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Welcome to use Our Injection Molding Machine Control System

1. Tc118 keyboard installation dimension Layout PORCHESON 67 User s Manual for TB118 V2 2 Reference amp Appendices H Np U UB OWE L PACK External dimensions and installation hole positions drawings for power supply case and transformer Lf 190 PS8O0AM 202 35 75 228 5 5 300 Exterior dimensions and installation hole position drawings for main controller PORCHESON 6 8 Reference amp Appendices User s Manual for TB118 V2 2 SUIME Jp W FS S WyQ98Sd NVO98Sd NOSIAHOHOd W EE R E RZ SR Sn BREAK ERRE s IRR K ESA PIR UCHR GONE RR IRE RR Cra z n LU oO o a L Kea FER we xg ld oil 1x SOA VEL 4 BIO 994 ay E Ooa exh REHEMA E L L Tira K ly lh CNR RE R040 te E Owes ngs Owed arz IRE NHH O us aezsy A096 08T9V Reference amp Appendices User s Manual for TB118 V2 2 LHO 910919191 10 WBATCI SULITAA SULJVOP ILIJIO Y 10 0 gs9 asp ASe JSZ JST AlI N O ee nal 1 J
2. Mode Meanings L re Motor is running lt lt Electrical heating opened Lubricator is lubricating de The lubricator unsuccessful unchin PORCHESON 1 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions The descriptions on display Display Meanings and descriptions Manual The running mode of the machine Injection Nozzle This section is heating Mould number The current mould number Movable mould Shows the current position of the mould The unit mm Screw Shows the current position of the screw The unit mm Thimble Shows the current position of the thimble The unit mm Pressure The set pressure value of the current movement Flux The set flux value of the current movement Prepare mold number The number of mode opening of the current mode of the predicted production Record the numbers of mould opening for current mould number during the Output automatic operation of the system Set The time value and counter data of the current movement When a time value set for current movement only the operation time increase Oberaton to the set time the next movement starts When it is the number was set the p acted numbers will be shown on the display till the numbers reach the set counter date Whole process The real operation cycle time of the system When the actual temperature is not in the scope
3. 54 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings Entering Engineer Setting Page press Key three times to enter the Special Function Options Page The following is displayed NextPage ChosesSpecFunc3 i FeedSpd CoolwaterDel FeedGearNumbe i Oi 1Short Lubrication Mi f lockir Great 2 0 IstTimesLubr MotorStart oe 0 0 LubrMode New The proport fili Disable Lubr MN U Li 2 Spare ee 2 00 Spare ne CoolWaterMod Spare Function parameter setti 1 2 3 4 5 6 7 8 Rotation speed of storage materials when select on duty the screw rotation speed will be displayed on the monitoring page conversely it will not be displayed Gear number of single circle of storage materials the gear number of one circle of gear screw Electric heat restriction select on duty the electric heat can not be started inthe course of motor starting Function of intermittent lubrication you can select on duty or off duty if select off duty it will have continuous lubrication if select on duty it will have intermittent lubrication Maximum number of lubrication mode The maximum number of lubrication mode it is used to control the lubrication cycle Minimum time of lubrication the minimum lubrication time Output of insufficient oil restriction select on duty when the X32 input time of insufficient oil alarm reaches the setup valu
4. 2 The function of loose core A On or Off can be selected 3 The function of loose core B On or Off can be selected 4 Mode A Time stroke and count can be selected If time selected set the time till the movement of loose core A terminated if stroke selected the movement of loose core will not terminate until the stop signal X25 X26 of input point shows ON if count selected pipe thread control can be taken and the movement termination is decided by the number of pipe tread pulse inputted through X25 X26 5 Mode B Time stroke and count can be selected If time selected set the time till the movement of loose core B terminated if stroke selected the movement of loose core will not terminate until the stop signal X30 X30 of input point shows ON if count selected pipe thread control can be taken and the movement termination is decided by the number of pipe tread pulse inp utted through X30 X31 6 Time gear number Time or gear number can be set in this box when time is selected for loose core A and B the set value in the box is time When count is selected for loose core A and B the set value in the box is gear number 7 Start the trip the neutron start the position of movement neutron in before lock the mode before the low pressure before the high pressure and the lock mode stops neutron out before the mode opening before the middle speed before t
5. 0 I5 H 3 10 21 sro teas 260101 130 29 Ter 50 1 THT PP CEST 200 290 DT 120 18 PO O ae PORCHESON 34 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 16 Set warm up information im E Press fate Key twice enter the menu for setting warm up now the menu is as following UE 2009 06 09 1 Y 22115 TT 1623654 cagna Disable fed l hu Fri SEGG 08 00 00 00 00 00 00 00 00 00 00 00 00 00 Ee o or Lor Lor Lo lor lor OEE Tia 00 00 00 00 00 00 00 00 00 00 00 00 00 00 im E TEMP Press key third enter the menu for setting chart of observation now the menu is as following TempObsvi 1 TempCurve Gas Well Well Well an rnme TAT Description on setting Warm up function Can set a time for seven days a week in advance The system controls the heating system to heat through the set value of the intraday on off time The system heats automatically the hopper to working temperature before operator comes to the office The operator s waiting time for heating hopper is decreased note The input value of time adopts the input value of 24 hours system 00 00 is 12 00 Midnight PORCHESON J User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 17 Set mould information Press key enter the menu for setting mould now the menu is as f
6. DAD Mold Adjustin HON Fotwar JOro 2 The mold adjusting advance has not come MOLD THIN to the termination position FEJE 1 Selection and usage of Self plugging A i Chip insertion 2 Chip insertion A has not come to the termination ey position or the time has not completed CORE A IN Operation A 3 Liftoff has reaches its position or the liftoff time has come HAR 1 Selection and usage of Self plugging A i Chip Extraction 2 Chip insertion A has not come to the termination ey Operation A position or the time has not completed CORE A OUT 3 Liftoff has reaches its position or the liftoff time has come ATL 1 Selection and usage of Self plugging B Chip insertion 2 Chip insertion B has not come to the termination gy Operation B position or the time has not completed CORE B IN p 3 Liftoff has reaches its position or the liftoff time has come HBE 1 Selection and usage of Self plugging B i Chip Extraction 2 Chip insertion B has not come to the termination gy position or the time has not completed CORE B OUT Operation B 3 Liftoff has reaches its position or the liftoff time has come 8 Setting Scope of Numeric Items Number Setting Items Setting Scope Unit 1 Time Setting Digitl lt 600 00 Second 2 Pressure Setting Digital lt 160 0 Bar 3 Speed Setting Digital lt 99 9 4 Back Pressure Digital lt 160 0 Bar Digital lt 999 9 Measure 5 Temperature Setting ka G Digital lt 600 0 set 6 Storage of Mold Data Digital lt 999 Number 7 Pre
7. gH A CH ZH TH 100 aM AD OW 1 YOLON con pon J amp H Z IH 00H AN did ZON Z YIN E N 5 o 1 370 E gt D m r Ew o o o o 9 ERETTE NRE wee feet HN fet OW cao Wago fed fd lgo Togo DITTA 05 T oN LL o l l l l L IS o l l I S Tad o A GON wr zI106 A08 10 PORCHESON User s Manual for TB118 V2 2 Reference amp Appendices 3 POWER MCB l Absorption Component Alepp Le ni NC N Component Coil Interference Absorption Contact Interference Absorption 0 L Absorption Component L Motor End Interference Absorption Common Interference Suppression Method for reference only PORCHESON 11
8. and update it 7 Update OPWIN PS6 means updating the keyboard procedures Move the cursor to update press the enter button and move the cursor to select PS6 files and update it 8 Update the boot background documents means updating the boot screen Move the cursor to update press the enter button and move the cursor to select Bmp files and update it Parameter setting introduct PORCHESON 45 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings Chapter 5 Instructions for the System Commissioning Settings 1 Engineer Setting Page Press Ob Keyon the Main Page to enter the Engineer Setting Page and the following will be displayed 2009 06 09 iii Eng neerSeti IE wkLoginAssysUser FO TSEFPFES FIUNSI ONE wrLogout r F3 SetPres Flux BackPi PIE Ruler FS SpecialFunction Enter the password If correct V will be displayed If incorrect X will be displayed If the password entered is correct you can enter the system parameter setting page It is not necessary for the equipment end user to adjust the system parameters Please consult the equipment manufacturer for any query Any parameter adjustment disorder may result in damage to equipment capability unstable performance or failure to operate After the correct password is entered the cursor jumps automatically to the first item from the right The cursorcan be moved
9. at most 999 pieces of alarm records for inspection it will be helpful forthe maintenance of the equipments 2 Printing list start the function of printing list of the printer PORCHESON 44 User s Manual for TB118 V2 2 Chapter 4 production management 6 USB setting page for options P CEt Press pc unk button for one time enter USB setting page At this time the page shows as following mem ma ial ay Tate e ma eposit dist USB 1 For mul a downloading download the mould data fromcontrol system of jet moulding machine to the USB ofmoveable disc 2 Formula uploading upload themould data from the USB of moveable disc to control systemof jet moulding machine at the same time the data will overlay previous data correspondingly 3 System downloading download themould data from control system of jet moulding machine to the USB of moveable disc 4 System uploading upload themould data from the USB of moveable disc to control system of jet moulding machine at the same time the data will overlay previous data correspondingly 5 Start End D when you are downloading the material of formula and system please designate the scope of the downloading data formula 0 1999 system 10000 10599 6 Mainframe replication means updating the host procedures First press the stop button on the keyboard then move the cursor to replication press the enter button and move the cursor to select Pin files
10. automatically distribute average data to 10bar 160bar PORCHESON 49 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 5 Flow Pre Adjustment Page Entering Engineer Setting Page press Key zara twice to enter the Flow Pre Adjustment Page The following is displayed NextPaze CurrMin peti sable 70 OFF 30 ScrewSpd M 14397 oe RPM 50 curren 9 0 mA 60 IE Description on setting parai The flow pre adjustment is the linear adjustment of flow output In general the standard value is 0 800mA and the output impedance is 40 2 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Flow Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted As for the speed adjustment different manufacturershave different measuring methods Some manufacturers use the melt tachometer to measure the rotation speed First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt speed to be 1 10 20 30 and more until 99 and check the actual values Make adjustments on all parameters whichneed adjusting and make
11. data the SPC tracking record will be valid PORCHESON 4 3 Pressure Speed curve TE press the lN key 5 times to enter the panel and it should be as follows CURVE 270 O mm 0 0 mm Description on setting arame 1 Display choice the system can show you the selected curve such as curve of injection curve of pressure for injection pressure for pressure retention pressure for locking the modules All the curves can be selected by the input key PORCHESON 42 User s Manual for TB118 V2 2 Chapter 4 production management 4 Temperature tracing curve panel H amp IN Press cance key for 4 times to enter the temperature tracing curve panel and it is as follows lell DP TempCurve Ti DIO 19 00 1 Display That is to monitor the historic tracing curve of the temperature of a specific segment For reference it can provide historic parameters of each segment which are up to the past 6 hours This lets the operator more insight of the variation of the actual temperature and let compare and analyze how the change of the temperature affects the quality of the products 2 Interval of the sample record is the interval of the sampling process 5 minutes PORCHESON 43 5 Alarm note page Press key one times to enter the alarm note page and it is as follows DIAGNOSE 2009 06 09 ilari istory nc 16239 04 Parameter settin 1 Display the system stores
12. improper operation unauthorized maintenance natural disasters or the system damage or data loss caused by other abnormal situations The changes in the manual will not be informed in advance The contents in the manual are for reference the company will not be responsible for thelosses caused by the misunderstanding of the manual There may be differences between the actual objects and the abstract image but the functions are Consistent According to the Copyright Law the Companyowns and retains the exclusive ownership of all works without thewritten approval of the Company any deletion revision reproduction or imitation of the manual are not permitted PORCHESON User s Manual for TB118 V2 2 P OR CH ES ON TECHNOLOGY CO LTD TB118 Operator s Manual 2009 07 Version Contents System Configuration amp Installation l Button Operation specification 5 Explanation of the Param eter Function Setting 1 2 Production management 3 5 Explanation of the System Debugging and Setting 4 l Input output State Detection 5 5 Reference amp Appendices 6 3 All copyrights are reserved any duplication without the prior authorization shall be forbidden PORCHESON 3 User s Manual for TB118 V2 2 Contents Contents Chapter 1 System Configuration amp Installation 1 System Configuration amp Remarks p6 2 Features of the PS860AM Control System K G L LE EE p6 3 Installation an
13. merely The function of proportion can only enlarge the amplitude value of errors But at present time it is necessary toincrease different coefficient which can forecast the changing directions of the errors Thecontroller combined proportion with different coefficient can cause errors constraint effect to be zero even to be negative thereby severe over adjusting of proportion under controlling can be avoided So for assemblies under controlling with heavier inertia or lagging PD controller can improve dynamic behaviors of system during adjustment PORCHESON 5 8 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 12 Machine No Ex Factory Value Setting Page After entering the correct password press Key to enter the Machine No Ex Factory Value Setting Page The following is displayed RSTTimer ConF rm RetSysValue Conf rin TUE 2009406 H 9 DH 16H 424 22 Descriptions on setting p 1 Mould Injection Machine No The system is equipped with the function of setting NO for the mould injection machine so that the manufacturer can set the No for easy sales management and after sales service record 2 Ex Factory Value Restoration During the modifying process of password pages if normal operation cannot be achieved due to too much deviations of the modified parameters press Key Enter and choose Confirm and then all the contents and all the parameters will be restored to the s
14. retaining control is needed for molding condition key the 1 pressure retaining time in the box of 1 grade time pressure retaining 2 time 0 00 it is 0 when out pressure retaining 3 time 0 00 it is 0 when out 3 The function of slope Controlling on pressure is for retaining pressure or change of slope Refer to the set menu the real output pressure is as the picture above right 4 Ejection test you can select on duty or off duty when you select on duty in the mode of half full automation computer will get the average value 20 100 mode ejection ends as the ejection test point Users can set up the permitted error value scope on the pressure keeping page If surpass the setup mode number and if it is under the test scope or over the test you will hear the alarm the ejection is failed at the same time the production management will regard it as the defect PORCHESON 25 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 7 Set plastic melting drawing cooling information Press RDN key once enter the menu for setting plastic melting drawing cooling now the menu is as following 2009 06 09 meli Take CoolSett LD res iia 0 00 mm Pre sa 4 Flux 0 0 Udi i BackPres 0 0 RA F Tk Mell res bar 50 0 IK sac 25 0 85 0 20 0 43 0 A i Place 20 0 150 0 220 0 350 0 1 Process After retaining pressure front drawing first s
15. the 0 99 speeds being set correspond to the proportional coefficients being shown on the tachometer respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional outputvalues Initial data First pre adjust the needed maximum flow data in 99 and then move the cursor to initial data press the enter key and select open the system will automatically distribute average data to 10 99 PORCHESON 50 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 6 Back Pressure Pre Adjustment Page fa Entering Engineer Setting Page press Key three time to enter the Back Pressure Pre Adjustment Page The following is displayed RAS NextPage __ klreBackPres _ Coil RES IND sable om 97 OFF 2 E ME 109 OFF Curr Min 7 Gg 121 OFF 20 ME MERO Curr Max 30 E 120 145 OFF Initial rim 169 OFF s 150 160 OFF Description on setting para The back pressure pre adjustment is the linear adjustment of back pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 2 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Back Pressure Adjustment Method The parame
16. 1 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection 2 Key Inspection Page 1 ro ID Key on the Main Page to enter Key Inspection Page I and the following will be displayed 2009 06 09 iii ReyCheck Ly 1643 E 2 Press Gp on the Main Page to enter Key Inspection Page II and the followingwill be displayet 2009 06 09 iii key Check 1 OASI EjectAdy 24 HeaterOn Off 7 Lubricale 25 CoreBIn Ejector 26 CoreBOut CoreAln CoreAOut 28 DataLock NozzleAdv EmergencySto NozzleRet MotorOn Off PORCHESON 6 2 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection 3 Press L D on the Main Page to enter A D Inspection Page I and the followingwill be displayed 2009 06 09 iii ACNE iii OASI x 6 Oi 1Te mp 3 Output Inspection Page 1 Press Key displayed on the Main Page to enter Output Inspection Page I and the following will be 2009 06 09 iO pui Check J LD MoldClose Y50 Eje NozzleADV Y11 MoldThin 2 Injection Y12 Diff L M feuding Ylv3 MoldThick Decomp Y14 MaMOpenSt 5 NozzleRet Y15 Mak jAdvSt MoldOpen Y16 LPHIdCIs EjectAdv Y17 HPMIdCls Machine Run Well PORCHESON 63 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection 2 Press Key db the Main Page to enter Output Inspection Page II PS660AM and the following will be displayed 2009 06 09 iii put Check 16249239 Machine Run Well 3 Press Key on
17. 9 0 2 0 4 Machine Run Well Descriptions on setting par Low Quic Slow H Pr Pres 20 50 20 120 gt Flux 20 80 30 25 gt 508 8 109 0 2 0 1 Process while mould close enter slow clamping first and than enter fast clamping when the stroke arrives at 508 8 and than enter low pressure clamping when stroke runs another 109 0 andthan enter high pressure clamping when stroke runs another 2 0 till clamping completed Italarms low pressure mould protection time is over when the low pressure time is over but not enterthe high pressure yet 2 Slow mode locking when the dynamic mode electronic ruler is off duty the time for slow lock of the mode 3 Low pressure protection Set a smaller low pressure time for mould close it is best to be fitting otherwise the mould can not be protected 4 Time limitation to mold open and close time limitation to mold open and close please set it longer and it is better to be fitting otherwise the system alarms mold open close not completed on time 5 Differential mould close press input keys to select on or off output when select on for quick mould close Y52 not output when select off for quick mould close Y52 PORCHESON 2 2 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 4 Set mould opening infor
18. Setting Page press JE CORE Key to enter the Special Function Options Page The following is displayed NextPaze isable Uon dSScope 2 Gate Control old isable SlwPump 2 0 CoreStartMode E jecStopMode Disable MI dAd jMode isable RlowBegin Location Disable ElecHeat Descriptions on setting 1 Motor Idle Running amp Automatic Stop When Activated is chosen time setting is effective and the setting range is 1 99 minutes If the equipment has no operation within the set time period after the motor starts up the motor is turned off automatically to protect the motor life and to save electricity charge 2 Motor Y Conversion If Activated is chosen the system converts from star output to delta output when the motor starts up The conversion time period can be set and the setting range is 2 0 99 9 seconds 3 Manual Base Advance Limit If deactivated the injection base advance is not subject to stroke control If activated the injection base advance position is subject to the control of the limit switch X06 4 Mould Opening with Melt If activated the mould opening can be done as soon as the cooling time expires even if the melt has not finished taking out 5 Melt Key Locking If activated press the melt key once and then the melting continues and will stop when the melt position is reached or the time expires Or press the melt key once more to stop the melting 6 Neatad beginning methods select trip o
19. User s Manual for TB118 V2 2 Preface Welcome to use Our Injection Molding Machine Control System Safety Cautions Please read it before installation 1 In order to ensure the secure operation of the whole system in case of the abnormal external power and the control system s failing to function please set up the external safe circuit for the control system 2 Upon its failure to detect the abnormal conditions of input and output the control system cannot control the output Therefore please design the external circuit and frameworkto ensure the safe operation of the system 1 Please read this User s Guidance carefully before installation 2 Do not dismantle the host computer shell and keyboard without permission 3 In case of any questions please dial the after service service hotline of PORCHESON 1 With the constant upgrading and improvement of the system the changes in the relevant information and technical parameters will not be informed in advance 2 If there is deficiency in this manual please do not hesitate to give your comments and suggestions PORCHESON User s Manual for TB118 V2 2 Preface Statement Please read the manual carefully before you use this system PORCHESON Company will only be responsible for the maintenance of the problems exist in the system itself and will not be responsible for the fault caused by
20. aram The pressure pre adjustment is the linear adjustment of pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First set the pre adjustment to be Activated and then set the pre adjustment item to be ON For example for the 50 bar pressure position of Item 50 if the reading on the pressure meter is 45 bar the parameter of this item should be increased until the pressuremeter reading reaches 50 bar Make adjustments on all parameters which need adjusting and make the0 140 bar pressures being set correspond to the pressures being shown on the oil pressure meter respectively After the adjustments are completed the computer executes automatically linear processing and takes theprocessing results as the subsequent normal D A proportional output values Initial data First pre adjust the needed maximum pressure data in 160bar and then move the cursor to initial data press the enter key and select open the system will
21. arm A Enter into the screen to Speed and Temperature Track curve CURVE be Enter into the screen to Setting porduction Imformation and SPC FLOW CHART Track Note 3 Explanation of the Parameter Setting 0 9 numeric keys are used for data input in the data 6 POR setting screen When the electric lock isin OFF state these ten numbers are locked to ensure the data will not be changed arbitrarily In the meanwhile there are 26 o gt English letters and special symbols respectively on 0 1 numeric keys used for the input of Chinese and English letters as well as the machine serial number DELETE key is used to delete the error words during entering the s parameters and serial numbers INPUT key is used to aa select the functions during function selection and used to confirm during item confirmation PORCHESON 12 User s Manual for TB118 V2 2 4 Cursor Key Chapter 2 Explanation of the Key Operations Keys Usage A Skip key pressing it will skip the cursor to the upper line Escape key pressing it will move the cursor to the left Escape key pressing it will move the cursor to the right lt gt Y Skip key pressing it will skip the cursor to the lower line 5 Operation Mode Selection Key Usage Remarks Keys H MANUAL Pressing this key will enter the system into manual state EA Pressing this key wil
22. brightness the higher the contrast is the richer the color will be Note when LCD is the STN screen it can be valid 3b LCD brightness adjustment move the cursor to this place input the data adjustment range 0 100 the screen will display the darkness amp brightness degree according to the data entered 3c LCD color setup the system can provide normal anti color two options move your cursor to this place press input button to select LCD color display 3a LCD backlight time the system has the function of screen protection the background light time is adjustable the setup scope is 1 6 minutes If the keyboard is not pressed in the setup time the background light will be automatically turned OFF Note if any button is pressed background light will be on 3e Function of key sound Select use you will hear a tick sound when the key is pressed if do not select no sound 3f Key sound scope move your cursor to this place input the data scope 0 10 to adjust voice volume 3g Correction of Touchscreen click on the Correction button to enter the correction page Note only if keyboard has the touch function the correction can be valid 3h Network connection status the network connection status is indicated with colors 31 Current IP show the IP address of the machine 3j Current connection state show the network connection status disconnect connect 4 Move the cursor to select language c
23. d AIR BLST MOV Male Mold Huff Operation 1 Selection and usage of male mold huff 2 The time of male mold huff has not completed FARA D H AIR BLST STN Female Mold Huff Operation 1 Selection and usage of female mold huff 2 The time of female mold huff has not completed Nozzle advance operation 1 When the block limit selection is off duty there is no conditions 2 When the block limit selection is on duty the lock mode stops ON Has not reached the block stop position b the time calculation of the block is not enough NOZZLE RET Nozzle backward operation 1 No condition 99 amp Dia KO MOLD ADJ Mold adjusting Selection 1 If transfers mode by hand press this button in the manual state the indication light will be on that means you can transfer mode by hand 2 If automatically transfers mode press the button twice in the manual state and the indication light will be on that means you can conduct automatic transfer of mode Balt MOLD THICK Mold Adjusting Backward Operation 1 Enter the state of manual mode transfer 2 The mold adjusting retract has not come to the termination position PORCHESON LS User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions JRE ld Ad 1 To select the mold adjusting use state
24. d Debugging of Computer Control System p7 Chapter 2 Specifications of the Button Pressed Operations 1 Figure of Keyboard of the Operation Panel See the figure below 00000 p10 2 Explanation of the Functional Keys ii pll 3 Explanation of the Parameter Setting button s i eteet eet e eee p12 A Cursor Koye oneri ride p12 5 Operation Mode Selection Kage p13 6 Electrothermal ON OFF key and Motor ON OFF key 000 p13 7 Manual Operation Keys p14 8 Setting Scope of Numeric Items p16 Chapter 3 Descriptions on setting parameters functions 1 The main control panel shown while turning On ii p17 2 Setting for celerity information i R P21 3 Setting for mould close information iii p22 4 Set mould opening Information eee eee eee p23 5 Set the plastic injecting information 0 E E L eset rete e teen p24 6 Set the pressure retaining information p25 7 Set plastic melting drawing cooling information ii p26 8 Set the stuff auto clearing up information 002 0sse eee t eee p27 9 Set the table information p28 10 Set the mould adjusting information iii p29 11 Set the ejecting forward information seer teeter eee p30 12 Set loose core informationi settee ee eeeeeteeeeeeeea testes rEEEEEEEEEE EEEE EErEE p31 13 Set the air blow information p32 14 Set time count information iii p33 15 Set temperature information cri iii p34 16 Set warm up and chart of observation information iii p35 17 Set Module in
25. d the terminal position 5 When the electronic ruler is off duty choose the trip has not reached the stop position choose the time the time calculation of tray mode is not adequate EJECT RET Liftoff operation 1 When the electronic ruler is on duty the position of tray mode has not reached the terminal position 2 When the electronic ruler is off duty LU choose the trip has notreached the stop position choose the time the time calculation of tray mode is not adequate PORCHESON 14 User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions S w ae CHARGE Feeding Operation 1 Feeding has not come to the termination position 2 Temperatures within all sections of material canister shall not exceed the leeway scope without temperature alarm aga 5 AUTO PURGE Automatic Material Rem oval Operation 1 Selection and use of automatic material removal 2 Times of automatic material removal not completed 3 Temperatures within all sections of material canister shall not exceed the leeway scope without temper ature alarm SRT he EJECTOR Several Items Operation 1 The operating conditions are the same as those for ejection advance and liftoff 2 The time of ejector setting has not completed i Lubricating Pump Work 1 Lubricate total time have noend BERRA Lp
26. dicted Turnout Digital lt 99999999 PC In case of the set values exceed the above mentioned scopes the system will not accept the numbers set and keep the original set values For the habit of data input the data input of this system is display from right to left PORCHESON 16 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions Chapter 3 Descriptions on setting parameters functions 1 The Main Control panel while turning on Connect with power turn the red urgent stop switches the operation light of the computer RUN flickers the following menu shown on the display now the control system is running and it is ready to operate the machine Tee eae SANG UGB fir a4 oo jec 4 4 f G Oj fold No 0 34 7 34 8 34 9 hbk kikik dome 0 00 Time 0 00 s Cycl 557 99 0 0 bar Flux 00 4 S 0 0 bar Ha 3 Eea ke uv e msm aom Se eee 600 2 i EFFE 0 0 00 ttt 0 Machine Run Well Bi 9 Se A MONITOR key at any time after re turning on the computer and then enter the menu of the monitor menu of the machine This menu is for monitoring temperature and machine running condition The names and numbers of the moulds will be set in mould information menu The temperature scale and current oil temperature show the real value of each stage thus its information cannot be modified Each function of the menus is described as follows The descriptions on mode
27. djusting mode Time or gear number can be selected Select time if the machine is not mounted with sensor the initial value is controlled by time select gear number if there is a sensor the initial value is controlled by gear number 3 The time of mould closing In auto mould adjusting time limitation for mould closing 4 How to use auto mould adjusting Select auto for mould adjusting press the keysof mould adjusting and auto mould adjusting and than enter the mode of auto mould adjusting as soon as the exit shut The movement pressure and flux of adjusting forward and backward in the process of auto mould adjusting is controlled by a set value in the fine adjusting box The sound of can be heard and mould adjusting completed shown after the mould adjusting completed 5 While adjust mould manually or automatically the forward time of mould adjusting is controlled by stop limit PORCHESON 29 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 11 Set the ejecting forward information Pres Flux BackPres Nio 0 0 55 0 Enn G aaea roe os om foe f tetesti Machine Run Well Descriptions on setting parai 1 Times fixed Ejecting forward Ejecting backward stop as a cycle move in according to times 2 Vibrating ejecting forward stop ejecting forward stop off as a cycle the movements are set in according to the times of the ejec
28. e it will give an alarm Motor start delay after the motor is started you should delay the setup time then youcan conduct manual or automatic operation PORCHESON dd User s Manual for Tb118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 9 Standby Function Setting Page BF fe After entering the correct password press SINS Key to enter the Standby Function Setting Page The following is displayed ChoseBakFunc J Descriptions on setti 1 Output Point Transfer Function This function can be activated or deactivated If activated the output point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the mould opening output point and the knockout core function is deactivated the Y46 mould opening point can be transferred to Y66 and then the output wires should be exchanged The system is equipped with the function of simultaneously transferring two output points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed 2 Input Point Transfer Function This function can be activated or deactivated If activated the input point executes immediately transfer operation In case that mal function or damage occurs
29. e cycle of the alarming Out LubricG a s PORCHESON 33 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 15 Set temperature information im E Press gm Key enter the menu for setting temperature now the menu is as following Temp Obsv TER RRR Open fin Machine Run Well Description on setting paral The set temperature value is 0 1 C Celsius The temperature of the hopper of injection molding machine is close loop controlled after it is fed back to controlling system by K style thermal electric couple The system provides total 6 stages of temperature control and stage oil temperature testing Open loop close loop can be selected to control temperature for injection nozzle The system monitors the temperature in every area to find out if the temperature overpasses the set top and bottom limitation It cannot inject or melt plastic if the temperature is lower than the bottom limitation and than the cold preventing screw starts It alarms when the temperature is higher than the top limitation The temperature of each stage is shown on the main menu Half temperature functions select use at this time the temperature setup value is half of the current showed setup value Cold boot A fter the boot the actual temperature in each area will be within the setup scope BB oy 2 BC RE SOB A hh RES Se 21 BURA RZ sere eae
30. e inspection and control on this sequence 2 Oil Temperature Alarm Activated or Deactivated can be chosen If deactivated once it is detected that the oil temperature is equal to or over the set upper limit the alarm will be neglected If activated the alarm will be output and the system will turn to manual mode and the motor will be turned off when the alarm cycle ends 3 Pd Setting Pd has been set before ex factory It is recommended that the user should not revise this parameter under normal circumstance 4 Proportion control proportion control is one of the simplest way for controlling in which the input error signals are in proportion relation with output signals There are steady state errors when proportion control is the only way to be utilized 5 Different coefficient control in different coefficient control output error signals of controller form direct proportion relationship with input error signals of controllerFluctuation even destabilization may appear in automatic control system during the course of getting over and adjusting errors The reason is the existing heavier inert links or lagging assemblies can constrain errors and its changing is always behind the changing of errors The solution is to make the changing of errors constraint effect become advancing i e the errors constraint effect should be zero when errors become close to zero That is it is not efficient enough to introduce proportion nto controller
31. ed mould opening not reach the position is on duty check the number at the position of stopping mould opening When theelectronic ruler is offduty check whether X12is connected Clamping and open mould notfixed on time Clamping and open mould not completed within the time limitation of themould opening or closing Check the clamping and open mould process extend properly the time limitationof the mould opening or clamping if it is normal Low pressure mould protecting time is over It will wam if it has not turned into high pressure when the low pressure time is over Check the mould extend properlyhe low pressure time if there is not any redundant objects Failure of Exit Alarm when there is only one press in X00 XOland X15 X16 Check if the switches of the front andrear exits are correctly connected withinput interface of X00 X01 and X15 X16 andcheck if they can be pressed normally Plastic melting not completed on time Plastic melting not completed within the time limitation of plastic melting Check the plastic melting process and find out if the plastic in plastic drum has been run out Extend properly the time limitation of plastic melting if it is normal Failure of plastic injection The plastic injection testing stroke switches X20 has not been pressed or the electronic ruler has not reached the plastic injection testing point during plast
32. et output 3 Stop after alarming On or Off can be selected It will continue producing even arrives at the set mould number if Off has been selected till an operator stops it 4 How to check production records Move cursor to the box of production records read it through the rolling menu by using t 4 key PORCHESON 40 2 SPC Tracing record E PE RIE Press let key 3 times to enter the SPC Tracing record with production management and the FLOW CHART panel is as follows 2009 06 09 LSpCTrachkecdi PB BBR AT M 1dOpnP1 d 4 60 Description on setting pa 1 Pages the panel has up to 999 pages containing the consecutive information of the 999 modules The SPC Tracing record system can provide up to 9 important parameters of the latest 999 modules The operator can scroll up and down between page 1 and page 10 to manage the production of the modules By using the system the operator will be able to have more insight of the actual variation of the important parameters and take specific and proper actions to adjust the system s operation and improve the quality of the product as a result 2 Print the page the function would let the operator to make use of the printing service of the system 3 Intermittent cycle record the data once every several cycles 4 Recording cycle After entering automatic state it will calculate from the first product when the product number is smaller than the
33. formation ii pitied P36 18 Amend note information lt lt PIRO P37 19 special parameter adjustmetn Setting sss sere terete terete genes P38 PORCHESON User s Manual for TB118 V2 2 Contents Chapter 4 production management 1 Set porduction Imformation arie i p40 2 SPC Track Note Page ricci p41 3 Pressure Speed curve Setting Page ii p42 4 Temperature Track curve Page p43 E Otello nda p44 G USB Setting Paps eee p45 Chapter 5 Instructions for the System Commissioning Settings 1 Engineer Setting Page see e ani p46 2 Delay Setting Page stenss toad ssw ennerien ia i eeni n p47 3 Pressure Flow Slope Setting Page p48 4 Pressure Pre Adjustment Papera p49 5 Flow Prec Adiustiient Pagese nella p50 6 Back Pressure Pre Adjustment Page REE E pSl 7 Electronic Ruler Pressure Setting Inspection Page 0 p52 8 Special Function Options Page s s s0i iis iii ea p53 9 Standby Function Setting Paggena P56 10 Programmable Standby Function Page we PS7 11 Temperature Parameter nai POR 12 Machine No Production Factory Value Setting Page p59 Chapter 6 Input Output Mode Inspection 1 Input Inspection Page te peice alieni p60 2 Key inspection Papera p62 3 Output Inspection Page gt s eee aerei p63 Reference amp Appendices 1 Tb118 keyboard installation dimension Layout Se p66 2 Tc118 keyboard installation dimension Layout S E p67 3 external dimensions and installation hole positions drawings for p
34. functions 14 Set time count information Ae fal Press SESMA key thrice enter the menu for setting time count now the menu is as following 20 00 Mato ON Time A Gu Mato RUN Tim O HT M Description on setting par 1 Lubricating modulus Count mould opening times The oil pump starts when mould opening times reach the set value 2 Total time for Lubrication the total time spent in this lubrication 3 the output of the repeated operation with the total time for lubricatin 4 The interval of the repeated operation with the total time for lubricatin 5 Wait Cycle time During auto process it is the time between completed thimble movement and starting a movement of moulds clamping of next cycle 6 Cycle time The time limitation to operation cycle in automatic process The system alarms cycle time is over when the real operating time is longer than cycle time limitation 7 Movement time limitation the max time permitted when output movement 8 Error alarm bell The max time when error output occurs To avoid long time alarming the bell stops alarm when time is over 9 during the output time of lubrication if it fails to detect any lubrication pressure signal it would trigger an alarm telling that the lubrication is failing If opping working after the failing of lubrication is chosen then it would stop lubricating and would change to work in manual mode and stop the engine after th
35. he low speed and the mode opening stops that is where the template is moving setup the action of neutron A and B 8 Start position The position for starting the movement of core knock in or knock outwhere the mould stops is a set value for the movement of core loose A and B PORCHESON Jl User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 13 Set the air blow information Pres 0 0 E Flux 0 0 jackPres 0 0 Machine Run Well Descriptions on setting p 1 Why blowing air This function can be used in the stamping mould that need air blow 2 Time delay Delay first when arrives automatically at the position of air blow and than blow air when delay time starts 3 Start the trip you can select before the mode opening or after the mode opening to set the value of blowing a 4 Starting position Pre mould opening can be selected Pre mould opening is taken as a set value for the movement of air blow 5 Function mode On or Off can be selected no movement of air blow if Off is selected Ey Mouldend delay count a Blow Male A Mould end delay count q m a a m Blow Female H PORCHESON 2 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters
36. ic injection Check plastic injection process and adjust the deviation value of plastic injection testing Failure of motor Alarm when signal inputs motor protection point X 16 Check if there is a protection on the oil hydraulic motor caused by relay against overload Cycle time is over When Auto production cycle time is longer than set cycle time Check the auto production process extend properly the set cycle time if it is normal PORCHESON 19 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions Alarm Source Solution Knockout core A not completed Knockout core B not completed Machine has chosen knockout core A and B It requires that the knockout space of the knockout core must have been connected when eject forward or multi eject forward Check if the stop switches of the knockout core A and B are connected correctly and if they can be pressed normally Set a stop mode in function menu for knockout core A and B when you do not use the knockout core function The set output reached The machine stops when the output stopping machine function started or the numbers of mould opening have reached the set output number Solution If you need the machine continues running after the output reached just set the stop after alarm in production menu as out or reset the total mould openingof the current mould numbe
37. it activated and then specify an output point i e this function is output through Y xx and then set the action sequence CD Notes Regarding the output scope of Sequence D Clamping Stop in automatic mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the melting finishes in manual mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the mould opening key or the reset key is pressed Example 2 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while injecting and melting To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence FH PORCHESON 3y User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 11 Temperature Parameter Time Setting Page After entering the correct password press Key to enter the Temperature Parameter Time Setting Page The following is displayed Fune P D atis 100 200 Disable 0 0_ Disable 0 o function Description 0 1 Nozzle Function Sequence I Sequence li Sequence III Sequence Iv Sequence Vfunction Activated or Deactivated can be chosen If deactivated the system will not execut
38. l enter the system fu into semi automatic operation SEMI AUTO ERAS a 4 Z iY Pressing this key will enter the system PE into senr automatic operation SENR AUTO He fel 6 S l 15 I Pressing this key will enter the system into time automatic operation TIME AUTO There is an indicator on the left upper of all keys Pressing any key will turn on this indicator indicating the system is in this state Every time the computer is started the default state of system is manual operation In case of the temperature has not reached the set value the system is impossible to perform semi automatic senr automatic and time automatic operations The indicator will not turn on when the semi automatic senr automatic and time automaticoperation key pressed till thetemperature reaches the set value PORCHESON l3 User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations 6 Electrothermal ON OFF key and Motor ON OFF key In the manual mode press the key once and the indicator at the left upper will turn on indicating thefunction state has opened Pressing the key again and this indicator will turn off indicating the function state has shut off Repeatedly pressing this key the functions will turn on or off in turn Upon the emergency switch stops the motor will power off swiftly without affecting the electro thermal operation 7 Manual Operation Keys Keys Usage Operation Conditi
39. l mode press the key of stuff auto clearing up the system starts the stuff auto clearing up process first is the process of with drawing and than cycles automatically according with process shown in the diagram above 2 Times of stuff clearing up the times of repeating plastic melting and injecting 3 Automatic cleaning of materials Select On Duty press the automatic clearing of materials button to clear the materials 4 Material restoring time when it automatically operates and after the block finishes start to operate the storage materials the time accounted returns the ejection movements PORCHESON 2i User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 9 Set the table information EZAR Press MAWA key once enter the menu for setting table now the menu is as following 2009 06 09 Pres 0 0 io g Flux 0 0 i BackPres 0 0 E Slow NZ AD M ss 0 65 0 50 0 N ESE Lio ale Machine Run Well 1 Block s slow motion when the electronic ruler is off duty the block will encounter the block stop switch X06 and then will be inserted into the block slow motion and die com bination The time accounting stops when come to the block when the electronic ruler is on duty the speed of the block is controlled by electronic ruler Function to prevent crash and to protect the service life of die 2 Auto table off plastic melting completed or cooling com
40. lding wires provided by this company to prevent from influencing the reliability and normal operation of the control system 4 The shell of flame couple shall adopt the shielding wire When the outer shielding of all flame couples adopts the thermal couple reticles the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 10Q 5 Upon wiring separate the high and low pressure line from the computer control line as much as possible do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system 6 Upon fixing the keyboard and 15 core communication connections of the host computer you shall press and tweak with force to prevent the poor connection from affecting the reliable operation of control system 7 Pay special attention to the oil valve outlet public port YCOM it shall be connected well to prevent the computer from inputting while having the phenomenon of oil valve having no motion PORCHESON User s Manual for TB118 V2 2 Chapter 1 System Configuration amp Installation 3 2Inspection of the Control System 1 After installation completed carry out an overall inspection if all connection lines are well fixed including the switching power supply host computer shell electrothermal output line and the thermal couple of keyboard etc 2 After the line inspection completed carry out an electric connection in
41. lectronic ruler choose Activated If the equipment adopts stroke switch control choose Deactivated 2 Measurement Values indicating the actual dynamic positions of the electronic rulers for theclamping unit the injection unit and the ejector 3 Total Length referring to the actual lengths of the electronic rulers for the clamping unit the injection unit and the ejector 4 Limit Position It refers to the maximum value set for the position This parameter is subject to the maximum position setting For example if the parameter set is bigger than the limit position value the system will not accept the parameter set and will retain the original setting 5 Zeroing When the equipment choose Activated for the Electronic Ruler Function and uses the electronic ruler it may appear that the mechanic movement stroke is in place and yet the actual positions of the electronic rulers for the clamping unit the injection unit and the ejector do not indicate 0 In such case the corresponding ruler should be zeroed Move the cursor to the zeroing button for clamping unit ruler injection unit ruler and ejector ruler and then press D Key tomake zero clearing for the corresponding electronic ruler 6 Functions of sensors setting process same as electronic ruler PORCHESON 4 2 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 8 Special Function Options Page Entering Engineer
42. ly gradually increase the values to normal parameters to prevent from damaging the mechanical performances 4 After all parameter set save them and carefully inspect if all input and output points are normal Carry out an overall inspection of the alarm system including the front and back safety doors The wire of safety doors shall be connected as stated in the following figure Safety Door 1 PS860AM LS4 L 2 O After Safety Door 1 After Safety Door 2 A After Door Front Door L S 3 Front Safety Door 1 Front Safety Door 2 L b I PORCHESON User s Manual for TB118 V2 2 Chapter 1 System Configuration amp Installation XCOMo To T0 XCOM o a oa o X00 X15 Safety Door Wiring Diagram for reference only Safety Door 2 PS860AM LS4 LS n After2 After l FA After Door Front Door Fron2 Fronl LS3 LS1 DI S LSI L53 LS LS4 XCOM oo XCOMo o o XCOMo a om XCOMo a o X00 X01 X15 X16 Safety Door Wiring Diagram for reference only X Safety Doors Special Explanation CPS860AM When X00 ON X15 OFF orX00 OFF X15 ON closing opening the doors or in case of other abnormal conditions the system will issue an alarm 2 seconds later for Safety Door Failure and simultaneously terminate all operating output In the semi automatic mode the condition foropening closing the safety doors is that the time from LS1 LS2 LS3 LS4 all turn OFF to all turn ON is more than 0 5 as valid in
43. mation HRR Press key twice enter the menu for setting mould opening now the menu is as following 2009 06 09 Unald open toa 6 35 17 Pres 0 0 ina 600 2 mm Flux 0 mim BackPres 0 0 E IHI 45 0 60 0 40 0 20 7 vrr Flux 20 0 70 0 80 0 50 00 VIT 600 0 550 8 215 5 Machine Run Well Descriptions on setting p 1 2 3 4 rn Pisi i Action low Middle Quick Slow Pres 45 6 0 40 La 20 Flux 20 70 8 0 La 20 Place 600 0 550 8 215 5 50 5 Process while mould opening enter slow mould opening first and than switches to quick mould opening when stroke arrives at 50 5mm and than switches to middle speed mould opening when arrives at 215 5mm and than switches to low speed mould opening when arrives at 550 8mm and than mould opening completed when arrives at 600mm Slow mode opening when the dynamic mode electronic ruler is on duty the time for slow opening of the mode ime limitation to mould opening and clamping time limitation to mould opening and clamping please set it longer and it is better to be fitting otherwise the system alarms mould opening clamping not completed on time l The function of manipulator if a manipulator needed please select on for it After on selected the machine will output manipulator signal while mould openi
44. nd English p The cipher setting and data locking can prevent the operators from changing the established data p arbitrarily to influence the quality of products p There are multiple languages for your choice that display dynamically in real time p Packing modulus setting function for 6 digit output may set the packing modulus Various self plugging and tein type programs are applicable for the self plugging and tein control in different types p Ejector nozzle temperature can be controlled with open or enclosed loop p PID Proportional Integral Derivative with self temperature control has 6 1 sections of temperatures Temperature may be preset a week in advance to enable more convenient operation p Various types of Glue Shot ways 4 sections of Glue Shot and class 3 pressure preservation K Failure Self detection functions alarm display and voice prompt gt Input and output are done by the optically coupled circuit to isolate the interference of the external circuitry p The output value of pressure speed current can have real time dynamic observation K and itis not necessary to install another ammeter gt In the inspection window you can inspect all input and output points and the moving states of key gt 3 circuit standard D A proportion output with max current as 3A gt Presetting of the voltage and runoff values proportional valve available for the products in all brands and better linear prop
45. ng comp leted Before mould close the next cycle starts only after receiving the manipulator signal and stop the output of it at the same time PORCHESON 23 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 5 Set the plastic injecting information St H Press MIZAR key once enter the menu for setting plastic injection now the menu is as following oo Flux 0 0 BackPres 0 0 E Sez Seg Seg fotal 1 HIE 125 9 110 0 30 0 110 8 20 0 ff 50 00 O r 0 Ini Mode Place mm mng Machine Run Well Descriptions on setting pa Pres M125 a Daa L U 20 Elux eee 40 Place 0 00 5 00 20 00 70 00 120 00 1 Process while plastic injecting 1 stage injects plastic first and than switches to 2 stage when arrives at 220 0mm and than switches to 3 stage when arrives at 150 9mm and than switches to 4 stage when arrives at 98 5mm and than switch to pressure retaining when arrives at 10 0mm ST 2 The whole process of plastic injecting monitor the normal plastic injecting process Equal time arrives when start plastic injecting start timingand switch to pressure re taining whatever the arrives the distance or not Thus the injecting time should be set longer than real time 3 Ejection models when the screw electronic ruler is on duty you can choose position or time a If you select position the ejection will be pressure keeping through the posi
46. of setup scope it will In low temperatur HALE display the abnormal state of the current temperature in each area The Luo pole turns soon The number of rotation of the screw in one minute unit RPM PORCHESON 18 User s Manual for TB118 V2 2 Descriptions on alarm mode Chapter 3 Descriptions on setting parameters functions Alarm Source Solution Exits unclosed The mode locking stops and xits unclosed showed if you operate mode locking while exits unclosed Check if the switches of the front andrear exits are correctly connected with input interface of X00 X01 and X15 X16 andcheck ifthey can be pressed normally Open Exits In Semi auto mode the exits remain unopened while a single cycle ended Open the exits take out the products close exits and than continue the processing Failure of sensor In automatic operation when the inspecting sensor isnot ON after thimble withdrawing in sensor Remove the failure of Ejecting forward and Ejecting backward and judge if there are any long cover The connection lines inspection cycling mode and the mid time is and the sensor itself should be mainly over it warns Failure of sensor inspected when the light of X04input inspection point always shines Re operate unlocking or check position of When eject forward manually the lock opening When the electronic ruler Mould opening not fix
47. ollowing 2009 06 09 Mold Inf Description on setting para 1 Mould number this system can store 10 mould numbers The system can provide automatically the information of the modified mould number after they have been modified 2 How to store mould Move cursor to the box of mould numbers key in the mould number and than move the cursor to the box of the name of the mould key in the name of the mould this system provides the input modes with English Chinese phonetic alphabet move the cursor to box of storage after the name has been keyed in and than press enter to store the name 3 How to get mould Move cursor to the box of mould numbers key in the mould number that will be read out move the cursor to the box of reading out press enter to read out The functions of getting mould is limited within manual mode to prevent accident occurs in the semi auto auto mode the accident is caused by the influence of bad products which comes from the sudden varying of the set parameters in the menu 4 How to delete Move cursor to box of mould number key in the mould number that will be deleted and than move the cursor the box of deleting press the enter to delete The current mould number can not be deleted 5 How to check mould Move cursor to the box of mould browsing read it through the rolling menu by using up and down key wa PORCHESON 3 6 User s Manual for TB118 V2 2 Chapter 3 Description
48. on valve gt F delay time T2 action valve OFF flow output OFF PORCHESON 4 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 3 Pressure Flow Slope Setting Page Bt H Entering Engineer Setting Page press Key Maa once to enter Pressure Flow Slope Page I The following is displayed hoe Pres Flux Slopel Act P F Sate 16 0 16 0 FastClo ere 16 0 16 0 Tm 16 0 16 0 a oS m o _ S S 16 0 16 0 lelelel n a Oo e CP p gt m o D e p mo So be mo e G Bt H Entering Engineer Setting Page press Key IR twice to enter Pressure Flow Slope Page II The following is displayed NextPage Set Pres Flux Slope2i 4 F ACT P i S GT 16 0 Kaa DIEG 16 0 Spare Spare Spare Spare Spare Spare Spar e pio 10 10 f_10 Spare The Pressure Flow Slope refers to the steep degree of rise or fall when the pressure flow changes from one value to the next value 1 04 tands for the slowest change and 16 0 tands for the fastest change The setting range is 1 0 16 0 PORCHESON 48 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 4 Pressure Pre Adjustment Page Entering Engineer Setting Page press aKey once to enter the Pressure Pre Adjustment Page The following is displayed 5 OFF Description on setting p
49. ons Ba amp DA Model opening 1 The model has not opened to the termination position operations MOLD OPEN 1 Normal safety door input Mold locking 2 Ejector retracts till bumping o operating 3 Mold has not locked to the termination position 4 The signals mold locking of robot hands have been connected when the robot hands are selected INJECT Glue Shot Operation 1 1 In case of time glue shot selected the injection time has not completed 2 In case of the position selected it has not reached the glue shot termination position 3 Temperatures within all sections of material canister shall no texceed the leeway scope without temperature alarm at iB KON SUCK BACK Decompression 1 When the electronic ruler is off duty the time for launching back is inadequate 2 When the electronic ruler is on duty the position for launching out is inadequate 3 The actual temperature of the reel has to be in the setup scope no temperature alarm and the time for cold start of the screw is adequate Ejection advance operation 1 1 Mode opening has come to the terminate position 2 The neutron withdrawal limit has been connected and the time for withdrawal of neutron is adequate when select neutron 3 Mechanical hand signals tray mode has been connected when select mechanical hand 4 When the electronic ruler is on duty the position of tray mode has not reache
50. onversion gt gt button press the input button a new page will pop up The screen displays as follows em language language 4 O inguage 3 O language 5 O language 6 4a Language options the system provides language Language 2 Language 3 language 4 Language 5 Language 6 the six language options move the cursor to this place press the input button you can carry out the conversion Note the language categories of the system can be set up by users PORCHESON 39 User s Manual for TB118 V2 2 Chapter 4 production management Chapter 4 production management 1 Set porduction Imformation EERE Press sow cyagt Key enter the menu for setting production information now the menu is as following 2009 06 09 IProduciManagemen 16238239 sctNumber um aMolc Output gt T Good Inferior 35 fs Disable Description on setting p 1 The quality products equal to the number of the opened mould times the amount of one mould minus rejects The rejects are controlled through ejecting testing function When ejecting testing function is on just like in stroke When too much or too less stuff occurs the rejects will increase amount value of one mould and Failure of plastic alarms 2 Set mould numbers In the mould numbers setting of pre production the system starts alarming when the number of mould opening arrives at the first 5 moulds till it reacheded The s
51. order to prevent the twitter of safety door switches from causing error operation PORCHESON User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations Chapter 2 Explanation of the Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below PORCHESON 10 User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations 2 Explanation of the Functional Keys Keys Usage GETH Enter into the screen to set the mold opening amp locking movement M PLT at H Enter into the screen to set the Glue Shot and pressure preserving INJ ECTION movement fa 4 Enter into the screen to set the feeding glue taking and automatic FEEDING material removal movement Enter into the screen to set the nozzle and model adjustment Enter into the screen to set ejector self plugging and huff Enter into the screen to set timing and counting Enter into the screen to set temperature and pre heating Enter into the screen to set the changes to mold and production facilities Enter into setting celerity one two setting page Return to the monitor screen in any time The on line help screen upon entering into the current state PORCHESON 11 User s Manual for TB118 V2 2 Chapter 2 Explanation of the Key Operations Keys Usage s Enter into the screen to set USB SE Enter into the screen to set al
52. ortion PORCHESON User s Manual for TB118 V2 2 Chapter 1 System Configuration amp Installation 3 Installation and Debugging of Computer Control System 3 1Cautions upon Installing the Control System The design of control system is simple and easy only one 15 core shielding cable connecting the keyboard and host computer shell with flexible and handy installation and connection The sketch map for installation is shown as follows Strong eletricity Control system POWER Equi pment Strong Strong eletricityBgeletricity Equipment Mm Equi pment 5000000000 gogagadacaca PORCHESON PS860AM Ebb eletricity section Strong eletricity section control box equipment outfit for reference only 1 Upon installing the host control box adopt the enclosed distribution cabinet at the first choice It shall be fixed in the well ventilized greaseproof and dustproof conditions equipped with a fan and dustproof The distribution box shall be stored under 50 2 Upon fixing the host computer and power pack please keep the interconnecting parts such as all AC connectors and transformers as far away from each other as possible to prevent the electric wave interference from the electronic grid 3 All electric wires and shielding wires shall not be cut off lengthened or curtailed arbitrarily You should use the electric wires and shie
53. ower supply case And tials fOrMed iii p68 4 Exterior dimensions and installation hole position drawings for main controller p68 5 system Wiring drawing eee p69 6 Motor heating wiring drawing p70 7 Common Interference Suppression Method 5 p71 PORCHESON User s Manual for TB118 V2 2 Chapter 1 System Configuration amp Installation 1 System Configuration amp Remarks Chapter 1 System Configuration amp Installation No Code Content Q ty Remarks PS660AM 24 2449 3 Electronic Ruler 1 Set 1 Host Computer Optional PS860AM 27 28 10 3 Electronic Ruler 1 Set TB118 colour i 800 480 16 9 7inch TFT 1 Set 2 Keyboard Optional TC118 Colour 800 480 16 9 7inch TFT 1 Set 3 Power pack P W6 008 600W 1 Set 4 Message cable DB 15 F 1 To 8 meter optional 1 Set 2 Characteristics of PS860AM Control System gt The whole computer may control all functions and temperatures gt The system has bright LCD display and 800 480 7inch concolorous colorful optional gt The system adopts two CPU design with fast operating speed precise control and high stability gt The control host computer adopts the blocking design with time saving installation and rapid gt maintenance p It has the real time function to display time and date in real time p With 999 groups of mode data storage it may enter the model description and real time operating p help in Chinese a
54. pleted can be selected If plastic melting completed is selected withdrawing after plastic melting complete din auto mode 3 Block termination methods When the electronic ruler is off duty you can select trip or time if you select trip the automatic block withdrawal will retreat to the back of the block and stop at the location of X07 switch control if you select time the withdrawal of autom atic block will be controlled by the setup time when the electronic ruler is on duty select position or time if you select position the withdrawal of automatic block will be controlled by the position of the electronic ruler if you select time the withdrawal of automatic block will be controlled by the setup time Note in the state of manual state press block back button the movement of block withdrawal will not be limited PORCHESON 28 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 10 Set the mould adjusting information pie 48 Press Mea key twice enter th menu for setting mould adjusting now the menu is as following 2009 06 09 MI dAdjSet n lD Pres 0 0 j Flux 0 0 BackPres 0 0 Thick n har 2 50 0 35 0 55 0 J Manual KADER 12 00 Machine Run Well Descriptions on setting pi 1 How to adjust mould Manual or Auto can be selected the pressure for mould adjusting is about 20 50 bar the speed is 30 60 3 Fine a
55. r Descriptions on operation prompt mode Alarm Source High temperature in 1 2 3 4 5 stages Injection nuzzle The real temperature related to the stage of the machine hopper is higher than the set top limited value Maximum temperature values the setup temperature value the setup maximum value Low temperature in 1 2 3 4 5 stages Injection nuzzle The real temperature related to the stage of the machine hopper is lower than the set down limited value he set down limited value the setup temperature value the setup maximum value Temperature short circuit n 1 2 3 4 5 stages Injection nuzzle The real temperature related to the stage of the machine hopper is higher than the set top limited value Auto stuff clearing up After the set number movement completed and while auto stuff clearing completed up HORE TENSE Auto mould adjusting completed when usin Id auto adjusti Sompleted l g p g mould auto adjusting Auto mould adjusting not completed Auto mould adjusting not completed when using mould auto adjusting Enter manual mode first When operate manual keys in auto mode Functions not selected Certain function has not been selected when manual operate its keys How to select motor Prompt when the semi auto auto keys are pressed Start motor as the motor has not been started In auto mode the mid time between completing a cycle and startin Next cycle P
56. r position select position to set the position value and the movements when the dynamic mode arrives select trip select the starting movements from the four options of dynamic mode trip 7 Ejector Stop Type Stroke or Time can be chosen If Stroke is chosen the stop is subject to the stroke If Time is chosen the stop is subject to the set time 8 Mould Adjustment Activation Hydraulic or Electric can be chosen When Hydraulic is chosen mould adjustment pressure and speed do not participate in the mould adjustment job 9 Start to blow select position or trip start the blowing work at the dynamic mode position or the trip conditions in automatic state 10 Ejection total time select off duty or on duty when youselect off duty it will eject the pressure transfer condition trip or eject time when you select on duty it will eject the pressure transfer condition trip or eject time or eject the total time 5 3 PORCHESON User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings SIUSA 160 0 SeatFlux M A i J P M Adj F EjectPres Eject Flux 99 CorePres CoreF lux Function parameter settini 1 Pressure flux upper limit the setting value in this page will lie on the upper limit range for setting values of mould parameter in every page 2 Maximum temperature percentage the scope of maximum temperature setup value PORCHESON
57. repared next cycle pleung a cy Z Sensor prepared The mid time has not been reached after withdrawing thimbles during auto sensor cycling Exit mould adjusting mode first When operate non adjust forward backward and auto mould adjusting keys in mould adjusting mode Enter mould adjusting mode first When operate adjust forward backward and auto mould adjusting keys in non mould adjusting mode PORCHESON 20 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 2 Setting for celerity information Press KN key enter the menu for setting celerity one information now the menu is as following 2009 06 09 ast Seti 1G 39 1 Quick setting and 2 menus are parameters cluster menus common used by jet moulding machines These two menus can provide important parameters needed daily adjustment by machines including mould clamping mould open injection hold pressure plasticization ejector forward PORCHESON 21 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 3 Set mould close information Bel SH 188 Press key enter the menu for setting mould close now the menu is as following M PLT 2009 06 09 Mold close 16351 Pres _ 600 2 mm Flux 0 imi p BackPres 0 0 Slow H Pre ar J 20 0 50 0 20 0 120 6 IN 50 00 20 0 80 0 30 0 25 0 1508 8 10
58. s on setting parameters functions 18 Amend note information Press ives Key twice enter the menu for amend note information now the menu is as following 2009 06 GG PXnendiistory tL 88 9 Description on setting 1 Page number This screen can keep at most 999 items of records press VO press buttons to move up an down cursor to view the revised information 2 Printing start printing function PORCHESON 37 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 19 Set special parameters Press lt o key in the home menu enter the menu for setting special parameters now the menu is as following 2009 06 09 n SPEC Funct ioni LD 09 Spe Parameter Language Host Model PS860AM LCD 800 x480 2 Mid big pump start when the setup executive action flow value is bigger than the setup mid big pump flow output value the mid big pump output point will have output 3 Move the cursor to select the special parameters gt gt button press the input button a new page will pop up At this time the screen displays as follows LEDAJ HEIS Re LCDS REA CO An EIEE LCDA GI al FRE AS HAE i feet PI I 00 ikh HE TS 1 PORCHESON 38 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 3a Adjustment of LCD contrast move the cursor to this place input the data adjustment range 1 31 Under appropriate
59. spection First take out the 11 digital output line plug of the DC power supply outlet port namely the power pack and then power on to examine and measure if the voltage is the same as the nominal values and observe if the output indicator on the power pack is normal 3 Power off after the measurement completed insert the DC power supply to input to the plug of host computer shell After power on again for inspection LCD on the keyboard will display the normal state of the main page Revolve on the emergency stop switch to check if the RUN indicator on the host computer shell turns on When it turns on it indicates that the system can work soundly 3 3gging of the Control System 1 After the system having shown normal operating state press 4 button on the monitor page to adjust color and comparison 2 To conduct the parameter setting and memory testing press SYNA button to select a group of AN module numbers and then set data in all screens Press button to save data Disconnect the power and connect it again after a few time the system will automatically call the data of module numbers saved by you In case of they are correct it indicates that the memory is all right 3 Afterwards set the data in all relevant data please see Chapter III Explanation of the Parameter Setting for the detailed operations Upon setting in the first time set the pressure and speed as little as possible and then after all movements come normal
60. tandards valu es set before ex factory 3 System Backup value standard values backup are provided for resetting when machines leave factory 4 Time setup to set up the time after the setup press the input key and then press OK the update is successfully set up PORCHESON 59 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection Chapter 6 Input Output Mode Inspection 1 Input Inspection Page 3 Press Key onthe Main Page to enter Input Inspection Page 1 PS660AM and the 2 D will be displayed 2009 06 09 iii DUE Check d 1643203 4 Press and the following will be displayed Key onthe Main Page to enter Input Inspection Page Il P 8 60 AM 2009 06 09 i pri Check 16 4303 PORCHESON 6 0 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection 7 Press Key on the Main Page to enter Input Inspection Page II P 66 0AM and the following will be displayed 200996509 PU CHECK I 1624308 8 Press Db Key on the Main Page to enter Input Inspection Page II P 86 0AM and the following will be displayed 20090609 ii pU Check N16 243 208 X30 CoreBInStp Cot X31 CoreB0ulStp X32 011Short X33 3LevShot X34 MeltSpeed X35 CoolingWater 6 The above input inspection pages are used for signal inspection and cannot accept information modification The solid box on the display indicates that the signals arebeing input PORCHESON 6
61. ters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt back pressure to be 1 10 20 30 and more until 140 and check the actual values Make adjustments on all parameters which need adjusting and make the 0 140 bar back pressures being set correspond to the back pressures being shown on the back pressure meter respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional output values Initial data First pre adjust the needed maximum pressure data in 160bar and then move the cursor to initial data press the enter key and select open the system will automatically distribute average data to 10bar 160bar PORCHESON 5 I User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 7 Electronic Ruler Setting Page Entering Engineer Setting Page press Key Pressure Setting Page The following is displayed 600 0 600 0 OFF V 2 OY een Lessee ls las Orr ni el essee essee las CEF mann Description on setting pa 1 Electronic Ruler Function If the equipment needs to use the e
62. the Main Page to enter Output Inspection Page II PS860AM and the following will 3 displayed 2009 06 09 iii OE put Checka 1643239 Machine Run Well PORCHESON 64 User s Manual for TB118 V2 2 Chapter 6 Input Output Mode Inspection 4 Press Key on the Main Page to enter Output Inspection Pagel II PS660AM and the following will be displayed 2009 06 09 KT Output Checks 16243238 Machine Run Well 5 Press Key CD on the Main Page to enter Output Inspection Page II PS860AM and the following will be displayed 2009 06 09 iii OU tput Checks 1643 38 Machine Run Well 4 Above delivery inspection pages are used for monitoring signals If you want to inspect whether the delivery valve is ok or not manually without any actions you can move the cursor to the delivery name which is waiting for your inspection pressure THE nter utton then the delivery valve will come to work Meanwhile the solid block in the scene shows the delivery of the signals Jk Special explaination All the input and output point pages in this instruction manual are subject to changes without notice The inspection pages displayed on the computer should be correct and final PORCHESON 65 User s Manual for TB118 V2 2 Reference amp Appendices 6 M4X12screw i TB118 keyboard installation dimension Layout PORCHESON 6 6 User s Manual for TB118 V2 2 Reference amp Appendices
63. ting forward The ejecting backward movement ends when times finished 3 forward retaining Used in semi auto Stops while ejecting forward movement reach its limits and not ejecting backward until before closing mould in next cycle 4 backward delaying after ejecting forward and backward completed the ejecting backward movement occurs while the set time delayed 5 forward delaying after mould opening completed the ejecting forward movement occurs while the set time delayed 6 Retaining function if the retaining time is set as 00 there is no retaining function The retaining function is for retaining pressure speed and starting retaining time for the output after ejecting forward completed The retaining movement is completed as soon as the time is over 7 Note A when do manual mode holding the number will no be limited if do manual repeated mode holding the number will be limited B If you set the number of mode holding at 0 the function of mode holding can not be on duty PORCHESON 30 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 12 Set loose core information Pres 0 0 Flux 0 0 BackPres 0 0 Machine Run Well Descriptions on setting par 1 Core starting there are stroke and position for options Choosing stroke then it will be controlled by stroke setting values choosing position then it will be controlled by position setting values
64. tion of the electronic ruler b If you select time the ejection will be pressure keeping through time when the screw electronic ruler is off duty you can select trip or time a If you select trip the ejection will be pressure keeping through trip b If you select time the ejection will be pressure keeping through time PORCHESON 24 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 6 Set the pressure retaining information Press WRAN key twice enter the menu for setting pressure retaining now the menu is as following 2009 06 09 Hold Pres to 1635228 Pres 0 O 0 00 mm Pre L Flux 0 mi i l Y BackPres 0 0 Enable EE moa Funetion Disable Disable isable isable Machine Run Well Descriptions on setting pa 55eg Pres Pres 3 5je 50 lt 55 Flux 25 35 20 Ti me 1 00 1 10 2 59 1 25 L The function of slope 20 gt 1 Process when enter pressure retaining after injecting enter thel grade pressure of pressure retaining and speed movement first and than the 1 grade time is over enters the 2 grade of pressure retaining and than enter the 3 grade pressure retaining through the 2 grade pressure retaining is over and than switches to plastic melting delay after the 3 grade pressure retaining is over 2 How to use it will be controlled as following when only 1 pressure
65. to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the front safety door input point and the knockout core function is deactivated the X00 front safety door input point can be transferred to X25 and then the input wires should be exchanged The system is equipped with the function of simultaneously transferring two input points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed PORCHESON 5 6 User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 8 Programmable Standby Function Page AS fe After entering the correct password press Key mam to enter the Programmable Page The following is displayed NextPaze Descriptions on setting para In order to meet diversified application needs and provide an innovative product we take the initiative to offer the programmable standby function page so that the users can define and revise by themselves the functions and the action sequence Example 1 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while clamping at high pressure and the power will not be interrupted until the melt finishes taking out To achieve such a special function choose an item and have
66. to different items and then Key Q is pressed to enter the correspondingpages Alternatively you can press the following keys to enter directly the corresponding pages PORCHESON Key Entering Page Key Entering Page sisi lt Delay Setting gt a lt Standby Function Setting gt M PLT EJE CORE lt Pressure Flow Setting I gt x adhe S E lt Programmable Standby ELON lt Pressure Flow Setting I gt TIME Points gt FES lt Pressure Pre Adjustment gt E lt Temperature Parameter FEEDING lt Flow Pre Adjustment gt TEMP Time Setting gt Fe E hae S N lt Machine No Ex Factory NOZZ ADJ lt Special Function Options gt DATUM Value Setting gt User s Manual for TB118 V2 2 Chapter 5 Instructions for the System Commissioning Settings 2 Delay Setting Page Entering Engineer Setting Page press GETH Key to enter the Delay Setting Page The following is displayed NextPage Begi Act End T BOUT E I Spare BB 28 te Entering Engineer Setting Page press Imma Key twice to enter the Delay Setting Page The following is displayed NextPaze Mol dODe lay MoldO E jct ColADclay CoOADe lay Col BDelay CoOBDe Lay Setting delay between actions 1 The meaning of Start Delay the __ corresponding action valve ON L delay time T1 e pressure output ON flow output ON pressure output OFF 2 The meaning of End Delay the E corresponding acti
67. witches to melting 1 when arrives at 20 0mm and than switches to melting 2 when arrives at 150 0mm and than switches to back drawing when arrives at 220 0mm and than plastic melting completed when arrives at 350 0mm 2 Time limitation to plastic melting the time for monitoring no stuff The uncompleted plastic melting will be taken as no stuff when time is over So set the time limitation longer than real plastic melting time otherwise it alarms plastic melting not completed on time 3 Cooling time In auto mode cooling time stars just after plastic injecting pressure retaining The time for plastic melting and drawing is a part of cooling time When the process time is longer than cooling time the cooling time is over Mould can be opened only after plastic melting drawing completed Otherwise mould will be opened as soon as the cooling time is over PORCHESON 2 6 User s Manual for TB118 V2 2 Chapter 3 Descriptions on setting parameters functions 8 Set the stuff auto clearing up information fai A Press key twice enter the menu for setting stuff auto clearing up now the FEEDING menu is as following 2009 06 09 Auto Cl Stufi I tO III 0 00 mm Pres Flux BackPres Melt Take Peete 65 0 120 0 60 0 IN BIRGER fl 70 0 85 0 55 0 M 2 50 3 85 Time s on Take x Times of stuff clearing up 1 Process How to use the stuff auto clearing up function In manua

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