INSTALLATION AND USER MANUAL
Contents
1. 41 EE Sa 42 Eror seare EE 43 Guaranteed 45 ECKE 47 Iron Dog 3 Installation amp User Manual 2 August 2013 2 SAFETY PRECAUTIONS We recommend having the IRON DOG installed and connected to the chimney by an authorized stove fitter as safety and effectiveness depend on a proper installation of the product All European national and local regulations must be observed and followed No liability or guarantee entitlements will be accepted for damage resulting from nonobservance of this installation manual Fireplaces must be built to ensure safe operation and fire safety so that dangers and unreasonable nuisances cannot appear Fireplaces may be set up only in rooms or areas with no risk of danger due to their state structure or intended use Other manuals accompanying the insert are to be considered Subject to technical changes Please read attentively this installation manual before the beginning of the installation Iron Dog 3 Installation amp User Manual 3 August 2013 bes eg e eg 3 DELIVERY CONTENTS The IRON DOG is delivered completely assembled on a disposable pallet The IRON DOGs are screwed to the pallet In order to enable an optimal installation and connection of the IRON DOG we recommend using the optional accessories These are adjusted perfectly to the required safety distances and make it possible to install the IRON DOG rapidly and safely without any problems2. 1 dry wood 2 dry wood 3 dry wood 8 AMOUNT OF FUEL Heat output regulation by combustion air reduction is wrong By lack of combustion air the calorific capacity of the fuel can t be set free completely At the same time the emissions increase over the unburned portions To large amounts of fuel or unsuitable fuel can lead to excessive heating and thus to damage Filling weight Log lenght 1 5 kg 2 5 kg 25 cm 33 cm 20 cm 30 cm Iron Dog 3 Installation amp User Manual 36 August 2013 9 combustion air is threefold Primary air 1 secondary air 2 tertiary air 3 Each of these air flows is led across its own inlet and internal distribution channels to its respective place of task Regulation is done with the air control push rod 4 primary air 1 has as task to steer the degassing speed KE ZC d secondary air 2 is 5 N sary additional and preheated air that comes directly on the fuel from Image4 Air flow control above It also keeps the window clean The tertiary air 3 is led directly in the hot gas zone and brings in the oxygen necessary for a perfect combustion of the gases The air control push rod 4 can be put in three different positions This way the respective air circulations are adapted to the combustion situation Iron Dog 3 Installation amp U
3. Creosote in or damage to Clean the chimney and the the chimney reduces the connection pipes and ex necessary draught amine them for tightness and damage Check whether other The chimney draught can stoves or fireplaces are be worsened by other con connected to the chimney nected fireplaces Iron Dog 3 Installation A User Manual 44 August 2013 15 GUARANTEE The IRON DOG you acquired is a particularly high quality cast iron stove made in Germany Our goal is to manufacture outstanding fireplaces which technically and qualitatively probably belong to the best ones This requirement is reflected in our guarantee For all IRON DOG cast iron stoves we give a ten year guarantee on all cast iron parts and their pro cessing The guarantee begins on the purchase date and is to be proven by present ing the invoice and the guarantee certificate Within this period we grant free material replacement of cast iron and steel parts which are substantially impaired or unusable in consequence of a manufacturing or a material failure On heat shields bottom grate baffle plate windows and moveable parts we grant free material replacement for a period of 5 years in case they are substantially impaired or unusable in consequence of a manufacturing or a material failure Color coatings enamel surfaces and seals are excluded from the guaran tee In all cases of damage the guaranty claim exists only when the equipment
4. see www iron dog com In case of damages due to transport the supplier and the transport company should be notified immediately 4 COMPONENTS A detailed list of all the components of the IRON DOGs can be found in the user manual 5 TRANSPORT Caution when turning over the device loose parts Stove top baffle plate grill and accessories are not screwed to the device In order to reduce the weight during transport these parts can be removed 6 IDENTIFICATION PLATE The identification plate is fixed to the inside of the firing door or the ash door The identification plate of the Iron Dog 06 be found on the soot door you will find information about the permissible fuels and the serial number needed in case of spare part orders Please copy this serial number in the user manual 1 Identification plate Iron Dog 3 Installation amp User Manual 4 August 2013 7 DIMENSION DRAWINGS Iron Dog 01 Iron Dog 3 Installation amp User Manua 5 August 2013 EE EE Iron Dog 03 Iron Dog 3 Installation amp User Manual 6 August 2013 Iron Dog 05 Iron Dog 3 Installation amp User Manual 7 August 2013 e Iron Dog 06 8 REQUIREMENTS TO THE INSTALLATION AREA Possible locations for an IRO
5. Brunner GmbH Zellhuber Ring 17 18 D 84307 Eggenfelden Tel 49 0 8721 771 0 Fax 49 0 8721 771 100 Email info brunner de Robeys A PASSION FOR QUALITY For updated documentation visit www brunner de
6. The clearance distances to combustible material beneath surrounding or upon the hearth and walls adjacent to the hearth should comply with the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these stove instructions If the stove is to be installed on a combustible floor surface it must be covered with a non combustible material at least 12mm thick in accordance with Building Regulations Approved Document J to a distance of 30 cm in front of the stove and 15 cm to each side measuring from the door of the combustion chamber Combustion air supply In order for the stove to perform efficiently and safely there should be an adequate air supply into the room in which the stove is installed to provide combustion air This is particularly necessary if the room is double glazed or a flue draught stabiliser is operating in the same room as the appliance It may be necessary to increase the air vent size in property with low air permeability lt 5 0 h m The provision of air supply to the stove must be in accordance with current Building Regulations Approved Document Iron Dog 3 Installation amp User Manual 16 August 2013 J opening window is not appropriate for this purpose IMPORTANT NOTE If applicable and the appliance is being fitted within an existing fireplace recess specialist advice should be sought before fitting any permanent ventilation within this area Conn
7. has been used for the intended goal and according to the indicated heat output damage in consequence of overheating violent impacts or normal wear and tear for example traces of usage on stove tops grill or oven do not give right on guarantee Iron Dog 3 Installation amp User Manual 45 August 2013 The guarantee period ends for the respective part after 5 10 without prejudice to whether a guarantee claim has been made or not The replace ment of a part does not extend the guarantee period and does not give right on a new guarantee period Additional costs concerning installation or re moval of parts are not covered by the guarantee Legal and contractual requirements from the contract with your specialized enterprise are not affected by this explanation In the case of guaranty please contact your specialist dealer Iron Dog 3 Installation amp User Manual 46 August 2013 16 We recommend that the IRON DOG should be installed connected by a specialized enterprise since security and proper functioning of the stove depend on an installation according to the rules Actual standards and reg ulations must be observed Iron Dog 3 Installation amp User Manual 47 August 2013 IRON DOG Partner ROBEYS LTD GOODS ROAD INDUSTRIAL ESTATE BELPER DERBYSHIRE DE56 1UU TEL 01773 820940 FAX 01773820477 EMAIL INFO ROBEYS CO UK Purchase date Ulrich
8. of the exhaust gas stub and the blanking cover The baffle plate not Iron Dog 06 can be removed for a better accessibility After modification replace the parts again in their correct position paying attention to a perfect placing of the stove rope Seals The stove top of the IRON DOG 03 is protected by two swiveling retaining plates so that with loading one side of the unfolded stove top plates the device does not turn over The retaining plates are accessible by the opened firing chamber door Before using the stove please check whether the stove top is protected 2 Lever open Illustr 3 Closing the lever Illustr 4 Losening the retaining plate The maximally allowable load of the unfolded stove top plates of the Iron Dog 03 is about 10 kg Point this out to the operator of the Iron Dog 03 Iron Dog 3 Installation amp User Manual 9 August 2013 The Iron Dog 06 can also be installed without leveling feet In this case the Iron Dog 06 should be placed on a base from mineral non combustible material In this base the area marked in the illustration must be kept open in order to guarantee sufficient combustion air supply The combustion air must be able to flow freely to this area Illustr 5 Combustion air supply 10 DISTANCES The floor area BB under and in front of the Iron Dog must consist of an incombustible cover Details be found in the technical data A The given safety dist
9. IRON DOG 03 INSTALLATION AND USER MANUAL Robeys BRUNNER PASSION FOR QUALITY made in germany een EE 2 Safety precautions ES 3 Delivery 4 ee Un E EE 4 TEATS PORE 4 Identifications 4 DIMENSIONS E 5 Requirements to the installation area 2 8 JOE RE 9 DiStanGeS 10 Combustion air 12 Chimney and smoke pipe connection eee ee eneen ennen venen ennen nnen 12 Initial operation EE 13 HETAS supplem t u ee 15 User ET RE 21 My Iron DOG ede 23 24 Safely Guidelines EE 29 Basic OM 31 Firewood and heating power 2 1 14 7 33 SEASONING of e e E 35 a asispa 36 El BE 37 Heating with the Iron Dog 38 NG 40 Cleaning and maintenance
10. N DOG are only such rooms where no danger can occur if only the instructions for use are being followed and the system is properly used The state structure and intended use of the room must be considered when choosing the location The installation of the IRON DOGD the chimney connection and the combustion air supply must be arranged in consultation with the stove fitter The IRON DOG should not be installed in places where the necessary supply of combustion air is not guaranteed or in places where flammable materials or explosives are stored manufactured or processed The floor area where the device is installed must be large enough and configured in such a way that it allows a proper operation of the stove Iron Dog 3 Installation amp User Manual 8 August 2013 9 INSTALLATION The stove has to be installed vertically a load carrying floor Any differences height can be compensated using the M10 screws screwed into the floor frame foot The floor under the IRON DOG must exist of an incombustible cover Materials as glass steal ceramic tiles or natural stone can be used See also the information in the chapter Distances The exhaust gas stub of the Iron Dog 01 Iron Dog 02 and Iron Dog 06 be removed from the rear and placed on the top Exhaust gas stub and blanking cover are fixed from within the firing chamber with two inside hexagonal bolts each For modification remove the stove top and exchange the position
11. ances guarantee that at adjacent construction parts wall no temperatures gt 85 C can appear If necessary keep bigger distances towards delicate objects and furniture If a radiation shield SB is placed at the back wall the Iron Dog can be placed at a distance B from the back wall If in addition to the radiation shield SB also a ventilated double walled wall protection shield is used the distance to the wall can be reduced to W not shown in the illustration Without radiation shield the minimum distance O should be kept The safety distance of the smoke pipe to the ceiling of the building depends on the material used for the ceiling Iron Dog 3 Installation amp User Manual 10 August 2013 Illustr 7 Recommended distances to the Iron Dog 06 Iron Dog 3 Installation amp User Manual 11 August 2013 11 COMBUSTION AIR A heating device may be located only in rooms where sufficient combustion air supply is guaranteed Normal operation requires sufficient air supply using a separate combustion air connection Sufficient combustion air supply is present when by natural means or using technical equipment a combustion air volume of 12 5 m3 per 1 kg fuel throughput can stream into a room with wood burning fireplace over a period of 1 hour at calculated negative pressure below 0 04 mbar 4 Pa against outside air pressure This is equivalent to a speculative hea
12. and windows Don t stay unnecessarily in the concerned area Never use products as gasoline white spirits or the like to start a fire Burning risk The external surfaces of the IRON DOG become hot especially the window of the fire door Don t touch Burning risk Particularly warn children for this Keep children away from the heated IRON DOG Use safety gloves during operation Iron Dog 3 Installation amp User Manual 29 August 2013 apawwawawasaa Ashes Empty the ash pan only when the ashes are cold and keep them during at least 24 h in a fire resistant container Fire risk by re maining glow In case of fire call the fire brigade Chimney fire In case of a chimney fire remove all inflammable objects from the chimney Beware of flying sparks Call the fire brigade Fire door The fire door of the IRON DOG may only be opened for bringing in wood or for cleaning During use with open fire door the stove is too heavily charged smoke or fire can come out and glowing particles can be ejected There is the danger of a flue gas poison ing The fire chamber of the IRON DOG is also to be kept closed when the stove is not heated Iron Dog 3 Installation amp User Manual 30 August 2013 5 BASIC PRINCIPLES Cast iron stoves of the IRON DOG series function according to the prin cipal of burning from above and are heated with the intermittent burning method The wood load
13. ason should be checked whether in the smoke pipe and on the baffle plate fly ash has set tled Remove the stove top cover or the entire stove top and remove even tual fly ash with an ash cleaner In order to have a better access to the smoke channels the baffle plate can be taken out or pushed toward the fir ing door Examine the chimney after longer rest breaks for obstructions Some soot on the window can be removed in warm condition with a dry tis sue paper To clean a more polluted window use a wet paper towel dab it in the ashes and remove deposits on the glass Subsequently wipe with a dry cleansing tissue Do not use scrubbing tools or aggressive cleaning agents The Iron Dog should be examined by your specialized enterprise regularly Iron Dog 3 Installation amp User Manual 41 August 2013 Pe ESCHER 13 In order to guarantee secure functioning of the IRON DOG only original spare parts of the manufacturer may be used Changes in the equipment may be accomplished exclusively through by the manufacturer authorized persons The IRON DOG should be examined by your specialized enter prise regularly Non conform use of the equipment leads to expiring of the guarantee The intended use of the equipment is guaranteed when the guidelines of the User Guide are observed Iron Dog 3 Installation amp User Manual 42 August 2013 14 ERROR SEARCH Error search Draug
14. cument J If installation is into an existing chimney then it must be sound and have no cracks or other faults which might allow fumes into the house Older properties especially may have chimney faults or the cross section may be too large i e more than 230 mm x 230 mm Remedial action should be taken if required seeking expert advice if necessary If it is found necessary to line the chimney then a flue liner suitable for solid fuel must be used in accordance with Building Regulations Approved Document J Any existing chimney must be clear of obstruction and have been swept clean immediately before installation of the stove If the stove is fitted in place of an open fire then the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire If there is no existing chimney then either a prefabricated block chimney in accordance with Building Regulations Approved Document J or a twin walled insulated stainless steel flue to BS 4543 can be used These chimneys must be fitted in accordance with the manufacturer s instructions and Building Regulations A single wall metal fluepipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney The chimney and connecting fluepipe must have a minimum diameter of 150 mm and its dimension should be not less than the size of the outlet socket of the
15. d bring the push rod in its closed position at the end of the combustion this is when no flames are to be seen any more A ATTENTION Never put the air control push rod in the closed position during the starting up phase or during the nominal heat output phase lack of air In case of a sud den oxygen admission for example when one opens the fire door gases present in the fire chamber can react with the incoming oxygen deflagration The Iron Dog draws its combustion air from the installation area Con sider the combustion air need in case of simultaneous use of other fire places in the room Iron Dog 3 Installation amp User Manual 39 August 2013 DRUNNEN 11 ASHES When burning dry wood and with correct steering of the combustion air on ly light and fine ashes remain as a residue The ash pan must be emptied regularly Ashes in the fire chamber should not rise over the bottom grate frame The ashes can easily be pushed into the ash pan beneath Pull the slide valve and push the ashes downward The ash pan can be taken out with open fire door Empty the ash pan only when the ashes are cold and keep them during at least 24 h in a fire resistant container Fire risk In case of fire call the fire brigade Iron Dog 3 Installation amp User Manual 40 August 2013 12 CLEANING AND MAINTENANCE At least once a year at the beginning of a new heating se
16. degases with beautiful flames in approximately 60 70 minutes and produces a heating output between 5 9 kW h depending on the quantity of wood 1 5 kg 2 5 kg Cast iron stoves of the IRON DOG series are tested according to EN 13240 EN 12815 and can be used with a closed fire door Connecting more than one stove to a chimney is possible if the chimney is suited for this ask the chimney sweep Air supply to the setting up area The IRON DOG can only function properly when combustion air Supply at the setting up area is sufficient Before heating up make sure there is a suf ficient supply of fresh air In the building existing mechanisms for combus tion air Supply should not be changed Fuel Use only suitable burning wood in the indicated quantities and qualities Too small amounts of burning wood lead to insufficient combustion quality Too large amounts of burning wood lead to overheating and damage to the equipment Fire risk Heat output The cast iron stoves of the IRON DOG series are designed to be used with the intermittent wood burning method the heat output is determined by the quantity of wood used and by the distances in time between the firing oper ations The right time to put on more wood has come when the wood has nearly been burned down to glow Iron Dog 3 Installation amp User Manual 31 August 2013 Combustion air regulation For a simple operation the air income is regulated with one sin
17. e until they fall off into the fire More soot will be deposited on the baffle plate and in the flueways if the stove is run at low levels for long periods If this is the case then more frequent cleaning will be necessary Iron Dog 3 Installation amp User Manual 19 August 2013 Cleaning maintenance The instructions detailed in the section Maintenance in the instruction booklet should be followed Spare Parts Spare parts can be obtained from Robeys Limited 01773 820 940 Trouble shooting The instructions detailed in the relevant section in the instruction booklet should be followed together with the following additional items 1 Fire Will Not Burn Check that a the air inlet is not obstructed in any way b that chimneys and flueways are clear c that a suitable fuel is being used d that there is an adequate air supply into the room e that an extractor fan is not fitted in the same room as the fire 2 Fire Blazing Out Of Control Check that a the doors are tightly closed b the air control is turned down to the minimum setting c the air inlet damper is closed and that it is not prevented from closing completely by a piece of ash d a suitable fuel is being used e the door seals are in good condition Iron Dog 3 Installation amp User Manual 20 August 2013 IRON DOG 03 User manuel Iron Dog 3 Installation amp User Manua 21 August 2013 Iron Dogs are cast Iron stoves made
18. ection to chimney Stoves may have a choice of either a rear or top flue gas connector that allows connection to either a masonry chimney or a prefabricated factory made insulated metal chimney in accordance with their instructions In some cases it may be necessary to fit an adaptor to increase the diameter of the flue to the minimum required 150 mm section of the chimney or liner Electrical Services The installation of any electrical services during the installation of this appliance must be carried out by a registered competent electrician and in accordance with the requirements of the latest issue of BS 7671 Carbon Monoxide Alarm A carbon monoxide alarm complying with BS EN 50292 must be fitted in the same room as the appliance It should be positioned on the ceiling at least 300mm from any wall or if it is located on a wall as high up as possible above any doors and windows but not within 150mm of the ceiling The alarm should also be between 1m and 3m horizontally from the appliance Commissioning and handover Ensure loose parts are fitted in accordance with the instructions given in the instruction booklet On completion of the installation allow a suitable period of time for any fire cement and mortar to dry out when a small fire may be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely to atmosphere Do not run at full output for at least 24 hours On completion of the installati
19. g during combustion causing glowing embers to be thrown out of the fireplace Hardwood is burning more calm and evenly You can control the heat radiation intensity by volume of wood and the in tervals for stoking up Iron Dog 3 Installation amp User Manual 34 August 2013 Dinie Adjusting the heat by reducing the volume of combustion air is wrong If there is not enough combustion air available the energy contained in fire wood cannot be completely released At the same time the emissions are rising due to unburned particles Too much of firewood or inappropriate fuel types can cause overheating and damage No kind of waste shall be burned in a fireplace Waste on fire Toxins in your garden Never use combustible fluids like petrol or alcohol as aids for lighting fire Mind the waste incineration ban Remember to use only the recommended fuels described in this User Guide Improper not recommended fuels cannot be burned in a fireplace 7 SEASONING OF FIREWOOD After cutting the trees the wood should be seasoned in an open and dry place and protected from rain and snow The best time to cut trees is from December till February Firewood should be stored under a roof or in a ventilated building Shed Do not store freshly cut wood in the cellar or in a closed area It can t dry there Our best 3 tips for heating with wood to become an experience Iron Dog 3 Installation amp User Manual 35 August 2013
20. gle air con trol rod Please heat with the given combustion air regulations Insufficient combustion air leads to an increased environmental impact bad efficiency and creosote in the stove and the chimney Heating operation We recommend using safety gloves during operation since the operating elements become hot Open the door slowly this way no turbulences de velop which let flue gases esca Flue exhaust heating during transitional periods The IRON DOG needs sufficient chimney draught for drawing in the com bustion air and exhausting the flue gases It diminishes with rising outside temperatures and this can lead to problems to start a fire When outside temperatures are over 15 C please check the chimney draught for exam ple open the door and keep a burning fire lighter at the entry of the flame channel flame and flue gases must visibly take off In case of too little draught first light kindling and add burning wood when the draught has been created Iron Dog 3 Installation amp User Manual 32 August 2013 6 FIREWOOD AND HEATING POWER The combustion process in our devices has been optimized to enhance their performance and reduce emissions You can support our efforts to protect our environment by respecting the following recommendations for low emission heating Use only dry natural firewood with a water content below 20 or wood briquettes according to DIN 51 731 size class 2 Damp freshly cut or im
21. hout radiation shield O cm fem x om to rear with stove radiation shield and wall 10 protection shield WI ested accoringto LL enz enz emo ener The data are acquired during a EN 13240 test room heater with horizontal smoke pipe connection pipe length 35 cm Ulrich Brunner GmbH Zellhuber Ring 17 18 D 84307 Eggenfelden Tel 49 0 8721 771 0 Fax 49 0 8721 771 100 Email info brunner de For updated documentation visit www brunner de Iron Dog 3 Installation A User Manual 14 August 2013 SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE SUPPLEMENTARY INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the stove although detail may need slight modification to suit particular local site conditions In all cases the installation must comply with current Building Regulations Local Authority Byelaws and other specifications or regulations as they affect the installation of the stove It should be noted that the Building Regulations requirements may be met by adopting the relevant recommendations given in British Standards BS 8303 BS EN 15287 1 2007 as an alternative means to achieve an equivalent level of performance to that obta
22. ht not available or Outside temperature high Control chimney draught not sufficient er than indoor tempera Warming up fire in the ture or the chimney cov chimney on the roof is heated by Wait until outside temper the sun ature is below indoor tem perature Fuel unsuited Wood logs are to big Use dry and smaller wood Wood is damp or wet Combustion air not suffi Without sufficient combus Control push rod position cient tion air supply bad igniting Start up position and flow Control combustion air sup ply to the installation area Open fire door a little for a short time Minimum distance be Empty the ash pan tween ash layer in the ash pan and bottom grate too small Fire burns weakly much smoke window becomes black Fuel unsuited Wood logs are to big Only dry wood gives high ignition temperature with 7 desired heat Wood is damp or wet Fire chamber temperature too low Combustion air not suffi Without sufficient combus Control the position of the cient tion air supply bad igniting push rod and flow Iron Dog 3 Installation amp User Manual 43 August 2013 KaminzugDraught not Weather or the situation of Check the chimney draught available or not sufficient the chimney influences the in general nicht vorhanden oder nicht necessary exhaust of the ausreichend gases i In case of important distur bance change the chimney or install an exhaust gas extractor
23. in Germany manufactured by a family business in the 3rd generation specializing in making fireplaces In this series all their knowledge and craftsmanship come together in an exceptional stove of an exceptional quality Therefore also the exceptional name gt IRON DOG lt for exceptional people or as a gift to friends Winter can come we re looking forward to it Welcome to the IRON DOG family Eggenfelden August 2007 Se Kee Ulrich The name gt gt EISERNER HUND lt lt gt gt IRON DOG lt lt is a registered and protected mark Individual models are registered as design patents Iron Dog 3 Installation amp User Manual 22 August 2013 IRON DOG Please read the entire User Guide before lighting the fire for the first time In particular please note the safety precautions in this manual The User Guide as well as national or EU standards and local regulations must be observed Your specialized enterprise and IRON DOG partner can give you the most current information and details Please keep the User Guide for future reference 2 MY IRON DOG EISERNER HUND is a Special cast iron stove It s a friend for life Its life expectancy is about generations and it will do good services to its owners therefore treat it well Nearly all components of the IRON DOG are made of solid cast iron Ash boxes screws and bolts are made of stainless steel A special tempera ture firm color coa
24. ined following the guidance given in Approved Document J Please note that it is a legal requirement under England and Wales Building Regulations that the installation of the stove is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can be found on their website at www hetas co uk CO Alarms Building regulations require that when ever a new or replacement fixed solid fuel or wood biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system HEALTH AND SAFETY PRECAUTIONS Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met Handling Adequate facilities must be available for loading unloading and site handling Fire Cement Some types of fire cement are caustic and should not be allowed to come into contact with the skin In case of contact wash immediately with plenty of water Asbes
25. lean at all times IMPORTANT NOTES General Before lighting the stove check with the installer that the installation work and commissioning checks described in the installation instructions have been carried out correctly and that the chimney has been swept clean is sound and free from any obstructions As part of the stoves commissioning and handover the installer should have shown you how to Iron Dog 3 Installation amp User Manual 17 August 2013 operate the stove correctly CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance If the alarm sounds unexpectedly follow the instructions given under Warning Note above Use of fireguard When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accidental contact with the stove The fireguard should be manufactured in accordance with BS 8423 2002 Replaces BS 6539 If the fire is left unattended a spark guard to BS 3248 specification for spark guards for use with solid fuel appliances should be used Chimney cleaning The chimney should be swept at least twice a year It is important that the flue connection and chimney are swept prior to lighting up after a prolonged shutdown period If the stove is fitted in place of an open fire then the chimney will require sweeping after a month of continuous operation This is a precaution to ensure that any softer deposits left from
26. n of the fireplace parts The baffle plate not Iron Dog 06 must touch the back wall Up to the first reaching of the maximum operating temperature the paint keeps hardening This may cause some smoke and smell nuisances Therefore it is important to ensure sufficient room ventilation Open doors and windows Don t stay in the room longer than necessary Please read the user manual Iron Dog 3 Installation amp User Manual 13 August 2013 Iron dog Iron dog Iron dog Iron dog Iron dog Iron dog 01 02 03 04 05 06 CZ CC fFuegesmasstow fe 76 um fowettemperatue gester je am am 32 fe 2 u s e fcombusionarconsumpton mam s e s enee fe sem 0 00 0 00 60 110 sm 00 110 fFrewoodoonsumoion7y 2 2 2 2 gt faventiyerwood _______ sas 16 25 15 25 1825 15 25 20 30 Recommendedloglenghs ______ 25 38 25 38 25 38 om 25 28 25 29 reen gt oe j j window surface Jm roses 25105 285x100 299459 250280 20740 ons fm pp eel Om _____ _ Jemens 2 f o mo o to Foam jer e x mo wo _________ s 26 s a pf T j ones fm s ms s to the back wall wit
27. on and commissioning ensure that the operating instructions for the stove are left with the customer Ensure to advise the customer on the correct use of the appliance with the fuels likely to be used on the stove and warn them to use only the recommended fuels for the stove Advise the user what to do should smoke or fumes be emitted from the stove The customer should be warned to use a fireguard to BS 8423 2002 in the presence of children aged and or infirm persons SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE INSTRUCTIONS CAREFULLY BEFORE USING THE STOVE WARNING NOTE Properly installed operated and maintained this stove will not emit fumes into the dwelling Occasional fumes from de ashing and re fuelling may occur However persistent fume emission is potentially dangerous and must not be tolerated In the event of fume emission from the appliance then the following immediate action should be taken Open doors and windows to ventilate room and then leave the premises b Let the fire go out c When safe to do so check for flue or chimney blockage and clean if required d Do not attempt to relight the fire until the cause of the fume emission has been identified and corrected If necessary seek expert advice The most common cause of fume emission is flueway or chimney blockage For your own safety these must be kept c
28. output kW 7 flue gas stream 9 5 7 6 gas temperature at C 353 necessary draft Pa 12 consumption h kg 2 space heating capacity m3 50 90 degree of efficiency 80 6 combustion air consumption m3 h 15 appliance data dimension h x b xt mm 760 x 390 x 560 glass pane surface h x b mm 195 x 160 combustion chamber opening h x b mm 208 x 195 flue diameter space heating capacity rear wall flue diameter mm 130 permitted fuel quantity kg 1 5 2 5 combustion chamber depth cm 38 recommended log length cm 25 33 cast iron weight kg 135 required minimum clearances to the side wall cm 80 to the rear wall with insulation panel cm 30 to the rear wall without insulation panel cm 40 approvals CE nach EN 13240 1 The data was determined in an EN 13240 test with a chimney stove with a horizontal smoke tube connection tube length 35 cm Iron Dog 3 Installation A User Manual 28 August 2013 BRUNNEN 4 SAFETY GUIDELINES Radiation range Do not bring inflammable materials within an 80 cm radiation range of the IRON DOG Fire risk Don t put inflammable objects on the stove top under the cast iron stove or in between the rear of the stove and the wall behind First starting up Up to the first reaching of the maximum operating temperature the protective paint hardens out This can give some smelling nui sances Provide therefore for sufficient ventilation of the installa tion area Open doors
29. pipe when cold air is aspirated from outside the building Remember about noise insulation Ventilation lines and their insulation materials must not contain any combustible ingredients class A1 building materials For buildings with more than two storeys and when crossing fire protection walls the construction of these ventilation lines must prevent fire and smoke from penetrating other fire protection zones their components must have a fire resistance rating of gt 90 minutes F90 See also regional building law 12 CHIMNEY AND SMOKE PIPE CONNECTION Chimney and smoke pipe connection design must be in accordance with DIN 18160 1 dimensions must be calculated according to DIN EN 13384 For calculations please consider that with open doors when stoking wood a Significantly increased air volume must be led away safely Connection of multiple heating devices to one single chimney is permitted for various stove types when approved by a qualified chimney sweep When using a steel smoke pipe as connecting piece between additional heating surfaces and chimney the pipe wall thickness must be at least 2 mm The connecting piece must be connected directly to the chimney For a safe operation a soot fire resistant chimney T400 is required Iron Dog 3 Installation A User Manual 12 August 2013 All smoke pipe connections must be sealed tightly Remember to provide access for cleaning 13 INITIAL OPERATION Check the correct positio
30. properly stored wood has a high water content therefore does not want to burn makes a lot of smoke and gives not much of heat Use only firewood stored for at least two years in a dry place with sufficient air circulation Because dry wood is much more calorific you can save on fuel costs For example Dry wood has calorific value of approx 4 kWh kg freshly cut wood only 2 kWh kg You will need twice the amount of wood to achieve the same heating power Consumption raised by Natural firewood picture left is the best fuel for fire places but you can also use wood briquettes complying to DIN 51 731 size HP2 pic ture right Iron Dog 3 Installation amp User Manual 33 August 2013 How much thermal energy you will wi 500g get if you buy wood by weight 2000 1000 500 kg freshly cut wood Water content 50 500 kg x 2 0 kWh kg 1000 kWh 500 kg dried wood Water content 30 500 kg x 3 3 kWh kg 1650 kWh 500 kg dry wood Water content 15 500 kg x 4 1 kWh kg 2050 kWh How much thermal energy you will KWENRm get if you buy wood by volume 1 cubic meter 1 m3 1600 1200 50 30 15 0 in 1 m3 freshly cut wood Water content 50 1286 kWh 1 m3 dried wood Water content 30 1518 kWh 1 m3 dry wood Water content 15 1550 kWh Most suitable for use in open fireplaces are all types of hardwood like beech or birch Softwood species conifers have a closed cell structure which is burstin
31. ser Manual 37 August 2013 Combustion air com Full heating Air completely closed pletely open for a fast combustion start up hot plates are designed for a max load of 10 kg For larger loads or abrupt opening risk of breakage 10 HEATING WITH THE IRON DOG Control whether the ash pan must be emptied Minimum distance be tween ash layer and bottom grate should be 3 cm Bring the push rod in its Start up position The combustion air can flow strongly on the wood in order to reach fast high heating tempera tures Iron Dog 3 Installation amp User Manual 38 August 2013 Dinie Pile wood logs loosely on the bottom grate Put a fire lighter between the logs and light it on To start the fire use small wood large wood logs degas and ignite badly in a cold fireplace Never use products as gasoline white spirits or the like to start a fire Close the fire door and observe the flame development during the first minutes If the fire goes out open the door slowly and put a new fire lighter between the wood logs and light it on Check the chimney draught After approximately 10 minutes bring the push rod its nominal heat output position When the wood has burned down glow phase new wood be added Bring the push rod in its Start up position for about 5 minutes Then bring it back in its nominal heat output position gt more wood has to be adde
32. stove Any bend in the chimney or connecting fluepipe should not exceed 45 90 bends should not be used Combustible material should not be located where the heat dissipating through the walls of fireplaces or flues could ignite it Therefore when installing the stove in the presence of combustible materials due account must be taken of the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these stove instructions If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted Fitting of a draught stabiliser will affect the requirement for the permanent air supply into the room in which the stove is fitted in accordance with Approved Document J see also combustion air supply Adequate provision e g easily accessible soot door or doors must be provided for sweeping the chimney and connecting fluepipe where it is not intended for the chimney to be swept through the appliance also to permit visual checks on the integrity of the flue when the appliance is serviced Hearth The hearth should be able to accommodate the weight of the stove and its chimney if the chimney is not independently supported The weight of the stove is indicated in the brochure The stove should always be installed on a non combustible hearth of a size and construction that is in accordance with the provisions of the current Building Regulations Approved Document J
33. the open fire usage have not been loosened by the higher flue temperatures generated by the closed stove In situations where it is not possible to sweep through the stove the installer will have provided alternative means such as a soot door After sweeping the chimney the stove flue outlet and the flue pipe connecting the stove to the chimney must be cleaned with a flue brush The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid f
34. ting power PLF of 8 kW per 1 kg fuel throughput Combustion air supply is ensured in rooms with at least one window or one door leading to the exterior that can be opened or when these rooms are directly connected or interconnected by air with other rooms of such type Rooms considered as directly connected or interconnected by air can as such be only parts of one flat or one facility of other kind Particular attention to combustion air supply is to be paid when exhaust fans and other heat generators in the same room combination are operated or when multiple heating devices are connected to one single chimney Ventilation systems in this room combination cannot create negative pressure which could affect the functioning of the fireplace Exhaust ventilation systems operating in the same room or room combination together with fireplaces can cause many problems When in the same room or additional rooms in connection other fireplaces are in operation these fireplaces require at least 1 6 m of combustion air per hour for each kW of their total rated heat power When a room contains only a small volume of air and furthermore the building is relatively air tight a separate combustion air supply leading to the exterior is required Ventilation lines or shafts must be tight and accessible for revision and cleaning Ventilation air grilles cannot narrow the free cross section Make sure to avoid the risk of water condensation in combustion air
35. ting protects the surface All components of this cast iron stove are manufactured and assembled in Germany with great care Iron Dog 3 Installation amp User Manual 23 August 2013 3 TECHNICAL DATA Illustr 1 measurements 1 Ash pan 2 Air control push rod 3 Fire chamber 4 Hot plate 5 Fold hot plate parts Iron Dog 3 Installation amp User Manual 24 August 2013 Illustr 2 components Iron Dog 3 Installation amp User Manual 25 August 2013 N 11 13 13 3 13 5 15 15 3 15 5 17 21 24 26 1 26 4 28 2 29 Flor plate Leg 2 Air control rod Side wall left Bafle plate Back wall Hot plate assembly Hot plate Top hot plate left Firing door assembly Firing door Door handle assembly Hot plate holder left Cross web Hot plate holder right Bottom grate wood Bottom grate Inner plate ash door Ash pan Iron Dog 3 Installation A User Manual 26 26 2 28 28 5 30 Leg 1 Front Air channel cover Air diffuser plate Rear wall combustion chamber Side wall right Hot plate cover Hot plate right Exhaust gas stub Firing door window Window frame firing door Closing tonge Feeder Back air channel cover Bottom grate assembly wood Bottom grate Ash door assembly Ash door Insulation panel August 2013 Illustr 3 minimum distance Iron Dog 3 Installation amp User Manual 27 August 2013 values1 nominal heat
36. tion manuals Approval does not cover the use of other fuels either alone or mixed with the recommended fuel nor does it cover instructions for the use of other fuels Recommended fuels Stoves may be designed to burn dry seasoned wood logs and or solid mineral fuel as indicated in the main stove manuals Door operation The door handle may become hot during operation use the tool to open and close the doors if appropriate Lighting of fire Place some firelighters or paper and dry kindling wood on the grate and cover with a small amount of fuel Set air controls to maximum and set light to firelighters or paper Close the doors and allow fire to burn until fuel is well alight then load with more fuel and adjust air controls to the required level of heat output Before relighting the fire clean the firebed of ash and clinker and empty the ashpan Refuelling Keep the firebox well filled the fuel may be sloped up from the front firebars but do not allow fuel to spill over the top of the front fire bars Take care that fuel does not project over the front fire bars or damage to the glass may be caused when the doors are closed Flueway cleaning It is important that the baffle plate and all the stove flueways are kept clean When burning smokeless fuels they should be cleaned at least monthly When burning other fuels they should be cleaned at least once a week and more frequently if necessary Remove any sooty deposits from the baffle plat
37. tos This stove contains no asbestos If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment Metal Parts When installing or servicing this stove care should be taken to avoid the possibility of personal injury STOVE PERFORMANCE In the UK the stove has been approved by HETAS Ltd as an intermittent operating appliance for burning wood logs only PREPARATORY WORK AND SAFETY CHECKS IMPORTANT WARNING This stove must not be installed into a chimney that serves any other heating appliance There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room Chimney For the stove to perform satisfactorily the chimney height must be sufficient to ensure an adequate draught of approxi mately 15 Pa so as to clear the products of combustion and prevent smoke problems into the room NOTE A chimney height of not less than 4 5 metres measured vertically from the outlet of the stove to the top of the Iron Dog 3 Installation amp User Manual 15 August 2013 chimney should be satisfactory Alternatively the calculation procedure given in EN 13384 1 be used as the basis for deciding whether a particular chimney design will provide sufficient draught The outlet from the chimney should be above the roof of the building in accordance with the provisions of Building Regulations Approved Do
38. uel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Further information on requirements of the Clean Air Act can be found at http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements Fuel overloading The maximum amount of fuel specified in this manual should not be exceeded overloading can cause excess smoke Operation with door left open Operation with the door open can cause excess smoke The appliance must not be operated with the appliance door left open except as directed in the instructions Dampers left open Operation with the air controls or dampers open can cause excess smoke The appliance must not be operated with air controls or dampers left open except as directed in the instructions Periods of Prolonged Non Use If the stove is to be left unused for a prolonged period of time then it should be given a thorough clean to remove ash and unburned fuel residues To enable a good flow of air through the appliance to reduce condensation and subsequent damage leave the air controls fully open Iron Dog 3 Installation amp User Manual 18 August 2013 Extractor fan There must not be extractor fan fitted in the same room as the sto
39. ve as this can cause the stove to emit smoke fumes into the room Aerosol sprays Do not use an aerosol spray on or near the stove when it is alight Use of operating tools Always use the operating tools provided when handling parts likely to be hot when the stove is in use Chimney Fires If the chimney is thoroughly and regularly swept chimney fires should not occur However if a chimney fire does occur turn off the stove immediately and isolate the mains electricity supply if applicable and tightly close the doors of the stove This should cause the chimney fire to go out If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately Do not relight the stove until the chimney and flueways have been cleaned and examined by a professional Permanent air vent The stove requires a permanent and adequate air supply in order for it to operate safely and efficiently In accordance with current Building Regulations the installer may have fitted a permanent air supply vent into the room in which the stove is installed to provide combustion air This air vent should not under any circumstances be shut off or sealed USER OPERATING INSTRUCTIONS WOOD Please read the important notices given above before referring to the main instruction book for detailed operating instructions HETAS Ltd Approval HETAS approval may be limited to specific fuel types as detailed in the main instruc
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