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Instruction Manual

1. the area for Timer flashes Press the lt gt or lt gt to set the desired figure Pressing the lt OK gt button after this change makes the set time stored in the internal memory Shut Off Set Shut Off Timer Kip Kgl N17 Temp Mode ac gt ShutOff Set OFF Vacuum Mode NOR SNS TELH AAIE Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function Normal Solder is sucked only when you are pulling the trigger Timer Even after you release the trigger sucking continues for the specified period of time Set time in Vacuum Time Temp Mode C ShutOff Set OFF 1 Move the cursor to select VacuumMode After selecting press lt OK gt Ma daa a Nek NDA EA EH JAS Select 2 Normal and Timer will be switched alternately Normal if you press the lt gt or lt gt button Vacuum Mage Set NIH NEF Normal Is 71N imer MEA TELH AAE 3 Return to parameter setting display Select if you press the lt OK gt button after Timer setting Vacuum Time When selecting Timer Vacuum Time appears under Vacuum Mode in the parameter select screen Vacuum Time ShutOff Set OFF VacuumMode TIME 1 Move the cursor to select Vacuum Time After selecting press lt OK gt gt Vacuum Time 1s SNS ELH HAIE 2 Press the lt gt or lt gt button you can change to the desi
2. Power consumption HAKKO FR 4001 Part name HAKKO FR 4001 Temperature range 350 500 C 660 940 F Power consumption 300W 29 V Temperature stability 5 C 9 F at idle temperature Nozzle to ground resistance lt 2 Q Nozzle to ground potential lt 2 mV 6 Station AC 29V 160 W x 137 H x 235 D mm 6 3 x 5 4 x 9 3 in 5 7 kg 12 6 Ib Vacuum pump double cylinder type 80 kPa 600 mmHg Output Dimensions Weight Vacuum generator Vacuum pressure max Suction flow A CAUTION 183 mm 7 2 in with 01 0mm 0 04 in nozzle 245 g 0 54 Ib with 01 0mm 0 04 in nozzle 1 2 m 4 ft Length w o cord Weight w o cord Cord The temperature was measured using the HAKKO FG 101 Station Tester This product is protected against electrostatic discharge Specifications and design are subject to change without notice This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as measures to protect the device to be soldered from the effects of static electricity Be sure to observe the following instructions 1 The handle and other plastic parts are not insulators they are conductors When replacing parts or repairing take sufficient care not to expose live electrical parts or damage insulation materials 2 Be sure to ground the unit during use 3 WARN
3. cord amp SI plug Se B5082 Nozzle wrench Cleaning pin Drill Part No Part Name Specifications CC B1215 Cleaning pin For heating element B1086 Cleaning pin For 90 8 mm 0 03 in nozzle B1087 Cleaning pin For 1 0 mm 0 04 in nozzle ial B1088 Cleaning pin For 91 3 mm 0 05 in nozzle B1089 Cleaning pin For 21 6 mm 0 06 in nozzle B1302 Cleaning drill For 90 8 mm 0 03 in nozzle B1303 Cleaning drill For 91 0 mm 0 04 in nozzle ap B1304 Cleaning drill For 91 3 mm 0 05 in nozzle B1305 Cleaning drill For 01 6 mm 0 06 in nozzle Sa B1306 Drill holder For 00 8 mm 0 03 in 1 0 mm 0 04 in nozzle B1307 Drill holder For 01 3 mm 0 05 in 1 6 mm 0 06 in nozzle B1308 Drill bit For 90 8 mm 0 03 in nozzle set of 10 B1309 Drill bit For 91 0 mm 0 04 in nozzle set of 10 B1310 Drill bit For 91 3 mm 0 05 in nozzle set of 10 B1311 Drill bit For 91 6 mm 0 06 in nozzle set of 10 32 HAKKO FR 4001 Item No Part No Part Name Specifications A5017 Front holder B5080 Pre filter A5018 Filter holder A5019 Ceramic paper filter Set of 10 050 B5081 Filter pipe assembly B5078 Nut B5079 Element cover D A5016 Heating element B2877 Hose 33 Iron Holder Un DO 7 AO pe An WA
4. HAKO HAKOFR 400 Desoldering Tool Instruction Manual Thank you for purchasing the HAKKO FR 400 Desoldering Tool Please read this manual before operating the HAKKO FR 400 Keep this manual readily accessible for reference Table of Contents 1 PACKING LIST AND PART NAMES 1 2 SPECIFICATIONS sirnane sandaran eect ua ae Daka 1 3 WARNINGS CAUTIONS AND NOTES 2 4 INITIAL SETUP san sae saingan agagah Ka SUNG 3 5 OPERATION dr nitrates ana sa 5 6 PARAMETER SETTING cee eee eee 13 7 MAINTENANCE ee des da angan ga gg aaa aaa 22 8 CHECKING PROCEDURE sas 52555455 ag sana 27 9 ERROR MESSAGE sissioni iiiad 29 10 TROUBLE SHOOTING GUIDE nccc 30 11 PARTS IST ins 31 12 WIRING DIAGRAM 5555 s0asaas anan engena genie ana 34 1 PACKING LIST AND PART NAMES HAKKO FR 400 Desoldering station 1 HAKKO FR 4001 Desoldering Handpiece with 1 0mm 0 04 in nozzle 1 Power cord Nozzle N60 series HAKKO FR 4001 ty Power cord Please check to make sure that all items listed below are included in the package Handpiece holder with Cleaning wire 1 Toolbox 1 HAKKO FR 400 Station iF Cleaning Pin for 1 0mm 0 04 in nozzle me Cleaning Drill for 91 0mm 0 04 in nozzle eae x4 O x2 D Ceramic paper Filter Station Le x1 Pr xi Desoldering handpiece Filter Cleaning Pin Q Nozzle wrench for Heating Element 2 SPECIFICATIONS HAKKO FR 400 320W
5. SO Part No Part Name Specifications FH400 82 Iron holder With 599B Iron Holder Parts Item No Part No Part Name Specifications Q FT400 81 Tip cleaner 599 029 Cleaning wire 12 WIRING DIAGRAM switch 34 HAKKO HAKKO CORPORATION HEAD OFFICE 4 5 Shiokusa 2 chome Naniwa ku Osaka 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http Awww hakko com E mail sales hakko com OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO http www hakkousa com HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 http Avww hakko com hk E mail info hakko com hk SINGAPORE HAKKO PRODUCTS PTE LTD TEL 6748 2277 FAX 6744 0033 http Awww hakko com sg E mail sales hakko com sg Please access to the following address for the other Sales affiliates http www hakko com Copyright 2015 HAKKO Corporation All Rights Reserved 2015 5 MA02723XZ150501
6. lt OK gt gt Set Temp 350 C OffsetTemp O0 C Vacuum Check THI AH AIE 2 Entering from hundreds to units digit Press the lt t gt or lt gt to set the desired figure Only values from 3 to 5 can be selected when entering the hundreds digit In F mode values from 6 to 9 can be selected Values from 0 to 9 can be selected when entering the tens or units digits The same values can be selected in F mode NIPA mag gen pen unl Hung RE mul mul inl HAMN AH lt OK gt p NENG Sn EE Z lt OK gt HEE NENG Eng FE mul Bal lt gt LKS 3 When desired figure is displayed press the button to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting temperature ACAUTION If power is switched off or lost during the execution of this procedure no data will be entered The entire procedure must be repeated from step 1 6 Offset Temp Example If the measured temperature is 405 C and set temperature is 400 C the difference is 5 C need to decrease by 5 C So enter the figure which 5 is deducted from present offset value 1 Move the cursor to select Offset Temp After selecting press lt OK gt Set Temp 350 C gt OffsetTemp 00 C Vacuum Check ME ELH AS 45 2 Enter the offset value 5 which is the difference between tip temperature and set
7. Adjustment 10 TEAT EHI IE 3 Press the lt OK gt button to set the value To exit from each setting screen scroll the screen select lt Exit gt and press the lt OK gt button Preset ID LCD Contrast lt EXIT gt MEAT EH I OIE 12 6 PARAMETER SETTING PARAMETER SETTINGS Press and hold any one of the three control buttons and turn on the power switch to display the parameter setting screen The following parameters can be set Parameter name Value Initial value Temp Mode CIE C F ShutOff Set OFF ON OFF Timer 30 60 min 30 min Vaccum Mode Normal Timer Normal Vacuum Time 1 5sec 1sec AutoSleep OFF 1 29min 6 min Sleep Temp 200 300 C 200 C 390 F 390 570 F Low Temp 30 150 C 54 270 F 150 C 270 F Error Alarm ON OFF ON Ready Alarm ON OFF ON Pass Lock ON Lock Partial OFF unlock OFF Password _ ABCDEF Select three letters Initial Reset C F Cancel For USA Auto shutOff Time can be set when Auto ShutOff is set to ON Vacuum Time is displayed when Vacuum Mode is set to Timer Press and hold any one of the three control buttons while turning on the power switch Password is displayed when Password Lock is set to ON or Partial Operation procedure for parameter setting Use lt gt lt gt and lt OK gt to set paramet
8. T gt lt gt lt OK gt So AI The following settings can be changed from this screen Set Temp Nozzle temperature setting Offset Temp Nozzle temperature offset setting Vacuum Check Check of nozzle clogging and suction force Preset Temp Setting of each preset temperature Preset ID Setting of each preset name LCD Contrast Contrast adjustment of display screen lt Exit gt Return to the setting screen 3 Make your PRESENT SELECTION by moving the cursor UP or DOWN by pressing the corresponding 4 Press the OK button to finalize your selection buttons gt Set Temp Set Temp Offset Temp Offset Temp Vacuum Check Vacuum Check lt T gt lt i gt lt OK gt lt T gt lt l gt lt OK gt O O O Change of selected setting Depending on selected setting the display on the screen differs However you can make changes to the settings by following the above operation procedure After completing the changes to the setting if you press the OK button again in the selection screen you will return to the normal display 6 Set Temp CAUTION The temperature range is from 350 to 500 C 660 to 940 F 6 if you enter a value outside the temperature setting range the display returns to the hundreds digit and you have to enter a correct value 1 Move the cursor to select Set Temp After selecting press
9. flash and the buzzer will sound continuously when the nozzle is inserted incorrectly an incompatible nozzle is inserted or a foreign object has found its way into the connector This is displayed when the system is unable to operate normally Should this error be displayed please contact your HAKKO representative 10 TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR 400 or replacing parts be sure to disconnect the power plug Failure to do so may result in electric shock 6 Display does not turn LOL Is the power supply cable or connection plug disconnected on ACTION Connect it tightly AS Is the fuse blown ACTION Replace the fuse If the fuse blows again please send the entire product back to us for repair Pump does not Is the power supply cable or connection plug disconnected operate ACTION Connect it tightly Is the nozzle or hole in the heating element clogged ACTION Clean it Solder is not being Is the heater tube or nozzle clogged absorbed ACTION Clean it Is the ceramic filter hardened ACTION Replace it with a new one AOL Is there a vacuum leak ACTION Check the connections and filter pipe seals and replace any worn parts 6 The nozzle does not AOL Is the desoldering gun cord assembly properly connected heat up ACTION Connect it tightly ee Is the heating element damaged ACTION Replace it with a new one NO
10. tube Ifthe cleaning pin does not pass through the tube in the heating element replace the heating element 4 Replace the filters When the filter pipe is cool to the touch push down on the release knob at the back of the handpiece and remove the filter pipe Z CAUTION The filter pipe is very hot Examine the seals front and back holders at each end of the filter pipe Replace Stiff and or cracked Examine the Pre filter Remove solder adhering to the waste collector Examine the ceramic paper filter Replace Ceramic paper filter is showing signs of stains from flux is stiff or contains any solder Front holder Back holder I Ceramic paper KO FRONT filter Pre filter 5 Replacement of station filter If the filer is showing signs of stains from flux or is stiff replace it Attach the filter as shown in the right diagram Filter Filter case cover Filter case cover with Filter 24 Replacing the heating element heating core CAUTION Except the case especially indicated always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure 6 Disassemble the heating element 1 Remove the nozzle and element cover assembly Heating Element Element Cover C gt CO Nozzle Nut Remove the element cover assembly and the nozzle with
11. ABASMARAR BHEE n AE SABE SAEM mes ta mea Eom en mn https doc hakko com EF x O O O O Q matag x O Q O O O LE x O O O O ie mE x O O O O O EE x O O O O Q BERAN x O O O O Q Wi x O O O O Q iB x O O O Q HEH RAPI x 6 O O O 0 men seance 11363 2006 BANTER ERAT x TRS ARMAS EHR SOE PAYS SRB HS T 11363 2006 REREHRBSR 22 Nozzle Maintenance ACAUTION The desoldering tool may be extremely hot During maintenance please work carefully 1 Inspect and clean the nozzle Turn the power switch ON and let the nozzle Cleaning with the nozzle cleaning pin heat up The cleaning pin passes gt completely through the CAUTION 440 hole The cleaning pin will not pass through the D m nozzle until the solder inside the nozzle is completely melted Clean out the hole of the nozzle with the Cleaning with the cleaning drill Before cleaning nozzle cleaning pin fy If the cleaning pin does not pass through the Insert the bit while turning it hole in the nozzle clean with the cleaning GOG drill 6 After cleaning gt Check the condition of the solder plating on the nozzle tip Pull the drill bit out straight without turning it Z CAUTION Use the proper size cleaning If the cleaning drill is forced into the nozzle the drill bit pin or cleaning drill for the could break or be damaged nozzle diameter Please use the proper siz
12. Check HHA TEH AAT 2 Pull the trigger Vacuum Check A A EEA EAI 3 When Clogging appears perform cleaning and replace filters No degradation in sucking force Degradation in sucking force Vacuum Check Vacuum Check Pull Trigger Pull Trigger Ou Clogging lt EXIT gt lt EXIT gt 6 Preset Temp CAUTION The temperature range is from 350 to 500 C 660 to 940 F 6 if you enter a value outside the temperature setting range the display returns to the hundreds digit and you have to enter a correct value 1 Move the cursor to select Preset Temp After selecting press lt OK gt Select the preset No whose temperature setting you wish to change Select the preset No OffsetTemp 00 C Vacuum Check bPreset Temp MEA EEA I KATE 2 Entering from hundreds to units digit Press the lt t gt or lt gt to set the desired figure Only values from 3 to 5 can be selected when entering the hundreds digit In F mode values from 6 to 9 can be selected Values from 0 to 9 can be selected when entering the tens or units digits The same values can be selected in F mode BRESET TempSet PRESENT TempSet sl NIL 350 C 350 C ZIN ZIN WEA TAA AAE TET TEGE PRESET1 TempSet AE 3 After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting temperature CAUTION If power is switched off or lost during the
13. INGS CAUTIONS AND NOTES Warnings cautions and notes are placed at critical points in this manual to direct the operator s attention to significant items They are defined as follows A WARNING Failure to comply with a WARNING may result in serious injury or death CAUTION Failure to comply with a CAUTION may result in injury to the operator or damage to the items involved NOTE A NOTE indicates a procedure or point that is important to the process being described A WARNING When power is ON the nozzle will be hot To avoid injury or damage to personnel and items in the work area observe the following e Do not touch the nozzle or the metal parts near the nozzle Do not allow the nozzle to come close to or touch flammable materials Inform others in the area that the unit is hot and should not be touched e Turn the power off when not in use or left unattended e Turn the power off when connecting the HAKKO FR 4001 or storing the HAKKO FM 400 e The unit is for a counter or workbench use only e This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety e Children should be supervised to ensure that they do not play with the appliance To prevent accidents or damage to the HA
14. KKO FR 400 be sure to observe the following CAUTION Do not use the unit for applications other than desoldering 6 Do not strike the handpiece against hard objects to remove excess solder This will damage the handpiece Do not modify the HAKKO FR 400 Use only genuine HAKKO replacement parts Do not allow the HAKKO FR 400 to become wet or use it when hands are wet Be sure to hold the plug when inserting or removing the handpiece and power cords Be sure the work area is well ventilated Soldering produces smoke Be sure the cooling fan at the rear of the station is unrestricted 6 While using the HAKKO FR 400 don t do anything which may cause bodily harm or physical damage 4 INITIAL SETUP A Handpiece holder Loosen the adjusting screws to change the angle of the handpiece receptacle as you like then tighten the screws 6 Operation Following the instructions given in the illustration on the right assemble the handpiece holder First remove any excess solder from the nozzle by thrusting the nozzle into the cleaning wire Do not wipe the nozzle against the wire This may cause molten solder to spatter 1 Insert the holder assembly securely into the handpiece holder base 2 When the cleaning wire becomes dirty or loaded with solder turn the wire until a clean surface is presented 3 When changing the cleaning wire lift the top vertically to prevent solder debri
15. TE When repairs are needed please send both the handpiece and the station to your sales agent 30 11 PARTS LIST Pump assembly 31 HAKKO FR 400 Item No Part No Part Name Specifications A1013 Diaphragm 2 pcs A1014 Valve plate 2 pcs B1050 Pump head B1053 Balance weight B1056 Fixing plate B1057 Ring for bearing B1059 Exhaust filter 2 pcs B1312 Crank B1313 Filter retaining pin B2060 Crank shaft B2085 Diaphragm setting plate B2506 Damper 2 pcs B3428 Motor B5076 Vacuum outlet cap A5020 Filter Set of 10 B5077 O ring B3414 Inner hose joint B2384 Inlet QO S O O S S Q O SO O C Q C E o O B3674 Fuse 250V 7A 100 120V B3675 Fuse 250V 4A 220 240V B2419 Power cord 3 wired cord amp American plug USA B2421 Power cord 3 wired cord but no plug 220 240V B2422 Power cord 3 wired cord amp BS plug India B2424 Power cord 3 wired cord amp European plug 220V KTL 230V CE B2425 Power cord 3 wired cord amp BS plug CE 230V CE U K B2426 Power cord 3 wired B2436 Power cord 3 wired cord amp Australian plug cord amp Chinese plug China B3508 Power cord 3 wired c ord amp American plug B C5011 Toolbox B3550 Power cord 3 wired
16. e cleaning pin or cleaning drill for the nozzle diameter Check visually if the nozzle was eroded If the cleaning pin and cleaning drill do not pass through the hole in the nozzle replace the nozzle If the solder plating on the nozzle tip is worn replace the nozzle If the inside hole of the nozzle is eroded replace the nozzle Hole is damaged by erosion Z CAUTION Desoldering efficiency goes down and all other parts appear to be OK the nozzle is probably eroded and should be replaced The inside hole and the surface of the nozzle is plated with a special alloy Should this alloy become eroded by high temperature solder the nozzle will not be able to maintain the proper temperature 6 If the nozzle is still in a good condition put some fresh solder on the nozzle tip to protect solder plated area from oxidation 23 2 Disassemble the heating element Z CAUTION The heating element is very hot during operation Heating Element Element Cover Remove the element cover assembly and the nozzle with the attached wrench 3 Clean out the tube in the heating element Scrape away all oxidation from the tube A A in the heating element until the cleaning with the provided cleaning pin pin passes cleanly through the tube 6 Turn the power off after cleaning 22 H Vs ACAUTION Be sure the solder in the tube in the heating element is completely heated before cleaning the
17. ers as you do in the operation settings When you are finished press the OK button in the parameter setting screen to return to the normal display 13 6 Temp Mode The displayed temperature can be switched between Celsius and Fahrenheit 1 Move the cursor to select Temp Mode After selecting press lt OK gt gt Temp Mode ac ShutOff Set OFF Vacuum Mode NOR HEI kl ADI 2 C and F will be switched alternately if you press the lt gt or lt gt button Temp Mode Set Ba el Cc ee 3 Return to parameter setting display if you press the lt OK gt button after setting Sismesesuaseks 6 ShutOff Set Select whether you will activate the auto shut off function When the auto shutoff function is set to on and no operation is performed for constant time after the iron is set in the iron holder the buzzer sounds three times and the auto shutoff function will be enabled Temp Mode RE gt ShutOff Set OFF 1 Move the cursor to select ShutOff Set Vacuum Mode NOR After selecting press lt OK gt A EH KIE Select 2 ON and OFF will be switched alternately ORP if you press the lt gt or lt gt button Shut Off Set Shut Off OFF Timer 30m NA EEH HIE 3 Selecting ON allows you to make the setting for Timer f Seleci Default is 30 minutes o Next page 14 ShutOff Set 4 5 6 18 When setting Shut Off to ON
18. es with the power switch OFF and E Check for a broken heater or sensor Replacing the fuse 27 1 Check for a broken heater or sensor Measure the resistance across this position Verify the electrical integrity of the heater and sensor Measure the resistance of the heater and sensor while at room temperature 15 25 C 59 77 F It should be 3 4 Q 10 If the resistance exceeds these limits replace the tip 1 Unplug the power cord from the power receptacle 2 Remove the fuse holder 3 Replace the fuse 4 Put the fuse holder back in place E Checking the connection cord for breakage 2 Socket Red Brown FR Grounding Green line al E Checking the grounding line or Checking the connection cord for breakage 1 Unplug the connection cord from the station 2 Disassemble the heating element Please refer to Replacing the heating element heating core 3 Measure the resistance values between the connector and the lead wires at the socket as follows Pind ss seems Red Socket D Ping seser Green Grounding line 6 Ping bwi Black Switch board Ping Yellow Switch board Ping 2 tae Purple Switch board 4 a sesasi Brown Socket If any value exceeds 0 Q or is replace the connection cord For information on the plug 2 refer t
19. execution of this procedure no data will be entered The entire procedure must be repeated from step 1 4 To exit from each setting screen scroll the screen select lt Exit gt and press the lt OK gt button P2 Temp 400 C P3 Temp 4501C lt EXIT gt EA EH AAE 10 6 Preset ID CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space makes your entry terminated Any character s that follows the space is deleted 1 Move the cursor to select Preset ID After selecting press lt OK gt Vacuum Check Preset Temp bPreset ID MAT EH AAT 2 Move up and down the cursor with the control buttons After selecting press lt OK gt P1 ID PRESET1 E2h11B PRESEM2 Bawa PRESET3 Hips ELEH Koh 3 Press the lt t gt or lt gt to set the desired letters BURUD NIL PRESET1 rast Ey ot 4 To exit from setting screen scroll the screen select lt Exit gt and press the lt OK gt button B2RIDRERRESENZ BSRIDRIRRESENS lt EXIT gt EA EHT JASA 11 6 LCD Contrast To make the screen display easy to see adjust contrast 1 Move the cursor to select LCD Contrast After selecting press lt OK gt Preset Temp Preset ID gt LCD Contrast EA FA ANA 2 Press the lt gt or lt gt to set the adjust contrast Selection range is 1 to 25 LCD Contrast
20. o ll Checking the grounding line 1 Measure the resistance value between Pin 2 and the nozzle 2 If the value exceeds 2 Q at room tempera ture perform the nozzle maintenance If the value still does not decrease check the connection cord for breakage 28 9 ERROR MESSAGE Sens Error Grip Error 6 Low Temp Error EXAMPLE 350 C 400 C 50 C Set temperature Low temperature alarm tolerance OR 650 F 750 F 100 F Set temperature Low temperature alarm tolerance Heater Short Error FATAL Error 29 When there is the possibility that a failure has occurred in the sensor or heater including the sensor circuit Sens Error is displayed and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected If the sensor temperature falls below the difference between the current temperature setting and the low temperature alarm tolerance Low Temp Error is displayed and the warning buzzer sounds When the nozzle temperature rises to a value within the set tolerance the buzzer will stop sounding EXAMPLE Assume that the temperature setting is 400 C 750 F and the tolerance 50 C 100 F If the temperature continues to decrease and finally falls below the value indicated while the heating element is on Low Temp Error is displayed Heater Short Error will
21. red value Vacuum Time Set NIL 01sec SAS Pes ENGGEN 3 Return to parameter setting display if you press the lt OK gt button after setting 16 Auto Sleep Select whether you will activate the auto sleep function When the auto sleep function is set to on and no operation is performed for constant time after the iron is set in the iron holder the auto sleep function will be enabled Set temp in Sleep temp 1 Move the cursor to select Auto Sleep Shutoff Set OFF After selecting press lt OK gt Qu ee en EE NI INotal bAuto Sleep OFF WE EAH I AOIF 2 ON and OFF will be switched alternately if you press the lt t gt or lt gt button Select OFF Auto Sleep Set Auto Sleep CEE Timer 06m 3 Selecting ON allows you to make the VALEH KIE setting for Timer Default is 6 minutes Select ON When selecting ON 4 When setting Auto Sleep to ON Auto Sleep Set the area for Timer flashes Auto Sleep Timer NSRESUS 5 Press the lt gt or lt gt button you can change to the desired value ShutOff Set OFF VacuumMode NOR Auto Sleep 6m MEH ITEH I AGAT 6 Pressing the lt OK gt button after this change makes the set time stored in the internal memory 17 6 Sleep Temp Sets the auto sleep temperature 1 Move the cursor to select Sleep Temp After selecting press lt OK gt VacuumMode NOR Au
22. s from falling out CAUTION Do not set up the angle of the handpiece receptacle too high or the temperature of the handpiece will become very hot B HAKKO FR 4001 C Replace the entire filter pipe with e Replacing the filter a secondary filter pipe Replace the filter as shown following steps 4 A to C During operation the filter pipe is very hot Wait until the filter pipe is cool before replacing the filter or cleaning We recommend keeping a second filter pipe containing new filters handy and replacing the installed filter pipe with this secondary filter pipe CAUTION Be sure to hold the plug when inserting or removing the handpiece cord C Station Insert the plug into the receptacle until fy Connection it seats S 1 Connect the power cord to the receptacle on the N rear ofthe station To disconnect pull the plug 2 Conneci the plug from the HAKKO FR 4001 from the receptacle while to the receptacle on the HAKKO FR 400 ee down the tab on e plug CAUTION Connect the plug to the receptacle aligning the tab on the plug with the opening on the receptacle 3 Set the HAKKO FR 4001 in the handpiece holder 4 Connect the hose from the HAKKO FR 4001 to the filter case cover on the HAKKO FR 400 station 5 Plug the power cord into a grounded power outlet Ensure that the power switch is OFF before inserting the AC plug ACAUTION Be
23. selecting press lt OK gt Low Temp 150 C gt Error Alarm ON MAH EH HIE Error Ahaym Set ON OF E MHI EHHI HIE Ready Alarm When the set temperature alert setting mode is on the buzzer sounds if you reached the usable temperature Low Temp 150 C Error Alarm OFF Ready Alarm ON WEHI kl KHI 1 Move the cursor to select Ready Alarm After selecting press lt OK gt 2 ON and OFF will be switched alternately if you press the lt f gt or lt gt button Ready Alarm Set ON OFF A EH KIF 3 Return to parameter setting display if you press the lt OK gt button after setting 19 6 Pass Lock When enabling this function you must enter a correct password to change a setting The options are as follows Lock All setting changes require a password entry Partial Selection of whether or not to enter a password when changing set temperature preset selection and offset temperature All other setting changes require a password entry Unlock Any setting change does not require a password entry 1 Move the cursor to select Pass Lock After selecting press lt OK gt 2 Using the lt gt or lt gt button select an option from Lock Partial and Unlock When selecting Partial or Lock 3 Specify whether password lock should be enabled when changing set temperature preset selection and offset temperature by selecting ON or OFF Only when selecting Par
24. sure to ground this product as it is ESD safe by design Turn the power switch ON 6 Turn the power switch ON 5 OPERATION PART NAMES Normal display screen Control ung gun gcc Button mul Hang Filter Case Cover K Receptacle Making Changes to Settings 6 Selecting the preset number 2 The preset selection screen appears If you wish to exit the PRESET SELECTION Paes gt PRESET1 screen simply use the ess any PRESET2 DOWN button to scroll three control buttons PRESET3 to the bottom of the list and select lt EXIT gt 3 Make your PRESENT SELECTION by moving the cursor UP or DOWN by pressing the corresponding buttons 4 Press the OK button to finalize your selection gt PRESET1 gt PRESET1 PRESET2 PRESET2 PRESET3 PRESET3 lt f gt lt T gt lt t gt r gt gt If you wish to exit the PRESET SELECTION screen You select lt EXIT gt and press the lt OK gt button you will return to the normal display without making change if the device is left alone without making any operation for 10 seconds you will return to the normal display 6 Changing various settings 2 The setting selection screen other than preset selections appears KAZ 1 Press and hold any one Set Temp of the three control buttons Offset Temp for at least 2 seconds Vacuum Check lt
25. temperature The hundreds digit can display 0 for positive value or minus sign for negative value Same values can be selected in F mode Values from 0 to 5 can be selected when entering the ten digit In F mode values from 0 to 9 can be selected Values from 0 to 9 can be selected when entering the units digit Same values can be selected in F mode The allowable ranges for offset values are from 50 to 50 C In F mode from 90 to 90 F If you enter a value outside the offset value range the display returns to the hundreds digit and you have to enter a correct value XL I I F E Bac BHT EE Ball Ball lt AIN lt i gt lt OK gt B E H R C LIRE EA ANAN kola HEH rc mun LE eg Hall mul ART HH AINE 3 After entering the units digit press the button to save the figure to the system memory and begin heater control with the new offset value CAUTION During the offset setting please be careful tip temperature does not exceed 500 C Vacuum Check During suction the gauge indicating sucking status is shown at the lower side of the screen uug Jun Neg c CHK DODDMDDODODODOODODMNMN i Suction gauge Sign of clogging When CHK appears and you notice that the sucking force is weakening perform Vacuum Check 1 Move the cursor to select Vacuum Check After selecting press lt OK gt Set Temp 350 C OffsetTemp O0 C gt gt Vacuum
26. the attached wrench 2 Remove the 3 screws from the handpiece and disconnect the heating element Heating 3 Replace the heating element Assemble using the same procedure in reverse CAUTION Be sure to calibrate the nozzle temperature after replacing the heating element Failure to do this may result in a heater temperature that is much higher or lower than the previous one 29 Maintenance of the pump head 6 Remove the cover When performing maintenance on the pump head remove the screws holding the cover and take the cover off pump head 6 Cleaning the pump head 1 Remove the valve and valve guard and remove any attached flux A CAUTION Pump head disassembly When the valve guard is difficult to remove IS restingon Iis side it with hot air Pl d tt Clean the pump head valve please warm it with hot air Please do not try and valve guard to forcibly remove it with a screwdriver etc If the valve guard becomes deformed it will no longer be airtight Please clean with either alcohol or thinner d Valve a Pa 2 Install the valve and valve guard SY Please replace the valve if itis deformed or hardened Caution When assembling the pump please make sure to keep it airtight so that there are no air leaks 26 8 CHECKING PROCEDURE WARNING the power UNPLUGGED Unless otherwise directed carry out these procedur
27. tial 4 After making all selections press the lt OK gt button Only when selecting Partial 5 Using the lt gt or lt gt button enter a password Selection of three characters from ABCDEF 6 Return to parameter setting display if you press the lt OK gt button after setting Error Alarm OFF Ready Alarm OFF Pass Lock OFF HHA TELH ATIE Select Unlock PasswordLock Set UnLock SHeeesuseecdks Select Select Lock Partial Set Temp OFF Preset Sel OFF Offset Temp OFF Se ELH AAE Preset Sel OFF Offset Temp OFF OK She ELHA EE Password Set Kakak OK EA TERHI AORE Initial Reset Initial Reset allows the factory default settings to be restored 1 Move the cursor to select Initial Reset After selecting press lt OK gt Ready Alarm OFF Pass Lock OFF b Initial Reset LHT ALH AIE 2 Using the lt gt or lt gt button select either C or F To stop Initial Reset scroll the screen to select lt Exit gt 3 After selecting it using the lt gt or lt gt button select OK or Cancel CAUTION Even when Initial Reset is finished Pass Lock and password settings remain After completing settings if you press the OK button again in the selection screen you will return to the normal display Pass Lock OFE Initial Reset gt lt EXIT gt MA ELEH AAE 21 7 MAINTENANCE Properl
28. to Sleep 6m Entering from hundreds to units digit EEE a the lt f gt or lt 1 gt to set the desired ET igure Only values from 2 to 3 can be selected when entering the hundreds digit In F mode values from 3 to 5 can be selected Values from 0 to 9 can be selected when Sleep Temp Set entering the tens or units digits Ny The same values can be selected in F mode 00 C THT ERAH KIE After entering the units digit press the button to save the figure to the system memory 6 Low Temp When the temperature drops below a set limit an error is displayed and the buzzer sounds 1 Move the cursor to select Low Temp After selecting press lt OK gt Auto Sleep 6m 2 Entering from hundreds to units digit SleepTemp 200 C Press the lt f gt or lt gt to set the desired gt Low Temp 150 C figure EN El KIF Only values from 0 to 1 can be selected when entering the hundreds digit In F mode values from 0 to 2 can be selected Values from 0 to 9 can be selected when Low Temp Set entering the tens or units digits LL The same values can be selected in F mode 50 C alila PTE lt OK gt After entering the units digit press the button to save the figure to the system memory 18 Error Alarm In the buzzer sound setting mode which sets whether to sound the buzzer when a error occurs 1 Move the cursor to select Error Alarm SleepTemp 200 C After
29. y maintained the HAKKO FR 400 desoldering tool should provide years of good service Efficient desoldering depends upon the temperature nozzle selection and proper routine maintenance Perform the following service procedures as dictated by the conditions of the station s usage ZA WARNING Since the desoldering tool can reach a very high temperature please work carefully Except when cleaning the nozzle and heating element ALWAYS turn the power switch OFF and disconnect the power plug before performing any maintenance procedure During suction the gauge indicating suction force is shown at the bottom of the screen If CHK appears to the right of the gauge inspect the nozzle and heater for restrictions If the nozzle or heater are clogged clean or replace them uug gra LI ES sel Hung RE CHK OOOOOOOOoCoOoOooOn se y Suction gauge Sign of clogging KAE AA Ri HE 727225 RI YEE SE OWIRGAAB IUT OURL HAKKO Document Portal ZIYO RUTZ OEH Mali ko TARENDRV SRP ON ETH CTR ESV AESA AE PURE ie Se RS ET LBL T IM HAIHAKKO Document Portal FIST ARAB a2 ARE Jas i aR Instruction manual for the language Japanese English Chinese French German and Korean can be downloaded from the following URL HAKKO Document Portal Please note that some language may not be available depending on the product PEs ERP S ENANTAMNLERSE

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