USER MANUAL - Metalúrgica Siemsen Ltda
Contents
1. SAY LTDA WN ESKIM SE N Rama s 20 77 METAL RGICA SIEMSEN LTDA 2072 Rua Anita Garibaldi n 262 Bairro S o Luiz CEP 88351 410 2073 Brusque Santa Catarina Brasil Fone 55 47 3255 2000 Fax 55 47 3255 2020 www siemsen com br comercial siemsen com br E mail at siemsen com br ALEM DESTAS MAQUINAS FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS CONSULTE SEU REVENDEDOR ESTE PRODUTO CONTA COM ASSISTENCIA TECNICA REPRESENTANTES E REVENDEDORES EM TODO TERRITORIO NACIONAL DEVIDO CONSTANTE EVOLU O DOS NOSSOS PRODUTOS AS INFORMA ES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PR VIO SAIRSEN METAL RGICA SIEMSEN LTDA BPS 12 USER MANUAL PLANETARY MIXER Model BPS 12 22825 7 Marco 2011 SUMMARY 1 Introduction 1 1 Safety 1 2 Mam Spare Parts 1 3 Technical Data 2 Instalation and Pre Installation 2 1 Installation 2 2 Pre Installation 3 Operation 3 1 Starting 3 2 Feeding Procedures 3 3 Agitators Assembling 3 4 Bowl Assembling 3 5 Cleaning 4 General Safety Practices 4 1 Basic Operation Procedures 4 2 Warnings before starting the machine 4 3 Routine Inspections 4 4 Operation 4 5 After work 4 6 Maintenance 5 Problems Analysis and Resolution 5 1 Problems Causes and Solutions 5 2 Eletric Diagram 01 01 01 02 02 02 02 02 02 03 03 03 03 06 06 07 08 08 09 09 09 09 1 Introduction 1 1 Safety When not2. being possible to avoid it by means of constant and adequate cleaning Cleaning must always be done immediately after using the equipment For such end use water neutral soap or detergent and clean the equipment with a soft cloth or a nylon sponge Then rinse it with plain running water and dry immediately with a soft cloth this way avoiding humidity on surfaces and especially on gaps The rinsing and drying processes are extremely important to prevent stains and corrosion from arising IMPORTANT Acid solutions salty solutions disinfectants and some sterilizing solutions hypochlorites tetravalent ammonia salts iodine compounds nitric acid and others must be AVOIDED once it cannot remain for long in contact with the stainless steel These substances attack the stainless steel due to the CHLORINE on its composition causing corrosion spots pitting Even detergents used in domestic cleaning must not remain 1n contact with the stainless steel longer than the necessary being mandatory to remove it with plain water and then dry the surface completely Use of abrasives Sponges or steel wool and carbon steel brushes besides scratching the surface and compromising the stainless steel protection leave particles that rust and react contaminating the stainless steel That is why such products must not be used for cleaning and sanitization Scrapings made with sharp instruments or similar must also be avoided Main substances t
3. properly used the Planetary Mixers are potentially dangerous machines Maintenance cleaning or any other operation shall be made by trained people Plug has to be off the outlet during any ofthese operations Remove plug from outlet when you wish to remove any removable part during cleaning maintenance or any other operation Never make use of any tool or instrument that is not originally part of the machine for any operation Be sure that removable parts are properly attached to its correct position Never throw water directly on the machine Keep hands offturning parts DO NOT operate the machine wearing wet clothes or wet shoes Be sure the machine is grounded Operator has to tie his her hair up before starting the operation Ko Keep this manual and have ithandy for use any time A ss ATEN O ATENCI N ATTENTION Antes de efetuar limpeza ou manutenc o no equipamento retire o plug da rede de energia el trica Antes de efectuar la limpieza o mantenimiento en el equipo sacar el enchufe de la toma de corriente el ctrica Alwais unplug the machine before cleaning or maintenance 1 2 Main Components All components that are part of the machine were designed and made to its proper function according to pattern tests and experience of Siemsen The new concept of the steel plate used in this machine makes it a sanitary safe and clean machine 01 Table 02 Problems Causes Solutions Bur
4. CTERISTICS WRITTEN INSIDE 4 2 Safety Procedures and Notes Before Switching Machine ON IMPORTANT Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON Be sure to be familiar with the instructions and that you have well understood all information contained in this manual If you have any question contact your supervisor or your nearest Dealer 4 2 1 Danger An electric cable or electric wire with damaged jacket or bad insulation could cause electrical shocks as well as electrical leak Before use check conditions of all wires and cables 4 2 2 Advices Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood Every function and operational procedure has to be very clear to the operator Contact your nearest Dealer for further questions Any manual command switch button or lever shall be given only after being sure it is the correctone 07 3 5 1 Cautions with Stainless Steel The Stainless Steel may present rust signs which ARE ALWAYS CAUSED BY EXTERNAL AGENTS especially when the cleaning or sanitization 1s not constant and appropriate The Stainless Steel resistance towards corrosion 1s mainly due to the presence of chrome which in contact with oxygen allows the formation of a very thin protective coat This protective coat is formed through the whole surface of the steel blocking the action of external corrosive agents When the protective coat is broken the corrosion process begins
5. N 01 Pic 05 Important Only change speeds with the machine turned on 3 3 Agitators Assembling All agitators Pic 01 02 and 03 are assembled in the same way Lift the Agitator Shaft Holder No 01 Pic 07 placed in the shaft No 02 Pic 07 Place the hole located in the Agitator in the Pin No 03 Pic 07 Move the Agitator Shaft Holder down No 01 Pic 07 3 4 Bowl Assembling Place the Bowl on the base of the machine No 4 Pic 1 Tum the Bowl clockwise until the Knob No 03 Pic 06 is perfectly fitted in the slot No 02 Pic 06 Tighten both Knobs No 03 Pic 06 3 5 Cleaning Important Never do cleaning with the machine plugged in always unplug the machine before cleaning All removable parts must be removed and cleaned Clean with water and Neutral Soap Important Neve throw water directly on the machine Pic 01 03 4 2 3 Precautions The electric cable has to be compatible with the power required by the machine Cables touching the floor or close to the machine need to be protected against short circuits Oil reservoir has to be full up to the required level as indicated Check level and add oil if necessary 4 3 Routine Inspection 4 3 1 Advice When checking the tension of the belts or chains DO NOT introduce your fingers between the belts and the pulleys and nor between the chain and the gears 4 3 2 Precautions Check if motors and sliding or turning parts of the machine produce abn
6. cket Provide space for a comfortable operation thus avoiding accidents Water or oil spilled on the floor will turn it slippery and dangerous Make sure the floor is clean and dry Before giving any manual command switch buttons turn keys or lever be sure the command is the correct one Check this manual for further details if necessary Never use a manual command switch buttons lever unadvisedly If any work is to be made by two or more persons coordination signs will have to be given for each operation step Every step of the operation shall be taken only if a sign has been made and responded 06
7. hat cause stainless steel corrosion Dust grease acid solutions such as vinegar fruit juices etc saltern solutions brine blood detergents except for the neutral ones common steel particles residue of sponges or common steel wool and also other abrasives 04 05 4 General Safety Practices IMPORTANT If any item from the GENERAL SAFETY NOTIONS section is not applicable to your product please disregard it The following safety instructions are addressed to both the operator of the machine as well as the person in charge of maintenance The machine has to be delivered only in perfect conditions of use by the Distributor to the user The user shall operate the machine only after being well acquainted with the safety procedures described in the present manual READ THIS MANUAL WITHATTENTION 4 1 Basic Operation Practices 4 1 1 Dangerous parts Some parts of the electric devices are connected to high voltage points These parts when touched may cause severe electrical shocks or even be fatal Never touch commands such as buttons switches and knobs with wet hands wet clothes and or shoes By not following these instructions operator could be exposed to severe electrical shocks or evento a fatal situation 4 1 2 Warnings The operator has to be well familiar with the position of ON OFF Switch to make sure the Switch is easy to be reached when necessary Before any kind of maintenance physically remove plug from the so
8. ning odor and or Motor or other electric parts Call technical assistance smoke problem Call technical assistance Belts not fastened enough Machine turns on but takes too long to turn the agitator No 1 Pic 07 Defective Start capacitor Call technical assistance Call technical assistance Strange Noises Defective bearings Check if plug is connected No power source to thepower outlet Call technical assistance Belts not fastened enough Machine stops during operation Bad contact in the Call technical ON OFF button assistance 5 2 Electric Diagram Mod BPS 12 on off Switch Motor Safety Switch AN A 10 4 5After Finishing The Work 4 5 1Precautions Always TURN THE MACHINE OFF by removing the plug from the socket before cleaning the machine Never clean the machine unless it has come to a complete stop Put all components back to their functional positions before turning it ON again Check level of oil DO NOT place your fingers in between belts and pulleys nor chains and gears 4 6 Maintenance 4 6 1Danger Any maintenance with the machine in working situation is dangerous TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE 4 6 2Advice Electrical or mechanical maintenance must be done by qualified personal for such operation Person in charge has to be sure that the machine is under TOTAL SAFETY conditions when working 5 Analysis and Problem Solving 5 1 P
9. ormal noises Check the tension of the belts and chains and replace the set when belt or chain show signs of being worn out When checking tensions of belts or chain DO NOT introduce your fingers between belts and pulleys nor between the chains and gears Check protections and safety devices to make sure they are working properly 4 4 Operation 4 4 1 Advice Be sure your hair is not loose in order to avoid getting caught by turning parts which could lead to a serious accident Tie your hair well up and or cover your head with a scarf The operation performed by not trained or skilled personnel shall be forbidden Never touch turning parts with your hands or in any other way NEVER operate machine without all original safety devices under perfect conditions 08 4 1 3 Advices In case of power shortage immediately turn the machine OFF Use recommended or equivalent lubricants oils or greases Avoid mechanical shocks as they may cause failures or malfunction Avoid penetration of water dirt or dust into mechanical or electrical components of the machine DO NOT modify original characteristics ofthe machine DO NOT remove tear off or maculate any labels stuck on the machine If any label has been removed oris no longer legible contact your nearest dealer for replacement READ CAREFULLY AND WITH ATTENTION THE SAFETY OR OPERATION INSTRUCTIONS LABELS DISPLAYED ON THE MACHINE AS WELL AS THE INSTRUCTION MANUAL AND THE TECHNICAL CHARA
10. roblem causes and solutions The Planetary Mixers were designed to operate with the need of minimum maintenance but the natural wearing caused by longer use of the equipment may occasionally cause some malfunctions If any such problem occurs with your mixer refer to Table 02 in which the most common situations are listed with recommended solutions 09 1 3 Technical Features 620 900 with safety cage lifted up Netweight M J 52 Gross weight kg See nameplate for correct voltage and frequency Characteristics Load Chart Model Minimum Load Maximum Load BPS 12 1 liter or 15 eggs 3 liter ou 30 eggs 2 Instalation and Pre Operation 2 1 Installation Planetary Mixer Model BPS 12 shall be installed on a flatand firm preferrably 850mm high surface 2 2 Pre Operation Check ifthe Planetary Mixer is stable on the surface Before using the machine remove and wash all removable parts For your safety read carefully iten 3 5 Cleaning in this Manual 3 Operation 3 1 To startthe machine you have to push the ON OFF button No 2 Pic 01 located on the side ofthe cabinet Obs The machine will start only when the safety cage is down 02 3 2 Feeding Procedures Choose the agitator to be used Whip No 1 Pic 03 Racket No 01 Pic 02 or Hook No 01 Pic 03 put the ingredients into the Bowl No 01 Pic 05 move down the Safety Cage No 01 Pic 01 turn the machine on and select the speed
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