ProMix-S & C Polymer Blending Systems
Contents
1. 27 2 18 Blue White A 100NV 28 3 0 SPARE PARTS 5 PREVENTIVE MAINTENANCE 29 3 1 BLUE WHITE A 100NV Pump Spare eb tr ntc notieren kc inni 29 3 2 PVC Mixing Chamber Spare eee Repas dus bac au bru aussi oe uta 29 3 3 Piping Components Spare 29 3 4 Control Panel Spare 29 3 5 Maintenance and Lubrication Schedule esses 30 Appendix A TA Series Bill of 30 Appendix B Control Panel A 36 2 Control Panel DraWwiNgS C 36 B 34 20 mA Input 42 Appendix Polymer Sizing Dosage 43 Appendix D Reference 44 Appendix E Keypad Menu 45 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Overview The 5 amp TA Series Polymer Feeder is a skid system designed to control feed water and polymer and c2. lt Manual Setpoint Edit amp Enter lt 2 5 5 seconds lt Calibrate lout j Edit amp Enter 0 0 0 0 Adjust Pump Edit amp Enter 200 spm 0 0 lt On 49 1 Mins Mixer Flush 26 sec Edit amp Enter 36 2 lt 30 seconds Flush Time 60 seconds Wait for Flow 5 seconds Diagnostics 23 9 vde Edit amp Enter 30 seconds Edit amp Enter 60 seconds Edit amp Enter 5 seconds ti Serial Number 24v Externa 24 3 41410 Firmware Ver Watchdog resets Power OFF Ons Pump ON Days hrs Powered Days hrs Reset lin amp lout ENTER resets a 1 4 20mA Reset
3. NOISINVA 3QIXO 806690 20105 39078 IOVINOO Iv L ANS OE VAGN 504 MS 50193135 005 TAA 91188 30018 LOWINOD LYX 006 14 S30018 121409 19 2 3dAL VAGN 509 MS 80123138 005 81659 10 55 114 012 010015 069 OL 29 SIOVINOO AMYIIXDV M ATENASSY 55 HOLOVINOO HOlO3IONd lInOMIO 3105109 SEL LL TOLN YZLGO EZLNHOOZ 133905 fZGOb4 bel SIOVINOD OvAOZL AVII 1984 226994 90199 68 OVA OZL SdAV 27104 1 3MPIMININ 185 00 82 IANYA 13316 26124224 1 NI L X X 91 Xb INDOA TIVA 3dAL BIWNOBYVOATOd WHOSINI 1454944 sowivo ans 60 0861 11 ProMinent ProMix amp Polymer Feeder 0 082 1 T3Nvd 805 ANY 5 7041405 ON 2 S PA 9NIOVd WSV1V NOILdO 738 V IWWWYD 3D 91130 3Hl CASN 38 3771051309 5 w01 Y3NA10d 5119130 13477 AI d a
4. m 021 8 s TWNOIS IN v Tv YIXAN 3 2 SNIMSLAW 9 5 611 LINvs Nad0 L1nW4 4aSO10 8 5 qu gm zu i TT J ra Fna 0 o voi 9 80 2 ujo Zl i s 9 01 8 Blog xo 3s1nd 81084 35010 m 3 BIZ 2 at MA a TWOOT NadO 59 p M wa 7707 2 oF a VOOLAG id 03193188 z a 7 91 9 i TYNOIS ALOWSY 5 man ZI Rz SLISS S3RATOd i lui 5s ns Jo T 8 ral 9 5 s 5 5 2 gu 8 8 2 8 erat 6 5 15 NO m tg 5 zi 8 ul z ONINNNY WALSAS als ui Em E N 8 2 z 9 9 sn 9 11094 un 24 5 6 9 601 28 5 rm wo aus 902 556 NO 310N38 9334 e mc fe 101 od ma Tm SE Cw ON 0155 avis 1545 ISVIS ad e 4 ONISSISA 1 5 801 22 woo 90152 1 dOLS LYVLS wL ZIL 30189 2 501 ON
5. M ATBM3SSY ATGWASSY HOLIVINOD HOLOSLONd HOLON 571051409 FOMM TZLBO TZINHOOZ 134905 AVT3M 225941 SIOVINOD 100 OVAOZL 1084 30 40 MIVMOL OVA DZU SdAV ZANLININ 189 222991 L 00182 3UHM 3Nvd 73215 26124 AHOL ISDO M3IVM NI X 1 X VN3N LNNOW TI M SYNSOTONA 3IVNOBHVOXTOd 17173273 9145 391 sowivo ans ao 60 0861 11 ProMinent amp Polymer Feeder B 3 4 20 mA Input Scaling 1 Feeding More Polymer when the 4 20mA Input Current Decreases If you set Scale lin 4mA to 4mA 100 and Scale lin 20mA to 20mA 0 the feeder will accommodate a logically inverted controlling 4 20mA current loop However the default lin Fail State is polymer pump OFF at 3 85mA If a current signal 4 0mA does not represent a control loop fault at your site you may wish to set the lin Fail State to Pump 100 2 Non Zero at 4 0mA amp 100 lt 20mA To verify a non standard 4 20mA input scaling Set Scale lin 4mA to 4mA 20 and Scale lin 20mA to 12mA 100 For a controlling current loop is at each of the following values Greater than 12mA 10096 pump speed 4 0mA 20 pump speed 12 to 4mA
6. amp Polymer Feeder 2 10 Response on Loss of 4 20 mA Input Press ENTER at 4 20Ma input Press UP or DOWN to lin Fail State Displays the factory default Pump OFF when 4 20mA Input less than 4mA Press ENTER to select a different response Press DOWN to select a user set pump speed on less than 4 mA Displays the factory default of 10 Press ENTER to select response amp modify value Press DOWN and ENTER to run the pump at the last input Value greater than 4 0mA when the measured current loop value falls below 4 0mA If you pressed ENTER Pump 10 You will be able to modify the 10 value Press RIGHT to move the underline cursor amp UP or DOWN to modify the value at the cursor Press EXIT to leave unchanged or ENTER To set the new value Sidebar View Modify response On 4 20mA Input fail 4 20mA Input 38 10 1mA lt Iin Fail State Pump OFF Pump OFF Pump 10 Pump 10 Last good Iin Last good rin Pump OFF ENTER Pump 10 Edit amp ENTER lt Pump 26 Fail State 26 The feeder defines failed 4 20mA input 1 which is nominally 3 85mA 4 0mA 0 01 x 16 0mA 3 84mA 3 85mA allows 4 0mA a valid pump control signal some headroom prior to a fault response ProMix Series S amp C User Manual ProMinent amp Polymer Feeder
7. 10 FNPT PVC VITON 5 80 7 755 120 5 MIXER 3 4 MNPT CLEAR SCH 40 6 7746301 X X X 130 COCK 1 4 ENPT PVC VITON 774631 140 BALLVALVE 1 2 SCH 80 7000309 X X 150 1 2 SOCKET PVC VITON SCH 80 7492 7170 CONNECTOR 3 8 0 0 TUBING X 1 2 MNPL PVOF 7744813 180 FEMALE CONNECTOR 3 8 O D TUBEX1 2 FNPT PVDF 780009 19 38 7 x 3 x x 210 BLEED VALVE 1 8 PVC VITON 7747237 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder General Mechanical Layout ProMix S DA mE m m 69999 9 5 DA with Diaphragm Pump ProMix Series S amp C User Manual ProMinent amp Polymer Feeder PROMIX S DA SERIES BILL OF MATERIAL irem __ 10 DELTA 1608 SERIES PUMP DLTA1608PVT4000UD4031ENO0 X XIX 1 1 DELTA 1020 SERIES PUMP 1020 4000004031 xXx DELTA 0730 SERIES PUMP pLTA730PVT oouD4031tNO 1 xi 20 joNTROLPANL 7420 X X X X X X 30 PROMIXSMIXING CHAMBER 7455 40 SOLENOID VALVE 3 4 FNPT BRASS 774635 50 NE
8. Approx 130 lbs Power Redguirermielnis 120 VAC 60 Hz 1 Phase 20 Amp Volume of Mixing ss ested T T 2 0 Gallons Maximum Rated Chamber Pressure 150 PSIG Maximum Operating Chamber Pressure 2222 4 21 1 41 1 404444114414 4 100 PSIG Normal Operating Pressure 50 PSIG or 65 PSIG Depends on Pump Selected Recommended Running Temperature 50 F to 100 F Water Connection FNPT Solution Discharge Connection Size FNPT Neat Polymer Inlet Connection Size eec enen rennen tnn nnns nennen nnn r rr FNPT Drain alie D Ya FNPT ProMix Series S amp C User Manual ProMinent amp Polymer Feeder ii Systems with Diaphragm Pumps Diaphragm Pump Type ProMinent Delta Series 1048460 60X1 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048461 60X2 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048462 120X2 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048463 120X2 2 30DA DLTA1020PVT4000UD4031ENO 2 30 GPH 1048474 300X2 2 30DA DLTA1020PVT4000UD4031ENO 2 30 GPH 1048475 300X2 3 70DA D
9. ntes 2 0 Gallons Maximum Rated Chamber Pressure 010222222222 150 PSIG Maximum Operating Chamber Pressure 2 1111122 100 PSIG Normal Operating Pressure 50 PSIG or 65 PSIG Depends on Pump Selected Recommended Running Temperature 22222 2 14 44 50 F to 100 F Water Connection tS FNPT Solution Discharge Connection Size FNPT Neat Polymer Inlet Connection FNPT Drain rep eie uu UU UU Ys FNPT ProMix Series S amp C User Manual ProMinent amp Polymer Feeder ii ProMix S Systems with Diaphragm Pumps Diaphragm Pump Type ProMinent Delta Series 1048353 60X1 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048354 60X2 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048355 120X2 1 01DA DLTA1608PVT4000UD4031ENO 1 01 GPH 1048356 120X2 2 30DA DLTA1020PVT4000UD4031ENO 2 30 GPH 1048357 300X2 2 30DA DLTA1020PVT4000UD4031ENO 2 30 GPH 1048358 300X2 3 70DA DLTAO730PVT4000UD4031ENO 3 70 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 24 x 34 x 66 L x W x Overall Weight of Skid E detec Approx 170 Ibs Power Requirements 120 VAC 60 Hz
10. s wmewsennes uzsonna Ems i mesemmonsesr xs r ProMix Series S amp C User Manual ProMinent S amp Polymer Feeder Appendix Control Panel A Controls B 1 Controller Board Layout The controller consists of one circuit board It includes a 2 line x 16 character LCD display and a microcontroller module LCD Display AC Line Fuse mA Pump OUT mAIN Interlock Pump Status AC Power NEUTRALS F1F2 2 1 24 d FS RC 1 2 RunWater S Line 1 2 3 SOS DSO All field terminations are to be landed on terminals as per Appendix Section B 2 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Auxiliary digital input card Internal Connections 1 Connect cable from Digital card J1 to Controller Board J2 2 Connect cable from Digital J2 to Controller Board J6 Cable to Cable to Controller Controller Board J6 Digital Card Board J2 y PTF pump failure 2 interface to input overload BAUM Polymer Pump door sometimes FV feed TE used for tank verification level ProMix Series S amp C User Manual ProMinent amp Polymer Feeder B 2 Control Panel Drawings 1n0AVI T3Nvd 805 ONY 1031409 VA 2 P S 1140 SNIOVd W3VV 1190 AYTA V SdWNd WWAVO 91130 3 1 AINO 0381 38
11. 13 1 6 ProMix Options for Polymer Settings and Controller Door Switches 14 1 7 Servicing Guidelines 15 2 C ee UM Ee a rete 16 2 1 Keypad 16 2 2 er aE 17 224151 spos a 18 TIMIN 19 2 5 Change Polymer type 21 2 6 Manually Flush 22 2 7 Status Message 23 2 8 Calibrate 4 20 24 2 9 Scale 4 20 25 2 9 Scale the 4 20 Input eR 26 2 10 Response Loss of 4 20 MA 27 2 11 Calibrate 4 20 Output 4 28 2 12 Config ratiON m 29 2 13 Feed SN 25 PAUSE Dit CONOIS dp 26 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 16 11010185 100 113 tei uu 26 2 17 Diagnostic Display
12. 2 11 Calibrate 4 20mA Output Press ENTER amp DOWN Polymer Pump to calibrate the 4 20mA current loop output that controls the pump feed rate The present Polymer Pump control is 38 0 But the on pump display is 39 5 Press ENTER to calibrate Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute The ProMix S reduces the pump 4 20mA current So that the on pump display will measure 38 0 Press EXIT to return to main menu Any adjustment takes effect immediately and modifies both the 4 20mA output Sidebar Calibrate 4 20mA Out Polymer PUmp lt ON 38 10 1mA 4 lt and Calibrate Iout 38 0 4 Edit amp ENTER 39 59 4 then Calibrate Iout 38 0 Y Calibrate lout matches the display on the polymer feeder with the polymer feed pump s display not all pump types display 96 some display mA Note 50 will not display 12mA after calibration It will display the mA required for the pump to display 5096 which could be 11mA to 13mA Refer to 4 3 for 4 20mA reset Correction gt 10 blocked displays Advice gt 10 Adj Error Press EXIT to clear Modifying Zero lt 4 At less than 4 the 4 20mA zero is modified to correct loop offset Example Pump shows 0 and the ProMix S displays 1 5 Modifying Span gt 6 At more than 6 the 4 20mA span is modified to correct loop gain Example Pump shows 52 and the ProMix S disp
13. SCH 40 6 ELE 77468602 X X LAB COCK 1 4 PVC VITON 7746331 BALL VALVE 1 2 PVC VITON SCH 80 7000309 150 UNION 1 2 SOCKET PVC VITON SCH 80_ 7 772452 X X X X XX CALIBRATION COLUMN PVC 250mL 7500138 CALIBRATION COLUMN 500mL 7500139 170 CONNECTOR 3 8 O D TUBING X 1 4 MNPT PVOF 774457 X X X X X X 180 CONNECTOR 3 8 OD TUBING X 1 2 77483 X X X X X X 190 3 8 HDPE 774454 XJ X X X X X x0 wenowvavw mna 210 BLEED VALVE 1 8 7747237 XL XL XIX ProMix Series S amp C User Manual ProMinent amp Polymer Feeder General Mechanical Layout ProMix C DA P Cr E 1 7 4 P So 2 S amp C User Manu Mix Series ProMinent amp Polymer Feeder TA SERIES BILL OF MATERIAL gt gt PART DESCRIPTION 5 5 10 DELTA 1608 SERIES PUMP DLTA1608PVT4000UD4031ENO0 xX x 1 DELTA 0730 SERIES PUMP 730 000004031 011 x 20 _ 77420 X X X X X 30 5 ___7747255 X X X X X X 40 SOLENOID VALVE 3 4 FNPT BRASS 7746305 X X X 50 NEEDLE VALVE 1 2 FNPT PVC 7746303
14. X X 210 VALVE 1 8 7247237 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder General Mechanical Layout ProMix C TA PROMIX C CONTROLA ProMix Series S amp C User Manual ProMinent amp Polymer Feeder PROMIX C TA SERIES BILL OF MATERIAL ITEM PART DESCRIPTION PART NO PUMP 3 8 OD 0 24 GPH BLUE WHITE A1NOOV 1T 7747012 PUMP 3 8 OD 1 06 GPH BLUE WHITE A1N30V 1T 7747013 PUMP 3 8 OD 2 22 GPH BLUE WHITE A1N30V 2T 7747014 PUMP 3 8 OD 4 14 GPH BLUE WHITE A1N30V 3T 7747015 20 0 0 0 0 0 7m79 KT XT PROMIXSMIXINGCHAMBER 1 1 1 7425 XJ X X X X X 40 SOLENOID VALVE 3 4 FNPT BRASS 7746305 50 NEEDLE VALVE 1 2 FNPT PVC 7746303 FLOW METER 1 GPM 1 2 FNPT PVC W SWITCH 7746672 FLOW METER 3 GPM 1 2 FNPT PVC W SWITCH 7746673 FLOW METER 5 GPM 3 4 FNPT PVC W SWITCH 7746674 FLOW METER 1 GPM 1 2 FNPT PVC 7746342 FLOW METER 2 GPM 1 2 FNPT PVC 7746304 FLOW METER 5 GPM 1 2 FNPT PVC 7746343 Lc p 80 CHECKVALVE 1 2 PVC 7048404 90 PRESSURE GAUGE 316557 0205 774619 X X X X 100 UNION 3 a SOCKET PVC VITON SCH 80 7455 X X X X X X BALL VALVE 3 4 PVC VITON SCH 80 7741668 1 120 STATIC MIXER 3 4 CLEAR
15. 20 113151719111 31511719 HOLIAS ADTA z 902 906 9016 05 016 me A 10h 3AWA 2 81016 toh anims a SJOE 906 53401519 060 WALNOD 1043705 65 9 3403 995094 z 318VO NOJAH 9 19693947 2 INAYO NOAN 91 991 2270052 88 INN NOUN 5250944 1 0 9 Dad accords z 9 INN Ddd DVOS L4 9 M3NOS 234 5950944 9 94 HAVAS 1 1 539 69608424 9 9 u3HSvM 1913 24d 9550944 4 98 28 59509 IYU 95 2 AGNOS 93d 3850974 9 3ovds 23 8760944 OZXZW ANNS 24d E71 z
16. 9LXZ 24d 982094 X310NOIA 404 421 94d 6950944 L SONVIO JEYO Q3SnNn NOJ 93d 2559947 Jar 503 XANOY ATS 244 41806612 801 45 NIVAS 24d 0206544 1 318Y9 uv 319Vid393M 24 lt 0 9 6 ODAL 94d 899944 318VO 9 HUA 33T1041NOO MO 39v4 Odd 2899 1 N3TIONINOO 5 5 234 5699444 HOOT 198 401 NIMS 125116 8 IH3SNI 318VO dOLNDIS 08261866 z 03151 11 2 1 GNVIO 18 2 dOLNIXS 51125 5 Dfrld 51 9 VISN OMY 1421 200 H3MOd 23 68180922 1 5138 1 4901S 9850094 z 3504 INU 2019 LINNMYHS 7609 22 18 53504 v L 94 NQ 3504 200694 6 SS3NMOIHL SN 3 XIN30Hd 1649344 XIN30Hd 94941 Zal 008 SdNvze 9334 TBAT INN g a 19078 TVNIWS3L XIN3OHd 9 Ob 2 81 dAVIO AGNOS OMNOL YZ 008 0334 NSAN TvNIMH3L XIN30Hd 8849444 h 1 8 9MVOL 9Z MOTI3A N33M5 ANNOYS cox en 0529444 1 81 ADOS OY SUUAGLL
17. Required dilution range The polymer concentration from the ProMix S C Polymer feeder is based upon the neat polymer pump rate divided by the total water flow through the primary and secondary rotameters For example if the neat polymer feed rate is 1 5 gph and the flow through the primary rotameter is 15 gpm and the flow through the secondary rotameter is 10 gpm then the polymer concentration is 1 5 gph 60 15 gpm 10 gpm 0 001 0 1 Further post dilution is possible with equipment by others ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Appendix Reference Documents Mechanical General Arrangement Drawings 1048360 1048361 1048362 1048363 1048364 1048365 1048460 1048461 1048462 1048463 1048474 1048475 200 200 200 200 200 200 200 200 200 200 200 200 ProMix C SG 60X1 0 22TA System ProMix C SG 60X2 0 95TA System ProMix C SG 120X2 0 95TA System ProMix C SG 120X2 2 00TA System ProMix C SG 300X2 2 00TA System ProMix C SG 300X2 3 73TA System ProMix C SG 60X1 1 01DA System ProMix C SG 60X2 1 01DA System ProMix C SG 120X2 1 01DA System ProMix C SG 120X2 2 30DA System ProMix C SG 300X2 2 30DA System ProMix C SG 300X2 3 70DA System Mechanical General Arrangement Drawings ProMix 5 1048346 1048347 1048348 1048349 1048351 1048352 1048353 1048354 1048355 1048356 1048357 1048358 200 200 200 200
18. SG ProMix 7747241 O Ring Chamber Insert Viton ProMix U 7746516 O Ring Chamber Viton ProMix S 3 3 Piping Components Spare Parts P N Description 7741084 0 100PSI Gauge SS 2 1 2 Bottom MTD 7741089 0 60PSI Gauge SS 2 1 2 Bottom MTD 7741514 3 8 OD Natural PE Tubing 3 4 Control Panel Spare Parts P N Description 7747275 630 S12D10 OVERLOAD 6 3 10AMP ADJUSTABLE 7746223 CBI UL 489 Circuit Breaker 20 Amp 7500413 Littlefuse 2 5A 250V for Circuit Board ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 3 5 Maintenance and Lubrication Schedule Visual inspection of unit Weekly Every 3 Months Approx Check dosing line fittings and valves for tightness 30 continuous operation No leaks in the piping or at Verify equipment is operating properly the weep hole or abnormal Weekly noises Check the electrical connections for integrity Quarterly Check process tubing for wear or cuts Weekly Check Mixing Chamber Motor amperage Monthl Check fan cover for obstruction or Dirt y Check pump tubing for wear or cuts Weekly Short Term Flushing of Piping amp Chamber 24 Hour Shut Down Run 60 Second Flush 24 Hour or if large amount Run Water until piping is Long Term Flushing of Piping amp Chamber of polymer is dosed into visibly clear in static chamber w o water running mixer 5 000 Hours of Service years Mixing Cham
19. 1 Phase 20 Amp Volume of Mixing Chamber 2 0 Gallons Maximum Rated Chamber Pressure 2 0 4 150 PSIG Maximum Operating Chamber Pressure 100 PSIG Normal Operating Pressure REIR Ub 100 PSIG Recommended Running Temperature 50 F to 100 F Water Connection Size ect FNPT Solution Discharge Connection Size FNPT Neat Polymer Inlet Connection FNPT Drain FNPT ProMix Series S amp C User Manual ProMinent amp Polymer Feeder ii C Systems with Peristaltic Pumps Peristaltic Pump Type Blue White A 100NV Series 1048360 60X1 0 22TA Blue White A1NOOV 1T 0 22 GPH 1048361 60X2 0 95TA Blue White A1N30V 1T 0 95 GPH 1048362 120 2 0 95 Blue White A1N30V 1T 0 95 GPH 1048363 120 2 2 00 Blue White A1N30V 2T 2 00 GPH 1048364 300X2 2 00TA Blue White A1N30V 2T 2 00 GPH 1048365 300X2 3 73TA Blue White A1N20V 3T 3 73 GPH Refer to Appendix for proper sizing Overall Skid Dimensions x acea 26 x 24 x 50 Lx W x Overall Weight of Skid
20. I 0 Sa cx z2 0155 luvis See AYTAY IMYIS C arene 801 99 80182 54 44 dOLS LYVLS aL cau ama lt lt lt ONIM3 L3IAL 90180 SOL 501 3 e S y z i z 25 sii M3lNVIS XIN 901 0153 1 8 J aL N 5 8L 30i i EOL 7609 L Ej 3NWA 2017105 20175 DG 201 101 5 20114 9 N n o E s gt 00 00 ES OOLAG M n y 0080 o7 090 1 81 1 81 r 5 2 8 ProMinent amp Polymer Feeder L L 0 20 082 7 7 WIHSLYA 30 1189 119140 JOMINO2 S XIWOMd 1 20 00 Am E nus 08219141 85 ELT M BN ON STOYLNOD YSN 6406 2 AALSNANI SEL VOVNYO 1534 odi JARO SNOISIAZY PON SIOMIN
21. OL 4311 41 03 SIHL LXVIXII BLOWN 330 Y3NA10d 1495 PALSAS 19134 13491 m EERE 1 i 00 082Zv4 ProMinent amp Polymer Feeder g T geg gt C lak dr 0 328 r5 n 1 228 53223 SES EO gt CN 5 O 42 iB UM B LR S85 gt r p 0 SOLON 28 HW V o vOLW 9 8 8 188 8 A 8852 24 5 A E885 2098 T ez a dWnd 1 5 r z zzl ees 5 22 22180 8 4 55
22. and the pump adjusted for the desired ratio concentration of polymer to dilution water leaving the feeder by volume Different maximum concentrations are possible based upon the type of polymer Emulsion polymers should be limited to a maximum of 1 concentration in the mixing chamber and Mannich polymers should not exceed 10 in the mixing chamber The polymer type to be used is selectable from the keypad menu The System Start switch on the controller door has three positions ON OFF and REMOTE ON enables the controller locally and REMOTE allows the controller to be enable via a customer supplied dry contact The Polymer Pump switch has two positions LOCAL and REMOTE Placing the System Start switch in the OFF position after having first been in either of the other two positions will initiate a flush cycle for the system before shutting down The Polymer Pump switch on the controller front door has two positions to choose the source of the pump control signal In the LOCAL position the controller uses the keypad entry for polymer pump speed In the REMOTE position a user supplied 4 20 mA signal representing 0 100 pump speed controls the pump The user must manually adjust the primary and post dilution valves for the desired dilution water flow rate and must calculate the required pump speed to attain the desired concentration Rotameters are provided to monitor the dilution water flow rates The ProMix Polymer Feeder is equipped with all the nece
23. install equipment in areas of extreme heat cold dust or humidity Avoid areas where objects or fluids can drop from overhead Units are to be installed as close to the point of application as possible Inlet pressure is not to exceed 100 psig working pressure System pressure at the discharge is not to exceed 80 of inlet pressure Piping Internal to the System a Inspect the piping for breakage The system may have been jarred during shipping b Check the tightness on all unions Hand tighten only no tools Unions incorporate an o ring seal Ensure that the o ring is seated properly prior to tightening 7 Piping External to the System Reference Appendix A for connection location a Install piping so that connections properly meet system termination points Do not stretch field installed piping to meet system termination points Stressed piping will fail b Piping should be at a minimum 9 to and from the piping on the system c Avoid getting dirt and debris inside the piping during installation Plug ends of piping with rags if construction activities are underway All debris must be flushed from piping before system start up d Connect to outlet piping 94 FNPT from static mixer to associated customer application point Connect to make up water inlet piping FNPT 5 GPM maximum at 100 psig maximum Connect to Neat Polymer pump inlet piping gt FNPT Install 34 pressure regulator and y strainer
24. is XN 53 al 2 7 6 6 o 1 M3INVIS M3XIN D 901 019 vor 1 N 9 8l s 30 is 5 ao O zHo9 Hd L Ces YAWOLSNO e 1 20105 5 310 34 0705 NS 20101 2 N cessi s aroma gu 19 ES ns 001 00182 d 1 8 1 81 Ta 9 ProMinent ProMix amp Polymer Feeder L L 0 60 0861 14 TVBISIVN 40 ONY 19139 1 TAN d 1041402 vd 2 XINOYd 1 80 a E EO bug m 08219411 85 he a a ae STOYLNOD LNANINOYd WSN 9291 Erg ANAI VOVNYO OlNVLNO Hana 153 BARI SLYOHINOS 06 SNOISIAZY PON SIOMINOO 51081 09 0113 LN3NINCHd 48 aia S Y vsn HoungsiLid 89 3055 15414 60 20 0 5 30 JHL jueulNOJd 1 1In
25. leave the present setting unchanged You can modify either or both of the mA level and the resulting pump feed Press ENTER when finished editing Displays new adjusted Scale lin 20mA Press EXIT to return to main menu Scale lin 4 is modified in the same way Modify mA 100 ON 4 20 mA Input 38 10 1mA Scale 20mA 20 0mA 100 Edit amp ENTER 09 5mA 100 gt then Edit amp Enter 09 5mA 45 gt Scale 20mA 2 9 5 45 Edit either or both mA amp Sidebar There s a lot of flexibility in the 4 20 mA input scaling amp the corresponding pump speed but most users will leave 4mA 0 and adjust the mA 100 to allow 0 100 pump operation over a narrower range of 4 20 mA input For example if you wish 0 15 of the 4 20 mA input to control the pump from 0 100 Edit Scale lin 20mA for 6 4mA 100 amp leave Scale lin 4 mA unchanged at 4 0mA 0 Setting the mA level below 4 0mA will set the mA level to 4 0mA Setting the mA level above 21 0mA will set the mA level to 21mA Setting the above 100 will set the to 100 The level cannot be set below 0 Refer to Appendix B for notes on 4 20mA Input scaling If you set span to zero in error the pump will turn OFF Note that you could make the current loop response reverse acting so that an increasing loop current will cause a decreasing pump ProMix Series S amp C User Manual ProMinent
26. 00NV Installation amp Maintenance Manual regarding pump information ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 1 5 Quick Start Guide After the installation guidelines Section 1 4 of the manual Open ball valve on the suction of the pump to allow chemical to flow into the system by gravity If the application is suction lift then ensure liquid is present in pump suction Start up pumps at 100 stroke length and frequency to purge all air and prime the system To prime the pump press and hold the PRIME button on the keypad until chemical is visible in the suction line Verify motor rotation on Mixing Chamber motor Normal rotation is CCW Do not run the mixing chamber motor dry Damage to the mechanical seal could occur Close the Post Dilution flow control valve and adjust the Primary Dilution flow control valve to obtain the flow range required If additional dilution water is needed adjust the secondary accordingly Primary Dilution Post Dilution ProMix S ProMix C Verify that the maximum polymer injection pump pressure is higher then the system pressure Perform pump calibration using drawdown calibration cylinder Check flow calibration and be sure pump meets or exceeds the rated flow capacity Check flows at 100 capacity In System Start ON and Polymer Pump LOCAL switch positions the neat polymer pump s
27. 0Hz Single Phase 0 35 Amp 4 Suction Lift Capabilities Approx 30ft based on water 5 Tubing Tygothane ProMix Series S amp C User Manual ProMinent amp Polymer Feeder iv Diaphragm Polymer Pumps used on S amp C Models DLTA DLTA1020PVT4600UD4031ENO HV2 120 0 008 1 01 145 DLTA DLTA1020PVT4600UD4031ENO HV2 120 0 019 2 30 145 DLTA DLTAO730PVT4600UD4031ENO HV2 120 0 031 3 70 102 Notes 1 ProMinent Delta Solenoid Driven Metering Pump 2 Original Pump GPH rating is derated 20 due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Control Modes Available a Standard 200 spm 0 50 b HV1 slightly reduced discharge speed 180 spm 50 200 c HV2 moderately reduced discharge speed 120 spm 200 500 cp d HV3 maximum reduced discharge speed 80 spm 500 1000 4 Connections gt x 3 8 or DN10 Depending on Model Selected 5 Power Requirements 115VAC 60 Hz Single Phase Viscosity values are approximate and can vary widely per specific application Use these values as a guideline only and consult the factory for specific application capabilities ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 1 0 INSTALLATION amp QUICK START GUIDE 1 1 Safety Utilize appropriate protective safety gear when operating or maintaining this equipment Recommended saf
28. 10096 2096 x mA 4 12 4 20 Example At 10 4mA control current 80 x 10 5 4 8 20 85 pump speed 3 Correct Pump Response buy more Complex than needed If you also logically invert the 4 20mA pump response it may get confusing for you to verify the pump response to the 4 20mA input If you set Scale lin 4mA to 100 and Scale lin 20mA to 16mA 10 16 to 6mA 10965 10096 x mA 16 6 16 10 Example At 13 6mA control current 90 x 10 5 4 8 20 3196 pump speed Few users will need to re scale more than one of the current or percentage parameters Many users will not have to re scale the 4 20mA input 4 20mA will be 0 100 pump speed 4 Dual Logical Inversion Be careful how you set the scaling currents and percentages The effect is not always obvious If you set Scale lin 4 to 20mA 100 and Scale lin 20mA to 4mA 0 You ve logically inverted both the control current and the pump response you are then back to factory default span amp control response This is not a fault but could be confusing to other users 5 Keying Error Response Be aware not to accidentally set both the 4mA and 20mA scaling to the same values For example if you set Scale lin 4mA to 10mA 100 and Scale lin 20mA to 10mA 0 the feeder forces a 0 1mA difference If you set Scale lin 4mA to 4 50 and Scale lin 20mA to 20mA 50 the feeder forces a 196 difference Correct any keying er
29. 200 200 200 200 200 200 200 200 ProMix S SG 60X1 0 22TA System ProMix S SG 60X2 0 95TA System ProMix S SG 120X2 0 95TA System ProMix S SG 120X2 2 00TA System ProMix S SG 300X2 2 00TA System ProMix S SG 300X2 3 73TA System ProMix S SG 60X1 1 01DA System ProMix S SG 60X2 1 01DA System ProMix S SG 120X2 1 01DA System ProMix S SG 120X2 2 30DA System ProMix S SG 300X2 2 30DA System ProMix S SG 300X2 3 70DA System Electrical Schematic Drawings 7747279 300 7747280 300 Pump Manuals 80000 381_A100NV Blue White Pump Operating Manual PROMIX S amp C TA NG Control Panel PROMIX S amp C DA NG Control Panel Instructional Manuals 7746471 400 7746589 400 Injection Valve Cleaning Instructions Mixing Chamber Mechanical Seal Replacement Provided upon request Documents noted in this section not in this manual ProMinent amp Polymer Feeder Appendix E Keypad Menu Overview Polymer 38 6 Auto Run Polymer Pump ON 38 10 mA TH Mixer On 49 1 Mins Mixer Flush on ENTER Remote Setpoint 38 10 mA Remote Start ON 1 36 hrs Flow switc On 3 45 hrs Vv b 11 Calibrate in 36 2 Fill Time
30. 8 R 9828 555 A N IZL 4 E ON YOON 3 5 E bh 2 9O TH31NI ge 8 2 947 85 eo 4 QvOTH3AO H3XIIAL 9 2 E 2 2 Linv4 Nado 5 id zal ea 2 N 1 Eg 2 a 08 50 IPM pay NUS E 9 2 5 le lt lt 3 5 1884 8 8 a 8125 35019 5 8 VNOIS ONIOWd z a HENTE zs gel 55 5 Oth PISIS eA p mug gi oF YOOLAG 38 I 43103138 z ai 5 1 TWNOIS TZI E Zi a B SLISS SNLVLS z a 2 81 SLOWSY T 11 021 2 0 SNLYLS JAQON NO 9 z 8l T 3 zu WILSAS 2 4 5 55 ouv o8 N 2g 2 5 z 2 9 gt gt WHSNa5 o 2 4 E i ru 5 s won 952 Zann 9 2 81 LER 55 lt 1 Y 801 NAY gt 9334 el dnd e 4 Ya 8 4 oz ma
31. DJ LOH SNDLLJ3NND2 NIADA 1 2 3 N N N N 112151 e NDIL23NND2 31892 cWnd 01043705 52 9 5 24d 9690944 9 1694 2 JAYI 9 ABADI 22 006 i 26 98 INN NOUN 5190944 L O 5 9 24d accords z ZE 9 2444 2090942 9 OVIH 398 S950944 9 9 5 1 1 239 6450941 9 9 1 14 9590942 4 95 24 1 1 59508 2 95 2 3305 2 4 990944 SQv3HHL 88 HAWAS 934 896091 OZXZN YNNS 9 99 2 SLXZ 24d 98209 L X04 24d 6980944 SONViO omd 93d 2659 44 uv NIVAS 03 1nN Z L Odd LROSELL 901 33 NIVMIS JAINA 24d 006544 5 uv 24 OpvOyS ODAL 93d 989994 i 33T104
32. EDLE VALVE 1 2 FNPT PVC 77633 FLOW 1 GPM 1 2 PVC W SWITCH 7746672 1 1 FLOW METER 3 GPM 1 2 FNPT PVC W SWITCH 74623 FLOW METER 5 GPM 3 4 FNPT W SWITCH 7746674 70 FLOW METER 1 GPM 1 2 FNPT PVC 7746342 1 1 1 FLOW METER 2 GPM 1 2 PVC 746304 1 1 1 1 FLOW METER 5 GPM 1 2 FNPT PVC 7746343 mmr CHECK VALVE 1 2 SKT 1048404 x x PRESSURE GAUGE 316 SST 0 100PSI 7741084 IxiIxi x PRESSURE GAUGE 316 SST 0 160 5 7745788 X X x 1 1 UNION 3 4 SOCKET PVC VITON SCH 80 7744555 UNION 3 4 FNPT PVC VITON SCH 80 7744556 X 120 STATIC MIXER 3 4 CLEAR SCH 40 6ELE 7746301 X X X 130 LABCOCK 1 4 FNPT PVC VITON 7746331 CX 140 BALLVALVE 1 2 PVC VITON SCH 80 70009 X UNION 1 2 SOCKET PVC VITON SCH 80 774452 X X Xx x xI x 160 CALIBRATION COLUMN PVC 250mL 700313 gd ren COLUMN 500mL 7003 MALE CONNECTOR 3 8 O D TUBING X 1 2 MNPT PVDF 74483 FEMALE CONNECTOR 3 8 TUBE 1 2 PVDF 780079 X X X X TUBING 3 8 OD HDPE 7741514 200 INECTIONVALVE
33. INOO 03 39v4 QNdA3 24d 2899 2 L N3TIOMINOO WOISNO 5 2ad 569991 1AN LAN 2 1 401 NbiS 22 128116 8 HOH Z 5 318 2 2 4 06261966 z 08151 IN 2 318 2 01 2 4 21125 8 9014 81 9 VAIN 0902 5 4 61809412 5138 1 2015 23d 9850094 3504 AVIS 2010 5 2 960922 14 3504 2 1 151 9 3Sni 280641 i SSANMOIHL SN 3 8 QN3 XIN30Hd 18 944 TaA31 98929911 Zal M3HOS OMVZL b2 ADDS HOnoNHL 0344 Nex n 9018 MNIME3L 11771724 2 AOOB SdAVLy HOnOHHL 0334 13431 319NIS NSAN XIN30Hd 8429424 i a dAVIO M3NOS 9MVOL 9Z MOTI3A N3349 ANNOYS XINAOHal 1 8 IAVIO OGAESL OY L AYMAN MOLSINVA IVI3M ASNT 506692 i zoins IOVINOD IYA L X 1 509 Z AS 901237135 005 186831 L 91185 39078 LOVINOD LYX aos 5 121409 AWS Og Xb VW3N 1 504 AS HOIOSTSS 005 81669122 i 20155 114 0102 010615 059 3nEviSnfOv OL 9 SLOVINOD
34. LTAO730PVT4000UD4031ENO 3 70 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions Rm 26 x 24 x 50 x W x Overall Weight of Skid Approx 170 Ibs Power Requirements 120 VAC 60 Hz 1 Phase 20 Amp Volume of Mixing Chamber 2 0 Gallons Maximum Rated Chamber Pressure 150 PSIG Maximum Operating Chamber Pressure 100 PSIG Normal Operating Pressure eae 100 PSIG Recommended Running Temperature 50 F to 100 F Water Connection Size TET FNPT Solution Discharge Connection Size FNPT Neat Polymer Inlet Connection FNPT Drain Ys FNPT ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Peristaltic Polymer Pumps used amp Models A 100NV 7747012 A1NOOV 1T 14 0 012 0 24 65 A 100NV 7747013 A1N30V 1T 60 0 053 1 06 65 A 100NV 7747014 A1N30V 2T 60 0 111 2 22 65 A 100NV 7747015 A1N20V 3T 45 0 207 4 14 50 Notes 1 Blue White Peristaltic Pumps 2 GPH Rating above based upon pumping Water not Polymer 3 Power Requirements 120VAC 6
35. ON Polymer pump OFF Exits on flush time expired or No flow or On Off Remote Off Flush Fail STOP No Flow measured while flushing Exits on flush time expired or flow measured or On Off Remote Off Polymer pump 4 20mA input controlled setpoint Exits on Remote RUN no flow control lt 0 flush Remote Start open or On Off Remote Off or Manual Polymer pump user setpoint Local RUN Exits on no flow flush Remote Start open or On Off Remote Auto or Off Flushed Stopped Press the ENTER key to Run Flush ends Polymer Pump Mixer and Solenoid OFF Any key press restarts Sidebar Flow Check The flow switch monitors dilution water flow into the mixer chamber Filling Mixer The mixer chamber is filled once after every power ON cycle If you drain the mixer switch the power OFF then ON to re fill the mixer chamber ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 8 Calibrate 4 20mA Input Press ENTER 4 20 mA Input to calibrate the 4 20mA current loop input from the site s control system 4 20 mA Input may be calibrated at any time in Auto or Manual mode The present 4 20 mA Input is 38 7 Press ENTER to calibrate Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Remote Setpoint Press EXIT to return to main menu If the Local Remote switch
36. OO 01114 S IOHLNOO OMIA LNGNINOYd EEES 48 0530 awa S Y IN3NINOBd vsn 3055 1544 7 60 70 0 S3INVdADO 30 IN3NINOHd JHL jueulNOJd TYAS Indino 03 00 3lOW3H LOVINOD AMO YIA LAVIS WALSAS SLOWSY 104110 5104109 QOvdA3 7 201 1991100 _ AMO 1 YIA 5 N3ISAS Yoo 179170 04 1 NO 1ndino _ 51081 09 W301 NO 1 Yoo NO 1041400 1 3 1 201 ZMS 310W3H 440 NO LMS NOLIVH3dO 30153135 ana DL 4015 18815 DL 11213 45617 12 3 4 5 6 7 aoia 6 41 lololo 1100202 UN Lanes DNDHL3M STED 20481334 SNINNDH SNII2134 123135 30N2N3J3N97S PTD 801415 05105188 0 6 gt 501915 03 03 35 30DW 501915 9NINNDa 501915 17094 TwaaNaD 4301509 LOVLNOD 13915 LOWY Iz 4 6 1411214116 14
37. Polymer Feeder 2 0 CONTROLLER 2 1 Keypad Navigation The ProMinent ProMix S Polymer Feeder uses a fixed configuration to deliver the operation required to operate the feeder The main board is not interchangeable with other ProMinent controller hardware The top line of the main menu displays the UP amp DOWN to view options current feeder state on power ON or to EDIT numbers Move RIGHT to select next Press EXIT during any main menu display field when EDITing amp you ll return to the top of the menu amp the current feeder state ENTER to select an option amp to execute EDITing The other main menu displays show information EXIT to escape option you ll need to set amp adjust feed rate and to verify info displav ur EDITing flowswitch 4 20mA in amp out EXIT goes to top of Main Menu ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 2 Main Menu This is the power ON top of the menu display Press EXIT at any display to return here Displays the Polymer feed rate 0 100 and the current state of the feeder See 1 6 for complete state table Displays the Polymer Pump feed rate 0 100 and the controlling 4 20mA current level Press ENTER Polymer Pump to view adjust the Manual Setpoint amp Calibrate the 4 20mA controlling the pump Mixer ON time resets to zero every time the Mixer turns OFF Press ENTER during Auto RUN or Manual RUN to turn OFF
38. Polymer Pump switch is in the Local position any adjustment takes effect immediately modifying the 4 20mA output to the pump Sidebar Adjust Local Setpoint Polymer Pump ON 38 10 1mA Local Setpoint 25 0 Edit amp ENTER 32 49 4 then Local Setpoint 32 4 Local Setpoint only controls the polymer pump when the Auto Manual switch is Local If the Local Setpoint is 25 the 4 20 mA current output loop will be at 8mA 4mA 0 25 x 16mA 8m4A Remote Setpoint only controls the polymer pump when the Polymer Pump switch is Remote The polymer pump speed is then controlled by the remote 4 20 mA signal ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 4 Modify Timing Press ENTER Polymer to view or adjust the feeder timing Fill Time is the time that the feeder waits to fill the feeder prior to turning on the Polymer Feed pump This protects the mechanical seal of the mixer motor shaft by keeping it wet Minimum time is 30 seconds for the first fill only Thereafter this step is skipped if operation pauses unless electrical power to the controller is cycled Key ENTER to modify Flush Time is the time water flows after initiation of a Flush Cycle This is a maintenance feature and can be manually initiated by 1 placing the controller door System Start Switch in the OFF position for more than 2 seconds or 2 by opening the remote start contact f
39. ProMinent amp Polymer Feeder Operating Instructions ProMinent ProMix S amp C Polymer Blending Systems ProMinent Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix_S amp C_IOM 02 17 14 P N XXXXXX ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 Tel 412 787 2484 www prominent us Fax 412 787 0704 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Table of Contents UNS 4 ii ProMix S Systems with Peristaltic Pumps 5 ii ProMix S Systems with Diaphragm Pumps 9 6 ii ProMix C Systems with Peristaltic 7 ii ProMix C Systems with Diaphragm 88 2 8 iii Peristaltic Polymer Pumps used on 5 amp 9 iv Diaphragm Polymer Pumps used on 5 amp 10 1 0 INSTALLATION amp QUICK START GUIDE 11 11 1 2 Delivery amp Storage 11 1 3 Installation Considerations 11 1 4 1 8 12 1 5 __ _
40. The factory default is as displayed When the 4 20 mA input is at 20 0 mA the pump will be 10096 Press DOWN to view the response when the input current loop is less than 4 0 mA The factory default is as displayed When the 4 20 mA input is less than 4 0 mA the pump will be OFF Press ENTER at any of the four sub menu displays to modify the present setting Press EXIT to leave unchanged Sidebar 4 20mA input sub Menu 4 20mA Input 38 10 Calibrate Iin 38 7 Scale 4mA 4 4 0mA 0 or Scale rin 20mq 20 0 100 v 8 Tin Fail State Pump OFF Calibration of the 4 20 mA input ensures that the measured value of the 4 20 mA Input is displayed as the correct mA level Scaling the 4 20 mA input is required when you do not want 4 20 mA to correspond to a 0 100 polymer feed rate Selecting a different response than Pump OFF on loss of the 4 20 mA input allows for a wider range of site operational configurations amp control loop reliability ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 9 Scale the 4 20mA Input continued Press ENTER 4 20mA Input to calibrate the 4 20mA current loop input from the site s control system Press UP or DOWN to the Scale lin 20mA display amp then press ENTER Press RIGHT to move the underline cursor amp UP or DOWN to modify the value the cursor Press EXIT to
41. VALVE __ 0 74 220 VALVE 1 8 74937 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder P N 7747255 Mixing Chamber Components ProMix Series S amp C User Manual ProMinent amp Polymer Feeder PROMIX S MIXING CHAMBER BILL OF MATERIALS P N 7747255 emm smwscwesenwnowrnowxs 7 Lx Rooses sexan Lm s i mear mese eve eoms Tam 38 onne ion ex Lm s sme ease ese Lx meewwwese ma 73 neo BALDOR WORK Tum 1 HOSE BARB 1 16 MNPT 3 16 ID PVDF Lum seme ar sae s R88 seacen Tor saree Law s sorrow earrg paowns Tem mms Eze i norton e Las ma proms seconon sess
42. basket strainer on the clean make up water line if equipment is currently not installed Recommended h Allow provisions for draining the system piping Skid components will require maintenance Ensure that chemicals can be evacuated from the skid piping and components for servicing 8 Electrical Supply Needed for the System a Note Review local Electrical Code and follow accordingly b Connect incoming power to skid mounted control panel 120VAC Single Phase 20 Amp 60 Hz Ensure panel is properly grounded Check electrical connections to be sure proper voltage is supplied to the system Power the unit using a dedicated separate breaker in the local lighting distribution panel Do not route the AC power in common conduit with variable frequency pump drives Do not put conduit entries in the top of the control panel Resulting conduit condensation and failure to seal may damage controller circuit boards 9 The Overload relay should be set to the Motor Nameplate Full Load Amps Setting this to a higher value will result in possible damage to the motor and associated wiring Overload conditions should be investigated and possible process changes may need to be made to prevent overload conditions 10 Connect Digital Remote Start Functions note wiring termination points in Appendix B for polymer tank level and remote start permissive Default jumpers should remain in place for any input not available 11 Refer to the Blue White A 1
43. ber Motor 1 2 Hp Standard Bearings ProMix Series S amp C User Manual ProMinent S amp Polymer Feeder Appendix A TA Series Bill of Material Mechanical amp Electrical List General Mechanical Layout ProMix S TA 7 9999 e D ProMix 5 with Peristaltic Tubing Pump ProMix Series S amp C User Manual ProMinent amp Polymer Feeder PUMP 3 8 OD 0 24 GPH BLUE WHITE A1NOOV 1T 7747012 PUMP 3 8 OD 1 06 GPH BLUE WHITE A1N30V 1T 7747013 PUMP 3 8 OD 2 22 GPH BLUE WHITE A1N30V 2T 7747014 PUMP 3 8 OD 4 14 GPH BLUE WHITE A1N30V 3T 7747015 20 CONTROLPANEL 2 2747279 30 PROMIXSMIXINGCHAMBER 7475 40 SOLENOID VALVE 3 4 FNPT BRASS 7746305 50 NEEDLEVALVE 1 2 FNPT PVC 748609 FLOW 1 GPM 1 2 FNPT W SWITCH 74672 FLOW 3 GPM 1 2 PVC W SWITCH 74673 1 1 1 FLOW METER 5 GPM 3 4 PVC W SWITCH 7746674 1 xX Xx FLOW METER 1 1 2 7746342 Ix FLOW METER 2 GPM 1 2 PVC 7746304 1 1 1 FLOW METER 5 GPM 1 2 FNPT PVC 7463433 1 X X CHECK VALVE 1 2 SKT 1048404 X X X X PRESSURE GAUGE 316557 0 09 7742084 100 UNION 3 4 SOCKET PVC VITON SCH 80 7744555
44. dino 03 VNOZ v 31OWJ3H lOVINOO 3lON3H VIA 195 WALSAS 31058 5104109 OvdA3 1 501 LOVINOD 310N3H VIA 1591 W3ISAS yoo 3L10N3M indino 04 VADZ Y 31OW3H NO SLOWSY NO Indlno _ 51081 09 W201 NO WilSAS yoo NO TOMINOO 1 ZMS 140 LMS 01293138 IHA eoo 2 ma OL E 1123415 617 lelololo cj eere 260 14 STED ONINNNY DNIN3L3N 03103135 3943424381018 801418 3107138 ALON 5 1 15 23135 501915 ONINNN2 501918 17094 WAND che 83401500 12VINDO LAVIS 1 5 5 7 9 11 15 15 17 19 HOLIAS ATT 966 n W3ADd anan N3AD4 5340151 SNOLLOSNNOO GIONSTOS SNULLJ3NN
45. ed switch terminals or the red 3 wire connector below the keypad ribbon connector has been disconnected ProMix Series S amp C User Manual ProMinent S amp Polymer Feeder 2 17 Diagnostic Display Press ENTER amp UP Polymer for Diagnostics When initially programmed the 5 serial number 17 letter is set to U Manufacturing sets the 15 letter to P Firmware Ver is the software issue date In this example 4 06 10 An increasing number of Watchdog Resets indicates that the software is halting typically as a result of an external electrical fault Disconnect the Interlock RC inputs first followed by the mA I amp common inputs next If the feeder runs continuously or the RC input is used to STOP the feeder there should be a low number of Power OFF ONs An unexplained high number usually indicates accidental shutdown or AC power wiring problems Relay ON OFF display in the same order as wired and labeled on the ProMix S circuit board Polymer enable Running Water Loss Mixer Solenoid P R amp W are dry NO contacts amp S are NO hot 120VAC This is the elapsed time on the Polymer enable contact set amp therefore tracks the time spent in the Auto RUN amp Manual RUN states It s saved to flash every hour so if powered OFF before an hour of ON time ON time is lost This is the elapsed ProMix S AC powered time amp meant to be compared to the previou
46. ety gear is as follows Personal Protective Equipment PPE Hard Hats Where overhead hazards exist Safety Glasses with side shields PVC Apron PVC Gloves Safety Toed Work Boots 1 2 Delivery amp Storage Checklist 1 Check packing list for completeness and note any missing items immediately 2 Inspect equipment and shipping container for damages before accepting delivery Make note of the carrier s bill of lading the extent of the damage if any and notify the carrier 3 Store the equipment on firm level surface in original packing container Do not store the equipment where it may be exposed to extreme temperatures precipitation humidity or dust Avoid direct sunlight that could overheat and damage equipment Ambient Conditions for storage and transport Temperature 14 F to 120 F Air Humidity lt 92 relative humidity non condensing 1 3 Installation Considerations Required Polymer System Voltage Available Water Pressure Injection Point Pressure Number of Injection Points Polymer Solution Discharge For example Length of Piping Run and Pipe Size Neat Polymer Suction Flooded or Lift Type of Application Dewatering Device Type of Polymer Emulsion Dispersion Solution ProMix Series S amp C User Manual ProMinent ProMix amp Polymer Feeder 1 4 Installation Unpack and position equipment on sturdy level surface Fasten to prevent movement Do not
47. is actuated Feed Verify can also be turned OFF in the case where the polymer pump does not have the pulse feedback option Press the RIGHT key to alternate between ON and OFF and press ENTER to modify Press EXIT to return to main menu Press ENTER and DOWN Polymer Pump to navigate to the polymer pump feed verification option pulse timing interval Feed Verify is the time delay between pulse signals and may be adjusted to any time from 1 to 30 seconds If a pulse is not received within this time period and Feed Verify is ON then a pump failure alarm is actuated Press ENTER to modify and press the RIGHT key to change values Press EXIT to return to main menu Sidebar Verify on off Polymer 38 6 Local RUN then 4 Feed Verify OFF lt switch gt Feed verify ON switch Verify time interval Polymer 38 6 Local RUN WH 6 Feed Verify 30 second The Feed Verify pulse signal from the pump is wired to the FV terminals on the Digital Input accessory board ProMix Series S amp C User Manual 4 4 4 ProMinent amp Polymer Feeder 2 15 4 20mA Controls 0 defaults to 4 0mA and zero SPM 100 defaults to 20mA and the maximum pump SPM The 4 20mA input current may be changed by adjusting the 4 20mA input scaling 2 16 Troubleshooting Guide Adjustment and bypass fixes to operational problems LCD Display Operational Problem No Co
48. is in the Remote position any adjustment takes effect immediately and modifies the 4 20mA output to the polymer pump Sidebar Calibrate 4 20mA In Remote Setpoint 38 10 1mA Calibrate Iin 38 7 Edit amp ENTER 36 9 4 then Calibrate Iin 4 36 9 Y Calibrate lin matches the display on the polymer feeder with the remote operator s display The underlying 4 20mA level is of less importance than having both of the displays the feeder s amp the remote operator s match because the Polymer feed pump operates from OFF at 096 to maximum ON at 10095 It s simpler to calibrate a instead of calibrating on a current and making a non intuitive 4 20mA loop to 0 100 conversion So you don t need to know that a 32 496 feed corresponds to a current loop 9 18 mA The factory default scales the 4 20 mA input for 4mA 096 Pump to 20 mA 100 Pump See Section 2 2 if your site s 4 20 mA input is not scaled 4 20 mA 0 to 10096 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 9 Scale the 4 20mA Input Press ENTER 4 20 mA Input to navigate the input current loop sub menu See the previous page for calibrating the 4 20 mA input loop Press DOWN to view the present 4 mA pump feed percentage The factory default is as displayed When the 4 20 mA input is at 4 0 mA the pump will be OFF Press DOWN to view the present 20 mA pump feed percentage
49. lays 50 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 12 Operation Configuration Set points Control of the neat polymer feed pump is set by the System Start and Polymer Pump switches located on the ProMix control panel door The type of polymer either emulsion or Mannich and the operation either Local or Remote are selected via the controller keypad or browser interface Refer to the ProMix Mode and Polymer charts in section 1 6 NOTE In Batch mode the ProMix feeder adjusts the pump speed as the measured Primary amp Post dilution flow rates vary to maintain the setpoint polymer concentration Feed Verification Feed verification ensures that the polymer pump is actually delivering polymer by monitoring the output of the pump Sometimes a thermal flow switch is employed for this purpose as an optional feature for other type pumps selection The Delta pump utilizes an integral relay for feed verification See section 2 13 for further details Pump Calibration Before placing the ProMix system in operation the polymer pump should be calibrated at maximum dosing and the resultant gph rate entered into the configuration menu for pump size A calibration cylinder is provided on most ProMix systems to assist in the calibration of the polymer pump The following procedure should be followed to calibrate a Delta type pump assuming all installation requirements are met 1 Config
50. let solenoid will remain ON while the alternating Mixer display counts down the flush period At the end of the Flush period the ProMix 5 will return to the Auto RUN or Manual RUN state unless the user 1 Sets the Auto Manual OFF switch to OFF 2 Shuts off the feeder inlet water 3 Opens the Remote Start contacts Sidebar Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds ProMix Series S amp C User Manual Flush Mixer Mixer ON 49 1 Mins Alternates every second Mixer Flush ENTER Mixer ON 50 8 Mins Alternates every second Mixer lt Flush 26sec 4 ProMinent ProMix amp Polymer Feeder 2 7 Status Message Summary LCD Displays Feeder State Offline STOP Feeder powered On Off Remote switch at Off Lin lt 4mA Fault On Off Remote switch at Auto and 4 20mA input less than 4 mA Exits on 4 20mA gt 4 mA or On Off Remote Off or Manual Waits user set seconds for Flow switch contact set closed Flow Check after Filling Mixer Exits on flow switch closed or On Off Remote Off Exits on flow switch closed ar or On Off Remote Off Inlet Solenoid ON amp Mixer OFF Waits Filling Mixer user set seconds to fill mixer Exits on On Off Remote Off No Ext Run STOP Polymer Pump Mixer and Solenoid OFF Exits on Remote Start contacts closed or On Off Remote Off Flushing Mixer Solenoid amp Mixer
51. nd Maximum 60 seconds Factory default 30 seconds Flush Time Minimum 1 second Maximum 120 seconds Factory default 60 seconds Wait for Flow Minimum 1 second Maximum 30 seconds Factory default 5 seconds ProMix Series S amp C User Manual Adjust Timing Polymer 38 7 Auto RUN Fill Time 30 Seconds Edit amp ENTER 4 4 Y 45 Seconds gt then Fill Time 45 Seconds Low Limit response Fill Time 1 Seconds High Limit response Fill Time 60 Seconds lt Y ProMinent amp Polymer Feeder 2 5 Change Polymer type Top of Main Menu Displays current feeder state Key ENTER to view amp adjust System settings You can always key EXIT until you get to this screen Key ENTER Configure and use DOWN key to access Feed Mode Key DOWN to Batch Type and Key ENTER View adjust the Batch Type to either Emulsion or Mannich Key ENTER when the desired polymer type is displayed ProMix Series S amp C User Manual Batch 0 37 Local RUN Configure Time amp Date 1 e QD then Feed Mode Batch Feed Mode Batch Batch Type Emulsion Batch Type Emulsion 1 then ProMinent amp Polymer Feeder 2 6 Manually Flush Mixer Press ENTER Mixer When the Mixer ON time display is alternating with the Flush on ENTER display The polymer feed pump will turn OFF The Mixer amp water in
52. ntrol STOP Switch the On Off Remote to On while you figure out the problem with the 4 20mA current loop connected to mA In input terminals I amp Ground terminal If the ProMix S mA In 24V is powering the loop view Polymer Diagnostic to ensure gt 23VDC No Water STOP Flowswitch OK If a flowswitch differential pressure switch problem jumper controller Interlock input terminal FS to the adjacent Ground symbol terminal while you resolve Solenoid OK Verify that the solenoid has been actuated during the Filling Mixer arid Flow Check states by cracking a downstream union Verify 120 VAC between AC Power terminal S olenoid amp Neutrals terminals during the Filling Mixer and Flow Check states Fuse Fails If no AC solenoid power verify solenoid wiring amp coil not shorted amp replace the solenoid fuse It s the brown 2 5A fuse in the white socket above the Neutrals terminals www digikey com Part 7500413 Note that power to the mixer motor start relay coil shares the 2 5A solenoid fuse No Ext Run STOP If a Remote Start contact set problem jumper controller Interlock input terminal RC to the adjacent Ground symbol terminal Flush Fail STOP This state occurs if flow lost during flushing After flush time expires goes to No Water STOP Offline STOP It the On Off Remote switch is not in the OFF position then there is either a lose connection the door mount
53. oint 0 100 pump speed ON LOCAL P Remote Setpoint N A Max chamber concentration 1 0 Remote Start Contact N A Keypad Local Setpoint N A ON REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 Remote Start Contact Close start open stop Keypad Local Setpoint 0 100 pump speed REMOTE LOCAL T Remote Setpoint Max chamber concentration 1 0 Remote Start Contact Close start open stop Keypad Local Setpoint N A REMOTE REMOTE Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 1 7 Servicing Guidelines e Disconnect electrical power to the equipment prior to servicing Relieve all pressure from the unit prior to servicing Close all suction and discharge valves Verify dilution water is closed Drain chemical water from unit prior to disassembly Maintain protective covers over all moving parts e Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored around the feed equipment or chemicals e Review the Material Safety Data Sheets of the Polymer utilized and observe appropriate safety measures Mineral can be utilized to aid in the polymer cleaning process Ensure all operating amp maintenance personnel are instructed regarding the contents of this manual ProMix Series S amp C User Manual ProMinent amp
54. ombine them to produce a high quality solution The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system Research in the science of polymer activation indicates that the activation energy must decrease as the polymeric chain is uncoiled to prevent rupture and hence decrease the performance of the product The mixing by the Polymer Feeder is accomplished mechanically with three distinct mixing zones separated by baffles The first zone consists of a fast mixing blade that delivers high shear at the precise point of polymer injection creating an immediate dispersion before agglomeration takes place The second mixing zone induces a vortex and draws solution down through the center of the chamber from zone one and forces the solution outward to the sides and then down into the third zone Finally the third zone mixing blade gently agitates blends the active polymer solution before it exits the chamber via the discharge tube The ProMix S amp C Polymer Feeder controller offers several operating options These options are selected using various combinations of the controller door switch positions and polymer type selections via the controller menu The controller allows the polymer pump speed to be controlled either locally via the keypad or remotely via a customer supplied 4 20 mA signal over a 0 to 100 speed range The polymer dosage rate must be calculated
55. or longer than 2 seconds or 3 by using the keypad menu Key ENTER to modify time Wait for Flow may be adjusted to any time from 1 to 30 seconds Press ENTER to adjust Diagnostics displays the input current loop power voltage Press ENTER to view diagnostic data set Refer to 4 2 for detail Sidebar View Timing Polymer 38 6 Auto RUN Fill Time 30 Seconds 9 2 Flush Time 60 Seconds 9 2 6 wait for Flow 5 Seconds 9 2 Diagnostics 23 9 VDC Wait for Flow Water inlet solenoid open ON Mixer and Polymer Pump both OFF Factory default 5 seconds The 4 20mA current loop control input may be powered by the site control system or by the ProMix S 24VDC power supply ProMix Series S amp C User Manual lt lt Y lt Y lt ProMinent amp Polymer Feeder Press ENTER Polymer to view or adjust the Fill Time Flush time or Wait for Flow time All three times are adjusted in the same way In this example we ll press ENTER Fill Time Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Fill Time Press EXIT to return to main menu If you ENTER a time less than 1 second the Fill Time will be set to 1 second If you ENTER a time greater than 60 seconds the Fill Time will be set to 60 seconds Sidebar Fill Time Minimum 1 seco
56. peed is adjusted manually using the controller keypad to change the pump rate from 0 to 100 of the pump rated output In System Start ON and Polymer Pump REMOTE switch positions the controller receives a remote customer supplied analog 4 20 mA signal to adjust the desired pump speed from 0 to 100 of the pump rated output This remote 4 20 mA signal can be scaled at the controller to enhance the resolution of the pump output control and bias the pump response to the remote signal A remote start permissive is optional if used then System Start switch should be in the REMOTE position Confirm proper operation of all instrumentation For example Gauge Rotometer switch etc Input functions checked and simulated remote start stop 4 20mA etc Output functions checked Test the operation of all remaining circuits Observe system to assure that nothing looks or sounds abnormal ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 1 6 Options for Polymer Settings and Controller Door Switches Begin by first selecting type of polymer Emulsion or Mannich see section 2 5 Emulsion or Mannich The type of polymer being used by the ProMix feeder is selected If emulsion then a maximum of 1 0 concentration is permitted in the mixing chamber If Mannich is selected then the maximum is 10 0 concentration After setting polymer type manually adjust the two door switches S
57. ror prior to operating the ProMix S amp C Systems ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Appendix Polymer Sizing Dosage The ProMix S amp C Polymer Pump switch on the controller door enables the user to select either LOCAL or REMOTE operation In LOCAL the polymer pump speed is selectable from 0 100 using the controller keypad In REMOTE the polymer pump speed is controlled by a remote 4 20 mA signal representing 0 100 The desired polymer dosage must be considered prior to selecting the ProMix S C model and pump speed Typically the user will know how much polymer is required This information is from jar tests or from prior experience Otherwise the dosage can be derived from an initial manual calculation which must be adjusted based upon actual operation Below are typical guidelines to estimate polymer feed dosage 1 For a Clarifier Filter application A Plant Flow B ppm active polymer C desired solution concentration 96 A B 24 active polymer GPH active polymer C Required dilution range 2 For a Sludge Dewatering application User must have the following information to estimate GPH neat polymer GPM sludge B solids concentration Ibs polymer per dry ton D percent active polymer E desired solution concentration 96 A 8 34 B 60 2000 7 Tons Hr dry sludge Tons Hr dry sludge C 8 34 D E
58. s 00 lt 0824 2 ProMinent S amp Polymer Feeder 2 dg g alg 21 8 e84 1 2 Puis PI 1 81 H 8 HER 5 aHz L j Jj T joo 28239 SOLON 49 2 1 gt 8 3 E LI 2189 155 M ON 130N EN 8 5 3 qsu owws E 58 mal 5 P 1 8 2884 F o z 9 2 77 00 22180 0 4 ist 2 5 geo Begs
59. s Pump ON time It s saved to flash every hour so if powered OFF before hour of ON time ON time is lost The 4 20mA current input is locked to the 4 20mA current output when Auto selected Both can be calibrated amp occasionally mis calibrated Press ENTER to return to the factory defaults amp a known state ProMix Series S amp C User Manual Diagnostics Diagnostics 23 9 VDC Serial Number 0310 001 Firmware Ver 40610 Watchdog Resets 0 Power OFF ONS 2 RWMS ON ON ON 2 ODays 2Hrs Powered lYrs 46Days 14 Reset Iin amp Iout ENTER resets 4 4 ProMinent amp Polymer Feeder 2 18 Blue White A 100NV Pump Cabling 4 20mA Input BLUE to mA IN I BLACK to mA IN Ground Blue White 4 20mA has a 250 ohm loop resistance 4mA is nominally 600mV amp 12mA nominally 1750mV at ProMix S terminals Noted for users with mA measuring problems ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 3 0 SPARE PARTS amp PREVENTIVE MAINTENANCE 3 1 BLUE WHITE A 100NV Pump Spare Parts P N Manuf P N Description 7747080 A 002N 1T Tygothane Tube Assy 7747081 A 002N 2T Tygothane Tube Assy 7747082 A 002N 3T Tygothane Tube Assy 7747083 71000 350 Roller Assembly 7747084 C 330 6 Tube Nuts 3 2 PVC Mixing Chamber Spare Parts P N Description 7746474 Seal Mech Shaft 1 2 ProMix U 7747244 Injection Valve
60. ssary components for easy installation reliable performance and safe operation The design incorporates an electric solenoid valve water inlet flow meter switch manually adjustable rotameters for primary and secondary dilution flow either a peristaltic or diaphragm type neat polymer pump depending on model microprocessor based controller manual ball valves pump calibration column PVC piping and components and polymer mixing chamber mounted on a skid to facilitate proper mixing and delivery ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 5 Systems with Peristaltic Pumps Peristaltic Pump Type Blue White A 100NV Series 1048346 60X1 0 22TA Blue White A1NOOV 1T 0 22 GPH 1048347 60X2 0 95TA Blue White A1N30V 1T 0 95 GPH 1048348 120X2 0 95TA Blue White A1N30V 1T 0 95 GPH 1048349 120X2 2 00TA Blue White A1N30V 2T 2 00 GPH 1048351 300X2 2 00TA Blue White A1N30V 2T 2 00 GPH 1048352 300X2 3 73TA Blue White A1N20V 3T 3 73 GPH Refer to Appendix C for proper sizing Overall Skid pistas 24 x 34 x 66 x W x Overall Weight of Skid Approx 170 lbs Power Requirements 120 VAC 60 Hz 1 Phase 20 Amp Volume of Mixing Chamber seio inert
61. the Polymer Pump and flush the mixer The Remote Setpoint 4 20mA current loop controls the Polymer Pump in Remote RUN mode Press ENTER to calibrate Flowswitch ON time resets to zero every time the Flowswitch turns OFF After 24 hours displays gt 1Day The Remote Start contacts must be closed for the polymer feeder to run Remote Start time resets to zero every time the contact set opens We re now back at the top of the main menu Sidebar Polymer 38 6 Auto RUN 4 ON 38 10 1mA 4 Mixer 4 ON 49 1 Mins Alternates every second Mixer Flush on ENTER 3 Remote Setpoint 38 10 1mA Flowswitch ON 3 45 Hrs Remote Start ON 1 36hrs 2 Polymer 38 6 Remote RUN Press ENTER at Polymer to view and adjust feeder Fill Flush amp Wait for Flow timing Press ENTER amp UP at Polymer to view feeder Diagnostics Refer to 2 17 for Diagnostic displays ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 3 Adjust Setpoint Press ENTER Polymer Pump to view or adjust the Local Setpoint Local Setpoint may be adjusted at any time if Polymer Pump switch is set to Local mode The present Local Setpoint is 25 0 Press ENTER to adjust Key RIGHT to move the cursor amp UP or DOWN to change the digit Key EXIT to abandon or ENTER to execute Displays new adjusted Local Setpoint Press EXIT to return to main menu If the
62. ure pump for manual operation set desired suction viscosity som and set stroke length to 100 2 Fill calibration cylinder to top mark by manipulating valves amp pump to allow neat polymer into the cylinder Manually fill the calibration cylinder if it is not possible to use the pump output 3 Keep ProMix feeder connected to the actual system so that maximum application back pressure is realized Open primary dilution water valve so that the mix chamber fills when system is started Manipulate pump valves so that pump suction is connected to the calibration cylinder only Manually run pump at maximum rated strokes per minute and time the calibration column drawdown for at least 30 seconds taking note of beginning and end marks Calculate the gph pump rate from the volume and time 7 Using the controller keypad enter the calculated pump rate in gph 8 Place the pump back into the analog mode gt ProMix Series S amp C User Manual ProMinent amp Polymer Feeder 2 13 Feed Verification Press ENTER and DOWN Polymer Pump to navigate to the polymer pump feed verification option Feed Verify when switched ON is used to monitor the relay pulse output from the polymer feed pump verifying that the 4 20 mA signal from the controller is driving the pump If this Feed Verify pulse signal is not active when the controller is sending the 4 20 mA control signal to the polymer pump then a pump failure alarm
63. xX xX FLOW METER 1 GPM 1 2 FNPT W SWITCH 7746672 EMEN FLOW METER 3 GPM 1 2 FNPT PVC W SWITCH 7746673 EMEN FLOW METER 5 GPM 3 4 FNPT PVC W SWITCH 7746674 70 FLOW METER 1 GPM 1 2 PVC 1 FLOW METER 2 GPM 1 2 FNPT 1 FLOW METER 5 GPM 1 2 PVC 7746343 80 CHECKVALVE 1 2 skT pvc 104844 PRESSURE GAUGE 316 SST 0 100PSI 7746130 IXIXIX PRESSURE GAUGE 316 SST 0 160 51 7746131 1 100_ UNION 3 4 SOCKET PVC VITON SCH 80 7744555 BALL VALVE 3 4 PVC VITON SCH 80 774168 120 STATIC MIXER 3 4 MNPT CLEAR PVC SCH 40 6 ELE 774631 X X X LAB COCK 1 4 PVC VITON 7746331 x 140 BALL VALVE 1 2 PVC VITON SCH 80 700039 150 1 2 SOCKET SCH 80 7744562 160 CALIBRATION COLUMN 250mL 7500138 1 CALIBRATION COLUMN 500mL 7500139 dT X XY 170 MALE CONNECTOR 3 8 0 0 TUBING X 1 4 PVDF 7744577 X X X X X 180 MALE CONNECTOR 3 8 O D TUBING X 1 2 PVDF 77483 X X X X X X 190 FEMALE CONNECTOR 3 8 OD TUBE X 1 2 FNPT PVDF 78079 X X X 200 3 8 774154 XIX X X X X 210 INECTION
64. ystem Start and Polymer Pump for the desired operating conditions System Start door switch Permits use of remote contact to enable system operation in REMOTE position Polymer Pump door switch Determines the set point for pump control action which can be from the keypad entry in LOCAL or from a 4 20 mA signal in REMOTE Mannich polymer door switch options System Start Polymer Pump ON OFF REMOTE LOCAL REMOTE PROMIX OPERATION controller door controller door switch switch Remote Start Contact N A ON LOCAL Keypad Local Setpoint 0 100 pump speed Remote Setpoint N A Max chamber concentration 10 0 Remote Start Contact N A ON REMOTE Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 Remote Start Contact Close start open stop REMOTE LOCAL Keypad Local Setpoint 0 100 pump speed Remote Setpoint N A Max chamber concentration 10 0 Remote Start Contact Close start open stop REMOTE REMOTE Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 ProMix Series S amp C User Manual ProMinent amp Polymer Feeder Emulsion polymer door switch options System Start ON OFF REMOTE controller door Polymer Pump LOCAL REMOTE controller door PROMIX OPERATION switch switch Remote Start Contact N A Keypad Local Setp
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