Home

PowerFlex 70 Adjustable Frequency AC Drives User Manual

1. Default Digital Inx Select PI Exclusive Mode Trim Speed Sel 3 2 1 k Conon ET Pure Reference i it 0 Excl Mode 0 Drive Ref Rt gt Auto Speed Ref Options vvy 5 to follower drive for Speed Ref A Sel Parameter 090 010 0 Frequency Reference Speed Ref B Sel Parameter 093 00 1 TA od Functions a Preset Speed 2 Parameter 102 0 110 iio E Skip Clamp Preset Speed 3 Parameter 103 01 1 Direction etc Preset Speed 4 Parameter 104 m o y Preset Speed 5 Parameter 105 10 1 Min Max Speed Preset Speed 6 Parameter 106 1 110 Preset Speed 7 Parameter 107 111 a DPI Port Ref 1 6 See Parameter 209 gt DPI Command 4 Manual Speed Ref Options Acc Dee pamp an HIM Requesting Auto Manual eer Man S Curve TB Man Ref Sel Parameter 096 gt Digital Input f Post Ram I Jog Speed Parameter 100 gt Jog Command r gt Drive Ramp Rate i to follower drive for Speed Adders Speed Mode l Frequency Reference PI Output gt 2 Process Pi Slip Compensation gt 1 Slip Comp None gt 0 Open Loop Output Frequency 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Rockwell Automation Publication 20A UM001N EN P July 2013 117 AppendixC Application Notes Auto Manual Examples 118 PLC Auto HIM Manual A process is
2. Rockwell Automation Publication 20A UMO01N EN P July 2013 a Parameter Name and Description Values a S See page 14 for symbol descriptions S ce 320 Anlg In Config 322 Selects the mode for the analog inputs 323 Key x x x xix x x x x x x x x x 0 0 1 Current 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Voltage g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 321 Anlg In Sqr Root Enables disables the square root function for each input Key xix x x x x x x x x x x x x 0 0 1 Enable 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disable g Nibble4 Nibble3 Nibble2 Nibble1 Reserved 2 Bit a 2 Factory Default Bit Values gt 5 H Analog In 1 Hi Default 10 000 Volt 091 s B 325 Analog In 2 Hi 10 000 Volt 092 5 E Sets the highest input value to the analog input x Min Max 4 000 20 000 mA EHEM 5 scaling block 0 000 20 000 mA MEHE 10 000V Units 0 000 10 000V 0 001 mA 0 001 Volt 323 Analog In 1 Lo Default 0 000 Volt 091 326 Analog In 2 Lo 0 000 Volt 092 Sets the lowest input value to the analog input x Min Max 4 000 20 000 mA scaling block 0 000 10 000V No 323 10 000V No 326 Units 0 000 10 000V 0 001 mA 0 001 Volt 324 Analog In 1 Loss Default 0 Disabled 091 327 Analog In 2 Loss 0 Disabled 092 Selects drive action when an analog signal
3. For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual publication PFLEX RMO0O1 Rockwell Automation Publication 20A UMO01N EN P July 2013 97 AppendixA Supplemental Drive Information Notes 98 Rockwell Automation Publication 20A UM001N EN P July 2013 External and Internal Connections HIM Overview Appendix B This appendix provides information for connecting the HIM and using the HIM to view and program the drive parameters Topic Page External and Internal Connections 99 LCD Display Elements 101 ALT Functions 101 Removing the HIM 101 Menu Structure 102 Viewing and Editing Parameters 103 The PowerFlex 70 drive provides a number of cable connection points B frame shown SK M9 SCB1 lo Optional Service Connection Board SK M9 SCB1 provides temporary DPlconnectionwith drive cover CION removed In Inte T IP 20 IP 66 NEMA UL Type 4X 12 Control Power Connection Connection between control and power boards DPI Port 5 No Connector Descriptio
4. 23 24 Reserved 25 Scale Block1 P477 Scale1 In Hi P478 Scale1 In Lo 26 Scale Block2 P483 Scale2 In Hi P484 Scale2 In Lo 27 29 Reserved 30 HighRes Ref 32767 x26 32767 x26 31 CommandedIrq G P436 Pos Torque Limit P437 Neg Torque Limit i 32 Torque Est G P436 Pos Torque Limit P437 Neg Torque Limit sa 33 Torque Amps Q P28 Rated Amps P28 Rated Amps 127 PI Setpoint Default 50 00 124 Provides an internal fixed value for process Min Max 100 00 of Maximum Process 138 setpoint when PI Reference Sel is set to PI Value Setpoint Units 0 01 128 PI Feedback Sel Default 2 Analog In 2 124 Selects the source of the Pl reference Options See 138 P126 PI Reference Sel 462 463 129 PI Integral Time Default 2 00 Secs 124 Time required for the integral component to Min Max 0 00 100 00 Secs 138 reach 100 of PI Error Meter Not functional Units 0 01 Secs when the PI Hold bit of PI Control 1 enabled A value of zero disables this parameter 130 PI Prop Gain Default 1 00 124 Sets the value for the PI proportional Min Max 0 00 100 00 138 component Units 0 01 PI Error x PI Prop Gain PI Output 131 PI Lower Limit Default Maximum Freq 124 0 Sets the lower limit of the PI output 100 138 Min Max 400 0 Hz 800 EEG Units 0 1 Hz 0 1 Rockwell Automation Publication 20A
5. Additionally if Man Ref Preload parameter 193 is set to Enabled the automatic speed reference is preloaded into the HIM when the drive switches to Manual mode from Automatic mode e Set Save HIM Ref parameter 192 bit 1 Manual Mode as desired e Set TB Man Ref Sel to the desired drive reference when in Manual Mode If set to one of the DPI Ports then Man Ref Preload must be set to enable or disable reference preload of the current speed Connect a HIM to the DPI Port selected e When Manual mode is requested through the terminal block digital input the drive evaluates if Manual mode can be granted If TB Man Ref Sel is set to a DPI Port and Man Ref Preload is enabled the drive transfers the last value of the automatic speed reference to the HIM The HIM is now the speed reference source The terminal block has exclusive control based on Save HIM Ref bit 1 Manual Mode If Man Ref Preload is disabled the HIM is now the speed reference source The terminal block has exclusive control based on Save HIM Ref bit 1 Manual Mode Important the HIM does not enter Manual mode it is only the reference source for the terminal block When Auto mode is requested through the terminal block the drive changes to Auto mode and returns control and reference to the previous state before Manual mode was requested TB Man Ref Hi Default Maximum Speed Scales the upper value of the TB Man Ref Sel Min Max Maxi
6. If skip bands overlap or touch the center frequency is recalculated based on the highest and lowest band values 0 Hz 400 Hz e e e a eee o Adjusted Skip Frequency 1 Skip Band Skip Frequency 2 w Recalculated Skip Frequency 0 Hz If a skip band s extend beyond the max frequency limits the highest band value is clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values 400 Hz Adjusted Skip Band w Recalculated Max Frequency e e e e e e e ee Skip Frequency Skip 0 Hz If the band is outside the limits the skip band is inactive 400 Hz Inactive Skip Band Skip Frequency 1 60 Hz Max Frequency 0 Hz Rockwell Automation Publication 20A UM001N EN P July 2013 Stop Modes Application Notes Appendix C Several methods are available for braking or stopping a load as described in the table below Method Use When Application Requires Braking Power Ramp The fastest stopping time or fastest ramp time for speed changes external Most if an brake resistor or regenerative capability required for ramp times faster than external resistor the methods below or regenerative High duty cycles frequent stops or speed changes The other methods can device is result in excessive motor heating connected Fast brake Additional braking capability without the use
7. Sets the time that the drive is at or above current limit before a fault occurs Zero disables this feature DB While Stopped Enables disables dynamic brake operation Disabled DB operates only when the drive is running Enable DB operates whenever the drive is energized Stop Mode A Stop Mode B Active stop mode Stop Mode A is active unless Stop Mode B is selected by digital inputs programmed for Stop Mode B When you are using options 1 or 2 refer to the Attention statements at DC Brake Level BAA stop Brk Mode A BZA Stop Brk Mode B See description above Rockwell Automation Publication 20A UMO01N EN P July 2013 Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Default Options Default Default Options 0 0 rpm 0 0 200 0 rpm 0 1 rpm 50 0 800 0 0 0 0 1 400 0 1 0 800 0 0 1 0 0 Secs 0 0 30 0 Secs 0 1 Secs 0 0 1 1 0 0 1 2 3 1 0 0 1 2 3 4 Disabled Disabled Enabled Ramp Coast Coast Ramp Ramp to Hold DC Brake Ramp Coast Coast Ramp Ramp to Hold DC Brake Fast Brake Related lt j eal o N S gt lo eal tes Programming and Parameters Chapter 1 Parameter Name and
8. 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter The symbol o indicates that additional parameter information is available in Appendix C LED HIM human interface module The LED HIM displays parameters in numbered list order Parameters are accessed by first selecting the file letter then a parameter number IMPORTANT The PowerFlex 70 Enhanced Control drive does not support the LED HIM Rockwell Automation Publication 20A UM001N EN P July 2013 Programming and Parameters Chapter 1 File Letter Designations The LED HIM identifies each parameter by file letter and parameter number Parameter 197 Reset to Defaults LCD HIM human interface module The LCD HIM displays parameters in a file group parameter or numbered list view order To switch display mode access the Main Menu press ALT then Sel while the cursor is on the parameter selection In addition when you use parameter 196 Param Access Lvl you have the option to display all parameters commonly used parameters or diagnostic parameters Control Options Two different control options are available for the PowerFlex 70 standard and enhanced e Standard control drives provide volts per hertz and sensorless vector operation e Enhanced control drives support the addition of FVC vector control the DriveGuard Safe Off option and more File Group Parameter View This simplifi
9. IR Volts Range Alarm 84 IR Volts Range Fault 80 IXo Voltage Drop 28 IXo VoltageRange Alarm 84 IXo VoltageRange Fault 80 J Jog Mask 61 Jog Owner 62 Jog Speed 35 Jog Speed 1 35 Jog Speed 2 35 K Kf Speed Loop 39 Ki Speed Loop 39 Kp Speed Loop 39 L Language 51 Last Stop Source 54 LCD HIM Menus 102 Load Frm Usr Set 50 Load Limits Group 41 Load Loss Alarm 84 Load Loss Fault 79 Load Loss Level 48 Load Loss Time 48 Local Mask 62 Local Owner 63 Logic Command Word 96 Logic Mask 61 64 Logic Mask Act 64 Logic Status Word 97 M Man Ref Preload 49 Manual Mode 117 Manual Auto Control 118 Marker Faults Cleared 79 Fit QueueCleared 80 Masks amp Owners Group 61 Max Traverse 72 MaxFreq Conflict Alarm 84 Maximum Freq 25 Maximum Speed 31 Maximum Voltage 25 Menu Structure HIM 102 Metering Group 22 Minimum Speed 31 Modes Auto Manual 116 Rockwell Automation Publication 20A UM001N EN P July 2013 Monitor File 22 MOP Config Group 50 MOP Frequency 23 MOP Mask 62 MOP Owner 62 MOP Rate 50 Motor Cntl Sel 25 Motor Control File 24 Motor Data Group 24 Motor Fdbk Type 30 Motor NP FLA 24 Motor NP Hertz 24 Motor NP Power 24 Motor NP RPM 24 Motor NP Volts 24 Motor OL Count 55 Motor OL Factor 24 Motor OL Hertz 24 Motor OL Mode 23 25 115 Motor Overload Fault 80 Motor Poles 24 Motor Starters 89 97 Motor Thermistor Alarm 84 Motor Thermistor Fault 80 Motor Type 24 Motor Type Cflct Alarm 8
10. Units 0 0001 Hrs powered on for more than the max value shown The parameter value only updates at powerup For relevance to most recent power up see Fault x Time on page 59 Rockwell Automation Publication 20A UMO01N EN P July 2013 Related IND ex nn IND es gt N vo lon Ko File E Group No 243 245 247 249 244 246 248 250 Programming and Parameters Chapter 1 Parameter Name and Description Values 3 See page 14 for symbol descriptions amp ce Fault 1 Code Default Read Only 214 Fault 2 Code Min Max 0 9999 238 Fault 3 Code 0 65535 ME Fault 4 Code Units 0 A code that represents the fault that tripped the drive The codes appears in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Default Read Only 242 Fault 2 Time Min Max 0 0000 429496 7295 Hrs Fault 3 Time Units 0 0001 H Fault 4 Time E UOS The time between initial drive power up and the occurrence of the associated trip fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up To convert this value to the number of days hours minutes and seconds use the following formulas e Fault x Time 24 h
11. 15 D 054 62 1 15 20 E 070 78 2 18 5 25 E c2 ND Rating 240V 60 Hz Input Code Amps kW Hp Frame 2P2 2 2 0 37 0 5 A 4P2 4 2 0 75 1 0 A 6P8 6 8 1 5 2 0 B 9P6 9 6 2 2 3 0 B 015 15 3 4 0 5 0 Cc 022 22 5 5 7 5 D 028 28 7 5 10 D 042 42 11 15 D 054 54 15 20 E 070 70 18 5 25 E e HIM Code Interface Module 0 Blank Cover 3 Full Numeric LCD 5 Prog Only LCD Only available with NEMA 4X option C See Catalog Number Explanation continued on page 12 for additional catalog number descriptions Rockwell Automation Publication 20A UMO01N EN P July 2013 11 Preface Catalog Number Explanation continued 1 3 4 5 7 8 a b C d f Documentation Code Type A Manual N No Manual g Brake IGBT Code w Brake IGBT M Yes h Internal Brake Resistor Code w Resistor Y Yes N No 12 Position Number 9 10 11 12 13 14 15 16 e f g h i j k l i k Emission Class Control amp 1 0 Code Control Safe Off A Filtered N Standard N A A amp B Frames Optional C D amp E Frames Standard C Enhanced No Not Filtered Gx Enhanced Yes N A amp B Frames Optional No longer available for sale x Not available as factory installed option for 600V ratings C D amp E Frames 600V Frames A through D available only without filter Cat Code N 600V Frame E available only with filter Cat Code A Increases size
12. En t 2 a Parameter Name and Description See page 14 for symbol descriptions BIJA Speed Desired BW Sets the speed loop bandwidth and determines the dynamic behavior of the speed loop As bandwidth increases the speed loop becomes more responsive and can track a faster changing speed reference Adjusting this parameter causes the drive to calculate and change P445 Ki Speed Loop and P446 Kp Speed Loop gains SQN Total Inertial Represents the time in seconds for a motor coupled to a load to accelerate from zero to base speed at rated motor torque The drive calculates Total Inertia during the autotune inertia procedure Adjusting this parameter causes the drive to calculate and change P445 Ki Speed Loop and P446 Kp Speed Loop gains BIJA Speed Loop Meter Value of the speed regulator output When in FVC mode units are in percent Rockwell Automation Publication 20A UMO01N EN P July 2013 Values Default Min Max Units Default Min Max Units Default Min Max Units 0 0 Radians Sec 0 0 250 0 Radians Sec 0 1 Radians Sec 0 10 Secs 0 01 600 0 Secs 0 01 Secs Read Only 800 0 Hz 0 1 Hz Related oz eS eN gt rs wa p E fon al Ju eN gt is In gt font 446 449 gt Programming and Parameters Chapter 1 Dynamic Control File file D A Parameter Name and D
13. If no digital input is configured to PI Enable the Bit 0 1 condition must be met If the bit is permanently set to 1 the loop is enabled as soon as the drive goes into run PI Enabled dsbele Wels bob debdsbee bebe 22 rtp terri rr S ETTE e a e a A S e EA a S E S e kel ER O Tam a E Dae N O VU Ci Sf ee re ee ee Pe ee l PI Output Spd Cmd PI Pre load Value gt 0 PI Enabled bdedidedebdialedalidis bine belsbele diol lt gt 100 0 EEE RE E E ee E A E a i 75 0 Ft ra tit r trt ttti tat B B 50 0 25 0 1 iva os 1 25 B PI Output l i 2 50 0 r 1 E 75 0 I I S t 2 100 0 I L4 L4 Lij tj 4 4 4 1 100 0 75 0 50 0 25 0 0 0 25 0 50 0 75 0 100 0 PD ae Re ee ee O ip le Oi ay le as a a Normalized Feedback O ER eae Se yea eo Hes Hye Syme ed YEN ees teeny ms eee Cpe Jeg Open De OP Spd Cmd hoe hal fateh Tolot ole en Pre load to Command Speed Enabled Spd Ref PI Neg Limit gt G PI Ref Sel HC PI Ref gt Fae T abs 1 eft ce E PIKI RampCmd Hold PI Pos Limit PI Output b PI Fbk Sel p naya gt PI Fbk Spd Cmd 7 ae Pigott Exclusive Current Limit or Volt Limit Preload Value Config PI_Config Exclusive ZeroClamp Spd Cmd H P
14. Port2 Manual 1 0 1 1 Port3 Manual an 0 Port 4 Manual 1 1 J0 1 Port5 Manual 1 1 1 0 Port 6 Manual 1 1 1 1 JogRef 210 Drive Status 2 Read Only 209 Present operating condition of the drive y Sf SOS SORES IS BECO NES S S VSS S S SSITTIO IIS PIE x1 x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0f O Condition False i Nibble4 Nibble3 Nibble2 Nibble1 X Heserved Bit Enhanced Control Option Only 52 Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 Parameter Name and Description Values See page 14 for symbol descriptions Group No 211 Drive Alarm 1 Read Only 212 Alarm conditions that currently exist in the drive See Chapter 2 for information on Type 1 alarms SS Q g x 0 0 0 0 0 0 0 1 Condition True p 14 13 12 9 0 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit 0 Enhanced firmware 1 001 amp later 9 Enhanced firmware 2 001 amp later N ert 212 Drive Alarm 2 Read Only 2 3 Alarm conditions that currently exist in the drive
15. Programming and Parameters Chapter 1 Speed Command File file C A Parameter Name and Description Values g E S See page 14 for symbol descriptions oz 080 SEUCEWA Speed Mode Default 0 Open Loop 121 Sets the method of speed regulation Options 0 Open Loop 138 1 Slip Comp 125 2 Process PI 412 WSO Feedback Select Default 0 Open Loop 413 Selects the source for motor speed feedback Options 0 Open Loop Note that all selections are available when you 1 Slip Comp are using Process PI 2 Reserved Open Loop 0 no encoder is present and 3 Encoder slip compensation is not needed 4 Reserved Slip Comp 1 tight speed control is needed 5 Simulator and encoder is not present Encoder 3 an encoder is present Simulator 5 Simulates a motor for testing drive operation and interface check 081 Minimum Speed Default 0 0 Hz 092 Sets the low limit for speed reference after Min Max 0 0 Maximum Speed 095 scaling is applied Units 0 1 Hz Refer to parameter 083 Overspeed Limit FA 082 Maximum Speed Default 50 0 or 60 0 Hz 055 Sets the high limit for speed reference after Dependent on voltage class 083 Hz scaling is applied 5 0 400 0 Hz 091 S Refer to parameter 083 Overspeed Limit Min Max 5 0 500 0 Hz WEE 094 5 ie 0 1 Hz mom 202 i Ee Units ka 298 083 Overspeed Limit Defau
16. See Table 002 analog output 003 004 Options Analog Out Lo Value Analog Out1 Hi 005 Param 341 Signed Param 341 Absolute Value 007 0 Output Freq Maximum Speed Hz Maximum Speed 006 1 Command Freq Maximum Speed Hz Maximum Speed 012 2 Output Amps 0 Amps Amps 200 Drive Rated RE 3 Torque Amps 200 Amps 200 Drive Rated 135 4 Flux Amps 0 Amps Amps 200 Drive Rated 136 5 Output Power Okw kw 200 Drive Rated aan 6 Output Volts 0 Volts Volts 20 Drive Rated 137 7 DCBus Volts O Volts Volts 200 Drive Rated 138 8 Pl Reference 100 1 00 220 9 Pl Feedback 100 1 00 a 10 PI Error 100 00 219 11 PI Output 800 800 024 12 Motor OL 0 00 441 13 Drive OL 0 00 saree 14 CommandedTrq 8 800 800 Motor Rated 023 15 MtrTrqCurRef 0 200 Amps 200 Motor Rated 025 16 Speed Ref 8 Maximum Speed Hz Maximum Speed Aa 17 Speed Fdbk 8 Maximum Speed Hz Maximum Speed 015 19 Torque Est 2 800 800 Motor Rated 377 24 Param Cnt 2 aa 25 SpdFdBk NoFilt g Maximum Speed Hz Maximum Speed Refer to Option Definitions on page 71 Enhanced firmware revision 1 001 and later Enhanced firmware revision 2 002 and later Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 a Parameter Name and Descriptio
17. Speed Ref A Sel Options See Speed Ref A Sel 090 094 Speed Ref B Hi Default Maximum Speed 093 Scales the upper value of the Speed Ref B Sel Min Max Maximum Speed selection when the source is an analog input Units 0 1 Hz 095 Speed Ref B Lo Default 0 0 Hz 090 Scales the lower value of the Speed Ref B Sel Min Max Maximum Speed 093 selection when the source is an analog input Units 0 1 Hz Rockwell Automation Publication 20A UM001N EN P July 2013 33 Chapter 1 34 Programming and Parameters File C Group No SPEED COMMAND Speed References 096 097 098 Parameter Name and Description Values See page 14 for symbol descriptions TB Man Ref Sel Default 1 Analog In 1 Sets the manual speed reference source when a Options 1 Analog In 1 digital input parameter 361 366 is 2 Analog In 2 configured for Auto Manual 3 8 Reserved e0 Analog In 2 is not a valid selection if it 9 MOP Level was selected for any of the following 10 17 Reserved P117 Trim In Select 18 DPI Port 1 2 P128 PI Feedback Sel 19 DPI Port 2 P126 PI Reference Sel 20 DPI Port 3 P147 Current Lmt Sel P179 Sleep Wake Ref Requires a Series B HIM with firmware revision v5 004 01 or later Selects the HIM to provide the manual speed reference when a digital input is configured for Auto Manual
18. for ports Changes to this parameter are affective after a power cycle drive reset or when 597 bit 15 transitions from 1 to 0 Q CRIT x Y ROSY xl ele soled sil sel xl acl a ae aise a pee ee 15 1413 12 1110 9 817 6 5 4 3 21 0 x Reserved g Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit Factory Default Bit Values BIJA Write Mask Act Active status of write access for ports Bit 15 determines if network security is controlling the write mask instead of 596 Logic Mask Determines the adapters that can control the drive when 597 bit 15 is set to 1 If the bit for a port is set to 0 the port has no control functions except for stop See Port Mask Act Kay YAVAN S OSA T RRRES Si ABARASN x x x x x x x x x x 1 x 1 1 1 1 1 Control Permitte 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Control Masked g Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values BIJA Logic Mask Act Active status of logic mask for ports Bit 15 determines if network security is controlling the logic mask instead of 276 See Port Mask Act Rockwell Automation Publication 20A UM001N EN P July 2013 Related IND ico ico N Ko I Programming and Parameters Chapter 1 Inputs and Outputs File file J
19. ico eS we N Programming and Parameters ala Parameter Name and Description Values v a S See page 14 for symbol descriptions FERAE 436 Pos Torque Limit Default 200 0 Defines the torque limit for the positive torque Min Max 0 0 800 0 reference value The reference cannot exceed Units 0 1 this value 437 Neg Torque Limit Default 200 0 Defines the torque limit for the negative torque Min Max 800 0 0 0 reference value The reference cannot exceed Units 0 1 this value 440 Control Status Read Only Displays a summary status of any condition that can be limiting either the current or the torque reference 3 Sle le KKK KK ESKER A SLISKE SLINGS SAS SSESOTSOSEGEGIGSS J E ololojolololojojojololojojofojo 4zgonditon Tue pits 1413 12 1110 9 8 7 6 5 4 3 2 1 0 x Reserved S Bit gt X 5 i SLL 29 ESES z ESN Condition True a x x xix x x xix xix x 0 0 0 010 Condition False p81 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 X Reserved Bit 441 Torq Current Ref Default Read Only Displays the torque current reference value that Min Max 3276 7 Amps is present at the output of the current rate Units 0 1 Amps limiter parameter 154 069 Start Acc Boost Default Drive Rating Based Sets the voltage boost level for starting and Min Max 0 0 Motor NP Volts x 0 2
20. 0 O Control Masked zZ Novea Nites nibble2 Nibbie1 Reserved Bit Factory Default Bit Values D gt 277 Start Mask See P276 Logic Mask 286 S Controls the adapters that can issue start commands 297 f 278 Jog Mask See P276 Logic Mask 288 Z Controls the adapters that can issue jog commands 297 279 _ Direction Mask See P276 Logic Mask 288 Controls the adapters that can issue forward reverse 297 direction commands 280 Reference Mask See P276 Logic Mask 288 Controls the adapters that can select an alternate 297 reference Speed Ref A B Sel or Preset Speed Tadi 281 Accel Mask See P276 Logic Mask J88 Controls the adapters that can select Accel Time 1 297 2 282 Decel Mask See P276 Logic Mask 288 Controls the adapters that can select Decel Time 1 297 2 283 Fault Clr Mask See P276 Logic Mask 288 Controls the adapters that can clear a fault 297 Rockwell Automation Publication 20A UM001N EN P July 2013 61 Chapter1 Programming and Parameters Parameter Name and Description Values S See page 14 for symbol descriptions 3 oz c 284 MOP Mask See P276 Logic Mask 288 Controls the adapters that can issue MOP commands 297 to the drive 285 Local Mask See P276 Logic Mask 288 Controls the ad
21. 0 75 1 0 A 1P7 1 7 0 75 1 0 A 3P5 3 5 1 5 2 0 A 2B 2 7 1 5 2 0 A 5P0 5 0 2 2 3 0 B 3P9 3 9 2 2 3 0 B 8P7 8 7 4 0 5 0 B 6P1 6 1 4 0 5 0 B 011 11 5 5 5 7 5 C 9P0 9 0 5 5 7 5 0 015 15 4 7 5 10 Cc 011 11 7 5 10 C 022 22 11 15 D 017 17 11 15 D 030 30 15 20 D 022 22 15 20 D 037 37 18 5 25 D 027 27 18 5 25 D 043 43 22 30 D 032 32 22 30 D 060 60 30 40 E 041 41 30 40 E 072 72 37 50 E 052 52 37 50 E CE certification testing has not been performed on 600V class drives c4 ND Rating 480V 60 Hz Input d Code Amps kW Hp Frame Enclosure 1P1 11 037 05 A Code Enclosure OPI 21 0 75 1 0 A A Panel aa Pe NEMA UL 3P4 3 4 1 5 2 0 A Wall Machine Mount IP66 vy 50 22 3 0 B NEMA UL Type 4X 12 for 8P0 8 0 3 7 5 0 B indoor use only 011 11 5 5 7 5 Cc Flange Mount Front Chassis __ aoe E u 22 11 19 D Type 4X 12 for indoor outdoor 027 27 15 20 D use 034 34 18 5 25 D G Wall Machine Mount IP54 040 40 22 30 D NEMA UL Type 12 x 052 52 30 40 E Only available on Frame E 065 65 37 50 E 1 3 4 5 7 8 20A B 2P2 A a b c d a Drive Code Type 20A PowerFlex 70 b Voltage Rating Code Voltage Ph B 240V AC 3 0 400V AC 3 D 480V AC 3 E 600V AC 3 cl ND Rating 208V 60 Hz Input Code Amps kW Hp Frame 2P2 25 0 37 0 5 A 4P2 4 8 0 75 1 0 A 6P8 7 8 1 5 2 0 B 9P6 11 2 2 3 0 B 015 17 5 4 0 5 0 C 022 25 3 5 5 7 5 D 028 32 2 7 5 10 D 042 43 11
22. 3 425 9 20 494 6 44 9 539 5 25 650 7 51 6 702 3 400V 0 37 11 5 17 9 29 4 0 75 27 8 19 5 41 3 1 5 43 6 21 6 65 2 2 2 64 6 24 88 6 4 0 99 5 28 2 127 7 5 5 140 27 8 167 8 7 5 193 3 32 225 3 11 305 4 34 2 339 6 15 432 9 42 9 475 8 18 5 363 8 40 5 404 3 22 396 8 41 5 4383 30 500 8 50 550 8 37 632 57 7 689 7 480V 0 5 11 5 17 9 29 4 1 0 27 8 19 5 41 3 2 0 43 6 21 6 65 2 3 0 64 6 24 88 6 5 0 99 5 28 2 127 7 7 5 140 27 8 167 8 10 193 3 32 225 3 15 305 4 34 2 339 6 20 432 9 42 9 475 8 25 363 8 40 5 404 3 30 396 8 41 5 438 3 40 500 8 50 550 8 50 632 57 7 689 7 Rockwell Automation Publication 20A UM001N EN P July 2013 93 AppendixA Supplemental Drive Information Table 17 IP20 NEMA UL Type 1 Watts Loss Rated Load Speed and PWM 1 continued Voltage NDHp External Watts Internal Watts Total Watts Loss 600V 0 5 11 5 17 9 29 4 1 0 27 8 19 5 473 2 0 43 6 21 6 65 2 3 0 64 6 24 88 6 5 0 99 5 28 2 127 7 7 5 140 27 8 167 8 10 193 3 32 225 3 15 305 4 34 2 339 6 20 432 9 42 9 475 8 25 281 4 42 4 323 8 30 311 9 43 4 355 32 40 389 9 51 8 441 7 50 501 4 59 9 561 3 1 Worst case condition including the HIM and the communication module 2 The 25 30 Hp and 18 5 22 kW drives contain different components and have a lower watts loss that then 20 Hp and 15 kW drive ratings respectively 94 Rockwell Automation Publication 20A UM001N EN P July 2013 Supplemental Drive Information Appendix A Communication Typic
23. 58 Powerup Delay 45 Preset Speed x 35 PWM Frequency 41 Ramped Speed 23 Rated Amps 23 Rated kW 23 Rated Volts 23 Reference Mask 61 Reference Owner 62 Regen Power Lim 42 Reset Meters 50 Reset To Defalts 50 Rev Speed Limit 32 Run Boost 29 S Curve 41 Save HIM Ref 49 Save MOP Ref 50 Save To User Set 50 Shear Pin Time 42 Skip Freq Band 32 Skip Frequency x 32 Sleep Level 48 Sleep Time 48 Sleep Wake Mode 47 Sleep Wake Ref 48 Slip Comp Gain 36 Slip RPM FLA 36 Slip RPM Meter 36 Spd Err Filt BW 39 Speed Desired BW 40 Speed Feedback 23 Speed Loop Meter 40 Speed Mode 31 Speed Ref A Hi 33 Speed Ref A Lo 33 Speed Ref A Sel 33 Speed Ref B Hi 33 Speed Ref B Lo 33 Speed Ref B Sel 33 Speed Ref Source 54 Speed Reference 23 Speed Torque Mod 32 Start At PowerUp 45 Start Inhibits 54 Start Mask 61 Start Owner 62 Start Acc Boost 29 Status 1 Fault 56 Status 3 Fault 56 Stop Mode x 42 Stop Owner 62 Stop Brk Mode x 42 SV Boost Filter 26 Sync Time 72 TB Man Ref Hi 34 TB Man Ref Lo 34 TB Man Ref Sel 34 Testpoint x Data 58 Testpoint x Sel 58 Torg Current Ref 29 Torque Current 22 Torque Estimate 23 Torque Perf Mode 25 Torque Ref x Hi 28 Torque Ref x Lo 28 Torque Ref x Sel 28 Torque Setpoint1 28 Total Inertia 40 Traverse Dec 72 Traverse Inc 72 Trim Setpoint 35 Trim Hi 36 Trim In Select 35 Trim Lo 36 Trim Out Select 36 Voltage Class 51 Wake Level 48 Wake Time 48 Write Mask Act 64 Write Mask Cfg 64 Params Default
24. 7 Zero Command Tja DC Brake Time oS Re issuing a Command Speed Start Command This method combines two of the methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output decreases according to the programmed pattern from its present value to zero The pattern can be linear or squared The output decreases to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level parameter 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled 5 Ifa Start command is reissued DC Braking ceases and the drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored 112 Rockwell Automation Publication 20A UMO01N EN P July 2013 Motor Overload Application Notes Appendix C Mode Description Fast Brake Bus Voltage Output Voltage Output Current Motor Speed Command Speed Time Stop Command This method takes advantage of the characteristic of the
25. 70 and 700 Reference Manual Vol 1 publication PFLEX RM001 Provides detailed information for specifications and dimensions operation and dynamic brake selection for the drive PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual publication PFLEX RM004 Provides detailed drive information including operation parameter descriptions and programming DriveGuard Safe Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives publication PFLEX UM003 Provides information for the installation and operation of the DriveGuard Safe Torque Off option PowerFlex Comm Adapter Manuals publication 20COMM UM Provides information for the installation and operation of the various communication protocol adapters available for the drive PowerFlex Dynamic Braking Resistor Calculator Application Technique publication PFLEX AT001 Provided information for determining dynamic braking requirements and evaluating resistors for dynamic braking Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO01 Rockwell Automation Publication 20A UMO01N EN P July 2013 Provides the basic information needed to properly wire and ground Pulse Width Modulated PWM AC drives Preface Manual Conventions Drive Frame Sizes Resource Description Industry Installation Guidelines for Pulse Width Modulated Provides basic information for enclosure systems an
26. Additional Resources Preface The purpose of this manual is to provide you with the basic information needed to program and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive Topic About This Publication Page 7 What Is Not in This Publication N Additional Resources Manual Conventions Drive Frame Sizes General Precautions wo gt j gt gt N Catalog Number Explanation Catalog Number Explanation continued 12 This manual is intended for qualified pJulyersonnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions This manual provides basic start up programming and troubleshooting information it does not include information for mounting wiring and installing the drive For installation instructions refer to the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 For detailed drive information refer to the PowerFlex Reference Manuals publications PFLEX RM001 and PFLEX RM004 These documents contain additional information concerning related products from Rockwell Automation Resource PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 Description Provides the five basic steps needed to install and perform a basic startup of the PowerFlex 70 drive PowerFlex
27. Control Specification Voltage tolerance 10 of minimum 10 of maximum See page 121 for Full Power and Operating Range Input frequency tolerance 47 63 Hz Input phases Three phase input provides full rating for all drives Single phase operation provides 50 of rated current Displacement power factor all drives 0 98 across speed range Efficiency 97 5 at rated amps nominal line volts Maximum short circuit rating 200 000 amps symmetrical Max short circuit current rating Maximum short circuit current rating to match by using the recommended fuse or circuit breaker Specified fuse circuit breaker capability type Drive to motor power ratio Minimum Recommended not less than 1 2 ratio Maximum Recommended not greater than 2 1 ratio Method Sine coded PWM with programmable carrier frequency Ratings apply to all drives Carrier frequency 2 3 4 5 6 7 8 9 and 10 kHz amA 2 4 8 and 12 kHz MECE Drive rating based on 4 kHz Output voltage range 0 to rated motor voltage Output frequency range 0 400 Hz gamm 0 500 Hz MECH Frequency accuracy Digital input Within 0 01 of set output frequency Analog input Within 0 4 of maximum output frequency Frequency control speed regulation with slip compensation V Hz mode 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth with slip compensation Sensorless Vector mode 0 5 of base speed across
28. Decel Inhibit 70 Power Unit 108 Anlg Cal Chksum 25 OverSpeed Limit 71 75 Port 1 5 Adapter 111 Enable Hardware 29 Analog In Loss 77 IR Volts Range 112 Power Down Csum 33 Auto Rstrt Tries 78 FluxAmpsRef Rang 900 930 Fatal Faults 36 SW OverCurrent 79 Excessive Load 1 Fault numbers not listed are reserved for future use Alarms are automatically cleared when the condition that caused the alarm is no longer present Rockwell Automation Publication 20A UMO01N EN P July 2013 Troubleshooting Chapter 2 Alarm Descriptions Table 3 provides a list of alarm messages and descriptions of the cause of the alarm Table 3 Alarm Descriptions and Actions Alarm o Description s Analog in Loss 5 1 Ananalog input is configured for Alarm on signal loss and signal loss has occurred Bipolar 20 2 Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one or more of the Conflict following digital input functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Decel Inhibit 10 1 Driveis being inhibited from decelerating Dig In 17 2 Digital input functions are in conflict Combinations marked with an X will cause an alarm ConflictA Acc2 Dec2 Accel2 Decel2 Jog JogFwd JogRev Fwd Re
29. Default Read Only Min Max 100 00 Units 0 01 Default Read Only Min Max 100 00 Units 0 01 Default Read Only Min Max 100 00 Units 0 01 Default Read Only Min Max 100 0 Hz 800 0 EGE Units 0 1 Hz 0 1 Default 0 0 R s Min Max 0 0 240 0 R s Units 0 1 R s Default 0 00 Secs Min Max 0 00 100 00 Secs Units 0 01 Secs Related N ENS w ico N ENS w ico N gt a w ico N A lo oo N ENS Ww ico eat N Fa i 0e ico N ENS w oo er I Programming and Parameters Chapter 1 Parameter Name and Description Values g r S See page 14 for symbol descriptions 5 i z 2 460 SSCP Reference Hi Default 100 0 126 Scales the upper value of PI Reference Sel of Min Max 100 0 the source Units 0 1 461 DSO Pi Reference Lo Default 100 0 126 Scales the lower value of PI Reference Sel Min Max 100 0 of the source Units 0 1 462 WS SP Feedback Hi Default 100 0 128 Scales the upper value of PI Feedback of Min Max 100 0 the source Units 0 1 463 ESO Pl Feedback Lo Default 0 0 Scales the lower value of PI Feedback of Min Max 100 0 the source Units 0 1 445 BIJA Ki Speed Loop Default 7 8 053 Controls the integral error gain ofthe speed Min Max _ 0 0 4000 0 449 regulator The drive automatically adjusts P445 Units 0 1 450 Ki Speed Loop when a non zero value is entered
30. Enabled 15 14 13 12 0 Disabled g Nibble 4 x Reserved Bit Factory Default Bit Values 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 Parameter Name and Description Values g rs See page 14 for symbol descriptions 3 rat a 125 PI Control 080 Controls the PI regulator 361 366 SAY LLY KJA AA x x x x x x x x x x x x x 0 0 0 1 Enabled 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 126 PI Reference Sel Default 0 PI Setpoint 124 Selects the source of the Pl reference Options See Table 5 Only Enhanced Control Drives e Options P462 PI Feedback Hi P463 PI Feedback Lo 0 Setpoint 100 100 1 Analog In 1 P322 Analog In1 Hi P323 Analog In1 Lo 2 Analog In 2 P325 Analog In2 Hi P326 Analog In2 Lo Baad Reserved 8 Encoder P55 Maximum Freq P55 Maximum Freq 9 MOP Level P55 Maximum Freq P55 Maximum Freq 10 Master Ref P55 Maximum Freq P55 Maximum Freq Mal Preset Spd1 7 P55 Maximum Freq P55 Maximum Freq 18 20 DPI Port 1 3 32767 32676 21 Reserved 22 DPI Port 5 32767 32676
31. File appears on the top line e EP File and the first three files appear below it Monitor 3 Press the up arrow or down arrow to scroll or Speed Command through the files LY 4 Press Enter to select a file The groups in the file FE Group are displayed under it Motor Data 5 Repeat steps 3 and 4 to select a group and then Volts per Hertz a parameter The parameter value screen P appears FG Parameter Maximum Voltage 6 Press Enter to edit the parameter Compensation 7 Press the up arrow or down arrow to scroll through the parameters Press Sel to move the GS He F Fars curser down to change the value If desired aximum Freq press Sel to move from digit to digit letter to Hz letter or bit to bit The digit or bit that you can ALT VIEW gt Limits change is highlighted Press Enter to save the value If you want to cancel a change press Esc Press the up arrow or down arrow to scroll through the parameters in the group or press Esc to return to the group list FGP Par 55 90 00 Hz ALT VIEW gt Limits Numeric Keypad Shortcut If you are using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing the parameter number 104 Rockwell Automation Publication 20A UMO01N EN P July 2013 Appendix C Application Notes This appendix provides operational application notes Topic Page External Brake Resi
32. None Check Maximum Speed page 31 and exceeding limiting values Maximum Freq page 25 to assure that speed is not limited by programming Table 10 Motor Operation is Unstable Cause Indication Corrective Action Motor data was incorrectly entered or Autotune None 1 Correctly enter motor nameplate data was not performed Table 11 Drive Does Not Reverse Motor Direction 2 Perform Static or Rotate procedures in the Autotune parameter see page 27 Causes Indication _ Corrective Action Digital input is not selected for reversing control None Check Digital Inx Sel see page 68 Choose correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring Refer to PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 Direction mode parameter is incorrectly None Reprogram the analog Bipolar or digital programmed Unipolar control in the Direction Mode parameter see page 49 Motor wiring is improperly phased for reverse None Switch two motor leads A bipolar analog speed command input is None 1 Use meter to check that an analog input voltage incorrectly wired or signal is absent is present 2 Check wiring Refer to PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 Positive voltage commands forward direction Negative voltage commands reverse direct
33. Options 0 Disabled temperature 1 Reduce CLim 2 Reduce PWM Both PWM 1st 151 PWM Frequency Default 4kHz Sets the carrier frequency for the PWM output Min Max 2 3 4 5 6 7 8 9 10 kHz Drive derating can occur at higher carrier 2 4 8 12 kHz MEE frequencies For derating information refer to Units 1 kHz the PowerFlex Reference Manual publication PFLEX RMO01 Only Frames A D Rockwell Automation Publication 20A UMO01N EN P July 2013 41 Chapter 1 42 Programming and Parameters Group No 152 Load Limits amp 2 fia z S MS a 155 156 Stop Brake Modes Parameter Name and Description See page 14 for symbol descriptions BIJA Droop RPM FLA Selects amount of droop that the speed reference is reduced when at full load torque Zero disables the droop function Setting parameter 080 to 0 is recommended when you are using the Droop function BISA Regen Power Lim Sets the maximum power limit transfer from the motor to the DC bus When you are using an external dynamic brake set this parameter to its minimum 800 0 value Overvoltage trips can occur if set too negative and the connected brake is unable to dissipate the energy SCRA current Rate Lim Sets the largest rate of change for the current reference signal This number is scaled in percent of maximum motor current every 250 microseconds Shear Pin Time
34. Options 0 Horsepower 1 kiloWatts 047 Motor OL Hertz Default Motor NP Hz 3 042 Selects the output frequency below where the Min Max 0 0 500 0 Hz 220 motor operating current is derated The motor Units 0 1 Hz e thermal overload generates a fault at lower levels of current 048 Motor OL Factor Default 1 00 042 Sets operating level for motor overload service Min Max 0 20 2 00 220 factor Units 0 01 0 P42 Motor NP FLA x P48 Motor OL Factor Operating Level 049 Motor Poles Default 4 043 Defines the number of poles in the motor Min Max 2 40 044 Units 2 Pole Programming and Parameters Chapter 1 Parameter Name and Description Values 3 a S See page 14 for symbol descriptions 3 1c ce 050 Motor OL Mode 220 f 0 Motor OL Count P220 is reset to zero by a drive reset or a power cycle If 1 the value is maintained A 1 to 0 transition resets Motor OL Count P220 to zero g amp gy 3 Cy x x x x ix x x x x x x x x x x 0 1 Enabled 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled ig Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 053 SEMCE Torque Perf Mode Default 0 Sensrls Vect 062 Sets the method of motor torque production Options 0 Sensrls Vect 063 1 SV Economize 069 2 Custom V Hz 070 3 Fan Pmp V Hz ap Mo
35. Out Status 217 Faults Fault Config 1 238 Anlg In Config 320 Analog In 1 Hi 322 Analog In 1 Lo 323 Analog In 2 Hi 325 Analog In 2 Lo 326 Analog Outputs Analog Out1 Sel 342 Analog Out1 Hi 343 Analog Out1 Lo 344 Digital Inputs Digital In1 6Sel 361 366 Digital Outputs Digital Out1 Sel 380 Dig Out Level 381 Digital Out2 Sel 384 Dig Out2 Level 385 Rockwell Automation Publication 20A UMO01N EN P July 2013 17 Programming and Parameters File Monitor Motor Control Bester Speed Command Dynamic Control co Advanced Parameter View Standard Control Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 001 Output Voltage 006 MOP Frequency 011 Commanded Freq 002 Output Power 007 DC Bus Voltage 012 Output Current 003 Output PowrFctr 008 DC Bus Memory 013 Torque Current 004 Elapsed MWh 009 Analog In1 Value 016 Flux Current 005 Elapsed Run Time 010 Analog In2 Value 017 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Torque Perf Mode 053 Compensation 056 Autotune 061 Maximum Voltage 054 Flux Up Mode 057 IR Voltage Drop 062 Maximum Freq 055 Flux Up Time 058 Flux Current Ref 063 Volts per Hertz StAcc Boost 069 Break Vol
36. S See Chapter 2 for information on Type 2 alarms S D 5 a RO S OLS Vs R ES AAI SAN OINI NINININI ILAAN NTON KIANA AAA SANANA SA N N x 0 0 0 0 0 0 0 0 0 0j0 0 0 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False i Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Sy ay Sy LP x xix x xix x x xix xi xx fo x 1 Condition True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 Condition False g Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit 0 Enhanced firmware 1 001 amp later 3 Enhanced firmware 2 001 amp later gt lt Rockwell Automation Publication 20A UMO01N EN P July 2013 53 Chapter1 Programming and Parameters a Parameter Name and Description Values 3 a S See page 14 for symbol descriptions 3 1c c 213 Speed Ref Source Default Read Only 002 Displays the source of the speed reference to Options 0 PI Output 090 the drive 1 Analog In 1 093 Displays after Start is pressed 2 Analog In 2 096 Only Enhanced Control Drives 3 7 Reserved 101 8 Encoder 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 2 24 Reserved 25
37. Stop Closed Stop Closed Stop Closed Wake Signal Wake Signal Wake Signal Direct Mode New Start or Run Analog Sig gt Sleep Cmd Level Invert Mode Analog Sig lt Sleep Level New Start or Run Cmd GTPaous Rockwell Automation Publication 20A UM001N EN P July 2013 When power is cycled if all of the above conditions are present after power is restored a restart occurs If all of the above conditions are present when Sleep Wake Mode is enabled the drive starts The active speed reference is determined as explained in Speed Reference Control on page 116 The Sleep Wake function and the speed reference can be assigned to the same input Command must be issued from HIM TB or network Run Command must be cycled Signal does not need to be greater than wake level Enhanced firmware revision 2 001 and later For Invert function refer to Analog In x Loss 47 Chapter1 Programming and Parameters ae Parameter Name and Description Values E v 3 S See page 14 for symbol descriptions 3 zicol 179 BJJ Sleep Wake Ref Default 2 Analog In 2 178 Selects the source of the input controlling the Options 1 Analog In 1 180 Sleep Wake function 2 Analog In 2 183 320 327 180 BJJ Wake Level Default 6 000 mA 6 000 Volts 178 Defines the analog input level that starts the Min Max Sleep Level 20 000 mA Sleep 179 drive Level 10
38. User Set 3 Rockwell Automation Publication 20A UM001N EN P July 2013 51 Chapter1 Programming and Parameters a Parameter Name and Description Values 3 2 3 S See page 14 for symbol descriptions 3 o zZz 206 Dyn UserSet Actv Read Only 198 Indicates the active user set and if the operation is dynamic or 199 normal 361 E 366 AVAN KO GESS 3 LAS GIIS 6 x x x x x x x x x x x x 0 0 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 209 Drive Status 1 Read Only 210 Present operating condition of the drive 213 IS Sy rO A Q ORARAVANWVN S ISP D SIS SS gt POSS MVMEN OLN LS SS aks YL VV VSN SISSIES YYPBYEASSPPEERISLRL YL TL EBS 0 0 0 0 1 1 1 0 0 0 0 0 1 1 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit a v Bits Bits 15 14 13 12 Description 11 10 9 Description 0 jo 0 RefA Auto 0 fo 0 Porto TB 0 JO O 1 RefB Auto 0 O 1 Port1 0 O 1 0 Preset 2 Auto 0 1 0 Port2 0 0 1 1 Preset 3 Auto 0 1 1 Port3 s 0 1 0 0 Preset 4 Auto 1 0 0 Port4 z 0 j1 1 Preset 5 Auto 1 J0 1 Ports 0 1 1 fO Preset 6 Auto 1 1 0 Port6 0 1 1 1 Preset 7 Auto 1 11 1 No Local a 1 10 O 0 TBManual Control 1 10 1 Port 1 Manual 1 J0 1 0
39. chosen Including 2 wire selections causes a type 2 alarm 10 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections causes a type 2 alarm 1 A Dig In ConflictB alarm occurs if a Start input is programmed without a Stop input Type 2 Alarms Some digital input programming can cause conflicts that result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to Alarm Descriptions on page 83 for information on resolving this type of conflict 12 Refer to Option Definitions on page 71 13 Enhanced firmware revision V3 002 and later 4 Enhanced firmware revision V5 001 and later 411 I Digin DataLogic 056 Provides data to the logical operations that are done with the digital inputs when parameter 056 option 9 Digln DatLog is set to 1 R YO oOo ag X X 0jx x 1 Logical 1 15 14 13 1 8 7 6 5 4 0 Logical 0 g Nibble4 Nibble3 Nibble2 Nibble1 Reserved INPUTS and OUTPUTS file J Bit Factory Default Bit Values HG Dig Out Setpt Controls output relays CRx when parameter 380 or 384 is set to option 30 Param Cntl x xix x x x xix x x x x x x 1 Enabled 151413 12 1110 9 87 6 5 4 3 2 1 0 Disabled Nibble4 Nibble3 Nibble2 Nibble1 Reserve
40. drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware revision and hardware series of components HIM Version View the firmware revision and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page 103 Rockwell Automation Publication 20A UM001N EN P July 2013 Viewing and Editing Parameters Device Select Menu HIM Overview Appendix B Use this menu to access parameters in connected peripheral devices Memory Storage Menu e Drive data can be saved to or recalled from User and HIM sets e User sets are files stored in permanent nonvolatile drive memory e HIM sets are files stored in permanent nonvolatile HIM memory Option Description HIM Copycat Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device gt HIM Device lt HIM Device User Sets Save data to a user set load data from a user set to active drive memory or name a user set Reset To Defaults Restore the drive to its factory default settings Preferences Menu The HIM and drive have features that you can customize Option Description Drive Identity Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parame
41. drive to power the motor down to 50 of the nominal DC Bus voltage 3 Refer to the PowerFlex 70EC 700VC Reference Manual publication PFLEX RM004 for additional information ATTENTION To guard against drive damage a minimum line impedance must be provided to limit inrush current when the power line recovers Provide an input impedance equal or greater than the equivalent of a 5 transformer with a VA rating 6 times the drive s input VA rating 185 Power Loss Time Default 0 5 Secs 184 Sets the time that the drive remains in power Min Max 0 0 60 0 Secs loss mode before a fault is issued Units 0 1 Secs 17 BIJA Load Loss Level Default 200 0 211 Sets the percentage of motor nameplate torque Min Max 0 0 800 0 259 where a load loss alarm occurs Units 0 1 188 BIJA Load Loss Time Default 0 0 Secs 187 Sets the time that current is below the level set Min Max 0 0 300 0 Secs in Load Loss Level before a fault occurs Units 0 1 Secs 48 Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 Utility File file E a Parameter Name and Description Values a oS ppr w Llc See page 14 for symbol descriptions Biol ce 190 Direction Mode Default 0 Unipolar 320 Selects the method for changing drive Options 0 Unipolar 327 E direction Al Bipolar 361 zZ 2 Reverse Dis 366 amp Mode Direction Change H Unipolar Drive Logic a
42. frequency The same bandwidth applies to all skip frequencies BIJA Speed Torque Mod Default 1 Speed Reg Selects the torque reference source Options 0 Tero Torque Zero Torque 0 torque command 0 ha ie a 14 dri orque Reg Speed Reg 1 drive operates as a speed 3 Min Torg Spd regulator u n i A 4 Max Torq Spd Torque Reg 2 an external torque reference 5 Sum Torq Spd is used for the torque command Min Torq Spd 3 selects the smallest algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Max Torq Spd 4 selects the largest algebraic value when the torque reference and the torque generated from the speed regulator are compared Sum Torq Spd 5 selects the sum of the torque reference and the torque generated from the speed regulator ATTENTION The speed of the drive could reach P82 Maximum Speed P83 Overspeed Limit to meet required torque when any of the torque modes have been selected Equipment damage and or personal injury can result ETS Rev Speed Limit Default 0 0Hz Sets a limit on speed in the negative direction Min Max Max Speed 0 0 Hz Avalue of zero disables this parameter and uses Units 0 1 Hz Min Speed for minimum speed Rockwell Automation Publication 20A UMO01N EN P July 2013 Related iS al eS Ww fo iW D oD Programmi
43. loss is Options 0 Disabled detected Signal loss is defined as an analog 1 Fault signal less than 1V or 2mA The signal loss event 2 Hold Input ends and normal operation resumes when the 3 Set Input Lo input signal level is greater than or equal to 1 5V 4 Set Input Hi or 3mA 5 Goto Preset 6 Hold OutFreq 65 Chapter 1 Programming and Parameters 66 Group No 340 341 342 EJ p Nn Ee 5 ra 5 E Oo CE o HE e GE Nn v gt A Parameter Name and Description Values T 2 See page 14 for symbol descriptions 3 ce EEG Ania Out Config Selects the mode for the analog outputs os Sy x x x x x x x x x x x x x x x 0 1 Current 151413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Voltage f Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Anlg Out Absolut 342 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output x xix xi xix xi xix x xl xl xlxtx 4 1 Absolute 15 14 13 12 1110 9 817 6 5 4 3 2 1 0 O Signed ir Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Analog Out Sel Default 0 Output Freq 001 Selects the source of the value that drives the Options
44. not instantaneous and have shown test results that take between 2 and 12 seconds to occur Output Contactor Precaution A ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors can be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power is removed from the respective motor but the drive continues to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that can cause the drive to fault If any of these conditions are determined to be undesirable or unsafe wire an auxiliary contact on the output contactor to a drive digital input that is programmed as Enable This causes the drive to execute a coast to stop cease output whenever an output contactor is opened Rockwell Automation Publication 20A UM001N EN P July 2013 Preface Catalog Number Explanation Position Number 9 10 11 12 13 14 15 16 3 A Y Y N N C 0 e f g h i j k l c3 c5 ND Rating ND Rating 400V 50 Hz Input 600V 60 Hz Input Code Amps kW Hp Frame Code Amps kW Hp Frame 1P3 13 0 37 0 5 A OP9 0 9 0 37 0 5 A 2P1 2d
45. of ScaleX In Value Units 0 1 120 429 461 463 Rockwell Automation Publication 20A UM001N EN P July 2013 59 Chapter1 Programming and Parameters Communication File file H 60 Parameter Name and Description See page 14 for symbol descriptions File H DPI Data Rate Default Sets the baud rate for attached drive peripherals When changing this value the drive must be reset for the change to take affect 271 Drive Logic Rslt The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received via DPI and is used in peer to peer communications Options S ORR 8 878 GIVES olill 15 14 13 12111 10 9 f Nibble 4 e Bit Bits Comm Control Description COMMUNICATION file H No Command Man Mode Ref A Auto Ref B Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto eee S33 9090 0900 BOoOnmomo o 272 Drive Ref Rslt Default Present frequency reference scaled as a DPI reference Min Max for peer to peer communications The value shown is Units the value prior to the accel decel ramp and any corrections supplied by slip comp PI and so on 273 Drive Ramp Rsit Default Present frequency reference scaled as a DPI reference Min Max for
46. output power is a calculated 0 1kW value dependent on autotune values 0 01 kW 008 Output Powr Fctr Default Read Only Output power factor Min Max 0 00 1 00 Units 0 01 009 Elapsed MWh Default Read Only Y Accumulated output energy of the drive Min Max 0 0 429496729 5 MWh Units 0 1 MWh 22 Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 a Parameter Name and Description Values 3 a a S See page 14 for symbol descriptions 5 ziol 2 010 Elapsed Run Time Default Read Only yy Accumulated time drive is outputting power Min Max 0 0 429496729 5 Hrs Units 0 1 Hrs 011 MOP Frequency Default Read Only 194 Value of the signal at MOP Motor Operated Min Max Maximum Frequency 195 Potentiometer Units 0 1 Hz 012 DC Bus Voltage Default Read Only Present DC bus voltage level Min Max 0 0 Drive Rating Based Units 0 1 VDC 013 DC Bus Memory Default Read Only 6 minute average of DC bus voltage level Min Max 0 0 Drive Rating Based Units 0 1 VDC 014 Elapsed kWh Default Read Only 87 Accumulated output energy of the drive Min Max 0 0 429496729 5 kWh Units 0 1 kWh 015 BIJE Torque Estimate Default Read Only Estimated motor torque output as percent of Min Max 800 0 motor rated torque Units 0 1 016 Analog In1 Value Default Read Only 320 017 Analog In2 Value Min Max 0 000 20 000 mA 327 V
47. requires Run Run Forward Run Reverse or Jog input 3 wire control requires Start and Stop inputs Jumper from terminal 7 to 8 is required Incorrect digital input programming None Program Digital Inx Sel for correct inputs Mutually exclusive choices have been made for example Jog and Jog Forward 2 wire and 3 wire programming can be conflicting Exclusive functions for example direction control can have multiple inputs configured Stop is factory default and is not wired Table 7 Drive Does Not Start From HIM Cause Drive is programmed for 2 wire control HIM start button is disabled for 2 wire control see page 68 Start or Run programming can be missing Flashing yellow status light and Digin CflctB indication on LCD HIM Drive Status 2 shows type 2 alarm s Indication None Program Digital Inx Sel to resolve conflicts see page 68 Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Corrective Action If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel for correct inputs see page 68 Table 8 Drive Does Not Respond to Changes in Speed Command Causes No value is coming from the source of the command Indication LCD HIM Status Line indicates At Speed and output is 0 Hz Corrective Action 1 If the source is an analog input check wirin
48. run by a PLC when in Auto mode and requires manual control from the HIM during setup The auto speed reference is issued by the PLC through a communications module installed in the drive Because the internal communications is designated as port 5 P90 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Because the internal communications is designated as port 5 P90 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Because the Manual speed reference is issued by an analog input Analog In 1 or 2 P96 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In4 Sel is set to Auto Manual Attain Manual Control e Close digital input 4 With the input closed the speed command comes from the potentiometer Release to Auto Control e Open digi
49. the parameter group within a file OF No Parameter number Parameter value cannot be changed until drive is stopped yy 32 bit parameter 32 bit parameter only in Enhanced Control drive Parameter that is displayed when Motor Cntl Sel is set to 4 Parameter Name and Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function This parameter is specific to Standard Control drives This parameter is only available with Enhanced Control drives Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Options Lists the value assigned at the factory Read Only no default Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Min Max Units Lists the value assigned at the factory Read Only no default The range lowest and highest setting possible for the parameter Unit of measure and resolution as shown on the LCD HIM Important Some parameters have two unit values Analog inputs can be set for current or voltage with 320 Anlg In Config Values that pertain only to Enhanced Control drives are indicated by graa Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value for example to send
50. to Options 0 Disabled a spinning motor at actual rpm when a start 1 Enabled command is issued 170 Flying StartGain Default 4000 169 Sets the response of the flying start function Min Max 20 32767 Units 1 174 Auto Rstrt Tries Default 0 175 Sets the maximum number of times the drive Min Max 0 9 attempts to reset a fault and restart Refer to the Units 1 PowerFlex Reference Manual publication PFLEX RM004 for additional information ATTENTION Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or S industry guidelines E a u i s 21 175 Auto Rstrt Delay Default 1 0 Secs 174 zZ a S E Sets the time between restart attempts when Min Max 0 5 6000 0 Secs Z E Auto Rstrt Tries is set to a value other than Units 0 1 Secs zero 5 The HIM display shows AutoRst X YY during the restart delay Where X is the number of restarts left and YY is the time left before restart For delay times of 99 seconds or less YY displays the seconds remaining before restart For delay times greater than 99 seconds YY changes to the percent of delay time remaining before restart Description Example Screen Restarts Remaining 8 Delay Time 93 seconds F gt AutoRst 8 93 Auto F2 Auxiliary Input Time Since Fault 00000 00 31 46 Rockwell Au
51. to Frame B l Feedback j Feedback Comm Slot No Feedback Enhanced Control Code Network Type 5V 12V Encoder w Enhanced Cc ControlNet Coax 1 Control D DeviceNet E EtherNet IP N None Rockwell Automation Publication 20A UMO01N EN P July 2013 Chapter 1 Programming and Parameters This chapter provides a complete list and descriptions of the PowerFlex 70 drive parameters The parameters are programmed viewed edited by using a Light emitting Diode LED or LCD Human Interface Module HIM You can also use DriveExplorer or DriveExecutive software and a personal computer to program the drive Refer to Appendix B for brief descriptions of the LED and LCD HIMs Topic Page About Parameters 13 How Parameters are Organized 14 Monitor File file A 22 Motor Control File file B 24 Speed Command File file C 31 Dynamic Control File file D 41 Utility File file E 49 Communication File file H 60 Inputs and Outputs File file J 65 Applications File file K 72 Parameter Cross Reference by Name 73 About Parameters To configure a drive to operate in a specific way you set the drive parameters The drive uses these three types of parameters e ENUM Parameters ENUM parameters have selections from two or more items The LCD HIM displays a text message for each item The LED HIM Displays a number for each item e Bit Parameters Bit parameters have individual bits associated w
52. 0 D Continuous Rating D DS 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that causes the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor Trip Amps P42 Motor NP FLA x P48 Motor OL Factor P3 Output Current Amps P1 Output Freq Hz The motor overload if enabled enables continuous operation at or below the line Above the line the overload trips after a time delay The further above the line the shorter the trip time 114 Rockwell Automation Publication 20A UMO01N EN P July 2013 Application Notes Appendix C Motor Overload Memory Retention Per 2005 NEC Start At Powerup Overspeed The PowerFlex 70 EC firmware revision 3 002 or later has the ability to retain the motor overload count at power down per the 2005 NEC motor overtemp requirement A parameter has been added to provide this functionality To enable disable this feature refer to the information below Parameter Name and Description See page 14 for symbol descriptions BIJE Motor 0L Mode f 0 Motor OL Count P220 is reset to zero by a drive reset or a power cycle If 1 th
53. 000 Volts 181 3 Units 0 001 mA 183 3 0 001 Volts oa 181 KOMP Wake Time Default 1 0 Secs 178 8 Defines the amount of time at or above Wake Min Max 0 0 1000 0 Secs 180 os Level before a Start is issued Units 0 1 Secs 182 EXON Sleep Level Default 5 000 mA 5 000 Volts 178 Defines the analog input level that stops the Min Max 4 000 mA Wake Level 180 drive 0 000 Volts Wake Level 183 Units 0 001 mA 0 001 Volts 13 BISA Sleep Time Default 1 0 Secs 182 Defines the amount of time at or below Sleep Min Max 0 0 1000 0 Secs Level before a Stop is issued Units 0 1 Secs 2 1777 BIJA Gnd Warn Level Default 3 0 Amps 259 Sets the level where a ground warning fault Min Max 1 0 5 0 Amps e occurs Configure with Alarm Config 1 Units 0 1 Amps zZ S a 184 Power Loss Mode Default 0 Coast 013 Sets the reaction to a loss of input power Power Options 0 Coast 185 loss is recognized when 1 Decel 361 DC bus voltage is lt 73 of DC Bus Memory 2 Continu BEE 366 and Power Loss Mode is set to Coast 3 Reserved DCbus voltage is lt 82 of DC Bus Memory 4 Reserved and Power Loss Mode is set to Decel 5 Decel 2 Stop az Coast Disable drive and enable the motor to coast Decel Decelerate the motor at a rate that regulates the DC Bus until the load s Kinetic Energy can no longer power the drive P Continue Enable the
54. 0V AC 345V AC Bus overvoltage trip 405V DC 405V DC 810VDC 1810V DC 1013V DC Bus undervoltage output shutoff 300V DC 300V DC 407VDC 407VDC 508V DC Bus undervoltage fault level 160V DC 160V DC 300VDC 300V DC 375V DC Nominal bus voltage 281V DC 324V DC 540VDC 648V DC 810V DC All Drives Heat sink thermistor Monitored by microprocessor overtemp trip Drive overcurrent trip Software current limit 20 160 of rated current Hardware current limit 200 of rated current typical Instantaneous current limit 220 300 of rated current dependent on drive rating Line transients Up to 6000 volts peak per IEEE C62 41 1991 Control logic noise immunity Showering arc transients up to 1500V peak Power ride thru 15 milliseconds at full load Logic control ride thru 0 5 seconds minimum 2 seconds typical Ground fault trip Phase to ground on drive output Short circuit trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Maximum surrounding air temperature without derating IP20 NEMA UL Type 1 0 50 C 32 122 F flange mount 0 50 C 32 122 F IP66 NEMA UL Type 4X 12 0 40 C 32 104 F for indoor use only Cooling fan operation Frames A and C Fan operates when power is applied Frames B D and E Fan operates when power is applied and in Run condition Storage temperature all const 40 70 C 40 158 F Atmosphere Important Drive must not be instal
55. 1 Condition True 0 a a E S Fi e Re a gt 230 Alarm 2 Fault Captures and displays Drive Alarm 2 at the time of the last fault x 0 0 15 14 13 12 11 10 Nibble 4 Nibble 3 o Nibble 1 Bit amp amp Cy Sy xi x x x x x xix x x xx x o x x 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 7 Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later Rockwell Automation Publication 20A UM001N EN P July 2013 Bit 0 Enhanced firmware 1 001 amp later 9 Enhanced firmware 2 001 amp later Read Only 1 Condition True 0 Condition False x Reserved 1 Condition True 0 Condition False x Reserved Chapter 1 IN hh _ IND N S No w N N N N A Noy ex 57 Chapter 1 58 Programming and Parameters File E Group UTILITY file E Diagnostics 234 236 235 237 238 240 241 242 Parameter Name and Description Values See page 14 for symbol descriptions Testpoint 1 Sel Default 499 Testpoint 2 Sel Min Max 0 999 Selects the function whose value is displayed 0 65535 MEE value in Testpoint x Data Units 1 These are internal values that are not accessib
56. 111 Rockwell Automation Publication 20A UMO01N EN P July 2013 109 Appendix C 110 Application Notes Configuration Stop Brk Mode A parameter 155 Stop Brk Mode B parameter 156 0 Coast 1 Ramp 2 Ramp to Hold 3 DC Brake 4 Fast Brake DC Brk Lvl Sel parameter 157 0 DC Brake Lvl selects parameter 158 as the source for the DC brake level 1 Analog in 1 2 Analog in 2 DC Brake Level parameter 158 sets the DC brake level in amps when parameter 157 DC Brake Lvl DC Brake Time parameter 159 sets the amount of time that DC braking is applied after the ramp if any Flux Braking parameter 166 may need to adjust parameter 549 0 Disabled 1 Enabled Digital InX Sel parameters 361 366 13 Stop Mode B setting a digital input to this function enables the use of a digital input to switch between Stop Mode A open input and Stop Mode B closed input Rockwell Automation Publication 20A UMO01N EN P July 2013 Application Notes Appendix C Detailed Operation Mode Description Coast to Stop Bus Voltage Output Voltage Output Current Motor Speed Command Speed F Time Stop lt Coast Time is load dependent gt Command Coast is selected by setting Stop Mode A B to a value of 0 When in Coast to Stop the drive acknowledges the Stop command by shutting off the driv
57. 128 Jog Speed 35 Jog Speed 1 35 Jog Speed 2 35 Kf Speed Loop 39 Ki Speed Loop 39 Kp Speed Loop 39 Language 51 Last Stop Source 54 Load Frm Usr Set 50 Load Loss Level 48 Load Loss Time 48 Local Mask 62 Local Owner 63 Logic Mask 61 64 Logic Mask Act 64 Man Ref Preload 49 Max Traverse 72 Maximum Freq 25 Maximum Speed 31 Maximum Voltage 25 Minimum Speed 31 MOP Frequency 23 MOP Mask 62 MOP Owner 62 MOP Rate 50 Motor Cntl Sel 25 Motor Fdbk Type 30 Motor NP FLA 24 Motor NP Hertz 24 Motor NP Power 24 Motor NP RPM 24 Motor NP Volts 24 Motor OL Count 55 Motor OL Factor 24 Motor OL Hertz 24 Motor OL Mode 23 25 115 Motor Poles 24 Motor Type 24 Mtr NP Pwr Units 24 Mtr OL Trip Time 55 59 Neg Torque Limit 29 Notch Filter K 30 Notch FilterFreq 30 Output Current 22 Output Freq 22 Output Power 22 Output Powr Fctr 22 Output Voltage 22 Overspeed Limit 31 P Jump 72 Param Access Lvl 50 PI BW Filter 38 PI Configuration 36 PI Control 37 PI Deriv Time 38 PI Error Meter 38 PI Fdback Meter 38 PI Feedback Hi 39 PI Feedback Lo 39 PI Feedback Sel 37 PI Integral Time 37 PI Lower Limit 37 PI Output Meter 38 PI Preload 38 PI Prop Gain 37 PI Ref Meter 38 Rockwell Automation Publication 20A UM001N EN P July 2013 PI Reference Hi 39 PI Reference Lo 39 PI Reference Sel 37 PI Setpoint 37 PI Status 38 PI Upper Limit 38 Port Mask Act 64 Pos Torque Limit 29 Power Loss Mode 48 Power Loss Time 48 Power Up Marker
58. 13 1 The DC bus ripple has exceeded the level in Phase Loss Level IntDBRes 6 1 The drive has temporarily disabled the DB regulator because the resistor temperature has OvrHeat exceeded a predetermined value Rockwell Automation Publication 20A UM001N EN P July 2013 8 w Chapter2 Troubleshooting Table 3 Alarm Descriptions and Actions Continued Alarm Ss Description s zZz e IR Volts Range 125 2 The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values This alarm clears when all motor nameplate data is properly entered IXo 28 2 Motor leakage inductance is out of range VoltageRange Load Loss 14 Output torque current is below Load Loss Level for a time period greater than Load Loss time MaxFreq 23 2 The sum of Maximum Speed and Overspeed Limit exceeds Maximum Freq Raise Conflict Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Motor 12 Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and the analog Input Thermistor voltage is lt 0 2 Volts or gt 5 0 Volts EC Motor Type 21 2 Motor Type has been set to Synchr Reluc or Synchr PM and one or more of the following Cfict exist Torque Perf Mode Sensrls Vect SV Economize or Fan Pmp V Hz Flux Up Time is greater than 0 0 Secs Speed M
59. 175 Restart Modes 46 DPI Port Value 275 Comm Control 61 Auto Rstrt Tries 174 Restart Modes 46 DPI Ref Select 298 Comm Control 61 AutoMan Cnfg 192 HIM Ref Config 49 Drive Alarm X 211 212 Diagnostics 53 Autotune 61 Torq Attributes 27 Drive Checksum 203 Drive Memory 51 Autotune Torque 66 Torq Attributes 28 Drive Logic Rslt 271 Comm Control 60 Break Frequency 72 Volts per Hertz 30 Drive OL Count 219 Diagnostics 55 Break Voltage 71 Volts per Hertz 29 Drive OL Mode 150 Load Limits 41 Bus Reg Gain 160 Stop Brake 43 Drive Ramp Rslt 273 Comm Control 60 Modes Drive Ref Rslt 272 Comm Control 60 Bus Reg Kd 165 ri A 44 Drive Status 1 2 209 210 Diagnostics 52 i Drive Status 3 222 Diagnostics 56 Bus Reg Ki 160 te oo 8 Drive Temp 218 Diagnostics 55 Bus Reg Kp 164 Sop re 4 DroopRPM FLA 152 oe 42 Bus Reg Mode X 161 162 Stop Brake mM Dyn UserSet Actv 206 Drive Memory 52 Modes Dyn UsrSet Cnfg 204 Drive memory 51 Commanded Freq 2 Metering D Dyn UsrSet Sel 205 Drive memory 51 Commanded Torque 24 Metering 23 Elapsed kWh 14 Metering 23 Compensation 56 Torg Attributes 26 Elapsed MWh 9 Metering 22 Control Status 440 Torg Attributes 29 Elapsed Run Time 10 Metering 23 Control SW Ver 29 DriveData 23 Enc Pos Fdbk 414 Speed 30 Current Lmt Gain 149 Load Limits 41 Feedback Current Lmt Sel 147 Load Limits 41 aaa i teed 30 at Feedback Current Lmt Val 148 Load Limits 41 Encoder Speed 415 Speed 30 Current Rate Limit 154 Load Lim
60. 3 12 11 110 9 18 7 6 5 14 3 2 11 0 Command Description X Stop 0 Not Stop 1 Stop X Start 2 0 Not Start 1 Start X Jog 0 Not Jog 1 Jog X Clear Faults 0 Not Clear Faults 1 Clear Faults x x Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction X Local Control 0 No Local Control 1 Local Control X MOP 0 Not Increment Increment 1 Increment x x Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time x x Decel Rate 00 No Command 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time x x x Reference 000 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110 Ref 6 Preset 6 111 Ref 7 Preset 7 X MOP 0 Not Decrement Decrement 1 Decrement 1 A 0 Not Stop condition logic 0 must first be present before a 1 Start condition starts the drive The Start command acts as a momentary Start command A 1 starts the drive but returning to 0 does not stop the drive 2 This Start does not function if a digital input parameters 361 366 is programmed for 2 Wire Control option 7 8 or 9 3 This Reference Select does not function if a digital input parameters 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 When using the Logic Command Word for th
61. 4 Mtr NP Pwr Units 24 Mtr OL Trip Time 55 59 Neg Torque Limit 29 Notch Filter K 30 Notch FilterFreq 30 NP Hz Conflict Alarm 84 0 Operating Modes 116 Operator Interface 103 Output Current 22 Output Freq 22 Output Power 22 Output Powr Fctr 22 Output Voltage 22 Overspeed Limit 31 OverSpeed Limit Fault 81 OverVoltage Fault 81 P P Jump 72 Param Access Lvl 50 Parameter Changing Editing 103 Descriptions 13 Numbered List 15 Organization 14 Types 13 Viewing 103 Viewing List Of Changed 101 Parameter Access Level 15 Parameter Chksum Fault 81 Parameter Cross Reference 73 Parameter View Advanced Enhanced Control 20 Standard Control 18 Basic Enhanced Control 17 Standard Control 16 Parameters Accel Mask 61 Accel Owner 62 Accel Time x 41 Alarm 1 Fault 57 Alarm Config 1 59 Analog In x Hi 65 Analog In x Lo 65 Analog In x Loss 65 Analog Inx Value 23 Analog Out1 Hi 67 Analog Out Lo 67 Analog Out1 Sel 66 Anlg In Config 65 Anlg In Sqr Root 65 Anlg Out Absolut 66 Anlg Out Config 66 Anlg Out1 Scale 67 Anlg Out Setpt 67 Auto Rstrt Delay 46 Auto Rstrt Tries 46 AutoMan Cnfg 49 Autotune 27 Autotune Torque 28 Break Frequency 30 Break Voltage 29 Bus Reg Gain 43 Bus Reg Kd 44 Bus Reg Ki 43 Bus Reg Kp 44 Bus Reg Mode x 44 Commanded Freq 22 Commanded Torque 23 Compensation 26 Control Status 29 Control SW Ver 23 Current Lmt Gain 41 Current Lmt Sel 41 Current Lmt Val 41 Current Rate Lim 42 Data I
62. 5 acceleration when Custom V Hz mode is Units 0 1 VAC selected Refer to parameter 083 Overspeed Limit Run Boost Default Drive Rating Based Sets the boost level for steady state or Min Max 0 0 Motor NP Volts x 0 25 2 deceleration when Fan Pmp V Hz or Custom Units 0 1 VAC C V Hz modes are selected Refer to the diagram at parameter 083 071 Break Voltage Default Motor NP Volts x 0 25 Sets the Break Frequency output voltage of Min Max 0 0 Motor NP Volts the drive Units 0 1 VAC Refer to parameter 083 Overspeed Limit Rockwell Automation Publication 20A UM001N EN P July 2013 Chapter 1 Related oz eS p al ju 29 Chapter 1 30 Programming and Parameters Rockwell Automation Publication 20A UMO01N EN P July 2013 Parameter Name and Description Values g S See page 14 for symbol descriptions amp E 072 Break Frequency Default Motor NP Hertz x 0 25 053 Sets the Break Voltage output frequency of Min Max 0 0 Maximum Freq 071 the drive Units 0 1 Hz 5 Refer to parameter 083 Overspeed Limit 412 Motor Fdbk Type Default 0 Quadrature 080 Selects the encoder type single channel or Options 0 Quadrature 088 quadrature Options 1 and 3 detect a loss of 1 Quad Check encoder signal when you are using differential 2 Single Chan inputs regardless of the Feedback Select 3 Single Check
63. 80 1 speed range 80 1 operating range 20 rad sec bandwidth with feedback Sensorless Vector mode ma 0 001 of base speed across 40 1 speed range 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Rockwell Automation Publication 20A UM001N EN P July 2013 91 AppendixA Supplemental Drive Information Table 16 Specifications continued Category Control continued Specification Speed control speed regulation Torque regulation without feedback Vector Control mode mamm 0 1 of base speed across 120 1 speed range 120 1 operating range 30 rad sec bandwidth with feedback Vector Control mode mamm 0 001 of base speed across 120 1 speed range 1000 1 operating range 125 rad sec bandwidth without feedback 10 maam with feedback 5 Selectable motor control Sensorless Vector with full tuning Standard V Hz with full custom capability and vector control Stop modes Multiple programmable stop modes including Ramp Coast DC Brake Fast Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time can be programmed from 0 3600 seconds in 0 1 second increments Intermittent overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current limit capability Proactive current limit programmable from 20 160 of rated output current
64. Bipolar Sign of Reference Reverse Dis Not Changable 192 Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up x x x x x x x EAE 1 1 Save at Power Down 15 1413 12 1110 9 8 7 0 0 Do Not Save i Nibble4 Nibble3 Nibble2 Nibble1 Reserved eo gt lt Bit Factory Default Bit Values AutoMan Cnfg Enables HIM to control only the Speed Reference or Reference Start and Jog in Manual 2 mode including two wire control Also enables a feature to save the preset frequency reference value issued by the HIM to drive memory on power loss Value is restored to the HIM on power up z S D LAD E DON 5 SOLS o SLAA 5 SOS ce DIIY x x x x x x x x x x x xlol o 1 151413 12 1110 9 8 7 6 5 4 3 21 0 Nibble4 Nibble3 Nibble2 Nibble 1 Bit Factory Default Bit Values Manual Mode Save HIM Ref 1 HIM has exclusive Start amp Jog control in Manual mode 1 Saves HIM reference Reloads HIM reference at Di power up einai 0 Disabled HIM Disable 1 HIM does not start drive ManRefPrid 0 HIM starts drive 1 Preloads auto reference into HIM upon Auto to Manual x Reserved transition 0 Disabled SAMEA Man Ref Preload 0 Disabled Enables
65. Cleared 51 No fault displayed Used as a marker in the Fault Queue indicating that the clear queue function was performed FluxAmpsRef Rang 78 The value for flux amps determined by the 1 Reprogram Motor NP FLA Autotune procedure exceeds the programmed with the correct motor Motor NP FLA nameplate value 2 Repeat Autotune Ground Fault 13 1 A current path to earth ground greater than 25 Check the motor and external of drive rating wiring to the drive output terminals for a grounded condition Heatsink Lowlemp 10 1 Annunciates a too low temperature case oran 1 Verify ambient temperature open NTC heatsink temperature sensing device 2 In cold ambient temperatures circuit add space heaters 3 Check connections to NTC Heatsink Ovrlemp 8 1 Heatsink temperature exceeds 100 of Drive 1 Verify that maximum ambient Temp temperature has not been exceeded 2 Check fan 3 Check for excess load HW OverCurrent 12 1 The drive output current has exceeded the 1 Check output of drive or motor hardware current limit for shorts 2 Check programming 3 Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess Current Incompat MCB PB 106 2 Drive rating information stored on the power Load compatible version files into board is incompatible with the main control drive board Input Phase Loss 17 The DC bus ripple has exceeded a preset level Check incoming po
66. Current 004 DC Bus Voltage 012 Commanded Torque 024 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor Poles 049 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cntl Sel 053 Autotune 061 Torque Ref A Sel 427 Maximum Voltage 054 Autotune Torque 066 Torque Ref A Hi 428 Maximum Freq 055 Inertia Autotune 067 Torque Ref A Lo 429 Pos Torque Limit 436 Neg Torque Limit 437 Speed Feedback Motor Fdbk Type 412 Encoder PPR 413 Feedback Select 080 Minimum Speed 081 Maximum Speed 082 Speed References Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Speeds Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed2 108 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Modes Stop BrkModeA 155 DC Brake Lvl Sel 157 Bus Reg Mode A 161 Stop BrkModeB 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig
67. Default Bit Values 621 Bag Fiber Status Read Only Status of Sync and Traverse functions D INSA GES VOLS S R S YS E x x xix x x x x xix x x 0 0 0 0 1 Condition True o E 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False 5 f Nibble4 Nibble3 Nibble2 Nibble1 X Reserved T Bit 2 Factory Default Bit Values 622 Sync Time Default 0 0 Secs The time to ramp from the held speed reference Min Max 0 0 3600 0 Secs to the current speed reference after the Syncinput Units 0 1 Secs is de energized 623 Traverse Inc Default 0 00 Secs Sets the time period of increasing frequency Min Max 0 00 30 00 Secs Units 0 01 Secs 624 BIJE Traverse Dec Default 0 00 Secs Sets the time period of decreasing frequency Min Max 0 00 30 00 Secs Units 0 01 Secs 625 Max Traverse Default 0 00 Hz Sets the amplitude of the triangle wave speed Min Max 0 00 Maximum Speed modulation Units 0 01 Hz 626 P Jump Default 0 00 Hz Sets the amplitude of the square wave speed Min Max 0 00 Maximum Speed modulation Units 0 01 Hz Programming and Parameters Chapter 1 Parameter Cross Parameter Name Num
68. Description Values 3 a S See page 14 for symbol descriptions 5 zZ 157 DC Brake Lvl Sel Default 0 DC Brake Lvl 155 Selects the source for DC Brake Level Options 0 DC Brake Lvl 156 1 Analog In 1 158 2 Analog In 2 15 158 DC Brake Level Default Rated Amps 155 Defines the DC brake current level injected into Min Max 0 Rated Amps x 1 5 156 the motor when DC Brake is selected as a stop Equation yields approximate 157 mode maximum value The DC braking voltage that is used in this 0 1 Amps function is created by a PWM algorithm and can Units fail to generate the smooth holding force needed for some applications Refer to the PowerFlex 70 and 700 Adjustable Frequency AC s Drive Reference Manual publication PFLEX E RM001 v i 2 Important Frame E drives can be limited to a less than 150 depending on the setting of S pd parameter 151 PWM Frequency SB ATTENTION If a hazard of injury due to movement of a equipment or material exists an auxiliary mechanical braking device must be used ATTENTION Do not use this feature with synchronous or permanent magnet motors Motors can be demagnetized during braking 159 DC Brake Time Default 0 0 Secs 155 Sets the amount of time DC brake current is Min Max 0 0 90 0 Secs 158 injected into the motor Units 0 1 Secs 160 SIEMGETCI Bus Reg Gain Default 450 161 Bus Reg Ki Min Max 0 5000 162 Sets the responsiveness of t
69. Filter 139 PI Reference Sel 126 PI Preload 133 PI Deriv Time 459 PI Setpoint 127 PI Status 134 PI Reference Hi 460 PI Feedback Sel 128 PI Ref Meter 135 PI Reference Lo 461 PI Integral Time 129 PI Fdback Meter 136 PI Feedback Hi 462 PI Prop Gain 130 PI Error Meter 137 PI Feedback Lo 463 Speed Regulator Ki Speed Loop 445 Spd Err Filt BW 4483 Total Inertia 450 Kp Speed Loop 446 Speed Desired BW 449 Speed Loop Meter 451 Kf Speed Loop 447 Advanced Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 1 Advanced Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 File Group Parameters Dynamic Control Restart Modes Powerup Delay 167 Auto Rstrt Tries 174 Wake Level 180 N Start At PowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying Start En 169 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Power Loss Gnd Warn Level 177 Power Loss Time 185 Load loss Time 188 Power Loss Mode 184 Load Loss Level 187 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Regen Power Lim 153 Current Lmt Val 148 PWM Frequency 151 Current Rate Lim 154 CurrentLmtGain 149 Droop RPM FLA 152 Shear Pin Time 189 Stop Brake Modes DB While Stopped 145 DC Brake Time 159 Bus Reg Kp 164 Stop BrkModeA 155 Bus R
70. I Conti m M Linear Ramp S PreloadCmd pd Ramp PreloadCmi Lre PE Ts Enabled amp S Curve Spd Cmd Rockwell Automation Publication 20A UM001N EN P July 2013 Voltage Tolerance Application Notes Appendix C This section describes voltage tolerances for the different drive ratings Drive Rating Nominal Line Nominal Motor Drive Full Power Drive Operating Voltage Voltage Range Range 200 40 200 200t 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 380t 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 575t 575 660 432 660 Drive full power range Nominal motor voltage to drive rated voltage 10 Rated current is available across the entire drive full power range Drive operating range Lowest nominal motor voltage 10 to drive rated voltage 10 Drive output is linearly derated when the actual line voltage is less than the nominal motor voltage E a 5 O o a S gt Derated Power Range No Drive Output lt Full Power Range E Drive Operating Range E Nominal Motor Voltage 10 gt Drive Rated Voltage gt Nominal Motor Voltage gt Drive Rated Voltage 10 gt Actual Line Voltage Drive Input Example Calculate the maximum power ofa 5 Hp 460V motor conne
71. Independently programmable proportional and integral gain Motor overload protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 59272 Encoder 92 Rockwell Automation Publication 20A UMO01N EN P July 2013 Type Incremental dual channel Supply 5V 12V Configurable 5 Quadrature 90 27 Duty cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel single ended or differential and capable of supplying a minimum of 10 mA per channel The encoder interface board accepts 5V or 12V DC square wave with a minimum high state voltage of 3 5V DC 5V mode and 7 0V DC 12V mode Maximum low state voltage is 1V DC for both 5V and 12V modes Maximum input frequency is 250 kHz Table 17 IP20 NEMA UL Type 1 Watts Loss Rated Load Speed and PWM 1 Supplemental Drive Information Appendix A Voltage NDHp External Watts Internal Watts Total Watts Loss 208V 0 5 12 2 19 2 31 4 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 141 3 33 2 174 5 75 205 7 34 2 239 9 10 270 4 48 1 318 5 15 385 6 40 3 425 9 20 494 6 44 9 539 5 25 650 7 51 6 702 3 240V 0 5 12 2 19 2 31 4 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 141 3 33 2 174 5 7 5 205 7 34 2 239 9 10 270 4 48 1 318 5 15 385 6 40
72. L Hertz 047 Torq Attributes Motor Cntl Sel 053 Autotune 061 Torque Ref AHi 428 Maximum Voltage 054 IR Voltage Drop 062 Torque Ref A Lo 429 Maximum Freq 055 Flux Current Ref 063 Torque Setpoint1 435 Compensation 056 Ixo Voltage Drop 064 Pos Torque Limit 436 Flux Up Mode 057 Autotune Torque 066 Neg Torque Limit 437 Flux Up Time 058 Inertia Autotune 067 Control Status 440 SV Boost Filter 059 Torque Ref ASel 427 Torq Current Ref 441 Volts per Hertz StAcc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Feedback Motor Fdbk Type 412 Enc Pos Feedback 414 Fdbk Filter Sel 416 Encoder PPR 413 Encoder Speed 415 Notch FilterFreq 419 Notch Filter K 420 Speed Command Spd Mode and Limits Feedback Select 080 Skip Frequency 1 084 Skip Freq Band 087 ey Minimum Speed 081 Skip Frequency2 085 Speed Torque Mod 088 Maximum Speed 082 Skip Frequency3 086 Rev Speed Limit 454 Overspeed Limit 083 Speed References Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Speeds Jog Speed 1 100 Preset Speed 1 7 Jog Speed 2 108 101 107 Speed Trim Trim Setpoint 116 Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 PI Lower Limit 131 PI Output Meter 138 PI Control 125 PI Upper Limit 132 PI BW
73. Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Inputs and Outputs Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 Analog In 2 Hi 325 E Anlg In Sqr Root 321 Analog In 1 Lo 323 Analog In 2 Lo 326 Anlg In 1 Loss 324 AnigIn 2 Loss 327 Analog Outputs Anlg Out Absolut 341 Analog Out1 Hi 343 Analog Out Sel 342 Analog Out1 Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out1 Sel 380 Digital Out2 Sel 384 Dig Out Level 381 Dig Out2 Level 385 Dig Out1 OnTime 382 Dig Out2 OnTime 386 Dig Out1 Offfime 383 Dig Out2 Offfime 387 Rockwell Automation Publication 20A UM001N EN P July 2013 19 Chapter 1 20 Programming and Parameters File Group Parameters Monitor Metering Output Freq 001 Output PowrFctr 008 Torque Estimate 015 ie Commanded Freq 002 Elapsed MWh 009 Analog In1 Value 016 Output Current 003 Elapsed Run Time 010 Analog In2 Value 017 Torque Current 004 MOP Frequency 011 Ramped Speed 022 Flux Current 005 DC Bus Voltage 012 Speed Reference 023 Output Voltage 006 DC Bus Memory 013 Commanded Torque 024 Output Power 007 Elapsed kWh 014 Speed Feedback 025 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Control Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 n Motor NP Volts 041 Motor NP Power 045 Motor Poles 049 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor OL Mode 0503 Motor NP Hertz 043 Motor O
74. Max Traverse 6253 These parameters are available only when parameter 053 Motor Cntl Sel is set to option 2 or 3 These parameters are available only when parameter 053 Motor Cntl Sel is set to option 4 3 Firmware revision 3 002 and later Monitor File file A Parameter Name and Description Values 3 a See page 14 for symbol descriptions 5 52 Z 001 Output Freq Default Read Only Output frequency present at T1 T2 and T3 Min Max Maximum Freq U V and W Units 0 1 Hz 002 Commanded Freq Default Read Only 213 Value of the active frequency command Min Max Maximum Speed Units 0 1 Hz 003 Output Current Default Read Only The total output current present at Min Max 0 0 Drive Rated Amps x 2 VW T1 T2 and T3 U V and W Units 0 1 Amps 0 01 Amps BEG 004 Torque Current Default Read Only The amount of current that is in phase with the Min Max Drive Rating x 2 2 V fundamental voltage component Units 0 1 Amps 0 01 Amps BEG ry 2 005 Flux Current Default Read Only 063 S 2 The amount of current that is out of phase with Min Max Drive Rating x 2 2 a 7 the fundamental voltage component Units 0 1 Amps 0 01 Amps BE 006 Output Voltage Default Read Only 054 Output voltage present at terminals Min Max 0 0 Drive Rated Volts 202 T1 T2 and T3 U V and W Units 0 1 VAC 007 Output Power Read Only Output power present at T1 T2 and T3 0 0 Drive Rated kW x 2 Vv U V and W The
75. Process PI 38 Language 201 Drive Memory 51 Pl FeedbackHi 1462 ProcessPI 139 Last Stop Source 215 Diagnostics 54 Pl Feedback Lo 463 Process PI 39 Load Frm Usr Set 198 Drive Memory 50 PI Feedback Sel 128 Process PI 3 Load Loss Level 187 Power Loss 48 PI Integral Time 129 Process PI 37 Load Loss Time 188 Power Loss 48 PI Lower Limit 131 Process PI 37 Logic Mask Act 598 Security 64 PI Output Meter 138 ProcessPI 138 Local Mask 285 eel 61 PI Preload 133 Process PI 38 oaiue 77 Masks and B PI Prop Gain l 130 Process PI 37 Owners PI Reference Hi 460 Process PI 39 Logic Mask 76 Masks and 61 PI pete s 461 Process PI 39 Owners PI Reference Se 126 Process PI 37 Man RefPreload 193 HIM Ref Config 49 PI Ref Meter 135 ProcessPl 38 Max Traverse 625 Fiber Functions 72 PI Setpoint 127 Process Pl 37 Maximum Freq 55 Torq Attributes 25 PI Status 134 Process Pl 38 Maximum Speed 82 Spd Mode and 31 PI Upper Limit 132 Process PI 38 Limits Pos Torque Limit 436 Torq Attributes 29 Maximum Voltage 54 Torq Attributes 25 Port Mask Act 595 Security 64 Minimum Speed 81 Spd Mode and 31 Power Loss Mode 184 Power Loss 48 Limits Power Loss Time 185 Power Loss 48 MOP Frequency 11 Metering 23 Power Up Marker 242 Faults 58 MOP Mask 284 Masksand 62 Powerup Delay 167 Restart Modes 45 Owners Preset Speed X 101 107 Discrete 35 MOP Owner 296 Masks and 62 Speeds Owners PWM Frequency 151 Load Limits 41 Rockwell Automation Publication 20A UM001N EN P Ju
76. RIGIS x x 0 0 0 0 0 0 x x 0 0 0 0 0 0 1 Input Present 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O TInputNot Present PP nomes Nibble 3 Nibbie2 nibbie Reserved Bit 0 Enhanced firmware 2 001 amp later 217 Dig Out Status Read Only 380 Status of the digital outputs 384 VS x x x x x x x x x x x x x x 0 0 1 Output Energized 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Output De energized a i Nibble4 Nibble3 Nibble2 Nibble1 Reserved EA Bit gt Be 2 218 Drive Temp Default Read Only A 5 Present operating temperature of the drive Min Max 100 degC power section 0 0 100 0 For heatsink temperature refer to P234 Units 1 0 degC Testpoint 1 Sel 0 1 EE 219 Drive OL Count Default Read Only 150 Accumulated percentage of drive overload Min Max 0 0 100 0 Continuously operating the drive over 100 of Units 0 1 its rating increases this value to 100 and cause a drive fault or foldback depending on the setting of Drive OL Mode 220 Motor OL Count Default Read Only 047 Accumulated percentage of motor overload Min Max _ 0 0 100 0 048 Continuously operating the motor over 100 of Units 0 1 the motor overload setting increases this value to 100 and cause a drive fault 221 Mtr OL Trip Time Default Read Only 220 Amount of time before a drive Overload Min Max 0 99999 fault f64 occurs if the load condition remains Units 1 constant A value of 99999 means that the drive is operating und
77. Reference 23 Metering 23 Speed Ref Source 213 Diagnostics 54 Speed Torque Mod 88 Spd Mode and 32 Limits Start At PowerUp 168 Restart Modes 45 Start Inhibits 214 Diagnostics 54 Start Mask 277 Masks and 61 Owners Start Owner 289 Masks and 62 Owners Start Acc Boost 69 Volts per Hertz eJ INO ISI Status X Fault 227 228 Diagnostics Rockwell Automation Publication 20A UMO01N EN P July 2013 75 Chapter1 Programming and Parameters Notes 76 Rockwell Automation Publication 20A UM001N EN P July 2013 Faults and Alarms Drive Status Chapter 2 Troubleshooting This chapter provides information for troubleshooting the PowerFlex 70 drive It includes a list and descriptions of drive faults with possible solutions when applicable and alarms Topic Page Faults and Alarms 77 Drive Status 77 Clearing Alarms 82 Testpoint Codes and Functions 85 Common Symptoms and Corrective Actions 86 A fault is a condition that stops the drive There are three fault types Type Fault Description 1 Auto reset run When this type of fault occurs and Auto Rstrt Tries see page 46 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 46 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault is reset and the drive is restarted Drive must remain in Run s
78. Scale Block1 26 Scale Block2 27 2 Reserved 9 HighRes Ref 2 a0 3 214 Start Inhibits Read Only 243 E Displays the inputs currently preventing the drive from 361 starting 366 S DAS S ZISA CED KS ASIII AN IA SYS STS PH LOLILSE X x 0 x 0 0 0 0 0 0 0 0 0 0 0 0 1 Inhibit True 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O TInhibit False g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Enhanced firmware 3 002 amp later 215 Last Stop Source Default Read Only 361 Displays the source that initiated the most Options 0 Pwr Removed 366 recent stop sequence The display is cleared set 1 DPI Port 1 to 0 during the next start sequence 2 DPI Port 2 3 DPI Port 3 4 Reserved 5 DPI Port 5 6 Reserved 7 Digital In 8 Fault 9 Not Enabled 10 Sleep 11 Jog 12 Autotune 13 Precharge 14 Safe Off 54 Rockwell Automation Publication 20A UM001N EN P July 2013 Programming and Parameters Chapter 1 a Parameter Name and Description Values g a S See page 14 for symbol descriptions 3 S c 216 Dig In Status Read Only 361 Status of the digital inputs 366 411 S S SAVAA LIIAN SLIS VIII RXZ IY SLISI SIIS
79. UM001N EN P July 2013 37 Chapter 1 38 Programming and Parameters File C Group No 132 133 134 135 SPEED COMMAND file C 136 137 138 139 459 Parameter Name and Description See page 14 for symbol descriptions PI Upper Limit Sets the upper limit of the PI output PI Preload Sets the value used to preload the integral component on start or enable PI Status Status of the Process PI regulator X X X X X X X XIX X X 15 14 13 12 11 10 9 8 7 6 5 f Nibble 4 Nibble 3 Nibble 2 Bit PI Ref Meter Present value ofthe PI reference signal PI Fdback Meter Present value ofthe PI feedback signal PI Error Meter Present value of the PI error PI Output Meter Present value of the PI output ck Pl BW Filter Firmware revision 2 001 and later Provides filter for Process PI error signal The output of this filter is displayed in PI Error Meter Zero disables the filter PI Deriv Time Refer to formula below dpi Error Plow KD Sec x Sec Rockwell Automation Publication 20A UM001N EN P July 2013 Values Default Maximum Freq 100 BEE Min Max 400 0 Hz 800 0 MECE Units 0 1 Hz 0 1 Default 0 0 Hz 100 0 Bam Min Max PI Lower Limit PI Upper Limit Units 0 1 Hz 0 1 Read Only R DIY 0 0 0 0 1 Condition True 3 2 1 0 0 Condition False Nibble 1 x Reserved
80. User Manual Allen Bradley PowerFlex 70 Adjustable Frequency AC Drives Standard Control Firmware Revision 2 xxx Enhanced Control Firmware Revision 2 xxx 4 Xxx Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assum
81. al Programmable Controller Configurations Configurations This section provides information for programmable controller configurations and bit settings for logic command word and logic status word IMPORTANT If block transfers are programmed to continuously write information to the drive be sure to properly format the block transfer If attribute 10 is selected for the block transfer values are written only to RAM and are not saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan completes a write to the non volatile Electrically Erasable Programmable Read Only Memory EEPROM of the drive Because the EEPROM has a fixed number of writes continuous block transfers can quickly damage the EEPROM Do not assign attribute 9 to continuous block transfers Refer to the individual communications adapter user manual for additional details For a description of logic command word bit settings see Table 18 on page 96 For a description of logic status word bit settings see Table 19 on page 97 Rockwell Automation Publication 20A UMO01N EN P July 2013 95 AppendixA Supplemental Drive Information Logic Command Word Logic Status Word Table 18 and Table 19 provide bit settings for logic command word and logic status word Table 18 Logic Command Word Logic Bits 15 14 1
82. alue of the signal at the analog inputs 10 000V Units 0 001 mA 0 001 Volt 02 Ramped Speed Default Read Only w Z The value shown is the value after the accel Min Max 500 0 Hz decel ramp but prior to any corrections supplied Units 0 1 Hz by slip comp PI and so on 023 Speed Reference Default Read Only 053 Summed value of ramped speed and Process PI Min Max 500 0 Hz 138 es Units 0 1 Hz 152 2 024 Commanded Torque Default Read Only 053 Final torque reference value after limits and Min Max 800 0 filtering are applied motor rated torque Units 0 1 Ee 025 Speed Feedback Default Read Only 053 Value of actual motor speed measured by Min Max 500 0 Hz encoder feedback or estimated Units 0 1 Hz 026 Rated kW Default Read Only W7 Drive power rating Min Max 0 37 15 0 kW 0 00 300 00 kW Units 0 01 kW 027 Rated Volts Default Read Only The drive input voltage class 208 240 400 and Min Max 208 600 Volt s so on 0 0 6553 5 Volt E Units 0 1 VAC 028 Rated Amps Default Read Only The drive rated output current Min Max 1 1 32 2 Amps 0 0 6553 5 Amps MECH Units 0 1 Amps 029 Control SW Ver Default Read Only 196 Main Control Board software version firmware Min Max 0 000 65 256 revision 0 0 65 535 BE Units 0 001 Rockwell Automation Publication 20A UMO01N EN P July 2013 23 Chapter1 Programming and Parameters Motor Control File file B 24 a a _ Ss
83. aper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For Allen Bradley drives technical support see Rockwell Automation Support on the back cover of this manual In this manual we refer to the PowerFlex 70 Adjustable Frequency AC Drive as drive PowerFlex 70 or PowerFlex 70 Drive To help differentiate parameter names and Liquid Crystal Display LCD text from other text the following conventions are used e Parameter Names appear in brackets For example DC Bus Voltage e Display Text appears in quotes For example Enabled Similar PowerFlex 70 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning and so on A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A Rockwell Automation Publication 20A UMO01N EN P July 2013 Preface General Precautions Qualified Personnel gt ATTENTION Allow only qualified personnel familiar with adjustable frequency AC drives and associated machinery to plan or implement the installation start up and subsequent maintenance of the system Failure to comply can result in personal injury and or equipment damage Personal Safety gt b gt D ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus vo
84. apters that take exclusive control of 297 drive logic commands except stop Exclusive local control can only be taken while the drive is stopped 288 Stop Owner Read Only 276 Adapters that are presently issuing a valid stop command 285 S V Y S QT EES amp ROSE x x xix xi x x x x x 0 x 0 0 0 1 1 Issuing Command 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 No Command nists Niobes Nibble Nibble 1 X Reserved Bit 289 Start Owner See P288 Stop Owner 276 T n Adapters that are presently issuing a valid start 285 command 290 Jog Owner See P288 Stop Owner Uo 2 Adapters that are presently issuing a valid jog 285 2 E command 291 Direction Owner See P288 Stop Owner 276 Adapter that currently has exclusive control of 285 direction changes 292 Reference Owner See P288 Stop Owner 276 Adapter that has the exclusive control of the 285 command frequency source selection 293 Accel Owner See P288 Stop Owner 140 Adapter that has exclusive control of selecting Accel 276 Time 1 2 285 294 Decel Owner See P288 Stop Owner 142 Adapter that has exclusive control of selecting Decel 216 Time 1 2 285 295 Fault Clr Owner See P288 Stop Owner 276 Adapter that is presently clearing a fault 285 296 MOP Owner See P288 Stop Owner 216 Adapters that are currently issuing increases or 285 decreases in MOP command frequency 62 Rockwell Automation Public
85. ata Out D1 Link D Word 1 Data Out D2 Link D Word 2 HighRes Ref Used as a high resolution 32 bit reference with Datalinks Maximum Freq or Maximum Speed 2147418112 Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Values See P288 Stop Owner Default 0 0 Disabled Min Max 0 387 0 545 EG 0 598 Units 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 Default 0 0 Disabled Min Max 0 387 0 545 Eom 0 598 Units 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 Default 0 Min Max 2147483647 Units 1 Chapter 1 Related Ino x eN N ico J Kej Rej ve N oX N oo N ju N Kej oo 63 Chapter 1 Programming and Parameters 64 File H COMMUNICATION file H Security 596 276 Parameter Name and Description See page 14 for symbol descriptions BIJA Port Mask Act Active status for port communication Y Q eS S 1 Not Masked 0 Masked x Reserved 1 x x x x x x x x x 1 x 1 15 14 13 12 11 10 9 8 7 6 5 43 f Nibble 4 Nibble 3 Bit Factory Default Bit Values BIJA Write Mask Cfg Enables disables write access parameters and so on
86. ation to increase the output frequency above maximum speed to maintain maximum motor speed The figure below illustrates a typical custom V Hz profile Minimum speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum speed is entered in Hertz and determines the upper speed reference limit The two speed parameters limit only the speed reference not the output frequency Rockwell Automation Publication 20A UM001N EN P July 2013 115 AppendixC Application Notes Speed Reference Control 116 The actual output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated that prevents operation if the Speed Limit exceeds Maximum Frequency Allowable Output Frequency Range Bus Regulation or Current Limt gt E Allowable Output Frequency Range Normal Operation gt l I i __ Allowable Speed Reference Range 1 l l Maximum Voltage Motor NP Voltage o due to Speed Overspeed Control Mode A Limit im lt Break 2 Voltage 1 TA 5 So Start Boost Run Boost i l l 0 Minimum Break Motor NP Hz Maximum Output Maximum Speed Frequen
87. ation 20A UM001N EN P July 2013 File H Masks and Owners Group No 297 300 301 302 303 304 305 306 307 310 311 COMMUNICATION file H Q Parameter Name and Description See page 14 for symbol descriptions Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value is written from a communications device data table Parameters that can be changed only while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type disables the link Refer to your communications option manual for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 Data In C1 Link C Word 1 Data In C2 Link C Word 2 Data In D1 Link D Word 1 Data In D2 Link D Word 2 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value is written to a communications device data table Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 D
88. ation Publication 20A UM001N EN P July 2013 Torque Estimate 23 Torque Perf Mode 25 Torque Ref x Hi 28 Torque Ref x Lo 28 Torque Ref x Sel 28 Torque Setpoint1 28 Total Inertia 40 Traverse Dec 72 Traverse Inc 72 Trim Setpoint 35 Trim Hi 36 Trim In Select 35 Trim Lo 36 Trim Out Select 36 Trnsistr OvrTemp Fault 82 Troubleshooting 78 U UnderVoltage Fault 82 UnderVoltage Alarm 84 UserSet Chksum Fault 82 UserSet Conflict Alarm 84 Utility File 49 V VHz Neg Slope Alarm 84 Viewing and Changing Parameters 103 Viewing Changed Parameters 101 Voltage Class 51 Volts per Hertz Group 29 30 Ww Wake Level 48 Wake Time 48 Waking Alarm 84 Watts Loss IP20 NEMA Type 1 drives 93 Write Mask Act 64 Write Mask Cfg 64 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation co
89. ault code LED HIM Cun Aaa 5 Drive is indicating an alarm LCD HIM The LCD HIM immediately reports the alarm condition by displaying the following information Alarm name Type 2 alarms only Alarm bell graphic Manually Clearing Faults Step 1 Press Esc to acknowledge the fault The fault information is removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle power to the drive Set parameter 240 Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Rockwell Automation Publication 20A UM001N EN P July 2013 Hz Main Menu Diagnostics Parameter Device Select LED HIM No indication Keys Fault Descriptions Table 1 Fault Types Descriptions and Actions Troubleshooting Chapter 2 Fault No E Description Action a Analog In Loss 29 1 Ananalog input is configured to fault on signal 1 Check the parameters 3 loss A signal loss has occurred 2 Check for broken loose Configure with Anlg In X Loss on page 65 connections at inputs Anlg Cal Chksum 108 The checksum read from the analog calibration Replace the drive data does not match the checksum calculated Auto Rstrt Tries 33 3 Drive unsuccessfully attempted to re
90. ber Group Page emee kame Nambe oup Page Reference by Name ANa pat Meant a a Modes Accel Owner 293 Masks and 162 DC Brake Time 159 supers 43 Owners g ones Accel Time X 140 141 Ramp Rates 41 DC Bus Memory 13 Metering 23 Alarm Config 1 759 Alarms 59 DC Bus Voltage 12 Metering 23 Alarm X Fault 229 230 Diagnostics 57 Decel Mask 282 bea and 61 Analog In X Hi 322 325 Analog Inputs 65 Deraltwner 394 oskeand Analog In X Lo 323 326 Analog Inputs 65 Owners Analog In X Loss 324 327 Analog Inputs 65 Decel Time X 142 143 Ramp Rates 41 Analog In1 Value 16 Metering 23 Dig In Status 216 Diagnostics 55 Analog In2 Value 17 Metering 23 Dig Out Setpt 379 Digital Outputs 69 Analog Out Hi 343 Analog 67 Dig Out Status 217 Diagnostics 55 Analog Out1 Lo 344 ae 67 Dig Our Level SELE Digital Outputs 20 e e e 6 7 l oun Analog Out Sel 342 Analog 66 9 men me i igi ar VUPU ae Outputs DigIn DataLogic 411 Digital Inputs 69 Anlg In Config 320 Analog Inputs 65 Digital InX Sel 361 366 Digital Inputs 68 Anlg In Sqr Root 321 Analog Inputs 65 Digital Outy Sel 380 384 Digital Outputs 70 Anlg Out Absolut 341 Analog 66 Direction Mask 279 Masksand 161 Outputs Owners Anlg Out Config 340 tei 66 Direction Mode 190 Direction 49 Outputs Config Anlg Out Scale 354 Analog 67 Direction Owner 291 Masksand 62 Outputs Owners Anlg Out Setpt 377 Analog 67 DPI Data Rate 270 Comm Control 60 Outputs DPI Port Select 274 Comm Control 61 Auto Rstrt Delay
91. ble Frequency AC Drive Installation Instructions publication 20A IN009 Updated the Catalog Number Explanation options n Updates and additions to fault descriptions Cntl Bd Overtemp 55 DB Resistance 69 Encoder Quad Err 90 Hardware Fault 93 Fatal Faults 900 930 Ground Fault 13 Heatsink LowTemp 10 Output PhaseLoss 21 Power Down Csum 112 Power Unit 70 Fault Cross Reference Updated EPRI SEMIF 47 certification Added information for Korean KC Registration certification Added information for Drive to motor power ratio Updated information for Motor overload protection Added footnote 2 for information regarding watts loss with certain drives Removed dimensions and fuse breaker information All dimensions and fuse breaker information is now in the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 AD IND e IND FIND N IS IS J IS IS INO INO ie NO Rockwell Automation Publication 20A UM001N EN P July 2013 3 Summary of Changes Notes 4 Rockwell Automation Publication 20A UM001N EN P July 2013 Preface Programming and Parameters Troubleshooting Supplemental Drive Information HIM Overview Table of Contents About This Publication tcicisootinianen bore ote oS 7 What Is Not in This PubliGatoti lt 6 edvewdi eves untadcaeet vies es 7 Additional Resoutces 52225 ab 2525 8 e E saeanesa
92. c z S c fi a Ss Group Number of Poles 120 x P43 Motor NP Hertz P44 Motor NP RPM Rockwell Automation Publication 20A UMO01N EN P July 2013 Parameter Name and Description Values g See page 14 for symbol descriptions w 040 Motor Type Default 0 Induction 053 Set to match the type of motor connected Options 0 Induction Important Selecting option 1 or 2 also 1 Synchr Relu l requires selection of Custom V Hz option 2 in 2 Synchr PM parameter 53 041 Motor NP Volts Default Drive Rating Based Set to the motor nameplate rated volts Min Max 0 0 Rated Volts Units 0 1 VAC 042 Motor NP FLA Default Drive Rating Based 047 Set to the motor nameplate rated full load Min Max 0 0 Rated Amps x 2 048 amps Units 0 1 Amps 148 043 Motor NP Hertz Default Drive Rating Based Setto the motor nameplate rated frequency Min Max 5 0 400 0 Hz 5 0 500 0 Hz MEE Units 0 1 Hz 044 Motor NP RPM Default Drive Rating Based 049 Set to the motor nameplate rated rpm Min Max 60 30000 rpm 080 Units 1rpm 121 045 Motor NP Power Default Drive Rating Based 046 Set to the motor nameplate rated power Min Max 0 00 100 00 7 1 See Mtr NP Pwr Units 0 00 412 48 METE Units 0 01 kW Hp 046 Mtr NP Pwr Units Default Drive Rating Based 045 Selects the motor power units to be used
93. cted to a 480V rated drive supplied with 342V Actual Line Voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 Hp 3 7 Hp e 74 3 x 60 Hz 44 6 Hz At 342V Actual Line Voltage the maximum power the 5 Hp 460V motor can produce is 3 7 Hp at 44 6 Hz Be DP op a ence ence ceeceneceeceey 3 i a Ee BTHP fevnencseeceeeeesecseeceeceseeens 2 a S No Drive Output Qa T i i A 342V gt 480V gt 460V gt 528V gt Actual Line Voltage Drive Input Rockwell Automation Publication 20A UM001N EN P July 2013 121 AppendixC Application Notes Notes 122 Rockwell Automation Publication 20A UM001N EN P July 2013 A AC Input Line Circuit Breakers 89 97 AC Input Line Fuses 89 97 Accel Mask 61 Accel Owner 62 Accel Time x 41 Access Level Parameter 15 Advanced Parameter View 15 Alarm 1 Fault 57 Alarm Config 1 59 Alarm Descriptions 83 Alarms Analog in Loss 83 Bipolar Conflict 83 Clearing 83 Decel Inhibit 83 Defined 83 Dig In Conflict 83 Drive OL Level 83 FluxAmpsRef Rang 83 Ground Warn 83 In Phase Loss 83 IntDBRes OvrHeat 83 IR Volts Range 84 IXo Voltage Range 84 Load Loss 84 MaxFreq Conflict 84 Motor Thermistor 84 Motor Type Cflct 84 NP Hz Conflict 84 Power Loss 84 Precharge Active 84 PTC Conflict 84 Sleep Config 84 Speed Ref Cflct 84 Start At PowerUp 84 TB Man Ref Cflct 84 UnderVoltage 84 UserSet Conflict 84 VHz Neg Slope 84 Waking 84 Alarms Group 59 ALT Ke
94. cy Speed Frequency Frequency Frequency Limit Note 1 The lower limit on this range can be 0 depending on the value of Speed Adder Auto Speed Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the speed select digital inputs Auto Manual digital input or reference select bits of a command word The default source for a command reference all speed select inputs open or not programmed is the selection programmed in P90 Speed Ref A Sel If any of the speed select inputs are closed the drive uses other parameters as the speed command source If a communication device is the source of the speed reference refer to the appropriate communications manual for additional information Rockwell Automation Publication 20A UM001N EN P July 2013 Application Notes Appendix C Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page 101 or the control terminal block analog input 1 2 or MOP based on P96 TB Man Ref Sel ifa digital input is programmed to Auto Manual Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Figure 3 Speed Reference Selection Chart 1
95. d Digital Outputs y Bit Factory Default Bit Values Rockwell Automation Publication 20A UMO01N EN P July 2013 69 Chapter 1 70 Programming and Parameters Group a 2 E cm Nn s 5 a Ea 5 2 z2 2 aS n a 2 gt Qe Z 381 385 383 387 Parameter Name and Description See page 14 for symbol descriptions Digital Out1 Sel Digital Out2 Sel Selects the drive status that energizes a CRx output relay a Any relay programmed as Fault or Alarm energizes pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions energizes when that condition exists and deenergize when condition is removed Refer to 1 0 Wiring Examples in the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 2 Activation level is defined in Dig Outx Level below 8 Only Enhanced Control Drives Enhanced firmware revision V3 002 and later Enhanced firmware revision V4 001 and later Dig Out Level Dig Out2 Level Sets the relay activation level for options 10 15 in Digital Outx Sel Units are assumed to match the above selection for example At Freq Hz At Torque Amps Dig Outi OnTime Dig Out2 OnTime Sets the ON Delay time for the digital outputs This is the time between the occurrence of a condition and activati
96. d PWM AC Drives Application Technique environmental location considerations to help protect publication DRIVES AT003 against environmental contaminants and power and grounding considerations needed to properly install AC drives Preventive Maintenance of Industrial Control and Drive Provides a checklist to use as a guide for performing System Equipment publication DRIVES TD001 preventive maintenance on industrial control and drive systems Safety Guidelines for the Application Installation and Describes some important differences between Maintenance of Solid State Controls publication SGI 1 1 solid state equipment and hard wired electromechanical devices A Global Reference Guide for Reading Schematic Diagrams Provides a simple cross reference of common publication 100 2 10 schematic wiring diagram symbols that are used in various parts of the world Guarding Against Electrostatic Damage This data sheet explains the causes of electrostatic publication 8000 4 5 2 damage ESD and how you can guard against its effects Industrial Automation Wiring and Grounding Guidelines Provides general guidelines for installing a Rockwell publication 1770 4 1 Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order p
97. disables a feature to automatically 0 Disabled load the present Auto frequency reference 1 Enabled value into the HIM when Manual is selected Enables smooth speed transition from Auto to Manual Rockwell Automation Publication 20A UM001N EN P July 2013 Chapter 1 Programming and Parameters 50 Parameter Name and Description Values 3 y See page 14 for symbol descriptions amp 2 2 194 Save MOP Ref 090 Enables disables the feature that saves the present MOP frequency reference at power down 093 or at stop 096 361 3 361 sy 366 SS x x x x x x x x x x x x x x 0 0 1 Save 151413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Do0 Not Save TP Nobe4 Niobe Nobe2 Nibbie 1_ Reserved Bit Factory Default Bit Values 195 MOP Rate Default 1 0 Hz s 090 Sets rate of change of the MOP referencein Min Max _0 2 Maximum Freq 093 response to a digital input Units 0 1 Hz s 096 361 366 196 Param Access Lvl Default 0 Basic Selects the parameter display level viewable on Options 0 Basic the HIM 1 Advanced Basic Reduced param set 2 Reserved oa Advanced Full param set 2 Reserved Full param set and Engineering params 197 Reset To Defalts Default 0 Ready F Resets all parameter values except parameters Options 0 Ready 196 201 and 202 to defaults Op
98. e 45 Motor OL Count 1220 Diagnostics 55 Modes Motor OL Factor 48 Motor Data 24 Flux Current 3 Metering Motor OL Hertz 47 Motor Data 24 Flux Current Ref 63 Torq Attributes 27 Motor OL Mode 50 Motor Data 25 Flux Up Mode 57 Torq Attributes 26 Motor Poles 49 Motor Data 24 Flux Up Time 58 Torq Attributes 26 Motor Type 40 Motor Data 24 Flying Start En 169 Restart Modes 46 Mtr NP Pwr Units 46 Motor Data 24 Flying StartGain 170 Restart Modes 46 Mtr OL Trip Time 71 Diagnostics 55 Gnd Warn Level WW Restart Modes 48 Neg Torque Limit 437 Torq Attributes 29 HighRes Ref 308 Datalinks 63 Notch Filter K 420 Speed 30 Inertia Autotune 67 Torq Attributes 28 Feedback IR Voltage Drop 62 Torq Attributes 27 Notch FilterFreq 419 Speed 30 Ixo Voltage Drop 64 Torq Attributes 28 Feedback Jog Mask 278 Masksand 61 Output Current 3 Metering 22 Owners Output Freq 1 Metering 22 Jog Owner 290 Masks and 62 Output Power 7 Metering 22 Owners Output PowrFctr 8 Metering 22 Jog Speed 100 PE 35 Output Voltage 6 Metering 22 Jog Speed 1 100 Discrete 35 Overspeed Limit 83 oe and 31 Jog Speed 2 108 a 5 P Jump 626 Fiber Functions 72 Speeds Param Access Lvl 196 Drive Memory 50 Kf Speed Loop 447 Speed 39 PI BW Filter 139 Process PI 38 Regulator PI Configuration 124 Process PI 36 Ki Speed Loop 445 Speed 39 PI Control 125 Process PI a Regulator PI Deriv Time 459 Process PI 38 Kp Speed Loop 446 Speed 39 PI Error Meter 137 Process PI 38 Regulator PlFdback Meter 136
99. e 275 Masks and Owners Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 HighRes Ref 308 Data Out A1 D2 310 317 Security PortMask Act 595 Write Mask Act 597 Logic Mask Act 598 Write Mask Cfg 596 Logic Mask 276 Rockwell Automation Publication 20A UM001N EN P July 2013 21 Chapter1 Programming and Parameters File Group Parameters Inputs and Outputs Analog Inputs Anlg In Config 320 Analog In 1 Lo 323 Analog In 2 Lo 326 ae Anlg In Sqr Root 321 Analog In 1 Loss 324 Analog In 2 Loss 327 Analog In 1 Hi 322 Analog In 2 Hi 325 Analog Outputs Anlg Out Config 340 Analog Out1 Hi 343 Anlg Out Setpt 377 Anlg Out Absolut 341 Analog Out1 Lo 344 Analog Out Sel 342 Anlg Out Scale 354 Digital Inputs Digital In1 6Sel 361 366 Digln DataLogic 411 Digital Outputs Dig Out Setpt 379 Dig Out1 OnTime 382 Dig Out2 Level 385 Digital Out1 Sel 380 Dig Out Offfime 383 Dig Out2 OnTime 386 Dig Out Level 381 Digital Out2 Sel 384 Dig Out2 Offfime 387 7 Fiber Functions Fiber Control 620 Traverse Inc 623 P Jump 626 Fiber Status 6213 Traverse Dec 6243 Sync Time 6223
100. e Off board is installed verify the hardware Locate and remove the enable enable jumper is removed jumper on the main control board Refer to DriveGuard Safe Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives publication PFLEX UM003 for instructions and location Safe Off board has failed Replace Safe Off board Hardware enable circuitry failed Replace control board Encoder Loss 91 One or both encoder channel signals is missing 1 Check Wiring EC v2 2 Replace encoder Encoder Quad Err 90 Both encoder channels changed state within one 1 Check for externally induced clock cycle noise 2 Replace encoder Hardware Fault 93 Hardware enable is disabled jumpered high but 1 Check jumper logic pin is still low 2 Replace Main Control Board Excessive Load 79 Motor did not come up to speed in the allotted 1 Uncouple load from motor time during autotune 2 Repeat Autotune Faults Cleared 52 No fault displayed Used as a marker in the Fault Queue indicating that the fault clear TEC v2 function was performed Rockwell Automation Publication 20A UM001N EN P July 2013 Chapter2 Troubleshooting 80 Table 1 Fault Types Descriptions and Actions Continued Fault No E Description Action a e Fatal Faults 900 2 Diagnostic code indicating a drive malfunction 1 Cycle power 930 2 Replace Main Control Board 3 Contact Tech Support Flt Queue
101. e output and releasing control of the motor The load and motor coasts until the kinetic energy is dissipated DC Brake to Stop Bus Voltage Output Voltage Output Current Motor Speed t DC Brake Level Command Speed i Time ue B C A Command DC Brake Time gt Stop This method uses DC injection of the motor to Stop and or hold the load DC Brake is selected by setting Stop Mode A B to a value of 3 The amount of time that braking is applied is programmed in DC Brake Time and the magnitude of the current used for braking is programmed in and DC Brake Level This mode of braking generates up to 40 of rated motor torque for braking and is typically used for low inertia loads with infrequent Stop cycles 1 On Stop 3 phase drive output goes to zero off 2 Drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level parameter 158 This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time is used to attempt to hold the motor at zero speed decel profile B on the diagram above 3 DC voltage to the motor continues for the amount of time programmed in DC Brake Time parameter 159 Braking ceases after this time expires 4 After the DC Braking ceases no further power is supplied to the motor The motor load may or may not be stop
102. e speed reference selection always set Bit 12 13 or 14 Note that reference selection is Exclusive Ownership see Reference Owner on page 62 96 Rockwell Automation Publication 20A UMO01N EN P July 2013 Output Devices Supplemental Drive Information Appendix A Table 19 Logic Status Word Logic Bits 15 114 113 12 111 110 9 8 7 16 15 14 3 2 1 J0 Status Description x Ready 0 Not Ready 1 Ready X Active 0 Not Active 1 Active xX Command 0 Reverse Direction 1 Forward X Actual 0 Reverse Direction 1 Forward X Accel 0 Not Accelerating 1 Accelerating X Decel 0 Not Decelerating 1 Decelerating xX Alarm 0 No Alarm 1 Alarm xX Fault 0 No Fault 1 Fault X AtSpeed 0 Not At Reference 1 At Reference x x X Local 000 Port 0 TB Control 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Port 6 111 No Local x x x x Reference 0000 Ref A Auto Source 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 DPI 6 Manual 1111 Jog Ref 1 See Owners parameters Stop Owner on page 62 through Local Owner on page 63 for further information
103. e user set does not match the checksum calculated UserSet2 Chksum 102 2 UserSet3 Chksum 103 2 1 See page 77 for a description of fault types Table 2 Fault Cross Reference boost setting DC brake volts set too high If enabled check level of flux braking in parameter P549 Flux Braking 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excessive load Monitor the incoming AC line for low voltage or power interruption Re save user set No Fault No Fault No Fault 2 Auxiliary Input 38 Phase U to Grnd 80 AutoTune Aborted 3 Power Loss 39 Phase V to Grnd 81 86 Port1 6 DPI Loss 4 UnderVoltage 40 Phase W to Grnd 87 IXo VoltageRange 5 OverVoltage 41 Phase UV Short 90 Encoder Quad Error 7 Motor Overload 42 Phase VW Short 91 Encoder Loss 8 Heatsink OvrTemp 43 Phase UW Short 93 Hardware Fault 9 Trnsistr Ovrlemp 48 Params Defaulted 100 Parameter Chksum 10 Heatsink Lowlemp 49 Drive Powerup 101 UserSet1 Chksum 12 HW OverCurrent 51 Fit QueueCleared 102 UserSet2 Chksum 13 Ground Fault 52 Faults Cleared 103 UserSet3 Chksum 15 Load Loss 55 Cntl Bd Overtemp 104 Pwr Brd Chksum1 16 Motor Thermistor 63 Shear Pin 105 Pwr Brd Chksum2 17 Input Phase Loss 64 Drive Overload 106 Incompat MCB PB 21 Output PhaseLoss 69 DB Resistance 107 Replaced MCB PB 24
104. e value is maintained A 1 to 0 transition resets Motor OL Count P220 to zero File B Related S S yy x x x x x x x xix x x x x x x 0 1 Enabled 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled ig Nibble4 Nibble3 Nibble2 Nibble X Reserved MOTOR CONTROL File B Motor Data Bit Factory Default Bit Values When Start At PowerUp in 2 wire control is configured the drive starts if all start permissive conditions are met within 10 seconds of drive power being applied and the terminal block start input Run Run Forward or Run Reverse for 2 wire is closed An alarm is annunciated from application of power until the drive actually starts indicating the powerup start attempt is in progress The powerup start attempt is aborted if any of the following occurs anytime during the 10 second start interval e A fault condition occurs e A Type 2 alarm condition occurs e The terminal block programmed enable input is opened e All terminal block run run forward or run reverse inputs are canceled e A Stop request from any source is received If the drive has not started within the 10 second interval the powerup start attempt is terminated Overspeed Limit is a user programmable value that enables operation at maximum speed but also provides an overspeed band that enables a speed regulator such as encoder feedback or slip compens
105. ed when the motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of P63 Flux Current Ref In FVC Vector mode with encoder feedback a test for the best possible automatic setting of P121 Slip RPM FLA is also run A start command is required following initiation of this setting The parameter returns to Ready 0 following the test and then another start transition is required to operate the drive in normal mode Important If you are using rotate tune for Sensris Vect mode uncouple the motor from the load or results can be invalid With FVC Vector either a coupled or uncoupled load produces a valid result CA 3 J gt Fe a E lt a F S Sii Ss zZ ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set P62 IR Voltage Drop P64 Ixo Voltage Drop P63 Flux Current Ref and P121 Slip RPM FLA 062 IR Voltage Drop Default Drive Rating Based 053 Value of voltage drop across the resistance of Min Max 0 0 Motor NP Volts x0 5 061 the motor stator at rated motor current Used Units 0 1 VAC only
106. ed Fault 81 Phase Short Fault 81 Phase to Grnd Fault 81 PI BW Filter 38 PI Configuration 36 PI Control 37 PI Deriv Time 38 PI Error Meter 38 PI Fdback Meter 38 PI Feedback Hi 39 PI Feedback Lo 39 PI Feedback Sel 37 PI Integral Time 37 PI Lower Limit 37 PI Output Meter 38 PI Preload 38 PI Prop Gain 37 PI Ref Meter 38 PI Reference Hi 39 PI Reference Lo 39 PI Reference Sel 37 PI Setpoint 37 PI Status 38 PI Upper Limit 38 Port Locations DPI 99 Port Mask Act 64 Port X Adapter Fault 81 Port X DPI Loss Fault 81 Pos Torque Limit 29 Power Loss Alarm 84 Power Loss Fault 81 Power Loss Group 48 Power Loss Mode 48 Power Loss Time 48 Rockwell Automation Publication 20A UM001N EN P July 2013 Index Power Up Marker 58 Powerup Delay 45 Precautions General 9 Precharge Active Alarm 84 Preferences Setting 103 Preset Speed x 35 Process PI Group 36 37 Programmable Controller Configurations 95 Programming 13 PTC Conflict Alarm 84 PWM Frequency 41 Pwr Brd Chksum Fault 81 Ramp Rates Group 41 Ramped Speed 23 Rated Amps 23 Rated kW 23 Rated Volts 23 Ratings 89 97 Reference Mask 61 Reference Owner 62 Regen Power Lim 42 Replaced MCB PB Fault 81 Reset Meters 50 Reset To Defalts 50 Restart Modes Group 45 46 Rev Speed Limit 32 Run Boost 29 S S Curve 41 Save HIM Ref 49 Save MOP Ref 50 Save To User Set 50 Saving Data Viewing 103 Security Group 64 Setting Preferences 103 Shear Pin Fau
107. ed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cau
108. ee ae Pasa tans 7 Manual GC ot emt ons sa nceswtenaoxsaaceas sae nn iiheade tenes daaaawek 8 Drive Frame Sizes 2 cn sie Wat 0 le ek SONG I aby 8 General Precautions vi ee tic ess ee ee 9 Catalog Number Explanation sw necsnirawndieie nw sense veuametes 11 Catalog Number Explanation continued 0000 12 Chapter 1 About Param esi 255 ante tn Sh ato oe aire ee e a aaa 13 How Parameters are Organized ci ccc ohd chiss indo sovenaetbieeds 14 Monit r File le fant cae sel aa ee vare pater de E gute aaa ede te 22 Motor Control File file B o on ahaSeanneseseduie te tare eae 24 Speed Command File file C c 2eawncesauacynihemorauaseidenea 31 Dynamic Control File file D o we ahead Save oe alas ages chs 4 Utility File HEE sosny nan cer asau tyne AMS anne A 49 Communication File HEA scat viewers senna e ea cent eeeea en eae 60 Inputs and Outputs File file J sac csaetieies sige eee eioccees nied 65 Applications File file Ke py gaye Mek aaa Ne ta oe ea er 72 Parameter Cross Reference by Name e cee eeeeeeee eee 73 Chapter 2 Faults nd Palast sene e exces See eee cee es 77 Duve Status a0 a a E as oS E a Bee aS R 77 Cleat ne Alari Sie reri ennor a sane E O E AS 82 Testpoint Codes and Functions tesdec reel coeeet oti eetedeers 85 Common Symptoms and Corrective Actions 00ee eee e ee 86 Appendix A Certifications and Specifications 4203 soe cheleve De deee seu eels 89 Communication Configurat
109. eg Ki 160 Bus Reg Kd 165 Stop BrkModeB 156 Bus Reg Mode A 161 Flux Braking 166 DC Brake Lvl Sel 157 Bus Reg Mode B 162 DC Brake Level 158 DB Resistor Type 163 Utility Direction Config Direction Mode 190 ti HIM Ref Config AutoMan Cnfg 192 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Reset Meters 200 Dyn UsrSet Cnfg 204 Reset To Defalts 197 Language 201 Dyn UserSet Sel 205 Load Frm Usr Set 198 Voltage Class 202 Dyn UserSet Actv 206 Save To User Set 199 Drive Checksum 203 Diagnostics Drive Status 1 209 Drive Temp 218 Status 1 Fault 227 Drive Status 2 210 Drive OL Count 219 Status 2 Fault 228 Drive Alarm 1 211 Motor OL Count 220 Alarm 1 Fault 229 Drive Alarm 2 212 Mtr OL Trip Time 2213 Alarm 2 Fault 230 Speed Ref Source 213 Drive Status 3 2223 Testpoint 1 Sel 234 Start Inhibits 214 Status 3 Fault 2233 Testpoint 1 Data 235 Last Stop Source 215 Fault Frequency 224 Testpoint 2 Sel 236 Dig In Status 216 Fault Amps 225 Testpoint 2 Data 237 Dig Out Status 217 Fault Bus Volts 226 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4Time 244 250 Alarms Alarm Config 1 259 Scaled Blocks Scale1 In Value 476 Scale2 In Value 482 Scale1 In Hi 471 Scale2 In Hi 483 Scale1 In Lo 478 Scale2 In Lo 484 Communication Comm Control DPI Data Rate 270 Drive Ramp Rslt 273 DPI Ref Select 298 Drive Logic Rslt 271 DPI Port Select 274 Drive Ref Rslt 272 DPI Port Valu
110. er the overload level Rockwell Automation Publication 20A UMO01N EN P July 2013 55 Chapter 1 Programming and Parameters 56 Bit Rockwell Automation Publication 20A UM001N EN P July 2013 a Parameter Name and Description Values 3 a S See page 14 for symbol descriptions 3 S 222 Drive Status 3 Read Only Present operating condition of the drive Manual Mode See Manual Speed Sources on page 117 Fast Braking Fast Braking is active see Stop Brk Mode A Stop Brk Mode B on page 42 vy LXE Bs XS QS x x x x x xix x x x x x x x 0 0 1 Condition True 151413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False i Nibble4 Nibble3 Nibble2 Nibblei X Reserved Bit Factory Default Bit Values 223 Status 3 Fault Read Only Captures and displays Drive Status 3 bit pattern at the time of the last fault vy LOX QY S S Y T x x x x x x x x x x x x x x 0 0 1 Condition True 15 14 13 1211110 9 817 6 5 4 3 2 1 0j 0 Condition False e if Nibble4 Nibble3 Nibble2 Nibble1 x Reserved E Bit 5 Factory Default Bit Values 224 Fault Frequency Default Read Only 225 Captures and displays the output speed ofthe Min Max 0 0 Maximum Freq 230 drive at the time of the las
111. es programming by grouping parameters that are used for similar functions The parameters are organized into six files in basic parameter view or seven files in advanced parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by file group parameter view Numbered List View All parameters are in numerical order Rockwell Automation Publication 20A UM001N EN P July 2013 15 Chapter 1 16 Programming and Parameters File a Motor Control tea Fil File g Speed Command Dynamic Control Utility Basic Parameter View Standard Control Parameter 196 Param Access Lvl set to option 0 Basic Inputs and Outputs Analog Inputs Group Parameters Metering Output Freq 001 Commanded Freq 002 Output Current 003 DC Bus Voltage 012 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Autotune 061 Spd Mode and Limits Minimum Speed 081 Maximum Speed 082 Speed References Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Speeds Jog Speed 100 Preset Speed 1 7 101 107 Ramp Rates Accel Ti
112. escription Values z a S See page 14 for symbol descriptions _ l 2 2 140 Accel Time 1 Default 10 0 Secs 142 141 Accel Time 2 10 0 Secs 143 Sets the rate of accel for all speed increases Min Max 0 0 3600 0 Secs 146 Max Speed Accel Rate Units 0 1 Secs 361 Accel Time 366 a 142 Decel Time 1 Default 10 0 Secs 140 2 143 Decel Time 2 10 0 Secs 141 5 141 Sets the rate of decel for all speed decreases Min Max 0 0 3600 0 Secs 146 amp Max Speed _ Units 0 1 Secs 361 Decel Time Decel Rate 366 146 S Curve Default 0 0 056 Sets the percentage of accel or decel time that is Min Max 0 0 100 0 140 applied to the ramp as Curve Time is added Units 0 1 143 1 2 at the beginning and 1 2 at the end of the ramp a 147 Current Lmt Sel Default 0 Cur Lim Val 146 w Selects the source for the adjustment of current Options 0 Cur Lim Val 148 a limit for example parameter analog input 1 Analog In 1 149 and so on 2 Analog In 2 o v 148 Current Lmt Val Default Rated Amps x 1 5 028 Defines the current limit value when Current Aa approximates default 447 A Lmt Sel Cur Lim Val vate 149 Min Max Drive Rating Based Units 0 1 Amps 49 Current Lmt Gain Default 250 147 Sets the responsiveness of the current limit Min Max 0 5000 148 3 Units 1 S 150 Drive OL Mode Default 3 Both PWM 1st 219 Selects the drive s response to increasing drive
113. f A Sel or parameter 93 Speed Ref B Sel depending on your application requirements to option 20 DPI Port 3 e Ifyou are using a remote 20 HIM C HIM connected directly into Port 2 on the bottom of the drive set parameter 90 Speed Ref A Sel or parameter 93 Speed Ref B Sel to option 19 DPI Port 2 Rockwell Automation Publication 20A UMO01N EN P July 2013 LCD Display Elements HIM Overview Appendix B Display Description P gt Power Loss Auto Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu Diagnostics Patareter Programming Monitoring Troubleshooting Device Select ALT Functions To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the functions listed in the table below ALT Key and then Performs this function HIM Type S M A R T Displays the S M A R T screen LCD Log In Out Log in to change parameter settings LED Log out to protect parameter settings Change a password View Enables the selection of how parameters are viewed or LCD detailed information about a parameter or component Device Select a connected adapter for editing LED ALT O Lang Displays the language selection screen LCD QD Auto Man Switches between Auto and Manual Modes LCD and LED Remove Enables HIM removal without caus
114. flect Wave Provides reflected wave overvoltage protection for long cable lengths typically enabled e Enable Jerk In non FVC Vector modes disabling jerk removes a short S curve at the start of the accel decel ramp lt e Ixo AutoCalc Not functional reserved for future enhancements E e Xsistor Diag Power transistor power diagnostic tests run at each start command 2 Ea Rs Adapt only FVC w Encoder Disabling can improve torque regulation at lower a speeds typically not needed e PWM Freq Lock Keeps the PWM frequency from decreasing to 2 kHz at low operating 2 i frequencies in FVC Vector mode without encoder Digln DatLog Enables logic functions that can be applied to parameter 411 DigIn DataLogic and the specified digital input 057 Flux Up Mode Default 0 Manual 053 Auto Flux is established for a calculated time Options 0 Manual 058 period based on motor nameplate data Flux 1 Automatic Up Time is not used Manual Flux is established for Flux Up Time before acceleration 058 Flux Up Time Default 0 00 Secs 053 Sets the amount of time the drive uses to try Min Max 0 00 5 00 Secs 058 and achieve full motor stator flux When a Start Units 0 01 Secs command is issued DC current at current limit level is used to build stator flux before accelerating 059 SV Boost Filter Default 500 Sets the amount of filtering used to boost Min Max 0 32767 voltage duri
115. for P449 Speed Desired BW or an co autotune is performed Typically manual adjustment of this parameter is needed only if a system inertia cannot be determined through an autotune P449 Speed Desired BW is set to 0 when a manual adjustment is made to this parameter E 446 ETON Kp Speed Loop Default 6 3 053 Controls the proportional error gain of the Min Max 0 0 200 0 449 S speed regulator The drive automatically Units 0 1 450 E adjusts P446 Kp Speed Loop when a non zero value is entered for P449 Speed Desired BW or 3 an auto tune is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune P449 Speed Desired BW is set to 0 when a manual adjustment is made to this parameter 447 BIJA Kf Speed Loop Default 0 0 053 Controls the feed forward gain of the speed Min Max 0 0 0 5 regulator Setting the Kf gain greater than zero Units 0 1 reduces speed feedback overshoot in response to a step change in speed reference 448 BIJE Spd Err Filt BW Default 200 0 R s 053 Sets the bandwidth of a speed error filter used Min Max 0 0 2000 0 R s in FVC Vector mode A setting of 0 0 disables Units 0 1 R s the filter Rockwell Automation Publication 20A UM001N EN P July 2013 39 Chapter 1 40 Programming and Parameters 2 a zZ i ww D Lid edad 2 Nn Group s a Ss D v cc 5
116. for future use Table 5 Testpoint Codes and Functions Code Selectedin Function Whose Value is Displayed in Testpoint x Sel Testpoint x Data 1 DPI Error Status 2 Heatsink Temperature 3 Active Current Limit 4 Active PWM Frequency 5 Lifetime MegaWatt Hours 6 Lifetime Run Time 7 Lifetime Powered Up Time 8 Lifetime Power Cycles 9 Life MegaWatt Hours Fraction 10 Life MegaWatt Hours Fraction Units 11 99 Reserved for Factory Use 1 Use the equation below to calculate total Lifetime MegaWatt Hours Value of Code 9 Value of Code 10 Rockwell Automation Publication 20A UM001N EN P July 2013 x 0 1 Value of Code 5 Total Lifetime MegaWatt Hours 85 Chapter2 Troubleshooting Common Symptoms and Corrective Actions 86 Table 6 through Table 12 describe the cause status indication if applicable and corrective action of common problem symptoms Table 6 Drive Does Not Start From Start or Run Inputs Wired to the Terminal Block Causes Indication _ Corrective Action Drive is faulted Flashingred Clear fault status light 1 Press Stop 2 Cycle the power 3 Set Fault Clear to 1 see page 58 4 Clear Faults on the HIM Diagnostic menu Incorrect input wiring Refer to PowerFlex 70 None Wire inputs correctly and or install jumper Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 for wiring examples 2 wire control
117. g and use a meter to check for presence of signal 2 Check Commanded Freq for correct source see page 22 Incorrect reference source has been programmed None 1 Check Speed Ref Source for the source of the speed reference see page 54 2 Reprogram Speed Ref A Sel for correct source see page 33 Incorrect reference source is being selected via remote device or digital inputs None Rockwell Automation Publication 20A UMO01N EN P July 2013 1 Check Drive Status 1 bits 12 and 13 for unexpected source selections see page 52 2 Check Dig In Status to see if inputs are selecting an alternate source see page 55 3 Reprogram digital inputs to the correct Speed Sel x option in the Digital Inx Sel parameter see page 68 Troubleshooting Chapter 2 Table 9 Motor and or Drive Does Not Accelerate to Commanded Speed Causes Indication _ Corrective Action Acceleration time is excessive None Reprogram Accel Time x see page 41 Excess load or short acceleration times force the None Check Drive Status 2 bit 10 to see if the drive is in drive into current limit slowing or stopping Current Limit see page 52 acceleration Remove excess load or reprogram Accel Time x see page 41 Speed command source or value is not as expected None Check for the proper Speed Command by using the steps in Table 8 on page 86 Programming is preventing the drive output from
118. h static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals to start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage can occur Preface 10 A A ATTENTION Nuisance tripping can occur in Standard Control firmware revision 1 011 and earlier due to unstable currents When using a motor that is connected for a voltage that is different from the drive for example by using a 230V connected motor with a 460V drive the following adjustment must be made to Stability Gain by using DriveExplorer software and a personal computer Motor Nameplate Voltage x128 Drive Rated Voltage Any adjustment made to Stability Gain must be manually restored if the drive is reset to defaults or is replaced If unstable currents are still present after making the adjustment contact the factory for assistance ATTENTION The adjust freq portion of the bus regulator function is e
119. he bus regulator Units 1 Rockwell Automation Publication 20A UMO01N EN P July 2013 43 Chapter1 Programming and Parameters ala Parameter Name and Description Values E 2 3 S See page 14 for symbol descriptions 3 k O Z c 161 Bus Reg Mode A Default 1 Adjust Freq 155 162 Bus Reg Mode B 4 Both Frq 1st 156 Active bus regulation mode Choices are Options 0 Disabled 160 dynamic brake frequency adjust or both 1 Adjust Freq 163 Sequence is determined by programmed value 2 Dynamic Brak 361 or digital input programmed for Bus Reg Md 3 Both DB 1st 366 B 4 Both Frq 1st Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on page 10 for important information on bus regulation ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure 1 on page 106 or equivalent must be supplied S z 163 DB Resistor Type Default 0 Internal Res 161 2 Selects whether the internal or an external DB 2 None MEEN 162 ka resistor used Options 0 Internal Res 166 z A Ifa dynamic brake resistor is c
120. induction motor whereby frequencies greater than zero DC braking can be applied to a spinning motor that provides more braking torque without causing the drive to regenerate 1 On Stop the drive output decreases based on the motor speed keeping the motor out of the regen region This is accomplished by lowering the output frequency below the motor speed where regeneration does not occur This causes excess energy to be lost in the motor 2 The method uses a PI based bus regulator to regulate the bus voltage to a reference for example 750V by automatically decreasing output frequency at the proper rate 3 When the frequency is decreased to a point where the motor no longer causes the bus voltage to increase the frequency is forced to zero DC brake is used to complete the stop if the DC Braking Time is non zero then the output is shut off 4 Use of the current regulator ensures that over current trips don t occur and enable an easily adjustable and controllable level of braking torque 5 Use of the bus voltage regulator results in a smooth continuous control of the frequency and forces the maximum allowable braking torque to be utilized at all times 6 Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and NOT be Disabled For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload I7T f
121. ing a fault if the HIM is LCD and LED S not the last controlling device and does not have Manual control of the drive Exp Enables value to be entered as an exponent LOD amp Not available on PowerFlex 70 Param Enables entry of a parameter number for viewing LCD editing Removing the HIM The HIM can be removed while the drive is powered Normally the drive issues a fault when the HIM is removed because it detects that a device is missing IMPORTANT HIM removal is permissible only in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault occurs Rockwell Automation Publication 20A UM001N EN P July 2013 101 AppendixB HIM Overview Menu Structure 102 User Display Main Menu gt 60000 Faults gt Fault info Status Ino gt rive Status 1 View Fault Queue Device Items Drive Status 2 Clear Faults OO Device Version gt PowerFlex 70 EC Drive Alarm 1 Clr Fault Queue Main Control Board Speed Ref Source Power Unit Board Start Inhibits Last Stop Source LCD Module Product Data Dig In Status LCD HIM Control Board Dig Out Status Keyboard Numeric Drive Temp Drive OL Count Motor OL Count HIM Version Product Data Drive Alarm 2 Reset Device View selected through e N Param Access Lvl gt Basic e _FGP File __ _ lt File Group Par Advanced File 1 Name L Numbered List Reserved File 2 Name gt FGP Group Changed Param
122. ion Table 12 Stopping the Drive Results in a Decel Inhibit Fault Causes The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Rockwell Automation Publication 20A UM001N EN P Indication Decel Inhibit fault screen LCD Status Line indicates Faulted July 2013 Corrective Action 1 See Attention statement on page 10 2 Reprogram bus regulation parameters 161 and 162 to eliminate any Adjust Freq selection 3 Disable bus regulation parameters 161 and 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Reset drive 87 Chapter2 Troubleshooting Notes 88 Rockwell Automation Publication 20A UM001N EN P July 2013 Certifications and Specifications Supplemental Drive Information Appendix A This appendix provides certification specification and communication information Topic Page Certifications and Specifications 89 Communication Configurations 95 Output Devices 97 Table 13 through Table 17 provide certification and technical specifications Table 13 Certifications Certifications Description Frames ABS A E 240 480V A E 600V American Bureau of Shipping MA Certificate 08 HS303172A 1 PDA for auxiliary ser
123. ions 0 0 cece cence eee ee eee 95 COOL DUR Devices cari atarata eaten aipsting gad ult csey sep bin A aud esas 97 Appendix B External and Internal Connections 0c0ccccceuceeeccucus 99 ECD Display Elements Soc s2 riss nissana Baw is Lanes Reet annie 101 ATE BUN CtONS fis s tis oe da hops Metech scone gt iy ode Sale a 101 Removing the HIM ssrerresae detini stirre SEE ECE Lp i 101 Menu Structure 0 ccc cece E e a RE 102 Viewing and Editing Patametersn coi cccnted cv nhtedetende sew edn 103 Rockwell Automation Publication 20A UMO01N EN P July 2013 5 Table of Contents Application Notes Index Appendix C External Brake Resistor 1 212 ioe eiteases bode ee bm ene 106 Skip Frequency 2 inci ee aa T AE NEOS TTA E 107 Stop Modes ra arinn RA Kaa 4535540 cena I EE R has eae 109 Motor Overload scocnvieuctwbariouyedetiaavenntaohesemuten Seake 113 Motor Overload Memory Retention Per 2005 NEC 115 Start At Pow ru sias pana ICE Nai ie Moet ei eastern 115 Overspeedi arerin aa EE tulsa a eenn uate the euate EEANN 115 Speed Reference Control sy ainaiedel phe state aiay Ab uous ie 116 Auto Manual Examplesicsdstsns istic sdcliniee sd agen teahtanaaes 118 Process PI for Standard Control 2 25 Pxcndaes db avdyacsas races 119 Voltage Tolerance 1 0sods doit iio view ge erein reas 121 Rockwell Automation Publication 20A UM001N EN P July 2013 About This Publication What Is Not in This Publication
124. ith features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value for example 0 1 volts The example on the following page shows how each parameter type is presented in this manual Rockwell Automation Publication 20A UMO01N EN P July 2013 13 Chapter 1 Programming and Parameters How Parameters are Organized 14 UTILITY file E Parameter Name and Description Values Related Load Frm Usr Set Default Loads a previously saved set of parameter values Options from a selected user set location in drive nonvolatile memory to active drive memory Ready Ready User Set 1 User Set 2 User Set 3 Dig In Status Sy igj EEEE 4 Status of the digital KKS LEKESE inputs SEEMS SESOSS x x 0 0 0 0 0 0 0 Lo 5 ey Ko Drive WN aoe 0 0 0 0 1 Input Present 3 2 1 0 O Input Not Present Nibble 4 Nibble3 Nibble2 Nibble Reserved Diagnostics Enhanced firmware 2 001 amp later Default 500 Min Max 0 32767 Units 1 HS SV Boost Filter Sets the amount of filtering used to boost voltage during Sensorless Vector operation Torq Description File Lists the major parameter file category Group Lists
125. its 42 Feedback Data In XX 300 307 Datalinks 63 Fault Amps 225 Diagnostics 156 Data Out XX 310 317 Datalinks 63 Fault Bus Volts 226 Diagnostics 156 DB Resistor Type 163 s 44 Fault Clear 240 Faults 58 oces Fault Clear Mode 241 Faults 58 DB While Stopped 145 Stop Brake 142 Fault Clr Mask 233 Masks and 61 Modes Owners DC Brake Level 158 Stop Brake 43 Fault Clr Owner 295 Masks and 62 Modes Owners Fault Config 1 238 Faults 58 Rockwell Automation Publication 20A UMO01N EN P July 2013 73 Chapter 1 74 Programming and Parameters Parameter Name Number Group Page Parameter Name Number Group Page Fault Frequency 224 Diagnostics 56 MOP Rate 195 MOP Config 50 Fault X Code 243 249 Faults 59 Motor Cntl Sel 53 Torq Attributes 25 Fault X Time 244 250 Faults 59 Motor Fdbk Type 412 Speed 30 Fdbk Filter Sel 416 Speed 30 Feedback Feedback Motor NP FLA 42 Motor Data 24 Feedback Select 80 Spd Mode and 31 Motor NP Hertz 43 Motor Data 24 Limits Motor NP Power 145 Motor Data 24 Fiber Control 620 Fiber Functions 72 Motor NP RPM 44 Motor Data 24 Fiber Status 621 Fiber Functions 72 Motor NP Volts 41 Motor Data 24 Flux Braking 166 Stop Brak
126. jo iS ico oo ESS Programming and Parameters Chapter 1 Selected Option Definitions Analog Outx Sel Digital Inx Sel and Digital Outx Sel Option Description Related At Speed Relay changes state when drive has reached commanded speed 380 Excl Link Links digital input to a digital output if the output is set to Input 1 6 Link 361 Input 1 6Link When Digital Output 1 is set to of these for example Input 3 Link in conjunction with 380 Digital Input 3 set to Excl Link the Digital Input 3 state on off is echoed in the Digital Output 1 Manual Mode Either the HIM or 1 0 Terminal Block analog input has control of the speed reference 380 MOP Dec Decrements speed reference as long as input is closed 361 MOP Inc Increments speed reference as long as input is closed 361 MtrTrqCurRef Torque producing current reference 342 Param Ctl Parameter controlled analog output enables PLC to control analog outputs through 342 data links Set in AnlgX Out Setpt parameters 377 and 378 Param Cntl Parameter controlled digital output enables PLC to control digital outputs through 342 data links Set in Dig Out Setpt parameter 379 PI Reference Reference for PI block see Process PI for Standard Control on page 119 342 Precharge En Forces drive into precharge state Typically controlled by auxiliary contact on the 361 disconnect at the DC input to the drive Run Le
127. le through parameters See Testpoint Codes and Functions on page 85 for a listing of available codes and functions Testpoint 1 Data Default Read Only Testpoint 2 Data Min Max 0 65535 The present value of the function selected in 2147483647 BG Testpoint x Sel Units 1 Fault Config 1 Enables disables annunciation of the listed faults ERK 2 oY Ky Sen SOY BS LEISS SSIS X DII PIVOTS S OASAN NENI x x x x O0 x 0 0 0 1 0 0 1 1 1 0 1 Enabled 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Disabled i Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit i Factory Default Bit Values 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later 9 Enhanced firmware 4 001 amp later 4 Bit 11 enables the shear pin fault to be ignored during acceleration and deceleration If you use Bit 11 with Bit 4 set to 0 Bit 11 will have no effect Fault Clear Default 0 Ready Resets a fault and clears the fault queue Options 0 Ready 1 Clear Faults 2 Cr Fit Que Fault Clear Mode Default 1 Enabled Enables disables a fault reset clear faults Options 0 Disabled attempt from any source This does not apply to 1 Enabled fault codes that are cleared indirectly via other actions Power Up Marker Default Read Only Elapsed hours from the initial drive powerup Min Max 0 0000 429496 7295 Hrs This value rolls over to 0 after the drive has been
128. led in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time store the drive where it is not exposed to a corrosive atmosphere Relative humidity 5 95 non condensing Shock 15 g peak for 11 ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1 g peak Surrounding environment Pollution degree Pollution degree 1 and 2 All enclosures are acceptable for pollution degree 1 and 2 Pollution degree 3 and 4 An enclosure that meets or exceeds IP54 NEMA UL Type 12 is See Table 15 on page 91 for descriptions required for pollution degree 3 and 4 of pollution degree rating 90 Rockwell Automation Publication 20A UMO01N EN P July 2013 Supplemental Drive Information Appendix A Table 15 Pollution Degree Ratings According to EN 61800 5 1 Pollution Description Degree 1 No pollution or only dry non conductive pollution occurs The pollution has no influence 2 Normally only non conductive pollution occurs Occasionally a temporary conductivity caused by condensation is expected when the drive is out of operation 3 Conductive pollution or dry non conductive pollution occurs which becomes conductive due to condensation and is expected 4 The pollution generates persistent conductivity caused for example by conductive dust rain or snow Table 16 Specifications continued Category Electrical
129. lt 10 0 Hz 055 Sets the incremental amount of the output Min Max 0 0 20 0 Hz 082 frequency above Maximum Speed for Units 0 1 Hz functions such as slip compensation P82 Maximum Speed P83 Overspeed Limit must be lt P55 Maximum Freq A Allowable Output Frequency Range gt Bus Regulation or Current Limit lt Allowable Output Frequency Range gt Normal Operation lt Allowable Reference Frequency Range gt j Max Volts T T 3 I l 5 Motor Volts i seerne a mi sesteceeeeeey o P requency irim que to verspeet l a gt i s Speed Control Mode Lina gt z Break Volts l Start Boost l l Runt i i 0 Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq Frequency Rockwell Automation Publication 20A UM001N EN P July 2013 31 Chapter 1 32 Programming and Parameters v E a 2 o a pe bad a Nn v sc 5 v sc 454 Parameter Name and Description Values See page 14 for symbol descriptions Skip Frequency 1 Default 0 0 Hz Skip Frequency 2 Default 0 0 Hz Skip Frequency 3 Default 0 0 Hz Sets a frequency where the drive does not Min Max 500 0 Hz operate Units 0 1 Hz Skip Freq Band Default 0 0 Hz Determines the bandwidth around a skip Min Max 0 0 30 0 Hz frequency Skip Freq Band is split applying 1 Units 0 1 Hz 2 above and 1 2 below the actual skip
130. lt 81 Shear Pin Time 42 Skip Freq Band 32 Skip Frequency x 32 Sleep Config Alarm 84 Sleep Level 48 Sleep Time 48 Sleep Wake Mode 47 Sleep Wake Ref 48 Slip Comp Gain 36 Slip Comp Group 36 Slip RPM FLA 36 Slip RPM Meter 36 Spd Err Filt BW 39 Spd Mode amp Limits Group 31 Specifications 129 Index 130 Control 91 Drive Ratings 89 97 Electrical 91 Encoder 92 Environment 90 Protection 90 Speed Command File 31 Speed Command Sources 116 Speed Desired BW 40 Speed Feedback 23 Speed Loop Meter 40 Speed Mode 31 Speed Ref A Hi 33 Speed Ref A Lo 33 Speed Ref A Sel 33 Speed Ref B Hi 33 Speed Ref B Lo 33 Speed Ref B Sel 33 Speed Ref Cflct Alarm 84 Speed Ref Source 54 Speed Reference 23 Speed Reference Control 116 Speed Reference Selection 117 Speed References Group 33 Speed Trim Group 35 36 Speed Torque Mod 32 Standard Control 15 Start At PowerUp 45 Start At PowerUp Alarm 84 Start Inhibits 54 Start Mask 61 Start Owner 62 Start Acc Boost 29 Static Discharge ESD 9 Status 1 Fault 56 Status 3 Fault 56 Stop Mode x 42 Stop Owner 62 Stop Brake Modes Group 42 Stop Brk Mode x 42 SV Boost Filter 26 SW OverCurrent Fault 82 Sync Time 72 T TB Man Ref Cflct Alarm 84 TB Man Ref Hi 34 TB Man Ref Lo 34 TB Man Ref Sel 34 Testpoint Codes and Functions 85 Testpoint x Data 58 Testpoint x Sel 58 Torq Attributes Group 25 Torq Current Ref 29 Torque Current 22 Rockwell Autom
131. ltage at the DC terminal of the Power Terminal Block and the DC test point refer to PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 for locations The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Product Safety gt gt BP D Rockwell Automation Publication 20A UMO01N EN P July 2013 ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures can result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage can result if ESD control procedures are not followed If you are not familiar wit
132. ly 2013 Programming and Parameters Chapter 1 Parameter Name Number Group Page Parameter Name Number Group Page Ramped Speed 22 Metering 2B Status 3 Fault 223 Diagnostics 56 Rated Amps 28 Drive Data 23 Stop Brk ModeX 155 156 Stop Brake 42 Rated kW 26 Drive Data 123 Modes Rated Volts 27 Drive Data 23 Stop Owner 288 Masks and 62 Reference Mask 280 Masks and 61 Owners Owners SV Boost Filter 59 Torq Attributes 26 Reference Owner 292 Masks and 62 Sync Time 622 Fiber Functions 72 Owners TB Man Ref Hi 97 Speed 34 Regen Power Lim 153 Load Limits 42 Reference Reset Meters 200 Drive Memory 50 TB Man Ref Lo 98 Speed 34 Reset To Defalts 197 Drive Memory 50 Reference Rev Speed Limit 454 Spd Mode and 32 TB Man Ref Sel Speed 34 Limits Reference Run Boost 70 Volts per Hertz 29 Testpoint X Data 235 237 Diagnostics 58 S Curve 146 Ramp Rates a Testpoint X Sel 234 236 Diagnostics 58 Save HIM Ref 192 HIM Ref Config 19 Torg Current Ref 44 Torq Attributes 29 SaveMOPRef 1194 MOP Config 150 Torque Current 4 Metering Save To User Set 199 Drive Memory 50 Torque Estimate 15 Metering 23 Scale In Hi 476 Scaled Blocks 59 Torque Perf Mode 53 Torq Attributes 25 Sale
133. m services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 w
134. me 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Modes Stop Mode A 155 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Stop Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Anlg In Config 320 Analog In1 Hi 322 Analog In2 Hi 325 Analog In1 Lo 323 Analog In2 Lo 326 Analog Outputs Analog Out1 Sel 342 Analog Out1 Hi 343 Analog Out1 Lo 344 Digital Inputs Digital In1 6Sel 361 366 Digital Outputs Digital Out1 Sel 380 Digital Out2 Sel 384 Dig Out Level 381 Dig Out2 Level 385 Rockwell Automation Publication 20A UMO01N EN P July 2013 File Monitor Motor Control ace Speed Command Spd Mode and Limits sa Dynamic Control D CR Utility Inputs and Outputs Analog Inputs Programming and Parameters Chapter 1 Basic Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 0 Basic Group Parameters Metering Output Freq 001 Commanded Freq 002 Output Current 003 Torque
135. mum Speed selection when the source is an analog input Units 0 1 Hz TB Man Ref Lo Default 0 0 Hz Scales the lower value of the TB Man Ref Sel Min Max Maximum Speed selection when the source is an analog input Units 0 1 Hz Rockwell Automation Publication 20A UMO01N EN P July 2013 S Related Kej ico 096 096 Programming and Parameters Chapter 1 Parameter Name and Description Values g r S See page 14 for symbol descriptions rat z a 100 SEUCEWE Jog Speed Default 10 0Hz 361 Sets the output frequency when a jog Min Max Maximum Speed 366 command is issued Units 0 1 Hz EG og Speed 1 Default 10 0 Hz Sets the output frequency when Jog Speed 1 is Min Max Maximum Speed selected Units 0 1 Hz 101 Preset Speed 1 Default 5 0 Hz 090 102 10 0 Hz 093 103 Preset Speed 2 20 0 Hz ree 104 Preset Speed 3 30 0 Hz E2 105 Preset Speed 4 40 0 Hz 106 P Spiel 50 0 Hz ame 107 Preset Speed 5 60 0 Hz Preset Speed 6 Min Max Maximum Speed Preset Speed 7 Units 0 1Hz Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference 108 DSO 0g Speed 2 Default 10 0 Hz 361 o Sets the output frequency when Jog Speed 2 is Min Max Maximum Speed 366 2 selected Units 0 1 Hz Ey 16 BI Trim Setpoint Default 0 00 090 Adds or subtracts a percentage of the speed Min Max 200 00 093 S reference or maxi
136. mum speed Dependenton Units 0 01 117 2 the setting of Trim Out Select parameter 118 S 117 Trim In Select Default 2 Analog In 2 090 Specifies the analog input signal to useasa Options 1 Analog In 1 093 trim input 2 Analog In 2 116 3 7 Reserved 1 See External and Internal Connections on ae page 99 for DPI port locations 10 Reserved 11 Preset Spd1 12 Preset Spd2 a 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 2 DPI Port 5 23 Reserved 24 Reserved 25 Scale Block1 26 Scale Block2 Rockwell Automation Publication 20A UM001N EN P July 2013 35 Chapter 1 36 Programming and Parameters File C SPEED COMMAND file C Slip Comp Speed Trim Parameter Name and Description Values 3 See page 14 for symbol descriptions 3 c 118 Trim Out Select T Specifies the speed references to be trimmed To apply negative trim P190 Direction Mode 119 must be set to 1 Bipolar 120 190 SSE x x x x x x x x x x x x x 0 0 0 1 Trimmed 15 1413 12 1110 9 87 6 5 4 3 2 1 0f O Not Trimmed Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Value
137. n DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 Splitter cable connected to DPI Port 2 provides additional port 4 Cable connection for communications adapter Rockwell Automation Publication 20A UM001N EN P July 2013 99 Appendix B 100 HIM Overview Using the HIM With a 20 HIM B1 Bezel Kit The 20 HIM B1 bezel kit enables remote HIM or Wireless Interface Module WIM operation and provides an additional remote DPI port for accessories Use the bezel cradle connection to mount the NEMA UL 1 HIM or NEMA UL 1 WIM port 3 Use the accessory port on the bottom of the bezel for standard DPI peripherals such as 1203 SSS 1203 USB or another handheld HIM port 2 just like the accessory port on the drive Use the internal connection on the back side of the bezel to connect the bezel to the host drive with a standard DPI cable The 20 HIM B1 bezel kit cannot be used with a 1203 S03 two way splitter cable or a 1203 SG2 two way or 1203 SG4 four way splitter module diss No onnea TDesaiption Upper DPI port Connects the 20 HIM B1 bezel to the drive Lower DPI port Connects a 1203 SSS or 1203 USB converter to the drive IMPORTANT The bezel s lower DPI port is always port 2 and the cradle connection port is always port 3 e Ifyou are using the HIM in the bezel set parameter 90 Speed Re
138. n 63 Data Out 63 DB Resistor Type 44 DB While Stopped 42 DC Brake Level 43 DC Brake Lvl Sel 43 DC Brake Time 43 DC Bus Memory 23 DC Bus Voltage 23 Decel Mask 61 Rockwell Automation Publication 20A UMO01N EN P July 2013 Decel Owner 62 Decel Time x 41 Dig In Status 55 Dig Out Setpt 69 Dig Out Status 55 Dig Outx Level 70 Dig Outx OffTime 70 Dig Outx OnTime 70 DigIn DataLogic 69 Digital Inx Sel 68 Digital Outx Sel 70 Direction Mask 61 Direction Mode 49 Direction Owner 62 DPI Data Rate 60 DPI Port Select 61 DPI Port Value 61 DPI Ref Select 61 Drive Alarm 1 53 Drive Checksum 51 Drive Logic Rslt 60 Drive OL Count 55 Drive OL Mode 41 Drive Ramp Rslt 60 Drive Ref Rslt 60 Drive Status 152 Drive Status 3 56 Drive Temp 55 Droop RPM FLA 42 Dyn UserSet Actv 52 Dyn UsrSet Cnfg 51 Dyn UsrSet Sel 51 Elapsed kWh 23 Elapsed MWh 22 Elapsed Run Time 23 Enc Pos Feedback 30 Encoder PPR 30 Encoder Speed 30 Fault Amps 56 Fault Bus Volts 56 Fault Clear 58 Fault Clear Mode 58 Fault Clr Mask 61 Fault Clr Owner 62 Fault Config 1 58 Fault Frequency 56 Fault x Code 59 Fault x Time 59 Fdbk Filter Sel 30 Feedback Select 31 Fiber Control 72 Fiber Status 72 Flux Braking 45 Flux Current 22 Flux Current Ref 27 Flux Up Mode 26 Flux Up Time 26 Flying Start En 46 Flying StartGain 46 Gnd Warn Level 48 HighRes Ref 63 Inertia Autotune 28 IR Voltage Drop 27 IXo Voltage Drop 28 Jog Mask 61 Jog Owner 62 Index 127 Index
139. n Values a S See page 14 for symbol descriptions 3 oS c 343 Analog Out Hi Default 10 00 Volts 340 Sets the analog output value when the source Min Max _0 00 10 00 Volts 342 value is at maximum 0 00 20 00 mA MEE Units 0 01 Volt 0 01 mA 344 Analog Out Lo Default 0 00 Volts 340 Sets the analog output value when the source Min Max _0 00 10 00 Volts 342 value is at minimum 0 00 20 00 mA MECE Units 0 01 Volt 2 0 01mA Sy B 354 HSS Ang Out Scale Default 0 0 341 E Sets the high value for the range of analog out Min Max Analog Out Sel 342 Pe scale Entering 0 0 disables this scale and max Units 0 01 scale is used Example If Analog Out Sel z Commanded Trq a value of 150 150 scale in place of the default 800 377 I Anlg Out Setpt Default 0 00 Volts 340 Controls the analog output value from a Min Max 0 00 10 00 Volts communication device 0 00 20 00 mA Example Units 0 01 Volt Set Data In A1 to 377 as the value from the oii communication device Rockwell Automation Publication 20A UM001N EN P July 2013 67 Chapter 1 68 Programming and Parameters Nn Ee gt a A cs Nn S a z 4 6 6 7 8 Parameter Name and Description See page 14 for symbol descriptions Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel 7 Selects the func
140. n entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive sets the output frequency to the high value of the band See A in Figure 2 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive sets the output frequency to the low value of the band See B in Figure 2 Acceleration and deceleration are not affected by the skip frequencies Normal accel decel proceeds through the band once the commanded frequency is greater than the skip frequency See A and B in Figure 2 This function affects only continuous operation within the band Rockwell Automation Publication 20A UMO01N EN P July 2013 107 Appendix C 108 Application Notes Table 20 Skip Frequency Examples Skip Frequency Examples The skip frequency has hysteresis so the output does not toggle between high and low values Three distinct bands can be programmed If none of the skip bands touch or overlap each band has its own high low limit Max Frequency Skip Frequency 1 Skip Band 1 Skip Frequency 2
141. nation The motor ramps up and down while the drive measures the amount of inertia Torque Ref A Sel Selects the source of the external torque reference to the drive How this reference is used is dependent upon P88 Speed Torque Mod 1 See Appendix B for DPI port locations Torque Ref A Hi Scales the upper value of the Torque Ref A Sel selection when the source is an analog input Torque Ref A Lo Scales the lower value of the Torque Ref A Sel selection when the source is an analog input Torque Setpoint Provides an internal fixed value for Torque Setpoint when Torque Ref Sel is set to Torque Setpt Rockwell Automation Publication 20A UMO01N EN P July 2013 Values Default Min Max Units Default Min Max Units Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Based on Drive Rating 0 0 Motor NP Volts 0 1 VAC 50 0 0 0 150 0 0 1 0 Ready 0 Ready 1 Inertia Tune 0 Torque Setpt 0 Torque Setpt 1 Analog In 1 2 Analog In 2 3 17 Reserved 18 22 DPIPort1 5 23 Reserved 24 Disabled 25 Scale Block1 26 Scale Block2 100 0 800 0 0 1 0 0 800 0 0 1 0 0 800 0 0 1 Related 53 iS iON p al eS al eS ico oo eS N io Uo N I gt N
142. ng Sensorless Vector operation Units 1 26 Rockwell Automation Publication 20A UMO01N EN P July 2013 Programming and Parameters Chapter 1 Parameter Name and Description Values See page 14 for symbol descriptions Group No Related 061 Autotune Default Calculate 53 3 Provides a manual or automatic method for Options 0 Ready setting P62 IR Voltage Drop and P63 Flux 1 Static Tune 2 3 p iON IND Current Ref to affect sensorless vector Rotate Tune performance Valid only when P53 is set to Calculate Sensrls Vect SV Economize or FVC Vector Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting P62 IR Voltage Drop P64 Ixo Voltage Drop and P63 Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of P62 IR Voltage Drop in all valid modes and a non rotational motor leakage inductance test for the best possible automatic setting of P64 Ixo Voltage Drop in FVC Vector mode A start command is required following initiation of this setting The parameter returns to Ready 0 following the test and then another start transition is required to operate the drive in normal mode This is us
143. ng and Parameters Chapter 1 a Parameter Name and Description Values g a S See page 14 for symbol descriptions 3 S ce 090 Speed Ref A Sel Default 2 Analog In 2 002 Selects the source of the speed reference to the Options 1 Analog In 1 091 drive unless Speed Ref B Sel or Preset Speed 2 Analog In 2 093 1 7 is selected 3 7 Reserved 101 8 Encoder 107 For more information on selecting a speed A ah mi 17 reference source see Speed Reference Control h Preset Sp ae 120 on page 116 12 Preset Spd2 A 13 Preset Spd3 See External and Internal Connections on page 99 14 Preset Spd4 213 for DPI port locations 15 Preset Spd5 272 Q Only Enhanced Control Drives 16 Preset Spd6 223 17 Preset Spd7 18 DPI Port 1 7 19 DPI Port 2 PA A 20 DPI Port 3 366 z 21 Reserved EE 2 DPI Port 5 2 S 23 24 Reserved ha 25 Scale Block1 n i aS 26 Scale Block2 2 27 29 Reserved g 30 HighRes Ref 091 Speed Ref A Hi Default Maximum Speed 082 Scales the upper value of the Speed Ref A Sel Min Max Maximum Speed 090 selection when the source is an analog input Units 0 1 Hz 092 Speed Ref A Lo Default 0 0Hz 081 Scales the lower value of the Speed Ref A Sel Min Max Maximum Speed 090 selection when the source is an analog input Units 0 1 Hz 093 Speed Ref B Sel Default 11 Preset Spd1 See See
144. ode is set to Slip Comp Autotune Static Tune or Rotate Tune NP Hz Conflict 122 2 Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 PowerLoss 3 1 Drive has sensed a power line loss Precharge 1 1 Driveis in the initial DC bus precharge state Active PTC Conflict 31 Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and Analog In 1 is set to EC milliamperes Sleep Config 29 2 Sleep Wake configuration error With Sleep Wake Mode Direct possible causes include EC v2 drive is stopped and Wake Level lt Sleep Level Stop CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel Speed Ref Cflct 27 2 Speed Ref x Sel or PI Reference Sel is set to Reserved Start At 4 1 Start At PowerUp is enabled The drive can start at any time within 10 seconds of drive PowerUp powerup TBManRef 30 Occurs when Cfict Auto Manual is selected default for Digital In3 Sel parameter 363 PEC id TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input can be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 See also Auto Manual E
145. of an external brake resistor or More than flux regenerative unit Fast brake is effective during stop events but not during braking or DC speed changes brake Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and not be Disabled Flux braking In some applications Flux Braking can provide a method for fast speed changes or More than DC stops It is not suitable for high inertia loads or high duty cycle operation for brake applications greater than 1 cycle per minute This feature supplies additional flux current to the motor and can cause motor thermistor or overvoltage faults in the drive Fast speed changes and fast stopping time Typical stop from speeds below 50 of base speed Flux Braking typically stops the load faster than Fast Brake in this case Important This can be used in conjunction with Ramp or Ramp to Hold for additional braking power or with Fast Brake or DC Brake for speed changes Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and not be Disabled DC brake Additional braking capability without use of external brake resistor or Less than the regenerative units methods above In addition to these modes the drive can be programmed for Coast and Ramp to Hold and are described in further detail in Detailed Operation on page
146. on of the relay Dig Out1 OffTime Dig Out2 OffTime Sets the OFF Delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Rockwell Automation Publication 20A UMO01N EN P July 2013 Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Fault Run Fault Alarm Ready Run Forward Run Reverse Run Auto Restart Powerup Run At Speed At Freq at Current At Torque At Temp At Bus Volts At PI Error DC Braking Curr Limit Economize 9 Motor Overld 20 Power Loss 21 Input 1 Link 22 Input 2 Link 23 Input 3 Link 24 Input 4 Link 25 Input 5 Link 26 Input 6 Link 27 PLEnabled 28 PI Hold 29 Drive Overld 30 Param Cnt 31 57 Reserved 58 Manual Mode 4 59 Fast Braking 60 Reserved 61 Speed Fdbk 20 0 0 0 0 0 0 819 2 0 1 J i CONAN BWN CHAGDREBNAS 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs Related Ww ico j Ww co IND IW co JOO is iS iN iS iS iS iS es is iS 5 gt ico iS IN le Da in N gt i is I
147. onnected to the 1 External Res g drive P161 162 Bus Reg Mode x A B or Both 2 None eat if used must be set to either option 2 3 or 4 ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure 1 on page 106 or equivalent must be supplied ATTENTION Equipment damage can result if a drive mounted internal resistor is installed and this parameter is set to External Res Thermal protection for the internal resistor is disabled resulting in possible device damage 164 Bus Reg Kp Default 1500 Proportional gain for the bus regulator Used to Min Max 0 10000 adjust regulator response Units 1 165 Bus Reg Kd Default 1000 Derivative gain for the bus regulator Used to Min Max 0 10000 ie control regulator overshoot Units 1 44 Rockwell Automation Publication 20A UMO01N EN P July 2013 File D Group DYNAMIC CONTROL file D Restart Modes Stop Brake Modes No 166 167 168 Parameter Name and Description See page 14 for symbol descriptions BZS Flux Braking Set to use an increase in the motor flux current to increase the motor losses and enables a faster deceleration time when a chopper brake or regenerative capability is not available Can be used as a stopping
148. or fast deceleration method For more information about applying this mode of operation see Stop Modes on page 109 Powerup Delay Defines the programmed delay time in seconds before a start command is accepted after a power up Start At PowerUp Enables disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact Programming and Parameters Values Default Options Default Min Max Units Default Options 0 Disabled 0 Disabled 1 Enabled 0 0 Secs 0 0 30 0 Secs 0 1 Secs 0 Disabled 0 Disabled 1 Enabled ATTENTION Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Rockwell Automation Publication 20A UM001N EN P July 2013 Chapter 1 Related jon x i D Xo _ ns Ww ony Uv D eo 45 Chapter1 Programming and Parameters Parameter Name and Description Values a S See page 14 for symbol descriptions 3 S c 169 Flying Start En Default 0 Disabled 170 Enables disables the function that reconnects
149. ours of days remaining time e Remaining Time x 24 hours of hours remaining time Remaining Time x 60 minutes of minutes remaining seconds e Remaining Time x 60 seconds of seconds Result of days of hours of minutes of seconds Example e 1909 2390 Hrs 1 Day 24 Hrs 79 551625 Days e 0 551625 Days x 24 Hrs Day 13 239 Hrs e 0 239 Hrs x 60 Min Hr 14 34 Min e 0 34 Min x 60 Sec Min 20 4 Secs a 259 Alarm Config 1 Enables disables alarm conditions that initiate an active drive alarm wal A o RQ LY z EER RSS REILE 2 VITO ISU SI SE ZALAIN NANNAN S OVANA AISA me xlololol1 ol1 41 14 x 1 1 1 1 1 1 1 Enabled 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later 476 Scale In Value Default 0 0 090 482 Scale2 In Value Min Max 3276 8 3276 7 093 Displays the value of the signal being sentto Units a 17 ScaleX In Value by using a datalink 126 Az 427 477 Scale In Hi Default 0 0 091 3 483 Scale2 In Hi Min Max 3276 8 3276 7 094 i ite a Scales the upper value of ScaleX In Value Units 0 1 19 428 460 462 478 Scale1 In Lo Default 0 0 092 484 Scale2 In Lo Min Max 3276 8 3276 7 095 Scales the lower value
150. param 080 setting For FVC Vector mode use a quadrature encoder only option 0 1 Ifa single channel encoder is used option 2 3 in sensorless vector or V Hz mode select Reverse Dis option 2 in param 190 413 Encoder PPR Default 1024 PPR 080 Contains the encoder pulses per revolution For Min Max 1 20000 PPR CA improved operation in FVC Vector mode PPR Units 1 PPR w can be gt 64 x motor poles S 1414 Enc Pos Feedback Default Read Only S Displays raw encoder pulse count For single Min Max 2147483647 s fe channel encoders this count increases per rev Units 1 S 2 by the amount in Encoder PPR For quadrature 3 encoders this count increases by 4 times the Gr amount defined in Encoder PPR 415 Encoder Speed Default Read Only Provides a monitoring point that reflects speed Min Max 500 0 Hz as seen from the feedback device Units 0 1 Hz 416 Fdbk Filter Sel Default 0 None Selects the type of feedback filter desired Options 0 None Light uses a 35 49 radian feedback filter 1 Light Heavy uses a 20 40 radian feedback filter 2 Heavy 419 Notch FilterFreq Default 0 0 Hz 053 Sets the center frequency for an optional 2 pole Min Max 0 0 500 0 Hz notch filter Filter is applied to the torque Units 0 1 Hz command 0 disables this filter 420 Notch Filter K Default 0 3 053 Sets the width for the 2 pole notch filter Min Max 0 1 0 9 Units 0 1
151. ped The drive has released control of the motor load decel profile A on the diagram above 5 The motor if rotating coasts from its present speed for a time that is dependent on the remaining kinetic energy and the mechanics of the system inertia friction and so on 6 Excess motor current and or applied duration could cause motor damage The user is also cautioned that motor voltage can exist long after the Stop command is issued The right combination of Brake Level and Brake Time must be determined to provide the safest most Rockwell Automation efficient stop decel profile C on the diagram above Publication 20A UM001N EN P July 2013 111 AppendixC Application Notes Mode Description Ramp Bus Voltage Output Voltage Output Current Motor Speed p Output Current Command Speed Time Stop Zero Command 7 aoc Brake Time gt Command Speed This method uses drive output reduction to stop the load Ramp is selected by setting Stop Mode A B to a value of 1 The drive ramps the frequency to zero based on the deceleration time programmed into Decel Time 1 2 The normal mode of machine operation can utilize Decel Time 1 If the machine stop requires a faster deceleration than desired for normal deceleration Decel Time 2 can be activated with a faster rate selected When in Ramp mode the drive acknowledges the stop command by decreasing o
152. peed Drive Systems NFPA 70 US National Electric Code NSF Type 4X enclosure NSF Listed to meet Criteria C2 for splash and non food zones Trentec Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 2003 International Building Code for worst case seismic level for USA Rockwell Automation Publication 20A UMO01N EN P July 2013 excluding site class F 89 AppendixA Supplemental Drive Information Table 13 Certifications continued Certifications Description Frames A E A E 240 480V 600V T V T V Rheinland Certificate 172041027 01 tested to X X EN 50178 T V Rheinland Certificate of a Competent Body X AV 72061059 0001 for compliance with EMC Directive 89 336 EEC T V Rheinland Certificate 968 EZ 166 01 06 X Safe Off Option satisfies requirements for Category 3 safety function according to EN 954 1 1 See the product certifications website http www rockwellautomation com products certification for declarations of conformity certificates and other certification details Table 14 Specifications Category Specification Protection Drive 200 240V 380 400 480V 600V 690V 208V AC input overvoltage trip 247V AC 285V AC 475V AC 570V AC 690V AC AC input undervoltage trip 120V AC 138V AC 233V AC 28
153. peer to peer communications The value shown is Units the value after the accel decel ramp but prior to any corrections supplied by slip comp PI and so on Rockwell Automation Publication 20A UMO01N EN P July 2013 0 0 1 Condition True 1 0 0 Condition False Nibble1 0 125 kbps 0 125 kbps 1 500 kbps Read Only Reserved Read Only 32767 1 Read Only 32767 1 Programming and Parameters Chapter 1 Parameter Name and Description Values a S See page 14 for symbol descriptions 3 S 24 a DPI Port Select Default 0 Not Used Selects the port reference value that appears in DPI Options 0 Not Used Port Value 1 DPI Port 1 2 DPI Port 2 A 3 DPI Port 3 4 Reserved s 5 DPI Port 5 E 25 a PI Port Value Default Read Only Value of the DPI reference selected in DPI Port Sel Min Max 32767 Units 1 298 I DPI Ref Select Default 0 Max Freq Scales DPI on Maximum Freq or Maximum Speed Options 0 Max Freq 055 This adjusts the resolution of the DPI reference 1 Max Speed 082 276 Logic Mask 288 Determines the adapters that can control the drive when 598 bit 15 is set to 1 If the bit for an 297 adapter is 0 the adapter has no control functions except for stop AIIAN aes WY ARAN x x x x x x x x x x 1 x 1 1 1 1 1 Control Permitted 15 1413 12 1110 9 8 7 6 5 4 3 2 1
154. place drive Port 1 5 DPI Loss 81 DPI port stopped communicating 1 If adapter was not intentionally 85 A SCANport device was connected to a drive disconnected check wiring to operating DPI devices at 500k baud the port Replace wiring port expander adapters Main Control Board or complete drive as required 2 Check HIM connection 3 Ifan adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault occurs To disable this fault set the Logic Mask bit for the adapter to 0 Port 1 5 Adapter 71 The communications card has a fault Check DPI device event queue and 75 corresponding fault information for the device Power Loss 3 1 DC bus voltage remained below trigger of Monitor the incoming AC line for 3 nominal for longer than Power Loss Time low voltage or line power Enable Disable with Fault Config 1 on page 58 interruption Pwr Brd Chksum1 104 The checksum read from the EEPROM does not Clear the fault or cycle power to the match the checksum calculated from the drive EEPROM data Pwr Brd Chksum2 105 2 The checksum read from the board does not 1 Cycle power to the drive match the checksum calculated 2 If problem persists replace drive Power Down Csum 112 EEPROM data is corrupt on drive power up Clear the fault or cycle power to the drive Power Unit 70 One or more of the output transistors were 1 Check for damaged output operating in the ac
155. pposite Input Auto Manual Manual Auto State 18 68 Lo Auto Manual Hi Manual Auto Rockwell Automation Publication 20A UMO01N EN P July 2013 Values Default Default Default Default Default Default Options 31 33 Stop CF Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable Clear Faults Aux Fault Stop CF start Fwd Reverse pun Run Forward 0 Run Reverse 0 Jog Jog Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 372 Auto Manual Local Acc2 and Dec2 Accel 2 Decel 2 MOP Inc 2 MOP Dec Excl Link PI Enable PI Hold PI Reset Reserved Precharge En 4 12 Spd Trg Selt 3 3 Jog ras Pl Invert Reserved UserSet Sel1 2 Run Level 5 12 RunFwd Level 12 RunRev Level 12 Run w Comm 12 Reserved Sync Enable Traverse Ena Manual Auto 4 9 4 Related is iso ico iS ico N 5 IN iS In 620 Programming and Parameters Chapter 1 Parameter Name and Description See page 14 for symbol descriptions File J 0 Typical 3 Wire Inputs Requires that only 3 wire functions are
156. r ramping the output voltage and frequency to zero in a programmed period Decel Time maintaining control of the motor until the drive output reaches zero The drive output is then shut off The load and motor follow the decel ramp Other factors such as bus regulation and current limit can alter the actual decal rate Ramp mode can also include a timed hold brake Once the drive has reached zero output hertz on a Ramp to Stop and both parameters DC Brake Time and DC Brake Level are not zero the drive applies DC to the motor producing current at the DC Brake Level for the DC Brake Time 1 On Stop drive output decreases according to the programmed pattern from its present value to zero The pattern can be linear or squared The output decreases to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero the output is shut off 4 The motor if rotating coasts from its present speed for a time that is dependent on the mechanics of the system inertia friction and so on gt Ramp to Hold Bus Voltage Bus Voltage Output Voltage Output Voltage Output Current Output Current Motor Speed Motor Speed Output Current ma Command Speed Command Speed Output Voltage A a DC Brake Level gt Time Stop
157. r leads Table 1 Fault Types Descriptions and Actions Continued Troubleshooting Chapter 2 Fault No E Description Action a rg Overspeed Limit 25 1 Functions such as Slip Compensation or Bus Remove excessive load or Regulation have attempted to add an output overhauling conditions or increase frequency adjustment greater than that Overspeed Limit programmed in Overspeed Limit OverVoltage 5 1 DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Parameter Chksum 100 2 The checksum read from the board does not 1 Restore defaults match the checksum calculated 2 Reload User Set if used Params Defaulted 48 The drive was commanded to write default 1 Clear the fault or cycle power to values to EEPROM the drive 2 Program the drive parameters as needed PhaseUtoGrnd 38 A phase to ground fault has been detected 1 Check the wiring between the PhaseVtoGmnd 39 between the drive and motor in this phase drive and motor 2 Check motor for grounded PhaseWtoGrnd 40 phase 3 Replace drive Phase UV Short 41 Excessive current has been detected between 1 Check the motor and drive Phase VW Short 42 these two output terminals output terminal wiring for a shorted condition Phase UW Short 143 2 Re
158. s Enhanced Control Option Only 119 Trim Hi Default 60 0 Hz 082 Scales the upper value of the Trim In Select Min Max Maximum Speed 117 selection when the source is an analog input Units 0 1 Hz 1 120 Trim Lo Default 0 0 Hz 117 Scales the lower value of the Trim In Select Min Max Maximum Speed selection when the source is an analog input Units 0 1 Hz 1 Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator For the Slip Compensation Regulator to control drive operation set parameter 080 to 1 Slip Comp 121 Slip RPM FLA Default Based on Motor NP RPM 044 Sets the amount of compensation to drive Min Max 0 0 1200 0 rpm 061 output at motor FLA Units 0 1 rpm 080 If the value of parameter 061 Autotune 3 jz Calculate changes made to this parameter are 123 not accepted 122 Slip Comp Gain Default 40 0 080 Sets the response time of slip compensation Min Max 1 0 100 0 121 Units 0 1 122 123 Slip RPM Meter Default Read Only 080 Displays the present amount of adjustment Min Max 0 0 300 0 rpm 121 being applied as slip compensation 300 0 rpm BEG 122 Units 0 1 rpm Important Parameters in the Process PI Group are used to enable and tune the PI Loop For the PI Loop to control drive operation set parameter 080 to 2 Process PI 124 PI Configuration 124 Sets configuration of the PI regulator a 143 y o x x x x 1
159. s oD File 3 Name Group 1 Name Group 2 Name H FGP Parameter Group 3 Name Parametr Namel Yy Parameter Name gt Value Screen S PowerFlex 70 EC Parameter Namel 0 Device Select Connected DPI Devices aJ y HIM CopyCat gt Device gt HIM Memory Storage Device User Sets Drive User Set Device lt HIM Reset To Defaults Save To User Set Delete HIM Set OO Load Frm Usr Set Active Set Name Start Up amp oe gt Introduction Make a selection e 1 SMART Ca v 2 Basic 3 Detailed 4 More Info z 7 v Device Identit Change Passard Complete Steps ___ User Dspy Lines 1 SC Input Voltage gt Make a selection Qo User Dspy Time EC Motor Control Abort User Dspy Video 2 Motor Dat Ramp parun Reset User Dspy 3 Motor Tests sue Contrast 4 Speed Limits Start Up Menu 5 SC Speed Control Press GP to move between menu items EC Speed Freq Press to select a menu item 6 Strt Stop l O i 7 SC Done Exit Press B to move 1 level back in menu IEA P to select how torvi t EC Application gt Make a selection ress ED E to select how to view parameters 8 EC DonelExit 1 Flying Start 2 Auto R 1 Important Done Exit must be selected upon completion of the Start Up routine 3 alih estart in order for any Start Up Autotune data to be saved Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the
160. se severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes The information below summarizes the changes to this PowerFlex 70 Adjustable Frequency AC Drives User Manual since the May 2009 release Parameter Updates The following parameters have been added or updated Description of New or Updated Parameters Page Parameter 007 Output Power 22 Parameter 054 Maximum Voltage 25 Parameter 427 Torque Ref A Sel 28 Parameter 090 Speed Ref A Sel 33 Parameter 096 TB Man Ref Sel 34 Parameter 175 Auto Rstrt Delay 46 Parameter 213 Speed Ref Source 54 Parameter 238 Fault Config 1 58 Parameters 361 366 Digital Inx Sel 68 Additional Manual Updates The following information has been added removed or updated Description of New or Updated Information Page Removed Chapter 1 Installation Wiring All installation and wiring information is now in the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A INO09 Removed Chapter 2 Startup Information All startup information is now in the PowerFlex 70 Adjusta
161. set a fault Correct the cause of the fault and and resume running for the programmed manually clear number of Fit RstRun Tries Enable Disable with Fault Config 1 on page 58 AutoTune Aborted 80 Autotune function was canceled by the user ora Restart the procedure fault occurred Cntl Bd Overtemp 55 The temperature sensor on the Main Control 1 Check Main Control Board fan Board detected excessive heat 2 Check surrounding air temperature 3 Verify proper mounting cooling Auxiliary Input 2 1_ Auxiliary input interlock is open Check remote wiring DB Resistance 69 The resistance of the internal DB unit is out of Replace the resistor range Decel Inhibit 24 3 The drive is not following a commanded 1 Verify input voltage is within acceleration or deceleration because it is drive specified limits attempting to limit bus voltage 2 Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Drive Overload 64 Drive rating of 110 for 1 minute or 150 for3 Reduce load or extend Accel Time seconds has been exceeded Drive Powerup 49 No fault displayed Used as a Power Up Marker in the Fault Queue indicating that the drive power has been cycled Enable Hardware 111 Safe Off board is not installed and pins 3 and 4 of Install Safe Off board or jumper the Safe Off Connector are not jumpered pins 3 and 4 If Saf
162. stor 106 Skip Frequency 107 Stop Modes 109 Motor Overload 113 Motor Overload Memory Retention Per 2005 NEC 115 Start At Powerup 115 Overspeed 115 Speed Reference Control 116 Auto Manual Examples 118 Process PI for Standard Control 119 Voltage Tolerance 121 Rockwell Automation Publication 20A UM001N EN P July 2013 105 AppendixC Application Notes External Bra ke Resistor Figure 1 shows the external brake resistor circuitry Figure 1 External Brake Resistor Circuitry Three Phase AC Input Input Contactor M Power Off tai On ot a E O 7 Power Source DB in Thermostat 106 Rockwell Automation Publication 20A UMO01N EN P July 2013 Application Notes Appendix C Skip Frequen cy Figure 2 shows the skip frequency band parameters Figure 2 Skip Frequency Frequency Command frequency Drive Output gFrequency Skip 1 2 Band gt F Skip Frequency gt Skip 1 2 Band gt 4 Se Time Some machinery can have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the motor cannot continuously operate at one or more of the points skip frequencies are used parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for a
163. t 1 English functional with an LED HIM 2 Fran ais 3 Espa ol 4 Italiano 5 Deutsch 6 Reserved 7 Portugu s 8 9 Reserved 10 Nederlands 202 Voltage Class Default Based on Drive Cat No Configures the drive current rating and Low Voltage associates it with the selected voltage Options 2 High Voltage for example 400 or 480V This parameter is 3 normally used when downloading parameter sets 203 Drive Checksum Default Read Only Provides a checksum value that indicates Min Max 0 65535 whether or not a change in drive programming Units 1 has occurred 204 Dyn UsrSet Cnfg 198 Enables Disables dynamic selection of user parameter sets 199 E Important In dynamic mode changes to the parameters are not saved to nonvolatile 361 v storage Switching user sets restores the values last saved before enabling dynamic mode 366 E Q iS o SS x x x x x x x x x x x x x x 0 0 Dynamic Mode Digital Inputs 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 1 Enabled ij Nibble 4 Nibble3 Nibble2 Nibble1 Disabled Bit Factory Default Bit Values EN DEN 0 Digital Inputs x Reserved 205 Dyn UsrSet Sel 204 Selects user set if Dyn UsrSet Cnfg xxx xx11 Ce SS SAY x x x x x x x x x x x x x x 0 0 1 Enabled 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Disabled j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 7 r ae 1 0 User Set 3 1 1
164. t In Lo 477 Scaled Blocks 59 Torque Ref A Hi 428 Torq Attributes 28 Scale1 In Value 478 Scaled Blocks 59 Torque Ref A Lo 429 Torg Attributes 28 Scale In Hi 482 Scaled Blocks 50 Torque Ref A Sel 427 Torq Attributes 28 Scale In Lo 483 Scaled Blocks 59 Torque Setpoint 435 Torq Attributes 28 Scale2 In Value 484 Scaled Blocks 59 Total Inertia 450 n a she ar eini time ka Load Limits 42 Traverse Dec 624 Fiber Functions 72 Skip Freq Band 87 Spd Mode and 32 T l 63 Fiber Functions 72 Limits raverse Inc iber Functions 72 Skip FrequencyX 84 86 Spd Mode and 32 Trim Setpoint 116 Speed him 35 Limits Trim Hi 119 Speed Trim 36 Sleep Level 182 Restart Modes 48 Trim In Select 117 Speed Trim 35 Sleep Time 183 Restart Modes 48 Trim Lo 120 Speed Trim 36 Sleep Wake Mode 178 Restart Modes 47 Trim Out Select 118 Speed Trim 36 Sleep Wake Ref 179 Restart Modes 48 Voltage Class 202 Drive Memory 51 Slip Comp Gain 122 Slip Comp 36 Wake Level 180 Restart Modes 48 Slip RPM FLA 121 Slip Comp 36 Wake Time 181 Restart Modes 48 Slip RPM Meter 1123 SlipComp 136 Write Mask Act 597 Security 64 Spd Err Filt BW 448 Speed 39 Write Mask Cfg 596 Security 64 Regulator Speed Desired BW 449 Speed 40 Regulator Speed Feedback 25 Metering 23 Speed Loop Meter 451 Speed 40 Regulator Speed Mode 80 Spd Mode and 31 Limits Speed Ref X Hi 91 94 Speed 33 Reference Speed Ref X Lo 92 95 Speed 33 Reference Speed Ref X Sel 90 93 Speed 33 Reference Speed
165. t Sel 51 Dynamic Brake Resistor Selection 44 Dynamic Control File 41 Editing Parameters 13 Elapsed kWh 23 Elapsed MWh 22 Elapsed Run Time 23 Enable Hardware Fault 79 Enc Pos Feedback 30 Encoder Loss Faults 79 Encoder PPR 30 Encoder Specifications 92 Encoder Speed 30 Enhanced Control 15 ESD Static Discharge 9 Excessive Load Fault 79 F Fault Amps 56 Fault Bus Volts 56 Fault Clear 58 Fault Clear Mode 58 Fault Clr Mask 61 Fault Clr Owner 62 Fault Config 1 58 Fault Descriptions 79 Fault Frequency 56 Fault x Code 59 Fault x Time 59 Faults Analog In Loss 79 Anlg Cal Chksum 79 Auto Rstrt Tries 79 AutoTune Aborted 79 Auxiliary Input 79 Clearing 78 Decel Inhibit 79 Defined 78 Drive OverLoad 79 Drive Powerup 79 Enable Hardware 79 Encoder Loss 79 Excessive Load 79 FluxAmpsRef Rang 80 Heatsink OvrTemp 80 HW OverCurrent 80 Incompat MCB PB 80 Input Phase Loss 80 IR Volts Range 80 IXo VoltageRange 80 Load Loss 79 Motor Overload 80 Motor Thermistor 80 OverSpeed Limit 81 OverVoltage 81 Parameter Chksum 81 Params Defaulted 81 Phase Short 81 Phase to Grnd 81 Port X Adapter Fault 81 Port X DPI Loss 81 Power Loss 81 Pwr Brd Chksum 81 Replaced MCB PB 81 Shear Pin 81 SW OverCurrent 82 Trnsistr OvrTemp 82 UnderVoltage 82 UserSet Chksum 82 Viewing 78 Faults Cleared Marker 79 Fdbk Filter Sel 30 Feedback Select 31 FGP File Group Parameter 15 Fiber Control 72 Fiber Functions Group 72 Fiber Status 72 File Applica
166. t fault Units 0 1 Hz 225 Fault Amps Default Read Only 224 Captures and displays motor amps at the time Min Max 0 0 Rated Amps x 2 230 of the last fault Units 0 1 Amps 226 Fault Bus Volts Default Read Only 224 Captures and displays the DC bus voltage of the Min Max 0 0 Max Bus Volts 230 drive at the time of the last fault Units 0 1 VDC 227 Status 1 Fault Read Only 209 Captures and displays Drive Status 1 bit pattern at the 224 time of the last fault 230 COOSA AA OOS VELL DOOO GS LESS DATADA DV NYI NYIA EEEE AISE RIS SE DADAANAN VANAN ZAN 0j0 0 0 1 1 1 0 1 0 0 0 1 1 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved Programming and Parameters Parameter Name and Description Values See page 14 for symbol descriptions Group No 228 Status 2 Fault Captures and displays Drive Status 2 bit pattern at the time of the last fault o o x x 0 15 14 13 12 11 1 g Nibble 4 Nibble 2 Nibble 1 229 Alarm 1 Fault Captures and displays Drive Alarm 1 at the time of the last fault Read Only 1 Condition True 0 Condition False x Reserved Bit Enhanced Control Option Only Read Only N x 0 0 0 0 Fee 12 Nibble 4 Nibble 3 Nibble 2 Nibble 1 0 Condition False x Reserved 3 0
167. tage 071 Run Boost 070 Break Frequency 072 Spd Mode and Limits Speed Mode 080 Overspeed Limit 083 Skip Frequency3 086 Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency2 085 Speed References Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Speeds Jog Speed 100 Preset Speed 1 7 101 107 Speed Trim Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip RPM Meter 123 Slip Comp Gain 122 Process PI PI Configuration 124 PI Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Current Lmt Val 148 PWM Frequency 151 Current Lmt Gain 149 Stop Brake Modes Stop Mode A 155 DC Brake Level 158 Bus Reg Mode A 161 Stop Mode B 156 DC Brake Time 159 Bus Reg Mode B 162 DC Brake Lvl Sel 157 Bus Reg Gain 160 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Flying StartGain 170 Auto Rstrt Delay 175 Flying Start En 169 Auto Rstrt Tries 174 Power Loss Power Loss Mode 184 Power Loss Time 185 Rockwell Automa
168. tal input 4 With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive Ifa HIM or terminal block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the drive returns to Auto mode when power is reapplied Rockwell Automation Publication 20A UM001N EN P July 2013 Application Notes Appendix C Process PI for Standard Control The internal PI function of the PowerFlex 70 provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function enables the microprocessor of the drive to follow a single process control loop The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm then adjusts the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Slip Adder Linear Ramp Spd Ref amp S Curve PIR fe H m Process PI Controller PI Fok PI Enabled Speed Control Spd Cmd Or it can opera
169. tate If Stop is initiated Restart function is aborted 2 Non resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault is reset on powerup after repair 3 Userconfigurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated can stop the drive There are two alarm types Type Alarm Description 1 User configurable These alarms can be enabled or disabled by using Alarm Config 1 on page 59 2 Non configurable These alarms are always enabled The condition or state of the drive is constantly monitored Any changes are indicated through the LEDs and or the HIM if present Rockwell Automation Publication 20A UM001N EN P July 2013 77 Chapter 2 78 Troubleshooting HIM Indication The LCD and LED HIMs also provide visual notification of a fault or alarm condition Condition Display Drive is indicating a fault LCD HIM The LCD HIM immediately reports the fault condition by displaying the following information Faulted appears in the status line F gt Faulted Auto Fault number Fault name PE OverVoltage Time that has passed since the fault occurred Time Since Fault Press Esc to regain HIM control eee et The LED HIM reports the fault condition by displaying the specific f
170. te as control mode by supplying the entire speed reference This method is identified as Exclusive mode Slip Comp Slip Adder O Open i Loop Spd Ref kli ra gt Spd Cmd Process PI Pl Ref gt Process PI Controller PI Fok p PI Enabled Speed Control PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control enables the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown in below Drive Bit 0 of Drive Ramping Drive PI Control 1 The PI Loop Running to Stop Jogging enabled Signal Loss is Enabled Ih it at 4 C Enabled Status l l J J l Digital Input is Reflected A Digital Input The Configured n li Statue is Configured Digital Input E to PI Enable is Closed The drive must be running for the PI loop to be enabled The loop is disabled when the drive is ramping to a stop jogging or the signal loss protection for the analog input or inputs is sensing a loss of signal Rockwell Automation Publication 20A UM001N EN P July 2013 119 Appendix C 120 Application Notes If a digital input has been configured to PI Enable two events are required to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1
171. ter scale and text for the user display The user display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the user display or enable disable it User Dspy Video Select reverse or normal video for the frequency and user display lines Reset User Dspy Return all the options for the user display to factory default values The PowerFlex 70 drive is initially set to the basic parameter view Parameter 196 Param Access Lvl controls the parameter views that you can see The list below describes the different settings and view options for Parameter 196 Param Access Lvl e View basic parameters To view the basic parameters set parameter 196 Param Access Lvl to option 0 Basic e View all parameters To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced e View engineering parameters To view engineering parameters set parameter 196 Param Access Lvl to option 2 Reserved Refer to the PowerFlex 70 700 Reference Manual publication PFLEX RM004 for descriptions of these parameters Parameter 196 is not affected by the Reset to Defaults function Rockwell Automation Publication 20A UM001N EN P July 2013 103 Appendix B HIM Overview LCD HIM Step Keys Example Displays 1 Inthe Main Menu press the up arrow or down arrow to scroll to Parameter or 2 Press Enter FGP
172. tion 1 resets 1 Factory drive to factory settings Options 2 and 3 reset 2 Low Voltage the drive to alternate voltage and current 3 High Voltage rating 198 Load Frm Usr Set Default 0 Ready 199 Loads a previously saved set of parameter Options 0 Ready E values from a selected user set location in drive 1 User Set 1 S nonvolatile memory to active drive memory 2 User Set 2 3 User Set 3 199 Save To User Set Default 0 Ready 198 Saves the parameter values in active drive Options 0 Ready 361 memory to a user set in drive nonvolatile 1 User Set 1 366 memory 2 User Set 2 To maintain control consistency when you are 3 User Set 3 using the drive inputs P361 P366 verify that the input settings are identical in each of the user sets 200 Reset Meters Default 0 Ready Resets selected meters to zero Options 0 Ready 1 MWh 2 Elapsed Time Rockwell Automation Publication 20A UM001N EN P July 2013 Programming and Parameters Chapter 1 a Parameter Name and Description Values 3 2 3 S See page 14 for symbol descriptions 3 oz 201 Language Default 0 Not Selected Selects the display language when you are Options 0 Not Selected using an LCD HIM This parameter is no
173. tion Publication 20A UM001N EN P July 2013 Programming and Parameters Chapter 1 File Group Parameters Utility Direction Config Direction Mode 190 Oi HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig Out Status 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpoint 1 Sel 234 Speed Ref Source 213 Fault Frequency 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4Time 244 250 Alarms Alarm Config 1 259 Communication Comm Control DPI Data Rate 270 Drive Ref Rslt 272 C Drive Logic Rslt 271 Drive Ramp Rslt 273 Masks and Owners Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290
174. tion for the digital inputs Important Digital inputs are not designed to work with a pulsed source D When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition Q 3 12 lt Speed Sel 1 3 1 0 Reference A P90 1 Reference B P93 O Preset Speed 2 P102 1 Preset Speed 3 P103 0 1 0 1 Preset Speed 4 P104 Preset Speed 5 P105 Preset Speed 6 P106 Preset Speed 7 P107 ne ee 0 0 1 1 0 0 1 1 To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 37 lt Spd irq Selt 3 1 0 Zero Torque 1 Spd Reg 0 Torque Reg 1 Min Spd Trq 0 1 0 1 Max Spd Trq Sum Spd Trq Absolute Zero Trq ne ee Only Enhanced Control Drives Enhanced firmware revision V2 001 and later Opening an Enable input causes the motor to coast to stop ignoring any programmed Stop modes A dedicated hardware enable input is available via a jumper selection Refer to 1 0 Wiring Examples in the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 Configures the input to command a transition between the Manual Auto or Auto Manual speed references Refer to Auto Speed Sources on page 116 and Manual Speed Sources on page 117 for details Manual Auto 68 is similar to Auto Manual 18 except that the polarity is o
175. tions 72 Communication 60 Dynamic Control 41 Inputs amp Outputs 65 Monitor 22 Motor Control 24 Speed Command 31 Utility 49 File Group Parameter FGP 15 Fit Queue Cleared Marker 80 Flux Braking 45 Flux Current 22 Flux Current Ref 27 Flux Up Mode 26 Flux Up Time 26 FluxAmpsRef Rang Alarm 83 FluxAmpsRef Rang Fault 80 Flying Start En 46 Flying StartGain 46 Rockwell Automation Publication 20A UMO01N EN P July 2013 Index Frame Designations 89 97 Frame Size Drive 8 Fuses Ratings 89 97 G General Precautions 9 Gnd Warn Level 48 Ground Warn Alarm 83 Group Alarms 59 Analog Inputs 65 Analog Outputs 66 Comm Control 60 Datalinks 63 Diagnostics 52 Digital Inputs 68 Digital Outputs 69 Direction Config 49 Discrete Speeds 35 Drive Data 23 Drive Memory 50 Fiber Functions 72 HIM Ref Config 49 Load Limits 41 Masks amp Owners 61 Metering 22 MOP Config 50 Motor Data 24 Power Loss 48 Process PI 36 37 Ramp Rates 41 Restart Modes 45 46 Security 64 Slip Comp 36 Spd Mode amp Limits 31 Speed References 33 Speed Trim 35 36 Stop Brake Modes 42 Torque Attributes 25 Volts per Hertz 29 30 Heatsink OvrTemp Fault 80 HighRes Ref 63 HIM Menu Structure 102 HIM Ref Config Group 49 HIM Removing 101 HW OverCurrent Fault 80 In Phase Loss Alarm 83 Incompat MCB PB Fault 80 Inertia Autotune 28 Input Phase Loss Fault 80 Inputs amp Outputs File 65 IntDBRes OvrHeat Alarm 83 IR Voltage Drop 27 125 Index 126
176. tive region instead of transistors desaturation This can be caused by excessive 2 Replace drive transistor current or insufficient base drive voltage Replaced MCB PB 107 2 Main Control Board was replaced and parameters 1 Restore defaults were not programmed 2 Reprogram parameters Shear Pin 63 3 Programmed Current Lmt Val has been Check load requirements and exceeded Enable Disable with Fault Config 1 on page 58 Rockwell Automation Publication 20A UMO01N EN P July 2013 Current Lmt Val setting Chapter2 Troubleshooting Clearing Alarms 82 Table 1 Fault Types Descriptions and Actions Continued Fault No p Description Action a SW OverCurrent 36 1 Drive output current has exceeded the 1ms Check for excess load improper DC Trnsistr Ovrlemp UnderVoltage UserSet1 Chksum gt 101 i current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Output transistors have exceeded their maximum operating temperature DC bus voltage fell below the minimum value Standard Control e 509V DC at 600V input e 407V DC at 400 480V input e 204V DC at 200 240V input Enhanced Control e 375V DC at 600V input e 300V DC at 400 480 input e 160V DC at 200 240V input Enable Disable with Fault Config 1 on page 58 2 The checksum read from th
177. tomation Publication 20A UMOO1N EN P July 2013 Group No 178 a g H a oh as E S Ba wi th BA E Parameter Name and Description See page 14 for symbol descriptions BaS Sleep Wake Mode Enables disables the Sleep Wake function Important When enabled the following conditions must be met A proper value must be programmed for Sleep Level and Wake Level A speed reference must be selected in Speed Ref A Sel At least one of the following must be programmed and input closed in Digital Inx Sel Enable Stop CF Run Run Forward Run Reverse 0 Options 0 1 2 Programming and Parameters Values Default Disabled Disabled Direct Enabled Invert Enabled 7 A ATTENTION Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the information below and in Appendix C In addition all applicable local national and international codes standards regulations or industry guidelines must be considered Conditions Required to Start Drive 06 Chapter 1 Input AfterPowerup After a Drive Fault After a Stop Command Reset by Stop CF Resetby HIM or TB HIM or TB Clear Faults TB Stop Stop Closed
178. tor Cntl Sel Default 0 Sensrls Vect e S Sets the method of motor control usedinthe Options 0 Sensrls Vect drive 1 SV Economize g Important FVC Vector mode requires 2 Custom V Hz 2 autotuning of the motor both coupled and 3 Fan Pmp Vha uncoupled to the load 4 FVC Vector 3 Enhanced firmware revision 2 001 and later 2 054 Maximum Voltage Default Drive Rated Volts 197 Sets the highest voltage the drive can output Min Max Rated Volts x 0 25 Rated Volts S based on high voltage rating for F example 208 240 gt 240 0V 400 480 gt 480 0V 600 600 gt 600 0V 0 1 VAC Units 055 Maximum Freq Default 110 0 or 130 0 Hz 082 Sets the highest frequency the drive can output Min Max 5 0 400 0 Hz 083 Refer to parameter 083 Overspeed Limit 5 0 500 0 Hz 202 Units 0 1 Hz 298 Rockwell Automation Publication 20A UMO01N EN P July 2013 25 Chapter1 Programming and Parameters a Parameter Name and Description Values 3 a S See page 14 for symbol descriptions 3 S c 056 Compensation 140 Enables disables correction options 143 41 3 S AS OVAL V KIRANA Y K OA S ai Y K amp S VIS IS IX R PLSESS x x x x x x O0 x 1 x x 1 1 0 1 1 1 Enabled 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled f Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later Option Descriptions Re
179. unction emulates a thermal overload relay This operation is based on these three parameters e 042 Motor NP FLA e 047 Motor OL Hertz e 048 Motor OL Factor Motor NP FLA is multiplied by Motor OL Factor to let you define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to adjust the frequency below where the motor overload is derated The motor can operate up to 102 of FLA continuously If the drive had just been activated it runs at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive runs at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Rockwell Automation Publication 20A UMO01N EN P July 2013 113 AppendixC Application Notes Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cod Hot 10000 1000 Trip Time Sec So 10 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacity derate begins The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero 120 Changing Overload Hz OLHz 10 100 OLHz 25 0L Hz 5
180. urrent Lmt Gain 41 Current Lmt Sel 41 Current Lmt Val 41 Current Rate Lim 42 D Data In 63 Data Out 63 Data Diagnostic 102 Data Saving 103 Datalinks Group 63 DB Resistor Type 44 DB While Stopped 42 DC Brake Level 43 DC Brake Lvl Sel 43 DC Brake Time 43 DC Bus Memory 23 DC Bus Voltage 23 Decel Inhibit Alarm 83 Decel Inhibit Fault 79 Decel Mask 61 Decel Owner 62 Decel Time x 41 Diagnostic Data Viewing 102 Diagnostics Group 52 Dig In Conflict Alarm 83 Dig In Status 55 Dig Out Setpt 69 Dig Out Status 55 Dig Outx Level 70 Dig Outx OffTime 70 Dig Outx OnTime 70 Digin DataLogic 69 Digital Inputs Group 68 Digital Inx Sel 68 Digital Outputs Group 69 Digital Outx Sel 70 Direction Config Group 49 Direction Mask 61 Direction Mode 49 Direction Owner 62 Discharging Bus Capacitors 9 Discrete Speeds Group 35 DPI Data Rate 60 DPI Port Locations 99 DPI Port Select 61 DPI Port Value 61 DPI Ref Select 61 Drive Alarm 1 53 Drive Checksum 51 Drive Data Group 23 Drive Frame Size 8 Rockwell Automation Publication 20A UMO01N EN P July 2013 Drive Logic Rslt 60 Drive Memory Group 50 Drive OL Count 55 Drive OL Level Alarm 83 Drive OL Mode 41 Drive OverLoad Fault 79 Drive Powerup Fault 79 Drive Ramp Rslt 60 Drive Ratings 89 97 Drive Ref Rslt 60 Drive Status 1 52 Drive Status 3 56 Drive Temp 55 DriveExplorer 13 DriveTools 13 Droop RPM FLA 42 Dyn UserSet Actv 52 Dyn UsrSet Cnfg 51 Dyn UsrSe
181. v Acc2 Dec2 X X Accel 2 X Decel 2 X Jog X X Jog Fwd X X Jog Rev X X Fwd Rev X X Dig In 18 2 A digital Start input has been configured without a Stop input or other functions are in ConflictB conflict Combinations that conflict are marked with an X and will cause an alarm Start Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd Rev Start X X X X X Stop CF Run X X X X X RunFwd X X X X RunRev X X X X Jog X X JogFwd X X Jog Rev X X Fwd Rev X X Dig In 19 2 More than one physical input has been configured to the same input function Multiple ConflictC configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B Drive OL Level 8 1 The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is 1 disabled and the load is not reduced an overload fault eventually occur Drive OL Level 9 1 The calculated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is 2 disabled and the load is not reduced an overload fault eventually occur FluxAmpsRef 26 2 The calculated or measured Flux Amps value is not within the expected range Verify motor Rang data and rerun motor tests Ground Warn 15 1 Ground current has exceeded the level set in Gnd Warn Level In Phase Loss
182. vel Provides a run level input They do not require a transition for enable or fault but a RunFwd Level transition is still required for a stop RunRev Level Run w Comm Enables the comms start bit to operate like a run with the run input on the terminal block Ownership rules apply SpdFdBk NoFilt Provides an unfiltered value to an analog output The filtered version Speed Fdbk 342 includes a 125 ms filter Sync Enable The fiber feature Synchronized Speed Change has been enabled Enables a coordinated 622 change in drive speeds to change machine speed Torque Est Calculated percentage of rated motor torque 342 Traverse Enable The Traverse function has been enabled This adds a triangle wave and square wave 623 modulation to the speed reference 624 625 626 Rockwell Automation Publication 20A UM001N EN P July 2013 71 Chapter1 Programming and Parameters Applications File file K 72 Rockwell Automation Publication 20A UMO01N EN P July 2013 2 Parameter Name and Description Values 5 See page 14 for symbol descriptions g 620 Fiber Control Controls the Sync and Traverse functions SI A LORD WAY ey x x x x x x x x x x x x x x 0 0 1 Enabled 151413 12 1110 9 87 6 5 4 3 2 1 0 0 Disabled Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory
183. vices on AB Classed vessels and offshore platforms X X C Tick Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and standards referenced below IEC 61800 3 c UL us Listed to UL508C and CAN CSA 22 2 No 14 05 Configured drives can be listed to UL508A Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied 2006 95 EC Low Voltage Directive EN 50178 Electronic Equipment for Use in Power Installations 2004 108 EC EMC Directive EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EPRI SEMIF 47 EPRI Quality Star Certificates SEMIF47 115 SEMIF47 116 and SEMIF47 127 for SEMI F47 compliance 480V units tested IEC 61800 2 Adjustable speed electrical power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems Korean KC Registration KCC REM RAA 20A Refer to the certificate of registration for specific drive catalog numbers that have this certification Lloyd s Register Lloyd s Register Type Approval Certificate 08 60014 marine certification NEMA ICS 7 1 Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable S
184. wer for a missing phase blown fuse IR Volts Range 77 Calculate is the autotune default and the value Re enter motor nameplate data determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values IXo VoltageRange 87 Voltage calculated for motor inductive 1 Check for proper motor sizing ECV impedance exceeds 25 of Motor NP Volts 2 Check for correct programming of Motor NP Volts parameter 4 3 Additional output impedance can be required Load Loss 15 Drive output torque current is below Load Loss 1 Verify connections between Ecv Level for a time period greater than Load Loss motor and load time 2 Verify level and time requirements Motor OverLoad 7 1 Internal electronic overload trip An excessive motor load exists 3 Enable Disable with Fault Config 1 on page 58 Reduce load so drive output current does not exceed the current set by Motor NP FLA If enabled check level of flux braking in parameter P549 Flux Braking Motor Thermistor 16 Thermistor output is out of range 1 Verify that thermistor is EC connected 2 Motor is overheated Reduce load Output PhaseLoss 21 Current in one or more phases has been lost or Check the drive and motor wiring remains below a preset level Rockwell Automation Publication 20A UMO01N EN P July 2013 Check for phase to phase continuity at the motor terminals Check for disconnected moto
185. when parameter 53 is set to Sensrls Vect SV Economize or FVC Vector 063 Flux Current Ref Default Drive Rating Based N7 Value of amps for full motor flux Used only Min Max Motor NP FLA x 0 05 Motor when parameter 53 is set to Sensrls Vect SV NP FLA x 0 9 Economize or FVC Vector Units 0 01 Amps oz Ju e Rockwell Automation Publication 20A UMO01N EN P July 2013 27 Chapter 1 28 Programming and Parameters Group No 064 co ss BO io Torq Attributes Cy a ao a Z vw Parameter Name and Description See page 14 for symbol descriptions IXo Voltage Drop Value of voltage drop across the leakage inductance of the motor at rated motor current Used only when parameter 53 is set to FVC Vector Autotune Torque Specifies motor torque applied to the motor during the flux current and inertia tests performed during an autotune Inertia Autotune Provides an automatic method of setting Total Inertia This test is automatically run during Start Up motor tests Important Use this when the motor is coupled to the load Results can be invalid if the load is not coupled to the motor during this procedure Ready Parameter returns to this setting following a completed inertia tune Inertia Tune A temporary command that initiates an inertia test of the motor load combi
186. ww rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A UMO01N EN P July 2013 Supersedes Publication 20A UM001M EN P May 2009 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
187. xamples on page 118 To correct Verify reprogram the parameters that reference an analog input or Reprogram Digital In3 to another function or Unused UnderVoltage 2 1 The bus voltage has dropped below a predetermined value UserSet 51 2 Digital Inx Sel values differ in different user sets Conflict EC v2 VHz Neg Slope 24 2 Torq Perf Mode Custom V Hz and the V Hz slope is negative Waking 11 1 The Wake timer is counting toward a value that will start the drive EC v2 1 See page 77 for a description of alarm types 84 Rockwell Automation Publication 20A UMO01N EN P July 2013 Testpoint Codes and Functions Table 4 Alarm Cross Reference Troubleshooting Chapter 2 No Alarm No Alarm No Alarm 1 Precharge Active 12 Motor Thermistor 23 MaxFreq Conflict 2 UnderVoltage 13 In Phase Loss 24 VHz Neg Slope 3 Power Loss 14 Load Loss 25 IR Volts Range 4 Start At PowerUp 15 Ground Warn 26 FluxAmpsRef Rang 5 Analog in Loss 17 Dig In ConflictA 27 Speed Ref Cflct 6 IntDBRes OvrHeat 18 Dig In ConflictB 28 Ixo Vit Rang 8 Drive OL Level 1 19 Dig In ConflictC 29 Sleep Config 9 Drive OL Level 2 20 Bipolar Conflict 30 TB Man Ref Cflct 10 Decel Inhibit 21 Motor Type Cflct 31 PTC Conflict 11 Waking 22 NP Hz Conflict 51 UserSet Conflict 1 Alarm numbers not listed are reserved
188. xtremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that can cause a fault however it can also cause either of the following two conditions to occur e Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an F25 OverSpeed Limit fault occurs if the speed reaches P82 Max Speed P83 Overspeed Limit If this condition is unacceptable Take action to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode B e Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode B In addition installing a properly sized dynamic brake resistor provides equal or better performance in most cases Note These faults are
189. y Functions 101 Analog in Loss Alarm 83 Analog In Loss Fault 79 Analog In x Hi 65 Analog In x Lo 65 Analog In x Loss 65 Analog Inputs Group 65 Analog Inx Value 23 Analog Out1 Hi 67 Analog Outi Lo 67 Analog Out Sel 66 Analog Outputs Group 66 Anlg Cal Chksum Fault 79 Anlg In Config 65 Anlg In Sqr Root 65 Rockwell Automation Publication 20A UM001N EN P July 2013 Index Anlg Out Absolut 66 Anlg Out Config 66 Anlg Out Scale 67 Anlg Out Setpt 67 Applications File 72 Auto Mode 116 Auto Rstrt Delay 46 Auto Rstrt Tries 46 Auto Rstrt Tries Fault 79 Auto Manual Control 118 Modes 116 AutoMan Cnfg 49 Autotune 27 AutoTune Aborted Fault 79 Autotune Torque 28 Auxiliary Input Fault 79 Basic Parameter View 15 16 Bipolar Conflict Alarm 83 Break Frequency 30 Break Voltage 29 Bus Capacitors Discharging 9 Bus Reg Gain 43 Bus Reg Kd 44 Bus Reg Ki 43 Bus Reg Kp 44 Bus Reg Mode x 44 C Capacitors Discharging 9 Catalog Number Explanation 11 Circuit Breakers Ratings 89 97 Clearing Alarms 83 Faults 78 Comm Control Group 60 Commanded Freq 22 Commanded Torque 23 Common Symptoms and Corrective Action 86 Communication File 60 Communications Logic Command Word 96 Logic Status Word 97 Programmable Controller Configurations 95 Compensation 26 Control Options 15 Control Status 29 Control SW Ver 23 Control Auto Manual 118 123 Index 124 Conventions Manual 8 Cross Reference Parameter 73 C

PowerFlex 70 Adjustable Frequency AC Drives User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents