TMS 4500 – Torque Metering System – User`s Manual
Contents
1. Automatically zero the Port torque value Automatically zero the Starboard torque value Port torque span adjustment factor Starboard torque span adjustment factor Exit to Main Menu Speed Bar Graph Full Scale value Torque Bar Graph Full Scale value Power Graph Full Scale value Imbalance Graph Full Scale value Exit to Main Menu Minimum revolutions for speed value updates Seconds of filtering for torque value updates Exit to Main Menu for factory use for factory use for factory use for demonstration and factory use for troubleshooting use Exit to Main Menu for troubleshooting use for troubleshooting use for troubleshooting use Exit to Main Menu Page 5 Indikon TMS 4500 User s Manual 7 Receiver Configuration Be sure all Torque Configuration Switches are set to OFF signal Output Terminals 1 Torque Output HI 1 2 Torque Output LO 1 Torque Config Switches 1 Pos FS torque 2 Neg FS torque 182 Zero torque 3 Not used 4 Bypass user calibration 5 Reverse signal polarity 6 Limit bandwidth to 5 Hz f Not used 8 Not used 5 Speed Output HI 1 6 Speed Output LO l Tr FP T FEER FE 8 Power Input 1 Pos Hl 2 Chassis 3 Neg LO Stator ON Input power level okay Rotor ON Collar power okay no errors Data ON No data transmission errors Range ON Sensor Input out of range RPM Fla2. All of the selections not listed as for factory use may be used to reconfigure the system as desired 6 Zero Correction The torque value displayed when a shaft is not turning may not be zero due to a slight calibration offset If this is so the offset can be eliminated by performing an Auto Zero function To do so Press TMS 4500 on the LCD touchscreen Press Corrections Press Auto Zero 1 Port for the port shaft or Press Auto Zero 2 Stbd for the starboard shaft Auto Zero Completed will be displayed Press Exit to return to the Corrections screen Press Exit to return to the main screen DOC1055 Rev 1 2 Page 4 Indikon Menu List Main Menu Change Passcode Corrections Configure Display Configure Filters More Exit Corrections Auto Zero 1 Port Auto Zero 2 Stbd Adjust Torque 1 Adjust Torque 2 Exit Display Configuration Speed Bar FS Torque Bar FS Power Bar FS Imbalance Bar FS Exit Filter Configuration Speed Filter Torque Filter Exit More Selections Configure Channel 1 Port Configure Channel 2 Stbd Calibration Entered Values View Values Exit View Selections View Inputs View Calculations View Comm Info Exit DOC1055 Rev 1 2 TMS 4500 User s Manual Enter a new value Go to the Corrections menu Go to the Display configuration menu Go to the Configure Filters menu Go to a menu with more selections Exit to Normal Display
3. ears not shown Inside the Processor Enclosure DOC1055 Rev 1 2 Page 9 Indikon TMS 4500 User s Manual 17 72 16 46 00 312 OPTION 1 Processor Enclosure Mounting Options DOC1055 Rev 1 2 Page 10 Indikon TMS 4500 User s Manual 10 Monitor Enclosure and Display Monitor Packaging Actual Monitor Appearance DOC1055 Rev 1 2 Page 11 Indikon TMS 4500 User s Manual LCD Image Displayed information is representative of the TMS 4500 This image is provided to depict the resolution of the 320 by 240 pixel image DOC1055 Rev 1 2 Page 12 Indikon 11 Specifications Sensors Torque Sensor Sensing Range Speed Sensor Torque Accuracy Typical Torque Accuracy Display Type Viewing Area Resolution Field Wiring Connectors Type Operating Power Voltage Power Consumption Processor Power Consumption Monitor Fuse Processor Fuse Monitor Fuse Receiver TMS 4500 User s Manual Strain gages 500 microstrain Hall effect sensor 1 of full scale worst case Better than 0 5 TFT Color LCD Touch Screen 4 6 wide by 3 5 high Quarter VGA 320 by 240 pixels Pluggable Phoenix type connectors with captive wire clamps 85 to 265 VAG 50 60 Hz 60 watts maximum 10 watts maximum 2 Slow Blow 5x20mm 2 Slow Blow 5x20mm 2 Slow Blow 5x20mm Mechanical Torque Sensor Transmitter and Receiver Torque Sensor Transmitter Torque Speed Receiver Me
4. DOC1055 Rev 1 indikon A Riverhawk Company TMS 4500 Torque Metering System User s Manual Indikon TMS 4500 User s Manual 1 System Description The TMS 4500 is a system for monitoring torque speed and power on two shafts The system consists of two Torque Sensor Transmitters two Torque Speed Receivers a Processing Unit and two Monitors 1 1 Torque Sensor Transmitter The Sensor Transmitter is a disc or collar mounted on each shaft It is powered inductively by the Receiver senses the torque via strain gages connected to it and transmits a torque signal back to the Receiver 1 2 Torque Speed Receiver The Receivers are mounted below the shafts and have a ring that surrounds the Sensor Transmitter It provides power to the Sensor Transmitter receives the torque signal senses rotating speed and provides outputs to the Processor The electronics are enclosed in a painted steel NEMA 4 enclosure with mounting ears 1 3 The Processor The Processor provides power to and receives signals form the Receiver converts the raw signals to calibrated values calculates power and provides display information to the Monitors The Processor is housed in a fiberglass NEMA 4 enclosure It has integrated mounting ears 1 4 Monitors The Monitors are powered by their own power supplies and receive display data from the Processor The display is a Quarter VGA color LCD touch screen The display area is 4 6 wide by 3 5 h
5. ED inside On solid Range red LED inside Off If an error is present the Main Status LED will flash and the system will display an error code briefly another 10 15 seconds before the startup cycle repeats Below are the most common error modes and potential corrective actions Error Mode Power supply voltage is incorrect Main Status Fast flash 4 Hz 1 Verify the approximately 12VDC powering the Receiver Stator Flashing 2 or 4 Hz DOC1055 Rev 1 2 Page 16 Indikon TMS 4500 User s Manual Error Mode Weak inductive interface Main Status Fast flash 4 Hz Verify the voltage is about 2 volts peak peak or 0 7VAC across the Mounting Blocks on top of the Receiver This must be measured with an RR Oi or lon Ha FRE ad n special meter that will measure Make certain the Power Ring is not shorted to the Data Off or flickering Receiver enclosure by water or other conductive material Remove any surrounding metal other than the shaft within 4 inches 10 cm of the Power Ring Clean the mating surfaces of the Power Ring and tighten all the mounting screws Verify that the Rotating Coil voltage is about 20 volts peak to peak or 7 VAG probe the two terminal dots on the outer surface of the Coil Boards attached to the Rotating Collar This must be measured with an oscilloscope or a special meter that will measure 460KHz signals Check alignment of the Rotating Collar within the Power Ring their m
6. ace Each display has a touch screen that allows the user to access information and change the configuration The touch screen Is relatively sensitive so a light press is all that is needed IMPORTANT NOTE Never use sharp or pointed objects to actuate the touch screen Press Indikon to display company contact information Then press Exit to return to the normal display Press on the area around the speed value to display information on the color code for the torque and speed Then press Exit to return to the normal display Press TMS 4500 to access the menus The menus provide a mechanism for modifying the setup configuration of the system and performing calibration primarily intended for the factory but also usable in the field The menus can be passcode protected by establishing a passcode other than zero It is called a passcode rather than a password as it is numeric not alphanumeric DOC1055 Rev 1 2 Page 3 Indikon TMS 4500 User s Manual To do this press Change Passcode and enter a value using the numeric touch pad The next time someone tries to access the menus they must first enter the passcode IMPORTANT NOTE If you forget the passcode there is a factory passcode that can be used to gain access and establish a new passcode Establishing a passcode of zero disables the passcode protection 5 Menus Section 9 lists the menus essentially as they appear in the display
7. ating Collar Power is too high Slow flash Rotating Collar Power is too low Off Data transmission errors Data Green LED LED3 On Solid Data received without errors Off Data transmission errors A flickering Data light indicates intermittent data transmission Range Red LED LED4 On Solid sensor input to transmitter is over range Off sensor input to transmitter is within range The Range indicator may flash or flicker with a dynamic over range condition When the Range light is on the torque signal is in error RPM Green LED LED5 On Speed sensor triggering properly Off Speed sensor not triggering Flashes 6 times per shaft revolution so will appear on solid or flashing depending on shaft speed In an error condition the receiver output will be 24 mA Fast flash rate 4 Hz Slow flash rate 2 Hz Indicates normal error free condition DOC1055 Rev 1 2 Page 15 Indikon TMS 4500 User s Manual 13 Troubleshooting Guide When the Receiver is first powered up it cycles through the startup sequence lasting 10 15 seconds During startup mode all of the Indicator LEDs flash in unison If all system checks are positive the Main Status LED on the outside of the Receiver remains on solid and the system is ready for operation Normal Operating Mode no errors r CT PS Main Status red LED on outside On solid Stator green LED inside On solid Rotor green LED inside On solid Data green L
8. chanical Processor Enclosure Type Enclosure Dimensions Mechanical Monitors Enclosure Type Bezel Dimensions Enclosure Dimensions Monitor Overall Size DOC1055 Rev 1 2 Refer to separate drawing Refer to separate drawing Fiberglass 13 2 wide by 15 2 high by 7 1 deep excluding mounting ears Fiberglass 7 7 wide by 5 7 high 9 2 wide by 7 2 high by 5 1 deep 12 4 wide by 9 7 high by 6 4 deep including bracket knobs and handle Page 13 Indikon TMS 4500 User s Manual Environmental Ambient Operation Temperature 32 F to 131 F 0 C to 55 C Humidity 0 to 100 RH non condensing Fiberglass Enclosure Ratings NEMA 4X Transportation Vibration IAW Commercial Handling Shipping Warranty Standard 1 year DOC1055 Rev 1 2 Page 14 Indikon TMS 4500 User s Manual 12 Status Indicators There is one Main Status Indicator light located outside the Receiver at the base of the Stationary Ring and five secondary system status indicator lights inside the unit Main Status Red LED on Receiver not on the board On Solid No errors Fast flash a Remote Shunt Switch is on b One or more system errors present Stator Green LED LED1 On Solid Input power to system Is in range Fast flash Input power to system is too high Slow flash Input power to system is too low Rotor Green LED LED2 On Solid Rotating Collar Power is in range and no data errors present Fast flash Rot
9. idlines should be aligned Make certain the Rotating Collar terminal strips are soldered properly and not damaged Stator On solid Error Mode Strain gage problem Main Status Fast flash 4 Hz 1 Verify the excitation voltage to the gage is 4 0VDC on older units or 2 5 VDC on newer units 2 Check solder connections and wiring to the gage 3 Balance the gage to reduce the offset or apply a new gage Stator On solid Rotor On solid Data On solid Range On solid DOC1055 Rev 1 2 Page 17 Indikon TMS 4500 User s Manual 14 Warranty Statement Limited Warranty Torque measuring equipment and accessories are warranted by the Seller for one year to be free from defects in both materials and workmanship under normal use and service This warranty is in lieu of and excludes any other warranty express or implied including but not limited to any implied warranty derived from quote or fitness of purpose Manufacturer s liability and Buyer s limited remedies under Manufacturer s warranty shall be limited solely to repair replacement credit or refund at the manufacturer s option with respect to products supported by a Return Material Authorization number obtained from the Manufacturer and returned to the Manufacturer The Manufacturer shall not be liable under any circumstances for consequential or incidental damages including but not limited to labor costs or loss of profits arising in connection with the use of o
10. igh The Monitor mounting frame is 7 7 wide by 5 7 tall The LCD is housed in a fiberglass NEMA 4 enclosure The enclosure is held within a U shaped bracket by two large clamping knobs The bracket can be mounted on a horizontal or vertical surface and allows the monitor to be tilted for optimal viewing angle The Monitor displays torque speed power and power imbalance as values and horizontal bar graphs DOC1055 Rev 1 2 Page 2 Indikon TMS 4500 User s Manual 2 Wiring Cable cord grips are provided on the Receivers Processor and Monitors Standard PVC jacketed cable is provided for all connections 2 1 Torque Speed Receiver Wiring Two cables run between the Torque Speed Receiver and the Processor one for 12VDC power and one for analog signal wiring 2 2 Processor Wiring Besides the 2 cables to each Torque Speed Receiver there will be 3 additional cables one for communications with each Monitor and one for 115VAG power 2 3 Monitor Wiring Besides the cable from the Processor there will be one additional cable for 115VAG power 3 Normal Operation The system as delivered is ready for operation After installation apply power to the Monitors and then the Processor Within a few seconds the normal display screen will appear with values and bar graphs If the processor is operating properly all values should be white and the top line should be moving back and forth one pixel every second 4 User Interf
11. r inability to use products purchased from the Seller Product Application The Buyer is solely responsible in determining the suitability of the Manufacturer s products in its application regardless of circumstances Manufacturer reserves the right to make future design changes to any of its products without thereby incurring any obligations to make changes to or replacements of this product Manufacturer neither makes nor authorizes any person to make on its behalf any other guarantee or warranty concerning its products Service To obtain service under this Limited Warranty call Riverhawk Customer Service Department in New Hartford to obtain an RMA Return Material Authorization number Pack the item s in its original shipping container or equivalent Put the RMA number on the address label Put the RMA number on the shipping carton Insure it or assume the risk of loss damage during shipment Ship the product freight pre paid to New Hartford Manufacturer is not responsible for damage to inbound product Riverhawk Headquarters 215 Clinton Road New Hartford NY 13413 Voice 315 624 7171 Fax 315 624 7173 DOC1055 Rev 1 2 Page 18
12. shes 6 times per revolution Receiver Switches and Connections DOC1055 Rev 1 2 Page 6 Indikon TMS 4500 User s Manual 8 Torque Sensor Transmitter and Receiver Sends power to the rotating Collar and receives data signal from the Collar hy system Status Module Mounting flange DOC1055 Rev 1 2 T Ads al mi Rotating Collar Clamps to shaft with two bolts Houses electronics which power the strain gages measures the output and transmits the torque signal shaft Strain Gages not depicted Converts mechanical torque to electrical signal which is transmitted from the rotating Collar to the stationary Ring Receiver Electronics Provides power signal to Ring processes signal from transmitter and produces output signals corresponding to torque speed and horsepower Page 7 Indikon TMS 4500 User s Manual SHAFT DIA A B C 04 394 2 68 12 444 34 738 24 54 444 98 46 619 519 1138 68 719 619 1338 810 819 719 1538 1012 919 819 1738 1214 1019 919 1938 1416 11 19 1019 21 38 1618 1219 11 19 23 38 1820 1319 1219 25 38 RE RSH MAX BOLT SIZE 0 313 719 625 4 00 T MAX WASHER SIZE 0 750 FRONT 6 75 VIEW aim 0 875 e PLACES MOUNTING DIMENSIONS DOC1055 Rev 1 2 Page 8 Indikon TMS 4500 User s Manual 9 Processor Processor Enclosure Mounting
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