx 160
7. O Z n 110 Section 5 Setting for Amplifier Unit Gang Mount Setting for Amplifier Unit Gang Mount The gang mount related menus are displayed only when Amplifier Unit are gang mounted These settings must be made to each Amplifier Unit Example 1 1 sensor head multiple amplifier units Example of detection of input image from 1 sensor head with multiple amplifier units e To detect multiple areas such as a 4 sided POSITION multiple item SEARCH etc e To detect multiple types such as both SEARCH and AREA judgments amp MENU AMP 1 2 TRIG LINK HEAD NOTUSE LINKOUT Images are transferred A from right side to left side amplifier units AMP1 AMP2 ENABLE signal TRIG signal v AMP3 Example 2 Multiple sensor heads multiple amplifier units Example of synchronizing and detecting multiple points of the same workpiece and integrating judgments each sensor head AMP1 AMP2 ENABLE signal TRIG signal ZFV C User s Manual MENU AMP1 2 AMP3 TRIG LINK 1 0 HEAD USE USE Measured with images loaded from LINKOUT All Section 5 Setting for Amplifier Unit Gang Mount Specifying the Amplifier Unit to Input the Trigger EXP MENU J Set whether or not to input the TRIG signal to an Amplifier Unit gt MENU mode SYS2 LINKSET TRIG Setting Details I O default Set to only the Amplifier Unit to which the TRIG signal is
8. O zZ z O 2 ZFV C User s Manual 67 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 68 Section 4 Inspecting by the Size Area Basic Setting Procedure E Teaching Teaching is performed after the object and color to be inspected are specified Inspection Color Selection Teaching area setting TEACH PICK RN TEACH VIEW ITEM mREG ma PICK E nnn Rave Ww Application and Setting Examples p 152 E Adjusting the threshold level Threshold values are adjusted to determine the range for OK judgments Adjust the threshold values referring to the currently indicated measurement results Adjustment of the threshold values must be performed in ADJ mode AREA1 AREA2 AREA3 Switching to ADJ Se Adjusting of area value mode ADJ MENU RUN 80 Measured values L EW H 120 B LEFT RIGHT keys Select upper limit U n imt L limit U limit lower limit PPer Ower im Ower mi pper imi UP DOWN keys Change values Setting item Range Details of Adjustment Area value 0 to 999 This is the range for OK when the value at teaching is taken to be 100 If AREA2 is selected the same judgment conditions will be used for all the four colors Judgment is made based on the color among the four colors that has the largest difference from the reference value ZFV C User s Manual Section 4 Inspecting by the Size Area CUSTOM Menu ea
9. ZFV C User s Manual Supplementary Explanation Helpful information regarding operation and reference pages are introduced here using symbols wu Ne CHECK This page has been made purely for explanatory purposes and does not exist ZFV C User s Manual 9 53 S o 2 S O 2 So 5 10 Introduction Precautions for Correct Use E Meaning of Symbols Menu items that are displayed on the Amplifier Units LCD screen are enclosed by brackets E Visual Aids str Indicates points that are important to ensure full product performance such as operational S CHECK precautions and application procedures Indicates information helpful in operation SaNa Indicates functions that can be set only when the setup menu has been switched to EXP menu Indicates pages where related information can be found ZFV C User s Manual Introduction CONTENTS CONTENTS Meanings of Signal Words 5 Meanings of Alert Symbols 5 Alert Statements in This Manual 5 Precautions for Safe Use 6 Precautions for Correct Use 7 Editor s Note 9 Page Format 9 CONTENTS 11 Menu Hierarchy 16 Section 1 FEATURES 19 Features 20 System Configuration 21 Part Names and Functions 24 Operation Mode 27 Setting Flow 28 Section 2 INSTALLATION amp CONNECTION 31 About Installation and Connection 32 Amplifier Unit 32 Installing the Amplifier Unit 32 Gang Mounting 0 6 About the I O C
10. e Areas whose color can be changed SEARCH OK NG NORMAL color of characters gt MENU mode SYS1 DISP COL Setting OK GREEN default RED YELLOW BLUE WHITE NG GREEN RED default YELLOW BLUE WHITE NORMAL GREEN RED YELLOW BLUE WHITE default BACK GREEN RED YELLOW BLUE default WHITE BLACK ZFV C User s Manual n m Z 9 gt O 2 gt nv Cc zZ i O zZ n 97 Section 5 Setting the System Environment Setting Cancelling the Eco Mode Whether or not to darken the screen when a preset time has passed without any opera tion We recommend setting this mode to ON to prevent the brightness of the LCD screen from being impaired gt MENU mode SYS1 ECO MODE Setting Details ON default Sets the Eco mode The screen darkens when three minutes continue without any operation OFF Cancels the Eco mode setting Changing Image Capture Timing on Teaching Screen Goris Select status of image to be displayed on the teaching screen gt MENU mode SYS2 TEACH IMAGE Setting Description THROUGH default The latest image taken by the Sensor Head is displayed directly FREEZE Freeze the image and display The still image is displayed when the TRIG signal is input v 5 When amplifier units are gang mounted set all amplifier units to the S teaching screen then input the TRIG signal to t
11. MONOCHROME Disables the color filter to convert the image to a monochrome image Performing color check For more stable judgment inspection is performed using color information in addition to pattern information gt MENU mode TEACH CUSTM COL JUGE Setting Details OFF default Area of color is not checked Only degree of similarity to model shape is checked ON The area of the color is checked and the correlation value will be 0 if the result is NG Teaching Brightness If this function is set to ON default even if the brightness changes due to fluctuation of surround lighting the sensor works well thereby this function is useful to prevent color pickup problems that may occur due to lighting fluctuation If this function is set to OFF workpieces whose brightness and vividness differ from those of the workpiece that was taught first can be identified n m Z 9 O 7 z n U m 2 O 2 O O zZ O 2 gt MENU mode TEACH CUSTM LIGHT TEACH Setting Details ON default The brightness chromaticness range for color selection is changed during teach ing OFF The brightness chromaticness range for color selection is not changed during teaching ZFV C User s Manual 65 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 66 Section 4 Inspecting by the Size Area Inspecting by the Size
12. The brightness is maintained when the Eco mode setting is can celed Note however that the life of the LCD backlight is short ened So we recommend setting the Eco mode Images are not displayed e Is the Sensor Head connector connected correctly p 51 e Is the brightness of the LED light set to a dark value p 92 Screen is not displayed when e Is power turned ON to all the gang mounted amplifier units simul p 21 amplifier units are gang taneously mounted Measurement results are not dis Is the operating mode switch set to RUN p 27 played The TRIG signal input signal is Are all cables connected correctly p 39 not accepted e Is the signal line disconnected e Is the operating mode switch set to RUN p 27 p The OUTPUT signal is not out Is the TRIG signal being input p 39 AY put e Are all cables connected correctly Z e Is the signal line disconnected S Is the operating mode switch set to RUN p 27 The ENABLE signal does not e Is the operating mode switch set to RUN p 27 turn ON The bank is not switched even if Is the bank switching method set to I O p 95 the bank switching signal is input When the bank switching method is set to KEY the external from the outside inputs of the BANK 1 to 3 are not accepted e Is the operating mode switch set to RUN p 27 No communications with per e Is the USB cable is connected correctly p 102 sonal computer e Is the
13. gt D Not used lt LEFT key In BRIGHT the display content is switched between average den RIGHT key sity value and density distribution value TUP key Not used J DOWN key SET key Not used ESC key Not used nv Cc zZ i O Z n gt Zz sj O U m Po gt O zZ n 4 O Ww m a n m sj ZFV C User s Manual 57 nv Cc Z O O zZ n gt Zz sj O U O Z n O w m Cc no m sj Section 3 Switching to Another Bank Switching to Another Bank ZFV C can hold up to eight sets of settings These settings can be switched externally according as inspection condition A set of these settings is called a bank A bank also contains the threshold value set in ADJ mode What is a Bank Each set of measurement settings is Registered as a bank Threshold gt Threshold BANK1 E Switching to another bank by control keys ADJ 1 Switch to MENU mode MENU RUN 2 Select n 3 Select the desired bank number E Switching to another bank by the external signal A bank can be switched from one to another by combining BANK input signals 1 to 3 This is possible with RUN mode only 2 Wiring p 39 The setting for the bank switching method must be changed jC Setting the Bank Switching Method p 95 ale Bank switching is also possible by CompoWay F or by entering a non procedural c
14. Detecting Mixed Varieties of Campaign Seals Area 12 Adjust the position of the color pickup area TEACHIPICK and press the SET Key ertica P ats sean gt o SET Horizontal direction 13 Select PICKUP and press the SET Key TEACAPICK Up to four colors are picked up automatically x 13 E y CHG S SEL D HIST 14 If there are colors that are not to be TEACHIPICK selected use the J key to add a x mark lt Left Right Keys Move to left right 1N OINI J Key Switches a currently target object to a non target object and a currently non ToC target object to a target object lt gt SEL__D HIST 15 Press the SET Key The selected colors will be confirmed 16 Press the ESC Key N p Q 2 Registering the Reference Workpiece N yr 3 17 Press the TEACH VIEW key TEACH AREA2 T mark will appear at the center of the 5 inspection area TEACH VIEW 4N O Teaching is completed when the mark dis z gt appears mITEM REG Zz iw o m Checking Operation 18 Switch the mode switch to ADJ mode ADJ MENU RUN ZFV C 1 54 User s Manual Section 7 Detecting Mixed Varieties of Campaign Seals Area 19 Check the measurement results displayed on the LCD monitor ONILLAS ANV NOILVOIIddV FASE ZFV C User s Manual 1 55 Section 7 Inspecting Entry of Workpieces of Wrong Color HUE Inspecting Entry of Workpieces of Wrong
15. Detecting Presence of Character String CHARA Select this item to check for presence of character strings n There are two measurement items for CHARA CHARA1 and CHARA2 CHARA1 aa Select this item to check for presence of the entire character string printed on plain background Judgment is performed by monitoring changes in density brightness of the registered character string Errors in characters missing dots etc cannot be detected This item is suitable for applications such as detection of presence of prints on chips and presence of entire characters of the best before date Example Detection of presence of prints on chip Se OK ERN NG due to absence of characters CHARA2 Select this item to detect omission of single characters Errors in single characters missing dots etc cannot be detected This item is suitable for applications such as detection of missing character in character strings such as the best before date Example CHARA2 OK OK enemy NG due to absence of a character ZFV C User s Manual Section 4 Detecting Presence of Character String CHARA Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching CHARA1 OK TEACH VIEW EA 17 Teaching area for CHARA A For the teaching area when the printing position is o
16. EDGE SENSE T77 Edge width 73 EXP menu 27 Expert menu 27 Extension Cord 130 F Filter 65 Firmware 140 145 Focus adjustment control 26 G GAIN 93 Gang mounting 36 H HEAD 111 HUE 70 159 l I O Circuit diagrams 41 Initialization MEAS CLEAR 101 Measurement Data 101 Setting Data 100 Input cable 39 Input output ON conditions 107 One shot Output 107 Inspection contents Area 66 Brightness 81 Count 78 Section 6 Index Detecting Presence of Output cable 39 Character String CHARA 84 OUTPUT TIME 108 Hue 70 P Patte me oe Part Names Position 15 Amplifier Unit 24 Installation procedure Sensor Head 25 DIN Track 32 Partial function 93 Gang 36 Pattern Inspection 62 Parel 4 Position check 75 K Power Supply 21 Key Operations 60 R MENU ADJ mode 60 ROTATION 64 RUN Mode 57 RS 232C L Cable external dimensions 131 LANGUAGE 101 Cable wiring 103 LIGHT TEACH 65 Communication Setting 104 Lighting Unit Option 132 RUN Mode 27 Lock Function 105 S M SEARCH AREA 64 90 MDL DIV 87 Sensor Head MEAS TYPE 97 Affixing LED Warning Labels 45 Measurement Connecting the Sensor Head 51 Measurement time 54 Focus adjustment 49 Speed adjustment 96 Installing the Mounting Fixture 45 Switching the display content 54 Sensitivity 93 Timing 97 Setting distance 47 MENU mode 27 Specifications and External Menu Hierarchy 16 Dimensions 121 Menu selector switch 24 Setting distance 47 gt Mode selector switch 24 SPEED 96 a Menu switching 27 STABLE 90 5 ME
17. Good small amount of noise 1 l Bad larger amount of noise ZFV C User s Manual 93 n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n 94 Section 5 Setting Conditions Related to Bank Setting Conditions Related to Bank ZFV C can hold up to eight sets of settings These settings can be switched according to inspection conditions A set of these settings is called a bank Copying Banks Copy the settings of one bank to another bank The following example shows the procedure for copying the settings of BANK 1 to BANK 2 gt MENU mode SYS1 BANK SET COPY 1 Make the settings that are required to perform inspection at BANK 1 copy source 2 Switch to MENU mode es MENU RUN 3 Select hi and press the SET key BANK 4 Select 2 BANK2 and press the SET key 5 Select A and press the SET key SYS1 A gt BANK gA SYS1 SYSTEM 1 6 Select 1 BANKSET 1 COPY E amp m 1 BANK1 copy source Press the ESC Key twice to return to MENU mode T Switch to RUN mode and save the settings ZFV C User s Manual Section 5 Setting Conditions Related to Bank Clearing Banks Clearing deletes the settings of the selected bank number gt MENU mode SYS1 BANK SET CLEAR Settings Description EXECUTE Executes clear CANCEL Cancels clear A SYS1 SYS2 settings and RUN mode display
18. ON i Tout oes aaa Tout Measurement time OUTPUT OFF 1 X The measurement time changes ON i depending on the setting I OFF j ENABLE ON e The minimum ON time width of the TRIG signal is 1 ms e The OUTPUT signal is held until the measurement result is updated Note however when one shot output is set the OUTPUT signal is held for the preset time Z One shot Output p 107 ZFV C 42 User s Manual Section 2 Amplifier Unit E Teaching Workpiece stop teaching Teaching processing is performed according to TRIG signal input after the TEACH sig nal is input Measurement is not performed while teaching is being performed Do not move the workpiece until teaching is completed OFF TEACH 1 f 8 ON F O 4 TRIG on 4 I OFF i ENABLE e 5 ON Teaching in progress ERROR pu 6 7 1 Turn the TEACH signal ON 2 Confirm that the ENABLE signal has turned OFF 3 Make sure that the workpiece to be taught is in the teaching area 4 5 z n gt T ia gt O Z go Q O zZ zZ m i O 2 Input the TRIG signal The ENABLE signal turns ON after teaching is completed At this timing check the state of the ERROR signal When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON Turn the TEACH signal OFF and end teaching processing When teaching fails the stat
19. Partial Function 93 Increasing the Sensor Head Sensitivity 93 Setting Conditions Related to Bank 94 Copying Banks 94 Clearing Banks 95 Setting the Bank Switching Method 95 Setting the System Environment 96 Changing the Measurement Speed 96 Selecting the Measurement Timing 97 Selecting the Teaching Mode from an External Device 97 Setting Screen Display 97 Setting Cancelling the Eco Mode 98 Changing Image Capture Timing on Teaching Screen 98 I O Monitor Function 99 Correcting White Balance 100 Initializing the Setup Data 100 Initializing Measurement Data 101 Switching the Language 101 Checking the Version 101 Setting USB RS 232C Communication Specifications 102 USB Connection 102 RS 232C Connection 103 Restricting Operations Lock Function 105 Setting the Lock Function 105 Starting Cancelling the Lock Function 106 Lock Function during Gang Mounting 106 Changing OUTPUT Signal Output Conditions 107 Selecting the ON Conditions 107 One shot Output 107 Setting the ON Delay Time 108 Setting the OFF Delay Time 109 ZFV C User s Manual 1 3 Introduction CONTENTS 3 Setting for Amplifier Unit Gang Mount 110 a Specifying the Amplifier Unit to Input the Trigger 111 all Setting the Presence of Sensor Head 111 Setting Output Content 111 Rules of Gang Mounting 112 Data Route 113 Teaching Process when Gang Mounting 114 Integrating Judgment Output 115 Restrictions when Gang Mounting Amplifier Units 116 S
20. T Check the message and click the OK button Firmware update will start Progress of processing will appear during update Wait until a message informing completion of update appears update takes a couple of minutes xv An error may occur with the Amplifier Unit during update but ignore it a If the update progress bar stops or update is not completed within 10 minutes there is a z possibility that update has failed one In this case contact OMRON s sales representative about the firmware version before update and the one in the write file 8 The following message will appear when update is complete so follow the instructions given on the screen 9 Check the message and click the OK button gt v v m z z x lt ZFV C User s Manual 1 43 Section 6 Updating the Firmware E Setting the connection port If you have failed to start Warp Engine ZS a message will appear followed by the dia log box shown on the right Sy WarpEngineZS x 1 Select Settings Control Panel from the Start menu of the personal com puter and then double click System The System Properties dialog box will appear 2 Open the Hardware tab and click Device Manager The Device Manager dialog box will appear aixi Il Action view t ea m amp R Aag E ABDPC201 H Computer H E Disk drives E O Display adapters 2 DVD CD ROM drives H 6 Floppy disk controllers H 6 Flop
21. _ Search area T 094 09 24 004 09 24 gt MENU mode CUSTM MODE DTL SEARCH AREA a When searching edges Measurement can be performed only when the search area contains an edge Determine the size sen and position of the area taking the movement range of the workpiece into consideration O O x Raising detection stability This item is displayed only when CHARA2 is set gt MENU mode CUSTM STABLE n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 Setting Details OFF default Standard detection method ON Detailed detection method The process time is longer than OFF ZFV C 90 User s Manual Section 5 SETTING ADDITIONAL FUNCTIONS x Setting Image Acquisition Conditions 92 Adjusting Light Intensity and Shutter Speed 92 Changing the Image Display Position Partial Function 93 Increasing the Sensor Head Sensitivity 93 x Setting Conditions Related to Bank 94 Copying Banks 94 Clearing Banks 95 Setting the Bank Switching Method 95 x Setting the System Environment 96 7 Changing the Measurement Speed 96 k Selecting the Measurement Timing 97 z Selecting the Teaching Mode from an External Device 97 gt Setting Screen Display 97 Setting Cancelling the Eco Mode 98 a Changing Image Capture Timing on Teaching Screen 98 z I O Monitor Function 99 a Correcting White Balance 100 S Initializing the Setup Data 100 2 Initializing
22. 2 75 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 76 Section 4 Inspecting by Position POSITION E Adjusting the threshold level Switching to Adjustment of edge Adjustment of ADJ mode position edge level Edge level POSITION OK ADJ lt lt MENU RUN TEACH VIEW Measured gt LEV CHANGE values EDGE LEV 50 Amount of shift Threshold Edge level UP DOWN keys Change values e When edge detection direction is gt UP DOWN keys Change values e When edge detection direction is LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge position 0 to 468 Amount of shift from reference position Edge level 0 to 100 This is the density level judged to be an edge Adjust this level when measurement is unstable p 73 CUSTOM Menu a ETD Items that can be customized Items related to Selecting the color of edges p 77 edge detection Selecting the edge detection direction p 77 Changing edge sensitivity p 77 Items related to Changing the color mode default FILTER p 74 color Changing the filter color only when FILTER is selected in COL MODE p 65 Teaching Brightness only when PICKUP is selected in COL MODE p 65 ZFV C User s Manual Section 4 Inspecting by Position POSITION E Items related to edge detection Set the direction in which edges are searched and the chan
23. 20 0 1 2 M4 yen Mounting hole dimensions 5 6 Heat resistant PVC shielded cable 6 2 Standard 2 m N 3 39 8 5 gt a v m z x lt ZFV C 1 22 User s Manual Section 6 Specifications and External Dimensions ZFV SC90 SC90W Wide View Unit mm 34 1 4 20UNC 20 Depth 6 a oa ti 5 zl 33 20 0 1 be X Mounting hole dimensions 83 7 35 5 T T a i njo 9 i re g Ji S uu gt 5 6 al N 2E 8 5 el 7 A mounting bracket can be Heat resistant PVC shielded cable 58 mounted to each side 6 2 Standard length 2 m gt v v m z z x lt ZFV C User s Manual 1 23 Section 6 Specifications and External Dimensions ZFV SC150 SC150W Ultra Wide View Unit mm 140 5 o of g PA j ZI T 3 9 N O O Ca 12 8 5 7 Heat resistant PVC shielded cable 6 2 Standard length 2 m 33 gt Mounting surface 2 M4 L 20 0 1 Mounting hole dimensions gt a v m z x lt ZFV C 1 24 User s Manual Item Setting distance L ZFV SC10 Narrow View 34 to 49 mm vari able Section 6 Specifications and External
24. C User s Manual GSN 3g OL SNOILVYAdO ANY SNOILONNA eeoa 53 Section 3 Switching the Display Content Switching the Display Content Display contents on the LCD monitor can be changed in the RUN mode Content is switched in the following order each time the TEACH VIEW key is pressed Display the measured values suitable for your application x17 The measurement time differs according to the type of display image The measurement time for only A image display is the fastest The number in parentheses serves as a guideline when only image dis dene play is taken as the reference When the image is switched during measurement the measurement time changes For this reason monitor the ENABLE signal wait for the ENABLE signal to turn ON and then input the TRIG signal Teaching area Only image Judgment result Teaching area and Measure display ment result a SEARCH SEARCH SEARCH eo TEACH VIEW l SCORE a8 image only display 9 ms image only display 26 ms image a OE 60 ms TEAGH VIEW TEACH VIEW Enlargement of mea Measurement surement result and Teaching area and result 3 control bar 2 control bar 2 SEARCH SEARCH TEACH VIEW JG OK TEACH VIEW SCORE 98 nv Cc Z i O zZ n gt Zz sj O U O Z n O w m Cc no m sj image only display 240 ms image only display 95 ms image only display 60 ms 1 In
25. Class Classification 1 JIS C 6802 Japan EN60825 IEC60825 1 Europe Class 2 Exception FDA USA 1 Safety standards vary with the country in which the instrument is to be used except for Japan Europe and USA Refer to the safety regulations and standards for laser devices stipulated in the country in which the instrument is to be used E Labeling on LED use Warning labels are supplied as accessories with the ZFV SC50 SC50W SC90 SC90OW Affix them to appropriate positions near the sensor where they can be easily noticed A WARNING LED fat LED RADIATION DO NOT STARE E LEOTEDERWCE INTO BEAM Max 5mW msec eee ha msec 400 700nm CLASS 2 LED PRODUCT DIAL BD Sih IEC 60825 1 1993 A1 1997 JIS C 6802 2005 A2 2001 ZFV C User s Manual gt v v m z z x lt 135 Section 6 Requirements from Regulations and Standards Summary of Requirements to Manufactures E For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class3R Class 3B Class 4 Description of Safe under As for Low power As for Direct intra Direct intra High hazard class reasonably Class 1 eye protec Class 2 beam view beam view power dif foresee except may ti
26. Color HUE E O HUE Key NG due to wrong SS o a Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor cA Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select qe and press the SET Key D S e o 3 ome 3 Select ITEM and press the SET Key TEACHISEARCH S 2 e O z 2 a REG s f t 4 Select O and press the SET Key TEACHIITEM Z 2 gt ZFV C 1 56 User s Manual Section 7 Inspecting Entry of Workpieces of Wrong Color HUE Adjusting the Inspection Area 5 Select REG and press the SET Key TEACHIHUE 8 ee b a TEM 6 Adjust the size of the inspection area and TEACHIREG Zooms in out in vertical lt e direction gt o Zooms in out press the SET Key horizontal direction T Adjust the position of the inspection area TEACHIREG and press the SET Key 8 Vertical Move the green frame so that the target is cen tr e tear PS Horizontal tered in the inspection area direction Registering the Reference Workpiece 8 Press the TEACH VIEW key TEACHIHUE mark will appear at the center of the inspection area TEACH VIEW Teaching is completed when the mark dis appears ITEM Checking Operation 9 Switch the mode switch to ADJ mode ADJ MENU RUN ONILLAS ANV NOILVOlIddV PARER 10 C
27. D e gt ED a oO 9 1 Measurement conditions that you have set are saved to the amplifier unit when external TEACH signal a teaching is successful or when switched to RUN mode When the TEACH key is pressed at the teach ing screen to teach conditions that you have set will not be saved unless switched to RUN mode once Changed contents including teaching results are cleared when switching off without saving ZFV C User s Manual Advanced Operation Making Settings When Required Other Functions Customizing Measurement conditions Changing Image Acquisition Conditions Setting Banks Use two or more banks for setup changes Setting the System Environment Changing OUTPUT Signal Output Conditions Setting USB RS 232C Communications Specifications Switching the Display Content Clearing Data Troubleshooting When the Smart Sensor Does Not Operate Correctly il Troubleshooting p 118 When You are Not Sure Q amp A p 120 Section 1 Setting Flow Section 4 SETTING OF INSPECTION CONDITION p 59 Section 5 SETTING ADDITIONAL FUNCTIONS p 92 Section 3 FUNCTIONS AND OPERATIONS TO BE USED Switching to Another Bank p 58 Section 5 SETTING ADDITIONAL FUNCTIONS Setting Conditions Related to Bank p 94 Section 5 SETTING ADDITIONAL FUNCTIONS p 96 Section 5 SETTING ADDITIONAL FUNCTIONS p 107 Section 5 SETTING ADDITIONAL FUNCTIONS p 102 Section 3 FUNCTIONS AND OP
28. Dimensions ZFV SC50 SCS50W Standard View 31 mm to187 mm variable ZFV SC90 SC9OW Wide View 67 to 142 mm vari able ZFV SC150 SC150W Ultra Wide View 115 mm to 227 mm variable Detection range HxV Detection range _ gt H 5 mm x 4 6 mm to 9mm x 8 3 mm Variable 10 mm x 9 2 mm to 50 mm x 46 mm Variable 50 mm x 46 mm to 90 mm x 83 mm Variable 90 mm x 83 mm to 150 mm x 138 mm Variable Relation between setting distance and detection range Setting distance Detection range H Setting distance L 10 mm 50 mm Detection range H 50 mm 90 mm Detection range H 90 mm 150 mm Detection range H Built in lens Focus f15 65 Focus f13 47 Focus f6 1 Object lighting method Pulse lighting Object light source Eight white LEDs 36 white LEDs 20 white LEDs 72 white LEDs Lighting I F Option None Yes None Sensing element 1 3 inch color CCD Shutter Electronic shutter shutter time 1 500 to 1 8000 Power supply volt age 15 VDC Supplied from Amplifier Unit 15 VDC 48 VDC Supplied from Amplifier Unit Current consump tion Approx 200 mA Approx 350 mA 15 V Approx 150 mA 48 V Approx 200 mA Including the current consumed when optional lighting is connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibratio
29. Lighting part This area emits light Receiver part This area captures a image Connector This connector is connected to the Amplifier Unit Sensor Head mounting This fixture is for mounting the Sensor Head fixture This fixture can be mounted on all of the four mounting surfaces Focus adjustment control This control is used for adjusting the focus of the image Ventilation film This film prevents the front panel from condensation vst Do not peel off or probe the ventilation film with a sharp pointed object If you do that the protective structure rating Q may no longer be satisfied CHECK Do not cover the ventilation film rating Doing so might cause the front panel to be condensed Optional lighting connec This connector is used to connect an optional lighting unit ZFV SC50 tor ZFV SC90 si When no optional lighting unit is used make sure that the con nector is covered with the cap If not water resistant perfor mance will be deteriorated CHECK ZFV C 26 User s Manual Section 1 Operation Mode Operation Mode There are 3 ZFV C operating modes as follows Switch to the mode that you meet before you start operation To switch the operating mode use the mode switch i SaYyNLVAs Pees MENU RUN Mode Description MENU mode This mode is for executing teaching or setting up the measurement condi tions ADJ mode This mode is for
30. Output Judgment result output OUTPUT of gang mounted amplifier units can be integrated IE Setting output content p 111 E When all amplifier unit measurement results are integrated ALL Select ALL to integrate measurement results of all gang mounted amplifier units and output from amplifier units host device where TRIG signals are input Obtain OUTPUT signal after ENABLE signal is set to ON When any amplifier unit is NG the integrated judgment is NG i OUTPUT signal v i T TRIG signal W ENABLE signal E When judgment results are output by each amplifier unit EACH Select EACH to output judgment results by each amplifier unit The host device ENABLE signal is enabled Obtain OUTPUT signal after ENABLE signal is set to ON n m Z 9 gt O 2 gt rm T Cc Z i O zZ n La TRIG signal Zz OUTPUT signal _ ENABLE signal ZFV C User s Manual 1 1 5 n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n 116 Section 5 Setting for Amplifier Unit Gang Mount Restrictions when Gang Mounting Amplifier Units E ZFV A__ Gang mounting units The ZFV A_ _ units cannot be gang mounted E ZFV CA Gang mounting multiple units To use two or more ZFV CA units by gang mounting them to each other the following hardware and software are required Hardware Amplifier unit with serial number ZFV CA40 0218206 or bigger ZFV CA45 0003206 or bigger S
31. RS 232C cable connected correctly e Are any other applications using the port on the personal com puter e Are the same communication conditions are set to both personal computer and Amplifier Unit e Has the USB driver been installed e Is the Amplifier Unit operating correctly 118 This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair ZFV C User s Manual Section 6 Error Messages and Corrective Actions Error Messages and Corrective Actions Error Message Cause Countermeasure Page HEAD IS NOT CON The Sensor Head is not connected Make sure that the Sensor Head is p 51 NECTED correctly connected correctly NEIGHBOR UNIT IS The Amplifier Units are not coupled Make sure that the Amplifier Units are p 36 NOT CONNECT correctly connected correctly SYSTEM ERROR Failed to configure FPGA Faulty Amplifier Unit Contact your Failed to initialize LCD OMRON representative Failed to recognize Amplifier Unit Failed to load data from flash memory Faulty hardware operation Faulty software operation TEACHING FAILED The workpiece is not projected cor Set the area so that the workpiece is p 47 rectly projected in the field of view The teaching area is not set at the Make sure that the appropriate teach appropriate position ing area is set COLOR EXTRAC
32. TEACH signal input is restricted Lock OFF default Lock ON PASS NUMBER The number for cancelling the lock function is set Default 0000 When mode switch operation is enabled key operation and TEACH signal input cannot be disabled ZFV C User s Manual n m Z 9 gt O 2 gt rm T Cc zZ i O Zz n 105 Section 5 Restricting Operations Lock Function Starting Cancelling the Lock Function EXP MENU J Set the PASS NUMBER required for cancelling the lock function before starting the func tion E Starting 1 Inthe RUN mode press the ESC key for at least two seconds A start confirmation message will appear i il E A The start confirmation message will not appear unless an item to be restricted is set lt CHECK 2 Select EXECUTE The lock function is started A key mark is displayed in the upper right corner of the screen while the lock func tion is ON see the illustration SEARCH ORE Key mark E Cancelling 1 Switch to the RUN mode and press the ESC key for at least two seconds A cancel confirmation message will appear 2 Select EXECUTE The pass number input screen will appear 3 Input the pass number The lock function is cancelled n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n Lock Function during Gang Mounting During gang mounting the lock function can be started or cance
33. Teaching cannot be performed since Make color pickup setting color then p 61 TION FAILED no color pickup setting has been perform teaching again p 152 made p 158 DIFFERENT PASS The lock function cannot be cancelled Input the registered pass number p 105 NUMBER because of an incorrect pass number SYSTDATA ERROR _ Data saved to the instrument has The currently set system data is p 96 been damaged cleared Set the system data again BANKDATA ERROR The current bank data has been dam The currently set bank data is cleared p 94 aged Set the bank data again HEAD ERROR Failed to communicate with the sensor Make sure that the sensor head is head connected correctly High voltage lines and power lines must be wired separately from this product In the following instances error messages are not displayed but the ERROR and ERR Imap turn ON Cause Countermeasure Page TRIG was input while ENABLE was OFF Wait until ENABLE is turned ON and then input TRIG p 42 Failed to teach from external device Set the area so that the workpiece is projected in the field p 47 of view Make sure that the appropriate teaching area is set Make sure that TRIG timing is appropriate in the workpiece p 42 move teaching mode ZFV C User s Manual gt v v m z z x lt 119 gt T E m z z x lt 120 Section 6 Q amp A Question Can turn LED light emission of the Sens
34. a minute amount of faulty pixels This is due to the panel structure and the panel is not faulty 3 Orientation when Installing the Amplifier Unit To improve heat radiation install the Sensor Controller only in the orientation shown below Right 4 Maintenance and Inspection Do not use thinner Alcohol benzene acetone or kerosene to clean the Sensor Head and Amplifier Unit If large dust particles adhere to the front filter of the Sensor Head use a blower brush used to clean camera lenses to blow them off Do not blow the dust particles with your mouth e To remove smaller dust particles wipe gently with a soft cloth Do not use excessive force to wipe off dust particles Scratches on the filter may cause errors e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative 5 Ventilation Film e Do not peel off or probe the ventilation film with a sharp pointed object If you do the specifications of the protective structure may no longer be satisfied e Do not block the ventilation film Doing so might cause the front panel to be con densed 6 Optional Lighting Connector When no optional lighting unit is used make sure that the connector is covered with the cap If no the specifications of the protective structure may no longer be satisfied ZFV C User s Manual Introduction Precautions for Correct Use Edi te Page Forma
35. and wiring Amplifier Unit This section describes installation of Amplifier Unit and connection of the I O cable z n gt m gt O 2 Qo Q O zZ zZ m O O 2 32 aur Before connecting disconnecting peripheral devices make sure that the Smart Sensor is turned OFF v The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is CHECK ON Installing the Amplifier Unit E Installing on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track DIN track sold separately PFP 100N 1 m PFP 5O0N 0 5 m PFP 100N2 1 m Ferrite core End plate sold separately PFP M a A Attach the ferrite core provided with the Smart Sensor to the I O cable of the Amplifier Unit s CHECK ZFV C User s Manual Section 2 Amplifier Unit Installation procedure 1 Hook the connector end of the Amplifier Unit onto the DIN track Hook on connector end Hook on I O cable 2 Push the Amplifier Unit down onto the end DIN track until the hook on the I O cable side is locked Push down until you hear it snap into place ale Always hook the connector end of the Amplifier Unit on the DIN track first Hooking the I O cable end lt onthe DIN track first may impair the mounting strength of the DIN track attachment CHECK Removal procedure The following describes how to remove t
36. attention Z N WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes S Since ZFV SC50 emits a visible light that may have an adverse affect on the eyes do not stare directly into the light emitted from the sensor head If a specular object is used take care not to allow reflected light enter your eyes ZFV C User s Manual 5 Introduction Precautions for Safe Use Precautions for Safe Use Please 1 2 3 ZFV C observe the following precautions for safe use of the products Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e Install the Amplifier Unit in such a way that the ventilation holes are not blocked e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e During installation make sure that screws are tightened firmly Power Supply and Wiring e The supply voltage must be within the rated range DC24 V 10 15 e Reverse connection of the power supply is not allowed e Open collector outputs should not be short circuited e Use the power supply within the rated load e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage
37. characters or less 1LINE LONG Select this when the character string consists of 1 line 15 characters or less 2LINE SHORT Select this when the character string consists of 2 lines 6 characters or less 2LINE NORMAL Select this when the character string consists of 2 lines 8 characters or less ale The number of characters in the above table are for reference only When there are more characters than the number of reference characters in the selected item measurement accuracy drops CHECK ZFV C User s Manual 87 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 88 Section 4 Detecting Presence of Character String CHARA Selecting whether or not to perform position compensation Set position compensation for improving detection accuracy in the following instances When printed text is out When there is a pattern in of position the detection range 2004 09 24 2004 09 24 gt MENU mode CUSTM MODE Setting Details NONE The position is not corrected MODEL The model is used to correct the position Select this when there is a characteristics part such as a corner of a text box MODEL j 2004 09 24 EDGE The edge position is used to correct the position EDGE 2004 09 24 e Registering models Registration of model is necessary if MODEL has been selected for MODE Specify the top left coordinate and bottom left coordinate of the mode
38. m z z x lt 137 Section 6 Requirements from Regulations and Standards Summary of Requirements to User E For Europe EN 60825 1 Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not required for visible Laser safety Not required but recommended for applications that emission i eer 2 Required officer involve direct viewing of the laser beam Required for non visi ble emis sion Remote interlock Not required Connect to roomor doof circuits Key control Not required Remove key When notin use Beam attenuator Not required wnan nuse prevents inadvertent exposure Indicates laser is Emission energized Indicates laser is ener rap Not required ki indicator device for non visi gized ble wave lengths Warning signs Not required Folow precautions en warning signs Class 1M Class 2M Not as for Class Not as for gt Beam path required 3B required Class3B Terminate beam at end of useful length U see note 2 see note 3 a Class 1M Class 2M s Specular No require as for Class No require as for Prevent unintentionarrete tioris x lt reflection ments 3B ments Class3B see note 2 see note 3 Required if engineering Eye protection No requirements and administrative proce ye p q dures not practicable and MPE exceeded Protective gt Sometimes speci No requirements require clothi
39. n mm o a m o o m a oa om on oa oa oa oa o a a oaa a a aa a a n zZ n gt T ia gt O Z go Q O zZ zZ m i O 2 PNP output type ZFV CA45 Wp ee ye ee ey genes a l Brown Power 24 VDC I o __ 9 lt q Q Yellow TEACH i Pink TRIG Y Gray BANK1 D y b Green BANK2 Red BANK3 e i ds Blue _GND 0 V Internal circuit Lightblue ERROR Orange ENABLE i K u Load I _ 24 VDC Tk O Black OUTPUT Load Load ZFV C User s Manual 41 Section 2 Amplifier Unit Timing Charts The following shows the timing charts when communication is performed with external devices E Measurement Continuous measurement Measurement is performed continuously for the duration that the TRIG signal is ON The measurement result is updated and output to external devices at each measure ment cycle OFF F m TRIG ON L Tout_ 1 OFF i P Tout Measurement cycle OUTPUT ON a OX 7 7 The measurement cycle changes depending on the setting ENABLE OFT ON Synchronous measurement Measurement is performed only once in synchronous with the change in TRIG signal state from OFF to ON and the result is output z n gt tf iz gt O 2 Qo Q O zZ zZ m O O 2 OFF TRIG
40. press the SET Key Vertical J _ direction gt Move the green frame so that the target is cen SET Horizontal tered in the inspection area direction Registering the Reference Workpiece 9 Press the TEACH VIEW key TEACHISEARCH will begin to blink at the center of the inspection area TEACH VIEW Teaching is completed when the mark dis appears ITEM Checking Operation 10 Switch the mode switch to ADJ mode ADJ MENU RUN ONILLAS ANV NOILVOIIddV PAKKER 11 Check the measurement results displayed on the LCD monitor ZFV C User s Manual 1 51 Section 7 Detecting Mixed Varieties of Campaign Seals Area Detecting Mixed Varieties of Campaign Seals Area AREA2 a OK S AREA2 ma NG because the area of the back ground color dif fers from the reference area AREA2 Key NG because the _ area of the 1 Point Ca color differs from the reference area Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor LA Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select qe and press the SET Key N oO 8 ae gt SET 53 N 2 3 Select ITEM and press the SET Key TEACH SEARCH O gt gt a SET 0 z gt REG z a 4 Select H and press the SET Key TEACHIITEM 3 afo gt 5 Select ka and
41. press the SET Key e a2 gt ZFV C 1 52 User s Manual Section 7 Detecting Mixed Varieties of Campaign Seals Area Adjusting the Inspection Area 6 Select REG and press the SET Key T Adjust the size of the inspection area and press the SET Key Enlarge reduce the screen s green frame so that the inspection area is slightly larger than than the workpiece Adjust the position of the inspection area and press the SET Key Move the green frame so that the target is cen tered in the inspection area Selecting the Color to be Inspected 9 Select PICK and press the SET Key 10 Select PICKAREA and press the SET Key 11 Adjust the size of the color pickup area and press the SET Key Enlarge reduce the window s red frame of the screen so that the color to be selected is located inside the area SET oe gt Zooms in out in vertical a Zooms in out horizontal direction Vertical ata direction gt O oP SET Horizontal direction SET ee gt SET ee gt Zooms in out e in vertical e Zooms in out horizontal direction Lm direction gt SET direction gt TEACH AREA2 TEACHIREG TEACHIREG TEACH AREA2 1 point ITEM BREG PICK TEACHIPICK 4N PICKAREA PICKCOL TEACHIPICK ZFV C User s Manual ONILLAS ANV NOILVOIIddV FASE 153 Section 7
42. screen to teach contents will not be saved unless switched to RUN mode once Changed contents including teaching results are cleared when switching off without saving Search is performed outside search area even if search area for SEARCH MATCH is changed ZFV C User s Manual If the custom settings have been changed perform teaching again Section 6 Specifications and External Dimensions Specifications and External Dimensions Sensor Head ZFV SC10 Narrow View Unit mm 1 4 20UNC 34 Depth 6 20 i kd e o 18 7 34 4 2 M4 Depth 6 Mounting hole dimensions ae o 20 0 1 2 M4 e aoe A fixing bracket can be vn rae mounted to each side 33 t Focus adjustment control 67 9 56 a 08 17 9 m zi Heat resistant PVC shielded cable 6 36 5 8 Standard length 2 m E n PR S Slo SS e a g to ooo g i F j A o a p o Cals Coj 23 3 012 8 gt v v m z z x lt ZFV C User s Manual 1 21 Section 6 Specifications and External Dimensions ZFV SC50 SC50W Standard View Unit mm a 1 4 20UNC 26 5 34 20 Depth 6 Eea O 4 38 9 30 1 2 M4 Depth 6 A fixing jig can be mounted to each side
43. settings excluding message display language to the factory settings ale E A The settings of all banks and system settings are initialized regardless of the currently selected bank No n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n CHECK gt MENU mode SYS2 ALL CLEAR Initialize set up data Do not initialize set up data ZFV C 1 00 User s Manual Section 5 Setting the System Environment Initializing Measurement Data Current and past measurement average values measurement count and other measure ment data can be cleared without restarting Data to be cleared are the items displayed in the following screen at RUN mode SEARCH JG OK SCORE 98 TH a 60 AVE 0 DRANGE ae MCONT A Meaning of display contents p 55 gt MENU mode SYS2 MEAS CLEAR Setting Description EXECUTE Initialize measurement data CANCEL Do not initialize measurement data Switching the Language EXP MENU J Switch the language for displayed messages between Japanese and English gt MENU mode SYS2 LANGUAGE Setting Description ENGLISH Displays messages in English JAPANESE Displays messages in Japanese Checking the Version EXP MENU Displays the type of Sensor Head type of Amplifier Unit and system version information of the software gt MENU mode SYS2 VERSION ZFV C User s Manual n m
44. settings will not be cleared Setting the Bank Switching Method Select how to switch banks gt MENU mode SYS1 BANK SET SWITCH Setting Description KEY default Banks are switched by the control keys on Amplifier Unit VO Banks are switched by the control keys on Amplifier Unit and by external sig nals Switching by external signals is enabled only in the RUN mode Switching to Another Bank p 58 9 To switch a bank using a command via USB RS 232C select SWITCH KEY ZFV C User s Manual n m i zZ 9 gt O 2 gt rm T Cc zZ i O zZ n 95 Section 5 Setting the System Environment Setting the System Environment Changing the Measurement Speed The processing speed can be increased by narrowing the image acquisition area Change the measurement speed according to the size of workpiece and required speed NORMAL FAST MAX Entire image 41 2 1 4 gt MENU mode SYS1 SPEED Setting Details NORMAL default Acquires the entire image 13 ms FAST Narrows the image acquisition area to 1 2 This will increase the measurement speed 8 ms MAX Narrows the image acquisition area to 1 4 This will increase the measurement speed 5 ms vt If FAST or MAX is selected it is possible to select the part of the screen to be inspected z A il A Changing the Image Display Position Partial Function p 93 lt
45. the case of BRIGHT the display can be switched average density value density distribution value by the LEFT RIGHT keys 2 The control bar shows the measurement result and judgment threshold value 3 The measurement time TIME indicated here is the shortest measurement time in only image display ale In the displays showing an image the image type color monochrome is switched each time the A lt function key is pressed CHECK ZFV C 54 User s Manual Characters Displayed on the LCD Monitor and Their Meanings Characters in parentheses are the characters that are displayed in the enlarged display mode Section 3 Switching the Display Content E Items displayed in common at ITEM ape Donis JG Judgment result OK NG TH Judgment threshold value In the case of the upper lower limits XX YY lower limit upper limit is displayed AVE Average value of measurement result DRANGE Min and max of measurement result XX YY min value max value MCONT Measurement count 1 to 9999999 NG NG occurrence ratio NG count measurement count TIME Measurement time The shortest measurement time when the display image is set to Display only image E Items displayed individually SEARCH MATCH CHARA2 Display A Characters Details SCORE Correlation values of measured model If COL JUGE is set to ON in the CUSTOM menu in the case of S
46. the furthest right amplifier unit as ENABLE signals and OUTPUT signals flow from the left side amplifier unit to the right side OUTPUT signal v 1 TRIG signal n m Z 9 gt O 2 gt nv Cc zZ i O zZ n W ENABLE signal ZFV C User s Manual 1 1 3 Section 5 n m i zZ 9 gt zi O 2 gt nv Cc zZ O O Z n 114 Setting for Amplifier Unit Gang Mount Teaching Process when Gang Mounting E Teaching key input from MENU mode Enter the teaching screen from the host device and press the TEACH key to teach all clients in the teaching screen where the host device is added Enter the teaching screen for the client only and press the TEACH key to teach only this client Batch teaching all devices Teaching only clients E External teaching The TEACH signal is input from the host device Input the host device ENABLE signal at ON Teaching is completed when the host device ENABLE signal is set OFF gt ON after teaching is performed It is ignored even if a TEACH signal is input to the client a ENABLE signal frie signal TEACH signal Q The time required to perform the teaching process increases when gang mounted In particular when performing move teaching raise the TRIG signal input interval to 200 ms minimum CHECK ZFV C User s Manual Section 5 Setting for Amplifier Unit Gang Mount Integrating Judgment
47. to be input LINK Synchronizes to the TRIG signal from the Amplifier Unit gang mounted on the right side All the Amplifier Units except for the rightmost one are set to LINK automati cally Setting the Presence of Sensor Head Gorrie Set whether or not a Sensor Head is connected gt MENU mode SYS2 LINKSET HEAD Setting Details USE default Select this for Amplifier Unit to which a Sensor Head is currently connected Measurement is performed using the input image from the currently connected Sensor Head NOT USE Select this for Amplifier Unit to which a Sensor Head is currently not con nected Measurement is performed from the image transferred from the Sensor Head gang mounted on the right side Setting Output Content _EXP MENU Set the output content of the measurement result output cable This item is displayed only the Amplifier Unit whose TRIG TRIG setting is set to I O gt MENU mode SYS2 LINKSET OUTPUT Setting Details ALL The measurement results of all gang mounted Amplifier Units are integrated and output as an overall judgment result EACH default The measurement result of each Amplifier Unit is output from the respective Amplifier Unit A Output image p 115 ZFV C User s Manual n m Z 9 gt O 2 gt rm T Cc Z i O zZ n 111 n m i zZ 9 gt zi O 2 gt n
48. 5 TEACH IN LOCK OFF LOCK OFF LOCK ON p 105 PASS NUMBER 0000 0 9999 p 105 OUTPUT EACH ALL EACH p 111 TRIG 1 0 LINK p 111 HEAD USE NOT USE p 111 8 This menu is displayed only when Amplifier Units are gang mounted MODE SWITCH LOCK OFF LOCK OFF LOCK ON p 105 LINKSET 8 k N ZFV C 1 8 User s Manual Section 1 FEATURES uol9ag Features 20 ad System Configuration 21 aj Part Names and Functions 24 aj Operation Mode 27 Setting Flow 28 ZFV C User s Manual 19 Section 1 Features Features The ZFV C sensor recognizes objects by its surface Updating from the conventional monochrome sensor to this color sensor not only widens the choice of applications but also enables stable measurement The ZFV C also uses a 250 000 pixel CCD equivalent to that of a conventional machine vision sensor This allows presence detection and recognition of different objects which have up till now been performed by a human to be executed fast and accurately Example Inspection of Campaign Seals SaYyNLVAs Pees AREA2 OK ZFV C 20 User s Manual Section 1 System Configuration tem Configuration Basic Configuration Peripheral Device Lighting Unit Option Detects workpieces as images Used when the amount of light by the built in type e Narrow view type Field of vision 5 to 9 mm ZFV SC10 lighting device is insufficient or when another lighting e Standar
49. Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This value or above is judged as OK ZFV C 86 User s Manual Section 4 Detecting Presence of Character String CHARA CUSTOM Menu zX aT Items that can be customized Items that can be customized Page Items related to char Setting the model registration conditions for characters Only when p 87 acter CHARAZ2 is selected Selecting whether or not to perform position compensation p 88 Changing the search area p 90 Raising detection stability Only when CHARA2 is selected p 90 Items related to color Changing the filter color p 65 E Items related to character Setting the model registration conditions for characters This item is displayed only when CHARA2 is set Select the number of characters in the preset teaching area Select the number of characters being within a certain number of characters on one or two lines Selection guidelines e 8 characters 1 line 2004 09 24 1LINE NORMAL 8 characters 2 line 2004 09 24 i a1 INE NORMAL 2 m Z q O T z 77 U m O z O zZ O O Z 18 25 ADR O Z gt MENU mode CUSTM MDL DIV Setting Details 1LINE SHORT Select this when the character string consists of 1 line 6 characters or less 1LINE NORMAL default Select this when the character string consists of 1 line 8
50. Area Select this item to inspect objects by size area There are two measurement items for AREA AREA1 and AREA2 e AREA1 Make a judgment based on the total area of the picked up colors max 4 colors This method is useful when the workpiece is not stationary and it has halation or printed characters Example Inspection of shortages in confectionery AREA1 OK OK AREA1 Ney NG due to insuffi cient area AREA2 Make a judgment based on the area of each picked up color max 4 colors The judg ment will be OK if the area of every color is within the specified threshold This method is suitable when some colors are missing or the colors are different Example Campaign labels inspection O 6 NG because the area of the background color differs from the reference area Anae AS NG because the area of the 1 Point color differs from the reference area ZFV C User s Manual Section 4 Inspecting by the Size Area AREA3 Measure the area by specifying the measurement target according to brightness not color difference Binary image This method is suitable when detecting a glossy metal surface and making a presence absence judgment according to the brightness difference not to the color difference Example Detection of presence of screw holes e AREA3 ea NG due to insuffi cient black area Like i C2 n m 4 Z 9 O 7 z n U m e O 2 i
51. C10 SC50 SC50W e Turn to right Focuses to the far side e Turn to left Focuses to the near side Default is focus set at furthest point vv First turn the focus adjustment control slightly to the left and right to make sure that the Focus Q adjustment control is not at the upper or lower limit positions The focus adjustment control is z CHECK a multi turn potentiometer However the control stops turning at the upper or lower limit posi tions Do not exert unnecessary force to turn the control at the upper or lower limit positions as this might damage the control For ZFV SC90 SC90W SC150 SC 150W e Turn to right Focuses to the near side e Turn to left Focuses to the far side Default is focus set at nearest point t7 The focus adjustment control is a multi turn potentiometer However the control stops turning A atthe nearest position Do not exert unnecessary force to turn the control as this might dam age the control It turns free at the farthest position CHECK If the workpiece is glossy install the Sen sor Head at an angle to prevent mirror reflection light from being picked up by the sensor Mirror reflection light TEACH SEARCH TEACH SEARCH ld Check the image alTEM REG ITEM REG Section 2 Sensor Head Connecting the Sensor Head This section describes how to connect the Amplifier Unit a17 Before connecting disconnecting the S
52. CHECA If FAST or MAX is selected make sure that the inspection area and color selection area are within the displayed image n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n ZFV C 96 User s Manual Section 5 Setting the System Environment Selecting the Measurement Timing Set the timing that measurement is executed gt MENU mode SYS1 MEAS TYPE Setting Details TRIG default Synchronous measurement Measurement is performed in synchronous with the change in state of the exter nal TRIG signal from OFF to ON CONTINUE Continuous measurement Measurement is repeatedly performed for the duration that the TRIG signal is ON Selecting the Teaching Mode from an External Device There are two teaching modes from an external device gt MENU mode SYS1 TEACH TYPE Setting Details STATIONARY default Teaching is performed with the workpiece in a stationary state Input of the external trigger is required for teaching MOVING The teaching is performed with the moving workpiece Select this teaching mode only when the workpiece cannot be stopped Input of the external trigger is required for teaching W I Timing Charts p 42 Setting Screen Display The color of characters displayed on the LCD monitor and monitor s background color can be changed Change the color when it is difficult to see the character or figure on the image
53. EARCH and MATCH the correlation value will be 0 when the measured area is NG AREA Display Characters Details AREA Area value value obtained by normalizing with area value taken during teaching as 100 HUE Display Characters Bealls DIFF Difference between reference color and measured color nee Hue Indication Number p 159 WIDTH Display A Characters petals WIDTH Edge width ZFV C User s Manual m7 Cc zZ i O Z n gt Zz sj O U m Po gt O zZ n 4 O Ww m C n m sj 55 m7 Cc Z Qa al O Z gt Z s O U m a gt O Z O W m C 2 m s 56 Section 3 Switching the Display Content POSITION Display Characters GAP Deviation from reference position Details COUNT Display Characters Details CNT BRIGHT Count number Display Characters DENAVE Density average value Details DENDEV CHARA Density distribution value Display Characters Details DENDEV ZFV C User s Manual Density distribution value Section 3 Key Operations for RUN Mode Key Operations for RUN Mode e Control keys ES 0 SA Key Description TEACH VIEW key TEACH View Switches the display content Function keys A Switches the image display conditions A B B Not used C Performs measurement again
54. ERATIONS TO BE USED Section 5 SETTING ADDITIONAL FUNCTIONS Initializing the Setup Data p 100 Initializing Measurement Data p 101 Clearing Banks p 95 When an Error Message Appears E Error Messages and Corrective Actions p 119 p 54 ZFV C User s Manual SaYyNLVAs Pees 29 Section 1 Setting Flow MEMO 7o D 9 pi s m gt G Po m o ZFV C 30 User s Manual Section 2 INSTALLATION amp CONNECTION Z x About Installation and Connection 32 Amplifier Unit 32 x Installing the Amplifier Unit 32 Gang Mounting 36 z About the I O Cable 39 o Timing Charts 42 z x Sensor Head 45 i Affixing LED Warning Labels 45 Installing the Mounting Fixture 45 a Installing the Sensor Head 47 Connecting the Sensor Head 51 ZFV C User s Manual 31 Section 2 About Installation and Connection Amplifier Unit About Installation and Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment E Checking the installation place Read Precautions for Correct Use at the beginning of this manual and check the installation place E About the power supply Before installing and connecting the Smart Sensor be sure to turn it OFF Also read Precautions for Safe Use and Precautions for Correct Use at the begin ning of this manual and check the power supply
55. H PICK E LI 5 H 40 E Upper limit Hue Indication Number For color inspection threshold values and upper limit values in the color pickup histogram screen color range must be specified using hue indication numbers 359 0 ZFV C User s Manual ONILLAS ANV NOILVOIIddV PARER 159 ONILLAS ANV NOILVOlIddV FASE 160 Section 7 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z240 E2 03 Revision code Revision code Date Revised contents 01 2005 December Original production e Functions added as per software version upgrade Ver1 20 02 2006 February e Addition of information for optional lighting unit e Corrections e Functions added as per software version upgrade Ver1 30 03 2006 April pri Corrections ZFV C User s Manual
56. LOW GREEN e O Ao fean arue masene saar 5 semne e Tszemove pea eoms for forn fre parrer T seana e Se 1 sewoe foon Teow for foron fro ieman on Joron fes AREAJ AREA1 2 eak I GHT TEACH OFF ON AREAJ AREA3 l H FILTER AUTO Same as PATTERN SEARCH FILTER E COLOR WHITE WHITE BLACK p 69 BINARY 0to255 BLACK p 69 ricer ca auto me as PATTERNGEARCHFICTER P65 H eocemone uent foak uer ora orero gt e a _ HP rite a AUTO Sune as PATTERNSERROWFLTER p85 HEDGE sense NORWAL SENSITIVE NORMAL ROUGH p 77 H epse wove fuen oar uci forr pemon err _ HPFiTER4 AUTO Sunes PATTERNSEARCHFLTER 65 eocewooe uem foarcucer pa orron LIGHT TEACH 3 OFF ON Introduction Menu Hierarchy BRIGHT l l FILTER AUTO Same as PATTERN SEARCH FILTER METHOD DENAVE _ DENAVE DENDEV C a E M FILTER AUTO Same as PATTERN SEARCH FILTER LINE NORMAL 1LINE SHORT 1LINE NORMAL 1LINE LONG 2LINE SHORT 2LINE NORMAL ee ormon pm i Femne o o C ore C E BANK BANK BANK1 BANK1 to BANK8 IMAGE aie AUTO defa f o o o ooo fea EXP MENU SHUTTER LIGHT 0000 to 5555 SHUTTER 1 500 6 1 1000 1 1200 1 1400 1 1500 1 2000 p 92 1 2500 1 3000 1 4000 1 8000 C a SSS SYSTEM 1 BANKSET i COPY BANK1 BANK8 a SPEED NORMAL NORMAL FAST MAX Se MEAS TYPE TRIG TRIG CONTINUE TEACH TYPE STATIONARY STATIONARY MOVE GREEN GREEN RED YELLOW BLUE NG GREE
57. Measurement Data 101 9 Switching the Language 101 7 Checking the Version 101 Setting USB RS 232C Communication Specifications 102 x Restricting Operations Lock Function 105 Setting the Lock Function 105 Starting Cancelling the Lock Function 106 Lock Function during Gang Mounting 106 x Changing OUTPUT Signal Output Conditions 107 x Setting for Amplifier Unit Gang Mount 110 ZFV C User s Manual 91 n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n 92 Section 5 Setting Image Acquisition Conditions Setting Image Acquisition Conditions Adjusting Light Intensity and Shutter Speed ETET The intensity of the light from Sensor Head and shutter speed can be adjusted AUTO is selected as the default setting gt MENU mode IMAGE CONTRAST Setting Details AUTO default Light intensity and shutter speed are adjusted automatically FIX LIGHT The light intensity can be set for each side 0 Out 1 to 5 Light intensity increases according to the number 0 to 5 default 5 This menu is not displayed if ZFV SC150 SC150W is connected SHUTTER 1 500 1 1000 1 1200 1 1400 1 1500 1 2000 1 2500 1 3000 1 4000 1 8000 default 1 500 can be set only when the light intensity is set to 0000 E Lighting The light intensity is displayed as a 4 digit number One digit shows the light intensity for one of four sides is displayed as a 4 digit number
58. N RED YELLOW BLUE gy WHITE P NORMAL WHITE GREEN RED YELLOW BLUE g7 WHITE P BACK BLUE GREEN RED YELLOW BLUE p 97 WHITE BLACK 1 Displayed when ITEM AREA is selected or when ITEM WIDTH POSITION or COUNT is selected and then CUSTOM COL MODE PICKCOL is selected 2 Displayed when COL JUGE ON is selected 3 Displayed when COL MODE PICKCOL is selected 4 Displayed when COL MODE FILTER is selected 5 This menu is not displayed if ZFV SC150 SC150W is connected 6 1 500 can be set only when the light intensity is set to 0000 7 Displayed when SPEED FAST or MAX is selected ZFV C User s Manual Ayosessip nuaw Teeny 17 Introduction Menu Hierarchy Settings Selection Setting Range SYSTEM 2 OUTPUT E ON STATUS NG ON OK ON NG ON p 107 ONE SHOT OFF ON p 107 E ON DELAY o 0to255 p 108 E OFF DELAY o 0 to 255 p 109 OUTPUT TIME fo 0 to 255 p 108 o i TEACH IMAGE THROUGH THROUGH FREEZE p 98 KyaesaiH nuaw POE 1 0 MON oo p 99 COM LENGTH eseo D p 102 E PARITY OFF ODD EVEN p 102 STOP BIT 1 2 p 102 BAUDRATE 9600 19200 38400 57600 p 102 115200 NODE 0 to 16 p 102 DELMIT CR CR LF CR LF p 102 p 100 p 100 p 101 ENGLISH JAPANESE p 101 p 101 WHITE BALANCE ALL CLEAR o MEAS CLEAR o LANGUAGE eed VERSION I e LOCK KEY LOCK OFF LOCK OFF LOCK ON p 10
59. NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR ZFV C User s Manual Introduction SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any stand
60. O 7 z n U m O O 2 O O zZ Z O 2 TUP key The function of these keys differs according to the operating mode J DOWN key a In MENU mode Moves between menus selects parameters and sets numerical values O In ADJ mode Changes numerical values TEACH VIEW key teacH view The function of these keys differs according to the operating mode lt W In MENU mode Executes teaching In ADJ mode Switches the screen display SET key SET e Selects menus e Selects items ESC key ESC Returns to the previous menu Function keys A Switches the image display conditions effective in the displays A B showing an image B Not used C Not used D Sets the detailed color selection conditions effective in the color pickup screen ZFV C 60 User s Manual Section 4 Basic Knowledge for Operation Teaching Flow TEACH SEARCH Adjust the image s Activating the MENU mode and MW focus and sensor opening the teaching screen eats ere thing head s mount position while monitoring the ITEM neem mage TEACH ITEM Pattern gt PTRN Area gt AREA Hue gt HUE A Width gt WID Selecting the inspection item Eastin gt POSI ITEM Count gt CNT Brightness dirtt BRGT ATER Character gt CHARA TEACHIREG Area adjustment REG TEACHI REG Enclose the area to be inspected us
61. Others e Do not attempt to dismantle repair modify pressurize or incinerate the product e Dispose of this product as industrial waste e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative User s Manual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Location Do not install the product in locations subjected to the following conditions e Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Reflection of intense light such as other laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray e Strong magnetic or electric field Power Supply and Wiring e Supply power from a DC power supply unit that has a countermeasure safety ultra low voltage circuit built in for preventing high voltages from occurring e When using a commercially available switching regulator make sure that the FG ter minal is grounded e If surge currents are present in the power lines connect surge absorber
62. Smart Sensor with Ultra High Speed Color CCD Cameras User s Manual Introduction This manual provides information regarding functions performance and operating methods that are required for using the sensor When using the ZFV C Smart Sensor be sure to observe the following e The ZFV C Smart Sensor must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary MEOW APPLICATION CONSIDERATIONS Please Read Sele FEATURES Sele INSTALLATION amp CONNECTION JAE FUNCTIONS AND OPERATIONS TO BE USED JIAO SETTING OF INSPECTION CONDITION GJA SETTING ADDITIONAL FUNCTIONS ZAN APPENDIX JAA APPLICATION AND SETTING User s Manual Smart Sensor with Ultra High Speed Color CCD Cameras ZFV C Series eet a g y Hones a e tone 3 a o a lt O o Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES
63. T IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products ZFV C User s Manual 3 o 2 S O pa So 5 3 a o a lt O o Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility i
64. THOD 83 Standard menu 27 MODE 88 Standard View 125 gt x lt MODEL 88 STD menu 27 N SWITCH 95 Narrow View 125 T O TEACH IMAGE 98 OFF DELAY 109 TEACH TIPS af OFF delay time 109 Teaching ON DELAY 108 ABER she ON delay time 108 ARERI pe y ON STATUS 107 PA S One shot Output BRIGHT 1 Continuous measurement 107 COUNT 8 Output time 108 HUE 70 Synchronous measurement 107 so Operation Mode 27 Operational Flow 61 POSITION f9 OUTPUT 111 PFa 29 WIDTH 72 ZFV C User s Manual 1 47 gt v vu m z x lt 148 Section 6 Index Workpiece move teaching 44 Workpiece stop teaching 43 Threshold AREA 68 AREA1 68 AREA2 68 BRIGHT 82 COUNT 79 HUE 71 Match 63 Pattern 63 POSITION 76 Search 63 WIDTH 73 86 Timing Charts Synchronous measurement 42 Continuous measurement 42 TRIG 111 U Ultra Wide View 125 USB Communication Setting 102 V VERSION 101 WwW Warp Engine ZS 140 WHITE BAL 100 Wide View 125 Width Inspection 72 Wiring 39 ZFV C User s Manual Section 7 APPLICATION AND SETTING X Inspecting for the Presence of Electronic Components Pattern 150 x Detecting Mixed Varieties of Campaign Seals Area 152 Inspecting Entry of Workpieces of Wrong Color HUE 156 Explanation of Color Related Functions 158 N p Q N gt v v c O gt a O z gt z 0 o m j a z 9 ZFV C User s Manual 1 49 Section 7 Inspecting for the Presence of Electronic Components Pa
65. Top surface model printed surface B View pam from here Scy D An image of how light is emitted is displayed on screen The light intensity can also be adjusted partially A to D 1 Select the light intensity by the UP DOWN keys For partial adjustment e LEFT RIGHT keys Select the side that is adjusted e UP DOWN keys Select the light intensity 2 Press the SET Key to fix the setting ZFV C User s Manual Section 5 Setting Image Acquisition Conditions Changing the Image Display Position Partial Function EXP MENU ZFV C allows you to increase the processing speed by narrowing the image acquisition area The image area can be moved when measurement speed is FAST mode 1 2 screen or MAX mode 1 4 screen LE Changing the Measurement Speed p 96 The center of the image is selected just after the mea gt surement speed is changed Can be moved to the desired position vertically gt MENU mode IMAGE DISP POS 1 Move the image area using the UP DOWN keys IMAGE DISP POS 2 Press the SET Key to fix the setting Increasing the Sensor Head Sensitivity Gorrie If the image brightness cannot be increased by either shutter speed or lighting setting increase the sensitivity magnification n m Z 9 gt O 2 gt rm T Cc Z i O zZ n gt MENU mode IMAGE GAIN Setting value magnification Quality Image
66. ZS From the Start menu on the Personal Computer The WarpEngineZS window will appear Version Loading file If you have failed to start Warp Engine ZS xi a message will appear followed by the dia log box shown on the right Skip to Setting set the Connection Port ZFV C User s Manual 1 4 1 Section 6 Updating the Firmware Setting the Firmware Information rr 4 Click the Controller information button HEEE if necessary The model and version number of the cur rently connected Amplifier Unit will be dis played Model Version Model 5 Click the Loading file button to select the file to be written a The Amplifier Unit model and version num ber registered in the file will be displayed Performing Firmware Update rr 6 Click the Start upgrade button in the itIERIE ITe j WarpEngineZS window Model Controller information Model Version gt a v m z x lt A message indicating that update is about to start will be displayed 5 t If a message Different model appears when the Start upgrade button is clicked the cur rently connected Amplifier Unit does not match the model information registered in the file In this case never perform update Doing so will damage the Amplifier Unit disabling its ability to start up correctly any more z CHECK ZFV C 1 42 User s Manual Section 6 Updating the Firmware
67. able 39 Timing Charts 42 Sensor Head 45 Affixing LED Warning Labels 45 Installing the Mounting Fixture 45 Installing the Sensor Head 47 Connecting the Sensor Head 51 ZFV C User s Manual 11 Q e Z 4 m 4 wn Oo oO 4 m Z wn 12 Introduction CONTENTS Section 3 FUNCTIONS AND OPERATIONS TO BE USED 53 Characters Displayed on the LCD Monitor and Their Meanings 55 Key Operations for RUN Mode 57 Switching to Another Bank 58 Section 4 SETTING OF INSPECTION CONDITION 59 Displays of MENU ADJ Mode and Key Operations 60 Teaching Flow 61 Inspecting by Pattern PATTERN 62 Basic Setting Procedure 63 CUSTOM Menu 64 Inspecting by the Size Area 66 Basic Setting Procedure 68 CUSTOM Menu 69 Inspecting by Color HUE 70 Basic Setting Procedure 70 Inspecting by Width WIDTH 72 Basic Setting Procedure 72 CUSTOM Menu 73 Inspecting by Position POSITION 75 Basic Setting Procedure 75 CUSTOM Menu 76 Inspecting by Count COUNT 78 Basic Setting Procedure 78 CUSTOM Menu 79 Inspecting by Brightness BRIGHT 81 Basic Setting Procedure 81 CUSTOM Menu 82 Detecting Presence of Character String CHARA 84 Basic Setting Procedure 85 CUSTOM Menu 87 ZFV C User s Manual Introduction CONTENTS Section 5 SETTING ADDITIONAL FUNCTIONS 91 3 Adjusting Light Intensity and Shutter Speed 92 a Changing the Image Display Position
68. and remove the mounting fixture ZFV C User s Manual Section 2 Sensor Head Installing the Sensor Head This section describes how to install the Sensor Head E Setting distance The following graphs show the relationship between detection range and setting dis tance for each model of Sensor Head Values differ according to each model of Sensor Head so check the model before using these graphs dio z gt T r gt a O Workpiece Setting distance L O __ 2 e ZFV SC10 Detection range H z m Setting distance L mm S 100 T T TT Detection range H mm Setting distance L mm 9 5 34 6 37 7 40 8 44 9 49 30 4 10 Detection range H mm e ZFV SC50 Setting distance L mm 190 Detection range H mm Setting distance L mm 10 31 100 15 51 20 70 25 90 30 109 35 128 9 10 50 Detection range H mm 40 148 45 167 50 187 ZFV C User s Manual 47 z n gt m gt O 2 Qo Q O zZ zZ m O O 2 48 Section 2 Sensor Head e ZFV SC90 Setting distance L mm 160 100 40 40 70 100 Detection range H mm e ZFV SC150 Setting distance L mm Detection range H mm Setting distance L mm 50 67
69. ard to the unaided eye is no greater than for Class 1 Direct intrabeam viewing of Class 3A lasers with optical aides e g binoculars telescopes microscopes may be hazardous Class 3B Direct intrabeam viewing of these lasers is always hazardous Viewing diffuse reflections is normally safe see note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE ZFV C User s Manual gt v v m z z x lt 139 Section 6 Updating the Firmware Updating the Firmware This section describes how to update the firmware of the ZFV C Series Amplifier Unit Warp Engine ZS is used to update the firmware For the file for updating please contact your OMRON representative x17 Never turn OFF the power to the Amplifier Unit during update Doing so will disable the Amplifier Unit s A ability to start up correctly SHECA When installing Warp Engine ZS make a login as the administrator or a user like a computer adminis trator who has the authority to change system settings Flow of Firmware Update Con
70. ards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUC
71. be an edge Adjust this level when measurement is unstable i 7 CUSTOM Menu z XAET Items that can be customized Items that can be customized Page Items related to Selecting the color of edge edge detection Selecting the edge detection direction Items related to Changing the color mode default FILTER n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 color Changing the filter color only when FILTER is selected in COL MODE Changing Brightness during teaching only when PICKUP is selected in COL MODE E items related to edge detection Set the direction in which edges are searched and the density level Example To detect this number tttt EDGE MODE DARK DIRECTON gt ZFV C User s Manual 79 no m a Z 9 O 7 z n U m O O Z O O zZ O 2 80 Section 4 Inspecting by Count COUNT Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU mode TEACH CUSTM EDGE MODE Setting Details DARK Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting Details L Search
72. bel Required wording Figures A required wording Aperture label Not required Specified wording required Service entry label Required as appropriate to the class of accessible radiation Override interlock Required under certain conditions as appropriate to the class of laser used label ZFV C 1 36 User s Manual Section 6 Requirements from Regulations and Standards Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Wavelength range Required for certain wavelength ranges label LED label Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser Promotion brochures must specify product classification service manuals must contain safety vice information information Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol Legend and border black Background yellow ZFV C User s Manual gt v v
73. ction p 93 Addition of introduction of Smart Monitor ZFV Tool for personal computer p 21 W Ver1 20 gt Ver1 30 Changes Page Addition of restrictions on Gang Mounting Amplifier units p 116 Addition of Lock function p 105 ZFV C User s Manual gt v v m z z x lt 145 gt v v m z z x lt 146 Section 6 Index A ADJ mode 27 Adjusting lighting 92 ALL CLEAR 100 Amplifier Unit Installation 32 Restrictions on gang mounting 116 Specifications and External Dimensions 126 Amplifier unit expansion 22 Amplifier unit gang mount 110 Area inspection 66 Area value 63 68 B Bank CLEAR 95 COPY 94 Switching 40 58 Switching method 95 Basic Configuration 21 BINARY 69 Brightness check 81 Cc CHARA 84 CLEAR 95 COL JUGE 65 COL MODE 74 COLOR 69 Color difference 71 Color Pickup Function 158 Color related items Changing the color mode 74 Changing the filter color 65 Color check 65 Light teaching 65 COM 102 104 Connecting RS 232C 103 USB 102 CONTRAST 92 Control keys 57 60 COPY 94 Correlation value 63 86 COUNT 78 Count 79 Coupler 25 ZFV C User s Manual D Density average value 82 Density deviation value 82 Density distribution value 86 Detection range 47 125 DIRECTION 74 77 80 89 DISP COL 97 DISP POS 93 E ECO MODE 98 Edge level 73 76 79 EDGE MODE 74 77 80 89 Edge position 76 Edge related items Hue 77 80 Detection direction 74 77 80 Sensitivity 77
74. d 1 The external device operations can be checked by switching output OFF ON when the actual CHECK measurements are not being performed n m Z 9 gt O 2 gt nv Cc zZ i O Zz n ZFV C User s Manual 99 Section 5 Setting the System Environment Correcting White Balance EXP MENU Due to influences by sensor head s surrounding and lighting the image taken by the cam era sometimes contains colors even if the object is white The function to correct the color of a white object so that the object is displayed as white is called white balance gt MENU mode SYS2 WHITE BAL 1 Display a white object e g paper cloth on the monitor 2 Press the TEACH VIEW key while OK is displayed at the lower left of the screen White balance will be adjusted ave If a character other than OK is displayed at the lower left of the screen exit from the white Q balance window and perform above steps again If OK still does not appear perform the fol CHECK lowing e When TOO BRIGHT is displayed The screen is too bright e When TOO DARK is displayed The screen is too dark e When BAD BALANCE is displayed The workpiece is not displayed as a white object First make sure that the correct white workpiece is displayed ME Setting Image Acquisition Conditions p 92 Initializing the Setup Data EZTET Return all bank settings and system
75. d measurement results Adjustment of the threshold values must be done in ADJ mode Switching to ADJ mode Adjustment of correlation Adjustment of area value value SEARCH SEARCH ADJ q4 MENU RUN TEACH VIEW Measured E Measured values L SM H 120 B values Correlation value Upper lower limit Lower limit Upper limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Setting item Range Details of Adjustment Correlation 0 to 100 This is the lower limit of the correlation value with the teaching model This value value or above is judged as OK Area value 0 to 999 Displayed when COL JUGE ON is selected in the CUSTOM menu Area of the largest color group is registered as the reference area when teaching is performed Set the range for OK judgment with the registered area as 100 ZFV C User s Manual n m zZ 9 O 7 z n U m e O 2 i O zZ z O 2 63 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 64 Section 4 Inspecting by Pattern PATTERN CUSTOM Menu zNa Items that can be customized Items that can be customized Page Items Related to Changing the search area p 64 pattern Setting the rotation range of a workpiece only when SEARCH is selected p 64 Items related to Changing the filter color p 65 color Performing color check p 65 Teaching brightness p 65
76. d view type Field of vision 10 to 50 mm ZFV method like back lighting is required SC50 SC50W This unit can be mounted to the sensor head ZFV e Wide view type Field of vision 50 to 90 mm ZFV SC50 SC50W SC90 SC90W with a single motion SC90 SC90W and no power supply is required for the unit e Ultra wide view type Field of vision 90 to 150 mm e Bar lighting ZFV LTLO1 ZFV SC150 SC150W e Bar double lighting ZFV LTLO2 e Bar low angle lighting ZFV LTLO4 e Light Source for Through beam Lighting ZFV LTF01 De ZFV XC3BV2 3 m XC8BV2 8 m XC3BRV2 Robot cable type 3 m Used between a Sensor Head and Amplifier Unit Up to two extension cords can be coupled together for each sensor head to extend the cord length There are no restrictions on combinations of the two extension cords ZFV XC8BV2 can be used with the sensor heads ZFV SC10 SC50 and SC50W only SaYyNLVAs Pees Amplifier Unit Used for confirming images Personal Computer and menus performing USB measurement processing and outputting the result of processing ZFV CA40 CA45 Communication by commands e Saving loading setting data and image data by Smart Monitor ZFV Tool af Pp For the Smart Monitor ZFV Tool 24 VDC 10 15 please contact your OMRON Recommended OMRON power representative supply 1 When 1 amplifier unit is connected S82K 03024 _RS 232C Programmable Controller DC24V 1 3A f e
77. dicator lits when the OUTPUT signal turns ON 2 RUN indicator The RUN indicator turns ON in the RUN mode 3 ERROR indicator The ERROR indicator turns ON when an error is generated 4 READY indicator The READY indicator lits after the amplifier unit starts up correctly 5 Menu selector switch This switch is for the setup menu STD Standard menu Select this when setting the minimum required items for measurement EXP Expert menu Select this item when making a more detailed setup 6 Mode selector switch This switch selects the operating mode MENU Select this mode when setting measurement conditions ADJ Select this mode when adjusting the judgment threshold value RUN Select this mode when performing measurement The judgment results is output from the I O cables only when the RUN mode is currently selected 7 Control keys The Control Keys are for setting measurement conditions and other infor mation I Key Operations p 57 p 60 8 LCD monitor The LCD monitor displays setup menus and images captured from the Sensor Head ZFV C 24 User s Manual Section 1 Part Names and Functions No Name Description 9 Sensor Head connector This connector connects the Sensor Head 10 Coupler This connector is used to connect two or more Amplifier Units It is located on both sides of the Amplifier Unit 11 I O cable The I O cable conn
78. ds IEC60825 1 1993 A1 1997 A2 2001 EN60825 1 1994 A1 2002 A2 2001 ZFV C User s Manual gt v v m z x lt 125 gt a v m z x lt 126 Section 6 Specifications and External Dimensions Output specifications NPN open collector 30 VDC 50 mA max Residual volt age 1 2 V max Amplifier Unit ZFV CA40 CA45 Unit mm 52 5 BW A Hil eI l o UH Item ZFV CA40 ZFV CA45 PNP open collector 50 mA max Residual voltage 1 2 V max Input specifi ON Short circuited with 0 V terminal or Supply voltage short circuited or within cations 1 5 V or less supply voltage 1 5 V max OFF Open leakage current 0 1 mA max Open leakage current 0 1 mA max Serial I O USB2 0 1 Port FULL SPEED 12Mbps MINI B RS 232C 1 Port 115200 bpsmax Inspection items PATTERN AREA HUE Color WIDTH POSITION COUNT BRIGHT CHARA Teaching area Rectangular one area Teaching area size PATTERN BRIGHT Any rectangular area 256 x 256 max AREA HUE Color WIDTH POSITION COUNT CHARA Any rectangular area max full screen Sensing area Full screen Resolution 468 H x 432 V max Bank switching Supported for 8 banks Image input interval 13 ms Standard 8 ms 1 2 for partial scan 5 ms 1 4 for partial scan Other functions Control ou
79. e Details of Adjustment Average 0 to 255 Threshold level for the average density in the teaching area density value Density devi 0 to 127 Threshold level for the density deviation in the teaching area ation value CUSTOM Menu a ETD Items that can be customized Items that can be customized Items related to Changing the detection content brightness Items related to Changing the filter color color ZFV C User s Manual Section 4 Inspecting by Brightness BRIGHT E items related to brightness Changing the detection content Select the content to be inspected gt MENU mode TEACH CUSTM METHOD Setting Details AVERAGE default Inspect by brightness average density value Whether an object is lighter or darker is detected by referring to the den sity at teaching DEVIATION Inspect by density deviation in density Select this to detect scratches or dirt Teaching image When AVERAGE is selected OK NG NG NG judged when density is different When DEVIATION is selected OK OK NG NG OK judged if there is no density NG judged if there is density change even if density is different change ZFV C User s Manual n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 83 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 Section 4 Detecting Presence of Character String CHARA
80. e as a trigger to log before after images and measurement values This is useful for investigating the cause of defectives Logged data is saved to the memory card inserted into the data storage unit and can be easily loaded to a computer Data Storage Unit SaYyNLVAs Pees Personal Computer ZFV C In addition up to 128 bank data can be saved in the memory card inserted into the data storage unit Bank data can be transferred from the data storage unit to ZFV as needed for the device setup Cz For details refer to the data storage unit ZS DSU User s Manual ZFV C User s Manual 23 Section 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts on the Amplifier Unit and Sensor Head E Amplifier unit 9 Sensor Head connector 1 OUTPUT indicator _ 2 RUN indicator 3 ERR indicator 4 READY indicator RUN D SaYyNLVAs Pees l I _ __ 8 LCD monitor PIORA 3 7 Control keys co ofp Y a 5 Menu selector switch Z 6 Mode selector switch f i 13 RS 232C connector 12 USB he REE 10 Coupler f S 11 1 0 cable No Name Description 1 OUTPUT indicator The Output in
81. e before teaching was initiated is returned to Per form teaching again If the TEACH signal is turned OFF midway teaching is disabled O a ee lt ZFV C User s Manual 43 Section 2 Amplifier Unit Workpiece move teaching Use this teaching mode when the object cannot be stopped Teaching processing is divided up and performed in synchronous with the TRIG signal input after the TEACH signal is input Teaching must be processed eight times Measurement is not performed while teach ing is being performed onwards are ignored Min 150ms TEACH pri 1 a 8 TRIG one gi 4t 5 OFF i 5 ENABLE on Teaching in progress Bo gt OFF AVA 5 C ERROR ON x e gt a 9 1 Turn the TEACH signal ON from the outside 2 Confirm that the ENABLE signal has turned OFF Z 3 Input the TRIG signal at the timing for measuring the workpiece to be taught m 4 Repeat the input in step 3 eight times Trigger inputs from the ninth time O z 5 The ENABLE signal turns ON after teaching is completed Check the state of the ERROR signal at this timing When teaching has been completed successfully the ERROR signal stays OFF When teaching fails the ERROR signal turns ON Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Per aaa co N OQ Se YS HS form teaching again If the TEACH signal is turned OFF mid
82. ection 6 APPENDIX 117 Error Messages and Corrective Actions 119 Q amp A 120 Specifications and External Dimensions 121 Sensor Head 121 Amplifier Unit 126 Panel Mount Adapters 128 Control Link Unit 129 Extension Cord 130 RS 232C Cable 131 Lighting Unit Option 132 LED Safety Precautions for Using Laser Equipment 135 Requirements from Regulations and Standards 136 Summary of Requirements to Manufactures 136 Summary of Requirements to User 138 Definitions of Laser Classification 139 Updating the Firmware 140 Flow of Firmware Update 140 Version upgrade information 145 Index 146 ZFV C 1 4 User s Manual Introduction CONTENTS Section 7 APPLICATION AND SETTING 149 S eee Inspecting for the Presence of Electronic Components Pattern 150 z Detecting Mixed Varieties of Campaign Seals Area 152 a Inspecting Entry of Workpieces of Wrong Color HUE 156 Explanation of Color Related Functions 158 Color Pickup Function 158 Hue Indication Number 159 Revision History 160 ZFV C User s Manual 1 5 Ayosesaip nuaw Teeny 16 Introduction Menu Hierarchy Menu Hierarchy Items indicated by 34 AT are displayed only when the EXP menu is selected MENU mode ee j enn o fee oo ZFV C User s Manual ss M a wm p eooo SS a Fesa id Hon p k pa rm o o A ma O ona O fpe ee e o ea o a Pwove o e moj ee E o BT E a A CUSTM EXP MENU PATTERN SEARCH FILTER AUTO AUTO RED YEL
83. ector q m Round PVC insulated cable 3 89 g Conductor cross sectional area 0 013 mm x Insulator diameter 0 38 Note 2 Socket type connector Item ZS XRS2 ZS XPT2 Applicable Amplifier Units ZFV C Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Dielectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 MQ at 500 VDC Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destruc 300 m s2 3 times each in six directions up down left right forward backward tive Material Cable sheath Heat resistant vinyl chloride PVC Weight Approx 50 g ZFV C User s Manual 1 31 Section 6 Specifications and External Dimensions Lighting Unit Option ZFV LTLO1 bar lighting Unit mm 62 hea QOCOCOO000O o 000000000 S lt 2 x 3 M3 Depth 5 P5 8 x 9 52 2 37 4 C e a o 5 Be Ta els 0 1 2 r EI 20 0 1 Mounting hole dimensions o o oai 69 0 1 69 2 M3 Depth 5 Mounting hole dimensions 74 ZFV LTLO2 bar double lighting Unit mm ey 4 M4 Thru m 3505 t Ol N 1 gt a v m z x lt
84. ects the Amplifier Unit to the power supply and exter nal devices such as timing sensors or programmable controllers 12 USB port To connect a personal computer connect a USB cable to this connector Before connecting disconnecting the USB cable make sure that no mea surement is in progress 13 RS 232C connector To connect a programmable controller or personal computer connect a RS 232C cable to this connector The following dedicated RS 232C cable shown below must be used Use of a RS 232C other than the one given below may result in malfunction or damage For connecting a programmable controller ZS XPT2 For connecting a PC ZS XRS2 SaYyNLVAs Pees E Sensor Head ZFV SC10 1 Lighting part 2 Receiver part lt N 4 Sensor Head 6 Ventilation film 5 Focus adjustment control 5 Focus adjustment control 7 Optional lighting connector 4 Sensor Head 3 Connector mounting fixture ZFV SC90 SC90W 7 Optional lighting connector 1 Lighting part 6 Ventilation film 5 Focus adjustment 3 C 2 Receiver part 4 Sensor Head control mounting fixture ZFV C User s Manual 25 Section 1 Part Names and Functions E ZFV SC150 SC150W 1 Lighting part 6 Ventilation film 5 Focus adjust ment control SaYyNLVAs Pees 2 Receiver part 3 Connector 6 Ventilation film Name Description
85. ee 2 When 2 or more amplifier For connecting a Waban units are connected The programmable controller power supply given in 1 ZS XPT2 Communication must be provided for each For connecting a PC by commands amplifier unit ZS XRS2 ZFV C User s Manual 21 Section 1 System Configuration E Amplifier unit expansion When amplifier units are gang mounted a wider range of applications can be sup ported by simultaneous processing of multiple areas and combination of measurement items can be combined Cz Setting for Amplifier Unit Gang Mount p 110 Example 1 In this configuration multiple areas in an image from a single Sensor Head are inspected and multiple inspection items are performed Example Inspection of the number of leads AMP 1 AMP 2 Example 2 In this configuration multiple sensor heads are used to simultaneously inspect multiple locations on a workpiece When the TRIG signal is input to an amplifier from a single specified Amplifier Unit the connected Amplifier Unit starts sensing immediately The results of sensing are inte grated on the Amplifier Unit to which the TRIG signal was input and a total judgment result is output SaYyNLVAs Pees Example Alignment of products AMP 1 AMP 2 AMP 3 U Ee ZFV C 22 User s Manual Section 1 System Configuration Example 3 Measurement images can be logged by connecting to data storage unit ZS DSU Set NG occurrenc
86. ensor Head make sure that the Amplifier Unit is turned OFF A The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power z is ON CHECK Do not touch the terminals inside the connector E Connecting the Sensor Head Insert the Sensor Head connector into the Sensor Head connector of the Amplifier Unit Ferrite core ale a A Attach the ferrite cores on the cable of the Sensor Head a Make sure that one ferrite core is attached to the connector side as well as to the body side E Disconnecting the Sensor Head Pull out the Sensor Head connector while pressing the hooks on both sides of the Sen sor Head connector ZFV C User s Manual z n gt T ia gt O Z go Q O zZ zZ m i O 2 51 z n gt m gt O 2 Qo Q O zZ zZ m O O 2 52 Section 2 Sensor Head E Connecting the Optional Lighting Unit This optional lighting unit can be mounted to the rear connector of the sensor head ZFV SC50 SC50W SC90 SC90W with a single motion and no power supply is required for the unit Connector of the Remove the cap from the LIGHT connector optional lighting unit on the rear of the sensor head ZFV C User s Manual Section 3 FUNCTIONS AND OPERATIONS TO BE USED x Switching the Display Content 54 x Key Operations for RUN Mode 57 x Switching to Another Bank 58 ZFV
87. es from top to bottom default Searches from left to right ZFV C User s Manual Section 4 Inspecting by Brightness BRIGHT Inspecting by Brightness BRIGHT Select this item to detect brightness density or scratches dirt on plain work BRGT pieces It is suitable for applications such as checking for dirt on battery surface scratches on sheets and checking whether LEDs light up properly Example Inspection for Dirt on Battery Surface BRIGHT NI NG due to dirt Basic Setting Procedure n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching BRIGHT OK TEACH VIEW ZFV C User s Manual 81 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 82 Section 4 Inspecting by Brightness BRIGHT E Adjusting the threshold level Switching to Adjustment of aver Adjustment of den ADJ mode age density value sity deviation value BRIGHT BRIGHT ADJ i MENU RUN TEACH VIEW i Ig Measured i iE Measured HERTE values L E0 H I values Upper lower limit Lower limit Upper limit Upper lower limit Lower limit Upper limit LEFT RIGHT keys Select upper limit LEFT RIGHT keys Select upper limit lower limit lower limit UP DOWN keys Change values UP DOWN keys Change values Setting item Rang
88. g by Count COUNT Select this item when counting the number of workpieces The edges in the teaching area are detected and judgment is performed by comparing the num ber of edges with a reference value This item is suitable for applications such as inspecting the number of cookies in a box checking the number of leads and counting cables m N Example Checking the number of lead l O COUNT New NG due to the num lt ber of lead is few Mesa Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching TEACH VIEW A change in brightness such as light to dark to light or dark to light to dark is counted as 1 In the above example the count is 5 CHECK ZFV C User s Manual Section 4 Inspecting by Count COUNT E Adjusting the threshold level Switching to Adjustment of Adjustment of ADJ mode count edge level ADJ lt _ _ gt _ gt MENU RUN TEACH VIEW Measured t LEV CHANGE values EDGE LEV 50 Lower limit Upper limit Edge level When edge detection direction is gt UP DOWN keys Change values UP DOWN keys Change values e When edge detection direction is LEFT RIGHT keys Change values Setting item Range Details of Adjustment Count 0 to 255 Threshold level for counting Edge level 0 to 100 This is the density level judged to
89. ge in density Example To detect this position EDGE MODE DARK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU mode TEACH CUSTM EDGE MODE Setting DARK Details Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting Details T Searches from bottom to top Searches from top to bottom default Searches from left to right co Searches from right to left Changing edge sensitivity Change sensitivity when a stable edge cannot be located gt MENU mode TEACH CUSTM EDGE SENSE Setting SENSITIVE Details Edge sensitivity is high Select this when contrast is low and a stable edge cannot be located NORMAL default Standard sensitivity ROUGH Edge sensitivity is low Select this when something like dust is mistakenly detected as the edge ZFV C User s Manual n m Z 9 O 7 z n U m e O 2 i O zZ z O 2 77 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 78 Section 4 Inspecting by Count COUNT Inspectin
90. ge p 74 edge detection Selecting the edge detection direction p 74 Items related to Changing the color mode default FILTER p 74 color Changing the filter color only when FILTER is selected in COL MODE p 65 Teaching Brightness only when PICKUP is selected in COL MODE p 65 ZFV C User s Manual n m 4 zZ 9 O 7 z n U m e O 2 i O zZ z O 2 73 n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 74 Section 4 Inspecting by Width WIDTH E items related to edge detection Set the direction in which edges are searched and the density level Example Teaching area lt gt To inspect this width EDGE MODE DARK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU mode TEACH CUSTM EDGE MODE Setting Details DARK Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting Details TL Searches in the vertical direction lt gt default Searches in the horizontal direction E items related to color Changing the color mode ZFV C has two color inspection modes as fol
91. he Amplifier Unit from the DIN track 1 Pull the hook on the I O cable end of the Amplifier Unit downwards 2 Lift up the Amplifier Unit from the I O ee ee cable end and remove it from the DIN J end track ZFV C User s Manual z n gt T ia gt O Z go Q O zZ zZ m i O 2 33 Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 can be used to mount the Amplifier Unit on a panel A Panel Mount Adapters p 128 1 Push out the Amplifier Unit from the rear of the panel towards the front Panel 2 Install the short Panel Mount Adapters Short panel mount on the four holes on the Amplifier Unit adapters z n gt m gt O 2 Qo Q O zZ zZ m O O 2 Short panel mount adapters 3 Install the long Panel Mount Adapters on Longyan l the two holes on the short Panel Mount Mount Adapters Adapter Long panel Mount Adapters ZFV C 34 User s Manual Section 2 Amplifier Unit 4 Install the Amplifier Unit with Mount Adapters attached onto the panel from the front war 7 Take care not to pinch the I O cable z CHECK 5 Hook the hooks of the mounting bracket onto the two holes of the smaller Mount Adapters and tighten the screws Mounting L bracket 6 Make
92. he amplifier unit furthest CHECK to the right where the sensor head is connected El lel TRIG signal Images are loaded to all amplifier units when all amplifier units are set to the teaching screen n m i zZ 9 gt zi O 2 gt r T Cc zZ O O Z n Images are not loaded to all ampli fier units when the amplifier where zi ial the sensor head is connected is not set to the teaching screen TRIG signal Images are not loaded to the far left amplifier when the far left amplifier allel is not at the teaching screen TRIG signal ZFV C 98 User s Manual Section 5 Setting the System Environment I O Monitor Function _EXP MENU This is a function to check the status of I O signals SYS2 I 0 MON Signal name Signal status 0 OFF 1 ON gt MENU mode SYS2 I O MON Setting Details TRIG Displays ON OFF status of TRIG signal 0 OFF 1 ON TEACH Displays ON OFF status of TEACH signal 0 OFF 1 ON BANK Displays ON OFF status of BANK signal 0 OFF 1 ON Expresses BANK1 BANK2 BANK3 sequentially from the right OUTPUT Displays ON OFF status of OUTPUT signal 0 OFF 1 ON ENABLE Displays ON OFF status of ENABLE signal 0 OFF 1 ON ERROR Displays ON OFF status of ERROR signal 0 OFF 1 ON S Put the cursor on OUTPUT ENABLE and ERROR then press the SET button key to switch between 0 S an
93. he area the color of the largest area will be the subject of inspection Example Cap color inspection HUE org OK O HUE Neg NG due to wrong O oe Es Basic Setting Procedure E Teaching Enclose the area to be inspected using a square box and then perform teaching Inspection area setting TEACH HUE TEACH VIEW O P Teaching W Application and Setting Examples p 156 ZFV C User s Manual Section 4 Inspecting by Color HUE E Adjusting the threshold level Switching to Adjusting the ADJ mode Threshold Level HUE OK ADJ gt MENU RUN 5 Measured values 10 Threshold UP DOWN keys Change values Setting item Range Details of Adjustment Color difference 0 to 509 Threshold for color difference needs to be set The judgment will be OK if the measured color difference is below the threshold Ww Hue Indication Number p 159 ZFV C User s Manual n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 71 Section 4 Inspecting by Width WIDTH Inspecting by Width WIDTH This item inspects the width or gap of workpieces It is suitable for applications such as checking lead bend and label position are Example Inspection of capacitor lead gap aya OK _ Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teac
94. heck the measurement results displayed on the LCD monitor ZFV C User s Manual 1 57 Section 7 Explanation of Color Related Functions Explanation of Color Related Functions Color Pickup Function Up to four candidate colors colors of the four largest areas are picked up by simply enclosing the area to be measured TEACH PICK ABC Candidate color E Bly cHG SEL D HIST E To check color pickup state Pickup state of candidate colors can be viewed in histogram in the color pickup win dow In addition pressing the A function key ina screen where an image is displayed switches the image between color image pickup image color and pickup image monochrome E When color pickup is unstable If color pickup cannot be performed properly e g uneven colors widen the target color range by monitoring the color bar and histogram ONILLAS ANV NOILVOlIddV PARIN ZFV C 1 58 User s Manual Color pickup area TEACHIPICK D func i TEACH PICK tion key a TEACHIPICK E H L 5 H 20 LL 5 Hr 20 Color bar and histogram TEACHIPICK LE 1 HE 25 Lower limit zl LI Upper limit Section 7 Explanation of Color Related Functions E When there are four or more inspection target colors Adjustment of the target color range is possible In this example orange color can also be a target if the upper limit is raised TEAC
95. hing n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 TEACH VIEW ave Set so that there are two changes in brightness such as light to dark or dark to light in the inspec tion area CHECK ZFV C 72 User s Manual Section 4 Inspecting by Width WIDTH E Adjusting the threshold level Switching to Adjustment of Adjustment of ADJ mode edge width edge width Edge level ADJ EXP MENU lt lt _ gt MENU RUN TEACH VIEW 120 Measured LEV gt SEL BE ooN values EDGE LEV 50 Upper lower limit Lower limit Upper limit Edge level e When edge detection direction is gt LEFT RIGHT keys Select upper limit lower limit LEFT RIGHT keys Switch edge UP DOWN keys Change values UP DOWN keys Change values e When edge detection direction is TL UP DOWN keys Switch edge LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge width 0 to 999 This is the range for OK when the width at teaching is taken to be 100 Edge level 0 to 100 This is the density level judged to be an edge Adjust this level when measurement is unstable Teaching area 100 E Max density value CULT eee eee Edge level 006 sev eee eee Min density value CUSTOM Menu z XET Items that can be customized Items that can be customized Page Items related to Selecting the color of ed
96. hing modes workpiece stop teaching and workpiece move teach ing These teaching modes can be selected in the menu ie Selecting the Teaching Mode from an External Device p 97 7 TRIG measurement trigger input There are two measurement modes synchronous measurement and continuous measurement Which mode of measurement is to be performed in is selected in the menu I Selecting the Measurement Timing p 97 z pdt 8 BANK1 bank switching input 1 a 9 BANK2 bank switching input 2 gt 10 BANK3 bank switching input 3 S Ro The bank No can be switched when BANK1 to BANK3 are connected as follows 8 Bank No BANK1 BANK2 BANK3 BANK OFF OFF OFF S BANK2 ON OFF OFF 9 BANK3 OFF ON OFF BANK4 ON ON OFF BANK5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON we A Timing Charts p 42 ZFV C 40 User s Manual Section 2 Amplifier Unit E I O Circuit diagrams NPN output type ZFV CA40 a ee a a Brown Power 24 VDC N e X i i Load d Black OUTPUT Load l i 1 ry i i E4 4 Orange ENABLE Load l cA Light blue ERROR Ww d f l gt 24VDC ji l dy Blue GND 0V l l a Yellow TEACH AWV AW oun TRIG AW AWV Internal circuit e 0 di 0 di boty BANK1 fe A Green BANK2 uy aes 9 A Red BANK3 NW Q ke s a me o
97. ing a rectangular box The size and position of the box can be adjusted When AREA is Selected 2 m a zZ O 7 M 7 U Color Selection m Specify the desired Select the desired 9 Select PICK selection area in candidate color in PICKAREA PICKCOL 2 TEACH AREA1 TEACH PICK TEACH PICK O O zZ z O zZ ITEM REG 4 VOID D HIST PICK SEL I lt Candidate color If the EXP menu has been selected the color selection menu will also appear when WID POSI or CNT is selected v TEACH SEARCH m Press the TEACH key to perform teaching TEACH VIEW Executing teaching aITEM a REG Teaching cannot be performed with the area adjustment and color selection screens ZFV C User s Manual 61 Section 4 Inspecting by Pattern PATTERN Inspecting by Pattern PATTERN Inspects presence absence of the workpiece and judges whether the type of pe workpiece is correct ou There are two measurement items for PATTERN SEARCH and MATCH Search Judgment is performed by whether the registered model is or is not in the inspected area This item works with workpieces tilted to an angle of 45 Example Inspection of upside down orientation and color of electronic components EO OK E E since O is not detected in the teaching area C O SMCs If the workpiece is placed E in wrong orien
98. l MODEL i 2004 09 24 gt MENU mode CUSTM MODE DTL MODEL ZFV C User s Manual Section 4 Detecting Presence of Character String CHARA e Specifying edge detection conditions Set the edge detection conditions when EDGE is selected for MODE Set the direction in which edges are searched and the density level Example To correction position by this edge 2004 09 24 EDGE MODE BLACK EDGE J e Selecting the color of edge Select the direction of density change for the edge to be detected gt MENU mode CUSTM MODE DTL EDGE MODE Setting Details DARK default Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT Light areas shown in the filtered monochrome image are assumed to be edges e Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode CUSTM MODE DTL DIRECTION Setting Details T default Searches from bottom to top Ge Searches from top to bottom gt Searches from left to right n m zZ 9 O 7 z n U m e O 2 i O zZ z O 2 e Searches from right to left ZFV C User s Manual 89 Section 4 Detecting Presence of Character String CHARA Changing the search area Change the area to search edges or the model Specify the top left coordinate and bottom left coordinate of the area m Search area
99. lled only on the host device With respect to this function the client is in the same status as the host device ZFV C 1 06 User s Manual Section 5 Changing OUTPUT Signal Output Conditions Changing OUTPUT Signal Output Conditions Selecting the ON Conditions EXP MENU J Set whether to turn the OUTPUT signal ON when OK is judged or when NG is judged gt MENU mode SYS2 OUTPUT ON STATUS Setting Details OK ON Turns the OUTPUT signal ON when OK is judged NG ON default Turns the OUTPUT signal ON when NG is judged One shot Output OUTPUT turns ON for only the preset output time from when the OUTPUT signal turns ON Synchronous measurement OFF ON TRG Measurement OFF OUTPUT ON SN Output time Continuous measurement OUTPUT ON at OK judgment Judgment NG Judgment OK Judgment NG OFF OUTPUT ON Output time ZFV C User s Manual n m Z 9 gt O 2 gt rm T Cc Z i O zZ n 107 Section 5 Changing OUTPUT Signal Output Conditions E Selecting One Shot output ON OFF Set whether or not to enable one shot output on the OUTPUT signal gt MENU mode SYS2 OUTPUT ONE SHOT Setting Details OFF default One shot output is not performed ON One shot output is performed When one shot output is set to ON the OFF delay time setting is disabled CHECK E Setting the One Shot ou
100. lows gt MENU mode TEACH CUSTM COL MODE Setting Details FILTER default A color filter is used to increase the contrast with the background When AUTO filter is selected a color filter that increases the contrast in the area will be selected automatically It is also possible to select a filter that suits the workpiece PICKUP Select the color to be checked from a list of colors ZFV C User s Manual Section 4 Inspecting by Position POSITION Inspecting by Position POSITION This item is used to check the position of the workpiece The edge of the work lt piece is detected and judgment is performed by comparing those edge coordi al nates against reference coordinates This item is suitable for applications such as checking presence position of sealing tape and checking label position Example Inspection of label presence position OO ore OK Smee NG due to incorrect il tape edge position ee N NG due to no tape edge position Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching KOSON O TEACH VIEW s lt Set so that there is one change in brightness such as light to dark or dark to light in the inspection Co area CHECK ZFV C User s Manual n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O
101. m double amplitude 80 min each in X Y and Z direc tions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward back ward Material Polycarbonate PC etc Weight ZFV C User s Manual Approx 50 g 11 5 13 4 Section 6 Specifications and External Dimensions Control Link Unit ZS XCN 18 Unit mm me maa ARAAAAAAAA RAAARARARA a HEBEEHHEEEE HBHEEHEEEBHEE _ 39 5 4 6 Item ZS XCN Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance destruc tive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s2 3 times each in six directions up down left right forward backward Material Polycarbonate PC etc Weight Approx 10 g ZFV C User s Manual gt v v m z x lt 129 gt a v m z x lt 130 Section 6 Specifications and External Dimensions Extension Cord ZFV XC_B R V2 Unit mm L Note 1 j 20 pins
102. mA Approx 80 mA Approx 120 mA Approx 210 mA Dielectric strength 300 VAC 50 60 Hz for 1 min Vibration resis tance destructive 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destructive 150 m s2 3 times each in six directions up down left right forward backward Ambient tempera ture Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Ambient atmo sphere Must be free of corrosive gas Connection type Prewired Standard cable length 2 m Degree of protection IEC60529 IP20 User s Manual Material SPCC SPCC aluminum Weight Approx 500 g Approx 250 g Approx 650 g Approx 900 g When packaged When packaged When packaged When packaged Approx 550 g Approx 300 g Approx 900 g Approx 1 150 g LED class Class 1 Applicable standards 1IEC60825 1 1993 A1 1997 A2 2001 EN60825 1 1994 A1 2002 A2 2001 ZFV C Section 6 LED Safety Precautions for Using Laser Equipment LED Safety Precautions for Using Laser Equipment For LED devices class classification to indicate dangerous level and safety standards are stipulated in respective countries Take necessary safety preventive measures according to the standards Class category Standards and
103. munication specifications of the Amplifier Unit according to those of exter nal devices gt MENU mode SYS2 COM n m i zZ 9 gt zi O 2 gt nv Cc zZ O O Z n Setting Description LENGTH 7 8 default PARITY OFF default ODD EVEN STOP BIT 1 default 2 BAUDRATE 9600 19200 38400 default 57600 115200 NODE 0 default to 16 Node No indicates a connection group No viewed from a host device programmable controller Not only ZFV C but also two or more devices can be connected to the pro grammable controller Numbers assigned to the devices connected to the programma ble controller are called node Nos DELIMIT CR default LF CR LF ZFV C 1 04 User s Manual Section 5 Restricting Operations Lock Function Restricting Operations Lock Function Setting the Lock Function EXP MENU J Set the lock function to restrict switch and key operations By restricting switch and key operations unintended changes in settings can be pre vented Three types of operations mode switch key input and TEACH signal input can be locked gt MENU mode SYS2 LOCK Standard value Description MODE SWITCH Operation of the mode switch MENU ADJ RUN is restricted Lock OFF default Lock ON KEY Operation of keys SET T J gt TEACH View and function keys A through D is restricted Lock OFF default Lock ON TEACH IN
104. n resis tance destructive 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destructive 150 m s2 three times each in six directions up down left right forward backward Ambient temperature Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Connection type Prewired Standard cable length 2 m Degree of protection IEC60529 IP65 ZFV SC___ IP65 ZFV SC___W IP67 Material Case ABS Mounting bracket PBT Weight Approx 200 g including mounting bracket and cord When packaged Approx 300 g Approx 270 g including mounting bracket and cord When packaged Approx 350 g Approx 300 g including mounting bracket and cord When packaged Approx 380 g Approx 600 g including mounting bracket and cord When packaged Approx 780 g Accessories Mounting bracket ZFV XMF 1 Fer rite core 2 Instruc tion sheet Mounting bracket ZFV XMF2 1 Ferrite core 2 Warning label 1 Instruction sheet Mounting bracket ZFV XMF2 1 Ferrite core 2 Warning label 1 Instruction sheet Ferrite core 2 Instruction sheet LED class 1 Class 1 Class 2 Class 2 Class 1 1 Applicable standar
105. necting the amplifier unit to a personal computer Ye S Installing the USB driver Installing Warp Engine ZS No Starting Warp Engine ZS lt Conect gt No Ye Setting the connection port Yes gt a v m z x lt 140 Setting the firmware information Updating the firmware lt Er gt S No Contact OMRON s sales representative Normal end ZFV C User s Manual Section 6 Updating the Firmware Connecting the amplifier unit Personal Computer 1 Connect the Amplifier Unit to the per sonal Computer with a USB cable When connecting the Amplifier Unit to a Per sonal computer for the first time the USB driver must be installed in advance gt s LEA Setting USB RS 232C Communication f Specifications p 102 2 Turn ON the power supply to the Amplifier Unit a s17 e Make sure that power is supplied to the Amplifier Unit If power is cut off during update the Amplifier A Unit will be damaged and will not start up correctly HECK When turning the power ON always make sure that the Amplifier Unit is not connected to other Ampli fier Units If two or more Amplifier Units are connected Warp Engine ZS will not start Starting Warp Engine ZS v Do not start Warp Engine ZS unless the Amplifier Unit is recognized by the Personal Computer prop gt A erly q CHECK a x lt 3 Select Programs OMRON ZFV C x WarpEngine
106. ng required ments Class 1M Class 2M sea No require as for Class No require as for Required for all operator and mainte Training ments 3R ments Class3R nance personnel see note 2 see note 3 Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products that failed condition 2 of table10 of the standard See the text for details ZFV C 1 38 User s Manual Section 6 Requirements from Regulations and Standards Definitions of Laser Classification E For Europe Laser Product Classifications EN Class Description Class 1 Lasers which are safe under reasonably foreseeable conditions of operation Class 2 Lasers emitting visible radiation in the wavelength range from 400 nm to 700 nm Eye pro tection is normally afforded by aversion responses including the blink reflex Class 3A Lasers which are safe for viewing with the unaided eye For laser emitting in the wave length range from 400 nm to 700 nm protection is afforded by aversion responses includ ing the blink reflex For other wavelengths the haz
107. ngs will be ignored PARITY STOP BIT BAUDRATE NODE DELIMIT CR LF CR LF default CR ZFV C User s Manual Section 5 Setting USB RS 232C Communication Specifications RS 232C Connection E Connection 1 Insert one end of the RS 232C cable to the RS 232C connector on the Amplifier Unit 2 Insert the other end of the RS 232C cable to the RS 232C connector of the external t device RS 232C cable for connecting a programmable controller RS 232C cable e ZS XPT2 cable length 2 m Amplifier unit side PLC side Note 1 Fitting section 12 345 0 1 N Ee CU Pin No Signal name n m Z 9 gt O 2 gt rm T Cc Z i O zZ n NC i Note 1 A plug type connector is used for the PLC side e wed ZFV C User s Manual 1 03 Section 5 Setting USB RS 232C Communication Specifications RS 232C cable for connecting a personal computer e ZS XRS2 cable length 2 m O p Amplifier unit side PC side PC AT compatible Note 1 12 3 4 5 Fitting section AR 6 7 8 9 i T D T ef Nc 7 RST S G NC TXD RXD RTS CTS NC NC NC 7 RRS e csc o SG GND NC 10 NC a i e Soe Note 1 A socket type connector is used for the PC side E Setting communication specifications Set the com
108. nit on a panel A Panel Mount Adapters p 128 1 Install a Amplifier Unit on a DIN track ILA p 33 5 When mounting on a panel be sure to install the DIN track on the rear side of the Amplifier Unit for support CHECK 2 Push out the Amplifier Unit from the rear of the panel towards the front z n gt T ia gt O Z go Q O zZ zZ m i O 2 3 Install the small Mount Adapters on the four holes on the Amplifier Unit Panel mount adapters 5 Panel Mount Adapter Install the small Mount Adapters on all gang mounted Amplifier Units CHECK Panel mount adapters ZFV C User s Manual 37 Section 2 Amplifier Unit 4 Install the long Mount Adapters on the Panel Mount Adapters two holes on the small Mount Adapter 5 Install the long Mount Adapters only on both sides of gang mounted Amplifier Units z CHECK s 5 Install the Amplifier Unit with Mount Fana ane Adapters attached onto the panel from gt the front S Qo st Take care not to pinch the I O cable Q Q 9 5 CHECK m O a e zZz 6 Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws Mounting bracket 5 Attach two mounting fixtures each on all gang Q mounted Amplifier Units CHECK ooo
109. oftware Firmware version 1 30 or later E ZS DSU Gang mounting To gang mount the ZS DSU and ZFV CA units the following software is required ZS DSU Firmware version 2 220 or later ZFV CA Firmware version 1 30 or later sv A maximum of five ZFV CA units can be gang mounted to a ZS DSU unit Note however that any other unit ZS HLDC LDC MDC ZFV A cannot be connected between the check ZFV CA and ZS DSU units ZFV C User s Manual Section 6 APPENDIX Troubleshooting 118 Error Messages and Corrective Actions 119 a Q amp A 120 dd Specifications and External Dimensions 121 A LED Safety Precautions for Using Laser Equipment 135 sj Requirements from Regulations and Standards 136 Updating the Firmware 140 od Version upgrade information 145 p d Index 146 5 o ZFV C User s Manual 117 Section 6 Troubleshooting Troubleshooting Problem Probable cause and possible countermeasure Page OUTPUT indicator does not lit e Check the setting of SYS2 OUTPUT ONSTATUS p 107 To lit the indicator OUTPUT signal ON when the judgment is OK select OK ON and to lit the indicator OUTPUT signal ON when the judgment is NG select NG ON RUN indicator does not lit e Is the operating mode switch set to RUN p 27 Dark LCD screen e Is the Eco mode function set p 98 The Eco mode is set if pressing any key automatically returns to the original brightness
110. ommand CHECK ZFV C User s Manual Section 4 SETTING OF INSPECTION CONDI TION Basic Knowledge for Operation 60 Displays of MENU ADJ Mode and Key Operations 60 Teaching Flow 61 Inspecting by Pattern PATTERN 62 x Inspecting by the Size Area 66 Inspecting by Color HUE 70 Ke D o ss x Inspecting by Width WIDTH 72 x Inspecting by Position POSITION 75 2 Inspecting by Count COUNT 78 3 77 Inspecting by Brightness BRIGHT 81 O Detecting Presence of Character String CHARA 84 z O fe z z a fe z ZFV C User s Manual 59 Section 4 Basic Knowledge for Operation Basic Knowledge for Operation Displays of MENU ADJ Mode and Key Operations Make setups by the control keys while looking at the menus and the image displayed on the LCD monitor The details that are displayed differ according to the operating mode MENU mode ADJ mode Bank No and measurement item TEACH SEARCH Setting item Judgment CEC Settings The currently selected item is displayed with black in white background Threshold value or measurement result Key operation Control keys Description lt LEFT key The function of these keys differs according to the operating mode RIGHT key In MENU mode Moves through menus In ADJ mode Changes the adjustment item type of threshold value n m Z 9
111. on nor except may ing may be ing fuse reflec able condi be hazard mally be more hazardous normally tions may tions ous ifuser afforded by hazardous hazardous _ be hazard employs aversion if user ous optics responses _ employs optics Protective housing Required for each laser product limits access necessary for performance of functions of the products Safety interlock in Designed to prevent removal of the panel until Designed to prevent removal of the protective housing accessible emission values are below that for Class panel until accessible emission values 3R are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning Not required Give audible or visible warning when device laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radia tion is emitted gt v v m z x lt Attenuator Not required Give means beside the On Off switch to tempo rarily to block beam Location controls Not required Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Not Emission from all viewing systems must be below Class 1M AEL required Scanning Scan failure shall not cause product to exceed its classification Class la
112. or Head OFF Answer Yes you can Set CUSTM LIGHT to 0000 What should do to set the measurement time as short as possible There are two ways of setting a shorter measurement time e Set SYS1 SPEED to MAX However measurable screen range will be narrowed nee p 96 e Switch the screen display during measurement to Display only image The measurement time can be reduced proportionate to the reduction in display time ney p 54 Teaching is not going well What should do Workpiece move teaching A probable cause is that the workpiece is not properly in the teaching area as intended Change to the workpiece stop teaching mode or teaching by key operation A probable cause is that teaching is not successful because an image is too dark or too bright Adjust light emission at CUSTM LIGHT so that the workpiece is projected clearly and execute teaching again ILA p 92 Is a screen other than the MOVE and SIZE screens displayed for the teaching area Teaching cannot be performed from the MOVE screen or SIZE screen Set the position or size with the SET key go back 1 screen up then press the teaching button At what timing are set measurement condi tions saved to the amplifier unit Set measurement conditions are saved to the amplifier unit when external TEACH signal teaching is successful or when switched to RUN mode When the TEACH key is pressed from the teaching
113. py disk drives ay Human Interface Devices H IDE ATA ATAPI controllers H Keyboards E D Mice and other pointing devices Ej O Monitors 4 Network adapters EY Ports COM amp LPT Communications Port COM1 a Communications Port COM2 OMRON Smart Sensor USB COM Drivers WDM COM4 F Printer Port LPT1 ie gj Sound video and game controllers H E Storage volumes m system devices 4 Universal Serial Bus controllers gt a v m z x lt 3 Open Ports COM amp LPT and check the COM number in OMRON Smart Sensor USB COM Drivers WDM COMxx COMxx indicates the connection port of the Amplifier Unit 4 Select the connection port of the Amplifier Unit from COM Port and click the Set button Warp Engine ZS will start ZFV C 1 44 User s Manual Version upgrade information Software version upgrade contents are explained E Ver1 00 gt Ver1 10 Section 6 Version upgrade information Changes Page Addition of COL JUGE for pattern inspection p 65 Addition of horizontal direction DIRECTION lt gt for width position and count inspection p 74 p 77 p 80 Addition of workpiece stop teaching function p 97 Addition of still image teaching function p 98 E Ver1 10 gt Ver1 20 Changes Page Addition of AREA3 for area inspection p 67 Addition of CHARA for character inspection p 84 Addition of sensor sensitivity increase fun
114. rnre Items that can be customized Items that can be customized Page Items related to color Teaching brightness p 65 Items related to monochrome Selecting the target color p 69 When AREAS is selected Setting binary levels p 69 E Items Related to Monochrome This CUSTOM menu is provided when AREAS is selected Selecting the target color Reverse the currently displayed binary image As white pixels are targeted for measurement select which part of the measured area is to be set to white pixels gt MENU mode TEACH CUSTM COLOR Setting Details WHITE default Select which part of the measurement area is to be set as white pixels BLACK Setting binary levels Set the level for converting the color image captured from Sensor Head to a binary image gt MENU mode TEACH CUSTM BINARY Setting Details 0 to 255 Adjust the binary level so that the measuring area is the target color n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 CUSTM BINARY E L m H 120 Upper lower limit Lower limit Upper limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values ZFV C User s Manual 69 NOILIGNOS NOILOAdSNI JO ONILLAS 70 Section 4 Inspecting by Color HUE Inspecting by Color HUE This item inspects color difference of plain colored workpieces If there are two a or more colors in t
115. s assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZFV C User s Manual Introduction EE aLa ERLE LETRI E Meanings of Signal Words a fo a O o The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will VAN WARNING result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates the possibility of laser radiation S Indicates general prohibitions for which there is no specific symbol Alert Statements in This Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your
116. s that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is ON e Use extension cord ZFV XC_B R V2 sold separately for extending the cord between the sensor head and amplifier unit Two ZFV XC_B R V2 cords can be coupled together to extend the cord length In addition use a robot cable type extension cord ZFV XC_BRV2 at locations where the cord bends to prevent damage to the cord e Use only combinations of Sensor Heads and Sensor Controllers specified in this man ual e Do not turn OFF the power in the following cases Immediately after the mode is switched from MENU or ADJ mode to RUN mode While teaching operation using the parallel signal is in progress Do not turn off the power until the ENABLE signal is turned ON Failure to do so may initialize the bank data ZFV C User s Manual 3 o a lt O o 5 53 S o 2 S O 2 So 5 Introduction Precautions for Correct Use e Although the LCD display panel is manufactured by precision technology it may have
117. setting the judgment threshold values RUN mode This mode is for performing actual measurement There are two setup menus in the MENU mode Switch the menu according to your spe cific requirements To switch the menu use the menu selector switch Setup Menu Description Top Screen STD menu This is the standard menu First set the measurement conditions in this menu we F2 EXP menu This is the expert menu Switch to this menu to make a more advanced setup tie ie sYs2 W Menu Hierarchy Differences by Menus p 16 ZFV C User s Manual 27 SaYyNLVAs Pees 28 Section 1 Setting Flow Installation and Connection Section 2 Connect the sensor head and amplifier il y INSTALLATION amp CONNECTION p 32 unit Wy Turn ON the power Adjustment of Image l Adjusts the image s focus Section 2 INSTALLATION amp CONNECTION p 49 Preparation for Measurement 3 Section 4 Executing Teaching SETTING OF INSPECTION CONDITION Execute teaching and set the Teaching Flow p 61 judgment criteria Section 7 APPLICATION AND SETTING p 149 Adjusting Threshold Values Section 4 Adjust the threshold values used to SETTING OF INSPECTION CONDITION p 59 make judgment on measured values Performing Measurement Section 3 FUNCTIONS AND OPERATIONS TO BE USED p 54 D amp ae T Ca 7p ca OO a e og O S of Ea ee Zo 7p
118. sure that the Amplifier Unit are firmly fixed on the panel ZFV C User s Manual z n gt m gt O Z Ro Q O zZ zZ m i O 2 35 Section 2 Amplifier Unit Gang Mounting The following describes how to gang mount Amplifier Units E Mounting on a DIN track 1 Install a Amplifier Unit on a DIN track LA p 33 2 Open the connector cover of each Ampli fier Unit Slide the cover to remove Controller Link Unit 3 Insert the Controller Link Unit into the connector on the one of Amplifier Units om 8 m e 4 Slide the other Amplifier Unit and insert 4 into the connector on the Controller Link Unit z n gt m gt O 2 Ro Q O zZ zZ m i O 2 E Removal procedure 1 Slide one of Amplifier Units and remove it from the connector on the Controller Link Unit Controller Link Unit 2 Slide the Controller Link Unit and remove it from the connector on the Amplifier Unit 3 Put the cover on the connector of the Amplifier Unit 4 Pull the hook on the I O cable end down wards 5 Lift up the Amplifier Unit from the WO A J iy Onil Canig cable end and remove it from the DIN track ZFV C 36 User s Manual Section 2 Amplifier Unit Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 XPM2 can be used to mount the Amplifier U
119. t uononpo u Title of each section Header PU eee pe Overview Setting Bank Related Conditions 7 e s 1 Cross header Setting Bank Related Conditions lt oe eee ZFV C can hold up to eight sets of settings These settings can be switched externally lt rd 1 when changing the device setup A set of these settings is called a bank Kal Overvi ew of th e cross header Index label Seting Description Indicates the section KEY default Banks are switched by the control keys on Amplifier Unit number and title Banks are switched by the control keys on Amplifier Unit and by external sig 1 nals Ie SSS ea SSeS eee aS eae Switching by external signals is enabled only in the RUN mode Switching to Another Bank p 58 i 1 To switch the bank using a command via USB RS 232C select SWITCH IKEY Explanation of options Copying banks Movement through menus Copy the settings of other bank numbers to an already selected bank number 7 P The following example shows the procedure for copying the settings of BANK 1 to BANK 2 u p to setti ng item S gt MENU mode SYS1 BANK SET COPY lt enn nee ee Be nee Clearing Banks Clearing deletes the settings of the currently selected bank number gt MENU mode SYS1 BANK SET CLEAR 9 SYS1 SYS2 settings and RUN mode display settings will not be cleared CHECK
120. tation NG judgment will be made SE NG judgment will also be made if the workpiece is placed upside down Gi Match Select this item for inspecting shapes and recognizing different objects Judgment is performed by comparing the degree of match between a registered model and the tar get workpiece Compared with SEARCH more detailed inspection is possible and larger workpieces can be inspected Note however that this item does not work with tilted workpieces Example Inspection of wrong model and color of electronic components n m Z 9 O 7 z n U m O O 2 O O zZ Z O 2 MATCH OK OK MATCH NG NG due to wrong characters IG MATCH N NG due to inclina tion of the workpiece ZFV C 62 User s Manual Section 4 Inspecting by Pattern PATTERN Basic Setting Procedure E Teaching The area to be inspected needs to be enclosed by a rectangular box then teach it The selected image in the area is registered as the inspection reference model Measurement is unstable when there are two or more of the same pattern Register unique pattern in the screen or restrict the search range Inspection area setting Teaching TEACH VIEW A Application and Setting Examples p 150 E Adjusting the threshold level Threshold values are adjusted to determine the range for OK judgment Adjust the threshold values referring to the current indicate
121. tput Time EXP MENU OUTPUT turns ON for the preset time from when the OUTPUT signal turns ON This setting is valid only when ONE SHOT is set to ON gt MENU mode SYS2 OUTPUT OUTPUT TIME Setting Details 0 to 255 default 0 Set the time ms that OUTPUT is turned ON Setting the ON Delay Time EXP MENU Set this item to delay the timing that the OUTPUT signal turns ON OUTPUT ON at OK judgment in continuous measurement Judgment NG Judgment OK Judgment NG l OFF OUTPUT ON r n m i zZ 9 gt zi O 2 gt nv Cc zZ O O Z n Delay time gt MENU mode SYS2 OUTPUT ON DELAY Setting Details 0 to 255 default 0 Set the time ms to delay turning OFF of the OUTPUT signal ZFV C 1 08 User s Manual Section 5 Changing OUTPUT Signal Output Conditions Setting the OFF Delay Time EXP MENU Set this item to delay the timing that the OUTPUT signal turns OFF OUTPUT ON at OK judgment in continuous measurement Judgment NG Judgment OK Judgment NG OFF OUTPUT ON l 1 l Delay time gt MENU mode SYS2 OUTPUT OFF DELAY 0 to 255 default 0 Set the time ms to delay turning OFF of the OUTPUT signal ZFV C User s Manual n m Z 9 gt O 2 gt nv Cc zZ i O zZ n 109 n m i zZ 9 gt zi O 2 gt nv Cc zZ O
122. tput switching ON for OK ON for NG ON delay OFF delay One shot output Eco mode Output signals ZFV C User s Manual 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR Section 6 Specifications and External Dimensions Item Input signals ZFV CA40 ZFV CA45 1 Simultaneous measurement input TRIG Continuous measurement input TRIG switched by menu 2 Bank selection inputs BANK1 3 3 Workpiece still teaching TEACH Workpiece moving teaching TEACH Switched by menu Sensor Head interface Digital interface Image display 1 8 inch TFT color LCD 557 x 234 pix Indicators e Judgment result indicator OUT orange e Inspection mode indicator RUN green e Error indicator ERR red e READY indicator READY blue Operation interface e Cursor keys up down left right Setting key SET Escape key ESC e Operating mode switching slide switch Menu switching slide switch e Teaching Display switching key TEACH VIEW e Function keys A to D 4 input Power supply voltage 20 4 to 26 4 VDC including ripple Current consumption 800 mA max with Sensor Head connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise Resistance 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Vibration resistance destruc ti
123. ttern Inspecting for the Presence of Electronic Components Pattern SEARCH OK OK op If the workpiece is placed S upside down NG judg ee ment will be made since Q is not detected inside the teaching area EEK NG judgment will also be made if the workpiece contained in a case is gt placed upside down ey Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor ee Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select g gt and press the SET Key N 3 e gt S 22 N gt 3 Select ITEM and press the SET Key TEACH SEARCH E Q o0 0 a REG 5 4 s Select and press the SET Key TEACHIITEM m z es gt z O SET 5 Select EA and press the SET Key e aP gt ZFV C 1 50 User s Manual Section 7 Inspecting for the Presence of Electronic Components Pattern Adjusting the Inspection Area 6 Select REG and press the SET Key TEACHISEARCH 6 aP gt ITEM T Adjust the size of the inspection area and TEACHIREG Zooms in out press the SET Key invertical A _ D direction gt be Enlarge reduce the window s green frame so SET Zooms in out that the inspection area is slightly larger than nA than the workpiece direction 8 Adjust the position of the inspection area TEACH REG and
124. ut of position set to an area in which the charac a z ter string might possibly be printed out of position Be sure however to set to an area having a CHECK plain background If an area very close to the character string without any margin is set the sensor will not be able to track any shift in the printing position Right g OK 04 07 01 04 07 01 Any shift of the printing position inside the teaching area is judged as OK Wrong NG Dozon gt Pe When the teaching area is set very close to the character without any margin character protrudes from the teaching area and so this is judged as an NG ZFV C User s Manual n m 4 Z 9 O 7 z n U m e O 2 i O zZ z O 2 85 Section 4 Detecting Presence of Character String CHARA E Adjusting the threshold level e CHARA1 Switching to Adjustment of correlation value ADJ mode ADJ MENU RUN Measured values Density distribution value UP DOWN keys Change values Setting item Range Details of Adjustment Density distribution value 0 to 100 This is the value that is judged as OK when the density deviation value during teaching is taken to be 100 m e CHARA2 a zZ 9 Switching to Adjustment of correlation value O ADJ mode 7 Zz v ADJ m e Ce gt a MENU RUN S o Measured values O S Correlation value UP DOWN keys Change values S Setting item Range Details of
125. v Cc zZ O O zZ n 112 Section 5 Setting for Amplifier Unit Gang Mount Rules of Gang Mounting Item Rules No of Amplifier Units connectable 5 or less power must be supplied to each Amplifier Unit No of mounted sensor heads Up to the number of amplifier units TRIG signal input Only host device is enabled TEACH signal input Only host device is enabled BANK 1 3 input Enabled at each amplifier unit ENABLE output Only host device is enabled OUTPUT output Depends on the settings Integrated judgment Individual judgment ERROR output Enabled at each amplifier unit MENU ADJ RUN Only host device is enabled STD EXP Enabled at each amplifier unit All key inputs Enabled at each amplifier unit Amplifier unit for inputting furthest right TRIG signal host device ZFV C User s Manual ENABLE signal TRIG signal vi Amplifier unit without TRIG signal inputs client device Section 5 Setting for Amplifier Unit Gang Mount Data Route E Measurement image The measurement image flows from the right side amplifier unit towards the left side Image input timing delays do not occur E I O signal The TRIG signal flows from the right side amplifier unit towards the left side Input tim ing delays do not occur In contrast ENABLE signals and OUTPUT signals combining all amplifying units can be output from
126. ve 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruc tive Destruction 150 m s2 three times each in six directions up down left right for ward backward Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 Ambient atmosphere Must be free of corrosive gas Degree of protection IEC60529 IP20 Material Polycarbonate PC Weight Approx 300 g including cord when packaged approx 450 g Accessories Ferrite core 1 Instruction sheet Label 1 ZFV C User s Manual gt Er v m z x lt 127 gt a v m z x lt 128 Section 6 Specifications and External Dimensions Panel Mount Adapters ZS XPM1 XPM2 When mounting on a panel 60 x n 12 Panel cutout dimensions Se 43 Unit mm ane 31 G T DIN Track 0 S a H Panel Panel Mount 2 37 5 Adapters nt Note 1 Note 1 Dimensions when the panel thickness is 2 0 mm 11641 60 x n 8 n Number of connected controllers 1 to 10 Item Appearance ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Vibration resistance destructive 10 to 150 Hz 0 7 m
127. way teaching is disabled ZFV C 44 User s Manual Section 2 Sensor Head This section describes how to install and connect the Sensor Head Affixing LED Warning Labels Affix warning labels supplied with the sensor to appropriate positions e g cable near the sensor ZFV SC50 SC50W SC90 SC90W only e Label affixing example oOo TrZ Warning label z n gt T ia gt O Z go Q O zZ zZ m i O 2 Max SmW 1msec 400 700nm DIAZLEDM m IS 6802 2005 Installing the Mounting Fixture Attach the mounting fixture provided with the Smart Sensor to the side of the Sensor Head wall No mounting bracket is needed for the ZFV SC150 SC150W sensor heads since it is integrated CHECK E Installation procedure The mounting fixture can be installed on all of the four mounting surfaces ZFV C User s Manual 45 z n gt m gt O 2 Qo Q O zZ zZ m O O 2 46 Section 2 Sensor Head 1 Align the two hooks on one side of the mounting fixture with the two grooves on the Sensor Head body light emitting side Grooves 2 Push the other hook Push down until you hear it snap into place 3 Make sure that the mounting fixture is firmly fixed on the Sensor Head E Removing a mounting fixture Insert a screwdriver into the gap one of the two gaps between the mounting fixture and the Sensor Head case

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