DRLⅡ Series Built-in Controller
Contents
1. Encoder connector CN5 Motor connector CN4 I O signals connector CN2 kav CNI la 1 PAY Power supply connector CN1 DIN lever Name Description POWER LED green This LED is lit while the power is input This LED will blink when an alarm generates a protective function is triggered The type of the generated alarm can be checked by counting the number of times the LED blinks ALARM LED red This LED will blink or illuminate steadily when the driver is communicating with the master station properly via RS 485 communication C DAT LED green This LED will illuminate when a RS 485 communication error occurs with the master station C ERR LED red This switch is used to set the address number of RS 485 communication Address number setting switch SW1 No 1 to 3 Sets the baud rate of RS 485 communication No 4 Sets the connection destination of RS 485 communication Function setting switches SW2 Power supply connector CN1 Connects the main power supply 24 VDC with the supplied connector I O signals connector CN2 Connects I O signals with the supplied lead wire connector assembly Connects a PC in which the MEXE02 has Data edit connector CN3 been installed or the OPX 2A Actuator connector CN4 Connects the actuator Encoder connector CN5 Not used e Upper side of the driver RS 485 commun2. limit sensor input Purple 2 A17 HOMES Mechanical home sensor input Gray 2 A18 SLIT Slit sensor input White 2 A19 N C Not used Black 2 A20 IN COM1 Sensor input common Lower ribbon cable Control output 1 to 4 settings can be changed using the OUT1to OUT4 signal mode selection parameters Bead wire Pin No Signal name Description color Browns B1 MoE Motor moving output Red 3 B2 MOVE Orange 3 B3 ALM Yellow 3 B4 ALM earm output Green 3 B5 OUT1 Control output 1 Blue 3 B6 OUT1 initial value AREA Purple 3 B7 OUT2 Control output 2 Gray 3 B8 OUT2 initial value READY White 3 B9 OUT3 Control output 3 Black 3 B10 OUT3 initial value WNG Brown 4 B11 OUT4 Control output 4 Red 4 B12 OUT4 initial value HOME P Orange 4 B13 N C Not used Yellow 4 B14 N C Not used Green a oe Pulse output Line driver output Gal ou See Direction output Line driver output White 4 B19 GND GND Black 4 B20 N C Not used E CN4 Actuator connector Connect using the supplied CN4 connector Pin No Description cable 5 pins Blue motor lead Red motor lead Orange motor lead Green motor lead ajJAjJwjiN Black motor lead E CN6 7 RS 485 communication connector Connect this cable if you want to control your product via RS 485 communication Pin No Signal name Description 1 N C Not used
3. 2 GND GND 3 TR RS 485 communication signal 4 N C Not used 5 N C Not used 6 TR RS 485 communication signal 7 N C Not used 8 N C Not used Setting the switches Note Be sure to turn off the driver power before setting the switches If the switches are set while the power is still on the new switch settings will not become effective until the driver power is cycled E Address number Set the address number using the address number setting switch SW1 and Address number communication axis number parameter setting switch SW1 Factory setting 0 address number 0 sw S Address number 8 9 10 11 12 13 14 Setting value of communication axis number parameter Address number S 0 NJOlH RlwlM slo S NI OQ ony osm n IM D O D P o o S The default value of the communication axis number parameter is 15 Set the communication axis number parameter using the OPX 2A or MEXEO2 E Setting the connection destination Set the connection destination of RS 485 communication using position No 4 of the function setting switch SW2 Factory setting OFF network converter SW2 No 4 Connection destination Wy ON General master device Function setting o OFF Network converter switch SW2 No 4 E Baud rate Set the baud rate using Nos 1 to 3 of W
4. EY the function setting switch SW2 to Function setting k Factory setting All ON 625 000 bps switches SW2 Nos 1 to 3 Baud rate bps SW2 No 3 SW2 No 2 SW2 No 1 9600 OFF OFF OFF 19200 OFF OFF ON 38400 OFF ON OFF 57600 OFF ON ON 115 200 ON OFF OFF 250 000 ON OFF ON 312 500 ON ON OFF 625 000 ON ON ON E Termination resistor Set the Termination resistor for RS 485 communication 120 Q using the Termination resistor setting switch SW3 Factory setting OFF Termination resistor disabled Terminal resistor SW3 Termination resistor 120 Q setting switch SW3 OFF Disabled ON Enabled Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Warning Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death General e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire or injury Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire injury or damage to equipmen
5. Orientalmotor HL 14067 2 OPERATING MANUAL Compact linear actuator DRLI Series ae Built in Controller Introduction E Before use Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions The product described in this manual has been designed and manufactured for use in general industrial machinery and must not be used for any other purpose For the driver s power supply use a DC power supply with reinforced insulation on its primary and secondary sides Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning CE R E Operating manuals for the DRL I series Operating manuals for this product are listed below After reading the following manuals keep them in a convenient place so that you can reference them at any time eDRLI Series Actuator OPERATING MANUAL eDRLI Series FLEX Built in Controller OPERATING MANUAL this document e CRK Series FLEX Built in Controller USER MANUAL The USER MANUAL for this product is common with the CRK Series This manual does not come with the product For details contact your nearest Oriental Motor sales office E Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU E Republic of Korea Radio Waves Act Seller and user shall be noticed
6. cuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury e Before supplying power to the driver turn all control input to the driver to OFF Otherwise the actuator may suddenly start when the power is turned on and it may cause injury or damage to equipment e Set a suitable speed and acceleration deceleration rate Improper setting may cause loss of the motor synchronism of the actuator and moving the load to an unexpected direction which may result in injury or damage to equipment e Do not touch the moving part screw shaft of the actuator while operating This may cause injury e Before moving the moving part screw shaft of the actuator directly by the hands confirm that the power supply or actuator excitation is turned off and the actuator current is cut off Failure to do so may result in injury e The actuator surface temperature may exceed 70 C 158 F even under normal operating conditions If the operator is allowed to approach the running actuator attach a warning label as shown below in a conspicuous position i i A Warning label Failure to do so may result in skin burn s e Immediately when trouble has occurred stop running and turn off the driver power Failure to do so may result in fire or injury e Static electricity may cause the driver to malfunction or suffer damage Do not touch the driver while the
7. driver power is on Always use an insulated screwdriver to adjust the driver switches Disposal e To dispose of the actuator or driver disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste If you have any question contact your nearest Oriental Motor branch or sales office e Unauthorized reproduction or copying of all or part of this manual is prohibited e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor and GOO are registered trademarks or trademarks of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2012 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR ASIA PACIFIC PTE LTD Technical Support Tel 800 468 3982 Singapore www orientalmotor com Tel 1800 8420280 www orientalmotor com sg ORIENTAL MOTOR DO BRASIL LTDA ORIENTAL MOTOR MALAYSIA SDN BHD Tel 55 1 1 3266 6018 Tel 1800 806161 www orientalm
8. ication connector CN6 CN7 Terminal resistor setting switch SW3 Name Description Termination resistor setting switch This switch is used to set the termination SW3 resistor 120 Q of RS 485 communication RS 485 communication connector hats CN6 CN7 Connects the RS 485 communication cable Installation E Location for installation The actuator and driver has been designed and manufactured to be installed within another device Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes e Operating ambient temperature Actuator 10 to 40 C 14 to 104 F non freezing Driver 0 to 40 C 32 to 104 F non freezing e Operating ambient humidity 85 or less non condensing e Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun e Area free of excessive amount of dust iron particles or the like e Area not subject to splashing water rain water droplets oil oil droplets or other liquids e Area free of excessive salt e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum e Up to 1000 m 3300 ft above sea level E In
9. or pinch the cable or lead wire Doing so may cause fire Repetitive stress or overstress on the connection part may cause damage to the product Operation e Turn off the driver power in the event of a power failure Or the actuator may suddenly start when the power is restored and this may cause injury or damage to equipment e Do not turn the excitation to off while the actuator operates The actuator will stop and lose its holding power Doing so may result in injury or damage to equipment e Configure an interlock circuit using a sequence program so that when a RS 485 communication error occurs the entire system including the driver will operate on the safe side Repair disassembly and modification e Do not disassemble or modify the actuator and driver This may cause injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product Caution Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage General e Do not use the actuator and driver beyond its specifications Doing so may result in injury or damage to equipment e Keep your fingers and objects out of the openings in the actuator and driver Failure to do so may result in fire or injury e Do not touch the actuator and driver while operating or immediately after stopping The actuator and driver may be hot and cause skin b
10. otor com my Wwww onentalmotorcom oF ORIENTAL MOTOR THAILAND CO LTD ORIENTAL MOTOR EUROPA GmbH Tel 1800 888 881 wwworientalmotor co th Headquarters Dusseldorf Germany ORIENTAL MOTOR INDIA PVT LTD echnical Support Tel 00 800 22 55 66 22 Tel 91 80 41125586 www orientalmotor co in anced nals TAIWAN ORIENTAL MOTOR CO LTD ORIENTAL MOTOR UK LTD Tel 0800 060708 www orientalmotor com tw Tel 01256 347090 SHANGHAI ORIENTAL MOTOR CO LTD www oriental motor co uk J ORIENTAL MOTOR FRANCE SARL Tel 400 820 6516 www orientalmotor com cn 1 INA ORIENTAL MOTOR CO LTD Tel 01 47 869750 www orientalmotor fr Korea ORIENTAL MOTOR ITALIA s rl Tel 080 777 2042 www inaom co kr Tel 02 93906346 www orientalmotor it ORIENTAL MOTOR CO LTD ORIENTAL MOTOR CO LTD Hong Kong Branch Headquarters Tokyo Japan Tel 852 2427 9800 Tel 03 6744 0361 www orientalmotor co jp
11. stalling the driver e Installation direction Use a DIN rail 35 mm 1 38 in wide to mount the driver Provide 50 mm 1 97 in clearances in the horizontal and vertical directions between the driver and enclosure or other equipment within the enclosure Refer to the figure below for the required distances between adjacent drivers when two or more drivers are installed in parallel EE Be sure to install position the driver vertically When the driver is installed in any position other than vertical the heat radiation effect of the driver will drop e LRD503 KD LRD507 KD Two or more units can be placed in contact with each other in the horizontal direction Provide a clearance of 50 mm 1 97 in or more in the vertical direction e LRD514 KD Provide a clearance of 20 mm 0 79 in or more in the horizontal direction and 50 mm 1 97 in or more in the vertical direction 20 mm 0 79 in or more 50 mm 1 97 in or more 50 mm 1 97 in or more e When using the LRD514 KD in parallel with another driver Another unit can be placed in contact with the right side of L3D514 KD Provide a clearance of 20 mm 0 79 in or more on the left side of LRD514 KD where a heat sink is located 20 mm 0 79 in or more Heat sink N T j T u e Installation method Push up the driver s DIN lever until it locks Hang the hook at the rear
12. t The actuator will lose its holding torque when its excitation or the power supply is turned off Take measures to keep the moving part in position if the product is used in vertical operations such as elevator applications Failure to provide such measures may cause the moving parts to fall resulting in injury or damage to equipment Do not use the brake mechanism of the actuator with an electromagnetic brake for stopping or for safety purposes The electromagnetic brake is used for the purpose to hold the moving part and actuator in position Failure to do so may result in injury or damage to equipment With certain types of alarms protective functions the actuator may stop when the alarm generates and the holding torque will be lost as a result This may result in injury or damage to equipment When the alarm is generated first remove the cause and then clear the alarm Continuing the operation without removing the cause of the problem may cause malfunction of the actuator and driver leading to injury or damage to equipment Connection e Keep the input power voltage of the driver within the specified range Failure to do so may result in fire e For the driver power supply use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may result in electric shock e Connect the cables securely according to the wiring diagram Failure to do so may result in fire e Do not forcibly bend pull
13. that this equipment is suitable for electromagnetic equipments for office work Class A and it can be used outside home o 77S ASAT AAS S71 7124 at FYSA7 BOY PAAA AAAA Aea AS E Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product tems supplied with all motor and driver package models e Actuator e Driver e OPERATING MANUAL this document e OPERATING MANUAL Actuator e tem supplied with the electromagnetic brake type actuator and driver package models ANISTON Ee cauaeua teeeaeuncesuenereececests 1 pe e item supplied with the connector coupled actuator and driver package models Applicable product All models for the DRL20 DRL28 and models of high resolution motor for the DRL42 DRL60 e Actuator connector leads 0 6 m 2 ft 5 pins 1 pc Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available E Names and functions of parts Front side of the driver POWER LED green LRD514 KD ALARM LED red n C rown O ALARM C DAT LED green C ERR LED red Data edit connector CN3 Address number setting switch SW1 Function setting switches SW2
14. to the DIN rail and push in the driver After installation fix the both sides of the driver with the end plate Hook i cc DIN rail I End plate DIN lever 1 Removing from DIN rail Pull the DIN lever down until it locks using a l flat tip screwdriver and lift the bottom of the driver to remove it from the rail Use a force of about 10 to 20 N 2 2 to 4 5 Ib to pull the DIN lever down to lock it Excessive force may damage the DIN lever 4 Pin assignments lists E CN1 Power supply connector Connect using the supplied CN1 connector 3 pins Pin No Name Description 1 24 VDC 24 VDC power supply input 2 GND Power supply GND 3 FG Frame Ground E CN2 I O signals connector Connect using the supplied CN2 connector cable Upper ribbon cable Lead wire Pin No Signal name Description color Brown 1 A1 IN COMO Input common Red 1 A2 START Start input Orange 1 A3 ALM RST Alarm reset input Yellow 1 A4 AW All windings off input Green 1 A5 STOP Stop input Blue 1 A6 MO Purple 1 A7 M1 Gray 1 A8 M2 ei White 1 AQ M3 Data selection input Black 1 A10 M4 Brown 2 A11 M5 Red 2 A12 HOME P PRESET Return to home position preset input Orange 2 A13 FWD Forward input Yellow 2 A14 RVS Reverse input Green 2 A15 LS limit sensor input Blue 2 A16 LS
15. urn s Transportation e Do not hold the moving part screw shaft of the actuator cable or lead wire This may cause injury Installation e Install the actuator and driver in the enclosure Failure to do so may cause injury e Keep the area around the actuator and driver free of combustible materials Failure to do so may result in fire or skin burn s e Provide a cover over the moving part screw shaft of the actuator Failure to do so may result in injury Connection e The power supply connector CN1 I O connector CN2 data edit connector CN3 and RS 485 communication connector CN6 CN7 of the driver are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and PC to short damaging both e When connecting check the indication of the driver case and pay attention to the polarity of the power supply Reverse polarity connection may cause damage to the driver The power supply circuit and the RS 485 communication circuit are not insulated Therefore when controlling multiple drivers via RS 485 communication the reverse polarity of the power supply will cause a short circuit and may result in damage to the drivers Operation e Use a actuator and driver only in the specified combination An incorrect combination may cause a fire e Provide an emergency stop device or emergency stop cir
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