COLORCHLOR® - ControlOMatic
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1. will indicate that its in a Boost Mode Cycle when all four 4 lights are BLUE while its producing chlorine This also indicates that the water is at the appropriate salt level Note If all four 4 lights are RED or GREEN ColorChlor is still Boost Mode it just means the salt level needs adjustment See Salt Level Indicator Section 2 BOOST MODE ON With No Delay Simply give ColorChlor Three Consecutive Taps ColorChlor will display the current power level with BLUE flashes and will begin production in Boost Mode with 4 BLUE Lights 3 BOOST MODE OFF Simply give ColorChlor a DOUBLE TAP and immediately re submerge ColorChlor will display the current power level setting and will begin production at the current power level TEMPERATURE COMPENSATION ColorChlor is designed with automatic temperature compensation Should the spa temperature be reduced while on vacation ColorChlor will automatically reduce chlorine output Cold water requires less chlorine than warm wa ter When water temperature raises back to normal ColorChlor will automatically resume normal chlorine output Check chlorine levels before and after vacation to make sure proper chlorine levels are maintained LIGHT SHOW OPERATION Use the following steps to begin a light show Always tap on either side of the green circuit board as indicated in the so the lights are facing you See Diagram In Product Operation Section 1 Staring a light show can be done with ColorCh2. COLORCHLOR OPERATING INSTRUCTIONS ControlOMatic Inc 12659 Arbor Lane Grass Valley CA 95949 www ControlOMatic com Support ControlOMatic com 530 205 4520 Manual Version 2 1 14 Made in the USA INTRODUCTION ColorChlor is a semi automated salt water chlorine generation system specifically designed for portable spas up to 1000 Gallons ColorChlor generates chlorine from a small amount of ordinary salt Sodium Chloride NaCl dis solved in the spa water The amount of salt added is very small in relation to the volume of the water in the spa It s about 90 less concentration than ocean water and below the typical taste level of most humans The small addition of salt also benefits users by providing a softening effect on the water leaving hair and skin feel ing smoother and healthier than with traditional sanitizing products Only 2 5 cups of salt per 100 gallons of water is all it takes for ColorChlor to produce fresh pure chlorine leaving your water clean and clear day after day IMPORTANT SAFETY INSTRUCTIONS READ amp FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS When installing and using this electrical equipment basic safety precautions should always be followed including the following WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING CAUTION CAUTION CAUTION CAUTION To reduce the risk of injury do not permit children
3. Too High Product Shuts Off To Protect Cell Dilute Salt Two solid GREEN lights WHILE producing chlorine Salt Level On The High Side Two solid BLUE lights WHILE producing chlorine Salt Level Within Normal Range Two solid RED lights WHILE producing chlorine Salt Level On The Low Side STANDBY MODE Quick GREEN flash every 10 seconds when NOT producing chlorine Very Normal IMPORTANT Itis important to occasionally check that the lights are indicating proper salt level Always use Salt Test Strips to check the salt level and adjust the water according to the Test Strips If Test Strips Show Too High remove some water from the spa and replace with fresh water Re test and adjust as nec essary If Test Strips Show Too Low Add salt Re Test and adjust as necessary PRODUCT INSTALLATION Remove the tie straps from the product cable unwind the cable attach the cord s water tight black connector to the black power supply connector and hand tighten the nut IMPORTANT Do not reverse polarity of the cords connector to the power supply connector doing so will void the product warranty See the diagram below and make sure the ridge and grove at the bottom of each connector line up appropriately before securing the connection Plug ColorChlor into a 110 VAC wall outlet WARNING A 110 VAC GFCI or GFI protected outlet is required A weather protective cover is required to house the power supply at the power source connection Weather protective
4. covers are available at most local hardware stores If an outlet needs to be installed have a licensed electrician add a 110 VAC GFI protected outlet Do not use an extension cord PRODUCT INSTALLATION CONTINUED Make sure spa water is at the appropriate salt level See Salt Requirement Section Allow ColorChlor to drape over the side of the spa immerse in the water and vertically rest at the deepest point in the spa Plug ColorChlor into the GFCI protected outlet and after a brief pause the unit will begin chlorine production NOTE If there are Solid RED and Solid GREEN Lights with no chlorine production at start up simply wait for the temperature of the unit to catch up to the spa water temperature and the unit will automatically resume normal chlorine production TE saat a Rsk ai ot 2g Attach the supplied cable clip to the outside of the spa by first inserting the cable into the cable clip Then use the wood screw to fasten the cable clip to any point near the spa s edge PRODUCT OPERATION ColorChlor operates using Tap Technology Tap Technology simply requires you to hold ColorChior firmly at the end opposite of the cable and Gently Tap the Soft Rubber Cap of the unit against a firm surface such as your hand or side of the spa See TAP Diagram Below Start your tap approximately 1 2 Half Inch away from the tap surface Always tap on either side of the green circuit board as indicated in the d
5. e Please Note Each salt requires a different level of salinity for ColorChlor to operate effectively WARNING SALT ONLY NEEDS TO BE ADDED ONCE AND BROUGHT TO THE APPROPRIATE SALT LEVEL BLUE LIGHTS PER SPA WATER CHANGE DO NOT KEEP ADDING SALT See Salt Level Indicator Section Below CHLORINE SALT SODIUM CHLORIDE NaCl Raise Salt Level to 2 000 PPM Parts Per Million Ap proved salts include pool salt made for salt water chlorine generating systems canning and pickling salt from your local market and some water softener salts that are 99 pure sodium chloride or better Some high end mineral enriched salts can be used but require higher quantities to achieve 2 000 PPM sodium chloride salt level These approved salts are generally available at pool amp spa supply stores home improvement centers and On Line stores in a variety of sizes Never use rock salt or salts that have more than 1 anti caking agents yellow prussiate of soda or sodium ferrocyanide These compounds may cause surface staining Please use chart below BROMINE SALT SODIUM BROMIDE NaBr Raise Salt Level to 3 000 PPM Parts Per Million There are several manufacturers of Sodium Bromide Salt to choose from Please make sure the Sodium Bromide you purchase is 99 pure or better Ask your local pool and spa dealer for assistance Please use chart below Chart is Based on 100 Gallons or 379 Liters of Spa Water POUNDS _ 99 Pure Sodium Chlo
6. el is on high side of range 4 Solid BLUE Lights BOOST MODE Production Salt level is within normal range 4 Solid RED Lights BOOST MODE Production Salt level is on low side of range When ColorChlor is not producing chlorine 2 GREEN Lights Quick Flash Every 10 Seconds Indicating Normal Standby Mode off time After One 1 Single Tap Boost Mode With 30 Minute Delay 4 RED Lights Quickly Flash 4 Times Indicating Boost Mode Production after 30 minute delay no lights After Two 2 Consecutive Taps 2 BLUE Lights Flashing Indicating current power level by counting the blue flashes After Three 3 Consecutive Taps Boost Mode With No Delay 2 BLUE Lights Flashing Then 4 Solid BLUE Lights Indicates current power level by counting the blue flashes amp turns on Boost Mode no delay After Four 4 Consecutive Taps 4 GREEN Lights Flash 10 Times Indicating the unit is in Power Change Mode TROUBLE SHOOTING It is always a good idea to revisit the user manual to make sure installation or maintenance steps were not over looked before referring to the trouble shooting section Possible Causes Corrective Action Sold Red Lights Consistently High Power level too high Lower the power level Chlorine Plates Are Dirty Hard water high calcium Unplug power supply and reconnect to manually reverse With White Or and minerals in water polarity If still dirty soak the unit in vinegar for 30 minutes Scale Build Up Also reduce calcium l
7. elow and send to ControlOMatic to properly register your prod uct Or register your product on line at www ControlOMatic com First Name Last Name Address City State Province Postal Code Phone E Mail Please copy this section and forward a copy to ControlOMatic Inc 12659 Arbor Lane Grass Valley CA 95949 Or Register At www ControlOMatic com Product Model Serial Number
8. er level by one level Wait a day or so after this initial adjustment re test and repeat as necessary until a consistent chlorine residual has been achieved If the chlorine level is VERY high or VERY low adjust by 2 levels as needed IMPORTANT NOTE If the chlorine level is zero 24 hours after installation the initial chlorine demand on the spa may be above what ColorChlor can produce to break away from zero In this case manually add chlorine or shock according to the product label to assist in the initial set up If spa usage drops vacation winter etc it is important to re set the power level down several levels If usage significantly increases return from vacation etc it is important to adjust the power level up accordingly Always retest and adjust the power level as needed BOOST MODE Boost Mode is designed to replenish chlorine that was just used during the last spa use Boost Mode will continu ously generate chlorine for a period of time that is 4 times the normal set power level After the Boost Mode cycle is complete ColorChlor will revert to the normal power level cycle 1 BOOST MODE ON With 30 Minute Delay To activate Boost Mode simply give ColorChlor One 1 Single Tap Immediately following the single tap ColorChlor will quickly flash RED Four 4 times indicating that it will automatically resume production in Boost Mode after a 30 minute delay no lights Re submerge and after a 30 minute delay ColorChlor
9. evel in water LIMITED WARRANTY Models This warranty applies to ColorChlor models referenced as System ControlOMatic Inc Warrants the system to be free of all defects in material and workmanship for one 1 year from the original purchase date The system includes the power supply unit cable electronics and electrolytic genera tor for residential use only The product must be installed properly and used in accordance with this manual and all applicable local codes and regulations This warranty is not transferable In no event shall ControlOMatic Inc be liable for consequential damages for breach of this warranty Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply The warranty does not cover any loss or damage to the product due to improper installation product abuse misuse negligence or improper maintenance of the system pool or spa The warranty does not cover any loss or damage to the spa spa components users or anything outside the system due to system failure Purchas er assume all responsibility for using the system This warranty does not apply to any costs repairs services damages claims or losses for all of the following Ser vice calls to install re install or correct the installation of the product or to explain the usage of the system to the buyer repairs necessitated by use other than normal home use damage re
10. h use Proper water maintenance will prolong the life of ColorChlor and the spa The following table describes generally accepted optimum water chemistry for portable spas PARAMETER RECOMMENDED LEVEL It is recommended that chlorine and PH levels are checked before each use or at least once per week when not in use Alkalinity Calcium Hardness and Salt Concentration should be checked at least once per month It is recom mended that the spa is manually shocked after high usage example after a party with multiple users or biweekly if used frequently Always remember to leave the spa circulating for several hours before retesting Phosphates in the spa water will increase the demand for chlorine and will reduce the life expectancy of the generator Remove Phosphates upon start up and each month there after Phosphate Remover can be purchased at any local Pool amp Spa supply store WARNING Consistent chlorine levels above 5 0 PPM or consistent salt concentration levels above 5 000 PPM may lead to corrosion of metal components in the spa WARNING Consistently low Calcium Hardness levels below 150 PPM may lead to spa equipment damage and failure Make sure Calcium Hardness levels are within the recommended range above SALT REQUIREMENT ColorChlor can generate both Chlorine or Bromine It all depends on which sanitizer the user prefers Use So dium Chloride Salt if you prefer Chlorine Generation and Sodium Bromide Salt if you prefer Bromin
11. iagram below so the lights are fac ing you Hold Unit Here Tap Here e de oL youl Z L Or Tap Here 1 POWER OFF If plugged into power source simply pull ColorChlor out of the water to temporarily turn the power off To turn power off longer term simply unplug or shut down main power breaker at the power source 2 POWER ON Connect ColorChlor to power source and immediately submerge ColorChlor in the spa water ColorChlor is pre set by the manufacturer to power level 3 ColorChlor will automatically begin chlorine produc tion on power level 3 3 STANDBY MODE ColorChlor produces chlorine in 3 Hour increments and will be on for a period of that time and off for the rest of that time The on and off times vary for each power level Standby Mode is indicated by a quick GREEN flash every 10 seconds when it is not producing chlorine and is in an off portion of a 3 Hour production cycle This is very normal operation 4 RESET amp REVIEW CURRENT POWER LEVEL Like a double mouse click on a computer ColorChlor re quires two quick consecutive taps DOUBLE TAP to observe the current power level by counting the GREEN flashes following the double tap 5 GREEN flashes means it is currently set to power level 5 7 GREEN flashes power level 7 etc A double tap can be done at any time while in production mode or in standby off mode to review the current power level and to reset ColorChlor back to the beginning of current p
12. lor 4 consecutive taps or cycle power at the power source off then on It will start to flash GREEN 10 times Simply submerge ColorChlor on the 7th GREEN flash to set to the new power level It will then be followed by 7 GREEN flashes confirming the power is now set to power level 7 IMPORTANT NOTE If you feel you may have started the process incorrectly or mis tapped don t worry just stop and wait about a minute allowing the unit to shut down no lights or shut main power off then simply start the process over SELECTING THE RIGHT POWER LEVEL Selecting the right power level requires some testing and adjustment There are many factors that affect the sanitizing needs of a spa such as Frequency of spa use number of people if there is an Ozone Generator spa temperature last drain and refill etc However after the testing and adjustment period ColorChlor will take care of your sanitation needs day after day As a starting point please program ColorChlor and set the power level to the general recommendations shown in the chart below 200 to 300 300 to 400 400 to 500 500 and above Test the Chlorine Level with test strips after 1 to 2 days When testing the best readings are always done about an hour after restarting ColorChlor with a double tap to initiate chlorine production at the beginning of a power level cycle If the chlorine level is LOW increase the power level by one level If the chlorine level is HIGH decrease the pow
13. lor in or out of the water In either case ColorChlor will stop the chlorine generation process 2 In or out of the water tap ColorChlor a single time to advance to the first light show DO NOT DOUBLE TAP or it will start flashing blue to display the current power level If this happens wait until it finishes flashing the cur rent power level and then shuts off then single tap again to start the first light show 3 At any time in or out of the water single tap ColorChlor to advance to the next light show Use the chart below to tap to the light show of your choice or simply experiment on your own Each light show is programmed to last 30 minutes if left un tapped If left un tapped for an entire light show ColorChlor will automatically resume the chlorine generation process in Boost Mode See Boost Mode Section EXAMPLE Single Tap 9 times with a brief pause in between each tap to start the Rainbow Temptation light show below 1st Tap All Lights Off All lights will be off for 60 Minutes 2nd Tap Wild White all LED s are solid white 3rd Tap Brilliant Blue all LED s are solid blue 4th Tap Awesome Aqua all LED s are solid aqua 5th Tap Passionate all LED s are solid 6th Tap Radiant Red all LED s are solid red 7th Tap Rainbow Delight slowly fades from green yellow red green aqua blue 8th Tap Rainbow Sensation slowly fades from green aqua blue aqua green aqua 9th Tap Rainbow Temptation slowly fade
14. ny maintenance or troubleshooting operations Disconnect remove and store or ColorChlor indoors when spa has been winterized or drained Leave spa cover open at least 30 seconds to allow trapped gases to escape prior to use If unit is not working properly or has been damaged in any way contact technical support immediately at 1 530 205 4520 Measure water quality parameters and adjust if necessary prior to each spa use Make sure all spa electrical components and power cords have been thoroughly inspected by a licensed electrician prior to using ColorChlor 2 tr i h ii TEH WATER PREPARATION amp MAINTENANCE To ensure proper operation the spa must be drained rinsed refilled with fresh water and balanced to the recom mended levels indicated in this section before installing the product Use the test strips to measure water chem istry and verify that the water has been balanced properly Replacing the filter is recommended but not required unless the spa was previously sanitized with a hydrogen peroxide system The combination of hydrogen peroxide and chlorine may cause gum like build up water discoloration and skin irritation It is important to properly maintain your spa for the health and safety of its users Spas are unique in both size and usage patterns ColorChlor will significantly reduce the amount of spa maintenance required but chemical check ups including chlorine levels and PH are recommended before eac
15. ower level setting 5 CHANGING POWER LEVELS There are two ways to enter the Power Change Mode 10 GREEN Flashes Once in the Power Change Mode simply submerge ColorChlor on the 7th Green flash for example and Col orChlor will then change to Power Level 7 Following a brief pause it will then confirm the new power level by counting the GREEN flashes e TAP amp DIP Four Consecutive Taps Simply pull ColorChlor out of the water to turn the units power off lights will shut off Give the unit Four 4 Quick Consecutive Taps Following the Four 4 consecutive taps ColorChlor will start to flash GREEN 10 times indicating that it is in Power Change Mode While flashing GREEN simply submerge ColorChlor on the GREEN flash count of your choice to change the power It will then confirm the new power level by counting the GREEN flashes e POWER amp DIP Cycle Main Power Off amp On Simply pull ColorChlor out of the water and unplug ColorChlor form the power source or shut off power at the main breaker Wait 10 seconds and turn the power back on Once the power is cycled back on ColorChlor will start to flash GREEN 10 times indicating that it is in Power Change Mode While flashing GREEN simply submerge ColorChlor on the GREEN flash count of your choice to change the power It will then confirm the new power level by counting the GREEN flashes EXAMPLE Change from power level 5 to power level 7 Pull the unit out of the water and give ColorCh
16. ride NaCl Pool Salt Water Softener amp 15 25 Other Coarse Grain Salts i 99 Pure Sodium Bromide NaBr Fine Grain Salt The amount of salt to add and dissolve is dependent upon the size of the spa Determine the volume of water in gallons or liters by checking the spa owner s manual or use any internet volume calculator 99 Pure Sodium Chloride NaCl Coarse Grain Example For a 350 Gallon Spa Divide 350 Gal by 100 Gallons then multiply answer by 2 5 Cups 350 100 3 5 x 2 5 8 75 Cups 99 Pure Sodium Bromide NaBr Fine Grain Example For a 1 326 Liter Spa Divide 1 326 Liters by 379 Liters then multiply answer by 4 0 Cups 1 326 379 3 5 x 4 0 14 Cups Simply pour the recommended amount of salt directly into the spa water to bring the concentration to the recom mended level Turn the spa jets on to help dissolve the salt Warmer water will aid in dissolving the salt faster If the water is cold it may take several hours for the salt to fully dissolve WARNING Do not turn ColorChlor on until all the salt has fully dissolved SALT LEVEL INDICATOR ColorChlor will indicate if the salt level is within the recommended range listed above ColorChlor will indicate proper salt levels by showing two 2 solid BLUE lights while producing chlorine Note If four 4 lights are shown with the following colors ColorChlor is engaged in Boost Mode See Boost Mode section Two solid RED amp GREEN lights Salt Level
17. s from red violet blue violet 10th Tap White Flashing Slow Strobe 11th Tap Red Flashing Slow Strobe 12th Tap Rainbow Delight 30 Second Transition 13th Tap Rainbow Sensation 30 Second Transition 14th Tap Rainbow Temptation 30 Second Transition 15th Tap Temperature Display Red 100 s Green 10 s Blue 1 s Count flashes TEMPERATURE DISPLAY The 15th single tap advances ColorChlor to the Temperature Display light show Refer To Chart Above When you have successfully advanced through 15 single taps ColorChlor will flash the current temperature Reds 100 s Greens 10 s Blues 1 s Examples 1 red flash and 4 blue would be 104 F 1 red flash with a brief delay followed by a red flash would be 100 F 9 Green flashes and 8 Blue flashes 98 F and so on Note Temperature display is considered a light show The temperature will keep repeating for 30 minutes if left un tapped or simply single tap to the next light show of choice QUICK REFERENCE LIGHT COLORS When ColorChlor is producing chlorine 2 Solid RED amp GREEN Lights Salt Level Too High Product Shuts Off To Protect Cell Dilute Salt 2 Solid GREEN Lights Normal Power Level Production Salt level is on high side of range 2 Solid BLUE Lights Normal Power Level Production Salt level is with in normal range 2 Solid RED Lights Normal Power Level Production Salt level is on low side of range 4 Solid GREEN Lights BOOST MODE Production Salt lev
18. sulting from misuse unintended use unforeseen use non pool or spa use abuse accidents alterations improper installation or corrective work neces sitated by repairs made by anyone other than an authorized service technician THE FOREGOING WARRANTIES ARE CONTINGENT ON THE PROPER USE OF THE SYSTEM IN ACCOR DANCE WITH THESE INSTRUCTIONS AND SPECIFICATIONS AND SHALL NOT APPLY TO ANY SYSTEM THAT HAS BEEN REPAIRED OR MODIFIED BY PERSONS OTHER THAN THE MANUFACTURER THE EXPRESS WARRANTIES SET FORTH IN THIS AGREEMENT ARE IN LIEU OF ALL OTHER WARRAN TIES EXPRESS OR IMPLIED MANUFACTURER HEREBY SPECIFICALLY DISCLAIMS ANY OTHER REPRE SENTATIONS OR WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRAN TIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT WILL MANUFACTURER S LIABILITY FOR ANY CLAIM WHETHER IN CONTRACT TORT OR UNDER ANY OTHER THEORY OF LIABILITY EXCEED THE AMOUNT NECESSARY TO REPAIR OR RE PLACE THE COVERED SYSTEM Damage to the system from improper water maintenance is not covered in this warranty Should any problem develop during the warranty period go to www controlomatic com to obtain the proper techni cal support phone number You will need the serial number visible in the clear part of the system body You may be required to return the defective component and if necessary the component will either be repaired or replaced PRODUCT REGISTRATION Please fill out the information b
19. to use this product unless they are closely supervised by at all times Use ColorChlor only according to these instructions Any modification or misuse of this product will void the warranty Install ColorChlor in accordance with all national and local electrical plumbing safety and other applicable codes Connect ColorChlor to a GFCI ground fault circuit interrupt or GFI ground fault interrupt protected VAC power source only Protect the power supply and outlet from exposure to the elements including direct sun rain snow condensation etc DO NOT use with extension cord Injury may result DO NOT insert objects into or tamper with ColorChlor s body in any way Inserting metal objects into the body may cause damage and void the warranty DO NOT operate ColorChlor if damaged in any way DO NOT pull on the cord to disconnect the Power Supply from power source Do not allow the cord to rest on sharp edges or corners or to be walked upon Do not drop throw or otherwise rough handle ColorChlor DO NOT handle the unit during chlorine production visible bubbling Slight discomfort may be felt in cuts sores or sensitive skin areas due to chlorine concentration and the electrolysis process Stop chlorine production by either removing ColorChlor from the water by lifting the cord do not grasp the housing or by unplugging the power supply from the power source Unit must be disconnected from power source before performing a
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