repair parts catalog for sunnen® valve guide & seat machine
Contents
1. FIGURE E MOTOR PULLEYS amp BELTS Page 10 SECTION BASIC MACHINE PARTS LIST COVERING FIGURE E ITEM NO GQ N ong ORDER BY PART NUMBER VGS 1130A VGS 1133A VGS 1131A CK 719 PBR 89A PHR 113 PHR 301 VGS 1132 VGS 1136A LBN 309 LBN 369 PHW 299 PHS 585 PDB 310A PDB 309A VGS 1120A VGS 1122A PBR 91A VGS 1121A PHS 717A LBN 401A VGS 1105A AG 178 VGS 1076A PHN 103 VGS 1077A PHS 851 LBN 431 DL 66 MBB 856A VGS 1147A VGS 2324A VGS 2322A PMO 416A VGS 1141A PHS 811 PHS 640 AN 24U PHW 299 VGS 1048A VGS 1049A AG 259A CK 542 PHW 119 PHN 101 VGS 1138A LBN 309 AG 128 VGS 1078A QTY 5 N N e dodo IA N Peo dd dd I N N N N N N N N gt DESCRIPTION Countershaft Assembly includes est Setscrew 1 4 20 x 3 4 Knurled Cup Point sents Shaft Assembly includes Key 3 16 x 3 4 Woodruff dte Bearing Pkg of 1 Retaining Ring Truarc N5000 137 wnt Retaining Ring Roto Clip SH 62ST PA Secr Pulley with iui Setscrew 1 4 20 x 1 2 CPSS Setscrew 1 4 20 x 1 4 CPSS Washer Special Screw 1 4 28 x 3 4 SHCS Drive Belt Countershaft Belt Idler Pulley Assembly includes ges Idler Hub TM Bearing sores Idler Pulley pes Screw 1 4 28 x 1 1 2 SHCS 3 Washer 1 4 IDX 5 8 Drive P2. 5 VGS 192A 1 Guide Driver 11 32 5 VGS 193A 1 Guide Driver 3 8 5 VGS 194A 1 Guide Driver 7 16 6 VGS 216A 1 Air Hammer 7 VGS 217A 1 Air Hammer Hose N S B 200 1 Lubricant Pkg of 6 N S indicates Not Shown Page 24 SECTION Il ACCESSORIES 8 7 FIGURE P REAMER SPOTFACER 8 VALVE GUIDE KIT PARTS LIST COVERING FIGURE P ORDER BY QTY Drill 427 x 341 Pilot 12 VGS 151A Drill 1 VGS 130A 1 Adapter and Drill Chuck includes 2 VGS 132 Ve Key Jacobs 3 VGS 140A 3 Adapter Pkg of 1 with 4 PHS 198 2 Setscrew 3 8 24 x 1 4 CPSS 5 PWM 12A 1 Wrench 3 16 VGS 145A 1 Spotfacer Assembly 3 4 includes 6 VGS 146A 17 Coe Spotfacer 7 AN 320 f Setscrew 10 32 x 1 4 CPSS 8 ASPC 942A Carbide Insert Pkg of 5 9 ASPC 948A 2 ga Taper Head Wedge Screw Pkg of 2 N S VGS 245A 1 Spotfacer Assembly 1 1 8 includes VGS 246A mus Spotfacer 7 AN 320 1 aed Setscrew 10 32 x 1 4 CPSS 8a ASPC 952A 2 se Carbide Insert Pkg of 5 9 ASPC 948A 4 Taper Head Wedge Screw Pkg of 2 10 VGS 171A 1 Pilot 5 16 10 VGS 172A 1 Pilot 11 32 10 VGS 173A 1 Pilot 3 8 10 VGS 174A 1 Pilot 7 16 11 VGS 161A 1 Reamer 7 16 11 VGS 162A 1 Reamer 1 2 11 VGS 163A 1 Reamer 5 8 11
3. 10 VGS 627A ji Magnet with Plates 11 PHW 181 2 Lockasher 6 External Tooth 12 PHS 824 25 sas Screw 6 32 x 1 2 Brass RHMS 13 VGS 626 1 aane Sliding Block N S indicates Not Shown Parts list continued on next Page 18 SECTION II ACCESSORIES PARTS LIST COVERING FIGURE cont d ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 14 VGS 607 T Stop Block 15 VGS 635A T us Locator Knob 16 PHN 168 We Wing Nut 3 8 16 17 VGS 616 Ti ee Arbor VGS 600SA 1 Setting Fixture 385 Arbor includes ltems 1 thru 16 with 17 VGS 616S Ve la Arbor 18 PWM 83A 1 Hex Wrench 1 8 VGS 510 1 Boring Head 389 Arbor includes 20 T 1 me Cutter Body 21 VGS 512A Plate Pkg of 1 22 PHS 823 ear Screw 2 56 x 3 8 Fil Hd IMS 23 PHS 225 Setscrew 1 4 28 x 1 4 FPSS VGS 510S 1 Boring Head 385 Arbor includes Items 20 thru 23 VGS 510T 1 Boring Head For 390 Arbor includes Items 20 thru 23 VGS 515 1 Boring Head 389 Arbor includes Items 20 thru 23 VGS 515S 1 Boring Head 385 Arbor includes Items 20 thru 23 VGS 515T 1 Boring Head For 390 Arbor includes Items 20 thru 23 24 PSP 215A 1 Spring 2 Long 24 PSP 216A 1 Spring 3 Long 25 VSC 509A 5 Spring Bushing Pkg of 1 26 VGS 250 00 1 Seat Angle Cutter 1 4 x 0 Degree Order Separately 26 VGS 250 15 1 Seat Angle Cutter 1 4
4. Screw 3 8 16 x 4 SHCS Washer 460 ID x 1 OD x 156 Lockwasher Rack Tray Tool Rack Post Stop Collar Pkg of 1 with ae Setscrew 1 4 20 CPSS Riser Stop and Clamp Assembly Pkg of 1 with d Screw 1 4 20 x 1 2 HHCS ud Lockwasher Washer 17 64 ID x 5 8 OD x 065 Support Bracket with uh Screw 1 4 20 x 1 2 BHCS Lockwasher Clamp Bar Pkg of 1 with wa Screw 1 4 20 x 1 2 SHCS Cover N S indicates Not Shown Page 3 SECTION BASIC MACHINE FIGURE AIR FLOAT ASSEMBLY Page 4 SECTION BASIC MACHINE PARTS LIST COVERING FIGURE B ITEM NO O OQ GQ ORDER BY PART NUMBER VGS 2440A VGS 2442 PHP 507 PHW 307 PBR 98A VGS 2448 PHP 597 VGS 2446A PHS 191 PHW 306 PHS 806 VGS 2312 VGS 2314 PHS 178 PPP 243A VGS 1026A VGS 1027A VGS 1028 PHN 106 VGS 1022A PHP 416 VGS 1023A PHM 318A VGS 1043A VGS 1032A PHR 337 VGS 1031A PHR 347 VGS 1040A PHS 178 PG 967 VGS 1041A VGS 1042A PHS 579 VGS 2322 VGS 2324 VGS 2328A VGS 2340A VGS 2400A VGS 2460A PHW 306 PHN 163 VGS 2326A VGS 2422A QTY 4 E gt DESCRIPTION Plate Assembly includes re Pin 3 16 x 5 8 Dowel Washer 8 Flat 16 5 Bearing Pkg of 1 Pin 3 16
5. 1 1 4 Dowel us Eccentric Pin Pkg of 1 Pee Setscrew 10 32 x 1 4 Brass Washer 25 64 ID x 7 8 OD x 1 8 Screw 3 8 24 x 3 3 4 HHCS Base Assembly with Setscrew 10 32 x 3 8 FPSS Plug 1 16 27 Tapered Pkg of 1 Face Clamp Pin Pkg of 1 Clamp Bar Pkg of 1 with oh Pivot Screw lets Nut 1 4 28 Hex Jam Eccentric Pin 1 8 x 1 Spring Lever Ball Knob Adjusting Screw Nut Adjusting Screw with Retaining Ring Adjusting Collar with sexes Retaining Ring Knob and Handle Assembly includes dr Setscrew 10 32 x 3 8 FPSS NY Setscrew 10 32 x 3 16 FPSS e Adjusting Knob TN Screw 10 32 x 1 1 4 SHCS Stud See Fig E Nest See Fig E Bushing Pkg of 1 Right Cylinder and Piston Assembly Left Cylinder and Piston Assembly Lever Assembly Pkg of 1 Washer 25 64 ID x 7 8 OD x 1 8 Nut 3 8 24 Flexloc Tube Approx 6 Long Tube Approx 8 1 2 Long N S indicates Not Shown NOTE For complete Air Float Assembly order VGS 2305A This does not include items 23 thru 33 Page 5 SECTION BASIC MACHINE FIGURE C HEAD SUPPORT FIXTURE PARTS LIST COVERING FIGURE C ORDER BY PART NUMBER VGS 2062D VGS 2551 VGS 2561 VGS 2092 PHS 805 VGS 2150A VGS 2152A VGS 2154A PHM 326A VGS 2153A PHP 425 PF 258 PHM 327A CK 1828 VGS 2162 VGS 1370A PHM 325A VGS 1394A VGS 2087A
6. 23 O Valve Guide Installation 24 P Reamer Spotfacer Kit amp Valve Guide Kit 25 Q Worn Guide Alignment Fixture Kit 26 R Head Holder Frame Kit 27 S Seat Depth Indicator 28 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY O Copyright 2003 by Sunnen Products Company Printed in U S A Page 1 SECTION BASIC MACHINE 9 SSS I FIGURE BASE ASSEMBLY PARTS LIST COVERING FIGURE A ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 VGS 2007 1 Cabinet Assembly 2 PHM 371A 2 Trigger Latch Pkg 1 3 1 Control Enclosure See Fig VGS 2480A 1 Float and Lock Valve Assembly includes 4 VGS 1337A Foot Valve N S VGS 1337 1A T Spool 5 PPP 191A 2 Fitting 1 4 Tube x 1 4 6 40 Exhaust Silencer Pkg of 1 7 PPP 238A qx Connector 1 4 Tube x 1 4 Pipe 8 VGS 2484A d Flow Control Valve 9 PPP 250A 1 4 x 1 8 N S indicates Not Shown Parts list continued on next page Page 2 SECTION BASIC MACHINE PARTS LIST COVERING FIGURE A cont d ORDER BY PART NUMBER VGS 2482A PHS 801 PHW 308 PHS 506 LBN 451 VGS 2494A VGS 2492A VGS 1492A VGS 1011A PHN 103 V
7. Sunnen equipment is also included Most answers can be found in the literature packaged with your equipment Help us help you When ordering parts requesting information or technical assistance about your equipment please have the following information available Have ALL MANUALS hand The Customer Services Representative or Technician will refer to it Have Model Number and Serial Number printed on your equipment Specification Nameplate Where Applicable Have Drive model all nameplate data Motor type brand and all nameplate data For Troubleshooting additional information may be required Power distribution information type delta wye power factor correction other major switching devices used voltage fluctuations Installation Wiring separation of power amp control wire wire type class used distance between drive and motor grounding Use of any optional devices equipment between the Drive amp motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Service toll free at 1 800 325 3670 Customers outside the USA contact your local authorized Sunnen Distributor Additional information available at http www sunnen com or e mail sunnen sunnen com NOTE Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein Suc
8. VGS 244A 1 Reamer 9 16 x 549 Pilot Component of VGS 20518 1 1 1 1 1 12 VGS 152A 490 x 343 Pilot 12 VGS 153A Drill 490 x 371 Pilot 12 VGS 154A Drill 610 x 435 Pilot 12 VGS 243A Drill 550 x 341 Pilot Component VGS 20518 N S indicates Not Shown Page 25 SECTION Il ACCESSORIES 1 FIGURE Q WORN GUIDE ALIGNMENT FIXTURE KIT PARTS LIST COVERING FIGURE Q ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY VGS 20524A 1 Worn Guide Alignment Fixture includes 1 VGS 100A T Guide Locator Pilot 2 VGS 107A de xs Alignment Bushing 2 VGS 108A Yo Alignment Bushing 2 VGS 109A T less Alignment Bushing 3 VGS 112A Alignment Sleeve 4 VGS 106A Nut N S indicates Not Shown Page 26 SECTION Il ACCESSORIES FIGURE R HEAD HOLDER FRAME KIT PARTS LIST COVERING FIGURE R ORDER BY PART NUMBER DESCRIPTION VGS 120A VGS 1399 PHP 599 VGS 121 PHP 598 PHS 605 VGS 1470A VGS 1472 KN 180 PHM 318A VGS 1471 VGS 1473 VGS 1480A VGS 1481 VGS 1482 PSP 161A PHP 704 VGS 1487A VGS 1488A Frame Assembly includes Plate with PM Pin 5 16 x 1 2 Dowel Spacer with Eoo Pin 3 8 x 1 2 Dowel do Screw 3 8 16 x 1 SHCS Clamp Stud Assembly Pkg of 1 includes boot Setscrew 10 32 x 1 4 FPSS Knob Pkg of 1 ES Clamp Stud Nut Long Head Clamp Spacer Pkg of 1 Sh
9. VGS 414MA 10 PWM 5A 11 VGS 325 11 VGS 325S 11 VGS 325T 12 ASPC 937A 12 ASPC 1031 12 ASPC 1125 12 ASPC 1218 13 ASPC 939A 14 is 15 ASPC 944A 16 ASPC 949A 17 ASPC 942A 18 ASPC 1312 18 ASPC 1500 18 ASPC 1687 18 ASPC 1875 18 ASPC 2062 18 ASPC 2250 18 ASPC 2437 18 ASPC 2625 18 ASPC 2812 19 ASPC 939A 20 21 ASPC 943A 22 ASPC 947A 23 ASPC 941A 24 PSP 215A 24 PSP 216A 25 VSC 509A OQ Setting Fixture Metric includes me Setscrew 1 4 20 x 3 4 FPSS TM Micometer Screw 10 32 x 3 4 SHCS T Locating Pin ud Spacer Ring with Pues Setting Plug T Wrench 3 32 Driver 389 Arbor Driver 385 Arbor Driver 390 Arbor Cutting Head Range 937 1 031 includes items 13 thru 7 Cutting Head Range 1 031 1 125 includes Items 13 thru 17 Cutting Head Range 1 125 1 218 includes Items 13 thru 17 Cutting Head Range 1 218 1 312 includes Items 13 thru 17 Retention Spring T Wedge Insert Pkg of 2 dis Insert Wedge Screw Pkg of 2 tesi Carbide Insert Pkg of 5 Cutting Head Range 1 312 1 500 includes 19 thru 23 Cutting Head Range 1 500 1 687 includes 19 thru 23 Cutting Head Range 1 687 1 875 includes 19 thru 23 Cutting Head Range 1 875 2 062 includes 19 thru 23 Cutting Head Range 2 062 2 250 includes 19 thru 23 Cutting Head Range 2 250 2 437 includes 19 thru 23 Cutting H
10. agreement at any time without prior notice and any such updates are covered by this agreement SAFETY INSTRUCTIONS READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or training provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co Indicates CE version ONLY 1 DO NOT to
11. sense will go a long way toward helping you and your company in the battle against the hazards of static electricity When you are working with ESD sen sitive devices make sure you GROUND ISOLATE NEUTRALIZE SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries SPC warrant that all new SPC honing machines gaging equipment tooling and related equipment will be free of defects in material and or workmanship for a period of one year from the date of original shipment from SPC Upon prompt notification of a defect during the one year period SPC will repair replace or refund the purchase price with respect to parts that prove to be defective as defined above Any equipment or tooling which is found to be defective from improper use will be returned at the customer s cost or repaired if possible at customer s request Customer shall be charged current rates for all such repair Prior to returning any SPC product an authorization RMA and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer Warranty Limitations and Exclusions This Warranty does not apply to the following Normal maintenance items subject to wear and tear belts fuses filters etc Damages resulting from but not limited to gt Shipment to the customer for items delivered to customer or customer s agent F O B Shipping Point gt Incorrect installat
12. x 15 Degree Order Separately 26 VGS 250 30 1 Seat Angle Cutter 1 4 x 30 Degree Order Separately 26 VGS 250 45 1 Seat Angle Cutter 1 4 x 45 Degree Order Separately 26 VGS 250 60 1 Seat Angle Cutter 1 4 x 60 Degree Order Separately 26 VGS 312 00 1 Seat Angle Cutter 5 16 x 0 Degree Order Separately 26 VGS 312 15 1 Seat Angle Cutter 5 16 x 15 Degree Order Separately 26 VGS 312 30 1 Seat Angle Cutter 5 16 x 30 Degree Order Separately 26 VGS 312 45 1 Seat Angle Cutter 5 16 x 45 Degree Order Separately 26 VGS 312 60 1 Seat Angle Cutter 5 16 x 60 Degree Order Separately 26 VGS 375 00 1 Seat Angle Cutter 3 8 x 0 Degree Order Separately 26 VGS 375 15 1 Seat Angle Cutter 3 8 x 15 Degree Supplied With Kit 26 VGS 375 30 1 Seat Angle Cutter 3 8 x 30 Degree Supplied With Kit 26 VGS 375 45 1 Seat Angle Cutter 3 8 x 45 Degree Supplied With Kit 26 VGS 375 60 1 Seat Angle Cutter 3 8 x 60 Degree Supplied With Kit 26 VGS 500 00 1 Seat Angle Cutter 1 2 x 0 Degree Order Separately 26 VGS 500 15 1 Seat Angle Cutter 1 2 x 15 Degree Supplied With Kit 26 VGS 500 30 1 Seat Angle Cutter 1 2 x 30 Degree Supplied With Kit 26 VGS 500 45 1 Seat Angle Cutter 1 2 x 45 Degree Supplied With Kit 26 VGS 500 60 1 Seat Angle Cutter 1 2 60 Degree Supplied With Kit 26 VGS 625 00 1 Seat Angle Cutter 5 8 x 0 Degree Order Separately 26 VGS 625 15 1 Seat Angle Cutter 5 8 x 15 Degr
13. 00 15 0813 15 4781 15 8750 16 0000 16 2719 16 6688 17 0000 17 0656 17 4625 17 8594 18 0000 18 2563 18 6531 19 0000 19 0500 19 4469 19 8438 20 0000 20 2406 20 6375 21 0000 21 0344 21 4313 21 8281 22 0000 22 2250 22 6219 23 0000 23 0188 23 4156 23 8125 24 0000 24 2094 24 6063 25 0000 25 0031 25 4000 26 9880 21 64 11 32 23 64 3 8 25 64 13 32 27 64 3 64 1 16 5 64 7 16 29 64 15 32 3 32 7 64 31 64 1 2 1 8 9 64 5 32 33 64 17 32 35 64 11 64 3 16 9 16 37 64 13 64 7 32 15 64 19 32 39 64 5 8 1 4 17 64 41 64 TO GET MILLIMETERS mm METERS m MULTIPLY MILLIMETERS mm x METERS m x BY 0 03937 3 281 TO GET INCHES in FEET ft SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS LIMITED Sunnen reserves the right to change or No 1 Centro Maxted Road revise specifications and product design in connection with any feature of our products contained herein Such changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of information arise Sunne
14. 14 PEM 870A 1 Cable Carrier includes rama SE Cable Carrier Bracket Step 4 PEM 872 Cable Carrier Bracket 17 PHSM 600 1 Screw x 0 5 x 5mm FHCS Page iii GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment With proper care and maintenance this equipment will give years of service READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING INSPECTING OR INSTALLING THIS EQUIPMENT IMPORTANT Read any supplemental instructions BEFORE installing this equipment These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment Sunnen Technical Service Department is available to provide telephone assistance for installation programming amp troubleshooting of your Sunnen equipment All support is available during normal business hours 8 00 AM to 4 30 PM Central Time Emergency breakdown support is available on a 24 hour 7 day basis Review all literature provided with your Sunnen equipment This literature provides valuable information for proper installation operation and maintenance of your equipment Troubleshooting information can also be found within the Instructions If you cannot find what you need call for technical support Where applicable programming information for your
15. 32 VGS 1431A VGS 1435A 33 VGS 1436A 34 VGS 1437A 35 LBN 369 36 VGS 1052A 37 VGS 1058A 38 VGS 1093A 39 PHS 506 40 PBR 98A 41 CRG 868 42 VGS 1285D A e eo set et PRS Ad dd 2 N 2 DESCRIPTION Spindle includes dines Stop Collar Lift Cable Plate Assembly includes T Screw 2 x 1 4 RHMS dois Setscrew 10 32 x 1 4 CPSS with Nylok Stop Plate Lock Spindle Housing Assembly includes Lock Plate Screw Assembly Setscrew 10 32 x 3 8 FPSS Leveling Pin with Setscrew 10 32 x 1 4 CPSS Eccentric Stud Eccentric Nut Nut 3 8 24 Hex Knob 1 Dia with 1 4 20 Thread Valve Operating Lever Eccentric Clamp and Pinion Feed Assembly includes Tm Thrust Washer dices Flange Bushing Pkg of 2 SOAM Eccentric Bushing uas Feed Handle Assembly includes dives Knob 1 1 4 Dia with 3 8 24 Thread Pkg of 1 AS Setscrew 1 4 20 x 1 2 CPSS Spindle Tool Adapter Drawbar Knob and Nut Assembly includes Drawbar Nut Setscrew 1 4 20 x 1 4 CPSS Left Extension Block Right Extension Block Counterweight Pulley with ae Screw 10 32 x 3 8 BHCS ee Ball Bearing Spindle Counterbalance N S indicates Not Shown Page 9 SECTION BASIC MACHINE
16. 5748 019685 023622 027559 031250 031496 035433 039370 046875 062500 078125 078740 093750 109375 118110 125000 140625 156250 157480 171875 187500 196850 203125 218750 234375 236220 250000 265625 275591 FORMULAS MULTIPLY INCHES in FEET ft H DECIMAL 656250 669291 671875 687500 703125 708661 718750 734375 748031 750000 765625 781250 787402 796875 812500 826772 828125 843750 859375 866142 875000 890625 905512 906250 921875 937500 944882 953125 968750 984252 984375 1 000000 1 062500 H INC DECIMAL FRACTION 281250 296875 312500 314961 328125 343750 354331 359375 375000 390625 393701 406250 421875 433071 437500 453125 468750 472441 484375 500000 511811 515625 531250 546875 551181 562500 578125 590551 593750 609375 625000 629921 640625 INC FRACTION 9 32 19 64 5 16 FRACTION 0 1000 0 2000 0 3000 0 3969 0 4000 0 5000 0 6000 0 7000 0 7938 0 8000 0 9000 1 0000 1 1906 1 5875 1 9844 2 0000 2 3813 2 7781 3 0000 3 1750 3 5719 3 9688 4 0000 4 3656 4 7625 5 0000 5 1594 5 5563 5 9531 6 0000 6 3500 6 7469 7 0000 7 1438 7 5406 7 9375 8 0000 8 3344 8 7313 9 0000 9 1281 9 5250 9 9219 10 0000 10 3188 10 7156 11 0000 11 1125 11 5094 11 9063 12 0000 12 3031 12 7000 13 0000 13 0969 13 4938 13 8906 14 0000 14 2875 14 6844 15 00
17. Ball Plunger Assembly 14 VSC 435A dollars Pointer Adjustment Knob 15 VSC 437A Pointer Needle 16 VSC 438A 1 Pointer 17 VSC 430A T Pointer Knob N S PHW 383 14 ome Spring Washer 18 VSC 426A 2 Decal Pkg of 2 19 PSP 215A 4 ox Spring 2 Long 20 PSP 216A 1 es Spring 3 Long 21 PWM 5 T ox Hex T Wrench 3 32 N S VSC 509A 4 Spring Bushing Pkg of 1 N S VGS 20657 Cutting Oil Quart N S indicates Not Shown Page 22 SECTION Il ACCESSORIES FIGURE N VALVE SEAT DRIVER KIT PARTS LIST COVERING FIGURE N ORDER BY ITEM PART NO NUMBER QTY VGS 440A 1 Driver Assembly includes 1 VGS 441 Driver 2 PHR 107A Lo Sosa Retaining Ring 3 VGS 451A 1 Seat Driver Ring 15 16 3 VGS 452A 1 Seat Driver Ring 1 1 4 3 VGS 453A 1 Seat Driver Ring 1 1 2 3 VGS 454A 1 Seat Driver Ring 1 3 4 3 VGS 455A 1 Seat Driver Ring 2 3 VGS 456A 1 Seat Driver Ring 2 1 4 N S indicates Not Shown Page 23 SECTION Il ACCESSORIES 5 FIGURE O VALVE GUIDE INSTALLATION KIT PARTS LIST COVERING FIGURE O ORDER BY PART DESCRIPTION NO NUMBER QTY VGS 180A 1 Canted Guide Alignment Bar includes 1 VGS 181A Vy seated Guide Alignment Bar with Pin 2 VGS 183A d Spacer 3 VGS 184A sess Leaf Spring 4 PHS 603 1 E Screw 10 32 3 4 RHMS 5 VGS 191A 1 Guide Driver 5 16
18. D ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case F O B Buyer s destination shipments SPC will not be liable for any settlement claims for obvious and or concealed shipping damages The customer bears the responsibility to unpack all shipments immediately and inspect for damage When obvious and or concealed damage is found the customer must immediately notify the carrier s agent to make an inspection and file a claim The customer should retain the shipping container and packing material SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you as user and licensee Licensee and Sunnen Products Company SPC with respect to preprogrammed software Software provided by SPC for use on SPC Equipment By using the Software you as Licensee agree to become bound by the terms of this Agreement In consideration of payment of the license fee License Fee which is part of the price evidenced by your receipt Receipt SPC grants to you as Licensee a non exclusive right without right to sub license to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software SPC reserves all rights including rights not otherwise express
19. GS 2015A KN 172 PHS 559 PHS 1019 PHW 302 PHW 390 MAN 1223 MBC 531A MBC 531 1A MBC 531 2A PHS 652 PHW 118 LBN 431 PPP 167A PPP 215A PPP 189A VGS 2008 VGS 2028A PHW 390 PHW 302 MAN 1223 PHN 218 PHS 893 PHW 390 MAN 1223 VGS 1520A VGS 1414A VGS 1413A KN 456 VGS 2026 VGS 2030A MSA 219 PHW 118 LBN 401 VGS 1412A PHS 652 PHW 118 VGS 2046A PHS 851 VGS 2042A QTY ANA RADY 00 00 00 ANNA AA 4 da 5 lt DESCRIPTION Foot Valve with T Screw 5 1624 x 1 2 HHCS quedes Lockwasher 5 16 Internal Tooth Screw 10 32 x 3 8 Lockwasher 10 External Tooth Tube To Filter Tube To Head Pkg of 1 Leveling Plate Pkg of 1 Leveling Screw Pkg of 1 with ba Nut 1 2 20 Hex Jam Corner Support Pkg of 1 with Nut 5 16 18 Screw 5 16 18 x 1 3 4 Screw 3 8 16 x 1 1 2 HHCS Washer 390 ID x 1 OD x 092 Washer 406 ID x 1 OD 156 Lockwasher Filter Regulator Guage Bracket Screw 1 4 20 x 1 2 BHCS Lockwasher Nut 10 32 Plug Pkg of 1 Street Tee 1 4 NPT Brass Elbow 1 4 Tube x 1 4 Pipe Table Stud Pkg of 1 Washer 406 ID x 1 OD 156 Washer 390 ID x 1 OD 092 Lockwasher Nut 3 8 16 Hex
20. REPAIR PARTS FOR SUNNEN VALVE GUIDE amp SEAT MACHINE MODEL VGS 20 THIS CATALOG COVERS THE ABOVE MODEL BETWEEN SERIAL NO 2163 amp 2889 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST LOUIS MO 63143 U S A gt PHONE 314 781 2100 X VGS 2009E Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow instructions for operation of equipment INTRODUCTION Illustrations show all major components in exploded detail numbers each illustration are keyed to the corresponding parts list providing a descriptive identification of each part The parts lists include assemblies as well as detail parts An item listed without a part number can be obtained as a component of the complete assembly of which it is a part Standard hardware items are listed with complete descriptions such as Item 29 below These may be purchased at your local hardware store but it is important to replace an item with one having the same dimensions as the original In some places brand names and part numbers are shown These may change depending upon availability Sunnen Products Company reserves the right to make changes without notice to materials specifications colors designs and accessories included with units HOW TO ORDER When ordering replacement parts be sure to
21. S 1705A 1 Start Switch Assembly 15 VGS 1710A 1 Stop Switch Assembly VGS 770 1 Guard Set CE Machines Only includes 16 VGS 775A bas Front Guard CE Machines Only 17 VGS 780A E Top Guard Machines Only N S indicates Not Shown Page 14 SECTION BASIC MACHINE FIGURE ELECTRICAL ENCLOSURE PARTS LIST COVERING FIGURE l ORDER BY ITEM PART NO NUMBER VGS 1540 L 1 PES 296A 2 VGS 1572A 3 VGS 1540 1A 4 PES 295A 5 PEF 170A 6 PEF 161A N S PED 2061A QTY N mb DESCRIPTION Control Enclosure includes Cae Circuit Breaker N S indicates Not Shown Page 15 SECTION Il ACCESSORIES FIGURE J VALVE SEAT CUTTER KIT PARTS LIST COVERING FIGURE J ORDER BY PART DESCRIPTION NO NUMBER QTY VGS 410A 1 Setting Fixture English includes 1 VGS 411A T Base with 2 AG 9 MUS Pin 3 F 406 Setscrew 1 4 20 x 3 4 FPSS 4 CB 1932A Cl sedes Micometer 5 AG 128 Screw 10 32 3 4 SHCS 6 VGS 412A L Locating Pin 7 VGS 413A L pose Spacer Ring with 8 AG 9 T T Pin 9 VGS 414A Setting Plug N S indicates Not Shown Page 16 SECTION Il ACCESSORIES PARTS LIST COVERING FIGURE J cont d ORDER BY ITEM PART NO NUMBER DESCRIPTION VGS 410MA VGS 411A AG 9 F 406 CB 1932MA AG 128 VGS 412A VGS 413A AG 9
22. VGS 2086 PSP 521 QTY N ol ol cl DESCRIPTION Head Support Kit includes TEEN Left Head Support ected Right Head Support re Screw 1 4 20 x 7 8 Truss Hd Bar Clamp and Adjustment Assembly includes ae Pin 1 4 x 5 8 Spring ie Washer Special Knob with Angle Lock Screw Assembly with Ball Knob of 1 Outer Washer Stabilizer Latch with N S indicates Not Shown Page 6 Parts list continued on next SECTION BASIC MACHINE PARTS LIST COVERING FIGURE C cont d 55 ORDER BY PART NUMBER PHP 423 VGS 2555A VGS 2100A VGS 2128A PHS 520 VGS 2140 VGS 2262A MBB 971 VGS 2280A PHP 424 VGS 2284 VGS 2282 PHS 582 PHM 756 VGS 2565A VGS 2087A VGS 2086 PSP 521 PHP 423 VGS 1377A VGS 2215A VGS 1394A VGS 1370A PHM 325A VGS 1390A VGS 1395A VGS 1398 PHR 337 VGS 1366A PHR 347 PHM 329A KN 180 VGS 2240A VGS 2128A PHS 520 VGS 2140 VGS 1487A VGS 1488A QTY L IRA ap Z N DESCRIPTION Pin 3 32 x 5 8 Spring Left Swivel Clamp Assembly Left Head Stabilizer Assembly Stabilizer Bridge with du Screw 8 32 x 5 8 SHCS m Vertical Slide Lock Screw Guide Rod with ee Screw 5 16 18 x 1 SHCS Alignment Plate and Bar Assembly includes Pi
23. crew 4 40 x 1 2 SHCS 09 Pressure Spring with Binding Hd 1 8 8 32 Screw A 2 SECTION BASIC MACHINE FIGURE G JACK STAND ASSENBLY PARTS LIST COVERING FIGURE G ORDER BY PART DESCRIPTION NO NUMBER QTY VGS 1510A 1 Jack Assembly includes 1 VGS 1511A 1 SG Jack Base VGS 1515A do Knob amp Screw Set includes 2 VGS 1516A 1 es 3 VGS 1517A 1 Le Screw 4 VGS 1519A To Short Support Plug 5 VGS 1518A Long Support Plug N S indicates Not Shown Page 13 SECTION BASIC MACHINE ie FIGURE H SHROUD amp SWITCHES PARTS LIST COVERING FIGURE H ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY 1 VGS 1294A 1 Shroud Body with VGS 1295A T 4 3 PHS 506 Screw 10 32 3 8 Button Hd Cap 4 LBA 451 16 u Washer 10 Shakeproof 5 PHM 758 2 Plug 3 8 6 VGS 1293A 1 Shroud with 7 PHS 506 Se Screw 10 32 x 3 8 RHCS N S LBA 451 S 1 Washer 10 Shakeproof 8 L TA 1017 7 Caution 9 PHS 506 2 gt Ana Screw 10 32 x 3 8 RHCS N S LBA 451 2 Washer 10 Shakeproof 10 PHM 328A 1 Potentiometer Knob N S VGS 1720C 1 Potentiometer 11 VGS 1715A 1 Reverse Switch Assembly 12 VGS 1695C 1 Overload LED Switch Assembly 13 VGS 1700C 1 Power LED Switch Assembly 14 VG
24. ead Range 2 437 2 625 includes 19 thru 23 Cutting Head Range 2 625 2 812 includes 19 thru 23 Cutting Head Range 2 812 3 000 includes 19 thru 23 iie Retention Spring tad Wedge Insert Pkg of 1 atti Insert Wedge Screw Pkg of 2 hes Carbide Insert Pkg of 5 Spring 2 Long Spring 3 Long Spring Bushing Pkg of 2 Aaa NNN a 232 4 4 4 HAA do o o 4 od N S indicates Not Shown NOTE Item 7 VGS 413A is used with Cutting Heads ASPC 1312 and up Item 9 VGS 414A is used to set Micrometer item 4 NOTE ASPC 1500 1687 1875 and 2062 are included with kit All others must be ordered separately Page 17 SECTION Il ACCESSORIES 27 26 FIGURE K SEAT ANGLE CUTTER KIT VGS 500 PARTS LIST COVERING FIGURE k ORDER BY PART DESCRIPTION NO NUMBER QTY VGS 600A 1 Setting Fixture 389 390 Arbor includes 1 VGS 601 T Base 2 VGS 602A Pilot Spacer 3 VGS 603A o Pilot Clamp Bracket 4 VGS 620A Pilot Knob 5 PHS 585 f Screw 1 4 28 x 1 SHCS 6 VGS 611A dan s Setting Plate Knob 7 VGS 609A T 22 Clamp Block 8 PHS 126 T Setscrew 1 4 28 x 1 1 4 CPSS 9 VGS 608A T Setting Plate VGS 625A 1 Sas Magnetic Locator Assembly includes
25. ee Order Separately 26 VGS 625 30 1 Seat Angle Cutter 5 8 x 30 Degree Order Separately 26 VGS 625 45 1 Seat Angle Cutter 5 8 x 45 Degree Order Separately 26 VGS 625 60 1 Seat Angle Cutter 5 8 x 60 Degree Order Separately 27 VGS 20657 Cutting Quart N S indicates Not Shown Page 19 SECTION Il ACCESSORIES SEAT ANGLE CUTTER KIT FIGURE L Page 20 SECTION Il ACCESSORIES PARTS LIST COVERING FIGURE L ITEM ORDER BY PART NUMBER VSC 700 VSC 780A PSP 213A VSC 709A PSP 212A VSC 709A VSC 710A VSC 202A ASPC 947A VSC 717 VSC 718 VSC 750 VSC 760 VSC 752A PHM 330A VS 87544 VS 100044 VSC 750M VSC 760M VSC 752MA PHM 330A VS 87544 VS 100044 VSC 770A VSC 725A ASPC 937A ASPC 939A ASPC 938 ASPC 949A ASPC 944A ASPC 942A QTY N N DESCRIPTION Pilot Tool Seat Angle Cutter Kit 17 25 mm 669 1 0 in includes Level Bushing T Spring Long with igne Bushing Pkg of 2 n Spring Short with Bushing Pkg of 2 Cutter Body Assembly includes ek Screw Special Cutter 1 3 mm 051 Seat Width e Cutter 1 0 mm 040 in Seat Width Pilot Runout Gage Kit includes ness Runout Gage Assembly includes m Dial Indicator LPS Indicator Wheel 625 875 Ss Indicato
26. h changes do not entitle the buyer to corresponding changes improvements additions or replacements for equipment supplies or accessories previously sold Information contained herein is considered to be accurate based on available information at the time of printing Should any discrepancy of Information arise Sunnen recommends that user verify the discrepancy with Sunnen before proceeding ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation First in the three step plan 1 Always ground yourself when handling sensitive components or assemblies 2 Always use a conductive or shielded container during storage or transportation These materials create a Faraday cage which will isolate the contents from static charges Open ESD safe containers only at a static safe work station At the static safe work station follow these procedures before beginning any work A Put your wrist strap or foot grounding devices B Check all grounding cords to make sure they are properly connected to ground ensuring the effective dissipation of sta tic charges Make sure that your work surface is clean and clear of unnecessary materials particularly common plastics Anti static bubble wrap has been included for use at the machine when an ESD safe workstation is not available You are now properly grounded and ready to begin work Following these few simple rules and using a little common
27. include the following information to ensure prompt shipment of correct parts 1 The part number and description of each part desired obtained from this parts catalog 2 The quantity of each part desired 3 The voltage frequency and phase when ordering electrical parts 4 The model and serial number of the machine obtained from the name plate where there is any question concerning a part HOW TO USE THIS PARTS LIST Step 1 Locate desired part on illustration Note item number Step 2 Locate item number in the parts list Step 3 the item has part number listed order part number and the description A part number in light face type indicates that it is a component of the last preceding part number in bold face type Step 4 If no number is listed order the part number of the unit of which the desired part is a component ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number NOTE In this manual parts may be followed by For CE Machines or For Non CE Machines to denote domestic machines from exported machines The CE version is constructed to meet the requirements of the European market and is available to any customer Step 1 ORDER BY FART DESCRIPTION NO NUMBER QTY Step 2 gt k 1 MVH 4499A 1 Spindle Cap includes 108 Screw M6 1 16 SHCS Step 3 3 PHW 354 Washer 6 4 4422 1 Inner Spindle Nose
28. ion including improper lifting dropping and or placement gt Incorrect electric power beyond 10 of rated voltage including intermittent or random voltage spikes or drops gt Incorrect air supply volume and or pressure and or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment EMI RFI gt Storm lightning flood or fire damage gt Failure to perform regular maintenance as outlined in SPC manuals gt Improper machine setup or operation causing a crash to occur Misapplication of the equipment gt Use of non SPC machines tooling abrasive fixturing coolant repair parts or filtration gt Incorrect software installation and or misuse Non authorized customer installed electronics and or software gt Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND EXPRESS OR IMPLIED WHETHER AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS SPC SHALL NOT BE LIABLE FOR DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE REVENUE OR PROFIT SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER SPC s LIABILITY IF ANY FOR ANY AN
29. ly granted and retain title and ownership to the Software including all subse quent copies or updates in any media The Software and all accompanying written materials are covered by copyrights owned by SPC If supplied on removable media floppy disk you as Licensee may copy the Software only for back up purposes or you may request that SPC copy the Software for you for the same purposes All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement The Software and accompanying written materials including the user s manual if any are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose even if SPC has been advised of this purpose SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct indirect consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use It is recognized that some states do not allow the exclu sion or limitation of liability for consequential or accidental damages and to the extent this is true the above limitations may not apply Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement SPC reserves the right to update the software covered by this
30. n 1 4 1 1 4 Spring d Alignment Plate DN Alignment Bar Los Screw 1 4 20 x 3 4 SHCS Right Swivel Clamp Assembly Stabilizer Latch with Pin 3 32 x 5 8 Spring Washer Collar and Arm Assembly Outer Washer Angle Lock Screw Assembly with ae Ball Knob Pkg of 1 Lock Collar Screw Assembly Stud and Nut Assembly with bess Pin TD Retaining Ring Pivot Block with Retaining Ring Knob with Setscrew 10 32 x 1 4 FPSS Right Head Stabilizer Assembly Head Stabilizer Bridge with doi Screw 8 32 x 5 8 SHCS shoes Vertical Slide Lock Screw Head Clamp Spacer Long Pkg of 1 Head Clamp Spacer Short Pkg of 1 5 indicates Not Shown NOTE For complete Head Support amp Stabilizer Assembly order VGS 2540A Page 7 SECTION BASIC MACHINE SPINDLE HOUSING FIGURE D Page 8 SECTION BASIC MACHINE PARTS LIST COVERING FIGURE D ORDER BY ITEM PART NO NUMBER 1 VGS 1250A 2 VGS 1259A VGS 1265A 3 VGS 1266A 4 PHS 547 5 PG 2372 6 VGS 1267 7 VGS 1269A VGS 1050A 8 VGS 1051 9 PHP 596 10 PHP 416 11 VGS 1060A 12 VGS 1056A 13 PSP 520A 14 VGS 1057A 15 VGS 1065A 16 17 18 19 20 PHS 178 VGS 1071A AN 320 VGS 1083A VGS 1084A 21 LBA 150 22 PHM 318A 23 VGS 1023A 24 VGS 1082A VGS 1275A 25 VGS 1276A 26 VGS 1277A 27 CK 242A 28 VGS 1278A 29 VGS 1280A 30 PHM 323A 31 LBN 309
31. n recommends that user verify discrepancy with Sunnen before proceeding PRINTED IN U S A 0310 whi SUNNE SUNNEN PRODUCTS COMPANY 7910 Manchester Ave St Louis MO 63143 U S A Phone 314 781 2100 Fax 314 781 2268 U S A Toll Free Sales and Service Automotive 1 800 772 2878 Industrial 1 800 325 3670 International Division Fax 314 781 6128 http www sunnen com e mail sunnen O sunnen com Hemel Hempstead Herts HP2 7EF ENGLAND Phone 44 1442 393939 Fax 44 1442 39 12 12 SUNNEN AG Fabrikstrasse 1 8586 Ennetaach Erlen Switzerland Phone 41 71 648 16 16 Fax 41 71 648 31 31 SHANGHAI SUNNEN MECHANICAL CO LTD 889 Kang Qiao East Road PuDong Shanghai 201319 P R China Phone 86 21 5 813 3322 Fax 86 21 5 813 2299 SUNNEN ITALIA S R L Viale Stelvio 12 15 20021 Ospiate di Bollate MI Italy Phone 39 02 383 41744 Fax 39 02 383 417 50 COPYRIGHT SUNNEN PRODUCTS COMPANY 2003 ALL RIGHTS RESERVED
32. ort Head Clamp Spacer Pkg of 1 R ba N O N N N S indicates Not Shown Page 27 SECTION Il ACCESSORIES FIGURE S SEAT DEPTH INDICATOR KIT PARTS LIST COVERING FIGURE S ITEM NO ORDER BY PART NUMBER QTY DESCRIPTION 4 Q GQ 10 VGS 1750 VGS 1756A PHS 653 PHW 118 VGS 1757 PHM 348A P 144 VGS 1759A VGS 1758 AN 320 LN 1676 VGS 1750M VGS 1756MA PHS 653 PHW 118 VGS 1757 PHM 348A P 144 VGS 1759A VGS 1758 AN 320 LN 1676 N S indicates Not Shown Page 28 ld c c c k k mk c c l l l l cl k k Seat Depth Indicator English includes 75 Dial Indicator t Screw 1 4 20 x 3 4 BHCS Washer 1 4 Lock Indicator e Post Support Setscrew 10 32 x 1 4 CPSS ibus Screw 1 4 20 x 7 8 Flat Hd Seat Depth Indicator Metric includes 7 Metric Dial Indicator mem Screw 1 4 20 x 3 4 BHCS M Washer 1 4 Lock ES Indicator Clamp T Post Support E Setscrew 10 32 x 1 4 CPSS iens Screw 1 4 20 x 7 8 Flat Hd Like any machinery this equipment may be dangerous if used improperly Be sure to read and follow the instructions for the operation of the equipment Page 29 FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART NCH DECIMAL MILLIMETER MILLIMETER MILLIMETER 003937 007874 011811 015625 01
33. r Wheel 625 1 00 Metric Runout Gage Kit includes Runout Gage Assembly includes TIE Metric Dial Indicator ms Indicator Wheel 625 875 in Indicator Wheel 625 1 00 Seat Driver Ring 11 16 Dia Driver Assembly Cutting Head Assembly 937 1 031 in includes deus Retention Spring fects Cutting Head ns Insert Wedge Screw Pkg of 2 inde Wedge Insert Pkg of 2 Carbide Insert Pkg of 2 N S indicates Not Shown Page 21 SECTION Il ACCESSORIES FIGURE M SEAT ANGLE CUTTER KIT VSC 500 PARTS LIST COVERING FIGURE M ORDER BY ITEM PART DESCRIPTION NO NUMBER QTY VSC 500 1 Seat Angle Cutter Kit includes 1 VSC 50 ais Tool Sharpening Fixture with 2 VSC 302A d Wedge 3 ASPC 947A 1 oq omes Screw Special 4 VSC 305 D Cutter Body 38 52 mm 1 5 20 in with 2 VSC 302A A gt EATE Wedge 3 ASPC 947A 1 Screw Special 5 VSC 350 Cutter Body 47 64 mm 1 9 2 5 in with 2 VSC 302A T oes Wedge 3 ASPC 947A bes Screw Special 6 VSC 205 J Cutter Body 25 41 mm 1 0 1 6 in with 7 VSC 202A T Wedge 3 ASPC 947A Lol Screw Special 8 VSC 08030 gt Case Cutter 15 30 60 9 VSC 06030 los Cutter 15 30 60 10 VSC 08045 AP asss Cutter 30 45 60 11 VSC 06045 d asss Cutter 30 45 60 VSC 400 1 xs Setting Fixture Assembly includes 12 VSC 403 1 opos Base 13 VSC 420A
34. uch electrical components until main input power has been turned off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous vi CONTENTS e tite ili How iii How To Use This Parts List iii General INFOMATION LL m ua epu ua as iv ESD Prevention Review iv Limited Product Warranty V Sunnen Software License V General Safety Instructions vi E E E LCD 1 SECTION BASIC MACHINE Assembly 2o l aaa 2 BAF Float Assembly L L dt 4 C Head Support Fixture 6 D Spindle HOUSING t Decet a eet oit t eae eh bts 8 Motor Pulley amp Belts norme Ep Reset D aga o Reds 10 Adjustable Level acti UR El e c ede 12 Jack Stand Assembly 13 amp Switches iius ore ri rte eeu nea e 14 Electrical Enclosure s ii irit Peter fice ie de sat 15 SECTION Il ACCESSORIES J Valve Seat Cutter a uapa 16 K Seat Angle Cutter Kit VGS 500 sese 18 L Seat Angle Cutter Kit eene nens 20 M Seat Angle Cutter Kit VSC 500 22 N Valve Seat Driver
35. ulley Assembly Screw 10 32 x 3 8 SHCS Motor Control Support with siot Nut 1 2 20 Hex Jam Shroud Support Bracket Screw 1 4 20 x 1 2 SHCS Nut 1 4 20 Hex Screw 1 4 20 x 7 8 HHCS Bumper Support Bracket Arm Nest Stud Motor 230 460 Volt 60 Hz Ph Motor Mounting Plate with Dx Screw 3 8 16 x 3 4 SFH Screw 1 4 28 x 5 8 SHCS Screw 1 4 28 x 3 4 SHCS Washer 1 4 Special Adjusting Screw Nut Adjusting Screw Nut Screw Washer Special Washer 5 16 Lock Nut 5 16 24 Hex Pulley with ues SetScrew 1 4 20 x 1 2 CPSS Screw 10 32 x 3 4 SHCS Control Support Bracket N S indicates Not Shown Page 11 SECTION BASIC MACHINE FIGURE F ADJUSTABLE LEVEL PARTS LIST COVERING FIGURE ITEM NO 13 ORDER BY PART NUMBER VGS 1450A VGS 1451A PSP 518A PHS 802 VGS 1460A PHS 188 VGS 1455A PHS 187 PHP 595 VGS 1452A PHP 422 AG 536 PSP 519A PHS 802 N S indicates Not Shown Page 12 DESCRIPTION QTY Adjustable Lever Assembly includes Adjustable Level Head Level Adjusting Spring xot Screw 8 32 x 1 8 Binding Hd Level Screw Assembly dete Setscrew 8 32 x 3 8 FPSS with Nylok m Vial and Sleeve Assembly with Setscrew 4 40 x 1 8 CPSS uu Pin 1 8 x 7 8 Dowel sats V Plate with DS Pin 3 16 x 1 2 Spring S
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