User Manual 15K Risers All Lengths
Contents
1. Item Number Part Number Quantity Description 7 801 3125 PEK 1 BACKUP 108 8 801 3126 PEK 1 BACKUP 114 10 801 0108 V90 1 O Ring B S Size 108 11 801 0114 V80 1 O Ring B S Size 114 12 803 3202 V90 2 SPRING SEAL FOR 15 2 CONNECTION Table 5 RDK 3064 8 1 2 Supporting Equipment The following test fixtures are available for order directly from Phuel Oil Tools Ltd Part No Item Description Comments 900 3022 480 HP Blank Test Sub To replace 110 2986 480 950 2906 STL Riser Handling Clamp 6 5 Ton SWL 950 3825 STL Riser Handling Clamp 20 Ton SWL Table 6 Supporting Equipment OPS 3064 Rev B 142. 1 Introduction 1 1 General The Phuel Riser or Lubricator is a pressure containing cylinder used when performing wireline operations Its purpose is to allow the wireline tool string to be raised above the wellhead valve allowing entry and exit from the well bore The Riser body is constructed in one The end connections are quick union style with a quick test facility to allow the connection to be tested before rigging up This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A stainless steel band secures the nameplate tag that is stamped with the information shown This tag should be located in the first instance to ensure that this manual refers to the correct equipment A customer identification number is also included to allow the customer to track the asset in their system PHUEL OIL TOOLS LTD DESCRIPTION amp SIZE CUSTOMER ID No PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 3064 Rev B 1 User Manual QPhuel
3. maintain this pressure for a minimum of 15 Minutes ensuring there are no apparent leaks Bleed off pressure drain test fluid and dry Remove test caps and plug Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 6 is completed OPS 3064 Rev B 11 EL uel OIL TOOLS 15K Risers All Lengths 7 Parts List and Drawings User Manual Item Number 1 Part Number 114 2992 480 Quantity 1 INTEGRAL RISER 15 2 X 3 74m Description 2 110 2982 480 1 SPLIT COLLAR 15 2 SPLIT TYPE 101 Table 3 Parts List for 114 3064 HV0 Riser 6 3 8 15 2 B x P 3 74m 15K 910 3192 N66 12 803 3202 V90 2 SPRING SEAL FOR 15 2 CONNECTION 13 117 2166 STL 1 CIRCLIP INTERNAL 18mm DHO 18 14 WNL 0580 316 10 WASHER NORDLOCK M12 16 SHC 0585 HTS 10 Soc Hd Cap Size 1 2 Length 1 in 100 910 3191 N66 1 15 2 MALE PROTECTOR 1 15 2 FEMALE PROTECTOR 3 110 2983 480 1 SPLIT RING 15 2 4 110 2986 480 1 SAVER SUB 15K WP 5 110 3127 316 1 HP ISOLATION VALVE 6 190 2823 PEK 1 VALVE SEAT 7 801 3125 PEK 1 BACKUP 108 8 801 3126 PEK 1 BACKUP 114 10 801 0108 V90 1 O Ring B S Size 108 801 0114 V80 1 O Ring B S Size 114 1 zk OCH 801 0108 V90 O Ring B S Size 108 Item Number Part Number Quantity Description 1 114 3119 480 1 INTEGRAL RISER 15 2 X
4. split collar Remove split collar from bottom sub Remove 2 screws and washers from saver sub and remove Remove the circlip that retains the valve and then remove the isolation valve Remove the valve seat using a 3 16 hex key Inspect all threads degrease and clean with wire brush if necessary Remove all o rings and back ups only if replacing with new items from a redress kit OPS 3064 Rev B 8 User Manual QU Phuel 15K Risers All Lengths 5 5 2 Re Assembly Place the riser body on the roller stands Fit O ring to test port grease and fit to bottom sub using 2 screws and washers Slide the Split Collar over the bottom sub make up the two halves of the split ring and tighten down until the ends are flush with the collar Back off slightly to align the holes Insert all eight screws and washers by hand an d then tighten Fit the two spring seals to the pin end of the connection and lightly grease Fit the valve seat 6 into the body Fully make up but do not over tighten as the internal hex may be damaged Fit the back up 7 and then the o ring 10 to the isolation valve 5 and lightly grease It is easier to screw the valve into the body upside down to hold the valve while stretching the o ring and back up Screw the valve the correct way filly into the body Insert the circlip 13 into the groove Fit the o ring 11 and backup 8 to the saver sub 4 with the backup ring on the opposite side to the pr
5. 15K Risers All Lengths OIL TOOLS 2 Technical Specification Part Number 114 3064 114 3065 LD 6 375 Length A 152 3 86 m 100 82 2 56 m Make Up Length B 147 32 3 74 m 96 14 2 44 m Weight 3824 Ibs 1734 kg 2648 Ibs 1201 kg Maximum Working Pressure 15 000 Psi 15 2 Acme Type End Connection 1 NPT Test Port Connection 9 16 Autoclave MP Table 1 Technical Data e Vill Figure 2 Riser OPS 3064 Rev B 2 mn User Manual QU Phuel 15K Risers All Lengths OIL TOOLS 3 Technical Description 3 1 Test Port Saver Sub The saver sub provides the ability to change a damaged pressure fitting without repairing or replacing a major component The saver sub is held in place by two socket head cap screws and is sealed by means of an o ring with a single back up on the opposite side to the pressure An isolation valve is also fitted to the riser body so that the test port can be isolated from the well pressure The Saver sub can be replaced with a blank version to avoid the need to fit a pressure blanking plug that would otherwise protrude from Riser assembly The seals on the connection have a coiled spring back up integrated into the seal so that there are no loose parts It is normal to be able to see the coiled spring sometimes protruding through the rubber tv kar NPT Saver Sub Isolation Valve Figure 4 Riser setup showing Saver Su
6. 2 44m 2 110 2982 480 1 SPLIT COLLAR 15 2 SPLIT TYPE 3 110 2983 480 1 SPLIT RING 15 2 4 110 2986 480 1 SAVER SUB 15K WP 5 110 3127 316 1 HP ISOLATION VALVE 6 190 2823 PEK 1 VALVE SEAT 7 801 3125 PEK 1 BACKUP 108 8 801 3126 PEK 1 BACKUP 114 1 801 0114 V80 1 O Ring B S Size 114 101 910 3192 N66 12 803 3202 V90 2 SPRING SEAL FOR 15 2 CONNECTION 13 117 2166 STL 1 CIRCLIP INTERNAL 18mm DHO 18 14 WNL 0580 316 10 WASHER NORDLOCK M12 16 SHC 0585 HTS 10 Soc Hd Cap Size 1 2 Length 1 in 100 910 3191 N66 1 15 2MALE PROTECTOR 1 15 2 FEMALE PROTECTOR Table 4 Parts List for 114 3065 HV0 Riser 6 3 8 15 2 B x P 2 44m 15K OPS 3064 Rev B 12 Phue OPS 3064 Rev B DETAIL AT User Manual 15K Risers All Lengths Figure 5 Generic 15K Riser DETAIL B User Manual QU Phuel 15K Risers All Lengths 8 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd It is recommended that sufficient quantities of the following spares be maintained to ensure that the equipment is always available when required Elastomeric spares are supplied in Viton material as standard Many other materials are available please specify when ordering 8 1 1 Individual Items Individual items may be ordered as required using the part number specified Note O Rings conform to industry standards and may be substituted with those from other suppliers at the sole risk of the user
7. Phu Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual 15K Risers All Lengths This Manual Covers the Following Part Numbers 114 3064 HVO 114 3065 HVO OPS 3064 Rev B User Manual Phuel 15K Risers All Lengths Table of Contents Revision HIStory ecn R ET ii EE ENE ENE EE ERE EN EN iii TL Me td ss 1 EGG RE EEE ENE 1 1 2 Product Identification Luse 1 2 le e e EE 2 3 Technical Lee 3 3 1 Tes Port Saver S D EE 3 4 G hires sit EE EE EE 4 4 1 EG EEE EEE EE EE REE 4 AD Making Up the RSS Luske emusememiimeennnd tante cise nce 4 4 3 Breaking the connechon ek 5 4 4 Replacing the Saver Sub 5 25 PE JG Aud 6 25 During JD EE 6 AT 0 RE EE E 6 E EEN 7 5 1 M de EE 7 52 ENES 7 e GE EE 8 54 TE 8 5 0 Redress PROCS eet 8 5 6 Maintenance Record Gheet 10 Eg RE EE Eege 11 7 Parts List and Drawings eeben eebe saseniceieidiacesanersienereisncserndeas 12 NEE REE NE EE ERE 14 UE e CN Elle 2 Table 2 Maintenance Hecon uk EEN 10 Table 3 Parts List Refer Figure 5 Generic 15K Hiser 12 Table 4 FR NS 14 Table 5 Supporting Equipment sonnrrnnenvrrnennrnnrrnnnnvrrnnnnrnvrrnenrrnnrnnennnrrnensennn 14 Figure Ti Riser Safety cirrata cn g eei ta onedueeetetaltusestteceientved iii Fig re 2 EE TE EEE 2 Figure 3 NPT Saver EE 3 Figure 4 Riser setup showing Saver Sub and Isolation Valve ssssseseseeees 3 Figure 5 Generic 15K Hiser ssssssesessesssrrnrsrsrrnterttnet
8. Phuel Oil Tools Ltd e Replace all elastomeric seals with items from redress kit Error Reference source not found e Regrease components e Pressure test to maximum working pressure in accordance to testing procedure see 6 e Inspect paint work and repair as necessary 5 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out surface NDE on all component threads and damaged surfaces e Pressure test to maximum working pressure witnessed by certifying authority where applicable e Repaint OPS 3064 Rev B 7 User Manual QU Phuel 15K Risers All Lengths 5 3 Safety Many of the components are heavy and should not be lifted without lifting aids Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel Wear appropriate personal protective equipment Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available Ensure that all tools and equipment are in good condition and are suitable for the intended use Clear up any fluid spills immediately to avoid slips 5 4 Tools The following tools are required 3 8 amp 3 16 hex Allen keys Le Spanner 7 8 Spanner If NPT plug to be fitted 2 x Roller Stands Wire Brush 5 5 Redress Procedure 5 5 1 Full Dis Assembly Place riser on the roller stands Remove 4 stop pins and washers from the split collar Loosen split rings from collar and remove from
9. b and Isolation Valve OPS 3064 Rev B 3 User Manual IQ Phuel 15K Risers All Lengths 4 Operation All operations to be carried out by suitably qualified and competent personnel 4 1 Lifting Thread protectors should always be fitted when lifting or moving the riser 4 1 1 Vertical The Riser should be lifted with a suitable lifting clamp or cap that is rated for the total lifting load following the instructions for the clamp or cap being used If practical leave the thread protectors fitted until ready to make up the connections 4 1 2 Horizontal Suitable slings can be wrapped around either end of the riser to allow horizontal lifting for means of transportation or fitting Always pay attention to the centre of gravity and do not continue to lift if the lubricator is not sitting horizontal as it might slip through the slings 4 2 Making Up the Riser e Remove the thread protectors of both ends e Inspect the seals for any signs of damage and apply grease if required e Inspect the mating bore and thread for any signs of damage or debris and clean and grease if necessary e Stab together the connection and centralise to ensure that the sales are not loaded on one side Ensure that the connection has stabbed as fully in as possible and that there are no signs of seal debris e Make up the collar and use the threads to drive the connection together Make up the collar fully and then back off by turn e Store the thread pro
10. by competent personnel Check all certification is in date Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O ring is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure or maximum working pressure Ensure all connections are tight and that the test port is tightly fitted 4 6 During Job Avoid excessive movement of the riser stack 4 7 Post Job Inspect for signs of damage Ensure threads are clean Ensure thread protectors are fitted OPS 3064 Rev B 6 User Manual QPhuel 15K Risers All Lengths 5 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 5 and Section 4 7 for details 5 2 2 Yearly e Inspect the condition of all sealing surfaces and surface coatings e Re coat threads and sealing surfaces if necessary If in doubt contact
11. erntsertnnestrtnnterensennnnnsnne 13 OPS 3064 Rev B i Ewe User Manual 15K Risers All Lengths Revision History Issue Release Date Description Rev A 18 May 10 Initial Issue Rev B 15 Sept 11 Addition of seal ring to redress kit OPS 3064 Rev B kb User Manual QU Phuel 15K Risers All Lengths OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Safe Lok devices where used should be checked for positional security to avoid unnecessary movement of the collar Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Finger Glove and loose clothing trap area Care to be taken to avoid trapping fingers gloves and loose clothing during stabbing procedure Figure 1 Riser Safety OPS 3064 Rev B iii User Manual QU Phuel 15K Risers All Lengths
12. essure Grease the seal and the bore lightly Push the sub into the bore by hand as far as possible ensuring that the part is centralised in the bore Drive home with a soft faced hammer Fit the screws and washers and tighten to drive the o ring into the bore Fully tighten the screws Close the isolation valve and pressure test through the saver sub to maximum working pressure for ten minutes to verify that the seals have been assembled correctly OPS 3064 Rev B 9 QPhuel User Manual 15K Risers All Lengths 5 6 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance By By Table 2 Maintenance Record OPS 3064 Rev B 10 User Manual QU Phuel 15K Risers All Lengths 6 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force On completion of reassembly fit the appropriate test caps to either end of the riser and NPT plug to the test port Fill with test fluid and bleed off any air in the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to Maximum Working Pressure allow to stabilise and
13. ormal operations but if damage occurs to a pressure fitting or a leak is found during pressure testing then this procedure should be followed Ensure that the pressure is bled off Do not remove the pressure fittings at this time as they can be used to provide grip to remove the plug Remove the two socket head cap screws and lock washers If they appear unusually tight or difficult to move re check that the pressure has been removed Grip the pressure fitting and pull out the saver sub with a pulling and rocking motion If the pressure fitting has been removed already then two 14 20 UNC screws not supplied can be used to jack out the sub Inspect the o ring and back up for signs of damage and replace if necessary Inspect the seal bore for signs of damage and report if necessary If required remove the pressure fitting clean and inspect the pressure port To re fit the sub apply grease to the o ring and seal bore Ensure that the back up is on the outside of the o ring opposite the well pressure Push the sub into the bore by hand as far as possible ensuring that the part is centralised in the bore Drive home with a soft faced hammer Fit the screws and washers and tighten to drive the o ring into the bore Fully tighten the screws OPS 3064 Rev B 5 User Manual QU Phuel 15K Risers All Lengths 4 5 Pre Job Ensure thread protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained
14. tectors in a safe place for use later e The sealing integrity of the connection can be tested using a suitable pump Connect the pump to the fitting on the saver sub e Close the isolation valve e Pressure up against the isolation valve to 5 000 psi and then open the isolation valve and confirm that the pressure drops this confirms that we are now testing against the two seals e Increase the pressure to 15 000 psi or 1 2 x maximum well pressure and hold for 10 minutes without leaks The volume is small and it may take some time to settle due to trapped air If this is the case try OPS 3064 Rev B 4 User Manual HQ Phuel 15K Risers All Lengths bleeding off and re applying the pressure a few times to remove the trapped air until a successful test is achieved Bleed off the pressure and close the isolation valve Remove the test pump from the connection 4 3 Breaking the connection Ensure that all pressure is bled off The free movement of the collar is an indication of this Unscrew the collar fully Lift up the riser to break the connection Visually inspect the seal and male end to make sure that no damage has occurred Report if necessary Fit the thread protector to the bottom of the riser at this time to prevent damage when moving Fit the thread protector to the other thread unless a lifting cap is being used 4 4 Replacing the Saver Sub It is not expected that the save sub would need to be replaced during n
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