Stop-Tite® Owner`s/User Manual
Contents
1. 2 E Ls Inside Building Locate powerock to minimize obstruction potential Hydraulic and electrical lines from the Powerpack to the restraint are best placed through min 3 PVC hydraulic and 3 4 electrical chase during pit construction 4111 0015 May 2014 INSTALLATION DETAILS AUTOMATIC Stop Tite Concrete Dock Face Standard installation Wedge Anchors Method Wall Embed Method Using back plate as a guide drill six 6 holes for Weld three sides of PowerStop back plate to the optional wedge anchors 3 4 x 5 1 4 min Kit 2103 0003 embed mounting plate da 7953 0119 with ten 10 4 long 1 4 fillet S 45 1 4 minimum 4 20 lt BB pre Plate tL 1 Anchor pit floor mounting plate minimum 3 8 20 W 8 D Part 9414 0056 with four 4 3 4 5 1 4 min wedge anchors Trim or cut front frame member Weld mounting plate to curb steel and back plate of PowerStop with when necessary to allow for pit a continuous 1 4 fillet weld Anchor back plate of PowerStop to floor mounting plate dock face with a minimum or 4 3 4 x 5 1 4 wedge anchors Kit 2103 0003 If 24 To determine size offset required take total effective Dim A lt bumper projection bumper size plus any cantilever and subtract 4 Wall Mount For filler requirements from 1 1 2 to 7 1 2 use canti2. A DANGER CRUSH HAZARD 1 7 5 1 01 3 8 DO NOT REMOVE hydraulic cylinder until leveler is safely supported by maintenance prop Refer to owner s user s manual for proper maintenance procedure Failure to comply will result in death or serious injury 1751 0729 CRUSH HAZARD Do not work under dock leveler unless this maintenance prop has been secured in the upright position Failure to comply will result in death or serious injury See owner s user s manual for proper procedures 1751 0729 Rev A A DANGER DANGER CRUSH HAZARD Rotate prop to maintenance position Open the pin latch 1 7 5 1 07 3 1 and insert through the maintenance prop housing Close the pin latch to secure prop Use every time dock leveler is serviced Failure to comply will result in death or serious injury DANGER CRUSH HAZARD DO NOT ENTER PIT unless dock leveler is 75 Em 7 safely supported by maintenance prop Place barriers on driveway and dock floor to indicate service work being performed Failure to comply will result in death or serious injury Refer to owner s user s manual for proper maintenance procedures Note This is a example of dock leveler safety decals See manual for your specific model for correct safety decal sheet or consulate Tech Serves 4111 0015 May 2014 SAFETY Safety Decals Every 90 days quarterly inspect all safety labels and tags to ensure they are on the dock leveler and are easily legib
3. IMPORTANT Failure to clean and properly lubricate the vehicle restraint will cause abnormal operation Quarterly Maintenance Clear any debris to prevent operation issues Check inside and outside lights for proper operation Operate the vehicle restraint through the complete operating cycle to maintain lubrication of parts of both mechanical and hydraulic restraints Inspect the rear vertical track area C The track area must be kept free of dirt and debris Clean and lubricate scissors assembly A and all pivot points e Make sure Rear Track Assist Spring D is properly seated at the bottom of the rear track Yearly Maintenance Repeat of Quarterly Maintenance e Change Hydraulic Oil May be required earlier depending on conditions 4111 0015 May 2014 MAINTENANCE M Reservoir P Breather Cap N 1 in 25 5 mm From Top of Q Fluid Level Reservoir IMPORTANT A low fluid level or the use of hydraulic fluids not equivalent to the fluid types recommended will cause abnormal operation of the leveler and WILL void warranty Check reservoir fluid level 1 Put the vehicle restraint in the stored position 2 Turn OFF all electrical power to the vehicle restraint 3 Wipe off plastic tank as needed P 4 Measure fluid level The fluid level should be approximately 1 in 25 5 mm N from top of reservoir M with vehicle restraint stored 5 Add hydraulic
4. Stay clear of dock leveling device when the transport vehicle is entering or leaving area Do not move or use the dock leveling device if anyone is under or in front of it Keep hands and feet clear of pinch points Avoid putting any part of your body near moving parts OV Chock restraint all transport vehicles Never remove the wheel chocks until loading or unloading is finished and transport vehicles driver has been given permission to drive away AND Do not use a broken or damage dock leveling device Make sure proper service and maintenance procedures have been performed before using CP _ or Make sure lip overlaps onto transport vehicle at least 4 in 102 mm Keep a safe distance from both side edges 4111 0015 May 2014 SAFETY Do not use dock leveling device if transport vehicle is too high or too low Do not overload the dock leveling device Do not operate any equipment while under the influence of alcohol or drugs Do not leave equipment or material unattended on dock leveling device 4111 0015 May 2014 SAFETY Maintenance Safety Precautions Hydraulic and electrical power must be OFF when servicing the equipment For maximum protection use an OSHA approved locking device to lock out all power sources Only the person servicing the equipment should have the key to unlock the device Always post safety warnings and barricade the work area at dock
5. Install Control Panel and Wiring Coordinate powerpack location and hose Stop Tite Overview The electrical power must be OFF prior to electrical Dock Face installation For maximum protection use an OSHA approved locking device to lock out all power Appropriate location when the likelinood of flooding snow removal and damage from trailer trucks is minimal sources Only the person installing the equipment should have the key to unlock the power source Failure to follow these instructions may result in serious personal injury or death DO NOT make any final electrical connections until all welding has been completed Failure to do this may result in serious personal injury or death Under The Dock Leveler When under the dock location is used make certain to locate the powerpack where leveler will not interfere in below dock conditions The routing of hydraulic and electrical lines from the powerpack to the restraint are best placed through min 3 PVC hydraulic All electrical work including the installation of and 3 4 conduit electricl chase during pit the disconnect panel control panel and final construction gt connections must be performed by a certified pe electrician and conform to all local and applicable national codes If dock leveler is present Always stand clear of platform lip when working in front of the dock leveler
6. RED 16 18 181 52 4 02 56 RED 16 18 AWG ALMI LA ALM1 LB IF AUD ALM LT5 X1 VIS ALM OPTIONAL AUD ALARM ALM1 ALARM ENCL PNL TABLE 2 MS ALM AUD ALM TOTAL FLA TABLE 1 5 1 12 4 NEMA 4X STAINLESS NEMA 4X FIBERGLASS 51 A 6 PN Pu ENL PN ENL PN 5 2 A 2751 0084 2751 0085 2751 0070 2751 0085 2751 0142 2751 0085 2751 0144 2751 0052 Generic Drawings shown Provide serial number for specific drawings 4111 0015 May 2014 28 4111 0015 2014 Electrical Ladder Diagram SEE LABEL INSIDE THE CONTROL ASSY FOR OPTIONS INCLUDED ON UNIT CUSTOMER SUPPLIED 115 V 1 PHASE 60 HZ FROM BRANCH CIRCUIT DISCONNECT SWITCH amp OVERCURRENT BY OTHERS 12 SELECT DISCONNECT SWITCH amp OVERCURRENT DEVICE PER THE NEC LOCATE DISCONNECT SWITCH NEXT TO THE CONTROL ASSY DUAL ELEMENT TIME DELAY FUSES MUST BE USED FOR BRANCH CIRCUIT PROTECTION PP au n we RED YEL T MOTOR NAMEPLATE DATA 1 4 HP 4 6 A BLU I LL MRI 40 40A 01 I AN PB2 RELEASE 4 CRI 39 9 B SOL DIRECTS FLUID TO LOWER RESTRAINT WHEN DE ENERGIZED RAISE RESTRAINT WHEN ENERGIZED 103 109 110 DE ENERGZED WHEN RESTRAINT FULLY LOWERED ENERGIZED WHEN RESTRAINT NOT FULLY LOWERED
7. Serious personal injury or death may result Inside Building 1 Mount the push button control panel B so bottom Locate powerpck to minimize obstruction of control panel to dock floor distance C is 48 in potential Hydraulic and electrical lines from the Powerpack to the restraint are best placed through min 3 PVC hydraulic and 3 4 electrical chase during pit construction 2 Install electrical disconnect panel A if not already installed Provided by others Cts 1219 2 mm 3 Install and connect the control wiring to the face of the building as shown in installation 4 Connect the dock leveler power cable to the field wires in the pit junction box Refer to the electrical drawings supplied with the dock leveler 5 After all electrical connections in the vehicle restraint have been made test the vehicle restraint function by following the instructions the Put New Stop Cua Tite Restraint Into Service section on next page ue 14 4111 0015 May 2014 Operating Instructions Stay clear of dock leveler and vehicle restraint when freight carrier is entering or leaving dock area DO NOT move or use the dock leveler if anyone is under or in front of leveler Keep hands and feet clear of pinch points Avoid putting any part of your body near moving parts Failure to follow these instructions may result in severe personal injury or death Only tra
8. 0070 Release Lever Assembly Pstop Mechanical PARTS 9413 0120 Lip Deflector Hook Stop Will NOT Work with Barrel Style Prox 9414 0046 Final Base Weldment 27 9413 0538 Prox Over Travel Flat Style 4111 0015 2014 9415 0061 Prox Over Travel Includes Hardware and Lip Deflector Flat Style Barrel Prox no longer available replace with 9415 0061 Conversion Kit 21 PARTS Stop Tite A Hydraulic Parts Breakdown 18 D 0960 13012 5 7 5 G2 49 8X3 22 4111 0015 2014 PARTS Stop Tite A Hydraulic Parts Breakdown Item Quantity Part Number Description 6 1 1751 0010 Decal SerialNumber 8 1 2101 0039 Nylon Lock Nut 5 16 18 UNC 8 8 2101 0084 HHCS Grade 5 Zinc Plated 1 4 20 UNC 78 8 21010143 Nylon Lock Nut 1 A420UNC 18 8 2101 0189 E Clip 1 2 20 2 2101 0212 Flat Head Screw 1 2 13UNCX14 7 a 1 eos Anchor Kit Drive Way Mount 2101 0003 0003 Anchor Kit Wall Mount Bar Bellows mounting Painted 1 8 X 1 X 13 7 Restraint Weldment Low Profile Shown 9413 0049 0049 Restraint Weldment Two Step Profile Hydraulic Hose ASM 1 4 100R1 X 24 4 JICF Swivel Both Ends Hydraulic Hose 1 4 100R1 X 96 4 JICF Swivel Both Ends 39 Prox Over Travel Flat Style 9415 0061 Prox Over Travel Includes Hardware and Lip Def
9. 0880 Placard Vehicle Restraint 32 4111 0015 May 2014 Customer Information NOTE Refer to illustration for left right orientation of dock leveler The LEVELER modelserial number decal is located on the right platform joist near the front lip of dock leveler The RESTRAINT model Serial number decal B is located on the right side When you receive your new equipment write down the model and serial number in the form provided This will help ensure safe keeping of the numbers in the event the model serial number decal A becomes lost or damaged Also write down Systems Inc s job number the company that installed the dock leveler and the original owner s name This will all help to identify the specific dock leveler if more information is required When ordering use part numbers and description to help identify the item ordered Do not use item numbers These are only for locating the position of the parts Always give dock leveler MODEL NUMBER and or SEHIAL NUMBER For service call or contact Systems Inc P O Box 309 Germantown WI 53022 Phone 800 643 5424 Fax 262 255 5917 4111 0015 May 2014 MISCELLANEOUS Restraint Information Serial No Systems Inc Job No Dock Leveler Information Serial No Systems Inc Job No Original Owner Information Address Address 33 STANDARD PRODUCT WARRANTY SYSTEMS INC warrants that its products will be free fr
10. 112 CR2 OPTIONAL DE ENERGIZED WHEN RESTRAINT NOT FULLY RAISED ENERGIZED WHE RESTRAINT FULLY RAISED On X2 OPTIONAL ALARM CR2 9115 6 LTS OPTIONAL DE ENERGIZED WHEN RESTRAINT NOT FULLY RAISED ENERGIZED WHEN RESTRAINT FULLY RAISED Generic Drawings shown Provide serial number for specific drawings 29 PARTS Outside Signs CAUTION PULL IN OR OUT ON GREEN ONLY Dm Germantown 51022 Item Quantity Part Number MOITUAJ 98 AO Mi TUO nadig 1 0 Germantown WT E1022 Description SIGN PULL IN OUT ON GREEN ONLY RIGHT READING 16 7 8x8x3 32 B SIGN PULL IN OUT ON GREEN ONLY MIRROR IMAGE 16 7 8x8x3 32 30 4111 0015 May 2014 PARTS OSLA Outside Light Assembly Quantity Part Number Description Complete Light Housing Yellow Plastic LED Lights Complete Light Housing Yellow Plastic Incandescent Lights Light Housing Only Yellow Plastic Lens Red for use with incandescent bulbs Lens Green for use with incandescent bulbs Lamp 25W 120V Incandescent BAY Rated 1000 Hours Socket Harness for Incandescent Lamp Lens Housing Circuit Assembly Red LED Lens Housing Circuit Assembly Green LED Mounting Gasket Clips Lens Holding 6 4 3051 0104 Screw Lens Holding Clip Conduit Fastener 3 4 x 3 8 4111 0015 May 2014 31 NOTES A DANGER Read and follow all instructions
11. BILL OF MATERIAL BILL OF MATERIAL LEGEND QTY PART NUMBER DESCRIPTION LEGEND 0 PART NUMBER DESCRIPTION ENCL 1 SEE TABLE 1 ENCLOSURE PN 1 SEE TABLE 1 PANEL OPTIONAL BILL OF MATERIAL AUDIBLE ALARM 15 1431 0324 TERMINAL BLOCK d 1431 0324 TERMINAL BLOCK 47 55 56 f 1 1431 0327 TERM BLOCK JUMPER 3 POLE 1451 0326 OCK JUMPER 1 1431 0326 TERM BLOCK JUMPER 2 POLE 5062 7141 0042 OCKET g ea 1 1431 0335 TERM BLOCK GROUNDING d CR2 741 0062 9 1 1430 0336 BLOCK END 1 305 002 ALARM PE t m i OPTIONAL BILL OF MATERIAL VISUAL ALARM 7 3 1431 0324 TERMINAL BLOCK 47 55 56 f 8 5 3051 0032 BLOCK CHANNEL TBI 143120326 TERM BLOCK JUMPER 1 5101 0151 CIRCUIT BREAKER EM 1 7141 0132 RELAY 062 1 7141 0042 RELAY SOCKET 9 ET an 714120142 THERMAL UNIT 1 0961 0311 LIGHT MODULE IF NOT N4X FGLASS 1 7141 0058 FLASHER 0961 0369 LIGHT MODULE IF N4X FGLASS Soci 1 714120074 RELAY SOCKET 15 0961 0313 LENS IF NOT 4 FGLASS 0961 0371 LENS IF 4 FGLASS 0961 0285 PUSH BUTTON IF NOT 4 FGLASS 1 1751 0424 DECAL ENGLISH 0961 0334 PUSH BUTTON IF 4 FGLASS 1751 0425 DECAL FRENCH PB2 0961 0286 PUSH
12. BUTTON IF NOT FGLASS 1751 0426 DECAL SPANISH 0961 0335 PUSH BUTTON IF 4 FGLASS 0961 0300 SELECTOR SWITCH IF NOT N4X FGLASS OPTIONAL BILL OF MATERIAL LED LIGHTS ssi 1 0961 0305 KEY SWITCH IF NOT N4X FGLASS 0961 0318 LIGHT MODULE IF NOT N4X FGLASS 0961 0346 SELECTOR SWITCH IF 4 FGLASS 1 0961 0376 LICHT MODULE IF 4 FGLASS 0961 0351 SWITCH IF 4 FGLASS LTI 0961 0322 LENS IF FGLASS 1 0961 0295 BASE W CONTACT BLOCK IF NOT N4X FGLASS 1 0961 0380 LENS IF N4X FGLASS 0961 0343 MTG BASE W CONTACT BLOCK IF 4 FGLASS 0961 0316 LIGHT MODULE IF FGLASS 1 0961 0293 BASE W CONTACT BLOCK IF NOT N4X FGLASS 1 0961 0374 LICHT MODULE IF N4X FGLASS 0961 0341 BASE W CONTACT BLOCK IF 4 FGLASS LT2 0961 0320 LENS IF FGLASS KB3 1 0961 0297 BASE W CONTACT BLOCKS IF N4X FGLASS 0961 0378 LENS IF N4X FGLASS 0961 0345 MTG BASE W CONTACT BLOCKS IF N4X FGLASS 0961 0317 LIGHT MODULE IF FGLASS 2 0961 0311 MODULE IF N4X FGLASS ET 0961 0375 LIGHT MODULE IF FGLASS 171 2 0961 0369 LIGHT MODULE IF 4 FGLASS LTS 0961 0321 LENS IF NOT FGLASS xz RR L 0961 0372 LENS F Nax FGLASS ONE TERIINAL BLOCK 55 amp ONE TERMINAL TF 179 1 0961 0312 LENS IF NOT 4 FGLASS UNIT HAS ANY COMBINATION OF AUDIBLE ALARM
13. Wedge Anchors Method Wall Embed Method Using back plate as a guide drill six 6 holes for Weld three sides of PowerStop back plate to the optional wedge anchors 3 4 x 5 1 4 min Kit 2103 0003 embed mounting plate 7953 0119 with ten 10 4 long 1 4 fillet n gt gt 5 1 4 minimum 4 2 U U 1 poe Plate 16 3 8 l l Anchor pit floor mounting plate minimum 3 8 x 20 W x 8 D Part 9414 0056 with four 4 3 4 x 5 1 4 min wedge anchors Weld mounting plate to curb steel and back plate of PowerStop with a continuous 1 4 fillet weld Anchor back plate of PowerStop to dock face with a minimum or 4 3 4 x 5 1 4 wedge anchors Kit 2103 0003 Trim or cut front frame member when necessary to allow for pit floor mounting plate u If 24 To determine size offset required take total effective Dim A lt bumper projection bumper size plus any cantilever and subtract 4 Wall Mount For filler requirements from 1 Y2 to 7 V2 use cantilever bracket 49414 0052 and anchor cantilever bracket to the lt Dim B dock face or weld to embedded mounting plate Part 7953 0119 Driveway Mount Determine offset Dim then proceed with Driveway Mount instructions below Dim A Dim B Bumper Projection Cantelever For filler requirements for 8 3 4 to 13 3 4 use cantilever bracket 9414 0053 and anchor
14. amp VISUAL ALARM 0961 0370 LENS IF 4 FGLASS g DO NOT DUPLICATE RELAY SOCKET amp RELAY ONLY ONE SOCKET amp ONE RELAY 1751 0412 DECAL PS PR ENGLISH ARE REQUIRED IF UNIT HAS ANY COMBINATION OF AUDIBLE ALARM amp VISUAL ALARM 1751 0413 _ PS FRENCH 1751 0414 DECAL PS SPANISH 1 1751 0689 DECAL PS DLM ENGLISH 1751 0604 DECAL ST ENGLISH 1751 0605 DECAL ST FRENCH 1751 0606 DECAL ST SPANISH 4 1751 0163 LABEL a 1 STICKER THERMAL UNIT e COMPLETE LABEL AS SHOWN BELOW AFFIX TO INSIDE OF DOOR DWG 9 K0 800 A E 115 VOLTS 1 PHASE 60 HZ 4 6 MOTOR FLA ENCLOSURE c SHORT CIRCUIT CURRENT 5 RMS SYMMETRICAL 120 MAXIMUM b FLA MAXIMUM LARGEST MOTOR 0 25 HP LARGEST MOTOR b SEE TABLE 2 c USE ENCLOSURE MFGR S RATING d AFFIX APPROPRIATE LABEL NEXT TO COMPONENT e AFFIX TO SIDE OF ENCLOSURE WALL NEAR OVERLOAD RELAY DOOR AS VIEWED FROM INSIDE WITH DOOR OPEN EXACT LOCATION OF COMPONENTS MAY BE DIFFERENT THAN WHAT IS SHOWN ENGAGE KB1 421 4 RELEASE KB2 PB2 9 HINGE OPTIONAL 5 ALARM 551 ALARM NORMAL BYPASS 4G Du 48 4 2 50 PANEL EXACT LOCATION OF COMPONENTS MAY DIFFERENT THAN WHAT IS SHOWN BOLD LIN
15. cantilever bracket to the dock face 3 4 Dia X 5 1 4 min Kit 2103 0004 or weld to embedded mounting plate Part 9414 0052 Dim lt gt 4 487 9 Driveway Mount Recommended when dock face is unsuitable for PowerStop Mounting Adhesive Anchors Method Drive Embed Method Driveway mount requires Kit 9414 0058 Weld method attachment to a concrete i us T Properly locate and level the drive embed weld plate Part 7953 drive greater than 8 Install two 2 1 Dia adhesive in the drive approach Observe Cantilever conditions for thick For asphalt drive anchors into 1 1 8 Dia x 7 proper positioning Weld restraint to embed plate with a pour 48 x48 x8 min deep hole at rear of PowerStop continuous 347 filet weld concrete pad and include Bolt on Method six 6 3 4 dowels into Properly locate and level the Install two 2 3 4 foundation wall Then Dia x 5 1 4 min drive embed plate 14 J j proceed with adhesive wedge anchor at Part 9414 0057 in the drive front of PowerStop approach Observe cantilever conditions for proper positioning Using the bolts included bolt lt gt the restraint to the embed plate 27 Rear E d Front 1 Dia X 6 3 4 Dia X 6 48 min bolt min bolt D anchors or weld plate embed 1 JY 6 4111 0015 May 2014 13 INSTALLATION
16. in severe injury or death The use of the word WARNING signifies the presence of a serious hazard or unsafe practice which may result in serious injury or death The use of the word CAUTION signifies possible hazard or unsafe practice which could result in personal injury IMPORTANT The use of the word IMPORTANT is to draw attention to a procedure that needs to be followed to prevent machine damage 4111 0015 May 2014 SAFETY General Operational Safety Precautions Read and understand the operating instructions and become thoroughly familiar with the equipment and its controls before operating the dock leveler or truck restraint Never operate a dock leveler or truck restraint while a safety device or guard is removed or disconnected Never remove DANGER WARNING or CAUTION signs or decals on the equipment unless replacing them 4 Whey Ry 2 Do not start the equipment until all unauthorized personnel in the area have been warned and have moved outside the operating zone Hemove any tools or foreign objects from the operating zone before starting Keep the operating zone free of obstacles that could cause a person to trip or fall SAFETY Operational Safety Precautions Learn the safe way to operate this equipment Read and understand the A manufacturer s instructions If you have any questions ask your supervisor
17. level and ground level to prevent unauthorized use of the unit before maintenance is complete Access under the dock leveler may be required to service the vehicle restraint The maintenance prop must be in the upright service position when working under the dock leveler For maximum protection use an OSHA approved locking device to lock the maintenance prop in the service position Only the person servicing the equipment should have the key to unlock the device ALWAYS disconnect electrical power source and ground wire before welding on dock leveler DO NOT ground welding equipment to any hydraulic or electrical components of the dock leveler Always ground to the dock leveler frame Failure to follow these instructions may result in damage to dock leveler and or serious personal injury or death DO NOT grind or weld if hydraulic fluid or other flammable liquid is present on the surface to be ground or welded DO NOT grind or weld if uncontained hydraulic fluid or other flammable liquid is present Stray sparks can ignite spills or leaks near the work area Always clean up the oil leaks and spills before proceeding with grinding or welding Always keep a fire extinguisher of the proper type nearby when grinding or welding Failure to follow these instructions may result in serious personal injury or death ALWAYS stand clear of dock leveler lip when working in front of the dock leveler Failure to do this may re
18. warnings and maintenance schedules the manual and on placards Vehicle restraint operation and servicing 1 restricted to trained personnel 1 Before using the vehicle restraint e Remove any debris snow ice that may obstruct vehicle restraint operation e Alert personnel in the area of potential vehicle restraint operation and ensure area is clear Operate the vehicle restraint thru one complete cycle inspecting it for proper operation and light sequence Advise maintenance personnel of any damage or improper operation immediately Remove all malfunctioning or damaged vehicle restraints from service using approved lockout tagout procedures 2 Before attempting to restrain a transport vehicle Verify that transport vehicle is positioned squarely against dock bumpers nspect the transport vehicle s rear impact guard RIG Damaged or missing RIGs may not allow the vehicle restraint to securely capture the RIG Wheel chocks must be used whenever the ability for the vehicle restraint to capture the RIG is in question NOTE The transport vehicle s suspension and load condition will effect trailer height After activating vehicle restraint Verify that the transport vehicle s RIG has been restrained successfully In the event this cannot be determined use wheel chocks in addition to restraint f equipped with a light communication package load and unload on GREEN light only 4 Maintenance or service must
19. 0015 May 2014 Troubleshooting IMPORTANT IMPORTANT Do not run motor when valves are removed from Do not run motor when valves are removed from valve block valve block Do not over tighten coil on valve 15 inch lbs max Do not over tighten coil on valve 15 inch Ibs max which is just over finger tight which is just over finger tight Do not over tighten valve into block 15 foot Ibs Do not over tighten valve into block 15 foot 16 max which is enough to compress the washer and max which is enough to compress the washer and prevent leakage prevent leakage Restraint move in one The four way valve may be damaged or has trash in direction only the valve Coil Check nut on coil may be over tightened and causing valve to bind up Lights don t change Prox switch Prox switch has two lights on switch Green when metal is present on red when no metal is present Lights not flashing or Flasher Flasher can fail closed lights on steady no flash not on Flasher can fail open lights will not be on Check to make sure bulbs are not burned out Alarm on or caution Damaged over travel prox Damaged or malfunctioning prox switch light on 4111 0015 May 2014 17 MAINTENANCE Periodic Maintenance A Scissors Assembly D Rear Track Assist Spring G Bellows K E Clip B Hook Weldment E Platform Hinge Area H Main Springs L Bearing C Rear Vertical Track F Bottom Slide Track J Pin To ensure norma
20. Attach proper lock out tag out devices Restraint will not raise or Debris Remove Bellows check for Debris jammed in scissor lower mechanism Restraint will not raise Lubrication Lubricate latch release leveler or lower Mechanical or Lubricate pivot points scissors mechanism Hydraulic Damaged parts Damaged or missing store spring Damaged of missing scissors springs Worn out or damaged flanged bearings in Scissors assemble Front slot on hook weldment bent up or down Restraint will not raise Lights on but Motor does Motor overload device tripped or fuse blown Hydraulic only not run Note When replacing fuse s or breakers the new fuse or breaker must have the same specification as the old Check all wire connection for damage corrosion Prox switch failed or wired incorrectly Motor energizes but does Defective motor Replace motor not run Capacitor Capacitor shorted Capacitor wired incorrectly or bad connections Voltage Low line voltage check wire size to house power Motor energizes and runs Low Hydraulic fluid Check for leaking cylinders or hoses but restraint will not raise Or LOWER The suction filter my be clogged Coil Coil must be energized for restraint to raise only Coil energized to lower Motor energizes and Coil should not be energized possible bad relay 8 Interlock prox Leveler may have interlock see leveler specific manual 16 4111
21. Control L1 L2 115 Vac Control Ground Ground Control assembly by Poweramp Control assembly by Poweramp 1 2 2 11 11 46 47 48 50 51 55 GRD 2 47 48 51 GRD 2 e 8 115 8 gt gt 2 9 9 o 5 Vac E 5 5 Field wires 6 2 48 51 115 Vac Control 5 E Ground 5 Field wires 2 48 51 115 Vac Control Ground Conduit must be protected from damage Field wires Outside signal light assembly by Poweramp Conduit amp connections must be liquid tight P 11 46 Proximity 115 Vac Control included with optional DockAlert Communciation Systems if in area where liquid can be present 47 55 Limit Switch Option 115 Vac Control Ground Junction box at face of dock Wires 47 amp 55 if used Multiconductor cable Conduit must be protected from damage Field wires Conduit amp connections must be liquid tight 47 55 Limit Switch Option Field wires if in area where liquid can be present 115 Vac Control 2 48 51 115 Vac Control Ground Ground Truck restraint Limit switch option 47 55 BND i4 Ground Proximity switch q 12 4111 0015 May 2014 INSTALLATION DETAILS MECHANICAL Stop Tite Concrete Dock Face Standard installation
22. ES INDICATE FIELD WIRING OPTIONAL 0 1 CRI 1 40 50 2 CR2 MRI 01 6 5 4 8 5 56 OA OOD OO se 8 3 614 2 6692 n4 59209099 3 Le 4 BLOCK FOR BLOCKS T OPTION FOR OPTION PLACE STICKER NEAR TB1 GRD TERM BLOCK LOCATE ALARM ON RIGHT HAND SIDE OF ENCLOSURE WIRE CHART WIRE COLOR SZ LOCATIONS 1 BLACK 14 AWG 181 MRI 7 1 RED 14 1 CBI 3 BLACK 14AWG 1 4 OLI Tt BLACK 14 AWG IBI 01 2 WHITE 16 18 AWG 1 50 1 13 OLI LTI X2 LT2 X2 11 RED 14 AWG 11 RED 16 18 AWG FLI RED 1 3 KB1 3 KB2 3 40 RED 16 18 AWG 1 MRI A 50 1 6 KBI 4 40A RED 16 18 AWG MR1 B OLI 41 RED 16 18 AWG TB1 50 1 10 KB2 4 42 RED 16 18 AWG TBI KB1 4 46 RED 16 18 AWG 1 50 1 14 47 RED 16 18 AWG TB1 FLI BLK KB3 1 KB3 3 48 RED 16 18 AWG 1 1 SOCI 5 KB3 4 LTI XI 50 RED 16 18 AWG 1 50 1 9 50 1 12 KB3 2 51 RED 16 18 AWG 50 1 4 2 GREEN 14 AWG 181 GRD GREEN 14 AWG ENCL BODY ENCL DOOR h h IF DOOR HAS GROUNDING PROVISION USE BODY GROUNDING PROVISION USE IF BODY DOES NOT HAVE GROUNDING PROVISION OPTIONAL WIRING AUDIBLE amp OR VISUAL ALARM 2 WHITE 16 18 AWG ALMI N IF AUD ALM LT5 X2 IF VIS 47 RED 16 18 5020 Cd 55
23. MCGUIRE 510 Vehicle Restraint A Division of Systems Inc Owner s User s Manual MCGUIRE DIVISION OF SYSTEMS INC W194 N11481 McCormick Drive Germantown WI 53022 800 624 8473 fax 262 255 5917 www wbmcguire com techservices docksystemsinc com Printed in U S A Manual No 4111 0015 Copyright 2014 May 2014 Table of Contents Page Safety Recognize Safety Information 1 General Operational Safety Precautions 1 Operational Safety 2 Maintenance Safety 1 1 4 Safety Decals J J 5 Placard installation T 7 Owner s User s Responsibilities 8 Introduction General Information anc naui tr 9 Installation Install Details Automatic 10 Install Details Manual 12 Install Control Panel and wiring 14 Ope
24. S SHALL NOT IN ANY EVENT BE LIABLE TO ANYONE INCLUDING THIRD PARTIES FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITED TO BREACH OF WARRANTY LOSS OF USE LOSS OF PROFIT INTERUPTION OF BUSINESS OR LOSS OF GOODWILL
25. ance procedure 1751 0728 Rev A CRUSH HAZARD Do not work under dock leveler unless this maintenance prop has been secured in the upright position Failure to comply will result in death or serious injury See owner s user s manual for proper procedures 1751 0788 Rev A DANGER CRUSH HAZARD Open the pin latch and insert through the maintenance 1751 0789 refuses completely Close the pin latch to secure prop Use every time dock leveler is serviced Failure to comply will result in death or serious injury DANGER CRUSH HAZARD DO NOT ENTER PIT unless dock leveler is 1 751 0726 safely supported by maintenance prop Place barriers on driveway and dock floor to indicate service work being performed Failure to comply will result in death or serious injury Refer to owner s user s manual for proper maintenance procedures Note This is a example of dock leveler safety decals See manual for your specific model for correct safety decal sheet or consulate Tech Serves 6 4111 0015 May 2014 PLACARDS Placard installation Instructions e Owner is responsible for the installation and placement of product placards e Make sure placard is in plain view of dock leveler operations e Suggested placement of placard is near control box attached to electrical conduit by using nylon tie If there is no control box present mount placard on wall to the immediate left of leveler at eye level Spe PIS TRE
26. be performed by authorized personnel only Follow approved lockout tagout procedures FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH OR OTHER SERIOUS INJURY AE uu 1 262 255 1510 or 1 800 643 5424 MCGUIRE DLM Call for additional placards or manuals or with questions regarding proper use maintenance and repair of dock leveler Loading Dock Equipment Www DockSystemsinc com 1751 0880 OPERATING INSTRUCTIONS VEHICLE RESTRAINTS ENGAGE RESTRAINT 1 Open overhead door and visually check that truck is positioned squarely against dock bumpers and has a RIG bar Inside light is RED and outside lightis GREEN 2 Depress the ENGAGE button to activate restraint 3 Once RIG has been secured inside light is GREEN outside light is RED RELEASE RESTRAINT 1 To release truck restraint depress the RELEASE button When safely stored inside lightis RED and outside light is GREEN BY PASS 1 If restraint is unable to secure transport vehicle s RIG use wheel chocks to secure transport vehicle at the dock 2 Turn switch to BY PASS Inside light is GREEN outside lightis RED 3 Loading unloading may proceed with caution BY PASS RESET RETURN To NORMAL OPERATION 1 When loading or unloading is completed and wheel chocks are removed manual reset of BY PASS is accomplished by depressing the RELEASE button or turning switch to NORMAL Lights change to RED inside GREEN outside Item Quantity Part Number 1751
27. ceed with adhesive g Part 9414 0057 in the drive front of PowerStop approach Observe cantilever conditions for proper positioning Using the bolts included bolt lt the restraint to the embed plate 27 C Rear Nd LP anchors weld plate embed 1 1 Dia X 6 min Front 48 bolt 3 4 Dia X 6 min bolt 4111 0015 May 2014 11 INSTALLATION DETAILS MECHANICAL Stop Tite Operating Bar Bracket ER Control Bax Conduit From The Control Box To pole is 92 0161 Electrical Conduit Outside Signal Light Assembly Operating Bar u Part 5455 0005 0 Series Unit Only and PowerStopMAL 1 From the Control Box amp Series Units to the PowerStop ES Al Junction Box Y Outside Signal 113 8 Light Assembly et Mount PowerStop Operating Bar 14 bracket on the P MI interior wall closest 96 to control panel if applicable 1 Wall Mounted Imbed Elec Jundi 4 Thick Laminated Plate 20 X 20 V Bumpers in Good g lt For PowerStopMAL only By others Center In Dock Opening 4 d Condition lush With Bottom Of Curb Steel Required Leveler Length 2 Optional DockAlert Communication System POWERSTOP Manual Restraint Automatic DockAlert POWERSTOP Manual Restraint Manual DockAlert Field wires Field wires L1 L2 115 Vac
28. contro Bo Toss L T I Vall Z van PS Z XN 2 Mri GG 4111 0015 2014 OWNER S USER S RESPONSIBILITIES 10 The owner user should recognize the inherent dangers of the interface between the loading dock and the transportation vehicle The owner user should therefore train and instruct all operators in the safe operation and use of the loading dock equipment in accordance with manufacturer s recommendations and industry standards Effective operator training should also focus on the owner s user s company policies and operating conditions Maintaining updating and re training all operators on safe working habits and operation of the equipment regardless of previous experience should be done on a regular basis and should include an understanding and familiarity with all functions of the equipment Owner s user s shall actively maintain update and retrain all operators on safe working habits and operations of the equipment The manufacturer shall provide to the initial purchaser all necessary information regarding Safety Information Operation Installation and Safety Precautions Recommended Initial and Periodic Inspections Procedures Planned Maintenance Schedule Product Specifications Troubleshooting Guide Parts Break Down Warranty Information and Manufacturers Contact Information as well as tables to identify the grade slope for all variations of length or confi
29. ficiency your vehicle restraint when properly installed will provide many years of trouble free performance with an absolute minimum of maintenance To obtain maximum performance and longest possible use a simple program of preventive maintenance is recommended The Automatic hydraulic Stop Tite series vehicle restraint comes equipped with an electrical control panel which allows push button operation of the vehicle restraint functions Each Stop Tite dock vehicle restraint unit and control panel has been factory prewired and tested to ensure satisfactory operation To illustrate which connections are to be made in the field at installation electrical drawings are included with each order or by contacting Systems Inc Technical Services Once again thank you and congratulations on your purchase of a Systems Inc vehicle restraint 4111 0015 May 2014 INTRODUCTION Stop Tite Stock Specifications Stop Tite vehicle restraints are available in the following models and options Stop Tite M Mechanical Stop Tite Stop Tite M ML Mechanical Stop Tite Manual Inside and Outside Lights Stop Tite M AL Mechanical Stop Tite Automatic Inside and Outside Lights Stop Tite A ML Automatic Stop Tite Manual Lights Stop Tite A AL Automatic Stop Tite Automatic Inside and Outside Lights Note All Stop Tite models with the standard two level restraint hook have the same service range of 12 to 29 1 2 304 8 mm t
30. fluid if necessary Use only recommended fluid See previous page 6 Install cover 7 ON electrical power Hefer to OSHA regulation 1910 146 Hefer to OSHA regulation 1910 147 PARTS Stop Tite Mechanical Parts Breakdown XD 696 6 ED 6 DETAIL A 4111 0015 May 2014 Stop Tite M Mechanical Parts Breakdown Bellows W 1 X 13 1 2 Velcro Strips 2 1 0941 0015 Spring 1 7 8 DIA X 6 00 Stored Limit Switch with Bracket NC Decal Systems Inc Powerstop 3 3 4 X 14 1 2 Decal Serial Number 6 1 1751 0135 Decal Warning HHCS Grade 2 7 Plated 5 16 18 UNC X 3 4 8 2101 0084 HHCS Grade 5 7 Plated 1 4 20 UNC X 3 4 9 1 2101 0085 Washer Flat Zinc Plated 1 1 8 DIA 10 8 2101 0143 Nylon Lock Nut 1 4 20 UNC RHMS Slotted 10 24 UNC X 2 1 4 Nylon Lock Nut 10 24 UNC Shoulder Bolt 1 2 DIA X 5 8 14 8 2101 0189 E Clip 1 2 Flat Head Screw 1 2 13 UNC X 1 Anchor Kit Drive Way Mount Anchor Kit Wall Mount Level Weldment Release 18 2 9202 0042 1 2 DIA Pin Pivot Short 1 2 DIA ohroud Bellows Mounting Pstop Tube 1 1 4 OD X 9 16 ID X 5 8 Bar Bellows Mounting Front Bar Bellows Mounting Side 24 2 9412 0215 Bar Bellows Mounting 25 9413 0055 Restraint Weldment Low Profile 9413 0049 Restraint Weldment Two Step Profile Shown 9413 0062 Scissor Lift Sub Assembly Pstop 9413 0068 Spacer Assembly Pstop Mechanical 9413
31. guration of the dock leveling device and information identifying the maximum uncontrolled drop encountered when sudden removal of support while in the working range of the equipment It is recommended that when the transportation vehicle is positioned correctly in the dock opening and in contact with both bumpers there shall be a minimum of 4 00 inches 100mm overlap of the leveling device and the transportation vehicle at all times during the loading and unloading process The Owner User must review all name plates placards decals instructions and posted warnings and place the same in view of the operator or maintenance personnel for whom such warnings are intended for Contact manufacturer for any replacements Manufacturers recommended periodic maintenance and inspection procedures in effect at the date of shipment shall be followed at all times Written documentation of maintenance replacement parts or damage should be retained In the event of damage notification to the manufacturer is required Loading dock equipment that has been structurally damaged or has experienced a sudden loss of main support while under load such as what might occur when a transport vehicle pulls out from under the leveling device shall be removed from service inspected by a manufacturer s authorized representative and repaired or replaced as needed before being placed back in service Any modifications or alterations of loading dock equipment shall only be do
32. iated hardware to complete wiring and mounting of Powerpack are to be supplied by others s Motor Blue Motor Red 6431 0001 13 8 0D X3 41D 9301 0164 Fitting Conn Str Thrd 4 ORB X 4 JIC 1 9391 0009 Powerpac STOP TITE 115 1 4 HP 1 9393 0025 Powerpac Mounting Weldment BCAD 9904 0097 Hose Assy 1 4 100R1 X 24 00 _ 4 JICF SWIVEL BOTH ENDS R598 0090 Split Flex Conduit 1 4 X 9 00 Capacitor Wiring Detail HYDRAULIC SCHEMATIC 10 SECTION A A NOTE DESCRIPTION BC CONNECT TO BASE END OF RELEASE CYL CONNECT TO ROD END OF RELEASE CYL For comprehensive installation instructions of the Automatic STOP TITE 5 read and understand the Installation and Operation Manual Powerpack Location Options Coordinate powerpack location and hose length for proper placement Dock Face Appropriate location when the likelihood of flooding snow removal and damage from trailer trucks is minimal Under The Dock Leveler When under the dock location is used make certain to locate the powerpack where leveler will not interfere in below dock conditions The routing of hydraulic and electrical lines from the powerpack to the restraint are best placed through min 3 PVC hydraulic and 3 4 conduit electric chase during pit construction a n IL
33. ined personnel should operate the dock leveler and vehicle restraint DO NOT use a broken or damaged dock leveler or vehicle restraint Make sure proper service and maintenance procedures have been performed on leveler before using Transport vehicle wheels must be chocked unless the vehicle restraint is used Never remove the wheel chocks until loading unloading is finished and transport driver has been given permission to leave Make sure platform lip rests on the transport vehicle s bed with at least 4 in 102 mm of overlap Maintain a safe distance from side edges of leveler during the loading unloading process Failure to follow these instructions may result in serious personal injury or death Once the Stop Tite vehicle restraint has been activated the dock attendant must visually inspect to assure that the restraint hook has properly engaged the ICC RIG bar Serious personal injury or death may result Proper engagement occurs when the hook is able to travel vertically contacting the bottom edge of the horizontal member of the ICC bar RIG without obstruction 4111 0015 May 2014 OPERATION 1 Disconnect the external lifting device and lifting brackets 2 Remove latch shipping bolt from latch mechanism on both manual and hydraulic models This prevents Stop Tite from raising 3 Turn the main electrical power ON Hydraulic Only 4 Raise the Stop Tite restraint fully by pushing a
34. l operation of the dock leveler and vehicle restraint use only aircraft hydraulic fluid designed to meet or exceed military specification MIL H 5606 G It is recommended that the following hydraulic fluids be used Before performing any maintenance under the dock leveler or vehicle restraint lock the electrical power source in OFF position using an approved locking ULTRA VIS HVI 15 Aero Shell Fluid 4 or Fluid 41 Mobile Aero HFA Mil HS606A or Aero HF Texaco Aircraft Hydraulic Oil 15 or 5606 Exxon Univis J13 IMPORTANT These fluid brands can be mixed together Mixing with Use of fluids that do not have equivalent fluids that do not meet or exceed MIL L 5606 may specifications to those in the following list will result damage the equipment and WILL void warranty Use in abnormal operation of the dock leveler and of hydraulic fluids with equivalent specifications to voiding of warranty those listed here are acceptable Failure to follow these instructions may result in serious personal injury or death 18 4111 0015 May 2014 Daily Maintenance e Daily clear any debris to prevent operation issues Check inside and outside lights for proper operation Weekly Maintenance Operate the vehicle restraint through the complete operating cycle to maintain lubrication of parts of both mechanical and hydraulic restraints e Inspect the rear vertical track area C The track area must be kept free of dirt and debris
35. le If any are missing or require replacement please call 1 800 643 5424 DANGER for replacements 1751 0727 Maintenance n Maintenance prop must support leveler behind bar Do not force maintenance prop forward of bar to support lip Failure to comply will result in death or serious injury Refer to owner s user s manual for proper use 1751 0727 RevA 1751 0730 x2 ADANGER SAFETY INFORMATION truction Unsupported dock leveler ramps can lower unexpectedly 1 Before allowing vehicle to leave F the dock always SS 9 A e Ensure no equipment material or people are on dock leveler e Return dock leveler to its stored position at dock level Failure to follow posted instructions will result in death or serious injury nent ploce decal placed in same position on both sides 1751 0329 x2 decal placed in same position on both sides Lom 0000 qn LN 1751 0330 x2 decal placed in same position on both sides Pd gt WERE 7 NY lt p CRUSH HAZARD Do not remove main springs until leveler is securely supported by a suitable lifting device Main springs contain stored energy Be sure springs are fully unloaded and ends are loose before removal Failure to comply will result in death or serious injury Refer to owner s user s manual for proper mainten
36. lector Flat Style Barrel Prox no longer available replace with 9415 0061 Conversion Kit 4111 0015 May 2014 23 PARTS Stop Tite Scissor Breakdown Rear of Restraint Quantity Part Number Description 3 9413 0063 Bar Assembly Tapped W Bushings Bar Assembly W Bushing Bar Assembly Notched Spring Extension socket Head Shoulder Bolt E Clip Pin Long opring Plate Weldment Flanged Bearings 1 scissor Lift Subassembly N 4111 0015 May 2014 NOTES This page was intentionally left blank 4111 0015 May 2014 25 PARTS Power Pack Assembly 16 1 2 9 3 4 BC Blind End of Cylinder Amp Draw 4 8 5 2 RC Rod End of Cylinder 26 4111 0015 May 2014 PARTS Power Pack Assembly HHCS Grad 2 Zinc Plated 3 8 16 UNC X 1 Lock Washer 3 8 Grommet 1 3 8 OD X 3 4 ID J Box Cover 4 4 Capacitor Motor Start 66 77mf 330V 6 1 93010221 Fitting Connector 45 Deg 4 ORB 4 JIC Powerppac PStop 1PH 115V 1 4HP 1GPM 8 1 9391 0012 Powerppac Mounting Weldment 9 1 9391 0013 Cover Pstop Hydraulic Hose ASM 1 4 100817 X 96 4 JICF Swivel Both Ends Valve 4 Way Delta Coil 115 volt P Stop Only Decal No Step On Top of Cover Hose Lengths Vary by Job d Powerpac Includes Valve Body Cover complete 13 ADANGER 4111 0015 May 2014 27 Electrical Control Box
37. lever bracket 9414 0052 and anchor cantilever bracket to the lt Dim B dock face or weld to embedded mounting plate Part 7953 0119 Driveway Mount Determine offset lt Dim B then proceed with Driveway Mount instructions below Dim Dim B Offset Bumper Projection Cantelever For filler requirements for 8 3 4 to 13 3 4 use cantilever bracket 9414 0053 and anchor cantilever bracket to the dock face 3 4 Dia 5 1 4 min Kit 2103 0004 or weld to embedded mounting plate i Part 9414 0052 Dim 4 48 gt lt Offset Driveway Mount Recommended when dock face is unsuitable for PowerStop Mounting Adhesive Anchors Method Drive Embed Method Driveway mount requires Kit 9414 0058 Weld method attachment to a concrete T Properly locate and level the drive embed weld plate Part 7953 drive greater than 8 two 2 17 Dia adhesive 059 in the drive approach Observe Cantilever conditions for thick For asphalt drive anchors into 1 1 8 Dia x 7 proper positioning Weld restraint to embed plate with a ARIS QU mi deep hole at rear of PowerSto pour 48 x48 x8 min p P continuous 1 4 filet weld concrete pad and include Bolt on Method six 6 3 4 dowels into Properly locate and level the Install two 2 3 4 foundation wall Then Dia x 5 1 4 min drive embed plate 44 i i wedge anchor at 14 J j pro
38. nd holding the ENGAGE button on Automatic Hydraulic units or pulling latch release with the handle provided on the Mechanical Stop Tite NOTE The restraint weldment should raise to the top of the track contacting the track stop NOTE Stop Tites equipped with Automatic Lights should have a Green light inside and Red light outside when raised unless equipped with optional upper limit switch A visible or audible alarm will signal the restraint weldment has reached the top of the track and may not have properly engaged the ICC bumper if present 5 Lower the Stop Tite restraint fully by pushing and holding the RELEASE button The restraint weldment should lower fully until the latch release is engaged NOTE Stop Tites equipped with Automatic Lights should have a Red light inside and green light outside when the restraint weldment is stored 6 If Stop Tite restraint cannot properly restraint the vehicle due to missing or defective ICC RIG bar advise driver of the transport vehicle and dock personnel The transport vehicle must be secured against movement by other methods For levelers interlocked with the restraint turn the selector switch to Bypass to allow use of the dock leveler and proper light changes inside and outside the building where equipped with lights Troubleshooting Line side of fuse is always hot Turn off main power Discharge capacitor before attempting a capacitor test supply before removing fuses
39. ne with prior written approval from the manufacturer and the same shall be at least as safe as the original equipment was prior to the modification and shall also satisfy all safety requirements of the manufacturer for the particular application of the leveling device When industrial moving devices are being used in the loading or unloading of product from the transportation vehicle this vehicle shall have the brakes and wheel chocks applied appropriately or all other positive restraining device shall be fully utilized It is recommended that trailers with air ride suspension systems shall have its air exhausted prior to performing loading and unloading operation to minimize trailer bed drop Loading dock safety equipment should never be used outside of its intended use vertical working range or capacity Please consult the manufacturer if you have any questions as to the use vertical working range or capacity of the equipment Only properly trained and authorized personnel should operate the equipment When selecting loading dock safety equipment it is important to consider not only present requirements but also future plans and any possible adverse conditions environmental factors or usage 4111 0015 May 2014 General Information Congratulations on your choice of a Systems Inc vehicle restraint This manual covers the Stop Tite series hydraulic vehicle restraint Designed by Systems Inc to be a marvel of simplicity and ef
40. o 749 3 mm With the optional Low Profile restraint hook the service range is 10 to 27 1 2 254 mm to 698 5 mm Call Systems Inc to discuss available options to meet your specific needs 29 INSTALLATION DETAILS AUTOMATIC Stop Tite Stop Tite Overview Allow enough clearance for possible seal or shelter 3 4 Electrical Conduit From The Control Box To The McGuire Junction Box By Others 3 4 Electrical Conduit From The Control Box To The Pit 16 7 8 Wall Mounted Imbed Plate 20 X 20 4 X4 Elec Junction Center In Dock Opening 9 Box At Pit By Others Flush With Bottom Of Curb Steel Elec Junction 3 PVC Pipe For Hydraulic Hoses At McGuire For Combination Leveler Restraint Motor By Others Package Or Remote Restraint Motor In Level Pit Stop Tite Overview Control Box Nema 12 Leveler Length 1 Poweram Outside Signal Light Assembly Locations p v2 Conduit From The Control Box To Outside Signal Light Assembly 3 PVC Chase For Optional Powerpack Bumpers Conduit flexible or rigid must be connected between the limit switch on the restraint and the powerpack Wiring to and from the restraint must be limited to restraint wires only Do not run high voltage lines through the same conduit as restraint wires Conduit and assoc
41. om defects in design materials and workmanship for a period of one 1 year from the date of shipment All claims for breach of this warranty must be made within 30 days after the defect is or can with reasonable care be detected In no event shall any claim be made more than 30 days after this warranty has expired In order to be entitled to the benefits of this warranty the product must have been properly installed maintained and operated in accordance with all manufacturers recommendations and or specified design parameters and not otherwise have been subject to abuse misuse misapplication acts of nature overloading unauthorized repair or modification application in a corrosive environment or lack of maintenance Periodic lubrication adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the Owner User In the event of a defect as determined by SYSTEMS INC covered by this warranty SYSTEMS INC shall remedy such defect by repairing or replacing any defective equipment or parts bearing the cost for the parts labor and transportation This shall be exclusive remedy for all claims whether based on contract negligence or strict liability WARRANTY LIMITATIONS THE ABOVE WARRANTIES ARE IN LIEU OF ANY OTHER WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SYSTEMS INC AND ITS SUBSIDARIE
42. ration Operating Instructions J 15 Troubleshooting Tronbieshoet I Rguuuu u AI 16 Maintenance Periodic Maintenance 18 Parts Mechanical Stop Tite Components 20 Hydraulic Stop Tite Components 22 Scissors Break down 24 Powerpack Assembly 5 2 9 3 ncbsixtchoxuicutuns nuu Eo pau Can E DU M rUSR Dun Us 26 len 28 30 Outside Light Assembly eere eere 31 Operations Placards 32 Miscellaneous Customer Information 33 VV y Back Cover Recognize Safety Information Safety Alert Symbol The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message The use of the word DANGER signifies the presence of an extreme hazard or unsafe practice which will most likely result
43. sult in serious personal injury or death DANGER Arc Flash and Shock Hazard PPE Personal Protection Equipment Required De energize equipment before working on or inside Do not open cover without appropriate PPE Refer to NFPA 70E for PPE requirements This panel may contain more than one power source Hazardous Voltage Will Cquse Severe Injury or Death 4111 0015 May 2014 SAFETY Safety Decals Every 90 days quarterly inspect all safety labels and tags to ensure they are on the dock leveler and are easily legible If any are missing or require replacement please call 1 800 643 5424 A DANGER CRUSH HAZARD Maint t fo r re p ace m e n ts support levelet Behind bar 1 75 1 0727 Do not force maintenance prop forward of bar to support lip Failure to comply will result in death or serious injury Refer to owner s user s manual for proper use 1751 0730 x2 DANGER Unsupported dock leveler ramps can lower unexpectedly Before allowing vehicle to leave the dock always e Ensure no equipment material or people are on dock leveler e Return dock leveler to its stored position at dock level Failure to follow posted instructions will result in death or serious injury decal placed in same position on both sides 1751 0329 x2 decal placed in same position on both sides 1751 0330 x2 decal placed in same position on both sides
Download Pdf Manuals
Related Search