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1. aS ES BS ESSN eS Login RFID 1 Noise Level max min mV Figure 6 40 Home gt RFID Reader gt Noise Level The menu helps positioning the antenna The noise level for the Feig Reader should be within 1 20 mV e SfarySiop Start Stop of the recording 6 2 13 3 Show Debug Console PCE Lot number Line ident Pharma vision Inspection RFID 1 Debug Console 01 02 13 15 29 55 687 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 718 lt 02 00 0E 00 6D 00 02 2D 02 31 02 341D C0 01 02 13 15 29 55 512 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 843 lt 02 00 0E 00 6D 00 02 2D 02 31 02 36 OF E3 01 02 13 15 29 55 937 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 968 lt 02 00 QE 00 6D 00 02 2D 02 31 02 341D C0 01 02 13 15 29 56 078 020007 FF 6D 26 ED 01 02 13 15 29 56 109 lt 02 00 QE 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 203 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 234 lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 343 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 375 lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 484 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 515 lt 02 00 0E 00 6D 00 02 2E 02 31 02 37 4A EF 01 02 13 15 29 56 609 020007 FF 6D 26 ED 01 02 13 15 29 56 640 lt 02 00 0E 00 6D 00 02 2D 02 31 02 35 94 D1 01 02 13 15 29 56 750 020007 FF 6D 26 ED 01 02 13 15 29 56 765 lt 02 00 0E 00 6D 00 02 2E 02 31 02 3558 CC 01 02 13 15 29
2. 7 1 9 8 To view the aggregation rank of a unit Citem bundle case or pallet proceed as follows Press home gt Global hand scanner gt show hierarchy gt scan with global hand scanner See the following figure PCE Format Lot number Line ident MAS_GlobaliScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING 0 Orphaned Case 0 Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 is Pallet SN 000000001014 GTIN 311111 11117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 tt 4 BE AANAAAANANAA AFIA MA AAAARAAAKAAAA FERRE SOE SE Show active Order MAS _GlobalScanner1 Command SHOWHIR Status Waiting for serial Manually Figure 7 42 Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner De Commission Deaggregate Destroy Print Label The rank is then displayed Re printing a Label with same SN or Different SN A 3 7 7 You can re print labels of the current batch for a bun
3. Internal Remote Control At a line the PCs of all stations are able to control one single PLM The third byte at the DMS IP corresponds to the third IP bytes of the other stations This allows controlling the PLM with all Interfaces at the line For device IPs this works the same way 4 Byte 3 Byte 192 168 100 200 Example of IP Allocation The following example shows PCE s recommendation for allocating IP addresses Preparation for Production A 3 6 a o p o o Pe 192 168 100 250 192 168 101 250 192 168 102 250 eat PC 192 168 100 200 Pe 192 168 101 200 PS 192 168 102 200 Pa 192 168 103 200 The DMS gets one IP for its PC and for the link to the devices of every additional station at the line it gets an additional IP address b The IP address of the DMS PC matches at the third byte with those IP addresses of the other PCs The IP addresses for the devices match at the third byte with those IP addresses of the devices from the other stations a The DMS also gets IP addresses for its devices a 6 3 5 COM Interface IPs A special case regarding IP addresses are devices with Com Port interfaces e g RS232 These are connected via a com server All devices connected to a com server use the same IP addresses and are distinguished only by their port The IP Address allocation or the port allocation respectively has to be done at the W amp T Comport Redirector software For more information abou
4. Width diametre or second dimension metres Depth thickness height or third dimension metres Area square metres Logistic volume litres Logistic volume cubic litres Kilograms per square metre Logistic weight pounds Length or first dimension inches Length or first dimension feet Length or first dimension yards Width diametre or second dimension Width diametre or second dimension J j j N N N N j 7 j N j DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 n6 oie i y Width diametre or second e ne dimension 347Y a i Depth thickness height or 7 DECIMAL ng third dimension 348Y a f Depth thickness height or 7 DECIMAL third dimension 349 HEIGHT y Depth thickness height or 7 ECIMAL log third dimension Area square inches Variable 2 PARER Measure Trade ltem Area square feet Variable OLY TAKER QD Measure Trade Item pee Area square yards Variable 2 Soe RENN Measure Trade Item eons 354Y AREA f log Area square feet DECIMAL 3S55Y AREA y2 log Area square yards DECIMAL NET WEIGHT Net wei
5. At this table the parameter readerMode is described This table is valid for hand scanners equally if the mode is available PRINT_INSPECTION Reads and checks static or serialized labels and its print quality if good or bad Print inspection reader statistics are SMC VGL hand scanner single item reader The standard setting for most readers Preparation for Production A 3 6 53 04 STATIC_INSPECTION Reads and checks static non serialized labels and its print quality if good or bad PRINT_COMPARE Previously printed units are further processed Camera only reads the numbers and sends it to the PLM SN verification is done by PLM instead of camera AGGREGATE_READER Reads several child unit labels one by one or at once and sends codes to PLM verifies content size HC_INSPECTION Reads and checks serialized helpercode labels and its print quality if good or bad HC_LINK_READER Reads and checks serialized helpercode labels and its print quality if good or bad Only in combination with SERIAL_LINK_READER HC_AGGREGATE_READ Reads several child unit ER at once and sends codes to PLM verifies content size SERIAL_LINK_READER Reads and checks serialized labels and its print quality if good or bad Process is linking between current read code and helpercode label read before by HC_LINK_READER helpercode labels one by one or MPC SMC VGL hand scanner single an
6. Rank Application ID Figure 7 17 Production gt Add edit product gt select product Details gt Add Now you can define a new product field For the product field you can define the following values Field Explanation In this example Here you define for which rank the field is Rank1l DMS valid O Global gt applicable for all Ranks 1 4 Unit Bundle Case Pallet 5 Xx Additional ranks gt line specific 92 Production A 3 7 App ID Here you define of which ID type the field is GTIN Here you define which format the ID has GTIN is always a 14 digit number Press OK to create the new product field At the following screen that appears you can choose the created Application ID and edit the value of the ID In this example this is the GTIN that has to be entered into the Value field PCE Format State Lot number Line ident g Pharma Vision inspection BAS Mat US ae foe ee e ceatinin Product 033460405 0100 Rank Application ID 01 GTIN 00300744339023 1 3 01 GTIN 30300744339024 x Figure 7 18 Production gt Add edit Product gt select product Details gt Add gt Ok Production A 3 7 93 7 4 Order Management A 3 7 4 An order at the PLM contains information about the order and the Al values are assigned 7 4 1 Loading an Order via Hand Scanner If you want fo reuse an existing order you can filter for that order by scanning the corresponding ba
7. User Management mayseeBuitonUSER Button lt User Management gt yes Manager visible USER may enter the User Management menu Appendix 163 User Right Description maySeeButtonGroups Button lt Groups gt visible USER may enter the user groups menu to create edit delete user Button lt Rights gt visible USER yes may enter the user rights menu to create edit delete user right settings maySeeAllUsers USER may see all registered users mayAddUsers USER may add users mayDeleteUsers USER may delete users mayChangeUsers USER may change user yes settings Statistics maySeeButtonRights useStatistics Button lt Statistics gt visible yes yes yes yes USER may access the Statistics menu usestatisticsCounter Button lt Statistics Counters gt yes yes yes yes visible USER may access the counters statistics panel useStatisticsPQuality Button lt Statistics Print quality gt visible USER may access the print quality Statistics mayseeErrorlmages User can see camera error yes yes yes yes images maySeeButton Button lt Remove Error RemoveErrorlmages Images gt visible USER may delete error images Production maySeeButton Button lt Production gt visible yes yes yes yes Production USER may enter the production menu maySeeButton Button lt Order Testrun gt OrderTestrun visible mayStartProdOrder Button lt Start Production via yes yes yes yes start production via order
8. mayStariTestRun Button lt TestRun via Line yes yes yes Start a fest run heel Button lt Finish gt visible USER yes a ree stop and close orders mayEditOrder Button lt Create edit Order gt visible USER may create and edit orders mayEditLineformat Button lt Create Edit Line Format gt visible USER may create and edit line formats mayEditProducts Button lt Add Edit Product gt yes yes visible USER may create and edit products 164 Appendix or i mayPrintOrderResult Button lt Order Result Create yes yes yes yes Report gt visible USER may see and print the order reports Button lt Al Management gt visible USER may edit GS1 Application Identifier list mayAddOrderData Button lt Add OrderData gt visible USER may add orderdata manuall maySleepProdOrder Button lt Sleep gt visible USER may enter production menu while production is suspended Button lt Al Management gt visible USER may edit GS1 Application Identifier type mayResetOrder Button lt Reset Order gt visible USER may reset status of orders mayVerifyUnits USER may commission folding boxes with the hand scanner maySeeButton Button lt Move order to line gt OrderMove visible USER may move order to a different line mayAggOverload USER may overload aggregation units mayOrderSN USER may order serial numbers mayEditNumberRanges USER may edit serial no ranges mayBookUnits USER may commission and decommis
9. 2 12 DUE DATE yyMMdd 3 251 REF TO SOURCE x 30 Figure 7 31 Production gt Test run via line format gt Next gt Start test run e Suspend Stops the production without completing the order Production can be resumed later even after restarting the PLM e Finish Finish the production Order will no longer be visible in the order list Upon completion of production a baich protocol can be generated which can be retrieved under Order results create report 7 6 7 6 1 7 6 2 Serialization A 3 7 6 The serial number is printed to the items as plain text and encrypted at the data mairix code The serial number is always used in conjunction with the GTIN Infernal Handling of SNs A 3 7 6 1 At start of production you have fo input the count of serial numbers to be used for the serialization These numbers are saved to the DB and set to status in use After starting the production the serial numbers are printed sequentially on the items When the inspection performed by the camera results in a flawless print the status of the corresponding serial number is set to true at the DB If the inspection results in a faulty printer result the status of the corresponding serial number stays on in use If an unforeseen interruption of production arises e g due to power failure all following serial numbers that were in the intermediate storage of the printer will be discarded The number of cache
10. 34 2 06 Pirin 0 4 00d 3 4 2 Format Datamatrix Overall 9 36 36 AM 41312013 Figure 7 49 Positioning Items at the lower right e Result Relevant areas are analyzed earlier timeout is not reached e Action Position the case at the lower right of the analyzed frame e Note This refers to the analyzed area of the screen image this may be only a part of the whole screen if the frame is set this way Refer to the MPI Software manual Select part Image function 2 Change size of the analyzed frame e Option Change size of the analyzed frame if the current area is larger than the needed area e Result Camera software needs less to analyze timeout is not reached e Action Position the items at a suitable position and set frame at the MPC software Change to the MPC software interface and press MPC camera menu gt Log on gt Sfop gt Tolerances gt camera settings gt Select Image part set window around the case position Also refer to the MPI software manual Select part Image function Production A 3 7 129 130 Production A 3 7 Product setup Assistent Product statistics MP Multiple Codereading User admin istrator Good 6 Bad 21 3 4 2 2 Format Datamatrix Overall 107 P min 0 5 Figure 7 50 Set frame of the analyzed area When taking a new picture the screen will show only the analyzed area and looks as follows Production z PET Product statistics MPI Multip
11. 4 6 1 Network Broadcom NetLink IM Gigebit Ethernet Inet Addresses 172 25 73 171 e80 0 0 0 309f eea 58a 22b5511 Intel R WiFi Link 5100 AGN Inet Addresses 172 25 73 172 f e80 0 0 0 7d94 d2cf 2171 db55414 Java Vendor Oracle Corporation Java Version 1 7 0 _07 C Program Files Java jre7 Memory free total 344MB 455MB Database global jdbc h2 database h2 create true org h2 Driver jdbc h2 database h2 create true Figure 11 4 System Settings gt System information gt Save Backup PLC Settings To backup the PLC settings you must take screenshots of the settings screen Press System settings gt Edit device Settings gt Select PLC Scroll down until the bottom The screen looks as follows PCE Format State Lot number Line ident amp Pranraveoninpeaon SYSTEM SETTINGS x CS ED peeadmin scs PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS_GlobalScanner1 ABS_ MPC ABS Printer ABS Scanner ABS PLC SCS MPC SCS Printer DMS _Printer RFID Reader DMS _ SCA DMS_GlobalScannert DMS_PLC DMS_UPS Siemens PLC TCP shiftReaister shiftReaisterRefreshTime showDeviceFrame ie statusBitWwaitTime watchDogTime writeCounters d Parameters Messages Counters Import Export 7 Figure 11 5 System Settings gt Edit device settings gt Select PLC Backup and Restore Settings A 3 11 159 Press mporvExpor The screen looks as follows PCE Format State Lot number Line i
12. 9 22 23 AM 41312013 Figure 7 46 MPC offset is too large At the screen the first photo is displayed at the left and the second photo is displayed at the right The bundles move from the right to the left point of view of the camera At the left first photo the first two items are cut and the code of the second two items is captured At the right second photo the second two items are cut Solution Both items have to be centered at the screen Decrease offset of the MPC Action Press Production gt Add Edit Line Format gt ABS PLC Estimate offset in mm on basis of the screen photo Subtract offset from the actual value at the offset field and enter lower value Start production and test the new offset If necessary repeat these steps till items are centered at the screen Production A 3 7 125 126 7 8 4 7 8 5 Production A 3 7 Production MPI Multiple Codereading User admin istrator 3 4 0 Product statistics ood Bad 1 Format Default Overall 4 P min 0 4 N Log out 9 29 10 AM 4 3 2013 Figure 7 47 MPC offset is good Printer Offset is too Large Small Indication Error Message Label is protruding from the bundle Description The printer of the ABS applies the label on the bundle If the offset is too small the label is tagged to early on the bundle if it is too large the label is tagged too late on the bundle Solution The label has fo be centered at the bundle
13. Apr Apr depending on the format MNLO1 MNLO2 MNLO3 The conversion of the read in data is realized provided that they correspond to the respective format Edit Month Name List MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLO3 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec Oo Ih OE eE me ll E i Figure 9 5 System Settings gt Edit month name list The following figure shows that OCVO expects the format JAN FEB MRZ MNLO1 e MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ e MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez e MNLOS Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec e MNLO4 Q1 01 01 02 02 02 03 03 03 04 04 04 To save the Month Name list press Save 6 aS Offner nen Suchen n AEs 20130307 163145 SecondSignature_Messages xml MonthNameList xml SecondSignature xml Pearu Z O O O O Z O Z OZO O O OOOO Z O DEUS MonthNameList File xml vi Figure 9 60 System Settings gt Edit month name list gt Import 148 System Settings 9 6 9 6 1 9 6 2 system Information The SYSTEM INFORMATION screen on the tab system information you find the following system information e Operating System e Network e Database e Devices e Line Settings e Second Signature Extracting System Information To get an overview of every installed s
14. Assign a product if applicable Information and settings on how a line is built up which devices are used at the line format Edit device settings Al fields that have to be used are selected at line format PLC camera printer Create an order Information about and settings of an order including the Al values are entered A line format is assigned and also a product can be assigned 6 2 Creating and Editing Devices A 3 6 2 Important System settings have to be made devices have to be created Possible devices are e Printers e Cameras e Hand Scanner e PLC e UPS e Com Interfaces e Servers e Comparator VGL7 VGL8 e Checkweigher Preparation for Production A 3 6 38 6 2 1 The System Settings Overview Screen In this menu users with administrator rights can change important system parameters The PCE tool setter pre configures system settings at start up Changes of these settings can lead to a shutdown of the device To open the SYSTEM SETTINGS overview press System Selfings at the menu panel on the right hand side of the screen The following screen appears PCE Format State Lot number Line ident mo SYSTEMSETTINGS ES I E System Settings Edit Create edit Edit Switch line system settings device device settings Second signature Second signature ERP data over Edit message configuration action configuration XML Configuration Month name list System Remove Save information
15. EEE d MMM yyyy HH mm ss 7 Wed 4 Jul 2001 12 08 56 0700 yyYMMddHHmmssZ 0107041 20856 0700 yyyy MM dd T HH mm ss SSSZ 2001 07 041T12 08 56 235 0700 yyyy MM dd T HH mm ss SSSXXX 2001 07 041T12 08 56 235 07 00 Appendix 175 13 5 Supported Printers The printers in the list below are supported DOD Drop On Demand Continuous Ink Jet Domino Dynamark Macssa S CO2 Laser TTO Thermal Transfer Overhead 13 6 Abbreviations and Terms ABS Advanced Bundle Station Als Application Identifiers AD Logged in Pilot Line Manager users will be automatically logged out after a certain period of inactivity This period can be set in the system settings This prevents unauthorized access to areas protected by the authorization system Auto Logout A report issued after the end of production which contains the batch Order report data and a statistic for the monitoring results good fotal of the individual monitoring devices Serial interfaces for bidirectional data transfer between the PC and NM peripheral devices DB Database DMS Datamatrix Station FDA is the abbreviation for Food and Drug Administration which is an organization of the US Department of Health and Human Services The FDA makes regulations for manufacturers of pharmaceutical and food products in order to protect the health of the consumers It also checks for compliance with these regulations CFR is the abbreviation for Code of Federal Regulations
16. Ink Level VES Printer Status HALT Refresh Figure 7 61 Home gt Wolke Printer gt Ink Level Settings during production Cleaning Wolke Cartridges It is possible to clean the cartridges of the Wolke printer without clearance of machinery Proceed as follows During production is running press Production gt Suspend Remove clean and insert the cartridge see Wolke printer operating manual Affer cleaning you can start production again Production A 3 7 137 7 9 5 4 Show in Process Control During production the discharge mechanism of the Wolke printer can be tested at this menu PCE Format State Lot number Line ident ss Prarrna son rapecar 7 icc o Printer In Process Control Load IPC Fire IPC Printer Refresh Figure 7 62 Home gt Wolke Printer gt Show in Process Control during production At this screen you have the following options e Load IPC Desired printout manipulation e g print B rather than 8 is possible e Trigger IPC With a folding box the printout remains empty 7 9 5 5 Label Preview The label of the selected printer format is displayed Fields surrounded by green are variable grey fields are fields not used PCE Format State Lot number Line ident Ss Printer Label Preview dm3ocv2hmesse gt dm3ocv4hmesse dm4ocv2lnesse dm4ocv4hmesse 08699532015334 Text3 LOT 081753302 Enable filter Refresh Refresh
17. Open Cancel Figure 7 14 Production gt Add Edit line format gt PDF Report Choose a customized report template at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the line format The report is digitally signed and can be archived customized or be printed directly 7 3 Product Management A 3 7 3 A product at the PLM is a set of information about a product that can be assigned to a line format or fo an order e g GTIN quantity bundle size case size pallet size The values of the product are then filled into the fields of the line format order The possibility to reuse the contents of variables avoids having to re enter it at the creation of every order The Al values are then transferred into the fields of the order Creating a product is not essential but optional The Product Management settings at the PLM are equivalent to the settings at the PSM They use the same products and these can be created or edited at both systems 7 3 1 The Product Management Screen To get fo the PRODUCT MANAGEMENT screen press Production gt Add edit product The following screen appears PCE State Lot number Line ident eT ET PRODUCTION Product Management Product agat gg ATF Figure 7 15 Production gt Add edit product The list on the right hand side of the screen shows all existing products Select a product to view or modify i
18. System Settings gt Second signature action configuration 146 System Settings 9 3 5 9 4 Importing Exporting the Second Signature XML File The second signature xml file contains all actions messages for which the feature is available Import To import the second signature xml file press System Seltings gt Second signature action configuration or Second signature message configuration gt import gt Select the Second Signature xml file gt open Export To export the second signature xml file press System Settings gt Second signature action contiguration or Second signature message contiguration gt export Importing ERP Data over XML Configuration Within this menu you can define the paths where the Pilot Line Manager gets order and product data of an XML document Lot number Line ident i l 4 f P g ERP data over XML file import settings XML XPATH Order xPath parameters cor A i Product xPath parameters XML XPATH mm Te 7 kh Figure 9 4 System Settings gt Importing ERP Data over XML Configuration Press Add and select a new path for the XML configuration and confirm System Settings 147 9 5 Edit Month Name List Within this menu you can define the input and output format of the name of the month To get to the dialog press System Seltings gt Edit month name list Numeric values will be converted into names e g 04 into APR
19. Width Length Core Diametre Direction 14 14 NUMBER n14 splices CMT No Cellular Mobile Telephone o 20 ISO646 FULL PROCESS 3 NUMBER n3 13 NUMBER n13 3 O S0646 x 30 4 NUMBER n4 n10 n4 n 4 8001 DIMENSIONS 8002 170 Appendix Identifier Global Returnable Asset 8003 Identifier GRAI GRAI S0646 n14 x 16 Global Individual Asset 8004 GIAI Identifier GIA oO ae Lika O S0646 x 30 PRICE PER 6999 UNIT Price Per Unit of Measure NUMBER n6 Identification of the 8006 Components of a Trade Item GCTIN oe NUMBER n14 n2 n2 International Bank Account eee NUMBER IBAN BAN 3 O S0646 x 30 8008 ATETIM yyyyMMddHHm PROD TIME DATE and Time of Production Global Service Relation 8018 NUMBER GSRN GSRN NUMBER n18 Payment Slip Reference NUMBER GS1 128 Coupon Extended Code GS1 128 Coupon Extended Code GS1 128 Coupon Extended Code 8020 REF No 25 IS0646 x 25 ee O O NUMBER n6 Oe O O NUMBER nl l n5 n4 NUMBER nl n Coupon Code Identification for 81 Use in North America 0 LNUM an 30 ROO RANK NAME O Rank Description TRING x 20 HERE O O NO ROI W ER ALGO serialization Algorithm TRING x 10 RO2 SER PREFIX NO O Fix Serial Prefix S0646 x 20 N ROS SER LENGTH NO Zz serial Number Length UMBER n2 RO4 SSCC PACK ID S
20. gt Add Edit line format Editing Device Settings at Line Format A 3 7 2 5 At the line format you have to determine which fields variables of a device have to be used at the line The fields are defined by loading a device format The parameters can be edited il Devices have to be created before you can set the formats See chapter 6 2 Some devices manage their formats by their own this means editing the settings of these devices is not done aft the line format The path for changing the settings for these devices is as described in the following table 1 hi a At the monitor from the station where the MPC is installed switch from PLM to MPI Megapixel Print Inspection software using the switch button SCA At the PLM go to the Home screen and select the SCA PLC Press System settings gt Edit device settings Devices that manage their formats by their own do not have the possibility to load the formats into the PLM but need to be activated see below To use a device at a line format it is essential to set a checkmark at the activated checkbox put in a name for the device and set the variables Set a checkmark at the activated checkbox enter a name for the device and set the variables Select the wished line format from the list see chapter 7 2 4 and press Devices The following screen appears Production A 3 7 81 State Lot number Line ident PRODUCTION l an Ce Name ES BH Actas
21. hand scanner scanned are aggregated at rank2 ABS Child Rank 2 The labels that have to be scanned come from rank2 ABS At start of the production Enter agg GTIN for rank4 One GTIN for each rank or at the order or at the product Production gt Edit Line Offset Rank 3 Before scanning is done Format gt Devices hand the labels that have to be scanners scanned are aggregated at rank3 SCS Child Rank 3 The labels that have to be scanned come from rank3 SCS 7 7 8 2 Item Bundle Case by Reading Item Label Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the items fo pallet Performing this aggregation leads to the same result as scanning the bundle labels the bundles are aggregated to the case See the following figure 112 Production A 3 7 Serial numbers PLM DMS Item ABS Bundle SCS Case MAS Pallet A Sends print job Sends ref codes Printer SCA n nm 2 N V lees O n N o Q YM o Oo g Oo O oO Q O 5 Ogn ol 3 Dyn 5 gt Cyn paN E e 2 Ong E oO n O g Olla O oO oO a o oe O D O i m O ab or C O a O 5 w O eJ her gas tcd bl ep x pa a sll oa a D x oa a oO N oO ea O i m i oO 8 5 O O n O a 2 wn os Se D a O o 2 26 5 0 e D Q Clin 2 n n o g B A o O 0T A o o a N NIIS o oO om a N g a S g e v D P
22. the device management settings Optional description La Alphanumeric Possibility of combining with one autoVerifyAggUnit ene wont ie uei Checkbox and commission into the database When automatic mode is active automaticMode manual operation of the device is J Checkbox not possible baudRate a panda PENGEN FRONTE ENE 38400 Drop down list boxingRank Hierarchy level 0 Global Drop down list comPort Poon ECONA ON G COM2 Drop down list Scanner is connected to omina ae After this time s the scanner 30 Ninen resets the actual command Possibility of blending in out the debugMode button Debug Console The hebo Debug surface enables analysis of read in codes needDeviceFormat Al the moment without any oo Checkbox meaning Units scanned by aggregation reader are validated direct after read and rejected by PLC Default preAggregationReject the validation process starts with Checkbox the covering box close signal content size is reached or close button Preparation for Production A 3 6 69 Parameter Description Default value Allowed values PRINT_INSPECTION AGGREGATE_READER LINKING _ READER PRINT_INSPEC AGG_INSPECTION TION LINEFORMAT See Smart Camera sHawDavicaaine Activates deactivates the display of 7 Bhactnox the device in the menu overview 6 2 10 Checkweigher readerMode Drop down list The checkweigher is edi
23. 109 lt 02 00 QE 00 6D 00 02 2D 02 31 02 35 94 D1 OK 01 02 13 15 29 56 203 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 234 lt 02 00 QE 00 6D 00 02 2D 02 31 02 35 94 D1 OK 01 02 13 15 29 56 343 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 375 lt lt 02 00 QE 00 6D 00 02 2D 02 31 02 3594 D1 OK 01 02 13 15 29 56 484 020007 FF 6D 26 ED 01 0213 15 29 56 515 lt 02 00 QE 00 6D 00 02 2E 02 31 02 37 4AEF OK 01 02 13 15 29 56 609 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 640 lt 02 00 QE 00 6D 00 02 2D 02 31 02 35 94 D1 OK 01 02 13 15 29 56 750 gt 020007 FF 6D 26 ED 01 02 13 15 29 56 765 lt lt 02 00 0E 00 6D 00 02 2E 02 31 02 3558 CC OK i Extended AutoScroll GET TIMER GET REPORT OUT 1sec OUT2 1s c IN1 state IN2 state BUFFER on BUFFER off NOTIFY on NOTIFY off Copy Clear Hite eee Figure 6 42 Home gt RFID Reader gt Debug Console gt Extended e Get Timer System time of RFID reader e Gef Report Status report of RFID reader for further information see documentation from Feig e Out sec Hardware output 1 active for 1 second e QOul2 sec Hardware output 2 active for 1 second e ntl sfafe Show hardware input 1 e ni2 sfafe Show hardware input 2 e Buffer on Activate buffer read modus e Buffer off Deactivate buffer read modus e Notify on Transmission of the read data without buffering on e Notify off Transmission of the read data without buffering off Co
24. 2 3 4 Y Figure 7 38 Item Case Pallet The ABS rank2 is not used Note that rank2 still exists This has to be considered at the line settings For this example you have to make the following settings Where to edit Explanation At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank2 product At the product and atthe Enter item dimensions ee PLC 114 Production A 3 7 7 1 8 4 At system settings gt Edit Offset rank a At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank3 product At the product and at the Enter case dimensions PLC Production gt Edit Line Offset Rank 1 Before scanning is done Format gt Devices MPC the labels that have to be laser scanner scanned are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank4 product Production gt Edit Line Offset Rank 3 Before scanning is done Format gt Devices hand the labels that have to be scanners scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS Item Pallet Here it is described how fo aggregate items to pallet without having bundles or shipping cases See the following figure Serial numbers SS S
25. 5 Z an D UA N Pi SCA J i g Te a amp Y F J q is l Figure 7 36 Item Bundle Case by reading bundle labels Pallet At all aggregation stations ABS SCS and MAS the labels of the units aggregated before are read This is the most frequently used procedure For this example you have to make the following settings Where to edit Explanation At start of the production Enter agg GTIN for rank2 One GTIN for each rank or at the order or at the product Production A 3 7 111 At the line format Enter item dimensions At start of the production Enter agg GTIN for rank2 One GTIN for each rank or at the order or at the product At the product and at the Enter item and bundle PLC dimensions Production gt Edit Line Offset rank 1 a scanning is done Format gt Devices the labels that have to be MPC laser scanner scanned are aggregated at rank DMS Child rank 1 The labels that have to be scanned come from rank DMS see chapter 7 7 5 Number of layers As high as count of items Aggregation with ABS in turn SCS At start of the production Enter agg GTIN for rank3 One GTIN for each rank or at the order or at the product At the product and at the Enter case dimensions PLC Production gt Edit Line Offset Rank 2 Before scanning is done Format gt Devices the labels that have to be MPC
26. 56 575 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 56 906 lt 02 00 0E 00 6D 00 02 2C 02 30 02 34 85 91 01 02 13 15 29 57 000 02 00 07 FF 6D 26 ED 01 02 13 15 29 57 031 lt 02 00 QE 00 6D 00 02 2D 02 30 02 34 C1 9A 01 02 13 15 29 57 140 gt 020007 FF 6D 26 ED 01 02 13 15 29 57 171 lt lt 0200 QE 00 6D 00 02 2C 02 30 02 34 85 91 01 02 13 15 29 57 265 02 00 07 FF 6D 26 ED 01 02 13 15 29 57 296 lt 02 00 0E 00 6D 00 02 2D 02 30 02 34 C1 9A 01 02 13 15 29 57 390 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 57 421 lt 02 00 QE 00 6D 00 02 2D 02 31 02 36 OF E3 01 02 13 15 29 57 531 gt 02 00 07 FF 6D 26 ED 01 02 13 15 29 57 562 lt 02 00 QE 00 6D 00 02 2D 02 31 02 37 86 F2 Back Extended g P m Figure 6 41 Home gt RFID Reader gt Debug Console The menu shows the log file with all communication data If you press the button Extended the following menu will be displayed 74 Preparation for Production A 3 6 PCE Format State Lot number Line ident amp POE sy a a n RFID 1 Debug Console 01 02 13 15 29 55 687 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 718 lt 0200 QE 00 6D 0002 2D 02 31 02 341D C0 OK 01 02 13 15 29 55 812 gt 020007 FF 6D 26 ED 01 02 13 15 29 55 843 lt lt 02 00 QE 00 6D 00 02 2D 02 31 02 36 OF E3 OK 01 02 13 15 29 55 937 02 00 07 FF 6D 26 ED 01 02 13 15 29 55 968 lt 02 00 0E 00 6D 0002 2D 02 31 02 341D C0 OK 01 02 13 15 29 56 078 gt 020007 FF 6D 26 ED 01 02 13 15 29 56
27. A 3 12 161 162 Appendix 13 Appendix 13 1 User Rights Table A 3 5 1 1 This table lists all user rights and shows which actions the user operator supervisor engineer or administrator may perform at which level User Right Description Orom mayChangePassword USER can change own yes yes yes yes password The button is located in the menu Login mayOpenDeviceFrame_ Button lt Home gt visible USER yes yes yes yes may open device GUI isSupervisor USER gets all user rights service mode mayExitToOS USER may shut down the yes yes Pilot System returns to Windows desktop mayshutDownPilot USER may shut down the yes yes Pilot System returns to Windows logon screen mayshutDownO0S USER may shut down the yes yes system mayRestartOS USER may restart the system System Settings maySeeButtonSysconfi Button lt System settings gt yes yes g visible USER may enter the System Settings menu mayEditSysSettings Button lt Edit System Settings gt yes yes pee aimee settings maySeeSyslnfo Button lt System information gt yes yes system information mayEditDeviceTable Button lt Create Edit Device gt yes yes visible USER may create edit devices mayEditDeviceSettings Button lt Edit Device Settings gt yes yes visible USER may edit devices settings create delete and rename products Camera B Camera menu USER may yes yes yes pet lees Camera C Camera menu USER may yes yes yes s
28. Action Press Production gt Add Edit Line Format gt Choose line format gt Devices gt Select ABS PLC Estimate offset in mm Subtract offset from the actual value at the offset field and enter new value Start production and test the new offset If necessary repeat these steps Till bundles are centered at the screen Ejector Offset is too Large Small Indication Error Message Ejection of erroneous bundle is triggered too early too late Description Bundles with erroneous labels are ejected automatically by the ejector If the ejector is triggered too early too late the ejection can fail 7 8 6 1 8 7 Solution The ejector offset has to be adjusted to the right value Action Press System settings gt edit device seltings gt ABS PLC gt Teach Estimate offset in mm Subtract offset from the actual value at the field Offset Eject and enter new value start production and test the new offset If necessary repeat these steps till ejection works properly scanner Offset is too Large Small Indication Error Message Camera and printer offset are adjusted correctly but the bundle is ejected after reading At the ABS scanner the LED lights red instead of green Description If the scanner offset is too large scanning of the label is performed fo late if if is too small scanning of the label is performed fo early The label will not be captured and ejected Solution The scanner
29. Add new device Enter new device for line local ba Se ee PCE MSC X Cancel Figure 6 4 System Settings gt Create edit device add device gt Add Device e Device name Enter an individual name for the device This will be the name for the device tab at the line format For clarity we recommend to name the devices as follows Station on which the device is used _ Device Examples DMS_Wolke printer ABS_MPC e Class name The class contains predefined device formats At the device formats the fields to be printed on a product are defined At the line format the device formats and their fields are loaded e Device Owner Virtual Device Owner Device owner refers to a single master device that exists physically but is fo fulfill Several functions on various ranks See example below If a device does not support the virtualization mode the device owner field is disabled Example for Device Owner A printer needs to be able to print different labels on 2 different ranks It is first registered as a normal PrinterMaster device This is the owner or master This printer is then registered a second time as a virtual PrinterSlave device with the owner device PrinterMasier The second printer is then assigned to another rank Thus there are now two devices in the Pilot Line Manager that can print out labels on a master device After login logoff from devices the button Reconnect on the
30. Agg Rank state FRO Set finished order read only LCO1 Local Cache Mode Allow empty EAU aggregation RAO Reprint new serial 6 2 3 1 Taking Screenshots Customized ERP order import In case of production interruptions the input product ranks will not be deleted they will be saved At the end of order the status will be set to 4 instead of 3 usually it is set to 3 Thus it will not be possible to commission and decommission manually Activates deactivates buffering of the order data in order to be able to continue production without database connection Allows aggregation of empty cases to pallet although a content count is defined When reprinting a damaged label the new label gets a new serial number instead of reusing the old serial number Checkbox Checkbox Checkbox Checkbox To trigger a screenshot of the current screen press the lt print key gt at the external keyboard Precondition Preparation for Production A 3 6 e Set a checkmark in the checkbox at the parameter PAO3 in the system settings and enter the directory path there and press Save to save the settings e Restart the PLM to apply the settings 6 2 3 2 Local Cache Mode Usually the PLM is connected fo a central database and all data are written to database continuously If database connection is lost PLM is not able fo continue the production The local cache mode allows continuin
31. Al management Enable disable Al management data Reset order status Reset the status of an order Move order fo line Move order to produce it at another line 78 Production A 3 7 7 2 Line Format A 3 7 2 The line format contains the settings for all used devices at a line Here the fields and permitted values of each device are defined Before setting up a line format ensure that e camera formats are created e a print format is created Please note For Megapixel Cameras a default format is used 7 2 1 Line Format Setup Procedure At the setup of a line format you have to perform the following steps Add line format see chapter 7 2 3 Edit line format see chapter 7 2 4 Edit device settings at line format see chapter 7 2 5 7 2 2 The Add Edit Line Format Screen To create or edit a line format press Production gt Add Edit line format to get to the ADD EDIT LINE FORMAT screen The screen looks as follows PCE State Lot number JPI arma isic l nspection PROL J N j ie Add Edit line format Line format Testlinie Line Descr Date last changed Product Product descr Figure 7 2 Production gt Add Edit line format The list on the right hand side of the screen shows all existing line formats Select a line format to view or modify it Processing is possible only if the selected line format is not linked to a Suspended order Production A 3 7 79 7 2 3 Creating a New Line Format
32. All of the regulations of the American legal system are contained in this massive document The number 21 is the short form for Title 21 Chapter and the number 11 is the abbreviated designation for Part 11 Part 11 deals with electronic records and electronic signatures The full title is Code of Federal Regulations Food and Drug Administration Title 21 Chapter Part 1 1 Electronic Records Electronic Signatures FDA 21 CFR Part 11 ERP System Enterprise Resource Planning System typically order transaction GS Global Standards One Item An item is the smallest unit at the aggregation process This can be a 176 Appendix LAN Log file MAS MPI OCV PCE PLM PLC PSM Rank RS232 SCA SCS SVS TCP IP Unit VDMA VDMAXML_P folding box or a blister It is usually aggregated to a bundle or directly to a shipping case Local Area Network network for data exchange between devices Automatically generated record file Manual Aggregation Station Megapixel Print Inspection Software of the Megapixel Camera MPC Optical Character Verification Pharmaconitrol Electronic GmbH Pilot Line Manager Programmable logic controller Pilot Site Manager At each aggregation level rank unambiguous assignment of units to parent child aggregation levels is done Standard for a serial interface smart Camera shipping Case Station Supervisor Station Transmission Control Protocol Internet Protocol A protocol combination that
33. Allowed values Alphanumeric Alphanumeric Numeric Drop down list Checkbox Checkbox Drop down list Drop down list Drop down list Numeric Checkbox Checkbox Checkbox Preparation for Production A 3 6 67 Default value_ Allowed values lose button a RS232 value l ay EVEN MARK NONE ODD SPACE Nong neva PRINT_INSPECTION AGGREGATE_READER readerMode LINKING_READER AGG_INSPECTION sec ATE_ Drop down list LINEFORMAT see Smart Camera StopBits RS232 value 1 2 38 Drop down list how beviescranie Activates deaciivates the display of the 7 eheekbox device in the menu overview 68 Preparation for Production A 3 6 6 2 9 Hand Scanner A 3 7 9 4 The hand scanner is editable under System Settings gt Edit device settings gt Select lt hand scanner fab gt At the tab menu on the top you can switch between the screens PCE State Lot number Line ident Format sees SYSTEMSETTINCS M E E Printer Camera Handscanner Honeywell 2D Scanner k Name Handscanner Description autoVenfyAdgUnit automaticiiode baudRate boxingRank comPort command Timeout debuqMode Figure 6 34 System Settings gt Edit device settings gt Select lt hand scanner tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Default value _ Allowed values Name that has been assigned in Name l Alphanumeric
34. Deleting a User Account select a user see chapter 5 1 press De efe and confirm with OX Creating and Editing Groups A 3 5 2 Within the groups menu you can create new groups The Level setting 1 10 enables administrators who do not have the maySeeAllUsers right to view and edit all users on lower levels for user administration purposes Press User Management at the menu panel on the right hand side of the screen in order to get to USER MANAGEMENT GRouPS Then press Groups The following screen appears PCE Format State Lot number Line ident 3 Phammaveonnspedion USER MANAGEMENT G SD SC oni User Management Groups Figure 5 7 User Management gt Groups Creating a New Group Go to USER MANAGEMENT GROUPS see chapter 5 2 and press Aaa The following screen appears PCE Format State Lot number Line ident g PCE gt USERMANAGEMENT un pus cos cme OS User Management Create new group Group name ooo 10 Figure 5 8 User Management gt Groups gt Add Administration of Users and Groups A 3 5 33 Enter the new group name and assign a level fo the group If required add a note Confirm with OK 5 2 2 Adding or Withdrawing Rights to a Group Go to USER MANAGEMENT GROUPS See chapter 5 2 select the group you want to edit and press ighis At the following screen you can see which rights are already added to the group User Management Group rights F i M FR Sin i 3 w fi
35. Device Settings at Line Format PLC The screen and the table below show the setting options for the PLC af the line format PCE Format State Lot number Line ident cs Pharma Vision Inspection PRODUCTION pceadmin ABS Scanner ABS PLC scs MPC SCS Printer DMS _Printer DMS_SCA ABS MPC ABS Printer SCS PLC PEER EEE Nare TEST Activated Figure 7 7 Production gt Add Edit line format gt Devices gt PLC tab For the PLC there are no predefined device formats to load The device format is created by typing the name of the device format into the field Name Enter the name for the device format and press Save The parameter fields appear Now you can edit the settings of the PLC afterwards press Save Which parameter fields appear at the PLC tab is depending on the system settings of the PLC See chapter 6 2 6 Frequently used parameters are e Belt speed Speed of the conveyor belt in m min e Camera Offset Camera inspection area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction e Printer 1 Offset Print area Starting value O mm Increase value Adjustment of the inspection area in running direction Decrease value Adjustment of the inspection area against the running direction e Product Width Product length of the side directed at the print head in mm e Product Width Tolerance All
36. Figure 2 1 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image Press Next About This Manual Functions Overview A 3 Introduction The Pilot Line Manager PLM is the line management component of the Pilot Software Suite The PLM controls and administrates centrally at one line the devices such as printers cameras and scanners During start of production the connected devices are provided with static data e g LOT and EXP As an option a database connection for serialization is possible this ensures a distinct traceability of the single unit from the manufacturer to the patient The operator is able fo manage with minimum effort all devices at the line the provided settings are stored in the central database In case of Serialization Aggregation A clear traceability of the individual packaging from the manufacturer right up to the patient is guaranteed Figure 3 1 Production line track and trace Functions Overview A 3 15 3 2 Marking and Capturing of Items Folding Boxes etfc A 3 3 2 The individual packaging units are typically marked via inkjet or laser printer Thereafter they are verified immediately via a multifunctional Smart Camera as to correct data content and readability In case of Serialization Aggregation The status of every unit will be registered in order to ensure traceabilit
37. G23 cncctinieia lei aumsiniildiaaniauiianes 117 7 7 9 4 Finishing an Order Before it iS completed cssscsssesssesssesesssessesssseseseeseseseeses 117 7 1 9 5 Commissioning and Decommissioning a Unit A 3 7 7 8 5 cece 117 7 7 9 6 Closing an Incomplete Unit partial COSC oo eeeesesesseeessssersscseeessesesssensesenses 118 7 1 9 7 Viewing Aggregation Rank of a Unit A 3 7 8 4 ve ccsesssssssesssessssseseeesseeees 119 7 7 9 8 Re printing a Label with same SN or Different SN A 3 7 J 119 7 7 9 9 Handling Incomplete Units When Order is finiShed cccesseseseseseeseeeeseseeees 120 FB MOUDIESNOONNG en ccccceserdetasnnereay iadeniestaetdntitacehaesraeretendseaeerstadines 121 7 8 1 Treating Products after an Interruption 121 7 8 2 Avoiding Waste of Items after an Interruption cccccceeeeeeeeeee ees 122 7 8 2 1 Use Wildcards globally for all Line FOrmots uu eesssseesssssessssssesssesesssersesenses 122 7 8 2 2 Use Wildcards Line Format specific oc ce cesssessssssesseesssesessesessessusessesauseeeneeeees 122 PB o MPC ONSCi IS TOO 00 a casts faeces dads a e 125 7 8 4 Printer Offset is too Large SMalll ccccccececeseseceeeeeeseeeeeaeeeeenes 126 7 8 5 Ejector Offset is too Large Small cccccecsssesecseeeesesseeeseseanes 126 7 8 6 Scanner Offset is foo Large SMall ccccecsseesecceeeseseeeeeeeeees 127 7 8 7 Processing Timeout at the MPC Software SCS ccceeee
38. Mode DPO1 Parallel devices start up EFO1 Allaw empty field in order table RFO Reset readers ref code WTO1 Start up waiting time sec US01 PLC not UPS supplied PS01 Parallel devices connection FRO Filter Open Order It is essential to start at first stations and devices without having the PLM installed If not retaining the sequence an IP address conflict can occur Log in and Log off A 3 4 3 All rights in the PLM are user dependent Different users see different screens and can perform different tasks in the PLM After starting the Pilot Line Manager you have fo log in in order to get access fo further functions in the menu panel on the right hand side of the screen The PLM Workspace and Usage PCE Format State Lot number Line ident prel Pharma Wein hepedion LOGIN Em Se iis Login user User name Password Figure 4 3 Login Upon clicking the log in button in the upper right corner the input of a user name and password will be necessary Depending on the rights of the registered user further functions will be available see chapter 5 The name of the presently registered user will be displayed on the button here lt Administrator 1 gt Upon first login the user may be asked to change his password depending on the system settings Change of User When a different user wants to operate the Pilot Line Manager the previous user will have
39. Press Aagd to create a new line format The screen looks as follows Lot number Line ident Add Edit line format ort mm Tes i ry _ J Date last changed xt es Product descr Figure 7 3 Production gt Add Edit line format gt Add Fill in a unique name for the new format and press save Additional description is optional To create the line format press Save You can also copy a line format and use its settings for a new line format To copy select the line format you want from the list and press the copy button See screen in chapter 7 2 4 change the name and the settings and press Save At the ADD EDIT LINE FORMAT screen you can edit the following fields Enter the name of the new line format Here you can enter additional information about the line format shows the last date of change select the corresponding product name Additional information about the product 80 Production A 3 7 Editing Line Formats To edit a line format press Production gt Ada Edit line formar to get to the ADD EDIT LINE FORMAT screen Select an existing line format from the list to edit You can edit the line format information as described in chapter 7 2 3 The screen looks as follows PCE Format State Lot number Line ident amp Pharma is imspentian PRODUCTION E CC o Add Edit line format 6789 Line format Test2 Test2 Lnet Des ms S Date last chanced Figure 7 4 Production
40. ROUTE Routing Code ship to Deliver to Global ne poe TE Location NUMBER OO O IS0646 x 30 OO S0646 x 30 NUMBER n17 3 O S0646 x 30 A gt Bl ce NO oe NUMBER n13 Bill fo Invoice to Global Location NUMBER PURCHASE Purchased from Global Location NUMBER 411 BILLTO oe NUMBER n13 OO NUMBER n13 ship for Deliver for Forward rie to Global Location NUMBER SHIP FOR LOC OO NUMBER n13 Identification of a Physical 414 LOC No OO Location Global Location 13 NUMBER n13 NUMBER 420 SHIP TO POST 421 SHIP TO POST 422 ORIGIN D OO P u ee ee ee ee ee gt oO ioe oe oe OO S N O N O NUMBER n13 S0646 x 20 NO S0646 n3 x 9 Country of Origin of a Trade Item 3 NUMBER n3 te FROM COUNTRY INITIAL Country of Initial Processing 15 NUMBER n3 n 12 PROCESS COUNTRY 424 PROCESS Country of Processing COUNTRY DISASSEMBLY Couniry of Disassembly COUNTRY D NO OO oO Z UMBER n3 425 7001 o 7004 7030 7039 3 NUMBER n3 Country Covering full Process Chain NSN NATO Stock NUMBER NSN 13 7002 MEAT CUT UN ECE Meat Carcasses and Cuts Classification 7003 EXPIRY TIME Expiration Date and Time ACTIVE POTENCY Active Potency NUMBER PROCESSOR Approval NUMBER of Processor with ISO Country Code we Roll Products
41. System Settings 1 Select System Settings 2 Enter IP address Host name of the Active Directory Server 3 Enter domain name of the Active Directory domain in ADO2 4 Enter Active Directory search path in ADO3 in ADO Administration of Users and Groups A 3 5 35 5 Enter Active Directory search filter in ADO4 6 Select Save gt PLM is now connected to the Active Directory Configuration Example System Settings AD01 Active Directory server name 172 25 73 70 ADO2 Active Directory domain name dbtest local CN ADO03 Active Directory search path Users DC dbtest DC local p AD04 Active Directory search filter amp objectClass user sAMAccountName 0 ma AD05 Kerberos ie f Figure 11 System Settings gt Edit System Settings Time synchronization is only required if there is a Kerberos authentication This needs to be changed in Domain Controller Login if Active Directory is not accessible If Active Directory is not accessible there is a standard user in all of the groups Use this standard user to login to PLM 36 Administration of Users and Groups A 3 5 6 Preparation for Production A 3 6 6 1 Overview of Production This is an overview on what has to be done prior producing a product Eue precondition Select Device Class Set device Name and Sa 1 Create product optionally see product See product management Add a line format Add a line format Name the line format
42. also move the control window and adjust its borders by dragging and dropping the borders Navigation arrow keys for functions at the modes The mode is selected at the button in the middle Arrow keys ow pe ooo Bee The control window can be moved using the arrow keys eae The control window can be enlarged using the arrow keys ae The contro window can be reduced using the arrow keys 62 Preparation for Production A 3 6 After the control window is set to the right position press OA to confirm The following Dialog THRESHOLD appears PCE Format State Lot number Line ident a EeNNN E ee ocR ocv and Code reader Si 0s 530 0 1D 0300436 Threshold Figure 6 26 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold Move threshold in a way until you can clearly read the font Then press OA to confirm The following dialog WINDOW WITH MEASURING ARROWS appears PCE Format State Lot number Line ident POE a SS Ss Se ocr ocv and Code reader 27 38 650 5 1 0300496 ee 2015MA23 ut 2271 752E Vindow with measuring arrows iis X Figure 6 27 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product Preparation for Production A 3 6 63 gt enter produc
43. backup the camera formats press Backup gt Backup Camera Formats The following screen appears PCE Lot number Line ident Pharma vision inspection BACKUP Backup Camera Formats W usc i Figure 11 2 Backup gt Backup Camera Formats select the cameras whose camera formats are to be saved and press Backup The formats will be saved in the predefined path 11 3 Backup Line Format To backup the line format press Backup gt Production gt Add Edit line format and select the format you want to save from the list and press PDF report The formats will be saved in the predefined path See the following screen Report settings Choose report template design Design lineformat Report Design Description default lineformat report sample Author Format Open A Figure 11 3 Production gt Add Edit line format gt Select format to save gt PDF report 158 Backup and Restore Settings A 3 11 11 4 11 5 Backup System Settings To backup the System Settings press System Seftings gt System information gt Save The formats will be saved in the predefined path See the following screen PCE Format State Lot number Line ident amp Pramann SYSTEM SETTINGS x O A CG ccacinin Systeminformation Systemlogging 4 System Information Report generated 2013 03 20 14 09 47 by user pceadmin Pilot Version PIM 4 7 2 130126 Running Time 02 01 45 106 up Active Line local winn Windows 7 amd
44. error images Figure 6 1 System Settings At the appearing screen the available buttons lead to the functions as follows C Rn Edit system settings List where you can edit enable or disable system wide parameters Creafe edit device Create or edit devices for usage in line Edit device settings Edit settings of the devices Switch line Select another line for production Second signature message Define messages which need to be confirmed by second configuration signature Second signature action Define actions which need to be confirmed by second signature configuration ERP data over XML Define paths where the PLM gets order and product data of an Configuration XML document Edit Month name list Define input and output format for the name of the month System information Here you get information about the system like database and installed devices Remove Save error images Remove or save error images Preparation for Production A 3 6 6 2 2 Editing System Settings At this screen you can edit parameters which are valid for the whole system Press Edif sysiem settings at THE SYSTEM SETTINGS overview see chapier 6 2 1 The following screen appears PCE Format State Lot number Line ident Praravsonhopcien SYSTEM SETTINGS i FS CS System Settings ADO1 Active Directory server name AD02 Active Directory domain nante ADO3 Active Directory search path ADO04 Active Directory search filter amp objectClass user
45. is E g for an 8 digit serial number enter 8 asterisks Press Save to save the settings When producing with this line format only the attendance of a number with the right length In the example 8 digits is checked by the camera Production A 3 7 123 124 Production A 3 7 Wildcard for SN in Code with several Als lf there is a code containing several Als including the serial number for the serial number wildcards can be used Code fields are the fields with a double hash in front of it H DMX H BC BARCODE 128 HR HUMAN READABLE H RF RFID EPC Example Als to check at the DMX Input into the DMO field _ Code GTIN 01 SERIAL 21 O1 21 7 10 Eight Asterisks behind the Al2 1 USE BY OR EXPIRY 17 means the serial number is eight BATCH LOT 10 characters long In the example above the fields O1 17 and 10 are checked The serial number 21 can be variable but is checked to be 8 digit 7 8 3 MPC Offset is too large Indication Error Message The screen at the MPC software from ABS looks as shown below Description The bundle image at the ABS is made by a MPC which takes multiple photos in sequence that are put together by the camera software If the offset is too large the photo at the screen will look something like the following Production 7 DE Product statistics MPI Multiple Codereading User admin istrator Bad 340 Format Default Overall 2 P min
46. jg O 2 D D D 5 O D on Whatever the nth capturing group matched a g O 5 Nothing but quotes the following character Nothing but quotes all characters until E ma A 7 AA D Nothing but ends quoting started by Q Special constructs non capturing X X as a non capturing group idmsux idmsux Nothing but turns match flags i d m s u x on off idmsux idmsux X X 2X lt X lt X gt X X as a non capturing group with the given flags id m s u x on off X via zero width positive lookahead X via zero width negative lookahead X via zero width positive lookbehind X via zero width negative lookbehind 7 N X as an independent non capturing group 13 4 Date Values MNLO1 JAN FEB MRZ APR MAI JUN JUL AUG SEP OKT NOV DEZ MNLO2 Jan Feb Mrz Apr Mai Jun Jul Aug Sep Okt Nov Dez MNLOS Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec MNLO4 Q1 01 01 02 02 02 03 03 03 04 04 04 x N E Day number of week 1 Monday 7 Sunday 5 Time zone General time Pacific Standard Time PST zone GMT 08 00 Z Time zone RFC 822 time 0800 zone X ISO 8601 time 08 0800 08 00 zone Examples yyyy MM dd G at HH mm ss z 2001 07 04 AD at 12 08 56 PDT EEE MMM d yy Wed Jul 4 O1 h mm a 12 08 PM hh o clock a zzzz 12 o clock PM Pacific Daylight Time YYYYY MMMMM dd GGG hh mm aaa 02001 July 04 AD 12 08 PM
47. of the PCE components Therefore please observe the following insiructions It is necessary to read the complete operations instructions before starting up the PCE components in order to avoid false application of the systems For your own safety please observe the safety instructions in the operating manual Please read the instructions carefully even if you are already used to the application and operation of PC components This symbol displays safety instructions or the danger of injury danger of product damage and environmental damage lt Signal gt lt type of danger gt lt CONSEQUENCES gt lt measures gt The following symbol indicates important instructions and specific information lt important instructions gt The Instruction Manual has to be always available for the operator in full where the machine is installed Please make sure that the Instructions Manual remains in place where the machine is installed These operating instructions do not replace installation and service by trained personnel These operating instructions are to be treated as strictly confidential The information given herein shall not be copied misused or made available fo third parties without PCE s prior written consent PCE is continuously enhancing all components Modifications of the scope of delivery in form technique and configuration are subject to change We appreciate your undersianding that no claims ca
48. of the functions and confirm with OK or directly confirm with OA to log off 24 The PLM Workspace and Usage 4 5 Input Function Easy operation of the PLM by fingertip is possible thanks to the 15 inch touch display You can operate the keyboard displayed on the screen if inputs need to be made The keyboard is displayed automatically if needed by clicking an input field The appearance of ihe keyboard depends on the country settings As per hardware keyboard the next field can be accessed by ab and Shiff changes to capital letters Figure 4 5 Keyboard 1 The respective active input field where data can be User name i entered will be highlighted yellow Depending on the position of the input field the keyboard will be Password displayed either in the upper or lower third of the screen as such that the corresponding input field will remain visible Move the keyboard by dragging moving and dropping it With these arrows the keyboard can be positioned on the upper or lower end of the screen Close the keyboard by pressing this button Switch language Keyboard size By pressing nfer the focused button at the screen will be executed This button is easily recognized by the black frame see the Login button at the following example lf using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pressing the button K
49. of the system repeated inspections are to be carried out on all the relevant safety parts and particularly the above mentioned points and Instruction Manual are to be observed Operator s Duty to Exercise Due Care The PCE components are developed and constructed under consideration of the harmonized norms to be adhered to as well as further technical specifications They meet the latest technical requirements and ensure the highest level of security during operation The safety of the system during everyday operation can however only be ensured if all the necessary relevant measures are taken Planning these measures and controlling their implementation is part of the system operator s responsibility for exercising due care The operator must ensure that e the system is used in accordance wiih the stipulations e the system is only operated in perfect fully functional condition e the Instructions Manual is always in a readable condition and is available in full where the machine is installed 1 4 1 5 1 6 e only respectively qualified and authorized personnel operate and service the sysiem e this personnel is instructed on a regular basis on all the relevant aspects concerning work safety and that they are familiar with the Instruction Manual and the safety instructions it contains e all the system features relating to safety are carefully tested at regular intervals e the higher the safety risks are protected agai
50. offset has to be adjusted to the right value Action Press Production gt Add Edit Line Format gt ABS PLC Estimate offset in mm Subtract add offset from to the actual value at the offset field and enter lower higher value Start production and test the new offset If necessary repeat this procedure fill scanning is done correctly the LED lights green the bundle is not ejected Processing Timeout at the MPC Software SCS Indication Error Message After taking an image with the MPC at the SCS an error message is displayed Processing Timeout See the following figure Production A 3 7 127 Production Product statistics MPI Multiple Codereading User Please log on Good 85 Bad 20 3 4 2 Format Datamatrix Overall 105 P min 0 4 9 36 13 AM 41312013 Figure 7 48 Error Message Processing timeout Description Camera needs more time to analyze the image than timeout is set to Factors are e Sequence of analysis of the image e Timeout value e Size of analyzed frame Solution Action 1 Position case at the lower right of the analyzed frame e Option The MPI software starts analyzing the image at the lower right and ends analyzing at the upper left Positioning the case at the lower right can accelerate the reading See the following figure 128 Production A 3 7 Production Product statistics User Please log on en or 86 20 1 MPI Multiple Codereading Bad
51. table below gives an overview of these functions Name that has been assigned in the Name Alphanumeric device management settings Optional description Eo Alphanumeric APSSIMPath Path where the APS simulation Valid Path software can be found PLCName Name of the printer for the PLC Drop down list When automatic mode is active automaticMode manual operation of the device is not Checkbox possible internalFormats Printer manages internal formats re ipo IP address of the device Valid IP address needDevicerormat jointly used in the line format Checkbox V AGGREGATE_PRINTER Printer mode BUFFERED_PRINTER alas Drop down list LINEFORMAT printerUnit Number of printer heads showDeviceFrame Activates deactivates the display v Checkbox the device in the menu overview 6 2 7 4 Zebra Oxilll Printer The Zebra 1 7 Oxilll Printer is editable under Sysfem Seflings gt Edit device seltings gt select lt zebra 1 7Oxilll printer tab gt At the tab menu on the top you can switch between the screens boxingRank Hierarchy level 1 Unit Number of buffered printers 5 S Checkbox Determines whether the device is V 52 Preparation for Production A 3 6 6 2 8 6 2 8 1 PCE Pharma Vision Inspection BundleScanner MPC Zebra 170xilll Name Description PLCName automaticMode boxingRank buffer internalFormats 1p prema SYSTEM SETTINGS F
52. the expected position E g the last unit is at the lower right of the case If that is true this affirms that all units must be also right This mode can be used to label a unit with delay This mode can be used to label a unit with delay Used for sending unknown serial numbers to a connected printer without buffering A read code will be printed immediately scanner single item reader SMC VGL Single item reader SMC VGL hand scanner single item reader SMC VGL hand scanner single item reader SMC VGL hand scanner single item reader Preparation for Production A 3 6 55 would have to be replaced solution When CAM1 gets the serial numbers from CAM2 and not from the printer the Sequence of items between printer and CAM 1 can be changed So the shift register starts at CAM1 Thus in case of a machine stop only the items between CAM and CAM2 have to be discarded DISTRIBUTION_CONSU_ see DISTRIBUTION_READER MER SMC VGL hand scanner single item reader LINEFORMAT is no reader The reader mode All readers mode It is a switch to move the settings from the reader mode configuration from selected line format are the global device setting to the used Reader mode line format settings have to be setting LINEFORMAT as reader made in the device mode in the device settings details of the line format System seitings gt Edit device and are stored the
53. the attendance of a serial number without validating it Validation is then done by the PLM Use Wildcards globally for all Line Formats The useWildcards feature is only applicable for serialized products This feature is not applicable for standard print verification or aggregation verification If you wish to use the wildcard feature generally for all line formats of a line activate the useWildcards function at the system settings of the reader See figure below PCE Format Lot number Line ident arvame SYSTEM SETTINGS EE TS Cs C2 M600 Msc PCE Mini Smart Camera Simulator erronmages fireMillis internalFormats ip needDeviceFormat preAggregationReject readerMoade PRINT_COMPARE showDeviceFrame useWildcards p 3 30 PM Aug 13 2013 Figure 7 44 System Settings gt Edit device settings gt Select Reader gt Set checkmark at use Wildcards press Save Thus whenever the reader is activated it will use wildcards for the serial number The length for the serial number has to be defined in the order or in the product at the Application Identifier RO3 SER LENGTH Use Wildcards Line Format specific If you wish to use the wildcard feature only for an individual line format not for all line formats you have to enter asterisks as wildcards into the field for serial numbers at the line format Put these asterisks into the serial number field instead of
54. the calculated position of measurement lines Press Mextto leave the screen After pressing next you get to the following screen PCE Format State Lot number Line ident g Fa a ss c PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 Productia management Tois j New product ee Ham o 2015MA23 wor 221752E Zoom on Product Name Logged in Admin Figure 6 32 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory gt No gt Next Preparation for Production A 3 6 6 2 8 4 You can return to production or add a new control window To add another control window press Add coniro window You will be redirected fo step 11 To return to production close the PRODUCT MANAGEMENT dialog by pressing x and press Producton at the MAIN MENU dialog Megapixel Camera The Megapixel Camera is editable under Sys em Settings gt Edit device settings gt select lt megapixel camera fab gt At the tab menu on the top you can switch between the screens PCE Pharma Vision Inspection BundleScanner MPC null Name Description ConnvVatchDag TO automaticMode baudRate boxngRank comPort dataBits SYSTEM SETTINGS CasePrinter BundlePrinter Format S
55. the screen At the overview you can select the user you want fo edit or you can create a new user PCE Format State Lot number Line ident Pharmavsiningpecton USER MANAGEMENT P ED User Management Figure 5 1 User Management Administration of Users and Groups A 3 5 29 Creating a New User To create a new user press Add The following screen appears PCE Format State Lot number Line ident amp Forv USERMANAGEMENT T SES A CERI User Management Add user Password I User has to change password at next login Figure 5 2 User Management gt Add Enter the new username a password and confirm with OK Note The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters Editing a User Account After you have selected a user to edit see chapter 5 1 the following screen appears PCE Format State Lot number Line ident morem USERMANAGEMENT E i i CS User Management ceadmin Account valid until I User has to change password at next login BB locked PD valid Figure 5 3 User Management gt Add gt OK The following options for the user can be set 30 Administration of Users and Groups A 3 5 e User account valid until Here you can set how long the user account will be valid Enter a date Affer this date access is automatically blocked e User has fo change password at n
56. the serial number Go to the following screen PCE Format State Lot number Line ident 3 Pharma Vision apes PRODUCTION ee a oceaumin MSC DUMMY1 Name MSC_DUMMY1 Activated Description SETT Mi Read only DMX BC BARCODE128 H HR HUMAN READABLE RF RFID EPC 00 SSCC 01 GTIN C CIP BATCH LOT PROD DATE DUE DATE PACK DATE 0 10 11 12 13 15 BEST BEFORE 1 0 1 2 3 5 17 USE BY OR EXPIRY VARIANT we 21 SERIAL 22 QTY DATE BATCH 240 ADDITIONAL ID 241 CUST PART NO 6 17 PM SRS LAS ONES EER Aug 12 2013 Help Figure 7 45 Production gt Add Edit line format gt Select line format gt Devices gt Select reader gt set checkmark at the Activated field gt Select empty field at DMO select the empty entry first entry at the first column next to the field for the serial number in the example DMO At the second column enter asterisks for the serial number as wildcards PCE Format State Lot number Line ident gs Prora vison spect PRODUCTION O e oo MSC_DUMMY1 gt P Name Activated S9 fip Read only O UU BC BARCODE ow T La E ESEE o PS ree ee 6 22 PM Aug 12 2013 Help Production gt Add Edit line format gt Select line format gt Devices gt Select empty field gt Enter asterisks Enter as many asterisks as long the serial number
57. timeout 10 Numeric of the PLC watchDogTime Time ms to ask for errors PLC counter readings are writeCounters Sorgen ue eee Checkbox case of discontinuation or stop of the production Activates deactivates ShowDeviceFrame display of the device in the Checkbox menu overview Preparation for Production A 3 6 6 2 6 1 Import Export XML settings file Before using the PLC the corresponding XML file has to be imported Press mporvExpor The screen looks as follows PCE Format State Lot number Line ident pe momen SYSTEMSETTINGS EE I Ea aad SCS PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS _GlobalScanner1 ABS MPC ABS Printer ABS Scanner ABS PLC scs MPC SCS Printer DMS Printer RFID Reader DMS SCA DMS_GlobalScanner1 Poms rte DMS_UPS wr n orvExport M 2OFUt ort Me siemens PLC TCP Im nu Export Export Export Export Export all settings parameters messages counters teach parameters Import Import Import Import Import all settings parameters messages counters teach parameters EERE REE Figure 6 6 System Settings gt Edit device settings gt select PLC gt Import Export Press mport all seitings The screen looks as follows PCE Format State Lot number Line ident amp Promovoni SYSTEM SETTINGS E ER ER peeadmin scs PLC MAS CaseScanner MAS _Printer MAS PalettScanner MAS _ GlobalScanner1 ABS MPC ABS Printer ABS Scanner ABS PLC scS_MP
58. to log off first It is guaranteed herewith that the created log and production files can be assigned to a specific user Setting auto log off time An auto log off can be adjusted optionally The user will be logged off automatically after a preset time as long as he is not entering any data at the terminal This functionality can be set under the system settings If using an external keyboard the keyboard displayed on the screen can be switched off for the duration of the registration of the user by pressing Keyboard The PLM Workspace and Usage 23 The screen keyboard can be disabled during registration of a user by pressing _ keyboard see chapter on logging in and logging off It can also be switched off globally for all users see chapter on system settings Using Disconnect all connected devices are disconnected This is a debug function for the PCE maintenance technician PCE Format State Lot number Line ident Prora Vion pecan LOG OFF SS local K yE i aes 1 Logout Exit to OS System shutdown PILOT shutdown System reboot Do you want to log off Bie l i Figure 4 4 admin active user button The following buttons at the logout screen are only displayed for administrator and engineer users e Exit to OS e System shutdown e Pilot Line Manager shutdown e system reboot The supervisor and operator do not see any additional buttons at the logout screen Select one
59. 00 Numeric onneni Activates deactivates the display EART of the device in the menu 70 Preparation for Production A 3 6 6 2 11 Parameter Description Default value Allowed values pF Foverview Se UPS The UPS is editable under System Settings gt Edit device settings gt Select lt UPS tab gt At the tab menu on the top you can switch between the screens PCE Printer Camera Standard UPS Name Deseription boxingRank comPort shutDown an 18 10 12 13 23 Format State Lot number Line ident SYSTEM SETTINGS Handscanner Figure 6 36 System Settings gt Edit device settings gt Select lt UPS tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Name Description boxing Rank comPort shutDown showDeviceFrame Default value Allowed values Name that has been assigned in the l Alphanumeric device management settings Optional description Alphanumeric Hierarchy level rank 0 Global Drop down list eo Drop down list Determines whether the PC needs to be J Checkbox shut down in case of power failure Activates deactivates the display of the 7 Gheckbox device in the menu overview Describes the COM Port the device is connected to COM1 COM30 USB Preparation for Production A 3 6 71 6 2 12 Comparator VGL7 VGL8 The UPS is
60. 11111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 _ sb 4 Es ANAAAAANANNA emis 1444444444 A4ATESERE OY EM Show active Order MAS _GlobalScanneri Command SHOWHIR Status Waiting for serial Manually Figure 7 57 Home gt hand scanner gt Show hierarchy during production De Commission Deaggregate Destroy Print Label The colors of the serial number bullets have the following meanings e Malis valid serial number serial number not verified by the camera Red derecognized serial number by the hand scanner You can call up any job name from the database by pressing enfer order name and entering the order name You can also scan a data matrix code by hand scanner to get information about its hierarchy Press c earto reset the display 7 9 4 3 Show Aggregation Press the show aggregation in order to show the already carried out aggregation within the current aggregation step PCE Format State Lot number Line ident ss Pharma ison nepecon ee A ni Handheld AGGREGATION CCEE i __y Quantity Level INFO pe z ER a o i Handheld Command SHOW_HIR Status Waiting for serial Manually Figure 7 58 Home gt hand scanner gt Show aggregation during production Production A 3 7 135 Press esef to set back the display and then from this point in time newly aggregated serial numbers are displayed 7 9 4 4 Debug Console The debug surface en
61. 20 Home gt lt select smart camera bar gt gt Menu gt Product management sep 5 Press New product The following dialog NEW PRODUCT NAME appears Preparation for Production A 3 6 59 PCE Format State Lot number Line ident 3 ocrR Ocv and Code reader Si oS 630 0 1D 0300436 a Pr Lg Main ment sg A eee Vases un ee NS Product Memory New product toe intr hn birati j 21ine Changa now product def omnit 4line Edit pro Rename product e amsi a a g 9 i a New product name Batch record EAE Service change Password Enter a unique product name Press En eron the keyboard The following dialog LIVE IMAGE appears PCE Format State Lot number Line ident amp ocR OcVv and Code reader Si S 630 0 wsos00406 i amp me Weer Main ment ae I gey Product monagerec A EET i e maoo ET ac feral tremene wn woe product ee oo 2015MA23 ur 227 752E ar TE f Product Name togged in Admin wii Figure 6 22 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard Select ive Image Place item underneath the Smart Camera 60 Preparation for Production A 3 6 The following screen appears PCE State Lot number Line ident Phare sen rspein ees ocrR ocv and Code reader 270 38 os0 5 10 0300495 Standard image Sh 300 Q N Live image with tri
62. 3 OZ T COUNTIES Aro VOY sacali acacia vetirtiencenatattndsdvahnnatetandetietamtenmaaet 154 102 2 Prin Qualy A 3 VO 232 erana O a Meetings Ohellncanan 155 10 2 3 Show Error Images CAt3 10 253 occ ciesaseesstiitdientntadndenseiednd bites axles 156 10 24 PUPAS ESIS CS anra E EE tote 156 11 Backup and Restore Settings A 3 11 ccceccssecseeceeeeeeeeeeeeeeaeereess 157 Miek BOKUO Bole Ng lt maen re ee Breen entre teen rtre emt tne ate 157 11 2 Backup Camera Formats ssissessrrsrrsrnrrnrrsrnrrrrrsrnrrerrrrrrrerrrrrns 158 12 13 Vl BOCKUD LIDE OMNI wikis enin causal A EAN 158 11 4 Backup System Settings sstu2cuseversseactiarersennienwestonanawimacuedduasiieel 159 TES BackUp PEC SONOS annsna RE NN 159 11 6 Reestablishing the Default Settings of the Devices System 160 AIMS AS U2 aa T 161 APPENA renea A E a a aa 162 13 1 User Rights Table A 3 5 1 1 snnsnusnnsnnsnnsrnsrnsrnsrrsrrsrrerrserns 162 13 2 Al Management A 3 7 2 12 ccccecccecceccseesseseseese esse eeseeeaees 166 N20 Reguldr EXDIESSIONS 2e1niatntanciaticencchectWaniiattcadidectHahdiatiaenhert tania 172 V4 DOIG Val S onsi 2ic ons since sie a 175 1329 SUPDONCG PIMES s ttecdanattoviensituadanaid xdenthaundaaeteraneaetameitandens 176 13 6 Abbreviations and Terms cccccececccceccececcceecesceveecueaeeneavens 1 76 Preface General Information These operating instructions shall add to the correct and safe application
63. 3 7 105 Code Reading Automatic reading is done by the following devices e Smart camera SCA Sequential reading of codes and OCV e Megapixel camera MPC Simultaneous or sequential reading of codes and OCV e Comparator VGL Laser scanner Sequential reading of codes Manual reading of codes can also be carried out using a hand scanner Offset Rank and Child Rank At performing aggregation steps important settings are the offset rank and the child rank Their meaning is listed at the following table Offset Rank The number of the rank E g Items come from rank Offset rank setting at where the labels that have and have to be bundled at rank3 station is rank1 to be scanned come from rank2 Child Rank The rank in which the E g Items come from rank1 Child rank setting at items that have to be have been bundled at rank2 rank3 station is rank2 aggregated were an have to be aggregated to aggregated before a case at ranks scanning 7 1 2 Serialization Aggregation Preconditions To perform Aggregation at the stations the following must be given e Production is running via order e Aggregation settings have to be made at the PLM and possibly at the corresponding software interface from camera and printer 7 7 3 Serialization with DMS A 3 7 7 3 The DMS serializes the items by printing all needed information on their labels Verification of serial numbers and labels is don
64. 699548092732 21 1000301601 11 Date last changed 2011 12 01 19 46 32 423 2 Record changes ified id J E T Order ID Test Line ID Line format AGG_TEST_01 Order state X L Start time 2011 12 01 19 46 22 t 10 BATCH LOT 17 EXPIRY DATE 2011 12 31 RO5 COMP PREFIX Book out Command SHOW_INFO Status Waiting for serial EGET Figure 7 56 Home gt hand scanner gt Show information during production Ah lt 134 Production A 3 7 7 9 4 2 Show Hierarchy Press Show hierarchy at the HAND SCANNER NAVIGATOR screen and scan a product to show the classification of the read codes of the current job in a tree view PCE Format State Lot number Line ident ss Pharma visoninspeaion MAS GLOBALSCANNER PESEE showroom peeadmin MAS_GlobalScanner1 HIERARCHY E Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case 0 Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 P Banc S DouoopneTO6T OTN TTI aT VALI Bundle SN 000000001042 GTIN 11111111111113 VALID 4 O Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 O Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 O Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 2 Pallet SN 000000001003 GTIN 311
65. 7 7 8 3 To suspend an order to continue it later proceeds as follows Press Production gt suspend Production and batch are then suspended and can be continued The order will stay Suspended even after shutdown and restart of the system you can continue the order Note If you want to produce another order between suspend and continue of the order you need a connection to the global database If you only have connection to the local database cache mode if is not possible to produce another order in between 7 1 9 4 Finishing an Order Before it is completed To complete an order before the maximum number of items is reached proceed as follows Press Production gt finish Confirm with Yes The batch is then finished 7 7 9 5 Commissioning and Decommissioning a Unit A 3 7 7 8 5 It is possible to commission or decommission a unit item bundle case or pallet When decommissioning the serial number s will still be stored at the database but tagged as invalid and no longer usable When decommissioning a parent rank the child ranks are also decommissioned but the relation between the units still exists Production A 3 7 117 To decommission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand scanner gt decommission To commission a unit proceed as follows Press Home gt Global hand scanner gt show Hierarchy gt Scan unit with global hand sc
66. 8 4 The PLM Workspace and USOQGC ccccecceeeeeeeeeseeeeeeeeeeeeeeeeeeeeeeaeeees 19 4 1 Menu Tree OVCIVIOW i tsteisstin ns csenida cateia sarsaviddadsar eaadtaaineanees 19 4 2 Screen Elements OVErview ccccccceceseeeseesseeeeeeeeeeeeneeaseeaeeaeeeaes 2 ALS SIOMING Ane PEM CAS Ald Guthrie etiam ashi this i A ia ae gel 22 4 4 Log in and LOG Off CA 3 4 3 fecseeoservseinscieeernenvaeonaeungeenersagnnnenna dels 22 PO MM OUI AEM IO Manan a a teamieen hava ata pascal A 25 A Dil NEMO COMM Ol ian E T E RT 2 AO Home SCICGI 4 4t2 uicutiedenrcinsarrdenssamendemenntentadnneietanrGeissatieeytecangeet 28 5 Administration of Users and Groups A 3 5 c ssccssecseeeseeeeeeeeeeeeeeeeees 29 5 1 User Management A 3 5 1 cccccccccecseeeeeeeeeeeeeeeeeeenseeaeeeneeeneees 29 Bd hel CROC GUNG WS OP ais cated iion a 22k rene das A 30 5 1 2 Editing G User ACCOUN nisce a a AOR 30 5 1 3 Adding a User to a Group aesaccc2tonsnetetinwninaheiwseastesunisdrempibaahicnyenckeiwadeus 3 5 1 4 Adding or Withdrawing Rights to a USE cece cceccceeeeeeeneeeeeneees 32 5 1 5 Changing the Password of a USE cccccecccceeeeceee essen eeeeneeeeaneees 32 5 1 6 Deleting a User Account scciveck facie ticsccs deleted Adele anedi dae 33 5 2 Creating and Editing Groups A 3 5 2 oo ccccccecccceeee seen seen seen eens 33 5 2 1 Creating a New GrOUD geascesi oie cnd asein AAA Da ANIE EN 33 5 2 2 Adding or Withdrawing Rights to a G
67. 9 43 02 pceadmin local System seing SECOND_SIG_ENABLED was changed old value no new val ue yes User pceadmin 2013 04 11 09 42 00 pceadmin local i alas rei gt 2013 04 11 09 41 29002 Cannot connect device PCE pceadmin confirmed gt 2013 04 11 09 41 29002 Cannot connect device PLC 2013 04 11 09 41 59 pceadmin local on COM1 2013 04 11 09 41 42 pceadmin User pceadmin successfully logged in 29002 Cannot connect device PLC on COM1 Show advanced Filter Figure 10 1 Log File Management The PLM log file mechanism executes an automatic login logout protocol e All actions are registered and recorded automatically e All actions are marked with a time stamp e Also changes in the allocation of user rights are registered in the log file and are therefore traceable All information to be recorded in the present log file is sorted according to date in the main window The log file data is archived on a database Data backup and time span of the storage is determined customized Print creates a PDF report of all logged data in the database This report is digitally signed and can be archived customized or printed directly All actions are marked with a time stamp You can view the time stamps at the log file Show advanced To show the Filter screen press Show advanced The following screen appears PCE 7 Pharma Vision inspection LOG FILE A AGEMENT hi am Sn local eS SSE a p Ti
68. ADOS Kerberos ADOG JAAS login configuration file SU07 Max no of wrong logins SU02 Time between wrong logins minutes SU03 Automatic login a ww fan gt izi pas Cc gt SU04 Password strength Figure 6 2 System Settings gt Edit System Settings To enable a parameter set a checkmark in the corresponding checkbox and set a value if applicable Grayed out checkboxes are global system settings how to change them see chapter 9 2 1 To apply changes at the system settings the PLM has to be restarted The table below lists all parameters that can be set here 6 2 3 Table System Parameters B Allowed Active Directory Name of the server with the Active Alphanum Server name Directory eric Active Directory Domain name of the server with the Alphanum Domain name Active Directory Active Directory Search path in which the server is found search path with the Active Directory Valid Path Active Directory search filter ADO5 Use Kerberos authentication pa cel Configuration for Active Directory configuration file U0 Max no of wrong Maximal number of wrong logins which logins locks further logins Type of user admin Checkbox Valid Path Numeric Username UO3 Automatic login i user who is used if nobody is logged Calculated value for safety of password AE PA SOTE Seng O if password doesnt match with rules UO5 Password validity Number of month affer a pas
69. C SCS _ Printer DMS _Printer RFID Reader DMS_SCA DMS_GlobalScannert Poms rte DMS_UPS Siemens PLC TCP Ir a i x U aii a s GES o e A r M Baal o J Lookin folelol Export S7 200 all settings DMS PLC_plc_all xml Import all settings j Open j Comcast Figure 6 7 System Settings gt Edit device settings gt select PLC gt Import Export gt select file LAEKA Select the XML file suitable for the PLC version and press Open 46 Preparation for Production A 3 6 6 2 6 2 Parameters At the following screen you can edit the PLC parameters lf you want to set a parameter globally for all line formats settings are not editable at the line format set a checkmark at its checkbox Then the values have to be entered here at the system settings If you want to change the parameters locally at the line format settings have to be set at the line format set no checkmark at its checkbox Then the values have to be entered at each line format setting a checkmark makes parameter global Setting no checkmark makes the setting local e Global e Local at device The screen looks as follows PCE Format State Lot number Line ident romeo SYSTEM SET NCS EE IS SS IE scs PLC MAS CaseScanner MAS_Printer MAS _PalettScanner MAS_GlobaliScanner1 wN ABS_MPC ABS Printer ABS Scanner ABS PLC scS_MPC SCS Printer DMS Printer R
70. C4 Pilot Line Manager 4 8 Version C Doc No PLM_OM_ 4 8 EN C_EXT DOC Pharma Vision Inspection O Cc OD an a O D Q Contents 1 Safety NSMUCHONS erroreren E A N 10 WI EXPIONGION OFSVMHO eae a entree cee 10 1 2 Basic Safety Medsures uennesnnsnnrrinsrnsrrrsrrrrrrrrrsrresrrrrrerresrrer 10 1 3 Operator s Duty to Exercise Due Care ccccceecceseceeseeeeesaeereees 10 1 4 Protection against Injuries Caused by Electrical Power 004 1 1 5 Protection against Injuries Caused by Mechanical Impact 1 1 6 Transport Installation and Start Up ieena 1 2 ADOUP THIS Manul ereere an ra rN 13 2al CODEC CNG UCI ON CO iTe e S R E A a ea 13 2 2 Technical Support and Trainings cccccesecee seen eeeeeeeeeeeeeeeneeans 13 2 3 Formotting and Meaning dees sarees ie rectetuivasan dvenesetdulvasers Samesee easter 13 2 4 Availability of Buttons and Screens ccccccecceeeceeeceeeeeu seen eeeeeeens 14 2 5 How to Use Screenshots cccccccccceecceeeee seen seen eeee essa eeea seen eeeeeeens 14 3 FUNCTIONS Overview A 3 cccceccsecceeeeeeeseeeeueeeeeaeeeeueeeeeaeeeaueeetaeetanss 15 NTU Oonan visi hades niet Sarria nena teens 15 3 2 Marking and Capturing of Items Folding Boxes etc A 3 3 2 16 3 9 LINK OF GONMGMDEVICES CAFS 3 9 marenn a aa 17 O4 Level DelnilONS AS S 4 n vcwnatdusdanettavinateductatesiuriasintaen undone 1
71. Chon A S rninn aan TATO 78 7 1 Production Settings Sereen 2 2 csccn2hidssxideedeseessesdextudedaeeeshideevertedentenss 78 Le ME HOLMES T 2n aaa aa an aa a NG 79 7 2 1 Line Format Setup ProCedure cccccccceccceceseceseeeeeeeeeeeeeestaeetaeeeaees 79 7 2 2 The Add Edit Line Format Sereen esnnesnnesrnnernnerrrnsrrerrrrerrresrren gt 79 7 2 3 Creating a New Line Format cccccccececeaeseceeeeeceueeeseeeeeaeeeeeaeses 80 7 2 4 Editing Line FOormots ennnennnesnnusrnnernnerrrnsrrnnrrrerrresrrerrrrerrresrren gt 81 7 2 5 Editing Device Settings at Line Format A 3 7 2 5 oo cceccceeeeeee eens 8 7 2 6 Device Settings at Line Format PLC cccccccesecssesecseeeeeaeeeeeaeees 84 7 2 7 Device Settings at Line Format Smart Camera ceeecceeeeee eens 85 7 2 8 Device Settings at Line Format Megapixel Camerd ccccceeeees 86 7 2 9 Device Settings at Line Format Comparator 7 8 87 7 2 10 Device Settings at Line Format Hand Scanner ccccceeeeeeeeeeees 88 7 2 11 Device Settings at Line Format Wolke Printer 89 7 2 12 Device Settings at Line Format Zebra Printer 90 7 2 13 Line FORMAL Report CASS 7 2 1 1 ccnn 90 1 3 Product Management CATS J3 Jassin eni aoe acre kbar tia 9 7 3 1 The Product Management Sereen cccccececcceeeseseeeeeeesaeeeeessueeees 9 7 3 2 Creating and Deleting a Product cccccseesccseeeeeeeeeeesesee
72. Cs for complete and incomplete units 120 Production A 3 7 7 8 7 8 1 Troubleshooting Treating Products after an Interruption When an error makes a product unusable e g squeezed packaging proceed as follows Serialized products Check all printed products you wish to discard with a hand scanner serialized products have to be decommissioned see chapter 7 7 9 5 Unprinted products When a product is not yet printed you can discard it without scanning it Not scanned products If a product is printed but not scanned you can discard it without scanning it Production A 3 7 121 122 7 8 2 7 8 2 1 7 8 2 2 Production A 3 7 Avoiding Waste of Items after an Interruption At the serialization process the PLM sends a serial number fo the printer The printer prints the serial number and the PLM sends the same serial number fo the reader camera RFID reader which validates it The sequence of printed serial numbers has to be consistent with the sequence of read serial numbers If the production is interrupted and the conveyer has been stopped there are always some items between printer and reader which have fo be discarded because their serial numbers were deleted from the PLM cache so they will not be sent to the camera for validation after restart The use wildcard function allows continuing the production after interruption without having to discard the left items This is done by checking only
73. D a fe 1 Figure 7 37 Item Bundle Case by reading item label Pallet At the SCS rank3 the item labels from the DMS Rank1 are read instead of the bundle labels from the ABS rank2 This can be useful if it is not possible to capture the bundle labels when the bundles are packed into the case For this example you have to make the following settings Station Where to edit Explanation Station SCS At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank2 product At the product and atthe Enter item dimensions PLC At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank2 product At the product and atthe Enter item and bundle PLC dimensions Production gt Edit Line Offset rank 1 Before scanning is done Format gt Devices MPC the labels that have to be laser scanner scanned are aggregated at rank DMS Child rank 1 The labels that have to be scanned come from rank DMS see chapter 7 7 5 Number of layers As high as count of items Aggregation with ABS in turn At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank3 product PLC Production A 3 7 113 Production gt Edit Line Offset Rank 2 Before scanning is done Format gt Devices MPC the labels that have to b
74. Database Driver H2 JDBC Driver 1 3 169 2012 09 09 DbComms Database Product H2 1 3 169 2012 09 09 DbComms Database Structure 2 0 PilotErrorHandler Connected to database LogWriter Local logfile cache disabled PilotErrorHandler Start up of PIM 4 7 2 130128 UDPService_23 UdpServiceController 172 25 73 171 5555 plm controller uuid 0 183a6 350e 490a 9330 b36433ec de pharmacontrol trackntrace dev PCE_PLC testVersion PCE_PLC java 520 de pharmacontrol trackntrace dev PCE_PLC connectHardware PCE_PLC java 75 de pharmacontrol trackntrace dev ADevice connectAllDevices ADevice java 534 de pharmacontrol trackntrace Launcher init Launcher java 385 de pharmacontrol trackntrace Launcher lt init gt Launcher java 113 de pharmacontrol trackntrace Launcher main Launcher java 97 13 01 50 623 ERROR main PilotErrorHandler 29002 Cannot connect device PLC on COMi 9 494 INFO AWI EventQueue 0 PilotErrorHandler User pceadmin successfully logged in 25 341 INFO AwWI E wentQueue 0 PilotErrorHandler Month name list configuration imported successfully from file C Users s Figure 9 8 System settings gt System information gt System logging tab 9 7 Remove Save Error Images At this screen you save error images or remove error images that are no longer needed Press Sysiem Seftings Remove save error images to get to this dialog Select an image and save it with the Save button and
75. FID Reader DMS_SCA DMS_GiobalScanner1 DMS_PLC DMS_UPS Siemens PLC TCP Parameter Table Name Address Vwivvyvenyyi eye Q o ClearAggregation ShitRegisterStartAdress ShitRegisterLenght Version D 740 06 B oy Belt Speed DB200 DBW Device 1 Offset DB200 DBD94 Device 2 Offset D 740 0H B DE Device 3 Offset DB200 DBD1 Device 4 Offset 1B 740 0B Bk ee et g Fa Figure 6 8 System Settings gt Edit device settings gt select PLC gt Parameter Preparation for Production A 3 6 47 6 2 6 3 Teach Press each in order to load the XML data to the PLC Press Save to save the PLC settings 6 2 6 4 PLC Siemens PCE Format State Lot number Line ident POE ome SS aes c Siemens PLCnull Firmware null Module null Scalia ATE ae em bl Count good Count bad Count total Wrong Code Reject Products Open Flap Camera good ig Belt speed control Set speed Figure 6 9 Home gt PLC Class name Siemens SPS IP SPS PPI Only the counters are displayed 6 2 6 5 PLC Allen Bradley Class name Rockwell PLC Selecting the PLC Allen Bradley field the screen below appears with its two buttons Show PLC Oand Select PLC Mode PCE Format State Lot number Line ident Prarravisoninepeeton PLC Sassari Rockwell PLC TCP IP Menu Show Select PLC IO PLC Mode Figure 6 10 Home gt PLC select Show PLC Oto see which inputs and outputs of the PLC are set The scree
76. Figure 7 5 Production gt Add Edit line format gt Devices For every used device you have to perform the following steps see also at the following screen Select a device From the tab menu on the upper frame of the screen You see a tab for every previously created device 2 Set a checkmark at the If the checkmark is set the device can be used in the line Activated checkbox 3 Press oad formats Loads the device formats stored on the cameras printers and possibly other connected devices to the Pilot Line Manager 4 Select the desired device From the List format you want to use at the line format 5 Press oad fields to load Possible parameters are retrieved from the selected formats the preconfigured The types of codes e g DMX GTIN or CIP are loaded into the settings of the selected left column The formats of the Identification numbers device format respectively the value ranges of other variables are loaded into the right column Type and number of displayed parameters depend on the camera settings 82 Production A 3 7 The figure below shows the device settings at the line format of a Smart Camera PCE Format State Lot number Line ident 3 onovenmpete PRODUCTION ES TS NS RG ccc MSC_DUMMY1 Name Activated MSC_DUMMY2 MSC_DUMMY3 Desuimor VS DUY belgium bollini W Read only code_only dm_only H DMX v 01 21 17 10 fra lot 01 GTIN v nt4 21 SERIAL 17 USE BY OR EXPIRY IM
77. Figure 7 63 Home gt Wolke Printer gt Show Label Preview during production 138 Production A 3 7 7 9 6 Domino Printer menu The domino printer menu while production is running looks as follows PCE Format State Lot number Line ident 4 d E i Start SIM CAPCE Domino_Sim files intern nessages Browse Labels on the printer 1hlocv MSG a 1h1ocv 1H20cv MSG 1H2o0cv 1h30cv MSG 1h3ocv 1H30cvidm MSG 1H30cv1dm 2d code fix msg 2d code fix 2d_code_var msg 2d_code_var 2d_fix3zeilig msg 2d_fix3zeilig 2d_fix4zeilig msg 2d_fix4zeilig 2d_var3zeilig msg 2d_var3zeilig 2head_1dm_3o0cv MSG 2head_1dm_3o0cv 2head _1dm_3o0cv1 MSG 2head _1dm_3ocv1 2head_1dm_3o0cv2 msg 2head 1dm_3o0cv2 2head_1dm_3o0cw msg 2head_1dm_3o0cw 2ocvidm msg 2ocvidm 30mm msg 30mm K aik if Refresh directory Get selected file Send selected file Get all files ii Send all files Reset ink level Figure 7 64 Home gt Domino Printer during production At this menu you have the following options e Sfart SIM Start printer simulation software e Browse Select path where the software for the APS printer simulation software can be found e Refresh direciory Retreshes the displayed directory e Send selected tile Send selected file to printer e Send all files Send all files to printer e Get selected file Send selected file from printer to IPC e Get all files Send all files from printer to IPC e Reset ink l
78. G oreen E canesticieai iis adecanieuoieaeanmcianeetanenes 50 62 e2 WOKS PIM O iniisa a a ob cue datasets ante N 50 6 32 79 APS DOMINO PINO insane E E TAA A 51 0 2 A ZEDA TZ OOM PANO tiia a iededNelv tate ieildeia ds teaveicitss 52 6 2 0 COMETI SAA O AO oraa a E S 53 6 2 0 T Ro0dor MOJE Seinna O rrent reece rect re 53 6 2 8 2 omat Gamerd SCA A3 0 2 0 2 Jusen a a E i 56 62 8 3 S6iing UPa Producti iN SUA rerna 57 6 2 8 4 Megapixel CAMErA essssesessrsrrrensnuroneuronrunnnunsnvurununuronrunnnnnnnnnnnnonrunnennonnnrnnnenronnnnonnne 67 6 2 9 Hand Scanner CASS 72 Ai eosin sas ecancteav os ante aaianagaatatn Soanieaateitsuee aacteegunnanin 69 0 2 10 CHECK WEIGMGN ercas na aa ia cacwchonds enon aii er 70 oA TE UPS ena a a a 7 02 l2 COMparolOrVGLI VY GIG irrena ae aa e ai 72 O2 To RAD anan ner T A ETA A 73 G22 Oy SNOW EE EA EO A A S EEE A 73 6 2 13 2 NOIS LEVO cniin on a a a RA 74 6 2 T3 SNOW Dopug CONSIGA acetal 74 6 9 COMMOURNG IP AGGICSSOS sssusa ona 75 6 3 1 Allocating IP AAGIOSSOS nania swndtden Gores aduvobssds enninu EENEN NEUERER ENA 76 6 3 2 Device IP RONGIS atersi i OSs eal a a a a N 76 6 3 3 Internal Remote Control snnesnnnssnnesrnnsrinerrnesrrnsrrrerrrerrrenrrrerrresrren gt 76 6 3 4 Example of IP Allocation eieiererrrrerrrrrrrrerrrrrerrrrrrrrrrrrrrrr 76 6 9 0 COM INEC E IPS erat a a ea aE l Ee 71 6 3 6 Entering IP addresses at the Devices ccccceeeceeeeeseeeeeeeeeeseeenene ees Ta T Produ
79. INSPEC Drop down list AGG_INSPECTION TION LINEFORMAT See Smart Camera Possibility of using Wildcards at useWildcards input of reference codes o Checkbox showDeviceFframe Activates deactivates the display a i Checkbox the device in the menu overview 72 Preparation for Production A 3 6 6 2 13 RFID Here the RFID menu is shown PCE Format State Lot number Line ident g Pharma son Inspection Es ee A is RFID 1 Menu 0202826C4Bo0C801000200 Show Show EPC History Debug Console Figure 6 38 Home gt RFID Reader At the RFID menu you have the following options e Show EPC History Shows the readings of the electronic program code EPO e Noise Level Shows the noise level of the RFID reader e Show Debug Console The debug console must be activated within the settings of the device If should only be activated for debug reasons 6 2 13 1 Show EPC History PCE Format State Lot number Line ident B Pharmavison hspecion es RFID 1 History Time UID EPG lt lt First lt Previous Figure 6 39 Home gt RFID Reader gt Show EPC History e ime Time of the scan e UID Serial number of the transponder Preparation for Production A 3 6 73 e FPC Hexcode of serial number and GTIN e GSI Data Read GS1 data 01 GTIN 21 Serial number The last 1000 readings are stored 6 2 13 2 Noise Level PCE Format State Lot number Line ident ss
80. INTER BUFFERED Dron dowiisi P BUFFERED PRINTER PRINTER p shonDevice mine Activates deactivates the display of i E TNN the device in the menu overview 6 2 7 3 APS Domino Printer The APS Domino Printer is editable under System Settings gt Edit device settings gt select lt APS Domino printer fab gt At the tab menu on the top you can switch between the screens The following two figures display the printer settings of the Domino Printer Cinitial screen and scrolled down The settings can be configured 1 Uni 8 PCE Format State Lot number Line ident g ovne SYSTEMSETTINGS P ES SN PED Printer Camera Handscanner APS Printer Name Description APSSIMPath CAPCE Domino_Sim PLCNarme Printer altomatcMiode boxingRank buffer InternalEormats ip 192 168 100 230 ae Figure 6 13 System Settings gt Edit device settings gt select lt APS Domino printer tab gt Preparation for Production A 3 6 51 State Lot number Line ident PCE Format a aE SYSTEM SETTINGS Sr IDLE S35 Alagan Printer Camera Handscanner APS Printer boxingRank buffer internalFarmats ip 192 168 100 230 needDeviceF ormat port 02 printerMode BUFFERED_PRINTER printerUnit showDevyiceFrame Figure 6 14 System Settings gt Edit device settings gt select lt APS Domino printer tab gt Edit the settings at the input fields and scroll down menus The
81. LM Software ccccceccceeeeeeeeeeeeeees 103 dt AOOUCOONOM AH3 d 2O asccaseise ieadeide dnasnsadeaasigaunaseiiuscaasiieaasehiusaase 104 7 7 Functional Principle of Aggregation A 3 7 8 1 104 7 7 2 Serialization Aggregation Preconditions cccceecceeeeeeeeeeeeeees 106 7 7 3 Serialization with DMS A 3 7 7 3 oo ccccccc cece cess este eeeeeeteeeenees 106 7 1 4 Aggregation Status A 3 7 7 4 eck ca cccte scaseaas andithustdawasnsdndeiencsewenteds 106 1 7 0 Aggregation WINN ABS cuanna a a a A 109 7 7 6 Aggregation with SCS cc ccccccececsseseceeeseceeeeeeseeeeeseeseeaeeeeeaeneeegas 110 7 1 1 Aggregation with MAS oi 0ccci es cos Mths cactet aton tnd thesa eet vicaataccetiteeeinessees 110 7 1 0 Aggregation EX OND OS gia tctssais senda tector steal alecta in ba eadslasttaettaatohe adeincseutedeheres 110 7 7 8 1 Item Bundle Case by Reading Bundle Labels Pallet eee 111 7 7 8 2 Item Bundle Case by Reading ltem Label Pallet eesesesessseeeeees 112 PFO SANGIN CASO POE e A E 114 F AOA MGM OMG N aoar a r r iene falda aidcndat 115 7 7 9 Manual Aggregation Actions A 3 7 7 8 cccccccccceseeeeeeeeeeeneeeeenes 116 7 7 9 1 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 cscs 116 7 1 9 2 Deleting the Relation between Child Unit and Parent Unit deaggregate CAOCIW RW fh 0102 mneieree retreat teat teen cen ree erent eee seer ee err ee ene tne cece 117 7 1 9 3 Suspending an Order A 2 7
82. M yyyy 10 BATCH LOT Figure 7 6 Production gt Add Edit line format gt Devices gt Load formats Read only This function is used for example if you have a batch of items that has already been printed The production was stopped and now the items have to be further processed The serial numbers do not yet exist at the database Then the serial numbers only have to be read and saved into the database For regular serialization this function is deactivated Parameter Prefixes All parameters with double hash in front of it are for codes DMX BC BARCODE 128 HR HUMAN READABLE RF RFID EPC At their fields you have to input the content the code has to contain E g At the field DMO select DMX Fill in the Als separated by a hyphen Example Als to be embedded in the DMX code Fill into the DMO field GTIN 01 SERIAL 21 USE BY OR 01 21 17 10 EXPIRY 17 BATCH LOT 10 At the parameter fields in the left row you select the field content type In the right row you define the field content format The coding refers to the GS1 standard All parameters with X in front of it are wildcard fields for human readable text Here you can input any text to print it onto the unit At the Description field you can add information about the special configuration of the device in this line format After completion of the format settings press Save Production A 3 7 7 2 6
83. MAS _GlobalScanner1 Command SHOWHIR Status Manually Figure 7 43 Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner 7 7 9 9 Handling Incomplete Units When Order is finished If an order is finished pressing Finish before or after quantity is reached it depends on the printer settings how to handle uncompleted units There are three possibilities fo produce Kind of Code Explanation Only GTINs only complete units When producing only with GTINs all incomplete units being at the cache are discarded GTIN for complete units SSCC for incomplete When producing with GTINs and SSCC all incomplete units being at the cache get an SSCC number Incomplete units have to be scanned to verify their aggregation and afterwards they have to be closed Only SSCCs for complete and incomplete units When producing only with SSCC all incomplete units being at the cache get an SSCC number Incomplete units have to be scanned fo verify their aggregation and afterwards they have to be closed If a GTIN a SSCC or both is printed this can be defined at each rank individually This has to be set in the printer settings at the line format The needed Als are e GTIN 01 21 e GTIN SSCC 01 21 00 e SSCC 00 At the field DMX select DMX enter the Als as follows Kind of Code Only GTINs only complete units 01 21 GTIN for complete units SSCC for incomplete 01 21 00 units Only SSC
84. S Eee ES DMS tem ABSen J SCS casey J MAS Paiey WY in w a om Ol 5 es DI o g 8 Oo Big oF siz Ba 3 se 3 Bila f E alle o 8 of ef E o g w gt an a we xe Da x oa x sa a D x o Bs oe BB Se z SE g ells Uv fo oo aj H O O vS D in S o 2 5 c 2 c o N c o v a os ap ollo n5 Z N aes 0 o oO oD ar nS N A NSA a amp o D Printer SCA Be A _ TI ae Figure 7 39 Item Pallet Production A 3 7 115 The ABS rank2 and the SCS rank3 are not used Note that rank2 and ranka still exist This has to be considered at the line settings For this example you have to make the following settings Where fo edit Explanation DMS At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank2 product At the product and atthe Enter item dimensions PLC At System Settings gt Edit Offset rank A childronk eB Sis notused sos e 8tSisinotuset MAS At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank4 product Production gt Edit Line Offset Rank 1 Before scanning is done Format gt Devices hand the labels that have to be scanners scanned are aggregated at rank DMS Child Rank 1 The labels that have to be scanned come from rank DMS 7 7 9 Manu
85. SCC pack type NUMBER n ROS COMP PREFIX Company Prefix NUMBER n 9 PROD ae QUANTITY Target production quantity 0 UMBER n 10 RO7 PROD NAME O External Product Name TRING x 64 RO8 ORDER NAME O RK External Order Name TRING x 64 LINEFORMAT a NAME External Lineformat Name 4 TRING x 64 RIO LINE NAME O RK KR 0A External Line Name TRING x 64 PRODUCT DESCRIPTION SN POOL MINIMUM THRESHOLD SN POOL MAXIMUM THRESHOLD 7I 6 RK 0A External Product Description TRING x 64 Minimum threshold for an SN range NUMBER n 9 Maximum threshold for an SN range NUMBER n 9 Appendix 171 SN POOL LINE 4 BUFFER Pool line buffer for an SN range R25 ISSCC PREFIX Combined RO4 and RO5 nO NUMBER n 10 CONTENT l R37 COUNT Real Content Size o fio NUMBER XO X20 Fields based on Application Identifiers can be defined with Regular Expressions see chapter 13 Fields based on date values can be defined with Month name lists MNL and with Date time patterns see chaprer 13 13 3 Regular Expressions Characters The character x The backslash character O 5 a ee r ee es ee et A A A 3 3 gt a gt gt gt 3 172 Appendix Any character may or may not match line terminators A digit 0 9 A non digit 40 9 A whitespace character n xOB f r O W A non whitespace cha
86. SS TS Cn Select order to move Order Order descr Line format Line f Descr Product Product descr Start date End date m Figure 7 24 Production gt Move order to line Production A 3 7 97 98 7 4 10 Production A 3 7 In companies with several lines in a data base orders can be switched among the various lines via this menu Example Production line A has processed an order This order must now undergo further processing on line B The user can use the Pilot Line Manager to suspend this order on line A and taking the existing line formats into account move the order to line B The order is now suspended on line B and ready for further processing on line B Additional use Moving an order from an automated line fo a reworking place Reopening a finished Order To reopen a finished order you have to own the appropriate user rights In case an order was finished but has fo be reopened for further processing follow these Steps Press Production gt Reset order status gt Select the order that you want fo reset press Reset Order 7 5 7 9 1 Start Stop Production A 3 7 5 Starting Production via Order A 3 7 5 1 At this screen the production is started At the PRODUCTION SETTINGS screen press S art production via order Select the order you want to start The following screen appears PCE Format State a number ae ident Pharma Vis
87. Select the order which contains the values you want to use The following screen appears PCE Format State Lot number Line ident g Prormavisoninspection PRODUCTION E CUR pceadmin Starting order 6666 Order 88889 Order descr R Line format Line f Descr Product Product descr Figure 7 27 Production gt Start production via order Press Sart Test run The parameters entered will be transferred to the connected units The following screen appears PCE Format State Lot number Line ident Fomine PRODUCTIONS I SS aS Order status 2000 of 20 pack Paracetamol Application ID BATCH LOT x 20 8127275882 USE BY OR EXPIRY MM yyyy 2013 04 04 01 21 17 10 n14 00000000000000 SERIAL x 20 1 SER ALGO x 20 INC R03 SER LENGTH n2 12 T Figure 7 28 Production gt Start production via order gt select order Next Here you see the fest run data 100 Production A 3 7 7 5 3 USE BY EXPIRY At this screen use the following date format to input an expiry date yyMMdd Load fest dafa Load data for test run empty fields are filled with sample data to enable the test performance Press Sart Test run The test run starts To stop the test run press Finish After the machine was stopped manually it has to be Started manually to resume the production Starting automatically is not possible Starting Test Run via Line Format A 3 7 5 2 To check the
88. When automatic mode is active manual Ghockbox operation of the device is not possible Hierarchy level 1 Unit Drop down list Activates deactivates the image oa Bheckbex processing on the camera stores communication between the Pilot ae Line Manager and the camera in txt data a e Only for error searches otherwise this ICO should be switched off Activates deactivates the permanent errorlmages Storage of MSC error images in the Pilot Checkbox database infernalFormats Camera manages internal formats Checkbox 92 168 100 Valid IP needDeviceFormat Device appears on the line format Checkbox Units scanned by aggregation reader are validated direct after read and rejected by preAggregationReject PLC Default the validation process starts __ Checkbox with the covering box close signal content size is reached or close button PRINT_INSPECTION AGGREGATE_READER readerMode LINKING_READER i aie Drop down list AGG_INSPECTION LINEFORMAT Activates deactivates the display of the Activates deactivates the transfer of the i serial number through a placeholder Me Gr it is only checked for length not PIGEREON for contents 6 2 8 3 Setting up a Product in SCA This chapter describes how to set up a product in the Smart Camera Some step sequences have to be repeated in order fo set several fields For this the steps are numbered Step Ac
89. abase but blocked and it can not be used until it is aggregated 0 1 commissioned again gt E g There is an aggregation item in bundle in case in pallet It is subsequently found that for some items of the case the wrong folding boxes have been used So the whole pallet is decommissioned and wrong items can be separated later Commission Commission is used fo unblock units or serial Printed numbers respectively that have been Verified decommissioned before in order to reuse if validated 1 commissioned aggregated 0 1 Destroy Destroy refers to an aggregated unit items can not be Printed 1 destroyed When destroying a unit this means the Verified last aggregation is reversed deeper aggregation validated O levels remain The label has to be discarded and commissioned O serial number is decommissioned aggregated O 108 Production A 3 7 Aggregation with ABS The ABS aggregates child items to parent bundles A MPC sends the child serial numbers fo the PLM which ads it to the bundle A printer prints a label for the bundle The label is then checked by a scanner and the bundle serial number is saved into the database with status verified Aggregation at the ABS is done by performing the following steps At the ABS monitor switch from iy PLM to MPI Megapixel Print Inspection software using the MPI Switch button to use the MPI switch button Interface 2 Place bundle not yet agg
90. ables analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is set 7 9 5 Wolke Printer Menu during Production The PRINTER MENU of the Wolke printer provides the following options Format Lot number Line ident Printer Menu Machine Ink Level Show Settings Settings In Process Control Label Preview Printer Refresh Figure 7 59 Home gt Wolke Printer during production Class name Wolke_M600 service keys e Machine settings e Ink settings e In Process Control e Label display 136 Production A 3 7 7 9 5 1 7 9 5 2 7 9 5 3 Machine Settings Here you get Information about the settings of the Wolke printer Format State Lot number Line ident PCE amp Prorra aon pectin S Login Printer Settings 147 100730 aAA 100818 Version A 1 19a Last Inspection 201 10616 Device ID 100 IP Adress 492 168 100 230 00 0 0 Auto Disconnect loff Printheads 2 Shaftencoder lineA Printer Status TE Figure 7 60 Home gt Wolke Printer gt Machine Settings during production Ink Level Settings This Menu displays the printer settings Wolke Printer Settings can be configured This screen displays the ink levels of the print heads The ink level display can be set back to 100 with Rese Ink Levels when the cartridge is changed Format State Lot number Line ident PCE o g Login Printer
91. act us to request your individual training Formatting and Meaning The formats used in this manual have determined meanings If they are used they denote the following Foma O oO ooo Menig sd Buttons at the screen surface fixed tab names apostrophes Names of fields columns at the home screen checkboxes names of modes parameters lt angle brackets gt Wildcard for usernames wildcard for tab names of devices individual names can be assigned SMALL CAPS Names of screens and dialogs About This Manual 13 14 2 4 Availability of Buttons and Screens Always remember that many functionalities of the PLM need certain user rights This means if your screen doesn t offer buttons shown in the user manual it is likely that you need more user rights which have to be assigned to your profile by an administrator The usual way fo assign user rights is to add a user fo a user group Thus the user obtains all user rights belonging to that group 2 5 How to Use Screenshots Below each screen you see the path how to get there Additional actions that are to perform at this screen are described below the screen Wildcard buttons and actions at the path are placed in brackets See the following example PCE Format State Lot number Line ident Phare Vision spe SS SSS ee ocR ocv and Code reader a Si os 530 0 1D 0300436 RE Le a3 Standard image fh SS Segoe 325 m Sh 300 Q N 14 01 13 13 07
92. al Aggregation Actions A 3 7 7 8 At the PLM you can perform the following manual aggregations When performing manual aggregation actions the production must be running Aggregation and deaggregation are fully traceable by storing dependencies of parent and child unit GTINs and serial numbers into the database oe 1 Do not finish an order before performing the manual aggregation Production must be running when performing manual aggregation Otherwise incomplete units being at the cache have to be discarded 7 7 9 1 Destroying Parent Label Reversing Aggregation A 3 7 7 9 1 It is possible to reverse the aggregation of a unit pallet case bundle In order to do this you have to destroy the unit label The unit label is no longer useable and should be discarded The child units lfems are thereby released and are assigned to the lower rank again To desiroy a parent label proceed as follows Press Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner gt destroy See the following figure 116 Production A 3 7 PCE Format State Lot number Line ident MAS_GlobaliScanner1 HIERARCHY iE Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case O Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pall
93. al aggregation levels This example refers to the whole aggregation chapter to describe the settings At this chapter all settings refer to the following example with four aggregation 1 levels If your line is set up in another way you have to modify the settings accordingly Pallet Item Bundle Figure 7 34 Principle of aggregation At the following table the terms for aggregation units are described for a line with 4 aggregation ranks Trade Unit Rank Explanation Item An item is the smallest unit at the aggregation process This can be a folding box a blister or a bottle for example It is usually aggregated to a bundle or directly to a shipping case Bundle A bundle consists of several items Case 3 A case is a carton box where either bundles or items directly are packed into Pallet A pallet contains several cases Unit 1 2 3 4 A unit is the term for any aggregation level The term unit is used for an item Rank1 bundle Rank2 a shipping case Rank3 or a pallet Rank4 The PLM software principally allows up to 8 aggregation ranks rank1 rank8 Thus it is possible to aggregate an item seven times The number of aggregation steps depends on the individual line The aggregation steps can be executed by one of the four stations e Data Matrix Station DMS e Advanced Bundle Station ABS e Shipping Case Station SCS e Manual Aggregation Station MAS Production A
94. anner gt commission See the following figure PCE Format Lot number Line ident ee MAS_GlobaiScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING x s lt O Orphan eg Case Case SN 000000001021 GTIN 21111111111110 VALID 2 OOrphaned Bundle Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 3 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 88 4 l EE AMAAANAAAANANAA SOIR MAKAMAAAAAAAAAAFLLEAT OM aver Show active Order MAS _GlobalScanner1 Command SHOWHIR Status Waiting for serial Manually Figure 7 41 Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner De Commission Deaggregate Destroy Print Label 7 7 9 6 Closing an Incomplete Unit partial case It is possible to complete a unit before max number of items is reached To close a case during production is running press Home gt global hand scanner gt show aggregation gt choose rank gt Close The unit is then closed 118 Production A 3 7 7 1 9 7 Viewing Aggregation Rank of a Unit A 3 7 8 4
95. are are in 1 compliance with the 21 CFR Part 11 directives Functions Overview A 3 17 18 3 4 Level Definitions A 3 3 4 This is an overview of the control levels at the aggregation serialization process The following figure is an example how a visual inspection production can basically look like The detailed structure of your system is defined at the functional specification ERP Panning SAP Order Number Exp Lot Line Serial Range oti PLM 1 PLM 2 DMS ABS SCS MAS na r EE Gar See FS Figure 3 4 Control levels at the aggregation serialization process Functions Overview A 3 4 1 The PLM Workspace and Usage Menu Tree Overview The menu tree shows the maximum possible menu structure of the system Depending on user rights certain menus may not be visible Main Menu Login Logoff System Settings Edit system settings Create Edit device Edit device settings Switch Line Second Signature message configuration Second Signature action configuration ERP data over XML configuration Edit month name list System information Remove Save error images lt User gt Groups Rights Change password Delete The PLM Workspace and Usage 19 20 Main menu Backup Backup Logfile Backup Camera Formats Start Production via Order Test Run via Line Format Add Edit Order Add Edit Line Formats Add Edit P
96. ature group function you can add users to the group to allocate second signature rights to them System Settings 145 9 3 3 Message Configuration Screen Within this menu you can define the messages which need to be confirmed with a second Signature A list of the available alarm and warning numbers can be imported The data can be imported and exported as an XML file PCE State Lot number Line ident v SYSTEMSETTINGS I ES D Pharma vision Inspection Second signature Message configuration Message ID 3 21073 21072 Paley s 21074 21071 21070 19009 19007 19004 19002 19003 19000 21076 21077 SS re ere p Figure 9 2 System Settings gt Second signature message contiguration i MT an Confi P En Fi a a 2 ci sail inl ha ar i Fg 9 3 4 Action Configuration Screen Within this menu you can define the actions which need to be confirmed with a second Signature by setting a checkmark at ifs checkbox A list of the available actions can be imported The data can be imported and exported as an XML file PCE State Lot number Line ident soemo SYSTEM SETTINGS a SS CR Second signature Action configuration Action ID suspendProduction suspendTestRun startProduction save NumberManagement stopProduction EditLineFormat i At TLL tntshutdown continueTestRun ProductManager startTestRun AEE Add login O tt AT SE OST TCSII 2 Figure 9 3
97. combines transport and routing in one network connection A unit is the result of an aggregation level The term unit is used for an item a bundle a shipping case or a pallet Association of German Mechanical and Systems Engineers Norm for the integration of intelligent components in packaging machines and processing machines data exchange structuring with regard to the standards of 21 CFR 11 Standardized Communication VDMAXML_P Version 1 0 Appendix 177 Author Pharmaconirol Electronic GmbH No part of this documentation shall be re produced transmitted assigned recorded in a data processing system or translated into another language in any form without prior written consent Pharmacontrol Electronic GmbH A member of the METTLER TOLEDO group Gernsheimer Str 2 64673 Zwingenberg Germany Phone 49 6251 85 45 0 Fax 49 6251 85 45 111 E Mail MTPCE info mt com www mt com pce
98. ctions depending on the authorization level of the user The He o key contains a digital version of this documentation and is always visible in the right corner of the status line The user confirms the error message caused by a machine Stop by pressing this button in the functions menu see point 2 With this key the user will return to the overview screen from any place in the program by pressing this button In the overview screen the user can choose between all cameras connected and other optional devices 28 The PLM Workspace and Usage 0 Administration of Users and Groups A 3 5 The User Management settings at the PLM are equivalent to the settings at the PSM Both systems use the same user profiles At the PLM all user rights are being managed centrally Name password and certain rights are assigned to each user access group respectively The type of right group determines access to the possible program functions Upon start up the user management is pre configured from PCE service staff A user management is included in order to add edit and delete users and groups All functions in the software can be restricted due to user rights assigned to a group or user Rights can be assigned directly to a user or along with other rights building a group which can then be assigned fo a user User Management A 3 5 1 To open the USER MANAGEMENT press User Managemen at the menu panel on the right hand side of
99. d multiple item reader Default setting for generic non serialized reader on global rank rank 0 Static inspection should be used for non item related label inspection Reader statistic does not influence serialized label database status SCA VGL scanner single item reader Already produced products are put in again without being printed before MPC SMC VGL hand scanner single and multiple item standard setting for readers with rank gt reader LINKING_READER deprecated deprecated deprecated SMC VGL hand scanner single item reader SMC VGL hand scanner single item reader MPC SMC VGL hand scanner single and multiple item reader SMC VGL hand scanner single item reader For example this is helpful when you change the outer packaging and the existing codes can no longer be read Then you can print helpercodes on the units linked to the original code to recognize the original code at the database Precondition a second reader must be set to the same rank an has to be in HC_LINK_READER mod e which checks the PCE helpercode label AGG_INSPECTION Verifies the last processed At a case packer a MPC MPC SMC aggregation by checking ifan or SCA are used as VGL hand Preparation for Production A 3 6 AGG_DELAY_PRINT HC_AGG_DELAY_PRIN I COPY_READER DISTRIBUTION_READER items is at an assumed position inside of a case All children
100. d in chapter 7 2 5 The parameters available depend on the selected line format Frequently used parameters are Data matrix code type Data matrix code Expiry date type Expiry date format GTIN GTIN number type GTIN number format Type Charge Charge format serial number type serial number format Production A 3 7 89 90 7 2 12 7 2 13 Production A 3 7 Device Settings at Line Format Zebra Printer The screen and the table below show the setting options for the Zebra Printer at the line format PCE Format State Lot number Line ident TT RT TN PRODUCTION i ui Vision 7 DMT pceadmin CASE Name CASE Activated Figure 7 13 Production gt Add Edit line format gt Devices gt Zebra Printer Tab Execute the steps as described in chapter7 2 5 The parameters available depend on the selected preconfigured format Frequently used parameters are Parameter Fieldname defined at label Field number type Field number format Line Format Report A 3 7 2 11 A line format report contains all settings of the line format including device settings To create a line format report go to the ADD EDIT LINE FORMAT screen see chapter 7 2 4 and select an existing line format from the list to edit Press PDF Report to generate a line format report Report settings Choose report template design Design lineformat Lineformat Report 7 Description default lineformat report sample Author PCE Format
101. d serial numbers in the printer is variable and can be set in the printer settings in the printer Consumption of serial numbers should be limited to physical use e g loss of SN due to buffering reasons should be as low as possible Do just buffer reasonable quantity of serial numbers to avoid waste It is possible to enter or eliminate individual items at the database using a hand scanner Serialization Settings at the PLM Software First create a line format which includes besides the GTIN also a field for serial numbers see chapter 7 2 3 PCE Format State Lot number Line ident amp Pharma Vision Inspection PRODUCTION serial01 showroom pceadmin 1ocv Name Activated code code2 dm4ocv ae N dmx cc O To Sa TT PPn catamatrix testdm2ocv NS E TTS Serial 21 SERIAL x ETAT Figure 7 32 Production gt Add Edit line format gt Devices gt Wolke Printer tab From the drop down menu of the Serial field assign the serial number 21 SERIAL to the Application Identifier Thereby the line format is assigned as serialization Production A 3 7 103 104 7 7 7 7 1 Production A 3 7 Lot number Line ident PRODUCTION Edit Order TestOrder001 Rank Application ID BATCH LOT Figure 7 33 Production gt Add Edit order select an order gt Details Press Production gt Add Edit order and select an order Press De fa amp Add the field SER ALGO if not existing A
102. dd 17 USE BY OR EXPI DATE yyMMdd 20 VARIANT NUMBER n2 21 SERIAL ISO646 x 20 oOo comm oo oe y E amp amp oS SRAKAR i Figure 13 1 Production gt Al Management List of Application Identifiers DMX Datamatrix Code BC BARCODE128 BARCODE 128 R H HUMAN READABLE Human Readable Text SSCC Serial Shipping o pee Container Code 255 CODE 01 21 255 CODE 01 21 oe p Global Trade Item NUMBER Club Inter Pharmaceutique 02 CONTENT GTIN of Contained Trade Items 14 GTIN BATCH LOT Batch or Lot NUMBER 255 CODE 01 21 17 10 iN ao 166 Appendix NO 5 20 21 NO 30 3 Co O Co 240 241 242 250 253 NO O1 254 310Y 311Y 312Y 313Y 314Y oO O1 lt 320Y BE O lt PROD DATE Production DATE YYMMDD UE DATE Due DATE YYMMDD PACK DATE Packaging DATE YYMMDD BEST BEFORE Best Before DATE YYMMDD USE BY OR ci EXPIRY Expiration DATE YYMMDD VARIANT Variant NUMBER SERIAL serial NUMBER elle OAIE secondary Data Fields Count of Items Variable VAR SS Measure Trade Item CONTENT SIZE Number of Units Contained Information Mutually Agreed J Zj O IT INTERNAL Between Trading Partners ADDITIONAL ID Additional Item Identification CUST PART Customer Part NUMBER Made to Order Variation MTO VARIANT NUMBER ale AORRI secondary Serial NUMBER ale Reference to S
103. ded Repeat this step to add the user fo additional groups If you want to withdraw the user from a group select the group and press Delete Once you have finished editing the affiliation of the user confirm with OA to leave the screen Administration of Users and Groups A 3 5 31 5 1 4 Adding or Withdrawing Rights to a User select a user see chapter 5 1 and press ighfs A screen appears where you can see which rights are already added to the user PCE Format State Lot number Line ident mom USER MANAGEMENT i i CS ay User Management User rights Figure 5 5 User Management gt User gt Rights Press Aad and select the right you want to add fo the user and confirm with OK If you want to withdraw user rights select the right you want to withdraw and press De ere 5 1 5 Changing the Password of a User select a user See chapter 5 1 and press Change Password The following screen appears PCE Format State Lot number Line ident ovom USER MANAGEMENT i i I Sy User Management Change password Test User Current password New password Retype new password Figure 5 6 User Management gt User gt Change password The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters Enter the new password retype it and confirm with OK 32 Administration of Users and Groups A 3 5 5 2
104. dent Feel homme SYSTEMSETTNGS ME i scs PLC MAS CaseScanner MAS Printer MAS PalettScanner MAS _GlobalScannert ABS MPC ABS Printer ABS Scanner ABS PLC 7 OY a SCS Printer DMS Printer RFID Reader DMS SCA DMS GlobalScanner1 DMS_PLC DMS _UPS Siemens PLC TCP Import Export Menu Export Export Export Export Export all settings parameters messages counters teach parameters Import Import import Import Import all settings parameters messages counters teach parameters Figure 11 6 System Settings gt Edit device settings gt select PLC gt Press Import Export Press Export all seftings For import of XML files see chapter 6 2 6 1 11 6 Reestablishing the Default Settings of the Devices System You can reestablish the default settings of the system via the backup function To open the BACKUP screen press Backup at the menu panel on the right hand side of the screen The following screen appears PCE Format State Lot number Line ident 3 Pharma Vion inspection BACKUP T A A o Backup Backup Backup Log file Camera Formats Figure 11 7 Backup select here whether you want to save the log file or the camera formats 160 Backup and Restore Settings A 3 11 12 Alarms A 3 12 If an alarm occurs at the system or its components it is shown on the status bar at the bottom of the screen For information about the alarms and further actions see the Alarm List delivered with the technical documentation Alarms
105. dle a case or a pallet with a different serial number or with same serial number How your re print works has to be determined at the system settings Go to Sysiem Seftings gt Edit Sysiem Settings and change the parameter Reprint new serial To re print a label proceed as follows Press Home gt global hand scanner gt show hierarchy gt scan or select product gt print label See the following figure Production A 3 7 119 PCE Format State Lot number Line ident Phatrna Vision inspection MAS _ GLOBALSCANNER1 TEST48scsor2__ J RUNNING MAS_GlobaiScanner1 HIERARCHY Hierarchy of order scsor2 2 with status RUNNING O Orphaned Case O Orphaned Bundle Case SN 000000001021 GTIN 21111111111110 VALID 2 a Bundle SN 000000001042 GTIN 11111111111113 VALID 4 Pallet SN 000000001014 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 O Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 4 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 Peille Anl ANNAAAANRAAAA APIA MAAAAAAAAMAAAAF ERE OOD EME Show active i Pri De Commission Deaggregate Destroy rint Label eter
106. e hand scanner scanned are aggregated at rank2 ABS Child Rank 1 The labels that have to be scanned come from rank DMS At start of the production Enter agg GTIN for One GTIN for each rank or at the order or at the rank4 product Production gt Edit Line Offset Rank 3 Before scanning is done Format gt Devices hand the labels that have to be scanners scanned are aggregated at rank3 ABS Child Rank 3 The labels that have to be scanned come from rank3 ABS 7 1 8 3 Item Case Pallet Here it is described how to aggregate items to case to pallet without having bundles See the following figure Serial numbers _ oe oe PLM ee DMS ltem ABS Bundle f SCS Case Wi n w N n N on 2 Oo w 5 a E A g g e 2 Oo y DO S Le lt aei i Se D JI Un pe O 4 O qd Oo wo Oo U ms 7 O 0 oO N O Ig 25 olleg 1 lje sL Ol p np Oo 2 s paN S sgi Eg Bist wes Be v ee ao Bs 2 nS alls s a allo w E 2 allo e wla 28 glo o v Wis 1 igs 8 gis D O w D Cc ve a w Cc Cc Cc 2 n c i n Oo elle 8g o 2 vs 0 ollo D E aad Cc u lap O Yn n Cc a A Niilo WMilg e O N o N Nlo D D o p Printer E m Printer AS ow A p AAA oY i ze Bg OY gt Vo VA i d I A Seer esee 1
107. e by the SCA Serial numbers are saved into the database with status verified The Items are then at rank1 Serialization at the DMS is performed automatically Serialization is achieved by appropriate settings at the PLM the SCA software interface See chapter 6 2 8 2 and the printer software interface For examples of serialization aggregation settings see chapter 7 7 8 7 71 4 Aggregation Status A 3 7 7 4 The aggregation status is the status in which a unit is actually in In this chapter it is described in which status a unit is in after an aggregation step Aggregation Verification Validation are usually done automatically by reading devices scanners hand scanners cameras RFID readers Deaggregation Decommissioning and commissioning are usually done manually by hand scanners For rework purposes all aggregation steps can also be executed manually by selecting the serial numbers at the PLM and executing the corresponding function For every unit there is a serial number needed So if the terms item case pallet parent unit or child unit are mentioned remember that the corresponding serial number and label are always meant foo 106 Production A 3 7 Explanation Status Result Verification reference codes gt Sends result readable X Validation i Serialization Sends ref codes Sends back results 4 Aggregation Printed but not verified Print
108. e marked and verified using the window technique operating instructions are displayed for the single products The fields defined in the camera are used in the line format When the system is switched on the production run the actual evaluation mode is started To get to the main menu of the camera select the camera press MENU and quit the production run From the camera main menu you can edit all smart camera settings See Smart Camera operating manual PCE State Lot number Line ident Phare sen ispeci SSS ES c PCE 2012 V 6 217 05 530 0 ID 0300496 Main menu Production New reference code Change product Edit product Product management Font Batch record EP 201 5SMA2S Service Lor 2 21 T52E Change Password zoom on Product Name Logged in Admin Figure 7 53 Home gt Smart Camera For setting the control windows OCV OCR Code etc see chapter 6 2 8 3 7 9 2 Check of Serial Number A 3 7 9 2 Reading numbers and checking is done by the camera Every individual serial number is checked against the pattern by the camera If a serial number does not fit to those commissioned in the system an error message is send to the PLM 132 Production A 3 7 7 9 3 Megapixel Camera MPC This screen shows the results of the Megapixel Camera and is for display purposes only p C E Format State Lot number Line ident p ap Koa Pharma Vision Inspection ws E Figure 7 54 Home gt Megap
109. eaeeeseneees 9 7 3 3 Adding and Deleting Application IDs at a Product cece eee 92 7 4 Order Management A 3 7 4 ssesissnssrssrrsrrrrrrrrrrrrrrrrrrrerrrrrrrrerre 94 7 4 1 Loading an Order vid Hand SCONNEL ccccccceececeeeeeeeeeeeeeneeeeeneees 94 7 4 2 Adding and Editing Orders e neennnennnesnnnsrinerrrerrresrirerrresrrerrrreren 94 14 3 Adding a Naw Order aah cea ictetec nonu ia a ates 95 144 EGINAG GN Ordf eiris reisinin aaea 95 1 4 5 Adding Order Dalal S cis cscieiuk cna nite tasetuens ei a 96 T40 Deling aM Ordo eas a a a T 96 7 4 7 Creating an Order Report A 3 7 4 6 cccccccccccsseeeesseeeeeseeeaeeseenenes 96 7 4 8 Resetting the Order StOtus cccccccseesescceeecsceseeesseseeesseseesseesees 97 LA MOVE Order TOM LING cia E E bas iameilacade 97 7 4 10 Reopening a finished Order ccccceccseeseccceeeeeseeseecsauseeesseeees 98 Aroan SIOD Produch on CA S A DnE A oni aes wei aes 99 7 5 1 Starting Production via Order A 3 7 5 1 ccccccececcesecseeeeeeaeeeeeneees 99 7 5 2 Starting Production via Order gt Test RUN ccccccceceeceeeeeeeeeeeeeeees 100 7 5 3 Starting Test Run via Line Format A 3 7 5 2 ccecce 101 7 5 4 Production Menu during Production cccccccccccceeeeeceeeeeeeneeeeeees 102 LO SCMANZONON A O O Jeras iaar ones 103 7 6 1 Internal Handling of SNS A 3 7 6 1 oo ccceecceeeeeeneeeeeneeeeenes 103 7 6 2 Serialization Settings at the P
110. ected preconfigured format Frequently used parameters are pamar Moning Reading type Code type refCode Code type Column 1 Code format Column 2 Production A 3 7 87 7 2 10 Device Settings at Line Format Hand Scanner The screen and the table below shows the setting options for the hand scanner at the line format Format State Lot number Line ident wi Sc Name Activated FR Read only Figure 7 11 Production gt Add Edit line format gt Devices gt Hand Scanner Tab Execute the steps as described in chapter 7 2 5 The following table describes the possible Al field selections Parameter Reading Mode STREAM_MODE The reader is on and reads every code in the reading range TRIGGER_MODE The hand scanner reads only after the trigger key has been actuated ContentSize Application Identifier 37 the number of units contained automatically generated field in reader with rank gt 1 88 Production A 3 7 7 2 11 Device Settings at Line Format Wolke Printer The screen and the table below show the setting options for the Wolke Printer at the line format PCE y Format Lot number Line ident mama taon kpado PRODUCTION LEl na ision Inspection atx 1ocv Name Bd Activated cpm cpm1 O a A mio1 r mtch DM E exp a BALKA Figure 7 12 Production gt Add Edit line format gt Devices gt Wolke Printer Tab Execute the steps as describe
111. ed Aggregation at the SCS is done by performing the following steps At the SCS monitor switch from ie PLM to MPI Megapixel Print ant Inspection software using the Switch butfon to use the MPI switch button Interface Place units equal to the number of Place shipping case centered at the camera items of a shipping case into the screen shipping case on the SCS table Press foot pedal to take a picture An image is captured Green boxes are place of the folding boxes around data matrix code a blue light is displayed confirming the aggregation a case label is printed automatically from the printer Verify the case label barcode by The unit is verified at ihe database scanning it with the SCS hand scanner The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 Manual aggregation actions are described in chapter 7 7 9 Aggregation with MAS The MAS aggregates child cases bundles or items to parent pallets A hand scanner sends the child serial numbers to the PLM which ads it fo the pallet A printer prints a label for the pallet The label is then checked by a hand scanner and the pallet serial number is saved into the database with status verified Aggregation at the MAS is done by performing the following steps At the MAS monitor switch fr
112. ed and recorded to database Print quality is verified but SN is not yet validated SN is verified and matching with database entry This comprises print verification and validation of item SN The SN is saved to the DB Verified matching with database entry and aggregated a Creating a parent unit by bundling the needed count of child units content size together gt E g Item to case Creating a case by scanning the items Case label is printed b Adding one or more child units to a incomplete parent unit gt E g Adding a case to a pallet Printed Verified 0 validated 0 commissioned 0 aggregated O Printed Verified validated O commissioned aggregated 0 1 Printed Verified validated commissioned aggregated 0 1 Printed verified 1 validated commissioned aggregated 0 Printed Verified validated commissioned aggregated Production A 3 7 107 Deaggregation Removing a child unit from an aggregated parent Printed unit The child unit can be aggregated again E g Verified Taking a case child unit out of a pallet parent validated unit commissioned aggregated O When decommissioning a unit the unit itself and all Printed 1 associated child units are decommissioned Validated Verified status is set fo 0 When a unit is decommissioned validated 0 this means the serial number stays verified at the commissioned 0 dat
113. editable under System Seftings gt Edit device settings gt select lt Compararor VGL7 VGLE amp gt fab At the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident g momon SYSTEM SETTINGS CO E e A ccoamin Printer Camera Handscanner VGL6 VGL7 PCE VGL 7 LAN Ls VOL V7 0 009 Seer shar Ta PLCName v auto VernfyAdgUnit eee automaticMode connectGul peua ip 92 168 100 222 needDeviceFormat me Figure 6 37 System Settings gt Edit device settings gt select Comparator VGL7 VGL8 tab Name E F f Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Default value Allowed values Optional description Alphanumeric PLCName Name of comparator for the PLC Drop down list Possibility of combining with one autoVerifyAggUnit reading process the verification and Checkbox commission into the database When automatic mode is active automaticMode manual operation of the device is not Checkbox possible boxingRank Hierarchy level 1 Unit Drop down list comecei Connection between Pilot Line E TET N Manager and comparer IP address stored in comparator Valid IP address d l Determines whether the device is needDeviceFormat jointly used in the line format Checkbox PRINT_INSPECTION AGGREGATE_READER eodemniode LINKING_READER PRINT_
114. eee eee 127 7 9 Device Options during Production A 3 7 9 oo cccccccceeeeeeeeee eens 13 PO HOPG GOLAN Ch reese a dneactnres teen en aed deviate dat vaasecuw Gt gee estore aie akeet 132 7 9 2 Check of Serial Number A 3 7 9 2 oo cccccccccc cece cece eeeee seen een n eens 132 7 9 3 Megapixel Camera MPC eiiicac3 2122 sive seeccceds inverted Osi ema wee 133 FOA OMG Scanner Peed OF aa stan teaniaa dtadentaagiteds 133 Tp AeA SMOWW AN TOWING OU etches ses costes ratte cease acti daans cence ctencienmntsuameaiesnduceseneesincatincee 134 FIA MOV GION GL CINY sr a N A 135 7 9 4 3 Show AQQLeGOTION cccssscsssccssscssssssssscssssessscesessseeseseesesessesrseseeseseeseseeseseseesesansesnss 135 1 9 A4 Dopu CONSO sera na a AA 136 7 9 5 Wolke Printer Menu during Production s 136 Fi oN MOG IING SEMANS scouts ircacisccsssut EO 137 1 9 92 MOK Lovet SANOS sisencaci desacaindasStieastaigeiouiletussaiahsescine lesisbinhe a i 137 7 9 5 9 Clogning WOIKE G OMT GOES vice nacctisscaemads Gesasituadetnasacetnanaironilatoauesauactueettesiasantandte 137 Fo OE SNOW in LOCOSS Conon vnirenssninnann aena eececomiaantt 138 Fo ODIO te WOW ON ena E cee idicde deat avalnddeltescucnitees 138 7 9 6 Domino Printer Menu ie inwteosseicstesu Ueasatl desir taniel dna eitwmnda Mnatis dnetstba eM eaceont be 139 7 9 7 Camera Menu during Production A 3 7 9 7 oeeie 140 TSE oi cs CR ne eee nr en eee E nee eee E eT ee nn ee eee 14 8 SPocidlAPPHCONONS aerar ene ee
115. endix 321Y 322Y 323Y 325Y 337Y lt aQ 344Y 345Y ce ce ce ce oO oO oO oO oO oO oO oO CO oO oO oo gt gt gt gt ce ce ce oO oo ce ic NO NO NO NO NO ce NO O O on gt ce NO O O 0 N O A lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt LENGTH i LENGTH LENGTH y WIDTH i WIDTH fP WIDTH y HEIGHT i HEIGHT Cf HEIGHT y GROSS WEIGHT kg LENGTH m WIDTH m log HEIGHT m log AREA m VOLUME I O Ko Ko ol VOLUME m3 log KG PER m GROSS WEIGHT lb LENGTH i log LENGTH P LENGTH y WIDTH i log WIDTH f log gpi Q Length or first dimension inches Variable Measure Trade ltem Length or first dimension feet Variable Measure Trade Item Length or first dimension yards Variable Measure Trade Item Width diametre or second dimension inches Variable Measure Trade Item Width diametre or second dimension feet Variable Measure Trade ltem Width diametre or second dimension yards Variable Measure Trade Item Depth thickness height or third dimension inches Variable Measure Trade Item Depth thickness height or third dimension feet Variable Measure Trade Item Depth thickness height or third dimension yards Variable Measure Trade Item Logistic weight kilograms Length or first dimension metres
116. et SN 000000001013 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001012 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001011 GTIN 31111111111117 VALID 1 Pallet SN 000000001004 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001003 GTIN 31111111111117 NOT VERIFIED 0 Pallet SN 000000001002 GTIN 31111111111117 NOT VERIFIED 0 Pett 4 BE ANAAAAARAAAA APAI MAAMAMAAMAAAAAAAFEDERE OO EE Show active i EA Pri De Commission Deaggregate Destroy rint Label Order MAS _GlobalScanner1 Command SHOWHIR Status Manually Figure 7 40 Home gt Global hand scanner gt show hierarchy gt Scan product with global hand scanner 7 7 9 2 Deleting the Relation between Child Unit and Parent Unit deaggregate A 3 7 7 8 2 To delete the relation between a child unit and a parent unit when deleting a case from a pallet or a bundle from a case or an item from a bundle you have to deaggregate the child rank Then the selected child unit is released orphaned and can be aggregated again If a new parent label with GTIN serial number is printed immediately or not depends on the system settings of the PLM To deaggregate a rank proceeds as follows Press Home gt Select Global hand scanner gt Show hierarchy gt Scan unit or select unit within the hierarchy tree gt Deaggregate The unit gets orphaned but stays valid in the database 7 7 9 3 Suspending an Order A 3
117. eters Messages Set delete and edit PLC messages Counter Configure PLC counter Import Export Import and export of parameters messages and counters PLC configuration e g inform of the positions of the devices and the sensors The table below gives an overview of the possible PLC settings of the screen above Name Freely selectablename Alphanumeric Description Optional description Alphanumeric When automatic mode is active manual operation of the device is not possible automaticMode Checkbox boxingRank Hierarchy level 1 Unit Ga Refresh time ms for the counterRefreshTime TOL ne Manager ies 1000 Numeric for new counter values from the PLC Time ms for the PLC to heartBeatPLCTime check the connection to 1000 Numeric the IPC 44 Preparation for Production A 3 6 Parameter Description Default value Allowed values Time ms for the Pilot to heartBeatPilotTime check the connection to 1000 Numeric the PLC jnfarmaleorncie PLC to administer internal otek nn y ioo TP address of the device Poo Valid IP address needDeviceFormat Device appears on the line Checkbox format Printed status readTimeOut Waiting ms fime for an 1000 Numeric answer before timeout l l Display of the shift register shiftRegister PENN Checkbox l Update time ms of the SniNRegisterRefreshTime Shift register display Time s end of statusBitWaitTime production after a
118. evel Reset counter for the ink level after change of ink cartridge Production A 3 7 139 7 9 7 Camera Menu during Production A 3 7 9 7 The camera menu during production shows the reading result of the last read item Press Home gt Camera menu gt batch records gt show pictures At this screen you can see the pictures of the Smart Camera which have led to an error Camera good reading PCE Lot number Line ident OCR OCV and Code reader c PCE 2010 Menu Standard image ime ms 69 ocvo A12345 ocvi DMO MEETCEEE AEE Grade C Figure 7 65 Home gt Camera menu gt batch records gt show pictures during production good Camera bad reading PCE Format State Lot memnter Line ert OcR OCV and Code reader cyw w DOVE arialn Figure 7 66 Home gt Camera menu gt batch records gt show pictures during production bad If a reading error occurs this is optically displayed at the SHOW ERROR IMAGES screen by a red frame The red frame marks the codes numbers characters which were detected as false At the upper left of the red frame you see what type of error if is e g OCVO OCV1 Note If the same error occurs consecutively depending on system settings consecutive error an error message will be displayed fo confirm 140 Production A 3 7 7 9 8 PLC During production PLC menu provides the information as in the following screen Lot number Line ident Siemens PLCnull Firmwa
119. evice settings Note The names of the device tabs can be mene ec freely see chapter 6 2 3 1 ai Bar At the status bar error messages red warnings yellow and modifications e g of line format user log in and log off start stop of production green will be displayed If several messages are displayed this will be signaled by after the message By clicking the status line the information history will be called The current date and time are always visible in the left corner of the status bar The PLM Workspace and Usage 21 22 4 3 4 4 Starting the PLM A 3 4 4 To start the PLM and the line follow the sequence listed below 1 Turn on the power supply of the stations and devices without having the PLM installed For example this can be MAS SCS ABS Wait until software is completely up and running 2 Turn on the power supply of the stations having the PLM installed This is usually only the DMS but can also be another station Wait until software is completely up and running To automate this delay the startup waiting time at the PLM has to be configured Press System Settings gt Edit System Settings At the parameter WTO1 Startup waiting time set a checkmark at the checkbox and set the waiting time to 20 seconds See the following screen PCE Format State Lot number Line ident Promove SYSTEM SETTINGS x ES ES System Settings PO1 ERP over XML path IPO1 Default IP EMOT ERP XVIEVY
120. ext login At the next login the user is requested to change the password that was given by the administrator The password strength corresponds to the security of the password A secure password contains lower case and upper case letters numbers and also special characters e Locked A user account can be locked and released If a user no longer needs its account access can be locked If a user enters the wrong password several times number is depending upon system settings the account is automatically locked Only users with specific rights can unlock the user account again With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions nme sn o Add the selected user to the desired group Rights Add the desired rights to the selected user Change Change the password of the selected user Password Delete Delete the selected user 5 1 3 Adding a User to a Group Select a user see chapter 5 1 and press Groups The following screen appears PCE Format State Lot number Line ident moravam USER MANAGEMENT iS SS iS aa User Management Group affiliation Figure 5 4 User Management gt User gt Groups select the group fo which you want to add the user and press Add A screen appears where you can see to which groups the user is already added to Choose the group where the user has to be ad
121. eyboard The PLM Workspace and Usage 25 The keyboard displayed on the screen can also be switched off globally in the system settings for all users Alternative Keyboard Configuration Optionally a modern keyboard designed analog to the Android smart phone keyboards can be used The Launcher bat file has to be called with the parameter fxkeyboard This layout is supported from version PLM 4 7 1 CTRL 7123 Figure 4 7 Keyboard2 Control key functions Hide keyboard switch to other language keyboard layout switch to special character and number layout switch to control key layout ABC 26 The PLM Workspace and Usage 4 5 1 Control key layout F2 F3 F4 F5 F6 F7 F8 Q SELECT ALL Q CUT PASTE CTRL 123 Remote Control If you want to control the PLM software via remote control use a common remote desktop program e g Teamviewer In addition you need an internet connection performance will be dependent on the speed of your internet connection The PLM Workspace and Usage 27 4 6 Home Screen The following figure shows the HOME screen PCE Lot number Line ident Pharma Vision inspection Devices Figure 4 8 Home while production is running The main menu of the Pilot Line Manager always remains visible All operating elements available are displayed in order to be able to change between the program fun
122. font memory To set another control window for the lt LOT gt field you have to repeat the steps 11 15 Press Yes You are automatically led back to proceed from step 11 Repeat steps 11 15 Again you will get fo the PREPARE ANOTHER CONTROL dialog PCE Format State Lot number Line ident amp er arane Se ww ocR OCV and Code reader lt Si oS 630 0 w os00406 y LE 7 jal Te WT B Begpge ngira E FPFF oO ieee gt 4 a PFE f ae i sisi tg m seulement EP 201 5MA23 i uw 221752E Prepare another control EE Yes cm Figure 6 30 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory Preparation for Production A 3 6 65 66 Sep 20 Select Wo The following screen appears PCE Format State Lot number Line ident g Fan os c PCE 2012 OCR OCV and code reader V 6 217 05 530 0 ID 0300496 4 CAN Calculated position of measurement lines Figure 6 31 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select font memory gt No At this screen you see
123. g steps Press System Settings gt Second According to which you want to assign signature action configuration or message or action Second signature message configuration 2 Press mport To load a second signature xml file Cif not previously done 3 select the Second Signature xml file and File will be loaded press open 4 set the checks At the checkboxes of the messages actions which need to be confirmed with a second signature e Restart the Pilot Line Manager After restart changes are valid Second Signature Group This parameter is used to facilitate the second signature function If this parameter is activated all other group hierarchies in terms of second signature are unregarded and only users who join the SIO2 Second Signature group are allowed to confirm All other users do not have confirmation rights To activate the SIO2 second signature group feature perform the following steps Press System Settings gt Edit System Seltings 2 Enter the parameters for ADO1 Active This is a precondition to use the function The Directory server name ADO2 Active parameters are grayed out because these are Directory domain name ADOS Active global system settings How to change the Directory search path ADO2 Active settings see chapter 9 2 1 Directory search filter set a checkmark at both checkboxes of the parameter SIO2 Second signature group After activating the second sign
124. g the production also if database connection is lost by storing the order data to the local cache To enable local caching e Set a checkmark in the checkbox at the parameter LCO1 in the system settings e Restart the PLM to apply the settings 6 2 4 Creating a Device Before a device can be used in the system it has to be created in the PLM This chapter describes how to create and edit devices To create a device open the SYSTEM SETTINGS screen see chapter 6 2 1 and press Creafe edit device At the DEVICE TABLE FOR LINE screen you see which devices are already created in the PLM PCE Format State Lot number Line ident romevariaeaen SYSTEMSETTINGS ES A TS CS Device table for line local Sa ae Class M600 DUMMY _M600 MPC DUMMY_MPC MSC DUMMY_MSC PLC PCE PLC Figure 6 3 System Settings gt Create edit device add device Sequence of Devices Sor At the column Sort you can assign numbers to the devices The sequence entered here will be adopted for the device bars at the HOME screen and for the fabs at the EDIT DEVICE SETTINGS screen At this screen you have the following options e Remove nactivates the chosen device use this for example if a device is not used in any format e Reconnect Reconnection if a device is lost Is only for PCE service staff and should otherwise not be used Press Aga to create additional devices The following dialog appears 42 Preparation for Production A 3 6
125. gger Figure 6 23 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt L ve Image Select Next The following dialog CONTROL appears PCE Format State Lot number Line ident Phar rope SSS EEE EET ocR ocv and Code reader 2 38 s0 0 1 0300436 ei control control control PIXEL control ut 221752E Figure 6 24 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next Press OCV control Preparation for Production A 3 6 61 The screen looks as follows PCE Format State Lot number Line ident Pharrna Visioninspection EE ees Ses ee ocR OcV and Code reader O ar V 6 217 05 530 0 ID 0300496 on E cut 5MA23 uw 221752E PX 0441 PY 0311 DX COE DY 0056 Please set one window for each text line Figure 6 25 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control To set the control window for the expiry date proceed as follows Move the yellow control window in a way that it is arranged around the expiry date See below To set the control window you can use the navigation arrow keys as described in the following table You can
126. ght troy ounces Variable Measure Trade Item epo DECIMAL n6 n6 z n6 ECIMAL n6 n6 n6 n6 n6 n6 357Y 0z 360Y NET VOLUME Net volume quarts Variable J q Measure Trade Item Trade Item ounces Variable Measure n6 DECIMAL NET VOLUME Net volume gallons U S api Variable Measure Trade Item A SANIA 362Y Fai 1 Logistic volume quarts DECIMAL 363Y aia 9 Logistic volume gallons U S DECIMAL Net volume cubic inches 3 oa ee Variable Measure Trade Item perl Net volume cubic feet 3 peo VEUME CE Variable Measure Trade Item PEINS Net volume cubic yards 3 Se Variable Measure Trade Item er 367Y ai 69 Logistic volume cubic inches DECIMAL 368Y E SUME U Logistic volume cubic feet epo DECIMAL a v Logistic volume cubic yards epo DECIMAL S607 AMOUNT PPuCabie amount ayanle 16 DECIMAL n 15 local currency Applicable Amount Payable ont ace with ISO Currency Code Devi Applicable Amount Payable 392Y PRICE single monetary area Variable 16 DECIMAL n 15 Measure Trade Item 393Y PRICE Applicable Amount Payable DECIMAL Net weight or volume NET VOLUME 7 DECIMAL n6 lt n6 n6 n6 n6 n6 z n6 n6 1c 1c O O1 Ce O lt lt Appendix 169 with ISO Currency Code Variable Measure Trade Item 400 ORDER Customer s Purchase Order NUMBER NUMBER 401 GINC Consignment NUMBER shipment Identification ous NUMBER
127. gorithm for generating serial numbers INC incremental generation of serial numbers INCRND lt Number gt Chance numbers between zero and lt Number gt ERP SN Ranges Takes over does not take over the serial number from ERP Directory for filing the PDF report templates This can be done centrally for PDF templates path several lines If the field is empty the standard folder of the PCETnT directory will be used Length of the variable portion of the serial Numeric number Numeric NO INC lt Num SN Algo Rank 1 ber gt SN Algo Rank 8 INCRND lt Number gt Checkbox Valid UNC Directory for filing the PDF reports of the line This can be done centrally If the field is empty the standard folder of the PCETnT directory will be used PDF path Valid UNC Path for screenshots of the PLM Enter the directory path e g D pictures Triggering is done via external keyboard by pressing the print key Switches on whether Second Signature is Second signature active or not When activated only users who join the SIO2 Second Signature group are allowed to confirm signatures Switches the software to the supervisor Supervisor station iode Max error images Max number of error images left in 10 Checkbox Print screen path Checkbox Second signature Checkbox group Checkbox Numeric INC o Preparation for Producti
128. i iS i aq i ey la mens E Figure 5 9 User Management gt Groups gt Rights e Add righfs Press Add and select the right you want to add to the group and confirm with OK e Withdraw rights Select the right you want to withdraw and press Delete 34 Administration of Users and Groups A 3 5 0 3 Deleting a Group Account Go to USER MANAGEMENT GROUPS See chapter 5 2 select the group you want to delete and press Delete The group is deleted immediately PCE Format State Lot number Phamavsonispeain USER MANAGEMENT PE Group management Note Operator Figure 5 10 User Management gt Groups gt select group Line ident Itis possible to connect login to an Active Directory Server level which is mapped to certain groups from the PLM Active Directory without creating extra users for the Pilot Line Manager The login via active directory will return a user Notice These settings can only be executed by experts with respective authorization Active Directory requires global settings see PLM manual chapter 9 2 1 Three basic steps have to be performed to connect the local database with Active Directory Step 1 LDAP environment 1 Register groups 2 Assign user to created groups Step 2 PLM environment 1 Create identical groups as created in the LDAP environment in the PLM 2 Define rights for the respective groups in PLM Step 3 PLM
129. int 2 PLC 3_Handscanner 3_Zebra 3_SCS 1_Wolke 1_MSC 1 PLC 2_MPI 2 Zebra 2 VGL6 H ame 1 Aktiviert f GEC CIEE 37 CONTENT SIZE Figure 7 9 Production gt Add Edit line format gt Devices gt Megapixel Camera Tab 07 o Execute the steps as described in chapter 7 2 5 The parameters available depend on the selected preconfigured format Frequently used parameters are ContentSize Application Identifier 37 the Number of boxes per bundle or carton number of units contained automatically generated field in reader with rank gt 1 boxHeight Box length transverse to the conveying direction mm boxWidth Box length in the conveying direction mm Without meaning bundleHeight Bundle length transverse to the conveying direction mm bundleWidth Bundle length in the conveying direction mm 86 Production A 3 7 7 2 9 Device Settings at Line Format Comparator 7 8 The screen and the table below show the setting options for the Comparator 7 8 at the line format PCE Linienformat Status Chargennummer Linienbezeichnung comin PRODUKTION local vgl7 format 1 Name FA Aktiviert Reading Type CODE_128 Code 128 v gt ie Roe Readonly X GEE i i 07 m lt i Figure 7 10 Production gt Add Edit line format gt Devices gt Comparator 7 8 Tab Execute the steps as described in chapter 7 2 5 The parameters available depend on the sel
130. ion inspection PRODUCTION a eae 2 Starting order Order 88889 Order descr Line format Line f Descr Product Product descr Figure 7 25 Production gt Start production via order Press Nex7 The parameters entered will be transferred to the connected units and all occurring incidents will be recorded in a protocol file Corder protocol The following screen appears PCE Format State Lot number Line ident Torsion PRODUCTION SS I Order status 2000 of 20 pack Application ID BATCH LOT x 20 8127275882 Meee BY OR EXPIRY MM yyyy 2013 04 04 01 21 17 10 n14 0L0L01010101010101010101010 x 20 te SER ALGO x 20 INC RO3 SER LENGTH n2 12 re we Figure 7 26 Production gt Start production via order gt select order Next USE BY EXPIRY At this screen use the following date format to input an expiry date YyYMMdg Press Sfart Production The production starts Production A 3 7 Note Only released and completed orders will be available in the list displayed on the screen To stop the production press Finish After the machine was stopped manually it has fo be Started manually to resume the production Starting automatically is not possible 7 5 2 Starting Production via Order gt Test Run Only data from the selected order are used Serial numbers are assigned but not saved into the database Press Production gt Start production via order
131. ions 11 DANGER Rotating axes Rotating axes Can pull in and tear hair clothing and jewelry Do not operate machine with opened housing Keep away long hair loose clothing jewelry etc from machine 12 Safety Instructions 2 1 2 2 2 3 About This Manual scope and Audience This manual describes how to use and configure the Pilot line Manager PLM It is intended for personnel who operate the PLM in order to control a vision inspection system for packing lines This includes e Operators e Supervisors e Administrators e Engineers During production the PLM can control the following elements e Manual Aggregation Station e Shipping Case Station e Advanced Bundle Station e Datamairix Station This includes the corresponding devices like cameras printers and plc For information on how to use the PLM in combination with an ERP system read the Pilot site Manager PSM Operating Manual Technical Support and Trainings At our websife you find the latest information about our products and services Please visit www pharmaconirol de For any requests please do not hesitate to contact us via email or phone service line 49 0 6251 85 45 555 Email mtpce service mt com We provide extensive seminars and trainings that will help you get the most from your equipment Our application seminars focus on industry and application issues Individual trainings can be arranged on demand Please cont
132. ixel Camera during production If you would like to use the Megapixel Camera press MP in the main menu 1 switch from PLM to MPI Megapixel Print Inspection software using the switch button MPI 7 9 4 Hand Scanner A 3 7 9 4 The HAND SCANNER NAVIGATOR menu provides the following options PCE Format State Lot number Line ident oS Pharma visor mspecion DMS_GLOBALSCANNER P j pceadmin ee information hierarchy aggregation pansol O a eS Figure 7 55 Home gt hand scanner during production gen Class name Honeywell_Scanner With the buttons at the upper part of the screen you can call up the corresponding functions as described below This table gives an overview of the functions Production A 3 7 133 Show information iew the code read by the hand scanner Show hierarchy View the classification of the read codes from the current job in a tree view Show aggregation View the already carried out aggregation within the current aggregation step Debug console View an analysis of read in codes The debug console button is only visible if under system settings at the parameter debugMode a checkmark is set 7 9 4 1 Show Information Press Show information in order to show the code read by the hand scanner PCE Format State Lot number Line ident Phar ionnapean HS INFORMATION Status printed 1 verified 1 valid 1 aggregated 1 EDET EKEK Datamatrix 01 08
133. jdbc sqlserver 192 168 115 12 0 1433 Database Name PCEPILOT V1 7 do Usernane sa db Password 1a ne Name occa Switch Line lf you want fo change production fo another line you can easily do that via the switch line function Press Switch line at the SYSTEM SETTINGS overview see chapter 6 2 1 The following screen appears bp Format State Lot number Line ident dos _SvSTEMSETTNGS ME CD Switch line DEFAULT local DMT Description local db line ye Figure 9 1 System Settings gt Switch line select the desired line and press swifch line The line is then selected The currently selected line is shown at the Line ident field at the upper right of the screen Changing global System Settings If you would like to change the global system settings select DEFAULT from the list press Swiich line Then go to the system settings and change the values After changing the values at the system settings go back to switch line and select the previous line System Settings 143 144 9 3 9 3 1 System Settings second Signature Configuration second Signature is a security feature which allows defining actions and or messages that have to be confirmed by a second user four eye principle To use this feature some configuration settings have to be set up A list of the second signature settings can be imported and exported To set the second signature featu
134. le Codereading User admin istrator Good 87 Bad 342 Format Datamatrix Overall 108 Prnin 9 41 33 AM 4 3 2013 Figure 7 51 Frame of the analyzed area 3 Change timeout e Option Change timeout to a higher value if production speed allows this e Result Analyzing time is below timeout timeout is not reached e Action Refer to the MPI Software manual 7 9 Device Options during Production A 3 7 9 During Production the HOME screen press Horne provides an overview of the available devices as visual presentation of the shift register see below From this screen you get to the device settings menus For this press the corresponding bars The screens of the devices and their usage are described in the following chapters The following figure shows the HOME screen PCE Lot number Line ident Devices JIU Figure 7 52 Home while production is running The main menu of the Pilot Line Manager always remains visible All operating elements available are displayed in order to be able to change between the program functions depending on the authorization level of the user For the complete functional range of the individual devices please refer to the respective operating instructions Production A 3 7 131 7 9 1 Smart Camera Class name PCE_MSC The PCE image processing system is operated using simple menu navigation on the display and with the integrated touch screen The areas to be inspected ar
135. le in the C PCE Pilot log path Cor in the PDF Templates path defined in the system settings if applicable System Settings 149 150 System Settings Systeminformation 13 01 39 168 INFO 13 01 42 407 WARN main Windows RegOpenKey 13 01 42 407 Imain 13 01 42 410 main 13 01 42 466 main main main main main WARN WARN INFO INFO INFO INFO INFO INFO INFO INFO Lot number Systemlogging Launcher Starting PIM 4 7 2 130128 Launcher Java 1 7 0 17 Oracle Corporation Launcher 09 Windows 7 amd 4 i Launcher Locale Encoding en_US UTF 8 Launcher Working directory C Users schobner i Desktop PIM prefs Could not create windows registry node Software JavaSoft Prefs de at root 0x80000002 Windows Reg error code 5 prefs Trying to recreate Windows registry node Software Java3oft Prefs de at root 0x80000002 prefs Could not open windows registry node Software Java3oft Prefs de at root 0x80000002 Windows RegOp code 2 prefs Trying to recreate Windows registry node Software Java3oft Prefs de pharmacontrol at root 0x80000 prefs Could not open windows registry node Software Java3oft Prefs de pharmacontrol at root 0x80000002 returned error code 2 LineSettings No write permissions for HKEY_LOCAL MACHINE LineSettings Write settings to HKEY_CURRENI_USER LineSettings cached local database path exists and will be used jdbe h2 database cache h2 DbComms
136. me User Message Line al 2013 04 12 13 23 20 2013 04 12 13 23 20 2013 04 12 13 16 25 2013 04 12 13 02 09 2013 04 12 13 01 50 2013 04 12 13 01 50 2013 04 12 13 01 44 Advanced filter Filtered level Hide advanced loc local local Filtered user Filter Format State Lot number Line ident 4 I l 4 pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PCE PLC on COM1 pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 Month name list configuration imported successfully from file C Users schobn er 1 Desktop PLM distribution setup MonthNameListxml User pceadmin successfully logged in 29002 Cannot connect device PLC on COM1 29002 Cannot connect device PCE PLC on COM1 Start up of PLM 4 7 2_130128 Filtered period Star date End date Activate Search reset HALK Figure 10 2 Log File Management gt show advanced Hide advanced leads back to the log file screen without view of the filter screen To look for special messages you can filfer the list oS Press Aciivaie Choose Filtered level and Filtered User Multiple choices are possible Insert filtered period if wished Press Search If you want to look for a special word you can enter it into the field Filter and the search Starts immediately With the Arint key a file is generated in the selected format The latter is saved in
137. mple block p Lu An uppercase letter Simple category A currency symbol Any character except one in the Greek block negation _ p U oO O m 3 o q D D at cy piL J amp amp p Lu Boundary matchers Any letter except an uppercase letter Subtraction The beginning of a line The end of a line A word boundary A non word boundary The beginning of the input ep The end of the previous match The end of the input but for the final terminator if any N The end of the input JJ Greedy quantifiers Appendix 173 174 Appendix X once or not aft all X Zero or more times X one or more times Xin X n X n m X exactly n times X at least n times X at least n but not more than m times Reluctant quantifiers gt lt 2 X once or not at all gt lt oe X zero or more times X one or more times X n X n X exactly n times X at least n times gt lt gt X 3 uw D X at least n but not more than m times Possessive quantifiers O X once or not aft all gt lt x X zero or more times X one or more times X n X n X exactly n times X at least n times gt 4 ji gt lt ma X at least n but not more than m times x m O lt e O s O go M g Q dp X followed by Y Either X or Y o x X as a capturing group lt w
138. n be made from information and illustrations of this operation manual 10 1 1 1 2 1 3 Safety Instructions safety Instructions Explanation of Symbols The following symbols and notes are warning signals of possible damage to person or property or assist you as guidelines DANGER This symbol can be found in the operations manual at all references concerning operational safety if not adhered to there will be danger to body and life of persons Always observe the instructions carefully and perform with extreme attention and wariness 3 1 This symbol indicates the appropriate handling of PCE components l Basic Safety Measures For safe operation of the PCE components the following points must be observed e The components must be mounted on a stable mechanical permanently fixed attachment e During operation ihe components must be protected against the influence of external light e The power supply of the components is provided by 24 V DC fechnique and supplied by an external power source All necessary safety measures for this type of technique are to be adhered to The device may only be operated by persons trained on and authorized to use the device who are familiar with the Instruction Manual and are able to operate the device accordingly DANGER Lightning e Lightning causes damage to the eyes e Do not look into the lightning without adequate eye protection To ensure safe operation
139. n below will appear This screen is only a display No manually configuration is possible 48 Preparation for Production A 3 6 een E IO Panel Omm Oo r o1 EE 0 On os o Oo DOR LEA WE 28 Sean O Ors Onto WSE 29 OKSER en g Than OME 2 12 213 M 113 ora o One On one 5 Qo EE Onis Qis Q n2 PAE 219 220 OREM KIRLE ere O11 i2 Onz 22 3 W Ora Q1 Qz 25 oz or Oem DER DE i WER voix DER HE 230 23 as Figure 6 11 Home gt PLC gt IO Panel select PLC Mode to control functions manually Example Select Sooper up to activate Stopper Preparation for Production A 3 6 49 6 2 7 Printers In this chapter the settings of the printers are described 6 2 7 1 Printer Mode The printerMode configures printers and distinguishes aggregation from serialization static printers e AGGREGATE_PRINTER These are only used on ranks levels gt 1 and are supplied with labels individually Example ABS Bundle Label Printer e BUFFERED_PRINTER This is the standard setting for serialization or static printers on rank 1 On this setting the printer Cif online loads the internal buffer with labels at beginning of production Example DMS Wolke Printer e L NEFORMAT This changes the setting of the device settings fo line format in which Aggregate Printer and Buffered Printer can then be selected 6 2 7 2 Wolke Printer The Wolke Printer is editable under S
140. nal information about the line format Here you have to select the corresponding product name Product descr Here you can enter additional information about the product Before you can start the order you have to add order details see chapter 7 4 5 Production A 3 7 95 96 7 4 5 74 6 7 4 7 Production A 3 7 Adding Order Details To add order details manually press Production gt Add Edit order Select an order and press Defai s The Following screen appears PCE Format State Lot number Line ident foo PRODUCTION EE I SS a Edit Order 6666 _ Rank Application ID WUN l l Figure 7 21 Production gt Add Edit Order gt Details Depending on the device settings used in the line format you can edit the corresponding fields To add a field press Ada You can check all inputs for plausibility by pressing Verify Dara After editing confirm with OA Necessary inputs will be checked for plausibility To input details via hand scanner see chapter 7 4 4 Deleting an Order To delete an order go to the ORDER MANAGEMENT screen and select an order see chapter 7 4 4 Press Remove and confirm with the OX Creating an Order Report A 3 7 4 6 To create an order report go to the PRODUCTION SETTINGS screen See chapter 7 1 and press Order results create report in order to get to the ORDER REPORT screen Select an existing line format from the list to edit Press PDF Reportto generate a line format repo
141. nfiguring IP Addresses This chapter describes the allocation of IP addresses to stations and devices for communication between devices and the PLM All operating systems DMS ABS SCS and MAS if available need an own IP address at the line Also all the following devices need an IP address e Printers e Cameras e Hand Scanner e Checkweigher e UPS e Comparator VGL7 VGL8 e PLC e Com Interfaces e Servers Preparation for Production A 3 6 75 76 6 3 1 6 3 2 6 3 3 6 3 4 First you have to allocate the IP addresses at every operating system of the station PCs and afterwards you need to allocate the device IP addresses at the device settings at the PLM Allocating IP Addresses To allocate the IP addresses at the pre installed Windows XP OS take the following path Press Sfart gt Setting Network Connections gt extern intern is used from pce for configuration gt Properties gt Select Internet Protocol TCPAP gt Properties gt Advanced gt add At this dialog you can add additional IP Addresses We recommend allocating the IP addresses as described in the corresponding wiring diagram and described below This convention helps recognizing the IP addresses immediately The allocation works as described below Device IP Ranges For device IPS we recommend to use the following ranges at the 4 Byte e Cameras from 215 fo 229 e Printers from 230 fo 239 e COM servers from 240 f0 249 e PLCs 250
142. nst by this device the more frequent regular inspections must be carried out Protection against Injuries Caused by Electrical Power DANGER The system is operated with supply voltage Contact with live parts can cause perilous state of shock and severe burns e Operate system with duly mounted housing only e Unplug electric supply prior to cleaning and care e In case of liquid has been spilled on the system immediately swiich off the system and unplug electric supply Protection against Injuries Caused by Mechanical Impact DANGER Danger of injury by movable and rotating parts Always adhere fo the following rules e Wear adequate personal protective equipment e Switch off machine prior to mechanical adjustment work Transport Installation and Start up During transport it must be ensured that the device is packed and transported as such that it is protected against moisture and impact When installing the device in an industrial environment this should typically be done where the adverse effects of dust moisture temperature and vibration are at their very lowest Safe operation of the device can only be guaranteed if specially trained personnel have conducted the installation and start up DANGER Danger of tripping and tumble accidents Tripping and tumble accidents lead to severe injuries Install machine connections cables adequately in order to avoid tripping Safety Instruct
143. of a parent unit are aggregated The parent label will not be printed until one child serial number is read by the AGG_DELAY_PRINT All children of a parent unit are aggregated The parent label will not be printed until one child helper code is read by the HC_AGG_DELAY_PRINT Reads and checks serialized labels and its print quality if good or bad Sends read serial number to a connected printer with printer mode COPY_PRINTER Compareable to COPY_READER but with internal buffering This function is used for lines with reading of several labels at one item e g helpercode in same rank It makes sense fo use it if there are many ifems between camera and printer Aim of this function Avoiding waste of ifems when machine stops All items between printer and camera can be avoided to be discarded How it works CAM1 DISTRIBUTION_READER reads all elements of the code e g GTIN expiry serial number The elements are verified with the exception of the serial number The serial number is only checked for attendance by checking the length Then the serial number is sent to CAM2 DISTRIBUTION_CONSUMER CAM2 checks the serial number received from CAM1 and sets the status to verified Problem When both cameras would be in READER_MODE the shift register would start at the printer In case of an error all items from printer till CAM2 aggregate inspection reader This reader checks if a unit is at
144. oftware and device open the SYSTEM SETTINGS screen see Chapter 6 2 1 and press System Information The following screen appears PCE Format State Lot number Line ident 8 Phamavecntspection SYSTEM SETTINGS x CS CG ceo Systeminformation Systemlogging System Information Report generated 2013 04 12_13 22 45 by user pceadmin Pilot Version PIM 4 7 2_130128 Running Time 00 21 07 140 up Active Line local AAR Windows 7 amd 4 6 1 Network Broadcom NetLink IM Gigabit Ethernet Inet Addresses 4172 25 73 171 fe60 0 0 0 309f eea 56a 22b5 11 Intel R WiFi Link 5100 AGN Inet Addresses 4169 254 219 85 fe80 0 0 0 7d94 d2cf 2171 db55314 Java Vendor Oracle Corporation Java Version 1 7 0_17 Java Home C Program Files Java jre7 JavaFX Runtime Memory free total 357MB 455MB Database global jdbc h2 database h2 create true org h2 Driver jdbc h2 database h2 create true sa us Figure 9 7 System Settings gt System information Press C ioboard to copy the information into the clipboard in order to insert if into an editor e g notepad Press Save to save the system information into the system_info log file in the C PCE Pilot log path or in the PDF Templates path defined in the system settings if applicable System Logging Program reports log files are displayed in this menu for informational purposes and for error searches The content is saved in the plm log fi
145. om ie PLM to MPI Megapixel Print ape Inspection software using the Switch butfon to use the MPI Switch button Interface Use case hand scanner and scan _ Affer scanning the number of cases equal to the labels of the cases you want to the predefined content size Al37 the label for aggregate the pallet will be printed automatically 3 Use pallet hand scanner and scan The pallet label is verified the label of the pallet to verify if The different aggregation possibilities are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers Examples for aggregation settings you find at chapter 7 7 8 Manual aggregation actions are described in chapter 7 7 9 Aggregation Examples In this chapter the most common examples of aggregation are described All settings given here refer to the example wiih four aggregation levels If your line is sef up in another way you have to modify the settings accordingly 7 7 8 1 All aggregation stations can aggregate the previous unit by scanning the labels from the previous unit or by scanning the labels from lower units This means for example if you have aggregated three ranks item bundle case it is possible to aggregate the case rank3 to the pallet rank4 by scanning the labels of the case or by scanning the label of the bundle or by scanning the labels of the items General Settings For all examples the following settings edi
146. on A 3 6 hi count memory ERP over XML ae activated data are imported from a XPO1 ERP over XML ERP over XML path Path of XML documents in a data transfer a Valid Path IP address which defines by several network cards in the address area of the devices o IP address EMO ERP XVIEW Mode H not import the orders from oo ea DPO devices start Activates deactivates the parallel loading of the order data to the devices accelerated production start e Checkbox Allow Empty fields in Only for French Coding Empty fields order tables are not printed and not checked Checkbox Reset readers ref RFO ode After finishing production invalid reference codes are sent to all reading devices to prevent reading of codes after production is finished e Checkbox WTO Startup waiting time If a database connection is missing a Nomeg sec start delay can be set PLC not UPS USO supplied lf there is a power failure during production an attempt to read the last counter by the PLC will fail This will avoid blocking the Pilot Line Manager application Checkbox PSO Parallel devices Activates deactivates the parallel start of Geko CATE the devices when starting up Customized ERP order impot f Checkbox Checkbox FRO7 Filter Filter Open Order Order Dynamic Device The device rank is variable and is defined DRO Ranks in the line format Keep
147. ormat State CasePrinter V PallettPrinter BundlePrinter Scanner BundlePrinter a SCC V BundleTablePrt Lot number Line ident i Handscanner 192 168 100 230 i Fa anani Figure 6 15 System Settings gt Edit device settings gt lt select zebra 170xilll printer tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Description PLCName automaticMode boxingRank buffer internalFormats ip Description Optional description Name of the printer for the PLC When automatic mode is active manual operation of the device is not possible Hierarchy level Number of buffered printers Printer manages internal formats IP address of the device Path on which the label inventory DEPAN is stored for the printer Determines whether the device is needDeviceFormat B l jointly used in the line format Activates deactivates the display showDeviceFrame of the device in the menu overview Cameras A 3 6 2 8 Default value Allowed values Alphanumeric Drop down list Checkbox 1 Unit 03 2 Numeric Checkbox Valid IP address Valid Path Checkbox Checkbox Cameras of PCE are the Smart Camera SCA and the Megapixel Camera MPC These can fulfill different functions depending on the corresponding settings Reader Modes
148. ou can see the pictures of the Smart Camera which have led to an error evaluation 10 2 4 Database Statistics ns E A 12 3 E es DB Statistics Order Verified full Verified partial Not Verified full Not Verified partial Orphan 2 2 2 De Commissioned Destroyed ih P 2 lt Figure 10 8 Statistics gt DB Statistics Within this menu you can see the number of checked and decommissioned products according to the various ranks Cin serialization and aggregation only 156 Statistics 11 Backup and Restore Settings A 3 11 The Backup and Restore feature allows to create backups of the following data Log File Camera formats Line Formats System Settings PLC Settings devices are setup and the line works errorless We recommend making a backup of all your device settings after r Backup Log File In this menu you can set the data saving parameters in the Log PCE Sta Lot number Line ident Pharma Vision Inspection Backup Log File Database Database type Log file size Backup line Backup drive Backup file type Clear log file after backup ames Figure 11 1 Backup gt Backup Lock File Fill in required fields and press Backup The Log File will be stored onto the backup drive you have chosen Backup and Restore Settings A 3 11 157 11 2 Backup Camera Formats To
149. ource Entity DTI Global Document Type Identifier GDT1 EXTENSION GLN Extension Component NET WEIGHT Net weight kilograms Variable kg Measure Trade ltem Length of first dimension metres Variable Measure Trade Item Z O LENGTH m Width diametre or second dimension metres Variable Measure Trade Item WIDTH m Depth thickness height or third dimension metres Variable Measure Trade Item Area square metres Variable 2 NER Measure Trade ltem NET VOLUME Net volume litres Variable Measure Trade Item NET VOLUME Net volume cubic metres m3 Variable Measure Trade Item NET WEIGHT Net weight pounds Variable Ib Measure Trade Item HEIGHT m Valo e g ggg Zz en a Sal 1 NAI J J J 7 So 3 3 oO 3 3 2 7 7 7 7 J N N O O O Cc O O 0 0 O N 1 NO NO NO DATE J ATE J ATE J ATE J ATE Z UMBER S0646 ODE Z UMBER NUMBER IS0646 S0646 S0646 NUMBER S0646 S0646 NUMBER S0646 DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL DECIMAL yyMMdd yyMMdd yyMMdd yyMMdd yyMMdd n2 xX 20 30 5 17 MMyy 10 n 8 n 8 x 30 x 30 x 30 n 6 x 30 x 30 nl3 n 17 xX 20 n6 n6 n6 n6 n6 n6 n6 n6 Appendix 167 168 App
150. owed tolerance of the product length in mm 84 Production A 3 7 7 2 7 Device Settings at Line Format Smart Camera The screen and the table below show the setting options for the Smart Camera at the line format At the parameter settings the fields to be printed are defined PCE Format State Lot number Line ident Fharwseniseeton PRODUCTION C EE SscS PLC MAS_CaseScanner MAS Printer MAS _PalettScanner ABS Printer ABS Scanner ABS _ PLC SCS MPC Scs Printer DMS Printer DMS SCA DMS_PLC ABS_MPC Per dm Name Activated dm4ocv Description Mi Read only DMO DMX 01 21 17 10 oH OCVO 01 GTIN v Figure 7 8 Production gt Add Edit line format gt Devices gt Smart Camera Tab Execute the steps as described in chapter 7 2 5 The parameters available depend on the selected preconfigured format Frequently used parameters are DMO Type of the data matrix code Formatting of the data matrix code Type of the plain text verification Formatting of the plain text verification Barcode type Formatting of the barcode Without meaning Without meaning Production A 3 7 85 7 2 8 Device Settings at Line Format Megapixel Camera The screen and the table below show the setting options for the Megapixel Camera at the line format PCE Linienformat Status Chargennummer Linienbezeichnung Pharma Vision Inspection PRODUKTION rs Exporaum V 3_V_Zebra_ SCS 4 Handscanner 4 Zebra V 4_V_Zebra_Repr
151. racter s A word character a zA Z_0 9 A AA ii A AA AA wn Q A non word character w POSIX character classes US ASCII only A lower case alphabetic character a z An upper case alphabetic character A Z All ASCII xOO x7F An alphabetic character p Lower p Upper A decimal digit 0 9 An alphanumeric character p Alpha p Digit Punctuation One of amp O lt gt JA_ I A visible character p Alnum p Punct A printable character p Graph x20 A space or a tab f A control character xOO x1 F x7F A hexadecimal digit O 9a fA F A whitespace character n xOB f r ae ae O O O O O O O O O O O O O mi inoi igni ren Oren NO a a Oe Ore a an a an VIXI oO wi vin VvIJLFPI vue I Sl clr BlIiOl Saltaltlaealelsltsaizt iZ2i2ziec oO 5 2 52 9 0e la l S qp pias gt ir 3 a e oy A me O o oO Ee ta ao Q lt lt lt JBI o Q S D I2 D s 9 J OTITO O Ia l Q ja o o 2 2 hat java lang Character classes simple java character type Equivalent to java lang Character isLowerCaseQ Equivalent to java lang Character isUpperCase Equivalent to java lang Character isWhitespaceQ p javaMirrored Equivalent to java lang Character isMirroredQ Classes for Unicode blocks and categories A character in the Greek block si
152. rcode Activate the search filter by pressing Enable filfer Set the curser into the search field Then you have the following possibilities e Scan any previously produced barcode of the order e Scan a code that contains the order number This code can be created online via an ordinary code creator website 7 4 2 Adding and Editing Orders To make an order usable you have to assign a line format to the order If you have assigned a line format to an order the order uses the settings of the line format Selection of a Product You can additionally select a product If you select a product at the order management screen the Al settings from the line format will be overwritten and used at the order but not saved to the line format Only select a product if you want to use the device settings of a line format in combination with an order that is not assigned fo the line This could make sense if you do not wish to save another line format To add or edit a new order press Production gt Add Edit order The following screen appears PCE Lot number Line ident Pharma Vision inspection PRODUCTION aa Order Management Order Order descr Line format Line f Descr Product Product descr Figure 7 19 Production gt Add Edit Order The list on the right hand side of the screen shows all orders that are still open and not yet concluded 94 Production A 3 7 74 3 74 4 Adding a New Order To prod
153. re settings gt reader Mode allows to define the reader mode per line format 6 2 8 2 Smart Camera SCA A 3 6 2 8 2 The Smart Camera reads barcodes data matrix codes and human readable text and compares it with the data received from the PLM When the data is valid the item is further processed If data is unvalid the item will be discarded The Smart Camera is editable under System Seftings gt Edit device settings gt lt select smart camera fab gt At the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident g momom SYSTEM SETTINGS CO E e A ccacmin VGL8_IP222 VGL7_IP221 VGL6 Camera_220 PCE MiniSmartCamera Name Description PLCName automaticMode boxingRank connectGui errorlmages internalFormats 192 168 115 220 Figure 6 16 System Settings gt Edit device settings gt lt select smart camera tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions 56 Preparation for Production A 3 6 Parameter Description Default value Allowed values Name that has been assigned in the Name Camera Alphanumeric device management settings Optional description Alphanumeric PLCName Name of the printer for the PLC Drop down list Possibility of combining with one autoVerifyAggUnit reading process the verification and Checkbox commission into the database aoma oe
154. re null Module null San ee Wrong Code Reject Products Open Flap Camera good it Belt speed control pa pe g pme lz Set speed Figure 7 67 Home gt PLC during production Class name Siemens SPS IP SPS PPI Only the counters are displayed Production A 3 7 141 142 Special Applications special Applications Communication with Pilot Site Manager A 3 8 1 PLM and PSM commonly write and use the same database These data are permanently updated by both systems Upload of new aggregation to Pilot Site Manager PSM happens automatically and needs no manual action 1 When data is already sent fo your ERP System aggregation are flagged it is not possible to reprocess It is possible to apply format settings to the PLM that were pre configured in the PSM For this refer to the PSM operating manual 9 2 system Settings Defining Database Connection switching between external and internal database is done by appropriate entries in the registry To adapt the scripts to the client s requirements the PLM registry scripts must be adapted using an editor such as Notepad The registry scripts save the data connection data in the Windows registry Example for the Microsoft SQL Windows Registry Editor Version 5 00 HKEY LOCAL MACHINE SOFTWARE JavaSoft Prefs de pharma controlytnt db Driver Class Name com microsoft sqlserver jdbc S Q L Server Driver do Connect U R L
155. re you need the following user rights e mayseeButtonSysConfig e mayEdifSysSettings e mayseesecsigConfig Preconditions At the USER MANAGEMENT groups have defined levels Only users who are group members and who have a defined password can participate in the second signature process The second signature can be given only by a user which is registered at the PLM database and is not locked Additional rules for second signature privilege e The level a user belongs to is also his authorization level e Valid group level values are 1 10 Level 10 is the highest level e The group level of the signing user has to be higher than the group level of the user that is to be signed lf a user belongs to more than one group the authority of the higher group is valid e Members of the highest group level Levell0 can sign each other e Users not related to any group get level O and cannot participate in second signature e Users related fo more than one group get the highest level among the levels of the groups Activating Second Signature In this chapter it is described how to activate and assign the second signature feature To activate the second signature feature perform the following steps Press Sysfem Settings gt Edit System Seltings 2 Set a checkmark at both checkboxes of the parameter SIO1 Second signature 9 3 2 To assign the second signature query for an action message perform the followin
156. regated Labels facing the camera on the conveyer belt 3 Wait until aggregation is done scanning printing labeling and checking of the label are done automatically The different aggregation possibilities like changing the count of items at a bundle are achieved by appropriate settings at the PLM and at the corresponding software interfaces of cameras and printers For examples of aggregation settings see chapter 7 7 8 Manual aggregation actions are described in chapter 7 7 9 Number of Columns The MPC at the ABS takes a photo of every column of items in a bundle and the MPC software merges these to one picture At the following example the bundle has four columns so four photos are taken Figure 7 35 Bundle Measures To calculate the time points when the photos have to be taken the ABS needs the measures of the bundles and the measures of the items as well as the number of columns The number of columns has to be entered under the PLC system settings and there at the parameter Number of Columns Production A 3 7 109 110 7 7 6 7 7 7 7 1 8 Production A 3 7 Aggregation with SCS The SCS aggregates child items or bundles to parent cases A manually triggered MPC sends the child serial numbers to the PLM which ads it to the case A printer prints a label for the case The label is then checked by a hand scanner and the case serial number is saved into the database with status verifi
157. remove it with the Delete button PCE Lot number Line ident et er i Remove Save error images TESTRUN local test serial 001 test serial 004 test serial 005 test serial ocv 001 test 03 test 04 test 05 Figure 9 9 System Settings gt Remove save error images System Settings 151 152 Statistics 10 10 1 Statistics Log File Management A 3 10 1 A log file mechanism is closely linked to the user rights system The PLM provides a fully integrated system wide log file function which itself can be accessed via a login mechanism PCE Format State Lot number Line ident amp Fharmavisoniepecion LOG FILE MANAGEMENT is Cs CS CG ccadmin iia pceadmin confirmed gt 2013 04 12 13 01 29002 Cannot connect device PCE 2013 04 12 13 23 20 pceadmin local PLC on COM1 2013 04 12 13 23 20 pceadmin local pceadmin confirmed 2013 04 12 13 01 29002 Cannot connect device PLC on COM1 5 a ps Month name list configuration imported successfully from file C Users schobn CEEP NRJE NGGER Lee oa er 1 Desktop PLM distributionisetup MonthNameListxmi 2013 04 12 13 02 09 pceadmin User pceadmin successfully logged in 2013 04 12 13 01 50 29002 Cannot connect device PLC on COM1 2013 04 12 13 01 50 29002 Cannot connect device PCE PLC on COM1 2013 04 12 13 01 44 Start up of PLM 4 7 2_130128 2013 04 12 13 01 44 Connected to database 2013 04 11 10 17 27 _ pceadmin Yser peeadmht Mique of 2013 04 11 0
158. roduct Order Results Create Report Al Management Reset Order Status Move Order to Line Statistics Counters Print Quality Show Error Images DB Statistics Home Confirm Help 0 O ok QO e O The PLM Workspace and Usage 4 2 Screen Elements Overview The following figure shows ihe appearance of the PLM Interface The example shows the DEVICE SETTINGS Screen PCE Format State Lot number Line ident Phormavwonrepeton SYSTEM SETTINGS MAS Zebra r andheld SC MAS Handheld Pallet MAS Handheld Global ABS LAS2000 ABS Zebra ABS PLC SCS Camera SCS PLC cS Zebra XMV PLC XMV Camera XMV handheld XMV ups XMV Wolke ABS Camera Siemens PLC TCP shiftRegister Ea ahitRegsterRetreshTime showDeviceFrame statusBitVWaitTime 10 watchDogTime Son ae m writeCounters Parameters Messages Counters 5 Ne Export 10 02 AM Apr 17 2013 a EA Figure 4 1 System Settings gt Edit device settings gt lt PLC tab gt b ar e Pos Name Function gt S o e Papen Statistical data of the production current format status of production batch number and line name as well as the registered user i ae clicking this button you can log in or log off Button buttons are fixed e Fn oen occurs it is displayed here 5 Here you can navigate to additional options if applicable epee menu The tab menu allows navigating to specific information and d
159. roup ssssesisesiesrieerirerrrerrreernn 34 5 2 9 Deleting d Group ACCOUNT a aiena anr ai E EO 35 Oi ACIVE DIRGCION in2euicusardtosslurariduinsaetneturaubinenedianaberatddeinaataseburashineas 35 6 Preparation for Production A 3 6 cccseecsecceeeeeeeseeeeeeeeereueeeeeaeeeaess 37 6 1 Overview of Production s ssssssrssrsrrsrerrerrrrrrrerrrrrrrererrrrrerrrrerrern 37 6 2 Creating and Editing Devices A 3 6 2 ccccccccccceeeeee sees eeeneeeen ees 37 6 2 1 The System Settings Overview Sereen cccceceescseesecsseseesaeeeeeees 38 6 2 2 Editing System SOMIAGS vte t free nitics Seteta elias a hae el Cedeead Setter 39 6 2 3 Table System POraMeters ccccccceseccsseesesssesecceeeeeessusesessaeeees 39 G23 h TOMA SOLS GIS OTS S ernan aad eiciatsicleaebtietvte idaadsaubincthlaciebkte late laced 41 6 232 MOCO GC ING VOCS scratches aE E disor eestabeihedsisawtads 42 6 2 47 Greding d DEVICE sah ocechancasssarczemsanesgsac nem a era e Aeta a 42 0 29 Deleng DEVICE eraa A acai sina en Patan 43 OAO PEC otaa E a 44 6 2 6 1 Impor Export XML settings file e ennenenenenennenenerusnsrernenerennnnenenernrarnnensnnnrerernne 46 OZ OZ Patamo S nsan eileen 41 02O oreda a TE ahisinn Sindhvetesiateede tees 48 020 4 PLO SIEMENS se E gddacea no diaahdstdertubedoteta a beeando indeed 48 6 2 0 0 PEC AIIGM BICGlOY niaaa AS 48 OZA PNOO cance cain ohana reac dase ais A sons aeg e A a 50 GZ 7 PANE MOO
160. rt in the selected format The following window appears Report settings Choose report template design Design order_report Report Design Description Summary order report Author CE Format PDF Open Cancel Figure 7 22 Production gt Order results create report gt Select order gt PDF Report select a customized report template at the field Design Different output formats can be selected at the field Format This report contains all relevant data from the order as well as a list with log file entries during the respective production run The report is digitally signed and can be archived customized or be printed directly An order report can only be created when the order is finished Note Upon completion of production the data of the order will be stored automatically on the server This allows creating a report at a later point in time All PDF reports generated will be stored on the path specified in the system settings 7 4 8 Resetting the Order Status PCE Format State Lot number Line ident ss merov PRODUCTION I CS SG CIID oc Reset Order Status Name Description Line format Line f Descr Product Product descr Start date End date Figure 7 23 Production gt Reset Order Status Pressing eset Order will reset a completed order to the status Order created 7 4 9 Move Order fo Line PCE Format State Lot number Line ident ammo PRODUCTION C
161. settings of the line without wasting serial numbers a test run can be performed The counter data will not be recorded in the data base during a test run To open the STARTING TEST RUN screen press es run via line format at the PRODUCTIONS SETTINGS screen see chapter 7 1 Select the order which contains the values you want to use The following screen appears Lot number Line ident Starting test run orders TESTRUN loca Y Product schmerztabletten we gt i i T S RE U lip FR tS h t P Eo s Hite Figure 7 29 Production gt Test run via line format select a line format and press Vexz The following screen appears Production A 3 7 101 102 7 5 4 Production A 3 7 PCE Format State Lot number Line ident enotama PRODUCTION TS CS CE Test run status Application ID 1 01 GTIN n14 2 12 DUE DATE yyMMdd 3 251 REF TOSOURCE x 30 Figure 7 30 Production gt Test run via line format gt Next Here you see the Test run data The following actions are possible Load fest dafa Load data for test run empty fields are filled with sample data to enable the test performance Start fest run Start the test production Production Menu during Production When an order is running you can perform the following actions PCE Format State Lot number Line ident gs Pharma son ispectn PRODUCTION ext M SC acca Test run status Application ID 1 01 GTIN n14
162. sion serial no mayDeaggUnits USER may deaggregate packaging units mayseeAggClose USER may see aggregation button to finalize parents and print label maySeeAggHir USER may see hierarchy screen mayseeAggInfo USER may see hand scanner en information screen mayseeAggList USER may see hand scanner aggregation screen maySeeAggOpen USER may see aggregation Exist button to open and edit exist parents mayXmitOrderResult USER may send production data to SAP useSQLAdminManager USER may use SQL admin panel Appendix 165 User Right Description Level 2 Level 1 Supervis Operator eng operator mayDestroyUnits User may destroy Aggregation of Units PSA accessPSA USER may login at Pilot Server Application 13 2 Al Management A 3 7 2 12 Within this menu you can adapt the Pilot Line Manager to your particular requirements If the checkmark in the column enable is set the application identifier AI is activated will be recognized and can be used by the PLM To edit the Al Management settings press Production gt Al Management PCE F State Lot number Line ident mormo PRODUCTION xy SD CS Al Management Sote J Al Name Type Format Enable 0 DMX CODE 01 21 17 10 0 BC BARCODE128 CODE 01 21 00 SSCC NUMBER n18 01 GTIN NUMBER ni4 CIP NUMBER n13 n 1 02 CONTENT GTIN NUMBER n14 10 BATCH LOT ISO646 x 20 11 PROD DATE DATE yyMMdd 12 DUE DATE DATE yyMMdd 13 PACK DATE DATE yyMMdd 15 BEST BEFORE DATE yyMM
163. ssign the desired algorithm fo the field SER ALGO serialization algorithm Algorithms e NC Each serial number is increased by 1 to the previous one e NC INC999999 Each serial number is increased by 1 999999 to the previous one e NCRNDI INCRND999999 Each serial number is increased by a random number between 1 999999 both included to the previous one e MPORT The serial numbers from a list are used which have previously been imported from a company resource planning system ERP system Enter the desired length of the serial number in the field SER LENGTH maximum 20 Aggregation A 3 7 8 All actions concerning aggregation are recorded automatically into the database Dependencies between aggregation units and serial numbers are recorded Uniqueness and validity of serial numbers are checked constantly across all ranks and actions This permanent control guarantees traceability of each product and overview about the whole production line Functional Principle of Aggregation A 3 7 8 1 Aggregation is the classification and capture of the smallest units e g folding boxes to higher level units e g bundles cases and pallets At each aggregation level unambiguous assignment of units to parent child aggregation levels ranks is done The identification of the units is done by printing on the unit itself or by printing on labels which are affixed fo the unit The following example shows the typic
164. sword must O 255 Numeric V WN ep PP WM gt gt gt gt gt J J J J J O O O O O O amp oe NO M Z N02 Time between wrong Time after a wrong login after the count damen logins of maximal wrong logins is reset Preparation for Production A 3 6 39 40 o SUO8 SEQ2 SEO4 SROO SRO8 FPO FPO08 SLOI SLO8 3X0 1 ESO PAO PAQ2 PAO3 I0 VO N op op Wi Dn 9 5 NO CO EIO o Allowed ron Password history Number of passwords until an old 5 Numerio password can be used again Automatic logout Number of minutes with no action after l 30 Numeric minutes the user is logged out Activation de activation of the touch screen when Pilot Line Manager is Keyboard always ON operated using the external keyboard Yes Work with touch screen Checkbox No Work with mouse and keyboard Company Prefix Used for SSCC values Aggregation Numeric Rank 2 SSCC Extension Code Prefix for SSCC_Values that the rank 0 1 2 Rank 4 SSCC defines Extension Code Rank O Description in Global Unit Rank a of the Ranks hierarchical Bundle Ca fel 8Description se Pallet SN Fix Part Rank 1 Fixed part of the serial number for the Alphanum SN Fix Rank 8 relevant rank eric SN var length Rank 1 SN var length Rank 8 SN Extra percentage Reserve volume of additional not used P IS serial numbers in percent Al
165. t With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions nme fen o Remove an existing product Enable Filter Use search filter to filter by product name Set the product specific content of values to be read by the camera Add Create a new product 7 3 2 Creating and Deleting a Product To create a product at the PRODUCT MANAGEMENT screen See chapter 7 3 1 press Add and type in a product name at the field Product and press Save You can add a description of the product at the field Product descr Confirm by pressing Save To delete a product press Remove instead of Adad Production A 3 7 91 7 3 3 Adding and Deleting Application IDs at a Product To add or delete Application IDs at a product go to the PRODUCT MANAGEMENT screen see chapter 7 3 1 and select a product from the list Press Defails The following screen appears PCE Format State Lot number Line ident Pavone PRODUCTION EE CS Product 033460405 0100 Se Rank Application ID Figure 7 16 Production gt Add edit product gt select product Details At this screen you see all application IDs that are defined at the product Cif applicable Press Add fo define a new ID fo the product The following dialog appears PCE Format State Lot number Line ident Pasonen PRODUCTION CS CE Product 033460405 0100 Sa
166. t at System Seftings gt Edit Device Settings are the same e The serialization printer printer of the DMS is set to Printer Mode BUFFERED_ PRINTER e The serialization reader SCA of the DMS is set to Reader Mode PRINT_INSPECTION e The aggregation printers printer of ABS SCS MAS are set to Printer Mode AGGREGATE_PRINTER e The aggregation readers reader of ABS SCS MAS are set to Reader Mode AGGREGATE_READER e Global Scanners are set to Reader Mode PRINT_INSPECTION e Aggregation Scanners are set to Reader Mode AGGREGATE_READER e When using SSCC numbers for incomplete units see chapter 7 7 9 9 Item Bundle Case by Reading Bundle Labels Pallet Here it is described how to aggregate items to bundles to case by reading the codes of the bundle labels to pallet See the following figure Serial numbers Printer PLM DMS Item ABS Bundle SCS Case MAS Pallet A A Q Nija Om 2 2 om n om T nj n oO Ol i Qo lt oO 8 a S ol ox O o sig eel sie sa ale 83 a i Sant pm o 2 oS gl e of S E Z o he a wil x Da a vel oa A lx gt a a D lt nN O 2 oO Seen 2 at oO oO aa S2 ii NOS Om O wn Ww O w u o g a Sos S2 08 g 3 2 ofS E G 2 D Z Ds Q S E Z D Z o n Clic as O lg d A o o O Z a o op N l N E D ifi a aL a
167. t name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK Select Yes After pressing Yes the following dialog FONT MEMORY appears PCE Format State Lot number Line ident g a os ocR OCcV and Code reader Si 0s 530 0 wsos00406 A iene b HE eee Neng ry Eai Korma Font memory iar ane a alps a aa a a aca Please choose an existing fant or tan ee du Create new font k F V 4 ee 2O15MA23 ur 221 752E create 4 new one Figure 6 28 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes At this dialog you have to choose the font memory you would like to use Sep 17 Select ocrb The following dialog PREPARE ANOTHER CONTROL appears 64 Preparation for Production A 3 6 PCE Format State Lot number Line ident 8s Daere earan u A A ocR OcV and Code reader Si oS 630 0 1D 0300436 ee me ee 2015MA23 ur 221752E Figure 6 29 Home gt lt select smart camera bar gt gt Menu gt Product management gt New product gt enter product name gt Enter at the keyboard gt Live Image gt Next gt OCV control arrange control window gt OK set threshold gt OK gt Yes select
168. t the software see the corresponding manual or the help within the program The following table shows an example of the COM Ports allocation Donoro one acess pon oesi We recommend starting COM port names from 10 COM10 6 3 6 Entering IP addresses at the Devices After allocating the IPs at the PCs of the stations the IP addresses have to be entered at the DEVICE SETTINGS dialog Preparation for Production A 3 6 77 7 Production A 3 7 From the PRODUCTION screen all settings concerning the production can be made Also production itself is started and controlled from here _ Before editing the production settings all devices have to be created See chapter 6 2 7 1 Production Settings Screen To open the PRODUCTION SETTINGS screen press Production at the menu panel on the right hand side of the screen The following screen appears PCE Format State Lot number Line ident 3s Promavisonrseecion PRODUCTION C CD CS CG i Production settings Start production Test run Add Edit Add Edit via order via line format order line format Add edit Order results Al Reset product create report management order status Move order to line Figure 7 1 Production Depending on the respective user rights the following operations are available from here nme non Start production via order Choose an order and start the production ce oreo oceans Order results create report Create a report of order results
169. tab System must be pressed Deleting a Device To delete a device select if at the DEVICE TABLE FOR LINE screen See Chapter 6 2 3 1 and press Remove If a device is still linked to a line it is not possible to delete it The following error message appears Device is linked fo a configuration Confirm the message by pressing Confirm and deactivate the device at the line or delete the line format Preparation for Production A 3 6 43 6 2 6 PLC The PLC is editable under Sysfem Seltings gt Edit device settings gt select PLC fab At the tab menu on the top you can switch between the Screens PCE Format State Lot number Line ident Forom SYSTEM SETTINGS SS MAS Zebra MAS Handheld SC MAS Handheld Pallet MAS Handheld Global ABS LAS2000 ABS Zebra ABS PLC SCS Camera SCS PLC scS Zebra XMV PLC XMV Camera XMV handheld XMV ups XMV Wolke ABS Camera Siemens PLC TCP ShiftRegister shiftRegisterRefresh Time showDeviceFrame statusBitWaitTime watchDogTime writeCounters Parameters Messages Counters Import Export Figure 6 5 System Settings gt Edit device settings gt Select PLC tab oo Win At the PLC tab scroll down With the buttons at the lower part of the screen you can call up the corresponding functions as described in the following chapters The table below gives an overview of these functions fone ween SSS Parameter Set delete and edit PLC param
170. table under System Settings gt Edit device settings gt Select lt checkweigher fab gt At the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident Frormavscorepeaon SYSTEM SETTINGS x a CS ee 2 SPS 226 Wapge Wolke Kamera_oben Waage Name Description UseArtclelD automatichode boxingRank errorPort internalFormats ip 192 168 100 240 needDevyiceFormat in Figure 6 35 System Settings gt Edit device settings gt select lt checkweigher tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Description Default value Allowed values Description Optional description Alphanumeric UseArticlelD Information about usage of article Checkbox ID or article name in line format automaticMode Must always be set checkmark Checkbox boxingRank Hierarchy level O Global Drop down list errorPort Connection to error report service 55200 Numeric InternalFormats The scanner uses internal formats Checkbox ip Checkweigher IP address Valid IP address NeedDeviceFormat Eee eine forma OSENI Checkbox checkmark port XML port for communication 55100 Numeric With HC checkweigher always off vncEnable with HC Avantgarde checkweigher Checkbox always on vncPassword FOSSON OAO AV JGG Alphanumeric checkweigher vncPort Standard port for VNC connection 59
171. tart stop the lot protocol Camera D Camera menu USER may set yes the reference code Camera E Camera menu USER may yes yes yes change the product r access the product management Camera G Camera menu USER may yes yes yes change fonts Camera H Camera menu USER may yes yes access the service level Camera Camera menu USER may yes yes switch on off the camera Camera J Camera menu USER may yes yes access the write protection approval Camera K Camera menu USER may yes yes yes access the camera menu mayswitchLine Button lt Switch Line gt visible USER may switch between connected lines mayEditSysGlobals USER may edit global system settings mayseesecSigConfig Buttons lt Second signature configurations gt visible USER may configure second signature scaleLevel USER gets the OCS checkweigher rights Level 1 scaleLevel2 USER gets the OCS checkweigher rights Level 2 scaleLevel3 USER gets the OCS checkweigher rights Level 3 mayseeERPOverXML USER can configure xPath for Import ERP data import MPAdmin Megapixel administrator MPProductmanager Megapixel product manager MPLineoperator Megapixel operator maySeeMonthName USER can edit Month Name List List Logfile maySeeButtonLogfile Button lt Logfile gt visible USER yes yes yes yes may see and print the Logfile maySeeButtonBackup Button lt Backup gt visible yes yes USER may backup the camera mayResetLogfile USER can delete Logfile
172. tate V PallettPrinter Scanner Lot number V BundleTablePrt Handscanner Line ident on Ll L i WW Figure 6 33 System Settings gt Edit device settings gt select lt megapixel camera tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Name Description ConnWatchDogTO PLCName autoVerifyAggUnit automaticMode baudRate boxingRank comPort Image Port Internal Formats needDeviceFormat preAggregationReject Description Name that has been assigned in the device management settings Optional description Customizable time WatchDog ms select suitable value Possibility of combining with one reading process the verification and commission into the database When automatic mode is active manual operation of the device is not possible Baud rate between Camera and IPC Hierarchy level Sets the COM Port to that to which the camera is connected for TCPIP connection Camera manages internal formats Determines whether the device is jointly used in the line format Units scanned by aggregation reader are validated direct after read and rejected by PLC Default the validation process starts with the covering box close signal content size is reached or Default value MPC 10000 57600 2 Bundle COM2 90000
173. tc ee ee ee er re ee 142 8 1 Communication with Pilot Site Manager A 3 8 1 a an 142 J VSTO SSMS siz sand actinium naar eaeanb eat aaaenG 143 9 1 Defining Database Connection ccccccesseeceseceeeeeseeaseenseeneees 143 92 SWC MGs sats eae a a ret a lied ad clonal yh eas etdacs 143 9 2 1 Changing global System SettingS ccccccecsseeeeeeeeeeeeeeeeeeeeneees 143 9 3 Second Signature CONFIQUIATION cee ccecceeeeceeeeeeeeeeeeeeeeeaa ees 144 9 3 1 Activating Second Signature ccccccceeecsseeeceeeeecseeeeeaeeeeeaeeenenes 144 9 3 2 SeCONG SIGNATURE GIOUD arsenas siaeid ivi E 145 9 3 3 Message Configuration Sereen cccccccceeeeeceeeeecseueeeesseeseeseaens 146 9 3 4 Action Configuration SCIOCN siaievcielaieeinciedeie asi clen dean ied 146 9 3 5 Importing Exporting the Second Signature XML File 147 9 4 Importing ERP Data over XML Configuration cccecceeeeee eens 147 95 ECU MONT INGIMEG LIS Earran rne eN E E 148 9 6 SV SIGMA INTOM MONO s e e e E i R EAN 149 9 6 1 Extracting System Information c cc cecccceeececeeeeeee essen eeeeneeeeanns 149 9 6 2 SVS LOGGING eer rs neces tar stegeh len outta sirada dacrcobmrdtneaubtadondli tisewains 149 9 7 ROMOVE SAVE ENO IMGQGS 235250 areas R 151 LO SIONSICS inuia aE NA 152 10 1 Log File Management A 3 10 1 ssississiesiesinsinririrrrrrrrrrrernenn 152 10 2 VIW SIGISICS Aro O27 ii sche h tance lation Mice ah tae Clarets 15
174. the C PCE Pilot pdf path or in the PDF Templates path defined in the system settings if applicable Report settings Choose report template design Design Description Author Format Open logie Logie Repon pr Cancel Figure 10 3 Log File Management gt show advanced gt Print 10 2 View statistics A 3 10 2 The PLM is provided with some statistic functions Press statistics to get the statistics menu see below Statistics 153 PCE Format State Lot number Line ident 8 mep STATISTICS EE TS TS CR Statistics Counters Print quality DB Statistics Figure 10 4 Statistics From here you have the following options nme fars oS Counter statistics for good bad units Print quality Counter statistics for good bad units DB Statistics Counter statistics for checked and decommission products according to the various boxing ranks 10 2 1 Counters A 3 10 2 1 PCE Format State Lot number Line ident en STATISTICS EE TS SY D Counters Cur res Calc time Yield Last50 Last 10 MSC Bad 129 ms 0 0 OCV0 errors 0 0 OCV1 errors 0 0 DMO errors 0 0 Figure 10 5 Statistics gt Counters Within this screen you can see the counters for the PLC and for the camera for each defined control window 154 Statistics PLC e Products e Reject Camera e OCV error e Data mairix error The columns on the right side show trend parameters for
175. the production 10 2 2 Print Quality A 3 10 2 2 SS Counters a a oe MSC 17 0 0 Bad 17 Camera eval time ms 129 ms DataMatrix DMO 17 0 04 Grade value A 3 9 3 9 Grade below C 0 Bad parameter Axial non uniformity Decode Symbol contrast Modulation Fixed pattern damage Axial non uniformity Grid non uniformity Unused error corr Figure 10 6 Statistics gt Print quality In this menu the statistics evaluation of the print quality verified by the camera can be seen The following codes can be evaluated by the camera e DM Code according to ISO 15415 Standard Quality A B C D F e Barcode 128 according to ISO 15416 Standard Quality A B C D F There are several single parameters which in sum lead to the grade of the print quality The columns on the right side show the trends for individual parameters Verification activation of print quality via the camera is carried out in the camera menu as described in the operating manual Optical Character Reading Statistics 155 10 2 3 Show Error Images A 3 10 2 3 Lot number Line ident local Show error images MSC SA SUP OCR OCV and code reader S ey 05 527 0 ID 0200620 rder french Order french 4 Time E Baty Order french 5 ee rent ee Order french 6 KO Order french 7 Order french 8 Test1 ztest1 JKLMNOP amp e 6 ABCDEFG Figure 10 7 Statistics gt Show error images Within this menu y
176. tion Press Home The following screen appears Preparation for Production A 3 6 57 PCE Format State Lot number Line ident B Prarmavisoninspedtion SS i A ins Figure 6 17 Home Select the camera bar The following screen appears lt may be that the software automatically skips this screen In this case you do not need fo press menu af this point and you see the subsequent screen PCE Format State Lot number Line ident amp eT SS EE CS Ce iin ocR ocv and Code reader 62 08 505 1 0300496 Standard image ime ms 95 Sh 300 Q N 0000000 00000 The following screen appears 58 Preparation for Production A 3 6 Format State Lot number Line ident ocR ocv and Code reader 250 0 s30 0 wsos00406 Main menu Production New reference code Change product i Edit product Product management Font Batch record Ep 201 5MAZS Service wor 221 752E Change Password zoom on Product Name Logged in Admin Figure 6 19 Home gt lt select smart camera bar gt gt Menu Press Product management The following screen appears PCE Format State Lot number Line ident PE C E CS c PCE 2012 OCR OCV and Code readen is 317 05 530 0 m mo Main menu ae E e f elga 3 oo ae Bree oduct management x SMe SS cr intramuscular Use Oniy ag da harmone da libration ministrai ee 015MA23 ur 221752E ka a Product Name Logged in Admin Figure 6
177. uce an order it has to be created in the PLM Press Production gt Add Edit order lf there are orders that have not yet been assigned these are shown in the list on the right hand site of the screen Select one of them to use it If you want to create a new order press Add write the number into the Order field and confirm with OK The new order is now created To edit settings for the order see chapter 1 44 Duplicates will not be accepted by the system However for ease of use the production data of an already existing not yet executed order can be taken over by entering data manually Editing an Order To edit an order press Production gt Add Edit Order At this screen see figure below you can select an order from the list and change its settings You can filter the entries by activating the search filter Activate the search filter by pressing Enable filler Now type in the number of the order you are searching To disable the filter press Disable filler Edit the settings at the input fields and at the scroll down menus After you have changed any settings the OA button appears Confirm the new settings by pressing OX PCE Format State Lot number Line ident gs Phoravsonnaweion PRODUCTION C A CS CG i Order Management 6666 88889 Order descr Line format 4545 v Figure 7 20 Production gt Add Edit Order At the ORDER MANAGEMENT screen you can edit the following fields a Here you can enter additio
178. y All units classified as bad will be ejected immediately and only units classified as good proceed the packaging process The counter readings produced during the evaluation process are displayed in real time and are stored in the database after stop or completion of the production amp 1 Data management and storage as well as operation of the software are in compliance with the 21 CFR Part 11 directives At the table below you see GS1 compliant examples for the content of the data matrix code Applicati TM Barcode Number GTIN ee Barcode Number GTIN eas CHARGE Batch Number AT Figure 3 2 Examples of data matrix code content GS1 standard 16 Functions Overview A 3 3 3 Link of Control Devices A 3 3 3 The monitoring devices are connected directly via LAN interface if there is one If there is no LAN interface devices are then connected via RS232 to LAN boxes To the extent that this is feasible devices are connected in accordance with the current directives of the VDMA Standard VDMAXML_P An intelligent component assures compatibility for units without VOMAXML_P capabilities lf their interfaces are exposed new devices can be rapidly and easily integrated with a custom developed modular concept The PLM is able to communicate with other devices via Ethernet USB and RS232 Figure 3 3 Link of devices kod Data management and storage as well as operation of the softw
179. ystem Settings gt Edit device settings gt select lt wolke printer tab gt At the tab menu on the top you can switch between the screens PCE Format State Lot number Line ident Moved SYSTEM SETTINGS ES TS I CRG ssc M600 Msc Wolke M600 Simulator Name Description XMV_Printer1 PLCName Printer automaticMode boxingRank 1 Unit buffer 18 debugMode tel descr XMV_Printer1 internalFormats E vi Figure 6 12 System Settings gt Edit device settings gt select lt Wolke printer tab gt Edit the settings at the input fields and scroll down menus The table below gives an overview of these functions Parameter Default value Allowed values Alphanumeric Alphanumeric Drop down list Checkbox Name that has been assigned in the Name l l device management settings Description Optional description PLCName Name of the printer for the PLC o Printer 1 Printer 8 automaticMode When automatic mode is active 50 Preparation for Production A 3 6 possible Hierarchy level buffer Number of buffered printers Output of errors warnings messages oneco debugMode Only for PCE purposes Checkbox i8 Numere internalFormats Printer manages internal formats Checkbox ips IP address of the device eo Valid IP address needDeviceFormat Determines whether the device is Checkbox ointly used in the line format antoriioue AGGREGATE_PR

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