PAC8000 PROFINET Scanner Module
Contents
1. Power Fail Signal From PSU 2 PROFINET Scanner Modules 10 GFK 2826 BFP Monitor Connections AY 1 2 3 4 5 6 7 8 9 10 11 12 24VA 24V from BFP PSU 1 2 24VB 24V from BFP PSU 3 4 BFPOV PF3 AUX signal from BFP PSU 1 BFPOV PF4 AUX signal from BFP PSU 2 BFPOV 8 PF5 AUX signal from BFP PSU 3 BFPOV PF6 AUX signal from BFP PSU 4 TERM1 Reserved 2 TERM2 Reserved PROFINET Scanner Modules 11 GFK 2826 Important Product Information for this Release Release History Version Firmware Release Dae Comments 8515 BI PN 1 00 March 2013 Initial release 8516 BI PN Compatibility Proficy Machine Edition Proficy Machine Edition version 7 50 Build 5517P SIM 3 and above Requirements Upgrading From Previous N A Initial First release Firmware Versions Downgrade To Previous N A Initial First release Firmware Versions Problems Resolved in This Release N A Initial release New Features and Enhancements N A Initial release Restrictions and Open Issues PROFINET stack does not The PROFINET stack used for this release does not support Input Output support IOCS Input Output Consumer Status at the application level This means the PNS cannot Consumer Status inform the PNC whether the data sent to PNS is correctly consumed at the I O module In the opposite direction the PNS is also not able to know whether the data sent from PNS is correctly consumed at the CPU The p2. Heart beat Informs PROFINET Controller that PNS is active and functioning Can be upgraded in the field supports firmware updates via USB port Note The USB port is for firmware upgrades only It is not intended for permanent connection Compliant with EU RoHS directive using the following exemptions identified in the Annex 7C I amp 7C III PROFINET Scanner Modules 2 GFK 2826 The PNS module s functions include Scanning all directly connected input modules and writing to all directly connected output modules Publishing data onto the PROFINET O Controller at a customer specified update rate Receive data from a PROFINET lO Controller at a customer specified update rate Managing PROFINET communication and IO module configuration between an O Controller and lO modules of PNS node Managing the state of the I O when communications is lost Publishing fault information alarms diagnostics etc to O Controller Specifications PROFINET Support PROFINET Version 2 2 Class A lO Device RX3i PLC CPU Version Required Proficy Machine Edition Version Version 7 5 SIM 3 or later Required V2 2 GSDML and Proficy Machine Edition 3rd Party tools Power Requirements 8515 BI PN 4 5 Watts 5 5 Watts Max 8516 BI PN 6 0 Watts 7 2 Watts Max Module Dimensions 128 3mm X 160 38mm X 47 78mm 5 05 X 6 31 X 1 88 Module weight 150g Carrier Required 8752 CA NS PAC8000 Node Services Carrier Operating Temperatur
3. has eleven LEDs that indicate the presence of power and show the operating mode and status of the PNS Name coor Description SSCS POWER Green ON Power OK OFF No power Green ON PNS is OK and completed system boot up successfully BLINK pattern See table below for description MASTER Not Not used in current release in current release CONNECT Yellow ON One or more PROFINET application relationships ARs has been established OFF No PROFINET application relationships ARs are established a SLOW BLINK The PROFINET Scanner has not been assigned a name FAULT ON One of the configured IO module or PNS itself is in fault state SLOW BLINK Invalid MAC addresses OFF All configured IO modules are in healthy state LAN Yellow IRREGULAR BLINK Node is processing the packets addressed to it OFF No activity PORT 1 Yellow ON Link connected OFF Link failure IRREGULAR BLINK Activity on this port PORT 2 Yellow ON Link connected OFF Link failure IRREGULAR BLINK Activity on this port USB Yellow ON USB connection Is active but no data is being transferred OFF No activity on USB IRREGULAR BLINK Activity on USB I O COMM Yellow ON All IO module commands were successful in last two seconds OFF No IO module command was sent in last two seconds IRREGULAR BLINK At least one IO Module command failed in last two seconds A B LINK Not used in current release PROFINET Scanner Modules GFK 2826 LED Blink Patte
4. C IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY Equipment labeled with x II 3 Gis suitable for use in Group 2 Category 3 environments Connectors P1 J101 amp HVCC shall be secured properly with the mechanical latch provided for the purpose WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS 5 A WARNING EXPLOSION HAZARD USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS DO NOT USE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS ATEX Marking 113G ExnA IIC T5 40 C Ta 70 C Ref ATEX Cat 3 certificate GE13ATEX8515X amp GE13ATEX8516X from our support website for details of marking and installation guidelines CE Marking CE EMC amp ATEX Directives Ref Declaration of Conformity from our support website for details UL Marking cULus LISTED FOR US and CANADA FOR HAZLOC amp PROCESS CONTROL INSTRUMENTS CATEGORY HAZLOC Classification Class Zone 2 Group IIC Class Division 2 Groups A B C D PROFINET Scanner Modules 8 GFK 2826 Quick Start Installation and initial startup procedures for the PNS include the following steps Before installing and operat
5. FP Fail 12 pin Male Connector Environmental Requirements Ambient temperature Operating 40 C to 70 C Storage 40 C to 85 C Relative humidity 5 to 95 non condensing Vibration and shock See PAC8000 System Specification Data Sheet Carrier molding Modified poly phenylene oxide Printed wiring board Dimensions overall 178 w x 170 d x 68 h mm Weight approximate 450g Mounting Flat panel two fasteners or DIN rail DIN rail types Top hat 7 5 x 35 mm to EN 50022 or 15 x 35 mm to EN 50022 or G section to EN 50035 PROFINET Scanner Modules GFK 2826 Carrier Diagram m Ordering Information 8515 BI PN PAC8000 PROFINET Scanner Module Two 10 100Mbps copper interface 8516 BI PN PAC8000 PROFINET Scanner Module Two 100Mbps Multi Mode fiber MMF ports 8752 CA NS PAC8000 Node Service Carrier Supported IO Modules Installation in Hazardous Areas 8112 DI AC 8 channel Digital Input 115 V ac non isolated module powered 8113 DI AC 8 channel Digital Input 230 V ac isolated sinking 8114 DI AC 8 channel Digital Input 230 V ac non isolated module powered PROFINET Scanner Modules 7 GFK 2826 The following information is for products bearing the UL marking for Hazardous Locations or ATEX marking for explosive atmospheres EQUIPMENT LABELED WITH REFERENCE TO CLASS I DIVISION 2 GROUPS A B C amp D HAZARDOUS LOCATIONS ALTERNATIVELY MARKED AS CLASS ZONE 2 GROUP II
6. PAC8000 8515 BI PN 8516 BI PN and 8752 CA NS GFK 2826 PROFINET Scanner Modules May 2013 The PAC8000 PROFINET Scanner PNS module interfaces PAC8000 IO modules to a PROFINET lO Controller The PNS scans the modules in its node retrieving input data and providing output data and publishes input data on the PROFINET Network at the configured update rate The PNS manages PROFINET communication and module configuration between an O Controller and IO modules attached to PNS If network communications are lost the PNS manages I O states according to the individual IO module configurations The PNS is available in two variants to allow you to use the network media that meet the requirements of your application 8515 BI PN Two 10 100 Mbps copper interfaces 8516 BI PN Two 100Mbps Multi Mode fiber MMF ports Above PNS modules require the following carrier to connect with 8000 IOs 8752 CA NS PAC8000 Node Service Carrier The PNS will provide all the functions services and protocols required for certification as per PROFINET IO version 2 2 8515 BI PN 8516 BI PN PAC8000 PROFINET Scanner Module Features Standard PROFINET alarm and diagnostics reporting Supports configuration using Classless Inter Domain Routing CIDR with sub netting and super netting Each PNS can be connected into a daisy chain line star or ring redundant media topology Supports Media Redundancy Protocol MRP client mode operation Supports
7. attached cable and functions properly with either straight through or crossover cables Note The PAC8000 PROFINET Scanner operates only in auto negotiate mode All PROFINET network devices and switches that are connected to the PAC8000 PROFINET Scanner should be configured to use auto negotiation 4 Installing the USB port driver optional The PNS provides a micro USB port for connection to a computer running Windows 2000 Windows XP Windows Vista or Windows 7 operating system The USB port is only used for firmware updates USB driver files are provided as part of upgrade packages compatible with the PROFINET Scanner The PNS includes a driver install application that can be used to enable a computer to communicate with a PNS via its USB port PROFINET Scanner Modules 9 GFK 2826 5 Installing SFP devices Warning Optical SFPs use an invisible laser to generate a fiber optic signal Always keep the port covered if a cable is not installed Do not look into the open port if a cable is not installed Warning If the surrounding air operating temperature of the PNS is greater than 40 C 104 F SFP devices could have operating temperatures over 70 C 158 F Under these conditions for your safety do not use bare hands to remove an SFP device from the SFP cage Use protective gloves or a tool needle nose pliers to avoid handling the hot SFP device directly when removing the SFP device 6 Assigning an lO Device Name to the PNS Be
8. e Range 8515 BI PN 40 C to 70 C 8516 BI PN 40 C to 70 C Horizontal DIN rail mounting Optimum orientation is when the carrier is mounted in a vertical plane with field terminals for communication cables located below the modules Number of Port Connectors 8515 BI PN Two RJ 45 8516 BI PN Two SC Duplex USB Connector for firmware One Micro B connector USB 2 0 compliant running at Full soeed 12 MHz upgrades PNS Status and Control Bits 64 input status bits and 16 output control bits I O Data Update on the Configurable 1ms 2ms 4ms 8ms 16ms 32ms 64ms 128ms 256ms and 512ms PROFINET LAN Recommended is 4 ms and above Number of IP addresses One Supports Classless Inter Domain Routing CIDR Number of MAC Addresses Three One per external port and one internal External MAC addresses are only used for specialized Ethernet protocols such as MRP or LLDP I O Station Maximum Limits Number of I O Modules per Node I O data per station 2880 bytes total 1440 bytes of input data 1440 bytes of output data RoHS Compliance Configuration Configured using Proficy Machine Edition when used with a PACSystems RX3i PROFINET Controller PNC module as part of an RX3i PROFINET network V2 3 GSDML file is available for import into 3 Party tools For PNS installation configuration and operating information refer to the PAC8000 IO PROFINET Scanner User s Manual GFK 2839 PROFINET Scanner Modules 3 GFK 2826 LEDs The PNS
9. fore attempting to connect to or configure the PAC8000 PNS the IO Device Name must be set with a Discovery and Configuration Protocol DCP tool such as the Proficy Machine Edition Discovery Tool 7 Configuring the PNS and its IO Modules on a PROFINET network Proficy Machine Edition or any 3 party tool required by your IO Controller is used to configure a PAC8000 PROFINET network The configuration must match actual hardware present exactly or attempted PROFINET connections will result in a Loss of Device fault The GSDML file GSDML V2 2 GEIP PAC8000PNS 20130122 xml for the PAC8000 PNS must be imported into Proficy Machine Edition or 3 9 part tool in order to configure the PAC8000 PNS Supported Network Media Types and Distances Modal Media Type Connector Wavelength Media Type Core Bandwidth Maximum Type nm Size um MHz Km Distance m 1OOBASE FX SC or 1300 MMF 2 2 000 Full SC Duplex Duplex 2 400 Half Duplex 10 100BASE T RJ45 L CAT5 CAT5e CAT6 f 100 maximum PROFINET IO over wired infrastructure must be 100Mbps full duplex or faster The hardware is capable of operating at 10Mbps but should not be used for PROFINET unless it is PROFINET over wireless 802 11 External Power Supply Connections a a a a a Nu h Ei a tuh 1 2 3 4 5 6 Terminal Function 1 PF1 Power Fail Signal From PSU 1 OV Input PSU 1 12V Input PSU 1 12V input PSU 2 OV Input PSU 2 O e PF2
10. ing the PNS refer to the PAC8000 PROFINET Scanner Manual GFK 2839 1 Pre Installation Check Upon receiving your PAC8000 PNS equipment carefully inspect all shipping containers for damage If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment However GE Intelligent Platforms will fully cooperate with you should such action be necessary After unpacking the PAC8000 PNS equipment record all serial numbers Serial numbers are required if you should need to contact Customer Care during the warranty period All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system 2 Installing PNS module on Carrier LOCK THE CARRIER IN PLACE WITH 4 SCREWS MARKED THRU THE HOLE ON MODULE FIT THE CARRIER ON DIN RAIL GUIDE THE MODULE ONTO THE CONNECTORS AND LOCK WITH 2 PLASTIC SCREWS SHOWN 3 Connecting the PNS to the PROFINET network and to a 10BaseT 100BaseTX or 1000BaseT IEEE 802 3 network for general Ethernet communications Each port on a PAC8000 PNS operates independently the ports are connected via an internal switch so devices that operate at different speeds and or duplex modes may be attached to the ports Each port automatically detects the
11. ion enabled unless the 1O Controller supports configuring the port operation mode If the O Controller configures the PROFINET Scanner port to a specific setting with autonegotiation disabled the device connected to the PROFINET Scanner must be configured for exactly the same setting When connecting the USB cable to the PROFINET Scanner you may receive a warning for installing a driver that has not passed Windows Logo testing Each PROFINET Scanner is recognized as a separate Windows device with separate installation as each has a unique serial number This is normal operation for this release If the network parameters IP Address subnet mask and gateway IP assigned by the DCP tool are different from the configuration in the lO Controller and the O Controller is configured to assign IP settings to devices when the IO Controller assigns its IP settings the settings previously stored from the DCP tool are lost On a reset the O Device is set to factory default values 0 0 0 0 0 0 0 0 0 0 0 0 as prescribed by the PROFINET specification On configuration download when PNS detects first configuration fault it reports the fault and continues verifying configuration faults of next IO module It will not report the second fault of that module until the first configuration fault is addressed This saves flooding system with configuration faults When configuration is downloaded to PNS first time after power up if downloaded configurati
12. on does not match with physical IO module PNS reports system configuration mismatch fault and also resets the corresponding IO module to bring it to default state Reset of IO module causes logging of additional fault loss of IO module and re reporting of system configuration mismatch
13. rimary impact of this is that the PNS does not set point faults in the CPU for operational faults PNS rejects setting its The PNS does not support a subnet mask of 0 0 0 0 When a hardware subnet mask amp gateway to configuration with LAN subnet mask address set to 0 0 0 0 is downloaded 0 0 0 0 to the RX3i system the PNS will fail to connect to the PNC PNS does not generate an When the PNS is configured as a Client to a third party Media Redundancy alarm when MRP domain Manager and the domain names do not match the PNS does not report an name is mismatched alarm User should be careful while setting the domain name and should not assign different domain names to IO controller and PAC8000 PNS associated with it Neglecting this leads to failure in reporting alarms PROFINET Scanner Modules 12 GFK 2826 Operational Notes Ethernet port operation USB port drivers Network parameters for lO Devices On configuration download only one configuration error per module is reported even though it has multiple errors Configuration mismatch logged twice when downloaded configuration does not match with the physical module on setup The PROFINET Scanner requires at least one network to be operating at full duplex for a connection to remain established The PROFINET protocol may be sent and received over either or both of the two external ports Devices connected to the PROFINET Scanner ports should have Ethernet Autonegotiat
14. rns Multiple LEDs can blink in patterns that indicate special conditions CONNECT FAULT LAN PORT 1 PORT 2 LED s go ON in Module Identification Requested Initiated by PME or order from bottom to top After the too LED CONNECT has any DCP client and is used to locate and or identify a been ON for about 45 ms the LEDs go Off from top to bottom PROFINET Scanner until all of the LEDs are Off After all of the LEDs have been Off for about 45 ms the pattern is repeated CONNECT FAULT LAN PORT 1 PORT 2 LED s blink slow Firmware Update Mode Application FPGA ON for 0 5 seconds OFF for 0 5 seconds in unison MASTER CONNECT FAULT LAN PORT 1 PORT 2 LED s Firmware Update Mode Boot loader blink slow ON for 0 5 seconds OFF for 0 5 seconds in unison OK CONNECT FAULT LAN PORT 1 PORT 2 The CONNECT FAULT LAN PORT 1 and PORT 2 LEDs flash once The OK LED blinks an 2 digit hexadecimal error code The pattern is repeated until the module is reset or power cycled PROFINET Scanner Modules 5 GFK 2826 8752 CA NS PAC8000 Node Service Carrier Features Accommodates two 12V Power Supplies Provides support for 12V PNS power 24V Bussed Field Power power fail monitoring Same size of 4 way IO carrier Can be used with DIN rail or panel mounting Carrier Specifications Ground Connection System Power Connections 6 pin Male Note This does not provide power to the PNS module Bussed Field Power B
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