Operating Instruction Manual Loctite® High Force Pneumatic
Contents
1. LOGTITE EQUIPMENT Operating Instruction Manual Loctite High Force Pneumatic Dispenser 1500890 for 2 Component Adhesives www equipment customerservice loctite com Contents 1 Safety instructions 2 4 Symbols used in the Operating Instruction Manual Explanation of the safety concept Intended use 2 Parts list for pneumatic dispenser 4 3 Preparing the dispenser for use 4 5 Package contents Preparation for use Operating principle Preparing the dispenser 4 Operation of the dispenser 5 6 Insert cartridge Connect the dispenser to the compressed air supply Dispensing the adhesive Removing the cartridge 5 Troubleshooting 6 6 Maintenance and Repair 7 Ordering Spare Parts 7 Technical data 7 8 Standards applied 7 9 Warranty 8 Always keep this instruction manual easily accessible to users of the dispenser 1 Safety instructions Read through this dispenser Operating Instruction Manual carefully For safe and reliable operation it is essential for users to understand and follow all the safety instructions provided in the Manual Symbols used in the Manual and on the dispenser INFORMATION Important information on installation operation or maintenance DANGER CAUTION Risks or hazardous applications that can result in severe fatal injuries or considerable material damage WEAR GLOVES Failure to do so can result in serious personal injury www equipment customerservice loctite com 22. products referred to in this Instruction Manual for Loctite Pneumatic Dual Cartridge Dispenser 1500890 hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products sh
3. the cap nut on the cartridge outlet thread BA lf the cartridge is not in the correct position the trigger 9 cannot be pressed www equipment customerservice loctite com 5 e Connect the dispenser to the compressed air supply Dispensing the adhesive Press the trigger 9 Dispensing is started and the red dispense WAZ volume indicator 4 moves forward When the trigger 9 is released 3 dispensing stops The dispense volume can be controlled by means of the pressure reducing valve 10 a Pull the pressure reduction valve b Adjust the dispense volume by turning the adjuster in the or direction c Press the pressure reduction valve to confirm the set value Do not remove tamper or manipulate pressure limiting valve and strictly respect pressure limits Removing the cartridge Release the trigger 9 and press the red button 13 until the feed plungers have retracted to the back end stop Using the release button 7 push the cartridge out of the cartridge retainer and pull it upwards out of the unit BA Dispose of the cartridge and mixer in conformity with the manufacturer s specifications 5 Troubleshooting Plunger discs cannot Cartridge not fully Check that there is enter the cartridge inserted in cartridge no foreign matter in bed the cartridge bed Push the cartridge fully down into the cartridge bed Mind your fingers The cartridge cannot The plunger discs are P
4. WEAR SAFETY GOGGLES Failure to do so can result in serious personal injury CE The pneumatic dispenser is marked with the CE symbol in compliance with the applicable European directives Do not use the dispenser until you have read and understood the operating procedure and the instructions contained in this Operating Instruction Manual The dispenser operates under high pressure Failure to follow these instructions can lead to inadvertent discharge of pressure or breakage of the dispenser at high pressure and may result in serious personal injury to the user or bystanders and or property damage The following instructions must be read and strictly observed The user of the dispenser and any persons standing in the vicinity must wear safety goggles and gloves at all times during operation of the dispenser e The user should never point the barrel end of the dispenser at himself or in the direction of bystanders animals or objects during operation e Never open the pneumatic drive or attempt to remove e Handle the dispenser properly Store in a cool dry place Transport it carefully with minimal vibration Do not drop it to the ground or slam it on a bench or other workspace e Safety devices must not be removed worked around bypassed or deactivated during operation e Always comply with the warnings and notices on the device Never under any circumstances remove these warnings and notices Replace them immediately if
5. all be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPM ENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITN ESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE LOCTITE Henkel Corporation Henkel Canada Corporation Henkel Capital S A de C V One Henkel Way 2515 Meadowpine Boulevard Calzada de la Viga s n Fracc Los Laureles Rocky Hill CT 06067 3910 Mississauga Ontario LSN 6C3 Loc Tulpetlac C P 55090 Canada Ecatepac de Morelos Edo de M xico Henkel Corporation H
6. enkel Ltda Automotive Metals HQ Rua Karl Huller 136 Jd 32100 Stephenson Hwy Canhema 09941 410 Madison Heights MI 48071 Diadema SP Brazil www loctite com and designate trademarks of Henkel Corporation or its affiliates registered in the U S and elsewhere Henkel Corporation 2009 All rights reserved Manual 8902871 Rev A Date 04 29 2013 www equipment customerservice loctite com
7. ousing by the pneumatic piston of the drive unit 5 aii thereby forcing the component compounds A and B through the mixer A Preparing the dispenser The dispenser operates under high pressure Failure to follow the instructions in this Manual can lead to inadvertent release of pressure or breakage of the dispenser at high pressure and may result in serious personal injury to the user or bystanders and or property damage e Remove the protective cap 11 from the pressure reduction valve 10 Install the 1 4 BSP adapter external thread on the inlet side of the pressure reduction valve which will allow a standard male npt connection to be made The use of properly rated pneumatic hose is also recommended A A A Caution DANGER OF CRUSHING Never place your hands or fingers between the plunger and the cartridge The input pressure of the compressed air must not exceed max 6 bar max 87 psi Requirements for the compressed air supply see Technical Data Strictly follow the manufacturer s safety instructions for the 2 component adhesive 4 Operation of the dispenser Insert cartridge A e Push the cartridge into the cartridge sleeve as shown in the drawing and press it down until it clicks into position To remove the cartridge stopper unscrew the cap nut of the cartridge Never insert the cartridge while the dispenser is connected to the compressed air supply e Fasten the mixer using
8. ress the red button be removed from the still in position inside to fully retract the dispenser the cartridge plunger discs to the back end stop www equipment customerservice loctite com 6 6 Maintenance and repair Notices All maintenance and repairs must only be carried out by sites authorized by the BA manufacturer and exclusively by qualified and suitably trained personnel Always disconnect the compressed air supply from the dispenser during maintenance and repairs Never open the pneumatic drive unit If the pneumatic drive unit is or appears to be in need of maintenance or repair contact a Henkel authorized Service Center Keep the dispenser clean at all times Failure to do so may result in malfunction of dispenser or bodily injury Do not use aggressive cleaning products to clean the surface of the device Information for ordering spare parts When ordering spare parts please contact equipment customerservice loctite com information 7 Technical data Operating pressure max 6 bar max 87 psi Compressed air supply max 8 bar max 120 psi Air requirements ISO 8573 1 2 4 2 Pressure adjustment Variable 0 6 bar 87 psi sound level 83 dBA Weight 1500890 2 4 kg 8 Standards applied 2006 42 EG Machinery Directive 97 23 EC Pressure Equipment Directive ISO 8573 1 Compressed air quality classes www equipment customerservice loctite com 7 9 WARRANTY Henkel expressly warrants that all
9. s to the dispenser by persons not authorized by the manufacturer and any failure to comply with the safety instructions given in the Operating Instruction Manual are dangerous and can lead to accidents with severe injuries and or property damage www equipment customerservice loctite com 3 Intended use of the dispenser The dispenser has been developed for mixing and applying 2 component adhesives of various different formulas Any other or additional applications shall be considered as nonconforming i e not conforming to the intended use The intended use also includes compliance with the instructions in this Operating Instruction Manual as a basic requirement 2 Parts list for pneumatic dispenser Cartridge guide Type designation Plunger Dispense volume indicator Pneumatic drive unit Piston rods Cartridge ejector button Cartridge sleeve Trigger 0 Pressure limiting valve 1 Compressed air supply fitting e 983723 packaged separately 12 Handle 13 Red button retract piston rod ee ee OO re 3 Preparing the dispenser for use Package contents e Dispenser e Cartridge sleeve e Mixer e Operating Instruction A Users must read and understand the Operating Instruction Manual before first use of the dispenser www equipment customerservice loctite com 4 Operating principle The air pressure is reduced by the pressure reduction valve 10 The piston rods 6 are pushed out of the h
10. they become detached or illegible e Do not remove tamper or manipulate pressure limiting valve and strictly respect pressure limits e Check the dispenser for visible damage and defects before each use The dispenser must only be used if it is in good working order If you have any doubt about the condition of the dispenser or if there are any signs of breakage or other damage immediately stop using the device and send it for inspection and repair by a site authorized by the manufacturer e Keep the dispenser clean at all times Failure to do so may result in malfunction of dispenser or bodily injury e Do not attempt to modify or repair the dispenser Maintenance and repairs must be carried out exclusively by qualified specialists No such work may be carried out while the dispenser is connected to the compressed air supply e Always follow safe workplace practices such as making sure the air hoses are carefully routed so that neither you nor any other person can become entangled in the hoses or trip over them e Be cautious connecting and disconnecting air pressure hose e Always keep this instruction manual easily accessible to users of the dispenser e Use only authentic Loctite spare parts Malfunctions or accidents may result if spare parts of other manufacturers are used and any warranty claims against the manufacturer will be considered void e Replace missing or damaged hazard warning labels stickers Modifications or change
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