User Manual - ElectroCraft
Contents
1. LED Description Possible Cause Result Recovery Method ON 5 VDC Power On if user power is Required to Run N A Indicator OFF 5 VDC Power No user supplied 5 Drive will not Run Apply 5volts Indicator volts Line Side Power LED Green LED Description Possible Cause Result Recovery Method ON 5 VDC Power Logic power is on Required to Run N A Indicator OFF 5 VDC Power Logic power is not on Drive will not Run Check AC power Indicator Line Side Current Limit LED Red LED Description Possible Cause Result Recovery Method ON Steady State Drive in Reset Toggle the DRIVE ENABLE signal ON During Power Soft Charge Allow 5 second power up Up Relay Opened delay to allow internal capacitors to charge OFF N A Soft Charge N A Complete Relay Closed DIM Flickering Current is sensed to N A Drive current be more than the limit calibrated drive capacity Line Side Shunt Status LED Yellow LED Description Possible Cause Result Recovery Method ON Bus Rail is high The shunt resistor is above the Shunt turn turned on on limit of 437V OFF Bus Rail is below the The shunt resistor is shunt turn off limit of turned off 425V ElectroCraft Inc 22 ACE1000 User Manual Introduction to ElectroCraft CompletePower Plus Software ElectroCraft CompletePower Plus is a Windows based program used for setup configura2. ANALOGIO cn B 2 18 2 USERANALOG 1 0 2 J8 COMMUNICATIONS 9 RS 232 INTERFACE INTERFACE J9 E DB 15F MOTOR INTERFACE RS232 INTERFACE ADAPTER CABLE P N 1001688 Figure 3 Optional Drive Setup ElectroCraft Inc 24 ACE1000 User Manual 9 2 Wiring Diagrams for Optional User Interfaces For mating connectors see section 11 QUICK START 1 0 ADAPTER CABLE PIN OUT ACE1000 USER I O QUICK START DB 25F 1 0 BOARD J5 P1 45VDC 1 1 45 VDC GND 2 2 NC NC 3 3 Enable Reset 0 10V Analog IN 4 4 Run Stop Enable Reset 5 5 N C Run Stop 6 6 Direction 7 7 Enabled NIC 8 8 Ready NC 9 9 GND NIC 10 10 ne Diff 11 MOLEX Diff 12 CONNECTOR AGND 13 NIC 14 NIC 15 P2 NIC 16 1 17 2 1 NIC 18 3 AGND NC 19 4 AN2 NC 20 5 NC Tach Output 21 6 N C N C 22 7 NC Fault Output 23 MOLEX NIC 24 las C CONNECTOR See section 13 For electrical schematic of the RS 232 adapter RS232 INTERFACE ADAPTER PIN OUT Figure 4 Optional Drive Setup wiring diagrams ElectroCraft Inc 25 10 10 1 10 2 ACE1000 User Manual First Time Operat
3. 6 5 1 J8 RS232 6 5 2 5 1 6 5 3 19 Motor Feedback 6 5 4 PA Power ren e e oe 6 5 5 P2 External Shunt Capacitance sese etn 6 5 6 P6 Motor Phase ite ne nee 7 ACE1000 Status LEDS ee e ee e E RU ce e e roast 7 1 BLTJeh CEDE 7 2 User ont 7 3 Ane 7 4 Line Current Emitte ore wale eins Galas is estate eee 7 5 TACUIT 8 Introduction to ElectroCraft CompletePower M Plus 9 Recommended Minimum Hookup sse nnn ntn 9 1 BIET ITINERE RE 9 2 Wiring Diagrams for Optional User Interfaces 25 10 First Time Operation 2 eem Ee EO RE ER et HT n Oe M e Aai 26 10 1 Phasing theJMOtOF E ER UP totes e a 26 10 2 Using ElectroCraft CompletePower Plus 26 10 3 ACE1000 Electrical Ratings 27 11 ACE1000 Dimensional Drawing 29 12 List of Mating Connectors 31 ElectroCraft Inc 3 ACEI1000 User Manual 13 ACE1000 Interface Circuitry 32 13 1 es 32 13 2 RS232 Iriterface Adapter eee ettet es dd 32 13 3 J5 Digital and Analog gt ero PERI Rigel Rn pe ee o e ore EE 33 13 4 J9 Motor
4. Introduction to the AutoMotionPLUS software and section 5 Working with the ACE1000 Helpful Notes and Procedures for additional information 7 1 User Ready Status LED Yellow FLASH DESCRIPTION POSSIBLE CAUSE RESULT RECOVERY CODE METHOD ACE1000 is in RUN User commanded RUN mode via Clear all faults and Toggle the DRIVE ENABLE timeout detected SPI communications from the DSP standby mode ON mode user interface or serial STATUS flags signal Steady communications port Enable three phase PWM Processor is Drive is in reset ACE1000 will stayin Disconnect power from the inoperable Processor fault a DISABLED mode ACE1000 for 1 min to reset Improper user supplied 5Volts Processor code the microprocessor Then OFF branches to dead re apply power to allow end program loop microprocessors to order to prevent any operate ACE1000 operation Drive is in Standby The user commanded standby The drive is placed in Command run mode 1 mode mode from the user interface standby mode Power Module Fault Short circuit The drive is placed in Toggle the run line see 2 Over temp fault standby mode Note 1 Improper power module logic control voltage Shunt over stressed Shunt is turned on continuously The drive is placed in Toggle the run line see 3 Bus rail voltage to for more than five seconds standby mode Note 1 high The B rail greater than fixed 450 Volt limit 4 Bus
5. DIGITAL GROUND DIFF PWM DIFF DIR ANALOG GROUND ENC A ENC B ENC ENC Z DIGITAL GROUND TACH DIGITAL OUT FAULT N C FACTORY SELECT A MASI DB25M 45 VDC 10uF 3 3K D DGND FTZ5 6E J2 lt 2 35211 100 M 4 1 LIMIT 4 5 lt SDA D 7 4 WY z LIMIT DOND m 100 ohm A4 TT gg 3 3K 10 11 e 12 e NA e 13 N C N C FTZ5 6E 14 ENC SIG A 15 ENC SIG AI 16 ENC SIG B e lt ENC SIG BI 18 lt ENC SIGZ NIC 4 19 lt SIG 21 5 21 22 23 24 25 0 001 JU1 li 6 8K 1 6 8K 1 DIFF DIR A A 8 45 1 2 1K 1 A ANALOG FRAME DIFF PWM E d 5 TLE2142CD N C 4 0VREF 2 v 16 9K 196 004 4 0VREF w56 10K 1 CGND CGND CGND VV 63 4K 1 PARE ANALOG IN Z HG8 26 1 1 74HC86 N HALL S HALL S3 100 Ohm 74 14 gt lt DIGITAL OUT N C 74 14 c lt FAULT 74HCT14AN gt ENABLE RESET 74 14 lt gt 74HCT14AN x BRAKE 74HCT14AN LIMIT 74HCTAAAN x 74HCT14AN PWM 74HCT14AN X DIR 5 VDC A BAV70 0 001uF 9 53K 1 B USER ANALOG 4 TLE2142CD 4 99K 196 CGND ircuitry 1 O Interface Ci Figure 9 33 ElectroCr
6. Generic DB 25 Receptacle J8 RS 232 Molex Amp 35507 0600 770602 6 Terminals crimp Molex Amp 50212 8100 770666 2 loose J9 Motor feedback Generic DB 15 Plug The remainder of this page is intentionally left blank ElectroCraft Inc 31 ACE1000 User Manual 13 ACE1000 Interface Circuitry 13 1 J8 RS232 Communications Interface 5 VDC 5 VDC J8 10K 1 gt 10K 1 5 VDC __ lt 3 i xp RC6 TX CK lt 2 RC7 RX DT crs 1 RTS S RTE RD5 PSP5 GROUND lt 1 39 __ats_ Rpa pspa From adapter interface d D PLCC DGND Figure 7 RS232 Communications Interface Circuitry 13 2 RS232 Communications Interface Adapter From Section 9 2 5V O 1uF D LT1081 MAX232 O 1uF DGND 16 i 0 1uF a 3 e 2 0 1uF 5V C24 6 v c2 5 O 1uF 14 TR1 OUT 11 6 DRIVE TXD 5 DB9 Plug DRIVE RXD 4 2 c 1 7 TR2OUT TR2IN 10 DRIVE CTS 3 lt 2 DRIVE RTS 2 2 3 RXD 13 REC1 IN REC1 OUT 12 1 gt 4 5 ACE1000 J8 2 6 8 REC2IN REC2 OUT g 7 CTS D 2 RTS 4 9 15 GND DGND To PC Comm Port D DGND DGND Figure 8 RS232 Communications Interface Adapter Circuitry ElectroCraft Inc 32 ACE1000 User Manual Digital and Analog I O J5 13 3 c a 5V INPUT GROUND 5V INPUT SPARE ANALOG INPUT ENABLE RESET RUN STANDBY DYNAMIC BRAKE LIMIT LIMIT
7. o 162 75 mm 6 41 281 94 mm 11 10 257 17 mm 10 13 o m gt o 7 e o Side View Shown with Safety Cover 0 00 0 9 E E 2 0 00 159 58 mm 6 28 m 13 97 mm 0 55 22 22 mm 0 88 265 43 mm 10 45 000 Side View B Open Frame 25 40 mm 1 00 254 00 mm 10 00 000 i Figure 5 ACE1000 Package Outline Side View ElectroCraft Inc 29 ACE1000 User Manual ACE1000 Dimensional Drawing continued 0 180 Units mm in Y Front View Front View W Heatsink Optional 3 18 0 125 Plate o i o 0 O N Q 5 0 0 00 40 64 mm 1 60 SSS pots 56 38 mm 2 22 20 69 mm 0 81 103 01 mm 4 06 67 32 mm ess 119 38 mm 4 70 ps eg 35 4122 22 mm 4 81 Top of Screw 7486 54 mm 3 41 of Screw o o o Figure 6 ACE1000 Package Outline Front View ElectroCraft Inc 30 12 List of Mating Connectors ACE1000 User Manual Ref Connector name Manufacturer P N P1 Power Phoenix Contact 1804920 P2 Aux Capacitance amp Shunt Phoenix Contact 1804917 P6 Motor Phoenix Contact 1804920 J5 Digital Analog 1 0
8. Customer Specific Drive Mounting 0 Open Frame 1 Panel Mount w bracket 2 Coldplate Safety Cover 0 None 1 Standard 2 Special Supplemental Cooling 0 None 1 Heatsink 2 Heatsink with Fan 3 Water Cooled Heatsink Drive Parameters Configuration 0 Default 1 Factory Configured 2 Factory Configured On Board RAM Shunt Regeneration 0 P2 Customer External or none 1 55 Watt Shunt Internal 2 110 Watt Shunt Internal 3 110 Watt Shunt External Supplemental Capacitance 0 P2 Customer External or none 1 Factory Installed 2 Caps 2 Factory Installed 3 Caps Feedback Configuration 0 Hall 2 Encoder ElectroCraft Inc 37 16 ACE1000 User Manual Appendix A Optional Accessories Quick Start I O Test n a Test Board Board n 9 0 1001436 RS232 Interface Cable 7 D sub 9 pin Plug to ACE1000 J8 Interface cable for PC 1001688 1002994 SSS Quick Start to ACE1000 13 D sub 25 pin Plug ACE1000 J5 to Quick Start Test Adapter Cable Board P1 and P2 1002117 Connector Kit n a Mating connectors for P1 P2 P6 J5 and J9 RB B BB 1002105 ACE Series External 215x60x 300 Watt 50 ohm external shunt Shunt 175mm 8 46 x 2 36 x 6 89 1001502 PERTE Dual Encoder Assembly 46x 90x Used when two encoder signals are supplied to Din Rail Mount 48
9. output impedance Zero to 5 Volt logic signal Positive true output signal Logic 1 state indicates the motor is in an overtemp condition 23 Output IFault Signal Output 250 Ohm output impedance Zero to 5 Volt logic signal Negative true output signal Logic 1 state indicates drive is NOT in a Fault mode 24 No Connect 25 Frame Ground OPTIONAL Factory option to connect to servo drive frame Its configuration for this purpose may violate certain safety agency requirements Consult Automotion 26 J1 Connector Frame Connector shell is connected to servo frame ground ElectroCraft Inc 18 ACE1000 User Manual 6 5 3 9 Connector Motor Feedback DB 15 Receptacle w metal shell Pin I O Description 1 Input Hall signal Input S1 2 Input Hall Signal Input S2 3 Input Hall Signal Input S3 4 Output 5 Volt DC Hall Encoder supply voltage 5 Output Common Return 6 Input Encoder A Signal zero to 5 Volt logic signal 7 Input Encoder A Signal zero to 5 Volt logic signal 8 Output Common Return 9 Input Encoder B Signal zero to 5 Volt logic signal 10 Input Encoder B Signal zero to 5 Volt logic signal 11 Factory Optional Servo Frame Ground Normally this pin is not connected 12 Input Encoder Z Marker Signal zero to 5 Volt logic signal 13 Input Encoder Z Marker Signal zero to 5 Volt logic signal 14 Input PTC thermal switch contact
10. rail to low Bus rail is less than the Bus The drive is placed in Toggle the run line see rail low limit standby mode Note 1 User 5volt Logic User supplied SELV 5Volt out of The drive is placed in Toggle the run line see 5 supply fault spec standby mode Note 1 4 75 5 25 Volts Check supply voltage SPI communications DSP Lost SPI synchronization from The drive is placed in Toggle the DRIVE ENABLE 6 timeout detected communication processor the disabled mode signal hard fault Locked rotor fault Supplied current is greater than The drive is placed in Toggle the run line see 7 user specified time with no hall standby mode Note 1 transitions Logic Line side logic power supplies out The drive is placed in Toggle the run line see 8 supply fault of spec standby mode Note 1 15V and 5V EEPROM Fault The user EEPROM has a The drive is placed in Toggle the run line see checksum error standby mode Note 1 Check sum fault 9 DSP program memory error The drive is placed in Reprogram DSP disabled mode hard Warning This will reset all fault drive parameters to default state 10 SPI communications Communication processor lost The drive is placed in Toggle the RUN line see Note 1 Note To toggle the run command set the Run Standby signal logic 0 state for 100mS then back to a logic 1 ElectroCraft Inc 21 7 2 7 3 7 4 7 3 User Power LED Green ACE1000 User Manual
11. safety cover or shield is recommended to avoid a shock hazard In most applications when heavy dynamic braking and or regenerative braking are involved the ACE1000 will require an external shunt resistor The minimum permissible resistance value for the external shunt resistor s is 50 Ohms If a lower resistance is required consult ElectroCraft The external shunt resistor will connect to connector P2 and must be wired across terminals 1 and 2 Please refer to Section 6 5 5 for connector wiring DO NOT CONNECT the shunt resistor across P2 terminals 1 and 3 DO NOT SHORT P2 terminals 1 2 or 3 to frame ground DONOTUSE a shunt resistor with a value less than 50 ohms The resistor s should be rated for high momentary overloads It is important that the external shunt resistor be adequately sized to be reliable It is also essential that this shunt resistor be located where it cannot cause a fire should it ever overheat ElectroCraft recommends that the shunt resistor be placed in a well ventilated location and be kept away from flammable materials ElectroCraft Inc 35 ACE1000 User Manual The shunt operates in conjunction with a transistor switch that places it across the motor high voltage rail Should the transistor ever fail in the ON condition the resistor would remain powered continuously This could result in the shunt resistor becoming very hot A user supplied heat shield may be required to limit a possible fire ha
12. ElectroCraft powering innovation MODEL ACE120X XXX XYZX MODEL ACE130X XXX XYZX User s Manual Digital Velocity Torque Position Mode Servo Drive This manual covers the use and maintenance of the models ACE120X and ACE130X series Torque Velocity and Position mode brushless motor control product family ElectroCraft Incorporated Title Type of Documentation Document Type code Internal File Reference Purpose of Documentation Record of Revisions RELEASE NUMBER 1 0 Copyright Validity Published by ElectroCraft Inc ACE1000 User Manual ACE1000 Series User Manual Installation and Operation User Hardware Manual UM Rev 1 0 09 25 09 doc Document Number A11008 This documentation describes e Installation and operation of the ACE1000 drive DATE DESCRIPTION COMMENTS 09 25 09 ElectroCraft changes Initial Release 2009 ElectroCraft MI Inc USA All rights Reserved Copying this document giving it to others and the use or communication of the contents there of without express authority is forbidden Offenders are liable for the payment of damages We reserve the right to modify our products at any time Information specifications and material data that appear within this user manual are subject to change without notice For the latest revision of this manual please check our web site or contact ElectroCraft The specified data is for product description purposes only and m
13. G TO USE THE ACE1000 SERVO DRIVE GIVE SPECIAL ATTENTION TO ALL BOLD PRINT ITEMS ElectroCraft s products are not authorized for use as critical components in life support devices or systems without the express written approval from ElectroCraft MI Incorporated Life support devices or systems are devices or systems which are intended for surgical implant into the body or support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the User s Manual and in the labeling can be reasonable expected to result in a significant injury to the user A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness ElectroCraft Inc 10 ACE1000 User Manual Checking Product on Delivery When your package arrives inspect the shipping box and the unit carefully and save ALL packing materials Compare the packing slip against all items included in the shipping box Any shortages or other inspection problems should be reported to ElectroCraft immediately The following procedure is used to check products upon delivery Check the following items when your ACE1000 is delivered e Verify that the model number marked on the nameplate of the drive s is the correct model ordered e Check the overall appearance Check for damage or s
14. Interface 34 14 External Shunt eoe eiie E etis int 35 14 1 amp 5 teneri tds tede 35 14 2 Dimensional Drawing Optional External Shunt 36 15 Model Identification 2 ERE Ud vat 37 16 EEA A 38 ElectroCraft Inc 4 1 1 1 ACE1000 User Manual ACE1000 Controller Overview This manual describes the installation and operation of the ACE1000 series of digital high voltage servo amplifiers manufactured by ElectroCraft MI Inc This document applies to serial numbers ending with xxxx 0109 and beyond The ACE1000 amplifier is Software Configurable operation modes Torque Velocity and Position Selectable BLAC sine wave flux vector or BLDC Six step trapezoidal commutation 4 Quadrant performance Phase output PWM controlled output Full digital control of all loops Variable servo rate up to 10 kHz Loop tuning via serial interface No potentiometers Drive setup amp status information available serially via RS232 link 90 254 VAC Single or Three phase or 120 400 VDC input power supply range Output current of 12 or 18 Amp continuous 20 or 30 Amp peak depending upon model selected Compact package size ElectroCraft CompletePower Plus graphical windows interface for Setup Configuration and Tuning For f
15. MOTOR OTT PLUS 1 9 PIN 1001436 MOTOR O T MINUS 5 P6 IN DESCRIPTION TERMINATE SHIELD TO ANALOG GROUND 1 1 1 1 AND SEPARATELY FROM COMMON GROUND 1 BUS OUT 3 TERMINATE SHIELD AT THIS END ONLY 4 AUX MOTOR OUTPUT PHASE 2 SS P6 12 3 1284 AEA Boch m L KEEP FRAME GROUND WIRES EXTERNAL SHUNT EXTERNAL BULK AS SHORT AS POSSIBLE 50 OHM MINIMUM CAPACITANCE MOTOR CABLE LINE FILTER USED TO ELIMINATE EXTERNAL POWER CABLE NOISE FROM THE POWER SUPPLY k 1 SHIELD useR SUPPLY L2 L3 TERMINATE SHIELDS FOR MOTOR AND POWER CABLE TO FRAME GROUND SHIELD TERMINATE SHIELD AT THIS END ONLY 12 ElectroCraft Inc ACE1000 User Manual 6 ACE1000 Installation and Setup READ ENTIRE USER MANUAL FIRST BEFORE ATTEMPTING TO USE THIS PRODUCT If you require further assistance then provided within this manual please email call or fax ElectroCraft MI Incorporated P O Box 7746 Ann Arbor MI USA 48107 734 662 7771 Fax 734 662 3707 www electrocraft com This chapter presents installation procedures and instructions on how to setup your ACE1000 drive WARNING HIGH VOLTAGE MAY BE PRESENT AT THE P2 CONNECTOR If the user adds supplemental external capacitance via terminal P2 provisions should be made by the user to rapidly bleed this high voltage energy down to safe levels whenever the user s power source is disconnected from the system Bleeder resistors ar
16. V uw Off state pulse width On voltage 5V Off voltage 1V Digital Outputs J5 On state current Referenced to com mA On state voltage drop On state current 15 mA eA EU Off state voltage Off state leakage current Analog Inputs J5 Input voltage Common Referenced to AGND V mode Sustained Off state 5 5V Nominal operating ees Gs Sen Differential __ o KOhm Common mode referenced to AGND porco im Maximum AGND to GND Lp x Jm v ElectroCraft Inc 27 ACE1000 User Manual ACE1000 Model Specifications continued Ratings at Temperatures 0 50 C unless otherwise noted Parameter J9 Encoder Inputs Input voltage Max Input voltage Max Input voltage differential J9 Hall Input voltage range Low level voltage Low level input current Input hysteresis Other Thermal resistance Frame isolation voltage withstand Operating temperature Storage temperature Humidity Weight Common mode referenced to ground 25 to 25 Differential peak A to A BtoB 2107 30 to 30 RS422 receiver Ato A BtoB Z to Z operating eal Minute powered Not powered Non condensing Conditions Transient peak Operating Internal 1 K pull up to 5V Case to ambient GND to Frame The remainder of this page is intentionally left blank ElectroCraft Inc 28 ACE1000 User Manual 11 ACE1000 Dimensional Drawing Units mm in
17. Y D 3 lt D gt wm x v 2 e co e o 20 zu o gt 257 On 3 2m Am ES 5 5 2 z zd z a S 4 4 4 V v zT o PIxm m vcr o ram gt ze m Figure 1 ACE1000 Block Diagram ElectroCraft Inc 15 6 5 ACE1000 User Manual ACE1000 Connector Description Drive specific I O operates independent of the user selected operating mode Dive specific 1 signals have fixed functionality These signals are used to interface the ACE1000 to an outside control system They provide hand shaking signals for enabling disabling and monitoring the status of the ACE1000 For visual reference to the ACE1000 connectors see Figure 2 below PIN FRAME GROUND 1 INPUT PHASE1 2 INPUT PHASE2 3 AC INPUT PHASE 3 Optional 4 PIN MOTOR DC SUPPLY POWER SHUNT 1 SHUNT 2 MOTOR DC SUPPLY RETURN 3 CURRENT LIMIT LED Red SHUNT ACTIVELED Yellow 45V POWER ON LED Green PIN FRAME GROUND 1 Moron MOTOR PHASE 1 2 OUTPUT MOTOR PHASE 2 3 MOTOR PHASE 3 4 Figure 2 ACE1000 Connector Layout 05 0 25 DRIVE INTERFACE 5V POWER LED USER Green STATUS LED Yellow J8 COMMUNICATIONS INTERFACE J9 DB 15F MOTOR INTERFACE 6 5 1 J8 Connector Communications Interface 6 pin 2 54mm Header See note below Pin I O Description 1 Common Return 2 O
18. aft Inc ACE1000 User Manual 13 4 9 Motor Interface HALL S1 HALL S2 HALL S3 5 VDC OUT DIGITAL GND ENCODER A ENCODER A DIGITAL GND ENCODER B ENCODER B FACTORY SELECT ENCODER Z ENCODER Z MOTOR O T PLUS MOTOR O T MINUS ElectroCraft Inc 5 VDC N C J9 DB15F 74HCT14AN X HALLS1 4 5 6V 2 2K Ne 0 001uF 74HCT14AN gt HALL S2 5 6V 71 1K 7 5 o 0 001uF i 74HCT14AN NOTET N C N C 5 6v 4 5 VDC 10K 0 001uF DGND 0 DS26C32 e e 1 N SIG A 1 ENCODER A ENC SIG A 2 N ENC SIG B J 2 2772 ENCODER B ENC SIG B TBD 5 VDC ENC SIG Z 4 E12 ENC SIG Z TBD e DS26C32 N 3B 3Y ENCODER Z 6 2v 3 4 7 E34 FRAME N C DGND 5 VDC 4 10K 1 N i MOTOR ANALOG COND TLE2142CD VV 63 4K 1 4 99K 1 CGND Figure 10 Motor Interface Circuitry 34 14 14 1 ACE1000 User Manual Internal Shunt You re ACE1000 comes standard with an internal 110 watt 50 ohm shunt If additional wattage is needed then an external resistor will need to be purchased and installed by the customer The internal shunt MUST be disconnected whe
19. ay not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the product ElectroCraft MI Incorporated P O Box 7746 Ann Arbor Michigan 48108 USA Tel 734 662 7771 Fax 734 662 3707 http www electrocraft com ACE1000 User Manual Table of Contents 1 ACE1000 Controller 1 1 Overview Parameters amp Variables 5 2 ACE1000 Introduction Anne ceci etd Makau e ee eee etii 6 2 1 ven ete RN Poire te abd end e eiat 6 2 2 Theory of Operation 6 3 Product Safety Precautions 7 3 1 7 3 2 Storage and Transportation 9 3 3 Installation tte tente e idee e en eel e dee 9 3 4 10 3 5 Lif Support Policy nones ete iiem qute bm auicm de 10 Checking Product on Delivery 2 022 0 1 0000 002 0100000000000000000000004404 11 5 Recommended Cabling and Installation eese enne nnne 12 ACE1000 Installation and Setup 6 1 Mounting the ACE1000 6 2 Environmental Conditions essen eene entente 6 3 Installation in the Control Panel 6 4 Simplified ACE1000 Block Diagram 6 5 ACE1000 Connector Description
20. cratches that may have occurred during shipping If there is any damage or if the unit is the wrong type contact your ElectroCraft sales representative immediately Your ACE1000 has arrived carefully packaged from ElectroCraft MI in an antistatic bag As you unseal this bag inspect the contents carefully There should not be any loose or damaged parts inside Never attempt to operate or power up the drive if there is any visible external damage or if it sounds as though there are loose materials inside the chassis While unpacking if you discover any loose or damaged parts notify ElectroCraft within two working days ElectroCraft recommends that all packing materials be saved in the event that the ACE1000 needs to be shipped back Always place the ACE1000 in the same antistatic bag used in the original shipment Abundant anti static filler material should always be placed around the ACE1000 so that it cannot shift inside the box Extreme care should be exercised when placing packing material around all external connectors to prevent mechanical stress damage All material to be returned to ElectroCraft must have a Return Material Authorization RMA tracking number assigned before shipment This may be obtained by contacting the ElectroCraft Service Dept Any product returned without this number will be rejected by ElectroCraft Always insure your shipment for the proper replacement value of its contents ElectroCraft will not assume respons
21. e frequently used for this purpose It will be necessary for the user to size this discharge method appropriately The objective is to reduce the motor rail voltage down to safe levels generally below 40 Volts DC within an acceptable time period after the user s external power source is turned off or disconnected ElectroCraft Inc 13 6 1 6 2 6 3 ACE1000 User Manual Mounting the ACE1000 Use this preferred hardware type see table below for mounting your ACE1000 drive Mount your ACE1000 in the following manner Rack Mounted Four M4 No 8 round head screws Include spring locking washer with plain washer Weight 5 98lb 2 71 Kg with heatsink 2 10Kg 4 6216 with shipping plate Size 11 1 282mm x 6 7 170mm x 4 8 122mm with heatsink or 11 1 282mm x 6 7 170mm x 3 2 87mm with shipping plate Environmental Conditions in the Control Panel e Storage Temperature 20 85 degree C e Humidity 5 95 RH Non condensing Operating Temperature range 0 50 degree C e Vibration Install a vibration isolator beneath the drive to avoid subjecting it to vibration Installation in the Control Panel Install the ACE1000 perpendicular to the mounting surface When installing the ACE1000 side by side provide at least 30 mm 1 18 in between units or control panel at least 80mm 3 15 in above and 50 mm 1 97 in below each drive Install cooling fans above or below the drive to maintain a constant temperatu
22. en using a single ended analog input signal to this input rather ElectroCraft Inc 17 ACE1000 User Manual than a differential analog signal pin 12 must be connected to the Analog Common Pin 13 12 Input Dual purpose Input Software configured Differential Command Signal Analog Input Zero to 10 Volt external command signal input The polarity of this signal controls the relative applied direction of output motor torque velocity or position Input is protected to 24 Volt maximum Or Direction Input Zero to 5 Volt logic signal TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance Selects relative direction of current flow into motor to control direction of applied torque velocity or position 13 Analog Common 14 Output Encoder A Signal Output Zero to 5 Volt logic signal 15 Output Encoder IA Signal Output Zero to 5 Volt logic signal 16 Output Encoder Signal Output Zero to 5 Volt logic signal 17 Output Encoder IB Signal Output Zero 5 Volt logic signal 18 Output Encoder 7 Marker Signal Output Zero to 5 Volt logic signal 19 Output Encoder Z Marker Signal Output Zero to 5 Volt logic signal 20 COMMON Return 21 Output Tachometer Signal Output 250 Ohm output impedance Zero to 5 Volt logic signal 22 Output Motor Overtemp Signal Output 250 Ohm
23. etic fields and magnetic fields Locations subject to possible exposure to radioactivity d Locations close to power supplies including power lines Failure to observe this caution may result in damage to the product 2 Keep any external shunt resistor away from flammable materials Read Section 14 carefully for more shunt installation details 3 Never use this product in an environment subject to liquids corrosive chemicals or gases or combustibles or where foreign materials are allowed to fall onto or collect inside the drive Failure to observe this caution may result in electric shock or fire 4 Do not place heavy objects on the product Failure to observe this warning may result in stopping operation of the product 5 Do not cover or prevent air from escaping or entering through the vents with obstruction or foreign object Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire 6 Provide the specified clearance between the drive and the control panel or with other devices Provide sufficient space around the drive for cooling by natural convection or provide cooling fans to prevent excessive heat see Section 6 3 for details Failure to observe this caution may result in fire or malfunction ElectroCraft Inc 9 3 4 3 5 ACE1000 User Manual Wiring 1 Verify ALL wiring BEFORE applying power to the control and motor Motor may spin or oscillate uncontrollably i
24. f improperly wired Improper wiring may damage or prevent operation of drive 2 The ground P1 pin 1 MUST always be connected to an appropriate external earth ground There is also a chassis ground stud located on the ACE1000 chassis This threaded ground stud must be electrically connected to an appropriate external earth ground 3 Connect the ground terminal to the electrical codes ground resistance should be less than 10 ohms Improper grounding may result in electric shock or fire 4 Do connect a three phase or any supply power to the U V and W terminals Failure to observe this caution may result in injury or fire 5 Securely connect the power supply terminals and motor output terminals Failure to observe this caution may result in fire 6 Do not bundle or run power and signal lines together in the same duct Keep power and signal lines separated by at least 30cm 7 Use twisted pair shielded wires or multi core twisted pair shielded wires for signal and encoder feedback lines 8 Always use the specified power supply voltage An incorrect voltage may result in burning Be particularly careful where the power supply is unstable An incorrect power supply may result in damage to the product 9 Install external breakers or other safety devices against short circuiting in external wiring Failure to Observe this caution may result in fire or damage to the control Life Support Policy READ THIS ENTIRE SECTION BEFORE ATTEMPTIN
25. for motor temp sensing 15 Input PTC thermal switch contact for motor temp sensing Case 12 Connector Frame Connector shell is connected to servo frame ground WARNING THIS PRODUCT USES AN INTERNAL OR EXTERNAL SHUNT RESISTOR PRECAUTIONS MUST BE FOLLOWED TO PREVENT A POSSIBLE FIRE HAZARD The connectors P1 and P2 shown below have High Voltage power applied to several of the associated pins Use extreme care when making wire connections to them All external electrical power should be OFF whenever wiring to these connectors to avoid a shock hazard Refer to the Product Safety Precaution Section 3 The use of shunt resistor either internal or external requires careful placement to avoid a possible fire hazard See Section 14 of this manual for further precautionary details For information pertaining to mating connectors refer to Section 8 6 5 4 P1 Connector AC DC Power Input Receptacle Pin I O Description 1 Frame GROUND 2 AC DC Input 90 to 254 VAC 50 60 Hz 1 Phase AC or 120 to 400 Volts DC 3 AC DC Input 90 to 254 VAC 50 60 Hz 1 Phase or 120 to 400 Volts DC 4 AC DC Input 90 to 254 VAC 50 60 Hz 1 Phase AC or 120 to 400 Volts DC ElectroCraft Inc 19 6 5 5 6 5 6 ACE1000 User Manual P2 Connector External Shunt Resistor or External Supplemental Capacitance Receptacle Pin I O Description 1 Output Bus Motor Rail High Voltage DC positive rail for moto
26. holding brake for a servomotor with brake is not a stopping device for ensuring safely Failure to observe this warning may result in injury Do not parallel multiple motors off the same control Do not make any extreme adjustments or settings changes of parameters Failure to observe this caution may result in injury due to instable operation Do not turn the control on or off frequently unless necessary Failure to observe this caution may cause internal parts to deteriorate Avoid frequently plugging connector P1 into the control while live power is applied to the connecting cables Ignoring this precaution will cause electrical arcing at the connector pins which can cause permanent connector damage Do not remove the connectors on ports J5 J9 P1 P2 or P6 from the control while the motor is operating Do not remove the cover if one has been supplied Each model has dangerous voltages on the circuit boards and may store a high voltage charge for several minutes after being disconnected Do not damage press exert excessive force or place heavy objects on the cables Failure to observe this warning may result in electric stock stopping operation of the product or burning Do not service or modify this product Only authorized personnel must perform disassembly or repair of the drive Failure to observe warning may result in injury or damage to product To avoid a shock hazard always wait at least 5 minutes after disconnecting po
27. ibility for any returned goods that have been damaged outside of our factory because of improper packaging or handling All goods shipped to ElectroCraft must be shipped FREIGHT PREPAID ElectroCraft Inc 11 ACE1000 User Manual Recommended Cabling and Installation 5 TERMINATE SHIELD TO COMMON GROUND SEPARATELY FROM ANALOG GROUND TERMINATE SHIELD AT THIS END ONLY ACE1000 xxx XXxx REQUIRED RS 232 ADAPTER COMMUNICATION TERMINATE SHIELD TO COMMON GROUND AS SHOWN INTERFACE DO NOT CONNECT SHIELD TO FRAME PIN 1001688 5 DIGITAL GND DO NOT CONNECT SHIELD AT MOTOR END OPTIONAL QUICK START PCB J5 5VDC INPUT ENCODER HE ENABLE RESET 5 ENABLE RESET HALLS RUN STANDBY RUN E m SHIELD 1 3 LIMIT DIGITAL GROUND Z AL GROUND 9 e SHIELD 1 PWM HALL S1 2 1 DIRECTION HALL 82 21 2 0 GROUND HALL 83 ite DER A 5VDC OUT 2 DER DIGITAL GND 5 e 18 DER ENCODER ee DIFF PWM 2 19 2 9 ENCODER 17 ENCODER DIEFCBIRECTION n DIGITAL GROUND ENCODER n TACH FRAME 2 SHIELD MOTOR OVERTEMP ENCODER Z g ANALOG GROUND 4
28. ion Phasing the Motor ElectroCraft has determined the correct motor phasing for all ElectroCraft motors If your drive was ordered with an ElectroCraft motor specified the correct parameter set for the mating ElectroCraft motor was loaded into your drive at the factory prior to shipment Alternate ElectroCraft motor parameters can be selected from the motor selection file on the software disk supplied with your drive or you can contact ElectroCraft for these files In addition ElectroCraft has established the correct motor phasing relationships for many other popular US and foreign motor manufacturers A listing of these additional motor manufacturers may be obtained from ElectroCraft upon request Using ElectroCraft CompletePower Plus To establish the correct motor phasing for a new or unknown motor ElectroCraft has provided a Windows based setup utility Please refer to the ElectroCraft CompletePower M Plus software user manual to setup your drive and analyze the performance of the drive as well as the motor Getting Started To make use of this feature proceed as follows 1 Install ElectroCraft CompletePower M Plus software onto user PC 2 Connect all motor phase and feedback wires to the drive 3 Place drive into standby 4 Connect power and establish communications 5 Select New application to run the drive setup wizard See ElectroCraft CompletePower Plus software user manual for detailed information 6 The motor
29. ire an amplifier that offers torque control and Hall sensor commutation only For this reason the ACE1000 offers a choice of many different servo operating modes This flexibility is made possible because all of the control functions within the ACE1000 are implemented in software The ACE1000 physical I O and closed loop functionality are selected using the ElectroCraft CompletePower Plus software setup utility See Section 8 Introduction to the ElectroCraft CompletePower Plus software and the ElectroCraft CompletePower Plus software User Manual for additional information on using this software An internal digital signal processor ASIC is used to read 1 0 signals motor feedback signals and to process serial communication messages ROM memory inside the ACE1000 is used to store a library of modular software components RAM memory is used for data logging and graphical tuning of the ACE1000 The serial EEPROM provides nonvolatile memory for retention of user configured parameters and operating mode EEPROM memory is also used to extend the program functionality of the ACE1000 ElectroCraft Inc 6 3 1 ACE1000 User Manual Product Safety Precautions READ THIS ENTIRE SECTION BEFORE ATTEMPTING TO USE THE ACE SERVO DRIVE GIVE SPECIAL ATTENTION TO ALL BOLD PRINT ITEMS WARNING THIS PRODUCT USES HIGH VOLTAGE ELECTRIC POWER AND POSES A SHOCK HAZARD TO THE USER To operate your control successfully these minimum safety precautio
30. mm the drive splits signals 2 too 1 1 8x3 6x 2000658 1 9 WxHxD R D Converter 46x90x Used to create encoder or hall signals when a Assembly 48mm reslover is used Din Rail Mount 1 8x3 6x 2000659 1 9 WxHxD ElectroCraft Inc 38
31. n using an external shunt Please see the External Shunt Installation Procedure on the website or Consult ElectroCraft Sales for additional help See recommendation below Use and Selection of the External Shunt via P2 Connector CAUTION WHEN THIS PRODUCT USES AN EXTERNAL SHUNT RESISTOR PRECAUTIONS MUST BE FOLLOWED TO PREVENT A POSSIBLE FIRE HAZARD Never mount the external shunt resistor where it can make contact with flammable materials flammable liquid and or flammable chemicals If the ACE1000 contains an optional shunt resistor mounted internal to the chassis it too must be kept away from flammable materials flammable liquid and or flammable chemicals Never use the ACE1000 either with or without a shunt resistor of any type in an explosive atmosphere Never place the shunt resistor in the proximity of flammable materials that could melt or drop upon the shunt resistor body or the ACE drive THIS PRODUCT USES HIGH VOLTAGE ELECTRIC POWER AND POSES A SHOCK HAZARD TO THE USER Shunt resistor s function using high voltage electric power Avoid physical contact with them whenever the ACE1000 has power applied Shunt resistor s can also become extremely hot Follow the precautions stated below and in conjunction with the manufactures precautions to help prevent a fire hazard The electrical terminals of shunt resistors are also a shock hazard High voltage electricity is present on these terminals whenever the ACE1000 has power applied A
32. ns MUST be followed to insure proper performance without injury to the operator and damage to motor or control FAILURE TO OBSERVE THESE SAFETY PRECAUTIONS COULD RESULT IN SERIOUS BODILY INJURY INCLUDING DEATH IN EXTREME CASES Operation 1 Do not touch any of the output connector pins from connectors P1 P2 or P6 when power has been applied The voltages at these connector pins are dangerous and can produce an electric shock Bare wires from adjacent connector pins must never be allowed to touch one another 2 The ground stud must be connected to an external earth ground Follow wiring procedures carefully Know and understand which connectors are NOT electrically isolated from the AC DC voltages within the drive 3 Always operate the control within the prescribed voltage limits Any attempt to operate outside these bounds may result in damage to the unit 4 Read ElectroCraft s Life Support Policy in Section 3 5 for application limitations 5 Follow precautionary guidelines in this manual with regard to proper installation of an external shunt resistor See Section 14 of this manual 6 Do not operate the control an explosive area or near explosive or flammable materials 7 Do use the control in environments where it is likely to be exposed to strong and or frequent static discharge 8 Conducttrial operations on the servo drive alone with the motor shaft disconnected from the machine to avoid any unexpected acciden
33. r power This terminal is used for connecting external supplemental capacitance and or an external user supplied shunt resistor 2 Output Shunt Resistor Connection for external user supplied shunt resistor The other side of the external shunt resistor connects to terminal 1 3 Output Bus Motor Rail High Voltage DC negative rail for motor power This terminal is used for connecting external supplemental capacitance supplied by user P6 Connector Motor Phase Output Receptacle Pin 1 0 Description Frame GROUND Output Motor Phase 1 Output Peak voltage out of this terminal is dependent upon the incoming crest voltage on connector P1 Peak amperage is model dependant Output Motor Phase 2 Output Peak voltage out of this terminal is dependent upon the incoming crest voltage on connector P1 Peak amperage is model dependant Output Motor Phase 3 Output Peak voltage out of this terminal is dependent upon the incoming crest voltage on connector P1 Peak amperage is model dependant ElectroCraft Inc 20 ACE1000 User Manual 7 ACE1000 Status LED s In normal operation the ACE1000 is either in a Ready state or in and Error state meaning that one or the other LED is on If both LEDS are ON this indicates that the ACE1000 has been powered or reset with the Mode input floating The Mode input is used to update ACE1000 program memory See section 4
34. re inside the control panel and to prevent an excess temperature rise around the drive CONTROL PANEL 80 00 mm 3 15 min AIR FLOW 1 FAN optional 30 00 1 18 min 30 00 mm 1 18 min 50 00 mm 1 97 min ElectroCraft Inc 14 ACE1000 User Manual Simplified ACE1000 Internal Block Diagram This following diagram is provided to familiarize the user with the internal architecture of the ACE1000 An internal digital signal processor DSP is used to read 1 0 signals motor feedback signals and to process serial communication messages ROM memory inside the ACE1000 is used to store a library of modular software components RAM memory is used for data logging and graphical tuning of the ACE1000 The serial EEPROM provides nonvolatile memory for retention of user configured parameters and operating mode EEPROM memory is also used to extend the program functionality of the ACE1000 Walavay 5 1 25 D dii31 HOLON i13938 318VN3 HOWL iAGNVLS NNY WMd oc 20 lt rme ae ne gt 2 gt 4 4 E S 8 m 8 E 8 05 2 5i x m m m E S 88 m 2m 5 Y Y rn o v 5 Bol 2a m Es e ge 4 gt m i R P 21 222 0 0 4 MU Mm RS ie
35. rrent is commanded A logic 0 state places motor into a coast state 7 Input Dynamic Brake Command Signal Input TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance Positive true logic A logic 1 state will suspend motor commutation and current delivery from drive It shorts all three motor phases together to cause the motor s BEMF to generate a dynamic braking torque within the motor 8 Input General Purpose Digital Input TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance This input function is application specific Or 2 Clock Input OV 5V input signals 9 Input General Purpose Digital Input TTL compatible 24 VDC maximum signal amplitude 0 Volts minimum 10K Ohm input impedance This input function is application specific Or 2 Data Input OV 5V input signals 10 Common Return 11 Input Dual purpose Input Software configured Differential Command Signal Analog Input Zero to 10 Volt external command signal input The polarity of this signal controls the relative applied direction of output motor torque velocity or position Input is protected to 24 Volt maximum Or PWM Control Input Zero to 5 Volt logic signal TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance Positive true logic Weighting of PWM On time Vs Off time controls the amount of commanded torque velocity or position NOTE Wh
36. should now be properly phased for the ACE1000 ElectroCraft Inc 26 10 3 ACE1000 User Manual ACE1000 Model Specifications Ratings at Temperatures 0 50 C unless otherwise noted Conditions Supply Supply voltage Nominal operating 100 to 240 50 to VAC 60Hz VDC 120 to 400 Inrush pulse duration 100ms Saas NES S No load condition 0 mA Internal peak supply limited O o y o Reversed polarity withstand Continuous supply current externally limited to ane A 5VDC User Supplied Encoder Inputs Hall Inputs and Digital 1 4 75 to 5 25 V regulation 5VDC User Supplied Encoder Inputs Hall Inputs and Digital I O 250 minimum mA current required P6 Motor Outputs Supply current operating poe mcn No additional heatsink 12 18 Short circuit withstand Phase to phase phase to ground phase to Amp supply threshold delay Output current peak 20 30 On state voltage drop Phase current 5 ee ee Off state leakage current Phase Voltage 48V SaaS PWM frequency Programmable PWMPER kHz J5 Digital I O Maximum Ratings All inputs opto isolated referenced to COM SSS All inputs opto isolated referenced to COM mA All outputs All outputs Digital Inputs J5 Referenced to Referenced to com On state pulse width Off voltage OV On voltage 3
37. tion system diagnostics and motion control management ElectroCraft CompletePower Plus will lead the user through a step by step Wizard to create the correct parameter configuration and information required for the user to run a particular motor with a particular drive The result will be an Application containing all of the configuration information required to run the motor with the drive This section is described within the software user manual ElectroCraft CompletePower M Plus software users manual Please refer to the software user s manual for full documentation support to properly configure and operate your drive The remainder of this page is intentionally left blank ElectroCraft Inc 23 ACE1000 User Manual 9 Recommended Minimum Hookup Apply DC voltage to the Quick Start I O interface a 1 1 2 5VDC b J1 pin 9 10 Common return For additional information pertaining to the optional Quick Start I O Board refer to document Quick Start User Guide doc x located at the ElectroCraft web site 9 1 Quick Start I O Test Interface Setup Diagram OPTIONAL QUICK START 1 0 BOARD ACE1000 DRIVE PIN 1001436 QUICK START I O ADAPTER CABLE P N 1002117 Pi guum gt 7 GND COMMON DIGITAL 1 0 2 n g BO amp z 3 Emm rus E USER DIGITAL 1 0 J5 y E 4 5 DB 25M is J5 DIGITAL ANALOG 1 0 8 Sco 2 a B wa o 5 VDC IN DRIVE INTERFACE N
38. ts Motor shaft should be uncoupled and free to rotate without coming in contact with user or any stationary object during set up and preliminary operation 9 Under no circumstances should a phase output from the control be connected to anything other than a passive inductive resistive motor load Short circuit protection for the drive is limited to momentary conditions only Repetitive short circuits on any of the output pins for P6 will likely cause permanent damage to the ACE1000 10 Never touch any moving parts while the motor is running Failure to observe this warning may result in injury ElectroCraft Inc 7 11 12 13 14 15 16 17 18 19 20 21 22 23 ACE1000 User Manual Excessive speed and current can destroy some motors and possibly injure the user Check the motor manufacturer s specifications to ensure that the maximum current and voltage for your control model does not exceed their limitations External methods are advisable to limit both the top speed and travel motion of the motor and its load Whenever the ACE1000 drive is disabled for any reason the motor is placed into a free spinning coast mode When using the servomotor for a vertical axis install safety devices to prevent work pieces from moving due to occurrences of over travel Failure to do this may cause injury to work pieces or person Provide an appropriate stopping device on the machine side to ensure safety A
39. urther documentation support of software and its usage refer to the ElectroCraft CompletePower Plus software user s manual Parameters and Variables For further documentation support of parameters variables commands and graphing refer to the ElectroCraft Parameter Guide ElectroCraft Inc 2 1 2 2 ACE1000 User Manual ACE1000 Introduction The term ACE1000 will be used throughout this manual to refer to all the ACE120x and 130x series family drives Amplifier The ACE1000 is a fully digital servo amplifier that uses DSP technology to provide a powerful feature set that is fully configurable by means of a RS232 serial port The ACE1000 servo drive is configurable as a Torque Velocity or Position mode servo amplifier The ACE1000 is designed to operate a single 3 phase Brushed or Brushless DC or AC permanent magnet motor The motor may have either a WYE or Delta wound stator The ACE1000 provides commutation using Hall sensors or encoder feedback The ACE1000 Torque Velocity or Position modes accept serial 10 volt DC analog or digital PWM Theory of Operation The ACE1000 operates as a mode configurable digital servo amplifier This product is typically applied as a component within an end use industrial application Within industry application requirements for servo amplifiers vary widely For example one application may require an amplifier with an analog input reference for speed Another application may requ
40. utput RTS 0 5 non buffered 3 Input CTS 0 5V non buffered 4 Input RXD 0 5V non buffered 5 Output TXD 0 5V non buffered 6 5VDC Requires ACE1000 RS 232 Adaptor cable Part 1001688 to be compatible with standard RS 232 communication ports ElectroCraft Inc ACE1000 User Manual 6 5 2 J5 Connector User I O Control DB 25 plug with metal shell Pin I O Description 1 Input 5 volts DC Power User supplied regulated 5VDC power 2 Input Common Return 3 Input 5 volts DC Power User supplied regulated 5VDC power 4 Input Unipolar Analog Signal Input 0 10 volt signal amplitude 24 Volt max 0 5 Volt min 5 Input Enable Reset Control Signal Input TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance Positive true logic Forces a master hardware reset for entire drive on a falling edge Drive recovers beginning after rising edge Drive remains disabled while a logic 0 is applied to this input When Enabled logic 1 applied the active inrush current limit relay will close after a 3 second delay After this delay the drive will be allowed to enter Run Mode as commanded by the Run Command Signal Input on pin 6 6 Input Run Command Signal Input TTL compatible 24 VDC maximum signal amplitude O Volts minimum 10K Ohm input impedance Positive true logic A logic 1 state will allow motor commutation once some level of cu
41. wer from P1 before physically touching any internal circuits or external terminals Residual voltage may cause electric shock If necessary use a functioning voltmeter to be certain that all high voltage capacitors inside the ACE1000 are fully discharged before physically touching internal circuits or external terminals ElectroCraft Inc 8 ACE1000 User Manual 2 2 Storage and Transportation 1 Do not store or install the product in the following place a Locations subject to temperature outside of the range specified Locations subject to humidity outside the range specified Locations subject to condensation as the result of extreme changes in temperature Locations subject to corrosive or flammable gases and liquids Locations subject to dust salts or iron contaminants Locations subject to exposure to water oil or chemicals g Locations subject to shock or vibration Failure to observe this caution may result in fire electric shock damage to the product 2 Donothold the product by the cables or motor shaft while transporting it Failure to observe this caution may result in injury or malfunction 3 Store the ACE1000 drive when not in use in temperatures between 20 to 85 degrees C 3 3 Installation 1 Take appropriate and sufficient countermeasures when installing systems in the following locations a Locations subject to static electricity or other forms of noise b Locations subject to strong electromagn
42. zard The selected wattage rating for the shunt resistor is application dependent Usually a heavy duty wire wound resistor will work best However not all wire wound resistors are suitable for shunt service ElectroCraft recommends using Isotek model ULH ULV300N50 shunt ElecrtoCraft part number 1001502 e 300 watt 50 ohm external shunt module inductive windings to isolate noise transients e Operating temperature range of 55 to 200 C e ULlisted thermal protection resettable fuse set to 226 C e Dielectric strength of 1000v minimum e Wire lead length of 1000mm long See Isotek site page for additional information If the user is supplying their own shunt resistor contact ElectroCraft for further application advice Ask for Field Application Bulletin 101 0195 14 2 Dimensional Drawing Optional External Shunt TOP VIEW 196 00 mm 19 00 mm 17 00 mm 4 1 215 00 mm JL 5 30 mm 2 TYP SIDE VIEW im 175 00 mm 60 00 mm 1000 FOR REFERENCE ONLY Figure 11 Isotek model ULV300 vertical mount Note Please visit the Isotek web site for current dimensional specifications ElectroCraft Inc 36 ACE1000 User Manual 15 Model Identification ACE 1 20 X XXX XYZX Model Designator Base Power Platform 1 0 5 to 5Hp Power Specifications 20 30 Drive Customization Code 0 Standard 1 phase 1 Factory Special 2 Factory Special 3 Phase 3
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