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PT2060 Monitor System User Manual

1. OK Normally working Module failure c ication fail rack again CH1 CH16 Relay energized OMANA TATE Restart system PT2060 90 POWER Power Supply Modules LED Constant on Off Normal trouble solution Power up Power down Check input wire OK Normally working Wiring failure Use back up module or Module failure connect with ProvibTech engineers PT2060 91 SIM System Interface Module LED On flashing OK Off Not flashing Trouble solution OK Normally working eduksi Well connect module with ALM MLT Alarm multiple state E Sp or i rack again BYPASS Alarm bypass state E ee ae Check probe driver and Phase reference not OK CONFIG Configuration cable of Phase reference PT2060 36 96 Module LED On flashing OK Off Not flashing Trouble solution Well connect module with Module failure or OK Normally workin rack again y g Communication failure g Buffered Out Check Once PT2060 fail to work as usual user can do a simple test to see if the problem comes from board Using the oscilloscope to test Buffered Output signal and see whether signal is the corresponding with added one please refer to below picture ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 PT2060 Monitor System Oscilloscope mem Figure 25 The noise signal PK PK value should be less than 50mV When test please connect GND of oscilloscope to GND of te
2. User Calibration Slot 5 d Channel 1 X 4 20mA Calibration Full scale low Zero Calibration Full Scale high Calibration Figure 30 3 The whole procedure is implemented in the 4 20mA Calibration Click the button Full scale low Zero Calibration to open the zero calibration window figure 31 Follow the steps showed in the window to implement calibration First click the button Start Calibration in step1 Wait till the multimeter outputs a right value then read the output current value from multimeter after it settled down Enter this value three significant decimal digits into the text area in step2 After that click the button Full scale low Calibration in step3 to download Click Exit to exit the zero calibration Full Scale Low Calibration Start Calibration Step Read current output Full Scale Low and enter into below field Figure 31 4 Click the button Full scale high Calibration Click OK button in the WARNING window figure 32 Enter YES in the Warning dialogue figure 33 and click OK to open the calibration window figure 34 Follow the steps showed in the window to implement calibration First click the button Start Calibration in step1 Wait till the multimeter outputs a right value then read the output current value from multimeter after it settled down Enter this value three significant decimal digits into the text area in step2 After that click the button Full scale high Calibration in ste
3. 0 0 0 cee cer ir ee eee eee eee eee ee taeee eee eee taeeeee 15 Specification S aeiee a aaa a aa a aaa Ea aa aaa aa aa aa 15 Ile Biet ET Tel 16 Ordering Mute e e TTT 17 P12060 99 System E 17 SPECINICALIONS sses e veccacvasaidaves ned caeclagundanath E A aa aa VEE AA E A A a AA 18 Ordering Monnot ET 19 PT2060 System Configuration SoftWare s ss ssresirsirreennierurnsadin tennin A NNNN NAARAAN ANAREN ANNA ANNA N EM ANNEN EEANN 19 General eu ue 19 OraeS ring Blue E TTT 20 PT2060 Monitor Installation csee enirir anne eee renee aeeeeeeeeaeeeseeaaeeeeeeaaeeeeeeaaeeeeeeaeeeeeeaeeeseenaeeeseeneeeeneaas 21 MOUAUN EE 21 Module Slot DEE 21 Rack Module Mounting ccssviciiroierniiirinri depen nn n EEEE EE NEEN EEE ENEEE ENNER 22 Digital COMMUNICATION eenen an EEEE AT EENE EEEE EO 24 PT2060 Monit r Operation siccin sanae a OE cada eA ENa ENE ANEA r aE RAEAN 25 General Operation Information 25 Real time Value and Status ernennen EE ceetbin ENKER ENNER ENK ENEEEEE E 26 SEHR RE LE Le 28 General Maintenance INStruCtiONn seccare iiie EE ed ee eed eed 28 Rack EE 28 Module Maintenance eeh i a ENNER NEEN KeNEERE ENNER EEN Mbi etait eden est eee 28 ED Che CK sicccaieeisehic ented eatin ceed ee ee eed A sete ae 28 eeler e 29 Verifying Voltage of Back Panel sei rrduesd erdeelt edie ii ain dnc Maeda eee 30 General Calibration EE 31 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 N
4. PT2060 Monitor System Receiving Inspection and Handling Guide Inspection Check the devices for possible damage that may have occurred from improper transport Damages in transit must be recorded on the transport documents All claims for damages must be claimed without delay against the shipper and before the installation If no damage is found and the system does not work properly please check the user manual first If the problem can not solve please contact the ProvibTech office location Handling and Storing Considerations PT2060 should be handled with care during unpacking and installation Damage to PT2060 is typically caused by rough handling shock or electrostatic discharge ESD Be aware of the following precautions when unpacking and handling PT2060 Rack or any module v Please have attention about the sharp corners sides of the rack to avoid any of injuries during the installation transporting and un installation v All circuit boards and electronic modules associated with this rack contain components which are susceptible to damage caused by electrostatic discharge It should be necessary to discharge any static electricity from yourself and your clothing before handling the rack v Whenever the module is not installed in a system always keep it in the protective antistatic bag ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 3 PT2060 Monitor System PT206
5. System configuration Configure all the signal channels system parameters communication parameters etc v Modbus communication Communicate with PLC DCS control system reset alarm multiply alarm inhibit Dual phase references Connect to phase reference proximity probe and distribute the phase O ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 8 N PT2060 Monitor System information over the system Rack interconnection with communication Virtual address configuration Ethernet Modbus TCP is required Speed output SS e The System Interface Module collects data from the other modules in the rack over a high speed internal network and sends this data to the information system upon request The System Interface Module is also able to communicate via Ethernet with host Host can be Modbus protocol based or computers with PT2060 Rack Configuration and Data Acquisition software PT2060 96 COMM Communication Module COMM module is a complimentary module in communication with Modbus It has similar function as the communication part of SIM The function and features v Redundant Modbus communication v PT2060 96 COMM communication module has been used with the Modbus connection as additional communication is required Ethernet Modbus TCP is required Virtual address configuration Upload the other module s parameter Dual phase references Speed output Signal of
6. be used PT2060 008003 AXX Cable It connects PT2060 80 CM to PCI6220 or PCI6250 DAQ card A00 2 meters 6 6 feet A01 10 meters 32 8 feet Back Panel Connectors Layout Figure 7 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 PT2060 Monitor System PT2060 98 DISP Display Module General Information ProvibTech s PT2060 98 DISP display system is a powerful touch panel display loaded with PCM370 vibration analysis system software The PT2060 98 DISP connects to the PT2060 system via Modbus The PCM370 software will collect store analyze and display the machinery status data locally or to a wide area network ID each channel and arrange the routing Setup data collection strategy Display machine photo and real time data and status on top of the photo Real time bar graph status list alarm status of each channel Alarm events Trend plot on each channel Touch panel for easy operation Network to control systems PLC DCS or Historian via Modbus VSN NNN NNN The figure below gives an interface of PCM370 For PT2060 software Perovic PCM370 For PT2060 Plant Condition Management System Figure 8 Specifications Electrical Touch Screen PC power supply 100 240 VAC 50 60 Hz 4 2A Physical Touch panel color 15 PC Mounting size Front Panel 450 x 315 6 x 6 mm Control Box 422 4 x 219 4 x 97 112 2 mm Cut out Dimension 428 x 297 mm ke Pro
7. eccentricity measurements indicate whether rotor eccentricity is small enough to allow machine startup without causing damage v Differential Expansion Monitoring turbine differential expansion v Low frequency Vibration Monitoring low frequency machines Such as hydro turbine Frequency starts from 0 5Hz to 100Hz v Speed Monitoring rotation speed v Zero Speed Monitoring rotation speed When the value is low than a specified value the monitor will give the alarm status v Reverse Rotation Speed Monitoring rotation of reverse or forward status When the rotation in the reverse status the monitor will give the alarm status immediately PT2060 20 SEIS Seismic Module SEIS module will process most of the seismic input and some other signals Then it can output lots of signals as follows v Acceleration and Velocity output Any current mode seismic sensors TM0782A TMO0793V etc v Velocity or Displacement Any current mode seismic sensors TM0793V etc v Low frequency Displacement Any low frequency sensors TM079VD etc v Case Expansion LVDT differential expansion transducer this style include paired LVDT input and single LVDT input The module has a build in integrator that will convert an input accelerometer signal to velocity or a velocity sensor input into a displacement Note Integrator type can not work in low frequently condition PT2060 31 TEMP Temperature Module TEMP module will process many temperature sensor
8. logic The function is similar to PLC functions Each RELAY module holds up with 16 relays PT2060 43 R RELAY Redundant Relay Module The function is similar to PLC functions Each R RELAY module has two independent circuits that work independently It performs two out of three voting mode with the three independent alarm signals When the system reliability is highly critical PT2060 43 R REALY redundant relay module is recommended PT2060 53 O SPEED Over speed Module Each O SPEED module contains one speed channel Three of the O SPEED module together with PT2060 43 redundant relay module compose of an Over speed protection system The system takes up total four slots PT2060 53 O SPEED Over speed module can accept both proximity probe and magnetic pickup signal input Channel 3 and channel 4 of PT200 53 module can be used as PT2060 10 module channel PT2060 80 CM Condition Monitoring Module ProvibTech s PT2060 80 CM condition monitoring module is a 24 channels data collector and processing unit Each of the PT2060 80 modules can accept any signal input from the corresponding signal module analyze it and output it PT2060 90 POWER Power Module POWER module includes two redundant half height modules Usually one half height power supply module is sufficient for normal operation Power supply redundancy can be realized by uses both half height modules PT2060 91 SIM System Interface Module SIM module has the following function v
9. of the PT2060 rack will be used by PT2060 31 module if there is a PT2060 31 module in the rack and there is no initial signal connected to PT2060 80 CM module Four channels of PT2060 80 module corresponding to the slot that 31 module installed in will not be used though 31 module has 8 channels As the same to PT2060 31 four channels of 80 CM module corresponding to PT2060 35 36 40 43 module will not be used Also four channels of PT2060 80 CM module corresponding to PT2060 96 module will not be used too For example if PT2060 31 is installed in slot 5 channels 17 20 of PT2060 80 CM module in slot 13 slot 7 for 12 rack corresponding to slot 5 will not be used ProvibTech recommend that the modules needed for condition monitoring are put on the left of the rack near to slot 1 as possible as you can As possible as you can put PT2060 31 35 36 40 43 96 modules on the right of the modules which need condition monitoring This can reduce the number of PT2060 80 CM module To the maximum the two wire terminals of every PT2060 80 CM module can output 24 channels of analog signal and 2 channels of phase reference signal The top terminal outputs analog signals of 1 12 channels and 2 channels of phase reference signal while the terminal below outputs analog signals of 13 24 channels and 2 channels of phase reference signal The signal output amplitude of PT2060 80 CM module is about half ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales pr
10. phase reference output with peak to peak Gap voltage output SN NNN NN PT2060 98 DISP Display Module ProvibTech s PT2060 98 DISP display system is a powerful touch panel display loaded with PCM370 vibration analysis system software The PT2060 98 DISP connects to the PT2060 system via Modbus The PCM370 software will collect store analyze and display the machinery status data locally or to a wide area network PT2060 99 System Rack Standard 19 rack can hold up to 48 channels or total of 12 modules A 12 rack can hold up to 24 channels PT2060 CFG System Configuration Software CONFIG software will configure all the modules in the system It will also configure the system parameters for interface to up level PLC DCS or another rack PT2060 80 CM Condition Monitoring Module ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 9 N PT2060 Monitor System General Information PT2060 80 CM module can realize the following function v Dynamic data processing v Transient data processing v Interface to PCM360 condition monitoring software and database system Each PT2060 80 CM module can process up to 24 channels of input signal and 2 channels of phase reference signal When there is no pt2060 91 module in the PT2060 rack the phase reference output channels of PT2060 80 module can not be used A standard 19 PT2060 rack can hold up to two PT2060 80 CM modules PT2060 80
11. 0 99 System Rack There are two sorts of PT2060 rack a standard 19 rack and a 12 rack The standard 19 rack is a rack with the same dimensions as a standard 19 industrial rack ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 17 PT2060 Monitor System Specifications Environmental Temperature Operation 20 C 65 C Storage 40 C 85 C Humidity 95 non condensing Physical A 19 standard rack has 16 slots A 12 rack has 9 slots Figure 12 A 19 standard rack mount dimensions please refer to the figure above All data list below 483mm 19 0 266mm 10 5 355mm 14 0 246mm 9 7 442mm 17 4 465mm 18 3 190mm 7 5 om Fb 12 rack is similar to the 19 standard rack some data are different only The data list below 1 305 mm 12 0 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 N Oak wh PT2060 Monitor System 266mm 10 5 355mm 14 0 246mm 9 7 264mm 10 4 287mm 11 3 190mm 7 5 Ordering Information PT2060 99 AX AO Standard 19 A1 Standard 12 rack rack Optional Accessories PT2060 009900 PT2060 009901 PT2060 009902 PT2060 009903 PT2060 009904 PT2060 009905 PT2060 009906 Plastic frame for 19 Rack Plastic frame for 12 Rack Rack cover for 19 Rack Rack cover for 12 Rack Bolt for all f
12. 0 Monitor System PT2060 Monitor System Introduction PT2060 is ProvibTech s newly released monitor that highly reliable fully digital and modbus ready PT2060 utilizes the advanced electronics technology and adopt the concept of programmable logic controller PT2060 is integrated highly with high channel density and multiple redundancies There are two kinds of PT2060 rack a standard 19 rack and a 12 rack For a standard 19 rack it is capable of supporting up to 48 channels The PT2060 provides the industry s highest channel density in a standard 19 rack For 12 rack it can contain 24 channels at most PT2060 monitor system uses the standard PLC logic it make configuration easy With full API 670 compliance triple channel redundancy and redundancy for power supply inputs communications and relay outputs the PT2060 monitor provides a level of reliability that is unsurpassed Figure 1 The newly released PT2060 has both the analog interface with 4 20mA output Buffered output Trip multiply Alarm inhibit and also digital interface with Modbus connection Modbus will offer to our customer additional information such as sensors status alarm status full scale range up level controller changing set point gap voltage alarm list and system event list All these are added value to our customer Let customer better understanding their system status and better control the system performance Easy to Program The PT2060 C
13. CM module in left slot can receive the signal that come from signal module slot1 6 and the right one supports slot7 12 User can choose one PT2060 80 CM module or two as requirement A 12 PT2060 rack can contain one PT2060 80 CM module only PT2060 80 receives signal through internal bus of the rack Every Slot of the rack has 4 channels of analog signal connected to PT2060 80 CM module through internal bus Four channels in slot 1 of the 19 rack are corresponding with 1 4 channels of PT2060 80 CM module installed in the slot 13 Four channels in slot 2 are corresponding with 5 8channels of PT2060 80 CM module installed in the slot 13 and the same four channels in slot 6 are corresponding with channels 21 24 of PT2060 80 CM module installed in the slot 13 Four channels of slot 7 are corresponding with channels 25 28 of PT2060 80 CM module installed in the slot 14 while four channels in of slot 8 are corresponding with channels 29 32 of PT2060 80 CM module installed in the slot 14 And then four channels of slot 12 are corresponding to channels 45 48 of PT2060 80 CM module installed in the slot 14 Four channels in slot 1 of 12 rack are corresponding with channels 1 4 of PT2060 80 CM module installed in the slot 7 while four channels in slot 2 are corresponding with channels 5 8 of PT2060 80 CM module installed in slot 7 And then four channels in slot 6 are corresponding with 21 24 channels of PT2060 80 CM module installed in slot 7 One slot
14. FG is the easy to use system configuration software tool used to set up and monitor the PT2060 system Stand Alone or Networked Rack Interconnection The PT2060 can operate as a single rack or multiple system racks may be networked together via Modbus Redundancy The PT2060 is designed for redundant power supply inputs relay outputs and communications with an option for triple redundant channels PT2060 Monitor System Features v Fully digital v Highest channel in a standard 19 rack 48 channels 12 rack 24 channels v Triple redundant channels ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 PT2060 Monitor System Sr Redundancy for relays power supply inputs communications Modbus communication port RS 232 RS 485 Ethernet port Compatible with most sensors and probes regardless of manufacturer Intuitive and easy to configure Programmable 16 channel relay modules Programmable 16 channel transmitter modules Optional local panel display Standard four channel module Meet or exceed API670 standard Integrated condition monitoring module for dynamic and transient data analysis SN NNN NN NNN PT2060 System Components Model Number PT2060 99 PT2060 90 PT2060 91 PT2060 96 PT2060 98 PT2060 CFG System Power System Comm Display Configuration Rack Supply Interface Phase System Software Module Module Reference Module Required system component e e e Opt
15. P not OK 1 11 9v False False 10 0 v False False 0 2v False True 0 5v False True 0 2v False True 0 2 v False True 0 3v False True 0 3v False True iv False False 20 6 v False False 10 0 v False False 11 9 v False False 8 0v False False 8 0v False False 81v False False 8 0v False False 7 9v False False 7 9v False False 8 0v False False 8 0v False False 8 1v False False 8 0v False False 81v False False False False Figure 24 This window above can dynamically display monitored real time value alarm status gap not ok status and gap voltage value Note For the detailed content of how to operate PT2060 s configuration software please refer to PT2060 CFG Configuration Software for PT2060 Monitor User Manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 27 N PT2060 Monitor System PT2060 Maintenance General Maintenance Instruction The boards inside of PT2060 modules cannot be repaired in the field Maintaining a PT2060 rack consists of rack maintenance and module maintenance The maintenance interval is very important for the PT2060 monitor system maintenance Usually a yearly maintenance is sufficient If it works in extraordinary circumstance user should shorten the interval according to the actual situation Extraordinary circumstance means that v PT2060 is used to monitor some critical equipment v PT2060 works in high temperature high
16. Provib Tech Innovative Machine Monitoring PT2060 Monitor System User Manual Installation Operation Maintenance PT2060 ee ProvibTech Inc 11011 Brooklet Drive Suite 360 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com PT2060 SYSTEM USR A 12 COPY RIGHT PROVIBTECH 2007 N PT2060 Monitor System Contents Receiving Inspection and Handling Guide 3 INS PSCU OM ai noesa a a a a aa a e aaa aa aaa adaa a aiaa 3 Handling and Storing Considerations cc ccccceeeeeeeeeeeeeee ener ee eeeaeeeeeeaeeeeeeaeeeseeeaeeeeeenaeeeeeeaeeeeeneeeseeaas 3 PT2060 Monitor System 0 cece tee rece nee teen ee ee een ee ee tne ee eee e eee ee eeee ee eeneaeeesegeeeeeseneaeeeseeeaeeteneaeeeseeneeeeseeaaees 4 PT2060 Monitor System Introduction 0 0 0 ieee ee eene rete eee eeeeeae ee eeeaeeeeeeeaeeeeeeaeeeeeeaeeeseenaeeeeeenneeeseaas 4 PT2060 Monitor System Features 4 PT2060 System Components erence ee eeeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeeaeeeeeenaeeeeeeenaeeeeeneeeeseaas 5 PT2060 80 CM Condition Monitoring Module 9 General Information 00 0 eee eer nn i ne ee nee eee eee eae ee AAAA esse AAAA Eaa 10 Field witinG DiaQrain EE 11 Ordering Information cccccccceececeeeeeeeeeeeeeecaeeeeaeeceeeeceaeeecaaeseeaeeseaeeeseaeeseaeseeeeeseieeesaeeseneeeeeeeees 14 Back Panel Connectors Layout 14 PT2060 98 DISP Display Module 15 General Information
17. ech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 PT2060 Monitor System PT2060 Monitor Operation General Operation Information According to the information of PT2060 Monitor Installation to connect the PT2060 rack open the configuration software to upload all the information SS PT2060 CONFIGURATION File Communication Rack Calibration Status Event Security Help DC Provibech PT2060 e ee Sa a is ls ls 715 TIR e o Figure 20 The figure above is the PT2060 System Configuration interface It shows all the modules which is inserted into PT2060 s rack For more information please click the module picture available on the rack interface user can get configuration setting window and do the modules parameters viewing or modification More detailed operation information please refer to PT2060 CFG Configuration Software for PT2060 Monitor User Manual If the communication wasn t set up auto click Communication gt Communication Setup to set up the parameters Communication Setup Protocol e MODBUS RTU C MODBUS TCP gure iii Cancel Help Al 21 If communication establishment succeed click the button Configure to open the window Communication Parameter to alter it Set the parameters and download the setting to the PT2060 Default setting Baud rate 19200 o ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com
18. ed to the corresponding connectors on the bus PCB board 3 Fasten the screws on top and bottom of the front panel A screwdriver is necessary 4 Verify if the module is secure after the module installed Back panel Mounting There is a back panel picture of 19 rack below Several slots on right have no modules We can see the bus ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 PT2060 Monitor System PCB board directly One slot has two connectors like that Every back panel module must connect to its connectors tightly Back panel must match its front panel Figure 17 1 Insert the module into corresponding slot Figure 18 2 Push the module firmly into the slot make sure the two connectors been connected to the corresponding connectors on the bus PCB board See figure below RS E Figure 19 3 Fasten the screws on top and bottom of the back panel A screwdriver is necessary 4 Verify if the back panel is secure after the module is installed TTL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 PT2060 Monitor System Ai Warning The metal frame must be earth grounding Otherwise high voltage may exist on the rack frame Digital Communication Please refer to PT2060 91 SIM system interface module user manual for detail ProvibT
19. ff eee PT2060 91 EIER E PT2060 96 Slot1 1200 fe PT2060 90 Slot 16 Comment redundancy strongly Slot 16 Double PT2060 90 up and down For redundancy all signal modules must be installed in adjacent slots Standard 12 Rack Module number No redundancy Redundancy PT2060 10 Slot 1 6 Slot 1 3 PT2060 20 Slot 1 6 Slot 1 3 PT2060 31 Slot 1 6 0 een PT2060 35 Slot 1 6 een PT2060 36 Slot 16 leen PT2060 53 NEE Slot 1 3 PT2060 40 Slot 1 6 o PT2060 43 fe Slot 4 PT2060 80 Slot 7 back only fence PT2060 91 Slt8 o E PT2060 96 Slot1 6 0 ee PT2060 90 Slot 9 Comment redundancy strongly Slot 9 Double PT2060 90 up and down For redundancy all signal modules must be installed in adjacent slots ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 PT2060 Monitor System Rack Module Mounting Front panel Mounting There is a front panel picture of 19 rack below The first and second slots from left have no modules We can see the bus PCB board directly One slot has two connectors like that Every front panel module must connect to its connectors tightly PT2060 gp PTI Ar A oe je oe e oe D D ae te r al i a S gt Ak 2 wg Figure 15 1 Insert the module into corresponding slot as the figure below Figure 16 2 Push the module firmly into the slot make sure the two connectors been connect
20. humidity and corrosive environment Besides maintenance interval should be adjusted according to plant maintenance period Rack Maintenance There is something must to do 1 Power off the PT2060 demount it from the equipment and transfer it to a workbench 2 Check every module and every screw on rack if any looseness is found fasten it again This job is important 3 Check all power wires and ensure their safety Module Maintenance Module maintenance is done to verify that the module operates correctly There are many jobs must to do LED check BUF check and voltage check are introduced simply in this section More check means and more detailed job please refer to each module user manual LED Check PT2060 10 20 31 35 53 Signal Process Modules LED On Flashing OK Off Not flashing Trouble solution Normally workin Module failure OK IO y eee g E Well connect module with communicating Communication failure rack again Driver failure ALARM Alarm state Restart system Cable connection wrong g Check probe driver and short or open cable BYEASS Bypass stale Probe is not properly gapped ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 28 N PT2060 Monitor System PT2060 40 43 Relay Modules i OK TX RX LED On flashing Off Not flashing Trouble solution Well connect module with
21. illation Proximity Acceleration Accelerometer Velocity Accelerometer Velocity Displacement Velocity Low Frequency vibration Displacement Transducer Case Expansion LVDT Sensor Over Speed Protection Proximity and or Magnetic Sensor Relay Output 16 SPDT Relays Redundant Relay Output 8 DPDT Model Number Process Signal and Transmitter Modules PT2060 31 Temperature PT2060 35 Process PT2060 36 Transmitter Channels per Card 8 16 16 Type of Measurement and Sensor Temperature RTD D Temperature TC Process Voltage Transducer Process Current Transducer e Transmitter 16 Output Channels Notes 2 Indicates for this measurement there are only 2 channels per module Indicates that channel 3 and 4 of PT200 53 module can be used as PT2060 10 module channel Indicates that only with one probe option is available PT2060 10 PROX Proximity Module PROX module will condition and process most of the proximity probe input signals Includes v Radial vibration Monitoring shaft vibration single or dual XY v Thrust position Monitoring shaft thrust position with 5 8 11 mm proximity probes ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 N PT2060 Monitor System v Eccentricity Monitoring shaft eccentricity
22. ional Optional e There are two sorts of PT2060 rack a standard 19 rack and a 12 rack Provides system power to e the PT2060 99 system rack and all modules installed in the system rack 2 PT2060 90 Power supply modules are required for redundancy This module provides 1 active Modbus communication port and Ethernet port 2 phase reference channels and historical buffer for the PT2060 system rack This module provides 1 e additional Modbus communication port either RS232 or RS485 and Ethernet port 2 phase reference channels and historical buffer for the PT2060 system rack This is a touch panel display e loaded with PCM370 vibration analysis system software ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 System configuration software tool used to configure and monitor the PT2060 system PT2060 Monitor System Model Number PT2060 10 PT2060 20 PT2060 53 PT2060 40 PT2060 43 Process Signal and Relay Modules Proximity Seismic Over speed Relay Redundant Relay Channels per Card 4 4 IS 16 8 Type of Measurement and Sensor Radial Shaft Vibration Proximity Axial Thrust Position Proximity exe Rotation Speed Proximity 2 Differential Expansion Proximity PE Eccentricity Proximity 2 Low Frequency Osc
23. of RTD input and TC input Includes RTD PT100 3 wire amp 4 wire platinum RTD alpha 0 00385 200 C to 850 C PT100 3 wire amp 4 wire platinum RTD alpha 0 00392 200 C to 700 C NI120 3 wire amp 4 wire nickel RTD 80 C to 260 C CU10 3 wire amp 4 wire copper RTD 100 C to 260 C TC Type E 100 C to 1000 C Type J 18 C to 760 C Type K 18 C to 1370 C Type T 160 C to 400 C PT2060 35 PROC Process Module ProvibTech s PT2060 35 PROC process module has 16 channels Each channel on the PT2060 35 PROC process module can processes the incoming voltage and current sensor signals Includes Voltage 10 to 10 Vdc input ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 7 N PT2060 Monitor System Current 4 to 20 mA input PT2060 36 TRO Transmitter Module ProvibTech s PT2060 36 TRO transmitter module has 16 channels Each channel on the PT2060 36 TRO transmitter module can be fully programmed to perform needed current output to realize 4 to 20 mA transmitter output function for other modules The main task for PT2060 36 TRO transmitter module is to process the incoming signal and status information perform the logic and output the appropriate current PT2060 40 RELAY Module RELAY module is a programmable relay module that can be programmed with any status parameters alarms ok of any channel The status of all channels can be programmed with ladder
24. ovibtech com www provibtech com 10 PT2060 Monitor System of the original signal output by sensor If sensor original signal is needed please connect the output signal of BNC terminal on the front panel of the module The main purpose of GP for PT2060 80 CM module is to make users conveniently to connect other condition monitoring system Please refer to the following wiring diagram for the definition of wire connection terminal Field wiring Diagram Connect to PCM360 System oea The CH1 CH12 f PT2060 008003 A03 PCM360 UU XS SF Pe CH13 CH24 PT2060 008003 A03 CH25 CH36 PT2060 008003 A03 CH37 CH48 PT2060 008003 A03 Figure 2 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 PT2060 Monitor System Connect to GP Connection Diagram 32 a1 a speed ze gt Ge X axial vibration 25 l one 24 gt P AFDOD ER To EES Y axial vibration i Sp a 18 oe EZE 7 S Bi ES ES Sal d gt axail displacement M S 16 he 3 H 15 eccentricit phase reference 4 2 32 f 31 D z speed 26 Ze X axial vibration 25 x oo an z E RE Tu E O o
25. p CES Zenn 38 Y axial vibration P i d S 18 She 17 O24 Blac PHS d axail displacement S a 16 she Z ES il a CD 15 WE UE ESCH eccentricit phase reference 4 3 2 1 Figure 3 Dimension of GP GP is a general port transform tool One port of it can connect to PT2060 008000 data wire and the other port can connect to other system or equipment It can be fixed on the DIN rail The signal come from PT2060 80 CM module enter into one GP port and go out by the other port but it is without any changes ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 12 PT2060 Monitor System CER O ek H TO MOO g emgn oOooOoO Y N ah Figure 4 Figure 5 Top View of GP Figure 6 Bottom View of GP ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PT2060 Monitor System Ordering Information PT2060 80 AX AX Back panel IO module AO Basic IO module for standard 19 Rack A1 Basic IO module for standard 12 Rack Optional Accessories PT2060 008000 AXxX Cable It connects PT2060 80 CM to PCI6013 DAQ card or GP A00 2 meters 6 6 feet A01 10 meters 32 8 feet PT2060 008001 GP for PT2060 80 CM module It is a special tool of port transform If PT2060 80 CM module can t connect with other equipment by PT2060 008000 data wire directly GP will
26. p3 to download Click Exit to exit the high calibration WARNING 1 Fullscale cal amp ration may cause system malfunction if operation improperly 3 Make sure 1 Uneestand the calibration peocedure D Having necessary caleation instruments ready For example static calibration shaker table and signal geearatee ir Figure 32 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 32 PT2060 Monitor LETS EETA Please input YES in the edit below if you confirm to continue your calibration operation as Step2 Read current output FullScale High and enter into below field Figure 34 5 Click the button Exit to go back to the RUN state You could optionally do linearity test again to check the calibrating result If you does not satisfy you could redo it ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 33
27. ront panel Front blank panel Back blank panel PT2060 009902 PT2060 009904 TIS aims PT2060 009905 PT2060 009900 Figure 13 PT2060 System Configuration Software PT2060 System Configuration software is an important part of PT2060 monitor system Via the software PT2060 parameters are configured and the running status is displayed General Information The figure below is the main rack window of the software There are seven main items in the window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 19 PT2060 Monitor System SS PT2060 CONFIGURATION File Communication Rack Calibration Status Event Security Help gHProviblech Figure 14 Ordering Information PT2060 CFG AX AO Configuration software CD include USB to RS232 converter driver User Manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 PT2060 Monitor System PT2060 Monitor Installation Mounting Module Slot List Standard 19 Rack Module number No redundancy Redundancy PT2060 10 Slot 1 12 Slot 1 3 Slot 5 7 Slot 9 11 PT2060 20 Slot 1 12 Slot 1 3 Slot 5 7 Slot 9 11 PT2060 31 Slot1 1200 en PT2060 35 Slot 1 412 fe PT2060 36 Slot 1 42 PT2060 53 ff een Slot 1 3 Slot 5 7 Slot 9 11 PT2060 40 Slot 1 42 S een PT2060 43 een Slot 4 8 12 PT2060 80 Slot 13 14 back only
28. sting Channel Verifying Voltage of Back Panel PT2060 10 Back Panel Back panel voltage value measured with multimeter without connecting transducers It is about 24 V for PWR and COM Figure 26 PT2060 20 Back Panel Connected with Seismic Transducer When seismic transducers are connected please test the power as shown in the figure below channel current should be at about 4 00mA Figure 27 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PT2060 Monitor Connected with LVDT Transducer Voltage value is about 19V for connection PWR and COM on back panel Figure 28 PT2060 91 Back Panel Figure 29 As picture above indicating of two phases input terminals measured value is about 24V General Calibration If the linearity of some channels does not satisfy the requirement user could re calibrate these channels 4 20mA Current calibration follows these steps 1 Connect a multimeter to the current output port in serial Plug Red pen into OUT and black pen into COM 2 Click menu item Calibration gt User Calibration enter password to open calibration window See the following figure Select the slot number and channel number to be calibrated ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 31 PT2060 Monitor
29. vibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PT2060 Monitor System 449 92 17 73 is T 12 2 4 42 422 4 16 64 285 11 23 291 4 11 48 N 315 63 12 44 S S 362 14 26 56 25 2 22 Figure 9 Panel Cut out Dimensions 428x297mm Field wiring Diagram Connect with PT2060 91 COMM Module via Ethernet PT2060 98 Touch Panel _ RACK SYSTE INTERFACE ETHERNET a or PCM370 for PT2060 00V S01600 0907 Ld ___ Connect to the LAN port of PT2060 98 Figure 10 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 PT2060 Monitor System Connect with PT2060 96 COMM Module via RS232 PT2060 98 Touch Panel D asas PCM370 for PT2060 00V L01600 090 Ld SHIELD Figure 11 Ordering Information Warning Only work with PT2060 91 or PT2060 96 module PT2060 98 BX BX Touch panel with PCM370 for PT2060 software BO No touch panel only include PCM370 for PT2060 software B1 IPPC 6152A ROAE 15 Touch panel with 100 240 VAC power include two power cables a RS232 cross cable PT2060 009107 and a cross Ethernet cable PT2060 009105 Optional Accessories PT2060 009800 HP dvd1040e external DVD writer PT2060 009801 Windows XP English version PT206
30. www provibtech com 25 PT2060 Monitor System Stop bit 2 Parity None Communication Parameter Baud Rate 19200 S Parity Bit None X Stop Bit 2 e Download Default OK PR Figure 22 Click the button Connect to open the window Communication Setting Enter correct ID Slave address 1 for default setting Select the right port number to communicate Following the procedure to obtain the COM port number My PC gt Property gt Device Manager gt Hardware gt Ports See more details in the previous section Make sure that the PT2060 CFG only connects to one PT2060 Enter correct Rack address ID default value is 1 Click Auto Scan or Scan button to uploaded communication parameters Real time Value and Status Affirming the parameters what are configured if they are very proper then click Status Event gt Real Time Value And Status the figure as below ion Security Help Modbus Range Setup F ma Real Time Value And Status gt Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event Rack Event Reset Figure 23 Then will display the figure of Real time and Value And Status in the below figure ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 26 PT2060 Monitor System Real time Value And Status Channel Real time value GAP value Danger GA

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