Model DBC70 BLAST CHILLER/SHOCK FREEZER User`s Manual
Contents
1. 0 0 12 12 24 24 14 AWG BLACK WIRE 16 AWG RED WIRE Page 28 LHOd OL uoneoiunululoo 9 pue peog y X Y JOOUUOD SAM OA 91 SN uoneo2iunuiulo5 ro 48 88 VAAN YSL AOZL Ajddns 190g NNOO 2d v o 8 04 dV 08dV lOrdVipedv 0cdy o o 6 et d NNOO Od 8 001 dV 08dV l0pd Pedvi0edv AITH o gt jeuigeo y 5 JOJOSUUOND SIU ALON NNOO joued 044409 19 L Page 9 Part Number2. 2 2 2 12 Automatic Hard Cycle Parameters 2 2 72 13 Automatic Shock Cycle Parameters 2 14 UV Light Cycle Parameters 2 2 14 Defrost Cycle Parameters Programming 15 Heated Probe Cycle Parameters Programming 0c cece cece eee eee cece hehe e eene 15 Manual Soft Cycle Parameters 2 2 2 15 16 Manual 17 3 Recipe Name ProgramimMing etr exer ee E nen ae ite eH sed 18 Operation E ECRANS DUE 18 1 Automatic Mode Soft 2 2 2 2 2 2 2 2 2 2 2 7 18 2 Manual Mode Soft Chill 12 RIT be eer E eU ER TRE E EI UE E ETRA 20 P EE PAR 20 450066 Freeze Sv Un es ede d e pe eom ie x rh 20 5 UV Sterilization Cycles iit o pee kk ete iere iate qoe e ERO bed EE 21 6 Defrost Cycle esr ERRARE REA WAR wie ARE RS
3. 30 Dinex Warranty sates alt ag ate EN aa ey ene ie ae ege ae Mees de e e NI 31 Page 3 INTRODUCTION You have just purchased the new Dinex Equipment Please read this manual for helpful guidelines on how to use your Equipment Should you have any questions concerning the Equipment please call the Dinex Hotline at 1 888 673 4639 Monday through Friday from 8 am to 5 pm Eastern Standard Time The Model DBC70 Blast Chiller Shock Freezer is used to rapidly chill cooked foods to temperatures suitable for refrigerated or frozen storage It has a capacity of 7 pans with a maximum size of 18 x 26 pans not included on the 7 provided stainless steel wire shelves Model DBC70 in chiller mode is capable of lowering the core tempera ture of up to 70 lbs of food from 160 F to 40 F within 90 minutes In Shock Freeze mode it is capable of lowering the core temperature of up to 42 Ibs of food from 160 F to 0 F within 4 hours Model DBC70 can have as options UV sterilization an integral temperature recording device printer a second heated probe or a total of three non heated probes It employs a high velocity flow of cooled air to assure even cooling of the food product and to quickly bring the food temperature through the danger zone in which bacteria multiply rapidly This is done in accordance with HACCP FDA and all state regulations CONTROLLER FEATURES The electronic control syst
4. DNE Xe Dt ERES 5 Installation esse EA etia x ete e ois 5 DIMENSION RP 5 LOCA OM isk e eo 5 Spaces Around The Cabinet opa c ale pP rm Rn ama esate eesti Pann e m EU a eos ea 5 Using the DBC70 Technology 6 Blast chilling ur EUR dink 6 Shock essa re ERN ERE 6 6 Hard gt CU EE RE pt dues crenata ND ed pese teg Pe DEMEURE 6 Shock Freeze Cycle Rn t e EE RS e ipee peer o bres e Ue eur Re EE REM T Denn CURA 6 Control Panel for Blast Chiller for Model DBC70 Blast Chiller 7 KeyboardKeys ser EE oD Ga UO V RE Ue I CERT EPI A bade PUE UM ERE 8 0 9 9 2 Programming the Gycles i va oo We Sas eke ER E V NOE E eR QR Ges eg remp be bm e ERREUR 12 Automatic Soft Cycle Parameters
5. SOFT HARD SHOCK DEF UV HEAT PROBE Type the new password then press o Be sure to remember the new passwora and keep a record of it in a safe place e To change the year press or 0 INITIAL PROGRAMMING 2006 year o SETYEAR2006 then press f To change the month press or 0 INITIAL PROGRAMMING SET MONTH Blinks then press 07 INITIAL PROGRAMMING 03 45 g To change the day press or 0 SET DAY Blings 03 then press j Page 9 h To set the hour press or 7 be sure to INITIAL PROGRAMMING 10 hours continue to press the buttons until the hour and SET TIME AM or PM show correctly then press 10 23 set the minutes press or 0 INITIAL PROGRAMMING 25 minutes then press o SET TIME Blinks 10 25 AM The high air alarm temperature shou e left at 140 F However if a change is desired INITIAL PROGRAMMING j To change the temperature press or 7 HIGH AIR ALARM Blinks 140 F then press The low air alarm temperature should be left at 35 F However if a change is desired INITIAL PROGRAMMING k To change the temperature press or 0 LOW AIR ALARM Blinks 35 F then press I To change the number of probes press 0 INITIAL PROGRAMMING 7 FOOD PROBES NUMBER Blinks then press NOTE Standard Configuration has only one food probe However a maximum of two heated probes o
6. AC990059 AC990060 AC990074 AC990075 AC990102 AC990104 AC990105 AC990108 AC990119 AC990136 AC990137 AC990145 AC990147 AC990155 AC990156 AC990159 AC990161 AC990173 AC990175 AC990178 AC990191 AC991015 AC991024 AC991025 AC991027 AC991031 AC991034 AC991035 AC991037 AC991039 AC993022 AC993028 PARTS LIST Description Printer Relay 10 A Finder UV Transformer 208V 24V 12V Transformer for Printer Electronic Board BLUE SYS C PC Connection Box Connection Cable Serial Air Probe PT100 Compressor Aspera R404A Refrigerant Evaporator Fan Food Probe Non Heated Food Probe Heated Magnetic Door Switch Solenoid Danfoss Solenoid Socket UV Lamp 6W Printer Power Cable Compressor Starter Kit Condenser Fan Motor AC Adaptor PC Connection Relay 30 A Finder Condenser Evaporator Expansion Valve Tes2 Filter Drier High Low Pressure Switch Liquid Receiver Sight Glass Orifice 01 Solenoid Valve EVR3 Door Gasket 30 3 4 26 1 2 Drip Pan Page 30 ORDERING PRINTER SUPPLIES RIBBON amp PAPER Replacement paper and ribbons for the optional printer for your blast chiller can be ordered from a local distributor of Weigh Tronix supplies To locate a distributor near you If you have access to the internet Go to www wtxweb com Enter your zip code or city state If you do not have access to the internet Call Dinex International at 1 888 673 4639 Listing of Wei
7. Cycles programming state to initially set the cycles With the display reading OFF pres gt ENTER for 1 second gt Recipe name programming state to enter recipe names With the display reading OFF for 10 seconds gt Load default values state to load the standard parameters With the display reading OFF pres GY UP for 10 seconds Clear events memory state to clear obsolete data With the display reading OFF 2 UP DOWN for 10 seconds gt Ready To Go state in order to start a cycle If the controller is not OFF pressi ON OFF once Page 8 PROGRAMMING 1 INITIAL PROGRAMMING NOTE Initial programming is preset at the factory Use this section only if changes are desired If no changes are to be a made skip to Page 10 2 Programming the cycles a With the display reading OFF press START STOP for a few seconds O INITIAL PROGRAMMING b To change the language press or 0 o SELECT LANGUAGE Blinks then press ENGLISH c Enter the default password by pressing in order the INITIAL PROGRAMMING o o o o ENTER PASSWORD and buttons xx d If you do not wish to change the password press o INITIAL PROGRAMMING CHANGE PASSWORD To change the default password press or 0 for YES then press o The password will always be a combination of three of the six available cycles o o Q e
8. 21 Z Heated Food Probe RU ena Oda gas RN ES FE EROS tad ae 21 8 Preparing and Using the Optional 2 2 2 2 22 Clear Data 0 TAE E EE EIEEE 23 Printer Loading a ROM Paper assaf e e eg 24 Removing 222 LI VE as he RETIRER CUN dng ERE IDA EISE 24 Operating the Printers Pn EY XXX TE Y e PUT 24 UE 24 Replacing the Ribbon Paper the 24 Replacing the Ribbon with Paper in the 2 2 24 Maintenance and Cleaning ot eth ex ah RU E diss tede ise bine dee Arb E Sidus Y 25 Cleaning the Condensers eroe rg cathy tle bi de RR eed SER e s dl RA SI AUI 25 Cleaning the Storage 2 2 2 2 2 ens 25 Wiring Diagrams oer xen oup 26 Computer Connection iS M pe tes aN RAN e ebd e SG 29 DC Abr p ppm 30 Ordering Printer Supplies Ribbon and Paper
9. F the display will show b Open the door c Press the O START STOP button to start the cycle The display will now show After 5 seconds the display will show HEATED FOOD PROBE NOT NEEDED OPERATING MODE CHOOSE OPERATING CYCLE HEATED FOOD PROBE OPEN DOOR HEATED FOOD PROBE READY TO START HEATING FOOD PROBES HEATING COMPLETE EXTRACT THE PROBES Blinks NOTE stop any cycle before it has finished press O START STOP The controller will beep for a few seconds If you still want to stop the cycle press O START STOP again If you do NOT want to stop do nothing and the cycle will continue 8 PREPARING AND USING THE OPTIONAL PRINTER a With the display reading OFF press the e PRINT button b To start printing press the O START STOP button After a few seconds the display will show and the printer will be printing Page 22 UNIT IN PROCESS DO YOU WANT TO STOP PRINT EVENTS MEMORY READINGS LEFT 249 PRINT EVENTS MEMORY PRINTING 9 TO CLEAR DATA a To clear existing data that is no longer needed from the controller from the OFF display press and 7 together for about 10 seconds b Press c Press o d Enter your password then press o e Wait about 40 seconds after which the display will show for only 2 seconds The display will go back to OFF and all 440 reading spaces will be available Pa
10. MODE CHOOSE PROGRAMMING CYCLE NOTE Programming for DEFROST UV and HEAT PROBE will be the same in manual mode as it is in automatic mode seeoages 14 15 3 RECIPE NAME PROGRAMMING a With the display reading OFF press the button hold it for 10 seconds o RECIPES PROGRAMMING b Enter your the password see page 7 then press ENTER PASSWORD KEK c Press or 0 to change to the desired ENTER RECIPE NUMBER 1 inks ENTER RECIPE recipe number from 1 to 150 then press which will move you to the NAME line ENTER RECIPE NUMBER d Using or type the letters or numbers required 1 SIE ENTER RECIPE NAME 22 then press o confirm the recipe and go to the CHICKEN next one press o If a mistake is made in writing a recipe use 90 to the desired location and correct it using or 0 There is a blank space after number 9 It be used to add a space or delete a letter Press o when the recipe is corrected To finish the recipe name programming press ON OFF OPERATION 1 AUTOMATIC MODE SOFT CHILL a With the display reading OFF press the ON OFF button Page 18 b To select a cycle press the appropriate button OPERATING MODE The LED for SOFT will be ON CHOOSE OPERATING CYCLE c The LED s for AUTOMATIC and MANUAL are now blinking SOFT CYCLE To select an AUTOMATIC cycle press the
11. REPRESENTATIVES SHALL MODIFY OR EXPAND THESE WARRANTIES DINEX AND DINEX S AFFILIATES AND REPRESENTATIVES SHALL HAVE NO LIABILITY TO CUSTOMER FOR 1 ANY SPECIAL PUNI TIVE INCIDENTAL INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE WARRANTED PRODUCTS REGARDLESS OF WHETHER SUCH LIABILITY SHALL BE CLAIMED IN CONTRACT TORT EQUITY OR OTHERWISE 2 ANY ASSISTANCE NOT REQUIRED UNDER DINEX S QUOTATION OR 3 ANYTHING OCCURRING AFTERTHE WARRANTY PERIOD ENDS DINEX S STANDARD WARRANTIES ONLY APPLY TO END USER PUR CHASERS LOCATED IN THE UNITED STATES AND CANADA ANY SALE TO END USER PURCHASERS OUTSIDE THE UNITED STATES AND CANADA WILL BE SUBJECT TO COMMERCIAL TERMS SPECIFICALLY AGREED BY DINEX AND THE END USER PURCHASER DINEX MAKES NO WARRANTY EXPRESS OR IMPLIED TO END USER PURCHASERS OUTSIDE THE UNITED STATES OR CANADA UNLESS OTHERWISE EXPRESSLY AGREED IN WRITING These warranties do not apply to and Dinex shall not have any obliga tion to Customer hereunder with respect to any warranty claim result ing from or arising out of i normal wear and tear ii damage caused by shipping or accident iii damage caused by improper installation repair or alteration not performed by Dinex iv the use of the Warranted Product in combination with any software tools hardware equipment supplies accessories or any other materials or services not furnished by Dinex or recommended in writing by Dinex v the use of the
12. Warranted Product in a manner or environment or for any pur pose for which Dinex did not design or license it or inconsistent with Dinex s recommendations or instructions on use including but not lim ited to power supply requirements identified in Product Specifications vi any alteration modification or enhancement of the Warranted Product by Customer or any third party not authorized or approved in writing by Dinex vii Warranted Product manufactured to meet cus tomer specifications or designs or viii any accessories or supplies or other equipment or products that may be delivered with the Warranted Product In addition these warranties do not cover i Any defect or deficiency including failure to conform to Product Specifications that results in whole or in part from any improper storage or handling failure to maintain the Warranted Products in the manner described in any applicable instructions or specifications inadequate back up or virus protection or any cause external to the Warranted Products or beyond Dinex reasonable control including but not limited to power failure and failure to keep Customer site clean and free of dust sand and other particles or debris ii the payment or reimbursement of any facility costs arising from repair or replacement of the Warranted Products iii any adjustment such as alignment calibration or other normal preventative maintenance required of Customer and iv expendable su
13. button CHOOSE MODE AUTO MAN The LED for AUTOMATIC will now be steady ON RED FOOD PROBE ENTER RECIPE NUMBER d To choose your recipe press or 0 then press 1 This screen is shown only if the RECIPE parameter is set to ON the INITIAL PROGRAMMING The red food probe only will active in the standard configuration To enter additional recipe names refer to Page 16 RECIPE NAME PROGRAMMING READY TO START The display will show alternating with PRESS START 03 07 2006 10 28 e Press the O START STOP button to start the cycle AIR 75 F Blinks CHICKEN 140 F 03 07 2006 10 28 AM The display will show AIR 75 F R CHICKEN 140 F 03 07 2006 AIR alternating with R CHICKEN The AUTOMATIC mode uses both the food probe and air probe temperatures to control the cycle When the food temperature has reached the final setting of 40 F the unit will automatically go into holding mode and a beep will sound for 5 seconds The elapsed time and food temperature readouts will blink is Alternating 03 07 2006 11 56 AM The display will show n AIR 34 F with R CHICKEN 40 F alternating with 0128 03 07 2006 AIR R CHICKEN is wit The operator can now end this cycle by pressing the O START STOP button The display will now show OPERATING MODE CHOOSE OPERATING CYCLE Page 19 2 MANUAL MODE SOFT CHILL a IF IN
14. the button The LED for HARD will be ON mm To change the temperature press or 7 then press nn To change the temperature press or 0 then press oo To change the time press iv then press pp To change the temperature press V then press Page 16 PARAM PROGRAMMING MANUAL SOFT CYCLE LOW AIR TEMPERATURE 28 F PARAM PROGRAMMING MANUAL SOFT CYCLE HIGH AIR TEMPERATURE 35 F PARAM PROGRAMMING MANUAL SOFT CYCLE TOTAL TIME 01 30 MIN PARAM PROGRAMMING MANUAL SOFT CYCLE HOLDING LOW TEMP 35 F PARAM PROGRAMMING MANUAL SOFT CYCLE HOLDING HIGH TEMP 42 F PARAM PROGRAMMING MANUAL SOFT CYCLE PROGRAMMING COMPLETE PARAM PROGRAMMING MANUAL MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING MANUAL HARD CYCLE LOW AIR TEMP PART 1 0 PARAM PROGRAMMING MANUAL HARD CYCLE HIGH AIR TEMP PART 1 10 F PARAM PROGRAMMING MANUAL HARD CYCLE TIME 1 H 01 00 MIN PARAM PROGRAMMING MANUAL HARD CYCLE LOW AIR TEMP PART 2 28 F Blinks Blinks 01 30 Blinks Blinks Blinks 9 Blinks Blinks 01 00 Blinks Blinks qq To change the temperature press or 0 then press change the time press or 0 then press ss To change the temperature press or 0 then press tt To change the temperature press or 7 then press The display will show MANUAL SHOCK CYCLE PARAMETERS P
15. the outside of the food This is the ideal cycle to chill any food quickly but delicately even in haute cuisine HARD CHILL CYCLE 160 F TO 40 F Hard chilling is suited for dense products and products with a high fat content in large pieces or those products typically more difficult to chill Careful chilling control ensures that the end temperature of 40 F is reached at the core of the product with no danger of freezing and damaging the product not even on its surface SHOCK FREEZE CYCLE 160 F TO 0 F This cycle is recommended when you want to store food for several weeks or months at temperatures below O F Freezers are suited for storing ready frozen foods but not for freezing them During shock freezing the liquids contained in the food are transformed into micro crystals that do not harm the tissue structure When the food is used and thawed its quality will be excellent It is especially suited for all semi processed food and raw products CONTROL PANEL FOR MODEL DBC70 BLAST CHILLER Page 7 KEYBOARD KEYS ON OFF amp START STOP CYCLE KEYS SOFT CYCLE HARD CYCLE SHOCK CYCLE AUTOMATIC CYCLE MANUAL CYCLE UV LIGHT CYCLE SELECT o ENTER DEFROST CYCLE PRINT HEAT PROBE CYCLE Q 5 gt Initial Programming state to initially set the device With the display reading OFF press and hold START STOP for 5 seconds
16. DINEX Fens Model DBC70 BLAST CHILLER SHOCK FREEZER User s Manual DINEX 11 1 4 For Service Information call 1 888 673 4639 Please provide following information Model number Serial number Part Description and number as shown in parts list Printed in the USA Manual No DBC70 Rev 03 08 DINEX INTERNATIONAL INC 628 2 HEBRON AVENUE GLASTONBURY CT 06033 WWW DINEX COM LIO 2 rari 4 Controller Features Ape ha ER GN AS REPRE 4 5 SERE S eR T RE IR PS V ERIS edil y 4 A rh beads 4 Manual Mode iiis ERES 4 Operating 5 o tre E nacer here Ee UI CR DROP ERES nt 4 Additional ERE 4 Printer Optional n evs veda HE HE dendi eR Be aede edis mate ie EUREN e Bet tas aW s RN 4 Connection Optional RAS RR e E pd nai gin ET Aenea wed dle 4 Installations ois E M 5 Warning be polle ets 5 Preparation 55 2 ve p RR EI Me eR TA E ZU e
17. F However lower temperatures have a hibernating effect that increases as the temperature drops thereby gradually reducing bacterial activity until it stops altogether Only fast reduction of the temperature at the product s core allows its initial characteristics to be maintained intact The DBC70 blast chiller gets food through this high risk temperature band rapidly cooling the core of the product to 40 F within 90 minutes This conserves food quality color and aroma while increasing its storage life After blast chilling the food can be preserved at 38 F for up to 5 days SHOCK FREEZING For storage over the medium long term food has to be shock frozen to 0 F or below Freezing means converting the water contained in food into crystals Thanks to the high speed at which low temperature penetrates the food the DBC70 shock freezer assures the formation of small crystals micro crystals that do not damage the product in any way Uncooked raw materials semiprocessed food and cooked food can be treated safely When the food is thawed no liquids consistency weight or aroma will be lost and all its initial qualities will remain unchanged Page 6 SOFT CHILL CYCLE 160 F to 40 F This cycle is recommended for delicate light thin prod ucts or small piece sizes such as vegetables creams sweets fish products and fried foods Soft chilling lowers the food temperature quickly but extremely delicately so as not to damage
18. NING THE STORAGE COMPARTMENT Clean the inside of the storage compartment daily to avoid altering the taste and aroma of the food Clean the inside the grid supports and the grids with a mild detergent and then rinse thoroughly The storage compartment and its internal components have been designed to aid all clean ing operations Clean the outside surfaces regularly with a detergent for stainless steel and dry using a soft cloth Always defrost the unit see manual DO NOT USE ABRASIVES SOLVENTS OR GLASS WOOL Fig 3 Avoid using sharp implements and abrasives especially when cleaning the evaporator Fig 2 1 SS Figure 2 Figure 3 NOTE f additional refrigerant should be needed be certain to use the correct type and amount as shown on the nameplate 0004 N33H9 OPTIONAL 38OHd good 38OHd 0004 MOTISA 0004 OPTIONAL L w 9 E 9 oO 5 9 lt U 2 PRINTER EL BOARD Page 26 HOLOMN YOLOW dVA3 YALYVLS NNOILdO JAWA OWLOATS Page 27 21 402 91 YWEN Hd ZHO9 Agoz 1 Alddns e2133
19. ROGRAMMING After about 2 seconds the display will automatically change to uu Press the button The LED for SHOCK will be ON vv To change the temperature press or 0 then press ww To change the temperature press or 0 then press xx To change the time press or V then press yy To change the temperature press or 0 then press zz To change the temperature press or 7 then press Page 17 PARAM PROGRAMMING MANUAL HARD CYCLE HIGH AIR TEMP PART 2 35 F PARAM PROGRAMMING MANUAL HARD CYCLE TIME 2 H 01 00 MIN PARAM PROGRAMMING MANUAL HARD CYCLE HOLDING LOW TEMP 35 F PARAM PROGRAMMING MANUAL HARD CYCLE HOLDING HIGH TEMP 42 F PARAM PROGRAMMING MANUAL HARD CYCLE PROGRAMMING COMPLETE PARAM PROGRAMMING MANUAL MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING MANUAL SHOCK CYCLE LOW AIR TEMPERATURE 25 F PARAM PROGRAMMING MANUAL SHOCK CYCLE HIGH AIR TEMPERATURE 15 F PARAM PROGRAMMING MANUAL SHOCK CYCLE TOTAL TIME H 0 400 MIN PARAM PROGRAMMING MANUAL SHOCK CYCLE HOLDING LOW TEMP 4 F PARAM PROGRAMMING MANUAL SHOCK CYCLE HOLDING HIGH TEMP 3 F Blinks Blinks Blinks Blinks 04 00 Blinks Blinks Blinks PARAM PROGRAMMING The display will show MANUAL SHOCK CYCLE PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to PARAM PROGRAMMING MANUAL
20. STEAD OF AUTOMATIC you wish to select a MANUAL cycle perform steps 1 a 1 0 1 6 and 1 d above except in step 1 c press button instead of button LED for MANUAL will then be steady ON The four readouts those steps will be the same as before NOTE Cycle time can be changed only in Programming mode To change the programmed cycle time for any cycle see the a instructions on Pages 10 to 17 b Press the O START STOP button to start the cycle The display show will 03 07 2006 10 41 AM AIR 75 F R CHICKEN 140 F alternating with Will 03 07 2006 count AIR down R CHICKEN The MANUAL mode uses time and the air probe temperature to control the cycle The default total time for a soft cycle is 90 minutes After the 90 minutes the unit will automatically go into holding mode 03 07 2006 12 11 AM The display show will AIR 34 F R CHICKEN 40 F 03 07 2006 00 00 0000 AIR 34 F R CHICKEN 40 F alternating with The operator can now end this cycle by pressing O START STOP The display will now show OPERATING MODE CHOOSE OPERATING CYCLE 3 HARD CHILL CYCLE To perform a hard chill cycle follow steps 1 or 2 above EXCEPT in step 1 b above press o instead of o 4 SHOCK FREEZE CYCLE To perform a shock freeze cycle follow steps 1 or 2 above EXCEPT in step 1 b above press instead of o 20 5 UV STERILIZATION CYCLE a To pe
21. an area exposed to direct sunlight or in a closed area with high temperatures and insufficient air change Level the unit by rotating its adjustable feet ensuring that the weight of the unit is off the legs when doing so Make certain that the unit is correctly leveled correct functioning may be compromised if it is not Page 5 Mount the rails for the drain pan using the screws sent with the unit The mounting inserts are already in place under the unit Slide the drain pan on the rails Plug the power supply cord into a proper outlet in accordance with the chart below vomer a us NOTES pem pe v em Spaces Around The Cabinet At least 1 clear space is required on the right side of the cabinet for air flow and service At least 2 5 clear space is required on the left side of the cabinet for door opening and air flow At least 3 clear space is required on the rear of the cabinet for optimum air flow Enough space should be provided in front of the cabinet to fully open the door gt P e i d t t t 1 t 2 e l 227 1 a t P 1 a at E 21 23 USING THE DBC70 TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly Natural bacteria growth the main reason why food becomes stale takes place at an exponential rate between 140 F and 40
22. both of these areas until the printer cover tilts up then lift the cover completely off 3 Push down on the right side of the ribbon cartridge where it is marked PUSH Remove the cartridge 4 Install the new cartridge Be sure the cartridge is inserted firmly to prevent weak or irregular printing The cartridge must be properly seated and aligned for best printing 5 Turn the cartridge knob marked an arrow clock wise to take up slack 6 Replace the cover 7 Replace the paper REPLACING THE RIBBON WITH PAPER IN THE PRINTER 1 It is possible to insert the ribbon cartridge if there is already paper in the printer 2 Hold the cartridge at each end with thumb and fo refinger and slide it over the paper and into the printer compartment Be sure the paper goes between the ribbon cartridge and the ink ribbon If you get ribbon ink on the printer case wipe it off immediately as once it dries it is difficult to remove MAINTENANCE amp CLEANING CLEANING THE CONDENSER For correct and efficient operation of the blast chiller it is necessary that the condenser be kept clean so that air can circulate around it freely and come into contact with the whole of its surface Figure 1 This operation to be performed every 30 days max can be accomplished using a brush non metallic to remove all the dust and dirt from the condenser fins Remove the finned grid to gain access to the condenser Page 25 CLEA
23. em is solid state and is based on the latest microprocessor technology The display is VFD Industrial Type It displays 4 lines of 20 characters each and allows operator viewing from any angle The display is programmed to show clear step by step instructions and operating data It is capable of storing 250 sets of data and 150 recipes The unit has built in safety and self diagnostic systems The controller notifies the operator if various faults as listed below should occur Power supply failure Restoration of power Faulty air temperature probe Faulty food temperature probe High air temperature above 140 F Low air temperature below 35 F High food temperature above 180 Low food temperature below 35 F Excessively high or low pressures As an option the unit can be operated by a PC The PC interface allows the operator to remotely program the unit operate it download the data and print the data OPERATING MODES The operator can choose from the following modes Automatic Mode This is the preferred mode in which the food probe is active and takes part in controlling the chilling or freezing processes The cycle will never proceed to its next step until the food probe has reached its set breaking temperature The operator needs only to select the recipe number of the food to be processed up to 150 recipes can be programmed then insert the probe into the food It is recommended that the op
24. erator remove the food when its temperature starts to flash and the display shows Ready The unit will automatically switch into holding mode cavi ty air temperature between 35 F and 42 F when the food has reached the end cycle programmed temperature Page4 Manual Mode Operating time is set manually by the operator for the meal that has been chosen Air temperature is controlled by the air probe If the food probe has been inserted into the food it will provide temperature readouts only The unit will automatically switch into the holding mode at the end of the cycle OPERATING CYCLES The operator can choose from the following 3 operating cycles END FOOD TEMP For low density foods 38 F To 40 F Air temp is 28 F to 35 F 38 F To 40 F For medium and high density foods Air temp starts at 0 F rises to 28 F to 35 F when food core temp reaches 60 F Air temp is held at 25 F Freeze for longer storage NOTE All Chill and Freeze Cycles automatically go into u HOLDING MODE when the selected food core temperature is reached and remain there until the operator stops the cycle ADDITIONAL CYCLES Use after shock freezing cycle To defrost the evaporator not the food Use when desired To sterilize the cavity not the food Allows easier extraction from the food To heat the food probe PRINTER OPTIONAL An optional strip recorder provid
25. es a record of the unit s operating parameters during the cycle and the following holding period The information recorded includes date time cycle identification product identification and prod uct core temperature at prescribed intervals PC CONNECTION OPTIONAL The unit can be programmed and operated from a remote PC via modem and software Windows 95 98 NT XP Maximum distance is 4000 ft Full instructions are supplied on a computer disc which is furnished when the computer connection is ordered INSTALLATION WARNING Read and carefully follow all of the instructions a in this manual before you attempt to install this equipment NOTE Any changes made to the equipment without authorization from the factory will void the warranty PREPARATION Check the integrity of the unit once it is unpacked Check to make sure the floor is level Check that the available power supply Voltage of phases Hz Amps max fuse size corresponds to the ratings on the nameplate and that correctly rated electrical protection is provided VOLTAGE MUST BE WITHIN 5 FROM THE NAMEPLATE VALUE INSTALLATION Dimensions Overall dimensions are 32 1 4 left to right 36 front to back 53 height With the door open 90 the front to back distance is 66 1 8 Location Ambient air temperature should be no greater than 90 F to ensure the rated performance Do NOT install the unit near a heat source in
26. ess o f To change the temperature press or 7 then press o g To change the temperature press or 0 then press o h To change the temperature press or 0 then press o 12 PARAM PROGRAMMING ENTER PASSWORD PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING AUTOMATIC SOFT CYCLE Blinks LOW AIR TEMPERATURE 28 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE HIGH AIR TEMPERATURE 35 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE FOOD TEMPERATURE Blinks 40 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE Blinks HOLDING LOW TEMP 35 F PARAM PROGRAMMING AUTOMATIC SOFT CYCLE si HOLDING LOW TEMP 42 F The display will show AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to i Press the button The LED for HARD will be ON j To change the temperature press or 0 then press o To change the temperature press or 0 then press o change the temperature press or 0 then press o m To change the temperature press or 0 then press o To change the temperature press or 7 then press o o To change the temperature press or 7 then press o p To change the temperature press or 0 then press o q To change the temperature press or 0 then press o The displa
27. ge 23 CLEAR EVENTS MEMORY NO Blinks CLEAR EVENTS MEMORY VES YES Blinks CLEAR EVENTS MEMORY ENTER PASSWORD CLEAR EVENTS MEMORY PLEASE WAIT CLEAR EVENTS MEMORY COMPLETE PRINTER NOTE The optional printer is delivered fully installed LOADING A ROLL OF PAPER 1 Remove the paper cover by pressing on the groove patterns to pop the front edge up Lift off the cover 2 Press the rocker switch to the left The light will go off 3 Unroll several inches of paper 4 Cut a straight edge on the paper roll if it is jagged This will facilitate the entry of the paper into the printer 5 Slide the paper with the roll above the paper through the slot connecting the paper compartment and the printer compartment It can be slid in about 1 4 before it stops 6 While holding the paper in place press the rocker switch to the Paper Feed position and hold it there The printer will activate and a rubber roller will pull the paper into the printer compartment Release the switch when an inch of paper has emerged from the top of the printer 7 Slide the paper through the slot in the printer cover 8 Push the back of the printer cover down and into place 9 Press the front of the printer cover down to lock in place 10 Put the paper spindle into the paper roll and place the roll with the spindle onto the snaps near the back of the printer Turn the paper roll to take up any slack Make s
28. gh Tronix items and part numbers Weigh Tronix Item Weigh Tronix Description Part Number 22335 0018 Paper Roll Ribbon Black 22332 0029 DINEX Warranty These Warranties cover the following Dinex International Inc Dinex equipment products the Warranted Products Rethermalization Equipment Products Induction Heating System Products excluding Induction Bases covered under separate warranty Milk Cooler Products ce Cream Freezer Products Air Curtain Refrigerator Products Blast Chiller Products Hot Cold Food Counter Products Plate Rack and Tray Dispenser Products Plate Heater Products Base Heater Products Drying and Storage Rack Products Starter Station Products Conveyer Products Tray and Other Cart Products Warranted Products also includes any other Equipment System Products identified on Dinex s website www dinex com from time to time Standard Warranty Except as indicated otherwise below Dinex war rants that the Warranted Products will be free from defects in title material and workmanship under normal use and service and will per form substantially in accordance with Dinex s written technical specifi cations for the Warranted Products as such specifications exist on the date the Warranted Products are shipped the Product Specifications This warranty covers both parts and labor and is available only to end users the Customers that purchase the Warra
29. ill automatically change to x Press the y To change the time press or 7 then press The display will show Page 14 button The LED for UV LIGHT will be ON PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING COMPLETE PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE LOW AIR TEMPERATURE Blinks 25 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HIGH AIR TEMPERATURE Blinks 15 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE 112 FOOD TEMPERATURE Blinks O F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HOLDING LOW TEMP Blinks 4 F PARAM PROGRAMMING AUTOMATIC SHOCK CYCLE HOLDING HIGH TEMP Blinks PARAM PROGRAMMING AUTOSHOCK CYCLE PROGRAMMING COMPLETE PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING CYCLE PARAM PROGRAMMING 00 30 UV CYCLE CYCLE TIME Blinks H 00 30 MIN PARAM PROGRAMMING UV CYCLE PROGRAMMING COMPLETE DEFROST CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to PARAM PROGRAMMING AUTOMATIC MODE n 1 nm CHOOSE z Press the button Q The LED for DEFROST will be ON PROGRAMMING CYCLE PARAM PROGRAMMING aa To change the time press or 0 DEFROST CYCLE TOTAL TIME Blinks 05 MIN then press PARAM PROGRAMMING The display will show DEFROST CYCLE PROGRAMMING COMPLETE NOTE The defrost is done by running the evaporator fan for 5 minu
30. nted Products from Dinex or its authorized distributors For the purpose of these warranties a defect is determined by Dinex after its good faith investigation Dinex Software In addition to the other warranties set forth herein with respect to Dinex s licensed software Dinex warrants that it has the right to license or sublicense the software to Customer for the purposes and subject to the terms and conditions set forth in Dinex s standard terms and conditions Supplies and Accessories Dinex s warranty for its supplies and acces sories that are shipped with Warranted Products is covered by a sepa rate warranty statement which is available at www dinex com Services Dinex warrants that any service it provides to Customer will be performed by trained individuals in a workmanlike manner DURATION Dinex provides a one year warranty for the Warranted Products The war ranty period begins on the date the Warranted Products are shipped to Customer The warranty period for any Warranted Product or part fur nished to correct a warranty failure will be the unexpired term of the warranty applicable to the repaired or replaced Warranted Product REMEDIES If Customer promptly notifies Dinex of Customer s warranty claim and makes the Warranted Product available for service Dinex will at its option either repair or replace with new or exchange replacement parts the non conforming Warranted Product or parts of the Warranted Product With
31. pply items DINEX EEE DINEX INTERNATIONAL INC 628 2 HEBRON AVENUE GLASTONBURY CT 06033 1 888 673 4639 Page 32
32. r three non heated probes a can be used with this model The high food alarm temperature should be left at 180 F However to make a change INITIAL PROGRAMMING 180 m change the temperature press or 0 HIGH FOOD ALARM Blinks o 180 F then press The low food alarm temperature should be left at 35 F INITIAL PROGRAMMING However to make a change SOFT amp HARD n To change the temperature press 0 LOW AIR E 35 then press o INITIAL PROGRAMMING o To change to YES or NO press or 7 SHOCK FREEZE _ Blinks 5 change to temperature press or V then press o LOW FOOD ALARM Mee 5 F Page 10 q To change to YES or NO press 7 then press o r To change to YES or NO press O then press s To change to YES or NO press then press For YES the display will show The P C baud rate should be left at 38400 However to make a change t To change the baud rate press av then press u To change the number between 01 amp 32 press or 0 then press v To change to YES or NO press or 0 then press For YES the display will show The printer baud rate should be left at 1200 However to make a change w To change the baud rate press or 0 x To change the timing press a then press y To change to YES or NO press then press z To change to YES or NO pres
33. respect to Dinex licensed software Dinex will at its option either correct the non conformity or replace the applicable licensed software Warranty service will be performed with out charge from 8 00 a m to 5 00 p m EST Monday Friday excluding Dinex holidays and outside those hours at Dinex s then prevailing serv ice rates and subject to the availability of personnel With respect to 5 warranty for the services it provides to Customer Customer s Page 31 exclusive remedy shall be the re performance of the services by Dinex The foregoing remedies are Customer s exclusive remedies and Dinex s sole liability for warranty claims under this warranty statement This exclusive remedy shall not have failed of its essential purpose as that term is used in the Uniform Commercial Code as long as Dinex remains willing to repair or replace defective Warranted Products with in a commercially reasonable time after being notified of Customer s warranty claim LIMITATIONS THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES WHETHER WRITTEN ORAL EXPRESSED IMPLIED OR STATUTO RY EXCEPT AS PROVIDED HEREIN NO EXPRESS OR IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE QUIET ENJOYMENT SYSTEM INTEGRATION AND DATA ACCURACY WILL APPLY THERE ARE NO WARRANTIES THAT EXTEND BEYOND THOSE DESCRIBED IN THIS DOCUMENT AND NO PRIOR STATEMENTS BY ANY OF DINEX S
34. rform a UV cycle remove all food then press button the UV LIGHT b Press the O START STOP button to start the UV cycle The display will now show After 30 minutes the display will show The controller will beep for a few seconds 6 DEFROST CYCLE The defrost cycle runs the evaporator fan for 5 minutes with the door open a To perform a defrost cycle press Q DEFROST button b Open the door c Press the Q START STOP button to start the defrost cycle The display will now show After 5 minutes the display will show The controller will beep for a few seconds 7 HEATED FOOD PROBE a To select the heated food probe press HEATED PROBE Page 21 OPERATING MODE CHOOSE OPERATING CYCLE 03 07 2006 11 43 AM UV CYCLE READY TO START Blinks 03 07 2006 11 43 AM UV CYCLE Will count UV TIME 29 59 down to 00 00 03 07 2006 12 13 UV CYCLE COMPLETE OPERATING MODE CHOOSE OPERATING CYCLE 03 07 2006 12 15PM DEFROST CYCLE OPEN DOOR 03 07 2006 12 15PM DEFROST CYCLE READY TO START Blinks 03 07 2006 12 15PM DEFROST CYCLE Will count DEFROSTTIME 04 59 2 to 00 00 03 07 2006 12 20PM DEFROST CYCLE COMPLETE OPERATING MODE CHOOSE OPERATING CYCLE If the food probe temperature is lt 30 F the display will show After a few seconds it will go back to reading If the food probe temperature is lt 30
35. s 0 then press aa To change to YES or NO press then press Page 11 then press o S INITIAL PROGRAMMING UV CYCLE NO Blinks INITIAL PROGRAMMING DEFROST CYCLE Blinks YES INITIAL PROGRAMMING PC CONNECTION Blinks NO INITIAL PROGRAMMING 8400 PC BAUDRATE Blinks 38400 INITIAL PROGRAMMING CHILLER NETWORK ID Blinks 01 INITIAL PROGRAMMING PRINTER CONNECTION NO Blinks INITIAL PROGRAMMING PRINTER BAUD RATE Blinks 1200 INITIAL PROGRAMMING PRINT amp SAVE EVENTS Blinks EVERY 15 MIN INITIAL PROGRAMMING PRINT DURING CYCLE Blinks NO INITIAL PROGRAMMING Blinks RECIPES NO INITIAL PROGRAMMING NAFEM COMMUNICATION Blinks NO The display will show INITIAL PROGRAMMING COMPLETE has different functions key is used to confirm the settings and advance to the next screen NOTE During programming key be used to return to the previous screen except at the steps 1h 1i 3d when it 2 PROGRAMMING THE CYCLES a With the display reading OFF then press o b Enter your password see page 7 then press o AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING The LED for A will be ON The LED S for cycles will be blinking c Press o The LED for SOFT will be ON d To change the temperature pre or 7 then press o e To change the temperature press or 7 then pr
36. tes with the door open HEATED PROBE CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to PARAM PROGRAMMING AUTOMATIC MODE bb Press the button The LED for HEATED PROBE will be CHOOSE PROGRAMMING CYCLE cc To change the temperature press 0 PARAM PROGRAMMING HEATED PROBE CYCLE HEATING TEMPERATURE Blinks then press 30 F dd To change the time press or 7 then press 7 HEATING TIME then press 05 5 PARAM PROGRAMMING The display will show HEATED PROBE CYCLE PROGRAMMING COMPLETE After about 2 seconds the display will automatically change to PARAM PROGRAMMING ny AUTOMATIC MODE ee Press to program the manual mode The M LED CHOOSE will be steady ON and the 6 CYCLE LED S will all blink PROGRAMMING CYCLE MANUAL SOFT CYCLE PARAMETERS PROGRAMMING o PARAM PROGRAMMING ff Press The LED for SOFT will be ON MANUAL MODE CHOOSE PROGRAMMING CYCLE Page 15 gg To change the temperature press or 0 then press hh To change the temperature press or 0 then press ii To change the time press or 0 then press jj change the temperature press or 0 then press kk To change the temperature press 49 then press The display will show MANUAL HARD CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to Il Press
37. ure the roll of paper turns freely If it does not turn freely the paper will jam and can possibly damage the printer mechanism REMOVING A ROLL OF PAPER 1 Using the Paper Feed Switch advance the paper about one inch beyond the paper cutter 2 Lift the paper roll away from the printer housing and cut the paper feeding to the printer with scissors Try to make the cut as square as possible to help the next time you reload the paper 3 Pull the remaining paper through the printer mechanism Be sure to pull the paper from the top paper cutter side WARNING Pulling the paper out from the back of the E printer will damage the print mechanism Page 24 OPERATING THE PRINTER The Paper Feed switch on the printer is a rocker type switch Push the left side of the rocker switch to toggle the printer ON or OFF A red light will go on when the printer switch is ON Push the right side of the switch to advance the paper MAINTENANCE When printing becomes difficult to see replace the ribbon in your printer with an Epson HX 20 cartridge ribbon If your printer is used infrequently the print impression may become weak because the ribbon dried out In that case advance the ribbon to a new section by holding down the Paper Feed switch for several seconds REPLACING THE RIBBON NO PAPER IN THE PRINTER 1 Turn the printer OFF 2 Four small grooves are embossed on each side of the printer cover Push down on one or
38. y will show Page 13 PARAM PROGRAMMING AUTOMATIC SOFT CYCLE PROGRAMMING COMPLETE PARAM PROGRAMMING AUTOMATIC MODE CHOOSE PROGRAMMING COMPLETE PARAM PROGRAMMING 9 AUTOMATIC HARD CYCLE LOW AIR TEMP PART 1 Mes 0 PARAM PROGRAMMING AUTOMATIC HARD CYCLE HIGH AIR TEMP PART 1 10 PARAM PROGRAMMING AUTOMATIC HARD CYCLE BREAKING TEMP Blinks 60 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE LOW AIR TEMP PART 2 Blinks 28 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HIGH AIR TEMP 2 Blinks 35 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE Blinks HARD FOOD TEMP 40 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HOLDING LOW TEMP Blinks 35 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE HOLDING HIGH TEMP Blinks 42 F PARAM PROGRAMMING AUTOMATIC HARD CYCLE PROGRAMMING COMPLETE AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to r Press the button The LED for SHOCK will be ON s To change the temperature press or 0 then press t To change the temperature press or 7 then press u To change the temperature press or 7 then press v To change the temperature press or 7 then press w To change the temperature press or 7 then press The display will show UV LIGHT CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display w
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