ProfiSwitch-X5-Manual
Contents
1. PROGENTEG Profiswitch X5 User Manual Copyright O 2014 PROCENTEC All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger Draws your attention to important information on handling the product a particular part of D the documentation or the correct functioning of the product Warning This device and its components may only be used for the applications described in this manual and only in connection with devices or components that comply with PROFIBUS and an RS 485 interface This product can only function correctly and safely if it is transported stored set up installed operated and maintained as recommended Qualified Technicians Only qualified technicians should be allowed to install and work with this equipment Qualified technicians are defined as persons who are authorized to commission to ground to tag circuits and systems in accordance with established safety practices and standards It is recommended that the technicians ca2. Internal error communication detected communicating on this on this channel channel Channel ERROR No problem has been A problem in the Problem in the cabling detected cabling or telegram has or telegram has been been detected detected or baudrate not detected INT TERM Termination for this D Internal error Termination for this channel is OFF channel is ON ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 Installation Instructions ProfiSwitch X5 2 1 Location The ProfiSwitch X5 can be installed everywhere in a non hazardous area that complies with IP 20 DIN 40 050 and the specified temperature range of 25 to 70 Celsius or 13 to 4158 Fahrenheit 2 2 Position The ProfiSwitch X5 can be installed in every position but it is recommended to install it with the cables pointing down In this position it is also easier to read the status LEDs 2 3 Mounting The ProfiSwitch X5 can be mounted on 35 mm DIN rail with a minimum width of 203 mm The supplied rubber studs need to be placed on the back of the housing of the ProfiSwitch X5 for extra fixation This is to prevent the product to potentially slide off the DIN rail See Figure 6 for an example Figure 6 Rubber studs on backside of housing ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 4 Power Supply The two 2 pin screw type power connectors are located on the left of the ProfiSwitch X5
3. Internet www verwertraining com Hi Port Software Limited The Hub 2 Martin Close Lee on Solent Hampshire PO13 8LG Tel 44 0 8452 90 20 30 Fax 44 0 2392 552880 Email sales hiport co uk Internet www hiport co uk iTech Unit 1 Dukes Road Troon Ayrshire KA10 6QR Tel 44 0 1292 311 613 Fax 44 0 1292 311 578 Email sales itech troon co uk Internet www itech troon co uk Parkelect Ltd 84 Dargan Road Belfast BT3 9JU N Ireland Tel 44 2890 777743 Fax 44 2890 777794 Email jgillan parkelect co uk Internet www parkelect co uk ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC UNITED STATES and MEXICO Grid Connect Inc 1630 W Diehl Road Naperville Illinois 60563 USA Tel 1 630 245 1445 Fax 1 630 245 1717 Email sales gridconnect com Internet www gridconnect com procentec html VIETNAM Bavitech Corporation 42 Truong Son Street Ward 2 Tan Binh District Ho Chi Minh City Tel 84 8 3547 0976 Fax 84 8 3547 0977 Email hai hoang bavitech com Internet www bavitech com ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 5 Order codes Component Ordercode Remarks 17030X ProfiSwitch X5 ProfiSwitch X5 ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 6 Glossary Address Analyzer Backbone Bit Time Tbit Busparameters DGND DIN DP VO DP V1 Uniq
4. In addition we also provide the necessary support to end users during their implementation procedures certification processes audits and malfunctions We are of the opinion that the industrial markets need the confidence of believing in the reliable PROFIBUS PROFINET technology and applications to ensure their processes are not threatened in any way and the continuity remains guaranteed In view of the possible negative consequences and impact in that industry we therefore think that those companies have the right to the best solutions and honest expert advice Based on that belief PROCENTEC continues to innovate and develop which makes us the most reliable service provider and knowledge partner for our customers We do all of this with total dedication We believe that it is important to communicate with our customers partners distributors and suppliers in a transparent and decent way We are empathic truly interested and passionate in everything we do Quality continuity service and sustainability are essential to us That enables us to provide our customers with groundbreaking and tailor made solutions Products Training courses Services e ProfiTrace e PROFIBUS training courses e Competence center e ComBricks e PROFINET training courses e Support amp Consultancy e ProfiHub e Product training courses e Network certification amp Audits e PROFINET tools e Testlab amp Democenter e Cables and connectors JWE ProfiSwitch X
5. 3 Application EE EE 6 1 4 Ad ONE 6 1 5 TS 7 1 6 Groundine Nr 8 1 7 Cable lengths Tor PROFIBUS DPE nero 9 1 8 Cable types Tor PROFIBUS DR escort 9 1 9 SE LGG ME C 10 2 Installation Instructions ProfiSwitch X5 T1 2 1 Kf O ER EE A O E an che 11 22 8 So EEE 11 2 3 Mo a a a a don 11 2 4 PN 12 2 5 Grounding OF ihe NN eee 13 2 6 MN 13 27 Wig Marias 44442444 14 2 8 Scale P 14 2 8 1 Pin layout of the screw terminals esse 14 2 8 2 Bc ree 14 2 8 3 Masters and Slaves on Channel 1 5 svare meme meurent 15 2 8 4 BUO P NET 15 2 8 5 VP 15 2 8 6 ST 110 11 RII m 16 2 9 PENT Save 16 2 10 enis EE EM ion 17 2 11 Robust Repeating Mode Vvs 17 2 12 Channel PR CCUG SCY ERE EEE 17 3 Technical Data ProfiSwitch X5 rrrrrrrnrrrrrrrrnnrrrrrrrnnnn 19 4 Sales offices and distributors P SEE OJ 1912 0 9 CENTRO 24 ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 6 Glossary ii 25 7 About PROCENTEC amer 28 G Ge a ads 29 9 Revision history 32 TO Next VE DNs er le 33 NE an 34 ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 1 Product description 1 1 ProfiSwitch X5 introduction The ProfiSwitch X5 modernizes PROFIBUS network architecture for the next generation The transparen
6. Baudrate speed e Adding to Legacy Systems with Fixed Baudrate limitations Media Coupling within 1 network with PA and wireless devices e Eliminate none traditional cabling limitations e Bad Segment Isolation e EMC interference reduction e Reduce Resistance effects i e lightning arrestors e Limited speed PROFIBUS devices operating on high speed networks 1 4 Additional benefits e Cable length limitation removed e One master for different network types e No more design limits e Cost saving e Coupler to any PB device e With one DCS system different busparameters can be used e Suitable for all DP cables e Short circuit protection on each channel e Insertion and removal of slaves is possible during operation e Faster update times Less repeaters ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC O ERROR CO FRROR O ERROR ERROR C ERROR Alarm contact CHANNEL 4 Power supply 1 Power supply 2 Main Channel Channel 1 to 5 Figure 2 Connections of the ProfiSwitch X5 Channel 3 45 45 kbit s 1200 m PA Channel 2 187 5 kbit s 1000 m Main channel 12 Mbit s Channel 1 1 5 Mbit s 200 m Figure 3 Application example One network multiple baudrates different cable lengths 1 5 Channel Structure Each channel is electrically isolated and internally connected to the transparent intelligent backbone Every channel has a rotary switch for easy setting of
7. Channel If a Channel 1 5 is in Hub mode this channel will be fully transparent for other masters as well If a Channel is on a different baudrate than the main channel you can connect a master to that channel but your master will only be able to communicate on that channel only The use of address 1 for masters and or slaves is not possible for channels 1 to 5 You can connect up to 31 PROFIBUS nodes to a Channel 2 8 4 Busparameters The ProfiSwitch uses a set of busparameters for each Channel 1 to 5 The busparameters depend on the selected baudrate See Table 1 for a complete overview of used busparameters Table 1 Busparameters used by ProfiSwitch for Channels 1 5 9 6 19 2 45 45 93 75 187 5 500 1 5 3 6 12 kbps kbps kbps kbps kbps kbps Mbps Mbps Mbps Mbps Retries 5 5 5 5 5 5 5 5 5 5 Tslot 100 100 640 2500 100 200 300 400 600 1000 MinTSDR 11 11 11 11 11 11 11 11 11 11 Ttr 800000 800000 800000 800000 800000 800000 800000 800000 800000 800000 Tquiet 1 1 1 1 1 1 1 1 6 9 Tid1 37 37 225 225 37 37 37 46 57 76 Tid2 60 60 400 1000 60 100 150 250 450 800 Tto 0 0 0 0 0 0 0 0 0 0 GAP 1 1 1 1 1 1 1 1 1 1 HSA 126 126 126 126 126 126 126 126 126 126 2 8 5 Watchdog The Watchdog that is set in the master by the user is automatically read by the ProfiSwitch It uses the Watchdog parameter to calculate a new Watchdog for a Channel that is not in Hub mode Baudratemain Iculation i follows WDchannel WDmain X The ca
8. Fig 10 1 left right Auto 9 6 kbps 12Mbps OFS Auto Rbst Auto Rbst Red qt om St w sod wall Ww LL LL Ww 5 Zz Zz 4 FA Z Z Z 5 e O O O es ED EEE Figure 7 Power connectors and LEDs Both power connectors are linked 1 on 1 to the internal power supply of the ProfiSwitch If one power supply fails the other takes over without delay time When redundancy is not required it is sufficient to use one power connector Please note that when using only one power supply a voltage of max 0 25 V will exist on the other unconnected power connector like shown in Figure 8 If only one power supply is used the alarm contact is closed If two power sources are connected the contact is open As soon as one of the power supplies fails the contact will close and the Power Indicator LED will blink add or duds POW1 POW 2 POW 1 POW 2 Figure 8 Maximum voltage on unconnected Power Connector The power supply must comply with the following specifications e Limited Power Source LPS or NEC Class 2 or CEC Class 2 Voltage 12 24 VDC e Current min 275 mA e Wire diameter 2 5 mm2 Procedure To connect the 24V supply to the 2 pin screw type terminal proceed as follows ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC e Strip the insulation from the cable or the conductors for the 24V power supply e Add cable crimp terminals
9. Ireland Tel 353 61 202107 or 35361240240 Fax 353 61 202582 Email info profibus ie Internet www profibus ie ISRAEL Instrumetrics Industrial Control 8 Hamlacha St New Industrial Zone Netanya 42170 Israel Tel 972 9 8357090 Fax 972 9 8350619 Email info instrumetrics ic co il Internet www inst ic co il ITALY C S M T Gestione S C A R L via Branze n 43 45 25123 BRESCIA Italy Tel 39 030 6595111 Fax 39 030 6595000 Email profibus csmt it Internet profibus csmt it Genoa FIELDBUS Competence Centre Via Greto di Cornigliano 6R 38 16152 GENOVA Italy Tel 39 010 86 02 580 Fax 39 010 65 63 233 Email procentec gfcc it Internet www gfcc it ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC JAPAN TJ Group C O Japanese PROFIBUS Organisation West World Building 4F 3 1 6 Higashi Gotanda Shinagawa ku TOKYO Japan Tel 81 3 6450 3739 Fax 81 3 6450 3739 Email info profibus jp KOREA Hi PRO Tech Co Ltd 2802 U Tower 1029 Youngduk dong Giheung gu Yongin Si Kyunggi do 446 908 KOREA Tel 82 82 31 216 2640 Fax 82 82 31 216 2644 Email chays hiprotech co kr Internet www profibus co kr LEBANON Industrial Technologies S A L ITEC Point Center Boulevard Fouad Chehab Sin EI Fil BEIRUT Tel 961 1 491161 Fax 961 1 491162 Email sales Qiteclb com Internet www iteclb com NETHERLANDS PROCENTEC B V
10. other supporting product See Fig 17 for an example ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC The telegrams are transferred onto both redundant channels The logic Address x Address x inside the ProfiSwitch determines E 15Motser which telegram is used to be Em transferred onto the other ProfiSwitch X5 channels message received by a redundant path is repeated on all other channels except the other redundant channel A message received by a normal channel is repeated on all other segments PROCENTEC e olloolloollocoololfoalls 2 ollo La bd del i Si Line redundancy I kbit sec LL 187 5 kbit sec When one redundant cable breaks the other cable ensures safe delivery of the telegram In this event the built in alarm contact will close The red ERROR LED will blink with an interval of 100ms When the redundant path is fixed press the ALARM RESET pushbutton to reset the alarm 2 3 9 3 I JIU EJ ATTENTION for Redundancy to work properly channel 4 and 5 are automatically set to Hub mode The rotary switch setting is bypassed This means that channels 4 and 5 have the same baudrate as the main channel and that they are completely transparent ATTENTION Using the ProfiSwitch X5 in Redundancy mode causes a delay in processing the telegrams When used together with ComBricks in redundancy mode it is required to increase the default Min
11. s if it is set to auto detect ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC Technical Data ProfiSwitch X5 Data delay time At baudrate Normal mode Robust mode 9 6 93 75 kbps lt 1 7 Tbit lt 13 25 Tbit 187 5 500 kbps lt 1 8 Tbit lt 13 30 Tbit 1 5 Mbps lt 1 9 Tbit lt 13 40 Tbit 3 Mbps lt 2 2 Tbit lt 13 60 Tbit 6 Mbps 3 0 Tbit 14 00 Tbit 12 Mbps 4 0 Tbit 15 00 Tbit Delay time jitter Max 74 bit time Cascading depth No limits PROFIBUS cable specifications Cable lengths 1200 m at 9 6 kbps to 93 75 kbps 1000 m at 187 5 kbps 400 m at 500 kbps 200 m at 1 5 Mbps 100 m at 3 Mbps to 12 Mbps Cable thickness 10 mm when the ground rail is used Wire diameter 2 5 mm Wire type Stranded or Solid core Number of devices Maximum 31 per Channel including ProfiHubs OLMs etc Termination Integrated and switchable Powered according to IEC 61158 390 220 390 Ohms All Channels default on Redundancy Optional channel 4 and 5 Power supply specifications Power source For UL Limited Power Source LPS or NEC Class 2 or CEC Class 2 according to UL 60950 1 regulations Nominal supply voltage 12 to 24 VDC Redundant power supply Yes Current consumption Min 275 mA at 12 V power supply all Channels fully loaded Reverse polarity protection Yes Cable thickness 10 mm when the ground rail is used Wire diameter 2 5 mm Alarm contact Voltage Max 24 V DC Curren
12. three octets of the user parameterization data are now standardized Optionally these devices may support Acyclic communication MS1 MS2 If alarms are used MS1 shall be supported ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC DP V2 Electromagnetic Compatibility EMC Hub MPI PCB PROFIBUS DP Repeater Spur line Stub line DP V2 is the second stage of extension of PROFIBUS DP after DP V1 DP V2 devices shall comply with the following features Data Exchange Broadcast DxB for slave to slave communication publisher subscriber principle Isochronous Mode time tick synchronized operating slaves e g drives Up and or download of Load Region Data domains Clock Control synchronization within slaves and Time Stamping Redundancy See EMC The extent to which an electric or electronic device will tolerate electrical interference from other equipment immunity and will interfere with other equipment Within the European Community as well as in other countries it is regulated by law that electric and electronic components and equipment comply with basic standards such as IEC 61000 6 2 or IEC 61326 or corresponding individual product standards A Hub refreshes a signal and passes the information on to all nodes which are connected to the Hub Data frames which were received on one port are transferred to all the other ports chicken foot topology Multiple P
13. 5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 8 Certificates lualityMasters nn gig 150 Certificering QualityMasters hereby declares that Procentec B V Wateringen has a management system that meets the requirements of the standard NEN EN ISO 9001 2008 for the scope Providing training courses technical support product development and the exploitation of the test laboratory Date of original approval 10 02 2003 Date of issue 10 04 2013 Valid until 10 02 2016 Certificate number NL 6313uk On behalf of Stichting QualityMasters N B The fallure bo meet the conditions am set Forth in ihe certification agreement or non compliance with the given standard and or guidelines may lead to the suspension of cancellation of the certificate This certificate remains the property of Stichting Quality Masters Nieuwland Parc 157 33510 Papendrecht ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC PROFIBUS PROFINET Certificate for a PI Competence Center PI confirms that Klopperman 16 2292 JD Wateringen THE NETHERLANDS is a fully accredited Pl Competence Center for PROFIBUS basic and PROFIBUS PA This certificate is granted according to the Quality of Services Agreement for PI Competence Centers and is valid for 2 years until December 31 2015 Heler Ua FA CE in Charge Chairmen of PI Karsten Schneider Chairman Michael J Brya
14. Klopperman 16 2292 JD Wateringen Tel 31 0 174 671800 Fax 31 0 174 671 801 Email info Qprocentec com Internet www procentec com NORWAY AD Elektronikk AS Boks 641 N 1401 SKI Norway Tel 47 64 97 60 60 Fax 47 64 97 60 70 Email kai ade no Internet www ade no POLAND INTEX Sp z o o ul Portowa 4 44 102 GLIWICE Poland Tel 48 32 230 75 16 Fax 48 32 230 75 17 Email intex intex com pl Internet www intex com pl ROMANIA S C SVT Electronics S R L Br ila 7 540331 Tg Mure Romania Tel 40 365 809 305 Fax 40 365 809 305 Email sajgo tibor svt ro Internet www svt ro SAUDI ARABIA ASM Process Automation Al Zahra Dist Attas st cross section with helmy Kutby St Villa no 25 JEDDAH 21553 Tel 966 2 691 2741 Fax 966 2 682 8943 Email info asmestablishment com Internet www asmestablishment com SINGAPORE Allegro Electronics 236 Serangoon Avenue 3 07 98 550236 Singapore Singapore ISEP S Pte Ltd Blk 3015A 807 12 Ubi Road 1 Singapore 408705 Tel 465 6356 4237 Fax 465 6844 4265 Email stevenkee Qise p com Internet www ise p com SLOVAKIA ControlSystem s r o St rova 4 977 01 BREZNO Tel 421 486115900 Fax 421 486111891 Email jan snopko controlsystem sk Internet www controlsystem sk SOUTH AFRICA IDX ONLINE CC 1 Weaver Street Fourways JOHANNESBURG South Africa Tel 27 11 548 9960 Fax 27 11 465 8890 Ema
15. TSDR in the PLC bus parameters slightly Recommended is to increase the MinTSDR with a value according to the delay time table in the Technical Data chapter ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 3 Technical Data ProfiSwitch X5 Technical Data ProfiSwitch X5 Dimensions and weight Dimensions L x W x H mm with screws 203x111x31 Weight 600 g 25 to 70 Celsius Operating temperature 13 to 158 Fahrenheit Isolation class IP 20 DIN 40 050 Protocol specifications Supported Protocols DP VO DP V1 DP V2 FDL MPI FMS PROFIdrive and any other FDL based protocol ProfiSafe is not supported Transmission speed 9 6 kbps to 12 Mbps Transmission speed detection Auto detect default or selectable with rotary switch Transmission speed switch main channel 0 Auto baudrate detect Normal repeating default 1 9 6 kbps 2 19 2 kbps 3 45 45 kbps 4 93 75 kbps 5 187 5 kbps 6 500 kbps 7 1500 kbps 8 3000 kbps 9 6000 kbps A 12000 kbps B Auto baudrate detect Robust repeating C Auto baudrate detect Robust repeating redundancy on channel 4 and 5 D F Same as O Transmission speed switch channels 1 5 0 Hub mode channel takes baudrate from main channel 1 9 6 kbps 2 19 2 kbps 3 45 45 kbps 4 93 75 kbps 5 187 5 kbps 6 500 kbps 7 1500 kbps 8 3000 kbps 9 6000 kbps A 12000 kbps B F Not supported Transmission speed detection time lt 10
16. annel will be detected automatically if the rotary switch is set to O B or C If the rotary switch of the individual channels is set to 0 that channel will work fully transparent in Hub mode This is identical to a channel of a ProfiHub For all other baudrates you can choose a different position of the rotary switch according to the table in the Technical Data chapter Using a baudrate on Channel 1 5 which is higher than the Main Channel is not recommended The 1 0 of the slaves will not be faster than the original PLC DCS program Setting the speed higher can only increase the chance of errors To set the rotary switch use a 3 mm screwdriver 0 Auto 1 A 9 6 kbps 12 Mbps Auto Rbst O READY C Auto Rbst Red wo eel D IZ 2 a da O sollo sioeiesilealls 0 H ees Fig 16 Baudrate speed switch Please note that the position of the rotary switch of the main channel is only sampled during start up Changing the position of the switch will not have effect during operation However the rotary switches of channels 1 5 are sampled continuously Changing the position will immediately change the baud rate The auto baudrate detect feature will search for the correct baud rate within 10 seconds of receiving the first telegram This baud rate lock will be lost after 50 seconds of incorrect or no message reception ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 10 T
17. enieria cl Internet www rpingenieria cl CHINA PROCENTEC Beijing Room E 1115 WanglingYuan YouLeHui ChaoYang Beijing CHINA Tel 86 10 84766911 or 84787311 Fax 86 10 84766722 Email info procentec net Internet www procentec net CZECH REPUBLIC FOXON e shop Poln 367 460 01 Liberec 12 Czech Republic Tel 420 484 845 555 Fax 420 484 845 556 Email foxon foxon cz Internet www foxon cz DENMARK ProSaiCon Jernbanegade 23B DK 4000 Roskilde Denmark Tel 45 70 205201 Fax 45 70 20 5202 Email hfj prosaicon dk Internet www prosaicon dk FINLAND Hantekno Oy Kalliotie 2 FIN 04360 Tuusula Finland Tel 358 40 8222 014 Email info hantekno com Internet www hantekno fi FRANCE AGILICOM B timent B 1 rue de la Briaudi re Z A La Ch taigneraie 37510 BALLAN MIRE France Tel 33 247 76 10 20 Fax 33 247 37 95 54 Email jy boisQ agilicom fr Internet www agilicom fr GERMANY PROCENTEC GmbH Benzstrasse 15 D 76185 Karlsruhe Germany Tel 49 0 721 831 6630 Fax 49 0 721 831 66329 Email info procentec de Internet www procentec de INDIA U LELECTRODEVICES P LTD NIRMAN CLASSIC KATRAJ KONDHWA ROAD KATRAJ PUNE 411046 India Tel 91 202 696 0050 Fax 91 202 696 2079 Email dileep miskin Qulepl com Internet www ulepl com IRELAND PROFIBUS Ireland Automation Research Centre University of Limerick National Technology Park Plassey LIMERICK
18. ermination The termination of the Channels have been set to ON by default because it is assumed that the new segment is started at the ProfiHub Fig 15 ps 12 Mbps PROCENTEC ProfiSwitch X5 BOUE MAIN CHANNEL CHANNEL 5 12 24 VDC m G Fig 15 Termination switches The termination LED of the corresponding Channel is activated when the termination switch is set to ON D When the DB9 connector is used and the cable starts at the ProfiHub it is recommended to use the termination on the DB9 plug and NOT on the ProfiSwitch This way the connector can be removed while maintaining termination on the bus 2 11 Robust Repeating mode The ProfiSwitch X5 has two repeating modes normal default and Robust Repeating In normal mode the bits are transferred directly on the other channel with a minimal delay see delay times in the Technical Data chapter In Robust mode rotary setting B or C the first byte is checked to verify if the following bits are a real PROFIBUS message If the byte is illegal corrupt the message will not be transferred to the other channel This helps network stability in EMC sensitive environments 2 12 Channel Redundancy To use the Redundancy option of the ProfiSwitch X5 set the rotary switch of the Main Channel to the C position This enables the two last channels 4 and 5 to be one redundant path to another ProfiSwitch X5 a B5 to a redundant ComBricks or to any
19. f a segment to prevent reflections with PROFIBUS DP the termination must be powered In a communications network the pattern of interconnection between network nodes e g bus ring star configuration PROFIBUS International The International PROFIBUS Organization based in Karlsruhe PROFIBUS Nutzer Organization The German PROFIBUS Organization based in Karlsruhe See Spur line Part of the original signal that is transmitted back along the cable It corrupts the original signal Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC ILL y I EN NT 7 About PROCENTEC PROCENTEC is a specialist in PROFIBUS and PROFINET technology and develops products to optimize the production processes of end users Our innovative solutions ensure that our customers successfully operate in the world of industrial automation and enjoy maximum results from their processes PROCENTEC globally supplies all the components required to install a measurable and controllable network Our products measure signal and connect the various elements of a process installation and ensure it runs optimally We develop and produce all products in the Netherlands and export them through our worldwide distribution network PROCENTEC also is the international accredited Competence and Training center for PROFIBUS and PROFINET We provide training courses that help employees using those techniques optimally for their business objectives
20. il sales idxonline com Internet www idxonline com SPAIN and PORTUGAL LOGITEK S A Ctra de Sant Cugat 63 Esc B Planta 12 Rub BARCELONA 08191 Tel 34 93 588 67 67 Email xavier cardena logitek es Internet www logitek es SWEDEN P amp L Nordic AB Box 252 S 281 23 H SSLEHOLM Sweden Tel 46 451 74 44 00 Fax 46 451 89 833 Email hans maunsbach pol se Internet www pol se profibus SWITZERLAND Berner Fachhochschule f r Technik und Informatik PROFIBUS Kompetenzzentrum JIcoweg 1 CH 3400 BURGDORF Switzerland Tel 41 0 34 426 68 32 Fax 41 0 34 426 68 13 Email max felser bfh ch Internet www profitrace ch TAIWAN Full Data Technology 6F No 200 Gangqian Rd Neihu District Taipei City 114 Taiwan Tel 886 2 87519941 9097 Fax 886 2 87519533 Email sales fulldata com tw Internet www fulldata com tw TURKEY Emikon Otomasyon DES Sanayi sitesi 103 sokak B 7 blok No 16 Yukari Dudullu Umraniye Istanbul 34776 Turkey Tel 90 216 420 8347 Fax 90 216 420 8348 Email tolgaturunz emikonotomasyon com Internet www emikonotomasyon com UNITED ARAB EMIRATES Synergy Controls 907 IT Plaza Silicon Oasis DUBAI UAE Tel 4971 4 3262692 Fax 971 4 3262693 Email sales synergycontrols ae UNITED KINGDOM Verwer Training amp Consultancy 5 Barclay Road Poynton Stockport Cheshire SK12 1YY Tel 44 0 1625 871199 Email andy verwertraining com
21. ions for RS 485 see Figure 5 Each channel may have its own baudrate and corresponding length pg 4 OC 4 Segment length 3940 3940 1310 328 feet Example 1000m cable on channel at 187 5 kbit Max 31 devices Each channel with different max cable length Figure 5 PROFIBUS cable lengths and baudrates 1 8 Cable types for PROFIBUS DP The cable type must comply with the PROFIBUS DP cable specifications for RS 485 Fig 7 135 165 Ohm at 3 to 20 MHz Loop resistance 110 Ohm km Fig 7 PROFIBUS DP cable specifications ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC The ProfiSwitch X5 can handle cables based on multiple protection sheaths with an overall cable diameter between 6 to 12 mm Fig 8 DP 7 Robust cable Flexible cable AY 4 Hybrid cable Food cable Shipboard cable Trailing cable Festoon cable FRNC cable Fig 8 Cables with different protection sheaths 1 9 Status LEDS The Status LEDs on the ProfiSwitch are very useful for diagnostics POWER 1 2 Power is not switched Power supply not Power supply OK on or an internal error stable redundant power supply interrupted or an internal failure READY Power is not switched Trying to detect the The transmission on or an internal error transmission speed but speed has been detected has not locked it yet Channel RX OK There is no 1 or more devices
22. lculation is as follows channe main Baudratechannel Example situation e Watchdog in the PLC or DCS is set to 200 ms e Baudrate in the PLC or DCS is set to 1 5 Mbps e Baudrate on channel 1 is set to 93 75 kbps e Baudrate on channel 2 is set to 500 kbps Then the Watchdog on channel 1 is 200 x 1500 93 75 3200 ms And the Watchdog on channel 2 is 200 x 1500 500 600 ms If the baudrate on the main channel is much lower than on Channel 1 5 it might be possible that slaves do not enter Data Exchange due to a low Watchdog In that case increase the Watchdog in the PLC DCS ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 8 6 Timing The ProfiSwitch X5 is not a fully transparent device it uses a buffer between Channels if these Channels are not in Hub mode This buffer can cause a delay in sending a telegram from one channel to the other Channels 1 to 5 each have a master polling the slaves connected to that respective Channel If a telegram from a PLC DCS to slave x is sent to the master of a specific Channel and the cycle of that master has just polled slave x it will take a full cycle of that master before the telegram is sent to slave x This makes the network less deterministic 2 9 Baudrate switches The ProfiSwitch X5 recognizes the transmission speed by default The Main channel and Channels 1 to 5 can be locked to an individual transmission speed The baudrate rotary switch of the Main ch
23. nt Deputy Chairman ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC PROFIBUS PROFINET Certificate Authorization as PI Test Laboratory for PROFIBUS e e m rurfchipper PA Profile Devices The authorization is based on the assessment dated March 20 2013 and the The execution of the tests aimed in the PROFIBUS ci shall be conform to the PROFIBUS Standard and the valid guidelines This authorization is valid until December 31 2014 ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 9 Revision history Version 1 0 0 Initial release Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 10 Next versions ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 11 Notes Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC PROCENTEC BV Klopperman 16 2292 JD Wateringen The Netherlands T 31 0 174 671 800 F 31 0 174 671 801 E support procentec com W www procentec com
24. rotocol Interface Protocol defined by Siemens which uses the layer 1 and 2 of PROFIBUS FDL Printed Circuit Board Acronym for PROFIBUS for Decentralized Peripherals Specification of an open fieldbus system with the following characteristics Polling master slave system cyclic communications MSO Flying masters with robin round token passing coordination MM Connection based MS1 and connectionless MS2 MS3 acyclic communication between masters and slaves Options e g Data exchange broadcast DXB i e slave to slaves communication Isochronous mode of slaves Clock synchronization Redundancy PROFIBUS DP is standardized within IEC 61158 and IEC 61784 communication profile families 3 1 and 3 2 The term PROFIBUS DP also is a synonym for the RS485 based deployments within factory automation Active physical layer device that receives and retransmits all signals over a different port to increase the distance and number of devices for which signals can be correctly transferred for a given medium A cable attached to a bus segment with a T connection Spurs are not recommended with PROFIBUS DP They are prohibited with 12 Mbps and PROFIsafe operations German term is Stichleitung See Spur line ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC Tbit Termination Topology PI Drop cable Reflection See Bit Time A powered resistor network at both ends o
25. rry a Certified PROFIBUS Installer or Certified PROFIBUS Engineer certificate Disclaimer of Liability We have checked the contents of this manual as much as possible Since deviations cannot be precluded entirely we cannot guarantee full agreement However the content in this manual is reviewed regularly and any necessary corrections included in subsequent editions Suggestions for improvement are welcomed ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC Important information Purpose of the Manual This manual explains how to put the ProfiSwitch X5 into operation Recycling and Disposal The parts of the ProfiSwitch can be recycled For further information about environment friendly recycling and the procedure for disposing of your old equipment please contact PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info procentec com Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at WWW procentec com You can also contact PROCENTEC Customer Support e By phone at 31 0 174 671800 e By fax at 31 0 174 671801 e By email at support procentec com Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC Contents Important information 2 1 Product description 5 1 1 xil resp AS IMr oduct m 5 1 2 ProgucL TUG OS EE 6 1
26. t repeater hub has the ability to create baudrate customization per channel A simple rotary switch opens doors to a new landscape with reliable and money saving applications The X5 eliminates traditional PROFIBUS network baudrate constraints associated with spur lines additional resistance single master systems poor cable segments and cable length limitations Design limitations associated with legacy systems or new built systems are eliminated creating the capability for unprecedented customizable network designs One main PLC can now act as a workhorse with the ability to extend the network further spur line hot swap reduction of repeater installation all without limiting speed performance With limitless applications the ProfiSwitch X5 will become your go to device for creating networks without traditional limitations PROCENTEC ProfiSwitch X5 w SXSETEETEETEETTEETTERTTEETTEI Figure 1 ProfiSwitch X5 ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 1 2 Product features e Various baudrate distribution e Faster cycle time Legacy host systems e 9 6 kbps 12 Mbps e 5 isolated repeater channels e Transparent for all PROFIBUS DP protocols DPVO amp DPV1 class 2 e 31 devices per channel e Integrated termination facilities e Redundant power supply e Switch contact for errors e Configurable grounding system 1 3 Application areas e Extend Network length without sacrificing
27. t 0 5 A Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 4 Sales offices and distributors HEADQUARTERS PROCENTEC Klopperman 16 2292 JD WATERINGEN Netherlands Tel 31 0 174 671800 Fax 31 0 174 671801 Email info Qprocentec com Internet www procentec com ARGENTINA eFALCOM Alcorta 2411 B1744 Moreno Buenos Aires ARGENTINA Tel 54 237 46 31 151 Fax 54 237 46 31 150 Email santiago falcomer Q efalcom com Internet www efalcom com ar AUSTRALIA IS Systems Pty Limited 14 Laverick Ave Tomago NSW Australia 2322 Tel 61 2 4964 8548 Fax 61 2 4964 8877 Email fritz woller issystems com au Internet www issystems com au Pentair Flow Control Pacific Unit 4 57 Pine Road Yennora NSW Australia 2161 Tel 61 2 9612 2323 Fax 61 2 9612 2324 Email rkoenig typac com au Internet www profibuscentre com au BELGIUM and LUXEMBOURG Bintz Technics N V Brixtonlaan 25 1930 ZAVENTEM Belgium Tel 32 2 720 49 16 Fax 32 2 720 37 50 Email bloemen bintz be Internet www bintz be BRAZIL Westcon Instrument Indl Ltda Rual Alvaro Rodrigues 257 S o Paulo SP Brazil CEP 04582 000 Tel 55 11 5561 7488 Fax 55 11 5093 2592 Email paolo 9 wii com br Internet www wii com br CHILE RP Ingenieria Limitada Tucapel 92 oficina 52 Concepci n Chile Tel 56 0 41 2469350 Fax 56 0 41 2522592 Email rodrigopinto rping
28. the baudrate The termination is switchable and powered by the ProfiSwitch The shield of the PROFIBUS cable can be directly grounded or indirectly grounded see next paragraph ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC Indirect grounding To direct grounding of other Channels Figure 4 Channel structure 1 6 Grounding System The ProfiSwitch X5 can be grounded in 3 ways 1 Direct grounding on the Ground Rail 2 Indirect grounding through a capacitor 3 Combination of direct and indirect The power supply must be grounded directly on the Ground Rail The shielding of the PROFIBUS cables can be directly or indirectly grounded If you do not want to ground all or some cables to the common ground i e compensating current the cable shielding must be connected to pin Il which stands for Indirect grounding A capacitor with a parallel high value resistor will separate the 2 potentials see Figure 4 ensuring protection of the signal against non DC disturbances If by accident on 1 channel the Direct Grounding is connected with the Indirect Grounding the connection to the Direct Grounding bypasses the capacitor in the Indirect Ground connection The current on the shield will flow to Direct Ground Profiswitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 1 7 Cable lengths for PROFIBUS DP The cables on all Channels must comply with the PROFIBUS DP cable specificat
29. to the alarm contact is 24 VDC The maximum switching current is 500 mA ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 7 Main Channel The PLC or DCS system s must be connected to the Main Channel The rotary switch of this Channel must be set to the same baud rate as the master or you can set it to Auto Detect position 0 The options Robust or Redundant are also available rotary setting B or C For a description of these settings see paragraph 2 11 and 2 12 You can connect up to 31 PROFIBUS nodes to the Main Channel 2 8 Channels 1 5 Connect the spur segments to the connectors of Channel 1 to 5 Fig 14 The second method is to place a PROFIBUS standardized plug on the DB9 connector of the specific Channel pum ve ST offoolfoolfoolfoolfoslfoalfo Figure 9 PROFIBUS DP spur connectors 2 8 1 Pin layout of the screw terminals Pin A Green wire Pin B Red wire Pin I Indirect cable shielding for reducing EMC and noise in demanding areas Note Connecting the Indirect cable shielding is not required when the ground clips are used 2 8 2 Testing If a Channel recognizes valid PROFIBUS messages from one or more connected devices the RXOK LED of the Channel should be blinking ProfiSwitch X5 Manual EN docx v1 0 0 14 November 2014 PROCENTEC 2 8 3 Masters and slaves on Channel 1 5 The PLC or DCS system s must be connected to the Main
30. ue number of a device connected to the network With PROFIBUS this can be 0 to 126 127 is a broadcast address Software tool to observe the protocol traffic Combi Analyzers can also inspect the signal quality Other term Bus Monitor Example ProfiTrace The primary bus cable Most of the time only the control systems ProfiHubs and fiber optic couplers are connected to this cable The field devices are connected behind the ProfiSwitches ProfiHubs and fiber optic couplers The bit time Tbit is the time which elapses during the transmission of one bit It depends on the baudrate and is calculated as follows Tbit 1 bit baudrate bps Examples 12 Mbps gt Tbit 83 ns 1 5 Mbps gt Tbit 667 ns Settings that define the timing behaviour on the bus They are defined in the master Examples Tslot MaxTSDR Capacitance Digital Ground German Institute for Standardization www din de DP VO is the basic stage of the PROFIBUS DP communication protocol DP VO devices master and slaves perform the following basic functionalities Cyclic exchange of 1 0 data between controlling and slave devices Device Identifier module and Channel related Diagnosis Parameterization of DP slaves Configuration of DP slaves DP V1 is the first stage of extension of PROFIBUS DP after DP VO DP V1 devices shall comply with the following features Device related diagnosis is replaced by status and alarms The first
31. wire ferrules to the conductors e Secure the crimp terminals in the screw type terminal To connect the power supply you need a 3 mm screwdriver Testing If the power is switched on it can be diagnosed by the following indicators e LEDs should be blinking in a circular animation for a short time e The POWER LED of the respective power connector 1 2 or both is ON e The READY LED is ON or Blinking depending on baud rate lock 2 5 Grounding of the power It is recommended to use a power supply with a ground lead 3 wire Connect the ground lead of the power lead to the Ground Rail of the ProfiSwitch X5 Connect the Ground Rail to the common ground with a separate ground lead See Fig 12 for an example Fig 12 Connection to Ground Rail 2 6 Alarm contact The ProfiSwitch X5 features a potential free relay contact This alarm contact can be used to monitor the power supplies Example applications are Connect a LED tower alarm buzzer SMS server or use it as a digital signal for the PLC If only one power supply is used the alarm contact is closed If two power sources are connected the contact is open As soon as one of the power supplies fails the contact will close and the Power Indicator LED will blink In the case of an interrupted power supply you can reset the contact by pressing the Reset button The contact will open and the LEDs will stop blinking The maximum power to be connected
Download Pdf Manuals
Related Search
ProfiSwitch X5 Manual