Sunny Therm 1&2 User Manual
Contents
1. 1 Y Errors and warning of device ssessssssssss Y 1 Authorized range of parameters ceeeeee eee EE Section Y Safety Section Maintenance e Tears poses aet lieet ease dep eee rae tad des Y A Y Periodical Cleaning eee oe e e eem leen Yt Section Maintenance How to use the manual This manual presents the instructions about use installation and maintenance of Preheatung Furnace_made by Kousha Fan Pars Co It should be noted that The product should be used according to the instructions of this manual Thus all parts of it should be read carefully before starting and installing the tool Special attention should be paid to the highlighted parts refer to section Y Y Observing the instructions of manual assures the health and safe operation of the tool Manual is an integral part of the product Thus it should always be with product and should be used optimally as a reference for use during the operation of product It should be available even during sale of the product or when it is not used In case of losing or damaging the manual get another one from the after sales service department of Kousha Fan Pars Co The following are explained in detail in this manual Installation and start up of the product Operation details of the product and its parts Maintenance program Primary safety and preventive details Y Terminology and signs Knowledge of signs meanings is of2. The maximum permissible value for this parameter is C or F and at least one degree in a minute Use the number keys to adjust the Parameter and then press ENTER Note The actual Heat Rate is achieved through the dynamic structure of Muffle and the AC level With the current dynamics of the furnace and YY V electricity the maximum Heat Rate up to temperature of C is about C per minute and up to C is about C to per minute and above the C is about C per minute STAGE It is the temperature of the first stage For example enter Y C and then click ENTER HOLD TIME Duration of stop at the first stage that is adjustable from to Y GMT For example for drying the cylinder plaster enter minutes HEAT RATE It is the speed of heating the furnace for increasing the temperature from the first heat to the second heat which is in range of to A C STAGE It is the temperature of the second stage Most of the time it is used for removing wax Burn out For example enter C HOLD TIME Duration of stop at the second stage For example enter to 1 minutes for duration of furnace stop at second heat HEAT Rate It is speed of heating the furnace for increasing the temperature from the second heat to the third heat For example enter STAGE Y It is the final temperature and is for doing the PRE HEATING therefore increase the temperature for performing CASTINI
3. amps If you are not sure to the wiring of your laboratory use a stabilizer f Power key has been located on the back of the furnace and by changing its status the system automatically will be tested and checked and after a few seconds the monitor will show the current temperature If the aforementioned operation is correctly performed setup of the furnace will be successfully completed and the device is ready to work Some important points Put the device in dry and warm place It should be at least in distance of Y cm to the nearest wall Y Make sure of the resistance of surface below the device against the heat The sensitive surfaces to heat may lose its color by heating Y The wire Earth of the device must be connected to AC when there is not earth well the earth wire of the device can be connected to the nearest heater tube if it is made of metal or water tube if it is made of metal Prevent the device from direct sunlight e Do not put objects or flammable substances next to the device While the device is working do not put any object on the firing chamber V Put the device in an appropriate place in order to prevent any problem in turning on and off the device The device is designed for indoors usage The permissible environmental conditions temperature o C 93 F to F with a maximum rate of V 7 humidity Section Device application Definition of funct
4. cracked or its precision has been missed This is due to the lack of accurate and programmable furnace so that thermal shocks hit the mold By using cylinder furnace the size and shape of the mold will not be changed either Advantages of the device Programmable system and controllable with computer Y Controlling of temperature time and speed of heating in Y steps Y High speed and precision Set the machine and the program will be performed in an idle time programming the timer and light up to hours Equipped with warning system and detector technical violation Equipped with alarm system in different stages of performance Y Having memories for planning and implementing thermal cycles The information of the system would not be missed in case of power failure and power outages Showing of working stages with digital display and thermal curves Potential for quick and easy service Main parts monitor EE Graph of Program execution ON OFF key Y Y Introducing the main components of the instrument panel Y Y display panel This is the most important part of the device for planning Y Y Y the thermal graph Temperature Graph contains of parameters as follow Timer This parameter determines the time of starting the furnace which is adjustable in minutes and seconds Y Heat Rate This parameter is warming speed from the init
5. furnace temporary or drying the Muffle of device For this purpose it is sufficient to follow the blow The word Idle means unemployment and it is used for keeping warm the furnace in the time of unemployment The duration of implementing this program completely is minutes For furnace planning in Idle phase first press the key Idle and then by pressing PRG EDIT key it goes into the memory Please enter the temperature up to C Then press ENTER button to let your number enter into the memory and to run by pressing the key STRAT Note The speed of heating the HEAT RATE of this program has been set based on the maximum capacity of the furnace Just press the STOP button to end the IDLE Y Errors and Alarms of the System Note the operating and programming errors always are displayed in your device as Err but technical defects along with the sound of the alarm and AL words are displayed on the screen Y Announced Errors during Programming ERR If you do not register the program and want to run it this message appears ERR Y If you assign a number for a parameter that is not in the range of furnace operation by pressing the ENTER key to record it this massage will be displayed and the number will not be accepted To avoid facing with Error Y the entered numbers and parameters should be in authorized range which is mentioned in listed on page In case of error Err you can re enter the correct
6. great importance A list of signs has been introduced in the following for initial recognition and reference to them if necessary Danger Indicates compulsory warnings Warning Indicates functional recommendations Forbidden S RB BD Indicates forbidden activities Caution E Refers to the user s instructions of the tool Section Y General information Company liabilities Kousha Fan Co is not liable for any problem involving the following Failure to follow the instructions of this manual incorrect use of product repair by an unauthorized person and part replacement without coordination with after sales service department failure due to power fluctuations Y Y Guarantee Guarantee of this product includes repairs supply and replacement If used appropriately Kousha Fan Co guarantee covers all main parts of the device for year Following cases are not covered by guarantee power fluctuations incorrect transportation of device inappropriate and frequent use of device despite having obvious flaws not observing the maintenance instructions installation by unauthorized persons any repair or replacement by unauthorized persons Commutation fees of company representatives to install or repair during guarantee period will be received from buyer at site User is a representative from the buyer and the necessary instructions should be conveyed to him by the installation team Generall
7. parts of the device should never be removed from the device unless for repair and maintenance purposes Thanks for your selectivity Kousha Fan Pars Engineering and Manufacturing
8. G For example enter 4 C HOLD TIME Duration of stop at the last stage For example enter duration of Y minutes ae NC Now the programming has been done and by clicking the Start button it can be run automatically If you look at the left side of the graph you can see that by implementing each phase of the program a small flicker of lights show the status and stage of the running program For example if the furnace is warming to reach Stage a small light blinks Heat Rate After reaching the final stage STAGEY temperature and elapsing Hold Timer for 1 seconds the alarm is heard it shows that the work is ready Therefore for using the cylinder and performing CASTING furnace temperature will be automatically on the final heat for 1 min in order to let the operator enough time to perform the operation in this while and every minutes a voice will be heard and after passing 4 minutes the light of Cycle Complete turns on and the furnace temperature starts cooling down It should be noted that the final stage of 4 minutes can be hindered and stopped by pressing the Stop button In order not to use the first and second stage of the two stages zero can enter numbers As a result the furnace will work with the third stage Therefore in the third step should be taken STAGE Y However the parameters of both the first and second zero can be entered Y Idle program This program is for heating the
9. KOUSHA FAN KFP rs D en t C1 Engineering and Manufacturing Central Office Address Islamic republic of Iran shahrake e gharb Farahzadi Blvd next to Atieh Hospital Sepehr street No Telephone number 7 5 Y AAYA 8 4 3 Y Y Special line Fax number 43 X AAY 1 68 E mail info kfp dental com service kfp dental com After sales service unit Factory Address Tehran Qom khalj e fars highway Y kilometers Shamsabad industrial town Phase Y Sarvestan Blvd Gol e sorkh 4 street Segment Y Telephone number 44 e YYoY o A Fax number 3 Y o YYYoo E mail factory kfp dental com Website www kfp dental com In the name of God Dear customer We thank you for your selectivity and trust in purchasing domestically produced products and we are pleased that after continuous efforts we have been able to manufacture Preheating Dental Furnace in Iran and put it at your disposal This product has been designed by our technical and engineering team of experienced and committed people in the fields of mechanical electronics and computer engineering and by utilizing updated technology and building upon on Y years of experience in manufacturing dental equipment this product has reached production of export index quality In designing the product three principles of accuracy reliability and safety performance and also being easy to use have been consi
10. Transportation and installation Upon receiving the product make sure it is intact If there is any damage or shortage of parts inform Koosha Fan Pars Company and its carrier It is recommended that the original box is kept because it is needed for transporting the furnace safely Also the box ensures the claim that a safe box has been used during transporting which prevents damage to the device Installation and Set up the Device Take out the device carefully from its package To do this all of the surrounding protectors EPS are removed Then by taking the bottom of the furnace bring it out Put it on the quite stable flat and standard laboratory table It is better to be a minimum distance of Y cm empty around the furnace Note that the base or the surface of the table should not be made of metal If the base of the table has been made of metal and is in contact with the ground There will be a risk of electric shock So make sure your furnace is placed on a wooden table or fiberglass one Y Connect the power cord on the back of device to a power source of YY volts Y If you use a protection transformer and voltage stabilizer connect Electric furnace transformer cable to at least KW and connect the transformer to the main source Otherwise connect the cable directly to independent and secure socket Your supply power cable and the internal wiring of the laboratory should have the ability to provide the flow of
11. an the device Before cleaning of the external part of the device always unplug the device When using the wind air compressor for cleaning please use eye protection and face masks In these circumstances do not allow anyone to stand near the device because of the possibility of damage by particle there Y Periodic Cleaning Inspection and periodic cleaning of the device depends on operation level It is suggested for user to inform the company experts about the workflow through consultation after installation and learn the appropriate time for inspection and periodic cleaning from them If user detects any damage or exhaustion during periodic inspections he she should contact the after sales department so that measures are taken for maintenance and compulsory service Periodic service should be determined by user and is performed by the after sales service department It is suggested that the maximum time interval for periodic repairs be Y months If user detects any defects or problems on the device he she should place a warning sign on the device to indicate that it is being maintained and it should not be used EC warning signs can be purchased at the associated stores Cleaning periodic maintenance and appropriate use of the device are important factors in lifetime and safety of it When any defect is seen in the device operation it is forbidden to use the device before solving that defect Safety and protective
12. be sure about the accuracy of all parts installation The device should not be used in case of defects Following these instructions will increase lifetime of the device Incase of power fluctuations or weak electricity use an automatic KW transformer manufactured by Faratel Co tis recommended to use an independent Y by Y cable to supply the furnace Avoid turning on off the furnace frequently and in short spans of time Ifthe furnace doesn t turn on for any reason wait for at least minute then press the Power button again Read the operational instructions of device before using the device Technicians and those who are not trained to use this device are not authorized to use it and Kousha Fan Pars Co won t be held liable for wrong operation of the device ant resulting consequences Don t clean the device with cleaning solutions while it is ON Remove the rear cord when cleaning the device Use the common cleaning solutions Never keep the panel surface wet for more than minute Section A maintenance cleaning To keep the device body clean please use a dry cloth Wet the cloth with little water or a non greasy solution if needed only do this for body cleaning Users should make sure the device is kept clean and free of dust water and other unexpected solutions At the end of each operation and when the device is on OFF mode and stable cleaning should be done Only use dry clothes to cle
13. dered so in order to correctly and completely utilize product features we ask you to read the instruction manual carefully and if you have any questions or you need more information contact the after sales services department User manual is a comprehensive reference for efficient and safe use of the product Following the instructions of this manual has a great role in reducing consumable costs avoiding risks and ultimately increasing product life Instruction manual should always be kept near the product and the user should periodically read it Please impart us with your constructive guidance so that we can benefit from your comments recommendations and gain knowledge about your needs With the hope of engrossing your satisfaction Kousha Fan Pars Engineering and Manufacturing Contents Topic Page Section Introduction How to use the manual lees Y Terminology and SIBIIS d pessebc uve te dee ded dest eo erse seen E Section Y General information ey Company s abilities seen oenx eret eod eet nea ea ues v Cv Wy Guarantee EET y Section Y Device introduction o M in parts a a a E E E EE NM 4 he Pane Md escnipt Ons rener er Iter epe Le aet ot ele pte ded 4 Section Technical features Section Transportation and installation Section 1 Device applications 1 main program planning of furnace sssssse E ter Idle program vetet t uva E ue cal medal E
14. ial temperature to Temp It means that the furnace temperature will be increased at a rate of several degrees in C or F in min So that whatever the number becomes larger the temperature speed will be faster Y Temp Adjustable and programmable temperature for the first stage of heating Hold Time The duration of stop at temp which is adjustable in minutes and seconds Heat Rate This parameter is the rate of heating the furnace temperature from Temp to Temp 1 Temp Y programmable temperature for the second stage of heating Y Hold Time Y The duration of stop at temp Heat RateY This parameter is the rate of heating temperature of furnace from Temp to Temp Temp Y programmable temperature for the third stage of heating Hold Time Y Duration of stop at tempY Y Y function keys POWER To connect and disconnect the electric current beside the device ON Off The ON key is to turn on and the Off key is to turn off the device Ld C F To convert temperatures from Celsius to Fahrenheit and vice versa EJ PROGRAM NUMBER To select the program number from to 4 W PROGRAM EDIT To view the parameters of inside the program and to change and modify them E CLEAR To erase the wrong values that they have been entered by mistake and to be used to cut the sound of the alarm 3 Key numbers These keys are used to enter numbers and the parameter values nen ENTER To record the entered nu
15. ional program Put the rings inside the furnace Note rings or cylinders or any substances or objects that you put in the furnace chamber should not be too near or clung to the inside body of thermal chamber element wires Press the POWER button to turn on the device As mentioned before SUNNY THERM cylinder is able to define and store ten independent programs For programming of each of ten programs please perform these stages as follow Before programming the furnace should be at normal mode So the right side monitor shows the word Idle and the left one shows the temperature of the furnace For this purpose only click STOP button Click on Key PRG NO once Enter desired program number by the number keys Click on key PRG EDIT button By chart or graphic display insert thermal cycle s stages as following TIMER This parameter is used to activate the device timer This parameter is based on time hours amp minutes It can be programmed for maximum hours 33 93 It means that after passing a preset time the furnace will be automatically activated then will do the other steps So enter the desired time and then press ENTER key Note If you want to start the furnace immediately enter zero for this time HEAT RATE This parameter refers to the rate of heating of furnace to reach the first temperature STAGE Y The furnace temperature will be increased at a rate of several degrees in Cor Fin min
16. mbers and parameter value of the programs we TIME To display the remaining time of time parameter that is running co IDLE To select the IDLE program IDLE program is an adjustable program that is configured to heat the furnace m TONE To enable and disable the Beep sound keys Y Device Monitors Graphic Monitors Actually this curve is a thermal graph at three stages The process of planning and executing a thermal cycle heat functions on the monitor by LED lights is shown Digital Monitors digital monitors on the left side are to display the values of temperature time and speed of warming And monitor on the right side are to display the status of the furnace number of programs types of errors or defects alarms Section f Technical Specifications Technical specifications of the device Dimensions of the Device Cylinder Furnace Cylinder Furnace II Y cm width Y cm Depth cm height cm width Y cm Depth cm height Chamber dimensions Cylinder Furnace Cylinder Furnace II Y em width cm Depth em height Y cm width YY cm Depth cm height Maximum Temperature Net Weights Cylinder Furnace Cylinder Furnace II Cylinder Numbers Cylinder Furnace Cylinder Furnace II 330 o C YY P Yo Kg YA Kg Maximum power consumption Aee W Functional Voltage YY s s V AC 2 1 Hertz Section 4
17. number and press the Enter key If you enter the wrong number by mistake press the Clear key or zero several times therefore the wrong number will be deleted If press CLEAR key several times you can reversely move on the V v Y parameters curve of the program which is being edited The reverse of this action can be done by pressing the STEP key Announcing alarms during operation T C At the time of happening failure in thermocouples or lack of proper connection in connector wires of thermocouples occurs nUFL occurs at the time of muffle burning or disconnection in the connector wire of thermocouple 1 Authorized range of the parameters As it was noted before the entered values for programming parameters should be within the authorized ranges They are listed in the table below Parameter Minimum Maximum Temperature yes OC ye OC qvo p Hours Hold Time 44 04 Hours Timer n 44 04 A 9C Heat Rate 140 F It is obvious that if these ranges are violated the Err will appear on the display and your program will no longer be executable Section V Safety Kousha Fan Pars Co makes use of high quality raw materials for advanced production processes to promote the safety level In addition to this the device is tested repeatedly before shipment and is provided for the customer after the confirmation of quality control unit Before using the machine
18. y activities of a user consist of the following working with the device according to user manuals maintenance and periodic inspections registration and recording incorrect functions and notifying the after the sales unit _Before completing the installation and ensuring the accuracy of productive components the device is not ready to use It is strongly recommended that operator should be relatively dominant the content of this manual The cases of incorrect function in the device operation should be recorded and the after the sales department be notified by operator Authorized representatives of Kousha Fan pars Co These persons are endorsed by company to work on the device under any operational circumstances They are also authorized to do any electrical and mechanical adjustment repair maintenance program and authorized parts replacement Section Y Device Introduction Preheating furnace is useful for all of thermal operation on dental molded gypsum includes removable prosthesis cobalt chromium and fixed prosthesis porcelain also in the other laboratory and industrial uses other than dentistry are applied This electric furnace which is able to be planned and computerized control is used in order to plan controllable thermal cycles in thermal speed and adjustable temperature maintenance time and to prevent any unscientific function In many cases it can be seen that after the completion of the work plaster mold
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