BSP User manual - 1073 ko.
Contents
1. BSP must be mounted so as to avoid any contact with acid from the battery It should be taken care of fixing if vertically with the communication bus connectors downwards 10 V 1 2 User manual Studer Innotec SA BSP 3 2 SHUNT MOUNTING The shunt supplied with the device allows the measurement of the battery current It must imperatively be installed in series with the negative terminal of the battery The connection a of the figure 3 1 must be as short as possible For a good operating of the charge estimating algorithm all the current must go through the shunt No other conductive component shall be connected to the negative terminal of the battery The shunt must be exclusively mounted on the negative terminal of the battery 3 3 CABLING The cabling schematic is available on figure 3 1 The cabling procedure is as follows 1 Connect the shunt to the negative terminal of the battery a Tightening torque 20 Nm for the BSP500 45 Nm for the BSP 1200 Beware of the cable cross section All current Xtender solar module s or consumer s directly connected to the DC side will go through this cable for the charge and discharge of the battery 2 Connect the black and yellow wires of the BSP cable to the screw of the shunt on battery side D 3 Connect the blue wire of the BSP to the second screw of the shunt c 4 Connect the red wire with a fuse fo the positive terminal of the battery d It might happen2. R R A 16 6 3 5 NOMNING SMUT VOL SOSE TED GY orotate dedans ana seats tenia 16 6 3 6 R8seL ol DOME NISTO OVOS isin eek 17 6 3 7 R sloredefaul se nings 6004 en 17 6 3 8 Restore TAGTORY SETTINGS OO R ne 17 6 4 PONV ON NG Sl SO TINOS OO A T O eee 17 6 4 RESEL OL Ser COURTEIS EOS a a a a a tte 17 6 4 2 Manufacturer SOC for 0 displayed 6055 na alien ai E 17 6 4 3 Manufacturer SOC for 100 disolayed OS nein 17 6 4 4 Activate the end of charge synchronization 60421 17 6 4 5 End of charge voltage Eve TODA di enduit 18 User manual V 1 2 3 Studer Innotec SA BSP 6 4 6 Eno orenarge cument level 6025 ainsi caia Ca a aa a 18 6 4 7 Minimum time before end of charge 60264 18 6 4 8 Temperature correction of the end of charge voltage 6048 18 6 4 9 Activate the state of charge correction by the open circuit voltage 6044 18 64 10 Battery Current limitation activated 6058 cccccccccccccccccccccccccecececceccececccecececeeecececeess 18 6 4 11 Meaxparenena ge cument 050 ea 18 6 4 12 SPALENIE tale COME aaa nt a 18 64 13 Nomnaltemperdi o 18020 een 18 CANA Temperatures coellicienr Te 19 dio Charge ellicienecy Taelor 6022 unsern nie 19 GAO Feukernsexponenl 7002er eh 19 64 17 Use C20 capacity as reference value 6049 19 6 5 CONIAUANON AS SIMPIS COUNTER esse uses 19 FACIORT SETTING VALUES u san opinou A A son dead dec er 20 o INDEX OFTHE PARAMETERS DOCA eb 20 7 JBSPSPECIFICATIONS su een 21 9 1 TS OS CUCU Ch
3. device is meant for a use only indoor and must under no circumstances stand in the rain the snow or any other humid or dusty environment In case of use In motor vehicles this device must also be protected against vibrations by absorbing components 1 4 3 Safety precautions working with batteries Lead acid batteries with liquid electrolyte produce a highly explosive gas during normal operation No source of spark or of fire should be present in the closeness of the batteries The batteries must be installed in a well ventilated space and mounted so as fo avoid accidental short circuits while connecting them Never charge frozen batteries During any work on batteries a second person must be present in case a problem occurs that requires assistance There should be within reach enough fresh water and soap for an immediate washing of the skin or the eyes in case of accidental contact with acid Should it happen they must be washed carefully during at least 15 minutes with cold water It is then necessary to immediately consult a doctor V 1 2 User manual Studer Innotec SA BSP 2 EC DECLARATION OF CONFORMITY The Battery Status Processor BSP described in this manual meets the requirements specified in the following EC directives and norms e Low voltage directive 2006 95 EC EN 60950 2005 e EMC directive 2004 108 EC EN61000 6 1 2005 and EN61000 6 3 2006 e ROHS directive 2011 65 EU 4 STUDER CH 1950 Sion June 2015 Stud
4. of the device Not respecting these instructions might constitute a lethal physical danger but can also damage the functionalities of the device Therefore do keep this manual close to the device Strictly follow the local and national norms and regulations in force This is valid for all installations User manual V 1 2 7 Studer Innotec SA BSP 1 4 2 Warnings Danger of electrical shock This device is used together with a permanent energy source battery bank and can also receive an alternative source at its input Before any handling if is then necessary to disconnect all energy sources from the device Never use this device in a place where explosions might occur Do refer to the indications of the battery manufacturer to ensure of the compatibility of the battery with the device The safety instructions of the battery manufacturer have to be followed strictly too Wherever the installation the person in charge of installation and commissioning must know perfectly the safety measures and the prescriptions in force in the country Therefore the whole maintenance must be carried out by a qualified staff All components connected to this device must be conforming to the laws and regulations in force The persons without a written authorization from Studer Innotec SA are forbidden to do any change modification or repair whatsoever Regarding authorized modifications and replacements only genuine components shall be used This
5. while connecting the red wire to the battery that a spark is generated No damage is likely to happen or to damage the device 5 Connect the negative cables of the inverter the solar regulator and or DC consumers to the free bolt of the shunt The positive cables are being connected straight to the positive terminal of the battery e gt 6 Connect the communication cable to the communication bus of the Xtender system and activate if necessary the link end f For more information see the section 3 4 3 4 CONNECTING THE COMMUNICATION BUS The devices of the Xtender range are equipped with an owned communication bus for data exchange configuration and updating of the system Connection is being made by linking the devices with the communication cables One gets then a bus online where a link end must be activated on the devices on each end to obtain the configuration of the figure 3 2 Each device is equipped with a switch offering to choose between open O and terminated T The devices at the end of the line must be set on T and all the others on O A An incorrect setting of the link ends can lead to an erratic running of the installation or impede Its updating User manual V 1 2 11 Studer Innotec SA BSP XTS XTM XTH Lg Co XTS XTM XTH RCC 02 03 gx Communication Bus 4 Communication _ Figure 3 2 Communication bus online of the Xtender system When the BSP
6. 4 V 1 2 User manual Studer Innotec SA BSP The values available are the following Name of the value Unit Description O Z o O Battery voltage vde no Battery current Pe fe State of Charge State of charge indicated by the battery icon and transmitted to the other devices W ES Ah charged today Charge supplied to the battery from midnight until now Time to go hh mm During discharging if indicates the time before it reaches 0 This value is calculated on basis of the present current What if gives is an indication A variable energy consumption has of course a big impact on this value During charging this value is undetermined Ah Ah discharged today Ah Charge supplied by the battery from midnight until now Ve Battery temperature C Temperature used to calculating the battery state of A A Ah charged yesterday A E O il k A A Temperature of a XT VT or VS to which the BTS Is charge Unless a BTS is connected to the Xtender and BIS temperature connected or if not present Ah discharged yesterday therefore its value taken info account this is the temperature measured inside the BSP that will be used Total kAh charged KAh Charge supplied to the battery from the last reset to zero of the battery history See Reset of battery history 6003 p 17 Total kAh discharged all Charge supplied by the battery from the last reset to zero of the battery history Days Charge counting on the With
7. Battery Capacity To modify its value push on SET The value turns in reverse video Change the value for the one of your battery with the keys UP and DOWN Confirm by pushing on SET Nominal capacity Togram 1 TBH Then configure the parameter Nominal Discharge Time C rating 6002 the same way as for the battery capacity 4 2 CHOOSING THE SHUNT If you are using a shunt supplied with the BSP 500 the BSP is configured for it and you can go directly to the next section Otherwise the measuring shunt must be configured The shunts are meant to supply a measuring nominal voltage at a nominal current If you use the shunt supplied with the BSP 1200 the nominal current is 1200A at 50 mV If you use your own shunt the current and the nominal voltage are given by the manufacturer and are often printed on the shunt User manual V 1 2 13 Studer Innotec SA BSP The parameters Nominal Current of the shunt 6017 and Nominal Voltage of the shunt 6018 of the advanced menu enable to configure the BSP for a given shunt 4 3 RESET THE BATTERY HISTORY TO ZERO If you install the BSP for the first time or if the battery has been changed you must reset the battery history to zero by means of the parameter 6003 5 DISPLAY OF THE STATE OF THE BATTERY On installations with a BSP the view over information on the Battery monitor k battery is added to the RCC B Sy Ukatl12 03 Ute A dL 2 18 Ade In area A four va
8. Battery Status Processor BSP User Manual aution unt max nomina Battery Status Processor for Xtender system STUDER MADE OA Studer Innotec SA 2015 V 1 2 409H Studer Innotec SA BSP BATTERY STATUS PROCESSOR BSP USER MANUAL V 1 2 Copyright 2015 Studer Innotec SA ABOUT THE SOFTWARE This document applies to software versions V1 5 6 or higher of the BSP It is possible to check the currently used software version with the menu Information on the system or to update the product with the latest software version available on www studer innotec com support LEGAL NOTICE The use of Studer Innotec SA devices Is the responsibility of the customer in all cases Studer Innotec SA reserves the right to make any modification to the product without prior notice PRODUCT RECYCLING The BSP conforms to the European directive 2011 65 EU on VA hazardous substances and does not contain the following elements lead cadmium mercury hexavalent chrome PBB ROHS or PBDE COMP LIANT ee To dispose of this product please use the service for collection of electrical waste and observe all applicable obligations according to the place of purchase 2 V 1 2 User manual Studer Innotec SA BSP TABLE OF CONTENTS 1 INTRODUCTION eek 5 1 1 General batery KNOWEOSE ne A AN Rd needed idee ne TE 5 1 1 1 D MO OT DONEN CODO y ee 5 1 152 Capacity ana cel IMbaAlQNCEO sans ann 5 1 1 3 GOBGENVANgG aschage CU
9. NEN eaea E ations 6 1 1 4 CAO ON Daren MeNe seseriai a as tu ee 6 1 2 Cie Bi ASI QUi SA o SR A AAS 6 1 2 1 SYMDOB 222 T T 6 1 2 2 POROSIDADE E 6 1 3 Warin anao rases EQ SRA fume acon vasa NE AR 1851 DISCLAIMER OFT MON a A E AE AEA 1 3 2 DISCIOMMS OT MOD MAY PR PR EEEE ENEE EEE O EE 7 1 4 SEVO EC OUIOT maea a een en ea Da ea een 7 1 4 1 CGENCLOIES sata er ee NES a Cl A SA a ne 1 4 2 WV GRI ae Eee 8 1 4 3 Safety precautions working with Ballenes a2 u nine elite 8 2 EC DECLARAHON OFCONFORMITY u 9 3 INSTALLATION 2 ee a ee Bes Se a 10 3 1 MON E EAR EERE A A S E S A S E ieee on ia oe AE eo ane A T 10 3 2 SRUATMOUNTIN aane RR AR OR AR dd nee 1 3 3 OS 10 1 AS eer rer E S een seen 1 3 4 Connecino Te communica non DUS near are 1 A QUICK START GUIDE sas ec ee ae ee tele esse 13 4 1 Choosing n DanS CADCI Y ia net ee Sees 13 4 2 CHOOSING TS S MUNT oari er DR 13 4 3 Reset the battery history TO zehn sie ee 14 5 DISPLAY OF THE STATE OF THE BATERY u 2 14 5 1 ClO IO INE State or enge MIS TONER RSR tienne 14 5 2 II TOSS I ENEE A IE SEAE a E AEE E I PE EE 14 SEMING OF THE PARAMETERS criera EE E 16 6 1 CC AIS LS TE RE RP EU RU 16 6 2 Levels o eand OF CIC CESSA auasa a it Wowace te Sout usa ts tite 16 6 3 BOSIC SS TINGS 4G000 es Eisen 16 6 3 1 VOGUE OF WAS SYST CIN TE uen eine tete nie 16 6 3 2 Nominal Capac A600 sn A rien rides 16 6 3 3 Nominal eischarge time C rating 16002 nase a 16 6 3 4 Nominaksh nt eurent SO oiae o
10. PREISER 17 172100 E E S E E NES 18 On ee 17 1000 ee een ee 19 OO ee RR 14 16 a E E 15 17 OO DO E a o a 14 16 CODE enn un RA 15 17 A tesa secu 18 o 1574 EEE 16 GOD ee a pa A A EN 18 O ODO mais ee E N ae PR eae ee 18 SO NR ND 19 Cs Me ee 18 OD se 19 20 V 1 2 User manual Studer Innotec SA BSP 9 BSP SPECIFICATIONS 9 1 TECHNICAL DATA Supply current Input voltage range 7 85 VOC Shunt measurement input rang 195 mV e RMS continuous current 25 C 500 A BSP 500 Maximum measurable peak current Voltage measurement accuracy Current measurement accuracy Battery capacity Operating temperature range Packed weight Displayable values Protection degree Conformity LVD 2006 95 EC EMC 2004 108 EC ROHS 2011 65 EU EN 60950 2005 EN 61000 6 2 2005 EN 6 1000 6 3 2007 9 2 READOUT RESOLUTIONS vorige Current A and capacity Ah pf 10 1000 9999 pf 100 10000 65000 SSS State of charge Im Temperature a User manual V 1 2 21 Studer Innotec SA BSP 9 3 DIMENSIONS 110 5 mm 22 Mounting plate Plaque de fixation Montageplatte Placa de montaje Piastra di montaggio z E EM N C Caution Shunt max 100 mV nominal must be mounted on negative pole of VAN the battery Nom voltage 12 48 Vdc Battery Status Processor for Xtender system SWISS MADE A Ce 75 0 mm 90 0 mm Double sided adhesive Adh sif double face Doppelseitiger Kleber Adhesivo d
11. ameter 6036 When arriving at this level the BSP will display 100 0 30 6055 The displayed state of charge SOC is also the one used state or charge by the Xtender to calculate the remaining autonomy and for logged data 0 Manufacturer SOC 6 4 4 Activate the end of charge synchronization 6042 This parameter activates the function of synchronization at 100 of SOC under certain conditions of end of charge User manual V 1 2 17 Studer Innotec SA BSP For the synchronization to occur e the voltage shall be above parameter 6024 e the current shall be below parameter 6025 e and this during a period defined by the parameter 6026 This function is not compulsory because the BSP adjusts automatically the state of charge as per the voltage 6 4 5 End of charge voltage level 6024 See explanation at parameter 6042 6 4 6 End of charge current level 6025 See explanation at parameter 6042 6 4 7 Minimum time before end of charge 6026 See explanation at parameter 6042 6 4 8 Temperature correction of the end of charge voltage 6048 The voltage set with parameter 6024 can be corrected with this coefficient By using a reference temperature of 25 C if is possible to have a similar charge behaviour of the Xtender the VarioTrack or the VarioString 6 4 9 Activate the state of charge correction by the open circuit voltage 6044 When this parameter is activated the state of charge is
12. can set the Peukert exponent that goes along with the nominal capacity 6001 and nominal discharge time 6 4 17 Use C20 capacity as reference value 6049 The calculation of the SOC algorithm is based on the capacity achieved during a 20h discharge C20 which is set using parameters 6001 6002 and 6023 When this parameter is set to no the capacity of parameter 6001 is used 6 5 CONFIGURATION AS SIMPLE COUNTER When using other battery technologies than lead if is necessary fo configure the BSP as a simple counter without correction It is necessary to activate the end of charge synchronisation to avoid the state of charge to derive due fo measuring errors and loss of battery capacity The parameters can be modified as follows Level Ec Parameter Factory value Expert 6055 ManufacturerSOC for 0 displayed 0 Values to be ei ae depending on 6026 Minimum duration before end of charge technology 4048 Temperature correction of the end of charge voltage 4044 Activate the state of charge correction by the open circuit voltage 6019 Self discharge rate 6022 Charge efficiency factor 6023 Peukert s exponent 6021 Temperature coefficient 6049 Use C20 Capacity as reference value User manual V 1 2 19 Studer Innotec SA BSP 7 FACTORY SETTING VALUES User Level Parameter Factory value value Basic 6002 Nominal discharge duration Crating 20h Expert 6003 Reset of battery hitoy o o o do o
13. corrected by the battery voltage This function is only effective for lead acid batteries 6 4 10 Battery current limitation activated 6058 6 4 11 Max battery charge current 6059 The activation of the parameter 6058 allows to implement a global limit on the battery charge current equal to the value of the parameter 6059 given the current measured by the BSP This limitation is imposed on Variolracks and VarioStrings with software versions equal or greater than 1 5 30 and 1 5 20 respectively Nonetheless the limit does not affect the charge current of the Xtenders 6 4 12 Self discharge rate 6019 A battery gets discharged over time even when no current is consumed This parameter allows to take this phenomenon into account 6 4 13 Nominal temperature 6020 The battery parameters are specified for a given temperature by their manufacturer This parameter makes it possible to modify that temperature 18 V 1 2 User manual Studer Innotec SA BSP 6 4 14 Temperature coefficient 6021 The available capacity diminishes with the decrease of the temperature This coefficient enables to take this factor into account 6 4 15 Charge efficiency factor 6022 During charging less Ah are stored into the battery than during discharging The ratio discharge charge can be set with this parameter 6 4 16 Peukert s exponent 6023 The capacity varies according to the discharge current see section 1 1 3 With this parameter one
14. ctric shock A This symbol is used to indicate a risk of material damage This symbol is used to indicate information that is important or which serves to optimize your system 1 2 2 Parameters All values mentioned hereafter followed by a parameter number indicate that this value may be modified using the RCC 02 03 remote control In general the default values are not mentioned and are replaced by a parameter number in the following format xxxx The default values for these parameters are specified in the defaults parameter table chapter 7 Factory setting values p 20 6 V 1 2 User manual Studer Innotec SA BSP 1 3 gt WARRANTY AND LIABILITY During production and assembling each BSP gets several controls and tests They are carried out in full respect of fixed procedures Each BSP is given a serial number allowing a perfect follow up of the controls in conformity with the specific data of every device For this reason it is very important to never remove the descriptive sticker bearing the serial number The production the assembling and the tests of each BSP are entirely carried out in our factory in Sion CH The warranty of this product depends on strictly following the instructions in this manual The warranty period for the BSP Is 5 years 1 3 1 Disclaimer of warranty No warranty will be applied for damages caused by handling operation or actions that are not described in this manual Damages arisen from th
15. e doble cara Biadesivo V 1 2 0 8 mm 26 0 mm E User manual 9 4 MOUNTING User manual Studer Innotec SA BSP Mounting plate Plaque de fixation Montageplatte Placa de montaje Piastra di montaggio Double sided adhesive Adh sif double face Doppelseitiger Kleber Adhesivo de doble cara Biadesivo 23 sr NS Studer Innotec SA Rue des Casernes 57 CH 1950 Sion Switzerland 4 0 27 205 60 80 4 0 27 205 60 88 info studer innotec com www studer innotec com
16. e een desde celia gam on de en D A nt T 2 9 2 ROCICIOUL FOI MIO n aA AA coin dot en Do eos 2 9 3 Dimensions a as SUR ae th A ee 22 9 4 DA OV SR ne E A ie 23 V 1 2 User manual Studer Innotec SA BSP 1 INTRODUCTION The BSP Battery Status Processor is designed to monitor lead acid batteries when used together with inverter chargers from the Xtender series An advanced algorithm provides the BSP with the battery s state of charge in real time in order to optimize its use The BSP offers voltage measurement for 12 24 and 48 V batteries as well as current measurement with a resistive shunt By using the Xtender communication bus the BSP is able to communicate with the other devices in the system It is possible to configure the BSP and to display its values with the remote control RCC 02 03 Moreover the Xtender inverter chargers have the ability to adapt their functioning according to the data given by the BSP 1 1 GENERAL BATTERY KNOWLEDGE Lead acid batteries constitute energy storage with complex behaviour They consist of a collection of 2 Volt V cells connected in series to obtain a specific voltage Depending on the conditions lead acid batteries exhibit behaviour far more complicated than a tank that simply fills and empties due to different physical and chemical phenomena For this reason if is more difficult to precisely determine a battery s state of charge than for instance that of a petrol gauge The different valu
17. e following events are not covered by the warranty e Overvoltage on the device Applying a voltage higher than 85 Vdc e Reverse polarity while connecting the battery e Liquid in the device or oxidation due to condensation e Failures due to a fall or fo a mechanical shock e Modifications made without the explicit authorization of Studer Innotec SA e Nuts or screws partially or insufficiently tight during installation or maintenance e Damages due to atmospheric overvoltage lightning e Damages due fo transport or improper packaging e Disappearing of original marking items 1 3 2 Disclaimer of liability Installation commissioning use and maintenance of this device cannot be supervised by the company Studer Innotec SA For this reason we do not accept any liability for damages costs or losses generated either by an installation that is not conforming to the prescriptions by a defective operation or by poor maintenance The use of this device is under the responsibility of the end user This device Is neither designed nor guaranteed for the supply of life support applications or any other critical application with potential risks for human beings of for the environment We shall assume no liability for patent infringement or other third party rights involved in the use of this device 1 4 SAFETY PRECAUTIONS 1 4 1 Generalities Do read carefully all safety instructions before proceeding to the installation and commissioning
18. er Innotec SA R Studer ER Studer Innotec SA contact details Studer Innotec SA Rue des Casernes 57 CH 1950 Sion Switzerland 41 0 27 205 60 80 41 0 27 205 60 88 info studer innotec com www studer innotec com User manual V 1 2 9 Studer Innotec SA BSP 3 INSTALLATION The BSP must be mounted as close as possible to the battery In this way the measurement perturbations are minimized and the temperature sensor integrated in the box gives a more accurate measure of the battery temperature It is not advisable to lengthen the wires d c and b If absolutely necessary the two wires b need to be lengthened separately in order to guarantee a correct measuring of the current If the BSP has to be installed in another room if is possible to use the temperature sensor BTS that will be connected to the Xtender In that case the temperature of the BTS will be automatically taken into account for the state of charge calculation XTS XTM XTH RCC 02 03 ge E e e e e e me Figure 3 1 Connecting schematic of the BSP 3 1 MOUNTING Ideally the BSP can be stuck directly to the battery It can also be mounted close to the battery by means of the fixing plate supplied with see figure 3 2 p 12 The direct mounting on the battery offers a more precise measurement of the battery temperature While changing the battery bank the BSP will have to be stuck again with a new double side adhesive The
19. es that affect a battery are described below 1 1 1 Definition of battery capacity A battery s capacity is defined as the amount of electrical charge that a full battery can supply at given current before reaching a certain voltage Normally the unit Ampere hour Ah is used for its measurement An ideal 100 Ah battery should for instance supply 10 Amperes A during 10 hours or 1 A during 100 hours The capacity is usually given at 20 C for a new battery with a discharge until 1 8 V per cell 10 8 V for 12 V nominal 21 6 for 24 V and 43 2 V for 48 V The time of discharge is indicated by the letter C followed by the duration in hours for example C10 for a discharge in 10 hours To reach a battery s stated capacity manufacturers charge their batteries according to standard procedures for instance as per the norm IEC 60896 11 This kind of charge can last up to many tens of hours at very high voltages which is rather far from normal conditions of use This is why the real available capacity is often lower than what is stated by the manufacturer The parameters 5055 and 5056 allow the BSP to measure a state of charge corresponding to the real available capacity Capacity and temperature A battery s capacity varies according to the temperature of its active substance A decrease of temperature diminishes the capacity and an increase of temperature improves the capacity 1 1 2 Capacity and cell imbalance Despite the fact that it s a
20. fault settings 6004 Use this parameter to restore the initial settings of the BSP If your installer has made some settings at installer level while commissioning your installation this function restores his settings and not the factory ones 6 3 8 Restore factory settings 6005 With this function you can find the factory settings For each parameter not only the factory value is restored but also the limits and the user level This function is only accessible with the level installer 6 4 ADVANCED SETTINGS 601 6 Parameters used for advanced configuration of the BSP 6 4 1 Reset of user counters 6031 This parameter allows fo reset to zero the charge discharge and time user counters of the section 5 2 6 4 2 Manufacturer SOC for 0 displayed 6055 6 4 3 Manufacturer SOC for 100 displayed 6056 The capacity given by the battery manufacturer conforms to a discharge test that is not representative for the recommended conditions of use These two parameters define the SOC range corresponding to the manufacturer s test giving a display in between 0 and 100 100 For instance if the maximum discharge rate is set to 30 100 7 90 6056 with the parameter 6055 the BSP will display a value of O when arriving at this level The manufacturer s charge rate consists of tens of hours in the absorption phase If a battery is considered full to 90 at this charge level use 25 45 this value to set par
21. is connected with the communication bus to other devices Xtender VarioTrack RCC Xcom or other the software versions may not be compatible It is highly recommended to make a software update of all components in the system in order to guarantee all functionalities Therefore before starting the setup of the device download the latest software version from our website www studer innotec com on an SD card Follow the instructions in the RCC manual for a successful installation 12 V 1 2 User manual Studer Innotec SA BSP 4 QUICK START GUIDE You will find in this chapter the procedure to follow in order to configure the BSP during installation For the major part of the systems this is good enough For a full list of fhe parameters that can be set do refer to chapter 7 4 1 CHOOSING THE BATTERY CAPACITY The battery capacity must be configured The manufacturer gives if af various discharge times see section 1 1 1 If several capacities at different times are supplied the discharge time in 20 hours C20 must be chosen because these are the reference conditions for the state of charge calculation From the initial display of the RCC and by means of the keys UP and DOWN move fo the configuration menu of the BSP parameters then push SET To modify the parameter Battery Capacity 6001 move with the arrows UP and DOWN to the general menu Then push on SET fo enter the menu With the arrow DOWN move to the parameter
22. lues of the BSP are displayed The symbol of the battery in B gives a quick overview of the state of charge SOC The direction of the current is given in C An arrow upwards means the charge downwards the discharge 5 1 GRAPH OF THE STATE OF CHARGE HISTORY It is possible to see the battery state of charge of the last 5 days on the RCC On that purpose from the view over the battery information you enter in selection mode with the key SET The battery is then selected The key SET allows then to display the graph The graph of the state of charge is then displayed On the horizontal scale are today and the last 4 days The graduations indicate every hour from midnight to midnight Each horizontal pixel means one hour The vertical axis gives the state of charge of the battery The graduations mean 20 40 60 80 and 100 and one pixel means 2 LOIR SOC History en E 5 2 VALUES TO DISPLAY It is possible to modify the values to display on the battery view For that from the basic view of the battery monitor push SET The battery is then selected and is illustrated in black Go to the first value displayed with the key DOWN The keys UP and DOWN allow going to the field to configure With the key SET enter the menu corresponding to the value to display Then choose the value to display by means of UP and DOWN and push on SET to validate At any time to quit use the key ESC that will bring you to the previous view 1
23. lways the same current that goes through the 2 V cells of a battery factory differences even small might make their state of charge uneven In case of imbalance the most discharged cell determines the end of discharge User manual V 1 2 5 Studer Innotec SA BSP Therefore the cells in series must always be of the same model and have the same history of use One of the objectives of the absorption and equalization steps is to even out the charge of the cells in series 1 1 3 Capacity and discharge current The capacity goes down when it comes to big discharge currents The active substance in the battery needs time fo spread into the cells and a quick discharge will lead fo a capacity decrease To convert the capacity from a discharge duration to another one can use Peukert s formula I Npeukert ref The exponent Npeukert varies in every battery and is on average approximately 1 25 Crer and les refer to the given capacity at a known current Discharge speed Capacity at C10 100 Ah at 10 A during 10 hours C3 C20 C50 C100 Capacity ratio with a Peukert exponent of 1 25 1 1 4 Capacity and battery lifetime The capacity decreases along the charge discharge cycles The deep discharges have a particularly negative impact High ambient temperatures lower also the lifetime 1 2 CONVENTIONS 1 2 1 Symbols This symbol is used to indicate the presence of a dangerous voltage that is sufficient to constitute a risk of ele
24. o o o oo So Basic _ 6004 Restore default settings o Inst 6005 Restore factory settings o ooo doo o S Basic _ 6017 Nominal shunt current S00A Basic 6018 Nominal shunt voltage To somv Expert 6058 Battery current limitation activated No Expert 6019 Self discharge rate 3 montn Expert 6020 Nominal temperature Expert 6021 Temperature coefficient 05 cap C 7 Expert 6022 Charge efficiency factor Expert 6023 Peukert sexponent ad o o Expert 6024 End of charge voltage level 132 264 528V Expert 6025 End of charge current level 2 cap Expert 6026 Minimum duration before end of charge 2408 6031 Reset of user counters o Expert 6042 Activate the end of charge synchronization No Expert 6044 Activate the state of charge correction by the Yes open circuit voltage Expert 6048 u correction of the end of charge 0 mV C cel Expert 6049 Use C20 Capacity as reference value Ys Manufacturer SOC for O displayed Expert 6056 Manufacturer SOC for 100 displayed 100 Basic 6057 Voltage of the system automatic 8 INDEX OF THE PARAMETERS XXXX A re 5 Ee Pi RR eee II 19 DOS See ee eer RR A ee mea ere 5 OD es ses 18 OO ns 16 GO a ee eee teen nse eee tae 18 OO a 13 16 19 A UR E A E 18 CO TA ee 13 16 19 T0161 E EA 15 17 OO E nn A TE 14 15 17 OO E T E E T OT E 17 TODO A EEE 17 1072 a a nC 17 18 FOO Tessa pci Cu
25. this value the user can measure the charge or user side discharge of the battery according to his needs This counter as well as the other two mentioned below in this table can be reset to zero by means of the parameter Connecting the communication bus 6031 p 17 Displays above 65504 the user side Duration of the counting Displays above 65504 on the user side Manufacturer SOC See 6055 and 6056 C h h h h Ah h h User manual V 1 2 o Studer Innotec SA BSP 6 SETTING OF THE PARAMETERS A complete list of accessible parameters can be found in chapter 7 p 20 6 1 GENERALITIES The configuration is carried out on the remote control RCC 02 03 by means of the BSP parameter menu Generally the settings described in chapter 5 Quick Start guide p 13 are enough for a good operation of the BSP It is however possible fo modify many other parameters described in this chapter 6 2 LEVELS OF USE AND OF ACCESSIBILITY The functions described below correspond to the level EXPERT As per the user level selected the access fo all these functions might not be possible Do refer fo the chapter user level setting in the remote control RCC 02 03 manual for more information about this matter 6 3 BASIC SETTINGS 6000 The parameters for a basic configuration of the BSP are in this menu 6 3 1 Voltage of the system 6057 The BSP has an automatic battery recognition mode When connected to a battery it
26. will measure the available voltage and detect if it isa 12 V 24 V or 48V battery It is possible to force the BSP to function with a given voltage with parameter 6057 When the battery voltage is known it may be wise to set the battery voltage 12 V 24 V or 48 V This in order to avoid any confusion when connecting a highly discharged battery or while using technology developed for a large voltage range 6 3 2 Nominal capacity 6001 Nominal battery capacity It is indicated for the nominal discharge time defined by the parameter 6002 For instance 203 Ah 6 3 3 Nominal discharge time C rating 6002 Discharge time needed to give the battery nominal capacity of the parameter 6001 For instance C5 C10 C20 C 100 6 3 4 Nominal shunt current 601 7 This parameter enables to adjust the BSP measurement to the shunt It must be set according to the nominal voltage of the shunt parameter 6018 For instance for the shunt 1200 A supplied with the BSP 1200 the setting will be 1200 A and 50 mV 6 3 5 Nominal shunt voltage 6018 See parameter 6017 16 V 1 2 User manual Studer Innotec SA BSP 6 3 6 Reset of battery history 6003 This parameter enables fo reset to zero all counters of the section 5 2 and the algorithm during installation on a new battery This parameter should normally not be used if the battery has not been changed because then the history total current estimated capacity is lost 6 3 7 Restore de
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