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1. L B na ON 4 3 2 1 Ji SW 1 Figure 3 7 Power Connector Figure 3 8 Configuration Bank Powered by 24VDC and Ground Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used if the CTIU050 100 110 is the last device at either end of the bus 3 3 CTIU10X Dimensions 39470 1000 mm 3 27709 1830 mmy UP TO 0 04 mm CORNER RADIUS IS ACCEPTABLE T CTIU 10X CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 3 9 CTIU10X Cutout PAGE 22 CTIU100 101 CTIU User Manual Issue 2 4 CTIU110 111 4 1 General Numeric Keypad Programmable Function Keys C4 Cw C Figure 4 1 Front View of CTIU110 4 1 1 CTIU110 Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data 6 ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 7 ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be used to preform som
2. Figure 10 2 Character Map NOTE Standard and Extended keyboard character are editable however this must be done with caution as it effects how characters are displayed on the CTIUO50 100 110 i e changing 4 to causes all 45 from the drive to be displayed as 454 is displayed as e5e CTIU User Manual Issue 2 CHARACTER GENERATOR PAGE 81 4 Under the Character Bitmap see Figure 7 1 click on a square pixel to toggle that square on or off The grey area is the space between characters and these squares should not be turned on 5 Go to step 3 to edit the next character 6 Once all the characters have been created or edited click Save File Choosing Yes over writes the current character file Choosing No gives the option to save this character set under a new file name Note It is possible to double the size of an 8x6 character set To do this click on the Double button It is not possible to half the size of a 12x16 character set It is recommended that the 8x6 character set be created first and then doubled 10 4 International Keyboards The CTIU software supports various international keyboard layouts However if the standard or extended keyboard characters are edited or deleted the pressed key may appear different or not at all The following keyboard layouts are supported Table 10 2 Supported Keyboard Layouts Danish German Standar
3. Invert Colours Fill Background Cancel Figure 13 2 Set Text In the text box type the text to appear on screen The Alignment and Text Direction can be set along with Invert Colours and Fill Background The text is displayed in the original text area drawn in an appropriate size font The Draw Mode returns to Selector as default To edit the size of the font click on the object then click on one of the black dots around the object Drag this dot around on the screen and the font will change size automatically Static Bitmap Select Static Bitmap Mode Click on the screen this will become the top left hand corner of the bitmap area Drag the mouse to where the bottom right hand corner is to be located This will also set the size of the bitmap Note once created the bitmap size can not be changed directly To change the bitmap size the bitmap image needs to be exported to a file a new bitmap created the required size and the old bitmap image imported back from the file of the original bitmap image CTIU User Manual Issue 2 GRAPHIC EDITOR PAGE 107 The Static Bitmap Editor opens Fig 13 3 98 Tiu Bitmap Editor Image Edit Settings View Help Bei L El R Olo o m els c rim e ajx For Help press F1 Figure 13 3 Static Bitmap Editor The tools available to draw shapes using the bitmap editor are very similar to the picture editor The exceptions are as follows
4. Time Base 0 maximum update rate 1 1 10s per plot X X 10s per plot up to X 10 Scale Maximum value of Y axis for that channel if 0 channel is not plotted Data Raw register values Negative values are plotted at full scale Width Number of samples across the display 100 1 pixel per plot 50 2 pixels per plot 25 4 pixels per plot 10 10 pixels per plot Any other value the nearest to the above 4 is used If the Control Data from Remote Device option is not clicked then the trend is set up as follows The Time Base is set by the Trend Width The scale is set by the Minimum and Maximum Range The data for the first trace is taken from the register specified or indirectly specified in the Location field The data for the second trace is taken from the following register specified or indirectly specified in the Location field Note When Control Data from Remote Device is selected the data to set up the structure of the trend is only read once when you first go onto a screen where the trend is embedded The data for the trend is read continuously 9 17 4 To Embed a Trend Select Embedded Data from the Edit menu Select Trend under Type Select a Data Type register or other and a Location To display axes with the graph click the Enable Axes under Format Click OK o RON Note The trend uses up 3 4 of a menu or submenu page and as such overwrites whatever data is on that page PAGE 78 EMBEDD
5. a In Text mode only Transparent and Opaque are available for background fill The font Size needs to set before beginning to type text in Setting Font b A Flood Fill Tool is available Click the flood fill tool button amp j then click in the area to be filled C Zoom option Click the zoom tool button aJ click on roughly the area to zoomed A separate window appears displaying the zoomed area d Left mouse button acts as draw black on green Right mouse button acts as draw green on black Note The bitmap can be dynamically resized PAGE 108 GRAPHIC EDITOR CTIU User Manual Issue 2 13 2 9 Table Mode m This tool allows you to easily draw the lines for a table and enter a Table Header Once the table is created the number of rows and columns can not be edited directly Boxes or lines may be added manually afterwards 1 Select Table Mode 2 Click on the screen this will become the top left hand corner of the Table 3 Drag the mouse to where the bottom right hand corner is to be located This sets the size of the table only 4 The Table Creation windows open Fig 13 4 Table Creation x Table Dimensions Number Df Rows 4 Number Of Columns Table Header Add Table Header Table Header Text 3D Effect Cancel Figure 13 4 Table Creation Set the number of columns and rows you require Click on Add Table Header and enter Table Header Text if req
6. EASY INTERFACE User Manual for the CTIU050 CTIU100 CTIU110 CTIU200 And CTIU Configuration Software Second CT Edition 12 April 2000 Issue 2 1 Part Number SSP 2050 1100 CTYISION PREFACE This manual explains how to use the Control Techniques PLC Operator Station products and CTIU software Copyright 1999 Control Techniques PLC The Gro Pool Road Newtown Powys UK SY16 3AJ All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Control Techniques PLC Information in this document is subject to change without notice and does not represent a commitment on the part of Control Techniques PLC Windows 95 Windows 98 and Windows NT are registered trademarks of Microsoft Corporation DeviceNet is a trademark of Open DeviceNet Vendors Association ODVA Profibus is a trademark of Siemens Cscape CsCAN and SmartStack are trademarks of Horner APG LLC For user manual updates your nearest Control Techniques Drive Centre Limited Warranty and limitation of liability Control Techniques PLC CT PLC warrants to the original purchaser that the Operator Station distributed by CT PLC is free from defects in material and workmanship under norma
7. 3 Download the project to the CTIU050 100 110 To do this from the File menu select Download Project to Tiu A status bar appears indicating the progress of the download On the CTIU050 10X 11X 20X Display Screen SYSTEM SHUTDOWN appears A message of Transfer Complete appears when the data has been successfully downloaded Note If the error Link Failed appears check the cable connection between the PC and CTIU050 10X 11X 20X CTIU User Manual Issue 2 GETTING STARTED PAGE 47 4 After the transfer the CTIU050 10X 11X 20X resets itself and the correct automation equipment type is shown temporarily on the Display Screen 5 Onthe Display Screen the GOOD number of communications should be equal to the TOTAL number of communications The content of the embedded data on the top line depends on the existing data in that register of the PLC 7 6 Icon Descriptions The CTIU050 10X 1 1X 20X software main screen is shown in Figure 7 4 Along the top several short cut icons Many are standard Windows icons some however are specific to the CTIU these are labeled Main Toolbar T Page Wizard Create Sub Menu Math Ger dit Delete Page pt editor SmartStack setup Bala eJ AJ C Al X Text toolbar Graphic Editor Embed data AAE a A Animated toolbar Format Numeric Data Format Timer Data Format Alphanumeric Data Format Bit
8. E 0 0 ees b Pp E Ps Oen iP b Ds cs v o s cs a a e un 2 nes Ss 0 n cb Cz e e os 510 as bz obo a oz d o os a s Ua s n S Aka un M S Figure 15 7 Schedule Functions Window 15 8 1 To Set Up a Schedule Function 1 Enable the schedule by clicking on the tick box corresponding to the schedule number 2 Inthe Time enter the time of day at which the function is to be executed 3 Click the day or days on which the function is to be executed 4 Inthe Call field enter the mathematic function to be executed this is the line number of the mathematic function 15 9 Data Transfer Block Local registers in the terminal can be mapped to registers in the automated equipment using the Data Transfer Block facility CTIU User Manual Issue 2 MATHEMATICS PAGE 129 15 9 1 To Add a Block Transfer 1 From the Edit menu choose Data Transfer Block Map PLC Registers Into Local ZR Registers Ed Mapping Cancel Figure 15 8 Data Transfer Block 2 Click on the Add button to add a Map Register Statement Figure 15 9 illustrates the how the registers are mapped Enter the Data Type Register and Location of the automated equipment registers Enter the block size or the number of registers to be mapped The registers maybe mapped in two directions from the terminal to the automated equipment or from the automated equipment to the terminal Choose which transfer dir
9. Select the background and pen colour Move to a corner of the desired rectangle Click and hold the left mouse button Drag the mouse to where the bottom right hand corner is to be located The Draw Mode returns to Selector as default To edit the size of the rectangle click on the object then click on one of the black dots around the object Drag this dot around on the screen and the rectangle will change size automatically ooRom CTIU User Manual Issue 2 GRAPHIC EDITOR PAGE 105 13 2 3 UU UM mR A 13 2 5 UB 13 2 6 cl Or Or Be ON Ellipse Select Ellipse Draw Mode Select the background and pen colour Move to a corner of the desired ellipse Click and hold the left mouse button Drag the mouse to where the bottom right hand corner is to be located The Draw Mode returns to Selector as default To edit the size of the ellipse click on the object then click on one of the black dots around the object Drag this dot around on the screen and the ellipse will change size automatically Rectangle with Round Corners Select Rectangle with Rounded Corners Draw Mode Select the background and pen colour Move to a corner of the desired rectangle Click and hold the left mouse button The Draw Mode returns to Selector as default To edit the size of the ellipse click on the object then click on one of the black dots around the object Drag this dot around on the screen and the ellipse will change size
10. Set the Alarm field to 4 the CTIUO50 100 110 read discrete bits for the alarms so 0100 binary i e bit 3 high equals 4 decimal Action Alarm Page 3 is displayed The user presses Enter The alarm page goes away and Acknwldg Table 70 21 equals 4 i e bit is high indicating alarm has been acknowledged Scenario 3 energise alarms 1 2 and 3 One page 2 change the Alarm field to 0 press Enter The Acknwidg Table field returns to 0 as well Set the Alarm field to 7 the CTIUO50 100 110 read discrete bits for the alarms so 0111 binary equals 7 decimal Action a Alarm pages 1 2 and 3 are active Alarm page 1 is displayed as the first alarm Until any alarms are accepted the Alarms Accepted reads 000 and the Alarms Unaccepted reads 003 b The next Active alarm page can be selected by pressing the Down key on the CTIU050 100 110 The last Active alarm can be selected by pressing the Up key on the CTIUO50 100 10 The Active Unaccepted Alarms can be accepted by pressing the Enter key on the CTIU050 100 110 Only one alarm is accepted at a time Once an alarm is accepted the next alarm is displayed Accept all 3 alarms Go to page 1 Accepted Active Alarms can be recalled by pressing the Enter key Accepted Active Alarms are scrolled through with the Up key and the Down keys on the CTIUO50 100 110 Pressing the Enter key again returns display to page 1 Note Active Unaccepted alarms are displaye
11. Soda Mater 054 Apple Juice 067 Orange Juice 100 Undef ined Delete Select Mode gt Decimal C Binary C Hexadecimal Auto Scroll Seconds Default Entry 0 Cancel OK Figure 9 13 Text Table 1 9 10 Clock Calendar If the CTIU050 100 110 has been fitted with the real time clock feature then the time and or date can be embedded as data To embed the time and or date 1 Select Clock Calendar under embedded data list Configure Clock Calendar Embedded Data x Internally Generated warning The TIU will maintain the clock during power down only if the Clock Option is fitted Display Format C Time Only T Show Century C MM DD YY Date Only IV Show Seconds DD MM YY C Time First Alpha Month Show Weekday Warning lll Some option combinations may not fit on a single line r Attributes A T Flashing Change Type Cancel Figure 9 14 Configure Clock Calendar PAGE 72 EMBEDDED DATA CTIU User Manual Issue 2 2 Choose the Format of the time and or date to be displayed on the CTIUO50 10X 11X 20X Click OK 9 10 1 Clock Calendar Mapping It is also possible to map the clock calendar time and date information to the automation equipment To do this 1 From Configure chose Clock Calendar Mapping 2 Click Enable Select the Data Type register or other and
12. The available commands are 1 Pause 2 Goto 3 Gosub 1 Pause This command allows the programmer to pause the mathematic function for a specified number of seconds 2 Goto This command allows the programmer to jump to a specified line number of the end of the function 3 Gosub This command is similar to the Goto command however when an End command is reached the program flow returns to line immediately after line where the Gosub command was executed 15 6 8 Set End END This action denotes the end of a mathematic function CTIU User Manual Issue 2 MATHEMATICS PAGE 127 15 7 Background Functions The CTIU10X 11X 20X terminals background function facility allows the terminal to continually run up to 8 maths functions automatically without operator intervention These functions can be programmed to run repeatedly after a specified time interval or be executed once on initialisation of the terminal To program a background function choose Background Functions from Edit menu in the Mathedit Application Window Figure 15 6 shows the background function set up window Background Functions Ed 1 M Enable Restart Function Every Secs Call 2 M Enable Restart Function Every Secs 3 Enable Restart Function Every NEN Secs Call NEN 4 M Enable Restart Function Every Secs EE 5 WM Enable Restart Function Every Secs Call EE E Enable Restart Function Every Secs Call 7 MV Enabl
13. supported for broadcast in this mode but all broadcast parameters should be integer For CTNet communications using a CTIU 200 an optional CTNet SmartStack module is required 6 2 2 CTNet UD75 Function Parameter Comments Node address 20 01 1 255 Speed Kb s 320 02 0 5 Mb s 1 2 5 Mb s 312 5Kb s CTIU User Manual Issue 2 COMMUNICATIONS PAGE 35 6 2 3 CTNet MD29AN Function Parameter Comments Node address 14 05 1 255 Speed Kb s 11 01 0 5 Mb s 1 2 5 Mb s 312 5Kb s 6 2 4 Mentor drive Function Parameter Comments Node address 3111 11 Use Unidrive address rules see note above Speed Kb s 311 12 0 4 8 129 6 Mode 311 13 Must be set to 1 6 2 5 MD29 Function Parameter Comments Node address 1114 01 Uses Unidrive address rules Mode 1114 02 124 wire ansi 5 2 wire ansi 13 Modbus RTU 14 Modbus ASCII Speed Kb s 14 03 Enter 1 2 digits of required speed 1 only for speeds lt 1000 Parameters given for Mentor only please check documentation for CDE older MD29 capable CT drives are not supported 6 2 6 Unidrive UD71 Function Parameter Comments Node address 11 23 Uses Unidrive address rules Mode 11 24 0 2 wire ansi 1 4 wire ansi Speed Kb s 11 25 0 4 8 1 9 6 2 19 2 6 2 7 Unidrive UD7 not UD71 Function Parameter Comments Node address 14 01 Uses Unidrive add
14. 13 2 To Upload a Character set from the TIU 1 Select Upload Character Set from the File menu 2 Astatus bar appears indicating the upload is in progress 3 After the project has been uploaded the message Transfer Complete appears 8 14 Select Terminal Type This software package supports the project of multiple Operator Stations TIUs 8 14 1 To select the Operator Station being used 1 From Configure pick Select Terminal Type and choose the model 2 Choose the model or TIU being used The screen changes to show the model just selected PAGE 54 ABOUT PROJECTS CTIU User Manual Issue 2 8 15 Delete a Page 1 Goto the page to be deleted Click on the Delete Page icon or from Edit choose Delete Page 2 The current page is deleted and the next page is displayed 8 16 Font Size Not available with the CTIU050 There are four different Font Sizes Normal Double Height Double Size x2 and Four Times Size x4 The size of an entire line is set individual words on a line cannot have a different size then other words 8 16 1 To change set the Font Size of a line 1 Click somewhere on the line to be adjusted 2 Click on the desired Font icon The size of the entire line is adjusted Any characters beyond the right border of the screen are maintained but not displayed in the CTIU software or on the TIU 8 17 Key Mapping The keyboard can be mapped to PLC automation equipment along with the currently displayed page
15. 32 Bit MM SS 24 Hour Minutes amp Seconds 32 Bit HH MM SS 24 Hour Hours Minutes amp Seconds 32 Bit MM SS T 24 Hour Minutes Seconds amp 10th of Seconds 32 Bit HH MM SS T 24 Hour Hours Minutes Seconds amp 10th of Seconds 32 Bit HH MM 24 Hour Hours amp Minutes up to a maximum of 1 49 13 5 9 5 Bit Status 9 5 1 General This section describes the bit status functions available in the CTIU050 10X 11X 20X Use the instructions as follows to embed Bit Status From the Embedded data list select Bit Status Select the Data Type l for example Select Token Pair for example Enter a number for the Location register or other 10 for example If a word Data Type is chosen enter a Bit Number in the range of 0 15 under Format If bit O is off then OFF is displayed If bit O is on then ON is displayed To modify a token pair select the token pair to be modified Click Edit Tokens Enter the ON and OFF descriptions up to 10 characters in the Enter Bit On Token and Enter Bit Off Token boxes 8 After being modified the modified token pair can now be selected as normal Sq 64 EMBEDDED DATA CTIU User Manual Issue 2 Configure Bit Status Embedded Data Figure 9 5 Configure Bit Status 9 5 2 To select the data field for editing 1 From the appropriate page press the Pause key The selected field becomes highlighted 2 To turn the bit off or on
16. 50V RENE Figure 5 6 PC Programming Serial Port The Serial Pin connections for transmit Tx receive Rx and ground are T J1 Figure 5 7 Power Connector Powered by 24VDC and Grou PAGE 30 displayed above 38568 1 ON 4 3 2 SW1 Figure 5 8 Configuration Bank nd CTIU 200 CTIU User Manual Issue 2 5 2 2 CTIU20X Configuration of the RS 485 Port The configuration bank shown in Figure 2 23 sets the parameters of the RS 485 port as described in Table 5 1 Table 5 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used if the CTIU050 10X 1 1X 20X is the last device at either end of the bus 5 3 CTIU20X Dimensions 40 5 157 0 0 9 75 len mm mm __UP TO 0 04 Corne
17. CTS input into Rx RS485 Use RS232 transmit and receive as normal Use this option where the slave device is slow and will switch off CTS to indicate it is not ready to accept data 7 4 2 Protocol selection details for Control Techniques devices Devices not supported PAGE 44 GETTING STARTED CTIU User Manual Issue 2 Any older CT drive not using a Mentor II style menu amp parameter set this includes All vector product prior to Unidrive 99999 Diverter B Summary protocol details for supported devices are given below Commander CD CD2 open loop drives the New Commander SE is supported Mentor 1 Spindax Dynamax Digitax Dominax Device Protocols supported baud rate range Electrical mode Mentor II ANSI328 4 8 9 6 Kb s RS485 Md29 ANSI328 Modbus RTU 0 3 38 4 Kb s RS485 not MD29MON Modbus ASCII MD29MON RS232 MD29MON only UD71 ANSI328 4 8 19 2 Kb s RS485 RS232 Other UD7 ANSI328 Modbus RTU 0 3 38 4 Kb s RS485 not MD29MON Modbus ASCII MD29MON RS232 MD29MON only CDE ANSI328 4 8 19 2 Kb s RS485 MC204 216 ANSI328 Modbus RTU 4 8 19 2 Kb s RS485 RS232 Diverter A ANSI328 2 wire only 4 8 Kb s RS484 2 wire only Commander SE ANSI328 2 wire only 2 4 19 2 Kb s RS484 2 wire only Modbus RTU Refer to chapter 6 for further setup details for CT devices Where available you should choose Modbus RTU it is more efficient then ANSI which
18. Communication Mode Timeout msecsl 3000 R5485 Two Wire Network Mode Enable Global Remote Node ID n Global Renate HMI Network Node 255 Cancel Cancel Figure 7 2 AE Configuration Boxes showing ANSI amp CTNet setups CTIU User Manual Issue 2 GETTING STARTED PAGE 43 8 update the protocol select File then Update TIU Protocol The programming tool should select the correct folder for you Older versions did not select this folder automatically the default path is C Program files control techniques CT1IU protocols Oxx 1xx or 2xx for 50 100 or 200 The appropriate file for the selected the automation equipment will be displayed in the file name window Click OK A SYSTEM SHUTDOWN message appears on the CTIUO50 10X 11X 20X 9 Oncethis is done you can change comms speeds address etc without having to download the protocol again These details are also downloaded with the screen configuration and so can be easily changed 7 4 Details for setting up standard serial comms 7 4 1 Communication Mode settings available for standard serial comms The Tiu is capable of operating in a number of electrical standards and the comunication mode selection box is used to indicate which should be used The selection made effects only the electrical standard used to implement the serial link not the data so transferred i e selecting modbus and RS422 485 Four Wire Tiu Slave does not make the u
19. Configure Timer Embedded Data URN Words wm MIO RETO Inu Remote Figure 9 4 Timers CTIU User Manual Issue 2 EMBEDDED DATA PAGE 63 9 4 2 To monitor Timers on the CTIU050 10X 11X 20X k Select a Data Type and enter Location number 2 Select a timer format under Format Table 6 1 shows the available timer format A 32 bit timer reads two contiguous registers 3 Check the Edit Enable box to allow for the editing of the time format 4 Check the Range Checking box to enter a Maximum and Minimum range 5 Range checking can be entered in SECONDS MINUTES SECONDS or HOURS MINUTES SECONDS 9 4 3 To edit the data field 1 While displaying the appropriate page press the Pause key to select the data field for editing The selected field becomes highlighted To increment the data press the Up key To decrement the data press the Down key To enter the day to the PLC press the Enter key If range checking is active then increment and decrement are only allowed between the maximum and minimum ranges Table 9 1 Configurations for Timer Format 16 Bit MM SS 12 Hour Minutes amp Seconds 16 Bit HH MM SS 12 Hour Hours Minutes amp Seconds 16 Bit MM SS_T 12 Hour Minutes Seconds amp 10th of Seconds 16 Bit HH MM SS T 12 Hour Hours Minutes Seconds amp 10th of Seconds 16 Bit HH MM 12 Hour Hours amp Minutes AON
20. Data Type Drive Parameters Block Start 70 20 Number Of Alarms 4 Acknowledgement T able IV Enable Data Type Drive Parameters X Ack Table Start 70 21 Cancel Figure 12 13 Alarm setup k Select Alarms from the Configure menu 2 Set the Data Type to drive parameters Enter the location of the Block Start as 70 20 3 Enter the number of alarm pages in the Number Of Alarms box 4 for example If the number of alarms is greater than 16 then the next drive register is read 4 Check the Acknowledgement Table Enable box Set Data Type to drive parameters and Block Start to 70 21 Click OK 5 Insert a page Page 2 after Page 1 Go to page 2 On the second line type Alarm and embed 70 20 beside Make the embedded 70 20 field Numeric two digits and Edit Enabled with a Range Maximum of 15 This field acts as the alarms 6 On the fourth line type Acknwldg Table and embed 70 21 beside Make the embedded 770 22 field Numeric and two digits This field holds the Acknowledgement table 7 Select Alarms from the View menu The bar at the bottom displays the alarm page selected CTIU User Manual Issue 2 TUTORIAL PAGE 101 The next alarm page can be selected by clicking the Down key or by selecting Next Page from the Goto menu The previous alarm page can be selected by clicking the Up key or by selecting Previous Page from the Goto menu 8 Enter text in Figure 12 14 U
21. Fig 9 1 From this the programmer can pick which type of data they wish to embed Alphanumeric Data Type Timer Data Type Bit status Password Select Data Display Format Numeric 123 Data Type p Clock Calendar 244 Trend Recipe Item System Analog Meter Variable Text Selector Analog Bit Map Selector Figure 9 1 Chose Embedded Data Type PAGE 60 EMBEDDED DATA CTIU User Manual Issue 2 9 2 Numeric Data From the Embedded data list select Numeric Data the screen shown in Figure 9 2 appears Configure Numeric Embedded Data E Remote Data Source Remote Node ID b Data Type Location px 1681 C 2288 Unsigned Signed Enabled Range ae En Enable Change Cancel 1 Figure 9 2 Numeric Data Box 1 Select a Data Type register or other and enter a number for the Location 100 for example Note For numbers 0 65535 use 16 Bit Unsigned format For numbers 0 999999999 use 32 Bit Unsigned format When 32 bit is selected two contiguous registers are read from the automation equipment The first register read contains the low word and the second register contains the high word The data source register specifies the first of two registers 2 If 16 Bit and Signed is chosen from Format then numbers 32768 TO 32767 may be utilised 3 The signed 32 Bit format for numbers 999999999 to 99999999
22. Flow Set End Background Functions To Program a Background Function Schedule Functions To Set Up a Schedule Function Data Transfer Block To Add a Block Transfer SMARTSTACK General Installing and Removing a SmartStack Module Configuring SmartStack Module CTIU User Manual Issue 2 TABLE OF CONTENTS 128 PAGE 9 16 4 SmartStack I O 129 16 5 Module Addressing 129 16 6 Displaying Data From SmartStack 129 16 7 Considerations for Shutting Down amp Restarting a CTIU20X with I O 130 PAGE 10 TABLE OF CONTENTS CTIU User Manual Issue 2 1 INTRODUCTION 1 1 General The Operator Station CTIU050 1 0X 11X 20X is an Operator Station OS that provides extensive monitoring and control in an extremely small package The Operator Station OS product line offers four distinct categories of products as described in Table 1 1 Table 1 1 Operator Station OS Product Line Model Description Part Number TIU050 Text Only CTIU050 001 2 lines x 20 characters SSP 2050 0050 CTIU050 002 2 lines x 20 characters with Real Time Clock RTC SSP 2050 0055 TIU10x Text Semi Graphics CTIU100 01 8 Lines x 20 Characters plus 128 x 64 pixels SSP 2050 0100 CTIU100 02 8 Lines x 20 Characters plus 128 x 64 pixels with RTC SSP 2050 0105 TIU11x Text Semi Graphics with Numeric Keypad CTIU110 01 8 Lines x 20 Characters 128 x 64 pixels amp numeric keypad SSP 2050 0110 CTIU110 02 As CTIU110 01 plus RTC S
23. Mathematic Statements can be programmed into the terminal and these can be split into function blocks which are called by the system as required The function blocks are called on any of the following basis Table 15 1 Call Methods Call Method Description Background Tasks At regularly repeating intervals definable down to 0 01 seconds Scheduled Tasks At a particular time HH MM on specified days of the week Function Key Presses As function keys are pressed To initialise operator dialog sequences and also as keys are pressed in operator dialog sequences One Shot Communications On successful or failed one shot communications blocks Dialog Linkages 15 2 Internal amp System Registers The available internal registers are as follows Table 15 2 Register Names Description Name Available Bit Input SmartStack cl Only if SmartStack Configured Bit Output SmartStack Q Only if SmartStack Configured Word Input SmartStack Al Only if SmartStack Configured Word Output SmartStack AQ Only if SmartStack Configured Internal Word Register Internal R Only if Maths Configured Internal System Register Internal SR Only if Maths Configured Internal Bit Register Internal M Only if Maths Configured Network Word Output Network AQ Only if Network Configured Network Word Input Network AI Only if Network Configured Network Bit Output Network Q Only if Network Configured Network Bit
24. S BIS E rel 5 X EE salem gt gt gt EC For Help press F1 Menu 2 2 COL 15 RON 2 Figure 12 3 Menu Page 9 After embedding the data the screen looks like Figure 12 3 10 Under the File menu click Download Project The temperature is displayed digitally and as a bar graph by the horizontal fill Also it is shown whether the heater and fan are ON or OFF Note For this example to work registers in the PLC area of the UD70 are used to simulate temperature heater and fan 12 3 Sub Menus Sub menu pages branch off menu pages analogous to a sub directory branching off a main directory of aPC The CTIU050 100 110 supports a total of 300 pages divided between menu and sub menu alarm and status pages Example Continuing from the example in Figure 12 2 one sub menu is set up for the heater and one for the fan Each sub menu sets the temperature within the furnace at which the heater or fan turns ON OFF Note Ladder code needs to be written if this example is to work as anything more than an example 1 Go to menu page 2 Under the Create SubMenu page choose 2 for the Number of Pages Be sure that the Password Protect box is unchecked Click OK The bottom middle cell should display Menu Page 2 1 indicating a sub menu CTIU User Manual Issue 2 TUTORIAL PAGE 91 2 After completing this enter the text as shown on
25. String Data Format Clock Calender Format password 125 zT EE E fa Sal E MA fan Al Format System Variable Format Bar Graph Format Analogue Meter Format Recipe item Format Graph Format Trend Format Text selector Format bitmap selector PAGE 48 GETTING STARTED CTIU User Manual Issue 2 Figure 7 5 Toolbar icons E manual 1 cmc CTIU Configuration Package File Configure Edit Goto View Help S IE ej rej X HEA mi 1054 esa Bl m wel es 2312 a NC EC For Help press F1 Menu 101 COL 0 Rowo 2 Figure 7 6 CTIU050 100 110 Software Screen 7 7 Up Down Keys Left clicking on the Up and Down keys on the project window has the same effect as Up and Down key presses i e scroll up down through the current menus Right clicking on the Up and Down keys on the project window have the same effect as Ctrl Page Up and Ctrl Page Down key presses i e enter sub menu and leave sub menu respectively If a sub menu does not exist a message appears saying This page does not have a sub menu would you like to create one See Creating a sub menu later in this manual 7 8 Key Symbols The symbols for the four keys can be added to display pages using the PC function keys F2 F5 The keys are assigned as follows 1 F22 PAUSE 2 F3 UP 3 4 DOWN 4 F5 ENTER CTIU User Manual Issue 2 GETTING STARTED PAGE 49 8 ABOUT PROJECTS 8 1 General This ch
26. TUTORIAL 84 12 1 General 84 12 2 Menus 84 12 2 1 Steps involved in building configuration 84 12 3 Sub Menus 87 12 3 1 To Enter A Sub Menu On the CTIU050 10X 11X 20X 89 12 4 Password Protected Sub Menus 90 12 4 1 To Enter the Sub Menu 91 PAGE 8 TABLE OF CONTENTS CTIU User Manual Issue 2 12 4 2 12 5 12 6 12 6 1 13 13 1 13 2 13 2 1 13 2 2 13 2 3 13 2 4 13 2 5 13 2 6 13 2 7 13 2 8 13 2 9 13 3 13 3 1 13 3 2 13 4 13 4 1 13 4 2 13 4 3 13 4 4 13 4 5 13 4 6 14 14 1 14 2 14 3 15 15 1 To Edit The data On The Sub Menu Pages Status Alarms General GRAPHIC EDITOR General Draw Mode Selector Rectangle Ellipse Rectangle with Round Corners Line Arc Text Mode Static Bitmap Table Mode Embedding Data on a Graphic Menu Page General Analogue Meter Animated Bit Map Selector General To Embed a Animated Bitmap Selector To Edit a Bitmap table from the CTIU20X To Export Import a Bitmap Table Default Bitmap Table ID Entries Draw Attributes NETWORKING General Network I O Configuring the CTIU101 111 201 for Network Communication MATHEMATICS General Table 15 1 Call Methods 15 2 Internal amp System Registers Table 15 2 Register Names Table 15 3 System Registers Maths Functions Execution of Maths Functions Mathedit Windows Application Opcodes No Operation Conditional Assignment Bit Operation Table Operation Function Control
27. automatically Line Select Line Draw Mode Select the background and pen colour Move to a corner of the desired line Click and hold the left mouse button Drag the mouse to where the second point is to be located is to be located The Draw Mode returns to Selector as default To edit the size of the line and shape click on the object then click on one of the black dots around the object Drag this dot around on the screen and the line will change size automatically Arc Select Arc Draw Mode Select the background and pen colour Move to a corner of the desired arc Click and hold the left mouse button Drag the mouse to where the bottom right hand corner is to be located The Draw Mode returns to Selector as default To edit the size of the arc and shape click on the object then click on one of the black dots around the object Drag this dot around on the screen and the arc will change size automatically PAGE 106 GRAPHIC EDITOR CTIU User Manual Issue 2 13 2 7 IM 0 0 13 2 8 1 2 3 Text Mode Select Text Mode The background on text mode is by default transparent This can be edited later Click on the screen this will become the top left hand corner of the text box Drag the mouse to where the bottom right hand corner is to be located The Set Text window opens Fig 13 2 Text Text Text Alignment Text Direction C Left Horizontal Centre Vertical Right
28. contents of the registers and stores the result in the target register 3 Maximum This action searches the contents of the registers and stores the maximum value in the target register 4 Minimum This action searches the contents of the registers and stores the minimum value in the target register 5 Move To This action moves the contents of the registers in the table as a memory block to a memory block beginning at the target register PAGE 126 MATHEMATICS CTIU User Manual Issue 2 6 Swap With This action moves the contents of the registers in the table as a memory block with a memory block beginning at the target register 7 Reset This action resets the contents of each of the registers in the table to zero 15 6 6 Function fix This action performs a function on the contents of the specified action and stores the result in the same register or another specified register The available functions are Root This function puts the square root of the contents of the first register in the second specified register ToBCD This function converts the contents of the first register to Binary Coded Decimal and stores it in the second specified register FromBCD This function converts the contents of the first register from Binary Coded Decimal and stores it in the second specified register 15 6 7 Control Flow Al This action allows the programmer to perform simple program flow commands within the mathematic function
29. corner of the area the displayed data will take up 3 The normal embedded data type window will appear Set up the embedded data type as required See Chapter on Embedded Data 4 Once the embedded data type is created it is displayed in the area defined earlier PAGE 110 GRAPHIC EDITOR CTIU User Manual Issue 2 13 4 Animated Bit Map Selector 13 4 1 General In a graphic page there is one extra embedded data type available Animated Bitmap Selector 13 4 2 To Embed a Animated Bitmap Selector Choose the Animated Bitmap selector Embedded Data type Click on the screen this will become the top left hand corner of the bitmap area Drag the mouse to where the bottom right hand corner is to be located The normal Animated Bitmap Selector data type window will appear Fig 13 6 Configure Animated Bitmap Embedded Data Ea Remote Data Source Remote Node ID Data Type en Location m Display Format NEW ANIMATED BITMAP Edit Table Edit write Enabled m Attributes Flashing Box Bezel Change Type Cancel Figure 13 6 Embedded Animated Bitmap Selector Chosse the Data Type and the Location of the control register of the bitmap selector 5 Click on NEW ANIMATED BITMAP 6 Click edit table and the size of the bitmap icon is displayed Fig 13 7 The size of the bitmap icon can be changed now Note Once created the bitmap size can not be changed direc
30. drawing provided Untitled Configuration Package alsje e ale B xi rd 5 mais wi RE Fiqure 7 3 Start up The following steps verify communications between the CTIUO50 10X 11X 20X and the automation equipment The figures shown here are for the CTIU100 Methods are exactly the same for the all products in the TIU range PAGE 46 GETTING STARTED CTIU User Manual Issue 2 1 Click on the Wizards Icon Al in the tool bar and choose Comms Stats The display should then look like figure 7 3 Move the cursor to the line of dashes at the bottom of the screen about 5 characters in and double click your are presented with an array of pushbuttons click the top left one and the dialog below should open Configure Numeric Embedded Data x Remote Data Source Remote Node ID g Data Type Drive Parameters Location 01 Display Format poc o e 168i C Jen C Unsigned Signed Edit Write Enabled Range Checking imam r Scaling Enable WO Remote mum CERJE Remote Mariman Attributes Flashing Change Type Cancel Figure 7 4 Numeric data dialogue Fill it in as shown This will ensure that the CTIU polls the drive for data Click Ok and you should have a screen looking like figure 7 5 2 settings can be saved To do this select Save Project As from File Enter a file name and click OK
31. f Choose Download Character Sets to TIU from File menu g Choose Download Project to TIU from File menu o qom Note When updating the protocol file the screen may go blank after the protocol file is complete Continue with the procedure as described and the display will recover PAGE 14 INTRODUCTION CTIU User Manual Issue 2 2 CTIU050 2 1 General PAUSE Key Alphanumeric Keypad UP Key Programmable Function Keys ENTER Key DOWN Key Figure 2 1 Front View of CTIU050 2 1 1 CTIU050 Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 7 ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be used to preform some pre programmed action mie CoN a 2 1 2 CTIU050 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CTIU User Manual Issue 2 CTIU050 PAGE 15 2 2 CTIU050 Ports Pin 1 CTIU050 8
32. key is available for mapping on status pages alarm pages and menu pages with no editable embedded data and which are not part of a submenu and which do not have a submenu 2 The Enter key is available for mapping on status pages alarm pages and menu pages except the first menu page 3 The Down Key is available for mapping on status pages and on the last page of a sub menu 4 The Up Key is available for mapping on status pages and on the first page of a sub menu It is used for scrolling purposes on menu pages that are not the first in a submenu and on alarm pages Along with the Up Down Pause and Enter keys the alphanumeric keypad on the CTIUO50 11X 20X can also be assigned functions in the CTIU software These function keys can be programmed on all page types and menus The Configure Function Key Screen lists the available function keys on each page See Figure 8 6 Configure Function Keys x Select a key from the List Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Local Disabled Local Disabled Local Disabled Figure 8 6 Configure Function Keys for the CTIU11X Double Click on the key to be programmed Each key maybe programmed as a Global or Local function key Programmed as a Local function the key will only complete the function in the present page only Programmed as a Global function the key will perform the function on every p
33. number This enables keys to be used in Jog Instantaneous action modes Sending the page number allows the automation equipment to qualify the key states sent to ensure that the function only operates on the correct page The page number is written to the specified data register Page Mapping and the keys are mapped into the next contiguous data register Key Mapping 8 17 1 To enable key mapping 1 From the Configure menu select Keyboard Mapping 2 Check the Enable box 3 Choose the Register Type and the Map Page To Register Click OK The Configure Key Mapping screen displays the data type the active page number from which the keys are active and the keyboard mapping bits For example page 3 is intended to cause a jog forward when up key is pressed jog back when down key is pressed and home when the enter key is pressed Configure Keyboard Mapping Ed Target Node ID p Data Type Page Is Mapped In 0 Keys Are MappedIn 1 Cancel Figure 8 5 Configure Keyboard Mapping Box CTIU User Manual Issue 2 ABOUT PROJECTS PAGE 55 8 18 Function Keys 8 18 1 General The CTIUO50 10X 11X 20X support function keys to be assigned in the project The Up Down Pause and Enter key can be configured as function keys however are defined on a per page basis Due to the fact that the keys may have other functions allocated to them the following restrictions are placed on the allocation of functions to these keys 1 The Pause
34. pin Terminal Block Pin 8 were pe aco va RS422 485 Figure 2 2 Automation Eguipment Serial Port 2 2 1 CTIU050 Configuration of the RS 485 Port O 1 TIU1XX PC 2 x 2 Rx 3 Rx 3 Tx 5 5 0V 5 0V J J1 Figure 2 3 PC Programming Serial Port The Serial Pin connections for transmit Tx receive Rx and ground are displayed above Figure 2 4 Power Connector Powered by 24VDC and Ground OFF Hogg 4 32 1 SW 1 Figure 2 5 Configuration Bank ON PAGE 16 CTIU050 CTIU User Manual Issue 2 The configuration bank shown in Figure 2 5 sets the parameters of the RS 485 port as described in Table 2 1 Table 2 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the
35. press the Down key or the Up key and press Enter to send the data to the PLC CTIU User Manual Issue 2 EMBEDDED DATA PAGE 65 9 6 System Variables There are six different types of system variables To embed system variables 1 From the embedded data list select System Variable 2 Select a system variable type under Select System Variable in the Format section 3 Click OK Configure System Generated Embedded Data E Remote Data Source i iii i iii i i iii ERE i ii i RR ii i i i Internally Generated Flashing Change Type Cancel Figure 9 6 Configure System Variable 9 7 Passwords 9 7 1 To password protect a sub menu 1 From the embedded data list select Password A series of question marks appear on the screen Click OK 2 Select Create SubMenu from the Edit menu Enter the number of pages you then have the option of password protecting the submenu 3 There are two types of security access on sub menus e Simply one password to enter the sub menu e Authority Level Mode Configure Password Embedded Data x Remote Data Source aa E A Internally Generated Change Type Cancel Figure 9 7 Configure Password PAGE 66 EMBEDDED DATA CTIU User Manual Issue 2 The Authority Level Mode allows the programmer to give security levels to each sub menu Click Authority Level Mode and then enter the Authority Level to that sub menu Each Level can be given an individual password Create Su
36. the first sub menu page as follows Untitled CTIU Configuration Package File Configure Edit Goto View Help eje r 9 SE ve Ese 2 i IE sl v CO For Help press F1 Menu 2 2 coL15 ROZ Figure 12 4 Sub Menu Page 2 1 3 Embed data one space to the right of ON Temperature by selecting Numeric for the Type drive PARMETERS Location 70 03 Under Format select XXX 16 Bit Unsigned and click on Edit Enable Click OK 4 Do the same as in step 3 for OFF Temperature but use Location 11 5 On the sixth line one space to the right of Manual Override embed a Bit Status in drive PARMETERS Location 70 04 Select Token Pair Format OFF ON Bit Number 1 Click on Edit Enable Click OK PAGE 92 TUTORIAL CTIU User Manual Issue 2 E Untitled CTIU Configuration Package OF xi File Configure Edit Goto View Help e al 2 E ms ve 21 iip eof mel E elel eo EC For Help press F1 Menu 2 2 COL 18 RON 4 Figure 12 5 Sub Menu Page 2 1 6 Highlight the display screen and select Copy from the Edit menu Select Next Page from the Goto menu Select Paste from the Edit Menu Change the Heater to Fan and Fan ON and OFF temperature registers to 70 05 and 70 06 respectively Change the Bit Number to 1 for the embedded data beside Manual Override 7 Return to t
37. the number required or incremented using the up and down buttons to the right of the field 3 In the text field enter the text corresponding to that field ID 4 The size of the font which the text will be displayed can then be set to the character set sizes 6 x 8 or 12 x 16 5 The programmer can enter the customised character generator by clicking edit font see Chapter on Character Generator for further details Text Table Field FieldID 000 Text Cola f 8 6 16 Edit Font C 12 16 24 32 Figure 9 11 Text Table Field Entry Text tables can be called in 3 different modes Decimal Binary and Hexadecimal This refers to the format of the data in the register calling the text table Also in Binary mode multiple text table entries can be displayed the user can then scroll between these text table entries or set the Auto Scroll option to let the TIU to automatically scroll between all the selected entries Text Table 1 xi 000 Cola on Orange Delete Edit Select Mode i Decimal Binary C Hexadecimal E Scroll 1 Seconds Auto Mask Bits Default Entry 5 Export Table Cancel OK Import Table Figure 9 12 Edit Text Table Entries 9 9 2 To edit a text table from the CTIU050 10X 11X 20X PAGE 70 EMBEDDED DATA CTIU User Manual Issue 2 1 Select the text string field by pressing the Pause key 2 Move up or down the list
38. the specific register QG from that network ID Configure Network Input v a 0 a wads H b m Figure 14 2 Configure Network Input 4 The data read from the QG register can be directly sent to a specific register automation equipment From figure 14 2 enable the Data Destination box and define the automation equipment register that QG1 is to be sent to PAGE 116 NETWORKING CTIU User Manual Issue 2 5 configure units to write a single bit register to the network select a specific QG register from the list as per Figure 14 3 by double clicking on the register name Configure Network Figure 14 3 Configure Network Write 6 From the Configure Network Output window Figure 14 4 enable the Data Source box and define the automation equipment register that is to be outputted to the network The Scan Period determines how often the network checks the value in the register for changes CTIU User Manual Issue 2 NETWORKING PAGE 117 Configure Network Output Figure 14 4 Configure Network Output 7 Similarly the CTIU101 111 201 units support the transfer of words over the network This is done using the AIG registers for inputs and the AQG registers for outputs PAGE 118 NETWORKING CTIU User Manual Issue 2 15 MATHEMATICS 15 1 General The CTIU10X 11X 20X now contains a Mathematic Interpreter Up to 1024 lines of
39. using the Up and Down keys 3 Press the Enter key to select the desired text string 9 9 3 To Export Import a Text Table a Export 1 Click the Export button 2 Enter the location of the file 3 Enter the name the file the text table is to be exported to b Import 1 Click the Import button 2 Click on the file to be imported 9 9 4 Default Text Table Entries If an undefined value is entered into the text table entry field i e a value that has not been assigned in any text table then one of two different things happen Ifthe user has assigned a value to the Default Entry in the Text Table box then that entry number is displayed This value is assigned by first checking the box next to Default Entry then entering a number in the box below b Ifthe box is unchecked and a default entry has not been selected then a series of asterisks corresponding to the longest entry in the text table are displayed Example There are four entries in the text table These four entries have numbers of 23 24 54 and 67 The text in these entries is as follows 23 Cola 24 Soda Water 54 Apple Juice 67 Orange Juice 100 Undefined If an undefined value is entered e g 97 then is shown If a default entry has been selected i e 100 any number can be used then the text corresponding to 100 Undefined is displayed CTIU User Manual Issue 2 EMBEDDED DATA PAGE 71 Text Table 1 x Cola 024
40. 00 110 13 pin Terminal Block Pin 1 Pin 13 Figure 3 3 Automation Equipment Serial Port PAGE 20 CTIU100 101 CTIU User Manual Issue 2 Rx Rx ix TX Serial Port PC Port Figure 3 4 Automation Figure 3 5 PC Port Receive Equipment Port Receive amp amp Transmit LEDs Transmit LEDs The LED s flash when the PC is The LED s flash when the communicating with the CTIU100 110 is communicating CTIU100 110 3 2 2 CTIU100 Configuration of the RS 485 Port The configuration bank shown in Figure 3 8 sets the parameters of the RS 485 port as described in Table 3 1 Table 3 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated 8 1 TIU1XX PC 2 Tx 2 Rx 3 Rx 3 Tx 5 50V 50V E Figure 3 6 PC Programming Serial Port The Serial Pin connections for transmit Tx receive Rx and ground are displayed above CTIU User Manual Issue 2 CTIU100 101 PAGE 21
41. 15 3 2 CTIU100 Rear View 16 3 2 1 CTIU100 Ports 16 3 2 2 CTIU100 Configuration of the RS 485 Port 17 3 3 CTIU10X Dimensions 18 4 CTIU110 111 19 4 1 General 19 4 1 1 CTIU110 Button Selection Actions 19 41 2 Contrast Adjustment 19 4 2 CTIU110 Rear View 20 4 2 1 CTIU110 Ports 20 422 CTIU110 Configuration of the RS 485 Port 22 4 3 CTIU11X Dimensions 22 5 CTIU 200 24 5 1 5 1 General 24 5 1 1 CTIU20X Button Selection Actions 24 5 1 2 Contrast Adjustment 24 5 2 CTIU20X Rear View 25 5 2 1 CTIU20X Ports 25 5 2 2 CTIU20X Configuration of the RS 485 Port 27 5 3 CTIU20X Dimensions 27 6 COMMUNICATIONS 28 6 1 Connection of Control Techniques devices 28 6 1 1 4 wire RS422 485 to UD71 Mentor UD70 MD29 CDE MC204 28 6 1 2 RS 485 Two Wire to UD7 commander SE and Diverter A 29 6 1 3 RS232 to UD71 UD7 30 CTNet wiring guidance 30 6 1 5 Recommended Automation Equipment Communication Cables 31 PAGE 6 TABLE OF CONTENTS CTIU User Manual Issue 2 6 4 1 Control Techniques Device Setup amp Usage Details Control Techniques ANSI comms protocol and the CTIU Generalities CTNet UD75 CTNet MD29AN Mentor drive MD29 Unidrive UD71 Unidrive UD7 not UD71 Commander SE CDE Dinverter MC204 216 Other Automation Equipment AE Communications Connections RS 232 Connection 6 3 2 RS 422 485 Four Wire 6 4 8 6 3 3 RS485 2 wire 7 GETTING STARTED 7 1 Self Test 7 2 Serial Loop back Tests 7 3 Selecting
42. 2 SmartStack Configuration CTIU User Manual Issue 2 SmartStack PAGE 133 16 4 SmartStack I O The input and output of the smartstack is handled within the local registers of the terminal The local registers and therefore the I O of the smartstack is then analysed or manipulated within the Mathedit Application of the CTIU software See chapter 15 for more information on the Mathedit Application 16 5 Module Addressing The base addressing for the slots are as follows Table 16 2 Base Address Slot Base Address 1 00001 2 10001 3 20001 4 30001 The input and output register names and addresses are as follows Table 16 2 I O Address I O Type Address Bit Input 9elnnnnn Bit Output Qnnnnn Word Input Alnnnnn Word Output AQnnnnn 4 nnnnn the base address of the module The base address begins at nnnnX and is incremented by 1 to the last channel on the module X 1 or 0 depending on the bit base numbering set up under Configure Bit Base Numbering default is 1 All examples below assume Least Significant Bit for Internal References is to 1 E g the third bit of a Digital Input module in slot 3 would have the address of 96120003 E g the fourth bit of a Digital Output module in slot 3 would have the address of Q20004 E g the third channel of an Analogue Input module in slot 4 would have the address of AI30003 Note Digit
43. 2 485 4 Note The descriptions used by different manufacturers for RS 422 485 connections vary Please refer to the automation equipment manufacturers own manuals for connection details CTIU User Manual Issue 2 COMMUNICATIONS PAGE 39 6 4 3 6 3 3 RS485 2 wire CTIU1 10 100 AE Tx Rx Tx Rx a Tx 2 E prog Br fre fs H COM set Ts anam n RS422 485 g pels Dau 2 Re 4 2 wire Figure 6 7 RS 485 Two PAGE 40 COMMUNICATIONS CTIU User Manual Issue 2 7 GETTING STARTED 7 1 Self Test Power up the unit with the UP and ENTER keys pressed at the same time The unit enters a self test mode The self test consists of the following four checks Contrast Band This test allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit Display Test The display test continuously blinks all pixels on black to off Look for any pixels stuck on or off Exit this test by pressing and holding any key for approximately two seconds Keyboard Test As each key is pressed an indication appears above that key In the case of units with a numeric keypad press the key and a message appears indicating the key press Check for keys indicating multiple presses or not reporting presses Exit this test by pressing and holding any key for approximately tw
44. 9 may be selected by clicking on 32 Bit and Signed CTIU User Manual Issue 2 EMBEDDED DATA PAGE 61 9 2 1 To edit numeric data Check the Edit Write box 2 To enable range checking check the Range Checking box and enter a Maximum and Minimum range number 100 and 5 for example 9 2 2 To change data registers contents from the CTIU050 10X 11X 20X 1 Press the Pause key to select the data field for editing The selected field becomes highlighted To increment the data press the Up key To decrement the data press the Down key On Terminals CTIU050 1 1X 20X the numeric pad may be used as an easier way to enter data 5 To enter the data to the PLC press the Enter key If range checking is active then increment and decrement are only allowed between the maximum and minimum ranges gt 9 3 Alphanumeric Data 9 3 1 General From the Embedded data list select Alphanumeric Data the screen shown in Figure 9 3 appears Configure Alphanumeric Embedded Data 288 Figure 9 3 Alphanumeric Data PAGE 62 EMBEDDED DATA CTIU User Manual Issue 2 9 3 2 To embed alphanumeric data 1 Select Data Type Enter a number for the Location 100 for example 2 Enter the Number Of Characters to be displayed One character is a byte 8 bits To have 10 characters five registers are read 9 4 Timers 9 4 1 General From the Embedded data list select Timers the screen shown in Figure 9 4 appears
45. CTIU050 This features continuously plots up to two registers channels versus time The maximum update rate depends on the equipment connected to the TIU and communication speed Configure Trend Embedded Data x Remote Data Source Remote Node ID 5 Data Type Words Location Display Format S o E i PPP P Control Data from Remote Device Trend Width 1 minute 9 L ty a Data Minimum Maximum r Attributes Flashing Enable Axes Change Type Cancel Figure 9 19 Embedding A Trend 9 17 1 Enable Axes When this option is selected the X and Y axes of the Trend are when the project is downloaded 9 17 2 Data Indirectly Specified This option allows the programmer to indirectly specify the register which contains the data for the trend i e the contents of the register which is specified in the Location section of the Remote Data Source specifies the register that contains the data for the trend 9 17 3 Control Data from Remote Device This option allows the programmer to control the set up of the trend from registers stored in the automation equipment The structure for setting up the trend is described further in this paragraph The data structure is as follows Offset 0 Offset 1 Offset 2 Offset 3 Offset 4 Offset 5 Time Base Ch 1Scale Ch 1Data Ch 2 Scale Ch 2 Data Width CTIU User Manual Issue 2 EMBEDDED DATA PAGE 77
46. E 98 TUTORIAL CTIU User Manual Issue 2 Click the down arrow icon on the project software to get to Status Page 2 of 4 Delete what is on the display screen then from Edit choose Paste Page Change the 1 on line four to a 2 Do the same for pages 3 and 4 From Eile choose Download Project CC TE e Figure 12 12 Status Page 0 On the CTIUO50 10X 11X 20X press the DOWN key to get to the Discrete Output page as in Figure 12 8 Press the PAUSE key the toggle bit 0 ON by pressing the UP key and ENTER key Press the PAUSE key until nothing is highlighted three times Press the UP key The page shown in Figure 8 12 should be displayed Note Status pages are only displayed from Menu Page 1 5 Press the DOWN key and return to the Discrete Outputs page Toggle bit 1 0FF and bit 3 ON Return to Menu Page 1 by pressing the UP key Now Status Page 4 is displayed This is because Direct Mode is selected and the register is being read asa word i e 0100 binary 4 6 Toggle bit 1 ON bit 2 ON bit 3 OFF and bit 4 OFF Now Status screen 3 is displayed 0110B 3 7 Toggle bit 4 ON and all the other OFF Now a screen with Default Menu Screen written on the second line is displayed The CTIUO50 100 110 is looking for Status Page 8 1000B 8 which does not exist so the default screen is displayed 8 In the CTIU software choose Status from Configure Click on Bit Mode Click OK Download the project
47. ED DATA CTIU User Manual Issue 2 NOTES CTIU User Manual Issue 2 EMBEDDED DATA PAGE 79 10 CHARACTER GENERATOR 10 1 General Not available on the CTIU050 The CTIU software allows the user to edit create and display on the CTIU10X 11X 20X special characters These characters may be company logos special symbols or multilingual non standard KEYBOARD characters such as Q O or Note The character set for the font double height is scaled automatically from the 8x6 character set The character set for the font x4 is scaled automatically from the 16x12 character set Within each character set are up to 256 characters however not all these characters are usable and or editable by the user Table 10 1 Make up of a Character Set Characters 0 to 31 System characters not useable or editable Characters 32 to 127 Standard keyboard characters useable and editable although it is not recommended the user edit these characters Characters 128 to 160 Editable and useable characters This is the area of the character set for use Characters 161 to 255 Extended keyboard characters useable and editable although it is not recommended the user edit these characters 10 2 To Insert a Special Character 1 Place the pointer on the display where the character is to go 2 Press lt Ctrl gt lt Enter gt or by clicking right mouse button Click on the character in the Character Map
48. EN Data 21 Points HIGH Byte Number of point for plot 2 LOW Byte Number of points for plot 1 Definitions 0 do not plot 1 plot first 11 registers on X axis using 10 pixels per register 2 plot 21 registers on X axis using 5 pixels per register 22 assume 2 Data HIGH Byte Data for plot 2 ploted with a dotted line LOW Byte Data for plot 1 plotted with a solid line The scale of the Y axis is 0 to 29 Values greater than 29 or negative values are plotted full scale CTIU User Manual Issue 2 EMBEDDED DATA PAGE 75 9 16 1 To Embed a Graph Select Embedded Data from the Edit menu Select Graph under Type Select a Data Type register or other and a Location this is the First Data register Enter the number of points on the Graph the number of points equals the number of data registers required Click OK PONS e 9 16 2 Enable Axes When this option is selected the X and Y axes of the Graph is displayed on the CTIU11X CTIU20X when the project is downloaded Note The graph uses up 3 4 of a menu or submenu page and as such overwrites whatever data is on that page Configure Graph Embedded Data x Remote Data Source uc CLA CAI c Ic cc ccc Remote Node ID A r 7 Tiu Graph Attributes Flashing Enable Axes Change Type Cancel Figure 9 18 Embedding A Graph PAGE 76 EMBEDDED DATA CTIU User Manual Issue 2 9 17 Trending Not available with the
49. Edit Tokens C 32Bit Ei Tokens r Edit write Enabled Attributes Flashing Change Type Cancel Figure 12 8 Configure Embedded Data Box Untitled CTIU Configuration Package ioj xi e mi 71 215 oc NC EC EC For Help press F1 Menu 2 2 COLE RON 7 7 Figure 12 9 Menu 2 2 CTIU User Manual Issue 2 TUTORIAL PAGE 97 From Configure choose Status Click Direct Mode From Data Type choose drive parameter 72 01 Block Start equals 0 The Number of Status Pages equals 4 Click OK r Control Mode C Direct Mode Bit Mode Data Source 0 Data Type XR Block Start fi Number Of Status Pages fi tres Figure 12 10 Configure Status Pages From View choose Status This displays the first of four status pages On the third line delete what is there and type Status Page on the fourth line click on the x4 icon and type 1 in the centre of the line Status Page 1 appears as the screen in Figure 12 11 Highlight display screen click Edit and Copy Untitled CTIU Configuration Package File Configure Edit Goto View Help alala elal amp rel 5 ve see mT le ml elel SET NC RE For Help press F1 Status Page 001 COL 12 jRC 7 2 Figure 12 11 Configure Status PAG
50. Input Network ol Only if Network Configured CTIU User Manual Issue 2 MATHEMATICS PAGE 119 The Internal System Registers available are as follows Table 15 3 System Registers Name Read Write Description SRO1 R W Contains the current page ID 9eSR02 R Contains the state of the up down pause enter keys 9eS R03 RM Contains the Global drive Network Address 5 04 R W Contains the current password SRO5 R W Contains the current edit status V4 10n onwards 9eSR11 R Contains the RTC seconds SR12 R Contains the RTC minutes SR13 R Contains the RTC hours SR14 R Contains the RTC date SR15 R Contains the RTC month SR16 R Contains the RTC year SR17 R Contains the RTC number of days in current month SR18 R Contains the RTC number of the day in the year eg 1 February 32 SR19 R Contains the RTC day of week SR21 R Contains number of accepted alarms SR22 R Contains number of unaccepted alarms SR23 R W Contains the total number of attempts to the drive Writing any values resets all comms counters SR24 R W Contains number of good comms transactions SR25 R W Contains number of bad comms transactions 9eSR26 RM Contains number of no comms transactions 15 3 Maths Functions Maths functions may be used for a variety of purposes 1 Maintaining Internal Variables 2 Controlling Database Operations 3 Generating Alarms 15 4 Execut
51. MBEDDED DATA PAGE 73 b The other way to create flashing characters is to use the TAB key when you are creating the project Flashing is toggled by line using the TAB key current line the cursor is on In this case the entire line flashes Note Flashing can not be enabled or disabled conditionally 9 13 Set the Real time Clock The Real time Clock is not a standard feature on all TIUs The Real time Clock is set from the PC s clock To automatically set the Real time Clock from the PC s clock Connect the TIU to the PC From File choose Set Clock The PC s time is downloaded to the Unit 9 14 Scaling Embedded Fields can be Scaled to convert register values from the AE into real world numbers 9 14 1 To enable Scaling 1 From the Embedded Data screen click Enable in the Scaling box 2 Enter the TIU Minimum TIU Maximum Remote Minimum and Remote Maximum 3 After configuring any other fields click OK The TIU Minimum and Maximum refer to the minimum and maximum values to be displayed on the TIU The Remote Minimum and Maximum refer to the minimum and maximum values produced by the AE Example Scaling can be used to convert the drive speed in RPM to a conveyor s speed in m min This scaling could then be taking the gearbox and all the other mechanical factors into account The maximum sped of the drive may be 1450 but the actual maximum speed of the conveyor is 100 m min Therefore the Scaling configurat
52. N Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 1200 termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used if the CTIU050 100 110 is the last device at either end of the bus 4 3 CTIU11X Dimensions 5 95 151mm 3 27709 183495 mm UP TO 0 04 1 mm CORNER vA RADIUS IS ACCEPTABLE 1 CTIU1 1X CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 4 9 CTIU11X Cutout PAGE 26 CTIU110 111 CTIU User Manual Issue 2 CTIU User Manual Issue 2 CTIU110 111 PAGE 27 5 1 5 1 Oy gy deco No T 8 5 1 CTIU 200 Figure 5 1 Front View of CTIU20X 5 1 General 1 CTIU20X Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pag
53. OX are loaded into Tiu20x The name of the protocol file is broken up into three section the protocol the main software revsion and the terminal type that protocol file is for Protocol Name Software Revision Terminal snp R4 1xx This is the protocol file for release 4 software for the GE FANUC PLC for the CTIU10X dfi R4 2xx This is the protocol file for release 4 software for Allen Brabley PLC for the CTIU20X To Update Protocol File 1 Set Terminal Type 2 Setthe required Automation Equipment in Communications Settings 3 Select Update TIU Protocol from the File menu PAGE 52 ABOUT PROJECTS CTIU User Manual Issue 2 Select the folder of the terminal you have connected to the PC The correct file will appear for the terminal type selected and the Automation Equipment selected Select that file and click OK A status bar appears indicating download progress After the transfer the CTIU050 10X 11X 20X resets itself The correct PLC type is displayed on the CTIUO50 10X 11X 20X Next the project loaded runs 8 10 Updating the Operating System Select Update Operating System from the File menu Choose the updated file with the BIN extension Click OK A status bar appears indicating download progress During the download process CTIU050 10X 1 1X 20X displays the message SYSTEM SHUTDOWN 8 11 Printing The CTSW232 software has printout capability To print select Prin
54. SP 2050 0115 TIU20X Text Full Graphics with Numeric Function Keypad CTIU200 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric SSP 2050 0200 keypad Function keypad Optional SmartStack I O The front panel of the OS has a bright and clear display LCD with adjustable back lit and easy to use push buttons On the back panel are communication ports for connection to automation equipment programmable logic controller drive weighing equipment or other equipment and a PC IBM or compatible computer Also located on the back panel of the OS are clearly displayed features such as power input PC and PLC port Tx and Rx LEDs The OS supports a variety of protocols Various protocols can be downloaded through the PC port and stored in the unit s flash memory The operating system can also be downloaded through the PC port The OS has a total of 300 menu and sub menu pages password protection available Each page is capable of displaying up to eight embedded data items of the following types numeric alphanumeric timer bit status Horizontal Fill Text Selector System Variable Password Clock Calendar Data registers Timer Counter pre sets and also internal bits in the automation equipment AE may be edited via the OS Other features include display of status information and priority driven handling The CTIU100 110 is available with two non standard features 20mA current loop communication and a real time cl
55. TIU20X Vi 24VDC 350 Inrush input current Vi 24VDC for 4ms 260 mA Operating temperature CTIU050 0 50 CTIU10X 0 50 CTIU11X 0 50 C CTIU20XA 0 45 CTIU20XB or higher 0 50 Storage temperature 20 80 C Relative Humidity non condensing 5 85 Weight CTIU050 320 350 CTIU10X 370 400 CTIU11X 470 500 9 CTIU20X 1870 1900 Dimensions CTIU050 179 x 111 x 60 CTIU10X 121 x 105 x 38 Mii CTIU11X 172 x 105 x 38 CTIU20X 282 x 194 x 62 Cable Lengths 7 RS 232 15 m RS 485 1 1500 IP rating NEMA 4 12 IP65 EMC Conformance ENV 50144 EN 55 022 Radiated and Conducted Emissions EN 61000 4 3 Radiated and Conducted RF Immunity T Cables beyond the maximum recommended length may create communication problems Both ends of an RS 485 network must be properly terminated at 120Q and grounded 1 4 Software Installation Instructions Start your Windows Operating System 2 Insert the Software Installation CD 3 In Windows 95 Windows 98 or NT 4 0 click the Windows Start menu button and then click Run The Run dialog box appears 4 Type D software disk1 setup CD Drive letter assumed to be D Click OK CTIU User Manual Issue 2 INTRODUCTION PAGE 13 1 5 Upgrade Revision Software amp Firmware 1 5 1 General To avail of any new features that are included in this new release on units that were purchased previous to this release both software and firmware require updating by the user Any new un
56. Tb 4 Tx Pin 8 Tx Tb 1 OV isolated 4 Figure 6 1 Wiring for CT devices using 4 wire RS422 485 PAGE 32 COMMUNICATIONS CTIU User Manual Issue 2 6 1 2 RS 485 Two Wire to UD7 commander SE and Diverter A CTIU 1 10 100 CT 9 way male D Type RS485 connection RS422 485 2 wire Pin 1 0V isolated 0 1uF Ceramic I CTIU050 200 l CT 9 way male D Type RS485 connection RS422 485 2 wire Pin 1 OV isolated 0 1uF Ceramic l RJ45 connector on Terminal strip on Commander SE Dinverter A Substitute this for the Substitute this for the 9 way connections shown 9 way connections shown above above Pin 2 Tx Rx Tb C4 Tx Rx Pin 7 Tx Rx Tb C5 Tx Rx Pin 1 0V isolated Pin 1 OV isolated This is the electrical standard for ANSI with menus protocol and Modbus using 2 wire RS485 amp is supported by Control Techniques more recent products CTIU User Manual Issue 2 COMMUNICATIONS PAGE 33 6 1 3 RS232 to UD71 UD7 This electrical connection is used by the ANSI protocol on UD71 when RS232 is needed It is also used by the MD29MON protocol on the UD7 not UD71 MD29 and MD29AN CTIU110 100 Section of 13 pin Terminal Block 9 way female D type Pin 3 Rx Pin 5 0V Pin 2 Tx CTIUO50 200 Section of 8 pin Terminal Block 9 way female D type Pin 3 Rx Pin 5 0V Pin 2 Tx Figure 6 3 Wiring for CT devices using RS232 6 1 4 CTNet wirin
57. age of the project PAGE 56 ABOUT PROJECTS CTIU User Manual Issue 2 Note The Up Down Pause and Enter keys can only be programmed as Local Function Keys The Key Actions for both Local and Global are 1 Disabled 2 Push Button 3 Preset Register 4 Display Page 5 Ramp Register 6 Set Bit 7 Clear Bit 8 Invert Bit 9 Execute Maths Global Function Key Defintion Key gt Key Action Disabled Global Disabled e Push Button Preset Register Display Page Ramp Register Set Bit Function Key Dehntion Key Action Disabled Figure 8 7 Function Key Definition 1 Disabled Default setting change to any other of the setting to enable function key 2 Push Button Sets the register chosen in the Location and Set Data type to the value in the Value field while the button is pressed The register is reset when the button is released 3 Preset Register Sets the register chosen in the Location and Set Data type to the value in the Value field 4 Display Page Displays the specified page in the Page Number field 5 Ramp Register Increases the value of the Data Type or register type specified under the Location field by the value entered in the Value field 6 Set Bit Sets the bit specified in the Bit field of the Location of the Data Type or register type to 1 CTIU User Manual Issue 2 ABOUT PROJECTS PAGE 57 7 Clear Bit Sets
58. al Input modules can be read as words or bits by selecting the appropriate register type Digital Output modules can be written to as words or bits by selecting the appropriate register type The system will strip off any redundant bits within the word 16 6 Displaying Data From SmartStack Data from SmartStack modules can be embedded into a menu page in exactly the same way as other Automation Equipment devices Embed the data type as normal and select the Location from the range of Smart I O register types shown in the pull down register table The normal function can then be applied to the register value i e Range Checking Scaling etc Note The numeric default settings for Analogue modules should be set to 16 bit and signed Output data can be edited scaled using the screen editor in the same way as a normal AE Data to from SmartStack can also be scaled or manipulated via the Maths Note The numeric default settings for Analogue modules should be set to 16 bit and signed Output data can be edited scaled using the screen editor in the same way as a normal AE PAGE 134 SmartStack CTIU User Manual Issue 2 It is not possible to read and then modify Output types directly within a TIU system If it is necessary to do this it is better to use a System R register within the Maths facility to manipulate and hold the master value then assign the actual value to a AQ register See Chapter 15 Mathematics on wri
59. aling facilites text lookups etc Usually numerical drive parameters should be accessed as signed 16 bit unsigned may be used if required but take care with range When using the ANSI protocol the unit can talk to 32bit virtual menus in the UD70 MD29 but these will read as signed or unsigned 16 bit numbers take care with the range used Alternatively 32 bit access can be turned on in the embedded field dialog in which case the unit will look for 2 consecutive registers treating the first as least significant 16 bits and the second as most significant 16 bits these two are then combined to give a signed or unsigned 32 bit number This feature cannot be used with menus 18 19 amp 20 as values are restricted to 32000 When using the Modbus RTU or ASCII protocol only 16 bit transfers are supported by CT devices The CTIU supports 32 bit transfers consequently do not select 32 bit transfers for any field on the CTIU when using Modbus When using the MD29MON protocol or CTNet 32bit registers in the PLC or other virtual menu area will be read as 32 bit in a single transaction Group broadcast may be used provided drive 1 in the particular group exists Unidrive only Global broadcast may be used by sending to address 0 provided drive 11 exists Mentor broadcast is supported in this mode but the first drive must be address 11 other drives should follow Unidrive address rules With care mixed Unidrive amp Mentor networks can be
60. apter describes the procedure for configuring the CTIU050 10X 11X 20X This includes loading saving downloading uploading verifying and updating the protocol 8 2 About TIU Terminal This new feature allows the programmer to see what version level the connected terminal is at and how it is configured The information give is Operating System Version Level Firmware Version Level Protocol Version Level Remote Equipment Manufacture Remote Equipment Model ococmgm This can be used as a useful diagnostic tool when updating operating system and firmware From the main menu click Help About TIU Terminal a window similar to Fig 8 1 appears About Connected Terminal Ed Operating System Version 1 50 Firmware Version 4 04 Protocol Version 1 02 Remote Equipment Manufacturer Unknown Manufacturer Remote Equipment Model Generic PLC Figure 8 1 About TIU Terminal Configuration 8 3 Creating a New Project 1 Select New from the File menu 2 The following error message appears New Configuration x The selected command will erase the configuration currently in memory Do you really wish to create a new configuration 3 Cancel Figure 8 1 New Project 3 Click OK PAGE 50 ABOUT PROJECTS CTIU User Manual Issue 2 8 4 Opening a Project 1 Press the open folder icon on the program display screen or select Open Project from the File menu 2 Select the proper file name from the list of availa
61. bMenu x Number Of Pages fi IV Password Protect p P rel m Authority Levels Level 0 fo Level 1 o Level 2 o Level 3 o Level 4 Level 5 Level 6 Level Z Cancel Figure 9 8 Configure Password Authority Mode 9 7 2 To enter the password from the CTIU050 10X 11X 20X In the appropriate page press the Pause key The selected field becomes highlighted 2 Enter the password by incrementing or decrementing the data field by pressing the Up or Down key respectively 3 Press the Enter and Up keys simultaneously 4 The data must be equal to the pass code in order to enter into the sub menu CTIU User Manual Issue 2 EMBEDDED DATA PAGE 67 9 8 Analog Meters An area of the display can be horizontally filled to create an analogue meter or gauge The height of the block is fixed at the height of the current text line To create a horizontal fill 1 From the embedded data list select Analog Meters Select the Data Type and Location under Data Source 2 Type the Number of Characters under Format The maximum width of the block is determined by the width of the page and the character size 3 Select the Maximum and Minimum range Minimum and maximum values define empty and full scale respectively Configure Analog Metering Embedded Data x Remote Data Source EE Remote Node ID Data Type Location Display Format Number Of Characters f
62. ble projects with cmc extension 3 Click OK 8 5 Saving a Project 1 Ifthe project has been previously saved during the current session press the floppy disk icon on the program display screen or select Save Project from the File menu 2 If this is the first time saving this project to a file select Save Project As from the File menu 3 Enter the file name and destination Click OK 8 6 Downloading a Project 8 6 1 General Prior to the download the software checks if following conditions are correct a The correct TIU terminal is connected to the PC b Checks the correct Protocol file is loaded to the terminal c Checks the current revision operating system and firmware revision Note If the message Link Failed appears check the cables connecting the PC to the unit Note If the message This Terminal is fitted with the incorrect PLC protocol Load the correct protocol before loading the configuration into the terminal The project and the terminal are not set up for the same protocol If the project is correct then download the correct protocol file to the TIU 1 Select Download Project from the File menu A status bar appears indicating the download is in progress 2 After the project has been downloaded the message Transfer Complete appears 3 After the transfer the CTIUO50 10X 11X 20X resets itself 4 The downloaded project now runs 8 7 Uploading a Project 1 Select Upload P
63. bus This is only used if the CTIU050 100 110 is the last device at either end of the bus 2 2 2 CTIUO50 Dimensions 5 95 151mm 3 27 99 83 9 mm UP TO 0 04 1 mm CORNER RADIUS IS ACCEPTABLE 1 CTIU050 CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 2 6 CTIU050 Cutout CTIU User Manual Issue 2 CTIU050 PAGE 17 NOTES PAGE 18 CTIU050 CTIU User Manual Issue 2 3 CTIU100 101 3 1 General PAUSE Key ENTER Key UP Key DOWN Key Figure 3 1 Front View of CTIU100 3 1 1 CTIU100 Button Selection Actions 1 PAUSE key selects data for editing OR exits from data editing 2 PAUSE amp DOWN keys pressed together enters sub menu pages 3 PAUSE amp UP keys pressed together exits sub menus to the parent menu pages 4 UP key selects the previous menu page sub menu page alarms and increments data 5 DOWN key selects the next menu page sub menu page alarms and also decrements data 6 ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 3 1 2 CTIU100 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CTIU User Manual Issue 2 CTIU100 101 PAGE 19 3 2 CTIU100 Rear View Figure 3 2 Rear View of CTIU100 110 3 2 1 CTIU100 Ports CTIU1
64. d Dutch Belgium Italian Standard Dutch Standard Norwegian English All Spanish Modern Sort Finnish Swedish French Standard PAGE 82 CHARACTER GENERATOR CTIU User Manual Issue 2 NOTES CTIU User Manual Issue 2 CHARACTER GENERATOR PAGE 83 11 RECIPES 11 1 General Recipes allow the user to send or update multiple registers simultaneously For example it may be desired to run a vector motor at two different settings for two different applications a Speed of 1000rpm max torque 50 acceleration rate of 100s 0 max speed and deceleration rate of 200s 0 max speed b Speed of 500rpm max torque 40 0 acceleration rate of 500s 0 max speed and deceleration rate of 150s max speed Recipes enable the user to download all the fields four in this example at the same time without editing each individual field 11 2 To Enable Recipes 1 From Configure select Recipes Enter the Recipe Name Number of Records in the Database and Number of Fields in Record The number of Records and Fields can be changed later Click OK E Tiu Recipe Editor Edit Help Record 1 1000 torque 50 40 accel 100 200 decel 50 Record 2 For Help press F1 Figure 11 1 Recipe Database Editor 2 The TIU Recipe Database Editor appears Set the number of Hecords different settings and Fields parameters 3 Edit the Fields and Records as desired 4 From Eile select Exit to leave the Rec
65. d as a priority on any page CTIU User Manual Issue 2 TUTORIAL PAGE 103 NOTES PAGE 104 TUTORIAL CTIU User Manual Issue 2 13 GRAPHIC EDITOR 13 1 General The TIU Graphic editor is designed to be a simple Drawing and Graphic Editor to be used with the CTIU20X The CTIU20X can have 2 types of pages a Text Page and a Graphic Page The text page works similarly to the menu pages on the CTIU10X 11X On Graphic pages as well as all the features of the text page also includes many other graphical features such as Shapes with 3 different backgrounds bit maps and bit map animation All features are designed to be intuitive to the experienced user of Windows type applications The following paragraphs describe most of the features available however hopefully the user will find the software easy to use with some experimentation 13 2 Draw Mode Select a drawing mode by clicking on the appropriate button on the Shapes Toolbar by choosing Setting Draw Mode from the main menu Before drawing the object choose the Background Fill this maybe changed afterwards Figure 13 1 The Shapes Toolbar 13 2 1 Selector The selector tool may be used to select objects or groups of objects already created Select object by clicking on any part of the object Set the properties of an object by double clicking on the object To select all objects click Edit Select All 13 2 2 Rectangle O Select Rectangle Draw Mode
66. drive amp UD70 It is applicable to any of the supported automation equipment with substitutions made for the specific registering nomenclature i e 70 00 is a 32 bit multipurpose register which can be mapped to the Beckhoff remote I O It is assumed the drive is properly configured the CTIU050 10X 11X 20X is properly connected to the drive both are powered up and the CTIU software is running on the PC 15 Select Communication Settings from the Configure menu Select the automation eguipment type you are using For the example here a Control Technigues Unidrive protocol is being used Click OK 2 Insert a menu page after Menu Page 1 refer to 12 2 for instructions Place the cursor at the left on the first line Click the double height icon Type Discrete Outputs 3 On the third line type _R1 0 Click on the Embed Icon Select Bit Status from Type Drive parameter from Data Type Location 72 01 bit number 0 leave Token Pair as OFF ON and click Edit Enable Click OK See Figure 8 8 4 Do the same R196 1 R196 2 and RH196 3 on lines 4 5 and 6 incrementing the Bit Number by one These discrete outputs will simulate coils Menu Page 2 2 should be the same as Figure 12 9 PAGE 96 TUTORIAL CTIU User Manual Issue 2 Configure Bit Status Embedded Data x Remote Data Source Remote Node ID Data Type x Location o Bit Number o Display Format 16 Bit OFF ON
67. e Restart Function Every Secs Call i amp M Enable Restart Function Every Secs Call f Cancel Figure 15 6 Background Function Set up Window 15 7 1 To Program a Background Function 1 Enable one of the 8 background functions by clicking in the tick box next to the number of the background function Click Restart Function if the function is to be executed only on initialisation of the terminal In the Seconds field specify the time interval between executions of the function In the Call field specify the function to be called this is the line number where the function begins AON PAGE 128 MATHEMATICS CTIU User Manual Issue 2 15 8 Schedule Functions Scheduled Functions have been provided as a means of initiating functions on a time and day basis There are 16 schedules available each of which specifies a time of day and day of the week at which a Maths Function is to be called To configure the scheduled functions for the TIU terminal select Scheduled Functions from the Edit menu Scheduled Functions Ea Time Call 1 M Enable 00 2 Enable 00 00 3 Enable 4 Enable 5 Enable 6 7 8 i Enable Enable Enable Enable 10 Enable 11 Enable 12 Enable 13 Enable 14 Enable 15 Enable 16 Enable Ez s 20 a n Ps nn in E ME E SE 5S 3p SES 515 48 DE be ika o sr ka Ds Dia sn nlsi 51 80 s den sc es ee
68. e pre programmed action Pons e 4 1 2 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CTIU User Manual Issue 2 CTIU110 111 PAGE 23 4 2 CTIU110 Rear View Figure 4 2 Rear View of CTIU100 110 4 2 1 CTIU110 Ports CTIU100 110 13 pin Terminal Block Pin 1 Pin 13 Figure 4 3 Automation Equipment Serial Port PAGE 24 CTIU110 111 CTIU User Manual Issue 2 Rx Rx TX TX Serial Port PC Port Figure 4 4 Automation Figure 4 5 PC Port Receive Equipment Port Receive amp amp Transmit LEDs Transmit LEDs The LED s flash when the PC is The LED s flash when the communicating with the CTIU100 110 is communicating CTIU100 110 1 TIU1XX PC 2 Tx 2 Rx 3 Rx 3 Tx 5 5 0V _ 50V 22 Figure 4 6 PC Programming Serial Port The Serial Pin connections for transmit Tx receive Rx and ground are displayed above OFF 4 3 2 1 SW1 eee ee aac nal Figure 4 8 Configuration Bank PAGE 25 CTIU User Manual Issue 2 CTIU110 111 4 2 2 CTIU110 Configuration of the RS 485 Port The configuration bank shown in Figure 4 8 sets the parameters of the RS 485 port as described in Table 4 1 Table 4 1 Configuration Bank Switch 1 O
69. e to the right of CODE and select Embedded Data from the Edit menu Select Password for the Type Click OK Four question marks should appear beside the word CODE 4 Go to menu page 3 Select the Modify SubMenu Properties and choose 2 for the Number of Pages Check the Password Protect box and enter a Password of 1234 Click OK The bottom middle cell should display Menu Page 3 1 indicating a sub menu 5 Follow steps 2 through 8 in 9 3 6 Save and Download Project to the CTIUO50 100 1 10 PAGE 94 TUTORIAL CTIU User Manual Issue 2 The resulting display screen on the CTIU050 100 110 appears as the screen shown in Figure 12 7 with a code of 0000 E Untitled CTIU Configuration Package OF X File Configure Edi Goto View Help 12 4 1 12 4 2 alsje ala X rl 5 wal HEC m s f B A essen A e me i ls c oC EC For Help press F1 Menu 2 2 COL 18 RO 4 Figure 12 7 Password Enter Screen To Enter the Sub Menu Press the Pause key to edit the Pass Code Press the Up key to increment the code 1234 in this example hold the key down for speed incrementing the Down key to decrement the data and the Enter key to enter the data Press the Pause key and the Down key at the same time to select the sub menu page The sub menu page is only selected if the Pass Code is correct To Edit The data On The Sub Menu Pages Press the Pause ke
70. ection 6 The Period is the time interval between data transfers In the Period field enter how often the data is to be transferred 7 Finally enter the first local register where the data is to be transferred to or transferred from OO PAGE 130 MATHEMATICS CTIU User Manual Issue 2 Map PLC Registers Figure 15 9 Mapping PLC Registers and Local CTIU User Manual Issue 2 MATHEMATICS PAGE 131 16 SmartStack 16 1 General Control Techniques has now added the SmartStack modules to the CTIU20X range The SmartStack system is a method of allowing I O expansion on an HMI As well as CTNet a wide range of Digital and Analogue I O modules is available 16 2 Installing and Removing a SmartStack Module The following section describes how to install and remove a SmartStack Module Caution To function properly and avoid possible damage do not install more than four Smart Stack Modules per CTIU20X a Installing SmartStack Modules 1 Hook the tabs Each SmartStack Module has two tabs that fit into slots located on the CTIU20X The slots on the CTIU20X are located on the back cover 2 Press the SmartStack Module into the locked position making sure to align the SmartStack Module fasteners with the SmartStack receptacles on the CTIU20X b Removing SmartStack Modules 1 Using a Flathead screwdriver pry up the end of the SmartStack Module opposite of tabs and swing the module out 2 Lift out the tabs
71. ed CTIU Configuration Package alsje aj sie el rd c mix salsa aj ss 7 El tels es Figure 12 1 Menu 3 Click on the Insert Page Icon Choose Insert After Current Page Click OK CTIU User Manual Issue 2 TUTORIAL PAGE 89 Untitled CTIU Configuration Package File Configure Edit Goto View Help S mlel ej re 6 maps gez A walesa l ea tj ID ss co Nc For Help press F1 Menu 2 2 COL 15 4 Figure 12 2 Menu Page 4 Enter the text as shown in Figure 12 2 5 Place the cursor one space to the right of Temperature and embed a Numeric Data in drive PARMETERS Location 70 00 Select XXX 16 Bit Unsigned Click OK Correct C position 6 On the first space of the fourth line click the embed icon Choose Analog Meter drive PARMETERS Location 70 01 Under Format enter 15 for characters 760 for Maximum and 0 for Minimum Click OK 7 Place the cursor 6 space to the right of Heater and embed a Bit Status in drive PARMETERS Location 70 02 bit number 0 Select Token Pair Format OFF ON Click OK 8 Place the cursor 9 spaces to the right of Fan and embed a Bit Status in drive PARMETERS Location 70 02 bit number 1 Select Token Pair Format OFF ONFF Bit Number 1 Click OK PAGE 90 TUTORIAL CTIU User Manual Issue 2 Untitled CTIU Configuration Package OF xi File Configure Edit Goto View Help
72. ed this parameter defaults to 0 control On channel 1 XON XOFF can be made active or disabled active 0 off Setting value 4 activates the MODBUS RTU mode Note On power up the controllers always set the serial ports to 9600 7 2 even XON XOFF active Suggested settings ADDRESS 1 SETCOM 19200 8 1 0 PORT No 4 With MC204 For RS232 Port No should be 1 For RS485 Port No Should be 2 Limitations MC204 and MC202 can only support the protocol at baud rates up to 19200 Version 1 48 of the MC system file can only handle 16 bit unsigned variables the next version of the system file will fix this problem CTIU User Manual Issue 2 COMMUNICATIONS PAGE 37 6 4 Other Automation Equipment AE Communications Connections 6 4 1 RS 232 Connection CTIU1 10 100 Section of 13 pin Terminal Block CTIUO50 200 Section of 8 pin Terminal Block Figure 6 5 RS 232 Connection for other equipment Note Ground Connections at Both Ends PAGE 38 COMMUNICATIONS CTIU User Manual Issue 2 6 4 2 6 3 2 RS 422 485 Four Wire CTIU1 10 100 Section of 13 pin Terminal Block AE Examples GE RDA IN RDB RDB IN RDA TXA SDA OUT SDB TXB SDB OUT SDA RS422 485 4 wire SG 0V GND COM CTIU050 200 Section of 8 pin Terminal Block AE Examples GE RXA RDA IN RDB RXB RDB IN RDA TXA SDA OUT SDB TXB SDB OUT SDA RS422 485 SG 0V GND COM Figure 6 6 RS 42
73. epending on the result of the comparison The available Comparison Tests are 1 Equal El CTIU User Manual Issue 2 MATHEMATICS PAGE 121 2 Not Equal 3 Less Than 4 Less Than or Equal 5 Greater Than or Equal 6 Greater Than 7 And 8 or MI Conditional Statement rep ets s ss 5 8 ou 4060001 Figure 15 2 Conditional Action Conditional Action If the result of the test is true than the chosen action is executed Note The And and Or statements are true if the result equals not zero 1 Set Bit Sets the bit in the specified Local Store Bit Register 2 Terminate Function Terminates the function An End statement is put at the end of the line statement 3 Jump To Line Jump to specified line number or End PAGE 122 MATHEMATICS CTIU User Manual Issue 2 CTIU User Manual Issue 2 MATHEMATICS PAGE 123 15 6 3 Assignment This statement assigns a value to the specified local register The value of the register can be mathematically manipulated before storing it the local register Assignment Statement x Register ID Register Id R0001 Esp Eil a za E a Cancel Figure 15 3 Assignment Statement The available mathematical functions are 1 Equal _ This function makes one Register equal another register 2 _ This function lets the programmer add the contents of a register to the contents of another register o
74. es UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD can be used to enter data PROGRAMMABLE KEYS can be used to preform some pre programmed action 2 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power PAGE 28 CTIU 200 CTIU User Manual Issue 2 5 2 CTIU20X Rear View PLC RX PORT x SERIAL SMART STACK ile RX Serial No Model No OFF ON i M B J J4 TT 28218198 21510186 Walt Figure 5 2 Rear View of CTIU20X 5 2 1 CTIU20X Ports Pin 1 CTIU20X 8 pin Terminal Block Pin 8 fe Bo foo ee Figure 5 3 Automated Equipment Serial CTIU User Manual Issue 2 CTIU 200 PAGE 29 Rx TX Serial Port Figure 5 4 Automation Equipment Port Receive amp Transmit LEDs The LED s flash when the CTIU100 110 is communicating Rx TX PC Port Figure 5 5 PC Port Receive amp Transmit LEDs The LED s flash when the PC is communicating with the CTIU100 110 e 1 TIU1XX PC 2 Tx 2 Rx 3 Rx 3 IX 5 50V
75. first register or other for the Map Start Click OK 3 The mapping is displayed in the Map field see Figure 6 13 few Seconds 0 Data Words Minutes 1 Mps i Written 1 E 4 Every Second Rees 5 Eve Hino Days In Month 6 Ever dm Day Of Year 7 Day Of Week 8 Warning The TIU will maintain the clock during power down only if the Clock Option is fitted Cancel Figure 9 15 Configure Clock Calendar Mapping 9 11 Menu Timeout The Menu Timeout is a useful safety feature This forces the CTIUO50 100 110 back to the first main menu page after a set time period For example the CTIU050 100 110 is on an input menu page after 30 seconds of no activity the CTIUO50 100 110 reverts back to the non input safety main menu page To set the timeout Set Menu Timeout Enter Menu Timeout P Seconds Cancel Figure 9 16 Set Menu Timeout Box From the configuration menu select Configure then Menu Timeout A timeout is set in ALL menu and sub menu pages Time outs in each screen may be inhibited from the Edit menu To disable the Timeout function set the time to 0 seconds 9 12 Flashing Characters The user may have flashing characters on any line and on any type of page in the project There are two different ways that flashing characters are implemented a Inthe embedded data screen under Attributes check the box for Flashing CTIU User Manual Issue 2 E
76. g guidance CTNet bus CTNet bus Drive es Figure 6 4 CTNet wiring Refer to chapter 16 for fitting details of CTNet SmartStack adapter This protocol amp hardware is supported by MD29AN and UD75 A 78Q termination resistor will be required between Tb1 amp Tb2 if the CTIU is the last node on the bus Refer to CTNet manual for further information on wiring cable lengths etc PAGE 34 COMMUNICATIONS CTIU User Manual Issue 2 6 1 5 Recommended Automation Equipment Communication Cables Control Techniques recommends the following cables for drive and other automation equipment communications using RS485 Belden No 8105 9807 or 9832 General Purpose Belden No 8165 Heavy Noise Environment For CTNet a special tested cable is avialable from Control Techniques with part numbers SSP 3000 0050 50m Reel SSP 3000 0100 100m Reel SSP 3000 0200 200m Reel 6 2 Control Techniques Device Setup amp Usage Details 6 2 1 Control Techniques ANSI comms protocol and the CTIU Generalities The unit uses Unidrive address rules so group addressing is supported this means that the default address 1 for mentor will not work with the unit Mentors will need to be re addressed to Unidrive legal numbers 11 19 21 29 31 39 etc All parameters passed to and from the drive are handled by the CTIU as integers i e value 45 4 becomes 454 for reads vice versa for writes this is important when using the sc
77. he parent menu by selecting Parent Menu from the Goto menu Under the File menu you can Save Project then Download Project The Screen appears as in Figure 12 5 12 3 1 To Enter A Sub Menu On the CTIUO50 10X 11X 20X 1 To go into a sub menu from the main menu press the Pause key and the Down key at the same time 2 To edit the data press the Pause key Press the Down key to decrement the data the Up key to increment the data and the Enter key to enter the data 3 Press the Pause key and the Up key to return to the parent menu or the Down key to go to the next sub menu page CTIU User Manual Issue 2 TUTORIAL PAGE 93 12 4 Password Protected Sub Menus This tutorial section of the manual covers how to create password protected sub menus Example Continuing from the example in 12 2 one sub menu is set up for the heater and another for the fan Each sub menu sets the temperature within the furnace at which the heater or fan turns ON OFF This is the same as the example in 12 3 except that the sub menus are now password protected 1 Create a new menu page by selecting Insert Page from the Edit menu 2 Enter the text as shown in Figure 12 6 E Untitled CTIU Configuration Package ioj xi 21910 3 e 5 mis xe ied mj B A Bl B elt gt gt NC CW CD For Help press F1 Menu 2 2 COL8 7 Figure 12 7 Password Enter Screen 3 Place the cursor one spac
78. i2 A A aa c Range Minimum Maximum v o Flashing Change Type Cancel Figure 9 9 Configure Analog Meters Note Only 16 bit registers may be read from the PLC Only linear scaling is supported PAGE 68 EMBEDDED DATA CTIU User Manual Issue 2 9 9 Text Selector Text Tables are available in the CTIU050 10X 11X 20X CTIU software There are 250 available text tables for use and they may be numbered from 1 to 250 Each text table may have up to 256 entries numbered 0 to 255 Entries within each table may be called up by using the selected PLC register When the ID of the entry is called up in the PLC register the text string entry is displayed The text strings are automatically forced to the width of the longest text string in the table selected table Strings are automatically left justified Text tables are typically used in situations where the operator desires a visual message when some event Such as a value change in a register occurs Example A PLC is controlling a process that manufactures one of four drink types Cola Lemonade Orange Juice and Apple Juice The PLC has a register that contains the value of 6 when Cola is being made 8 when lemonade is being made 12 when Orange Juice is being made and 24 when Apple Juice is being made A Te
79. ies there are two types of pages a Text Page b Graphic Page The CTIU Software maybe set up create either type of page by default or alternatively the software can be set up to display a warning message asking which type page is to be created every time a page or pages is inserted Prompt On Page Creation Text Page A text page in the CTIU20X is similar to the normal page created with the CTIU10X 11X i e the same functions that are available on the CTIU10X 11X are also available on a Text Page of the CTIU20X To avail of the extra graphic features of the CTIU20X a Graphic page most be created Graphic Page On a page maybe used to display all the features of the Text Page plus the extra features available for a Graphic Page See chapter on Graphic Editor for further details of features available 8 13 Download Upload Character Set Not available with the CTIU050 After new characters have been created with the character generator these characters must be downloaded to the TIU Conversely an existing character set in the TIU can be uploaded 8 13 1 To Download a Character Set 1 Select Download Character Set to Tiu from the File menu A status bar appears indicating the download is in progress Note If the message Link Failed appears check the cables connecting the PC to the unit 2 After the project has been downloaded the message Transfer Complete appears The new character set is now loaded to the TIU 8
80. ion is as follows TIU Minimum 0 m min TIU Maximum 100 m min Remote Minimum 0 RPM Remote Maximum 1450 RPM PAGE 74 EMBEDDED DATA CTIU User Manual Issue 2 9 15 Page Wizard The Page Wizard is a short cut for building pages to set or view the internal real time clock or view communication statistics Page Wizard x Page Parameters i ck Date Format DD MM YY C View Clock C Date Format MM DD YY C Comms Stats C Data Monitor C Data Editor C Select Recipe Edit Recipe C Picture Menu Warning The TIU will maintain the clock Graph during power down only if the Clock Option is fitted C View Trend C Password Entry Build Page Cancel Figure 9 17 Page Wizard 9 15 1 To use the Page Wizard Move to or insert a page that is to be built 2 Click the Page Wizard icon or from Configure choose Page Wizard 3 Click on the Page Type to be built and chose the particular Parameters to be displayed on the TIU Click Build Page 9 16 Graphing Not available with the CTIU050 This features graphs up to two plots of 21 contiguous registers Plot 1 is the lower byte of the register and plot 2 is the upper byte of the register The graph is updated continuously The actual update time depends on the equipment connected to the TIU and communication speed The data structure is as follows Offset 0 Offset 1 Offset 2 E Offset 21 Points Data 1 Data 2
81. ion of Maths Functions Maths functions are called by starting at a specified line The lines are processed consecutively beginning at the start line until a line with a END marker is processed or the end of the maths listing is reached Control may be switched using a GOTO statement in the function block or using any of the conditional statements which will jump to another line or END marker 15 5 Mathedit Windows Application To view and modify the contents of the Mathedit Application click the mathematics icon from the tool bar or choose Maths from Configure in the main menu the Mathedit Application window appears Fig 15 1 PAGE 120 MATHEMATICS CTIU User Manual Issue 2 4 Mathedit Windows Application Iof x File Edit View Help 8 amp Ee ie IF E 9 D CO 1 oe ro 10 zi For Help press F1 Figure 15 1 Mathedit Application Window 15 6 Opcodes The available operational statements are 1 No Operation 2 Conditional IF 3 Assignment E 4 Bit Operation El 5 Table Operation 6 Function 9 7 Control Flow Al 8 Set End 15 6 1 El This statement causes the line to do nothing The statement shows as a blank line 15 6 2 Conditional Ld This statement compares the contents of a local store register with either the contents of another local store register or a constant After which an action is completed d
82. ipe Editor 11 3 To Edit Recipe Fields and Records 1 Open the Recipe Editor by clicking on the Recipe icon on the Toolbar or from Configure Recipes 2 Left click on the Field to be edited Enter the Ingredient Name Type Remote Data Source register and Format in the same manor as Embedded Data Enable Scaling if desired 3 Left click on the Record to be edited Enter the value and click OK or press lt Enter gt 4 From Eile select Exit to leave the Recipe Editor PAGE 84 RECIPES CTIU User Manual Issue 2 11 4 To Rename a Record 1 Double click on the record name Enter Record x Record 1 Figure 11 2 Record 2 Type in the new record name 3 Click OK 11 5 To Embed a Recipe Item on a Menu Page 1 Select Embedded Data from the Edit menu Configure Recipe Item Embedded Data Figure 11 3 Embed Recipe Item 2 Select Recipe Item 3 Select Display Format Recipe Selector e Recipe Name will allow the user to edit the contents of each Item of the displayed Record the Record name will be displayed e f one ofthe Items is selected then the user can edit the contents of each Item of the displayed Record the Record number will be displayed Recipe Field Tag If this is embedded on the menu page then the Item Name of the record selected for that menu page will be displayed Recipe Field Contents If this is embedded on the menu page then the contents of the current Item of the rec
83. it will be set up for the latest version released 1 5 2 Software Upgrade To update the software requires that the user install the new version of software from the installation CD You may install the new software over any previous version installed See section 1 4 Software Installation Instructions To update existing projects simple open the project from the newly installed version of the software Once the project is saved to disk the update is complete For backup reasons we recommend that you save the new version of your project in a different location or under a different file name 1 5 3 Firmware Upgrade The following steps assume that a project or configuration is loaded to the Operator Station and that the user is running the latest version of software Upload the project configuration from the unit If a customised character set is loaded to the unit then upload the character set also Choose Automation Device from main menu Configure Communication Settings From File menu choose Update TIU Protocol If you are updating from firmware version 3 00 or later then you just have to update to the latest protocol file However if you are updating from firmware version 2 00 or earlier you most update to a dummy protocol first then update to the latest firmware revision See Note See updating protocol for further information e From File menu choose Update TIU Operating System See Updating Operating System for more details
84. l use and service The obligation of CT PLC under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within eighteen 18 months from the date of manufacture or one 1 year from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of CT PLC after examination by CT PLC of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND CT PLC NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR CT PLC ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THE Operator Station THIS WARRANTY SHALL NOT APPLY TO THE Operator Station OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Operator Station IS ORIGINALLY INSTALLED In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall CT PLC or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the prod
85. lecting DONE CTIU User Manual Issue 2 GETTING STARTED PAGE 41 7 3 Selecting the Automation Equipment The following points are covered in this section a Connecting a PC to the CTIU050 100 110 20X b Choosing the drive or PLC connected to the CTIU050 100 110 20X see also sec 6 2 Selecting the protocol to be used Install the CTIU software on your PC if not already done Double click on CTIU Software icon and the default screen shown below appears Untitled CTIU Configuration Package File Configure Edit Goto View Help aleje S BIS rej 5 salis pes pes bl le m sp gt 40 ome For Help press F1 Menu 1 COL 0 ROW 0 A 2 From Configure p Figure 7 1 Default Screen 3 Connect the CTIUO50 10X 11X 20X PC Port to a serial COM1 2 3 or 4 on the PC From the Configure menu choose PC Comms Port and the applicable Comm port 4 Connect power 24VDC to the CTIU050 10X 11X 20X Power up the unit The type of protocol currently installed is displayed in the lower half of the screen during power up 5 If the automation equipment is different than the protocol currently installed on the CTIU050 100 1 10 20X a new protocol must be loaded PAGE 42 GETTING STARTED CTIU User Manual Issue 2 6 From the Configure menu click Communication Settings and select manufacture of the automation equipment followed by the type The default setting for this equi
86. local registers e g R10 R R40 R 41 If R40 contain 100 and R41 contains 11 then R10 will be sum of the contents of R100 and R11 15 6 4 Bit Operation wou This operational statement can perform 4 different operations on a local bit register 1 Set the bit 2 Clear the bit 3 Invert the bit 4 Pulse the bit Bit Operation Statement x Bit Identifier 2060001 Figure 15 4 Bit Operation Statement Ea 1 Set Changes the bit value to 1 2 Clear Changes the bit value to 0 3 Invert Changes the bit value to 1 if present value is 0 or changes the bit value to 0 if present value is 1 4 Pulse Sets the specified bit high for 1 second and clears it to go low CTIU User Manual Issue 2 MATHEMATICS PAGE 125 15 6 5 Table Operation This operation statement performs a number of operations specified table As per figure 15 5 the table definition is defined as the number of local registers in the table beginning at the specified local register Table Operation x Table Definition Register ID 0 Registers starting at 0001 M Target Register 0001 Cancel Figure 15 5 Table Operation Window The available operations are Total Average Maximum Minimum Move To Swap With Reset AVON OTS NS 1 Total This action sums the contents of the registers and stores the result in the target register 2 Average This action averages the
87. nit function as a modbus slave merely as a master whose transmitters are turned off when not transmitting The modes supported are RS422 485 Four Wire Tiu Master Both the RS422 transmitters and the receivers are permanently enabled Choose this option where the connected device uses a four wire link and the Tiu is the master on the link RS232 Choose this option where a basic three wire RS232 link is required with no handshaking RS485 Two Wire Here the RS422 transmitters are enabled only when the terminal is sending data The receivers are switched off when transmitting but switched on at all other times Choose this setting when using a two wire RS485 link Current Loop Here the current loop receiver and transmitter are permanently enabled The current loop option requires a pair of current loop driver chips to be fitted to the terminal Some terminals are not capable of upgrade Only Tui100 and Tiu110 are Choose this setting when the device to be connected to has a current loop interface Also described as 4 20 mA loop interface RS422 485 Four Wire Tiu Slave The RS422 transmitter is enabled whenever data is being transmitted but the receivers are permanently enabled Choose this option where the connected device uses a four wire link but the Tiu is one of a number of slaves on the link RS232 With Active CTS Here the RS422 Rx Input is treated as a clear to send This is achieved by tying Rx RS422 To OV and feeding the
88. ntitled CTIU Configuration Package OF x File Configure Edit Goto View Help aleja amp j eie sf rej D als ie m pn fa 7 eale l ss 7 5 rds l a EC For Help press F1 Alarm Page 001 COLO 4 Figure 12 14 Alarm Page 1 Screen 9 Place the cursor beside either ACCEPTED OR UNACCEPTED and select Embedded Data from the Edit menu or click the embedded data icon X X 10 Select System Variable under Type and XXX Accepted Alarms or XXX Unaccepted Alarms under Select System Variable in the Format section 11 Block the entire page From the Edit menu select Copy or type lt Ctrl C gt 12 Page down to Alarm Page 2 of 4 using Next Page from the Goto menu Paste Page 1 to Page 2 using Paste from the Edit menu or lt Ctrl V gt Do the same for alarm page 3 and 4 PAGE 102 TUTORIAL CTIU User Manual Issue 2 13 Download Project to the CTIU050 100 110 Put your drive in RUN mode On the CTIU050 100 110 Scenario 1 energise alarm 1 Go to page 2 Select the field beside Alarm by pressing the Pause key Change the value to 1 and press the Enter key Action Alarm Page 1 is displayed The user presses Enter The alarm page goes away and Acknwldg Table 470 21 equals 1 indicating alarm 1 has been acknowledged Scenario 2 energise alarm 3 One page 2 change the Alarm field to 0 press Enter The Acknwldg Table field returns to 0 as well
89. o seconds RAM Test Test either segment 0000 or segment 1000 on the CTIU100 110 of the RAM The segment 1000 test performs a base 3 repeating test This test detects shorted address lines and damaged memory bits The segment 0000 test performs a Read Modify Write test on each byte of RAM detecting damaged memory bits Exit this test by selecting DONE 7 2 Serial Loop back Tests Tests the PC port and the Serial Port in each of it s three modes for serial loop back Pre made plugs are required to link the pins of a particular port This takes the following form Table 7 1 Loop back Test Plugs Port Tested Product Type of Connector Pins to Short PC J2 CTIU100 110 Pin male D link connector pin 2 to pin 3 RS 232 J3 CTIU100 110 13 pin phoenix connection pin 6 to pin 8 RS 422 485 J3 CTIU100 110 13 pin phoenix connection pin 2 to pin 4 and pin 3 to pin 5 Current Loop CTIU100 110 13 pin phoenix connection pin 1 to 9 pin 10 to 11 and pin 12 to 7 PC CTIU050 Pin male D link connector pin 2 to pin 3 RS 232 CTIU050 8 pin phoenix connection Pin 5 to pin 7 RS 422 485 CTIU050 8 pin phoenix connection Pin 1 to pin 3 Pin 2 to pin 4 NOTE current loop in not installed on standard models as such a standard model will fail the current loop back test Current Loop is not an option on the CTIUO50 20X After starting the test the OK counter begins to count up Exit this test by se
90. ock RTC Both can be ordered at the time of purchase The current loop can be re fit by the user later The RTC requires factor re fit The CTIU050 is only available with the real time clock option The CTIU20X provides for the display of both text and full graphics and has a Numeric Function Keypad It also allows the use of a wide range of SmartStack I O options CTIU configuration package Control Techniques Windows based software is easy to use The software user s guide is contained in this manual See Section 1 4 for initial software CTIU User Manual Issue 2 INTRODUCTION PAGE 11 installation procedures All revisions of software from Version 1 34 can be obtained from your nearest Control Techniques Drive Centre Note The Help File in the Software contains similar information to this manual 1 2 Equipment Needed Software Installation CD A PC Windows 95 Windows 98 or Windows NT Approximately 15 7 MB of available hard disk space CTIUO50 10X 11X 20X Interface Unit PC to TIU Programming Cable PN SSP 2050 0900 or equivalent See Fig 2 6 o RON PAGE 12 INTRODUCTION CTIU User Manual Issue 2 1 3 Technical Specifications Table 1 2 Technical Specifications Parameter Conditions Min Typical Max Units Input voltage Vi 10 24 32 VDC Typical power consumption CTIU050 24VDC 130 CTIU10X Vi 24VDC 130 mA CTIU11X V 24VDC 130 C
91. of the module Fastner SmartStack Tab 00000000 CTIU 200 Figure 16 1 Installing a SmartStack Module in an CTIU 200 PAGE 132 SmartStack CTIU User Manual Issue 2 16 3 Configuring SmartStack Module At this time the range of compatible SmartStack modules for the TIU range is as follows Table 16 1 SmartStack Modules Module Description HE800ADC110 4 channel Analog Inputs Voltage 0 5vdc 5vdc 0 10vdc 10vdc 12 bit HE800DIQ51 1 4 Channel 12 24 Vdc Digital Input Pos Neg logic 4 Channel 12 24 Vdc Digital Output Neg logic HE800DIQ512 4 Channel 12 24 Vdc Digital Input Pos Neg logic 3 Channel Relay Output HE800DIQ522 4 Channel 120 Vac Digital Input Pos logic 3 Channel Relay Output HE800DIQ61 1 8 DC Inputs 12 24vdc pos neg logic 8 DC Outputs 5 12 24vdc 0 5A neg logic HE800DIQ612 8 DC Inputs 12 24vdc pos neg logic 6 Relay Outputs 250vac 30vdc 4 04 HE800DIQ622 8 AC Inputs 120 vac 6 Relay Outputs 4 0Aper point Click on the SmartStack Configuration icon or choose SmartStack I O from the Configuration menu From the Configure SmartStack I O window click on the pull down menu for the appropriate slot The available modules are listed choose the module to be installed Slot 1 Slot 2 Slot 3 Slot 4 Configure Smart Stack 170 x Unassigned Unassigned Unassigned HH Cancel Figure 16
92. ord selected for that menu page will be displayed CTIU User Manual Issue 2 RECIPES PAGE 85 4 Click OK Note A recipe item can be manually embedded on a menu page however for best results when embedding a recipe item on a screen see the Page Menu Wizard for Recipe Items This can always be edited afterwards 11 6 Importing and Exporting Data from a Recipe Recipe tables can be imported or exported Files can be imported or exported as coma delimited csv or as print files prn Other file types may be viewed but may not load properly Note Only Records are exported and imported the Field names are not Note If the table size that the data has been imported into is smaller then the table it was imported from then not all of the data is displayed Note Only one Record column can be selected per project at any time PAGE 86 RECIPES CTIU User Manual Issue 2 NOTES CTIU User Manual Issue 2 RECIPES PAGE 87 12 TUTORIAL 12 1 General This chapter contains instructions for using several of the CTIU050 100 110 features The projects in this chapter serve as examples and are not to be taken literally for all applications After following this tutorial the user should have a better understanding of how the CTIU050 100 110 operates 12 2 Menus The CTIU050 100 110 supports a total of 300 pages divided between menu and sub menu alarm and status pages The following points are covered in this
93. pment will be displayed in the window Click OK to accept 7 ANSI If the default setting does not match the communications settings of the automation equipment select the appropriate Baud Rate and Communication Mode see below for CT equipment the Parity Data Bits Stop Bits do not need to be changed See figure 7 2 CTNet Simply select the Baud rate appropriate for the network you are going to connect t and the HMI node address for the CTIU unit In most cases the default value of 255 will be appropriate and will only need to be changed if another unit is already using this address Both If you are connecting to a single node enter the appropriate Global Remote Node ID leaving network mode unchecked For multidrop installations check the box and you will need to enter the required node for each embedded field on your display Configure Link To Remote Equipment x Select Remote Equipment Manufacturer Configure Link To Remote Equipment x Select Remote Equipment Manufacturer Control Techniques m Select Remote Equipment Model Control Techniques Select Remote Equipment Model 2 wire 5485 ANSI328 Baud Rate Parity Data Bits Baud Rate 38400 C None C Eight 5MBaud 19200 C Odd Seven C 25MBaud 9600 Even C 1 25MBaud 4800 Stop Bits C B25kBaud C 2400 One C 3125kBaud 1200 C Two 300
94. r RADIUS IS ACCEPTABLETmm CTIU20X CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 5 9 CTIU20X Cutout CTIU User Manual Issue 2 CTIU 200 PAGE 31 6 COMMUNICATIONS 6 1 Connection of Control Techniques devices 6 1 1 4 wire RS422 485 to UD71 Mentor UD70 MD29 CDE MC204 The ANSI with menus protocol using 4 wire RS485 has been supported by most of Control Techniques products since the introduction of Mentor Il The only recent products not supporting 4 wire are Diverter A and Commander SE The modbus protocol on the UD70 series MD29 and MD29AN also uses this connection For multi drop connections simply connect the CT slave device connections in parallel CTIU 1 10 100 Section of 13 pin CT 9 way male D Type Terminal Block RS485 connection Twisted pairs o Pin 7 Rx o Pin 3 Rx 5422 485 Pin 6 Tx eo E Pin 2 Tx 4 wire Pin 1 0V isolated 0 1uF Ceramic CTIUOSO 200 Section of 8 pin CT 9 way male D Type Terminal Block RS485 connection Pin 7 Rx Pin 3 Rx RS422 485 Pin 6 Tx Pin 2 Tx 4 wire Pin 1 OV isolated 0 1uF Ceramic JL Terminal strip connection Mini 8 din connection found on the CDEdrive found on MC 204 216 Substitute for D type details Substitute for D type details in drawing above in drawing above Tb 3 Rx Pin 1 Rx Tb 2 Rx Pin 2 Rx Tb 5 Tx pin 7 Tx
95. r constant and stores the result in the specified register 3 Minus El This function lets the programmer subtract the contents of a register or constant from the contents of a register and stores in the result in the specified register 4 Multiply gt This function lets the programmer multiply the contents of a register by the contents of another register or constant and stores the result in the specified register 5 Divide El This function lets the programmer divide the contents of a register by the contents of another register or constant and stores the result in the specified register 6 Percentage This function lets the programmer multiply the contents of a register by the contents of another register or constant and stores the result as a percentage of the first register in the specified register 7 and _ This function lets the programmer AND the contents of a register with the contents of another register or constant and stores the result in the specified register PAGE 124 MATHEMATICS CTIU User Manual Issue 2 8 o MI This function lets the programmer OR the contents of a register with the contents of another register or constant and stores the result in the specified register 9 Exclusive o ME This function lets the programmer XOR the contents of a register with the contents of another register or constant and stores the result in the specified register Note Indirection is allowed on the R
96. ress rules Mode 14 02 1 4 wire ansi 5 2 wire ansi 13 Modbus RTU 14 Modbus ASCII Speed Kb s 14 03 Enter 1 2 digits of required speed 1 only for speeds lt 1000 6 2 8 Commander SE Function Parameter Comments Node address 11 23 Uses Unidrive address rules Mode 11 24 0 2 wire ansi 1 Modbus RTU Speed Kb s 11 25 0 4 8 1 9 6 2 19 2 6 2 9 CDE Function Parameter Comments Node address 11 23 Uses Unidrive address rules Mode 11 24 0 4 wire ansi Speed Kb s 1111 25 0 4 8 129 6 2 19 2 6 2 10 Dinverter Function Parameter Comments Node address b 23 Uses Unidrive address rules Mode Fixed 2 wire ANSI Speed Fixed at 4800 Menus a f are not available to the CTIU PAGE 36 COMMUNICATIONS CTIU User Manual Issue 2 6 3 MC204 216 Although an ANSI program is available for the MC controller we recommend the use of Modbus protocol for the MC controller as it is simpler to set up To set up MODBUS RTU with MC2 To set up the motion controller you need to execute 2 lines of basic ADDRESS n Where n is the number of the node u ETCOM baudrate databits stopbits parity port number control Parameters Settings baudrate 1200 2400 4800 9600 19200 or 38400 databits 7or 8 stopbits 1or2 parity 1 odd 2 even port number 0 1 or 2 If not specifi
97. roject from the File menu 2 Astatus bar appears indicating the upload is in progress Note If the message Link Failed appears check the cables connecting the PC to the unit 3 After the project has been uploaded the message Transfer Complete appears 8 8 Verifying a Project 1 Select Verify Project from the File menu 2 Astatus bar appears indicating verification progress CTIU User Manual Issue 2 ABOUT PROJECTS PAGE 51 8 9 Updating the Protocol When the software is installed the user decides where the main CTIU folder resides The default structure when this manual was printed is C Program files Control Technigues L CTIU V4 10N OS Projects Protocol TiuOXX Tiu1xx Tiu2xx 8 9 1 Directory descriptions Fonts Default store for CTIU font definitions OS the3 CTIU operating system files are stores here auto selected by program Projects use this for your project files Protocol the various drive amp PLC communication protocol files are in here TIUOxx files for the CTIU50 TIU1xx files for the CTIU100 110 TIU2xx files for the CTIU200 8 9 2 Changing Protocols In the protocol directory 3 folders are created TIUOxx TIU1xx and TIU2xx The protocol files for the different terminal is loaded into these folders The protocol files for the CTIU050 are loaded into TiuOxx the protocol files for the CTIU10X are loaded into Tiu10x and the protocol files for the CTIU2
98. s Decimal Binary and Hexadecimal This refers to the format of the data in the register calling the text table Also in Binary mode multiple text table entries can be displayed the user can then scroll between these text table entries or set the Auto Scroll option to let the TIU to automatically scroll between all the selected entries 13 4 3 To Edit a Bitmap table from the CTIU20X 1 Select the text string field by pressing the Pause key 2 Move up or down the list using the Up and Down keys 3 Press the Enter key to select the desired text string 13 4 4 To Export Import a Bitmap Table a Export 1 Click the Export button 2 Enter the location of the file 3 Enter the name the file the text table is to be exported to CTIU User Manual Issue 2 GRAPHIC EDITOR PAGE 113 b Import 1 Click the Import button 2 Click on the file to be imported 13 4 5 Default Bitmap Table ID Entries If an undefined value is entered into the Field ID table entry field i e a value that has not been assigned in any bitmap table then one of two different things happen 1 Ifthe user has assigned a value to the Default Entry in the Text Table box then that entry number is displayed This value is assigned by first checking the box next to Default Entry then entering a number in the box below 2 If the box is unchecked and a default entry has not been selected then a blank bitmap is displayed 13 4 6 Draw Attributes The properties or At
99. section Menus can have sub menus Sub menus can have sub menus There may be up to 8 embedded data per page Embedded data can be displayed type or entry editing type Sub menus can be password protected o RON Additional menu pages may be created by selecting Insert Page from the Edit menu or by selecting the icon from the icon menu to the right of the Display screen Selecting Delete Page from the Edit menu or by selecting the icon will delete the displayed page The next menu page may be selected by clicking the Down key or by selecting the Next Page from the Goto menu The previous menu page may be selected by clicking the Up key or by selecting Previous Page from the Goto menu Example The CTIUO50 100 110 is used to monitor the temperature of a furnace and indicate the heater or a fan is ON or OFF This example uses a UD70 controller in a Unidrive but is applicable to any PLC with modifications 12 2 1 Steps involved in building configuration at Select communication Settings from the Configure menu Select the applicable automation equipment being used in this example a Control Techniques Unidrive is used Click OK Update the Protocol if required 2 Menu Page 1 shows some explanatory details about the program and should look like figure 12 1 For Furnace Control 1 on line 3 click on the font double height icon at the beginning of the line PAGE 88 TUTORIAL CTIU User Manual Issue 2 Untitl
100. see Figure 10 2 to be inserted PAGE 80 CHARACTER GENERATOR CTIU User Manual Issue 2 10 3 To Create Or Edit a Character 1 From Configure on the menu bar choose Fonts The screen in Figure 10 1 appears Character Size Character Generator H12BY16 HFN Character Bitmap 12 X 16 Code 065 0x41 Character Set Character Number Character Size 12X16 Character Code 065 0x41 A f S t ame oe First Char Code 0 Last Char Code 255 Edit Standard keyboard Characters Face Name Master 12x16 Edit Std ASCII o M 2 Saves Character File Character Spacing x Save Fi File Loads Character File Convert Doubles the size of the 8x6 set only Click on a square to toggle that square on or off or drag and draw white of black lines Shows spacing Figure 10 1 Character Generator 2 Under Character Set choose the Character Size to be edited Beside Set Name enter a name that describes this set 3 Click on Map to show the total character set The screen in Figure 7 2 appears The first four rows are the standard keyboard characters which should not normally be edited The fifth row is editable and useable The lower three rows are the extended keyboard characters which may also be edited if you do not need the characters Click on the character to be edited or blank box to create a character
101. startEunctian SETS SECS 2011 2 Iv Enable Iv Restart Function 00 Gece Call 26 Figure 16 6 Calling Math Function from Background CTIU User Manual Issue 2 SmartStack PAGE 135
102. stination unit Any I register may be associated to one and only one Q register but that Q register may be located in any other unit on the network Any Q register is broadcast on the network for any or all other units to use Table 14 1 Registers Type Function Retentive Description Specially defined analog inputs that come AIG Network Analog Input No from the CsCan network protocol Data is in words Specially defined analog outputs that go to AQG Network Analog Output No the CsCan network protocol Data is in words IG Network Digital Input No Single bit registers that come from the CsCan network protocol Specially defined digital outputs that go to the CsCan network protocol QG Network Digital Output No 14 3 Configuring the CTIU101 111 201 for Network Communication 16 From the main screen of the CTIU software select Network from the drop down Configuration menu 17 From the Configure Network screen select the node ID and the appropriate network protocol CTIU User Manual Issue 2 NETWORKING PAGE 115 Configure Network Figure 14 1 Network Configuration Read 3 From this screen the network inputs and outputs are also defined To configure a unit to read a single bit register from the network select a specific IG register from the list by double clicking on the name of the register As per Figure 14 2 enter the network ID of the data source and
103. t from the File menu or click on the Print icon The system parameters of menu pages of alarm pages of status pages PLC type port settings communication configuration and PLC station number and all of the pages are printed The printer set up is selecting Printer Setup from the File menu The printer set up screen is shown in Figure 8 3 c gt Default printer Cancel currently HP LaserJet 5Si on SIRE_SERVER Laserjet5si Specific printer Options HP LaserJet 5Si on MRE SERVER sLaserjet5si Help Orientation Paper Network M Portrait Size Jaa 210 297 mm Landscape Source Tray 2 bd Figure 8 3 Printer Set up Box 8 12 To Insert a New Page 1 Click on the Insert Page Icon or from Edit choose Insert Page 2 Pages can either be Insert After Current Page or Insert Before Current Page Also select the number of pages to be inserted Click OK Insert Pages XI Insert After Current Page Insert Before Current Page Number Of Pages To Insert oes Figure 8 4 Insert Pages Message CTIU User Manual Issue 2 ABOUT PROJECTS PAGE 53 3 If the user goes to the last page of the project and clicks on the down key the a messages appears saying There are no more pages in this menu do you want to create some If the OK button is pressed the above insert menu pages appears Default Page Type CTIU20X Only With the CTIU20X ser
104. the Automation Equipment 7 4 Details for setting up standard serial comms 7 4 1 Communication Mode settings available for standard serial comms 7 4 2 Protocol selection details for Control Techniques devices 7 4 3 Choice of data rate 7 5 Proving Communications 7 6 Icon Descriptions 7 7 Up Down Keys 7 8 Key Symbols 8 ABOUT PROJECTS 8 1 General 8 2 About TIU Terminal 8 3 Creating a New Project 8 4 Opening a Project 8 5 Saving a Project 8 6 Downloading a Project 8 6 1 General 8 7 Uploading a Project 8 8 Verifying a Project 8 9 Updating the Protocol 8 9 1 Directory descriptions 8 9 2 Changing Protocols 8 10 Updating the Operating System 8 11 Printing 8 12 To Insert a New Page 8 13 Download Upload Character Set Not available with the CTIU050 8 13 1 To Download a Character Set 8 13 2 To Upload a Character set from the TIU 8 14 Select Terminal Type 8 14 1 To select the Operator Station being used 8 15 Delete a Page 8 16 Font Size Not available with the CTIU050 8 16 1 To change set the Font Size of a line 8 17 Key Mapping 8 17 1 To enable key mapping 8 18 Function Keys 8 18 1 General 9 EMBEDDED DATA 9 1 General 9 2 Numeric Data CTIU User Manual Issue 2 TABLE OF CONTENTS 9 2 1 To edit numeric data 58 9 2 2 To change data registers contents from the CTIUO50 10X 11X 20X 58 9 3 Alphanumeric Data 58 9 3 1 General 58 9 3 2 To embed alphanumeric data 59 9 4 Timers 59 941 General 59 9 4 2 moni
105. the bit specified in the Bit field of the Location of the Data Type or register type to 0 8 Invert Bit Toggles the bit specified in the Bit field of the Location of the Data Type or register type 9 Execute Maths Executes mathematic function beginning at the specified line number PAGE 58 ABOUT PROJECTS CTIU User Manual Issue 2 NOTES CTIU User Manual Issue 2 ABOUT PROJECTS PAGE 59 9 EMBEDDED DATA 9 1 General On the CTIU050 10X 11X up to 8 embedded data fields may be placed on each page On the CTIU20X up to 64 embedded data fields may be placed on each page Embedded data types are numeric monitor or editable alphanumeric monitor only on the CTIU10X editable on all other models timer monitor or editable bit status monitor or editable system variable monitor only password entry only in operation Horizontal Fill Text Selector Recipe item and Clock Calendar Many of the sections in this chapter contain specific instructions that are intended to serve as examples only Note If range checking is enabled then increments and decrements are only allowed between the maximum and minimum ranges There are 4 ways to embed data onto the screen a Double click the Display window area b Click the Embed Data icon El c Chose Edit Embedded data from the menu d Press Shift and Enter Keys together If you double click the display window area or click the Embed Data icon the following screen appears
106. the products Models CTIU050 CTIU100 CTIU110 and CTIU200 Conforms to the following EMC standards EMC EN 55 022 Radiated and Conducted Emissions EN 50 082 1 RF EFT EFB ESD Immunity Supplementary Information The above conformity only relates to the products in a stand alone capacity The products are used as part of a system and are therefore classified as a component As a component the products are prohibited by EC regulations to carry a CE Mark for EMC conformity Static discharge tests only apply to normal operation of the keyboards via the front panel We would stress that the use of our products within your system while helping to ensure compliance of your system to the same directives do not necessarily guarantee that compliance will be achieved We would also like to point out that the interpretation of the law concerning CE marking and its application to sub assemblies and components is open to interpretation Date 31 Mar 1999 PAGE 4 PREFACE CTIU User Manual Issue 2 Revisions to this manual This version SSP 2050 1002 of the CTIU software Version 4 10 for the Operator Station contains the following revisions additions or deletions Added chapter detailing firmware upgrade Section 1 5 Revised chapter on recipes Section on trending revised as per customer request Expanded the SmartStack chapter Added section on analogue meters Added section to text selector to include font size and font editor Added sec
107. ting and calling maths functions Again it is good practise to write to an Output type at only 1 point in the configuration 5 80005 ZROO05 x 2 6 IF XR0005 128 GOTO 10 7 IF ROOOS 0 GOTO 10 8 00001 480005 9 xAQ1 f ni 80005 _ END 10 ROO05 1 11 GOTO 8 Figure 16 3 Math Example Word 16 7 Considerations for Shutting Down amp Restarting a CTIU20X with I O During a shutdown for downloading it is possible to leave SmartStack outputs on It is therefore important to make sure that all outputs are in a safe condition before this operation is carried out For example this could be implemented using a dedicated Function Key labelled SHUTDOWN to call a Maths function that set any SmartStack outputs to a safe state for shutdown During a restart either from a Power Up or from after a download SmartStack outputs may not always be in the mode required This situation could be overcome by calling a Restart Maths function to correctly initialise the SmartStack output modules Examples are shown below 25 26 XAQUDD1 7 27 4 010001 28 020001 20 ann 6000 anno FND Figure 16 4 Math Example Set Outputs for Power Function Key Definition x Global Function Key Definition Key Type Key Action Execute Maths Global 26 C Local Maths Function Figure 16 5 Calling Math Function From Function Background Functions i Re
108. tion in download project to mention protocol check prior to download Changed TIU range specification table Operating Temperature Added section explaining folder layout and protocol file name Added new overlays for CTIU10X and CTIU11X Moved Key Mapping 7 7 and Function Keys 7 8 to the About Projects 8 17 and 8 18 Revised operating temperature specifications in Table 1 2 maximum temperature range Also revised part numbers listed under weight and dimensions Trending now available for the CTIU10X Add description internal network and system registers o Added sections on Control Techniques devices CTIU User Manual Issue 2 PREFACE PAGE 5 TABLE OF CONTENTS PREFACE 3 Limited Warranty and limitation of liability 3 About programming examples 4 Declaration of EMC conformity 4 Revisions to this manual 5 TABLE OF CONTENTS 6 1 INTRODUCTION 7 1 1 General 7 1 2 Equipment Needed 8 1 3 Technical Specifications 9 1 4 Software Installation Instructions 9 1 5 Upgrade Revision Software amp Firmware 10 1 5 1 General 10 1 5 2 Software Upgrade 10 1 5 3 Firmware Upgrade 10 2 CTIU050 11 2 1 General 11 2 1 1 CTIU050 Button Selection Actions 11 2 1 2 CTIU050 Contrast Adjustment 11 2 2 CTIU050 Ports 12 2 2 1 CTIU050 Configuration of the RS 485 Port 12 2 2 2 CTIU050 Dimensions 13 3 CTIU100 101 15 3 1 General 15 3 1 1 CTIU100 Button Selection Actions 15 3 1 2 CTIU100 Contrast Adjustment
109. tly To change the bitmap size the bitmap image needs to be exported to a file a new bitmap created the required size and the old bitmap image imported back from the file of the original bitmap image CTIU User Manual Issue 2 GRAPHIC EDITOR PAGE 111 Set Icon Table Icon Size x Width 132 Height 76 Cancel Figure 13 7 Set Bitmap Icon Size Click OK to display the bitmap icon table A blank table will be displayed Click the Add button to display the Icon Editor Fig 13 8 Select a Field ID number 1 250 Double click on the icon area in the centre of the screen The Bitmap Editor opens the icon as a bitmap to be edited The Icon is displayed with a checkered design as default To Clear the bitmap choose Image Clear from the main menu 12 See Static Bitmap Editor for details on how to create graphic images in the bitmap icon 13 Once the bitmap has been completed close the Bitmap Editor and the bitmap icon will appear in the Icon Editor Icon Editor x Field ID 002 Import Export a Cancel Figure 13 8 Icon Editor PAGE 112 GRAPHIC EDITOR CTIU User Manual Issue 2 Icon Table 1 Delete Edit Select Mode Decimal C Binary Hexadecimal 50025201 Seconds Auto Mask Bits Default Entry D Export T able Cancel OK Import T able Figure 13 9 Sample Animated Bitmap Selector Bitmap tables can be called in 3 different mode
110. to the CTIU050 100 110 9 Now Status Page 4 is displayed In Bit Mode the CTIUO50 100 110 reads the register as discrete bits not as a word i e 1000 triggers Status Page 4 0100 triggers Status Page 3 etc CTIU User Manual Issue 2 TUTORIAL PAGE 99 PAGE 100 TUTORIAL CTIU User Manual Issue 2 12 6 Alarms 12 6 1 General The CTIU050 100 110 can display ALARM information as BITS change in your drive real time The active alarms can be accepted and then SCROLLED through Up to 300 total pages are available split between Alarms Status and Menu pages The CTIUO50 100 110 also has an Alarm Acknowledge Table This feature allows a set of bits to be written back to the drive to indicate alarms that have been accepted by the user but are still ON in the drive table These bits are in the same format as the incoming alarm bits The acknowledgement bits are set when an alarm has been acknowledged provided that the corresponding bit is still active in the alarm table The acknowledgement bit is cleared when the corresponding alarm bit is cleared Click the Enable box to use the Alarm Acknowledge Table Example The CTIU100 or 110 is connected to a Unidrive Register P2096 AKA 70 20 bits 0 to 3 are the alarms Register P2196 AKA 70 21 bits Oto 3 are the acknowledgement table The instructions below are a tutorial of how to use the Alarms on the CTIUO50 100 110 Configure Alarms x Alarm Data Source fin
111. tor Timers on the CTIU050 10X 11X 20X 60 9 4 3 To edit the data field 60 9 5 Bit Status 60 9 5 1 General 60 9 5 2 To select the data field for editing 61 9 6 System Variables 62 9 7 Passwords 62 9 7 1 To password protect a sub menu 62 9 7 2 To enter the password from the CTIUO50 10X 11X 20X 63 9 8 Analog Meters 64 9 9 Text Selector 65 9 9 1 Edit Text Tables 65 9 9 2 edit a text table from the CTIUO50 10X 11X 20X 67 9 9 3 To Export Import a Text Table 67 9 9 4 Default Text Table Entries 67 9 10 Clock Calendar 68 9 10 1 Clock Calendar Mapping 69 9 11 Menu Timeout 69 9 12 Flashing Characters 69 9 13 Set the Real time Clock 70 9 14 Scaling 70 9 14 1 To enable Scaling 70 9 15 Page Wizard 71 9 15 1 To use the Page Wizard 71 9 16 Graphing Not available with the CTIU050 71 9 16 1 To Embed a Graph 72 9 16 2 Enable Axes 72 9 17 Trending Not available with the CTIU050 73 9 17 1 Enable Axes 73 9 17 2 Data Indirectly Specified 73 9 17 3 Control Data from Remote Device 73 9 17 4 To Embed a Trend 74 10 CHARACTER GENERATOR 76 10 1 General Not available on the CTIU050 76 10 2 To Insert a Special Character 76 10 3 To Create Or Edit a Character 77 10 4 International Keyboards 78 11 RECIPES 80 11 1 General 80 11 2 To Enable Recipes 80 11 3 To Edit Recipe Fields and Records 80 11 4 To Rename a Record 81 11 5 To Embed a Recipe Item on a Menu Page 81 11 6 Importing and Exporting Data from a Recipe 82 12
112. tributes of a shape can be set before or after the shape is drawn Set Properties x Style Pixel On Black Solid C Pixel Off Green Dashed C Hidden Transparent Dotted C Dash Dot Width E Fill C Pixel On Black Pixel Off Green C Transparent Cancel Figure 13 9 Draw Attributes PAGE 114 GRAPHIC EDITOR CTIU User Manual Issue 2 14 NETWORKING 14 1 General There is now a networking option available with the CTIU101 111 201 These units support Device Net and CsCan network protocols This chapter will discuss the registers used for network communication and how to configure the TIU units for network communication 14 2 Network I O The CTIU101 111 201 units contain a special set of registers called Global Network I O or simply Global I O Using the CsCan protocol these bits are automatically sent through the network to all other units on the network Anyone unit can be made aware of the activities of any other unit on the network and any one unit can send a signal to any or all other unit on the network There are four 4 types of global registers available IG QG AIG and AQG The model defines the type and number of global registers available in any given model The global I registers contain an image of global Q registers located a different unit connected to the network The association between registers and Q registers is set at the de
113. ucts or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your drive centre with a description of the problem proof of purchase post paid insured and in a suitable package CTIU User Manual Issue 2 PREFACE PAGE 3 About programming examples Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Control Techniques PLC LLC cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilising the Operator Station to appropriately design the end system to appropriately integrate the Operator Station and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply NOTE The programming examples shown in this manual are illustrative only Proper machine operation is the sole responsibility of the system integrator Declaration of EMC conformity Disrtibutors Name Control Techniques PLC Distributor s Address The Gro Pool Road Newtown Powys UK SY16 3AJ Declares that
114. uired The 3D effect adds an extra line on the right side of the table to give the effect of shadow Click OK to create table The table will then be drawn in the area specified at the beginning 0 The Draw Mode returns to Selector as default 50 PN OO CTIU User Manual Issue 2 GRAPHIC EDITOR PAGE 109 13 3 Embedding Data on a Graphic Menu Page 13 3 1 General The Embedded Data types are similar to the data types on text menu pages All data types work the same as they do on a text page see Chapter on Embedded Data The main difference is how the data type is embedded on the screen lalis a es wi E tni siot Figure 13 5 Embedded Data To Embeded Data on the Screen 1 Choose the Embedded Data type you wish to embed 2 Click on the screen this will become the top left hand corner of the area the displayed data will take up 3 The normal embedded data type window will appear Set up the embedded dat type as required See Chapter on Embedded Data 4 Once the embedded data type is created it is displayed in the area defined earlier in a font size appropriate to the size of the area 13 3 2 Analogue Meter T Similar to the horizontal meter Control Techniques has added a Needle Meter type Analogue Meter It is embedded on the menu page similar to the Horizontal Meter To Embeded an Analogue Meter on the Screen 1 Choose the Analogue Meter Data type 2 Click on the screen this will become the top left hand
115. xt table can be created with four entries 6 8 12 and 24 with the text for these items being the four products Now the PLC register can be monitored and the appropriate text inserted into a page on the CTIU050 100 110 A maximum of 64kBytes can be used by all of the text tables 9 9 1 Edit Text Tables Text tables can be edited from the CTIU050 100 110 To choose the Text Selector function 1 Select Text Selector embedded data list 2 Select a Data Type and choose a number for the Location The value in the Location register or other determines the text string entry number displayed see 6 11 Configure Text Selector Embedded Data E Remote Data Source Remote Node ID Data Type Location m Display Format Table ID fi Edit T able Edit write Enabled r Attributes Flashing Change Type Cancel Figure 9 10 Configure Embedded Data 3 Select a text Table ID number 1 250 CTIU User Manual Issue 2 EMBEDDED DATA PAGE 69 4 If you want the ability to edit the text string from the CTIU050 10X 11X 20X click the Edit Enable box 5 Tocreate edit delete entries click the Edit Table button 6 Table box appears and the user has the ability to Add Delete and Edit text strings To Add an Table Entry 1 Click Add Figure 9 11 is displayed 2 The field ID is automatically the next the available number in the table This can be changed by typing in
116. y to select the field to edit Press the Up key to toggle or increment the field Press the Down key to toddle or decrement the field Press the Enter key to send the value to the drive Press the Pause key to select the next field to edit Press the Pause key and the Up key at the same time to return to the parent menu CTIU User Manual Issue 2 TUTORIAL PAGE 95 12 5 Status The CTIU050 10X 11X 20X can display STATUS information For example a status page can be displayed as COILS change in real time in your drive i e the first Coil displays the first Status page the second coil the second page and so on Status messages can have up to eight embedded data values per page Up to 300 total pages are available split between Status Alarms and Menu pages Two different modes are available for configuring status pages These modes are the Bit Mode and the Direct Mode e Direct Mode reads only one register as a word from the drive for the status page If the value in this register is zero or greater than the number of configured status pages in the system the main menu screen is displayed Otherwise the appropriate status screen is called up e Bit Mode works essentially the same except that the screens are controlled by discrete bits instead of the full word register values NOTE Status pages are only displayed when MENU PAGE 1 is selected Example The following example involves the CTIU050 10X 11X 20X connected to Uni
117. you will find in the Miscellaneous manufacturer section of the comms setup dialogue Select 2 or 4 wire from the communications mode menu 2 wire Modbus with UD7 MD29 is supported from V2 8 firmware onwards If you use ANSI in 4 wire mode or RS232 with UD71 then choose ANSI 4 wire On CTIU software prior to May 2000 this protocol is denoted as Unidrive or Mentor from the remote equipment model menu in the dialogue If you are using 4 wire this will also support the CDE Then select either RS422 485 4 wire TIU master or RS232 in the communications mode menu If you use ansi in 2 wire mode then choose 2 wire RS485 ANSI 328 this supports all the 2 wire products Then select RS485 2 wire in the communications mode menu 7 4 3 Choice of data rate The maximum data exchange rate available depends on the device in use and varies between 9600Kb s up to 38400 Kb s at the time of writing With the recommended cable and correct installation the best choice of speed is the fastest available on the device With UD70 amp MD29 38400 is available but when the processor is heavily loaded for instance when running position control plus an extensive user control program there may not be enough resource in the second processor to service the serial port at this speed in which case use 19200Kb s CTIU User Manual Issue 2 GETTING STARTED PAGE 45 7 5 Proving Communications Connect the CTIU050 10X 1 1X 20X to the automated equipment using the cable

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