PowerFlex 4 Adjustable Frequency AC Drive
Contents
1. F64 Drive Overload Reduce load or extend Accel Time F70 iPower Unit Cycle power Replace drive if fault cannot be cleared F71 Net Loss The communication network has faulted F81 Comm Loss If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters or complete drive as required Check connection An adapter was intentionally disconnected Turn off using A105 Comm Loss Action F100 Parameter Checksum Restore factory defaults F122 I O Board Fail Cycle power Replace drive if fault cannot be cleared 1 Auto Reset Run type fault Configure with parameters A092 and A093 English 12 Drive Dimensions PowerFlex 4 Panel Mount Drives Ratings are in kW and HP 5 A 0 2 0 25 0 2 0 25 0 2 0 25 0 2 0 25 0 37 0 5 0 37 0 5 0 37 0 5 0 37 0 5 0 37 0 5 0 75 1 0 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 0 75 1 0 1 5 2 0 1 5 2 0 2 2 3 0 2 2 3 0 1 1 1 5 2 2 3 0 3 7 5 0 3 7 5 0 PowerFlex 4 Panel Mount Drives Dimensions are in millimeters and inches Weights are in kilograms and pounds e a E et lt f ni j I il i 5 5 0 22 Shipping Weight A 80 3 15 185 7 28 136 5 35 67 2 64 152 5 98 159 3 2 33 140 5 51 1 42. 1 0 Wiring Recommendations Minimum Insulation Rating Wire Type s Description Belden 8760 9460 0 8 mm 18 AWG twisted pair 100 shield with or equiv drain 300V 7 60 degrees C Belden 8770 0 8 mm 18AWG 3 conductor shielded for 140 degrees F or equiv remote pot only 3 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended 1 0 Terminal Block Specification q 0 13 mm 26 AWG Maximum minimum that the terminal block will accept these are not recommendations Maximum Wire Size 1 3 mm 16 AWG 4 Torque 0 5 0 8 N m 4 4 7 Ib in Refer to the PowerFlex 4 User Manual for recommendations on maximum power and control cable length Control Terminal Block 1 Important 1 O Terminal 01 is English 5 Refer to the PowerFlex 4 P036 VO Terminal 01 always a coast to stop input except _ StartSource stop Stop User Manual for more when P036 Start Source is set to Keypad Per P037 Coast information 3 Wire control In three wire Wire Per P037 Per P037 control I O Terminal 01 is controlled 2 Wire
3. Control ed by parameter P037 English 8 See the PowerFlex 4 User Manual for more information on parameters Viewing and Editing Parameters The last user selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program the first Program Group parameter Step 1 When power is applied the last user selected Display Group parameter number is briefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of d001 Output Freq with the drive stopped 2 Press Esc once to display the Display Group parameter number shown on power up The parameter number will flash 3 Press Esc again to enter the group menu The group menu letter will flash 4 Press the Up Arrow or Down Arrow to scroll through the group menu d P and A 5 Press Enter or Sel to enter a group The right digit of the last viewed parameter in that group will flash 6 Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group 7 Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number 8 Press Enter or Sel to enter program mode to edit the parameter value The right
4. F or 194 F RHH RHW 2 Belden 29501 29507 or equivalent Shielded Tray rated 600V 75 C or 90 C 167 F or 194 F RHH RHW 2 Shawflex 2ACD 3ACD or equivalent Power Terminal Block A Frame Shown PILI S L2 TLS UMI V T2 WITS Terminal Description RIL1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input BR BR O U T1 To Motor U T1 Switch any two motor leads to Wire To Motor Wile a change forward direction W T3 To Motor W T3 J BR BR Dynamic Brake Resistor Connection 0 75 kW 1 HP ratings and higher Safety Ground PE Power Terminal Block Specifications A 3 3 mm 12 AWG 0 8 mm 18 AWG B 5 3 mm 10 AWG 1 3 mm 16 AWG 1 7 2 2 N m 16 19 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Input Power Conditions Input Power Condition Corrective Action Low Line Impedance less than 1 line reactance e Install Line Reactor Greater than 120 kVA supply transformer e or Isolation Transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage e Remove MOV jumper to ground a e or Install Isolation Transformer with Ungrounded Distribution System grounded secondary if necessary 2 Refer to Appendix B of the PowerFlex 4 User Manual for accessory ordering information
5. hardware limit 300 instantaneous fault Inductive Rating 0 5A at 30V DC 125V AC and 240V AC Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC 380 480V AC nput Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line nput Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake versions Refer to Appendix B of the PowerFlex 4 User Manual for DB resistor ordering information 1 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N103 to N113 and N104 to N114 English 4 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V 75 C 167 F THHN THWN 15 Mils insulated dry location Shielded 600V 75 C or 90 C 167
6. digit will flash and the Program LED will illuminate if the parameter can be edited 9 Press the Up Arrow or Down Arrow to change the parameter value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash 10 Press Esc to cancel a change The digit will stop flashing the previous value is restored and the Program LED will turn off Or Press Enter to save a change The digit will stop flashing and the Program LED will turn off 1 Press Esc to return to the parameter list Continue to press Esc to back out of the programming menu If pressing Esc does not change the display then d001 Output Frequency is displayed Press Enter or Sel to enter the group menu Key s AoW Example Displays 11 10 ses ld L e HERTZ PROGRAM FAULT m nno COG fess Li L o Heatz PROGRAM FAULT don ls I AI AI Ioh PROGRAM FAULT Do Gi Ow sty m I gt amps ul a I HERTZ PROGRAM FAULT O O Dor Gi IOs LJ o Hertz Do ew Wr r VOLTS PICS _ n e VOLTS ec UNS PROGRAM ULT O 7 i flo vous PRJ eS PROGRAM FAULT O O See the PowerFlex 4 User Manual for more information on parameters Display Group Parameters English 9 N
7. the drive to start P036 02 tart Run FWD Not Acti P036 P037 sue ne Command comes from the integral keypad by default To a 03 Direction Run REV Not Active disable reverse operation see A095 Reverse Disable he P037 aR For digital inputs Electronically isolated with digital inputs 04 Digital Common from analog 1 0 05 Digital Input 1 Preset Freq Program with A051 Digital In1 Sel A051 06 Digital Input 2 Preset Freq Program with A052 Digital In2 Sel A052 E Drive supplied power for digital inputs 11 24VDG Maximum output current is 100mA Ie Drive supplied power for 0 10V external potentiometer 12 HOV DC Maximum output current is 15mA poe Y 3 For external 0 10V input supply Mar arom Not Active input impedance 100k ohm or potentiometer wiper Poog For 0 10V In or 4 20mA In Electronically isolated with 14 Analog Common a analog inputs from digital I O 3 For external 4 20mA input supply 15 4 20mA In Not Active input impedance 250 ohm P038 E Terminal should be connected to safety ground PE when 16 RS485 DSI Shield using the RS485 DSI communications port 3 Only one analog frequency source may be connected at a time If more than one reference is connected at the same time an undetermined frequency reference will result English 6 A m Prepare For Drive Start Up ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are a
8. 1 15 9 0 15 140M C2E C16 100 C12 40 22A V4P5N104 0 75 1 0 14 5 90 126 2 25 18 0 30 140M D8E C20 100 C23 55 22A V6PON104 1 1 1 5 16 0 90 126 3 0 24 0 40 140M D8E C25 100 C37 80 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output NO BRAKE 22A A1P4N103 0 2 0 25 1 4 180 265 0 7 3 2 6 140M C2E B40 100 C09 32 22A A2P1N103 0 4 0 5 2 1 180 265 1 05 5 3 10 140M C2E B63 100 C09 40 22A A3P6N103 0 75 1 0 3 6 180 265 1 8 9 2 15 140M C2E C16 100 C12 55 22A A6P8N103 1 5 2 0 6 8 180 265 34 14 2 25 140M C2E C16 100 C16 85 22A A9P6N103 2 2 3 0 9 6 180 265 4 8 19 6 30 140M D8E C25 100 C23 125 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output 22A A1P5N104 0 2 0 25 1 5 180 265 0 75 5 0 10 140M C2E B63 100 C09 32 22A A2P3N104 0 4 0 5 2 3 180 265 1 15 6 0 10 140M C2E B63 100 C09 40 22A A4P5N104 0 75 1 0 4 5 180 265 2 25 10 0 15 140M C2E C16 100 C12 55 22A A8PON104 1 5 2 0 8 0 180 265 4 0 18 0 30 140M D8E C20 100 C23 85 200 240V AC 10 3 Phase Input 0 230V 3 Phase Output 22A B1P5N104 0 2 0 25 1 5 180 265 0 75 1 8 3 140M C2E B25 100 C09 32 22A B2P3N104 0 4 0 5 2 3 180 265 1 15 2 5 6 140M C2E B40 100 C09 40 22A B4P5N104 0 75 1 0 14 5 180 265 2 25 5 2 10 140M C2E C10 100 C09 55 22A B8PON104 1 5 2 0 18 0 180 265 4 0 9 5 15 140M C2E C16 100 C12 85 22A B012N104 2 2
9. 3 0 12 0 180 265 5 5 155 25 140M C2E C16 100 C16 125 22A B017N104 3 7 5 0 17 5 180 265 8 6 21 0 30 140M F8E C25 100 C23 180 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output 22A D1P4N104 0 4 0 5 1 4 340 528 1 4 11 8 3 140M C2E B25 100 C09 35 22A D2P3N104 0 75 1 0 12 3 340 528 2 3 13 2 6 140M C2E B40 100 C09 50 22A D4P0N104 1 5 2 0 14 0 340 528 4 0 15 7 10 140M C2E B63 100 C09 70 22A D6PON104 2 2 3 0 16 0 340 528 5 9 17 5 15 140M C2E C10 100 C09 100 22A D8P7N104 3 7 5 0 8 7 340 528 8 6 9 0 15 140M C2E C16 100 C16 150 Approvals Output Frequency 0 240 Hz Programmable uLS08C EMC Directive 89 336 EEC LV Dir 73 29 EEC Efficiency 97 5 Typical O area EMC EN 81800 3 Digital Control Inputs Input Current 6mA Analog Control Inputs SRC Source Mode SNK Sink Mode 18 24V ON 0 6V ON 0 6V OFF 18 24V OFF 4 20mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10k ohms 2 Watt minimum Control Output Programmable Output form C relay Resistive Rating 3 0A at 30V DC 125V AC and 240V AC Recommended Fuses and Circuit Breakers Fuse UL Class J CC T or Type BS88 600V 550V or equivalent Circuit Breakers HMCP or Bulletin 140U or equivalent Protective Features Motor Protection t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200
10. 3 1 B 100 3 94 213 8 39 136 5 35 87 3 43 180 7 09 87 4 3 44 168 6 61 2 2 4 9 1 Flange Mount drives are also available Refer to the PowerFlex 4 User Manual for more information 2 Overall height of drive with IP 30 NEMA 1 UL Type 1 option kit installed 3 Overall height of standard IP 20 Open Type drive IP 30 NEMA 1 UL Type 1 Option Kit Dimensions are in millimeters and inches 79 1 3 11 59 2 64 1 2 33 2 52 40 0 _ e 40 6 gt 1 57 22 2 1 60 22 2 20 7 e gt 0 87 25 6 gt 0 87 0 81 2 1 01 a OH O Or OOhm OO bm 4 30 4 33 J l 753 J A ica 743 c_ y CO 4I Ez SJ hose e CBA Kae 253 E EE EL 2 POSED R a y ESA I y Frame A 22 JBAA Frame B 22 JBAB U S Allen Bradley Drives Technical Support Rockwell Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Automation Publication 22A QS001H EN P October 2009 Supersedes October 2008 Copyright 2009 Rockwell Automation Inc All rights reserved
11. B gt gt B D Quick Start PowerFlex 4 Adjustable Frequency AC Drive FRN 6 xx This Quick Start guide summarizes the basic steps needed to install start up and program the PowerFlex 4 Adjustable Frequency AC Drive The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 4 information including EMC instructions application considerations and related precautions refer to the PowerFlex 4 User Manual Publication 22A UM001 at www rockwellautomation com literature General Precautions ATTENTION The drive contains high voltage capacitors which take time to discharge after removal of mains supply Before working on drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three minutes for capacitors to discharge to safe voltage levels Failure to do so may result in personal injury or death Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels ATTENTION Equipment damage and or personal injury may result if parameter A092 Auto Rstrt Tries or A094 Start At PowerUp is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or
12. Per P037 Coast by P037 Stop Mode All other stop __RS485Por_ Per Pos7 Coast sources are controlled by P037 Stop Mode Typical Typical Stop 1 SRC Wiring SNK Wiring Important The drive is shipped with a o1 g cts elo a jumper installed between I O WAZ Zim p2 StartRun FWD o oH r Terminals 01 and 11 Remove this 03 Direction Run REV on jumper when using I O Terminal 01 SNK SRC g4 Digital Common as a stop or enable input Vv Digital Input 4 geal seas 2 Two wire control shown For 06 Digital Input 2 oo o three wire control use a momentary way input on I O Terminal 02 to i EAAS command a start Use a maintained o Aowa 10V DC hye input 6 for I O Terminal 03 to 73 o 10V In il e n 1 T change direction Relay N O Tri l U Mial Analog Common l a J Relay Common R2 gf i U 15 4 20mA In Potentiometer i must be Relay N C R3 E is 16 RS485 Shield 410k ohm py 2 Watt Min 01 02 03 04 05 06 VY R1 R2 R3 g ii awe onk pS Resistive 3 0A 3 0A 3 0A g 35 Inductive 0 5A 05A 05A T src 81 No Signal Default Description Param R1 Relay N O Fault Normally open contact for output relay A055 R2 Relay Common Common for output relay R3 Relay N C Fault Normally closed contact for output relay A055 Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting 1 The factory installed jumper or a normally closed input 1 01 Stop Coast must be present for
13. Set to the motor nameplate rated volts P032 Motor NP Hertz 10 240 Hz 1 Hz 60 Hz Set to the motor nameplate rated frequency P033 Motor OL Current 0 0 Drive Rated Ampsx 2 0 1 Amps Based on Drive Rating Set to the maximum allowable motor current P034 Minimum Freq 0 0 240 0 Hz 0 1 Hz 0 0 Hz Sets the lowest frequency the drive will output continuously P035_ Maximum Freq 0 240 Hz 1Hz 60 Hz Sets the highest frequency the drive will output P036 Start Source 0 5 0 Kappa a 2W oM Sone 0 Sets the control scheme used to start the drive be Swe Har Comh poar When active the Reverse key is also active unless disabled by A095 Reverse Disable P037 Stop Mode 0 7 0 Ramp crt 1 nemp 0 j Coast CF Coast ragweed O a O anr IO B2 DC Miale OPIN b DOB Terminal 03 RS485 port except as noted below 3 DCBrkAuto CF 7 DC BrakeAuto Important O Terminal 01 is always a coast to stop input except when P036 Start Source is set for 3 Wire control When in three wire control I O Terminal 01 is controlled by P037 Stop Mode Stop input also clears active fault P038 Speed Reference Jos 0 e ra E FAN Input 0 HA ie source of the speed reference to the bo 0 10V Input He Comm Bae Important When A051 or A052 Digital Inx Sel is set to option 2 4 5 6 13 or 14 and the digital input is active A051 or A052 will override the speed reference commanded by this parameter Ref
14. VT 6 0 0 11 12 5 CT 3 40 0 VT 7 2 5 CT 12 15 0 CT 4 45 0 VT 8 5 0 CT 13 17 5 CT 9 7 5 CT 14 20 0 CT A088 Maximum Voltage 20 Rated Volts 1 VAC Rated Volts A089 Current Limit O Drive Amps x 1 8 0 1 Amps Amps x 1 5 A090 Motor OL Select 0 2 0 No Derate 1 Min Derate 0 2 Max Derate A091 PWM Frequency 2 0 16 0 kHz 0 1 kHz 4 0 kHz A092 Auto Rstrt Tries 0 9 1 0 A093 Auto Rstrt Delay 0 0 300 0 Secs 0 1 Secs 1 0 Secs A094 Start At PowerUp 0 1 0 Disabled 1 Enabled 0 A095 Reverse Disable o 0 Rev Enabled 1 Rev Disabled 0 A096 Flying Start En 0 1 0 Disabled 1 Enabled 0 A097 Compensation 0 3 0 Disabled 2 Mechanical 1 1 Electrical 3 Both A098 SW Current Trip 0 0 Drive Amps x 2 0 1 Amps 0 0 Disabled A099 Process Factor 0 1 999 9 0 1 30 0 A100 Fault Clear 0 2 0 Ready Idle 1 Reset Fault 0 2 Clear Buffer A101 Program Lock 0 1 0 Unlocked 1 Locked 0 A102 Testpoint Sel O FFFF 1 Hex 400 See the PowerFlex 4 User Manual for more information on parameters English 11 No Parameter Min Max Display Options Default 1 2400 4 19 2K 2 4800 5 38 4K A104 Comm Node Addr 11 247 1 100 A105 Comm L
15. bove Anlg V 5 Ramp Reg 20 ParamControl 21 NonRec Fault A056 Relay Out Level 0 0 9999 0 1 0 0 A067 Accel Time 2 0 0 600 0 Secs 0 1 Secs 20 0 Secs A068 Decel Time 2 0 1 600 0 Secs 0 1 Secs 20 0 Secs A069 _ Internal Freq 0 0 240 0 Hz 0 1 Hz 60 0 Hz A070 Preset Freq 0 _0 0 240 0 Hz 0 1 Hz 0 0 Hz A071 Preset Freq 1 5 0 Hz A072 Preset Freq 2 10 0 Hz A073 Preset Freq 3 20 0 Hz To activate Preset Freq 0 set P038 Speed Reference to option 4 mpun ee 1 mpu Fo pol 2 Frequency Source Accel Decel Parameter Used 2 0 0 Preset Freq 0 Accel Time 1 Decel Time 1 1 0 Preset Freq 1 Accel Time 1 Decel Time 1 0 1 Preset Freq 2 Accel Time 2 Decel Time 2 1 1 Preset Freq 3 Accel Time 2 Decel Time 2 2 When a Digital Input is set to Accel 2 amp Decel 2 and the input is active that input overrides the settings in this table A078 Jog Frequency 0 0 Maximum Freq 0 1 Hz 10 0 Hz A079 Jog Accel Decel 0 1 600 0 Secs 0 1 Secs 10 0 Secs A080 DC Brake Time 0 0 90 0 Secs 0 1 Secs 0 0 Secs A081 _ DC Brake Level 0 0 Drive Amps x 1 8 0 1 Amps Amps x 0 05 A082 DB Resistor Sel 0 99 0 Disabled 2 NoProtection 0 1 Normal RA Res 3 99 of Duty Cycle A083 S Curve 0 100 1 0 Disabled A084 Start Boost 114 Settings in of base voltage 8 Variable Torque Constant Torque 7 5 HP Drives 1 30 0 VT 5 0 0 no IR 10 10 0 CT 2 35 0
16. d Indicates parameter number parameter value or fault code Display Flashing Red Single digit flashing indicates that digit can be edited All digits flashing indicates a fault condition Displayed Units Steady Red Indicates the units of the parameter value being displayed Program Status Steady Red Indicates parameter value can be changed Fault Status Flashing Red Indicates drive is faulted Pot Status Steady Green Indicates potentiometer on Integral Keypad is active Start Key Status Steady Green Indicates Start key on Integral Keypad is active The Reverse key is also active unless disabled by A095 Reverse Disable No Key Name Description Escape Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Select Advance one step in programming menu Sel Select a digit when viewing parameter value Up Arrow Scroll through groups and parameters A CV Down Arrow Increase decrease the value of a flashing digit Enter Advance one step in programming menu lt 5 Save a change to a parameter value aS Potentiometer Used to control speed of drive Default is active Controlled by parameter P038 X a VS Start Used to start the drive Default is active C1 Controlled by parameter P036 Reverse Used to reverse direction of the drive Default is active EN Controlled by parameters P036 and A095 Stop Used to stop the drive or clear a fault This key is always active
17. e output current does not exceed the current set by parameter A089 Current Limit F7 Motor Overload An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P033 Motor OL Current F8 Heatsink OvrTmp Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEMA 1 UL Type 1 installations or 50 C 122 F for Open type installations Check fan F12 HW OverCurrent Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition F33 jAuto Rstrt Tries Correct the cause of the fault and manually clear F38 Phase U to Gnd Check the wiring between the drive and motor Check motor for grounded phase F39 Phase V to Gnd Replace drive if fault cannot be cleared F40 Phase W to Gnd F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition F42 Phase UW Short Replace drive if fault cannot be cleared F43 Phase VW Short F48 Params Defaulted The drive was commanded to write default values to EEPROM Clear the fault or cycle power to the drive Program the drive parameters as needed F63 SW OverCurrent Check load requirements and A098 SW Current Trip setting
18. er to Chapter 1 of the PowerFlex 4 User Manual for details P039 Accel Time 1 0 0 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of accel for all speed increases P040 Decel Time 1 0 1 600 0 Secs 0 1 Secs 10 0 Secs Sets the rate of decel for all speed decreases P041 Reset To Defalts 0 1 0 Idle State 0 Resets all parameter values to factory defaults 1 Reset Defaults P043 Motor OL Ret 0 1 0 Disabled 1 Enabled 0 Enables disables the Motor Overload Retention function English 10 See the PowerFlex 4 User Manual for more information on parameters Advanced Group Parameters No Parameter Min Max Display Options Default A051 Digital Int Sel 0 26 0 Not Used 8 RampStop CF 4 W O Terminal 05 1 Acc 2 amp Dec 2 9 CoastStop CF A052 Digital In2 Sel 2 Jog 10 DCInjStop CF V O Terminal 06 3 Aux Fault 11 Jog Forward 4 Preset Freq 12 Jog Reverse 5 Local 13 10V In Ctrl 6 Comm Port 14 20mA In Ctrl 7 Clear Fault 26 Anlg Invert A055 Relay Out Sel 0 21 0 Ready Fault 6 Above Freq 0 1 At Frequency 7 Above Cur 2 MotorRunning 8 Above DCVolt 3 Reverse 9 Retries Exst 4 Motor Overld 10 A
19. flow through the drive heat sink and chassis 120 mm 120 mm 47in NZ 47in v Mounting Option A Mounting Option B No clearance required between drives ma Ambient Operating Temperatures Ambient Temperature Enclosure Rating Minimum Mounting Minimum Maximum Clearances 40 C 104 F IP 20 Open Type Use Mounting Option A 10 C 14 F IP 30 NEMA 1 UL Type 1 Use Mounting Option B 50 C 122 F IP 20 Open Type Use Mounting Option B 1 Rating requires installation of the PowerFlex 4 IP 30 NEMA 1 UL Type 1 option kit General Grounding Requirements Important The MOV to ground jumper must be removed if the drive is installed on an ungrounded or resistive grounded distribution system Tighten screw after jumper removal Jumper Location CE Conformity Refer to the PowerFlex 4 User Manual for details on how to comply with the Low Voltage LV and Electromagnetic Compatibility EMC Directives English 3 Specifications Fuses and Circuit Breakers Catalog Output Ratings Input Ratings Branch Circuit Protection Desta on Number Voltage 140M Motor IP20 Open kW HP Amps Range kVA Amps Fuses Protectors Contactors Watts 100 120V AC 10 1 Phase Input 0 230V 3 Phase Output 22A V1P5N104 0 2 0 25 1 5 90 126 0 75 16 0 10 140M C2E C10 100 C09 32 22A V2P3N104 0 4 0 5 2 3 90 126
20. implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system English 2 Mounting Considerations e Mount the drive upright on a flat vertical and level surface Min Panel Thickness Screw Size Screw Torque DIN Rail 1 9 mm 0 0747 in M4 8 32 11 56 1 96 N m 14 17 Ib in 35 mm e Protect the cooling fan by avoiding dust or metallic particles e Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Minimum Mounting Clearances See page 12 for mounting dimensions v z 4 7 in gt 4 T Closest object that may restrict air
21. o Parameter Min Max Display Options d001 Output Freq 0 0 Maximum Freq 0 1 Hz d002 Commanded Freq 0 0 Maximum Freq 0 1 Hz d003 Output Current 0 00 Drive Amps x 2 _ 0 01 Amps d004 Output Voltage 0 Drive Rated Volts 1 VAC d005 DC Bus Voltage Based on Drive Rating 1 VDC d006 Drive Status 0 1 1 Condition True Bit 3 Bit2 Bit 1 Bit 0 Decelerating Accelerating Forward Running d007 Fault x Code F2 F122 F1 d009 d010 Process Display 0 00 9999 0 01 1 d012 Control Source 0 9 Digit 1 Speed Command Digit 0 Start Command See P038 9 Jog Freq See P036 9 Jog d013 Contrl In Status 0 1 1 Input Present Bit3 Bit 2 Bit 1 Bito Reserved Stop Input Dir Run REV Start Run FWD d014 Dig In Status 0 1 1 Input Present Bit 3 Bit 2 Bit1 BitO Reserved Reserved Digital In2 Sel Digital In1 Sel d015 Comm Status 0 1 1 Condition True Bit 3 Bit 2 Bit 1 BitO Fault Occurred RS485 Option Transmitting Receiving d016 Control SW Ver 1 00 99 99 0 01 d017 Drive Type 1001 9999 1 d018 Elapsed Run Time 0 9999 Hrs 1 10 Hrs d019 Testpoint Data O FFFF 1 Hex d020 Analog In 0 10V 0 0 100 0 0 1 d021 Analog In 4 20mA _ 0 0 100 0 0 1 d024 Drive Temp 0 120 degC 1 degC Smart Start Up with Basic Program Group Parameters Stop drive before changing this parameter No Parameter Min Max Display Options Default P031_ Motor NP Volts 20 Drive Rated Volts 1 VAC Based on Drive Rating
22. oss Action 0 3 0 Fault 2 Stop 0 1 Coast to Stop 3 Continu Last A106 Comm Loss Time _ 0 1 60 0 0 1 5 0 A107 Comm Format 0 5 0 RTU 8 N 1 3 RTU 8 N 2 0 1 RTU 8 E 1 4 RTU 8 E 2 2 RTU 8 0 1 5 RTU 8 0 2 A110 Anlg In 0 10V Lo 0 0 100 0 0 1 0 0 A111 Anlg In 0 10V Hi 0 0 100 0 0 1 100 0 A112 Anlg In4 20mA Lo 0 0 100 0 0 1 0 0 A113 Anlg In4 20mA Hi 0 0 100 0 0 1 100 0 A114 Slip Hertz FLA 0 0 10 0 Hz 0 1 Hz 2 0 Hz A115 Process Time Lo _ 0 00 99 99 0 01 0 00 A116 Process Time Hi 0 00 99 99 0 01 0 00 A117 Bus Reg Mode 0 1 0 Disabled 1 Enabled 1 A118 Comm Write Mode 0 1 0 Save 1 RAM Only 0 137 Power to drive must be cycled before any changes will affect drive operation Fault Codes To clear a fault press the Stop key cycle power or set A100 Fault Clear to 1 or 2 No Fault Description F2 Auxiliary Input y Check remote wiring F3 _ Power Loss Monitor the incoming AC line for low voltage or line power interruption F4 _ UnderVoltage Monitor the incoming AC line for low voltage or line power interruption F5 OverVoltage Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option F6 Motor Stalled Increase Accel Time x or reduce load so driv
23. t incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See page 5 for location Important The default control scheme is Source SRC The Stop terminal is jumpered I O Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed Applying Power to the Drive 6 Apply AC power and control voltages to the drive 7 Familiarize
24. yourself with the integral keypad features see next page before setting any Program Group parameters Start Stop Direction and Speed Control Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad Important To disable reverse operation see A095 Reverse Disable If a fault appears on power up refer to page 11 for an explanation of the fault code For complete troubleshooting information refer to the PowerFlex 4 User Manual English 7 Eso a VIED Integral Keypad 1 Menu Description no p En 2 _ _J Display Group View Only l iait Li HERTZ m Consists of commonly viewed drive operating conditions PROGRAM FAULT 00o 00 Basic Program Group Consists of most commonly used programmable functions Advanced Program Group Consists of remaining programmable functions 5 0 T Fault Designator Consists of list of codes for specific fault conditions Displayed only when fault is present No LED LED State Description o Run Direction Steady Red Indicates drive is running and commanded motor direction Status Flashing Red Drive has been commanded to change direction Indicates actual motor direction while decelerating to zero Alphanumeric Steady Re
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