to User`s Manual
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1. HENC 12 Automatic Nozzle Cleaning Machine Page 19 of 21 F IVNOILdO HOA LdVd GHHSVd HHL HLON SOM S RS UE Ed 5 TO Ed AGE 79 2H SANIT IVNOIS TIVH i SOLON Page 20 of 21 HENC 12 Automatic Nozzle Cleaning Machine As our company is constantly dedicated to developing new products and improving techniques any changes under this manual will not be notified with prior notice additionally Welcome your purchasing of other types of equipments from our company Special requirements if you have any can be fulfilled by our company2. Meet the Needs of the SMT Age VER 1 0 Please read this user s manual carefully before switch the power of this machine HENC 12 Full Automatic High efficiency Nozzle Cleaning Machine User s Manual Page 1 of 21 HENC 12 Automatic Nozzle Cleaning Machine Warning e Be sure to read this manual very carefully e This equipment can be only operated by special maintenance or repair staff or trained eligible staff e Before switching on power make sure that the external input power is in accordance with the equipment s rated voltage and current e This equipment has high voltage device and mechanical drive inside keep safe while operating it e The cleaning lotion used by this equipment is pure industrial water HP Value 5 7 soft water liquid like solvent is prohibited e No scratch with sharp objects or heavy knock on touch screen Attentions e Please read this user s manual carefully before operating this equipment e Do not install this equipment nearby the source with electromagnetism interference e Keep this user s manual well for maintaining the equipment according to the requirements under this manual eDo not change the settings of softwares and hardwares inside the electrically controlled box of this equipment computer is specially used for controlling any other usages are prohibited e According to the requirement of IEC61000 3 4 the Rsce value validated by authorized power sup department such as electri
3. r _ I d Sue p Load current of switch output OUT2 exceeds 80 mA power supply back on A pressure of 795 F S of atmospheric pressure is applied in the zero out function 3 5 or for ZSE3OAF compound Residual pressure Bring the pressure back to atmospheric pressure pressure error The switch will autornatically return to measuring mode in 1 sec and try using the zero out function ond however Due to individual product differences the setting range of the zero out function varies within 195 F S Applied Bring the pressure back to within the set pressure pressure error range shut off the power supply Turn the power supply System error Internal data error back on If the switch will not recover to normal consult SMC for investigation If the switch will not recover to normal even after all of the above mentioned solutions have been applied consult SMC for investigation Page 15 of 21 HENC 12 Automatic Nozzle Cleaning Machine 6 Maintenance and Repair s n Item Operational measures time Blow dry the stagnant water and the water in the top sound insulation cotton Once day inside the machine cabinet after each use Blow dry the stagnant water inside the drain tank after each use Once day Check whether the positioning pin of the rotating tray is firmly fixed remember to Once day avoid bumping Check whether the inner hexagon screws inside the cabinet become loose or
4. 4 2 Operation Lc e ccm 5 4 2 1 Operation panel 5 4 3 Operation illustration of touch screen 2 hehehe nennen nennen 6 4 3 1 Preparation before operation of touch 4 0 00010211 7 screen 4 9 2 Operation of touch screen 44 7 5 Typical malfunction amp troubleshooting 2 14 5 1 Typical malfunction amp troubleshooting of equipments 14 5 2 Error display function of pressure switch 0 0 001122221 14 6 Maintenance iM e andi aU 6 15 7 Adjustment touch 004 1 15 16 9 Acc ssornes 17 9 1 _ _ 17 Page 3 of 21 HENC 12 Automatic Nozzle Cleaning Machine 1 Summary HENC 12 Nozzle cleaning machine can automatically complete the nozzle cleaning amp drying process it is mainly used for cleaning and surface mounting small components such as 0603 0402 0201 1005 and high precision nozzle HENC 12 is a newly researched and developed nozzle cl
5. AUTO Press down Power button the equipment enters into normal operation meanwhile the switch indicator light glows on Under this following conditions the equipment can be switched on for operation 1 Stop button is under normal status 2 Touch screen is under main menu interface 3 Safety door is under close status 4 Total air pressure is above 0 4Mpa Jet Pressure 4 Pressure regulating valves Pressure regulating valves Pull out the cover of pressure regulating valve clockwise rotation means pressure increasing counter clockwise rotation means pressure decreasing 5 Jet pressure settings Jet Pressure Refers to jet nozzle s normal working pressure 0 38 0 4Mpa which corresponds to the left regulating valve 6 Air pressure settings Air Pressure Refer to total air source pressure normal operation 0 5 0 6Mpa 7 Pressure switch Pressure switch When total air source pressure is below 0 35Mpa default setting the machine gives alarm and stops all operation which is running thus the pressure regulating valves must be adjusted or air source must be checked if the above conditions are fulfilled it resumes to normal status Pressure setting ranges for pressure switch 0 100 1 000MPa set pressurerange 0 105 1 050 SM PRESSURE valt resistance test pressure setrrinimumunit 0 001MPa LCD Display Itindicates the presen
6. Operating Interface of Homepage Page 13 of 21 HENC 12 Automatic Nozzle Cleaning Machine 10 Click Exit button then a dialogue box pops up for confirming exit or not Home Indicator Tray Cow remaining Ly WEINVIEW 11 if exit is confirmed then it will return to the welcome interface Welcome HENC 12 Nozzle Cleaning Machine Singrain Automation Equipment Co Ltd Ly weinview 4 3 2 Operation after cleaning is completed 1 Shut down power and air source 2 Use wind gun to make water removing operation in the equipment s cabinet after blowing it use cloth to wipe it dry Take out tray or put it into machine cabinet after the water on the tray surface is wiped dry 4 Dispose the waste drained water from machine cabinet carefully Page 14 of 21 HENC 12 Automatic Nozzle Cleaning Machine 5 Typical malfunction and Troubleshooting 5 1 The equipment s typical malfunction and troubleshooting Troubles Causes Troubleshooting Machine No power supply 1 protective switch is not turned 1 Turn on the creepage protective switch after electricity is 2 Replace power switch turned on 2 Main power supply has malfunction 3 Replace 24V power supply 3 24V power is damaged 4 Replace fuse 4 Plug fuse is burnt out Touch screen has 1 24V power is damaged 1 Replace 24V power supply no response after 2 fuse pipe is broken inside the touch 2 Replace fuse pi
7. not Once month Clean out the dust of electric component amp terminal blocks Once month Electric Once day cabinet and Once half year component Once day Check whether each electromagnetic valves and joints have air leakage Once month Air source Check whether filter has a normal drainage if too much water is formed it needs Once month system being unassembled for cleaning up Check whether pressure adjusting valve can increase decrease pressure Once month normally Replace filter filter cartridge of oil contamination filter Long term use of impure water may cause water scale in inner wall which must Once half year be cleared by suggested use of water scale cleaner or water scale remover sold in market The above table is only a regular maintenance time cycle under this user s manual users can modify it according to their own situation 7 Adjustment of Touch Screen eTouch calibration and default password reset mode Under this mode when the K6070 8070iH is being electrified a character will appear on the up left corner of the screen use a touch control pen or finger to touch the middle of it will move It will appear on up left corner up right corner down left corner down right corner middle of screen in turn After this 5 position points are well calibrated the cursor will disappear Standard parameters will be kept the 6070 8070 syste
8. age tank after letting out of some water screw it down tightly 3 While adding cleaning lotion pay attention to the filling pipe end to prevent excessive water injection from overflowing and damaging the electrical parts in the machine 4 Explanation of operation 4 1 Checking before power is turned on 1 Check whether power supply is rated 220VAC power for this machine 2 Check whether equipment power is firmly grounded 3 Check whether tray is well positioned 4 Check whether air pressure is adjusted to required value 5 Check whether the STOP button bounces 6 Check whether water level in the storage tank is marked within upper amp lower limit 7 Check the warning and attention proceeding sections under this user s manual make sure the adjustment of the machine has been completed 4 2 Operation 4 2 1 Operation panel 4 2 20peration illustration of operation panel 1 Power switch POWER When OF switch is pull to ON status press down Power to start the equipment meanwhile the switch indicator light glows on 2 Emergency button STOP When the emergency button Stop is pressed down all the actions which are operating stop after rotating Stop clockwisely it restores to normal status When equipment is operating if any emergency case occurs or if you want to stop the operation press this emergency switch Stop Page 6 of 21 HENC 12 Automatic Nozzle Cleaning Machine B 3 Auto
9. city bureau for connecting to power system should be above or equal to 120 e In order to meet the requirements of EN61000 3 11 criteria this equipment should be connected to the power system that conforms to the following requirements the power system s impedance Zsys should be less than or equal to 0 340 the ratio between imaginary part Xsys and real part Rsys of the system impedance should be within the range between 0 5 0 7 Packing list Except the main unit the packing carton also includes the following accessories if there is any missing please contact sales smtbox com Tray delivery on demand with specification appointed by customer Unit s spare parts and tools customer s requirements gt O User s manual of this unit 1 copy If any special requirements are needed by customers please refer to purchasing contract for checking and accepting Page 2 of 21 HENC 12 Automatic Nozzle Cleaning Machine Directory list MEME rm TER 3 2 Main Technical Parameters Eds 3 3 Installation amp adjustment of machine m 3 1 Operational environment and conditions 0 01808111 5 3 2 Points for attention while adding water 5 4 Illustration or operation MODERN DUNGEON NN EN UE 5 MUEICCIICHYCMECK Mec cc C 5
10. e displaying area of touch screen is prohibited 4 3 2 Operation of touch screen After touch screen is switched on the displaying menu is as below users can make normal operation Under this menu you are required to chose languages Chinese or English English After language is selected the status menu appears thus you can see the equipment s current operating status on off status and actual values of various parameters etc If you want to turn on turn off any item just press the corresponding button to operate it After this equipment is switched on the touch screen will display the menu as below thus we are required to choose Chinese menu or English menu Welcome HENC 12 Nozzle Cleaning Machine Singrain Automation Equipment Co Ltd EU Displaying Menu of Welcome Interface Page 8 of 21 HENC 12 Automatic Nozzle Cleaning Machine 1 After select language the following Status Display Menu appears Eg The following Chinese Display menu Home Indicator Cleaning time Time remaining i t i q Cover Time remaining e e o ds Run Stop Ly We Nview Operational Interface of the Home Page Run Click it for starting the cleaning time and drying time automatically and completely set by equipment itself after job is done it will pop out the dialogue of cleaning completion Stop Clip for stopping all actions that the equipment is r
11. eaning machine by our company While designing it we utilize our company s rich developing experience of liquid equipments prospect for the development trend of nozzle cleaning machine and adopt a lot of customer s ideas and suggestions its advent initiates a new concept of nozzle cleaning machine This machine takes PLC as controlling core and adopts modularization control Its design adopts multi protection measure with high automatization strong reliability outstanding performance The cleaning system of this machine adopts pulse cleaning mode which has a higher efficiency and better cleaning degree comparing with the traditional machine Main features of this unit oStreamline appearance with elegant design oAdopt 12 nozzle to do cleaning simultaneously to achieve high efficiency and energy saving olnspection windows for the whole process which makes maintenance and operation more convenient oThe part touching with water adopts 304 stainless steel which is anti rusted anti corrosion firm and stable oHumanized design which makes external buttons achieve start stop through one key oAdopt touch screen PLC distributed control which makes performance stable and reliable oEasy operation friendly interface and can be switched between English and Chinese at any moment olt has error operation alarming system and emergency braking system equipped with over loading protecting system Alarming system and oUtilize environment p
12. f Manual Cleaning Time Setting Page 10 of 21 HENC 12 Automatic Nozzle Cleaning Machine Kia 4 Click exit button to enter into operating interface of home page Home Tray Cover WE NVIEW w Operating Interface of Home Page 5 Click I O port to enter into PLC status displaying interface Input Output IKDC PN a EU PLC Status Displaying Interface Page 11 of 21 HENC 12 Automatic Nozzle Cleaning Machine T 6 Click return button to enter into operating interface of home page Home Indicator Cleaning time Time remaining eee Tray Cover e e o EU Operating Interface of Homepage 7 Click Parameter setting button to enter into the interface of automatic cleaning time setting Cleaning time Drying time Em ols EU Interface of Time Setting for Automatic Cleaning Page 12 of 21 HENC 12 Automatic Nozzle Cleaning Machine 8 Click the digital block under the cleaning time may pop out digital keyboard for time setting MAX 000999 MIN 000000 Cleaning time Ly WEtNviEW Interface of Time Setting for Automatic Cleaning 9 Click return button to enter into operating interface of homepage cleaning time which has been set will be saved automatically Tray Home Time remaining Cover Time remaining Stop Rest Q Ly WE NVIEW
13. m Page 16 of 21 HENC 12 Automatic Nozzle Cleaning Machine 8 Notice to users Warning o This device can only be operated by special maintenance staff or trained eligible staff o Before switching power make sure whether the external input power conforms to the rated voltage and current of this equipment o While turning off the power of touch screen do not press it with heavy force o This device includes mechanical transmission inside pay attention to keep safe while operating it o The cleaning lotion used for this device is industrial pure water HP5 7 soft Water do not use liquid similar to solvent o The compressed air used for this device is pure gas unfiltered gas is prohibited Attention 1 Please read this user s manual carefully before operating this device 2 Please maintain this device according to Chapter 6 under this manual 3 Do not install this device nearby places with electromagnetism interference 4 Do not changes the software and hardware settings in the electrically controlled box of this device 5 Please keep this manual well for future reference during maintenance and inspection 6 Before the device power is turned on please check the device carefully according to the section 5 1 under this manual 7 Starting from the time when the equipment is bought filter cartridge must be replaced once a year replacing of filter cartridge needs being charged 8 If the machine has any
14. malfunction please solve it by referring to Chapter 5 or contact with the after service department of our company HENC 12 Automatic Nozzle Cleaning Machine Page 17 of 21 9 Appendix 9 1 Electricity schematic diagram 2 3 luVd IVNOILdO NOA LYVd IHHSV T AHL HLON OT OD v NOLLDVINIOLTTY HWAENS N3HZN3H8 NOLLIG AONZOWENWA AHL SINIOd NALIO OL TONY HHL NI ND 4 1 s Panne J IND D D D oO L 91 SA SWOOD PA PAOD ENOJ TA CNOO TROJ 04 OROI OTX 6X 8X LX 9X SX vX IX 0X WOO N T ip o p p c A0CCOY E d g 1 NS 2 c HENC 12 Automatic Nozzle Cleaning Machine Page 18 of 21 Z t j 7 IVNOILdO HOA LaVd GHHSVO HHL HLON y MOLYO H3H ZN3H5 95 NJ HOLLINS FATWA OLLINDVHROXIOSTS m 0 34 TATWA JIISNDVHONLOTTI T soram Svo GX TINH N04 OX e 34 e pnus HOLIMS LIMIT AFEC APC INS NOLIDHISU X IND NOLIJALAG woo moa X 9 IHOTT NATHS tA HOLOM INSIT MOTHA IHL 0A MOLLDH Lass en zi 24015 py e IN SINGA 3141
15. pe 1 25A power is turned on screen 3 Check circuit or plugs to make troubleshooting 3 Circuit or joint has bad contact Equipment works 1 Power supply of equipment is not 1 Remember to make power supply be earthed normally but earthed 2 Do not operate it too fast do not conduct the next step get crushed very 2 fast operation unless the previous procedure is finished easily without any 3 Interference 3 Please put the equipment to places where there is no response interference or little interference Nozzle is not well 1 Main air source supply is not sufficient 1 Please supply the air source whatever the equipment cleaned 2 Jet pressure is not big enough required 3 Jet nozzle is not in line with suction 2 Please adjust to required jet pressure and check whether nozzle the pipe line has been bent or not 3 Re calibrate the position between jet nozzle and suction nozzle Under normal 1 The electro magnetic of valve mist 1 Replace mist spraying electro magnetic valve working status no sprayer is broken 2 Pay attention to watch the water level water jet 2 The boost jar has no water or its water 3 Clean up pipe lines injection is too much and exceeds the upper limit 3 Pipe line is blocked up 5 2 Error display function of pressure switch Overcurrent Er ft Load current of switch output OUT1 exceeds 80 mA shut off the power supply After eliminating the out i put factor that caused the excess current turn the
16. rotecting industrial pure water free from contamination HPvalue 5 7 soft water oCentralized collection of wastes which makes maintenance more convenient 2 Main technical parameters Power 84240VAC 5016092 10A Powersupply 280W U O Weight Appox70KKG O Ttalpwer 20W i O Purecompressedair Cd Pure compressed air 0 38 0 4 MPa 0 38 0 4MPa ooo Liquid storage capacity 1000ce 0 02 HENC 12 Automatic Nozzle Cleaning Machine Page 4 of 21 2 1 Fig of Visual Size dea Jar mn s Bol ZUTS A Page 5 of 21 HENC 12 Automatic Nozzle Cleaning Machine 3 Machine Installation and Adjustment 3 1 Operational environment and conditions 1 This equipment should be put on ground flat table or in dry and ventilative workshop 2 Operational environment temperature should be between 5 45 C 3 Operational environment humidity should be between 20 95 4 3P2 220VAC 50 60Hz 10 5 Use purified industrial gas source with 0 5 0 6Mpa While working 3 2 Warning while adding water 1 Do not open the cover of filling pipe end to add water while the equipment is under operation 2 While adding cleaning lotion pay attention to the water level in the water storage tank to prevent the water level from exceeding the upper limit If there is any overflow unscrew the inner hexagon screw in the bottom of the water stor
17. t pressure status mode setting Status code error display Generallyitadopts solid color green or red to display When outputis continuous we may choose changes fromgreen to red orfrom red to green totally 4 kinds of displaying methods OUT2 display red Switch output light tums onwhenunder Itindicates the presentunitspedfication only for displaying unitwith kPaand MPa Output OUTI display green Switch output OUTI lighttumson when under status b ELLE EPA MPa Ee Mode selection amp irxrease ON OFF setting value CORP status iuum when switched to peak value displaying fu Key Down Mode selection amp decrease ON OFF setting value Itis Lis ile rming eachmodification Itis used when switched tovalleyvalue displaying modes and setting values mode Page 7 of 21 HENC 12 Automatic Nozzle Cleaning Machine Kia 4 3 Operation illustration of touch screen 4 3 1 Preparation before operation 01 Check whether power supply is AC220V with appointed rated voltage and rated current 02 Check whether power is connected to machine 03 Check whether equipment power is firmly grounded 04 Check whether emergency stop switch bounces 05 Check whether wiring socket inside electricity cabinet is well plugged and connected 06 Press touch screen frame nearby rear cover to check whether it normally starts stops Heavy pressure on th
18. unning Buzzer While malfunction occurs this equipment has sound amp light alarming function which can be closed by pressing this button When emergency button Stop is pressed the machine will stop all operations and will give sound amp light alarming Later on once Stop button is rotated the Power button on the control panel must be pressed down before starting the machine Indicator According to equipment s running situation it displays equipment s running status and synchronize with 3 colored light Tray Display whether tray is under reposition status displaying flicker status Cover plate Display whether door plate is under reposition status displaying flicker status Equipment enters into automatic running status and open doors by force all operations will stop running and equipment will give alarm Under manual mode or default status only red light will flicker the buzzer will not give alarm Page 9 of 21 HENC 12 Automatic Nozzle Cleaning Machine 2 Select manual option to enter the following menu displaying interface eg manual mode displaying menu Manual Mode lray Cover Clean Drying EU Operation Interface under Manual Mode 3 Click the digital block under cleaning time a digital keyboard will pop up for setting manual cleaning time and drying time Manual M Indicator Pray cover Operation Interface o
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