User Manual - Rabbit Laser USA
Contents
1. ___ ______ __ 41 6 7 Hole 9 42 Chapter 7 PADO3 operation 7 Wain intenmace Of PADOS SS SS a SS ee 43 7 2 Processing interface of PADO3 44 7 3 Accessory interface of PADO3 44 Chapter 8 Text display operation 8 1 Main interface _ 46 8 2 Jog set interface _ _ 47 8 3 Laser set interface 9 4 _ 47 8 4 Work interface 47 Chapter9 Download Files XT Update MIP C603 SS SS SS Se 48 9 2 Download processing file mol 48 Chapter 10 Comments on tool programs 10 1 Version check program 50 Chapter 11 Addenda 11 1How to make Al Adobe Illustrator files 51 CS _ 51 Chapter 1 Installation of the system 1 1 Contents of the system The system is made up of hardware control card and software Hardware includes a MPC2. i _ Oo The corresponding icon isoa Click select button hs and choose the graphics you want to array copy Then click this button Array copy options Rows 1 Gap 0 ill Columns fi Gap o Cancel Input relative parameters then a number of graphics are copied as rows X columns Gap means the distance between two adjacent rows or columns 4 3 8 Rotate The corresponding icon is 0 Click pick button hs and choose the graphics you want to rotate Then click this button you can rotate the graphics Click Spacebar key after you click D you will see following dialog box 16 Kotate options Rotate angle oo Cancel Input the number you want and you can control the rotate angle 4 3 9 Mirror vertically bee _ JE The corresponding icon is Click pick button E and choose the graphics you want to edit Then click this button you can change the shape of the graphics The following is a sample The upper is original graphics and the other is edited LASER PEGAN 4 3 10 Mirror horizontally ee _ St The corresponding iconis Click pick button rl and choose the graphics you want to edit Then click this button you can change the shape of the graphics The following is a sample The upper is Original graphics and the other is edited E N SE RS IP eels 4 3 11 Size The corresponding icon is H Change the size of graphics Click
3. mn Si sat IF wit BE BH Datum Laser head will move to the original point of the machine slowly Laser Laser on off Stop Cease the processing operation Test The laser head will run along the outline border of the processing data Start Pause Start pause the processing operation Esc Escape the current status window Menu Enter accessory interface Z Click this button then A and V can move the Z axis This function needs hardware machine support ml Enter 7 1 1 Startup interface When power on PAD will show System starting please wait 7 1 2 Main interface The main interface shows as following FILE SPEED 100 POWER 100 100 PIECES 1 DEL 43 File File names which are saved in MPC6515 controller Speed Percentage of speed When it is 100 the actual speed is the number which is set in processing data Power Percentage of power When it is 100 the actual power is the number which is set in processing data There are two options the former is for Corner Power and the latter for Power Pieces Repeat times of a file Del Delete the current file At first file name is brightened word is white and background is black Now Press 5 and C and you can select the option you want to modify Press A and V and you can change the number in the selected option Press _ and all the number will be saved Press Esc and all the options will not be modified none o
4. Delay after laser off delay after laser off 5 1 3 Interface of set engrave options Dbliclick the color bar on the Layer column and the dialog box as shown below Set Engrave options Speed fano o0 Power 50 00 scan gap lo 100 i Expandscale 15 lw Bi dir lw Blow Ok Cancel Speed engraving speed on X axis 28 Power the laser power when a layer is processed Scan gap movement distance on Y axis when engrave a row on X axis Bi dir when engraving laser emit on both negative X axis and positive X axis When cancel this function laser emit on only one direction Blow blow or not This function needs hardware support Expand scale when engraving small letters the width of transverse stroke may be smaller than the actual size Adjusting this parameter can compensate it gt This is advanced layer options Click this button Set Engrave Options adyanced I Fill circle Engrave circle radius 2 50 space 250 Fowerz 60 00 Cancel Fill circle select this option and small circles will fill in the graphics Engrave circle this option determines the circle will be engraved or not Radius radius of the circle Space space between the circles Power2 laser power of the second laser head This needs hardware support Select this option and small circles will fill in the graphics as following Set Engrave options x xj Speed 400 00 Power 50 00 can gap 0 10000
5. key and move mouse on the screen you can draw horizontal lines 4 3 2 Rectangle The corresponding icon is H Click this button move mouse on the screen and you can draw rectangles of various sizes Press Ctrl key and move mouse on the screen you can draw square 4 3 3 Draw poly line The corresponding icon is Click this button move mouse on the screen and you can draw poly line of various sizes by clicking mouse If you click C key the line will be closed Press Ctrl key and move mouse on the screen you can only draw beeline 4 3 4 Ellipse The corresponding icon is Click this button move mouse on the screen and you can draw ellipse of various sizes Press Ctrl key and move mouse on the screen you can draw circle 4 3 5 Bezier The corresponding icon is Click this button move mouse on the screen and you can draw bezier of various sizes 4 3 6 Text The corresponding icon js Click this button and drag mouse 15 Font Height 6 00 Font Space 200 TRUE Type SHS Type FontName AralBlack L A S E Ri E Test LASER OK Cancel If you want to edit the text please click this button and drag mouse on the text Before you change the size of the text the text should be changed to curve The To curve button is located in Tools To curve When the text changed to curve the content of the text can t be changed 4 3 7 Copies
6. pick button Pol then select the graphics you want to edit Click this button 17 Scale options Length or p zRAF New length on x 233 547 ey Length or p fA By New length orn y 74 61 f EA i Cancel Now input the number you prefer on X and Y axis Click OK the size of graphics can be changed If you don t want to change the proportion of X and Y axis you can input one of the number X or Y then click the button 4 3 12 Align oo The corresponding icon is ce ol FF Sa f ca There are 7 options for aligning 4 3 13 Edit node The corresponding icon is H Edit the nodes of the selected vector graphics Click this button the nodes of the selected graphics will show as small squares Move mouse to the node and you can change the shape of the graph by dragging mouse Move mouse to the graphics the mouse will change to a crisscross Dblclicking mouse will add a node Move mouse to the node and click Delete key the node will be deleted 4 4 Tools 44 1 Data check Click this button Check data options Check closed w Check overlap Check self inte Tol 0 01 18 This can check if the data is closed overlap or self intersect Tol overlap error of dots When the data is input two times or more it can t be processed properly So if you find something is unusual such as you can t engrave a graphics data please use this tool to check overlap or others Click Check
7. and it will inform which part of the data is in trouble by red it Then click Delete key and you can delete unwanted data Before you click Delete key you have to click hs 4 4 2 Smooth curve The corresponding icon is This tool can smooth curves This can improve the cutting speed Select the graphics you want and click this button Smooth options Smooth Level Three Level One Level Two Level z Three Level 3 6 There are 3 options Compared with One Level and Two Level Three Level is smoother But the distortion is bigger than the others 4 4 3 Unite line This tool can unite several lines that are intersecting as one line This is usually used for DXF files 44 4 Offset curve amp The corresponding icon is This tool can expand or reduce the data Select the data you need and click this button Offset options corner Line distance 1 20 Cf oute C inne f auto fe double o Cancel Input parameters you need you will get a parallel data and the new data will be set as another layer The following is a sample LASER 4 4 5 To curve 19 Convert the text to curve 4 4 6 Output order By this tool you can layout the processing sequence as you prefer Click this button Adjust output order Ed Down Eottom yt Reverse Each ID number represents a separate graphics Change the sequence of the ID number and the processing seq
8. corresponding icon is Ey When parameters set is finished please click this button It can simulate the 23 procedure of output for checking the result of output Click Esc onthe keyboard and you can cancel the simulation process 4 6 View 4 6 1 Toolbar File toolbar Click this button you can display or hide the following bar Deh A ween ee 2 Output toolbar Click this button you can display or hide the following bar SNE AS Edit toolbar Click this button you can display or hide the following bar F Layers toolbar Click this button you can display or hide the following bar EEEe FEET EENE OFONA Click pick button KE and choose a certain part of graphics on screen after been chosen the outline become gray then click any color button you prefer on the layer bar Now a new layer will be added in the layer list automatically Align toolbar Click this button you can display or hide the following bar E Sol Pp Sh w So H 4 6 2 Status bar Click this button you can display or hide the following bar Ready X 984 525 Y 405 598 The status bar show the coordinates of the position that mouse stay on It also shows the name and website of the manufacturer 4 7 Help 4 7 1 Help Click this button and you can see the manual of the software You can get any information about how to operate the software 4 7 2 About Click this button and you can see the following dialog box Laser cut and engrave contr
9. direction automatically If you need to change the direction please cancel this function Compensation 6 4 10 Overlap length Because of the mechanical gap circle can t be cut round Input a certain number in it and you can get the circle more round But this will increase the processing time 6 4 11 Circle speed When cutting small circle the diameter is especially between 1to 3 with high speed it will be distorted The parameters of Set circle speed are used to reduce distortion Double click ether row of the list Set circle speed Min radius o 00 Max radius 1 50 a Cut speed 10 00 When the radius of circle is in the range between Min radius and Max radius the cut speed will automatically be changed to the number of Cut speed 6 5 Engrave Hachine Options Machine options i Worktable Pull Frequency 20000 Engrave Down To Feeding 5 Up ii aaa Ace space pt 2000 0 25 00000 0 00000 Engrave r adeEngr are Hole 6 5 1 PWM Frequency It determines the frequency of PWM signal 6 5 2 Engrave Select the engrave direction 6 5 3 Engrave options Double click ether row of the list 40 Engrave options Ace length Backlash 2 0 0 00 TOO0 00 i 0 0 00 Pegin speed End Snead OOO a Start speed A acc Y speed Y PEE OOO U a otfset Y offset Cancel Begin Speed and End Speed When the engrave speed is set in the range betwe
10. is finished or not 9 2 Download processing file mol There are 2 ways to download processing file to MPC6515 controller One is by USB data line If the computer is close to the machine this way is very conveniently Please refer to 5 4 Download data for detailed information The other is by USB disk If you have two or more machines this way is very conveniently The following is the detailed steps 9 2 1 Copy the processing file mol to the root directory of USB disk The USB disk should be formatted to FAT16 And it is suggested that other files should not be saved in this USB disk 9 2 2 Power on MPC6515 controller 48 9 2 3 Plug USB disk in MPC6515 controller 9 2 4 The indicator light D3 on MPC6515 CPU will shine continuously 2 10 seconds If the file is too large it will take several minutes Now MPC6515 is downloading file 9 2 5 If the downloading procedure is finished the indicator light D3 on MPC6515 CPU would flash frequently And the PADO3 will give an alarm 9 2 6 Pull out the USB disk and you can run the files by PADOS If the file is a configuration file the new parameters will be effective after you run this file by PADO3 If the file is a processing data file you can run it by If it is the first time to use the MPC6515 you have to download the configuration file and run it If some parameters are changed the same operation should be finished 49 Chapter 10 Comments on tool p
11. one row and slick and all the processing parameters of the other layers can be set as the layer that has just been selected Calcul When changed the graphics or parameters please click Cate to save the processing parameters in processing file In the Mode column work mode can be selected as following Layer Mode Speed Power Output Times Cut fe 40 00 40 0 e Engrg 400 00 50 00 yi Graddy 250 00 80 00 v Hole 50 0 e C DEE In the Output column you can select that the current layer is output or not In the Times column you can input processing times for the current layer 5 1 2 Interface of set cut options Dbiclick the color bar on the Layer column and the dialog box as shown below Set cut options Speed C Hot blow Power jao 00 C Blow while Corner power 40 00 it Always blow Overlap D gogod Sa cnc Speed vector speed on X Y axis Power the laser power when the layer is processed Corner Power the laser power when laser head runs on corners Because when laser head runs on corners the speed will slow down if the power is constant the corners will be cut deeper than others Overlap When a close graphics can t be cut as it is close adjusting this parameter can avoid it This may be caused by mechanical gaps The best way to avoid this problem is improve the mechanical precision of the machine Not Blow blowing function is closed
12. worktable If this function is canceled you can only move the laser head slowly the speed is slow speed and you can change it the machine parameter setting dialog box And when you move the laser head you have to be very careful to avoid striking the machine 36 6 2 5 Datum Speed It determines the speed of datum 6 2 6 Start Speed It is the start speed of all axes Normally the number should be chosen from 5 30mm s according to different machines If the number set up is too high machine will shake intensively 6 2 7 Const Speed When cutting if the processing speed is higher than even speed the laser head will slow down on corners of the graphics If the processing speed is lower than even speed the laser head will not change speed during processing 6 2 8 Quick Speed This is the maximum speed of laser head moving without lasers emitting When move the laser head up down left and right this parameter will work If the number is too high machine will shake intensively 6 2 9 Acceleration It is the acceleration from start speed to quick speed 6 2 10 Test Speed fast This is the speed that you move the laser head when you select auto datum 6 2 11 Test Speed slow This is the speed that you move the laser head when you don t select auto datum 6 2 12 Laser space If there are 2 laser heads the space of the laser heads should be input 6 3 Feeding The feeding axis can be used as feeding and lift working ta
13. 2 Worktable Bachine Options K Axis Y Axis let ahi Fulse Unit jo 00318T5000 Fulse Unit 0 0031875000 fork mode Range Range Cut Datum F lir Datum Dir Engr are GradeEner are Hole W hato Datum Datum speed jan 0 Start speed 15 0 Const speed ji5 0 Kai ck speed 150 0 Test speed fast 300 0 Acceleration T00 0 fect peed teow 40 0 Lasers space io 0 Sare Close 6 2 1 Pulse unit It means the distance that the laser head moves when the control system output a pulse If you don t know this numerical value please clicked Pulse unit calcul Eg Move leo 400000 Heed pulse 6400 Move When the stepping motor moves a circuit the laser head will move a relative length You need to input the number in it Need pulse The number is driver s subdivision number x200 6 2 2 Range It is the available processing area of the machine If you change the number the reference frame of the main interface will be changed accordingly The moving range of the 1st and the 2nd axis will be restricted by this parameter 6 2 3 Datum Dir Datum Direction It is determined by the position right or left up Or down of original switch 6 2 4 Auto datum If you select this function when you run the software it will be reset automatically The software can remember the coordinates of laser head So you can move the laser head very quickly without worrying that it will overstep the
14. 6515 control card and PADO3 or POP Text Display And software includes drivers for the control card and control software The whole control system is contained in a packing carton and software in a CD Descriptions on software directories Subdirectory Files Explanations Install Files of installation Drivers Drivers of control card Demo Data PLT BMP etc demo data Read me Explanations of the software edition 1 2 Requirement of PC Requirement of OS Window2000 Win XP IBM compatible computer CPU Above Pentium 2 Storage 128 Meg HD Above 10 G CD ROM Above 2 USB interfaces 1 3 Installation of MPC6515 card Run the file Drivers SetupMpc6515Drv exe L MPC6515 drivers setup Windows 2000 2P x Setup Description Connect MPCESIS to PC with USE cable and power on MPCHS15 Click Cancel to close the find new hardware dialog Then click Setup to install drivers Fower on MPCBS15 again to load the drivers If this program is not installed PC can t communicate with MPC6515 1 4 Installation of the software Run Setup exe and the dialog box as following Jd Felcome to use Edition type LaserCut50 Aut oCAL Install Fath Corellraw E LaserCut50 There are three options in Edition type The default path is C LaserCut50 Click and you can change the install path Click Setup and the software will be installed Chapter 2 Explanation for CorelDraw Edition Run Core
15. Blow with Laser blowing when laser on Stop blowing when laser off This function needs hardware support Always Blow blowing when laser head moves and stop blowing when processing 21 procedure finished This is advanced layer options Click this button Set Cut Options advanced E x Laser Frequency feoood Original Optimize I Innerto outer Power2 50 00 ees 150 00 l Dowr to up divide heigh Pre Eag Hin Er PRET 20 Be MW Automation set cut director Delay before laser on 0 00 Delay after laser on ooo Delay before laser off o oo Delay after laser off 0 00 Laser This is the PWM frequency Original The machine draws the graph according the route as it is been made Optimize The software will calculate the route to improve processing efficiency If you select this option there are 2 options Inner to outer cut from inner to outer Down up cut from down to up according the number of divide height Automation set cut direction The software will confirm the direction automatically If you need to change the direction please cancel this function Power2 laser power of the second laser head This needs hardware support Corner power2 corner power of the second laser head This needs hardware support If you need to set output order Original should be selected Delay before laser on delay before laser on Delay after laser on delay after laser on Delay before laser off delay before laser off
16. ExpandScale 15 M Bi dir M Blow o OF Cancel The right S is the result of selecting Fill circle You can change the radius and space by inputting different parameters 29 5 1 4 Interface of setting grade engrave options Sketch map of grade engrave as following Dbliclick the color bar on the Layer column and the dialog box as shown below Set Engrave options speed 250 00 Scan gap io 100 Fower 80 00 Min power 30 00 Grade width 0 80 iw Bi dir iw Blow Iw Repair Repair per 20 OF Cancel Speed engraving speed on X axis Scan gap movement distance on Y axis when engrave a row on X axis Power the laser power when a layer is processed This parameter determines the depth of the slope Min Power the lowest laser power when grade engraving Grade width the width of grade Bi dir when engraving laser emit on both negative X axis and positive X axis When cancel this function laser emit on only one direction Blow blow or not This function needs hardware support Repair select this option and the engraved letters will be clearer Repair per change the parameter will adjust the definition of the engraved letters 30 5 1 5 Interface of setting hole options Dbiclick the color bar on the Layer column and the dialog box as shown below Set hole options x Power Booo Hole on cente Interval j 50000 If Blow Radiation 0 60 z Ok Can
17. User Manual LaserCut 5 1 For MPC6515 Chapter 1 Installation of the system 1 1 Contents of the system 4 1 2 Requirement of PC 4 1 3 Installation of MPC6515 card 4 1 4 Installation of the software 4 Chapter 2 Explanation for CorelDraw edition 2 1 Laser output 6 2 2 Import DST file _ _ _ _ _ _ 10 2 3 Output file _ _ _ _ _ _ _ _ 10 2 4 Options 10 Chapter 3 Explanation for AutoCAD edition 3 1 Laser output 11 3 2 Export data _ _ 11 3 3 Options _ _ _ _ _ 11 3 4 Unite line _ _ _ _ _ _ 11 Chapter 4 Explanation for universal edit
18. XF file 4 1 7 Relink machine When the PC failed to link with MPC6515 control card click this button and relink PC with the control card 4 1 8 Options Click this button and the interface is as following The corresponding icon is Bachine Options Warlet able Company name Step Servo Chengdu Co Ltd Feeding Telephone O755 861T1507 Work mode Cut Website www step servo com Engr are GradeEngr are Hole Elapse time 00 00 00 Infomation te are striving for the development of laser MW Use advanced options for work mode W With Feed components Auta Datum Per work fr Sare Close Any change of these parameters will change the performance of the machine Before changing the parameter you should consult the supplier Details please refer to Chapter 6 4 1 9 Exit Click this button and the software will close 4 2 Edit 4 2 1 Undo The corresponding icon is Ea 4 2 2 Redo The corresponding icon is 13 4 2 3 Refresh The corresponding icon is Click this button and you can refresh the screen 4 2 4 Pick J The corresponding icon is Select graphics Select graphics or a part of the graphics You can delete move change layers of the graphics you select There are other functions about this button Click this button and select the graphics Move the mouse to the nodes then drag the mouse you can change the shape of the graphics as you prefer After you select the g
19. ble Bachine Options Machine options 7 o 0031875000 florktable Fulse Unit za Work mode Range ne Cat Datum Direction F Dir Engrave GradeEner are Hole E Auta Tatum Tatum Speed 30 0 Start Speed 10 0 Test Speed fast 300 0 BET ER cep eet 1100 0 Test Speed slow 30 Aeceleration 700 0 Sare Close 6 3 1 Pulse unit It means the distance that the laser head moves when the control system output a pulse If you don t know this numerical value please click 37 Pulse unit calcul Eg Move 20 400000 Heed pulse 6400 Move When the stepping motor moves a circuit the laser head will move a relative length You need to input the number in it Need pulse The number is driver s subdivision number x200 6 3 2 Range It is the available processing area of the feeding axis The moving range of the feeding axis will be restricted by this parameter 6 3 3 Datum Direction It is determined by the position up Or down of original switch 6 3 4 Auto Datum If you select this function when you run the software the feeding axis will be reset automatically The software can remember the location of the feeding axis So you can move the feeding axis very quickly without worrying that it will overstep the worktable If this function is canceled you can only move the feeding axis slowly the speed is slow velocity and you can change it the machine parameter setting d
20. button press the left button of your mouse continuously and move your mouse to any place of the screen then you can see any part of the screen 2 1 4 4 Room to all object The corresponding icon is Ee Show the processing date in max on screen 2 1 4 5 Room to table The corresponding icon is El Show the whole processing area within the scale of reference frame 2 1 4 6 Set laser origin The corresponding icon is s Click this button Set origin position Local data s position C Center top C Right top C Left center C Center C Right center C Left down Centerdown C Right down Position 236 76 343 51 You can set origin point anywhere as you prefer 2 1 4 7 Array output options The corresponding icon is Click this button Array output options Cell widtht lt 29 464 times i 0 000 width 99 45 Cell height y 6 265 times 1 gap 0 000 height E 2 Gap Along 0 000 Gap Along 1 000 M Array data Only Draw Box 4ubo cover Calculation OK LASER Cell Width X Y It is the original size of the data Times It is the number of rows and columns you need Gap It is the space between two adjacent rows or columns Width It is the width of whole data Height It is the height of whole data Gap along Y It is the space along Y axis between the first and second column Gap along X It is the space along X axis between the first and second row Array data Only Draw Box If you sel
21. cel Power the laser power when a layer is processed Interval the space between two adjacent holes Radiation time delay time for a hole It determines the size of holes Hole on center hole on all the center of the close graphs Blow blow or not This function needs hardware support I This is advanced layer options Click this button HitPoint Paras Advance Eg Power2 J00 00 Power2 laser power of the second laser head This needs hardware support All the defaults are last saved parameters 5 2 Test PA Datum ot 2 Datum Slow Step Length 50 00 Laser Power 45 OU Ele EEE Times 1 Delay jo Ei t Kt tt Y Z Z E i Eaj Eal E Ea Move the axis 31 I T Datun Baton at Click this button and the laser head or Z will move to the home point of the machine slowly the speed is determined by Datum Speed that you can change in the Option dialog box Then the laser head will move to the origin point quickly the speed is determined by Quick Speed that you can change in the Option dialog box This can eliminate the cumulate error Generally the machine should be reset before processing When run the software it will be reset automatically this function can be cancelled as you prefer Slow No use Step No use Length No use Power It determines the intensity of the laser power supply The minimum value is 0 and the maximum value is 100 La
22. e percentage of speed _ ae and you can control the processing procedure 47 Chapter 9 Download files You can download update files processing files and configuration files by USB disk conveniently 9 1 Update MPC6515 9 1 1 Copy the latest firmware files FMW and HDW to the root directory of USB disk The USB disk should be formatted to FAT And it is suggested that other files should not be saved in this USB disk 9 1 2 Power on MPC6515 controller and the indicator light D3 on MPC6515 CPU will flash 2 times 9 1 3 After the indicator light D3 on MPC6515 CPU flashes 2 times plug the USB disk in MPC6515 quickly don t exceed 5 seconds 9 1 4 The indicator light D3 on MPC6515 CPU will shine continuously 2 5 seconds Now MPC6515 is updating firmware 9 1 5 Ifthe updating procedure is finished the indicator light D3 on MPC6515 CPU would flash frequently 9 1 6 Pull out the USB disk and MPC6515 will run new firmware program automatically 9 1 7 After MPC6515 is updated the CFG file should be downloaded again Please refer to 5 4 Download data for detailed information If MPC6515 can t run normally you may make a mistake when updating You can repeat the above steps If this doesn t work please contract the equipment supplier You need update MPC6515 only when new version Is issued Those USB disk with indicate light is suggested for it is convenient to check whether the download procedure
23. ect this option there will be only one data on screen others will be shown as rectangles Auto cover Calculation This can calculate the number of row and column that can cover the whole material according to the parameter you input Click this button Baterial size options ba Material widthp lt 900 00 Material height y 600 00 i Cancel Material width X It is the width of the work piece the default is the worktable s width Material height Y It is the height of the work piece the default is the worktable s height The following is a sample Array output options Cell width 29 464 times 3 gap a4 width 39 Cell height y 6 265 times 3 gap 2000 height 22 7 Gap Along 0 000 Gap Along 0 000 W Aray data Only Draw Box Auto cover Calculation OF GCO TEO ee G S Cama Seman els manana Wows o 2 1 4 8 Move working table ra The corresponding icon is A Click this button and move mouse and you can change the position that the data is in the working table 2 1 4 9 Calculate The corresponding icon is m When the graph and processing parameters are changed this button should be clicked to save the processing parameters in processing file 2 1 4 10 Simulate The corresponding icon is Ey When parameters set is finished please click this button It can simulate the procedure of output for checking the result of output 2 1 4 11 Set simulate speed The corresponding ic
24. elete 1 55000 2 05000 30 00000 2 05000 3 05000 35 00000 3 05000 4 05000 40 00000 Modify 6 4 1 PWM Frequency It determines the frequency of PWM signal 6 4 2 Curve Disperse It determines the precision of graph data If the number is smaller the precision will be higher and cost more time to calculate processing data 6 4 3 Min close gas time When the time between the former blowing off and the next blowing on is less than the number the machine will not blow off to protect the blowing switch 6 4 4 Corner acc It determines the processing precise when the processing route turns the corner When the machine can t draw lines smoothly please input a smaller number in Acceleration and Corner Acc 6 4 5 Gap on xy axis Compensation gap when the motor changes direction This parameter only works when cut with even speed 6 4 6 Original The machine draws the graph according the route as it is been made 6 4 7 Optimize The software will calculate the route to improve processing efficiency If you select this option there are 2 options Inner to outer cut from inner to outer Down to up cut from down to up according the number of divide height 6 4 8 Gap Optimize Select this option when cut complex graphics the software will generate cut route to compensate the mechanical gap But this will greatly increase inefficient route 6 4 9 Automation set cut direction 39 The software will confirm the
25. en Begin Speed and End Speed the system will automatically apply the numbers of Acc Length Backlash Acc length It is the engraving length without laser emitting It determines the distance that the X axis moves from start speed to working speed If it is not long enough the machine will shake intensively Backlash It is used for compensating mechanical gaps If the engraving edge is not orderly please set up number in Backlash This number can be positive or negative X start speed It is the start speed of X axis when engraving X acc It is the acceleration of X axis from start speed to working speed Y speed It is the speed of Y axis when engraving Y acc It is the acceleration of Y axis from start speed to Y Speed If you find graphics error happens that is motor lost step you can set up a bigger number in Accelerator Length or a smaller number in Acceleration X offset when engraving graph is not be the actual position There is an offset Input the offset is OK Y offset when engraving graph is not be the actual position There is an offset Input the offset is OK 6 6 Grade Engrave Please refer to 6 5 41 6 7 Hole achine Options a Machine options Worktable Feeding fork mode Cut hase Gr adaEngrave Hole 6 7 1 PWM Frequency It determines the frequency of PWM signal 42 Chapter 7 PADO3 Operation 7 1 Main interface of PADO3 ae
26. f the options is brightened Now press C A V and you can move the laser head Press again and you can modify the options file name is brightened 7 2 Processing interface of PADO3 Press Start and the interface will show as following AAA 100 100 100 0 0 15 File File name which is being processed Speed Percentage of speed Power Percentage of power Time Time for processing this file When processing Press and and you can change the percentage of power only for Power not for Corner Power Press A and and you can change the percentage of speed Press Start Pause and you can control the processing procedure Press Stop and you can cancel the processing procedure The interface shows Stopped Press Esc and you can see the main interface 7 3 Accessory interface of PADO3 Press Menu and you can see the accessory interface LAS SET PMOV SET LANGUAGE CUT BDR Laser head will move a rectangle with laser on according to the size of the graphics 44 LAS SET Select this option and ores The LAS SET interface is as following LASER TIME SET ig POWER SET 000000 o Press 7 or can move the cursor Press or V can change the number Press and all the number will be saved If this time is 0 press Laser key and laser on release Laser key and laser off If this time is not 0 press Laser key and laser wil
27. he number of rows and columns you need Gap It is the space between two adjacent rows or columns Width It is the width of whole data Height It is the height of whole data Gap along Y It is the space along Y axis between the first and second column Gap along X It is the space along X axis between the first and second row Array data Only Draw Box If you select this option there will be only one data on screen others will be shown as rectangles Auto cover Calculation This can calculate the number of row and column that can cover the whole material according to the parameter you input Click this button Baterial size options x Material width 900 00 Material height 600 00 Cancel Material width X It is the width of the work piece the default is the worktable s width Material height Y It is the height of the work piece the default is the worktable s height The following is a sample Array output options Cell widths 29 464 times 3 gap 3 width 107 25 Cell height 6 265 times 3 gap 2 000 height Gap Along 0 000 Gap Along 0 000 W Arrau data Only Draw Box Auto cover Calculation OF GCO TE ee ES a E a a E LAS E OOO o 4 5 4 Calculate When the graph and processing parameters are changed this button should be clicked to save the processing parameters in processing file 4 5 5 Clear log Click this button the system will clear the log 4 5 6 Simulate The
28. ialog box And when you move the feeding axis you have to be very careful to avoid striking the machine 6 3 5 Datum Speed It determines the speed of datum 6 3 6 Start Speed It is the start speed of all axes Normally the number should be chosen from 5 30mm s according to different machines If the number set up is too high machine will shake intensively 6 3 7 Quick Speed This is the maximum speed of laser head moving without lasers emitting When move the laser head up down left and right this parameter will work If the number is too high machine will shake intensively 6 3 8 Acceleration It is the acceleration from begin speed to fast speed 6 3 9 Test Speed fast This is the speed that you move the laser head when you select auto datum 6 3 10 Test Speed slow This is the speed that you move the laser head when you don t select auto datum 38 6 4 Cut Machine Options 20000 Original Optimize El Machine options Ph frequency Wlorktabl a aia Curve disperse 0 10000 M nnerto outer Gap Uptimize Ey Work mode Min close gas time 0 00000 Down to up divide heigh 50 000 z Engrave Conner ace 200 00000 W Automation set cut director GradeEngrayve Re l Hole Gap on xy anis 0 0000 0 0000 Overlap length for close 0 00000 Circle speed Radus stat Radusfend Cutspeed ai O 00000 0 55000 15 00000 0 55000 1 05000 20 00000 1 05000 1 55000 25 00000 D
29. ion 4 1 File MMMM 12 4 2 Edit 13 4 3 Draw 15 44 Tools 18 4 5 Laser 20 46 View 24 47 Help 24 4 8 Other button on the tool bar 25 Chapter 5 Laser output 5 1 Layer 26 5 2 lest 31 5 3 Auxiliary processing parameters 32 5 4 Download data Stand Alone 33 Chapter6 Options 6 1 Main interface _ _ 35 6 2 Worktable _ ____________ 36 6 3 Feeding 37 6 4 Cut 38 6 5 Engrave __ ________________ 40 6 6 Grade engrave
30. l shoot a certain time as you set PMOV SET Select this option and pressi___ The PMOV SET interface is as following DISTANCE SET vna MM Press or V can change the number Press and all the number will be saved If this number is 0 press the direction keys and the laser head will move release the direction keys and the laser head will stop If this number is not 0 press the direction keys and the laser head will move a distance as you set LANGUAGE Select this option and press ___ The language interface is as following faj ARPS ZK PM ENGLISH Select the language as you prefer 45 Chapter 8 Text display operation The panel of text display is as following 8 1 Main interface 8 1 1 Introduction of displaying content File file name of the current file No serial number of the current file Sum the number of files saved in the MPC6515 controller Power the percentage of laser power It can be adjusted from 0 to 100 The former is for corner power and the latter is for processing power Pcs repeat times of the current file 8 1 2 Introduction of keys on the panel cursor not be enabled Press this key and switch to work interface Enable cursor E v El gt Move laser head ia Switch to jog set interface Switch to laser set interface m i Delete the current file 5 A Move Z axis This function needs hardware support A A Page up Page dow
31. lDraw and the interface as following Laser output Import DST file Export file lf CorelDRAW 12 Graphic E Eile Edit Vier Layout a Effects Bi tmaps Te D p ta oe G Ca ima hs s al ae ME 106 w 7 nis reren v 400 B00 S00 1000 pm Omm g00 01nn_ 4 Ya e 254mm Bele 35 mom Tyg 35 mm 1700 millimeters I E E I 1er rila r e l rran aul d a a 1 in fy all Na S DSi ae K Wwy J Oe a ie y YTE pat Blg E lA N TA E p Page i lt mi gt a gt lt i 1352 966 17 360 Next click for DragtScale Second click for Rotate Skew i SS 2 1 Laser output Click this button the dialog box is as following Laser output er FER ERE layer Mode Speed Power Output Times ee l ooo 40 0 kl 1 Times f ae Delay C o Immediate E 2 1 1 Layer Please refer to Chapter 5 2 1 2 Test Please refer to Chapter 5 2 1 3 Stand alone Please refer to Chapter 5 2 1 4 Click this button and the dialog box is as following ga OAS BAe 2 1 4 1 Zoom in The corresponding icon ist Enlarge showing graphics Click this button then click your graphics with mouse and the graphics can be enlarged 2 1 4 2 Zoom out The corresponding icon is X Reduce showing graphics Click this button and the graphics can be reduced 2 1 4 3 Pan The corresponding icon is ET Move screen Click this
32. n Select file 4 Datum Press this key and the machine will run to the original switches B 4 Cut Press this key and the machine will cut down the work piece 46 8 1 3 Introduction of keys on the panel cursor is enabled Tab Move cursor to the option that you want to change the number After input the number please click to save it 1 Save the input number e E61 Reset the number to 0 8 2 Jog set interface Jog Set Distance Eon NNN mm Tab es Enter Press to input number and press to save it The default is 0 If this number is O press the direction keys and the laser head will move release the direction keys and the laser head will stop If this number is not 0 press the direction keys and the laser head will move a distance as you set 8 3 Laser set interface Laser Set Time Biwyenneme ms Power S0000 00E Yo Tab e Enter Press to input number and press to save it The default is 0 If this time is 0 press Laser key and laser on release Laser key and laser off If this time is not 0 press Laser key and laser will shoot a certain time as you set 8 4 Work interface File File name which is being processed Speed Percentage of speed Power Percentage of power Time Time for processing this file When processing Press and you can change the percentage of power only for Power not for Corner Power Press and you can change th
33. n engraving But this will slow down the efficiency Parameters should be set as the following dialog box Set Engrave options Speed Jano 00 Power 50 00 ExpandScale Iw Blow 52
34. nd the edge of cutting piece Save save the parameters for next data ee This is advanced layer options Click this button Output options advanced Ea Automation feed Length 0 00 Speed f5 gol Delay lo cases Length feeding length When input a certain number in it feeding motor will give a certain space after every processing finished This function needs hardware support Speed feeding speed It set the feeding speed Delay After X Y finished the machine will delay a certain time before feeding 5 4 Download data x Filename Download CEg Download current file Download file Tel Del all Export Ct z Export file 5 4 1 Download CFG 33 Download all the parameters of Options to MPC6515 controller You can also achieve this by exporting a CFG file mol and copy this file to MPC6515 by USB disk When modify the parameters of Options or update the firmware you have to reset CFG to configure the machine settings 5 4 2 Download current file Download the current processing data to MPC6515 controller 5 4 3 Download file Download processing data to MPC6515 controller 544 Del Delete the file which is selected 54 5 Delall Delete all the files in MPC6515 controller 5 4 6 Export Cfg This will create a mol file which includes all the parameters of Options The file can be downloaded to MPC6515 controller by USB disk 5 4 7 Export file This will create a mol file
35. ol system 5 0 Copyright Step Servo Chengdu Co Ltd Telephone OTS5 861T1507 24 It shows information of the software and our phone number If you have any question don t hesitate to call us 4 8 Other button on the tool bar 4 8 1 Set simulate speed The corresponding icon is te Click this button Set simulate speed By this tool you can adjust the simulate speed 4 8 2 Estimate work time The corresponding icon is T Click this button it will show the work time Laser output x Estimate work time 00 03 46 2 Space Mowe Lengths 463 89 Cut Move Lengths 726 51 Engrave Scan Moyve Lengths 82606 88 25 Chapter 5 Laser output There are 3 parts in this interface as following Layer Mode Speed Power Output Times Tires Cut pec O 400 1 s Down an Calculate ail 2 EN M Slow Step Length a OO Auxiliary processing Laser parameters Times 1 Run Box Clip Box im Immediate Bdanbead 5 1 Layer 5 1 1 Main interface of Layer Layers management is shown as below Laver Mode peed Power Output Times Cut 40 00 40 0 Fa es Engra 400 00 50 00 Fa Gradd 250 00 80 00 Fa Hole 0 0 hel 1s Up Down All Calculate When there are many layers the processing sequence is from the top down Select 26 Up Down one row and click or Bow and the sequence can be changed All When there are many layers select
36. ompatibility Destination PC Macintosh Export text as Curves C Text C Convert spot colors to process Correct colors using current profile Simulate outline effects Simulate complex Filled curves Include placed images Include version 7 preview image 11 2FAQ 11 2 1 When grade engraving the graph is superposition This always occurs when the graph is very small Please input a smaller number in Grade width 11 2 2 PLT graph can t be engraved Please check if the graph is closed The software only engrave closed graph Please check if there are two same graphs superpose together 11 2 3 The size of output is not as same as the graph Please adjust the Pulse Unit 11 2 4 When engraving the edge is not in order This is caused by the mechanical gap Draw a rectangle and set the mode as Engrave Parameters should be set as the following dialog box 51 Set Engrave options Speed at Power 50 00 sean gap 0 500 ExpandScale ff Bi dir Iw Blow hice 2 j a Generally the odd row and even row won t be orderly Measure the gap between odd row and even row And input the number in Notice 3 of the following dialog box Engrave options Begin speed lo 00 notice 3 000 oc Ace length 25 00 Backlash 0 00 X start speed 30 00 X ace rooo 00 Y speed 30 00 Y ace 1000 00 a offset 10 00 Y offset 10 00 Cancel The best way is single directio
37. on is te Click this button Set simulate speed By this tool you can adjust the simulate speed 2 1 4 12 Estimate work time The corresponding icon is T i Click this button it will show the work time Laser output q x Estimate work time 00 03 46 Space Moyve Lengths 463 69 Cut Move Lengths 728 51 Engrave Scan Moyve Lengths 82606 88 Calculate When the graph and processing parameters are changed this button should be clicked to save the processing parameters in processing file 2 2 Import DST file Click this button you can import DST files 2 3 Output file Click this button you can export the processing files 2 4 Options Please refer to Chapter 6 10 Chapter3 Explanation for AutoCAD Edition Run AutoCAD and the interface as following AutoCAD 2002 k _ Of xj Fie Edit iew Insert Format Tools Draw Dimension Modify fmade mE Help Laser Il Cl cS a A A Gik 4 A 5t KD Ca E OD E amp ga lg Laser output S a aeS Ez o ByLayer Biar __ Export data i Drawing1 dwg Options E e 4 Alb ola Unite lines cs OO oO cl FO la gt CELER Layout Layout Command Specify opposite corner Command Specify opposite corner Command 3 1 Laser output Please refer to Chapter 2 3 2 Export Data Click this button you can expor
38. raphics click Spacebar Hove data options m Local data s position Left bop Center top Right top Lett center f Center Right center Lett dowr Centerdown Aight down Positioner 500 500 Ok Input the coordinate of the X axis and Y axis you can change the position of the graphics 4 2 5 Zoom in The corresponding icon ish Enlarge showing graphics Click this button then click your graphics with mouse and the graphics can be enlarged 4 2 6 Zoom out The corresponding icon is oa Reduce showing graphics Click this button and the graphics can be reduced 4 2 Pan The corresponding icon ist 14 Move screen Click this button press the left button of your mouse continuously and move your mouse to any place of the screen then you can see any part of the screen 4 2 8 Room to table The corresponding icon is El Show the whole processing area within the scale of reference frame 4 2 9 Room to all object The corresponding icon is i Show the processing date in max on screen 4 2 10 Center to table When the data is input it may be out of the reference frame Click this button and you can move data to reference frame If you select a graphics and click this button the selected graphics will be moved to the center of the reference frame 4 3 Draw 4 3 1 Line The corresponding icon is A Click this button move mouse on the screen and you can draw straight lines freely Press Ctrl
39. rograms Tool programs are for checking if the control card is normal It is helpful to find where the trouble is quickly 10 1 Version check program If the version numbers of card and DLL don t match the card won t work normally Generally the version numbers of card can t be changed unless update the firmware Proper DLL has to be found out to match the card Version check program can indicate the version numbers of card and DLL DLL is laid in Lasercut50 and the filename is MPCO5Ils dll Version check program is laid in Lasercut50 and the filename is MpcO05Ver M05 exe Run the program if the version numbers are match it is as shown below fe MPCOS 651 5 controller version infomation E xj The controller type MPCES1S The version of DLL 4 0 0 5 The version of firmware 4 0 0 5 The version of hardware 3 0 0 1 Description The functions of this version laser cut engrave blow while working working status indecate support connecting to different laser Must be run On MPCBS15 and FADOS Note down the version numbers of card and DLL and get the proper DLL from the supplier 50 Chapter 11 Addenda 11 1How to make Al Adobe Illustrator file Al file is smoother than PLT file When cutting it is suggested to input Al files When export data in CorelDraw the file type should be selected as AI Adobe Illustrator The options should be selected as following Adobe Illustrator Export x C
40. ser o lse Laser on off 5 3 Auxiliary processing parameters In the following dialog box some auxiliary processing parameters can be set Times 1 Delay 0 m Rum Box Clip Box r Immediate Times and Delay If input 10 in Times and 20 in Delay then press Run you can get 10 same graphics And it will stay for 20 seconds after every processing finished The 20 seconds is for feeding and taking down material Different time can be set as you need This function can increase efficiency a lot Immediate If this option is selected the software will take the position that the laser head is as original point If this option is not selected the original point will be the position you set Run E _ Bon Box Click this button and laser head will move as a rectangle without laser emitting according to the size of the graphics This function is used for confirming the location of work piece Clip Box l Click this button laser head will move as a rectangle with laser on according to the size of the graphics This function is also used for confirming the location of work piece Click this button and you can see the following dialog box 32 Cut Frame Options x Speed 25 0 Power 40 0 Blank 3 00 Speed you can choose different speed according to different material Its better to confirm proper speed through testing Power the laser power when cutting Blank distance between processing graphics a
41. t the processing files 3 3 Options Please refer to Chapter 6 3 4 Unite lines This tool can unite several lines that are intersecting as one line This is usually used for DXF files 11 Chapter 4 Explanation for Universal Edition When run the software the interface is as following All system function can be found on tool bars je LaserCut5 1 Laser equipment Co Ltd wer lasercne con DERK Edit E Draw Tools Laser L View Help H Smog a Ble layer Mode speed Power Set origin position EEE BEEBEEE SEE 995 10 Y 382 50 Worked times 00 00 00 finished Let mouse stay on an icon for a moment and it will show the explanation of basic function of tools bar The following is the explanation of all tool bars 4 1 File 4 1 1 New The corresponding icon is O Create a new file 4 1 2 Open The corresponding icon is oa Load process data made by the software The file format is ECP EC Project File ecp 4 1 3 Save The corresponding icon is lel Save the graphics data that is defined processing parameters as ECP EC Project 12 File ecp 4 1 4 Save As Save a ECP EC Project File ecp as another ECP EC Project File ecp 4 1 5 Import a Load data that the software supports The software can support PLT Al DXF DST BMP etc files 4 1 6 Export Save the vector graphics data that is in current window as a standard PLT file PLT or D
42. to set direction this software will set where the lead in out lines are in or out of the graphics outline automatically Manual set direction set where the lead in out lines are Over lap leave space this option determines whether the processing effect is closed The length of over lap or leave space is set by the input number beside this option 21 Lead In Out Options W Calculate Ert Entry type Arc bat Exit type Are radius 2 00 Arc radius Line length 1 00 line length Line angle 0 00 Line angle f Auto set direction f Over lap Manual set direction Fight eos space 200 Exit arc radius 4imm Entry arc radius 4mm Apply UK Lancel 4 5 2 Set laser origin The corresponding icon is Click this button Set origin position m Local data s position Left top C Center top C Right top E Left center C Center D Right center C Left down C Centerdown Aiight down Positioner 236 76 34351 You can set origin point anywhere as you prefer 4 5 3 Array output options The corresponding icon is Click this button Array output options Cell widtht lt 29 464 times fi gap 9 000 width 29464 Cell height 6 265 times 1 gap 0 000 height E 255 Gap Along r 0 000 Gap Along x 0 000 Aray data Only Draw Box 4ubo cover Calculation OK LASER Cell Width X Y It is the original size of the data 22 Times It is t
43. uence will be changed 4 4 7 Invert colors lll oll oll al LELEL a The corresponding icon is This is only for BMP Click pick button hs and choose the graphics you want to edit Then click this button the black part will be changed to white and white to black The following is the sample ASE 4 5 Laser 4 5 1 Define cut route The corresponding icon is This software will define the starting point and direction automatically Generally the point is on the corner When you need to change the starting point and direction you can click this button and then move mouse to the graphics The mouse will change to be a crisscross Now click the left key of mouse on any point of the graphics and this point will be the new starting point You can change the direction by clicking F key The following is a sample 20 Exit type jare be Arc radiu fa o0 line length f OO Line angle Entry type Arc T Arc radius j2 00 Line length fi og Line angle Auto set direction f Over lap Manual set direction Figh Woe space 209 el Calculate select this option and you can set lead in out lines Entry Exit type type of lead in out lines There are 2 types arc and line Arc radius radius of lead in out arc Line length length of lead in out lines Line angle angle of lead in out lines gt set the exit parameters as same as that of entry Au
44. which includes all the parameters of a processing data The file can be downloaded to MPC6515 by USB disk 34 Chapter 6 Options Any change of the parameters in Options will change the performance of the machine Before changing the parameter you should consult the supplier 6 1 Main interface Bachine Options Company name Step Servo Chengdu Co Ltd Worktable Feeding Telephone 0755 8617 1507 Work mode Cut Website www step servo com Engrave GradeEner are Hole Elapse time 00 00 00 Infomation te are striving for the development of laser jf Use advanced options for work mode W With Feed components Auta Datum Per work F Sare Close 6 1 1 Information about manufacturer It shows the basic information about the manufacturer and can t be modified 6 1 2 Elapse time It shows the time that the machine has run It can t be modified 6 1 3 Other options Use advanced options There are advanced button ase in Laser output Some accessorial parameters will help you get better effect But it will make the software more complex Cancel this option and you can t inter the interface of advanced options With Feed components This is for feeding axis If the machine has not feeding axis this option should be canceled Auto Datum If you input a number in it the machine will datum when the run time reaches the number It can eliminate the cumulate error of the mechanism 35 6
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