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1. Main housing Bottom cover Ground terminal o Control circuit q terminal block A Control circuit terminal block B Relay output terminal block Main circuit terminal block Note The top cover is intended for maintenance use only Do not remove the top cover O MO9SINMAA 1 2 Appearance and Names of Parts 3G 3MX A2055 to A2075 3G3MX A4055 to A4075 Control circuit wiring hole Overview Main circuit PAI wiring hole Bottom cover Main housing Relay output terminal block Control circuit P terminal block A Control circuit terminal block B Main circuit terminal block 1 5 1 2 Appearance and Names of Parts Names of Parts When the Digital Operator is Removed FREQ adjuster knob a O M IM A Digital Operator Communications Digital Operator connector connection plug POWER LED indicator ALARM LED indicator
2. RUN RUN LED indicator E Wises Control circuit gean TS terminal boek A T E em wer ae XK S Control circuit a _ 485 TM terminal block B 7 COO n N eeeceoce tm 9 g j E J E e OOo er i Relay output terminals S666660 i ee OPE F O SS II ORaaa Input logic selector al RS 485 communication Operator selector Main circuit terminal block Frequency reference Run command selector Chapter 2 Design P A o 2 1 2 2 Removing and Mounting Each Part 2 5 a 2 10 2 1 Installation 2 1 Installation A N WARNING Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not put on or take off the Digital Operatorecontrol circuit terminal bl
3. 3G 3MX A2015 to A2037 3G3MX A4004 to A4037 3G3MX AE007 to AE 022 a A ee a Y Jams oe yO ee di Frame format of the main circuit terminal block OA O O RUN AS RU see OPRG olala v O Short circuit bar amp A an LN S L2 T L3 U T1 V T2 W T3 15 NS Lower Main circuit terminal block Terminal symbols for 3G3MX AE OOO are indicated in parentheses 2 10 2 3 Wiring MW3G3MX A 2055 to A2075 3G3MX A4055 to A4075 2 ul omron SYSDRIVE POWER Oo 3G3MX INVERTER tary o z RESET Frame format of the main circuit terminal block O oojoo zaj SCSOedee Aa p mi i
4. aaa Mie 155 Specifications Ny CNN AO Ay i A 4 N i UN n es 7 13 7 5 Options 7 5 Options Regenerative Braking Unit 3G3AX RBU Series Dimensional Drawing 3G 3AX RBU21 RBU22 7 14 suone gt uyimads 7 5 Options 3G3AX RBU41 Specifications 7 15 7 5 Options MS pecifications Applicable voltage class 200 V class 3G3AX RBU21 3G3AX RBU22 3G3AX RBU41 Model ON 362 5 5V Operating voltage ON OFF OFF 355 5 V Operation indication Parallel interlocking operation function Allowable emai consecutive ON time Allowable Cycle 1 10 operation cycle ON for 10 s OFF for 90 s Power Instantaneous 0 73 kW consumption Short time rating 120 W 1 Built in resistor Protective Functions Operating environment LED ON Lit 5 units max 400 V class ON 725 5V OFF 710 5V 120 W 20 Q 120 W 180 Q x 2 in series Cycle 1 80 Cycle 1 10 ON for 0 5 s OFF for 40 s ON for 10 s OFF for 90 s Instantaneous 6 kW Instantaneous 0 73 kW Short
5. 2 04 5 ES pecifications 3G3AX NFI Series Applicable Rated input current In Power edad Unen la Power supply Inverter capacity A atan ambient laws W eel at 60 Hz kw temperature of 50 C p 3G3AX NF121 0 2 to 0 75 lt 1 5 250 V 250 V 10 3G3AX NF123 2 2 3 7 3x20A 6 lt 1 5 250 V mak 3G 3AX NF124 3x30A 9 lt 15 50v 3G3AX NFI25 3 x40A lt 1 5 250 V 480 V 10 3G 3AX NF 142 3x10A ae lt 7 5 480 V Max 3G3AX NF143 B5 T5 3x20A CS lt 7 5 480 V 3G 3AX NFI41 Plastic IP00 1 25 mm 2 mm 0 7 7 22 SUOQBREIYyID0dS 7 5 Options EMC compatible Noise Filter Dimensional Drawing 3G 3AX EFIB1 EFI21 Specifications 7 23 7 5 Options 3G 3AX E FIB 2 E F122 gt Specifications 7 24 Specifications 7 5 Options 3G 3AX E FIB 3 E F123 3G 3AX E F124 7 25 7 5 Options 3G 3AX EFI25 Specifications NIIN 09 7 26 Specifications 7 5 Options 3G 3AX E F141 E F142
6. 3G 3AX E F143 E F 144 E F145 7 27 7 5 Options MSpecifications 3G3AX EFI Series Power supply 1 phase 200 V AC 3 phase 200 V AC 3 phase 200 400 V AC Model 3G 3AX EFIB1 3G 3AX EFIB2 3G 3AX EFIB3 3G 3AX EF121 3G 3AX EF122 3G 3AX EF123 3G 3AX EF 124 3G 3AX EF125 3G 3AX EF141 3G 3AX EF142 3G 3AX EF143 3G 3AX EF144 3G 3AX EF145 Applicable Inverter capacity kw Input Leakage Leakage current current 1 phase 3 phase 3 phase ds mA phase mA phase 200 V 200 V 400 V at60 Hz at50 Hz 3G 3AX EF121 Le 0 2 0 4 3x4A 15 mA lt 3 5 3G 3AX EF122 0 75 0 4t01 5 13x5 2A 16mA lt 3 5 1 5 2 2 22 3 7 3x14A lt 3 5 5 5 7 5 55 75 13x40A lt 3 5 0 4 0 75 04to2 2 3x7A 150 mA lt 7 5 3G 3AX EF123 3G 3AX EF124 3G 3AX EF125 3G 3AX EFI41 3G 3AX EF 142 1 5 3G 3AX EF143 2937 55 75 3x20A 170mA lt 7 5 3G3AX EF144 BS 3x30A 170 mA lt 7 5 7 5 3G3AX EF145 ae S 3x40A 170 mA lt 75 Input power supply wire size Weight kg 4 xAWG16 1 3 mm 0 56 7 28 SUOQBREIYyID0dS Specifications 7 5 Options Output Noise Filter Dimensional Drawing 3G 3AX NFOO1 NFOO2 a a e 3G 3AX NFO03
7. 3 11 Setting Functions 3 4 Operation Procedure Example Factory Default eS witch the method of the RUN command Digital Operator gt Control terminal block eTo switch the method of the RUN command from the Digital O perator factory default to the control terminal block you need to change the frequency reference selection A001 from the Digital Operator 02 to the terminal 01 1 Display the extended function mode as A y omron SYSDRIVE 3G3MX INVERTER O Hz OA O RUN E POWER ALARM Y Press 2 The code of the extended function mode is displayed as A001 J omron SYSDRIVE 3G3MX INVERTER O Hz OA O O RUN RUN M O PRG Ey vp POWER ALARM O 4 Press A002 is displayed omron SYSDRIVE POWER O 3G3MX INVERTER O Hz OA O O RUN RUN STOP OPRG RESET eS A Vir ALARM E Press 3 The setting of the extended function mode is displayed setting in A002 J omron SYSDRIVE 3G3MX INVERTER O Hz OA O RUN RUN RESET EE O PRG Es A Y 2 POWER ALARM a g Press Continued to the next page eTo display A follow the indication method described in Displa
8. 3 5 Keys Name Description Switches between the command setting and the data setting and between the extended function mode and the basic function mode With this key you can always change the display as follows Supplemental Information To jump to d001 from any function mode hold down the Mode key for 3 seconds Mode key E a Note Always press the Enter key to store any changed data Increment key Changes the set values parameters and commands Decrement key RUN RUN key Starts the operation Forward R everse rotation depends on the F004 setting E o gt gt K K E E STOP RESET key Stops the operation Functions as a reset key if an error occurs Enters and stores changed data Enter key Do not press the Enter key if you don t want to store any changes for example if you change the data inadvertently 3 16 3 6 Parameter Transition 3 6 Parameter Transition 6 E 5 O 1 Data is not stored by pressing the Mode key 2 Press the Enter key to store the data 3 When you press the Mode key after you return to the parameter number display without storing the data in the extended function mode the mode selection function is selected 4 When you press the Enter key with d or F001 displayed the monitor value is stored as the initial display that appears when the power is turned on 5 When you press the Enter key the first digit of each parameter settin
9. 0 1 0 1 0 1 V Register No 1149h 114Ah 1150h 1151h 1152h 1153h 1154h 1155h 1156h 1157h 1158h 1165h 1541h 1166h 1542h 1168h 1544h 1169h 1545h 0900h Function name Not used UP DWN selection Reset selection Logic operation function A input Logic operation function B input Logic operator selection Output terminal P1 ON delay Output terminal P1 OFF delay Output terminal P2 ON delay Output terminal P2 OFF delay Relay output ON delay Relay output OFF delay Motor capacity selection 2nd motor capacity selection Motor pole number selection 2nd motor pole number selection Stabilization parameter 2nd stabilization parameter Motor voltage selection 2nd motor voltage selection Enter command Parameter No C091 C101 C102 C141 C142 C143 C144 C145 C146 C147 C148 C149 H003 H203 H004 H204 H006 H206 H007 H207 R W function R W R W R W R W 00 AND 01 OR 02 XOR 0 to 1000 R W R W R W R W R W R W R W R W R W R W R W R W R W R W W Monitor or data range Do not change R W 00 OFF 01 ON 00 Trip reset at power on 01 Trip reset when the power is OFF 02 Enabled only during trip Resetwhen the power is ON 4 2 Function Mode Resolution 00 RUN O1 FA1 02 FA2 03 OL 04 OD 05 AL 06 Dc 07 FBV 08 NDc 0 to 1000 0 to 1
10. FRS free run stop EXT external trip USP USP function SFT soft lock AT analog input switching RS reset PTC thermistor input STA 3 wire start 2nd multi function 21 No STP 3 wire stop F R 3 wire forward reverse 12 PID PID enabled disabled PIDC PID integral reset 02 UP UP DWN function accelerated DWN UP DWN function decelerated UDC UP DWN function data clear OPE forced operator 4 41 ADD frequency addition 03 F TM forced terminal block RDY ready function SP SET special setting 03 255 No function l O 8 a 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 30 3 7 Parameter List Changes during it Page operation Parameter E A Monitor or data range Default No Digital O perator setting Multi function 00 RUN signal during RUN output terminal P1 01 FA1 constant speed arrival signal selection C021 02 FA2 over set frequency arrival signal 03 OL overload warning 04 OD excessive PID deviation 05 AL alarm output 06 Dc disconnection detected 07 FBV PID FB status output Multi function output terminal P 2 selection C022 4 53 Relay output MA 2 MB function 08 NDc network error 09 LOG logic operation output C026 selection 00 Output frequency 4 31 Multi function outpu
11. Standard Criteria replacement Meter period Ambient Thermometer temperature 10 C to 40 C With no freezing Ambient humidity Hygrometer 20 to 90 With no condensation The following Tester conditions mustbe satisfied 200 V class 200 to 240 V 50 60 Hz 400 V class 380 to 480 V 50 60 Hz 1 The life of the capacitor depends on ambient temperatures Refer to Product Life Curve App 17 2 Clean the Inverter periodically Accumulated dustin or on the cooling fan or heat sink can cause the Inverter to overheat 6 3 6 1 Inspection and Maintenance oe Inspection point a Main General Insulation resistance test Megger circuit between main circuit terminal check and ground terminal Refer to 6 2 Check that the screws Tighten are secure securely Check that no part has indications of overheating Terminal Check that there is no Y Visual No faults block damage inspection Standard Inspection Inspection Criteria replacement Meter part item Inspection method period 500 V DC megger 5 MQ min Tightening torque excluding terminal block M 3 5 0 8 Nem M4 1 2Nem Smoothing Check that there is no No faults Capacitor liquid leakage Check that the safety Acoustic No faults inspection during operation Resistor Check that there are No faults no large fissures or discoloration in the resistance insulation valve has not come out Cooling fan Check that
12. This function protects the motor by tripping with the built in thermistor detecting a temperature rise When the thermistor is connected between terminals S 5 Camedd and SC the Inverter can detect motor temperature and if the temperature exceeds the specified level trips to 19 PTC Thermistor input shut off the output E35 The level is fixed Oven If the thermistor is not connected the Inverter trips E 35 P to shut off the output even with this function selected Available input terminals C006 only eAllocate 19 PTC to multi function input 5 C005 This cannot be used with other multi function inputs Use a thermistor with the PTC characteristics Trip level is fixed at 3 KQ 10 max For how to connect the thermistor refer to Functions of the Control Circuit Terminals page 2 26 4 48 suopuny Functions 4 2 Function Mode 3 wire Input Function eThis function is effective in using auto recovery contacts such as a press button switch for operation and stop Starts with auto recovery contacts 3 wire start Irrelevant to the motor operation Stops with auto recovery contacts 3 wire stop OFF Irrelevant to the motor operation ON Reverse 3 wire forward reverse OFF OFF Forward Available input terminals C001 C002 C003 C004 C005 C006 Required settings A002 01 eSet RUN command selection A002 to 01 control terminal The following operations become possible with 20 STA 2
13. Y lt gt 2 ote 85 ote otek one LA Connect to the ground terminal of the Inverter ubisog Note 3 Separate the wiring from the power cable of the main circuit and from the wiring on the relay control circuit More than 10 cm apart Selecting the Sequence Input Method Sink Source Logic de When external power supply is used When interface power supply is used p ERN Sink logic Source logic PLC etc Inverter PLC etc Inverter 2 14 2 3 Wiring Wiring the Main Circuit Terminals Connecting the Main Circuit Terminals ese Applicable Inverter model kW Earth leakage breaker r ELB class J Rated 600 V 0 2 3G 3MX A2002 5 A 10 A 3G 3MX A2004 10A 0 4 1 25 mm 5 A 3G 3MX A4004 3A e 3G 3MX A2007 10 A 15 A m 3G3MX A2015 15A 15A 3G 3MX A4015 10 A 10 A m 3G3MX A2022 20A 20 A ign 2 2 3G3MX AE022 2 0 mm 20 A e For the main circuit terminals always use insulated electrical wires with a rated voltage of 600 V and a rated temperature of 80 C or higher Use the crimp type terminal with an insulating sleeve to connect to the terminals e Up to two wires can be connected to one terminal e To prevent possible voltage drops increase the wire size in accordance with the cable length e To connect the 100 V or 200 V model to the relay output terminal use a wire of 0 75 mm To connect seven wires or more to the control circuit termi
14. e Check the V F pattern according to the motor specifications e Check the transmission gear ratio Input data again and press the Enter key e Wait 6 seconds or more after changing data and pressing the Enter key e Check the selections of the setting modes of A001 and A002 e Check the 485 OPE communications selector e Check the TM PRG selector Reset the SFT terminal e Set b031 to 00 or 01 e Turn off the switch e Reset the trip Wait 6 seconds or more after changing data and pressing the Enter key to Store it The data may not be set correctly if you operate any key perform the reset or disconnect the power Supply within 6 seconds after the data entry 3 6 suonerdo 2SUeuaquienn a Chapter 6 Inspection and Maintenance 6 1 Inspection and Maintenance cssssccsssecsssseesess 6 1 o AG A a a aaa 6 7 6 1 Inspection and Maintenance 6 1 Inspection and Maintenance A N WARNING Do not put on or take off the Digital Operatorecontrol circuit terminal blocksterminal block cover while the input power is being supplied Doing so may result in a serious injury due to an electric shock Do not remove the terminal block cover during the power supply and 5 minutes after the power Shutoff Doing so may result in a serious injury due to an electric shock Do not change wiring mode change switches optional devices or replace cooling fans while power is being supplied Doing so may resu
15. ls se ne ii sas a ls a en 2 Displays _ _ _ _ if there has been no trip 4 4 suopuny Functions 4 2 Function Mode 4 2 Function Mode lt Group F Basic Function Parameter gt Output Frequency Setting Monitor Set the Inverter output frequency eWith the frequency reference set to the Digital Operator A001 02 you can set the output frequency in F001 For other methods refer to the A001 section in Frequency Reference Selection page 4 7 elf a frequency is set in F001 the same value is automatically set in multi step speed reference 0 A020 To setthe 2nd multi step speed reference use A220 or use F001 with the SET terminal turned on To set by using the SET terminal allocate 08 SET to the desired multi function input terminal F001 Output frequency setting monitor 0 0 A020 eae POSO Starting frequency to Max Hz reference 0 f requency j A220 2nd multi step speed reference 0 Related functions A001 A201 C001 to C006 To switch to the 2nd multi step speed allocate 08 SET to the multi function input and then turn it on Acceleration Deceleration Time Setan acceleration deceleration time for the motor For a slow transition setto a large value and for a fast transition set to a small one emer Function name Data Default age Unit No ting F002 Acceleration time 1 a F202 2nd acceleration time 1 0 01 to 3000 10 0 S F003 Deceleration time 1 y i F2
16. Always OFF eerie acceleration constant speed and A081 Disabled only during deceleration in order to reduce the OFF during energy regenerated to the Inverter by increasing the motor loss This will avoid a possible trip due to regeneration during deceleration deceleration 4 21 4 2 Function Mode 2 step Acceleration Deceleration Function 2CH By setting this function you can change the acceleration deceleration time during acceleration de celeration 100 0 to 999 9 A292 2nd acceleration time 2 1000 to 3000 S 100 0 to 999 9 A293 2nd deceleration time 2 1000 to 3000 S 00 Switched via multi function input 09 2 step acceleration AURA deceleration selection ow o 01 Switched by setting 2nd 2 step 00 Switched via multi function input 09 A294 acceleration 2CH deceleration selection 01 Switched by setting frequency a i A295 2nd 2 step acceleration 0 0 to 400 Hz frequency A096 2 step deceleration 0 0 to 400 frequency a i A296 En 2 step deceleration 0 0 to 400 requency Related functions F002 F003 F202 F203 C001 to C006 Hz Hz To switch to the 2nd control allocate 08 SET to the multi function input and then turn it on The acceleration deceleration time can be switched via the multi function input or automatically with an arbitrary frequency eTo switch via a multi function input allocate 09 2CH to it Example 1 When A094 A294 is set to 00 Exam
17. Data Symbol Status Description DN The PID deviation has exceeded the C044 set value 04 Excessive PID deviation The PID deviation has not reached the C044 set value Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 C044 C044 PID deviation excessive level 0 0 to 100 0 C044 can be set from 0 to 100 The setting corresponds to the range of 0 to the maximum target value Feedback value ena Target value A A a OD ON ON 4 56 suonoun Functions 4 2 Function Mode Alarm Output This is output when the Inverter trips If you use the relay for alarm outputs setand check operation as the SPDT contact is used for the terminals For details refer to the description of the relay output Multi function Output Terminal ON Delay OFF Delay page 4 61 Error Alarm output ON The Inverter is in trip status Alarm output OFF The Inverter is normal Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 External Analog Input Disconnection Detection eOutputs a signal if an error is detected in the external analog inputs FV Fl ON The Inverter is in trip status OFF The Inverter is normal P1 PC P2 PC MA MC or MB MC C021 C022 C026 A001 A005 06 Dc Disconnection detection Available input terminals Required settings The disconnection detection signal is output if the frequency reference of t
18. OMRON USER S MANUAL SYSDRIVE MX sens Multi function Compact Inverter Introduction Introduction Thank you for choosing the general purpose Inverter 3G3MX This User s Manual hereinafter called this manual describes the parameter setting methods required for installation wiring and operation of the 3G3MX model as well as troubleshooting and inspection methods e This manual should be delivered to the actual end user of the product After reading this manual keep it handy for future reference e This manual describes the specifications and functions of the product as well as the relations between them You should assume that anything not described in this manual is not possible with the product O Intended readers This manual is intended for Those with knowledge of the workings of electricity qualified electric engineers or the equivalent and also in charge of e Introducing the control equipment e Designing the control system e Installing and or connecting the control equipment e Field management Read and Understand this Manual Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty Is that the products are free from defects in materials and workmanship for a period of one year or other period if speci
19. ON Data display An error code such as E 01 is displayed The display varies depending on the type of error 3 2 Test Run Operation Parameter Initialization eInitialize the parameters using the following procedure eTo initialize the parameters set parameter b084 to 02 Key sequence Display example Description Power On Press the Mode key once and then press the Decrement key three times to display b 0 g Press the Mode key b001 is displayed o uonerdo gt Use the Increment or Decrement key to display b084 Press the Mode key The set value in b084 is displayed Use the Increment or Decrement key to display 02 gt Press the Enter key The set value is entered and b084 is displayed a Press the STOP RESET key while holding down the Mode Increment and Decrement keys simultaneously When the display blinks release the STOP RESET key first and then the Mode and Decrement keys 0 Displays initialization In 1s The parameter number is displayed again in approximately 1 s 3 4 3 2 Test Run Operation MS etting the Motor Capacity Selection H003 Motor Pole Number Selection H004 and Motor Voltage Selection H007 Parameter ae Unit of Default ee pi Name Description Setting range l during No Setting setting RUN 200 V class 0 2 0 4 0 75 1 5 Motor capacity 5 the capacity of the 2 2 3 7 5 5 7 5 Varies with H003 motor con
20. 4 2 Function Mode EPID Comparison Function eThis function outputs a signal when detecting that the PID feedback value exceeds the set range eAllocate 07 FBV to any of multi function output terminals P1 and P2 C021 and C022 or relay output terminals MA and MB C026 eSet the upper limit in C052 and the lower limit in C053 When the PID feedback value falls below the lower limit the terminal is turned on The ON status remains until the value exceeds the upper limit The output signal is turned off while output is shut off during stop or FRS etc Helps control the number of fans and pumps AVR Function eThis function outputs voltage to the motor correctly even if the incoming voltage to the Inverter fluctuates With this function output voltage to the motor is based on that set in the motor voltage selection Parameter No Data Default setting Unit 00 Always ON A081 AVR selection 01 Always OFF 02 02 OFF during deceleration AVR voltage 200 V class 200 215 220 230 240 PRE selection 400 V class 380 400 415 440 460 480 PURIR Related functions d004 A001 A005 eWith A081 AVR selection set whether to enable or disable this function eNote that the Inverter cannot output voltage beyond that of the incoming voltage eTo avoid a possible overcurrent trip during deceleration set the AVR selection to Always ON A081 00 Always ON Enabled during acceleration constant speed and deceleration
21. 4 to 20 mA current input Also set an output frequency for the FREQ adjuster on the Digital Operator A011 A101 FV FI VR start frequency A151 0 00 to 400 0 ds A012 Set start end frequency A102 FV FI VR end frequency A152 A013 A103 FV FI VR start ratio 0 to 100 A153 Seta start end ratio relative to an 7 A014 external frequency reference of 0 to 10 V A104 FV FI VR end ratio and 4 to 20 mA 100 A154 na 00 Start frequency A011 set value A105 FV FI VR start selection ay 01 A155 01 0 Hz 4 10 suopuny Functions 4 2 Function Mode Related functions A005 A016 AT input eTo input voltage ranging from 0 to 5 V on the FV FC terminal set A014 to 50 Example 1 A015 A105 A155 00 Example 2 A015 A105 A155 01 Maximum frequency JCC Maximum psss Pa frequency a A012 A102 A152 4 A012 A102 A152 4 Frequency A011 A101 A151 Frequency A011 A101 A151 0 EN reference 0 Fa reference A013 4103 A014 A104 100 A013 A103 A014 A104 100 A153 A154 10V 20mA 0V 4mA A153 A154 10V 20mA 0V 4mA FV Fl Sampling eYou can Set the built in filter applied to frequency setting signals of the external voltage current input A016 FV Fl sampling 1 to 17 PB Time Related functions A011 to A016 C001 to C006 eHelps remove noise in the frequency setting circuit eSeta larger data value if stable operation cannot be secured because
22. Special VP operation 2nd V f characteristics selection 02 Intelligent sensor less vector control ISLV 2nd output voltage gain Automatic torque boost voltage compensation gain 2nd automatic 0 to 255 torque boost voltage compensation gain Automatic torque boost slip compensation gain 2nd automatic torque boost slip compensation gain 0 to 255 is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 Appendix 1 Parameter List Parameter Monitor or data range Default CHEV Eee Set Function name a during Unit No Digital O perator setting operation value DC injection 00 Disabled Dd braking selection 01 Enabled 00 mo DC injection Cc Y DC injection C O elsa pPemiecuon 0 to 100 50 No oO braking power Q DC injection DC injection A056 braking method o Pade dad 01 No 01 Level operation selection A061 fi aa PEPS 0 0 F requency lower limit to Max frequency oo No Hz A261 2nd frequency 0 0 F requency lower limit to 2nd Max upper limit frequency Frequency lower 0 0 Starting frequency to Frequency upper A062 Le o limit limit No Hz 2 2nd frequency 0 0 Starting frequency to 2nd frequency upper gt A262 ae ek E lower limit limit NS E A063 Jump frequency 1 0 0 e Jump frequency a gt e A065 Jump frequency 2 A sd J ump frequency 0 0 to 400 0 EEN No is 9 ao066
23. YMP frequency ump frequency width 0 0 to 10 0 05 width 2 A067 J ump frequency 3 0 0 S J ump frequency 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 6 Appendix 1 Parameter List O Parameter Monitor or data range Default OS Function name coi during Digital O perator setting operation mek Disabled PID feedback Hi selection RS485 communication Operation function output A076 PID control OFF Deviation Target value Feedback Reverse PID value function ON Deviation F eedback value Target value function 00 Always ON A081 AVR selection 01 Always OFF 02 OFF during deceleration A082 AVR voltage 200 V class 200 215 220 230 240 200 selection 400 V class 380 400 415 440 460 480 400 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 A077 Z 7 A lt App 7 Appendix 1 Parameter List Parameter Monitor or data range Default CHEV Eee Function name ni during Unit No Digital O perator setting E operation Acceleration time 2 0 01 to 99 99 100 0 to 999 9 2nd acceleration 1000 to 3000 time 2 Deceleration time 2 0 01 to 99 99 100 0 to 999 9 2nd deceleration 1000 to 3000 time 2 2 step acceleration deceleration selection A094 00 Switched via multi function input 09 2C H 01 Switched by se
24. b091 Stop selection on Deceleration Stop 01 Free run stop 00 Always ON Cooling fan control 01 ON during RUN 02 Depends on the fin temperature b086 b090 b092 Regenerative braking function operation selection 00 Disabled 01 Enable Disable during stop 02 Enable Enable during stop b095 Others o o m Oo UJ 00 Oo Regenerative braking function ON level Overvoltage LAD 00 Disabled Stop function 01 Enabled 200 V class 330 to 380 b096 400 V class 660 to 760 Z 7 3 lt Overvoltage LAD stop function level setting 200 V class 330 to 395 b131 400 V class 660 to 790 Overcurrent suppression function Automatic carrier 00 Disabled Ready function 00 Disabled 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 00 Disabled 01 Enabled b140 App 11 Appendix 1 Parameter List Parameter Monitor or data range Default CHIEN Wee No o Me Digital Operator settin olden g p g operation C001 Multi function FW forward input 1 selection RV reverse 02 CF1 multi step speed binary 1 c201 2ndmulti function 93 CF2 multi step speed binary 2 input 1 selection CF3 multi step speed binary 3 3 CF4 multi step speed binary 4 DB external DC injection braking input 2 selection 2CH 2 step acceleration deceleration FRS free run stop iene nee EXT ext
25. command selection for Forward or Reverse Reverse Stop available at the time of terminal allocation selectable from 1NO or 1NC Run Stop through external communication FW forward RV reverse CF1 to CF4 multi step speed RS reset input AT current input selection USP USP function EXT external trip OPE forced OPE mode STA 3 wire startup STP 3 wire stop F R 3 wire forward reverse FRS free run stop J G jogging 2CH 2 step acceleration deceleration DB external DC injection braking SET 2nd control function UP UP DWN function accelerated DWN UP DWN function decelerated PID PID enabled disabled PIDC PID deviation clear PTC thermistor input UDC UP DWN function data clear SFT soft lock ADD frequency addition F TM forced terminal block RDY operation ready SP SET special setting RUN signal during operation FA1 frequency arrival signal FA2 over set frequency arrival signal OL overload warning signal OD PID excess deviation signal AL alarm output ODC communication option disconnected FBV PID FB status output NDc Network error LOG Logic operation output Analog meter 0 to 10 V DC 1 mA max Frequency Current signals are selectable via the analog output terminal 7 1 Standard Specification List Other functions General specifications eL 12 3 x4 5 6 FI Item Specifications AVR function V f characteristic se
26. 10000 100 0 l LSB R W seconds F203 R w 1to 300000 O MSB The second decimal place is ignored 0 01 s F203 when the value is over 10000 100 0 LSB R W seconds Pie Or roka NO AMENO F004 R W 00 Forward 01 Reverse selection l 00 Digital O perator volume Frequency reference e a y A001 R W 02 Digital O perator F001 03 ModBus communication 10 Frequency operation result 01 Terminal RUN command selection A002 R W 02 Digital O perator 03 ModBus communication Base frequency A003 30 to maximum frequency A004 1 Hz 2nd base frequency A203 30 to maximum frequency A204 1 Hz Maximum frequency A004 30 to 400 1 Hz 2nd maximum frequency A204 30 to 400 1 Hz 4 2 Function Mode BSE Function name poe A Monitor or data range Resolution No No function AT 00 Switches between FV FI via terminal 01 Disabled Outputs FV F 1 101Dh FV FI selection A005 R W 02 Switches between FV FREQ adjuster via terminal AT 03 Switches between FI FREQ adjuster via terminal AT 1029h Multi step speed reference 0 A020 RW 0 0 Starting frequency to 4000 0 1 Hz TSOP oe ree A220 0 0 Starting frequency to 4000 0 1 Hz reference 0 1039h Multi step speed reference 8 A028 R W R W R W R W 103Bh Multi step speed reference 9 A029 103Dh Multi step speed A030 R W reference 10 103Fh Multi step speed A031 R W reference 11 0 0 Starting frequency to 4000 0 1 Hz 1041h Multi step speed A032 re
27. 1900 to 3000 time 2 y 2 step O O acceleration pms 9 A034 deceleration 8 selection 00 Switched via multi function input 09 2CH i Al z 2nd 2 step 01 Switched by setting 5 2 1294 acceleration 3 O deceleration a selection C 2 step S A095 acceleration g frequency 0 0 0 to 400 0 No Hz 4 22 lt 2nd 2 step amp A295 acceleration 2 frequency 2 step X A096 deceleration frequency 0 0 to 400 0 No Hz 4 22 2nd 2 step A296 deceleration frequency Acceleration 00 Line AUR pattern selection 01 S shape curve p00 No f oe Deceleration 00 Line a pattern selection 01 S shape curve 00 mo T E A101 Flstartfrequency 0 0 to 400 0 00 f No Hz 4 10 WY A102 Flend frequency 0 0 to 400 0 00 no He 4 10 0 gt A103 Fl start ratio 0 to 100 No 4 10 7 E A104 Fl end ratio 0 to 100 4 10 0 E g A105 Fl start selection oe ese rusia MeQuency inti 01 No 4 10 0 01 0 Hz start 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 26 9 E 5 O 3 7 Parameter List Changes Parameter Monitor or data range Default Function name B during Page No Digital O perator setting operation O peration o gt A141 frequency inputA 90 Digital Operator F001 4 23 2 setting 01 Digital Operator FREQ adjuster U i 5 02 Input FV D Operation 03 Input FI e A142 frequency input B RS485
28. 246 torque boost low speed Reduce the set value of the carrier frequency b083 Rotation speed lowers Gradually increase the slip compensation gain of the automatic torque A047 A247 when load is applied boost Rotation speed increases when load is applied Gradually reduce the slip compensation gain of the automatic torque bood A047 A247 Gradually reduce the voltage compensation gain of the automatic A046 A246 torque boost Overcurrent trip occurs when load is applied a reduce the slip compensation gain of the automatic torque A047 A247 4 13 Gradually reduce the voltage setting of the manual torque boost A042 A242 4 2 Function Mode Output Voltage Gain Changes the Inverter output voltage in percentages with the voltage selected in the AVR voltage selection A082 as 100 The Inverter cannot output voltage beyond that of the input voltage Motor voltage selection 100 A082 A045 Base frequency Max frequency A003 A203 A004 A204 DC Injection Braking DB This function securely stops the motor rotation during deceleration A051 A052 A053 A054 A055 A056 hte a 00 Disabled DC injection braking selection 01 Enabled NS DC injection braking frequency 0 0 to 60 0 Z DC injection braking delay time 0 0 to 5 0 NS S DC injection braking power 0 to 100 o DC injection braking time 0 0 to 60 0 S DC injection braking method 00 Edge operation i 01 selectio
29. 3 7 19 7 5 Options WS pecifications 3G3AX ZCL1 200 V class 400 V class O ct O me ae ep MSpecifications 3G3AX ZCL2 200 V class 400 V class O E c O m iii ce T a E II ICI CI CT CS A Y AAA G 53 e w AA A 73 AAA a U 7 20 7 5 Options Input Noise Filter Dimensional Drawing 3G 3AX NFI21 3G 3AX NFI22 _ 66 52 lt 10 gt Inverter side 4 eel El LS L2 L1 Power supply side A 7 A 15 67MAX gt Vv a 0 h 3G 3AX NF123 3G 3AX NFI24 a 3G 3AX NF141 3G 3AX NFI42 4 3G 3AX NFI43 74 Dimensions Unit mm V a Model Inverter side i Lm 3G T 23 pA e cero NFI 1 11 56 Jes veut a 3G3AX NFI24 RT 3G 3AX NFI41 130 56 qe ara as y 1 ESEJA pl AA Power S D M4 supply side 7 21 7 5 Options 3G 3AX NF1I25 Power supply H hr side L1 L2 L3 M6 95 155 165 La L L3 V Inverter side lo DE
30. 4 2 Function Mode Query Response No Field name rl No Field name a 1 Slave address 1 01 1 Slave address 01 2 Function code 03 2 Function code 03 3 Register start address MSB 2 00 3 Number of data bytes 0C 4 Register start address LSB gt 11 4 Register data 1 MSB 00 5 ied a stele 00 5 Register data 1 LSB 03 6 ioe AMS 06 6 Register data 2 MSB 00 7 CRC 16 MSB 95 7 Register data 2 LSB 00 8 CRC 16 LSB CD 8 Register data 3 MSB 00 9 Register data 3 LSB 63 10 Register data 4 MSB 00 11 Register data 4 LSB 00 12 Register data 5 MSB 00 13 Register data 5 LSB 1E 14 Register data 6 MSB 01 15 Register data 6 LSB 1C 16 CRC 16 MSB AF 17 CRC 16 LSB 6D 1 Broadcasting cannot be performed 2 Data is transferred by the number of data bytes In this example 12 OCh bytes are used since 6 pieces of holding register data are returned 3 Note that the holding register start address is 0011h which is smaller by 1 than the register number 0012h Read the data received in the response as follows Response buffer Holding register start 12 0 12 0 12 1 12 1 12 2 12 2 number MSB LSB MSB LSB MSB LSB Response data 003h 0063h Trip data Trip factor E 03 Frequency 9 9 Hz Response buffer 10 11 12 13 14 15 Holding register start 12 3 12 3 12 4 12 4 12 5 12 5 number MSB LSB MSB LSB MSB LSB Response data 001Eh 001Ch Trip data Output current 3 0 A DC bus V DC 284V Refer t
31. 4 61 ON delay 147 OUP ina 2 oo 100 6 No s 461 OFF delay cue Peay CUE Gato 10000 No s 461 delay ems er SUpucoe ota 100 0 No s 4 61 delay 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 33 3 7 Parameter List Changes during operation Monitor or data range Default Parameter No Unit Page TUe oN eme Digital O perator setting H003 Motor capacity Factory selection 200 V class default 0 2 0 4 0 75 1 5 2 2 3 7 5 5 7 5 400 V class ne ec aes 2nd motor 0 4 0 75 1 5 2 2 3 7 5 5 7 5 Factory H203 capacity selection default 2 003 Motor pole number 2 E selection 4 6 No 4 64 O S 4204 2nd motor pole 5 fe number selection 8 5 TERA 8 H006 Stabilization 100 ol parameter 4 34 A 0 to 255 Yes 4 64 9 H206 2nd stabilization parameter H007 Motor voltage Factory selection 00 200 V default Yes 4 64 2nd motor voltage 01 400 V Factory H207 selection default 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 34 Chapter 4 Functions 4 1 Monitor MOCO scscscccsccscscccscncncneacacascnsseeceeneasacas 4 1 4 2 Function MOG cccccscscsnscscscscncnccccsnensnnenesenensaees 4 5 Functions 4 1 Monitor Mode 4 1 Monitor Mode Output Frequency Monitor d001 Displays the output frequency of the Inverter The monito
32. A143 Operator selection 01 Subtraction A B 02 Multiplication A x B Related functions A001 10 eInputs FV and FI cannot be set simultaneously Do not connect the signal lines for inputs FV and Fl simultaneously 4 23 4 2 Function Mode Digital Operator _5 NN 41 A143 FREQ adjuster 0 Inout A lt Input FV _ Input FI oO ModBus communication __c Result of calculation Output frequency Digital Operator __O FREQ adjuster _O Input B lt Input FV __ Input Fl _ a ModBus communication o A142 Frequency Addition Function This function adds or subtracts the constant frequency setin A145 to from the output frequency Select addition or subtraction in A146 Parameter No Functionname name Default setting Unit A145 Frequency A 0 0 to 400 0 Oow f amount 00 Adds the A145 value to the output A146 Frequency addition frequency direction 01 Subtracts the A145 value from the output frequency Related functions C001 to C006 ADD input eInputs FV and FI cannot be set simultaneously Do not connect the signal lines for inputs FV and FI simultaneously A001 Frequency reference source FREQ adjuster zen
33. ASI y Setting Function Codes eYou can enter codes for the monitor mode basic function mode and extended function mode directly as well as through the scrolling method Below is an example where code d001 of the monitor mode is changed to extended function A029 1 Display the code of the monitor mode as d001 Jj omron SYSDRIVE POWER 3G3MX INVERTER O Hz OA O ALARM O O RUN MIN MAX STOP Opre 2 RESET O S A ll y y Press A and simultaneously Continued to the next page 3 13 3 4 Operation Procedure Example Factory Default 2 Change the function code J omron sYSDRIVE POWER O eYou can change the 4th digit when d blinks 3G3MX INVERTER ALARM O STOP RESET A iL Press 2 times A001 is displayed J one NGRENE rowne a oe aici Press the Enter key to fix the blinking digit O 8 Y Press A is set 3 Change the 3rd digit of the function code J omron SYSDRIVE O 0 of the 3rd digit blinks ALARM O Press the Enter key to fix 0 of the 3rd digit as you need not change it Press the Mode key to start A blinking again Lb Press 2 0 is set 4 Change the 2nd digit of the function code J omron SY
34. Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON Automation simple powerful OMRON ELECTRONICS LLC THE AMERICAS HEADQUARTERS Schaumburg IL USA e 847 843 7900 e 800 556 6766 www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron ca Cono Sur e 54 11 4787 1129 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE OMRON CHILE SALES OFFICE S o Paulo SP Brasil e 55 11 2101 6300 e www omron com br Santiago 56 2206 4592 OMRON ELECTRONICS MEXICO SA DE CV e HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apo
35. FA1 constant speed arrival signal selection C021 02 FA2 over set frequency arrival signal 03 OL overload warning 04 OD excessive PID deviation 05 AL alarm output 06 Dc disconnection detected 07 FBV PID FB status output Multi function output terminal P 2 selection C022 Relay output MA 2 MB function 08 NDc network error 09 LOG logic operation output C026 selection 00 Output frequency Multi function output terminal P 1 contact selection C031 Multi function output setting Multi function output terminal P 2 contact selection 00 NO contact at MA NC contact at MB C032 01 NC contact at MA NO contact at MB No Relay output MA C036 MB contact selection Overload warning Rated C041 sa eve 0 0 Does not operate current No A 2nd overload 0 1 xRated currentto 2 0 x Rated current Rated oe warning level current Arrival frequency during 0 0 to 400 0 No Hz acceleration Arrival frequency during 0 0 to 400 0 No Hz deceleration Cae e oe al 0 0 to 100 0 3 0 No excessive level C052 PID FB upper limit 100 0 0 0 to 100 0 EA No C053 PID FB lower limit 0 0 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 01 C042 C043 Appendix Level output status setting App 13 Appendix 1 Parameter List Changes during operation Monitor or data range Defau
36. Inverter output Ifthe incoming voltage and regenerative energy from the motor are too high a protection circuit works to shut off the Inverter output when the voltage on the converter exceeds the specified level Shuts off the output if an error occurs in the EEPROM built into the Inverter due to external noise and abnormal temperature rise Shuts off the output if the incoming voltage drops below the specified level causing the control circuit not to work properly during a momentary power interruption Shuts off the output if the internal CPU has worked erroneously or abnormally If an error occurs in the external equipment or devices the Inverter receives the signal and the output Is shut off Available with the external trip function selected Appears if the Inverter is turned on with the RUN command being input Available with the USP function selected Shuts off the output if a ground fault between the Inverter output unit and the motor is detected when turning on the power Appears if the incoming voltage has remained high for 100 seconds while the Inverter output Is stopped Display on Digital Operator 5 1 Special Display List Name Description Display on Digital Operator Shuts off the output if the temperature has risen in the main circuit due PEPE rene cor to malfunction of the cooling fan or other reasons ano Appears if a fault is detected in communication behavior between the y built in C
37. Multi step speed reference 7 Multi step speed i A028 0 0 Starting frequency to Max frequency EN Yes Hz 4 42 A029 Multi step speed reference 9 A030 Multi step speed reference 10 A031 Multi step speed reference 11 A032 Multi step speed reference 12 Multi step speed reference 13 A034 Multi step speed reference 14 A035 Multi step speed reference 15 A038 Jogging frequency 0 00 Starting frequency to 9 99 00 Free run stop 01 Deceleration stop 02 DC injection braking stop A033 A039 Jogging stop selection Multi step speed J ogging 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 22 O 8 a 3 7 Parameter List Unit Page oie Monitor or data range Default ares Function name during Digital O perator setting operation A042 Manual torque boost voltage 2nd manual 0 0 to 20 0 A242 torque boost voltage al A043 Manual torque boost frequency 2nd manual 0 0 to 50 0 A243 torque boost frequency ao44 VA characteristics 00 Constant torque characteristics VC selection 01 Special reduced torque characteristics 2nd V f Special VP A244 characteristics selection No 02 Intelligent sensor less vector control 4 12 A045 as 100 4 34 20 to 100 Yes 4 64 LO A oupa 4 12 voltage gain Yes 100 4 11 4 12 Operation Characteristics Torque boost ISLV Automatic torque
38. Sle d H H ff Main circuit terminal block Short circuit bar Standard Connection Diagram DC reactor Sei 771 Braking resistor optional Aia e F optional 1 P 2 N oad g e moe 3 phase 200 V AC 1 3 phase 200 V AC 2 3 phase 400 V AC Y DO Multi function input 1 Q QO 9 00 O Mn e N T 2 lt N O Multi function input 2 O O O o MA Relayoutput 3 O O Common Multi function input 3 Multi function input 4 Multi function input 5 Multi function input 6 P1 9 Multi function output 1 l P2 Q Multi function output 2 Sequence input common Frequency reference power supply 10 mA at 10 V J PC Multi function output common PicqVency Frequency reference input voltage reference SA pu Je A 1 to 2 kQ Frequency reference common A AM Analog monitor output Frequency reference input current J 4 to 20 mA 1 Terminal symbols for 3G3MX AE OOO are indicated in parentheses 2 Connect a single phase 200 V AC input to terminals L1 and N L3 3 By factory default MA is set to NC contact and MB to NO contact in the relay output MA MB selection C 036 2 11 2 3 Wiring Connecting to the Power Supply and Motor RIA S L2 T L3 JU T1 V T2 W T3 L1 L2 N L3 TTYL Power supply Motor Inverter i Terminal symbols for 3G3MX AEODOO are indicated in parentheses Do not connect the power supply other than to R L1 S L2 or T L
39. This function is useful for a system in which the motor works as a generator when itis rapidly decelerated eTo use this function configure the following settings b090 b095 b096 Usage rate of regenerative braking function Regenerative braking function Operation selection Regenerative braking function ON level 00 Does not operate 01 to 100 0 A BRD usage rate for 100 seconds can be set in increments of 0 1 If the set usage rate is exceeded a braking resistor overload trip E06 occurs at a E 3 lt gt ON ON ON operation p t1 12 t3 Usage rate A x 100 00 Disabled This function is not active 01 Enabled during operation This function is active Disabled during stop This function is not active 02 Enabled during both operation and stop This function is active 200 V class 330 to 380 400 V class 660 to 760 Inverter DC voltage 200 V class 360 V 400 V class 720 V The regenerative braking function ON level conforms to the voltage setting for the Inverter s internal converter DC unit Model Minimum resistance recommended Usage rate of regenerative braking function When using the regenerative braking function mount the optional braking resistor between terminals P 2 and RB in addition to the settings above 200 V class ll po 400 V class 10 The above usage rate of the regenerative braking function is the figure for us
40. Trip after frequency matching deceleration Stop Allowable momentary power 0 3 to 25 0 1 0 No S interruption time Momentary power interruption a trip altas No 01 Enabled during stop selection Anos Fan 00 16 times APO ONO limit time selection 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 VR adjustment b002 Z 7 A lt b004 Restart after momentary power interruption b005 App 9 Appendix 1 Parameter List Parameter Monitor or data range Default CHIEN Wee Set Function name a during Unit No Digital O perator setting operation value b012 Electronic thermal level current 0 2 x Rated current to 1 2 x Rated current No A 2nd electronic Rated b212 E thermal level current U Electronic thermal b013 characteristics selection Reduced torque characteristics 1 z 2nd electronic Constant torque characteristics No thermal Reduced torque characteristics 2 b213 a characteristics selection b021 Overload limit Disabled 01 selection Enabled in acceleration constant speed No 2nd overload limit operation l 0221 election Enabled in constant speed operation 01 a 1 5 x b022 Overload limit Rated level current 0 1 x Rated current to 1 5 x Rated current T No A E y mi 5x 222 hue overload limit Rated evel current J 8 Overload limit NN parameter 0 1 to 300
41. V T2 and W T3 Voltage difference between phases 2 max Simulate the Inverter trip circuit output Ex Use an Operates with no faults external trip etc Visual No faults inspection Visual inspection Visual inspection Normal operation Display can be read Digital multimeter Rectifier Voltmeter 1 The life of the capacitor depends on ambient temperatures Refer to Product Life Curve App 17 2 Clean the Inverter periodically Accumulated dustin or on the cooling fan or heat sink can cause the Inverter to overheat 6 5 6 1 Inspection and Maintenance Measurement Methods of I O Voltage Current and Electric Power Below are general measurement devices for I O voltage current and electric power Measure effective values of fundamental wave for voltage and all effective values for electric power pum pum ab gt Ww O Q pum ma q Same ab C O Measurement item Measurement point Measurement device Note Measurement value reference Power supply voltage E Power supply current l Input electric power Wi Input power factor Pf Output voltage Eo Output current lo Output power Wo Output power factor Pfo P hase to phase voltage Moving iron voltmeter between R S S T and T Effective value R or offundamental wave ER ES ET gt Rectifier voltmeter CurrentR S T Monorom All effective IR IS IT
42. W selection 1104h Multi function input 2 C002 R W selection 1533h 2nd multi function input 2 C202 R W selection Multi function input 3 1105h C003 R W 00 FW 01 RV 02 CF 1 03 CF2 04 CF 3 05 CF 4 06 J G 07 DB 08 SET 09 1534h 2d multi function input 3 C203 R W 2CH 11 FRS 12 EXT 13 USP 15 SFT selection 16 AT 18 RS 19 PTC terminal 5 only Multi function input 4 20 STA 21 STP 22 F R 23 PID 24 1106h C004 R W PIDC 27 UP 28 DWN 29 UDC 31 OPE 50 ADD 51 F TM 52 RDY 53 1535h 2nd multi function input 4 C204 R W SP SET 255 NO selection 1107h Multi function input 5 C005 R W selection 1536h 2nd multi function input 5 C205 R W selection 1108h Multi function input 6 C006 R W selection 1537h 2nd multi function input 6 C206 R W selection 110Bh Multi function input 1 COll R W operation selection 110Ch Multi function input 2 C012 R W operation selection 110Dh Multi function Input 3 C013 R W operation selection 110Eh Multi function Input 4 C014 R W operation selection 110Fh Multi function input 5 C015 R W operation selection 1110h Multi function input 6 C016 R W operation selection 4 88 suopuny Functions 1114h 1115h 1119h 111Bh 111Dh 111Eh 1122h 1124h 153Ah 1126h 1128h 1129h 112Eh 112Fh 1138h 1139h 113Bh 113Ch 113Dh 113Eh 113Fh 1141h 1142h 1144h 1145h 4 89 4 2 Function Mode did Function name UE Jue Monitor or data range Resol
43. abnormal overheating Not doing so may result in fire or other hazards For a regenerative braking unit Use the error contact output MA MB Molded case circuit breaker Magnetic contactor MCCB Me 3 MC Inverter 3G3MX O T L3 N L3 Power supply DC reactor P RB R1R2 O 0 OO Regenerative braking unit Terminal symbols for 3G3MX AE OOO are indicated in parentheses lt Braking Resistors and Braking Resistor Units for the Inverter gt Name Model Specifications 3G3AX RBU21 For general use with built in resistor 3 1 phase erane iva 200 V For heavy instantaneous qe 3G 3AX RBU22 regenerative power with built in braking unit resistor 3 phase For general use with built in cence 400 V resistor 2 19 2 3 Wiring Installing a Noise Filter on the Input Side The Inverter s output uses high speed switching so noise may be transmitted from the Inverter to the power line affecting peripheral devices elt is recommended that a noise filter be installed on the input side to minimize noise transmission Installing a noise filter on the input side can also reduce the noise from the power line to the Inverter ES lt Recommended Input Noise Filters for the Inverter gt General EMC conforming 3G 3AX NFI 3G 3AX EF A 3 Molded case circuit breaker n MCCB ower supply opui see Inverter filter for the 3G3MX Inverter Molded case circuit breaker MCCB Other device Use a n
44. ae 1000 to 9999 4 3 d017 d080 d081 d082 d083 F001 monitor Output frequency setting monitor 100 to 999 h monitor Faultmonitor 1 Latest Fault monitor 2 Fault monitor 3 Error code condition of occurrence gt Output frequency Hz gt Output current A gt Internal DC voltage V RUN time h gt ON time h 0 0 Starting frequency to 400 0 vos e 4 5 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 19 3 7 Parameter List Parameter Monitor or data range Default enee Function name a during Unit Page No Digital O perator setting operation 0 01 to 99 99 F002 Acceleration time 1 100 0 to 999 9 S 4 5 1000 to 3000 2nd acceleration ee F202 iel 100 0 to 999 9 10 0 S 4 5 1000 to 3000 0 01 to 99 99 F003 Deceleration time 1 100 0 to 999 9 10 0 S 4 5 1000 to 3000 y 0 01 to 99 99 2710 al ea acs 100 0 to 999 9 10 0 s 4 5 E 1000 to 3000 Operator rotation 00 Forward a das meme gi 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 20 Operation 3 7 Parameter List Extended Function Mode 00 Switches between FV Fl via terminal AT 01 Disabled Outputs FV F 1 A005 FV FI selection 02 Switches between FV VR via terminal AT 03 Switches between FI VR via terminal AT Aon P
45. and the terminal function is disabled Parameter No Data Default setting Unit Multi function input 1 FW forward C001 selection RV reverse CF1 multi step speed binary 1 CF2 multi step speed binary 2 CF3 multi step speed binary 3 Multi function input 2 CF4 multi step speed binary 4 selection 06 J G jogging DB external DC injection braking 2nd multi function SET 2nd control input 2 selection C201 2nd mult function input 1 selection C002 C202 2CH 2 step acceleration deceleration Multi function input 3 FRS free run selection EXT external trip USP USP function 2nd multi function SFT soft lock input 3 selection AT analog input switching Multi function input 4 RS reset selection PTE thermistor input STA 3 wire start 2nd multi function STP 3 wire stop input 4 selection F R 3 wire forward reverse TERE PID PID enabled disabled Multi function input 5 C005 P PIDC PID integral reset selection UP UP DWN function accelerated 02 C205 2nd multi function DWN UP DWN function decelerated input 5 selection UDC UP DWN function data clear C003 C203 C004 Functions C204 OPE forced operator ADD frequency addition 51 F TM forced terminal block 52 RDY ready function C206 input 6 selection 53 SP SET special 2nd function C006 Multi function input 6 selection 2nd multi function
46. communication 4 23 E setting p o Addition A B O A143 Operator selection Subtraction A B 4 23 2 Multiplication A x B Alas Frequency 0 0 to 400 0 4 24 addition amount ENE 00 Adds A145 value to output frequency ved ae 01 Subtract A145 value from output No 4 24 addition direction frequency 00 Use start frequency A151 A155 VR start selection 01 0 Hz start eee ee 4 10 00 Alarm 01 0 Hz start b001 Retry selection 02 Frequency matching start No 4 25 03 Trip after frequency matching deceleration Stop Allowable momentary power 0 3 to 25 0 1 0 No S 4 25 interruption time A 4 25 b003 Retry wait time 0 3 to 100 0 1 0 No S 4 35 Momentary power interruption 00 Disabled undervoltage trip 01 Enabled No 4 25 during stop selection empio en 00 16 times Na paon TETY Q1 No limit time selection 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 A146 Frequency addition VR adjustment b002 b004 Restart after momentary power interruption b005 3 27 3 7 Parameter List Parameter Monitor or data range Default AS Function name sy during Unit Page No Digital O perator setting E operation b012 Electronic thermal Rated level current 0 2 x Rated current to 1 2 x Rated current No A 4 27 z b212 2nd electronic Rated thermal level current E U hb Electronic thermal
47. consequence thereof Read and Understand this Manual Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when Significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance Is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Safety Precautions Safety Precautions Mindications an
48. da 02 External communication 10 Operation function output 00 OFF Deviation Target value 106Eh Reverse PID function A077 RM _ ON Deviation Feedback value Target value 106Fh PID output limit function A078 0 to 1000 0 1 00 Always ON 1070h AVR selection A081 R W 01 Always OFF 02 OFF during deceleration 200 V class 0 200 1 215 2 220 3 230 4 240 1071h AVR voltage selection A082 400 V class 0 380 1 400 2 415 3 440 4 460 5 480 ore mse MBE to 300000 ES HE second decimal place is ignored a when the value is over 10000 100 0 1519h A292 R w 1 to 300000 A EE MSB The second decimal place is ignored 0 01 s A292 when the value is over 10000 100 0 l 0 01 s Acceleration time 2 1075h 4 84 suopuny Functions R egister No 1076h 1077h 151Bh 151Ch 1078h 151Dh 107Ah 151Fh 107Ch 1521h 107Dh 107Eh 1080h 1082h 1083h 1084h 1085h 108Eh 108Fh 1090h 1091h 1093h 1095h 1097h 4 85 4 2 Function Mode Function name a as Monitor or data range Resolution No function A093 R w 1 to 300000 ries MSB The second decimal place is ignored 0 01 s A093 when the value is over 10000 100 0 l LSB R W seconds A293 R w 1 to 300000 alo MSB The second decimal place is ignored 0 01 s A293 when the value is over 10000 100 0 l LSB R W seconds ent miele A094 R W decele
49. down To extend the life of the Inverter s internal electrolytic capacitor limit the frequency to no more than once every 30 minutes Connection Sequence to the Terminal Block Input power supply can be connected to any terminal because the phase sequence of the input power supply is irrelevant to that of the terminal block R L1 S L2 and T L3 2 18 2 3 Wiring Installing an AC Reactor elf the Inverter is connected to a large capacity power transformer 660 kVA or more or the phase advance capacitor Is in use a large peak current may flow through the input power circuit causing the converter unit to break down eInstall an optional AC reactor on the input side of the Inverter An AC reactor will also improve the EN power factor of the power input side Installing a Surge Absorber Always use a surge absorber or diode when magnetic contactors MC electromagnetic relays S solenoid valves solenoid and magnetic brakes are used 9 Connecting a Regenerative Braking Unit When running a load with a large inertia or a vertical axis regenerative energy will return to the Inverter If overvoltage in the main circuit is generated during deceleration this indicates that the regenerative energy exceeds the capacity of the Inverter In this case use a regenerative braking unit When using a regenerative braking unit be sure to include a sequence whereby the power supply for the Inverter will be turned off in the event of
50. nonin enes nue mearee arte ys 4 17 A lower MMEren aR 4 17 UDDEN E enaa 4 17 EEE A 4 22 frequency reference selection oooccocnccnccnnonononnnnnnss 4 7 acceleration deceleration pattern scce 4 23 ae A oe See we eee a eyes gee ert AD D Remeron a eenener ere er eee ee ener en er eerrr een hterrtr rt A5 E a A ON AL 4 57 EV FLS SAMPING ria 4 11 AMOUR tias 4 57 allowable momentary power interruption time 4 25 AM E O 4 63 EY AAA A 4 10 internal DC injection braking oooccccccccccccnninnnnnnnnnnnos 4 16 automatic carrier frequency reduction function 4 39 J B A A J G Fale a a gti ca he Ne NANA 4 43 Dase Teques 4 8 JOGGING Operation srta canina 4 43 C L paz lt lt lt carrier TROGUONEY sccsicescncainlna ta anaa a 4 32 Kolcu 4 60 communication fUnCtON adri 4 65 logic operation output LOG sisirin 4 60 constant torque characteristics ooocccccnnccononononnnns 4 12 cooling fan CONT idas 4 36 M D MAX MUM TEQUENCY accuse nwo con ioann ids 4 9 ooo ZK momentary power interruption trip retry 4 25 D EEEE ETE EEE EEE EETAS 4 14 momentary power interruption undervoltage trip during RN 4 57 A A 4 25 DC injection braking cinco 4 14 multi function Input MONILOF ccccccccccnnnnnncnnnnnnnnnnnnnananns 4 2 deceleration HMC 2 ceececccccccccccccccecccceccececcccecceccccccecec 4 22 multi function input selection eee 4 40 Dn e bee ach toe ane etd 4 50 multi function output contact Selection vc 4 61
51. of multi step speed reference 0 A020 is 0 1 Hz To set 50 Hz set the change data to 500 1F 4h 4 73 4 2 Function Mode Query No 1 CO N Oo Ul Field name Slave address Function code Register start number MSB Register start number LSB Change data MSB Change data LSB CRC 16 MSB CRC 16 LSB Example HEX 05 06 10 28 01 F4 0C 91 There is no response for broadcasting Note that the holding register start address is 1028h which is smaller by 1 than the register number 1029h Refer to lt Exception Response gt page 4 76 if writing into the holding register cannot be performed normally lt Loopback Test 08h gt Used to check the communications between master and slave A random value can be used for test data Example Response No Field name 1 Slave address 2 Function code 3 Register start number MSB 4 Register start number LSB 5 Change data MSB 6 Change data LSB 7 CRC 16 MSB 8 CRC 16 LSB Loopback test to the Inverter with slave address 1 Query No Field name 1 Slave address 2 Function code 3 Diagnostic sub code MSB 4 Diagnostic sub code LSB 5 Data MSB 6 Data LSB 7 CRC 16 MSB 8 CRC 16 LSB Example HEX 01 08 00 00 Random Random CRC CRC Broadcasting cannot be performed Response No CO N GD OT B W N FP Field name Slave address Function code Diagnostic sub code MSB
52. sets a current value for this function to work When this function operates the acceleration time becomes longer than the set time With the overload limit parameter set too low an overvoltage trip may occur due to regenerative energy from the motor This is because of automatic deceleration from this function even during acceleration Make the following adjustments if this function operates during acceleration and the frequency doesn t reach the target level e Increase the acceleration time e Increase the torque boost e Increase the overload limit level e Use a higher rank Inverter 4 2 Function Mode Overload limit level b022 Deceleration set by the overload limit parameter Output current Maximum frequency A004 A204 Target frequency F001 Inverter output frequency b023 WOverload Warning elf the load is too large this function outputs an overload warning signal allowing you to readjust the overload level to prevent a trip This helps prevent mechanical damage due to an overload in the conveyors or an operation line stop due to an overload trip of the Inverter eAllocate 03 OL to the multi function output terminal P 1 P 2 or relay output Overload limit level b022 Overload warning level C041 Output current Soft Lock Function Use this function to prohibit writing of each parameter This helps prevent data rewrite due to erroneous operation For the soft lo
53. the 3G3MX Series i Molded case circuit breaker MCCB Inverter R L1 L1 3G3MX S L2 L2 T L3 N L3 Power supply MA MC 30 V DC 50 mA max DC 24 V relay Terminal symbols for 3G3MX AE OOO are indicated in parentheses Installing a Ground Fault Interrupter The Inverter s output uses high speed switching and so generates high frequency current leakage Generally if the power cable is 1 m the leakage current is approx 100 mA per Inverter and approx 5 mA is added per additional meter eAt the power supply input part install a special purpose ground fault interrupter for Inverters that exclude high frequency leakage current and detect only the leakage current within a frequency range that is hazardous to humans Choose a ground fault interrupter with a sensitivity current of at least 10 mA per Inverter eAlternatively use a general ground fault interrupter with a sensitivity current of 200 mA or more per Inverter and with an operating time of 0 1 s or more Installing a Magnetic Contactor MC elf the power supply of the main circuit is shut off due to sequencing a magnetic contactor MC can be used When forcibly stopping the load with an MC on the primary side of the main circuit however the regenerative braking does not work and the load coasts to a stop free run eF requently opening and closing the magnetic contactor MC to start and stop a load may cause the Inverter to break
54. the set values are being initialized Appears while the trip monitor is being initialized Appears if no data exists Trip monitor Appears if an error occurs between the Digital O perator and the Inverter Display on Digital Operator la EE HEE 5 1 Special Display List Trip Monitor Display 1 Cause of trip Explanation of display o 4 l l l l l l l l l l l l l l l T D gt a LY lt Indicates the cause of the trip Refer to 5 1 gt 2 Output frequency Hz when the trip occurred 3 Output current A when the trip occurred gt 4 DC voltage V between P and N when the trip occurred gt gt 5 Total RUN time before the trip gt 6 Total power ON time before the trip A l l l l l l suonerdo 2SUeuaquienn a Maintenance Operations 5 2 Troubleshooting 5 2 Troubleshooting The motor No voltage e Is the A001 setting frequency e Check the A001 setting doesnt observed for reference selection correct work Inverter outputs Is the A002 setting RUN command Check the A002 setting U T1 V T2 and selection correct W T3 e Is the 485 0PE communications e Check the 485 OPE selector status correct communications selector e Is the TM PRG selector status e Check the TM PRG selector correct e Is power supplied to terminals R L1 Check the connections of terminals S L2 and T L
55. time rating 120 W Rating 120 W x 2 in series The temperature relay operates if the internal resistor reaches approx 200 C and recovers at approx 170 C NC Rating of contact 240 V AC 3A R load 0 2 A L load 36 V DC 2 A R load Minimum load 240 V AC 25 mA 2 Built in fuse in the internal resistor recovery impossible 10 C to 50 C 20 C to 65 C short time temperature during transport 20 to 90 with no condensation 5 9 m s 0 6G 10 to 55 Hz Ata maximum altitude of 1 000 m indoors without corrosive gases or dust Braking Resistor 3G3AX RBA RBB Series Dimensional Drawing 3G3AX RBA Series j 170 150 20 5 MAX 1 2 7 16 SUOQBREIYID0dS Specifications 7 5 Options 3G3AX RBB Series Rated Dimensions mm Resistance TO MS pecifications Compact type 3G3AX RBAOOOO Standard type 3G3AX RBBOOOO MAI A Allowable ang 5 2 5 15 1 0 10 7 5 7 5 7 5 frequency Continuous allowable 20 12 5 3 30 30 30 20 braking time s Built in thermal Contact capacity 240 V AC 2 A max Minimum current 5 mA Fault detection function Normally ON NC Built in temperature fuse recovery impossible 10 C to 50 C 20 to 90 RH with no condensation 5 9 m s 0 6 G 10 to 55
56. use the product in the following places eLocations subject to direct sunlight EN eL ocations subject to ambient temperature exceeding the specifications Locations subject to relative humidity exceeding the specifications eL ocations subject to condensation due to severe temperature fluctuations eLocations subject to corrosive or flammable gases eLocations subject to exposure to combustibles eLocations subject to dust especially iron dust or salts eLocations subject to exposure to water oil or chemicals eLocations subject to shock or vibration ubisog MTransporting Installation and Wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the terminal block cover but hold by the fins during transportation Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body Do not connect any load other than a three phase inductive motor to the U V and W output terminals Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines 2 1 Installation Precauti
57. 0 0 No S b223 2nd overload limit parameter gt b028 Overload wh 3 source selection 00 b022 b222 set values ma 2nd overload limit 01 Input terminal FV b228 a source selection x Data other than b031 cannot be changed when terminal SFT is ON Data other than b031 and the specified frequency parameter cannot be changed Y when terminal SFT is ON U 5 OLE fee neues Data other than b031 cannot be changed ue ne Data other than b031 and the specified frequency parameter cannot be changed Data other than parameters changeable during operation cannot be changed 0 to 255 n Pree eli Shared with C086 for AM offset adjustment 100 ves U 8 b082 Starting frequency 0 5 to 9 9 b083 Carrier frequency 2 0to 14 0 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 10 Appendix 1 Parameter List Set value O Parameter Monitor or data range Default OS Function name cole during Digital O perator setting operation 00 Clears the trip monitor 01 Initializes data 02 Clears the trip monitor and initializes data e p i Do not change selection Initialization selection b084 Initialization b085 Frequency conversion coefficient STOP key 00 Enabled selection 01 Disabled b088 Free run stop 00 0 Hz start selection 01 Frequency pull in restart Usage rate of regenerative 0 0 to 100 0 No braking function
58. 00 V class Factory default kW 0 2 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11203 2nd motor capacity 400 V class Factory default kW selection 0 4 0 75 1 5 2 2 3 7 5 5 7 5 H004 Motor pole number selection 2 4 6 8 1204 2nd motor pole number Pole selection H007 Motor voltage selection 00 200 V Factory default H207 2nd motor voltage selection 01 400 V Factory default To switch to the 2nd control allocate 08 SET to the multi function input and then turn iton Pole Stabilization Parameter This function adjusts to reduce motor hunting H006 Stabilization parameter 0 to 255 H206 2nd stabilization parameter Related functions A045 b083 To switch to the 2nd control allocate 08 SET to the multi function input and then turn iton eIn case of motor hunting check whether the motor capacity selection H003 H203 and motor pole number selection H004 H204 match your motor If they do not match them For adjustment raise the stabilization parameter H006 by degrees If this increases motor hunting lower it by degrees When using the automatic torque boost A044 A244 02 if motor hunting occurs in a low speed range lower the manual torque boost voltage A042 A242 and manual torque boost frequency A043 A243 Other than this function the following methods are suggested to reduce hunting Lower the carrier frequency b083 Lower the output voltage gain A045 Parameter No Data Description
59. 000 0 to 1000 0 to 1000 0 to 1000 00 0 2 02 0 4 04 0 75 06 1 5 07 2 2 09 3 7 11 5 5112 7 5 00 0 2 02 0 4 04 0 75 06 1 5 07 2 2 09 3 7 11 5 5 12 7 5 2 4 6 8 O to 255 O to 255 00 200 V 01 400 V Indefinite value 0 1 s 1 pole 1 pole 1 1 4 90 suopuny Chapter 5 Maintenance Operations 5 1 Special Display LiSt csssscccsssseessssseesssseessessees 5 1 5 2 Troubleshooting mccccocooccccnncororcnnanarorcnnnnnnnnnaan 5 5 Maintenance Operations 5 1 Special Display List 5 1 Special Display List Error Code List Constant speed Name Overcurrent trip Overload trip Braking resistor overload trip Overvoltage trip EEPROM error 2 Y Undervoltage trip CPU error External trip USP trip Y Ground fault trip gt Incoming overvoltage trip 3 1 If the motor is restrained or rapidly accelerated or Deceleration decelerated a large current flows through the Deco Inverter which may result in breakage To avoid this an overcurrent protection circuit Accea works to shut off the Inverter output S If an Inverter output current is detected and the motor is overloaded an electronic thermal inside the Inverter works to shut off the Inverter output If the usage rate of the braking resistor is exceeded this function detects overvoltage through the operation stop of the control circuit and shuts off the
60. 002 F 202 Acceleration time 1 Yes F003 F 203 Deceleration time 1 Yes A001 A201 Frequency reference selection Yes lt A002 A202 RUN command selection es Yes A003 A203 Base frequency lt es A004 A204 Maximum frequency lt es A020 A220 Multi step speed reference 0 lt es A042 A242 Manual torque boost voltage lt A043 A243 Manual torque boost frequency A044 A244 V f characteristics selection No A045 A245 Output voltage gain NO es lt es lt es lt ES A094 A294 2 step acceleration deceleration selection 4 45 lt es lt ES lt es lt es lt es Yes Yes es es No No No es es es No No No es es es es es es es Yes No No No 4 2 Function Mode H006 H 206 Stabilization parameter O Yes H007 H207 Motor voltage selection 0 Yes Susie parameter E A eThere s no indication of 2nd control functions on the display You ll see which one is enabled by checking whether the terminal is turned on off eS witch the SET terminal during stop or free run status not during operation External Trip Use this function to trip the Inverter according to the peripheral system conditions Sets the motor to free run status by shutting off output 12 EXT External trip The motor is in normal operation Available input terminals C001 C002 C003 C004 C005 C006 When the EXT terminal is turned on E12 is displayed
61. 03 2nd deceleration time 1 Related functions A004 A204 C001 to C006 To switch to 2nd acceleration deceleration time 1 allocate 08 SET to the multi function inputand then turn iton 4 5 4 2 Function Mode The set time here indicates the acceleration deceleration time from 0 Hz to the maximum frequency Output frequency Maximum f LLL frequency i Output frequency set value A004 A204 po Actual Actual acceleration deceleration time time F002 F202 F003 F203 C lt Even if a short acceleration deceleration time Is set the actual time cannot be shorter than the min imum acceleration deceleration time that is determined by the mechanical inertia moment and the motor torque If you set a time shorter than the minimum time an overcurrent overvoltage trip may occur Acceleration Time Ts Jr Ju x Nm J Inertia moment of the load converted to the motor shaft kg m AS Ty Jm Inertia moment of the motor kg m Nu Motor rotation speed r min Ts Maximum acceleration torque with the Inverter driving N m Ts Maximum deceleration torque with the Inverter driving N m TL Required driving torque N m Deceleration Time Tsg J Jy xNy a 9 55x Tp T For short time deceleration use the regenerative braking unit optional Digital Operator Rotation Direction Selection Select the direction of motor rotation applied to the RUN command via the Digital Operator This is disabled at
62. 068 width 3 uP 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 24 3 7 Parameter List Page O Parameter F Monitor or data range Default OS unction name coi during Digital O perator setting operation 00 Disabled A071 PID selection 01 Enabled E 4 18 A072 PID P gain 0 2 to 5 0 CA Yes i 4 18 A073 PID I gain 0 0 to 150 0 4 18 A074 PID D gain 0 00 to 100 0 eee 4 18 A075 PID scale 0 01 to 99 99 100 No Time 4 18 PID feedback E selection RS485 communication Operation function output A076 PID control OFF Deviation Target value Feedback Reverse PID value function ON Deviation Feedback value Target value ao7g PIP outputlimit 4 49 to 100 0 KAKAL 4 18 function 00 Always ON A081 AVR selection 01 Always OFF 4 21 02 OFF during deceleration A082 AVR voltage 200 V class 200 215 220 230 240 200 4 21 selection 400 V class 380 400 415 440 460 480 400 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 A077 9 E 5 O 3 25 3 7 Parameter List Parameter Monitor or data range Default AS Function name af during Unit Page No Digital O perator setting E operation Acceleration 100 0 to 999 9 S 4 22 A292 2nd acceleration 1000 to 3000 time 2 Deceleration 100 0 to 999 9 S 4 22 A293 2nd deceleration
63. 1 C241 This function helps prevent an overcurrent trip due to rapid load fluctuation in acceleration or constant speed operation Overload limit selection 00 Disabled 01 Enabled in acceleration constant 2nd overload limit speed operation 01 selection 02 Enabled in constant speed operation Overload limit level ne aed A current 0 1 x Rated current to 1 5 x Rated current 2nd overload limit level to aed A current Overload limit parameter 9 1 to 3000 0 S 2nd overload limit Deceleration time while this function Is in a parameter operation 3 Overload limit source o selection 00 b022 b222 set values 2nd overload limitsource 01 Input terminal FV selection Overload warning level 9 0 Does not operate Rated current 0 1 x Rated current to 2 0 x Rated current 2nd overload warning Outputs OL signal when reaching the overload warning level e CEE Related functions C021 to C022 C026 To switch to the 2nd control allocate 08 SET to the multi function input and then turn it on Overload Limit 4 29 The Inverter monitors the motor current during acceleration or constant speed operation If it reaches the overload limit level the output frequency is lowered automatically according to the overload limit parameter eThis function prevents an overcurrent trip caused by inertia moment during acceleration or caused by rapid load fluctuations during constant speed operation The overload limit level
64. 1 10 10 13 00 02 B4 CD Refer to lt Exception Response gt below if writing into the multiple holding register cannot be per formed normally lt E xception Response gt The master requires a response for a query except for broadcasting Though the Inverter should return a response corresponding with the query it returns an exception response if the query has an error The exception response has the field configuration shown in the following table Field Configuration Slave address Exception code CRC 16 The detailed field configuration is shown below The function code of the exception response Is the value of the query function code to which 80h Is added The exception code shows the cause of exception response 4 76 suopuny Functions 4 2 Function Mode Function code Query 01h 03h 05h 06h OFh 10h Exception response 11h 13h 15h 16h 1Fh 90h Code 01h 02h 03h 21h 22h Exception code Description Has specified an unsupported function Specified address does not exist Specified data has an unacceptable format Data is out of the Inverter s range for writing into the holding register The Inverter does not allow this function e Has attempted to change the register that cannot be changed during operation e Has issued the enter command during operation UV e Has written into the register during trip UV e Has written into the read on
65. 1 STP and 22 F R allocated to the multi function inputs With the STA and STP terminals allocated the FW and RV terminals are disabled Below are the outputs via terminal operation When using STA STP and F R When using STA and STP STA ON OFF STA fon OFF STP ON OFF STP ON or F R SON IE Output frequency Out frequency 4 49 4 2 Function Mode UP DOWN Function This function changes the Inverter output frequency using the multi function input ON Increases the current speed during the signal UP DWN function input period accelerated OFF Keeps the current speed o ON Decreases the current speed during the signal 28 DWN UP DWN function input period decelerated Keeps the current speed UP DWN function Clears the stored UP DWN speed data clear Keeps the stored UP DWN speed Available input terminals C001 C002 C003 C004 C005 C006 Required settings A001 02 C101 While the UP DWN terminal is turned on the acceleration deceleration time depends on F002 F003 F 202 and F023 To switch to the 2nd control allocate 08 SET to the multi function input and then turn on off the SET terminal eYou can store a frequency set value after UP DWN adjustment Choose whether to store the value with C101 Also you can clear the stored frequency set value by allocating 29 UDC to the desired multi function input and turning on off the UDC terminal UP DOWN Function Enabled Disab
66. 20 Hz Set frequency fset 60 Hz fon 120 x 0 01 1 2 Hz foff 120 x 0 02 2 4 Hz FAI During acceleration ON at 60 1 2 58 8 Hz During deceleration OFF at 60 2 4 57 6 Hz Output Over Set Frequency 02 FA2 Outputs a signal when the output frequency has exceeded the arrival frequencies during acceleration deceleration set in C042 C043 FA2 fon 1 of max frequency f off 2 of max frequency Output frequency FA2 Overload Warning If the load is too large this function outputs an overload warning signal allowing you to readjust the overload level to prevent a trip This helps prevent mechanical damage due to an overload in the conveyors or an operation line Stop due to an overload trip of the Inverter The Inverter output current has exceeded the C041 set value 03 OL Overload warning OFF The Inverter output current has not reached the C041 set value Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 C041 0 0 Does not operate Overload warning 0 1 to Rated current x 200 CE level Outputs OL signal when reaching the cuen overload warning level 4 55 4 2 Function Mode Overload limit level b022 A A A AA Overload warning level C041 Output current OL i EE eee Excessive PID Deviation Output This function outputs a signal when the deviation has exceeded the set value during the use of the PID function
67. 255 No function Multi function input 1 C011 operation selection Multi function input 2 operation selection 00 NO 01 NC C012 Multi function input 3 operation selection eNO contact ON with the contact closed OFF Multi function input 4 With the contact open C014 operation selection NC contact ON with the contact open OFF with the contact closed C015 Multi function input5 eForthe RS terminal only NO contactis available operation selection C013 Multi function input 6 C016 operation selection To switch to the 2nd control allocate 08 SET to the multi function input and then turn it on Function codes C001 C 201 to C006 C 206 correspond to multi function inputs S1 to S6 respectively 19 Thermistor input can be allocated only to multi function input S 6 4 41 4 2 Function Mode ein the following multi function input settings if you allocate a function to one code C001 to C006 the same function will be allocated to the other code C201 to C206 automatically 08 2nd control 11 Free run 12 External trip 18 Reset 19 Thermistor input 23 PID enabled disabled 53 Special 2nd function 08 2nd control and 53 Special 2nd function cannot be allocated simultaneously If you attempt to do so the terminal where you last allocated the function takes precedence The previous data is set to 255 No allocation and the terminal function is disabled Multi step Speed Opera
68. 3 Do not remove the short circuit bar between P 2 and 1 except when a DC reactor is connected Note 1 Install an earth leakage breaker on the power supply input side Select an earth leakage breaker having a larger high frequency sensed current and avoid unnecessary operations If the wiring between the Inverter and the motor Is too long longer than 10 m the thermal relay may malfunction due to harmonics Install an AC reactor on the Inverter output side Or use a Current sensor instead of the thermal relay Note 2 Connect securely to the ground as specified type D grounding for 200 V class and type C grounding for 400 V class Do notshare the grounding electrode with other strong electrical devices Example of incorrect grounding Example of correct grounding Inverter S Inverter Inverter Inverter Inverter Inverter 2 12 2 3 Wiring Wiring the Control Circuit Terminals and Relay Output Terminals EE PASSAR A SS AA PR oa as onan SYSDRIVE POWER ON A 3G3MX INVERTER T ALARM O i fl i O O RUN I aun ST ome ft Control circuit terminal block A RESET Cy 1 OD AGP I SC S6 S5 S4 S3 S2 St PSC 7 a A Ar OOPpPOopoo Y I e m Relay outpu
69. 3 If so the POWER R L1 S L2 T L3 and U T1 V T2 LED indicator should light up W T3 e Turn on the power e Press the Mode key to check the situation and then reset e Does the display show E e Is the allocation of the multi function Check the terminal allocation input correct C001 to C006 e Is the RUN key RUN command e Turn on the RUN key RUN turned on command e Are FW or RV inputand terminalSC Connect FW or RV input to terminal or PSC connected SC or PSC e Is the SK SR selector status correct Check the SK SR selector e Is the frequency set with F001 e Press the key to set selected e If terminal mode is selected set the e Is the potentiometer connected to potentiometer to FS FV FC terminals FS FV FC e Are RS and FRS inputs still turned on e Turn off these inputs Voltage e Is the motor restrained e Release the restraint and reduce the observed for e Oris it overloaded load Inverter outputs e Operate the motor separately U T1 V T2 and W T3 Motor e Are output terminals U T1 V T2 and Connect according to the motor rotation Is W T3 correct phase sequence Generally U T1 in reverse e Is the phase sequence of the motor U V T2 W T3 in forward T1 V T2 W T3 and Is the rotation in forward or reverse e Is the control circuit terminal correct Select FW for forward and RV for e Is F004 set correctly in the motor reverse rotation direction sele
70. 3 power recovery restart prevention function 4 47 PONG auch A DIO 4 48 R IIE ee RDV anura e a 4 52 RDY ready fUNCHON dicos 4 40 regenerative braking function cccccccccccnnccccncnnnnononono 4 37 relation between torque boost and V f characteristics iia 4 11 relay output terminal cccccccccococccccnncnonononnccnnnonononons 4 53 NOS E E E EE E E TT 4 48 reny Selection daa 4 25 rotation RUN direction Monitor ccceeeeeeeceeseeeeees 4 1 rotation RUN direction selection s src 4 6 A 4 48 RUN radar ias 4 54 RUN command selection oococcocccccccnnconocnnononononnnnos 4 8 S E ET a E mien needa aaaes 4 44 SFT aar AN 4 47 signal during RUN siii isis 4 54 SOI inea 4 47 soft lock UNC tii isis 4 30 special reduced torque characteristics 4 12 A comaluatsees 4 44 A O 4 49 Stabilization parameter ooonnccccnnnccnnonononcnnnnoss 4 34 4 64 Start TFOQUECNICY socia dad 4 10 Starling fregUenCy aros 4 31 STOP key SOCIO iaa 4 35 Stop Selec aras 4 35 Podria 4 49 T _ _ _______ _ _ _ _ _ _ _ _ _ _ thermistor trip function nit tess 4 48 tordue OOS noinid as ai aadiastesheatse tec 4 13 OLR UN GIMME rai 4 3 Index 2 Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments pric
71. A046 boost voltage compensation gain 2nd automatic 9 to 255 torque boost A246 voltage compensation gain Automatic torque A047 boost slip compensation gain 0 to 255 2nd automatic A247 torque boost slip compensation gain 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 4 13 3 23 3 7 Parameter List Parameter Monitor or data range Default AS Function name during Unit Page No Digital Operator setting operation DC injection 00 Disabled ds braking selection 01 Enabled wf on TAS DC injection C Y DC injection C O Caoa e necon 0 to 100 50 No 4 14 o braking power Q DC injection Sean 00 Edge operation A056 braking method ane 01 No 4 14 ol 01 Level operation 7 selection O A061 fi aa PEPS 0 0 F requency lower limit to Max frequency oo No Hz 4 17 A261 2nd frequency 0 0 F requency lower limit to 2nd Max upper limit frequency aoe Frequency lower 0 0 Starting frequency to Frequency upper 00 A062 oe o limit limit No Hz 4 17 2 2nd frequency 0 0 Starting frequency to 2nd frequency upper gt A262 ae a E lower limit limit E A063 Jump frequency 1 0 0 e Jump frequency Q e A065 Jump frequency 2 A J ump frequency 0 0 to 400 0 coe No ue 4 18 ao066 YMP frequency ump frequency width 0 0 to 10 0 05 width 2 A067 J ump frequency 3 0 0 J ump frequency A
72. C injection braking frequency to 0 0 Hz disables internal DC injection braking elf the DC injection braking delay time A053 is set the output is shut off when the frequency reaches the level set in A052 during deceleration and free run status arises for the specified period DC injection braking starts after the set time elapses Below are edge level operations in internal DC injection braking Edge operation Level operation Giving priority to the DC injection braking time A055 performs DC injection braking for the specified period DC injection braking is activated for the set time in A055 when the output frequency reaches the set value in A052 after the RUN command FW is turned off Even if the RUN command is turned on during DC injection braking the latter is effective during the set time in A055 Example 5 a Example 6 a Giving priority to the RUN command shifts to normal operation ignoring the DC Injection braking time A055 lf the RUN command is turned on during DC injection braking returns to normal operation ignoring the set time in A055 Example 5 b Example 6 b a Edge operation A056 00 b Level operation A056 01 Example 5 a wa de Free running Free running Example 5 b Output frequency 4 16 suonoun 4 2 Function Mode a Edge operation A056 00 b Level operation A056 01 Example 6 a Example 6 b FW FW Output Output frequency R
73. Co LE SYSDRIVE POWERO ALARM O 3G3MX INVERTER Be A i R pt smosentebzs PRA Risk of electric shock i i OMANU MERONE MIRAR TFE i i A EERUEO ha RETA mano minitas for capar dach arge afterdisconnecting 110 120 000 000 0 Specifications 7 9 7 4 Dimensional Drawing 3G 3MX A2007 SYSDRIVE POWERO ALARM O 7 3G3MX INVERTER Tag A pn mmostnvenes a electric shock RAH Lan eres lle 67 110 120 7 7 10 suone gt u nad s Specifications 7 4 Dimensional Drawing 3G 3MX A4004 AE 007 omron SYSDRIVE POWERO Y 3G3MX INVERTER ALARM O LA 7 11 7 4 Dimensional Drawing 3G 3MX A2015 A2022 A 2037 A4007 A4015 A4022 A4037 AE015 AE022 2 05 D 118 130 PAM Ao A A UI 4 F h A e v 7 12 7 4 Dimensional Drawing MW3G3MX A 2055 A 2075 A4055 A 4075 2 6
74. Data other than b031 and the specified frequency parameter cannot be changed 10 Data other than parameters changeable during operation cannot be changed b080 ER 0 to 255 AM daa Carrier frequency b083 a 20 to 140 0 1 kHz Initialization selection 00 Clears the trip monitor 01 Initializes data DORA AIW 02 Clears the trip monitor and initializes data Initialization parameter 00 Fixed coefficient E 00 Enabled STOP key selection b087 01 Disabled 00 0 Hz start Usage rate of regenerative b090 R W 0 to 1000 braking function 00 Deceleration gt Stop 00 Always ON b092 R W 01 ON during RUN 02 Depends on the fin temperature 00 Disabled b095 01 Enabled disabled during stop 02 Enabled also during stop Cooling fan control Regenerative braking function operation selection 0 1 Regenerative braking 200 V class 330 to 395 LODDN fnction ON level me Ez 400 V class 660 to 790 LW 10F5h 10F 6h 10F 7h 4 87 00 Disabled 01 Enabled 200 V class 330 to 395 400 V class 660 to 790 Overvoltage LAD stop Overvoltage LAD stop function level setting ane Overcurrent Suppression 00 Disabled 1 V 4 2 Function Mode Register Function name PETES e Monitor or data range Resolution No No function 00 Disabled 00 RDY disabled 10F9h Ready function selection b151 R W 01 RDY enabled 1103h Multi function input 1 C001 R W selection 1532h 2nd multi function input 1 C201 R
75. Diagnostic sub code LSB Data MSB Data LSB CRC 16 MSB CRC 16 LSB Example HEX 05 06 10 28 01 F4 0C 91 Example HEX 01 08 00 00 Random Random CRC CRC The diagnostic sub code corresponds only with the query data echo 00h 00h not any other command lt Writing Into Multiple Coils 0Fh gt Rewrites consecutive multiple coils 4 74 suopuny Functions 4 2 Function Mode Query No WO CO N OTF A W N FP E Oo 11 Example Change the status of multi function inputs S1 to S6 on the Inverter with slave address 5 Setthe multi function input terminals as shown in the following table Multi function input terminals 55 Terminal status ON Response Field name ey No Field name ao Slave address 05 1 Slave address 05 Function code OF 2 Function code OF Coil start number MSB 00 3 Coil start number MSB 00 Coil start number LSB 06 4 Coil start number LSB 06 Number of coils MSB 00 5 Number of coils MSB 00 Number of coils LSB 06 6 Number of coils LSB 06 Number of bytes 02 7 CRC 16 MSB 34 Change data MSB 7 17 8 CRC 16 LSB 4C Change data LSB 00 CRC 16 MSB DB CRC 16 LSB 3E 1 There is no response for broadcasting 2 Since the change data comprises both MSB and LSB as a set make the byte to be an even number by adding 1 even if the byte that actually needs to be changed is an odd number 3 Note that the coil start nu
76. Digital Operatorecontrol circuit terminal blocksterminal block cover while the input power is being supplied Doing so may result in a serious injury due to an electric shock gt gt Do not remove the terminal block cover during the power supply and 5 minutes after the power shutoff Doing so may result in a serious injury due to an electric shock Operation gt Do not operate the Digital O perator or switches with wet hands Doing so may resultin a serious injury due to an electric shock Do not change wiring mode change switches optional devices or replace cooling fans while power is being supplied Doing so may resultin a serious injury due to an electric shock N CAUTION gt Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Safety Information Operation and Adjustment Be sure to confirm the permissible range of motors and machines before operation because the Inverter Speed can be changed easily from low to high Provide a separate holding brake if necessary Precautions for Use MError Retry Function Do not come close to the machine when using
77. Hz Complies with J 1SC0911 Ata maximum altitude of 1 000 m indoors without corrosive gases or dust Cooling method Self cooling Resistance General specifications 7 17 7 5 Options DC Reactor 3G3AX DL Series Dimensional Drawing Ground terminal M5 Figure 1 Figure 2 WS pecifications Applicable THT m Bmax coll in Standard Inverter applicable capacity wy W wire L200 3AX a EA 3AX 7 Inverter input ee power supply F h A e v Ed 7 72 5 2x8 M4 1 6 2 mm min 200 V AC 3AX i Loa Ee E nos 3AX 7 18 7 5 Options Inverter input Applicable Dimensions mm Bmax coil dimensions Standard Figure Weight l Inverter applicable power supply kg oc E A POQODUTILIOZ 5 e6 90 os s6 7 5 2 x8 1 25 mm min epee Ji e e opje a jo os ne a eo e a nc me FF os 2 a OOOO GIGI js fw pa 8 sem 3G 3AX DL4004 3G 3AX DL4007 3G 3AX DL4015 3 phase 3G 3AX 400 V AC DL4022 3G 3AX DL4037 3G 3AX DL4055 3G 3AX DL4075 Fig 1 E E E Operating Environment Ambient temperature 10 C to 50 C Humidity 20 to 90 RH with no condensation Vibration 15 kW max 5 9 m s max 0 6G 10 to 55 Hz 22 kW max 2 0 m s max 0 2G 10 to 55 Hz Location Ata maximum altitude of 1 000 m indoors without corro Sive gases or dust Radio Noise Filter Dimensional Drawing 3G3AX ZCL1 3G3AZ ZCL2 3 M4 Specifications 12 520
78. Inverter cannot output voltage beyond that of the incoming voltage Output voltage Motor voltage selection 100 A082 Base frequency Max frequency A003 A203 A004 A204 A004 Maximum Maximum frequency ee to 400 foun Related functions A003 A203 A081 A082 To switch to the 2nd max frequency allocate 08 SET to the multi function input and then turn it on 4 9 4 2 Function Mode Analog Input FV FI The Inverter has two types of analog input terminals FV FC terminal 0 to 10 V voltage input FI FC terminal 4 to 20 mA current input Simultaneous inputs are not acceptable Do not connect the signal lines for inputs FV and FI Simultaneously 00 Switches between FV Fl via terminal AT 01 Operation via terminal AT is disabled 02 Switches between FV FREQ adjuster via terminal AT o 03 Switches between FI FREQ adjuster via terminal AT Related functions A011 to A016 A101 to A105 A151 to A155 C001 to C006 A005 FV FI selection This function is enabled with the frequency reference set to the terminal block A001 or A201 01 The settings are as follows VR FREQ adjuster Analog input enabled FV FC FI FC FV Fl FV FC FI FC VR If AT is not allocated to any of the multi function input this means the AT input OFF in the above table External Frequency Voltage C urrent Adjustment External Analog Input Frequency Reference FV FC terminal 0 to 10 V voltage input FI FC terminal
79. Multi function output MONITOL cceeeeeeeeceeeseeeeeeeeeess 4 2 E Multi function output selection e 4 53 nn multi step speed operation functi0N oo ccccinnncccc s 4 42 electronic thermal FUNCTION cccccccconoccccnnnnncnnnonnnnnns 4 27 end Me quen aid oso 4 10 N external DC injection braking cccccceeecssseeseeeeeeeees 4 15 O a 4 46 NDC rcanconncnnconononcnncnr cnn 4 59 NO NE CONtaEL sisas d 4 61 F EA O A A re errr nn ne ee 4 49 fault frequency MONILON ooocccccncccncccnnocnnonncnnnnnnacncncnnnnos 4 3 OD veritatis 4 56 fault MONTON a ini 4 3 O 4 55 EBV 4 59 OPE is 4 51 forced operator fUnCHON aiii 4 51 OUtPUE CUE MONILON eseeeseeseeeteeseteese ete ttteeteans 4 1 forced terminal block cocccccccccccccccccccccccccccucccccccceenannens 4 52 output frequency MONICON A ieee ales 4 1 Index 1 output frequency setting MoONItOF cc ceseeeeeeeeeeeeeeees 4 5 U output voltage gain criada 4 14 Output voltage MONO sinaia 4 3 A e o 4 50 Overcurrent suppression FUNCTION eerren 4 39 A E EA e ee e 4 50 overload liM t ancnninnonicnocnocnonionooncorror crearon 4 29 UP DOWN fUNCHON std 4 50 overload Warning aia 4 30 4 55 E RE EE E EEE EANES 4 47 P U I parameter initialization cccccceeccccsseeeeeeeeeeeeeseeeeees 4 32 PID feedback value Monitor ooooccccccnnnccnnnononnnonnnnnss 4 1 PDE SUC TOR srira a lidad 4 18 PDC aa 4 20 power ON time MONITOF cceceseeecceeeseeeeeeeeeeesesaaeees 4
80. N FETO 6 Z AF Press 2 The code of the monitor mode is displayed as d001 J omron SYSDRIVE 3G3MX INVERTER O Hz OA O O RUN RUN CJ Y gt POWER ALARM l O PRG Press N ty Press JA d002 is displayed y omron SYSDRIVE Press RY Press 3G3MX INVERTER 13 times Continued to the next page 13 times Press the Mode key once to return from the code display of the monitor mode to the monitor display 3 10 uonerdo 3 4 Operation Procedure Example F actory Default 3 The code of the basic function mode is displayed as F001 Jj omron SYSDRIVE POWER 3G3MX INVERTER ALARM O O Hz OA RUN RUN Ca Press AY Press Al 4 times 4 times 4 The extended function mode is displayed as A J omron SYSDRIVE POWER ON Extended function mode dei Displays in order ofA Sb C eh O Hz OA O RUN 6 E 5 O C2 Press ay Press Al 4 times 4 times 5 The code of the monitor mode is displayed as d001 Returns to step 2 Jj omron SYSDRIVE POWER 3G3MX INVERTER ALARM O O Hz OA O O RAN MIN MAX PRG 2 e N RUN CD Y LJ 2
81. N products are the electrical devices incorporated and used in various machines or manufacturing equipment For this reason we make efforts to conform our products to their related 9 EMC standards so that the machines or equipment which have incorporated our products should easily conform to the EMC standards The 3G3MX models have conformed to the EMC directive EN 61800 3 by following the installation and wiring method as shown below Your machines or equipment however vary in type and in addition EMC performance depends on the configuration wiring or location of the devices or control panels which incorporate the EC directive conforming products This in turn does not allow us to confirm the condition and the conformity in which our products are used Therefore we appreciate confirmation of the final EMC conformity for the whole machine or equipment on your own c o Wiring the Power Supply Be sure to connect the power input terminals R L1 S L2 and T L3 and power supply via an EMC conforming dedicated noise filter 3G 3AX EFl OO Keep the ground cable as short as possible Keep the cable between the Inverter and the noise filter as short as possible Connecting a Motor to the Inverter When connecting a motor to the Inverter be sure to use shield braided cables Keep the cables as shortas possible Low voltage Directive The 3G3MX models have conformed to the EMC directive EN61800 5 1 by performing the machine instal
82. NFO04 ES pecifications 3G3AX NFO Series Applicable motor kW phases External dimensions Height x 200 V 400 V Width x Depth mm A class class 3 phase 3G 3AX NFOO1 6 0 75max max 2 2 max max 156 x95 x 50 Wire G3AX NFO02 12 15 2 2 13 7 176 x110 x70 Me Peel Ad Ar AA voltage 3G3AX NFO03 25 3 7 5 5 ore ae 154 x 160 x 120 ie E ES ae Power supply 7 29 7 5 Options AC Reactor Dimensional Drawing 3G 3AX AL2025 AL2055 RoRSoS To T T 3 T LE ae Le X A max 3G3AX AL 2110 A max Ro R So S To 9080006 y o H D max E max H1 max pE max H max H1 max H1 max 7 30 SUOQBREIYID0dS EZ Specifications 7 5 Options ES pecifications 3G3AX AL Series Applicable External dimensions R Inverter want MT ent LOCIE EARD IRAE K ovac arias 2237 140 98 ap sis noes ot ca ovac aros 2237 130 98 el 7 31 7 5 Options Digital Operator 3G3AX
83. Notel To perform the jogging operation turn on the J G terminal before the FW or RV terminals Do the same if the RUN command source is set to the Digital Operator e IF l FW rl Outputtrequency ANO Jogging does not function if the FW signal is turned on first Note 2 If A039 is set to 02 data setting for the DC injection braking is required 2nd Control Function and Special 2nd Function eThis function is used to operate by switching two different types of motors ON Enables the parameter for the 2nd motor 08 SET 2nd control Disables the parameter for the 2nd motor ON Enables the parameter for the special 2nd motor 53 SP SET Special 2nd function Disables the parameter for the special 2nd motor Available input terminals C001 C002 C003 C004 C005 By allocating 08 SET or 53 SP SET to the desired multi function input and then turning on off the SET or SP SET terminal you can switch and control two different motors eS witch to the 2nd control function at the SET terminal after turning off the RUN command and the Inverter output eYou can switch to the 2nd control function at the SP SET terminal during operation 4 44 suopuny 4 2 Function Mode Inverter SET SP SET L eTo display and set each parameter for the 2nd control 200s of function codes allocate SET and SP SET Parameters changeable during operation are as follows Y Y Y Y Y Y Y Y Y Y Y Y Functions F
84. OE frequency pe i ageok gt E gt Frequency Limit This function limits the Inverter output frequency Parameter No Function name Default setting Unit ad 0 0 F requency lower limit A062 to A061 Frequency upper limit Max frequency A004 NS _ 0 0 Frequency lower limit A262 to A261 2nd frequency upper limit Max frequency A204 NS f ka Functions e 0 0 Starting frequency to Frequency A062 Frequency lower limit upper limit A061 0 0 Starting frequency to Frequency A262 2nd frequency lower limit upper limit A261 Related functions A004 A204 C001 to C006 To switch to the 2nd control allocate 08 SET to the multi function input and then turn it on eYou can set both upper lower limits to the set frequency This function does not accept any frequency reference beyond the set limits Set the upper limit first Make sure the upper limit A061 A261 is higher than the lower limit A062 A262 Neither limit would work if set to 0 Hz Set frequency Hz Maximum frequency A004 A204 DS SS RS A ADO lderonorraseseicionas A062 ov TOV Frequency reference 4mA 20mA If the lower limit is set the set value Is prioritized even if 0 V 4 mA is input for frequency reference 4 17 4 2 Function Mode Frequency J ump Function This function helps avoid resonant points of loaded machines No ting A063 J ump frequency 1 A065 J ump frequency 2 0 0 to 400 0 A067 J ump frequenc
85. OP 01 omron SYSDRIVE POWER O ALARM O 3G3AX OP 01 Data display RUN command LED indicator BUN MIN MAX STOP OPRG as RESET Valin Operation keys s FREQ adjuster F h A e v Panel cutout dimension Height 55 mm x Width 70 mm x Depth 10 mm 7 32 Appendix Appendix 1 Parameter LiSt cscssssecsssseessssessens App 1 Appendix 2 Product Life Curve ssscccsssecsssseeses App 17 Appendix 1 Parameter List Appendix 1 Parameter List Monitor Mode dO 0D Basic Function Mode FOOD Parameter Monitor or data range Default nange Function name Sa during No Digital O perator setting operation monitor F Forward d003 Rotation direction o Stop a monitor r Reverse 0 00 to 99 99 d004 de od value 100 0 to 999 9 1000 to 9999 Example a gt Terminal d005 Multi function input 52 51 ON monitor Terminal S6 55 54 53 OFF Example Terminal P1 P2 ON Terminal Multi function output d006 monitor 0 00 to 99 99 100 0 to 999 9 1000 to 9999 1000 to 3996 10000 to 39960 Output frequency x Conversion factor of b086 d013 Output voltage monitor 0 to 600 1 0 to 9999 d016 Total RUN time 1000 to 9999 h 100 to 999 h i 0 to 9999 d017 doi ame 1000 to 9999 h 100 to 999 h monitor d081 Faultmonitor 1 Latest Error code condition of occurrence gt Output frequency Hz gt Output current A Boe ee
86. P gain The feedback value changes fast but isn t stable gt LowerP gain The target and feedback values wouldn t match smoothly gt Lower gain The feedback value fluctuates unstably gt Raise gain Response is slow even with P gain raised gt Raise D gain eWith P gain raised the feedback value fluctuates and isn t stable Lower D gain MExcessive Deviation Output eYou can set PID deviation excessive level C044 during PID control If the PID deviation reaches the PID deviation excessive level C044 the multi function output terminal is turned on C 044 can be set from 0 to 100 The setting corresponds to the range of 0 to the maximum target value eAllocate 04 OD to any of multi function output terminals P1 and P2 C021 and C022 or relay output terminals MA and MB C026 EPID Feedback Value Monitor eYou can monitor the PID feedback value with d004 The monitor value is displayed as the multiplied value of the PID scale A075 Monitor display Feedback value x A075 setting EPID Integral Reset Clears the integral value of PID operation eAllocate 24 PIDC to the desired multi function input Clears the integral value every time the PIDC terminal is turned on Do not turn on the PIDC terminal during PID operation to avoid an overcurrent trip Turn on the PIDC terminal after turning off PID operation The integral value is cleared during free running or retry 4 20 suonoun Functions
87. PU and the gate array Thermistor error Available when the Detects the resistance of the external thermistor and shuts off the thermistor trip Inverter output function is used ga 2 T rd ver 6 After a trip occurs normal operation is restored in 10 seconds by resetting Check the set data again if the EEPROM error occurs Ifthe power is shut off during data initialization an EEPROM error may occur when the power is next turned on Shut off the power after completing data initialization or copying If an undervoltage trip occurs with the USP terminal turned ON a USP error E 3 occurs after a trip reset Reset again to release the trip The ground fault trip cannot be released with the reset input Shut off the power and check the wiring If the multi function output relay output is set to 05 alarm the signal may not be output during the CPU error E 22 In this case no error data is stored in the trip monitor 5 2 suonerdo 2SUeuaquienn a Maintenance Operations Name Reset Undervoltage standby R estart during momentary power interruption Restart during trip Setting initialization Trip monitor initialization No data Communications error 5 3 5 1 Special Display List Other Displays Appears with the RS terminal turned ON or during initialization Appears in undervoltage standby condition or with the power shut off Restart function is in operation Appears while
88. S5 functions and allocate them to terminals Multi step speed Minimum ON time S1 to S6 reference 1 12 ms min Multi step speed S6 reference 2 AM Analog frequency monitor Analog frequency bo Analog output current monitor monitor signa 10 V DC Frequency reference power supply AN Frequency P1 constant speed Select 2 functions of the Inverter status and allocate them to terminals P 1 and P2 a during Output signal common Factory default relay settings Under normal operation MA MC Close Under abnormal operation or power shutdown MA MC Open Output signal N gt Z U O O Relay output signal 1 2 23 2 3 Wiring 1 Below are the contact specifications of the relay outputs Output terminal Resistance load Inductive load 250 VAC 2A 250 VAC 0 2 A Max contact capacity 30 VDC 3A 30 V DC 0 6A MA MC Min contact capacity a ae A 250 VAC 1A 250 VAC 0 2 A ax contact capacity 30V DC 1A 30 V DC 0 2 A MB MC Min contact capacity ae i HM Mode Selector For the mounting position of each selector refer to page 1 6 lt Input Logic Selector gt Available to switch the input logic Source or sink in the multi function input terminal circuit Symbol Name Status Description SR Source logic SR SK Input logic selector SK Default Sink logic lt RS 485 Communication O perator S elector gt Select the mode according to the option connected to the c
89. SDRIVE POWER ON 0 of the 2nd digit blinks ALO Press the Mode key to start 0 of the 3rd digit blinking again Y Press A 2 times Continued to the next page 3 14 3 4 Operation Procedure Example F actory Default A021 is displayed 2 of the 2nd digit blinks J omron SYSDRIVE POWER ALARM 3G3MX INVERTER Y Press JJ omron SYSDRIVE POWER e 1 of the 1st digit blinks e Se O Press the Mode key to start 0 of the 2nd digit blinking again RUN MIN MAX ao O PRG JAS AY pa Press S NZ or 2 times 8 times A029 is displayed 6 E 5 O omron SYSDRIVE 9 of the 1st digit blinks RESET AY y Press po 9 is set 6 The function code selection is complete JJ omron SYSDRIVE Power 3G3MX INVERTER ALARM O O Hz OA O MIN MAX O RUN RUN STOP OPRG FE RESET S i olal A029 selection completed Press the Mode key to change the data for A029 Supplemental Information elf you enter a parameter number that is not included in the parameter list the display returns to the parameter previously displayed Press the Enter key to shift the digit to the right and the Mode key to shift to the left 3 15 3 5 Keys
90. Terminal block py N m Output frequency setting F001 set value O ModBus communication Logic operation output a A146 Addition direction setting A145 Frequency addition _o i ADD Multi function input gt 4 24 suopuny Functions 4 2 Function Mode lt Group B Detailed Function Parameters gt Momentary Power Interruption Trip Retry Restart This function allows you to determine the operation performed when a trip occurs due to momentary power interruption undervoltage overcurrent or overvoltage Set the retry condition according to your system 00 Outputs an alarm after a trip 01 Restarts from 0 Hz at retry b001 Retry selection 02 dela the frequency at retry and 03 Performs frequency pull in start at retry and trips after deceleration stop 0 3 to 25 0 b002 Allowable momentary Restarts if the momentary power power interruption time interruption is within the set time If not it trips S e 0 3 to 100 0 none eo AOS Time from recovery to restart i 1 0 0 Momentary power l 00 Disabled b004 interruption undervoltage 0r Enabled trip during stop selection MS Momentary power b005 interruption retry time selection 00 16 times 01 No limit Related functions C021 to C022 C026 MTrip Retry Function S elect the retry function during operation in b001 01 or 02 If b005 is 00 default the followin
91. Unit A045 Output voltage gain 20 to 100 Lower this in motor hunting Unit kHz b083 Carrier frequency 2 0 to 14 0 Lower this in motor hunting H006 H206 Stabilization parameter 0 to 255 Adjust this in motor hunting 4 64 suopuny 4 2 Function Mode Communication Function Communication with external network control devices can be carried out from the communication connector of the 3G3MX Series Inverter through the RS 485 complying ModBus RTU protocol Communication Specifications Transmission speed Select using the Digital Operator Compatible interface Data bit length 8 bits Modbus RTU mode ASCII mode not available 2 P arity Select using the Digital Operator 2 Stop bit length Select using the Digital O perator Wait time Set using the Digital Operator Connection 1 N N 32 max catia Operator to selecta Connector RJ 45 modular jack Error check Overrun Framing CR C 16 Horizontal parity lt RS 485 Port Specifications and Connection gt The Modbus communication allows the Inverter to communicate with an external controller via the RS 485 interface Refer to the connection method as follows P rocedure 1 Set the parameters of the Inverter in accordance with your communication environment 2 Shut off the power 3 Remove the attached Digital Operator and remove the modular plug mounted in the communication connector 4 Insert the communication cable connected to the ModBus bus line 5 Setth
92. V state 001 Max teeny OD NO RE Aura FV erdeaveney OT Max Fueros Oo He AO1s Ewenrsciadi n a aaa aa set value CANES 4 10 E O 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 Analog input Parameter Monitor or data range Default OS Function name ie during Unit Page No Digital O perator setting operation Frequency a 4 7 A001 reference 00 Digital Operator FREQ adjuster No hee 02 Digital O perator F001 2nd frequency 03 Modbus communication A201 reference 10 Frequency operation result No azl selection A002 RUN command 02 No 4 8 o selection Terminal 4 67 E 2nd RUN Digital Operator o A202 command Modbus communication 02 No 4 8 Y selection rs A003 Base frequency 30 to Max frequency A004 60 No Hz 4 8 A203 Ed pase 30 to Max frequency A204 EN requency frequency E 30 to 400 No Hz 4 9 A204 2nd maximum EN frequency 3 21 3 7 Parameter List Parameter Monitor or data range Default AS Function name a during No Digital Operator setting E operation Multi step speed A020 0 0 Starting frequency to Max frequency 2nd multi step E A220 speed reference 0 0 0 Starting frequency to 2nd max frequency A021 Multi step speed reference 1 A022 Multi step speed reference 2 A023 Multi step speed reference 3 A024 Multi step speed reference 4 A025 Multi step speed reference 5 A026 Multi step speed reference 6 A027
93. age to the product Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body Do not connect any load other than a three phase inductive motor to the U V and W output terminals Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines Operation and Adjustment Be sure to confirm the permissible range of motors and machines before operation because the Inverter Speed can be changed easily from low to high Provide a separate holding brake if necessary Maintenance and Inspection Be sure to confirm safety before conducting maintenance inspection or parts replacement Precautions for Correct Use Precautions for Correct Use Minstallation Mount the product vertically on a wall with the product s longer sides upright The material of the wall has to be nonflammable such as a metal plate MW Main Circuit Power Supply Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage MError Retry Function Do not come close to the machine when using the error retry function because the machine may abruptly Start when stopped by an alarm Be sure to confirm the RUN signal is turned off before resetting the alarm bec
94. agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyers application product or system Buyer shall take application responsibility in all cases but the following is a no
95. aking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product Doing so may result in an injury Precautions for Safe Use Precautions for Safe Use Minstallation and Storage Do not store or use the product in the following places eLocations subject to direct sunlight eL ocations subject to ambient temperature exceeding the specifications eLocations subject to relative humidity exceeding the specifications eL ocations subject to condensation due to severe temperature fluctuations eLocations subject to corrosive or flammable gases eLocations subject to exposure to combustibles eLocations subject to dust especially iron dust or salts eLocations subject to exposure to water oil or chemicals eLocations subject to shock or vibration MTransporting Installation and Wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the terminal block cover but hold by the fins during transportation Do not connect an AC power supply voltage to the control input output terminals Doing so may result in dam
96. al level Rated current A 0 2 x Rated current to 1 2 x Rated b212 2nd electronic thermal current level b013 Electronic thermal E characteristics selection 90 Reduced torque characteristics 1 01 Constant torque characteristics b213 2nd electronic thermal 02 Reduced torque characteristics 2 characteristics selection Related functions C021 to C022 C026 Rated current A To switch to the 2nd control allocate 08 SET to the multi function input and then turn it on Causes an overload trip E06 to protect the motor from overheating by setting according to the motor rated current Provides the most appropriate protection characteristics taking into account the decline of the motor cooling capability at a low speed To seta value over the rated current of the motor be careful of any temperature rise of the motor MElectronic Thermal Level Motor Protection Level Example 3G3MX A2007 Rated current 5 0 A Setting range 1 0 to 6 0 A The following figure shows the time limit characteristics with the electronic thermal level b012 set to 5 0 A Trip time s Motor current A Ratio to the rated current of the Inverter 58 75 100 116 150 200 MElectronic Thermal Characteristics Frequency characteristics are multiplied by the b012 212 set value shown above The lower the output frequency is the lower the cooling capability of the standard motor s self cooling fan 4 27 4 2 Fu
97. and the Inverter trips to stop output eAllocate 12 EXT to the desired multi function input RUN commands FW and RV Free running Motor rotation gt lt A speed RS terminal ee 4 46 suonoun Functions 4 2 Function Mode Power Recovery Restart Prevention Function For safety reasons this function causes a USP trip E13 while the RUN command FW RV from the control terminal terminal is turned on in either of the following conditions e When the power is turned on e After an undervoltage trip is reset Does not start the Inverter with the power turned on while the RUN command is input 13 USP USP function OFF Starts the Inverter with the power turned on while the RUN command is input Available input terminals C001 C002 C003 C004 C005 C006 eYou can reset a USP trip by turning off the RUN command example 1 or resetting the Inverter The Inverter starts running immediately after a trip reset if the RUN command is still turned on Example 2 eTo return from a USP trip to normal operation shut off the power turn off the RUN command turn on the power again and then turn on the RUN command Example 3 eAllocate 13 USP to the desired multi function input The following shows how this function works Example 1 Example 2 Example 3 Power supply Power supply Power supply wo Fw wo USP i usp RS RS E RS o Lam i ma at AA Alarm Alarm Alarm Outp
98. arily for transportation Storage temperature 10 C to 60 C Humidity 20 to 90 RH Without condensation or freezing due to rapid temperature change Do not store this unit in a place with dust direct sunshine corrosive gas or combustible gas The Inverter s smoothing capacitor characteristics will deteriorate if left unused for a long time even with no power distribution which will shorten its life Chapter 7 Specifications 7 1 Standard Specification LISt cssssccsssecsssseesess 7 1 7 2 Measurement Method of Output Voltage 7 5 7 3 Connection EXamMple ssssssssssunnnnnnnnnnnnnnnnnnnnnnnn 7 6 7 4 Dimensional Drawing ssssssssssssnnnnnnnnnnnnnnnnnnnnnan 7 8 i DUONS raro rice 7 14 7 1 Standard Specification List 7 1 Standard Specification List M3 phase 200 V Class Item 3 phase 200 V class Rated input voltage 3 phase 3 wire 200 to 240 V 10 50 60 Hz 5 Rated output voltage 3 phase 200 to 240 V AC according to the incoming voltage Cooling method Self cooling Forced air cooling ti ion 3 a aprox 50 Approx 20 to 40 Approx 20 Braking For mounting 7 A A Approx 150 Approx 100 Approx 80 torque discharge resistance Minimum connection 100 100 50 50 35 35 17 resistance Q Specifications 7 1 7 1 Standard Specification List MW 3 phase 400 V Class Item 3 phase 400 V class Rated input voltage 3 phase 3 wire 380 to 480 V 10 50 60 Hz 5 Rated output v
99. ause the machine may abruptly start Operation Stop Command eP rovide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal Product Disposal Comply with the local ordinance and regulations when disposing of the product Precautions for Correct Use Warning Labels Warning labels are located on the Inverter as shown in the following illustration Be sure to follow the instructions omron SYSDRIVE POWER O 3G3MX INVERTER ALARM O O Hz OA O RUN M 2101 OPRG omron SYSDRIVE POWER O ALARM O 3G3MX INVERTER O Hz OA ORUN MIN MAX SlOrl OPRG E Vip 4 omron SYSDRIVE aa 3G3MX_INVERTER vp MIA fe BG oh MEOSTNHBOET Ay WARNING Risk of electric shock EAN EON tA RRRA EHH FAL bd tele O AAD rag halt ANETTE d manual before inst ng fe SH DD REOBTNIDOSI AR WARNING Rik of electric shock BAN EEOC ATREA E EDR FE As A a ia aia naa RENT FE tallin a A E E A EA dice ecting power
100. b013 characteristics selection Reduced torque characteristics 1 z 2nd electronic Constant torque characteristics No 4 27 Reduced torque characteristics 2 thermal b213 ES characteristics O selection 8 5021 Overload limit Disabled a ol selection Enabled in acceleration constant speed i No 4 29 e p221 2nd overload limit operation di selection Enabled in constant speed operation a 1 5 x b022 Overload limit Rated level current z 0 1 x Rated current to 1 5 x Rated current No A 4 29 E y mi 5x 222 hue overload limit Rated evel current U TE ES b023 Overload limit parameter 0 1 to 3000 0 No S 4 29 b223 2nd overload limit parameter b028 Overload wh source selection 00 b022 b222 set values No 4 29 42nd overload limit 01 Input terminal FV b228 source selection Data other than b031 cannot be changed when terminal SFT is ON Data other than b031 and the specified frequency parameter cannot be changed Y when terminal SFT is ON U 5 OLE fee neues Data other than b031 cannot be changed UF ne ag Data other than b031 and the specified frequency parameter cannot be changed Data other than parameters changeable during operation cannot be changed 0 to 255 4 31 A aae nt Shared with C086 for AM offset adjustment w ves 4 63 E b082 Starting frequency 0 5 to 9 9 05 5 No de 4 31 Vv 1 3 4 32 b083 Carrier frequency 2 0to 14 0 4 34 4 64 2nd control
101. c switch or magnetic contactor MC to the output circuit Install a Noise Filter on the Output Side Connect a noise filter to the output side of the Inverter to reduce induction and radio noise Molded case circuit breaker Power supply MCCB Inverter Signal line Induction noise Radio noise Controller Electromagnetic induction can generate noise on the signal line causing the Induction noise controller to malfunction Electromagnetic waves from the Inverter and I O cables can cause the radio Radio noise receiver to generate noise 2 3 Wiring Countermeasures Against Induction Noise To reduce induction noise from the output side the following method is also effective Run the cables collectively through the mounted metal pipe Keeping the metal pipe atleast 30 cm away from the signal line reduces induction noise Molded case circuit breaker Power supply MCCB Inverter 3G3MX la cm min Signal line Controller Cable Length Between Inverter and Motor Use a cable of 50 mor less between the Inverter and the motor If the cable length is increased the stray capacitance between the Inverter outputs and the ground Is increased proportionally An increase in stray capacitance causes high frequency leakage current to increase affecting the current detector in the Inverter s output unit and peripheral devices If your system configuration requires a cable length of 50 m or more perform the fo
102. cifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire
103. ck selection through the signal input from the terminal b031 00 or 01 refer to the Soft Lock Function of the Multi function Input section in Soft Lock Function page 4 47 00 Data other than b031 cannot be changed when the SFT terminal is ON 01 Data other than b031 and specified frequency parameters cannot be changed when the SFT terminal is ON eve BOOK IESi N 02 Data other than b031 cannot be changed ga o 03 Data other than b031 and the specified frequency parameter cannot be changed 10 Data otherthan parameters changeable during operation cannot be changed Related functions SFT input eThis helps prevent data rewriting due to erroneous operation Select the soft lock setting and performing method from the above table When using the multi function input allocate 15 SFT to it 4 30 suopuny Functions 4 2 Function Mode AM Adjustment Y ou can adjust the analog voltage 0 to 10 V DC from the AM terminal on the control terminal block b080 AM adjustment 0 to 255 Paan adjustment value 00 Output frequency Buen AI CI N 01 Output current C086 AM offset adjustment 0 0 to 10 0 AM output DOV E aad yy b080 Adjust the gain with reference to voltage at 0 Output frequency or 100 output current Note If the offset C086 is changed the point to reach 10 V changes accordingly because of par allel movement To avoid this adjust the offset C086 before the gain b080 S
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106. continuous regeneration torque Also the average deceleration torque varies depending on the motor loss The value Is reduced in operation at over 50 Hz Note that no braking resistor is built into the Inverter If you need a larger regenerative torque use an optionally availa braking resistor Protection method complies with J EM 1030 ble To operate the motor at over 50 60 Hz contact the motor manufacturer to find out the maximum allowable revolution For the stable control of the motor the output frequency may exceed the maximum frequency set in A004 A204 by 2 Hz max Refer to page 4 32 7 4 SUOQBREIYID0dS Specifications 7 2 Measurement Method of Output Voltage 7 2 Measurement Method of Output Voltage Measurement Method of Output Voltage Diode 600 V 0 01 A min 200 V class 1000 V 0 1 A min 400 V class Effective value of fundamental wave V AC 1 1 x VDC Terminal symbols for 3G3MX AE OOO are indicated as L1 L2 N L3 instead of R L1 S L2 T L3 respecitively 7 5 7 3 Connection Example 7 3 Connection Example MC O O BS BSS _ O O OO 4 AV 22 T 3 ELB Inverter MC Sr Sd 3 phase AC AR Oo ORL LI 7 24V DC Q S L2 L2 O S OL T13 N L3 PSC S6 4 7 KQ 00 O 47 gt TO 4S Sink logic po S OO O y ono 433 tt S2 O O 5 F S1 l o E l SC 8 Y Frequency Sd o meter DC 10V A FS Frequency FV setting unit A E 1 t
107. cording to the A001 and A002 settings Available input terminals C001 C002 C003 C004 C005 C006 Required settings A001 A002 When the input of this signal is reset A001 and A002 return to the command status prior to the input elf you switch on off this function during operation the RUN command is reset to stop the Inverter Before resuming operation stop the RUN command from each command source to avoid possible danger and then input it again Ready Function ON The Inverter is ready 52 RDY Ready function Normal stop status Available input terminals C001 C002 C003 C004 C005 C006 eInputting this signal shortens the time between the RUN command input and the start of actual operation In normal status this is approx 20 ms Shortened time through this function varies depending on timing When the Inverter is in ready status high voltage is applied to terminals U V and W on the main circuit terminal block This happens even if the motor is stopped with the RUN command turned off Do not touch the main circuit terminal block 4 52 suonoun Functions 4 2 Function Mode Multi function Output Selection RUN signal during RUN C021 Multi function output FA1 constant speed arrival signal terminal P 1 selection FA2 over set frequency arrival Signal OL overload warning C022 MU tunon output OD excessive PID deviation 01 terminal P 2 selection AL alarm output Dc disco
108. ction Terminal 2nd RUN Digital O perator command Modbus communication selection A003 Base frequency 30 to Max frequency A004 A203 Ed pase 30 to Max frequency A204 requency frequency E 30 to 400 A204 2nd maximum EN frequency A202 02 Basic setting N N 00 Switches between FV Fl via terminal AT A005 FV Fl selection 01 Disabled Outputs FV F 1 N 02 Switches between FV VR via terminal AT 03 Switches between FI VR via terminal AT Hz Hz A011 FV start frequency 0 0 to Max frequency 0 0 Hz A012 FV end frequency 0 0 to Max frequency 0 0 0 E A014 0 to 100 100 A015 FV start selection Sn a O A011 set value A016 FV Fl sampling 1 to 17 N 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 Analog input 0 N N N N N Z 7 A lt No No No No 0 0 0 0 0 0 0 0 0 App 3 Appendix 1 Parameter List Parameter Monitor or data range Default SS Function name a during No Digital Operator setting E operation Multi step speed A020 0 0 Starting frequency to Max frequency 2nd multi step E A220 speed reference 0 0 0 Starting frequency to 2nd max frequency A021 Multi step speed reference 1 A022 Multi step speed reference 2 A023 Multi step speed reference 3 A024 Multi step speed reference 4 60 ves bo Yes A025 Multi step speed reference 5 A026 Mult
109. ction b091 Example 1 0 Hz start Example 2 Frequency matching start FW FW FRS FRS 1 Free running 0 Hz start p Free running Motor rotation eZ Motor rotation Wy speed speed j 0 b003 lt gt Frequency matching start The Inverter starts running at O Hz regardless of the After the FRS terminal is turned off the motor frequency motor rotation speed is matched and a frequency matching starts without stopping The retry wait time is ignored at O Hz start the motor If this causes an overcurrent trip extend the retry If the Inverter starts running at O Hz with the motor wait time rotation speed high an overcurrent trip may occur Cooling Fan Control eYou can set whether to operate the Inverter s cooling fan constantly or only during Inverter operation This function applies to the Inverter models with a built in cooling fan 00 Always ON b092 Cooling fan control 01 ON during RUN 02 Depends on the fin temperature Data Description 00 Operates constantly 01 Operates only during RUN The cooling fan operates for 5 minutes after power on and for 5 minutes after the Inverter stops 02 Operates when the fin temperature is 50 C or higher 4 36 suopuny Functions 4 2 Function Mode Regenerative Braking Function eWith the built in regenerative braking circuit this function allows an external braking resistor to consume the motor s regeneration energy as heat
110. ction via the Digital Operator 5 5 Situation Motor e Does notrise even after the frequency rotation setting unit is turned on with correct speed wiring does not rise e Is the motor overloaded Rotation is e Is the load too varied unstable Is the power voltage varied e Is this situation observed ata specific frequency Motor e Is the maximum frequency setting rotation correct doesn t match Data value Does not After changing the data using the is change with Increment Decrement key the Enter abnormal data set key was notpressed before the power was turned off e Was the power turned off within 6 seconds of changing the data and pressing the Enter key Data would Frequency e Is the selection between operator and not would not terminal modes correct change change Is the 485 0PE communications selector status correct e is the TM PRG selector status correct e Can neither operate nor stop e Is the soft lock activated e Is the softlock data 02 and 03 set in soft lock selection b031 e Is it tripped Cannotchange data Notes on Data Setting Possible cause 5 2 Troubleshooting Remedy e Replace the frequency setting unit e Reduce the load e Motor rom becomes lower than the set value due to the limit function if overloaded e Increase the capacity of both the motor and Inverter e Reduce the variation e Finely adjust the output frequency
111. ctor output The relay output terminal provides SPDT contact relay output Parameter No Function name Default setting Unit Multi function outputterminals 00 NO contact even P1 P2 contact selection 01 NC contact NS C036 Relay output MA MB contact 00 NO contact between MA and MC 01 selection 01 NC contact between MA and MC 4 61 4 2 Function Mode Specifications of Multi function Output Terminals P1 P2 Below are the specifications of multi function output terminals P1 P2 Inverter s internal circuitry C031 to C032 set values fee Output status Electrical specifications ON Between each terminalandPC OFF Voltage drop 4 V max at power on Max allowable voltage 27 V DC Max allowable current 50 mA 00 NO contact 01 NC contact Connect multi function output terminals P1 and P2 at the same sink source logics The PC terminal acts as a common terminal at sink source logics suonoun Relay Output Contact Selection The relay output terminal has an SPDT contact configuration Below is the operation Electrical specifications Output terminal Resistance load Inductive load Max contact 250VAC 2A 250 VAC 0 2A Capacity 30VDC 3A 30V DC 0 6A Min contact 100 VAC 10 mA Capacity 5V DC 100 mA Max contact 250VAC 1A 250 V AC 0 2A capacity 30VDC 1A 30VDC 0 2A MB MC Min contact 100 VAC 10 mA Capacity 5 V DC 100 mA a When used as an alarm terminal b When used as an o
112. d Meanings of Safety Information In this user s manual the following precautions and signal words are used to provide information to ensure the safe use of the 3G3MX Inverter The information provided here is vital to safety Strictly observe the precautions provided Mi Meanings of Signal Words Indicates an imminently hazardous situation which if not avoided WA E N l N e is likely to resultin serious injury or may resultin death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided CAUTI O N may resultin minor or moderate injury or in property damage MAlert Symbols in this Document A N WARNING Turn off the power supply and implement wiring correctly Notdoing so may resultin a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not put on or take off the Digital Operatorecontrol circuit terminal block terminal block cover while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal block cover during the power supply and 5 minutes after the power shutoff Doing so may result in a Serious injury d
113. d correctly and that all control terminals are turned off Set the motor to a no load state i e not connected to the mechanical system After checking the above turn on the power Display Status Check Make sure that there are no faults in the Inverter When the power is turned on normally the display shows al O 8 RUN LED indicator ON ALARM LED indicator OPE POWER LED indicator ON RUN command LED indicator ON Volume LED indicator ON Data LED indicator frequency ON Data display Displays the set value in d001 elf an error occurs the error code is displayed on the data display In this case refer to Chapter5 Maintenance Operations and make the necessary changes to remedy Parameter Initialization Initialize the parameters Set parameter b084 to 02 and press the key while holding down the A and keys simultaneously Parameter Settings Set the parameters required for a test run Set the motor capacity selection H003 and the motor pole number selection H004 No load Operation Start the no load motor via the Digital Operator Use the FREQ adjuster on the Digital Operator to rotate the motor Actual Load Operation Connect the mechanical system and operate via the Digital Operator elf there are no difficulties with the no load operation connect the mechanical system to the motor and operate via the Digital Operator Operat
114. d to communication between the external control device and the Inverter External controller EEE EE EEE EE Inverter e ai Mai Mai a 0 Wait time silent interval C078 1 Frame to be sent from the external control device to the Inverter Query 2 Frame to be returned from the Inverter to the external control device Response 4 67 4 2 Function Mode The Inverter returns a response Frame 2 only after receiving a query Frame 1 and does not output a response positively Below is each frame format command Message Configuration Query Header Silent interval Slave address Trailer Silent interval lt S lave Address gt Pre set numbers ranging from 1 to 32 in each Inverter slave Only the Inverter having the same Slave address as the query takes in the query Broadcasting can be performed by setting the slave address to 0 Data call or loopback cannot be performed while broadcasting lt Data gt Sends the function command eThe 3G3MX Series corresponds with the following data formats used in the ModBus Data name Description Coil Binary data 1 bit long that can be referred to or changed Holding register 16 bit long data that can be referred to or changed lt Function Code gt eS pecifies a function for the Inverter to perform Below are the function codes available to the 3G3MX Series Function code l Maximum number of Maximum data number Function code Function i j da
115. d007 displays 55 0 through 50 0 x 1 1 55 0 STOP Key Selection eYou can select whether to enable the STOP key on the Digital Operator even ifthe RUN command is set to the control terminal block terminal The trip reset function via the STOP RESET key works according to this setting 00 Enabled b087 SHOP Key SESON lol Disabled a E Free run Stop Selection and Stop Selection Activating the free run stop FRS function shuts off the Inverter output letting the motor go into free run status Parameter No Data Default setting Unit 00 0 Hz start b091 Stop selection 00 Deceleration Stop o 01 Free run stop Related functions C001 to C006 Helps stop the motor using a mechanical brake such as an electromagnetic one 4 35 4 2 Function Mode Note that an overcurrent trip may occur if the mechanical brake forces the motor to stop during Inverter output eAllocate 11 FRS to the desired multi function input Performs a free run stop FRS while the FRS terminal is turned on When the FRS terminal is turned off the motor restarts after retry wait time b003 elapses With RUN command selection A002 set to 01 control terminal the motor restarts only if the FW terminal is turned on even in free running eYou can select the Inverter output mode for restart at free run stop selection b088 0 Hz start or frequency matching restart Examples 1 2 The setting of this function is also applied to stop sele
116. daca N L e 52 811 156 99 10 mela omron com 56 2206 4592 1559 E1 02 Note Specifications are subject to change 2008 Omron Electronics LLC Printed in U S A
117. e 485 0PE communications selector to 485 6 Turn on the power and start ModBus communications ng nnee po Y K 7 f in a 9 Vy F i N 00 Bra I FA 1 as iy 5 8 7 6 5 4 3 2 1 I o P D Ore P P D 2 a 485 OPE communications selector o oo 6 8 Z Z 2222 Communications connector 4 65 4 2 Function Mode Details of each communications connector pin are shown below Pin No Symbol Description Not used Do not connect E Not used Do not connect N Not used Do not connect UJ Not used Do not connect mm mm Ol A A ee w ee u ee ee A SP Sent and received data Positive side SN Sent and received data Negative side o gt Not used Do not connect Not used Do not connect ES Connecteach Inverter in parallel as below Connecta termination resistor separately to avoid signal reflection since this 3G3MX does not i
118. e V f characteristics and outputs the resulting voltage The addition value is set in percentage terms based on the AVR voltage selection A082 as 100 The manual torque boost frequency A043 A243 is set in percentage terms based on the base frequency as 100 Output voltage 100 O RA ae Manual torque 7 77773 MES boost voltage p a A042 A242 L at V f characteristics e g VC go Base frequency Max frequency Manual torque boost A003 A203 A004 A204 frequency A043 A243 q y Output frequency Hz elf you raise the set value of the manual torque boost be careful about motor overexcitation Otherwise the motor may burn out Should such a situation occur lower the set value of A042 A242 Manual Automatic Torque Boost Intelligent Sensorless Vector Control eAutomatically adjusts output voltage and output frequency according to the load status eTo avoid a possible overcurrent trip during deceleration set the AVR selection to Always ON A081 00 eSufficient characteristics may not be obtained if you select two or more lower rank motor size than specified Phenomenon Adjusting method Adjustment item Gradually increase the voltage setting of the manual torque boost A042 A242 Insufficient torque at low Gradually increase the slip compensation gain of the automatic torque A047 A247 speed boost Motor does notrunat Gradually increase the voltage compensation gain of the automatic A046 A
119. e input simultaneously 02 Use the STOP RESET key on the Digital Operator 03 Use the ModBus communication Base Frequency MWBase Frequency and Motor Voltage Match the Inverter output frequency voltage to the motor rating Be careful especially if you set a base frequency at below 50 Hz Otherwise the motor may burn out A003 Base frequency 30 to Max frequency A004 Hz A203 2nd base frequency 30 to Max frequency A204 Related functions A004 A204 A081 A082 To switch to the 2nd base frequency allocate 08 SET to the multi function input and then turn iton 4 8 suopuny Functions 4 2 Function Mode Output voltage Motor voltage selection A082 Base frequency Output frequency Hz A003 A203 elf you apply a base frequency of over 60 Hz a special motor is required This may require the Inverter to increase its capacity to accommodate a different applicable motor S elect the motor voltage according to the motor specifications If the voltage exceeds the specified level the motor may burn out The Inverter cannot output voltage beyond that of the incoming voltage Maximum Frequency Set the maximum value of the output frequency The value set here is the maximum value e g 10 V in the range from 0 to 10 V of the external analog input frequency reference The maximum Inverter output voltage from base to maximum frequencies is the voltage setin AVR voltage selection A082 The
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121. ed tab A Then press the opposite side of tab A and disconnect the other tab B Connection to the terminal block cover 2 5 2 2 Removing and Mounting Each Part 2 Mounting the Terminal Cover Push down both sides of A and B simultaneously from the upper side of the terminal cover until it clicks into place i MW3G3MX A 2055 to A2075 3G3MX A4055 to A4075 1 Removing the Terminal Block Cover eP ress the two A tabs on the terminal block cover toward the direction of the arrow in the figure below and unlock the front cover to disconnect Use the B tabs on the terminal block cover and the fitting part with the main unit housing as supporting points and lift up the terminal block cover 2 6 O 2 2 Removing and Mounting Each Part 2 Mounting the Terminal Block Cover Fitthe B tabs on the terminal block cover into the main unit housing and push down the cover from the upper side until the two A tabs click into place Removing and Mounting the Digital Operator MWRemoving the Digital Operator Pressing the upper tab on the Digital Operator pull it up to the Inverter s front upper direction in the figure below S upplemental Information When using the communications connector remove the Digital Operator c
122. eference common Pl P2 MA MB Relay Relay output 7 contact output Relay output common Selection of functions is the same as the multi function output 2 26 c o 2 3 Wiring 1 By factory default multi function output terminals P 1 and P 2 are setto NO contact To switch to NC contact change the C031 and C032 settings In addition these terminals are reset to NO contact when initialized 2 The factory default setting C036 of the relay output terminals MA MB MC Is set to NC contact In addition these terminals are reset to NC contact when initialized To use the Inverter as an alternative to a conventional model or for built in use with a system check the contact logic of the relay output terminal setting C036 and match the logic with that of the peripheral circuit before use If these contact logics conflict with each other a system breakdown may occur 3 Output signal status Output terminal status C036 set value Power Suput 01 Factory default Oper 4 Contact specifications Output terminal Resistance load Inductive load M s 250VAC 2A 250VAC 0 2A NINE 30VDC 3A 30VDC 0 6A 100 V AC 10 mA Min 5 V DC 100 mA Max 250VAC 1A 250VAC 0 2A 30VDC 1A 30 V DC 0 2 A MB MC Min 100 V AC 10 mA l 5V DC 100 mA 2 27 2 3 Wiring Mi Mode Selector List Symbol Description Available to switch the input logic Source or sink in the multi function input terminal circuit 1 SR SK Input lo
123. er is the total of the silent interval 3 5 character length and C078 communication wait time setting When sending another query to the Inverter after receiving the response from the Inverter be sure to provide the silent interval length 3 5 character length or more at the minimum lt Normal Response gt elf the query is the loopback function code 08h the Inverter sends back a response of the same content as the query elf the query contains a function code of writing into the holding register or coil 05h 06h OFh 10h the Inverter sends back the query as It is in response elf the query contains a function code of reading the holding register or coil 01h 03h the Inverter makes the slave address and function code the same as the query and attaches the read data to the query 4 2 Function Mode lt Abnormal Response gt Field Configuration Slave address CRC 16 elf an error aside from a communication error is found in the query content the Inverter returns an exception response without performing any operation eTo determine the cause of an error check the function code of the response The function code of the exception response Is the value of the query function code with 80h added Check the details of the error with the exception code Code Description 01h Has specified an unsupported function 02h Specified address does not exist 03h Specified data has an unacceptable format 21h Data is o
124. ernal trip USP USP function 2nd multi function 15 SFT soft lock input 3 selection AT analog input switching RS reset No C004 Multi function PTC thermistor input 12 input 4 selection STA 3 wire start c204 2nd multi function 21 STP 3 wire stop j5 input 4 selection F R 3 wire forward reverse u PID PID enabled disabled Cogs Multifunction PIDC PID integral reset 02 E input 5 selection UP UP DWN function accelerated 2 e 2nd multi function qa UP DWN function decelerated a a input 5 selection UP DWN function data clear OPE forced operator 9 Multi function ADD frequency addition e input 6 selection F TM forced terminal block 5 a 52 RDY ready function 3 53 SP SET special setting S input 6 selection 255 No function Multi function C011 input1 operation selection Multi function C012 input 2 operation selection Multi function C013 input 3 operation selection Multi function C014 input 4 operation selection Multi function C015 input 5 operation selection Multi function C016 input 6 operation selection 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 12 E Appendix 1 Parameter List Changes during operation Parameter E A Monitor or data range Default No Digital O perator setting Multi function 00 RUN signal during RUN output terminal P1 01
125. ference 12 1043h Multi step speed A033 reference 13 1045h Multi step speed A034 reference 14 1047h Multi step speed A035 reference 15 1048h J ogging frequency A038 0 to 999 0 01 Hz 00 Free run stop 1049h _ J ogging stop selection A039 R W 01 Deceleration stop 02 DC injection braking stop 4 82 suopuny 4 2 Function Mode isis Monitor or data range Resolution function R W 0 to 200 0 1 R W 0 to 500 0 1 VC 00 Constant torque characteristics VC 01 Special reduced torque characteristics Special VP A244 RW 02 Intelligent sensor less vector contro ISLV Register Parameter Function name No No 104Bh Manual torque boost voltage A042 1511h 2nd manual torque boost A242 voltage 104Ch Manual torque boost A043 frequency 1512h 2nd manual torque boost A243 frequency 104Dh V f characteristics selection A044 R W R W MW R 2nd V f characteristics 1513h f selection 104Eh Output voltage gain A045 1514h 2nd output voltage gain A245 104Fh Automatic torque boost A046 voltage compensation gain 1515h 2nd automatic torque boost ADAG voltage compensation gain 20 to 100 1 R W R W R W 0 to 255 1 R W R W 0 to 255 1 R W 00 Disabled RW 01 Enabled during stop o R W 0 to 600 0 1 Hz R W 0 to 100 1 R W 0 to 600 0 1 s 00 Edge operation RW 01 Level operation o 0 0 Frequency lower limit A062 x 10
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127. g Operations are to be performed At the time of momentary power interruption and undervoltage Restarts 16 times and trips on the 17th time At the time of overcurrent and overvoltage Restarts 3 times respectively and trips on the 4th time Retry times are counted separately for momentary power interruption undervoltage overcurrent and overvoltage For example an overvoltage trip occurs only after 3 time overcurrent trips and then 4 time overvoltage trips For momentary power interruption and undervoltage if b005 is set to 01 the retry operation continues until the status is cleared eYou can select the operation for momentary power interruption and undervoltage during stop in b004 Supplemental Information Frequency matching start Restarts the motor without stopping it after matching the motor rotation speed If the RUN command is set on the Digital Operator A002 2 the Inverter stops 4 25 4 2 Function Mode Below is the timing chart where the retry function b001 02 is selected However if power is completely discharged conditions will change regardless of settings to what they are when the power supply is initially turned on Example 1 Duration of momentary power interruption lt Allowable duration of momentary power interruption b002 Power supply Inverter output Bo running Motor rotation speed ON OFF Alarm undervoltage Example 2 Duration of momentary power interrupt
128. g is stored as the initial display that appears when the power is turned on Example Fi H etc ml EEN 3 17 3 6 Parameter Transition To display a specific monitor when the power is turned on press the Enter key with that monitor displayed Ifa parameter for an extended function code is stored after pressing the Enter key however that code A b C d or H appears at the next power on To prevent this always press the Enter key again with the desired monitor displayed after storing a parameter O 8 a 3 18 Operation 3 7 Parameter List 3 7 Parameter List Monitor Mode dO 0D Basic Function Mode FOOD Parameter No d002 d003 d004 d005 d006 d007 d013 d016 Monitor or data range Default e manges Function name a during nit Page Digital O perator setting operation monitor a F Forward Rotation direction o Stop O 4 1 monitor r Reverse 0 00 to 99 99 PID feedback value 100 0 to 999 9 4 1 1000 to 9999 Example a Terminal Multi function input 52 51 ON 4 2 monitor Terminal 6 5 54 53 OFF Example Terminal Multi function output P1 P2 ON 4 2 monitor Terminal MA OFF 0 00 to 99 99 Output frequenc dd ee 1000 to 9999 y afer conversion 1000 to 3996 10000 to 39960 Output frequency x Conversion factor of b086 4 3 0 to 9999 Total RUN time 1000 to 9999 4 3 100 to 999 h 0 to 9999 e
129. gic SR Source logic selector an Sink logic factory default 3 SE mode according to the option connected to the communications connector RS 485 com 485 0PE munication O 485 ModBus communication operator selector OPE qe a factory default Digital Operator Option 3G3AX OP 01 Switches the source for frequency reference and RUN command of the Inverter Control terminal block Terminals Frequency reference Analog external input FV Fl TM RUN command Operation using the FW or RV terminal Frequency 00 FW or 01 RV must be allocated to reference the multi function input terminals RUN Digital Operator settings depends on the set values in A001 and A002 Frequency reference FREQ adjuster factory default PRG Available to change with the frequency factory default reference selection A001 RUN command Digital Operator factory default Available to change with the RUN command selection A002 TM PRG command source selector 1 The PSC terminal I O will be switched accordingly Do not switch the selector while the power is being Supplied Doing so may damage the Inverter 2 When using the 3G3MX Series standard Digital Operator it can be used regardless of the 485 0P E communications selector 2 28 ubisog 2 3 Wiring Conforming to EC Directives Conforming Standards EMC directive EN 61800 3 Low voltage directive EN 61800 5 1 Concept of Conformity EMC Directive OMRO
130. gic operation Dc disconnection detected 01 function B input FBV PID FB value fault NDc network error C141 C142 00 01 02 C144 Outputterminal P 1 0 0 to 100 0 ON delay Outputterminal P1 C145 OFF delay 0 0 to 100 0 C146 Outputterminal P 2 0 0 to 100 0 ON delay Logic operator selection C143 Outputterminal P 2 a oa 0 0 to 100 0 ciag Relay ouiput ON 9 0 100 0 delay ciag Pee ay ouiputOFE o o 100 0 delay 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 Appendix gt No No No No No No No No No No No S S S S S S Others App 15 Appendix 1 Parameter List Changes during operation Set value Monitor or data range Default Parameter No DIES Digital Operator setting le Factory default Motor capacity selection 200 V class 0 2 0 4 0 75 1 5 2 2 3 7 5 5 7 5 400 V class 2nd motor 0 4 0 75 1 5 2 2 3 7 5 5 7 5 Capacity selection H003 k Factory H293 default Motor pole number selection N H004 2nd motor pole number selection l Te Stabilization H006 parameter 0 to 255 2nd stabilization H206 parameter Motor voltage H007 selection Factory 00 200 V default default 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 2nd motor voltage selection Cont
131. gt 9 values Between R S S T Electrodynamic All effective W11 W12 wattmeter values Calculated from the measured values of power supply voltage E power supply current and input electric power W Wi Xx 100 Between U V V W W U EU EV EW All effective pit Rectifier voltmeter values Current U V W o E E All effective IU IV IW 9 values Commercial current 200 V class 200 to 240 V 50 60 Hz 400 V class 380 to 480 V 50 60 Hz Two wattmeter method Between U V V W Electrodynamic All effective Tuo namer meod W01 W02 wattmeter values Calculated from the measured values of output voltage Ey output current ly and output electric power Wo Note 1 For voltage use a measurement device that displays effective values of fundamental wave For current and electric power use a measurement device that displays all effective values Note 2 The Inverter output waveform under PWM control may have a margin of error especially at a low frequency Therefore use the above shown measurement devices and methods to ensure accuracy Note 3 General purpose testers are not applicable for measurement in many cases 6 6 2UeUAQUIEIN pue von ad sul Inspection and Maintenance 6 2 Storage 6 2 6 7 Storage Ensure the following conditions when storing the Inverter temporarily or for a long term after purchase Ensure the following conditions when storing the Inverter tempor
132. he external analog input remains below the starting frequency for 500 ms or more The signal stops 500 ms after the frequency reference has exceeded the starting frequency Helps detect disconnection when a frequency reference Is issued from the external analog inputs FV Fl with the frequency reference selection set to the terminal A001 01 4 57 4 2 Function Mode Enabled only when the external analog inputs FV Fl are selected Example 1 Disabled in multi step speed operation even when the frequency reference is set to the external analog input A001 01 Example 2 Disabled even when the FV FI selection is setto the FV VR selection A005 02 or FI VR selection A005 03 since the frequency reference is set on the Digital Op erator volume with the AT terminal turned on External analog input frequency Slang A Ar A reference FV FI frequency OHz External analog input disconnection Sine detection DC lt gt lt 500 ms 500 ms suopuny 4 58 v 0 ofl U i 4 2 Function Mode PID FB Status Output When the PID function is used this function outputs a signal according to the FB value as illustrated below This is effective as a RUN command in operating multiple pumps Data Symbol Status Description ON See the figure below 07 FBV PID FB status output Shifts output when exceeding the upper limit or falling below the lower limit Available inp
133. he life of the Inverter Keep the Inverter away from heating elements such as a braking resistor DC reactor etc If the Inverter is installed in a control panel keep the ambient temperature within the range of the specifications taking dimensions and ventilation into consideration if 10 cm min Airflow Of Wall 5 cm min 10 cm min Ws elf the ambient temperature is from 40 C to 50 C the carrier frequency should be reduced and the Inverter Capacity should be increased Before installing the Inverter cover all the ventilation openings to shield them from foreign objects After completing the installation process be sure to remove the covers from the Inverter before operation gt Control circuit 4 terminal block A Control circuit terminal block B Relay output terminal block Main circuit terminal block 2 4 ubisog O 2 2 Removing and Mounting Each Part 2 2 Removing and Mounting Each Part Removing and Mounting the Terminal Block Cover MW3G 3MX A 2002 to A2037 3G3MX A 4004 to A4037 3G3MX AE 002 to AEO022 1 Removing the Terminal Block Cover Press the one side 1 oftab A on the terminal block cover and use the opposite side oftab A as a Supporting point to disconnect tab B on the same side of the press
134. i step speed reference 6 A027 Multi step speed reference 7 A028 Mult step speed 0 0 Starting frequency to Max frequenc Yes reference 8 Sn y a y A029 Multi step speed reference 9 A030 Multi step speed reference 10 A031 Multi step speed reference 11 600 ves DES Set Unit value A032 Multi step speed reference 12 Multi step speed reference 13 A034 Multi step speed reference 14 A035 Multi step speed reference 15 A038 Jogging frequency 0 00 Starting frequency to 9 99 00 Free run stop 01 Deceleration stop 02 DC injection braking stop A033 Hz Hz Hz Hz A039 Jogging stop selection Multi step speed J ogging 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 4 xipuadd y Z 7 A lt Appendix Parameter No A242 A243 A244 A245 A046 A246 A047 A247 2nd control Characteristics Torque boost App 5 Ea Ea o ES i A045 o 20 to 100 Yes Yes 100 Yes 1 Parameter List Changes during Default setting Set Unit value Elo Monitor or data range Digital O perator A042 Manual torque boost voltage 2nd manual 0 0 to 20 0 torque boost voltage A043 Manual torque boost frequency 2nd manual 0 0 to 50 0 torque boost frequency ao44 VA characteristics 00 Constant torque characteristics VC selection 01 Special reduced torque characteristics
135. ing the optional braking resistor 3G3AX RBA RBB RBC 4 37 When using an external regenerative braking unit set the usage rate of the regenerative braking function to 0 0 b090 0 0 or disable the regenerative braking function selection b095 00 Do not mount the braking resistor between terminals P 2 and RB 4 2 Function Mode Overvoltage LAD Stop Function This function helps avoid an overvoltage trip of the Inverter due to regenerative energy from the motor during deceleration b130 Overvoltage LAD stop 00 Disabled 7 function 01 Enabled Overvoltage LAD stop mee ars Oo 200 V class 380 V b131 400 V class 660 to 790 l V function level setting 400 V class 760 V Inverter DC voltage Select to enable or disable the overvoltage LAD stop function in b130 eAdjust the overvoltage LAD stop function level in b131 The main circuit DC voltage rises because of regenerative energy from the motor once deceleration starts With the overvoltage LAD stop function enabled b130 1 the Inverter stops deceleration temporarily once the main circuit DC voltage has reached the overvoltage LAD stop level which is lower than the overvoltage level Deceleration then resumes if the voltage level falls below the overvoltage LAD stop level eWith the overvoltage LAD stop function enabled b130 01 the actual deceleration time becomes longer than the set value F003 F 203 eThis function does not aim to keep the main circuit DC
136. ion gt Allowable duration of momentary power interruption b002 Power supply Inverter output Free running er Motor rotation speed Alarm ON OFF t0 Duration of momentary power interruption t1 Allowable duration of momentary power interruption b002 t2 Retry wait time b003 Alarm Selection for Momentary Power Interruption Undervoltage During Stop Use b004 to select whether to enable an alarm output in case of momentary power interruption or An alarm output continues while Inverter control power supply remains suonoun Alarm output for momentary power interruption and undervoltage during stop Examples 3 and 4 Example 3 b004 00 While the Inverter is stopped Power supply ON Ply OFF ON RUN commands OFF Inverter output Alarm ON OFF Example 4 b004 01 While the Inverter is stopped RUN commands ON OFF Power supply ON PPY OFF se oo Inverter output Alarm ON OFF While the Inverter is running Power supply ON oF eT RUN commands ON OFF Inverter output Alarm ON OFF While the Inverter is running Power supply ON i oF CU RUN commands ON OFF Inverter output Alarm ON 3 ofp 4 26 Functions 4 2 Function Mode Electronic Thermal Function This function electronically protects the motor from overheating Parameter No Data Default setting Unit b012 Electronic therm
137. ion Refer to Chapter 4 Functions and set the necessary parameters 3 2 Test Run Operation 3 2 Test Run Operation Power On Checkpoints Before Turning On the Power Make sure that an appropriate power supply voltage is supplied and that the power input terminals R L1 S L2 and T L3 are wired correctly 3G3MX A2D 3 phase 200 to 240 V AC 3G3MX AED 1 3 phase 200 to 240 V AC Connect to L1 and N L3 for 1 phase 3G3MX A4D 3 phase 380 to 480 V AC Make sure that the motor output terminals U T1 V T2 and W T3 are connected to the motor correctly Make sure that the control circuit terminals and the control device are wired correctly and that all control terminals are turned off eSet the motor to a no load state 1 e not connected to the mechanical system S E 5 O EPower On After checking the above turn on the power Display Status Check When the power is turned on normally the display shows Normal RUN LED indicator during RUN ON ALARM LED indicator OFF POWER LED indicator ON RUN command LED indicator ON Volume LED indicator ON Data LED indicator frequency ON Data display Displays the set value in d001 elfan error occurs referto Chapter5 Maintenance Operations and make the necessary changes to remedy Fault RUN LED indicator during RUN ON ALARM LED indicator ON POWER LED indicator ON RUN command LED indicator ON Volume LED indicator ON Data LED indicator frequency
138. ip EXT EXT Trip 0004h Trip reset RS AS Reset o Ez A EE Ee mr Et Ee RUN Stop Interlocked with d003 1 O 1 Reverse 0 Forward Interlocked with d003 1 0 cs Ready 1 During trip 0014h Alarm signal No a 0015h Excessive PID deviation ON signal 0 OFF 1 When either the control circuit terminal block or the coil is turned ON these settings are ON The control circuit terminal block has the priority for the multi function input terminals If the master cannot reset the coil ON status because of communication disconnection turn the control circuit terminal block from ON to OFF in order to turn off the coil 2 The content of a communications error is retained until a fault reset is input Can be reset during operation 4 78 suopuny Functions 4 2 Function Mode 001Fh Check sum error a R or or or or or or or or or Description ON OFF ON OFF ON OFF ON OFF Writing Normal Error No error Error No error Error No error Error No error Error 0 No error 1 When either the control circuit terminal block or the coil is turned ON these settings are ON The control circuit terminal block has the priority for the multi function input terminals If the master cannot reset the coil ON status because of communication disconnection turn the control circuit terminal block from ON to OFF in orde
139. is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 3 28 3 7 Parameter List b090 Parameter Monitor or data range Default ares l Function name ia during Unit Page No Digital O perator setting operation ita 00 Clears the trip monitor 5 b084 PE 01 Initializes data 4 32 a 02 Clears the trip monitor and initializes data ic Initialization 00 cs b085 parameter 4 32 i Do not change selection Frequency b086 conversion 4 35 coefficient STOP key 00 Enabled n Free run stop 00 0 Hz start i 0088 selection 01 Frequency pull in restart vee o Usage rate of regenerative 0 0 to 100 0 No 4 37 braking function b091 Stop selection on Deceleration Stop 01 Free run stop 00 Always ON Cooling fan control 01 ON during RUN 02 Depends on the fin temperature b092 Regenerative braking function operation selection 00 Disabled 01 Enable Disable during stop 02 Enable Enable during stop b095 Others o o m Oo UJ 00 Oo Regenerative braking function ON level Overvoltage LAD 00 Disabled Overvoltage LAD Stop function level setting 200 V class 330 to 380 b096 400 V class 660 to 760 200 V class 330 to 395 b131 400 V class 660 to 790 Overcurrent suppression function Automatic carrier 00 Disabled Ready function 00 Disabled 2nd control is displayed when 08 2nd control is a
140. isplays the output status of the multi function output terminals and relay output terminals C031 C032 and C036 contact selection are excluded This monitor indicates the signal status of the functions C021 and C022 allocated to each multi function output terminal Example Multi function output terminal P2 P1 ON Relay output terminal MA OFF Display ON ON I 0D CD or core MA P2 Pi OFF ON ON Multi function output monitor Output Frequency Monitor After Conversion d007 Displays a conversion value obtained by multiplying the Inverter output frequency by the coefficient setin b086 Displayed value Output frequency d001 x Frequency conversion coefficient b086 Display d007 0 00 to 99 99 Displays in increments of 0 01 100 0 to 999 9 Displays in increments of 0 1 1000 to 9999 Displays in increments of 1 1000 to 3996 _ Displays in increments of 10 Setting range b086 0 1 to 99 9 Can be set in increments of 0 1 Example When the output frequency d001 50 0 Hz and the frequency conversion coefficient b086 1 1 the monitor d007 displays 55 0 through 50 0 x 1 1 55 0 suopuny Functions 4 1 Monitor Mode Output Voltage Monitor d013 Displays the output voltage value Vac of the Inverter The monitor LED indicator V lights up Display 0 to 600 Displays in increments of 1 V Total RUN Time d016 Displays the Inverter RUN time Di
141. ks 2 9 Step 1 Push control circuit terminal block A Terminals SC S1 to 56 down securely on the Inverter s front upper direction in the figure on the previous page Step 2 Push control circuit terminal block B Terminals FS FV Fl FC AM PC P2 P1 down securely from the Inverter s bottom right lower direction in the figure on the previous page Furthermore securely tighten the screws on the both sides of the terminal block Loosened screws may result in the ter minal block falling off Note To remove mount the control circuit terminal blocks you need a screwdriver with a tip size of No 0 and a shaft diameter of 2 4 mm or less 2 3 Wiring 2 3 Wiring Wiring to the Power Supply and Motor Open the terminal block cover and wire the main circuit terminal blocks Mi3G 3MX A 2002 to A2007 3G3MX AE002 to AE004 ba 4 omron SYSDRIVE POWER ON 3G3MX_INVERTER ALARM Frame format of the main circuit terminal block OA O N MIN MAX Run fiear OS Y olal z J Short circuit bar alo Upper 000 E o HO o a R L1 S L2 T L3 U T1 V T2 W T3 E L1 L2 N L3 f circuit O O O O O O terminal block Terminal symbols for 3G3MX AE OOO are indicated in parentheses i a
142. lation and wiring as shown below eThe 3G3MX models are an open type device Be sure to install it inside the control panel The power supply and voltage SELV with reinforced or double insulation should be used for wiring to the control circuit terminals eTo satisfy requirements of the LVD low voltage directive the Inverter must be protected with a molded case circuit breaker MCCB in case a short circuiting accident occurs Be sure to install a molded case circuit breaker MCCB on the power supply side of the Inverter Use one molded case circuit breaker MCCB per Inverter Use the crimp type terminal with an insulation sleeve to connect to the main circuit terminals When not using the braking resistor or braking resistor unit connect the crimp type terminal with an insulation sleeve to the braking resistor connection terminals P 2 N 2 29 Chapter 3 Operation 3 1 3 2 3 3 3 4 3 5 3 6 3 7 Test RUN Procedure comccconoooooconnonocconnonoarconananaso 3 2 Test RUM OPSrallOniecsicccsstrsescvercccasuncessasvsucannces 3 3 Part Names and Descriptions of the Digital OD GAO E 3 8 Operation Procedure Example Factory Default qivaisavauwadueaicenadavisedasvirieuesivaViuseawaivideensaiivisaineliiueie 3 10 AN bo E E 3 16 Parameter Transition ssssssssssnnnnnnnnnnnnnnnnnnnnnnnnn 3 17 Parameter LIS Uivtrccaisassieccastanenassscudsaciseeseceseansrnae 3 19 WARNING Do not put on or take off the
143. lection line acceleration deceleration upper lower limit 16 step speeds Starting frequency adjustment jogging operation carrier frequency adjustment PID control frequency jump analog gain bias adjustment S shape acceleration deceleration electronic thermal level adjustment retry function automatic torque boost trip monitor soft lock function frequency conversion display USP function 2 control function motor rotation speed UP DWN fan ON OFF function aan TETEE ee 10 C to 40 C Carrier frequency 5 kHz max p 10 C to 50 C Both the carrier frequency and output current need to be reduced Ambient storage temperature 20 C to 65 C short time temperature during transport Humidity 20 to 90 RH 5 9 m s2 0 6G 10 to 55 Hz Vibration Complies with the test method specified in J IS C0040 1999 nd y Location Ata maximum altitude of 1 000 m indoors without corrosive gases or dust Applicable standard Complies with UL cUL CE standards Insulation distance Options Noise filter AC DC reactors regenerative braking unit and resistor etc The applicable motor is a squirrel cage induction motor For using any other type be sure that the rated current does not exceed that of the Inverter Output voltage decreases according to the level of the power supply voltage The braking torque at the time of capacitor feedback is an average deceleration torque at the shortest deceleration when itstops from 50 Hz nota
144. led Frequency Multi step Enabled The UP DOWN function is disabled when the J G reference selection J ogging Disabled operation 06 is enabled A001 The UP DOWN function is enabled when the i Oe Disabled frequency reference selection A001 is set to the Digital Operator 02 Enabled The UP DOWN function is enabled when the 00 Disabled multi step speed reference is enabled de ad A Parameter No Description Does not store the frequency reference adjusted using UP DWN After restoring the power returns to the value set before UP DWN ai UP DWN adjustment selection Stores the frequency reference adjusted using UP DWN 01 After restoring the power maintains the set value after UP DWN adjustment 4 50 suopuny 4 2 Function Mode RUN commands FW and RV Acceleration Deceleration does not function if the UP E ae and DWN terminals are turned on simultaneously Output frequency Forced Operator Function This function forcibly switches to operation via the Digital Operator by turning on off the multi function terminal if the frequency reference RUN command sources are not set to the Digital Operator Data Symbol Status Description P rioritizes the command from the Digital Operator A020 A220 set values over the A001 and A002 31 OPE Forced operator settings OFF Operates according to the A001 and A002 OFF settings C001 C002 C003 C004 C005 C006 Functi
145. llocated to one of multi function inputs from C001 to C006 b140 00 Disabled 01 Enabled 3 29 Parameter Function name No Multi function que input 1 selection 2nd multi function 03 input 1 selection Multi function C002 input 2 selection 2nd multi function 08 input 2 selection Multi function oe input 3 selection 2nd multi function input 3 selection Multi function C004 input 4 selection input 4 selection Multi function C005 input 5 selection 2nd multi function input 5 selection Multi function C006 input 6 selection 2nd multi function 53 input 6 selection UI N Multi function input 1 operation selection Multi function input 2 operation selection Multi function input 3 operation selection C011 C012 C013 Multi function input 4 operation selection C014 Multi function input 5 operation selection Multi function input 6 operation selection C015 C016 Multi function input terminals NO NO NO NO NO NO O O O O O O Oo Ul Es UJ N R 3 7 Parameter List Changes during Unit Page operation Monitor or data range Default Digital O perator setting FW forward RV reverse CF1 multi step speed binary 1 CF2 multi step speed binary 2 CF3 multi step speed binary 3 CF4 multi step speed binary 4 JG jogging DB external DC injection braking SET 2nd control 2CH 2 step acceleration deceleration
146. llowing Wire in metallic ducts Use single wire cables for each phase Set the Inverter to a lower carrier frequency b083 Do Not Use Single phase Motors A single phase motor uses the capacitor start method or split phase start method to determine its rotation direction at startup and thus is not suitable for the variable speed control via the Inverter Do not use single phase motors If a capacitor start motor is used the capacitor may be damaged by a sudden electric charge and discharge caused by Inverter output If a split phase start motor is used the startup coil may burn because the centrifugal switch does not operate 2 22 i 2 3 Wiring MSpecifications of Control Circuit Terminals pee Terminal name and function Default setting Specifications External power supply terminal for input 24 V DC 110 signal input At sink logic 30 mA max Internal power supply output terminal for 24 V 10 input signal output Atsource logic 100 mA max reference input DC 4 20 mA Input impedance 250 Q Current frequency reference signal Frequency reference common Multi function Output Terminal Voltage frequency reference signal 0 10 V DC i i Input impedance 10 Q Frequency arrival signal ata PSC e Forward Stop O S2 Reverse Stop ih me Multi function input S1 to S6 Contact input g Input signal Fault reset Close ON Start External trip Open OFF Stop Select 6 functions among the 30
147. llowing method to initialize 1 Press the STOP RESET key with the Mode and Increment Decrement keys pressed Simultaneously Release the STOP RESET key when the display blinks Release the Mode and Increment Decrement keys omron SYSDRIVE 3G3MX_INVERTER pra PRG prea ET e jy ki 2 Initializing omron SYSDRIVE POWER O 3G3MX INVERTER ALARM O O Hz OA MIN Q MAX pea PRG m Ez RESET oF Ojal z Functions 3 Initialization completes with d001 displayed on the monitor omron SYSDRIVE 3G3MX_INVERTER ORUN STOP OPRG RUN RESET y o Aly The multi function inputs outputs are also initialized with this function To avoid unexpected opera tion be sure to re examine the wiring 4 33 4 2 Function Mode Stabilization Parameter eThis function adjusts to reduce motor hunting eIn case of motor hunting check whether the motor capacity selection H003 H203 and motor pole number selection H004 H204 match your motor If they do not match them For adjustment raise the stabilization parameter H006 by degrees If this increases motor hunting lower it by degrees Other than this function the following methods are suggested to reduce hunting eLower the carrier frequency b083 eLower the output voltage gain A045 Parameter No Data Description Unit A045 Output voltage gain 20 to 100 If hunting occurs reduce the set value Unit kHz b083 Carrier frequency ene If hunti
148. lock ns EAG A2002 to A2007 AE 002 to AE 004 7 6 ES 2 AAE 2 wr 7 6 10 ZU Ls A4004 to A4037 M4 10 ubisog AE007 to AE022 Earle SN eras AAAA 1 For 3G3MX AE OOO L1 L2 N L3 are indicated instead of R L1 S L2 T L3 respectively Main Circuit Terminal Block M5 13 A2002 to A2007 A ape A2055 to A2075 Type AE002 to AE004 A4055 to A4075 AE007 to AE022 E E Bm mon ms e m m SO MON Relay oms MA M385 7 ECONO ICI ICI EOI IO IC E 2 16 c 2 2 3 Wiring Screw Tightening Torque Screw Tightening torque Control Circuit Terminal Block M2 0 2 Nem max 0 25 Nem M2 5 0 5 Nem max 0 6 Nem M3 5 0 8 Nem max 0 9 Nem Relay output terminal block M4 1 2 Nem max 1 3 Nem M5 2 0 Nem max 2 6 Nem ME xplanation of the Main Circuit Terminal Connection Terminal Terminal name Function Connection example symbol R L1 S L2 cone Connect the input power supply T L3 U T1 V T2 led aa Connect to the motor W T3 Normally connected by the short circuit 1 External DC bar Remove the short circuit bar between P 2 reactor terminal 1 and P 2 when a DC reactor is connected External braking P 2 resistor Connect the optional braking resistor If a RB connection braking torque is required Power supply terminal Do not remove the short circuit bar Regenerative Connect optional regenerative braking between 1 and P 2 when a DC braking uni
149. ls in A076 The target value depends on the frequency reference selection A001 of the data not selected in A076 The setting of F V FI selection A005 is disabled when the control terminal block terminal 01 is set in A001 WBasic Structure of PID Control Example volume Control Target value ___ Deviation 1 Normal control Sensor Dto to Oo gt 0 gt Oto10V al Ts we fs of the Inverter 4 to 20 mA Feedback 0to10V Transducer 4 to 20 mA e Deviation Kp Proportional gain Ti Integral time Td Derivative time s Operator EPID Operation P Operation Operation where the control volume is proportional to the target value Step transition Ramp transition Target A value Large Large x de A072 A072 NV y Control Small Small volume Operation Operation where the control volume increases linearly according to time Target value Control volume 4 19 4 2 Function Mode D Operation Operation where the control volume is proportional to the variation ratio of the target value Control 1 ys A074 V volume Small ePI operation is the combination of the above P and operations PD is P and D operations PID is P and D operations Target value EPID Gain Adjustment elf a stable response cannot be obtained in PID function operation adjust each gain as follows according to the situation Feedback value variation is slow when the target value is changed Raise
150. lt Parameter No Function name Digital O perator setting caer oa 4800 bps C071 Baud rate 05 9600 bps 06 19200 bps selection Communication C072 station No 1 to 32 selection 5 00 No pari 2 ts da de l parity come cado 02 Even E pariy 02 Odd U 5 C075 Communication 1 1 bit c stop bit selection 2 2 bits a 00 Trip MONET 01 Trip after deceleration stop E C076 seule ete 02 Ignore E 03 Free run O 04 Deceleration stop error timeout wait time y C081 FV TE 0 0 to 200 0 100 0 BONES C082 0 0 to 200 0 100 0 T Thermistor 0 0 to 200 0 For the external thermistor gain C085 i 100 0 pp adjustment adjustment 2 O c AM offset 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 14 Appendix 1 Parameter List Changes during operation Default Set value O setting Parameter N Monitor or data range Digital O perator Use 00 00 Do not store the frequency data CAOL AROW N SERENON 01 Store the frequency data 00 Trip reset at power on 01 Trip reset when the power is OFF 02 Enabled only during trip Reset when the power is ON C102 Reset selection RUN signal during RUN Logic operation FA1 constant speed arrival signal function A input FA2 over set frequency arrival signal OL overload warning OD excessive PID deviation AL alarm output Lo
151. lt in a serious injury due to an electric shock N CAUTION Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Do not dismantle repair or modify this product Doing so may result in an injury Safety Information MW Maintenance and Inspection Be sure to confirm safety before conducting maintenance inspection or parts replacement Precautions for Use Operation Stop Command Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal Inspection and Maintenance Product Disposal Comply with the local ordinance and regulations when disposing of the product 6 1 Inspection and Maintenance General Precautions Always keep the Inverter and area clean to prevent dust from entering Take utmost care not to have the wires disconnected or connected wrongly Tightly fix the terminals and connectors Do not expose the electronic device to humidity oil dust and or iron powder or shavings Doing so may result in an accident Do not pull on the cables in connecting disconnecting the connectors cooling fan and c
152. lue For elevating machines use this signal for applying the brake ON The Inverter output frequency has reached the F001 01 FAI Constant speed set value arrival signal opp The Inverter output frequency has fallen below the F001 set value The Inverter output frequency has exceeded the C042 set value during acceleration 02 FA Over oe alee arma aga opp The Inverter output frequency has fallen below the C 042 set value during acceleration Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C022 C026 C042 C043 Below is the hysteresis of the frequency arrival signal ON Set frequency 1 of the maximum frequency Hz OFF Set frequency 2 of the maximum frequency Hz 0 0 Does not output arrival signal during C042 Arrival frequency acceleration Hz during acceleration 0 1 to 400 0 Outputs arrival signal during acceleration 0 0 Does not output arrival signal during C043 Arrival frequency deceleration Hz during deceleration 0 1 to 400 0 Outputs arrival signal during deceleration 4 54 suonoun Functions 4 2 Function Mode NW Constant Speed Arrival Output 01 FA1 Outputs a signal when the output frequency has reached the level set in the frequency setting F001 A020 and A220 or multi step speed A021 to A035 f on f off Sati f on 1 of max frequency dy Sp inequeney f off 2 of max frequency Output frequency 4 Example Max frequency fmax 1
153. ly register coil MW To Save the Change to the Holding Register Enter Command Even if using the command to write into the holding register 06h or into the consecutive holding registers 10h no change can be saved in the Inverter s memory element If the Inverter power shuts off without saving any changes the holding register returns to the status before the changes were made To save the holding register changes in the Inverter s memory element the Enter Command must be issued according to the following procedure To issue the Enter command Write into all memory write holding register number 0900h using the writing command into the holding register 06h In this case a random value can be written into the holding register Notes 4 77 The Enter command needs considerable time Monitor the data writing signal coil number 001Ah to check whether the data is being written eSince the Inverter s memory elementhas a limiton the number of rewrites approx 100 000 times the Inverter life may be shortened if enter commands are frequently used 4 2 Function Mode MW Register Number List R W in the list shows whether the coil or holding register accepts reading and or writing R Read only R W Read and write enabled Coil Number List 0001h RUN command ds Stop Enabled when A002 03 l O 0002h Rotation direction 1 Reverse command 0 Forward Enabled when A002 03 RW 1 ae 0003h External External tr
154. mber is 0006 which is smaller by 1 than the coil number 007h 4 75 Refer to lt Exception Response gt below if writing into multiple coils cannot be performed normally lt Writing Into Multiple Holding Registers 10h gt Writes into consecutive multiple holding registers Example Set 1st acceleration time 1 F002 to 3000 sec for the Inverter with slave address 1 The data resolution of the holding registers 1014h 1015h of acceleration time 1 F002 is 0 01 seconds To set 3000 seconds set change data to 300000 493E 0h 4 2 Function Mode Query No Field name 1 Slave address 2 Function code 3 Startaddress MSB 4 Start address LSB 5 Number of holding registers MSB 6 Number of holding registers LSB 7 Number of bytes 8 Change data 1 MSB 9 Change data 1 LSB 10 Change data 2 MSB 11 Change data 2 LSB 12 CRC 16 MSB 13 CRC 16 LSB 1 There is no response for broadcasting Example HEX 01 10 10 13 00 02 02 00 04 93 EO DB CF Response No Field name 1 Slave address 2 Function code 3 Startaddress MSB 4 Start address LSB 5 Number of holding registers MSB 6 Number of holding registers LSB 7 CRC 16 MSB 8 CRC 16 LSB 2 Specify the number of bytes to be changed not the number of holding registers 3 Note that the holding register start address is 1013h which is smaller by 1 than the holding address number 1014h Example HEX 0
155. mene atone gt Internal DC voltage V gt RUN time h gt Output frequency d007 monitor after conversion Z 7 A lt 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 1 Appendix 1 Parameter List Set Unit value ig Monitor or data range Default CHENG Function name i during Digital O perator setting operation F001 CUPU MERU ENEY 0 0 Starting frequency to 400 0 setting monitor l 0 01 to 99 99 F002 Acceleration time 1 100 0 to 999 9 1000 to 3000 efet 2nd acceleration 0 01 to 99 99 F202 imei 100 0 to 999 9 10 0 1000 to 3000 CE 0 01 to 99 99 F003 Deceleration time 1 100 0 to 999 9 1000 to 3000 2nd deceleration 0 01 to 99 99 F203 fea 100 0 to 999 9 1000 to 3000 F004 Operator rotation 00 Forward direction selection 01 Reverse 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 E App 2 Appendix 1 Parameter List Extended Function Mode Changes during operation Default Set Parameter Monitor or data range Function name AE No Digital O perator au setting Frequency Se reference Digital Operator FREQ adjuster selection Terminal Digital Operator F001 2nd frequency Modbus communication reference Frequency operation result A001 A201 selection A002 RUN command 02 sele
156. n 01 Level operation Related functions C001 to C006 T o Two methods are available for DC injection braking One is the external method via the multi function input external DC injection braking the other is the internal method performed automatically to stop the motor internal DC injection braking Below are operation types Edge operation DB operates during the specified time period from the DB signal input Level operation DB operates while a signal is being input Frequency control mode DB operates when the frequency reaches the specified level during operation elf DC injection braking operates ata high motor speed an overcurrent trip E01 to E04 or overload trip E05 may occur For internal DC injection braking the following adjustment may help you avoid such a Situation Lower the DC injection braking frequency A052 Increase the DC injection braking delay time A053 For external DC injection braking via the multi function input use the external DC injection braking terminal along with deceleration stop 4 14 suonoun 4 2 Function Mode e External DC Injection Braking A051 00 eAllocate 07 DB to the desired multi function input DC injection braking can be applied by turning on off the DB terminal regardless of the DC injection braking selection A051 eAdjust the DC injection braking power with A054 Functions elf the DC injection braking delay time A053 is set the Inverte
157. n exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments
158. nal block use a shield wire of 0 5 mm or less e Strip the signal line by 5 to 6 mm and connect the exposed wire In the case of stranded wires make sure that the wires are not unraveled e Make sure that the maximum outside coating diameter of the signal line is 2 0 mm or less except for the alarm signal line For the mark tube mounted cable and multi core cable keep both the mark tube and the sheath stripped length 40 mm or more from the connecting end A thick line may prevent proper closing of the cover of the terminal block e To meet the UL standards always insert a UL standard fuse J type on the power supply side e Use a ground wire with a larger diameter than that of the power cable shown above 2 15 2 3 Wiring Choose the sensitivity current of the earth leakage breaker ELB depending on the total distance L between the Inverter and the power supply and the Inverter and the motor Sensitivity Guide of leakage current If a CV wire is used and routed through a metal pipe current mA the leakage currentis 30 mA km Due to the higher specific inductive capacity of the H IV wire the leakage current m Tamera increases abouteighttimes Use a wire with a sensitivity current one level higher m a The leakage current mentioned here is the effective value of the fundamental wave and high frequency currents are excluded 800 m max MW Terminal arrangement Main circuit terminal block D mm Ground Terminal B
159. ncorporate it Choose a termination resistor according to the impedance characteristics of the cable to be used CO N Connection example where the external controller master incorporates a termination resistor suonoun ica T CARO master Termination 2 Termination resistor SP SN 2 SP SN SP SN resistor 4 66 4 2 Function Mode MS etting ModBus communication requires the following settings Be sure to setthe parameters as shown below If the parameter settings are changed the new settings are enabled at the point of change However ModBus communication will not start until 485 is selected with the 485 0PE selector and the Inverter is turned on again The parameters ofC070s cannot be changed or set through ModBus communication Set using the attached Digital O perator Digital Operator FREQ adjuster Terminal Digital Operator F001 ModBus communication Frequency operation result A001 Frequency reference selection V Terminal G A002 RUN command selection Digital O perator 2 ModBus communication Communication speed 4800 bps 5 C071 selection 9600 bps LL Baud rate selection 19200 bps C072 C074 Communication parity Zo Pany o selection 02 Odd C075 EP 00 Trip 01 Trip after deceleration stop C076 Communication error selection 02 Ignore 03 Free run 04 Deceleration stop Communication Procedure Follow the procedures below in regar
160. nction Mode Reduced Torque Characteristics 1 Multiplied by the time limit characteristics set in b012 212 for each frequency Example 3G3MX A2007 Rated current 5 0 A b012 5 00 A Output frequency 20 Hz Torque Trip time s X1 0 X0 8 60 X0 6 Motor current A Inverter output Ratio to the rated current of the Inverter frequency Hz 464 60 8 0 92 8 120 160 Constant Torque Characteristics Do not skip this setting when using a constant torque motor Multiplied by the time limit characteristics set in b012 212 for each frequency Example 3G3MX A2007 Rated current 5 0 A b012 5 00 A Output frequency 2 5 Hz Torque Trip time s X1 0 p X0 667 60 Inverter output Motor current A Ratio to the rated current of the Inverter 0 5 60 frequency Hz 3 86 5 0 6 67 77 4 100 133 Reduced Torque Characteristics 2 Multiplied by the time limit characteristics set in b012 212 for each frequency Example 3G3MX A2007 Rated current 5 0 A b012 5 00 A Output frequency 40 Hz Torque Trip time s X1 0 X0 8 60 Motor current A Ratio to the rated current of the Inverter Inverter output frequency Hz 522 675 9 0 104 135 180 4 28 suopuny Functions 4 2 Function Mode Overload Limit Overload Warning Parameter No Data Default setting Unit 01 b021 b221 b022 b222 b023 b223 b028 b228 C04
161. nected to the kW No selection variar 400 V class the capacity 0 4 0 75 1 5 2 2 3 7 5 5 7 5 Motor pole Sets the pole number of the H004 number motor connected to the 2 4 6 8 No selection Inverter Sets the voltage of the 00 200 V Depends on motor connected to the l the Inverter No Inverter H007 Motor voltage selection 01 400 V Display example model 6 E 5 O Key sequence Display example Description Press the Mode key twice to display the mode selection Use the Increment or Decrement key to display H Press the Mode key H003 Is displayed Press the Mode key The set value in H003 is displayed Use the Increment or Decrement key to set the rated motor capacity Press the Enter key The set value is entered In approx 1 s The parameter number is displayed again 3 5 3 2 Test Run Operation No load Operation eStart the no load motor i e not connected to the mechanical system using the Digital Operator Before operating the Digital Operator check that the FREQ adjuster is set to MIN Make sure that the LED indicator above the FREQ adjuster and the RUN command LED indicator are lit MF orward Reverse Rotation via the Digital Operator Key sequence Display example Description ES Press and hold the Mode key for 3 seconds or more to display d001 and then press again Monitors the frequency reference o Press the RUN key RUN The RUN command LED indica
162. ng occurs reduce the set value H006 H206 Stabilization parameter 0 to 255 If hunting occurs adjust the set value FV Fl Adjustment You can adjust the F V FI frequency input Use this to change the full scale of input The set frequency becomes 0 Hz with 0 0 set This returns to the factory default value after initialization Function code Data Description C081 FV adjustment 0 0 to 200 0 Unit C082 Fl adjustment 0 0 to 200 0 Unit Related functions A011 A101 A012 A102 A013 A103 A014 A104 A015 A105 Maximum frequency Set frequency Maximum frequency 2 0 V 4 mA 5V 12mA 10V 20mA FV FI input 4 34 suonoun Functions 4 2 Function Mode Frequency Conversion Coefficient This function displays a conversion value obtained by multiplying the Inverter output frequency by the coefficient set in b086 This helps display the actual physical value on the monitor coefficient Related functions d007 Displayed value d007 Output frequency d001 x Frequency conversion coefficient b086 Display d007 0 00 to 99 99 Displays in increments of 0 01 100 0 to 999 9 Displays in increments of 0 1 1000 to 9999 Displays in increments of 1 1000 to 3996 Displays in increments of 10 Setting range b086 0 1 to 99 9 0 Can be setin increments of 1 Example When the output frequency d001 50 0 Hz and the frequency conversion coefficient 0086 1 1 the monitor
163. nly when the frequency reference source is set to the FREQ adjuster Check that the Volume LED indicator Is lit Lit when the RUN command source is set to the Digital O perator The RUN key on the Digital Operator is available for operation Activates the Inverter Available only when operation via the Digital Operator is selected Check that the RUN command LED indicator is lit Decelerates and stops the Inverter Functions as a reset key if an Inverter error occurs Switches between the monitor mode dO01D the basic function mode FOOD and the extended function mode A000 boOO COOO HOOD 3 8 O 8 3 3 Part Names and Descriptions of the Digital Operator Name Description Enter ke Enters the set value To change the set value be sure to press the Enter key Increment ke Changes the mode J Also increases the set value of each function Changes the mode Scere mene Also decreases the set value of each function Kt Operation 3 9 3 4 Operation Procedure Example Factory Default 3 4 Operation Procedure Example Factory Default Displaying the Monitor Mode Basic Function Mode and Extended Function Mode Power On y 1 The data of the set monitor is displayed Default is 0 0 J omron SYSDRIVE 3G3MX INVERTER Hz OA O RUN O RUN RESET STOP Opre ESE E A Y POWER ALARM O IN O
164. nnection detected FBV PID FB status output Relay output MA MB nue function selection NDc network error a o LOG logic operation output eYou can allocate the following functions to multi function output terminals P 1 P2 and the relay output terminals Multi function output terminals P 1 to P2 provide open collector output The relay output terminal provides SPDT contact relay output eYou can select NO or NC contact output for each output terminal with C031 to C032 or C036 00 RUN Signal during RUN Signal during RUN 4 54 01 FA1 Constant speed arrival signal Frequency arrival signal 4 54 02 FA2 Over set frequency arrival signal 03 OL Overload warning peed ie ANNO n 4 55 warning 04 OD Excessive PID deviation PID function 4 56 06 DC Disconnection detection EE analog pur 4 57 disconnection detection 07 FBV PID FB status output PID function 4 59 09 LOG Logic operation output Logic operation function 4 60 4 53 4 2 Function Mode Signal During RUN This function outputs a signal while the Inverter is running ON The Inverter is in RUN mode 00 RUN Signal during RUN The Inverter is in STOP mode Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C022 C026 eThis signal is also output during DC injection braking Below is the time chart Output frequency Frequency Arrival Signal eThis function outputs a signal when the output frequency has reached the set va
165. nore 02 No es error selection 03 Free run 04 Deceleration stop error timeout walt time C081 FV adjustment 0 0 to 200 0 100 0 4 34 C082 Fl adjustment 0 0 to 200 0 100 0 4 34 C085 Thermistor 0 0 to 200 0 For the external thermistor gain 100 0 Ves o adjustment adjustment AM offset 4 31 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 O 8 a C076 Communication function adjustment Various adjustment 3 32 3 7 Parameter List Parameter Monitor or data range Default ue Function name E i during Unit Page No Digital O perator setting operation Use 00 00 Do not store the frequency data i CAE EO Ng eE ON 01 Store the frequency data EAS el EM 00 Trip reset at power on 01 Trip reset when the power is OFF ive el 02 Enabled only during trip Reset when the dde re power is ON e 00 RUN signal during RUN O C141 Logic operation 01 FA1 constant speed arrival signal No 4 60 T function A input 02 FA2 over set frequency arrival signal 03 OL overload warning e 04 OD excessive PID deviation 05 AL alarm output Logic operation 06 Dc disconnection detected iR function B input 07 FBV PID FB value fault ol dd Tog E 08 NDc network error Logic operator al Ce era 01 OR No 4 60 02 XOR a a nee Oo 1000 No s 461 ON delay cias ete nal deste 10020 No s 461 OFF delay cu ema ot 1000 No s
166. o lt Exception Response gt 4 76 if the holding register content reading command has not been performed normally 4 72 suopuny 4 2 Function Mode lt Writing Into the Coil 05h gt Writes into one coil The following table shows the coil status change Coil status OFF gt ON ON gt OFF 00h Change data MSB Change data LSB Example Issue the RUN command to the Inverter with slave address 10 EN For running 03 must be set to A002 The coil number of the RUN command is 0001h Query Response N No Field name o No Field name aa 6 1 Slave address OA 1 Slave address OA gt 2 Function code 05 2 Function code 05 5 3 Coil start number MSB 00 3 Coil start number MSB 00 4 Coil start number LSB 00 4 Coil start number LSB 00 5 Change data MSB FF 5 Change data MSB FF 6 Change data LSB 00 6 Change data LSB 00 7 CRC 16 MSB 8D 7 CRC 16 MSB 8D 8 CRC 16 LSB 41 8 CRC 16 LSB 41 There is no response for broadcasting Note that the coil start number is 0000h which is smaller by 1 than the coil number 0001h Refer to lt Exception Response gt page 4 76 if writing into the coil cannot be performed normally lt Writing Into the Holding Register 06h gt Writes data into the specified holding register Example Write 50 Hz into the Inverter with slave address 5 as multi step speed reference 0 A020 The data resolution of the holding register 1029h
167. o 2 KQ gt Power supply input 4 to 20 mA DC 1 Different terminals have different commons Terminals Commons 7 10 ka OO FS FV Fl Sink logic SC FC Source logic PSC AX Sd E UMI W T3 Q Note To connect the DC reactor remove the short circuit bar 1 Q i 3 DC reactor P 2 Qt gt PARAS RB Q O N Y RB Braking resistor 2 MB O Q MA 0 Ol Relay output terminals O suone gt u nad s 24 V DC Specifications 7 3 Connection Example 2 The braking resistor has a temperature relay If the relay begins to operate turn off the Inverter 3 For 400 V power supply install a step down transformer 4 Install a fuse in the operating circuit Not doing so may result in fire 5 If the main circuit is turned on at the same time as a RUN command Is input the motor begins to rotate at least 2 0 seconds later 6 Do not turn off the main circuit power supply during operation 7 Terminal symbols for 3G3MX AE OOO are indicated in parentheses 7 7 Main circuit power supply 5 2 0s min lt gt i I RUN command i l I Output frequency VA l l l l Motor rotation speed i 7 4 Dimensional Drawing 3G 3MX A2002 AE 002 7 4 Dimensional Drawing 7 8 SUOQBREIYID0dS 7 4 Dimensional Drawing 3G 3MX A2004 AE 004
168. ocksterminal block cover while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a Serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding N CAUTION Do not connect resistors to the terminals 1 P 2 N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is nota stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Notdoing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating Is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring 2 1 2 1 Installation Safety Information Minstallation and Storage Do not store or
169. of noise Note that the larger the data value Is the slower the response time eIn case of setting 17 it indicates the setting of 16 moving average calculation disregarding the voltage fluctuation equivalentto 0 1 Hz Though the frequency becomes less likely to fluctuate the resolution for analog input decreases This setting is not suitable for equipment that requires rapid response Relation Between Torque Boost and V f Characteristics Determine the relation of output voltage against output frequency A042 Manual torque boost voltage 9 9 to 20 0 Ind manual torque boost Ratio to the value of AVR voltage A242 voltage selection A082 A043 Manual torque boost a frequency 0 0 to 50 0 Lo A243 2nd manual torque boost Ratio to base frequency frequency 4 11 4 2 Function Mode A044 V f characteristics selection 00 Constant torque characteristics VC 01 Special reduced torque 2nd V f characteristics characteristics Special VP 02 Intelligent sensorless vector control ISLV A045 Output voltage gain 20 to 100 100 A245 2nd output voltage gain A046 A246 A047 A247 A082 Related functions H003 H203 H004 H204 A244 selection To switch to the 2nd control allocate 08 SET to the multi function input and then turn iton WControl Method V f Characteristics Constant Torque Characteristics VC Output voltage is proportional to output frequency While proportional fr
170. oise filter designed for Inverters A general purpose noise filter may be less effective and not reduce noise 2 20 ign 2 3 Wiring MWiring the Main Circuit Terminals Output Side 2 21 Connect the Terminal Block to the Load Connect motor output terminals U T1 V T2 and W T3 to motor lead wires U V and W Check that the motor rotates forward with the forward command Switch over any two of the output terminals U T1 V T2 W T3 and reconnect if the motor rotates in reverse to the forward command Never Connect a Power Supply to the Output Terminals elf voltage is applied to the output terminals the internal circuit of the Inverter will be damaged Never connect a power supply to output terminals U T1 V T2 or W T3 Never Short circuit or Ground the Output Terminals Never touch the output terminals by hand elf the output wires come into contact with metal materials an electric shock or ground fault will occur This is extremely hazardous Be careful not to short circuit the output wires Do Not Use a Phase Advance Capacitor or Noise Filter Doing so may result in damage to the Inverter or cause the parts to burn Never connect a phase advance capacitor or LC RC noise filter to the output circuit Do Not Use an Electromagnetic Switch elf a load is connected to the Inverter during running an inrush current will actuate the overcurrent protective circuit in the Inverter Do not connect an electromagneti
171. oltage 7 3 phase 380 to 480 V AC according to the incoming voltage Cooling method Self cooling Forced air cooling Atshort time deceleration 7 At capacitor feedback Approx 50 Approx 20 to 40 Approx 20 Braking Or mounio apro Approx 100 Approx 80 torque discharge resistance 150 Minimum connection 180 180 180 100 100 70 resistance Q MWSingle 3 phase 200 V Class ltem 1 3 phase 200 V class Model name 3G3MX AE002 AE004 AE007 AEO15 AE022 Applicable motor KW 02 04 075 15 z ails ELN ee Be ee E Rated output capacity 200 V a UN E A 3 8 Rated input voltage 1 3 phase 200 to 240 10 50 60 Hz 5 Rated output voltage 7 3 phase 200 to 240 V Cannot output voltage higher than incoming voltage Rated output current A a ll 11 0 Cooling method Self cooling Forced air cooling At short time deceleration Y Approx 50 Approx 20 to 40 At capacitor feedback ie SOU aNg Approx 150 Approx 100 Approx 80 pile resistance resistance Q 7 2 SUOQBREIYyID0dS Specifications 7 1 Standard Specification List WCommon Specifications Control Input signal Output signal 7 3 Item Enclosure rating Control Method Output frequency range Frequency precision Frequency setting resolution Voltage F requency characteristics Overload current rating Acceleration Deceleration time Starting torque Carrier frequency modification range DC injection braking Protec
172. om 0 Hz to base frequency the output voltage is constant from base to maximum frequencies regardless of the frequency Output voltage 100 Output frequency Hz 0 Base frequency Max frequency A003 A203 A004 A204 Special Reduced Torque Characteristics Special VP eSuitable for a fan or pump that requires torque in a low speed range These have VC characteristics only for low deceleration in reduced torque characteristics Output voltage 100 VP 1 7th VC Output frequency Hz 10 ofbase Base frequency Max frequency frequency A003 A203 A004 A204 Period a Provides constant torque characteristics VC within a range from 0 Hz to 10 of the base frequency Example If the base frequency is 60 Hz the Inverter provides constant torque characteristics within a range from 0 to 6 Hz Period b Provides reduced torque characteristics within a range from 10 to 100 of the base frequency The Inverter outputs voltage based on a curve of the 1 7th power of the frequency Period c Provides constant voltage within a range from the base frequency to the maximum frequency 4 12 suopuny Functions 4 2 Function Mode Torque Boost Compensates for the voltage drop caused by the motor primary resistance or by wiring and Suppresses torque reduction at a low speed range Manual Torque Boost A042 A242 A043 A 243 eAdds the voltage characteristics set in A042 A242 and A043 A243 to th
173. ombination with any electrical or electronic components Circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer spe
174. ommunications connector The 3G3AX OP 01 supplied with the Inverter can be used regardless of the switch condition Symbol Name Status Description 485 0PE RS 485 communication 485 ModBus communication ol OPE Default Digital Operator Option 3G 3AX OP01 2 24 2 3 Wiring lt Frequency Reference RUN Command Source Selector gt Switches the source for frequency reference and RUN command of the Inverter Control terminal block terminals The set values in A001 and A002 are disabled TM Frequency reference Analog external input FV Fl RUN command Operation using the FW or RV terminal Frequency 00 FW or 01 RV must be allocated to the S reference multi function input terminals Y TM PRG RUN Digital Operator setting depends on the set values in A001 and command A002 source Frequency reference Adjuster factory default selector PRG Available to change with the frequency Default reference selection A001 RUN command Digital Operator Available to change with the RUN command selection A002 2 25 2 3 Wiring Functions of the Control Circuit Terminals Tesi Pete Terminal name Function and connecting method Wire size function Symbol S1 Select functions and allocate them to terminals S1 to S6 2 The figure below illustrates the wiring of the sink logic ss e Contact input for switching function S s3 Multi function S4 input S5 Input signal common If the multi func
175. onnection plug It can be removed by pulling it up to the Inverter s front upper direction in the figure below 2 2 Removing and Mounting Each Part Mounting the Digital Operator Place the bottom of the Digital Operator into the open space in the front cover and push down the upper side of the Digital Operator S upplemental Information Before mounting the Digital Operator be sure to mount the Digital Operator connection plug To mount the Digital Operator connection plug push its tab into the communication connector until it clicks into place i Removing and Mounting the Control Circuit Terminal Blocks MRemoving the Control Circuit Terminal Blocks Step 1 Pull up control circuit terminal block A Terminals SC S1 to S6 off the Inverter s front upper direc tion in the figure below to remove Step 2 Loosen the screws on the both sides of the control circuit terminal block B Terminals FS FV Fl FC AM PC P2 P1 and pull it up toward the Inverter s bottom right lower direction in the figure below to remove 3 Control circuit terminal block A A A KV NV FA y A A 7 gt A TA VS Ss NE N eX K A YAA Cw WEA X SA T 2 8 ign 2 2 Removing and Mounting Each Part Mounting the Control Circuit Terminal Bloc
176. ons Available input terminals Related codes A001 A002 elf you switch on off this function during operation the RUN command Is reset to stop the Inverter Before resuming operation stop the RUN command from each command source to avoid possible danger and then input it again Frequency Addition Function This function allows you to add subtract the constant offset frequency to from the output frequency Calculates the set value in A145 against the set frequency ON in A001 as specified in A146 in order to provide a new 50 ADD Frequency addition frequency reference FF Normal control C001 C002 C003 C004 C005 C006 Available input terminals Required settings A001 A145 A146 Related codes A001 A002 4 51 4 2 Function Mode A001 Frequency reference source FREQ adjuster E Terminal block y N E Output frequency setting F001 set value O ModBus communication Logic operation output H A146 Frequency addition direction setting A145 Frequency addition irr ADD Multi function input gt Forced Terminal Block Function This function forcibly switches to operation via the terminal block by turning on off the multi function terminal when the frequency reference RUN command sources are not set to the terminal block Data Symbol Status Description Forcibly sets to A001 01 and A002 01 51 F TM Forced terminal block Operates ac
177. ons for Use Minstallation Mount the product vertically on a wall with the product s longer sides upright p y The material of the wall has to be nonflammable such as a metal plate Model Position for installing a screw 7 Model Positions for installing screws c 3G3MX A2002 gt O A2004 3G3MX A2015 ET A2007 f ld aie A2022 foj y omron SYSDRIVE POWER O g AE002 nid A2037 ae ALARM O AE004 oat pope 5 a gun STe Orre P 4007 run ETE orra oe 5 A4015 Y A4022 SAP 2 S m L A4037 AE0O7 AE015 AE022 SO Screw size for crew Size lel hs l installation M5 Postion iorin ialina aeciew installation M5 Positions for installing screws Model Positions for ra installing screws bs 3G3MX A2055 A2075 a A4055 A4075 O Screw size for N va installation M6 Positions for installing screws MW Main Circuit Power Supply Confirm that the rated input voltage of the Inverter matches the AC power supply voltage 2 1 Installation installation Environment eIncreased ambient temperatures will shorten t
178. ontrol PCB cables Doing so may result in fire or injury due to cable damage Inspection Item Daily inspection Periodic inspection about every year eInsulation resistance test about every two years eInsulation resistance test Short circuit the terminals as below to conduct the test R L1 S L2 T L3 UMI V T2 W T3 Q Terminal symbols for 3G3MX AEOOO are indicated as L1 L2 N L3 instead of R L1 S L2 T L3 respectively Make sure that the resistance between the main circuit terminal and ground is 5 MQ or more at 500 V DC megger Do not conduct a withstand voltage test on any part of the Inverter Doing so may result in the deterioration of parts To shorten non operation time we recommend always keeping a spare Inverter ready 6 2 32UeUaAQuUIe y pue von ad sul Inspection and Maintenance 6 1 Inspection and Maintenance Mi Daily Inspection and Periodic Inspection Inspection on i i eriod part tam Inspection point p tod Inspection Inspection Periodic General Ambient Check ambient Y Monitoring environment temperature as well visual as checking for inspection humidity dust hazardous gases oll mist etc Entire device Check that there are Y Visual or no abnormal vibrations acoustic or sounds inspection Powersupply Check that the main Y Voltage voltage circuit voltage is measurement normal between terminals R L1 S L2 and T L3 on the Inverter terminal block
179. oothly ata slow speed increase the frequency reference By changing the frequency reference or the rotation direction make sure that there is no vibration or abnormal sound from the motor Make sure that the output current output current monitor d002 is not excessive 6 E 5 O 3 7 3 3 Part Names and Descriptions of the Digital O perator 3 3 PartNames and Descriptions of the Digital Operator Data display RUN command LED indicator Operation keys POWER O ALARM O RUN PRG O Hz OA RUN omron SYSDRIVE POWER O 3G3MX INVERTER O MIN MAX STOP OPRG pom ze ore A ALARM O O RUN FREQ adjuster POWER LED indicator ALARM LED indicator RUN during RUN LED indicator PROGRAM LED indicator Data display Data LED indicator Volume LED indicator FREQ adjuster RUN command LED indicator RUN key STOP RESET key Mode key Description Lit when the power is supplied to the control circuit Lit when an Inverter error occurs Lit when the Inverter is running Lit when the set value of each function is indicated on the data display Blinks during warning when the set value is incorrect Displays relevant data such as frequency reference output current and set values Lit according to the indication on the data display Hz Frequency A Current Lit when the frequency reference source is set to the FREQ adjuster Sets a frequency Available o
180. ounting IP10 min or closed wall mounting models MChecking the Accessories Note that this manual is the only accessory included with the 3G3MX model Mounting screws and other necessary parts must be provided by the user 10 Revision History Revision History MA manual revision code appears as a suffix to the catalog number located at the lower left of the front and back covers Cat No 1559 E1 02 to Revision code December 2007 First printing Revisions made to correct errors 8 1 1 2 3 2 4 2 11 2 12 2 14 2 16 to 2 22 2 24 3 31 3 33 December 2008 4 14 4 19 4 25 4 26 4 53 4 57 4 60 4 67 4 71 to 77 4 79 to 4 90 6 2 7 1 7 2 7 4 7 6 to 7 12 7 17 7 22 7 29 7 31 7 32 App 13 App 15 11 About This Manual About This Manual This User s Manual is compiled chapter by chapter for user s convenience as follows Understanding the following configuration ensures more effective use of the product IO IE Chapter1 Overview Describes features and names of parts Provides external dimensions installation dimensions peripheral device Chapter2 Design design selection instructions and other information necessary for design Chaser a TE Describes names of parts the Inverter s operations including how to use p p the keys on the Digital O perator and the monitor function Chapter4 Functions Describes the functions of the Inverter Maintenance Describes the causes and their countermeasu
181. p monitor 1 Frequency 0 1 Hz 0016h MEN Trip monitor 1 Current 0 1 A 0017h Trip monitor 1 Voltage 1 V Fault monitor 1 d081 E 001Ah WE Trip monitor 1 ON time MSB 1 Ih 100Ch Output voltage monitor En aot 0 to 999999 1 h 0018h Trip monitor 1 Run time MSB 1 h 001Bh Trip monitor 1 ON time LSB Trip monitor 2 Factor code Trip monitor 2 Frequency 0 1 Hz Trip monitor 2 Current 0 1 A Trip monitor 2 Run time LSB a 001Ch 001Eh 0020h 0021h ear Fault monitor 2 d082 0023h 0024h 0025h 4 80 suonoun Functions R egister No 0026h 0028h 002Ah 002Bh 002Ch 002Dh 002Eh 002Fh 1014h 1015h 1501h 1502h 1016h 1017h 1503h 1504h 1018h 1019h 101Ah 101Bh 150Ch 101Ch 150Dh 4 81 4 2 Function Mode Function name Samer wa Monitor or data range Resolution No function E Fault monitor 3 d083 Trip monitor 3 Run time MSB 1 Ih Trip monitor 3 Run time LSB Trip monitor 3 ON time MSB 1 h Trip monitor 3 ON time LSB F002 R w 1 to 300000 eekatonrinei MSB The second decimal place is ignored 0 01 s F002 when the value is over 10000 100 0 LSB R W seconds F202 R w 1 to 300000 A inte MSB The second decimal place is ignored 0 01 s F202 when the value is over 10000 100 0 LSB R W seconds F003 R w 1 to 300000 O mel MSB The second decimal place is ignored 0 01 s F003 when the value is over
182. ple 2 When A094 A294 is set to 01 FW 2CH Acceleration 2 Deceleration 2 Acceleration 2 Deceleration 2 Deceleration 1 A096 A296 Acceleration 1 Deceleration 1 Output Output frequency frequency rial F002 F202 lt gt 7 lt gt te lt gt A092 A292 A093 A293 F003 F203 A092 A292 A093 A293 F003 F203 4 22 suonoun 4 2 Function Mode Acceleration Deceleration Pattern This function is used when smooth acceleration deceleration is needed 00 Line A097 Acceleration pattern selection 01 S shape curve 00 Line A098 Deceleration pattern selection 01 S shape curve a eAcceleration deceleration pattern can be set according to each system Set value Parameter eC o A097 Acceleration Output frequency Output frequency Functions Time A098 Deceleration Output frequency Output frequency Time ae Accelerates Decelerates linearly before reaching Helps prevent the collapse of cargo on the Description the set output frequency value elevating machine or conveyor Operation Frequency Function This function makes calculations for two inputs and reflects the result as the output frequency A141 Operation frequency Input 00 Digital Operator F 001 02 A setting 01 Digital Operator FREQ adjuster l 02 Input FV A142 Operation frequency Input 03 Input FI o 03 o B setting 04 RS485 communication 00 Addition A B
183. r LED indicator Hz lights up while d001 is displayed Display 0 0 to 400 0 Displays in increments of 0 1 Hz Output Current Monitor d002 Displays the output current value of the Inverter The monitor LED indicator A lights up while d002 is displayed Display 0 0 to 999 9 Displays in increments of 0 1 A Rotation Direction Monitor d003 Displays whether the Inverter output is in a forward reverse stop status The RUN LED indicator lights up during forward reverse rotation Display F Forward o Stop r Reverse PID Feedback Value Monitor d004 Displays a feedback value converted by A075 PID scale when the PID function is enabled A071 01 Monitor display PID feedback value x PID scale A075 Setting A071 01 PID enabled A075 0 01 to 99 99 Can be set in increments of 0 01 Display 0 00 to 99 99 Displays in increments of 0 01 100 0 to 999 9 Displays in increments of 0 1 1000 to 9999 Displays in increments of 1 4 1 Monitor Mode Multi function Input Monitor d005 Displays the input status of the multi function input terminals C011 to C016 contact selection are excluded Example Multi function input terminal S2 51 0N Multi function input terminal S6 S5 54 S3 0FF DODOQOs To J I 4 1 o l on C lt gt ft ft ft tf S6 S5 S4 S3 S2 Si OFF OFF OFF OFF ON ON Multi function input monitor Multi function Output Monitor d006 D
184. r l 10A9h interruption retry time e eS 01 No limit suopuny 10ADh Electronic thermal level b012 2000 to 12000 0 01 1527h 2nd electronic thermal level b212 Set the rated current to 10000 i Electronic thermal 10AEh characteristics selection b013 00 Reduced torque characteristics 1 NN 01 Constant torque characteristics 1528n 27d electronic thermal b213 R w 02 Reduced torque characteristics 2 _ characteristics selection 10B5h Overload limit selection b021 R W 00 Disabled oe 01 Enabled in acceleration constant 1529h 2nd overload limit selection b221 R W speed operation 02 Enabled in constant speed operation 10B6h Overload limit level b022 R W 152Ah 2nd overload limit level b222 Set the rated current to 10000 10B7h Overload limit parameter b023 R W pa eT et eee ch 152Bh 2nd overload limit parameter b223 Overload limit source 00 Set values in b022 152Ch 2nd overload limit source 00 Set values in b222 4 86 Functions 4 2 Function Mode sea Function name ACTEM aM Monitor or data range Resolution No function 10BCh 10CFh 10D1h 10D2h 10D3h 10D4h 10D5h 10D6h 10D7h 10D9h 10DAh 10DBh 10DCh Soft lock selection 00 Data other than b031 cannot be changed when terminal SFT is ON 01 Data other than b031 and the specified frequency parameter cannot be changed when terminal SFT is ON b031 02 Data other than b031 cannot be changed 03
185. r output will be shut off during the specified time period and the motor goes into free run status After the set time elapses DC injection braking starts eSet the DC injection braking time A055 via the Digital Operator or the DB terminal while taking into account motor heat generation Perform each setting according to your system after selecting the level or edge operation in A056 a Edge operation A056 00 Example 1 a FW DB Output frequency lt 055 Example 2 a AAA DB Output frequency lt A055 gt Example 3 a A AAA DB Output frequency y Free running A053 A055 lt lt gt 4 15 b Level operation A056 01 Example 1 b FW DB Output frequency Example 2 b EM DB Output frequency Example 3 b FW DS DB Output frequency va running A053 4 2 Function Mode a Edge operation A056 00 b Level operation A056 01 Example 4 a e Internal DC Injection Braking A051 01 Performs DC injection braking to stop the motor without any terminal operation To use this function setthe DC injection braking selection A051 to 01 eAdjust the DC injection braking power with A054 Set the frequency for starting DC injection braking in A052 elf you seta DC injection braking frequency A052 below the starting frequency b082 internal DC injection braking operates at the starting frequency Note that setting the D
186. r to turn off the coil 2 The content of a communications error is retained until a fault reset is input Can be reset during operation Holding Register Number List Frequency reference 0002h Enable when A001 03 0003h Inverter status PID feedback 0005 Enable when A076 02 1002h Output frequency monitor d001 1004h Rotation direction monitor 4 79 el a Oo Oo UJ R W function Monitor or data range Resolution 0 to 4000 0 1 Hz 0 Default 1 Reserved Stop Run Free run stop FRS J ogging DC injection braking Retry Trip 9 Undervoltage 0 to 1000 0 1 0 to 4000 0 1 Hz 0 to 2000 0 1 00 Stop 01 Forward 02 Reverse 4 2 Function Mode ere Function name ramae hk Monitor or data range Resolution No function 1005h ae PID feedback value monitor 0 to 999900 0 01 A075 PID scale rom 1006h rom 0 to 127 1007h Multi function input monitor d005 Multi function input status Bit 0 1 to Bit5 6 0 to 7 Multi function output status 1008h Multi function output monitor d006 BitO P1 Bit1 P2 Bit2 MA 1009h ae Output frequency monitor 0 to 3996000 0 01 after conversion 100Ah oy 0 to 20000 0 01 o Total RUN time a016 0011h Fault frequency monitor d080 0 to 65535 0019h Trip monitor 1 Run time LSB Lar 0 to 999999 1 h ee Power ON time monitor 0012h MEN Trip monitor 1 Factor code 0014h A Tri
187. ration selection 00 Switched via terminal 2C H 2nd 2 step acceleration 01 Switched by setting A294 R deceleration selection W 2 step acceleration A095 R W ee 0 to 4000 0 1 Hz 2nd 2 step acceleration A295 R W frequency 2 step deceleration A096 R W O 0 to 4000 0 1 Hz 2nd 2 step deceleration A296 R W frequency Acceleration pattern 00 Line Deceleration pattern A098 00 Line o selection 01 S shape curve R W Operation frequency input A A141 R W 00 Digital Operator F001 setting 01 Digital Operator volume 02 Input FV Operation frequency input B A142 R W 03 Input FI setting 04 RS485 communications 00 Addition A B Operator selection A143 R W 01 Subtraction A B 02 Multiplication A x B Frequency addition amount A145 0 to 4000 0 1 Hz 00 Adds the A145 value to the output Frequency addition direction A146 R W po A value from output frequency VR start frequency A151 0 to 4000 0 1 Hz VR end frequency A152 0 to 4000 0 1 Hz selection 4 2 Function Mode bee Function name el bee Monitor or data range Resolution No No function ae a edo ad 00 Alarm 01 0 Hz start 10A5h Retry selection b001 R W 02 Frequency matching restart 03 Trip after frequency matching deceleration stop tonem pom S002 3 to 250 0 1 s Interruption time a en shed E Momentary power JE 10A8h interruption undervoltage b004 R W 7 a trip during stop selection l Momentary powe
188. res if the Inverter fails Chapter 5 Operations including the solutions to possible troubles troubleshooting Inspection and Describes items for periodical inspection and or maintenance for the Maintenance Inverter A Provides Inverter specifications as well as the specifications and Chapter7 Specifications dimensions of peripheral devices GANAN Describes the summarized parameter settings as a reference for users di who have used this Inverter and understood the functions Chapter 6 12 Contents niga eee ae ane ee ent renee n ert tere er ere 1 Read and Understand this Manual ooccccoccccnoccnonnncnnnacononacnnonaronononononos 2 Salen PTE Ca UUO rta 5 Precautions TOFS ale USE necnon lan AAN 7 PRECAUTIONS TOF COMECCE USC cnica nidad 8 CHECKING Before WINDS CKING iia tb 10 REVISION HIS TON Re 11 ADOUE TAIS Mala rita 12 Chapter 1 Overview lk A AA 1 1 1 2 Appearance and Names Of PalBS cccooccnnccncccncnnnccncnnnncnnnnonononnnnonononanonnnnns 1 3 Chapter 2 Design ZE INS la MON toni a 2 1 2 2 Removing and Mounting Each Palt occccocccicnnccnnnonononononononocononannnnnanononos 2 5 233 WII aia 2 10 Chapter 3 Operation Sot TESERUNP TOCA MO 3 2 3 2 TestRUN ODE AO Musicanet 3 3 3 3 PartNames and Descriptions of the Digital Operator 3 8 3 4 Operation Procedure Example Factory Default 3 10 BAD O A ulema E a 3 16 30 Parameter Transito eiia aa a i 3 17 II Parameter EIS caen io E OO 3 19 Chapter 4 F
189. rol parameter NO N O O Y 5 App 16 xipuaddy Appendix Appendix 2 Product Life Curve Appendix 2 Product Life Curve Life of the Inverter smoothing capacitor Ambient temperature refers to the surrounding temperature of the Inverter The following diagram Shows the product life curve The smoothing capacitor which will waste because of the chemical reaction caused by parts temperatures should normally be replaced once every 5 years However if the ambient temperature is high or the Inverter is used with its rated current exceeded for example under overload conditions its life will be significantly shortened Ambient temperature C 12 hour operation day Capacitor life year Note Ambient temperature refers to the surrounding atmospheric temperature of the Inverter or the temperature inside if the Inverter is encased or installed in an enclosure App 17 INDEX Index Numerics free run stop FRS selection and stop selection 4 35 frequency addition ADD oooonnccconannanananananancnnnnnnn 4 51 Za ASA 4 22 frequency arrival signal oi 4 54 2nd control function and special 2nd function 4 44 frequency conversion coefficient ws sssseeseereerrerneeees 4 35 2 step acceleration deceleration function 4 22 frequency Conversion MON LON ssssessereseesserreseseeseen 4 2 3 wire INOUE fUNCHON cool 4 49 frequency JUMP FUNCTION oss eteteeeien 4 18 Teques
190. rter meets the EC Directives and UL cUL standard requirements for worldwide use Classification Applicable standard EMC Directive EN61800 3 2004 EC Directives Low voltage Directive EN61800 5 1 2003 UL cUL Standards UL508C 1 1 1 1 Functions Easy to use General purpose Inverter with Vector Control Functions M Advanced Functions EN High Starting Torque With its vector control the 3G3MX Series has achieved high starting torque in excess of 200 at 1 O Hz lt o Trip Suppression D This Inverter features two trip suppression functions Overcurrent suppression function to S suppress overcurrent trip during acceleration and Overvoltage LAD stop function to suppress overvoltage trip during deceleration Therefore the 3G3MX Series provides tough operational Capabilities regardless of the severe time setting of acceleration and deceleration Equipped with Communication Function ModBus RTU communication allows you to perform network operation at low cost MEasy Operation Adoption of Removable Control Circuit Terminal Block Adoption of a removable control circuit terminal block substantially reduces onerous task of wiring during the maintenance work Removable Digital Operator The 3G3MX Series features a removable Digital Operator as a standard By removing the Digital Operator and connecting with the dedicated cable you can operate the Inverter at hand and mount iton the surface of the control panel Side by
191. s identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any
192. side Mounting Side by side mounting contributes to space saving Built in Braking Circuit All models are equipped with a braking transistor which is capable of handling applications with rapid acceleration and stop 1 2 Appearance and Names of Parts 1 2 Appearance and Names of Parts You can open and close the terminal block cover by hand without using any tool When the terminal block Overview Front cover Main housing q Relay output terminal block 1 3 block cover is removed as illustrated below you can operate the mode selector and perform wiring to the control circuit terminal block the main circuit terminal block and the relay output terminal 3G 3MX A2002 to A2007 3G3MX AE002 to AE004 FREQ adjuster Digital Operator Terminal block cover Control circuit wiring hole i i Main circuit Ss Wii ill N wiring hole Fin Bottom cover Ground terminal Control circuit terminal block A Control circuit SS Main circuit terminal block 1 2 Appearance and Names of Parts 3G 3MX A2015 to A2037 3G3MX A4004 to A4037 3G 3MX AE007 to AE022 FREQ adjuster Digital Operator Terminal block cover Control circuit wiring hole Front cover Main circuit gt wiring hole
193. splay 0 to 9999 Displays in increments of 1 hour 1000 to 9999 Displays in increments of 10 hours 100 to 999 Displays in increments of 1000 hours Power ON Time Monitor d017 Displays the total power ON time of the Inverter Display 0 to 9999 Displays in increments of 1 hour 1000 to 999 Displays in increments of 10 hours 100 to 999 Displays in increments of 1000 hours Fault Frequency Monitor d080 Displays the number of times the Inverter has tripped Display 0 to 9999 Displays in increments of 1 time 1000 to 6553 Displays in increments of 10 times Fault Monitors 1 d081 2 4082 3 d083 Displays the details of the last three trips The most recent trip is displayed on trip monitor 1 Display Factor E01 to E35 2 Output frequency at the time of tripping Hz Output current at the time of tripping A eInternal DC voltage at the time of tripping V Total RUN time before the trip hr Total power supply time before the trip hr 1 Refer to Error Code List page 5 1 or Trip Monitor Display page 5 4 Trip Monitor Display Sequence 1 Trip factor 2 Trip frequency 3 Trip current 4 Trip P N 2 voltage time gt 4 1 Monitor Mode 5 Total RUN 6 Power ON time l l I x l x l x l w l l l l l l l l l A M MlM L _ ee ee A A E Lona SS ee m ee l AA la a Peake eee ee eee Se Se E Lp e PA J l l l l l ss san ptm yi se
194. supply fe BR dn MROBTNDSDES AX WARNING Risk of electric shock CHANT EEDA AATRE E Dy PA Aii eek ence R AABUTEAV tallin e a E E E ecting oat power supply a power supply t 5 minutes for capac or d a charge after dis ecting A La Warning Description fe BR oD REDSBTNIDO ET AIT EOI SERA ei REL A BSARUS MEMES DUAIKIOY NI ARAN TRA e Read manual before installing e Wait 5 minutes for capacitor discharge after disconnecting power supply Checking Before Unpacking Checking Before Unpacking MChecking the Product On delivery be sure to check that the delivered product is the Inverter 3G3MX model that you ordered Should you find any problems with the product immediately contact your nearest local sales representative or OMRON sales office eChecking the Nameplate OMRON INVERTER _3G3MX A2002 KW HP 0 2 01 4 Input specifications INPUT 50Hz 60Hz V 1Ph A ae INPUT 50Hz 60Hz 200 240V 3Ph 2 0A Output specifications OUTPUT 0 5 400Hz 200 240V 3Ph 1 6A Inverter model LOT NO Ak Date KKK S N ooo NEX K X OMRON Corporation WADE IN JAPAN eChecking the Model 3G3MX A2002 lo Maximum applicable motor capacity Voltage class 3 phase 200 V AC 200 V class 1 3 phase 200 V AC 200 V class 3 phase 400 V AC 400 V class Enclosure rating A Panel m
195. t A as reactor is not connected P 2 N If a braking torque is required connection if insufficient with only the built in terminal braking circuit Ground Connect to the ground to E Ground terminal preventelectric shock and reduce noise Terminal symbols for 3G3MX AE OOO are indicated as L1 L2 N L3 instead of R L1 S L2 T L3 respectively MW Main Circuit Connection Diagram Molded case Regenerative braking unit circuit breaker AC reactor MCCB MC noise filter Fuse S L2 T L3 Power supply Inverter 3G3MX Terminal symbols for 3G3MX AEOOO are indicated as L1 L2 N L3 instead of R L1 S L2 T L3 respectively 2 17 2 3 Wiring MWiring the Main Circuit Terminals Input Side Installing a Molded case Circuit Breaker MCCB Always connectthe Inverter and power supply via a molded case circuit breaker MCCB to protect the Inverter from damage that may result from short circuiting eAlways connect the power input terminals R L1 S L2 and T L3 and power supply via an MCCB according to the Inverter capacity eInstall one MCCB per Inverter Choose an appropriate MCCB capacity according to the fuse size on page 2 15 When choosing an MCCB s time characteristics be sure to consider the Inverter s overload protection 1 minute at 150 of the rated output current By programming the sequence as illustrated below you can turn off the power via the relay outputs MA MB and MC for
196. t FS Fv Fl FC am PC P2 Pt Ses O l terminal block O Al E Control circuit terminal block B SSS l l Relay output Wiring Example of the Control Circuit Terminal Block Sink Logic At sink logic NPN External power supply input At source logic PNP Power supply output Note By factory default the input logic of the multi function input terminal circuit is set to the sink logic terminal for input signal 2 step acceleration External power supply deceleration Multi step speed reference 2 Multi step speed reference 1 Reverse RUN command Forward RUN command Cc O O O Q Cc Variable resistor Frequency meter Frequency reference 1 to 2 kQ 1k Signal during RUN Frequency arrival signal 27 V DC 50 mA max Note 1 When connecting a relay to the multi function output terminal install a surge absorbing diode in parallel with the relay The output circuit can break down due to surge voltage when the relay is switched on off Note 2 For the signal line use a twisted shield wire and apply the shield coating as illustrated on the next page Keep the length to 20 m or less 2 13 2 3 Wiring Perform insulating A OOOO OOOO s SSK OOO e SS SS LI ets i j SOOO 0000 404 LI PSSS SS v o eo OC Y Y O Q O 2222 O OODOO OOP OPOY 2222 S Z 2 b NS a x e e x Q Q Q S Q O
197. t terminal P 1 contact selection C031 6 E 5 O Multi function output setting Multi function output terminal P 2 contact selection 00 NO contact at MA NC contact at MB 01 NC contact at MA NO contact at MB C032 No 4 61 Relay output MA C036 MB contact selection Overload warning Rated 4 29 C041 sa eve 0 0 Does not operate current No A 4 59 2nd overload 0 1 x Rated current to 2 0 x Rated current Rated C241 4 29 warning level Current Arrival frequency during 0 0 to 400 0 No Hz 4 54 acceleration Arrival frequency during 0 0 to 400 0 No Hz 4 54 deceleration goan al 0 0 to 100 0 3 0 Nig Ee excessive level 4 56 C052 PID FB upper limit 100 0 0 0 to 100 0 EA No 4 19 C053 PID FB lower limit 0 0 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 01 C042 C043 Level output status setting 3 31 3 7 Parameter List Changes during Page operation Monitor or data range Default Digital O perator setting Parameter Function name No Communication Speed selection Baud rate selection 04 4800 bps 05 9600 bps 06 19200 bps C071 Communication station No selection C072 00 No parity 01 Even 02 Odd Communication cid parity selection Communication 1 1 bit SiS stop bit selection 2 2 bits a o f O 00 Trip Communicad n 01 Trip after deceleration stop 02 Ig
198. ta bytes in 1 message in 1 message 01h Reading coil status 32 coils in bits 03h Reading holding register o 4 registers in bytes content 05h 1 coil in bits lt E rror Check gt eCRC Cyclic Redundancy Check is used for the Modbus RTU error check N 4 68 suonoun Functions 4 2 Function Mode 4 69 eThe CRC code is 16 bit data generated for the block of random length data in the 8 bit unit eTo prepare the CRC code use a generation polynomial of CRC 16 X16 X15 X2 1 CRC 16 Calculation Example CRC 16 E CRC FFFFh Q CRC register 2 bytes All target data completed Interchange the Hi and Lo bytes of CRC Exists CRC CRC XOR target data A AA CETS Bits left CRC Shift CRC by 1 bit to the right Overflow bit after shift o Completed CRC CRCTXOR A001h Shift by 1 byte against target data lt Header and Trailer Silent Interval gt Wait time between receiving the query from the master and the response by the Inverter Be sure to provide 3 5 characters 24 bits for wait time If the length does not reach 3 5 characters the Inverter does not respond The actual communication wait time is the total of the silent interval 3 5 character length and C078 communication wait time setting Message Configuration Response lt T otal Communication Time gt The time between receiving query and the response by the Invert
199. tarting Frequency Set the frequency for starting Inverter output when the RUN signal is turned on b082 Starting frequency 0 5 to 9 9 Hz Use mainly to adjust the starting torque eWith the starting frequency set high the starting current increases Therefore the current may exceed the overload limit and cause an overcurrent trip Output frequency Output voltage 4 31 4 2 Function Mode Carrier Frequency You can change the PWM waveform carrier frequency output from the Inverter with b083 b083 Carrier frequency 2 0 to 14 0 kHz eWith the carrier frequency set high you can reduce metallic noise form the motor However this may increase noise or leakage current from the Inverter eHelps avoid mechanical or motor resonance eTo raise the carrier frequency derate the output current as shown in the graph below when the ambient temperature is 40 C 100 70 Rated current ratio Carrier frequency Hz Parameter Initialization Y ou can initialize the rewritten set values and reset to the factory default or clear trip records Note that this is not available for RUN and power ON times 00 Clears the trip monitor b084 Initialization selection 01 Initializes data 02 Clears the trip monitor and initializes data b085 Initialization parameter 00 Do not change o selection 4 32 suonoun 4 2 Function Mode Blnitialization Method After setting the parameter use the fo
200. tation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron dis
201. terminals F004 Operator rotation 00 Forward o direction selection 01 Reverse suopuny Functions 4 2 Function Mode lt Group A Standard Function Parameter gt Frequency Reference Selection Select the method for using the frequency reference Parameter No Data Default setting Unit Frequency reference 00 Digital Operator FREQ adjuster A001 selection 01 Terminal 02 Digital Operator F001 A201 2nd frequency 03 ModBus communication reference selection 10 Frequency operation result Related functions A005 A141 to A143 A145 A146 To switch to the 2nd frequency reference allocate 08 SET to the multi function input and then turn iton 4 7 4 2 Function Mode Data Frequency reference source 00 FREQ adjuster 01 Voltage or current directive from the terminal 02 F001 value set via the Digital Operator 03 ModBus communication 10 Result of the frequency operation function RUN Command Selection Select the method for using the RUN STOP command Parameter No Data Default setting Unit RUN command 02 Digital Operator 02 A202 2nd RUN command 03 ModBus communication selection Related functions F004 A002 C001 to C006 To switch to the 2nd RUN command allocate 08 SET to the multi function input and then turn it on Data RUN command source 01 Turn on off the FW and RV allocated to the terminal The STOP command is activated if both Forward Reverse commands ar
202. the error retry function because the machine may abruptly Start when stopped by an alarm Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start Operation Stop Command Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal 3 1 3 1 Test Run Procedure 3 1 TestRun Procedure Installation and Mounting Install the Inverter according to the installation conditions 1 Make sure that the installation conditions are met Wiring and Connection Connect to the power supply and peripheral devices 2 10 eSelect peripheral devices that meet the specifications and wire correctly Check the following before turning on the power Make sure thatan appropriate power supply voltage is supplied and thatthe power input terminals R L1 S L2 and T L3 are wired correctly 3G3MX A2D 3 phase 200 to 240 V AC 3G3MX AE O 1 3 phase 200 to 240 V AC Connect to L1 and N L3 for 1 phase 3G3MX A40 3 phase 380 to 480 V AC Make sure that the motor output terminals U T1 V T2 and W T3 are connected to the motor correctly Make sure that the control circuit terminals and the control device are wire
203. there are Rotate Smooth rotation 2to3 years no abnormal vibrations manually when or sounds the power is off Check that there is no dirt or dust 2 Check that the fan is mounted correctly Check that there are no bulges 1 The life of the capacitor depends on ambient temperatures Refer to Product Life Curve App 17 2 Clean the Inverter periodically Accumulated dustin or on the cooling fan or heat sink can cause the Inverter to overheat Check that there is no abnormal sound Tester 6 4 S ULUQQUIEL pue UODISdsSuU Inspection and Maintenance 6 1 Inspection and Maintenance h ti a o dl Inspection point o part Item Control Operation Check the balance of circuit check output voltage levels between phases in Inverter run Check that there are no errors in trip detection and the display circuit throughout the operation of sequence protection Check that there are no abnormal odors or discoloration Check that there is no Parts General check including PCB Significant rusting r Check that there is no liquid leakage or deformation Check that the display is clear Check that there are no missing parts Check that the LED indicators are lit properly Display Digital Operator Standard Inspection replacement method SEN Criteria period Measure the phase to phase voltage between Inverter output terminals U T1
204. tion Function eYou can set RUN speeds using codes and switch between the set speeds via the terminal Parameter No Data Default setting Unit A020 A220 A021 A022 A023 A024 A025 A026 A027 A028 A029 A030 A031 A032 A033 A034 A035 Multi step speed reference 0 0 0 Starting frequency to Max 2nd multi step speed reference 0 frequency Multi step speed reference 1 Multi step speed reference 2 Hz raat frequency to Max ie To switch to the 2nd multi step speed reference 0 allocate 08 SET to the multi function input and then turn it On By allocating 02 to 05 CF 1 to CF4 to multi function inputs you can select multi step speeds 0 to 15 Note that multi step speed terminals not allocated to any multi function input are regarded as OFF e g if 02 CF 1 and 03 CF 2 are allocated to multi function inputs the available multi step speeds are 0 to 3 For speed O you can change the frequency reference with the frequency reference selection A001 e g ifthe frequency reference is setto the control terminal block terminal A001 01 you can change it via input terminals FV and Fl For speed 0 use A020 A220 if the frequency reference Is set to the Digital Operator A001 02 Use A021 to A035 to set frequencies for speeds 1 to 15 4 42 suopuny 4 2 Function Mode eYou can also select a multi step speed by turning on off the multi step speed terminals CF1 to CF4 and set the m
205. tion code 01 2 Function code 01 3 Coil start number MSB 00 3 Number of data bytes 01 4 Coil start number LSB 07 4 Coil data 17 5 Number of coils MSB 00 5 CRC 16 MSB 12 6 Number of coils LSB 06 6 CRC 16 LSB 1A 7 CRC 16 MSB OD 8 CRC 16 LSB 50 1 Broadcasting cannot be performed 2 When specifying the value for 0 or over 32 of the reading coils the error code 03h is replied 3 Data is transferred by the number of data bytes 4 Note that the coil start number is 0006 which is smaller by 1 than the coil number 007h The data received as the response shows the statuses of coils 7 to 14 The data received here P 7h 000101116 should be read with coil 7 as LSB as follows came eT RT RINT MTs ey If the reading coil exceeds the defined coil range in the final coil data such coil data is regarded as 0 and sent Refer to lt Exception Response gt page 4 76 if the coil status reading command has not been performed normally lt Reading the Holding Register Content 03h gt Reads the specified number of consecutive holding register contents from the specified holding register addresses Example Reads the latest trip information frequency current voltage at trip from the Inverter with the slave address 1 Refer to the trip status as follows D081 D081 Output current DC bus V DC Register No 0012h 0014h 0016h 0017h 3G3MX command D081 Factor D081 Frequency 4 71
206. tion input terminal is setas the sink logic the PSC terminal acts as an external power supply input terminal i Power supply Hi If the multi function input terminal is set as the source logic Pply the PSC terminal acts as an internal power supply output terminal Frequency External voltage directive is O to 9 8 V Nominal input 10 V reference power Supply output Frequency reference input Voltage Variable resistor 0 to 9 8 V DC directive 1 2 W min Nominal input 10 V Frequency Input impedance 10 kQ Shield wire External reference input is n analog Current 0 75 mm frequency directive RECOM 4 to 19 6 mA DC mended wire size 0 75 mm Nominal input 20 mA Input impedance 250 Q Note When the multi function inputterminal has no allocation of 16 AT the frequency of total voltage and current directive values will be output When selecting and using either the voltage or current be sure to allocate 16 AT to the multi function input terminal e Choose from frequency or output current Output terminal specifications 0 to 10 V DC full scale 1 mA max Output terminal specifications Open collector output 27 V DC max 50 mA max Select 2 functions of the Inverter status and allocate them to terminals P1 and P2 Multi function analog output Monitor output Multi function output 1 Open collector output Multi function output common S6 reference Frequency FC r
207. tion output terminal P1 or P2 or the relay output terminal Parameter No Description Logic operation Selects the logic operation target from 00 RUN 01 FA1 02 C141 C142 function A B input 2 2 J ea 03 OL 04 OD 05 AL 06 DC 07 FBV 08 NDC Logical conjunction AND ata bel Logical disjunction OR Exclusive disjunction XOR C143 selection 4 60 suonoun Functions 4 2 Function Mode Multi function Output Terminal ON Delay OFF Delay This function allows you to set ON OFF delay times respectively from 0 1 to 100 seconds at the Signal output of the multi function output terminals P1 and relay The following figure shows the output status Parameter No Function name Default setting Unit C144 Output terminal P1 0 0 to 100 0 ON delay Output terminal P1 C145 OFF delay 0 0 to 100 0 C146 Output terminal P 2 0 0 to 100 0 ON delay Output terminal P 2 C147 OFF delay 0 0 to 100 0 Relay output C148 ON delay 0 0 to 100 0 Relay output C149 OFF delay 0 0 to 100 0 UN ON delay 3 OFF delay ON delay y OFF delay lt gt lt T A ES z Original signal waveform without delay ON delay only ON delay and OFF delay Multi function Output Contact Selection eYou can set NO or NC contact output individually for multi function output terminals P1 to P2 as well as the relay output terminal Multi function output terminals P1 to P2 provide open colle
208. tive Functions Frequency Digital Settings Operator signal F orward Reverse Run S top Multi function input Multi function output Frequency monitor Relay output The relay SPDT contact outputs signals corresponding to the multi function output Specifications Semi closed IP 20 P hase to phase sinusoidal modulation PWM 0 5 to 400 Hz Digital command 0 01 of the max frequency Analog command 0 2 of the max frequency 25 C 10 C Digital setting 0 1 Hz Analog setting Max frequency 1000 V f characteristics constant reduced torque 150 for 1 min 0 01 to 3000 s line S shape curve 2nd acceleration deceleration setting available 200 min 1 Hz 2 0 to 14 0 kHz Starts at a frequency lower than that in deceleration via the STOP command or via an external input Level and time settable Overcurrent overvoltage undervoltage electronic thermal temperature error ground fault overcurrent at power on Status overload limit incoming overvoltage external trip memory error CPU error USP error internal communication error BRD error overvoltage protection during deceleration overcurrent suppression Setting with the FREQ adjuster and the Increment Decrement keys on the Digital O perator variable resistance from 1 to 2 KQ 2 W 0 to 10 V DC input impedance 10 KQ 4 to 20 mA input impedance 250 Q communication through an RS 485 port Modbus communication Forward Stop via the RUN STOP keys
209. to Maximum frequency 0 1 Hz A004 x 10 Functions 1050h Automatic torque boost slip A047 compensation gain 1516h 2nd automatic torque boost A247 slip compensation gain 1051h DC injection braking A051 selection 1052h DC injection braking A052 frequency 1053h DC injection braking delay A053 time 1054h DC injection braking power A054 1055h DC injection braking time A055 1056h DC injection braking method A056 selection A061 105Ah Frequency upper limit 0 0 2nd frequency lower limit A261 R W A262 x 10 to 2nd max frequency 0 1 Hz A204 x 10 1517h 2nd frequency upper limit 0 0 Starting frequency A062 R W b082 x 10 to Frequency upper limit 0 1 Hz A061 x 10 105Bh Frequency lower limit 0 0 Starting frequency A262 R W b082 x 10 to 2nd frequency upper limit 0 1 Hz A261x10 1518h 2nd frequency lower limit 4 83 4 2 Function Mode Mee Function name Tara meter jih Monitor or data range Resolution No function 105Dh Jump frequency 1 i 1060h J ump frequency 2 R W 0 to 4000 0 1 Hz 1063h J ump frequency 3 105Eh Jump frequency width 1 i 1061h Jump frequency width 2 R W 0 to 100 0 1 Hz 1064h J ump frequency width 3 00 Disabled 1068h PID selection A071 01 Enabled 106Ah PID I gain A073 0 to 1500 0 1 s 106Bh PID D gain A074 0 to 1000 0 1 s 106Ch PID scale A075 1 to 9999 0 01 00 Feedback FI 106Dh PID feedback selection A076 R W a a
210. tor is lit uonerdo MIN MAX O e Zi Turn the FREQ adjuster slowly The monitor value of the frequency reference is displayed The motor starts rotating forward in accordance with the frequency reference By turning the FREQ adjuster make sure that there is no vibration or abnormal sound from the motor Make sure that no errors have occurred in the Inverter during operation Switch between forward and reverse with the operator rotation direction selection F004 Stopping the Motor eAfter completing the no load operation press the STOP RESET key The motor will stop Actual Load Operation eAfter checking the operation with the motor in the no load status connect the mechanical system and operate with an actual load Before operating the Digital Operator check that the FREQ adjuster is set to MIN MConnecting the Mechanical System eAfter confirming that the motor has stopped completely connect the mechanical system Be sure to tighten all the screws when fixing in the motor axis Operation via the Digital Operator Because a possible error may occur during operation make sure that the STOP RESET key on the Digital Operator is easily accessible Use the Digital Operator to operate the Inverter the same way as in no load operation 3 6 3 2 Test Run Operation m Checking the Operating Status eAfter making sure that the operating direction Is correct and that the Inverter is operating sm
211. tting 2nd 2 step acceleration deceleration selection 2 step acceleration frequency 0 0 to 400 0 No 2nd 2 step acceleration frequency 2 step deceleration frequency 0 0 to 400 0 No 2nd 2 step deceleration frequency A294 A095 A295 RUN mode Acceleration Deceleration functions gt gt gt gt N N O o o O o uy WW N N A096 T N N A296 A105 Fiseresetecton th eat ten ATN N N External frequency adjustment Set value 2nd control is displayed when 08 2nd control is allocated to one of multi function inputs from C001 to C006 App 8 xipuaddy Appendix 1 Parameter List Changes Parameter Monitor or data range Default Function name coi during No Digital O perator setting operation Operation o gt A141 frequency input A Digital Operator F001 2 setting Digital Operator FREQ adjuster S Input FV D Operation Input Fl e A142 frequency input B RS485 communication E setting o Addition A B O A143 Operator selection Subtraction A B 02 Multiplication A x B Alas Frequency 0 0 to 400 0 Yes Hz addition amount A146 Frequency addition ENE 00 Adds A145 value to output frequency E MO 01 Subtract A145 value from output No addition direction frequency IE Cn 10 e 00 Use start frequency A151 00 Alarm 01 0 Hz start b001 Retry selection 02 Frequency matching start No 03
212. ue to an electric shock Do not operate the Digital Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Do not change wiring mode change switches optional devices or replace cooling fans while power is being supplied Doing so may result in a serious injury due to an electric shock Safety Precautions N CAUTION Do not connect resistors to the terminals 1 P 2 N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might resultin a minor injury A holding brake is nota stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating Is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins br
213. ulti step speed frequency with F 001 Multi step Multi step speed terminals Oth OFF OFF lst ON OFF 2nd OFF ON 3rd ON OFF 4th OFF OFF 5th ON 6th OFF ON 7th ON 8th OFF OFF 9th ON OFF 10th OFF ON 11th ON 12th OFF OFF 13th ON 14th OFF ON 15th ON Jogging Operation Function Frequency reference from the Digital Operator or the external analog input terminal Functions The motor rotates while the input is turned ON Operates at the set jogging frequency 06 JG Jogging operation Available input terminals C001 C002 C003 C004 C005 C006 Required settings A002 01 A038 gt b082 A038 gt 0 A039 Parameter No Data Default setting Unit A038 Jogging frequency 0 00 Starting frequency to 9 99 Hz 00 Free run stop A039 J ogging stop selection 01 Deceleration stop Hz 02 DC injection braking stop eAllocate 06 J G to the desired multi function input 4 43 4 2 Function Mode Ej ogging Frequency When A039 01 pw eS pe Output frequency A038 E __ The Inverter may easily lead to a trip if the jogging frequency is setto high Adjust A038 so thatthe Inverter does not trip Ej ogging Stop Selection The deceleration time depends on the currently selected deceleration time in F003 F203 A093 or A293 When switching to normal operation turn off the J G terminal after the deceleration time elapses and enter the RUN command again
214. unctions AL Momtor Mode Di a Dane es 4 1 Aa FUNCION OGG secreciones ss edaias 4 5 Chapter 5 Maintenance Operations SL Special DIS PIS UI E OA ee 5 1 S2 TIOUDISS OO UN said 5 5 Chapter 6 Inspection and Maintenance 6 1 Inspection and MAINTENANCE occccoccccnononononoconnnanononannnonarnnnoronononrnnnnacnanonos 6 1 02 0 0 A AS 6 7 Chapter 7 Specifications Tek Standards Deciica con Lita aaa 7 1 13 Contents 7 2 Measurement Method of Output Voltage cooocccccconccncnoconnnnnnncnnnonaonnss 7 5 Fo AGOMMECHON example ioraos diarios its el land la ea Sanne ia ea eee ees 7 6 7 4 DIMENSION Al DAWG ii A ANA 7 8 ES OO aca 7 14 Appendix Appendix L Parameter LS Escoria dais App 1 APpenanez Product Lie CUME ud App 17 Index 14 Chapter 1 Overview LSP UNGUONS areae naea aA REESE 1 1 1 2 Appearance and Names of Parts sssssssssnsssnnsss 1 3 1 1 Functions EN 1 1 Functions 3G 3MX Inverter Models Rated voltage Model 3G 3MX A2002 3G 3MX A2004 3G 3MX A2007 3G 3MX A2015 3G 3MX A2022 3G 3MX A2037 3G 3MX A2055 3G 3MX A2075 3G 3MX A4004 IP20 0 3G 3MX A4007 Complies with J EM1030 3G 3MX A4015 3G 3MX A4022 3G 3MX A4037 3G 3MX A4055 3G 3MX A4075 3G 3MX AE002 3G 3MX AE004 3G 3MX AE007 3G 3MX AE015 3G 3MX AE022 Overview 3 phase 200 V AC 3 phase 400 V AC 1 3 phase 200 V AC International Standards Models EC Directives and UL cUL Standards The 3G3MX Inve
215. ut Output o Output frequency n frequency a frequency Soft Lock Function Use this function to prohibit rewriting of each parameter This helps prevent data rewriting due to erroneous operation Rewriting is unacceptable except for specified 15 SFT Soft lock parameters Depends on the b031 setting Available input terminals C001 C002 C003 C004 C005 C006 Required settings b031 soft lock excluded eAllocate 15 SFT to the desired multi function input 4 47 4 2 Function Mode Reset This function resets an Inverter trip Shuts off the power if the Inverter is running ON Cleared at trip 18 RS Reset The same process as when the power is turned on Same as above Available input terminals C001 C002 C003 C004 C005 C006 Required settings C102 eYou can also reset an Inverter trip by pressing the STOP RESET key on the Digital Operator eIn reset selection C102 you can select alarm reset timing and either enable disable in normal operation For the RS terminal only NO contact is available Trip reset at power on example 1 Enabled during normal operation shuts off output Trip reset at power off example 2 one Begg rece ci n Enabled during normal operation shuts off output Trip reset at power on example 1 Disabled during normal operation trip reset only Example 1 Example 2 ON ON re Po es Y OFF OFF ON ON Alarm Alarm OFF OFF Thermistor Trip Function
216. ut of the Inverter s range for writing into the holding register The Inverter does not allow this function e Has attempted to change the register that cannot be changed during operation 22h e Has issued the enter command during operation UV e Has written into the register during trip UV e Has written into the read only register coil lt No Response gt The Inverter ignores a query and does not respond if eThe broadcast is received eA communication error is detected in receiving a query eThe query slave address does not correspond with the slave address set for the Inverter The time interval between 2 pieces of data constituting the message is less than a 3 5 character length Query data length is inappropriate Note Provide a timer in the master to monitor the response and If no response is returned within the set time period send the same query again ME xplanation of Each Function Code lt Reading Coil Status 01h gt Reads out the coil status ON OFF Example Read multi function inputs S1 to S6 on the Inverter with slave address 8 4 70 suopuny Functions 4 2 Function Mode Refer to the following table for the multi function input terminal statuses Multi function 7 input terminals 7 8 9 10 11 Coils 13 and 14 are OFF Coil No 12 Terminal status ON OFF Query Response No Field name po No Field name as 1 Slave address 1 08 1 Slave address 08 2 Func
217. ut terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 C052 C053 PID FB PID FB value Upper limiter C052 PID FB Lower limiter C053 FW a OFF at output frequency 0 Network Error This function detects and outputs a network error during RS485 ModBus communication The error is output during RS485 ModBus communication if the next signal does not come even after the specified time period set in C 077 ON The communication watchdog timer times out 08 NDc Network error Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 C052 C077 Master A Slave Time out Watchdog gt timer C077 AAA NDc Alarm C076 00 or 01 4 59 4 2 Function Mode Logic Operation Output This function outputs a logic operation result of the set two status Data Symbol Status Description 09 Logic operation output E See the figure below OFF Available input terminals P1 PC P2 PC MA MC or MB MC Required settings C021 C026 C141 C142 C143 Multi function output item used for logic operation C141 RUN FA1 FA2 OL OD AL Dc FBV NDc Logic operation LOG AND OR XOR RUN FA1 FA2 OL OD AL Dc FBV NDc Input B Logic Output Function This function outputs the logic operation result of the two multi function outputs Allocate 10 LOG logic output to multi func
218. ution No function Multi function output terminal P1 selection C021 00 RUN O1 FA1 02 FA2 03 OL 04 C022 R W OD 05 AL 06 Dc 07 FBV 08 NDc 09 LOG 00 F Output frequency 2028 01 A Output current Multi function output terminal P 1 contact selection C031 Multi function output C032 00 NO contact at MA NC contact at MB terminal P 2 contact selection 01 NC contact at MA NO contact at MB Multi function output terminal P2 selection Relay output MA MB function selection AM selection Relay output MA MB C036 contact selection Overload warning level C041 R W 0 to 20000 2nd overload warning level C241 Set to10000 at rated current 0 01 Arrival frequency during C042 R W 0 to 4000 0 1 Hz acceleration Arrival frequency during deceleration it a excessive C044 0 to 1000 PID FB upper limit C052 0 to 1000 PID FB lower limit C053 RW 0 to 1000 Communication speed C071 selection Baud rate selection Communication station No C072 selection Communication parity selection os communication For setting refer to Communication stop bit C075 page 4 65 selection Communication error C076 selection Communication error C077 timeout Communication wait time C078 FV adjustment C081 RW 0 to 2000 Fl adjustment C082 RW 0 to 2000 Thermistor adjustment C085 ORW 0 to 2000 AM offset adjustment C086 RW 0 to 100 0 1 0 1 0 1 0 1
219. utput terminal Poner eno Output terminal status es Power Output Output terminal status Supply Status A supply signal MA MC MB MC MA MC MB MC MA MC Inverter s internal circuitry 4 62 Functions 4 2 Function Mode Analog Output AM Terminal eThis function allows you to monitor the output frequency and current from the AM terminal on the control terminal block terminal The AM terminal provides 0 to 10 V analog output For how to connect the AM terminal refer to page 2 26 HAM Selection eSelecta signal to output from the following table 00 Output frequency 0 to 10 V 0 to Max frequency Hz hee il 01 Output current 0 to 10 V 0 to 200 of the rated current BAM Adjustment eAdjust the calibration of the meter connected to the AM terminal by using the Inverter setting b080 AM adjustment 0 to 255 Adjust to the scale C086 AM offset adjustment 0 0 to 10 0 See the section below O w V a AM adjustment value change When C086 0 0 AM output When b080 100 AM output 10V 1 2 FS Full scale FS 1 2 FS Full scale FS Hz or A Hz or A 4 63 4 2 Function Mode lt Group H Motor Control Parameters gt Motor Capacity Pole Number and Motor Voltage Set the capacity number of poles and voltage of the motor connected to the Inverter eWith incorrect parameters set appropriate operation cannot be ensured H003 Motor capacity selection 2
220. voltage level constant Therefore an overvoltage trip may occur if the main circuit DC voltage rises rapidly because of rapid deceleration suopuny Main circuit DC voltage Overvoltage level Overvoltage LAD stop function level Time Output frequency Deceleration Suspended Deceleration started Deceleration suspended Time Deceleration restarted 4 38 Functions 4 2 Function Mode Overcurrent Suppression Function eThis function suppresses overcurrent caused by a steep current rise in rapid acceleration eSelect to enable or disable the overcurrent suppression function in b140 eThis function does not operate during deceleration b140 Overcurrent Suppression 00 Disabled o function 01 Enabled Output Desired frequency 2 l Actual acceleration after _ suppression operation Time Output current Suppression level about 160 of the rating Time Automatic Carrier Frequency Reduction Function This function automatically lowers the set carrier frequency when the temperature of the Semiconductor inside the Inverter becomes high 00 Disabled Automatic carrier reduction 01 Enabled NS While this function is activated the noise from the motor may be heard differently because of automatic change in career frequency b150 4 39 4 2 Function Mode RDY Ready Function This function prepares for Inverter output to rotate the motor immediatel
221. y 3 E Z A064 Jump frequency width 1 A066 J ump frequency width 2 0 0 to 10 0 0 5 A068 Jump frequency width 3 Related functions C001 to C006 The output frequency cannot be set within the frequency range set in the frequency jump function The output frequency fluctuates continuously according to the acceleration deceleration time during both actions The jump frequency can be set at up to three points Output frequency A067 A065 A063 Frequency reference PID Function This function enables process control of such elements as flow rate air volume and pressure pon z 00 FI FV A076 PID feedback selection REAS communication Operation function output Deviation Target value A077 Reverse PID function POEDER US Deviation Feedback value Target value A078 PID output limit 0 00 to 100 0 NS function 4 18 suopuny Functions 4 2 Function Mode Parameter No Function name Default setting Unit C044 PID deviation 0 to 100 3 0 excessive level C052 PID FB upper limit 100 0 0 0 to 100 0 C053 PID FB lower limit p00 Related functions d004 A001 A005 C001 to C006 C021 to C022 C026 eTo use this function set A071 to 01 eTo switch between enable disable through external signals allocate 23 PID enabled disabled to the desired multi function input Select OFF for enabled and ON for disabled Feedback Selection eSelect a terminal for feedback signa
222. y after a RUN command is input 00 Disabled b151 Ready function selection 01 Enabled IS o When this function is enabled the RUN during RUN LED indicator is always lit since the Inverter is in output status even though the motor stops eAllocate 52 operation ready to any of multi function inputs C001 to C006 or set b151 to 01 Refer to the table below for the correlation when the multi function input 52 and b151 are set simultaneously When this function is enabled data other than the parameters changeable during operation cannot be changed Multi function input terminal 52 OFF ON ON ON lt Group C Multi function Terminal Function gt The 3G3MX has six multi function inputs S 1 S2 S3 S4 S5 and S 6 two open collector out put terminals P 1 P 2 two relay output terminals MA and MB SPDT contact and one analog output terminal AM Multi function Input Selection e You can allocate the following functions to any of multi function inputs S1 to S6 C001 to C006 C201 to C206 to operate the set function eYou can select NO or NC contact input for each multi function input S1 to S6 4 40 suopuny 4 2 Function Mode The same two functions cannot be allocated to the multi function inputs If you attempt to allocate the same two functions to the terminals by mistake the terminal where you allocated the function last takes precedence The previous data is set to 255
223. ying the Monitor Mode Basic Function Mode and Extended Function Mode page 3 10 By default the RUN command LED indicator will light up as the RUN command source is set to the Digital O perator 02 Digital Operator default setting is displayed in the RUN command source A002 The PROGRAM PRG LED indicator lights up while the extended function mode setting is displayed 3 12 uonerdo 3 4 Operation Procedure Example F actory Default Change the A002 setting JJ omron SYSDRIVE POWER O Change the RUN command source to the 3G3MX INVERTER ALARM O ae control terminal 01 O O RUN MIN MAX STOP pra amp RESET O A AY EN Y Press 4 The code of the monitor mode is displayed as A002 Jomron SYSDRIVE TONNS Press the Enter key to fix the changed setting wN data The RUN command source is changed to the O ORUN iN g max control terminal and the RUN command LED STOP Opre lt Q RESET indicator will go off ASI You can now change to another extended 2 function code Lb Press co 3 times 6 E 5 O 5 The extended function mode is displayed as A a aT eY ou can now move to another extended function 3G3MX INVERTER oo Vii mode the monitor mode and the basic function mode O O RUN MIN MAX STOP Opre lt Q RESET O
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