Rack Installation and User Manual
Contents
1. PN 30 1 Introduction You chose ControlPlex Rack a comprehensive future oriented protection system which combines safety user convenience and service friendliness It is a power distribution and management system which provides electronic and in the event of a short circuit current limiting protection of various loads By means of an internal bus system and an additional hot pluggable control interface module optional each load can remotely be controlled and monitored In addition it allows recording of measuring data of every single load Besides providing overcurrent and short circuit protection it increases system availability by a multiple because it disconnects faulty loads quickly selectively and without voltage dips In connection with the control interface module type RCI10 the ControlPlex Rack system can be connected to a centralised management system control computer For this purpose an Ethernet interface is made available with SNMP v1 v2c or v3 protocol The required private MIB for embedding is part of the delivery scope An additional possibility for a centralised or also local monitoring control is provided by the integral web server which can be used without additional software on the control computer by means of the web browser Thanks to its system properties the ControlPlex Rack is the perfect solution for smart protection2. KEE 8 Sel 6861 he e EE 8 3 2 Technical data or the PoWwer D BOX EE 9 3 3 Scope of delivery of the Power D Box 10 3 4 Pictures of Power D Box versions front view 10 3 5 Drawings and dimensions of PDower D Bovfversions nennen 11 nnns 13 6 6 Schematic diagrams of Power D Box versions 3 6 nnns 14 Pin assignment of Power D Box versions 3 7 16 6 Installation and start up of the Power D BOX 3 8 16 Recommended installation site for Power D BOXx 3 8 1 nnn 16 6 Basic notes on cabling for PoWer D BOX 3 8 2 3 8 3 Mounting and start up of Power D Poxvp 6666 sss 17 4 General ControlPlex Rack electronic circuit protector ESX300 S eere rer KEEN KEN 19 a MM ee deele EEN 19 4 2 Technical data Of the Power D BOX ege tup uae To ic e c b vd e aliit d 19 4 2 1 Current rating voltage drop and load capacity of ESOU 20 42 2 EBD statusAojdiCallOluaunatussutconcn ven
3. Date of issue Date of publication August 2015 This document replaces the following documents ControlPlex Rack Montageanleitung 140129 i Ausgabe vom 29 Jan 2014 Editor E T A Elektrotechnische Apparate GmbH IndustriestraBe 2 8 90518 ALTDORF GERMANY Phone 49 9187 10 0 Fax 49 9187 10 397 E Mail info e t a de www e t a de Copyright 2015 E T A GmbH The contents of this document is the property of E T A GmbH No part of this publication must in any we be reproduced or distributed without prior written consent of E T A GmbH Any person acting illegally with regard to this publication can be prosecuted Limitation of liability Although all provisions were taken when creating this document the editor does not accept any reponsibility for errors or omissions or for damages caused by using the information contained in this document The information contained in this document may be revised at any time without advance notice Brands All references to software and hardware in this document are generally protected by brands or patents E T A GmbH 2015 All rights reserved About this manual This manual describes the electrical start up of the ControlPlex Rack system in connection with compatible ControlPlex Rack components The ControlPlex Rack allows artless and reliable protection and monitoring of minus supplied systems Typical applications include telecommunications as well as IT centres e g the
4. Example ESX300 S slot A1 is assigned to load connector A1 A1 Switch on the load output of the ESX300 S Push the momentary switch On Off of the installed circuit protectors ESX300 S LED status indication Green LED OK is lighted continuously red LED fault is off If the LED indication is different from the description please go to chapter 4 7 ESX300 S trouble shooting Optional Individual marking of ESX300 S with a corresponding name This can be done either on the small label of the ESX300 S or by means of the marking bar available as accessory Repeat step 1 8 for each ESX300 S to be installed Table 11 Start up of ESX300 S 22 4 6 Removal of the electronic circuit protector ESX300 S The electronic circuit protectors can be removed as follows Action Caution Work with ESD protection To protect electronic components against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Important The ESX300 S has to be in the OFF condition before being removed e Push the momentary switch On Off until the green LED blinks slowly or e disconnect the Power D Box dead voltage both LEDs off When removing the electronic circuit protector the interlock at the bottom of the front plate of the circuit protector must be pushed down see fig 17 3 Hold down the interl
5. 1 Cables must be protected against damages and heat Avoid the proximity to moveable or hot parts and to machines Ensure a suitable strain relief Check cables with regard to intact insulation above all after cable laying Table 4 Power D Box wiring hints 3 8 3 Installation and start up of the Power D Box Important notes Danger Turn off the supply voltage Before beginning with installation the system has to be disconnected from the mains A cable connection must only be established if the supply voltage is OFF Caution Work with ESD protection To protect electronic components against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Caution Mounting position The Power D Box must only be installed horizontally in the cabinet vertical installation may cause overheating Caution Supply voltage The voltage of the power supply must be between DC 38 V and DC 72 V to ensure a smooth operation In the event of a voltage in excess of DC 75 V the Power D Box may be damaged Table 5 Power D Box Important hints for start up Start up of the Power D Box comprises the following steps Action Prepare all necessary devices and tools such as e different screw drivers and M6 box wrench part of the delivery scope e connecting cables for power supply and ground part
6. Rack system e One or more Power D Box modules type PDB N CPxxx xx x or special versions such as PDB N CPxxx xx A SXxxx e Electronic circuit protectors type ESX300 S x00 xx A version e g with signalling or with BUS interface various current ratings 2 A 24 A e Optional control interface with Ethernet interface type RCI10 000 x The circuit protector type ESX300 S 300 xxA is mandatory for use with control interface In addition you require different cables for connection of the Power D Box of the supply line the loads and the ground Many manufacturers offer standard cables for this purpose 2 1 Important information and safety instructions The following table lists various information and safety instructions for start up and use of the device Danger Installation and operation of the device This device has to be installed and operated in compliance with the given instructions Failure to comply can lead to injury damage of loads or of the ControlPlex Rack system Danger Turn off the supply voltage Before beginning with installation the system has to be disconnected from the mains A cable connection must only be established if the supply voltage is OFF Danger Possible ignition hazard The device must NOT be used in inflammable surroundings Danger High voltage The cover must NEVER be opened Access to the inner components is not allowed unless indicated otherwise in this manual Caution Work with ESD protecti
7. 30 31 ETTA ENGINEERING TECHNOLOGY User manual Installation manual M 19BGTCP e 180815 E T A Elektrotechnische Apparate GmbH IndustriestraBe 2 8 90518 ALTDORF 1 201 ssue 01 2015 GERMANY Alle Rechte vorbehalten All rights reserved Phone 49 9187 10 0 Fax 09187 10 397 E Mail info e t a de www e t a de
8. IN lt current limitation threshold Mechanical data ESX300 S 20 0 60 C Version rack module with front plate no separate enclosure for installation in Power D Boxes Table 7 ESX300 S technical data major technical data for further information please see data sheet of ControlPlex Rack 4 2 Current ratings voltage drop and load capacity ESX300 S max load Current rating typical voltage active current limitation trip time Fail safe element current at 100 Max capacitive range drop U at I typically E ON duty load uF typically at 1 2 x I pe The total current of neighbouring devices must not exceed 44 A The derating factor at an ambient temperature of gt 40 C is 0 8 times rated current Table 8 ESX300 S electrical data 4 2 2 LED Status Indication auxiliary contact N C operating state state Load Load output LED green LED red optional Error undervoltage with device in OFF locked closed condition 15 V U lt 37 V Error undervoltage with device in OFF condition U 72 V Overcurrent error detected gt gt 1 2 x overcurrent fail ure has to be detected for approx connected flashing fast open 30 sec before disconnection is effected Error overcurrent or short circuit locked ON hosed disconnection Error undervoltage N U 15V 37 V MET CI o aen Error no voltage or lied dosed internal error Remot nnection orderin 9111016015 c
9. S CP19A RR S CP18R RR S Dimensions see drawings and dimensions Mounting 4 mounting screws M6 x 16 mm not supplied with product tightening torque 5 3 5 7 Nm Supply PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF S CP19A RR S CP18R RR S Terminals on the rear on the rear on the front on the rear on the rear Screw terminals 16 50 mm 16 50 mm 4 25 mm 16 50 mm 16 50 mm AWG 5 AWG 5 AWG 11 AWG 5 AWG 5 AWG 1 AWG 1 AWG 3 AWG 1 AWG 1 Tightening torque 4 4 5 Nm Loads PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF S CP19A RR S CP18R RR S Max load current per 30 A with 30 A with 30 A with 30 A with 30 A with load terminal 9 ways 9 ways 9 ways 19 ways 2 x 9 ways Screw terminals 0 5 6mm 0 5 6mm 0 5 6mm AWG 20 AWG 20 AWG 20 AWG 10 AWG 10 AWG 10 SUB D connector 2 5 10mm2 2 5 10 mm2 AWG 13 AWG 13 AWG 7 AWG 7 Tightening torque 0 5 0 8 Nm SF ie 4 0 5 0 8 Nm 0 5 0 8 Nm Signalling PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF S CP19A RR S CP18R RR S on the front on the front Screw terminals 0 25 1 5 mme 0 25 1 5 mm 0 25 1 5 mme AWG 23 AWG 23 AWG 23 AWG 16 AWG 16 AWG 16 SUB D connector 2 5 10mm2 2 5 10 mm2 AWG 13 AWG 13 AWG 7 AWG 7 Tightening torque 0 22 0 25 0 22 0 25 0 22 0 25 Nm Nm Nm Grounding PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF S CP19A RR S CP18R RR S M6 g
10. control and energy measurement for DC supplied minus switching system cabinets Typical applications include e System cabinets of any kind in telecommunications with DC 48 V or DC 60 V rated supply e Server cabinets in IT centres with equipment for DC 48 V or DC 60 V rated supply e System cabinets for mobile radio and television for DC 40 V to DC 72 V e Protection and control of illuminated advertising with a power supply of DC 48 V Further descriptions of the ControlPlex Rack system with information on the configuration and network connection by means of the module control interface RCI10 are available in the user manual ControlPlex Rack This document contains the mounting and connection procedures for the hardware of the ControlPlex Rack system as well as an instruction for the first operation You will learn more about e how to mount and connect the different ControlPlex Rack Power D Box versions e how to start up or exchange the electronic circuit protectors type ESX300 S e how to identify and remedy failures of the electronic circuit protectors ESX300 S e how to install and connect the optional control interface RCI10 e how to identify and remedy failures of the control interface RCI10 by means of LED indication 2 Minimal requirements of installation Please check the delivered components upon receipt with regard to completeness You require the following hardware components for installation and start up of the ControlPlex
11. or current value In addition alarm signals and a continuous data recording per query can be forwarded to a connected control computer 5 2 Technical data of RCI10 Interface card for measuring data recording automation and remote control of all circuit protectors installed in the ControlPlex Rack Technical data of RCI10 Operating voltage DC 20 V DC 75V Dielectric strength DC 100 V for 1 ms typically 2 3 W Internal connection 20 pole pcb connector EL BUS power etc External connection Ethernet 10 100 Base T RJ45 connection sleeve for standard network cable of category Cat 5 type Shielded Twisted Pair RGB LED red green blue reset and special functions Supported protocols SNMP v1 v2c v3 HTTP HTTPS SSH2 DHCP NTP IPv4 IPv6 Ambient operating 20 C 60 C without condensation cf EN 60204 1 temperature Storage temperature 30 C 70 C Mounting position vertical mounting position Version rack module with front plate no separate enclosure for installation in Power D Box Degree of protection IPOO DIN 40050 Approval logos CE to EN 61000 6 3 EN 61000 6 2 EN 60950 1 UL 60950 1 compliant when installed in PDB Table 15 RCI10 technical data major technical data for further information please see data sheet of ControlPlex Rack 25 5 2 1 LED operating conditions momentary switch reset and failure remedy reset LED Meaning description action switch colour z
12. the control interface RCI10 is used from the start or only later 3 4 Use of the Power D Box The ControlPlex Rack Power D Box has been designed for the quick and easy installation into 19 or ETSI racks which is ensured by a rotating mounting flange Depending on the required termination technology front or rear the corresponding Power D Box is available as a product The service friendliness has to be mentioned as a special advantage The system can be extended with power on and additional circuit protectors can be plugged into the load terminals The control interface can also be fitted later with power on without having to disconnect the loads 3 2 Technical data of the Power D Box The entire 19 rack features the protection degree IP20 Table 2 summarizes the vital information Electrical data PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF S CP19A RR S CP18R RR S Operating voltage DC 48 V or DC 48 V or DC 48 V or DC 48 V or DC 48 V or DC 60 V DC 60 V DC 60 V DC 60 V DC 60 V Max 150A 150A 100A 200 A 2x150A supply current Number of circuit 19 18 protectors Redundant system Protected pole Negative pole protected electronically without physical isolation Suitable for ESX300 S 2A 5 A 8 A 12 A 16 A 20 A 24 A with without aux contact circuit protector with without BUS Ambient temperature 20 60 C Mechanical data PDB N PDB N PDB N PDB N PDB N CPO9A RR S CPO9A RF S CPO9A FF
13. A18 A19 A19 A load outputs A fig 11 Schematic diagram PDB N CP19A RR x 1 x 19 slots with signalling redundant design supply A O f 1 1 W W Q W E 2 2 Er EE o EE O ES a z OK FAULT OK FAULT OK FAULT LINE LINE SI LINE e92 ine afda ra ria 2 a LOAD SI LOAD SI LOAD SI ESX300 S signalling signalling A optional B optional B5 B5 B6 B6 load outputs A load outputs B fig 12 Schematic diagram PDB N CP 18R RR x 2 x 9 slots with signalling 13 3 7 Pin assignment of Power D Box versions Pin assignment PDB N CPO9A RR x PDB N CP18R RR x e HRear side supply terminals DC 48 V DC 60 V max 2x 150A e Cable cross section max 50 mm plus 48 V DC B minus 48 V DC B plus 48 V DC A minus 48 V DC A y es uni Sg anim TE HE 0 Leen ee ee ee Hee ee N EE loads B B loads A A group signalling B group signalling A fig 13 version PDB N CP18R RR x pin assignment cable grip removed Pin assignment PDB N CPO9A FF x e Front side supply terminals DC 48 V DC 60 V max 100 A e Cable cross section max 25 mme e Front side supply terminals A1 A9 DC 48 V DC 60 V max 30A e Cable cross section max 10 mme e Signal terminals Si max DC 72 V 1 A ampacity max 60 W 62 5 VA switching capacity minus 48 V DC A not connected plus 48 V DC A not connected minus 48 V DC plus 48 V DC group sig
14. a green normal operation The green LED is lighted continuously when booting is completed and the RCI10 is operating faultlessly Network connection can be established after another 10 sec green blinking reset IP address By pushing the reset button for 35 seconds the IP to factory settings settings can be reset For visual control that the reset button has been pushed down long enough the pushed down for 35 Sec green LED will blink for 5 seconds Release the momentary switch while the LED blinks see fig 19 internal failure The red LED indicates a serious internal failure in the RCI10 RCI10 sub assembly The sub assembly is no longer operational By means of a cold boot remove the sub assembly wait for 20 seconds plug in again the failure may be remedied The RCI10 sub assembly should be replaced nevertheless red serious internal The red LED indicates an EL BUS failure The failure BUS EL communication with the circuit protector ESX300 S BUS and the RCI10 is disrupted This problem can be caused by a defective circuit protector or a defective RCI10 sub assembly red Ethernet link If a network connection is established in operation available layer 1 the LED will be lighted blue for some 10 seconds blue reset IP address The blue LED will be lighted for 10 seconds when to factory settings the IP address has successfully been reset to factory settings see fig 19 Automatic booting will follow thi
15. a minimum 4 1 Application ESX300 S The electronic circuit protector ESX300 S is suitable for minus supplied systems with voltage ratings from DC 48 V and DC 60 V It is capable of disconnecting all faulty loads selectively in the event of overcurrent and short circuit i e without voltage dip or failure of neighbouring loads In the event of overcurrent or short circuit the active current limitation of the ESX300 S prevents an overload dependent voltage regulation of the switched mode power supply In the event of a failure the latter prevents a voltage dip of the switch mode power supply and thus repercussions on the neighbouring loads The ESX300 S is available both with BUS interface and with potential free signalling The version with BUS interface in connection with the control interface RCI10 see chapter 5 allows failure indication as well as an automatic remote control of the ESX300 S via a controlling computer 4 2 Technical data of ESX300 S Technical data ESX300 S 2 A 5 A 8 A 12 A 16 A 20 A 24 A Cem load max 7 000 uF ENEE on the current rating Tip electronically 1 pole no physical isolation 1 pole no physical isolation Threshold for active typically 1 2 x rated current ESX300 S current limitation Reliability in the integral fail safe element blade fuse event of faulty electronics Trip times typically 10 ms at short circuit current limitation active typically gt 30 sec at overcurrent I gt
16. als on the front with high current SUB D connectors 3 5 Drawings and dimensions of Power D Box versions 515 ETS 465 19 AT fig 4 Front view PDB N CPO9A FF x 1 x 9 slots terminals on the front with high current SUB D connectors fig 5 Rear view PDB N CPO9A FF x 1 x 9 slots with rear cable grip rail a er X3 ka d E L z34 NR ae P P LA A AB AMA A M fig 6 Front view PDB N CP19A RR x 1 x 19 slots fig 7 Rear view DB N CP19A RR x without cable grip 11 515 ETS 465 19 ESX300 S ESX300 S EI sm CC OS On m OR 482 6 199 531 4 ETS fig 8 Front view PDB N CP18R RR x 2 x 9 slots Grinch B fig 9 Rear view PDB N CP18R RR x 2 x 9 slots cable grip set optional cable guide supply cable guide loads and Si fig 10 Top view PDB N CP18R RR x 2 x 9 slots with rear cable grip rail 12 3 6 Schematic diagrams of Power D Box versions non redundant design supply A O O O O O a a a a a a z z z z z z eo O o OK FAULT FAULT OK FAULT FAULT FAULT LINE SI LINE SI 1 LOAD SI signalling A optional 2 55 SIS X3 X36 A10 A10 A11 A11 A12 A12 A13 A13 A14 A144 A15 A15 A16 A16 A17 A17 A18
17. ee lon ordering locked flashing fast option control interface Table 9 ESX300 S operating conditions LED indication error overvoltage 72 V gt gt 75 V 4 3 Delivery scope ESX300 S The following parts are part of the delivery scope of the ESX300 S e Electronic circuit protector type ESX300 S xxx xxA with front plate e Removeable label in the front plate 20 4 4 Picture of ESX300 S status LED engagement nose ON OFF groove for label rated current of circuit protector Fig 16 ESX300 S circuit protector 4 5 Installation and start up ESX300 S Important notes gt E Note Power D Box installed Before starting the installation the Power D Box has to be properly installed first and supply voltage should be applied All steps in chapter 3 were carried out properly Caution Work with ESD protection To protect electronic components against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Caution Mounting position The ESX300 S sub assembly has to be pushed in vertically into the Power D Box Caution load terminal Load terminal must be open not connected when installing the ESX300 S Caution Supply voltage The voltage of the power supply must be between DC 38 V and DC 72 V to ensure a smooth operation In the event of a voltage in
18. ents against electrostatic voltage any work must only be carried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Caution Mounting position The RCI10 sub assembly has to be pushed in vertically into the Power D Box in slot XO Table 17 RCI10 Important hints for start up Installation and connection of the RCI10 sub assembly comprise the following work steps Action Prepare all necessary devices and tools such as e Remote Control Interface RCI10 e Ethernet cable 10 100 Base T with the correct terminal length Important Please ensure that all steps in chapter 3 for starting up the Power D Box and in chapter 4 Start up ESX300 S were carried out correctly Important Please make sure that any connected signalling cables group signalling on the Power D Box are de installed Should voltage be applicable here parts of the ControlPlex Rack could be destroyed Installation of the RCI10 sub assembly into the Power D Box Push the RCI10 sub assembly carefully into slot XO and push until latch on in the front plate in the Power D Box see fig 21 Check the LED indication of the RCI10 The green status LED must be lighted continuously latest after 60 seconds If this is not the case please go chapter 5 2 1 LED operating conditions and remedy the failure Do not continue with step 6 before the green LED is lighted continuousl
19. excess of DC 75 V the electronic circuit protector may be damaged Table 10 ESX300 S important hints for start up 21 Start up of the ESX300 S comprises the following steps e Electronic circuit protectors ESX300 S check the ESX300 S with regard to the required current ratings see chapter 4 5 fig 16 rated current value Caution The total current of neighbouring devices must not exceed 44 A The derating factor is 0 8 times rated current of the ESX300 S with ambient temperatures 40 C Installation of the circuit protectors ESX300 S into the Power D Box Push the ESX300 S with the correct current rating carefully into the related and documented slot e g slot A1 until it latches on into the front plate in the Power D Box Check the LED indication of the installed ESX300 S The status LED OK must blink green load output not yet connected If the green LED is lighted continuously push the On Off momentary switch once until it blinks Important The red status LED Fault must be off If this is not the case please go to chapter 4 7 ESX300 S trouble shooting and remedy the failure Do not continue with step 6 before the LED status indication both LEDs is as de scribed in step 5 Connect load output to the corresponding load channel of the Power D Box Important Check correct polarity plus minus before connecting Plug in the load terminal connector pertinent to the installed ESX300 S slot
20. fety instructions Please follow the installation and configuration instructions given in this document carefully Failure to comply may lead to serious damages of the product or the system E T A does not accept any liability for problems caused by improper installation or handling by the customer or a third person Symbols You will find the following symbols in the entire manual Their meaning is as follows Danger You are in a situation which might cause injury Before working with one of the devices you have to be aware of the risks of electrical circuitries and you ought to be familiar with standard procedures of accident prevention Warning A There is a risk in this situation to do something which might cause damage of the devices or data loss Note AY Here you receive information which might be particularly useful for the application A Caution Electrostatically sensitive devices ESD Devices must exclusively be opened by the manufacturer Contents his aurq3suralreece m 3 General Occ ss a cee Sse ct neun sciL DIM Eve Del E e E DN DEM LEE 4 Bel Rp CC E RUNS 5 1 Idee e d Le e mc esate e EG E a a aR 6 2 Minimal requirements of installation eren KEREN REN nana 7 3 General ControlPlex Rack Power D BOX nua
21. grounding symbol In the event of two separate power supplies redundant system both ground connections have to be connected with one grounding cable each The grounding cable can be fixed with an M6 cable lug and the fitted grounding nut with a tightening torque of 6 Nm Connection of the Power D Box supply lines Depending on the version see chapter 4 7 pin assignment Depending on the version tightening torque of supply terminals see table 2 Technical data supply Important Do not yet connect any load lines Switch on the power supply Check correct polarity with a voltmeter plus minus and the correct voltage value of the power supply terminals In the event of a failure please remedy before proceeding with step 10 Optional Connection of the Power D Box signalling lines Depending on the version see chapter 3 7 pin assignment Depending on the version tightening torque of supply terminals see table 2 Technical data supply Table 6 Power D Box steps for start up 4 General ControlPlex Rack electronic circuit protector ESX300 S The electronic circuit protector ESX300 S with active current limitation for use in minus switching equip ment has particularly been designed for the use in the Power D Box of type PDB N CPxxx xx x It can be installed and de installed with the system live without having to disconnect the application from the mains Thus you can reduce the installation and service periods to
22. indes e dua Ratte tug avoue unte t tuu 20 d 3 Delivery Scope ESX30 0 E PUR bac Mb or e nbus ca opea omit osa een Sends Tawa fud 20 AA Pieure Ot ESX 300S nn 21 21 a a 00 8 523 2 Installation and start up 4 5 4 6 Removal of the electronic circuit protector ESX300 8 sass 23 24 6600600 5264300 90 Trouble shooting concerning electronic circuit protector 4 7 25 800110 General ControlPlex Rack control interface 5 Sx elei AON OD BOLT WEE 25 52 Technical data Or RONO EE 25 5 2 1 Momentary switch function and LED status indication sss 26 5 2 2 Function IP reset by pressing the reset button with LED display 27 5 3 Delvern scope e KEE 27 SE ele BON lE 27 5 5 nstallation and star URCI TOs O SS a SOR SS 28 29 Picture of slot for Remote Control Interface RCI10 5 5 1 nnne 29 Picture of an example for network connection 5 5 2 5 0 Configuration and Start Up ROLTO EE 29 NOIES P
23. naling protected pole fig 14 version PDB N CPO9A FF x pin assignment Pin assignment PDB N CPO9A RF x e line entry see PDB N CPO9A RR x group A load terminals see PDB N CPO9A FF x group A Pin assignment PDB N CP 19A RR x Rear side supply terminals DC 48 V DC 60 V max 200 A with supply via two supply terminals internally bridged Max 150 A per supply terminal at 50 mm cable cross section cable cross section max 50 mm per supply line cable cross section max 4 mm with wire end ferrule per load terminal minus 48 V DC A minus 48 V DC A max 150 A per terminal max 150 A per terminal plus 48 V DC A plus 48 V DC A max 150 A per terminal max 150 A per terminal load A19 19 A1 A1 e cable grip group signaling fig 15 version PDB N CP19A RR x pin assignment cable grip installed 15 3 8 Installation and start up of the Power D Box The ControlPlex Rack system has been designed for stationary installation in an indoor system cabinet For installation in an outdoor cabinet we recommend a fully conditioned cabinet with heating and cooling In the event of high humidity the surrounding has to be additionally dried 3 8 1 Recommended installation site for Power D Box Usually the Power D Box is installed in the top or bottom area of the system rack We recommend installation in close proximity to the connected loads so as to reduce wiring and cable management Important A e leave s
24. ock and remove the circuit protector by pulling simulaneously at the handles on the top and the bottom of the front plate see fig 18 Table 12 Removal ESX300 S interlock of front plate ESX300 S push down interlock and pull the two handles of the circuit protector simultaneously fig 17 ESX300 S interlock fig 18 ESX300 S removal 23 4 7 Trouble shooting concerning electronic circuit protector ESX300 S The electronic circuit protector ESX300 S has two status LEDs allowing a comprehensive failure analysis in the event of a failure Please proceed as follows for trouble shooting Important notes E Caution Work with ESD protection To protect electronic components against electrostatic voltage any work must only be car ried out with corresponding ESD protection means Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components opecial precautions must be taken in the system or machine which reliably prevent an automatic re start of moveable parts of the system cf Machinery Directive 98 37 EG and EN 60204 1 Safety of Machinery Note ESX300 S time after short circuit or overcurrent trip After tripping due to a short circuit the circuit protector ESX300 S can only be reset after a delay time of approx 20 seconds Table 13 Hints for trouble shooting for ESX300 S What to do in the event of a failure 24 Check status indication of ESX300 S Check the status
25. of the LEDs of the ESX300 S by table 9 chapter 4 2 2 and put down the cause of the failure Depending on the cause of the failure you can establish physical isolation of the faulty circuit by pulling out the ESX300 S See chapter 4 6 Removal of the electronic circuit protectors Remedy the cause of the failure As described in step 1 e g short circuit on load Re install the ESX300 S after remedy of the failure See chapter 4 5 Start up of ESX300 S Table 14 Trouble shooting ESX300 S 5 General ControlPlex Rack control interface RCI10 The Remote Control Interface RCI10 has particularly been designed for use with the Power D Box type PDB N CPxxx xx x in connection with the circuit protector ESX300 S It can be installed and de installed with the system live without having to disconnect the application from the mains Thus you are able to add the interface sub assembly later if required saving costs and avoiding downtimes 5 1 Application RCI10 The Remote Control Interface RCI10 is designed for an operating voltage of DC 20 V to DC 75 V It com municates with all circuit protectors type ESX300 S 3xx xxA version with BUS interface installed in the Power D Box via an internal BUS The RCI10 can easily be interconnected with a local LAN network via an external Ethernet interface Various integral protocols allow a complete automation and remote control of the individual circuit protectors e g ON OFF operation depending on the voltage
26. of the delivery scope e connecting cables for load terminals not part of the delivery scope e 4 mounting screws M6 x 16mm with plastic sleeve e 2 x M6 cable lug not part of the delivery scope ground connection Power D Box e oad terminal mating plug can be ordered as accessory for version with front connection otherwise it is part of the Power D Box delivery scope 2 1 If installation shall be in an ETSI rack Re work of the Power D Box mounting brackets to ETSI dimensions remove turn bracket by 180 re fit with the 2 mounting screws 1 Important Please ensure that the system is dead voltage 4 Lay all necessary cables for grounding supply and load terminals of the Power D Box 5 Connect the load terminal cables with the corresponding load connectors and mark them with the corresponding way no of the Power D Box Important Do not yet connect the load connectors to the Power D Box Depending on the version see chapter 4 7 pin assignment Depending on the version tightening torque of supply terminals see table 2 Technical data supply 17 Mounting of Power D Box in the system cabinet Install the Power D Box horizontally in the system cabinet and fix it with the 4 supplied mounting screws The tightening torque of the mounting screws is 5 3 5 7 Nm Connection of the Power D Box grounding cable The ground connection is on the rear side of the Power D Box see fig 15 and is marked with a
27. on Electronic modules must only be touched and installed with ESD protection so as to ensure protection against electrostatic voltage Failure to comply can cause damages on the ControlPlex Rack system or the corresponding components Caution Grounding The device must be grounded before switching on gt gt PP gt gt Table 1 Important information 2 12 EMC installation guidelines The ControlPlex Rack hardware and accessories comply with the EMC directives Thus electromagnetic interferences between the devices are avoided which would otherwise affect the system performance A professional installation is mandatory In order to ensure the best EMC conditions the widest possible distance between the different electrical devices should be applied 2 3 Technical Accuracy All technical data in this manual were correct in all conscience at the time of printing E T A cannot be held liable for any inadvertent errors Due to continuous product improvements at E T A there could be discrepancies between the actual product and the manual Product changes or amendments of the technical specifications will be carried our without prior notification The latest versions of the ControlPlex Rack documents are available on our website www e t a de 3 General ControlPlex Rack Power D Box By using the Power D Box type PDB N CPxxx xx x you can benefit from the advantages of the ControlPlex Rack system to full extent no matter whether
28. protection and electrical monitoring of server or router cabinets Besides this document more information about the E T A ControlPlex Rack can be found in the following documents ControlPlex Rack Data sheet Here you will find more technical data and figures as well as approval information on the various components of the ControlPlex Rack system ControlPlex Rack User manual RCI10 Here you will find an instruction for configuration and for integrating the module Remote Control Interface RCI10 into your network In addition this document holds a user description of the web browser and the SSH surface as well as the SNMP MIB for integration into a management system The latest documents can be found on our website under www e t a de controlplex rack All documents contain important instructions for connection and safe operation of the ControlPlex Rack system Safety instructions have to be observed All users have to be informed about all safety instructions The documents have to be accessible for the user General note Qualified personnel The system must only be installed connected and configured in connection with this document Installation and operation of the device system must only be carried out by qualified personnel With regard to the safety instructions of this documentation qualified persons are persons authorised to operate devices systems and circuits according to the standards and rules of safety engineering Sa
29. round stud always on the rear tightening torque 6 Nm Table 2 A selection of technical data further information can be found in the data sheet 3 3 Scope of delivery of the Power D Box The following parts are part of the delivery scope of the Power D Box e 19 rack with 19 ETSI interchangeable flange mounted 19 e blanking pieces for slots of circuit protectors and control interface mounted e mating plugs in the event of rear screw terminals plugged on Versions PDB N CPxxx xR x e mating plugs of signalling terminals screwed on Versions PDB N CPxxx xR x The following accessories can be ordered separately e rear cable grip rail part no X 223 260 01 e connector set high current SUB D for load terminal on the front part no X 223 189 01 e marking frame with labels 0 5U for customised marking of circuit protectors part no X 223 575 01 e marking frame with labels 1U with cable gland on the front for customised marking of circuit protectors part no X 223 576 01 e circuit protector type ESX300 S xxx xxA e control interface type RCI10 xxx x For more information on accessories please see the data sheet of ControlPlex Rack 3 4 Pictures of Power D Box versions front view fig 1 Front view PDB N CP18R RR x PDB N CP19A RR x fig 2 Front view PDB N CPO9A RR x sl ae A3 Ad AS AB AT AS e AAIAIAAICIe fig 3 Front view PDB N CPO9A FF x termin
30. s can last up to 60 seconds ken The RCI10 sub assembly is booting Booting can RS up to 60 seconds no supply voltage pushed warm boot The system can be reset by pushing the reset button down for for 3 seconds warm boot 3 Sec OFF RCI10 sub If the LED remains unlighted after booting assembly max 60 sec the RCI10 sub assembly is defective defective The sub assembly must be replaced Table 16 RCI10 operating conditions LED blue No supply voltage or wrong polarity 1 The voltage supply of the Power D Box must at least be DC 20V 2 Check polarity of the voltage supply at the Power D Box plus minus 26 5 2 2 Function IP reset by pressing the reset button with LED display momentary switch approx 3 5 max 5s 10s Fig 19 RCI10 IP reset 5 3 Delivery scope RCI10 The following parts are part of the delivery scope of the RCI10 Remote control interface type RCI10 xxx A with front plate 5 4 Picture of RCI10 RGB status LED RJ45 Ethernet momentary switch reset engagement nose Fig 20 RCI10 sub assembly 2f 5 5 Installation and start up RCI10 Important notes Note Power D Box and ESX300 S installed Before starting the installation the Power D Box has to be properly installed first and ien supply voltage should be applied All steps in chapter 3 8 3 and chapter 4 5 were carried out properly Caution Work with ESD protection To protect electronic compon
31. ufficient space for heat dissipation min 0 5U above or below the Power D Box should be free for ventilation e Please take care to install the Power D Box in enclosed and dry rooms e Please observe the required degree of protection GENERAL REQUIREMENTS OF INSTALLATION SITE Various aspects have to be considered when choosing the installation site Ventilation A Please ensure sufficient ventilation by leaving enough space at all sides of the device and ensure that the vent holes are not blocked Leave enough space between the devices Cable management Ensure installation at a site where the cables can be laid and connected properly Ensure ease of access for service and system extensions of all termination versions even after installation Electrical noise pulses The installation site should provide sufficient distance to any devices that might emit noise pulses Table 3 Power D Box requirements of installation site 3 8 2 Basic notes on cabling for Power D Box The selection of the correct cable types regarding temperature resistance and ampacity is important for the reliable power distribution control and monitoring by means of a Contro Plex Rack system Please ensure to use cables of superior quality with the suitable cross sections so as to avoid voltage drops Laying of cables must be carried out carefully Table 4 gives general hints regarding wiring of a Power D Box including the connected loads Hem Note
32. y Connection of Ethernet cable Plug the Ethernet cable into the RJ45 connector of the RCI10 sub assembly see fig 20 and connect it to your internal network or directly with a configuration PC see fig 22 Go to chapter 5 6 and configure the RCI10 sub assembly according to your requirements Table 18 RCI10 installation and connection 28 5 5 1 Picture of slot for Remote Control Interface RCI10 Information The slot XO is at the same position with all PDB N CPxxx xx x versions first slot on the left side 1 A5 AG A7 AB AS SI ol re Ai A2 A3 A e ea Gei of 6 poy Fey d 1 3 3 k gt La gt gt H e e s slot for RCI10 Fig 21 RCI10 PDB slot XO 5 5 2 Picture of an example for network connection SNMP v1 v2c v3 HTTP S SSH management system main computer ControlPlex Rack r PDB N CP j router Ethernet cable ESX300 S clim Sap configuration PC system cabinet Fig 22 Connection example network 5 6 Configuration and start up RCI10 For configuring the RCI10 sub assembly you need the Contro Plex Rack user manual RCI10 In order to establish a logic connection in your LAN network with a configuration PC the RCI10 sub assembly has to be connected with the PC via an Ethernet cable see fig 22 The documentControlPlex Rack User Manual RCI10 is available on our website www e t a de controlplex rack 29 Notes
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