HOSE CATCHER VE.70000
Contents
1. HOSE CATCHER VE 70000 USER MANUAL Salotech International B V PO Box 1589 3260 BB Oud Beijerland Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl Ee E Mail info salotech nl eSALOTECH a NTERNATIONAL Contents 1 Joe and ME a ee ee ene EEN NENE r E Er R E E 3 2 EEN 5 3 EXDIOUSD KE 6 4 NE ado TER 7 5 ASsSemDIy AN USO SNNT RR RR TN 9 5 1 General procedure for use of Hose Catcher 11 Notes ee Error Bookmark not defined Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 2 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland qv ALOTECH Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS ab Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl INTERNATIONAL E Mail info salotech nl 1 Use and Safety The Hose Catcher Deflector is a specially constructed adjustable auxiliary tool for cleaning pipe bundles by means of a hose with a cleaning nozzle fixed to the front All the pipes in the bundle can be reached because of the construction with two hinged points The advantage of the modular construction of the hose catcher is that an adaptor can be fixed to a foot pedal so that a vertical heat exchanger can be cleaned Besides this the hose catcher can2. be used for one single pipe after removal of the hinged arm The Hose Catcher can be fixed to a pipe or heat exchanger in various ways This will be explained further in Chapter 5 Cleaning hoses of different diameters can be used due to the various diameters of the interchangeable stoppers The hose catcher can be adjusted by the hand grips for hoses of various weights so that the strength necessary to adjust the Hose Catcher remains the same A round Lexan plate has been fixed on to protect the operator from backsplash water gz Working with high pressure is not without risk You must read and follow the T instructions explained in this user manual accurately to work safely Always follow the prescribed safety procedures before starting high pressure work We wish to point out that our products may only be used if the operating personnel are wearing the correct personal safety equipment Furthermore it is strictly recommended that the operator is familiar with the directions laid down by the Stichting Industri le Reiniging SIR Industrial Cleaning Foundation and the Labour Inspectorate and is also in possession of a certificate High Pressure Operator and or has sufficient experience with high pressure apparatus Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 3 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland S0 sen 5 H Je Jan van der Heijdenstraat 44 3261 LE Oud Beijer
3. eijerland Bon WA Je Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS Da Baga Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl 2 NTERNATIONAL E Mail info salotech nl 4 Use of hose catcher for a pipe a Dismantle the hinge arm by removing locking pin 11 Fixing the locking pin in the shaft is recommended to prevent the loss of the cupped spring washer and the axial slide bearings b Fix the assembly plate to the pipe with clamps if necessary i Assembly plate directly up against the heat exchanger Fix the assembly plate directly up against the heat exchanger Make sure that the correct diameter bolts and washers are used so that they cannot pass through the bolt holes li Assembly with clamps Fix the assembly plate and clamp on the edge of a heat exchanger Tighten both bolts to 30Nm selection table Stopper Internal diameter of stopper Hose to be used 8 5mm 4 2 1 2 NW 13 Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 10 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland iini C gp T He Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS 4 ab ALC EL Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl gege Ka INTERNATIONAL E Mail info salotech nl n 5 1 General procedure for use of Hose Catcher 1 Select the correct st
4. ith high pressure apparatus is carried out in accordance with the regulations of the SIR These can be found in the SIR handbook E We want to point out once again that only trained personnel may work with the high pressure apparatus 1 Determine the best cleaning method and assembly option on the basis of the situation 2 Use of hose catcher for a horizontal heat exchanger a Determine the best assembly option The use of the assembly plate directly up against the flange of the heat exchanger is always preferable i Assembly plate directly up against the heat exchanger Fix the assembly plate directly up against the heat exchanger Make sure that the correct diameter bolts and washers are used so that they cannot pass through the bolt holes li Assembly with clamps Fix the assembly plate and clamp on the edge of a heat exchanger Tighten both bolts to 30Nm b Follow the general procedure described in Chapter 5 1 further 3 Use of hose catcher for a vertical heat exchanger a Dismantle the adapter by removing bolt 12 14 b Fix the attachment on the foot pedal determine on which side you want to work with the hose catcher The attachment can be fixed to the foot pedal on both sides c Fix the adapter on the attachment d Follow the general procedure described in Chapter 5 1 further Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 9 of 11 Salotech International B V PO Box 1589 3260 BB Oud B
5. land the Netherlands BUREAU VERITAS E ALOTEC Tel 31 0 186 621484 Fax 31 0 186 621113 e Website www salotech nl 2D NTERNATIONAL E Mail info salotech nl We advise that only cleaning hoses with a marking ring at a distance of 50 mm behind the pressure cover are used If a hose without a marking ring is used the hose will be caught by the pressure cover This pressure cover is therefore not suitable Always select a stopper that corresponds to the hose the marking ring must not be able to pass through the opening in the stopper A short lead lance 150 mm can be used to ease the insertion of the cleaning hose into the pipe Make sure that the location of the First Aid post is known so that medical help wa can be called in immediately if there is an accident Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 4 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland ge NES Gr T He Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands GA ab ALO EC Tel 31 0 186 621484 Fax 31 0 186 621113 e Website www salotech nl Ka INTERNATIONAL E Mail info salotech nl m BUREAU VERITAS Certihicabon 2 Safety directions e Make sure that the workplace is clean and always fence off an area of at least 6 meters around the spaying area with tape and warning signs for example e All personnel in the direct vicinity of the workplace must wear the prescribed pr
6. opper 26 A E for the diameter of the cleaning hose used see selection table page 10 Make sure that the marking ring cannot pass through the opening in the stopper If this is the case a smaller stopper must be chosen 2 Loosen the hand grip 24 and feed the cleaning hose through it Place the stopper with the correct diameter over the hose behind the marking ring if present and slide into hand grip Tighten the hand grip again 3 Slide the cleaning hose into the first pipe 4 Now agjust the Hose Catcher with both handles 10 so that it remains in the desired stand without sagging under the weight of the cleaning hose 5 Fix a hose to the hose connection 21 to remove the returning water 6 Push the foot pedal in so that the high pressure water can flow Guide the cleaning hose by hand 7 When the hose reaches the end of the pipe stop the flow by removing foot from the foot pedal The cleaning hose is now pressureless Pull the cleaning hose back and put the Hose Catcher in front of the next pipe 8 Repeat steps 8 and 9 In this way the whole pipe bundle can be cleaned 9 When the whole pipe bundle has been cleaned clean everything and store tidily Do you still have questions or comments Do not hesitate to contact us You could also look at our website www salotech nl or at www sir safe nl for information about the SIR Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 11 of 11 Salotech Inte
7. otective equipment earplugs full face mask protective boots protective gloves etc e Check whether there is any external damage and if all control functions are working properly before use Make sure all the connections are tightly screwed up and free of leaks Use well fitting tools for this e Check that the cleaning nozzle is not blocked clean if necessary or replace e Rinse the hose through before fixing the cleaning nozzle e Always fix the splashboard on the hinged arm e Atthe start of work increase the pump gently from the stationary to the working seele checking at the same time whether the connections are still free of e Never exceed the maximum permitted working pressure e The person operating the cleaning hoses also operates the dump style foot pedal Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 5 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland 5 AN T LJ Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS Da LLJ EL Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl 2 NTERNATIONAL E Mail info salotech n 3 Exploded view Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Salotech International B V PO Box 1589 3260 BB Oud Beijerland Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands Tel 31 0 186 621484 Fax 31 0 186 621113 Website
8. rnational B V PO Box 1589 3260 BB Oud Beijerland Io eu WA T Je Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS Da LLJ EL Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl 2D NTERNATIONAL E Mail info salotech nl
9. www salotech nl E Mail info salotech nl Page 6 of 11 Wy AL OTECH AD NNT ERNATIONAL 4 List of parts No Description Assembly plate Hinged arm right Hinged arm left 4 Hinge pin left 6 Hingepinright 8 Cuppedspringwasher 9 WasherMiG6 Pipe nipple oL 07 042 Number 1 6 6 DIN125 M6 DIN985 M06 Retaining ring A 050 Stopper 8 5mm RV8 28 108 8 5 Stopper 10 5mm RV8 28 108 10 5 Stopper 12 5mm RV8 28 108 12 5 Stopper 14mm RV8 28 108 14 Stopper 28mm RV8 28 108 28 Bolt M8 45 DIN933 M8x45 Washer M8 DIN125 M8 Salotech International B Rev 05 2007 Hose Catcher VE 700 Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands V oO 00 Page 7 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland iSo sen 4 qu ANLOTECHS Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl E Mail info salotech nl ABD NTERNATIONAL Nut M8 DIN934 M8 A2 Salotech International B V Rev 05 2007 Hose Catcher VE 70000 Page 8 of 11 Salotech International B V PO Box 1589 3260 BB Oud Beijerland d AN E HS Jan van der Heijdenstraat 44 3261 LE Oud Beijerland the Netherlands BUREAU VERITAS P LO EC desees INTERNATIONAL Tel 31 0 186 621484 Fax 31 0 186 621113 Website www salotech nl E Mail info salotech nl 5 Assembly and use It is recommended that work w
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