- Rage Motorsport
Contents
1. MOTORSPORT The 4 way is our top product The damper is adjustable in the low speed compression the high speed compression rebound and the overall reach of the low speed compression these can all be adjusted separate The inner works is much more advanced than our other dampers and contains 119 precision engineered parts The low speed compression damping controls the front rear and left right movements of the car pitch and roll The high speed compression controls the movement of the wheels over sharp bumps like marbles and curb stones The rebound damping controls the body movements and absorbs unwanted energies which otherwise would unsettle the car The 4 way can be equipped with spring rate adjusters and the Black Titan coating In special applications if the physical room allows us we can fit the XL version upgrading the diameter from 45 to a huge 50 or even 52mm We take suspension serious Therefore we offer for most applications different settings on the spring rates shim stacks and damping pistons Fast street occasional track day An upgrade to the sportive side from the OEM equipment Daily comfort vibration and noise levels are just as important as handling s Track day bumpy race circuit A suspension to race on both smooth and bumpy circuits It is possible to ride to and from the circuits Ride height is enough to drive on public roads Lap times and handling are more important tha2. Rage Hurricane Hurricane R Maintenance Guide gt 4 7 s MOTORSPORT Rage Hurricane amp Hurricane R Maintenance Guide Congratulation on purchasing your Rage Specialist all terrain vehicle We recommend that you garage your vehicle for any sustained period to protect it from weather and the elements Servicing is always recommended to be carried out by a specialist for this type of vehicle however if you have difficulty in finding a suitable provider of services then please contact us as we are happy to carry out the work or find a local garage to carry out the work for you R140RT Road legal R140T in off road set up With and without Off road body Due to the nature of the Rage product it has been a highly customised vehicle with many different customer options This document where possible covers most options for the Hurricane R140T and Hurricane R R140RT models If you require assistance with any aspect of your vehicle or its optional extras then please contact Rage Motorsport customer support Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Guidelines for Safe Operation of Off Road Buggies e Drivers must wear a safety helmet and eye protection e A full briefing on the controls and safe operation of the buggy must be given to all drivers e Drivers must be able to reach and operate all controls competently e Drivers must operate the buggy
3. water and then replace cap Once radiator is sealed you can open the top of the expansion bottle and fill to half full and then replace cap Brake Fluid Racing Brake Fluid 5 1 Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Intrax 2 Way Adjustable Damper A Adjuster knob for both compression and rebound 50 clicks turn clockwise for more damping Front spring 20 Rear spring 295 B Locknut preload unlock nut when spring preload is adjusted 1K2 shock absorber The 1K2 is a real high end shock absorber for demanding street and competition use The 1K2 is build using the finest materials The housing is made from 7 7075 aluminium This guarantees low weight maximum strength and optimum cooling The 1K2 damper is always chosen in the largest size possible for the most accurate damping control normally a 46mm body with a 40mm piston and a 16mm piston rod Mc Pherson struts are normally converted from the standard 22mm piston rod to an upside down system with a 40 or 45mm guidance tube for maximum stiffness and wheel guidance This is especially important when the G forces are higher than obtainable with the standard vehicle The 1K2 can optionally be equipped with the Black Titan coating on the guidance and piston rod This is a coating that cannot rust and is extreme hard and smooth The friction is lowered with these piston rods improving comfort reducing
4. 0 psi suggested Foot Brake Handbrake oteering Wheel Nut Torque 10mm Stud ONm 51 ft Ibf e 12mm Stud SVONm 66 ft Ibf Ignition Switch Fuel Tank for Leaks or Damage Engine Oil Level Subject to ground conditional Periodic Checks Rage recommends operators of their products make a full nut and bolt tightness check and also give the whole machine a general visual appraisal before each day of uSe Check every 70 hrs of use or at least six monthly e Brake Pads Drive Shaft Rubber Gaiters e Clean Air Filter more often in dusty cond e Seat Fixings e Brake Lines e Wheel Bearings for play e Gearbox Oil Level Drain and replace yearly Brake Fluid Level Drain and replace yearly Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide Isolator Key The Start Sequence for the Hurricane R R140RT 1 If your vehicle is fitted with a ratchet hand brake it must be On in the up position If not then this feature is not enabled Insert the Isolator Key and turn it clockwise to the On position Depress the clutch and brake pedal preventing a false register on start Press the Triangle on the remote fob This initiates the start sequence and the Start Stop button on the dash pulsates like a heartbeat with a blue light o Now press the Start Stop button for 5 seconds you will hear the fuel pump prime first and then the e
5. ated as a remaining in the fuel tank as shown on this LCD screen etbinstruments com DIGI DASH e This screen shows RPM Speed and Engaged Gear The Gear indicator will show C for Clutch Down N for Neutral Bike engines and 1st 2nd 3rd 4th 5th and 6th etbinstruments com e The DD2 LITE will store maximum recorded values for the following parameters water temp oil temp oil pressure speed rom and battery volts Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT e These values are stored indefinitely until the user either manually resets them or configures the DigiDash to reset all max hold values on power up The Red LED Display e The centre RED 3 digit LED display shows the following parameters RPM Speed Gear and is the main display for the programmable warning alarms The alarms will automatically override this display should the monitored values fall outside pre set limits The LED display is selected cycled by pressing button B e SPEED Selectable between MPH OR KM H e The decimal point as shown can be configured to indicate that the unit is recording data LITE Mini Log Option and DD2 PRO ONLY This can be turned on or off as desired RPM The engine revolutions per minute are indicated in 100 rpm increments Engaged GEAR Once you have entered your gearbox ratios and set up the RPM and Speed inputs the Digidash accurately calculates what gea
6. e the DDe LITE displays the following parameters speed rom engaged gear water temperature oll temperature oil pressure battery volts and fuel level In addition the system also includes 11 programmable rpm shift lights 5 key warning lights 1 one configurable warning light as well as peak value recall on all parameters a road legal odometer a trip distance counter timer average speed indicator and a real time clock that shows both time and date Programmable alarms allow you to pre set alarm levels and leave the task of monitoring temperatures and pressures to the DigiDash system enabling you to get on with the job of driving the vehicle Selection of LCD Screen Displays An example selection of the displays available on the LCD Menu alone are shown below In normal use these are selected and cycled through using Button A Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide i 4 7 s MOTORSPORT Please note that the screens shown below are a selection and not the complete number of screene ethinstruments com m gy Di GIDA s f e Water Temperature Oil Temperature and Oil Pressure are shown on this screen You can configure this LCD screen to also display Speed and Engaged Gear if desired as shown in the above picture ethinstruments com DICI4 LY A e The LITE has an Odometer user selectable for Miles or kilometers Battery Voltage and Fuel Tank Level indic
7. i Synthetic 6 9 Litres from empty Refer to periodic maintenance guide Dry Sump Engine gearbox oll filler point Engine oil dip stick level should check In accordance with the Yamaha user manual e Gearbox Oil 5w 90 Semi Synthetic Ditf Drop Box 600ml Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Breather pot Oil Catch Pot Important Notice A breather pot is fitted to the Quaife forward reverse gearbox When the vehicle is running hot and at high speed it is designed to breathe so you will therefore see oil in the pot This is normal activity When the vehicle is not being driven hard or at rest any oll in the pot will drain back into the gear box unit Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide i b MOTORSPORT The photo below is of a QBA11R gear box normally fitted to a bike engine The CVT equivalent used on the Hurricane Hurricane R is a QBA4R and is identical to the QBA11R unit with the exception of the Link drive section that attaches to the bike Do not use or remove this filler cap Fill here with 600ml SX75W30 semi synthetic gear oil The ail level should reach the bottom of the filler hole thread Gear oil al Gearbox Unit Fill here with 300mi SX75WS0 semi synthetic gear oil Gear oil drain plug g Link Drive e Coolant Top up radiator with anti freeze mixed 50 50 with
8. is will close the rebound fully After this start opening click by click We close the rebound first to be sure all dampers are working from the same starting point When you close the rebound this will make the buggy move come back slower to the normal position B High speed compression Turn anti clockwise until adjuster stops this is the softest position with max SOclicks With high speed compression hardness of the buggy can be controlled in a way you can assist spring rate and make the buggy stiffer C Low speed compression By turning clockwise low speed damping will increase max 18 clicks With Low speed the roll in buggy can be controlled and when in softer position 10 clicks small bumps will be easier taken smoother drive D 4th Adjustment Low speed total damping curve adjustment By turning the height of the housing from the low speed adjuster it is possible to change the start and the finish of the total damping curve force Now the housing is 2 turns open from fully closed By opening anti clockwise Ye a turn low speed curve will be softer over all clicks If from 2 turns out returning to 1 2 turn damping force will be higher overall clicks Undo contra nut with key 14 and turn house with key 9 Always have the adjuster needle fully open when adjusting housing E Spring seat undo locknut before turning 4 WAY shock absorber Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide
9. n comfort levels Full race rally Stiff suspension designed to work with slicks and roll cage fitted Not useable on the street Lap time optimized Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT DigiDash Lite Standard Display e Programmable Speed Display e Programmable RPM Display e Diesel Engine Compatible e Programmable Shift Lights e Engaged Gear Calculation Based e Coolant Temperature e Oil Temperature e Oil Pressure e Fuel Level Engine Hour Counter e Real time clock on board Date amp Time e Acceleration Deceleration Timers e Road Legal non resettable Odometer e Trip Distance Timer Counter and Average Speed Calculator e oO Key Warning Lights e 1 Configurable Warning Light 6 Programmable Warning Alarms e MPH Km h selectable speed e Display units in C F PSI BAR e Peak Value Hold on all key parameters e 10 min Data Record for Analysis e Adjustable Brightness and Contrast e 3M Antrreflective filters Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide DICIS DASH LCD OOBPLAY SHOWS HUET ROUS 1 Stews OF eer Oe wT oe ADD AA a Cw AGaLE Standard Features Summary The DDe LITE display indicates real time information on all key vehicle parameters and is designed to replace all dashboard instrumentation with one compact light weight unit Primarily designed for road and track day us
10. ngine will crank and start During this process as a visual indicator the blue heart beat will pulsate quicker to validate that the Can Bus system is correct and all circuits are functioning correctly 6 If the engine fails to start then repeat the above sequence to check that the procedure has been followed If unsuccessful then contact the Rage Motorsport customer support KR WI To stop the engine simply press the Start Stop button Remote Key Fob G Isolator Key Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Useful information to know about your Rage Water sensitive areas Can Bus Electrical System Engine Inlet manifold HT leads Front located behind the and Ignition coils Passenger seat Whilst it is safe to jet wash your vehicle there are water sensitive areas that will not withstand direct line of fire from a high pressure or jet wash hose These areas are designed to be water resistant they are not water proof and with direct high pressure hoses these items will be damaged and all warranty will be void if lasting damage is sustained Take all precaution to avoid these areas when cleaning or protect them in advance Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Rage Hurricane amp Hurricane R Maintenance e Fuel 95 Octane Unleaded Petrol normal unleaded e Engine Oll 10w 40 Sem
11. o engines are fitted from new from the snowmobile therefore It is important to follow the running in guidelines specified in the Yamaha manual After the first 10 minutes of use check the following Torque the wheel nuts to 10mm Stud ONm 51 ft Ibf 12mm Stud JONM 66 ft Ibf Visually check all around the vehicle and in particular check that there are no brake fluid engine oil Quaife gearbox refer to maintenance section regarding the oll breather pot or radiator coolant leaks If any leaks are found that are not linked to a screw working loose which can be easily rectified then please contact the Rage Motorsport customer services After the first 45 minutes of use check the following Recheck the torque setting of the wheel nuts Recheck the vehicle for leaks Following the second breaking in check you should now follow the periodic checks as described below Enjoy your Rage vehicle and may you have happy and safe motoring Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Recommended Vehicle Setup Brake Bias Spring Damper settings Tyre Pressure Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Recommended Maintenance Programme Check each day of use Tyres for excessive wear or damage Tyre Pressures Off Road Front 5 psi suggested Rear 10 psi suggested Tarmac Front 18 psi Suggested Rear 2
12. oll temperatures improving traction and extending lifetime under the severest conditions The Black Titan is a luxury which if you can afford it is certainly recommended Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT When there is sufficient room available the 1K2 can be equipped with a spring rate adjuster which makes It possible to change the spring constant without removal of the struts springs See for more info the category products spring rate adjuster We take suspension serious Therefore we offer for most applications different settings on the spring rates shim stacks and damping pistons e Fast street occasional track day An upgrade to the sportive side from the OEM equipment Daily comfort vibration and noise levels are just as important as handling e Track day bumpy race circuit A suspension to race on both smooth and bumpy circuits lt is possible to ride to and from the circuits Ride height is enough to drive on public roads Lap times and handling are more important than comfort levels e Full race rally Stiff suspension designed to work with slicks and roll cage fitted Not useable on the street Lap time optimized Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Intrax 4 Way Adjustable Damper A Rebound When the damper is in the buggy first turn the clicker clockwise to the right th
13. r you are in Coolant Temperature Alarm You can pre set the temperature above which the Alarm will operate The DigiDash 2 will monitor the engine coolant temperature and if this rises above your pre set level the CTA Alarm will be displayed Hard Oil Pressure Alarm The letters O 1 L will be displayed if the mechanical switch on the oil pressure sensor either ETB s sensor supplied with the package or the original engine oil pressure switch is activated The Alarm trigger point on the ETB sensor is fixed at 5psi or 0 5 BAR Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Soft Oil Pressure Alarm The DD2 range have a built in oil pressure monitoring system The user can pre set the oil pressure level below which the OPA Alarm activates In addition this can be combined with RPM values OPA is displayed to distinguish it from a mechanical Hard activation Oil Temperature Alarm You can pre set the temperature above which the Alarm will operate The DigiDash 2 will monitor the engine oil temperature and if this rises above our pre set level the OTA Alarm will be displayed Fuel Level Alarm User pre defined level of fuel remaining in the tank below which the FLA Alarm will be displayed Issue 1 1 October 2014
14. with responsibility and must not endanger the safety of others e Seat belts must be fitted correctly and worn at all times when driving the buggy e Spectators must remain a safe distance away from where the buggy is being operated e Tyres must be suited to the ground conditions e Do not touch any component parts behind the firewall immediately after use as some may be hot e Fuel must be stored away from the area of operation e Re fuelling must not be carried out immediately after use the engine should be allowed to cool for ten minutes before refuelling Always use a Suitable funnel for re fuelling to avoid spillage Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT General Driving Guidelines e Always wear a crash helmet e Do not over rev a cold engine e Ensure the vehicle is stationery when changing between forward and reverse e Always wear the safety harness Issue 1 1 October 2014 Rage Hurricane Hurricane R Maintenance Guide MOTORSPORT Rage Hurricane amp Hurricane R Breaking in Period When your vehicle leaves the factory every effort is made to ensure that all nuts bolts clips and callipers have been torqued to the correct level Due to the nature of the uses of our off road and track vehicles we recommend that the following critical parts receive special attention to ensure the safety of the driver passenger and the vehicle The Yamaha Nytr
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