Inverter Room Air Conditioner Installation Manual KSV26CRE
Contents
1. Kehinator Inverter Room Air Conditioner Installation Manual KSV26CRE KSV26HRE KSV35CRE KSV35HRE KSV53HRE KSV62HRE KSV7OCRE KSV OHRE KSV80HRE Refrigerant R32 Congratulations Congratulations and thank you for choosing our Inverter air conditioner We are sure you will find your new air conditioner a pleasure to use Before you use the air conditioner we recommend that you read through the entire user manual which provides the description of the air conditioner and its functions To avoid the risks that are always present when you use an electrical appliance it is important that the air conditioner is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards We recommend that you keep this instruction booklet for future reference and pass it on to any future owners After unpacking the air conditioner please check it is not damaged If in doubt do not use the air conditioner but contact your local Electrolux Customer Care Centre Meanings of symbols used in this manual are shown below AN warning This symbol indicates information concerning your personal safety N caution This symbol indicates information on how to avoid damaging the appliance i tips and information This symbol indicates tips and information about use of the appliance W environmental tip This symbol indicates tips and information about economical and ec2. Minimum room space requirements as advised on the rating plate must be complied with Reusable mechanical connectors may not be used within indoors or within wall or ceiling cavities where a refrigerant leak can gather All refrigerant tubing shall be protected or enclosed to prevent damage Outdoor unit 1 10 11 Select a site where noise and outflow air emitted by unit will not annoy neighbours Select a site where there is sufficient ventilation Select a site where there is no obstruction blocking the inlet and outlet The site should be able to withstand the full weight and vibration of the unit Select a dry place but do not expose the unit to direct sunlight or strong wind Make sure that the outdoor unit is installed in accordance with the installation instructions and is convenient for maintenance and repair Select a place where it is out of reach of children and far from animals or plants Select a place where the unit keeps the horizontal and aligned position Select at a place that respects the minimum distances around the outdoor unit as below more than 20cm more than 50cm Note low temperature soldering alloys are not acceptable Reusable mechanical connectors may not be used within indoors or within wall or ceiling cavities where a refrigerant leak can gather Kelvinator Ai
3. high handle valve body low pressure charging hose valve vacuum pump gt charge port valve stem stopper Make sure to follow the torque table value as below Outer diameter mm Torque N m 5 1 2 15 16 Vey Hs 31 32 12 70 1 2 40 41 15 88 5 8 45 46 Using the vacuum pump 1 Completely tighten the flare nuts on A B C and D connect the manifold valve charge hose blue to the charge port of the low pressure valve 3 way valve on the gas pipe side 2 Connect the other charge hose yellow of the manifold to the vacuum pump Fully open the low handle of the manifold valve 4 Open the vacuum pump for vacuumisation At the beginning slightly loosen the flare nut of the low pressure valve to check if there is air coming inside if operation noise of the vacuum pump has been changed the reading of multimeter is O instead of minus Then tighten the flare nut Kelvinator Air Conditioning Installation instructions 23 Testing the air conditioner Soapy water method Apply soapy water or liquid neutral detergent on all valves and pipe connections A B C and D refer to the figure below involved in installation by a soft brush to check for leakage If bubbles come out the pipes have leakage discharge pipe suction pipe for KSV53HRE and KSV62HRE indoor check points D suction pipe discharge pipe for KSV53HRE and KSV62HRE outdoor unit outdoor check points
4. Installation checklist Question Does the unit have adequate clearance from walls and ceiling in accordance to installation instructions Is the unit mounted to allow condensate to flow freely toward the outside Does outdoor section have adequate clearance in accordance to installation instructions Is the unit securely mounted Is the unit readily accessible without special equipment Has the appropriate size circuit and fuse circuit breaker been fitted Has the unit been tested and confirmed to operate correctly Has the user of the air conditioner been shown how to use the air conditioner LL LI LO LI LU L CUSTOMER PLEASE RETAIN WITH YOUR PURCHASE DOCUMENTS IN A SAFE PLACE Model Number Serial Number Installers name Refrigerant handling license no Installers address Phone Installers signature Date of installation 6 Checklist Kelvinator Air Conditioning Installation site instructions A proper installation site is vital for correct and efficient operation of the unit Avoid the following sites where strong heat sources vapour flammable gas or volatile liquids are emitted high frequency electro magnetic waves are generated by radio equipment welders or medical equipment salt laden air prevails such as close to coastal areas the air is contaminated with industrial vapours and oils the air contains sulphurous gas such as in hot spring zones corrosion or poor air quality exists Indoor unit
5. drain hose outlet should be routed above the ground Secure the drain hose appropriately b In cases where the outdoor unit is installed below the indoor unit level Wrap the piping drain hose and connecting cable from the bottom to the top Secure the wrapped piping along the exterior wall using saddle or equivalent seal small openings around piping with a gum type sealer drain hose connectidn cable drain hose trap is reguired to prevent water from entering electrical parts Note all piping must be protected against mechanical damage Indoor unit installation c In cases where the outdoor unit is installed above the indoor unit level Wrap the piping and connecting cable from bottom to top Form a trap to prevent water from entering the room Secure the wrapped piping along the exterior wall using saddle or equivalent seal small openings around piping with a gum type sealer trap Note all refrigerant piping must be protected against mechanical damage Safety precautions Electrical safety rules before starting the installation A dedicated power supply circuit and breaker should be provided for the products which are not supplied with a service cord and plug in acc
6. 1 10 11 The air inlet and outlet should be kept clear of obstructions Ensure the air can be blown through the whole room Select a site where the condensing water can be easily drained out and where it is easily connected to the outdoor unit Select a place where it is out of reach of children Select the place where the wall is strong enough to withstand the full weight and vibration of the unit Be sure to leave enough space to allow access for routine maintenance For optimum performance the indoor unit should be installed on the wall at a height of 2 metres or more above the floor and at least 2 5 metres from the opposing wall Make sure that the indoor unit is installed in accordance with installation dimension as below more than 15cm from the ceiling more than 15cm gt em 15cm more than 2m from the floor more than 2 5m from the opposing wall Select place about 1m or more away from a TV set or any other electric appliance Select a place where the filter can be easily taken out Do not use the unit in the laundry or by swimming pool etc A minimum pipe run of 3 metres is required to minimise vibration and noise Use a stud finder to locate studs to prevent unnecessary damage to the wall Any variations in pipe length may require adjustment to refrigerant charge Do not install near a doorway more than 15 16 17 18 Note low temperature soldering alloys are not acceptable
7. Leak detector Use the leak detector to check for leakage Electrical safety check Perform the electric safety check after completing the installation 1 Earthing work After finishing earthing work measure the earthing resistance by visual detection and earthing resistance tester 2 Electrical leakage check perform while the test is running During test operation after finishing the installation the service person can use the electric probe and multimeter to perform the electrical leakage check Turn off the unit immediately if refrigerant leakage happens Check and find out the solution ways until the unit operates properly Operation test 1 Before operation test e Do not switch on power before installation is finished completely e Electric wiring must be connected correctly and securely e Stop valves of the connection pipes should be fully opened e All the impurities such as scraps and waste must be cleared from the unit 24 Kelvinator Air Conditioning Installation instructions Operation test method e Switch on power and press ON OFF button on the remote controller to start the operation Press MODE button to select the COOL HEAT if applicable FAN to check if all the functions work well e When the ambient temperature is lower than 16 C the unit can not be set on the remote control to work in COOL mode Please use the Emergency Operation mode which is used only when the remote is unavailable o
8. drain hose Note Other parts necessary for installation besides those mentioned above must be supplied by the customer installer space to the ceiling ee o m Ke L E opo 9 5 8 gt S o o 0 6 a S frz u D Q Se 2 NE To SE Tr S _ Q M Q N C O gt I 5 5 Q N S o MN z ENN heaps rT JOW JO WD ba 6 L SIR gt 3 BI o S v L Q a o gt D O Cc Ki 5 O 5 O M Toon ez Q O WC ojos 0 S gt DO u en gt ou Jo ke oe gt 02 Oo O Ly Pew 5 IL O SEIL e WHOL Hei e BEE O O N Indoor uni Product description Kelvinator Air Conditioning Installation drawing 5 Important e If your appliance is damaged due to improper installation your warranty may be void e Proper installation requires the use of a licensed installer e You must keep full details of the installer including the license number and provide those details whenever you request a service for your appliance
9. given by this warranty are in addition to your other rights and remedies under a law in relation to the Appliances or services to which the warranty relates At all times during the Warranty Period Electrolux shall at its discretion determine whether repair replacement or refund will apply if an Appliance has a valid warranty claim applicable to it For Appliances and services provided by Electrolux in New Zealand the Appliances come with a guarantee by Electrolux pursuant to the provisions of the Consumer Guarantees Act the Sale of Goods Act and the Fair Trading Act To enquire about claiming under this warranty please follow these steps a carefully check the operating instructions user manual and the terms of this warranty b have the model and serial number of the Appliance available c have the proof of purchase e g an invoice available d telephone the numbers shown below You accept that if you make a warranty claim Electrolux and its ASC may exchange information in relation to you to enable Electrolux to meet its obligations under this warranty Important Notice Before calling for service please ensure that the steps listed in clause 13 above have been followed FOR SERVICE SERVICE AUSTRALIA FOR SPARE PARTS or to find the address of your nearest 2 Electrolux or to find the address of your nearest state service centre in Australia PLEASE CALL 13 13 49 ELECTROLUX HOME PRODUCTS PLEASE CALL 13 13 50 For
10. the outdoor unit Cut the pipes a little longer than the measured distance Cut the cable 1 5m longer than the pipe length pipe b Burr removal C Completely remove all burrs from the cut cross section of pipe tube Face the end of the copper pipe tube in a downward direction as you remove burrs in order to avoid burrs dropping into the tubing O pipe CZ reamer face down Put the flare nut on Remove flare nuts attached to indoor and outdoor unit then put them on pipe tube having completed burr removal flare nut copper tube 16 Installation instructions Kelvinator Air Conditioning AN caution It is not possible to put them on after flaring work d Flaring work Carry out flaring work using flaring tool as shown below Firmly hold copper pipe in a die according to the dimension shown in the table below A mm Outer diameter mm Min 6 35 1 4 ee o7 9 52 are 1 6 1 0 12 70 1722 1 8 1 0 15 88 5 8 2 4 22 e Check Compare the flare work with the adjacent diagram If the pipe has any defect cut off the enlarged section and redo the work smooth all around incorrect flaring inclined cracked T Fr yer ye damaged uneven surface thickness even length all around Make an independent covering for each pipe with the appropriate tubular isolation Indoor unit installation Piping connection indoor unit a Connecting the indoor unit tubing to the connection pip
11. the drainage d E e Rise of the operating current Carefully pour a glass of water on the evaporator e Cooling or heating efficiency drops Ensure the water flows through the drain hose of the indoor S S degen unit without any leakage and goes out the drain exit e Moisture in the refrigeration circuit may freeze and block the capillary tubing e Water may lead to corrosion of parts in the refrigeration system Therefore the indoor unit and tubing between the indoor and outdoor units must be tested for leakage and evacuated to remove any non condensables and moisture from the system Air purging with a vacuum pump e Preparation Check that each tube both liquid and gas side tubes between the indoor and outdoor units have been properly connected and all wiring for the test has been completed Remove the service valve caps from both gas and liquid sides on the outdoor unit For detailed data of pipe length and refrigerant amount please refer to page 6 AN caution Both liguid and gas side service valves on the outdoor unit are kept drain hose I UNN il U AUT Ki closed at this stage When relocating the unit perform evacuation using a vacuum pump Make sure the refrigerant added into the air conditioner is c Drain piping in liquid form The drai
12. 8 C drainage design During installation the indoor unit KSV7OCRE 1178 x 252 x 326 D should slightly slant to water tray s outlet for smooth drainage of condensate water KSV70HRE 1178 x 253 x 326 D KSV80HRE MWS 255326 D Fit the mounting plate and drill holes in the wall according to the wall structure and corresponding mounting points on the mounting plate dimensions are in mm unless otherwise stated Mounting plate type A Mounting plate type B 1000 87 694 217 256 10 Installation instructions Kelvinator Air Conditioning Indoor unit installation Mounting plate type C 1073 indoor unit 146 149 253 746 179 indoor unit 326 Kelvinator Air Conditioning Installation instructions 11 Indoor unit installation Drill piping hole Installation of drain hose 1 Determine hole positions according to the diagram Drill one 1 1 Connect the drain hose to the outlet pipe of the indoor unit hole 055 or P70 mm in the wall at a slight downward slant to Bind the joint with vinyl tape the outdoor side KSV26CRE KSV35CRE KSV26HRE O55 KSV35HRE KSV53HRE 070 KSV7OCRE KSV62HRE KSV7OHRE KSV80HRE 2 The inclination must be between 5mm and 10mm in order to outlet pipe of ensure a good drain of condensed water generated by the lese indoor uni indoor unit indoor unit vinyl tape indoor outdoor wall pipe 2 D D D D D Uy seal putty 2 Put the drain hose into insulating
13. SYSTEM AIR CONDITIONER This document sets out the terms and conditions of the product warranties for Electrolux Appliances It is an important document Please keep it with your proof of purchase documents in a safe place for future reference should you require service for your Appliance 1 ln this warranty a acceptable quality as referred to in clause 10 of this warranty has the same meaning referred to in the ACL b ACL means Schedule 2 to the Competition and Consumer Act 2010 c Appliance means any Electrolux product purchased by you and accompanied by this document d ASC means Electrolux authorised service centres e Electrolux means Electrolux Home Products Pty Ltd of 163 O Riordan Street Mascot NSW 2020 ABN 51 004 762 341 in respect of Appliances purchased in Australia and Electrolux NZ Limited collectively Electrolux of 3 5 Niall Burgess Road Mount Wellington in respect of Appliances purchased in New Zealand M major failure as referred to in clause 10 of this warranty has the same meaning referred to in the ACL and includes a situation when an Appliance cannot be repaired or it is uneconomic for Electrolux at its discretion to repair an Appliance during the Warranty Period g Warranty Period means the Appliance is warranted against manufacturing defects in Australia and New Zealand for the period of 60 months subject to this warranty and to the custom
14. ct uses Refrigerant R32 Difluoromethane which is a mildly flammable gas class 2 2 based on AS1677 and must be handled by a Refrigeration Mechanic with an appropriate Australian Refrigerant Gas handling license AN caution e The air conditioner is not intended for use by young children or infirm persons without supervision e Young children should be supervised to ensure that they do not play with the air conditioner e Contact an authorised installer for installation of this unit e Contact an authorised service technician for repair or maintenance of this unit e If the power cord is to be replaced replacement work shall be performed by authorised personnel only e Installation work must be performed in accordance with the national wiring Standards by authorised personnel only W environmental tip Information on disposal for users e Most of the packing materials are recyclable Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers e If you wish to discard this air conditioner please contact your local authorities and ask for the correct method of disposal Notice for installation AN caution 1 The unit must only be installed by a qualified refrigeration mechanic and electrical work carried out by a gualified electrician according to local or government regulations and in compliance with this manual 2 Before installation please contact a q
15. e chassis when necessary see figure below tailing 2 tailing 1 e Cut off the tailings 1 when routing the wiring only e Cut off the tailings 1 and tailings 2 when routing both the wiring and piping indoor unit outline connection piping e 2 The drain hose can be connected at two different positions Use the most convenient position and if necessary exchange the position of drain cap and drain hose e The drain hose is connected at the rear left side of the indoor unit when you receive the product drain hose connected at the rear left side refrigerant piping Follow the instructions below for exchanging the position of the drain cap and drain hose from the left to the right side a Pull out the drain cap at the rear right of the indoor unit b Pull out the drain hose at the rear left of the indoor unit A drain hose ibe c Put the drain cap into the drain hole at the rear left of the indoor unit W drain cap 7 af Kelvinator Air Conditioning Installation instructions 13 Indoor unit installation d Insert the drain hose into the drain hole at the rear right of the indoor unit piping on the left rear side drain hose from the left side drain hose 3 Arrange the pipe in the most convenient direction and position piping on the left side piping on the rear right side drain hose from the left side drain h
16. e drained out reliably through the drain hose The drain water hole must be plugged Whether to plug other holes will be determined by the installer according to actual conditions Install the outdoor drain connector in the drain water hole on the chassis of the outdoor unit and attach the drain hose to the connector so that the waste water formed in the outdoor unit can be drained out In case of a drain hose the unit must be installed ona base more than 3cm in height ED HHH Hp Ku D OI HANN HA N I T FT E AIR drain water hole ee chassis ee drain connector hose of inner diameter 14mm not supplied Kelvinator Air Conditioning Installation instructions 9 Indoor unit installation Installing the mounting plate 1 Fit the mounting plate horizontally on the wall with five or more self tapping screws type ST4x25 item 3 on page 3 VEE Indoor unit dimension Mounting WxDxH mm plate type 2 Be sure that the mounting plate has been fixed firmly DIG sd enough to withstand about 60kg The weight should be KSV26HRE 02153 290 A evenly shared by every screw EST a X X 3 If the wall is made of brick concrete or the like drill five 5 or more holes of 5mm diameter in the wall Insert KSV35HRE 912 x 188 x 290 A clip anchor item 2 on page 3 for appropriate mounting KSV53HRE Teens z screws 4 The water tray s outlet for the indoor unit has two way KSV62HRE 1073 x 260 x 33
17. e level difference between indoor and outdoor units is greater than the maximum height of 10 metres or when the outdoor unit is installed above the indoor unit an oil trap should be installed every 5 7 metres indoor unit maximum length oil trap maximum height outdoor unit piping length 7 5m or more 8 Installation instructions Kelvinator Air Conditioning Outdoor unit installation Securing the outdoor unit Anchor the outdoor unit by fixing the 4 holes existent in its base with 4 bolts and nuts of 910 mm tightly not included Place the outdoor unit over a horizontal concrete or rigid surface never directly over grass or earth air inlet air inlet air outlet Outdoor unit i Dimension A dimensions Wx D x H mm GO ue KSV26HRE CRE 776 x 320 x 540 510 286 KSV35HRE CRE 842 x 320 x 596 540 286 KSV53HRE 560 364 KSV62HRE 955 x 396 x 700 KSV70CRE HRE KSV80HRE N caution e Ifasuspended installation is needed the installation bracket must allow the fixation according to dimensions on the figure above e The wall where the unit will be installed must be of solid brick concrete or provided with other reinforcement ways to fix the bracket The fixation of the bracket to the wall and the bracket to the air conditioner must be firm steady and levelled Dimension B Outdoor condensate drainage During heating operation the condensate and defrosting water should b
18. er meeting the Warranty Condition h Warranty Condition means evidence by the customer that the Appliance was installed by a licensed air conditioner installer in Australia and in accordance with Electrolux installation guidelines as set out in the installation manual ii the Appliance rating is correct for the size and thermal characteristics of the room ii the Appliance has been regularly maintained in accordance with Electrolux guidelines set out in the user manual iv the Appliance is designed for providing human comfort and should be used under ambient conditions as set out in the product specifications and general air quality conditions you means the purchaser of the Appliance not having purchased the Appliance for re sale and your has a corresponding meaning 2 This warranty only applies to Appliances purchased and used in Australia or New Zealand in normal domestic appliactions and is in addition to and does not exclude restrict or modify in any way any non excludable statutory warranties in Australia or New Zealand 3 During the Warranty Period Electrolux or its ASC will at no extra charge if your Appliance is readily accessible for service without special equipment and subject to these terms and conditions repair or replace any parts which it considers to be defective Electrolux or its ASC may use remanufactured parts to repair your Appliance You agree that any replaced Ap
19. erminal block following corresponding a separation of at least 3mm in each active phase conductor identification numbers and colours on the terminal blocks of EE ead EN N Note Powered accessories cannot be connected to these DE wiring points 3 To prevent water from entering make a trap U in the connection wires see page 16 4 Wrap wires that are not connected with insulating tape so that they do not touch any electrical or metal parts 5 Fix the power connection wires with wire clamps 6 Reinstall the handle KSV26CRE KSV26HRE KSV35CRE KSV35HRE models earthing wire green amp yellow cable clamp to outdoor unit Kelvinator Air Conditioning Installation instructions 21 Installation Checking the drainage Do not place drain piping as indicated below a Open and lift the indoor unit front panel Hold the lower part of the left and right sides of the panel pull do not rise accumulated tip of drain l ie drain water h i it against you and lift it stops with a full support from en on a an mm the bracket L L I Ai Ai Ai water water water leakage leakage leakage Air purging and leakage test Note Any brazed connections must be completed before evacuation and prior to the release of any refrigerant into the refrigerating components Air and moisture in the refrigeration system have undesirable effects as indicated below e System pressure increase b Check
20. ghtening the screws pull the wire slightly to confirm whether it s firm or not Do not connect two power cables together to supply power to the air conditioner Do not extend the power cable conductor by cutting or splicing Installation Outdoor electric wires 1 When required remove the handle on the right side plate of IN caution outdoor unit by loosening the screw After confirming the above conditions prepare the wiring as follows e The screws which fasten the wiring to the terminal block may come loose from vibrations during transportation e Check and make sure all screws are well fixed Otherwise it could cause burn out of the wires e Be sure the circuit capacity is sufficient e Ensure the starting voltage is maintained at over 90 of the EN zn I rated voltage marked on the nameplate e Confirm that the cable thickness is as specified in the power source specification e Always install a Residual Current Device RCD in wet or moist area e The following may be caused by voltage drop vibration of a contactor which will damage the contact point fuse blowing disturbance of the normal function of the overload 2 Take off wire cable clamp Connect and screw the power l l e The means for disconnection from a power supply shall be connection cable and signal control wire for reverse cycle l l SC l incorporated in the fixed wiring and have an air gap contact models only onto the t
21. ing Align the centres of the pipes and sufficiently tighten the flare nut with your hands first indoor unit tubing flare piping pa N a O S N wrenc N 5 ol EX ai er wy spanner fixed Y Re T J FG indoor unit piping nut Then tighten the flare nut with spanner and torque wrench referring to the following Outer diameter mm Torque N m 6 35 1 4 15 16 7523781 31 32 12 7022 40 41 15 5601510 45 46 N caution Excessive torgue can break the nut depending on installation conditions b Wrap the insulation material around the connecting portion Cover the indoor unit pipe and the connection pipe with the heat insulation material Bind them together with vinyl tape so that there is no gap insulating material TEZ TR Isolate the suction pipe from the liguid pipe heat insulation h suction line pipe liquid line pipe Wrap the insulated pipes with vinyl tape in the rear section for pipe housing Fasten the power cable to the pipes with vinyl tape connection pipe DI indoor unit pipe vinyl tape wide wrap with vinyl tape pipe vinyl tape narrow connection cable Wrap the piping drain hose and power cable tightly with vinyl tape so that they can fit into the rear piping housing section pipe drain hose vinyl tape narrow connection power cable wrap with vinyl tape wide Kelvinator Air Conditioning Installatio
22. ioner complies with the Kelvinator selection tool available from www kelvinator com au This product uses refrigerant R32 Certain levels of refrigerant require minimum room sizes Please ensure that these minimum room sizes are adhered to for standard installations 7 5m pipe length If larger refrigerant charges than standard are used then please consult AS60335 2 40 to determine the safe minimum floor area for the installation Charge of R32 9 Minimum floor area m KSV26HRE 710 n a KSV ERE ner KSVSSEIRE 970 n a KSVISERE 0 a KSV53HRE 950 n a ee KSV70HRE 1400 1 87 kacht 1800 KSV80HRE 1700 2 76 no minimum floor area required for this product Items required for installation Level gauge Screw driver Electric drill Hole core drill 55mm 70mm Flaring tool specifically designed for R32 or R410a refrigerant Specified torque wrenches Spanner half union A glass of water Hexagonal wrench 6mm Gas leak detector Vacuum pump Gauge manifold Users manual Thermometer Multimeter Pipe cutter Measuring tape 4 Installation instructions Kelvinator Air Conditioning Components 2 Clip anchor not supplied 4 Remote control 1 6 Screw for remote holder 2 8 Insulation material not supplied 10 Insulation hose for refrigerant piping not supplied 12 Drain hose not supplied Drain connector heat pump 14 1 model only 16 Thermal insulating pipe for extending 1
23. n hose should point downward for easy drain flow Handling the stop valve e Opening the stop valve tege Open the valve stem until it hits against the stopper Do not try I to open it further e Closing the stop valve Securely tighten the valve stem with a special tool Then securely tighten the valve stem cap with a spanner or the like 22 Installation instructions Kelvinator Air Conditioning Installation 5 Keep vacuuming for more than 15 minutes and make sure the reading of multimeter is 1 0 x 10 Pa 76cmHg Then fully close outdoorunit A VA GA the low handle of manifold valve and stop the operation of the gas side C _ mm RR vacuum pump gt liquid side D 6 Turn the stem of the stop valve B 2 way valve about 45 d T counterclockwise for 6 7 seconds after the gas coming out B then tighten the flare nut again Make sure the pressure display hi stop valve half union in the pressure indicator is a little higher than the atmosphere 2 way valve pressure 7 Remove the charge hose from the low pressure charge port N caution 8 Fully open the valve stems of A 3 way valve and B 2 way valve A Low pressure valve 3 way gas side 9 Securely tighten the stem cap B High pressure valve 2 way liquid side manifold C and D they are the ends of indoor unit connection ET valve multimeter 76cmHg AY low handle X FO changing hose 5 flare nut
24. n instructions 17 Indoor unit installation c Positioning the indoor unit Remove the spacer Hook the indoor unit onto the upper portion of the mounting plate engage the hooks of the mounting plate into the openings at the rear top of the indoor unit Ensure that the hooks are properly seated on the mounting plate by moving the indoor unit in all directions upper hook mounting plate spacer Press the lower left and right sides of the unit against the mounting plate until the hooks engage into their slots clicking sound upper hook connecting cable SJ mounting plate D fixing lower hook Piping connection outdoor unit a Align the centres of the pipes and sufficiently tighten the flare nut with your hands 18 Installation instructions Kelvinator Air Conditioning b Then tighten the flare nut with torque wrench until the wrench clicks outdoor unit A discharge pipe L suction pipe for KSV53HRE and ps KSV62HRE suction pipe discharge pipe for KSV53HRE and KSV62HRE 3 way valve Make sure to follow the torque table value as below Outer diameter mm Torque N m 6 35 1 4 15 16 2320318 SE 1270 1 25 40 41 15 88 5 89 45 46 Piping formation a Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with narrow vinyl tape and wide vinyl tape If you want to connect an additional drain hose the end of the
25. nsect or vermin infestation viii failure to comply with any additional instructions supplied with the Appliance o the Appliance is modified without authority from Electrolux in writing c the Appliance s serial number or warranty seal has been removed or defaced d the Appliance was serviced or repaired by anyone other than Electrolux an authorised repairer or ASC This warranty the contract to which it relates and the relationship between you and Electrolux are governed by the law applicable where the Appliance was purchased Where the Appliance was purchased in New Zealand for commercial purposes the Consumer Guarantee Act does not apply To the extent permitted by law and subject to your non excludable statutory rights and warranties Electrolux excludes all warranties and liabilities other than as contained in this document including liability for any loss or damage whether direct or indirect arising from your purchase Use or non use of the Appliance For Appliances and services provided by Electrolux in Australia the Appliances come with a guarantee by Electrolux that cannot be excluded under the ACL You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the Appliance repaired or replaced if the Appliance fails to be of acceptable quality and the failure does not amount to amajor failure The benefits to you
26. ological use of the appliance Q This symbol indicates never to do this Wi This symbol indicates always do this 2 Contents Kelvinator Air Conditioning Contents Important safety instructions EEN EEN 3 Notice for installation ANEREN 3 Minimum floor areas EEN 4 KSE EIERE Product description E 5 Installation checklist csccsscsscsecsscsscescescescescescescescess 6 Installation site INStrUCTIONS cscccsccsscesccsscesccsscesceees 7 Rooftop installation sssss sss s sse eee 8 Outdoor unit installation cccssccsscesccsscssccsecssceesces 9 Indoor unit installation ccsccsccsecsccsscescsccescescescess 10 Inis Cet e E 20 Testing the air conditionner ENEE 24 Post installation checken 25 Ligne RR a a k a NE RE 27 Important safety instructions Please read this installation manual and the user manual before installation and carefully store in a handy place for later reference Inside you will find many helpful hints on how to install and test the air conditioner properly Electrical work must be installed by a licensed electrician Be sure to use the correct rating of the power plug and main circuit for the model to be installed Incorrect installation due to ignoring this instruction will cause harm or damage and the seriousness is classified by the use of the warning and caution symbols AN refrigerant warning Warning Refrigerant R32 mildly flammable This produ
27. ordance with local electrical safety regulations The circuit breaker must have the functions of magnetic tripping and heat tripping to prevent short circuit and overload The appliance shall be installed in accordance with national wiring regulations A circuit breaker with proper capacity must be installed according to AS3000 and applicable local electrical safety regulations In case of problems in power supply the air conditioner must not be installed before the customer fixes the problem Be sure the power supply matches the air conditioner Ensure the live wire neutral wire and earth wire in the power socket are properly connected Inadequate or incorrect electrical connections may cause electric shock fire or some electrical parts to malfunction Before performing any electrical work turn off the main power to the system Earthing requirements 1 Air conditioners are type 1 electric appliances The unit must be reliably earthed and connected by a qualified electrician The yellow green wire in the air conditioner is the earthing wire which cannot be used for any other purposes Improper earthing may cause electric shock The earth resistance must comply to national wiring regulations The user s power must have reliable earthing terminal Do not connect the earthing wire with the following Water pipe Gas pipe Contamination pipe Kelvinator Air Conditioning Safety precautions 19 Installa
28. ose from p the left side caution When refrigerant pipes and the drain pipe are fitted to the same side ensure that the bulk does not push the unit away from the wall when in its final position drain hose from the right side drain hose from the right side Piping and cable from the right side piping on the right side drain hose from the left side piping on the right side drain hose from the right side 14 Installation instructions Kelvinator Air Conditioning Indoor unit installation 4 Take out the piping from body case wrap the piping power cords drain hose with the tape and then make them pass through the piping hose Do not put any object in the drain pan located in the rear of the indoor unit as the condensed water is gathered there and piped out of the room piping insulation liquid pipe connecting cable drain hose gas pipe AN caution e Connect the indoor unit first then the outdoor unit e Donotplug the cable to the indoor unit That must be done at a later stage e Turn the cable lightly to make the connection easier e Be careful not to let the drain hose become slack e Heat insulate the connecting pipe e Be sure that the drain hose is located at the lowest side of the bundle Locating at the upper side can cause drain pan to overflow inside the unit e Never cross connect or interwind the power wire with any other wiring e Do not allow the piping to be e
29. pipe ZZ J outlet pipe of drain hose narrow indoor unit Q55mm or P70mm T 5 10mm 77 I vinyl tape insulating pipe 3 Wrap the insulating pipe with wide vinyl tape to prevent the 3 Insert the wall pipe into the hole to prevent any wiring from being l l l l shift of insulating pipe Slant the drain hose downward slightly damaged when passing through the hole l for smooth drainage of condensed water 4 Always use a wall hole conduit when drilling metal grids metal plates or the like vinyl tape 5 For models with a cooling capacity greater than 4500W remove outlet pipe of and dispose the two polystyrene lateral rear supports from the indoor unit indoor unit before the installation K insulating pipe remove both supports 12 Installation instructions Kelvinator Air Conditioning Indoor unit installation N caution 1 The insulating tube should be connected reliably with the sleeve outside the outlet pipe 2 The drain hose should be slanted downward slightly without distortion bulge or fluctuation b b d do not block water do not put the end flow with a rise of the hose in water 3 Do not put the outlet in the water bulge flooded The piping can be output from right rear right left or rear left of the indoor unit body 1 When routing the piping and wiring from the left or right side of indoor unit cut off the tailings from th
30. pliances or parts become the property of Electrolux This warranty does not apply to light globes batteries filters or similar perishable parts 4 Parts and Appliances not supplied by Electrolux are not covered by this warranty 5 To the extent permitted by law you will bear the cost of transportation travel and delivery of the Appliance to and from Electrolux or its ASC If you reside outside of the service area you will bear the cost of a travel of an authorised representative b transportation and delivery of the Appliance to and from Electrolux or its ASC In all instances unless the Appliance is transported by Electrolux or an Electrolux authorised representative the Appliance is transported at the owner s cost and risk while in transit to and from Electrolux or its ASC 6 10 14 12 13 14 Proof of purchase is required before you can make a claim under this warranty You may not make a claim under this warranty unless the defect claimed is due to faulty or defective parts or workmanship Electrolux is not liable in the following situations which are not exhaustive a the Appliance is damaged by accident ii misuse or abuse including failure to properly maintain or service ii normal wear and tear iv power surges electrical storm damage or incorrect power supply lt incomplete or improper installation vi incorrect improper or inappropriate operation vil i
31. r Conditioning Installation instructions 7 Rooftop installation If the outdoor unit is installed on a roof structure be sure to level the unit Ensure the roof structure and anchoring method are adequate for the unit location If the outdoor unit is installed on roof structures or external walls this may result in excessive noise and vibration and may also be classed as non serviceable installation Pipe Length Elevation and Additional Quantity of Gas Model Number Suction Pipe Diameter EPS a Lengtnim Get Refrigerant g m a RE eee ee KSV35HRE 6 35 mm 1 4 9 52 mm 3 8 EEGENEN KSV62HRE 6 35 mm 1 4 15 88mm 5 8 GE L KSV80HRE 06 35 mm 1 4 15 88mm 5 8 e an eea EE BE KSVSSERE 6 35 mm 1 4 9 52 mm 3 8 AN caution e The outdoor unit is charged with the refrigerant for standard pipe length of 7 5m indoor unit e When the connecting pipe length is longer than the standard length additional refrigerant should be added into the unit maximum length A according to the above table through the service port on i height 3 way service valve on the outdoor unit maximum heig e Please maintain the shortest distance 3 to 5 metres and D aT shortest misalignment possible between the indoor and outdoor units The maximum allowance length and height IS based piping length under 7 5m on reliability Exceeding the maximum may cause poor performance or malfunction e When th
32. r in case of maintenance manual control button manual control button Pump down When relocating or disposing of the air conditioner pump down the system following the procedure below so that no refrigerant is released into the atmosphere e Connect the hose of manifold valve to the charge port of stop valve on the gas pipe side of the outdoor unit e Close the stop valve on the gas pipe side almost completely e Fully close the stop valve on the liquid pipe side e Turn on the unit in COOL mode e Fully close the stop valve on the gas pipe side when the pressure gauge shows 1 0 5 kgf cm 100 50 kPa e Stop the test run operation by turning the unit off and all the refrigerant gases have been collected in the outdoor unit Post installation checks Items to be checked Possible malfunction Has the unit been fixed firmly The unit may drop shake or emit noise Is thermal insulation sufficient It may cause condensation Is the voltage in accordance with the rated voltage marked on the nameplate It may cause electric malfunction or damage the unit Has the unit been securely earthed It may cause electrical leakage Is the inlet or outlet blocked It may cause insufficient cooling heating Kelvinator Air Conditioning Installation instructions 25 Notes 26 Notes Kelvinator Air Conditioning 2 Electrolux Wa rranty FOR SALES IN AUSTRALIA AND NEW ZEALAND APPLIANCE KELVINATOR SPLIT
33. the cost of a local call Australia only www electrolux com au For the cost of a local call Australia only FOR SERVICE SERVICE NEW ZEALAND FOR SPARE PARTS or to find the address of your nearest 2 Electrolux or to find the address of your nearest authorised service centre in New Zealand FREE CALL 0800 10 66 10 ELECTROLUX NZ Limited FREE CALL 0800 10 66 20 New Zealand only www electrolux co nz New Zealand only KSSAC_Warr_Aug13 state spare parts centre in Australia state spare parts centre in New Zealand Kelvinator Air Conditioning Warranty 27 If you d like further information about Kelvinator appliances please visit your retailer phone or email our Customer Care team or visit our website telephone 1300 363 640 fax 1800 350 067 email customercare electrolux com au web www kelvinator com au Kelvinator We are part of the Electrolux family Share more of our thinking at www electrolux com au 2013 Electrolux Home Products Pty Ltd ABN 51 004 762 341 KMAN KAIRINV2 IM Dec13 Kelvinator 2
34. tion Indoor electric wiring Note for correct operation of the air conditioner and standby power modes the mains power should be supplied to the indoor unit 1 Open the front panel and remove the wiring cover by loosening the screw 2 Route the power connection cable from back of the indoor unit and pull it toward the front through the wiring hole for connection 3 Connect and screw the wires onto the terminal block as identified by their colours KSV26CRE KSV35CRE models l _ KA FE RNA RI me EJ gt L earthing wire bl a green amp yellow cable clamp to outdoor unit 20 Installation instructions Kelvinator Air Conditioning KSV26HRE KSV35HRE models f RB DI KY Gel __ KI ER 09 J OG Ko 3 Se earthing wire brown green and yellow 4 Wrap wires that are not connected with insulating tape so that they do not touch any electrical or metal parts Secure the wires firmly with the cable clamp 6 Put the wiring cover back and screw it Reinstall the front panel AN warning All wires between indoor and outdoor units must be connected by a qualified electric contractor If the length of the power cord is not enough please contact your installer for new a power cord Lengthening the power cord by yourself is dangerous and illegal Note Powered accessories cannot be connected to these wiring points After ti
35. ualified air conditioner installer If the unit is not installed by a qualified air conditioner installer the malfunction may not be solved due to faulty installation 3 If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard 4 The appliance must be positioned so that the plug is accessible 5 The temperature of the refrigerant circuit will be high please keep the interconnection cable away from the copper tube 6 This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance 7 For appliances with type Y attachment the instructions shall contain the substance of the following If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard AN warning Before obtaining access to terminals all supply circuits must be disconnected Kelvinator Air Conditioning Important safety instructions 3 Minimum floor areas Your air conditioner is designed to condition the air for a certain range of room sizes please ensure the selection of your air condit
36. xposed out from the back of the indoor unit e If part of the drain hose is positioned inside the room wrap it with insulating materials so as to prevent condensed water from dropping Hang the mounting slots of the indoor unit on the upper hooks of the mounting plate and check if it is firm enough To ease the piping installation put a spacer between the indoor unit and the wall Remove the spacer once finished upper hook mounting plate spacer 6 Press the lower left and right sides of the unit against the mounting plate until the lower hooks engage into their slots Ensure the unit is firmly fitted upper hook connecting cable drain hose 7 The installation site should be 2 metres or more above the floor Kelvinator Air Conditioning Installation instructions 15 Indoor unit installation Refrigerant pipe connection The main cause of refrigerant leakage is due to defects in the flaring work Carry out flaring work using the following procedure Note When using refrigerant R32 a reusable flared connection is the only allowed pipework on the outside of any building Hence the supplied once only flare fitting must be used unless all welded connections are used If welded connections are used no low temperature solder is permitted a Cut the pipes and the cable Use the piping kit accessory if applicable or pipes purchased locally Measure the distance between the indoor and
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