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1. oooocoo0oo0oo0o00000000 ooo0o0000000 00000 oo0o0o0o000 0000000 T eet To connect To disconnect Use an Allen wrench to turn the locking bolt clockwise 90 ii ab until the arrow aligns with the LOCK mark Bend the et e a connected area several times to ensure that the points were A Vf e NS 2 connected properly a A R AC kA SS Ls C S Cr of A YO i JOC Laa AS ames Qs Allen wrench sizes TKMK65H42 Nominal 5 for M6 bolts TKMK95H58 Nominal 6 for M8 bolts TKMK125H72 Nominal 8 for M12 bolts 4 Opening the Arms The arms feature a hinge on both ends of the lock stay Insert a flat head screwdriver between the link and hinge to open the arm 5 Attaching Dividers Vertical dividers are designed to attach to the lock stay but not to the arm side forming a loose fit Attach the vertical dividers so that the product name on the side of the divider is on the arm side Vertical divider Horizontal divider Vertical dividers Full vertical and horizontal height separation 6 Closing Arms Tap the arms with a plastic hammer to close Attaching Brackets Attach brackets to links designed for bracket attachment 1 TKMK47H28 The brackets and bracket links are connected using the accompanying connector pins Pass the connector pin through the hole and push in the center pin to fix
2. ZTSuBAKI Tsubaki User Manual Cableveyor TKMKSeries formely TKM Series open type Thank you for your purchase of a Tsubaki Cableveyor These instructions cover everything from delivery to installation Please read them thoroughly before starting 1 Construction Part Name 1 1 TKMK47H28 1 2 TKMK65H42 TKMK95H58 TKMK125H72 formerly TKMO475 formerly TKMO650 TKMO950 TKM1250 Locking bolt aA I EY Bracket link VANDEA Bracket link Mounting bracket Mounting bracket 2 Delivery Your Cableveyor will be delivered disassembled if the number of links exceeds the following TKMK47H28 84 links TKMK125H72 R260 or less 32 links TKMK65H42 64 links R340 or R380 16 links TKMK95H58 40 links R500 8 links 3 Cableveyor Connection 1 TKMK47H28 Overlap the points to be connected and firmly press them together with your hands or tap them together with a plastic hammer until you hear a click Bend the connected area several times to ensure that the points were connected properly ooo0o0o0o0o0o0c coco 00 000 2 TKMK65H42 TKMK95H58 TKMK125H72 a i L Locking bolt Ensure the points to be connected are facing the same i direction Overlap these points and insert locking bolts Lite FF into the center holes Use a tool that matches the grooves in the locking bolts H oooocoo0oo0oo0o0000000 TAN
3. S EL DAII EY g gt ATE Connecting pin as delivered 3 v S HLA Push in Partial vertical and horizontal height separation 8 Attaching Glide Shoes for long span applications Lightly tap the glide shoes with a plastic hammer to insert the glide shoes into the links on inner radius of the Cableveyor To remove insert a flat head screwdriver between the link and glide shoe and twist 1 TKMK47H28 Inner circumference Loose fit WV RTh End stopper Not needed for TKMK47H28 in OA75MZe Part name e g 0475M E a Locking groove 2 TKMK65H42 TKMK95H58 TKMK125H72 The brackets and bracket links are attached using the accompanying hexagonal bolts When installing the Cableveyor into the equipment it is best to temporarily affix the bracket to the equipment itself then insert the cables hoses and connect the Cableveyor and brackets Bolt Nut included 4 2 TKMK65H42 TKMK95H58 TKMK125H72 Inner radius 9 Attaching and Removing Lock Stays Use a plastic hammer to attach lock stays to the links Grip the lock stays with a monkey wrench and twist to remove On long span applications remove the glide shoes first before beginning 10 Disassembling Cableveyors To disassemble perform the opposite of the assembly steps For TKMK47H28 remove the arms and lock stays around the area to disassmble then insert a flat h
4. ead screwdriver between the links and twist OoOo0o0o0 0 C O O O OOOO I 4 fl 11 Cautions When Handling Pretension and sag may appear in the free span depending 3 on the application However if selected within Tsubaki s eS 1 ee l Moving end bracket performance graph then there will be no problems with use i a i pee vol EN a D Fixed end bracket Gaa Wf FL Ib Guide rail 1 Machine travel end installation height H should be 6 Avoid using wire plate jackets as they are easily Cableveyor height H 10 30 damaged 2 Cableveyor installation space h should be H 100 7 Cables hoses wear easily when used stacked onto of one another Lay horizontally or use horizontal dividers 3 Install a guide rail 8 Set cables and hoses in the Cableveyor so that they 4 The difference in attachment face heights have some play and clamp both ends between fixed and moving end brackets should be less than 6mm 9 Remove foreign matter from guide rails as it may cause 5 Use travel cables hoses with excellent bending and damage wear properties 10 The following are shipped unassembled and will require assembly when installing the Cableveyor e Bracket set attaching links brackets and necessary parts e Dividers 4 Issued October 1 2012 TSubakimoto Chain Co
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