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User Manual - Restaurant Supply Store

1. FT 43 SR 26 10 2011 59 Cleaning Care products table Type Manufacturer 2 MULTIVAC Designation Disinfectants Ecolab Europa P3 topax 91 P3 topax 990 Ecolab USA Quorum Whisper Quorum Clear Diversey Europe JD Divosan extra VT55 JD Suredis VT1 Diversey USA JD Divosan extra VT55 JD Suredis VT1 Finktec FINK Antisept G Disinfectants alcohol based Ecolab Europa P3 alcodes Diversey Europe JD Divodes FG VT29 Diversey USA Finktec FINK Antisept E Anti corrosion agents Esso Primol 352 Castrol Optimol F D Fluid Spray Kl ber Lubrication Kl berfood NH1 K 32 Stainless steel care products Ecolab Europa P3 proguard CP Finktec FINK FC 332 All recommended anti corrosion agents and stainless steel care products are food compatible Buying source 60 Ecolab www ecolab com Diversey www diversey com Finktec www fink service com Esso www exxonmobil com Castrol www castrol com Kl ber Lubrication www klueber com 26 10 2011 2 MULTIVAC A DANGER H Maintenance T Maintenance Dangerous voltage Switching off the machine does not rid it of electrical current Touching electrically charged parts can cause serious or even fatal injuries Before performing any cleaning or maintenance work gt Disconnect the machine s power supply from the mains electricity gt
2. nen 12 1o VV ANAIGSOT INGO e UTE UM 12 LO RESU TSG sli rn 13 1 7 Obligations of the operating company i 13 1 7 1 Selection of personnel and personnel qualifications 14 1 7 2 Personal protective gear nennen nnns 14 UA ae eee UE 14 1 7 4 Measures for avoiding hygienic risks i 14 1 7 5 Gas supply stop valve nennen nennen nennen nens 15 1 76 Checking the 6 2 6 NENNT 15 1 2 0 P mp protection TUNCHON ciciiiii i 16 1 7 8 Power supply connection iii 16 1 8 Safety COVICES 17 iX MEE i e 17 19 Machine labels Fc 18 1 9 1 Safety labels and notices iii 18 2 DES CFID UOI ERN A A eee 21 2 1 Design of the machine iii 21 NIME FONE anali iena ori 21 CMa RN 22 22 COMO m 22 253 DIPY OO e t 24 Aod SbUHPUSPOI ivn ERN PM E ON EM MM DNE 24 239A las GUISA i ee pria 24 220 9 NUNAICHON ONS Dl OY alienare centinaio ear 25 2 9 4 Diagnostic dISplay sciare rana 26 Zi ACCESSI iO pio 26 2 26 10 2011 lt z MULTIVAC Contents LE MONU RU na 28 2 5 Process sequence ii 28 20 PACKAdING pIOCESS laine 29 ZH IRIESELTCCIPC Sea 29 E Tecnica da ee E E E E m 30 3 SSI A CHUN O AE E EE E EE rca E E 33 cl A S e E A cine AE an 33 3 1 1 Setti
3. 2 MULTIVAC MCV threshold 81 Measuring residual oxygen 16 Menu tree 28 Misuse 12 Modifications 10 N Noise exposure 32 Nominal current 30 Nominal power 30 Non ionising radiation 12 Notices 18 O Official language 14 Oil disposal 75 Oil level 69 Oil sight glass 22 Oil adding 67 Oil changing 66 Oil draining 66 Operating fluids 75 76 Operating height 30 Operating hours 81 Operating materials 75 76 P Packaging process 29 Packing products 37 Parameters setting 40 Password 41 Performing daily disinfection 52 Personal protective gear 14 Phases 30 Post evacuation time 81 Power supply connection 16 22 30 Power supply connecting 34 pre fuse 30 Preset recipes 29 Process data 24 Process data status display 24 Process sequence 28 Production data 81 Program 42 Protection type 30 Protective gear 14 Pump protection function 16 Purging time gas flushing 81 R Rear view 22 26 10 2011 2 MULTIVAC Recipe 42 Recipe keys 42 Recipe deleting 43 Recipe saving 43 Recipes 29 Recommended maintenance 62 Relative air humidity 31 Reset password 41 Residual risks 13 S oafety devices 17 Safety instructions 9 oafety labels 18 ocope of delivery 6 Screw plug drain opening 22 Screw plug fill opening 22 Seal seam width 15 Sealing 45 Sealing bar 21 Sealing bar installing 65 Sealing bar removing 65 Sealing bar replacing 65 Sealing length 30 Sealing procedure cancelling 23 S
4. 4 7 Language selection 4 7 1 Selecting the language via menu Call up User menu Select Language Using the arrow keys select the desired language Press the Function selection key The language is activated 4 7 2 Selecting the language via the shortcut key Switch off the display with the control on off key Switch on the display with the control on off key While the startup display is shown press the function selection Key The language selection display appears Using the arrow keys select the desired language Press the Function selection key The language is activated 4 8 Working with recipes 4 8 1 Load recipe Info i If no recipe is saved the message recipe missing appears The last settings remain active Load using keys lt 1 gt to lt 6 gt gt 42 Press the desired key briefly lt 1 gt to lt 6 gt The selected recipe is loaded 26 10 2011 lt z MULTIVAC Operation Working with recipes Loading through the load recipe menu Call up Load recipe menu gt Select the desired recipe with the arrow keys Press the Function selection key The selected recipe is loaded 4 8 2 Load factory settings Info i Factory settings cannot be overwritten or deleted Call up Recipe loading menu gt Select recipe no 30 with the arrow keys Press the Function selection key The fac
5. ii 43 4 0 9 DAVES VOC DS uu iseeriscinetx ai 43 404 Delete recipe usssviturnieerateoniesdvexib i Valois us iA E 43 4 9 Seeed k DIDOOBS ninni 44 4 9 1 Set standard process i 44 492 TOSE MOV DIOCDBSS qresntuxt nea 44 4 10 Setting the sealing iii 45 2 11 Entering basie Sell iiomenpibidsspusdtieumtuedudosidedacte aie etis duninitu rai 45 4 12 Modifying and resetting machine cycles i 45 AAS Display PIOGUCHONG4A ri enni 45 4 13 1 Display total cycles of the Machine i 45 4 13 2 Display hours of operation i 46 4 13 3 Display cycle IMG T ME 46 4 13 4 Show settings iii 46 26 10 2011 3 Contents 2 MULTIVAC 4 14 Setting the brightness of the display 46 5 Adjustment work and setup cccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee ese eseessanseeeseeeseeseeeesenesanes 47 5 1 Insert and remove the diagonal insert cece eeseeeseeeeeeeseeseeseeeseeees 47 6 rp 48 Ol INGIESONCEANNO Rael 48 6 1 1 Rulesofconduct nennen nennen nne nna sre is 48 6 1 2 Creating a company cleaning directive 48 6 1 3 Measures for ensuring a long service life 48 6 1 4 Parameters for pre rinsing and after rinsing water 4
6. 64 26 10 2011 Cy MULTIVAC Maintenance Performing the vacuum test gt Acknowledge the diagnostic message The vacuum test is switched off gt If the vacuum test is not successful see the displayed diagnostic message to correct the malfunction see Section 8 TROUBLESHOOTING 7 4 Replace the sealing bar 7 4 1 Remove the sealing bar gt Switch off the machine gt Disconnect the machine from the mains electricity gt Open chamber lid gt Let the sealing bar cool down gt Pull out the sealing bar 7 4 2 Install the sealing bar gt Disconnect the machine from the mains electricity 26 10 2011 65 Maintenance CZ MULTIVAC Replace the sealing bar gt Install the sealing bar on the carriers gt Install the sealing bar in such a way that the screws on the sealing bar point to the middle of the chamber 7 5 Change the oil in the vacuum pump 7 5 1 Drain oil Switch off the machine Disconnect the machine from the mains electricity 66 26 10 2011 7 MULTIVAC Maintenance Change the oil in the vacuum pump Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Wear personal protective equipment gt Unscrew the screws on the safety guard and remove the safety guard gt Allow the vacuum pump to cool down gt
7. gt Do NOT overload the machine Clean and service the machine on a regular basis Check if the machine is in full working order prior to starting work gt Do NOT start the machine if you notice defects damage or a change in the operating behaviour of the machine Have malfunctions and damage repaired immediately by an authorised technician Repairs and service work should only be carried out by an authorised technician 1 1 2 Unauthorised modifications and manufacture of spare parts Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel Parts and equipment from other manufacturers have not been tested by MULTIVAC and are therefore not approved The use of such parts can alter the properties of the machine and thereby impair safe operation Injury hazard It is very dangerous to use third party parts The use of third party parts endangers safe operation and can Cause serious injuries gt Do NOT perform any unauthorised modifications or conversions gt Do NOT modify or remove any protective or safety devices Use only genuine MULTIVAC spare parts and accessories The manufacturer disclaims any liability for damage caused by the use of third party parts or unauthorised modifications C Choose the Original Choose Success Fig 1 Pro Original 26 10 2011 c MULTIVAC oor EC Conformity 1 2 EC Conformity In the design and construction of packag
8. e Ventilation valve does not e Notify the service open 68 No gas available or near end Connect inert gas or ensure that there is sufficient gas supply e g change gas bottle e Stop valve for the gas supply Open the stop valve for the is closed gas supply e Gas hose has a kink in it e Remove the kink in the gas hose e Value for the gas flushing e Correct the value for Gas pressure is set such that it flushing pressure cannot be reached e The vacuum sensor is e Notify the service incorrectly calibrated e Vacuum sensor is defective Notify the service Gas valve does not open Notify the service 69 Value for the Evacuation Correct the value for pressure is set so low that it cannot be reached Evacuation pressure 70 26 10 2011 2 MULTIVAC Troubleshooting Malfunctions with diagnostic message Symptom Cause Solution e Vacuum hose between the Notify the service chamber and the vacuum sensor is clogged missing or leaking Vacuum hose is loose leaking Notify the service or clogged Chamber lid gasket is not Notify the service airtight e Vacuum sensor is defective Notify the service e Vacuum pump is not being Notify the service triggered or the vacuum pump is defective e Vacuum pump is leaky Notify the service e Filter in the line to the vacuum Notify the service sensor is dirty and blocked 80 L
9. 10 2011 Cy MULTIVAC H Cleaning Cleaning the machine 6 2 2 Performing intensive cleaning Info Intensive cleaning complements daily cleaning As part of this process additional cleaning measures are required depending on the degree of contamination of the components described in this chapter The intensive cleaning may only be performed by specially trained personnel Information on qualifications and training can be obtained from our service personnel The sequence of the described tasks is to be followed exactly Always clean the machine from top to bottom In the following optional equipment versions are also described Only perform steps that correspond to the version of the machine For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING The illustrations are examples Remove chamber lid gasket from the groove Perform daily cleaning see Section 6 2 1 PERFORMING DAILY CLEANING Clean and disinfect the chamber lid gasket together with the removed components 26 10 2011 57 Cleaning CZ MULTIVAC Cleaning the machine gt Insert the dry chamber lid gasket in the groove of the lid gt If the chamber lid gasket or groove is wet dry with a new cloth or sterile compressed air Info i During insertion do not stretch the gasket gt Smooth out gasket gt Disinfect gasket with alcohol based disinfectant Switch on the machine
10. 10 2011 c MULTIVAC 2 2 1 2 1 Description Design of the machine 1 Front view u 8 99095 non o ea e 8 Fi Fig 15 Front view o N O A ai QO N gt a Chamber lid Counter pressure bar or sealing bar option Chamber lid gasket Chamber Sealing bar Gas nozzle option Control terminal Locking for lid 26 10 2011 Description 21 Description CZ MULTIVAC Design of the machine 2 1 2 Rear view Fig 16 Rear view 1 Power supply connection 2 Optional Inert gas connection 3 Screw plug of fill opening 4 Screw plug of drain opening with oil sight glass 2 2 Control terminal 1 2 3 9 8 7 6 5 Fig 17 Control terminal Control On Off gt key Display Keys lt Arrow key gt Keys lt 1 gt to lt 6 gt lt Sealing gt key lt Gas flushing gt key 1 2 3 4 5 lt Function selection key 6 T 8 Evacuation key 9 Stop key 22 26 10 2011 2 MULTIVAC lt Controls on off gt Description Control terminal Switch machine controls on and off Display Display process data Show menus Show parameters and functions Graphic support Display diagnostic messages lt Arrow key gt Increase values Navigation within menus lt Arrow key gt Decrease values Navigation within menus Keys lt 1 gt to lt 6 gt Load and save recipes Enter password lt
11. 5 Handling cleansers Chemical burn hazard Acidic cleansers are caustic Caustic effects are NOT noticed WARNING immediately Contact with the skin can cause burns gt Wear the prescribed personal protective gear when handling cleansers Observe the manufacturer s instructions Fortype of cleander refer to the Care products table e The quantity of cleanser is not the decisive factor for successful cleaning Applying amounts in excess of the proper dosage does not improve or accelerate cleaning efficiency but only hinders the required rinsing off of the cleanser Dried cleanser residues make cleaning more difficult and prolonged Even smallest residues can inhibit the effect of the disinfection Check by measuring the pH factor of the re rinse water Regular checks of cleaning i e by contact tests reduce the risk of product contamination 26 10 2011 49 Cleaning p MULTIVAC Notes on cleaning e Insufficient cleaning cannot be compensated for by doubling the concentration of the disinfection agents 6 1 6 Use with disinfectant Fire hazard Alcohol based disinfectants are highly flammable WARNING F s naked light or smoking ignites the disinfectant and can thus cause fires gt When disinfecting the machine flames or naked lights are prohibited gt Smoking is prohibited Observe the instructions of the disinfectant manufacturer Health hazard Incorrect use of disinfect
12. Function selection gt Call up additional recipes Scroll to previous screen lt Sealing gt key Press and hold down Call up Sealing menu Press briefly Call up values for sealing lt Gas flushing gt key Press and hold down Call up Gas flushing menu Press briefly Call up values for gas flushing H IS e lt Evacuation gt key Press and hold down Call up Evacuation menu Press briefly Call up values for evaluation lt Stop gt key 26 10 2011 Skip current machine process and proceed with the next process Press during evacuation procedure Cancel evacuation procedure and continue with gas flushing procedure Press during gas flushing procedure Cancel gas flushing procedure and continue with sealing procedure Press during sealing procedure Cancel sealing procedure and ventilate the chamber Acknowledge diagnostic message Return from the menu to the status display 23 Description Display Process data status display 24 2 MULTIVAC 2 3 Display The display shows various views with differing information according to the machine s phase of operation 2 3 1 Startup display The startup screen appears after switching on the machine MC06xxxxx VXXXXXXXX 2 XXXXXXXXXX 3 Fig 18 Startup display 1 Type designation of machine control 2 Software version 3 Configuration code 2 3 2 Status display The proce
13. Hold a container to catch the oil under the drain opening e g an empty oil bottle gt Unscrew the screw plug of the drain opening gt Drain the oil completely gt Replace the sealing ring in the screw plug gt Insert the screw plug with the sealing ring in the drain opening and screw it tight gt Dispose of old oil properly gt Fill new oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP gt Fasten the safety guard with the screws 7 5 2 Adding oil to the vacuum pump gt Switch off the machine 26 10 2011 67 Maintenance Change the oil in the vacuum pump A WARNING 68 7 MULTIVAC gt Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Wear personal protective equipment gt Unscrew the screws on the safety guard and remove the safety guard gt Allow the vacuum pump to cool down er 2 Po Ie lt umm Ehe x i i remi amp a TS SS ia nil Y Hi Ww x m x o m Op FE l i T Unscrew the screw plug of the oil fill opening 26 10 2011 un MULTIVAC Maintenance Change the oil in the vacuum pump gt Fill the vacuum p
14. production data 4 13 1 Display total cycles of the machine gt gt Call up Counter menu Select Total cycles 26 10 2011 45 Operation ZZ MULTIVAC Display production data 4 13 2 Display hours of operation Display machine s hours of operation V Call up Hours of operation menu Select Hours of operation Display vacuum pump s hours of operation Y Call up Hours of operation menu Select Vacuum pump 4 13 3 Display cycle time Call up the production data menu Select Cycle time 4 13 4 Show settings To view the settings of recipes 7 through 30 load the desired recipe via the menu see Section 4 8 1 LOAD RECIPE Call up the production data menu Select Settings The settings of the loaded recipe appear in a list Info i The settings of recipes 1 through 6 can be speed dialed from the list To do so load the respective recipe with the keys lt 1 gt through lt 6 gt 4 14 Setting the brightness of the display gt Call up User menu gt Select brightness Using the arrow keys set the desired brightness 46 26 10 2011 Adjustment work and setup Cy MULTIVAC 5 Adjustment work and setup 5 1 Insert and remove the diagonal insert gt f necessary use diagonal inserts for the desired inclination gt Install the support bracket on the required position on the diagonal insert gt If the diagonal insert is no longer
15. see Section 9 2 1 TRANSPORTING THE MACHINE gt Setup the machine on a firm level base 3 1 2 Adding oil to the vacuum pump gt Fill oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP 26 10 2011 33 Start up P ITI UI LTIVAC Connecting the power supply 3 2 Connecting the power supply NOTICE Danger of equipment damage If the voltage of the machine does not match that of the mains the machine will be overloaded This can damage the vacuum pump Connect the machine to the mains electricity only if the voltages are identical gt Check the mains voltage on the type plate and compare it with the voltage of the mains electricity gt If the values match connect the machine to the mains electricity in an always easily accessible place 3 3 Connecting inert gas Danger of explosion Gas mixtures with oxygen proportions over 2196 are explosive DANGER A gas mixture with an oxygen proportion over 21 can cause an explosion and fire if it comes in contact with heat oil or grease gt Do NOT use a gas mixture with an oxygen proportion of over 21 Risk of death During the packing process inert gases are released DANGER Inhaling inert gas can impair your breathing Over a longer period of time this can be fatal gt A surface area of at least 40 square meters per machine must be made available Airthe rooms sufficiently and avoid any accumulation of gas Observe the ma
16. 2 MULTIVAC A WARNING Safety 1 Safety 1 1 General safety instructions The machine incorporates the latest technological principles Nevertheless potential hazards for persons the machine and other materials cannot be entirely excluded Before you start up the machine read through the instruction manual and follow the instructions contained therein e Keep the instruction manual near the machine for future reference Observe the safety and accident prevention regulations valid in your country 1 1 1 Target group The tasks described in this manual may only be performed by trained personnel under observance of the operating manual The manufacturer will not be liable for any damages resulting from improper operation Injury hazard Operating the machine in a negligent and inattentive manner is dangerous Negligent handling inattentiveness and a disorderly work area can cause serious injuries Do NOT operate the machine if you are tired or under the influence of alcohol or medication Work attentively and with care Wear personal protective equipment Keep the work area clean and orderly Only carry out work for which training has been given Y Y V WV 26 10 2011 9 Safety General safety instructions NOTICE WARNING 2 MULTIVAC Danger of equipment damage Improper use of the machine can damage it Damage can cause the machine to malfunction which in turn can result in reject packs
17. 7 Preset recipes Recipes 1 to 6 are preset at the factory The settings depend on the machine equipment Info Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases Gas MHP flushing pressure Automatic sensitivity Evacuation pressure Sealing time No 1 For dry products without gas flushing Automatic 4 Off 1 8 S Off No 2 For moist products without gas flushing Automatic 10 Off 1 8 s Off No 3 For dry products with little gas flushing 100 mbar to 1 8 s Off 150 mbar Automatic 4 No 4 For dry products with medium gas flushing Automatic 4 250 mbar 1 8s Off 26 10 2011 29 Description Preset recipes 2 MULTIVAC Recipe Example of Evacuation Automatic Gas Sealing MHP use pressure sensitivity flushing time pressure No 5 For dry Automatic 4 500 mbar 1 8 s Off products with strong gas flushing No 6 For 12 mbar 10 Off 1 8s Evacuation products time 2s with a big Evacuation air pocket pause 4 s No 30 Factory 10 mbar 6 Off 1 3 S Evacuation settings time 2s Evacuation pause 2 s 2 8 Technical data 30 Power supply connection Mains voltage See type plate Phases See type plate Nominal power See type plate Nominal current See type plate Maximum pre fuse See type plate Max short circuit current See type pl
18. 9 619 Handing cleans EET 49 6 1 6 Use with disinfectant iii 50 6 1 7 Corrosion protection and lubrication 50 6 1 8 CIEANINGGEVICESs inerente ts 51 62 Cleaning he Machine lorena 51 6 2 1 Performing daily cleaning i 52 6 2 2 Performing intensive cleaning i of 0 Care DIOdUc Is Tape ssnatetieteiinententEimaepcm on sm U c MM DINEM CHINA TAM D Mi DEI NE IE 59 T Nanna 61 7 1 Maintenance schedule ii 61 7 2 Recommended maintenance i 62 7 2 1 Vacuum pump Perform the pump protection function 62 7 2 2 Entire machine Visual inspection i 62 7 2 3 Entire machine Alkaline cleaning and disinfection 62 7 2 4 Entire machine Wipe test iii 63 7 2 5 Entire machine Acidic cleaning and disinfection 63 7 2 6 Entire machine Intensive cleaning sees eeeeeeeeeeeeeeeeeeseeeaeeeeeees 63 7 2 f Chamber lid viewing window Visual inspectionN 63 7 2 8 Chamber lid gasket Visual inspection i 63 7 2 9 Sealing bar Visual inspection i 63 7 2 10 Connections Visual inspection 63 7 2 11 Vacuum pump Checking oil level refilling esses 64 7 2 12 Va
19. 9 Sealing bar Visual inspection Check sealing bar for damage f necessary replace the sealing bar see Section 7 4 REPLACE THE SEALING BAR 7 2 10 Connections Visual inspection Disconnect the machine from the mains electricity 26 10 2011 63 Maintenance J MULTIVAC Recommended maintenance Check power cable for damage gt If present check that the line for inert gas is fitted tightly and undamaged 7 2 11 Vacuum pump Checking oil level refilling Disconnect the machine from the mains electricity gt Check the oil level on the oil sight glass f water is present in the oil notify the service department f necessary refill oil 7 2 12 Vacuum pump Oil change Change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP 7 2 13 Vacuum pump Exchanging the air de oiling element Have the air de oiling element exchanged by the service department 7 2 14 Vacuum system Check Perform a vacuum test see Section 7 3 PERFORMING THE VACUUM TEST 7 3 Performing the vacuum test gt Call up the Service menu gt Call up the test menu gt Select Vacuum test Switch on the vacuum test gt Return to the status display Close and press down the chamber lid The vacuum system is tested for airtightness The processes in the machine run automatically The corresponding diagnostic message appears The chamber lid opens
20. AC gt Operation Modifying values To exit display press the lt function selection gt key 4 6 Selecting and resetting access rights 4 6 1 Selecting access authorisations Call up User menu Select Authorisation Enter the password with the keys 1 to 67 The corresponding access authorisation appears in the status display If the selected access authorisation is no longer needed reset the access to operator see Section 4 6 2 RESETTING THE ACCESS AUTHORISATION TO OPERATOR BLOCKING ACCESS 4 6 2 Resetting the access authorisation to operator blocking access Call up User menu Select Authorisation Enter the password of the current access authorisation with the keys 1 to 6 The Operator access authorisation appears in the status display 4 6 3 Change password for authorisation access creator Call up PIN menu Select Change PIN Enter old password with keys 1 to 6 Enter new password with keys 1 to lt 6 gt Confirm the new password again The password has been changed The status display appears 4 6 4 To reset authorisation access creator Call up PIN menu Select Reset PIN 26 10 2011 41 Operation Selecting and resetting access rights gt 2 MULTIVAC Enter Super PIN see supplementary sheet Super PIN The reset password for the authorisation access Creator appears The status display appears
21. Close and press down the chamber lid and observe the pressure shown in the display The pressure drops the chamber is airtight The pressure does not drop the chamber is not airtight gt If the chamber is not airtight check the chamber lid gasket gt Smooth out gasket 58 26 10 2011 ey MULTIVAC Cleaning Cleaning the machine gt Disinfect gasket with alcohol based disinfectant Wait until the contact time has elapsed see instructions of disinfectant manufacturer Switch off the machine 6 3 Care products table Recommended care products Type Manufacturer Designation Cleansers and disinfectants Ecolab Europa P3 steril JD Delladet VS2 Diversey Europe Diversey USA Finktec FINK FC 2062 Cleansers neutral Ecolab Europa P3 topax 12 Ecolab USA Quorum Pink Il Diversey Europe Shureclean VK10 JD Shureclean Plus VK9 Diversey USA Shureclean VK10 JD Shureclean Plus VK9 Finktec FINK Industrial rinsing agent 2 Cleansers alkaline Ecolab Europa P3 topactive LA Ecolab USA TFC Pink Diversey Europe JD Ultraclean VK3 Diverfoam SMS HD VF22 Diversey USA JD Ultraclean VK3 Diverfoam SMS HD VF22 Cleansers acidic Ecolab Europa P3 topax 52 P3 topax 56 Ecolab USA Quorum Purple Quorum Red Diversey Europe Diversey USA JD Acifoam VF10 Finktec FINK aluminium cleanser
22. Have work in the control cabinet performed by authorised specialists only Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disinfect if necessary 7 1 Maintenance schedule As needed Page Complet ed Entire machine Wipe test 63 Every 8 operating hours or daily Page Complet ed Vacuum pump Perform the pump protection function 62 Entire machine Visual inspection 62 Entire machine Alkaline cleaning and disinfection 62 Entire machine Intensive cleaning 63 Chamber lid viewing Visual inspection 63 window Chamber lid gasket Visual inspection 63 Sealing bar Visual inspection 63 Vacuum pump Checking oil level refilling 64 26 10 2011 61 Maintenance Maintenance schedule 2 MULTIVAC Every 50 operating hours or weekly Page Complet ed Entire machine Acidic cleaning and disinfection 63 Connections Visual inspection 63 Vacuum system Check 64 Every 1000 opearating hours or yearly Page Complet ed Vacuum pump Oil change 64 Vacuum pump Exchanging the air de oiling element 64 62 7 2 Recommended maintenance 7 2 1 Vacuum pump Perform the pump protection function gt Perform the pump protection function for this switch off the machine see Section 4 2 SWITCHING OFF THE MACHINE 7 2 2 Entire machine Visual inspection Check the en
23. Language English EN Original operating manual Order number C200 P WO 0000020 12 EN ER CZ MULTIVAC Instruction manual Chamber machine C200 MCO6 Serial number Service address Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG BahnhofstraBe 4 D 87787 Wolfertschwenden Tel 49 0 8334 601 0 www multivac com Date 26 10 2011 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design Contents lt z MULTIVAC Contents Important information on the manual ri 6 NACNNe oCUMenaloi rela 6 Changes not covered in the Manual ei 7 va IOS i re TERR uu 7 1 SH T M 9 1 1 General safety instructions i 9 UNE Le rO e 9 1 1 2 Unauthorised modifications and manufacture of spare parts 10 M ECONOMI Y ee ee ne EE EEEE A eee eo ee ee eee eee eee 11 EER mt 11 1 3 1 Electromagnetic compatibility EMC ceccceeeeseeeceeeeeeeseeesseeeeaees 11 123 2 Non onising FadiallOFi rolla ie 12 1 4 Reasonably foreseeable incorrect USEe
24. VAC Packing products Info i Visually inspect the packs on a regular basis while the machine is running Depending on product and pack it may be necessary to carry out additional and considerably more complex test procedures This is the responsibility of the operator see Section 1 7 6 CHECKING THE PACKS f necessary adapt the settings to the product gt Enter all required times and values gt Save recipe see Section 4 8 3 SAVE RECIPE 4 4 Openingand closing menus 4 4 4 Calling up menus gt Press the function selection key The main menu appears Select the desired menu with the arrow keys Press the function selection key The desired menu appears Select the desired submenu with the arrow keys gt Press the function selection key The desired submenu appears 4 4 2 Quitting menus gt Using the lt arrow gt keys select the respective menu heading The text of the menu heading changes and becomes the menu function quit gt Press the lt function selection gt key The menu is exited and the system changes to the next highest display level 4 5 Modifying values Call up the desired menu gt Using the arrow keys select the desired parameter Press the function selection key The display for the selected parameter appears gt Set the value with the arrow keys The set value is adopted 40 26 10 2011 2 MULTIV
25. age Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause the machine to malfunction which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Disinfect entire machine including table with alcohol based disinfectant Close chamber lid and lock it in place Use a hand held spray lance to apply disinfectant to the floor Wait until the contact time has elapsed see instructions of disinfectant manufacturer f necessary rinse the floor with water of drinking quality see instructions of the disinfectant manufacturer Complete cleaning gt Remove the plastic bag from the mains plug Dispose of plastic bags properly For reasons of hygiene never reuse bags 26 10 2011 55 Cleaning the machine Cleaning CZ MULTIVAC gt Attach the following components Insertable counter pressure bar Sealing bars Spacer plates Diagonal insert with support bracket gt Disinfect the entire loading area with alcohol based disinfectant gt Leave the chamber lid open to dry gt If present open the stop valve for the gas supply gt Connect the machine to the mains electricity gt Clean cleaning implements e g rubber wipers brushes gt Place cleaning implements in disinfectant solution gt Unpack the film pouches and lay them ready 56 26
26. and unit of measur ement 1 105893127 Round cord chamber lid 2 0m gasket for chamber height 150 mm 1 81863140000 Profile thread chamber lid 2 0m gasket for chamber height 230 mm 2 105003538 Tension spring for chamber 2 pc height 230 mm 2 101643292 Tension spring for chamber 1 pc height 150 mm 3 81863151040 Profile thread 0 5m 4 81848121000 Teflon tape 0 13 mm x 16 mm 0 5m 5 105413026 Sealing bar complete 1 pc 6 11131198180 Heating tape 3 mm 1 pc 7 85662802090 Round wire 0 65 m 8 81848121001 Teflon tape 0 25 mm x 16mm 0 61m 9 81848121006 Teflon tape 0 13 mm x 40mm 0 5m 10 85123126100 Contact bushing 2 pc 11 11181798050 Diaphragm 1 pc 12 105326253 Control 1 pc 13 11181798040 Diaphragm 1 pc 14 105048117 Low odour synthetic oil for 1 vacuum pumps food grade 14 91111114013 HD mineral oil not food grade 11 15 105865631 Air de oiling element for 1 pc vacuum pump RB 0021 B 16 11131117103 Repair kit contains items 6 7 1 pc 8 9 17 85641281115 Transformer 220 240 20 volt 1 pc 17 85641281117 Transformer 110 20 volt 1 pc 26 10 2011 19 Glossary Glossary Automatic Automatic sensitivity Cooling down Sealing Cycle time Delayed ventilation Sealing Distribution time evacuation Distribution time Gas flushing 80 2 MULTIVAC If the function Automatic is set the machine will reach the optimum evacuation time and pressure depending on the product The auto
27. ant can contaminate the product with WARNING chemicals or decrease the effectiveness of disinfection This can pose serious health hazards for consumers Follow the instructions of the disinfectant manufacturer Onlyrinse after disinfection if required by disinfectant manufacturer Observe regional hygiene regulations Create a company cleaning directive Fortype of disinfectant refer to the Care products table For water sensitive components only use alcohol based disinfectant Forall other components use for example QAV based disinfectant quartenary ammonium compound 6 1 7 Corrosion protection and lubrication Health hazard Excess lubricants can accumulate at lubricating points WARNING Excess grease has no lubricating function however it can breed micro organisms and contaminate the product Check the lubricating points regularly for the accumulation of excess lubricants Remove any excess lubricants 50 26 10 2011 ey MULTIVAC Cleaning Notes on cleaning NOTICE Danger of equipment damage Residues of cleansers and disinfectants produce corrosion Corrosion can destroy the machine After every cleaning including cleaning of the surroundings floor adjacent machines etc thoroughly rinse with water of drinking water quality or clean by hand e Kind of anti corrosion agent refer to Care products table e Only use H1 or FDA approved lubricants and anti corrosion agent
28. ate Protection type Dimensions IP54 Height a with open chamber lid 640 mm Height a with closed chamber 370 mm lid Width b 560 mm Depth c 520 mm Operating height approx 256 mm Effective chamber size W H D 465 mm 150 mm optional 220 mm 355 mm Sealing length 465 mm 26 10 2011 Cy MULTIVAC Dimensions Description Technical data Weight approx TO kg Fig 27 Dimensions Installation conditions and ambient conditions Ambient temperature 2 C to 40 C Storage temperature 25 C to 80 C Relative air humidity during operation or storage of the machine max 90 non condensing Inclination of the machine during 15 transport max Minimum room size for machines 40 m with the gas flushing option For safety reasons a minimum room size is mandatory to prevent high concentrations of gas Inert gas option Max input pressure 2 5 bar Min input pressure 0 7 bar Inner diameter of supply line 8mm Vacuum pump Vacuum pump 21 m h 26 10 2011 31 Description 2 MULTIVAC Technical data 32 Vacuum pump Achievable final pressure approx 2 mbar Noise exposure at the workplace Based on Machinery Directive 2006 42 EG Measuring instrument Sound level meter IEC 61672 1 class 1 fault limit 1 1 dB Condition of the machine New
29. ations are examples Remove all products from the machine Switch off the machine Disconnect the machine from the mains electricity Cover the mains plug with waterproof plastic bags Close the stop valve for the gas supply if part of the machine Allow the machine and sealing bars to cool down Store empty new film pouches outside the room in a clean dry place during the cleaning procedure Remove all waste e g product scraps film trim on or around the machine 26 10 2011 Cleaning the machine Cy MULTIVAC Cleaning gt Remove the following components Diagonal insert with support bracket Spacer plates Sealing bars Insertable counter pressure bar Cleaning and disinfecting dismantled components Take the removed components to a separate room suitable for wet cleaning NOTICE Danger of equipment damage The teflon tape of the sealing bar is very sensitive Improper cleaning can damage the teflon tape gt Clean the teflon tape only with a soft cloth Do NOT scratch the teflon tape Clean dismantled components manually with cleaning solution gt Thoroughly clean the inert gas nozzles 26 10 2011 53 Cleaning Cleaning the machine Clean the machine and the floor 54 NOTICE 2 MULTIVAC Wait until the contact time has elapsed see instructions of cleanser manufacturer gt Wipe with new cloth and water of drinking quality gt Inspect for dirt and cleanser re
30. bserve the company cleaning guidelines gt Follow instructions in the chapter Cleaning V gt Fill the film pouch Insert film pouch The opening of the film pouch extends 2 to 3 cm beyond the sealing 26 10 2011 37 Operation IZ MULTIVAC Packing products gt f necessary use spacer plates The pouch neck is centred on the pouch height x gt Use the diagonal insert for packaging liquids see Section 5 1 INSERT AND REMOVE THE DIAGONAL INSERT Liquid cannot escape from the film pouch cri Lee zi sk gt Gas flushing option Pull the pouch opening over the gas nozzles so that the inert gas flows into the film pouch gt Pull the pouch neck flat on the sealing bar The pouch neck lies on the sealing bar without creases 38 26 10 2011 Cy MULTIVAC Operation Packing products NOTICE Danger of equipment damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause the machine to malfunction which in turn can result in reject packs Cancel the evacuation procedure immediately if foreign matter is sucked in Change the oil in the vacuum pump Close and press down the chamber lid The processes in the machine run automatically The chamber lid opens automatically if it is not locked Remove the finished pack gt Check the pack 26 10 2011 39 Operation ZZ MULTI
31. cess gt Call up the gas flushing menu Optional gt Switch on On off gas flushing Set Distribution time gt Set Rinse time gt Press Gas flushing key briefly and set value for Gas flushing pressure 4 9 2 To set MCV process Press Evacuation key briefly and enter value for Evacuation pressure Info i Do not set an Evacuation pressure value in Automatic Press Evacuation key briefly again and set the value for Post evacuation time to 0 s Call up the evacuation menu Setthe value for Distribution time to O s 44 26 10 2011 2 MULTIVAC Operation Select and set process Select MCV process Set MCV threshold Set MCV duration Call up the gas flushing menu Optional Switch off Gas flushing On Off Call up the sealing menu Switch off Sealing On Off 4 10 Setting the sealing gt gt Call up the sealing menu gt Switch on On off sealing gt Set Delayed ventilation gt Set Cooling down Press lt Sealing gt key briefly and set value for Sealing time 4 11 Entering basic settings gt Call up the basic settings menu gt Set Fill diaphragm gt Set Ventilate diaphragm 4 12 Modifying and resetting machine cycles gt gt gt gt Call up the production data menu Call up Counter menu Call up machine cycles Set the value with the lt arrow gt keys The set value is adopted 4 13 Display
32. condition with optimum settings at the time of delivery A weighted emission sound pressure level at the workplace Loa DIN ISO 11204 accuracy class 3 lt 70 dB E ZEN I 1 55 m 2777777777777777777 0 5 m Fig 28 Noise exposure measuring point Info The readings of the noise data have been adjusted to take extraneous and ambient noises into account Higher readings may be produced as a result of the following Highly sound reflecting rooms Modified settings Wear 26 10 2011 ZZ MULTIVAC Start up 3 Start up 3 1 Initial start up 3 1 1 Setting up the machine gt Prepare a firm level site for the machine Ensure there is adequate access to the connections at the desired location gt Observe the technical specifications Danger of explosion Operating the machine in a potentially explosive atmosphere can DANGER result in explosion due to hot machine parts Explosions can cause serious injuries or even death gt Do NOT use the machine in rooms that are exposed to explosion hazards NOTICE Danger of equipment damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become ineffective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possible gt Do NOT tilt the machine gt Transport the machine to the desired location
33. cuum pump Oil change i 64 7 2 13 Vacuum pump Exchanging the air de oiling element 64 7 2 14 Vacuum system CHECK spirit 64 7 5 JPeHornnihg the VACUUM TESE 64 4 Replace the sealing DAM onere 65 1 4 1 Remove the sealing Nem m TT 65 7 4 2 Install the sealing bar iii 65 7 5 Change the oil in the vacuum pump i 66 now ME Pu 66 7 5 2 Adding oil to the vacuum pump sesessesssssseenseneennenne nennen nnn nens 67 26 10 2011 lt z MULTIVAC Contents 8 MOUS SIO iii 70 8 1 Malfunctions with diagnostic message 70 8 2 Malfunctions without diagnostic message ii 71 9 Shutdown transport storage i 73 9 1 Shutting down the machine ii 73 9 1 1 Cleaning the machine i 73 9 1 2 Preserving the machine nennen nnns 73 9 1 3 Closing and disconnecting supply lines i 73 O72 Ira sporing the MAGCAINeiccl iii 73 9 2 1 Transporting the machine e 73 9 5 Storng Ne Machine sssrin aeee TEE Oae EAEE io 74 1230857 S 75 10 1 Disposing of the Machine iii 75 10 2 Dispose of operating materialS nn
34. d on and can not be reset Counts the number of complete machine cycles The counter can be modified and reset It is used to control the quantities produced During this time the set vacuum is maintained during the MCV process Pressure value threshold If the pressure value set here is exceeded during the MCV process further evacuation automatically takes place This time extends the evacuation process Through this the reached evacuation pressure is lower than the set value This time begins when the set pressure is reached Suitable for damp products During this time the vacuum valve and gas valve are opened simultaneously On one side of the chamber a vacuum is created on the other side gas is supplied The film pouch is thoroughly flushed with gas This reduces the residual oxygen content During this time the film pouch is sealed The sealing time depends on the material and the thickness of the film pouch This time determines the maximum value for the sealing time Shows all currently set target values Shows the completed machine cycles 26 10 2011 81 Glossary Vacuum pump Production data Vacuum test Ventilate diaphragm 82 2 MULTIVAC Counts the vacuum pump s hours of operation Counting starts as soon as the vacuum pump is turned on The display cannot be changed Automatic leakage test of the vacuum system and the sealing diaphragm During this time the sealing diaphragm is evacuated T
35. danger zones unprotected Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only genuine MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones gt Check that only those safety devices are used which are suitable for the machine equipment gt Check that all safety devices are functional and in a technically flawless condition Machine documentation e Instruction manual EU Declaration of Conformity e Supplementary sheet Super PIN loose page enclosed with the machine Info The complete scope of delivery is listed in the order confirmation 26 10 2011 i TIULTIVAC Important information on the manual Changes not covered in the manual Changes not covered in the manual Continuous development is the foundation for ensuring that our machines are technically advanced and of high quality For this reason you may discover slight deviations between the specifications in the manual and your machine We also cannot rule out errors The specifications figures and descriptions in this manual do not constitute a legal contract between the manufacturer and customer Symbols used Warnings draw your attention to hazards Warnings are displayed in the following form Danger from electrical shock Used to indicate that serious danger of electrica
36. e of a function display for switching a function on and off on off i sealing Fig 24 Function display on off 013 1 Selected function Switch status 3 Symbol of function e g sealing 2 3 4 Diagnostic display 1 61 m G2 7 me r 3 Fig 25 Diagnostic display 1 Diagnostic number 2 Type of error acknowledgement 3 Errortext in ticker Eliminate the malfunction see Section 8 TROUBLESHOOTING 2 3 5 Access rights To avoid incorrect operation the following access rights are assigned 26 10 2011 2 MULTIVAC Touch the Description Display Explanation Operator Not password protected The operator may enter settings that are required to operate the machine e g Language choice The operator cannot modify values Creator Password protected The creator can modify values and switch statuses Only a limited number of settings in the service menu are possible e g vacuum test Service Unrestricted authorisation Super PIN Reset password for access authorisation Creator to factory setting e Reset machine control 26 10 2011 27 7 MULTIVAC Description Menu tree Menu tree 2 4 uBeuudeip eje nusA sumes poued e o 5 dundunnoeA sunoy Buneiedo 92lAJ9S uiBei
37. eakin hose connections Notify the service Leakin vacuum hose Notify the service e The vacuum sensor and Notify the service associated line is leaking 81 e Sealing diaphragm leaks Notify the service 8 2 Malfunctions without diagnostic message Symptom Cause Solution Machine does not run Machine is switched off Switch on the machine Power plug is unplugged Plug in the power plug Chamber lid does not remain closed despite Chamber lid pressed closed too briefly Press chamber lid closed more firmly and for longer pump running Chamber lid gasket is dirty Clean the chamber lid gasket Chamber lid gasket is damaged Notify the service Seal seam not airtight Sealing time is set incorrectly Correct the sealing time pack is slack Target pressure value incorrectly set Correct the target pressure value Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber 26 10 2011 71 Troubleshooting Malfunctions without diagnostic message Symptom Cause 2 MULTIVAC Solution Seal seam is dirty Keep sealing bar and film pouch clean Pack not air tight Use a new film pouch Film pouch not suitable Use a film pouch suitable for sealing The sealing force is not sufficient Test settings Sufficient sealing force is only achieved if the target pres
38. ealing time 81 Sealing time max 81 Sealing setting 45 Select process 44 Selection of personnel 14 Sensitivity 80 Set MCV 44 Set process 44 Set standard 44 Setting up the machine 33 Settings Production data 81 Setup 47 Short circuit current 30 Show settings 46 Software version 24 36 Index Spare parts 78 Stacking test 16 Standard process 29 Startup display 24 Status display 24 Steam jets 49 Storage temperature 31 Storage test 15 Supply lines closing 73 Supply lines disconnecting 73 Symbols 7 T Target group 9 Target values 81 Technical data 30 Technical products 29 Testing procedure 15 Third party parts 12 Total cycles 45 81 Transport 73 Transport equipment 73 Troubleshooting 70 Type designation of machine control 24 V Vacuum pump 31 33 74 Vacuum pump production data 82 Vacuum pump hours of operation 46 Vacuum test 82 Vacuum test performing 64 Values modifying 40 Ventilate diaphragm 82 Visual inspection 61 62 W Warnings 7 Weight 31 Width 30 26 10 2011 85
39. f inspection NOTICE e Stacking test stack good packs on top of each other for a defined period and then re inspect Checking the seal seam strength with a tensile testing machine Low pressure test for vacuum packs Measuring the residual oxygen for gas flushed packs The following errors can result in a pack not being airtight e A leaky seal seam The packing material is dirty in the seal seam area The sealing time is too short e Damage on the pack Sharp edged products piercing through the pack The pack always requires inspection at the following times e Initial putting of the machine into operation A defined time interval has been reached in running operation e A different pack size was used Other types of film or other film thicknesses were used Spare parts or parts subject to wear were installed A machine malfunction was resolved e Settings were changed on the machine 1 7 7 Pump protection function After the machine has been switched off the vacuum pump continues running for a set time During this time the undesired liquid in the oil of the vacuum pump evaporates This increases the lifespan of the vacuum pump When packaging moist or liquid products the operator is obligated to perform this function at least once a day at the end of a working day The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind that result from the insu
40. fficient performance of this function Danger of equipment damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause the machine to malfunction which in turn can result in reject packs Cancel the evacuation procedure immediately if foreign matter is sucked in Change the oil in the vacuum pump 1 7 8 Power supply connection The operating company is obliged to connect the machine to the mains electricity at an always easily accessible place In the case of 26 10 2011 SJ MULTIVAC iiid Obligations of the operating company an emergency the machine must be capable of being disconnected immediately from the mains electricity 1 8 Safety devices Safety devices on the machine Fig 2 Safety devices 1 Protective device Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the danger zones unprotected WARNING ut Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safety devices Use only genuine MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones Check that only those safety devices are used which are suitable for the machine equipment Check that all safety devices are functional and in a technically flawless conditio
41. g V Vertrieb und Service Hz Phasen Nennleistung kW Nennstrom A Max Vorsicherung A Max Kurzschlussstrom kA 105961237 DE Fig 4 Type plate Fig 5 inclination of the machine ISO Mandatory advisory sign NOTICE Damage hazard Transport and put down machine horizontally Do not tilt the machine 108039945 Englisch Fig 6 ANSI Mandatory advisory sign inclination of the machine Fig 7 Read the operating manual ISO Mandatory advisory sign Failure to follow all instructions can lead to death or serious injury Read and understand operator s manual before using this machine 106039939 Englisch Fig 8 sign Read the operating manual ANSI Mandatory advisory Fig 9 unplug the power plug ISO Mandatory advisory sign Avoid serious injury or death Never touch live components Disconnect the machine from its power supply before opening the machine housing 106039875 Englisch Fig 10 ANSI Mandatory advisory sign unplug the power plug Fig 11 Safety approved symbol 26 10 2011 19 Safety Machine labels 7 MULTIVAC N Fig 12 Rear view of the position of the signs Sign gt 21 81 981 5118 30 Fig 13 Safety label on gas connection Optional Rear view Position 1 2 20 A 0 7 2 5 bar a Fig 14 Inert gas input pressure sign Optional 26
42. g company must ensure that the operating personnel wear the required personal protective equipment foot protection head gear gloves etc in accordance with the national guidelines which apply In Europe the directive 89 656 EEC specifies the minimum mandatory requirements for the use of personal protective equipment 1 7 3 Specific dangers The operating company must check whether specific dangers are present during operation for example dangerous vapours The operating company must take any measures required to avoid or if not possible to limit danger 1 7 4 Measures for avoiding hygienic risks A high standard of hygiene is achieved through design choice of materials and workmanship It is imperative that this high level of hygiene be maintained by every operating company Particularly where food or sterile medical products are being packed the currently valid hygiene standards must be strictly observed Before the machine is put into operation the person charged with safety and or hygiene must clarify which regulations laws directives standards 14 26 10 2011 2 MULTIVAC PAIR Obligations of the operating company etc apply to the product that is to be packed and how they can be put into practice The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hygiene and insufficient cleaning Health hazard Insufficient or sporadic cleaning can p
43. he sealing is without sealing pressure 26 10 2011 2 MULTIVAC Index A Access authorisation resetting 41 Access authorisations selecting 41 Access right 41 Access rights 26 Access blocking 41 Adjustment work 47 Against regulations 12 Air de oiling element 33 74 Air humidity 31 Airtightness testing 29 Ambient conditions 31 Ambient temperature 31 Anti corrosion agents 51 Automatic 80 Automatic evacuation 80 Automatic sensitivity 80 B Basic cleaning 35 Basic settings 45 Buying source 60 C Calling up menus 40 Care products table 59 Chamber 21 Chamber lid 21 Chamber lid gasket 21 Chamber size 30 Change password 41 Checking packs 15 Cleaning 52 Cleaning device 51 Cleansers 49 Conduct in emergencies 13 Configuration code 24 Control terminal 21 22 Control unit 22 Cooling down Sealing 80 Corrosion protection 50 Counter pressure bar 21 Cycle time 80 D Daily cleaning performing 52 Delayed ventilation sealing 80 Index Depth 30 Diagnostic display 26 Diagnostic message 70 Diagnostic message acknowledging 23 Diagnostic number 26 Diagonal insert inserting 47 Diagonal insert removing 47 Dimensions 30 Disinfectant 50 Disinfection 52 Display 24 Display cycle time 46 Display hours of operation 46 Display production data 45 Display total cycles 45 Display setting 46 Disposal directive 75 Dispose of chemicals 76 Disposing of the machine 75 Distribution time evacuation 80 D
44. ing lines packaging machines or auxiliary packaging machines the following regulations have been observed EC Machinery Directive 2006 42 EC e EC Electromagnetic Compatibility Directive 2004 108 EEC exception industrial trucks such as lift trucks and die change trolleys The safety objectives of the EC Low Voltage Directive 2006 95 EC are complied with in accordance with point 1 5 1 of Annex I to the EC Machinery Directive 2006 42 EC exception industrial trucks such as lift trucks and die change trolleys Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Sepp Haggenm ller GmbH amp Co KG Department of Technical Services Bahnhofstrasse 4 8778 7 Wolfertschwenden Germany Manufacturer MULTIVAC Sepp Haggenmuller GmbH amp Co KG Bahnhofstrasse 4 87787 Wolfertschwenden Germany Managing Director H J Boekstegers 1 3 Intended use This machine is a technical piece of equipment to be used exclusively for production purposes Use the machine only to package products in prefabricated film pouches The film pouches are closed with a seal seam For specifications see Technical Specifications Any other use is considered improper and can endanger persons the product and the machine 1 3 4 Electromagnetic compatibility EMC The machine has been designed for use in residential business and industrial areas without a separate power substation it ca
45. ins electricity see Section 9 1 3 CLOSING AND DISCONNECTING SUPPLY LINES Dispose of the materials properly observing all legal and company internal regulations regarding environmental protection 10 2 Dispose of operating materials 10 2 1 Disposing of oil and grease Protect the environment Operating materials and fluids are hazardous to the environment Improper disposal is harmful to the environment Handle operating materials and fluids properly Dispose of operating materials and fluids at suitable collection points Observe the environmental directives Handle and dispose of lubricants and operating materials properly Info Excerpt from the disposal directive e tis prohibited to mix used oil with other waste Usedoils may NOT be mixed with each other e Used oil filters should be collected stored transported and disposed of separately from other waste 26 10 2011 19 Disposal 2 MULTIVAC Dispose of operating materials NOTICE H A WARNING A WARNING 76 10 2 2 Disposing of film Protect the environment Operating materials and fluids are hazardous to the environment Improper disposal is harmful to the environment gt Handle operating materials and fluids properly gt Dispose of operating materials and fluids at suitable collection points gt Observe the environmental directives gt Handle and dispose of films properly Info Films are resources
46. is manual The operating company is also responsible for issuing directives for conduct in emergencies The operating company is required continuously to monitor the technical condition of the entire machine for example Visible defects or damage e Changes in the operating behaviour Info i Do NOT start up the machine if there are visible defects 26 10 2011 13 aey lt 7 MULTIVAC Obligations of the operating company 1 7 1 Selection of personnel and personnel qualifications Injury hazard Ignorance of proper machine handling is very dangerous WARNING Improper handling can lead to serious injuries gt Instruct operating personnel on how to handle the machine correctly Assign only instructed and qualified operating personnel Operating personnel who are being trained or instructed should only operate the unit under the constant supervision of an experienced trained person Observe the legal minimum age for personnel Delegate responsibilities Inform operating personnel about measures for avoiding hygienic risks gt Have clearly written instructions available for operating personnel If necessary order a manual from the manufacturer in the respective official language Only qualified electricians are permitted to work on the electrical equipment Service operations and repair work should be carried out by authorised specialists only 1 7 2 Personal protective gear The operatin
47. istribution time gas flushing 80 Drying packaging 29 E EMC 11 Entering basic settings 45 Error 26 Error number 26 Evacuation Pressure 81 Evacuation procedure cancelling 23 Evacuation automatic 80 F Factory setting 43 Fill diaphragm 81 Film disposal 76 Final pressure 32 Foreseeable incorrect use 12 G Gas flushing pressure 81 Gas flushing procedure cancelling 23 Gas flushing time 81 Gas nozzle 21 Gas purging 81 Gas supply 15 Gas supply stop valve 15 Grease disposal 75 26 10 2011 83 Index H Height 30 High pressure cleaners 49 Hygiene 14 Hygiene standard 14 i Incorrect use 12 Inert gas 31 Inert gas connection 22 Inert gas connecting 34 Inputs sealing 45 Installation conditions 31 Instructions to follow 8 Intended use 11 Intensive cleaning performing 57 K Key 22 L Label 18 Language selection 42 Load recipe 42 Load recipe quickly 42 Lock 24 Locking for lid 21 Login 41 Low pressure test 16 M Machine control 22 Machine cycles 81 Machine cycles modifying 45 Machine cycles resetting 45 Machine labels 18 Machine shutdown 73 74 Machine storage 74 Machine cleaning 51 52 Machine disinfecting 52 Machine switching off 36 Machine switching on 36 Machine transporting 73 Machine s hours of operation 46 Mains voltage 30 34 Malfunctions 70 71 Manufacture of spare parts 10 Max short circuit current 30 Maximum pre fuse 30 MCV 29 MCV Duration 81 84
48. l shock is imminent Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger Immediate danger Used to indicate that serious danger is imminent DANGER Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger gt Z m A Dangerous situations Used to indicate dangerous situations WARNING Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger gt Potentially dangerous situations Used to indicate potentially dangerous situations CAUTION Ignoring this danger can cause injuries gt Observe the notices for avoiding danger gt NOTICE Danger of equipment damage Used to indicate potentially dangerous situations Ignoring these situations can cause equipment damage Observe the notices for avoiding danger Information that contributes to a better understanding of how the machine functions is shown in the following form Info i Indicates information on special features deserving your attention 26 10 2011 T Important information on the manual p TIULTIVAC Symbols used Instructions to follow are displayed in the following form gt Press key A Release screw B Press key C Enumerated items are marked with bullet points Dashes are used to mark sub items of enumerated lists or sequences of steps to be taken 8 26 10 2011
49. matic evacuation is suitable for the following cases Achieving the best possible vacuum for long shelf life Packingof products for which the optimum evacuation pressure is not known Packing of the same product but one which has varying properties e g varying moisture content varying temperature If the evacuation is automatic the value for Automatic sensitivity can be adapted to the product Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function The sensitivity is adjustable from 1 to 10 The lower the sensitivity the lower the evacuation pressure reached The value for Automatic sensitivity is dependant on the product High value for Automatic sensitivity value 10 e ls suitable for very moist or fluid products Evacuation process ends early Evacuation pressure reached in the pack is high Low value for Automatic sensitivity value 1 e ls suitable for dry products Evacuation process ends late Evacuation pressure reached in the pack is low Value for the cooling down time of the seal seam The vacuum in the chamber and the sealing pressure are maintained for this length of time The seal seam can harden The sealing is switched off during this time The display contains the times of the individual procedures of the last packaging procedure The ventilation of the chamber begins with a delay after sealing owitching interval between the com
50. n 1 8 4 Safety devices Safety devices cover the danger zones lying beneath them Depending on the equipment of the machine various safety devices are used e g side panels doors protective plates etc 26 10 2011 17 mantel 7 MULTIVAC Safety devices Injury hazard Missing safety devices result in unprotected danger zones WARNING Reaching into unprotected danger zones can lead to serious or even fatal injuries gt Do NOT put the machine into operation without safety devices gt Check that all safety devices are attached and in a technically flawless condition gt Check that all safety devices are completely closed without gaps 1 9 Machine labels Safety and information labels have been attached to the machine Do NOT remove these labels Make sure all labels are intact and legible e f necessary clean the labels with soap and water Do NOT clean the labels with solvents Replace damaged scratched or illegible labels with new ones Info i Labels can be obtained from the manufacturer 1 9 1 Safety labels and notices Front view f wat el 2A LI Ac 5 432 1 Fig 3 Front view of the position of the signs 18 26 10 2011 c MULTIVAC Positi on Safety Machine labels c MULTIVAC CE Verpackungsmaschine Hersteller MULTIVAC Sepp Haggenm ller GmbH amp Co KG Typ Bahnhofstr 4 87787 Wolfertschwenden Serialnummer Germany Baujahr www multivac com Netzspannun
51. n 75 10 2 1 Disposing of oil and grease 15 10 2 2 DISDOSIDG OF Iron 76 10 25 Dispose of Chemicals 76 11 Spare pisa 78 OS SU e 80 LI RR 83 26 10 2011 5 Important information on the manual p TIULTIVAC A WARNING Important information on the manual Read the manual carefully before you begin working with the machine e This manual is an integral component of the unit Keep the manual for future reference Do not work with the machine until you have read through the manual and completely understood its contents Please contact MULTIVAC as soon as possible if there is something you do not understand in the manual Your comments will help us to further improve the manual Do not start up the machine if there are any visible defects Only trained persons are permitted to install operate and service the machine The operating company is responsible for the qualifications and training of operating personnel e f you sell transfer ownership or lend the machine to others you must provide the manual along with it For reasons of clarity some illustrations show the machine without the prescribed safety guards Operating the machine without the safety guards is prohibited Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the
52. n be connected directly to the public mains Operation can be impaired when used in an industrial environment 26 10 2011 11 Safety Intended use 2 MULTIVAC 1 3 2 Non ionising radiation The machine produces unintended non ionising radiation This is only emitted by electrical operating equipment as a function of its inherent technical nature e g from electric motors high voltage wires magnetic coils There are moreover no strong permanent magnets built into the machine Any effect on active implants can therefore be excluded with a high degree of probability as long as a safety distance of 30 cm is maintained between the implant and the field source Active implants can be heart pacemakers defibrillators etc 1 4 Reasonably foreseeable incorrect use The following work methods are not in accordance with regulations and therefore are prohibited Operating in an atmosphere capable of explosion Packing of highly flammable combustible or explosion prone products e Packing of dust forming or powder forming material Gas flushing of film pouches with explosive gas mixtures e g oxygen proportion over 21 96 e Use of the viewing window in the chamber lid as a storage working or cutting surface Cleaning of the viewing window in the chamber lid with cleaning agents which have an abrasive effect e g abrasive household liquid cleaner scouring pads steel wool etc e Aseptic packing of products Info Mi
53. ne is ready for operation 4 2 Switching off the machine gt Press the Control On Off gt key The screen for performing the pump protection function appears gt If necessary perform the pump protection function Close and press down the chamber lid The vacuum pump runs for a set time A counter counts to zero The display goes out The chamber lid opens automatically if it is not locked To cancel the pump protection function press the Control On Off gt key again The display goes out Info i The display goes out automatically after 10 s without input or without closing the chamber lid Close chamber lid and lock it in place Close the stop valve for the gas supply if part of the machine gt If required disconnect the machine from the mains electricity 36 26 10 2011 7 MULTIVAC Operation Packing products 4 3 Packing products gt Switch on the machine gt Load the desired recipe gt For the first test packs use a preset recipe see Section 2 7 PRESET RECIPES and see Section 4 8 2 LOAD FACTORY SETTINGS Health hazard Insufficient or sporadic cleaning can promote the growth of micro WARNING organisms which can contaminate the product This can pose serious health hazards for consumers gt Disinfect your hands should they come into contact with any machine part other than the operating elements gt Do NOT lay the product on the machine O
54. needed remove it along with the support bracket from the chamber 26 10 2011 47 Cleaning 48 NOTICE 2 MULTIVAC 6 Cleaning Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disinfect if necessary 6 1 Notes on cleaning 6 1 1 Rules of conduct The objective of the cleaning work is to avoid hygienic risks If the cleaning is insufficient or not performed properly this may result in the contamination of the products and to health hazards for end consumers In addition the machine may be damaged Assign only properly instructed and qualified personnel Information on qualification and training can be obtained from MULTIVAC Service The ability to handle materials effectively and efficiently depends on Using the proper dosage of care products Observing the contact time of the care products Proper temperature of the mixing water Data sheets for the care products can be obtained from their manufacturers The manufacturers also provide information on the maximum permissible dosages for food processing 6 1 2 Creating a company cleaning directive opecify the following points Required cleaning intervals e Care products to be used Care products refer to Care products table Using the proper dosage of care products Persons in charge of cleaning First aid measures 6 1 3 Measures for ensuring a long service life Danger of e
55. ng up the machine ii 33 3 1 2 Adding oil to the vacuum pump nennen 33 3 2 Connecting the power SUpplY nnne nnne nnne 34 33 Connecting inert Qaeda demus ur tos rea aE den doni i eos i dste ENTE ine 34 3 4 Cleaning the machine basic cleaning 35 4 leri m 36 AA SWitening onthe Machine lario siii 36 4 2 Switching off the machine ii 36 Aa Packing Produc c4 37 4 4 Opening and closing MEnNUus iii 40 4 4 1 Calling up menus ii 40 442 QUHNAMENUS cllire aloe 40 4 5 Modifying values iii 40 4 6 Selecting and resetting access rightS i 41 4 6 1 Selecting access authorisations 41 4 6 2 Resetting the access authorisation to operator blocking access 41 4 6 3 Change password for authorisation access creator 41 4 6 4 To reset authorisation access creator 41 4 4 Language SelecllOInossssssnsetabieensunieseumos ero 42 4 7 1 Selecting the language via menu ssseessseeseseseeernennen nnne 42 4 7 2 Selecting the language via the shortcut Key 42 4 8 Working duele MN me 42 4 8 1 Loadrecipe iii 42 4 8 2 Load factory settings
56. pleted evacuation process and the beginning of the gas flushing process During the distribution time remaining air pockets in the products can escape before the package is sealed owitching interval after the gas flushing process during which the gas can distribute itself in the the film pouch 26 10 2011 2 MULTIVAC Evacuation pressure Fill diaphragm Gas flushing pressure Gas flushing time Hours of operation Machine cycles MCV duration MCV threshold Post evacuation time Rinsing time gas flushing Sealing time Sealing time max Settings Production Data total cycles Glossary Is the pressure to which the film pouch and the chamber are evacuated The pressure is measured in the chamber Evacuation to a pre determined pressure is suitable for the following cases Achieving a package result which is different from that of the optimum evacuation pressure Packingof products for which the optimum evacuation pressure is known Packingofthe same product which has identical properties During this time sealing pressure is applied to the sealing diaphragm Indicates the pressure until the film pouch is filled with inert gas Pressure is measured in the chamber Indicates the amount of time for which the film pouch will be filled with inert gas Pressure is not influenced by this Shows the time the machine has been operating The counter begins to count as soon as the machine is switche
57. quipment damage Highly acidic or alkaline cleansers that contain chlorine create strong vapours These vapours cause corrosion Do NOT use any care products that contain chlorine or are highly acidic or alkaline Also do NOT use such care products to clean the machine surroundings Observe the specifications of the care product manufacturers 26 10 2011 ey MULTIVAC Cleaning Notes on cleaning NOTICE Danger of equipment damage Acidic cleansers are caustic These can cause plastics to become brittle and age prematurely gt Do NOT shorten the cleaning intervals for acidic cleaning and disinfection Regular and correct maintenance prolongs the life of the unit The best protection against harmful influences is to clean and disinfect the machine on a regular basis The longer product residue and other aggressive deposits remain on the unit the more harmful their corrosive effects will be If used incorrectly care products can damage components made of rubber or plastic Before applying care products please take time to read the notes and warnings provided by the manufacturer 6 1 4 Parameters for pre rinsing and after rinsing water Low pressure of max 4 bar to 6 bar 58 psi to 88 psi Do notrinse with steam jets or high pressure cleaners e Fan nozzle 5 to 15 inclination approx 3 16 nozzle opening Temperature max 60 C 140 F Quality of after rinsing water drinking water quality 6 1
58. romote the growth of micro WARNING organisms which can change unfavourably the product that is to be packed This can severely damage the health of people especially of the consumers Among other measures the following are definitely required gt Create a company cleaning directive gt Perform cleaning regularly gt Check the effectiveness of cleaning procedures on a regular basis gt Follow instructions in the chapter Cleaning 1 7 5 Gas supply stop valve The operating company is required to provide the machine with a stop valve for the gas supply When the stop valve is closed the supply of gas to the machine is shut off 1 7 6 Checking the packs Health hazard Faulty or damaged packs reject packs have far reaching CAUTION Consequences for example spoiled products Spoiled products can pose a health hazard Check packs on a regular basis during running operation Do NOT put faulty or damaged packs reject packs into circulation Info i It is the operating company s responsibility to determine the overall testing procedure Testing procedure Depending on the type of film used and the demands placed on the packs various types of tests are available e g Check seal seam width Visual inspection visual assessment Storage test store a good pack for a defined period and then re inspect 26 10 2011 15 Safety 2 MULTIVAC Obligations of the operating company Time o
59. rotective equipment Injury hazard The machine is heavy WARNING Carrying the machine can cause injuries gt Have a second person assist you 26 10 2011 13 Shutdown transport storage p MULTIVAC Transporting the machine NOTICE Danger of equipment damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become ineffective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possible gt Do NOT tilt the machine gt Carefully raise the machine gt For machine dimensions and weight see Technical specifications gt Transporting the machine gt Avoid severe jolts 9 3 Storing the machine gt Shutting down the machine gt Select a suitable storage site gt Observe the ambient conditions for storing the machine see Technical specifications gt Ensure that the storage location is of adequate load bearing capacity and keep the weight of the machine in mind see Technical specifications gt If necessary cover the machine with film 74 26 10 2011 2 MULTIVAC dl NOTICE dl Disposal 10 Disposal 10 1 Disposing of the machine Info e Sealing bars can be reused on other machines of the same series e If disposal of the machine is not handled by the manufacturer dispose of the machine as described below Disconnect the machine from the ma
60. s Checking the microbiological stability of the anti corrosion agent and lubricants regularly helps reduce the risk of product contamination 6 1 8 Cleaning devices Health hazard The cleaning devices will spread germs if they are not cleaned often WARNING NOUGN This can cause cross contamination which will damage the product Useonly brushes and brooms that have plastic bristles Clean the cleaning equipment daily and apply disinfectant afterwards 6 2 Cleaning the machine Info i e The recommended daily cleaning tasks recommended here must be supplemented by the intensive cleaning procedure according to the degree of dirt Cleaning personnel must be instructed for the cleaning work by the operating company The sequence of the described tasks is to be followed exactly 26 10 2011 51 Cleaning Cleaning the machine 2 MULTIVAC 6 2 1 Performing daily cleaning Info i The intensive cleaning may only be performed by specially Preparing for cleaning 52 trained personnel see Section 1 7 1 SELECTION OF PERSONNEL AND PERSONNEL QUALIFICATIONS The sequence of the described tasks is to be followed exactly In the following optional equipment versions are also described Only perform steps that correspond to the version of the machine Always clean the machine from top to bottom For all cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING The illustr
61. sidues gt If necessary perform another manual cleaning and wipe it off Disinfect components with alcohol based disinfectant gt Thoroughly disinfect the inert gas nozzles Wait until the contact time has elapsed see instructions of disinfectant manufacturer Clean the floor with a rubber wiper Dispose of the waste properly Apply cleanser to the floor with a low pressure foaming device Wait until the contact time has elapsed see instructions of cleanser manufacturer Rinse off the floor with water of drinking quality Danger of equipment damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause the machine to malfunction which in turn can result in reject packs gt Do NOT spray directly on the covers of the suction openings in the chamber Manually clean the entire machine including the table with cleaning solution Only clean the viewing window in the chamber lid manually with a soft cloth or a soft brush Wait until the contact time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and water of drinking quality gt Inspect the entire machine and the floor for dirt and cleanser residues 26 10 2011 lt 7 MULTIVAC Cleaning Cleaning the machine gt f necessary clean and wipe off again Disinfect the machine and the floor NOTICE Danger of equipment dam
62. ss data status display shows information on the last packaging procedure 1 a 2 650 mer mer 5 4 Fig 19 Process data status display Current access right lock closed user lock open creator Currently loaded recipe Chamber lid symbol machine is ready Gas flushing pressure ar N Evacuation pressure 26 10 2011 IZ MULTIVAC Description Process sequence status display Display The process sequence status display shows the progress of a currently running process During a packaging procedure process the corresponding symbol flashes on the display If time runs out during a process then a clock with the remaining time will flash in place of the symbol ai 31 30 922 mbar Fig 20 Evacuation status display 047 ai 3130 19 mbar e 9 Fig 21 Gas flushing status display 049 ai 31 30 3 mbar Fig 22 Sealing status display 050 2 3 3 Function display Depending on the access rights the function display will offer the following options View values Enter values Switch functions on and off Example of a function display with values 26 10 2011 25 Description Display 26 2 MULTIVAC 6 evacuate Q7 7 5 pressure 4 mbar 41 Fig 23 Function display with value 052 Actual value Setting Symbol of function e g evacuation Measurement Selected parameter ao oa A OO N Selected function Exampl
63. sure is set under 400 mbar Sealing bar damaged Replace sealing bar The target pressure value is not reached The set target pressure is not achieved e g product contains water Set a higher target pressure Chamber lid gasket is dirty Clean the chamber lid gasket Insufficient oil quantity or oil in the vacuum pump is too old Refill or replace oil Chamber lid gasket is damaged Notify the service Evacuation system is not air tight Notify the service Odour or smoke 72 Air de oiling element defective Notify the service Oil return valve of vacuum pump is blocked 26 10 2011 Notify the service i TIULTIVAC Shutdown transport storage 9 Shutdown transport storage Info i Observe the safety instructions see Section 1 SAFETY 9 1 Shutting down the machine 9 1 1 Cleaning the machine Perform intensive cleaning of the machine see Section 6 2 CLEANING THE MACHINE 9 1 2 Preserving the machine gt Preserving the machine see Section 6 1 7 CORROSION PROTECTION AND LUBRICATION 9 1 3 Closing and disconnecting supply lines gt Close lid gt Lock lid in place gt Close stop valve for the gas supply if present gt If present remove the gas hose from the inert gas connection gt Disconnect the machine from the mains electricity 9 2 Transporting the machine 9 2 1 Transporting the machine gt Wear personal p
64. suse will exclude any liability on the behalf of the manufacturer In such a case the operating company is solely responsible 1 5 Warning of incorrect use Incorrect use For example sealing times that are too short or too long and therefore result in improperly sealed packs which in turn damage the product e Neglecting the following work tasks nspections Cleaning work Maintenance work e Use of third party parts i e parts that are not genuine MULTIVAC spare parts Operation under impermissible environmental conditions 26 10 2011 c MULTIVAC sd Residual risks 1 6 Residual risks The safety instructions in this manual serve as guidelines for trained operating personnel in safe working practice with the machine The manufacturer cannot however foresee all possible product related hazards This is why the safety instructions and warnings on the machine and in this manual cannot be considered exhaustive The operating company and operating personnel remain ultimately responsible for safety 1 7 Obligations of the operating company The machine and operating materials are a potential source of hazards The operating company is required to draw up a directive that explains how to handle dangerous machines or operating supplies The required information can be found in the following documents The EC directives for occupational safety e National legislation Accident prevention regulations h
65. tire machine exterior for damage gt Check that all warning signs are present gt Check that all safety guards are mounted and intact 7 2 3 Entire machine Alkaline cleaning and disinfection gt See company cleaning guidelines gt See the cleaning measures specified by the manufacturer see Section 6 CLEANING 26 10 2011 lt z MULTIVAC Maintenance Recommended maintenance 7 2 4 Entire machine Wipe test Perform wipe tests to check the result of the cleaning and disinfection procedures See the company cleaning instructions and recommendations see Section 6 CLEANING 7 2 5 Entire machine Acidic cleaning and disinfection gt See company cleaning guidelines gt See the cleaning measures specified by the manufacturer see Section 6 CLEANING 7 2 6 Entire machine Intensive cleaning gt See company cleaning guidelines Check the components described in Intensive Cleaning for contamination gt If any contamination perform Intensive Cleaning see Section 6 2 2 PERFORMING INTENSIVE CLEANING 7 2 7 Chamber lid viewing window Visual inspection gt Check the viewing window in the chamber lid for damage e g scratches cracks fthe viewing window in the chamber lid is damaged have it replaced immediately by the manufacturer 7 2 8 Chamber lid gasket Visual inspection Check gasket for damage Have the chamber lid gasket replaced by the service department if necessary 7 2
66. tory settings are loaded 4 8 3 Saverecipe Info i When selecting an already assigned recipe number the recipe stored under this number is directly overwritten Saving via keys 1 to 6 gt Press and hold down desired key 1 to 6 The message Recipe saved appears The current values are stored in the selected recipe Saving via the save recipe menu Y Call up Recipe saving menu v Using the lt arrow gt keys select the desired memory location gt Press the lt Function selection gt key The current values are stored in the selected recipe 4 8 4 Delete recipe Info i If the currently loaded recipe is deleted a new recipe must be loaded 26 10 2011 43 Operation ZZ MULTIVAC Working with recipes gt Call up Recipe deleting menu gt Select the recipe to be deleted with the lt arrow gt keys Press the Function selection key The message completed appears The recipe has been deleted 4 9 Select and set process 4 9 1 Set standard process Press Evacuation key briefly and enter value for Evacuation pressure For automatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press Evacuation key briefly again and set value for Post evacuation time Call up the evacuation menu Set Distribution time Set Automatic Select Standard pro
67. udeip i4 sunoy Buneqedo Jojuno xa sa jo Ao SUIUDEIN ipis 1x3 sseujyuDu Ho 1009 Nid 19sey RR Aejap uone nusA PUES Nid eBueu HEEL LM Y oo Burees ees e uonesuouiny W Jes V ax benbue w Qix3 9Anoe jou Buiusn seg e s6unas sbumas Ajojoe4 0 adioay poued AON u ediooy pjouseJui AON edioos AOIN PIEPUEIS eanpeoojd z edioeyi nune eS ojenoe 4 e i oneujojny adioay euin uonnquisi 1x3 1x3 4 sbumas Ajojoe4 og edioe ux3 u adioay adioey edioo1 oAeS e z edioay edi2oM adioay 1x3 sbumas A10 9E4 og edioos u edioes adioey edioo peo W 7 edinay ediey 11x 1x3 mxa PEZ PJOMSSEd Joen juon e anual ie Jes v puoBe Menu tree Fig 26 Process sequence 2 5 The film pouch is filled and laid in the chamber When the chamber is closed the following procedures run automatically Evacuate chamber and film pouch Feed in inert gas Gas flushing option evacuate NIC 26 10 2011 28 2 MULTIVAC Recipe Description Process sequence X Sealing Seal film pouch Depending on the settings on the machine the processes evacuation and gas flushing repeat 2 6 Packaging process The following processes are available for packing products Example of use Processes Example of use Standard Technical products or products without special requirements MCV Testing airtightness of packs or for drying products 2
68. ump with oil up to the middle of the oil sight glass Use only oils that are approved by the manufacturer see Spare Parts section or the spare parts list Info i Only use low odour synthetic oil if foodstuffs are being packed gt Check oil level on the oil sight glass The oil level should reach the middle of the oil sight glass lf oil level is under the MIN mark add oil Replace the sealing ring in the screw plug nsert the screw plug with the sealing ring in the fill opening and screw it tight Fasten the safety guard with the screws Connect the machine to the mains electricity Switch on the machine Check the oil level after a couple of machine cycles 26 10 2011 69 Troubleshooting A WARNING 8 Troubleshooting Injury hazard lt 7 MULTIVAC Ignorance of proper machine handling is very dangerous Improper handling can lead to serious injuries For all service operations and repair work gt Make sure you observe the safety instructions and accident prevention regulations gt Disconnect the unit s power supply from the mains gt Only qualified electricians are permitted to work on the electrical equipment gt Service operations and repair work should be carried out by authorised specialists only 8 1 Malfunctions with diagnostic message Symptom Cause Solution 67 e Vacuum pump does not e Notify the service switch off
69. which can be recycled e Improper disposal damages our environment e Recycle films and film trim Observe the disposal instructions of the film manufacturer 10 2 3 Dispose of chemicals Chemical burn hazard Acidic cleansers are caustic Caustic effects are NOT noticed immediately Contact with the skin can cause burns Wear the prescribed personal protective gear when handling cleansers Observe the manufacturer s instructions Fire hazard Alcohol based disinfectants are highly flammable Fire naked light or smoking ignites the disinfectant and can thus cause fires When disinfecting the machine flames or naked lights are prohibited Smoking is prohibited Observe the instructions of the disinfectant manufacturer Handle and dispose of cleansers and disinfectants properly 26 10 2011 lt z MULTIVAC Disposal Dispose of operating materials Info i Improper disposal damages the environment Observe the safety data sheets of the cleanser and disinfectant manufacturers Follow the disposal instructions of the cleanser and disinfectant manufacturers Observe regionally applicable disposal regulations 26 10 2011 TI 27 MULTIVAC Spare parts Spare parts 11 SAP DIS 16000022467 Fig 29 Spare parts drawing 26 10 2011 78 2 MULTIVAC Spare parts Item Material number Designation Quantit y
70. ximum input pressure see Technical specifications Cutoff the gas supply at the end of work Adhere to the safety regulations in effect in the country where the machine is used Info i Observe the minimum and maximum permitted input pressure see Technical specifications Attach a stop valve to the gas supply on the operating side Attach the gas hose to the inert gas connection of the machine 34 26 10 2011 ZZ MULTIVAC Start up Connecting inert gas Fasten the hose with hose clamps gt Open the stop valve for the gas supply Setthe input pressure see the section Technical specifications 3 4 Cleaning the machine basic cleaning After putting the machine into service carry out an intensive cleaning of the machine see Section 6 CLEANING Info i The machine is only to be used for production after a basic cleaning 26 10 2011 35 Operation ZZ MULTIVAC 4 Operation 4 1 Switching on the machine gt Before switching on the machine for the first time fill the vacuum pump with oil see Section 7 MAINTENANCE gt f present open the stop valve for the gas supply Connect the machine to the mains electricity see Section 3 2 CONNECTING THE POWER SUPPLY gt Press the Control On Off gt key The machine control performs a self test The software version of the machine control briefly appears in the display The status display appears The machi

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