SolarSET GSM SolarSET GSM with a Beacon
Contents
1. eene 22 APPENDIX D FACTORY SETTINGS FOR SOLARSET HI LEVEL OIL ALARM eee 23 APPENDIX E CONNECTOR FLANGE eiie sstbvo repe u opa nirai Re DE U TRAE EEEE pst tech be ena peo bend ripe 24 SYMBOLS AN Warning Attention Ex Pay special attention to installations at explosive atmospheres Copyright 2009 Labkotec Oy 2 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 1 GENERAL SolarSET Oil Alarm for oil separators 0 SolarSET Labcom 200 Communication unit OIISET 1000 control unit 2 SET DM 3 probe 3 Junction box 4 Installation supplies Copyright 2009 Labkotec Oy D15362Fe SolarSET is a solar powered alarm and communication unit for monitoring the level of liquid hydrocarbon sludge or high level in oil and sand separators interceptors in locations where mains power is unavailable NOTE This user manual includes operating and installation instructions for the following SolarSET versions e SolarSET GSM e SolarSET GSM with a Beacon In addition to all the GSM functions of the SolarSET GSM the latter version is also equipped with a xenon beacon for visual alarm SolarSET Beacon i e SolarSET with a flashing beacon only is not described in this manual Four different types of SolarSET GSM units are available depending on the application namely SolarSET Oil Alarm for oil separators SolarSET Sludge Alarm for sand separators Sola2. 3 See chapter Commissioning for more details 3 8 SET OS2 High Level Sensor SET OS2 probe is installed above separators outlets upper level It monitors the total level of the separator regardless of existence of the oil layer or sludge in the separator The principle of measurement is capacitive The probe is normally in the air 3 9 Xenon beacon SolarSET GSM can also be equipped with a xenon beacon for visual alarms In case of an alarm a highly visible signal is flashed once every 5 seconds Operation of the beacon is controlled by Labcom 200 Beacons IP rating is IP67 and it is mounted on the top of the SolarSET enclosure by screws 3 10 Mains Power and Operating Mode switches Mains power and Operating mode switches are located at the upper ON en right corner of SolarSET enclosure note 5 in figure 2 d The leftmost switch is the POWER switch for connecting or disconnecting both battery terminals from system OPERATING POWER MODE The OPERATING MODE of SolarSET is selected by the rightmost switch Normally the operating mode switch is in up position i e SolarSET TEST AND is sleeping most of the time and wakes up every 60 minutes for 15 OFF MAINTENANCE seconds to check the oil level in separator Test and Maintenance mode should be used only when SolarSET needs to be waked up for testing or maintenance purposes Please note that SolarSET consumes much more power in Test and Maintenance mod
3. C and D While commissioning SolarSET the user needs to take the following actions Detailed instructions are given in the following chapters 1 Insert SIM card to Labcom 200 Set administrator phone numbers Set alarm recipient end user phone numbers Set device or site name optional Set date and time optional Set date and time for scheduled status messages optional 7 Test SolarSET functions with the sensors D Sr a Qo ome NOTE SolarSET must be switched in to Test and Maintenance mode in order to fully power up the system This is done by turning the Operating mode switch to down position Power switch must be ON 5 1 Insert SIM Card to Labcom 200 Deactivate the PIN code query from the SIM card by placing it into your own mobile phone Send some test text messages to see that the SIM card works Open GSM modem s SIM card holder inside Labcom 200 by pressing the small button indicated in the left picture with some force with for example a narrow headed screwdriver Then pull out the holder install the SIM card with the metallic contacts facing upwards and push the holder back inside the modem 4 A yellow LED in the up right corner of Labcom 200 next to the modem will blink slowly when modem is connected to GSM network 5 2 Set Administrator Phone Numbers When given an administrator role user is able to change any parameter of Labcom 200 Administrator phone numbers can be set with command OPTEL 44XX
4. in false operation SETPOWER 8 Power on time for OilSET 1000 Labcom 200 replies to SETPOWER query with a message Power on time 8 seconds STROBETIME 1 Beacon flashing time Strobetime defines how many seconds the beacon will flash at one time In practice beacon will flash one or two times with the factory setting STROBEINTERVAL 5 Beacon flashing interval Strobeinterval defines the interval how often in seconds the beacon will start flashing Factory setting is 5 seconds More information about the format of each command can be found from Labcom 200 user manual Copyright 2009 Labkotec Oy 20 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe APPENDIX B Factory Settings for SolarSET Sludge Alarm Factory settings of SolarSET Sludge Alarm can be set with the following single command OOLARSET SLUDGE FACTORY SETTINGS This will automatically set the parameters listed in the table below If you want to change the operation of your SolarSET system you can change any of the individual parameters Command and parameters Explanation DTI Sludge alarm ok O0 1 Settings for sludge alarm Relay 1 of SandSET 1000 is connected to digital input 1 of Labcom 200 Alarm message is either Sludge alarm or Sludge ok Alarm activates when SandSET 1000 relay 1 de energizes for more than 1 second DI2 Probe failure ox O J Settings for probe status Relay 2 of SandSET 1000 is c
5. 00 mmx400 mmx 132 mm Lx Hx D Enclosure IP 65 material polycarbonate IP 43 with two ventilation device Ambient temperature 25 C 50 C SET 1000 and SET 2000 Battery 12 VDC 7 Ah lead acid battery Power consumption Alarm indication Max 1 9 VA Typical 0 1 mVA on low power mode GSM text message also a highly visible xenon beacon available together with GSM text message Alarm Unit Probes Max impedance of the current loop between the control unit and a probe Ex classification Electrical parameters Copyright 2009 Labkotec Oy OilSET 1000 sv1 12 VDC or SandSET 1000 sv1 12 VDC or SET 2000 Oil Sludge 12 VDC or SET 2000 Hi Level Oil 12 VDC See chapter 3 System Components SET DM 3 and or SET S2 and or SET OS2 See chapter 3 System Components SET 1000 and SET 2000 control units 11 1 G EEx ia IIC VTT 04 ATEX 031X Ta 25 C 50 C SET 1000 and SET 2000 control units Um 23 V U 14 7V l 55 mA Po 297 mW R 404 0 19 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe APPENDIX A Factory Settings for SolarSET Oil Alarm Factory settings of SolarSET Oil Alarm can be set with the following single command OOLARSET PACTORY SETTINGS This will automatically set the parameters listed in the table below If you want to change the operation of your SolarSET system you can change any of the individual
6. 2 Sludge Sensor and SET DM 3 Oil Sensor 12 4 5 SET 2000 Hi Level Oil SET OS2 sensor and SET DM 3 sensor rnn 12 5 COMMISSIONING AND COMMANDS nnne nennen nnne nnn nn nnns nn nar n nnn nsns nnn nnns nnns 13 5 1 InsertSIM Card te Labcom 200 gedet EE ra E V etbE BRA Rn FE EE EE ege 13 5 2 Set Administrator Phone Numbers ssskeuegug ueeeetktkgee Ric ino Ribera KENNEN ENEE X Rica a rr CR aue 13 5 3 Set Alarm Recipient End User Phone Number 13 5 4 Set Device or Site Name Optional ccccccccesseeeeceeeeeseeeeeeeeeaeeeeeeeeeeeaeeceeeeesessaeseeeeeeeaaaasees 14 5 5 Set Date and Time ODIORAL E 14 5 6 Gei Date and Time for Scheduled Status Messages optional 14 5 7 Test SolarSET Functions with the Sensors eese nennen nnne 14 sx EE Geelen dee EE 14 0 9 OU Useful Commands eg deet Eet Eed dali Ead niens ONASA Rap EAN Raai 16 6 TEST AND MAINTENANCE tto tope nis eio otia an FD PE te Entra rd Fami pr EEE raanei oes HE EEEE Dealer ard ieRt 17 7 TROUBLE c e9lcmm 18 7 4 SolarSET functionality test fails EN 18 2 Probe func onalty test TE 18 ZA Device does not respond to GM 18 8 TECHNICAL A RE SCHREIER E nn rerrnn nn 19 APPENDIX A FACTORY SETTINGS FOR SOLARSET OIL ALARM cccccsseeeeeeeeeeseeeeeeeeeeaaaeeeees 20 APPENDIX B FACTORY SETTINGS FOR SOLARSET SLUDGE ALARM eee 21 APPENDIX C FACTORY SETTINGS FOR SOLARSET OIL SLUDGE ALARM
7. 530233 8530389 sv1 SET DM 3 Table 1 SolarSET alarm unit combinations i Solar panel Labcom 200 Communication unit 3 Separator Alarm Unit see Table 1 above 12 V1 7 Ah battery S Connectors and switches Q Solar panel 2 Labcom 200 Separator Alarm Unit see Table 1 above 12 V 7 Ah battery 5 Connectors and switches Xenon beacon Figure 2 SolarSET GSM and SolarSET GSM with Beacon Components Copyright 2009 Labkotec Oy 5 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 3 1 Labcom 200 Communication Unit SolarSET operations are controlled by Labcom 200 User is able to set and modify the settings of SolarSET with GSM text messages SMS SolarSET factory settings can be taken into use with just one SMS Labcom 200 includes a built in GSM modem and a built in GSM antenna An external antenna is also possible if signal quality is a problem 3 2 OIISET 1000 Oil Separator Alarm Device OilISET 1000 is the Ex barrier and power supply unit for SET DM 3 oil sensor A special version of OilSET 1000 called sv1 is used in SolarSET to separate oil alarm relay 1 and probe failure relay 2 to different relays LED indicators push buttons and interfaces of the OilSET 1000 12 VDC control unit are described in figure 2 Test button can be used to simulate an alarm condition When pressing the test button all LEDs will be on and both relay
8. Labkotec Oy DI Labkotec set INDUTRADE GROUP FINLAND Tel 358 29 006 260 Fax 358 29 006 1260 13 08 2009 Internet www labkotec fi D15362Fe SolarSET GSM SolarSET GSM with a Beacon solar Powered Oil Separator Alarm Devices User Manual An SolarSET Alarm Unit e 4 KH Wi e 3 1 A i d e d i F i SolarSET Alarm Unn Copyright 2009 Labkotec Oy All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe TABLE OF CONTENTS 1 e lg EE 3 BO IN ME 4 Ye I COMP OINIEN GS esc ttt dE ance te ceed one o cut M Zea dea nn arsit wana n bU su atn ut andan 5 3 1 Labcom 200 Communication EE 6 3 2 OilSET 1000 Oil Separator Alarm Device sseesessesseeeenenennnennnenemene nnne 6 3 3 SandSET 1000 Sand Separator Alarm Device ssesesseessssesseeeeenenen eene 6 3 4 SET 2000 Oil Sludge Separator Alarm Device men 7 3 5 SET 2000 Hi Level Oil Oil Separator Alarm Device cc ccccccccceeecceeeeeeeeeeeeeeeeeseeeeeseeeeseaeeesees 8 36 SS EE TU UU Uu 8 gl SEVS2 Sludge SPNO EE 9 K SEMOSZ HIgh EE e EE 9 S MEM eene cive TOT o tmm 9 3 10 Mains Power and Operating Mode switches nee 9 CE VID RE a L 10 NE Ee E RE ien UNE met e 10 4 2 OIISET 1000 and SET DM 3 Oil Gensor nnne nnne nns 10 4 3 SandSET 1000 and SET S2 Sludge Gensor eese enne nennen 11 4 4 SET 2000 Oil Sludge SET S
9. NTERVAL command defines the interval how often in seconds the beacon will start flashing STROBETIME command defines how many seconds i e times in a row the beacon will flash at one time Beacon flashing rate can be changed at any time with the commands NOTE Beacon is flashing constantly In Test and Maintenance mode When SolarSET GSM is equipped with a flashing beacon the following command should be given always after the above factory settings to activate the beacon This command has also been set 15 24 Al rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 5 9 5 9 1 5 9 2 5 9 3 5 9 4 Copyright 2009 Labkotec Oy 16 24 All rights reserved already at the factory PROTOCOL 7 Other Useful Commands Please note that in Normal mode SolarSET is sleeping most of the time and will activate the GSM modem only in case of an alarm and once a day based on the Listening interval LI parameter In Test and Maintenance mode text messages are sent within normal GSM network delay Separator Status Query To check the status of separator alarms in SolarSET just send the following command M SolarSET will reply e g with the following message Airport ABC Oil Ok Probe Ok Battery Voltage Query To check the SolarSET battery voltage send the following command BATVOLT The device replies as follows name and battery voltage varies Airport ABC BATUVODT 12 290 V Clear Al
10. XXXXXXXX Multiple numbers max 5 can be set as follows OPTEL 44xXXXXXXXXXX t dMyyyyyyyyyy t 44MZZZZZZZZzzz A NOTE If administrators are not set all users can change parameters After at least one administrator number is set only the administrator can change the settings Use international format 44 5 3 Set Alarm Recipient End User Phone Numbers Alarm messages are sent to end user phone numbers Maximum of 10 end user numbers can be set with the following message TEL 44xXXXXXXXXX 44yyyyyyyyyy Copyright 2009 Labkotec Oy 13 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 5 4 Set Device or Site Name optional Device name is visible as the first text in every message to tell the user where the alarm came Device name e g Airport ABC can set with command NAME Airport ABC Name can be max 20 characters long including space characters 5 5 Set Date and Time optional Labcom 200 keeps its internal clock in time even when it is in low power mode Date and time is important only if you want to receive scheduled status message of the system at a certain time of day Date and time is set with command CLOCK 12 8 2009 11 00 Format is dd mm yyyy hh min 5 6 Set Date and Time for Scheduled Status Messages optional It might be useful to command SolarSET to send a status message regularly e g once a week to ensure that the device is functioning proper
11. and Maintenance mode Wait for some 20 seconds so that GSM modem is registered into network 2 Press test button on OilSET 1000 for min 15 seconds During this all the LEDs of OilSET 1000 should be on and relays de energize 3 After few seconds an alarm message should appear on user s mobile phone saying Oil alarm and Probe failure Beacon will start flashing in case it is in use 4 Release the test button All LEDs should go blind and relays energize Beacon will stop flashing in case it is in use 5 After few seconds a message should appear on user s mobile phone saying Oil ok and Probe ok 6 Switch SolarSET back to Normal mode Table 1 SolarSET functionality test TEST PROCEDURE 2 1 Switch SolarSET into Test and Maintenance mode 2 Immerse the probe into water OilSET 1000 should have no alarms and SolarSET should send a text message Oil ok among other information 3 Lift the probe up in air or oil OIISET 1000 should indicate an Oil alarm and SolarSET should send a text message Oil alarm Beacon will start flashing in case it is in use 4 Immerse the probe back into water The alarm should go off in OIISET 1000 after a delay of 5 sec An SMS Oil ok is sent to end users Beacon will stop flashing in case it is in use 5 Clean up the probe before placing it back into the oil separator 6 Switch SolarSET back to Normal mode Table 2 Probe functionality test A NOTE It is very i
12. beacon for about 10 days with no sun light at all In practise there is always some solar power available so SolarSET may function much longer even with no interruption at all With no alarms SolarSET GSM with a flashing beacon will stay operational for at least 2 months without having any sunlight Copyright 2009 Labkotec Oy 4 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 3 SYSTEM COMPONENTS SolarSET consists of a lockable IP65 polycarbonate housing containing OilSET 1000 SandSET 1000 SET 2000 Oil Sludge or SET 2000 Hi Level Oil separator alarm device 12 VDC Labcom 200 communication unit 12 VDC with a charge controller 12 V 7 Ah battery and operating switches Possible fail safe probes are SET DM 3 oil probe SET S2 sludge probe and SET OS2 high level probe Standard probe cable length is 10 meters and it s extendable to 300 meters The following table lists the possible components and item numbers of different SolarSET applications Details of each component are provided in the following chapters SolarSET Application Components Item Number Separator Alarm Unit Probe s GSM only GSM and Beacon SolarSET Oil Alarm OilSET 1000 sv1 SET DM 3 8525605 8530386 SolarSET Sludge Alarm SandSET 1000 sv1 SET S2 8530057 8530387 SolarSET Oil Sludge Alarm SET 2000 Oil Sludge SET DM 3 8530072 8530388 sv1 SET S2 SolarSET Hi Level Oil Alarm SET 2000 Hi Level Oil SET OS2 8
13. e than in Normal Low power mode Therefore operating mode switch should always be put back to Normal up position after testing and maintenance operations Copyright 2009 Labkotec Oy 9 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 4 INSTALLATION 4 1 SolarSET Alarm Unit SolarSET alarm device can be wall mounted or installed on a pedestal The enclosure has mounting holes at each of the corners beneath the mounting holes of the front cover For pedestal installation SolarSET is equipped with a connector flange see Appendix E Orientate SolarSET as accurately as possible towards south and direct sunlight Check the best possible installation angle e g 68 at your site Pedestals or other mounting equipment are not delivered with the device All wiring except sensor cables of SolarSET is done already at the factory 4 2 OIISET 1000 and SET DM 3 Oil Sensor Insert the sensor into the separator using the access point provided by the separator manufacturer The probe gives an alarm earliest when the upper electrode is in oil and latest when the probe is totally immersed in a non conductive liquid in other words it is totally away from the water Probe can be mounted suspended from the ceiling of the separator by the cable Please check the correct installation depth also from the instructions of the oil separator Channel 1 JUNCTION BOX LJB2 78 83 To
14. equipotential ground E X Shield of probe cable All shields and excess wires V to be connected to the same SET DM 3 point PROBE Figure 7 Connecting SET DM 3 oil sensor to OilSET 1000 Resistance of the wire used for equipotential grounding must be less than 1 O and cross section at least 4 mm or 2 x 1 5 mm Copyright 2009 Labkotec Oy 10 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 4 3 SandSET 1000 and SET S2 Sludge Sensor SET S2 probe gives an alarm when there is enough sand or sludge accumulated between the two heads of the probe When the sludge layer on the bottom of the separator or settling tank is pretty solid the correct installation depth can be adjusted based on the current level In case the level is not that clear a tryout period of couple of days Copyright 2009 Labkotec Oy may be useful D15362Fe Probe can be mounted suspended from the ceiling of the separator by the cable Please check the correct installation depth also from the instructions of the oil separator Channel 1 SandSET 1000 JUNCTION BOX Pair shield LJB2 78 83 To d ground Shield of the probe cable BERE point All shields and excess wires to be connected to the same Figure 8 Connecting SET S2 sludge sensor to SandSET 1000 11 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device D15362Fe Use
15. for 20 seconds from low power mode to check the status of SET 2000 Oil Sludge Dr Listening interval Labcom 200 will wake up from Normal low power mode at 12 00 AM for 2 minutes to check if user has given new SMS commands Interval is in days factory setting is 1 day Exact timing requires that CLOCK command has been given PROTOCOL 4 SolarSET protocol setting This setting determines the sleep and wake up behaviour of SolarSET in addition to normal user configurable settings NOTE When xenon beacon is in use PROTOCOL setting should be 7 PROBEDELAY 15 Delay of alarm unit SET 2000 Oil Sludge and probes in seconds Correct relay output value is available after this period of time Labcom 200 replies to PROBEDELAY query with a message Measurement time 15 seconds Incorrect value of this setting will result in false operation SETPOWER 16 Power on time for SET 2000 Oil Sludge Labcom 200 replies to SETPOWER query with a message Power on time 16 seconds STROBETIME 1 Beacon flashing time Strobetime defines how many seconds the beacon will flash at one time In practice beacon will flash one or two times with the factory setting STROBEINTERVAL 5 Beacon flashing interval Strobeinterval defines the interval how often in seconds the beacon will start flashing Factory setting is 5 seconds More information about the format of each command can be found from Labcom 200 user manual Copyright 2009 Labkotec Oy 22 24 All ri
16. ghts reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe APPENDIX D Factory Settings for SolarSET Hi Level Oil Alarm Factory settings of SolarSET Hi Level Oil Alarm can be set with the following single command SOLARSET HILEVELOIL FACTORY SETTINGS This will automatically set the parameters listed in the table below If you want to change the operation of your SolarSET system you can change any of the individual parameters Command and parameters Explanation DI1 Separator alarm ok 0 1 Settings for combined oil and sludge alarm Relay 1 of SET 2000 Hi Level Oil is connected to digital input 1 of Labcom 200 Alarm message is either Separator alarm or Separator ok Alarm activates when SET 2000 Hi Level Oil relay 1 de energizes for more than 1 second DI2 Probe failure ox O J Settings for combined probe status Relay 2 of SET 2000 Hi Level Oil is connected to digital input 2 of Labcom 200 Alarm message is either Probe failure or Probe ok Alarm activates when SET 2000 Hi Level Oil relay 2 de energizes for more than 1 second Alarm level in Volts for battery voltage MI 60 Measuring interval Labcom 200 wakes up every 60 minutes for 20 seconds from low power mode to check the status of SET 2000 Hi Level Oil Dr Listening interval Labcom 200 will wake up from Normal low power mode at 12 00 AM for 2 minutes to check if user has given new SMS commands Interval is in days factory
17. l Settings If SolarSET settings are somehow misadjusted administrator can clear all settings and then restore the factory settings These settings apply only for the Labcom 200 communication unit and not for the mode and delay switches in the SET 1000 or SET 2000 control unit The following command clears all the settings in Labcom 200 except phone numbers device PIN code and clock settings CLEAR ALL SETTINGS Response to this message is ALL SETTINGS CLEARED Query Format of Commands All parameters of SolarSET can be asked by sending it the particular command i e the first part of the command with no parameters E g device name can be asked with command NAME E g time of SolarSET clock can be asked with command CLOCK E g measuring interval of SolarSET can be asked with command MI More information about the format of each command can be found from Labcom 200 user manual D15362Fe SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 6 TEST AND MAINTENANCE The operation of the probe and alarm device should be checked always after the installation and commissioning The following test procedures can be executed whenever visiting the site The test procedure below is for OilSET 1000 but it applies to SandSET 1000 SET 2000 Oil Sludge and SET 2000 Hi Level Oil taking into account different kind of messages and a bit longer delay of SET S2 probe TEST PROCEDURE 1 1 Switch SolarSET into Test
18. ly With command TXD EE SolarSET sends the following status message once a week at 10 00 starting from the moment when TXD command was executed ATTDOIt ABC OLL Ok Probe ok Battery L3 1 V 5 7 Test SolarSET Functions with the Sensors SolarSET status can be asked by sending the measurement query M to SolarSET Example is from SolarSET Oil Alarm battery level will vary When sensor is connected and totally immersed in water SolarSET should reply ATIDOFTL ABC OLL Ok Probe Ok Battery 12 9 V When sensor is connected and it is either immersed in oil or in air SolarSET should reply Arrport ABC OC alarm Probe ok Battery 12 6 UP When sensor is not connected SolarSET should reply Airport ABC Oil ok Probe failure Battery 12 05 y NOTE Most of the parameters including the above SMS text fields of the SolarSET are set already at the factory Factory settings can be programmed with the commands that are listed in the following chapters 5 8 Factory Settings SolarSET units are delivered with defined factory settings Factory settings of each application area can be set with a particular single command which are described below and in the appendices Copyright 2009 Labkotec Oy 14 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 5 8 1 Factory Settings SolarSET Oil Alarm Factory settings of SolarSET Oil Alarm can be set with a single comma
19. mportant to switch SolarSET back to Normal mode after the test If this is not done the battery will drain empty within one day This may damage the battery and result malfunction of the system Copyright 2009 Labkotec Oy 17 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 7 TROUBLE SHOOTING D15362Fe 7 1 SolarSET functionality test fails If no messages are received check that the Test and Maintenance switch is down and Main Power switch is up Then check that mains power LED is on in both Labcom 200 and SET 1000 or SET 2000 control unit If alarm and fault LEDs are not on during test but mains LED is on contact your sales representative If previous issues are checked and verified send message TEL to SolarSET in order to check that users number is on the end user phone number list If user s number is not on the list or is wrong please correct it with TEL message 7 2 Probe functionality test fails Clean up the probe and place it back on its place Repeat the test again If functionality is not recovered contact your sales representative 7 3 Device does not respond to SMS Copyright 2009 Labkotec Oy 1 Make sure that the GSM modem is registered to network A yellow LED next to GSM modem right side is blinking slowly if modem is on line You can always try calling the device phone number If the LED is not blinking the modem has no access to GSM network Remove
20. nd SOLARSET FACTORY SETTINGS Response to this command is SOLARSET FACTORY SETTINGS RESTORED SolarSET Oil Alarm factory settings are described in Appendix A 5 8 2 Factory Settings SolarSET Sludge Alarm Factory settings of SolarSET Sludge Alarm can be set with a single command SOLARSET SLUDGE FACTORY SETTINGS Response to this command is SOLARSET SLUDGE FACTORY SETTINGS RESTORED SolarSET Sludge Alarm factory settings are described in Appendix B 5 8 3 Factory Settings SolarSET Oil Sludge Alarm Factory settings of SolarSET Oil Sludge Alarm can be set with a single command SOQLARSET OILSLUDGE FACTORY SETTINGS Response to this command is SOLARSET OILSLUDGE FACTORY SETTINGS RESTORED SolarSET Oil Sludge factory settings are described in Appendix C 5 8 4 Factory Settings SolarSET Hi Level Oil Alarm Factory settings of SolarSET Hi Level Oil Alarm can be set with a single command SOLARSET HILEVELOIL FACTORY SETTINGS Response to this command is SOLARSET HILEVELOIL FACTORY SETTINGS RESTORED SolarSET Hi Level Oil factory settings are described in Appendix D 5 8 5 Beacon Flashing Rate 5 8 6 Beacon Activation Copyright 2009 Labkotec Oy The factory setting commands of all applications will automatically set among other parameters the following two parameters which define the flashing rate of the beacon in case of alarm or fault namely STROBETIME 1 STROBEINTERVAL 5 STROBEI
21. ng and control purposes Figure 5 SET 2000 Oil Sludge control unit features Copyright 2009 Labkotec Oy 7124 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 3 5 3 6 SET DM 3 Oil Sensor Copyright 2009 Labkotec Oy D15362Fe SET 2000 Hi Level Oil Oil Separator Alarm Device SET 2000 Hi Level Oil is an alarm device for monitoring the thickness of the oil layer accumulating in the oil separator and to give a warning of high level in the separator A special version of SET 2000 called sv1 is used in SolarSET to direct both alarms high level and oil to relay 1 and possible failures of both probes to relay 2 The SET DM 3 probe is for monitoring of oil layer while SET OS2 probe monitors the total liquid level in the separator Oil separator is regarded as a potentially explosive Ex area The probes can be installed in zone 0 1 or 2 potentially explosive atmosphere but the control unit must be mounted in a safe area LED indicators push buttons and interfaces of the SET 2000 Hi Level Oil 12 VDC control unit are described in figure 3 Test button can be used to simulate an alarm condition When pressing the test button all LEDs will be on and both relays will de energise Prior to the test SolarSET should be put to Test and Maintenance mode SET 2000 Hi Level Oil user interface features 1 LED indicator for mains 2 LED indicators of alarm and fault for bo
22. onnected to digital input 2 of Labcom 200 Alarm message is either Probe failure or Probe ok Alarm activates when SandSET 1000 relay 2 de energizes for more than 1 second Alarm level in Volts for battery voltage MI 60 Measuring interval Labcom 200 wakes up every 60 minutes for 20 seconds from low power mode to check the status of SandSET 1000 Dr Listening interval Labcom 200 will wake up from Normal low power mode at 12 00 AM for 2 minutes to check if user has given new SMS commands Interval is in days factory setting is 1 day Exact timing requires that CLOCK command has been given PROTOCOL 4 SolarSET protocol setting This setting determines the sleep and wake up behaviour of SolarSET in addition to normal user configurable settings NOTE When xenon beacon is in use PROTOCOL setting should be 7 PROBEDELAY 15 Delay of alarm unit SandSET 1000 and probe in seconds Correct relay output value is available after this period of time Labcom 200 replies to PROBEDELAY query with a message Measurement time 15 seconds Incorrect value of this setting will result in false operation SETPOWER 16 Power on time for SandSET 1000 Labcom 200 replies to SETPOWER query with a message Power on time 16 seconds STROBETIME 1 Beacon flashing time Strobetime defines how many seconds the beacon will flash at one time In practice beacon will flash one or two times with the factory setting STROBEINTERVAL 5 Beacon flashing in
23. parameters Command and parameters Explanation DI1 Oil alarm ok 0 1 Settings for oil alarm Relay 1 of OilSET 1000 is connected to digital input 1 of Labcom 200 Alarm message is either Oil alarm or Oil ok Alarm activates when OilSET 1000 relay 1 de energizes for more than 1 second DI2 Probe failure ok 0 1 Settings for probe status Relay 2 of OilSET 1000 is connected to digital input 2 of Labcom 200 Alarm message is either Probe failure or Probe ok Alarm activates when OilSET 1000 relay 2 de energizes for more than 1 second Alarm level in Volts for battery voltage MI 60 Measuring interval Labcom 200 wakes up every 60 minutes for 20 seconds from low power mode to check the status of OilSET 1000 Dg Listening interval Labcom 200 will wake up from Normal low power mode at 12 00 AM for 2 minutes to check if user has given new SMS commands Interval is in days factory setting is 1 day Exact timing requires that CLOCK command has been given PROTOCOL 4 SolarSET protocol setting This setting determines the sleep and wake up behaviour of SolarSET in addition to normal user configurable settings NOTE When xenon beacon is in use PROTOCOL setting should be 7 PROBEDELAY 7 Delay of alarm unit OilSET 1000 and probe in seconds Correct relay output value is available after this period of time Labcom 200 replies to PROBEDELAY query with a message Measurement time 7 seconds Incorrect value of this setting will result
24. r Manual 4 4 SET 2000 Oil Sludge SET S2 Sludge Sensor and SET DM 3 Oil Sensor Channel 1 Channel 2 a a 5 s SET 2000 Oil Sludge JUNCTION BOX LJB3 78 83 Common shield Pair shield To equipotential e ground SET DM 3 probe Shield of Wires 1 and 3 A probe are connected E cable together SET DM 3 E PROBE Gs 9 9 All shields and excess wires to be connected to the same SET S2 point PROBE Figure 9 Connecting SET DM 3 and SET S2 to SET 2000 Oil Sludge 4 5 SET 2000 Hi Level Oil SET OS2 sensor and SET DM 3 sensor Channel 1 s S SET 2000 Hi Level Oil JUNCTION BOX LJB3 78 83 Common shield Pair shield To equipotential ground SET DM 3 probe Shield of Wires 1 and 3 probe are connected together S cable SET OS2 O i PROBE SET DM 3 All shields and excess wires PROBE to be connected to the same point Figure 10 Connecting SET OS2 and SET DM 3 SET 2000 Hi Level Oil Copyright 2009 Labkotec Oy 12 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 5 COMMISSIONING AND COMMANDS separator alarm device SET 1000 or SET 2000 and Labcom 200 communication unit are already initialized at the factory The factory settings i e default parameters of Labcom 200 for each SolarSET application are described in Appendices A B
25. r SCADA system Alarms are also visible locally inside SolarSET during the wake up period SOLAR PANEL AND BATTERY Solar panel charges the lead acid battery which powers Labcom 200 communication unit and the SET 1000 or SET 2000 separator alarm unit Charging of battery is controlled by a build in solar panel charge controller in Labcom 200 In normal use with the factory settings there is no need for recharging or replacing the battery during its natural life time because of the sophisticated low power function of the system SolarSET GSM will function at least 2 months without having any sunlight When SolarSET GSM is equipped with a xenon beacon the Operational time is much less in case of an alarm see below Battery life time is normally about 5 years Please note that battery life time and operational time of SolarSET in different cases depends on many things like amount of solar energy per during the day and previous days temperature battery age and the settings of your SolarSET system Operational times presented in this document are best estimates in particular cases XENON BEACON When SolarSET GSM is equipped with a flashing xenon beacon the beacon will start flashing after the text messages have been sent Beacon will flash at least once every 5 seconds until the alarm goes off Alarm situation is measured every 60 minutes like is the case when alarm is not active In case of an alarm SolarSET is able to flash the
26. rSET Oil Sludge Alarm for combined oil and sludge alarm SolarSET Hi Level Oil for combined high level and oil alarm All SolarSET GSM applications can be equipped with a flashing beacon SolarSET Sludge Alarm for sand SolarSET Oil Sludge Alarm for combined SolarSET Hi Level Oil Alarm for combined separators oil and sludge alarm Hi Level and oil alarm 1 SolarSET 1 SolarSET 1 SolarSET Labcom 200 Communication unit Labcom 200 Communication unit Labcom 200 Communication unit SandSET 1000 control unit SET 2000 Oil Sludge control unit SET 2000 Hi Level Oil control unit 2 SET S2 probe 2 SET DM 3 probe 2 SET OS2 probe 3 Junction box 3 SET S2 probe 3 SET DM 3 probe 4 Installation supplies 4 Junction box LJB3 4 Junction box LJB3 G Installation supplies Installation supplies Figure 1 SolarSET GSM alarm device application examples 3 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 2 OPERATION SolarSET GSM operates in low power mode Low power mode means that the system is sleeping most of the time and wakes up every 60 minutes for 10 20 seconds depending on the probe to check the oil sludge or high level in the separator All operations are controlled by Labcom 200 communication unit TEXT MESSAGES In case of oil sludge or high level alarm or probe failure SolarSET sends an alarm message as a text message SMS to end user s mobile phone o
27. s will de energise Prior to the test SolarSET should be put to Test and Maintenance mode OilSET 1000 12 VDC user interface features 1 LED indicator for mains 4 2 LED indicators of alarm and fault 3 Reset button for alarm and fault Test button Connector for one Labkotec SET level probe EEx ia 6 Potential free relay outputs for monitoring and control purposes Ken aj Figure 3 OilSET 1000 control unit features 3 3 SandSET 1000 Sand Separator Alarm Device SandSET 1000 is the Ex barrier and power supply unit for SET S2 sludge sensor A special version of SandSET 1000 called sv1 is used in SolarSET to separate oil alarm relay 1 and probe failure relay 2 to different relays LED indicators push buttons and interfaces of the SandSET 1000 12 VDC control unit are described in figure 3 Test button can be used to simulate an alarm condition When pressing the test button all LEDs will be on and both relays will de energise Prior to the test SolarSET should be put to Test and Maintenance mode Copyright 2009 Labkotec Oy 6 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe SandSET 1000 user interface features 4 LED indicator for mains Sands ET 000 Sp ydge Alarm 2 LED indicators of alarm and fault 3 Reset button for alarm and fault Test button 5 Connector for one Labkotec SET probe EEx ia 6 Potential free relay ou
28. setting is 1 day Exact timing requires that CLOCK command has been given PROTOCOL 4 SolarSET protocol setting This setting determines the sleep and wake up behaviour of SolarSET in addition to normal user configurable settings NOTE When xenon beacon is in use PROTOCOL setting should be 7 PROBEDELAY 7 Delay of alarm unit SET 2000 Hi Level Oil and probes in seconds Correct relay output value is available after this period of time Labcom 200 replies to PROBEDELAY query with a message Measurement time 7 seconds Incorrect value of this setting will result in false operation SETPOWER 8 Power on time for SET 2000 Hi Level Oil Labcom 200 replies to SETPOWER query with a message Power on time 8 seconds STROBETIME 1 Beacon flashing time Strobetime defines how many seconds the beacon will flash at one time In practice beacon will flash one or two times with the factory setting STROBEINTERVAL 5 Beacon flashing interval Strobeinterval defines the interval how often in seconds the beacon will start flashing Factory setting is 5 seconds More information about the format of each command can be found from Labcom 200 user manual Copyright 2009 Labkotec Oy 23 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual APPENDIX E Connector Flange 2 M4x6 locking 4 screw Inner 35 mm Copyright 2009 Labkotec Oy 24 24 D15362Fe All rights reserved
29. terval Strobeinterval defines the interval how often in seconds the beacon will start flashing Factory setting is 5 seconds More information about the format of each command can be found from Labcom 200 user manual Copyright 2009 Labkotec Oy 21 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe APPENDIX C Factory Settings for SolarSET Oil Sludge Alarm Factory settings of SolarSET Oil Sludge Alarm can be set with the following single command SOLARSET OILSLUDGE FACTORY SETTINGS This will automatically set the parameters listed in the table below If you want to change the operation of your SolarSET system you can change any of the individual parameters Command and parameters Explanation DI1 Separator alarm ok 0 1 Settings for combined oil and sludge alarm Relay 1 of SET 2000 Oil Sludge is connected to digital input 1 of Labcom 200 Alarm message is either Separator alarm or Separator ok Alarm activates when SET 2000 Oil Sludge relay 1 de energizes for more than 1 second DI2 Probe failure ox O J Settings for combined probe status Relay 2 of SET 2000 Oil Sludge is connected to digital input 2 of Labcom 200 Alarm message is either Probe failure or Probe ok Alarm activates when SET 2000 Oil Sludge relay 2 de energizes for more than 1 second Alarm level in Volts for battery voltage MI 60 Measuring interval Labcom 200 wakes up every 60 minutes
30. th probes 3 Reset button for alarm and fault 4 Test button Connectors for two Labkotec SET level probes EEx ia 6 Potential free relay outputs for monitoring and control purposes Figure 6 SET 2000 Hi Level Oil control unit features SET DM 3 oil sensor is installed into the light liquid storage chamber and gives an alarm when the chamber is filled to a pre determined degree The probe is normally immersed in water The function is based on the measurement of the electrical conductivity of the surrounding liquid water conducts electricity much better than oil Oil separator is regarded as potentially explosive Ex area SET DM 3 probe can be installed in a zone O 1 or 2 potentially explosive area but the SolarSET control unit must be mounted in a safe area 8 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual D15362Fe 3 7 SET S2 Sludge Sensor SET S2 probe is installed in the separator or tank and it gives an alarm when the sludge reaches the probe The probe is normally immersed in water The principle of measurement is ultrasonic When sludge sand or other solid particles accumulate between the two probe heads the signal strength weakens causing an alarm SET S2 probe can be installed in a zone 0 1 or 2 potentially explosive atmosphere but the control unit must be mounted in a safe area This probe requires slightly different settings of the systems than SET DM
31. the SIM card put it to your own phone and make sure that the PIN code is deactivated 2 If there is no power at all make sure that the battery is not empty The battery voltage should be checked with a voltmeter Battery terminals are visible in Appendix A If battery is drained for some reason the terminal voltage can drop below specified rating Make sure that the voltage does not decrease below 11 5 V CAUTION Be careful when operating with the battery it can drive dangerously high electric currents Short circuiting the battery is dangerous 3 Ifthe device has been functional but stops responding on its own the signal strength should be tested This can be done by sending message CSQ to SolarSET If the response gives CSQ value above 10 the signal strength should not be a problem If there is no response the signal can be so weak that the response cannot be sent 4 f there is enough power and the GSM modem is registered to GSM network it s possible that your phone number is not on the administrator list There is however one way to get back to the administrator list First send a message SOPTEL 1234 xxxxxxx where XXXXxxx is your own phone number SolarSET does not answer to this email Finally set yourself as operator with command OPTEL 18 24 All rights reserved SolarSET Solar Powered Oil Separator Alarm Device User Manual 8 TECHNICAL AND SAFETY DATA SolarSET alarm unit D15362Fe Dimensions 3
32. tputs for monitoring and control purposes Figure 4 SandSET 1000 control unit features 3 4 SET 2000 Oil Sludge Separator Alarm Device SET 2000 Oil Sludge is an alarm device for monitoring the thickness of the oil layer accumulating in the oil separator and the accumulation of sludge or sand layer on the bottom of separator A special version of SET 2000 called sv1 is used in SolarSET to direct both alarms oil and sludge to relay 1 and possible failures of both probes to relay 2 The SET DM 3 probe is for monitoring of oil layer while SET S2 probe monitors the accumulated sludge on the bottom of the tank Oil separator is regarded as a potentially explosive Ex area The probes can be installed in zone 0 1 or 2 potentially explosive atmosphere but the control unit must be mounted in a safe area LED indicators push buttons and interfaces of the SET 2000 Oil Sludge 12 VDC control unit are described in figure 3 Test button can be used to simulate an alarm condition When pressing the test button all LEDs will be on and both relays will de energise Prior to the test SolarSET should be put to Test and Maintenance mode 2 SET 2000 Oil Sludge user interface features 4 LED indicator for mains 2 LED indicators of alarm and fault for both probes 3 3 Reset button for alarm and fault 4 Test button Connectors for two Labkotec SET level probes EEx ia Potential free relay outputs for monitori
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