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User Manual - Johnson Systems Inc.

1. CAUTION AG LINE VOLTAGE B F3 GC 2 G O0 Doon 50000 DW F2 B 0000 NEU R129 Q8 Q9 on Qi Er mm Cipa mi O0 00 0000 0000 a f 2 Ej y S 9 JP7 GND mm R44 000000 5 ef oh 000000 Oe WWW JOHNSONSYSTEMS COM AC Line Fuses 3 Replace with 5A 250V Fast Acting Fuse Only al CH Oo g SEN mm FG m g S ao Cy g a io a E rao oe E ESD 9 al ESN 00000000 gu 09000000 C56 WARNING Verify all power is disconnected turned off before checking or servicing fuses CALIBRATE H 9 DC FAN 26 CONDUCTOR RIBBON CABLE TO USER INTERFACE BOARD S va D17 311 BUMP J10 REM TEMP U34 D0000000 00000000 00000000 00 e 00 652 D I o gt 00000000 00000000 00000000 UPDATE WM anana nja njan nana naja Anan COMMON EE E 6 Eke ege ek 9 9 9 6 gd BACKUP amp FIRMWARE d 000000 00000000 00000000 K Front Panel User Interface Board Ribbon Cable Connector MODULE p H Oo CHEM EE S 0000000 TO OEM SSR CONTROLS 1424
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3. The bottom line of the LCD Display shows the current status of the system unless the system configuration menu items are being accessed Below are descriptions for each status indication NO RX Displayed when DMX is not being received on either input and the system is not in scene mode AXXXBXXX Displayed when valid DMX is being received on one or both inputs and both inputs are not terminated A and B represent the DMX A and DMX B inputs while XXX represents the number of channels being received in each packet of data For example if the system is receiving 512 channels on DMX B and DMX A is disconnected the display will show A000B512 MAKA MAKA Same as above except the A and B is replaced with jh to indicate if one or both of the DMX inputs are terminated For example if the system is receiving 48 channels on DMX A and 512 channels on DMX B with only DMX A terminated the display will show 4048B512 Refer to menu items DMXA TRM and DMXB TRM on page 24 and 25 for further details SH XX YY Displayed when DMX is disconnected and the systems predetermined DMX status hold SH time is counting down XX represents minutes while YY represents seconds Refer to menu item SH TIME on page 27 for further details www johnsonsystems com 19 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY 4 PROFE
4. module may be removed for safe storage All DE90 3000 Series retrofit control systems are shipped with the factory default settings saved in the EEPROM memory module Press EXECUTE to enter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU and MENU 4 at the same time for 4 5 seconds Automatically checks the EEPROM memory module for parameter type Press EXECUTE to proceed Automatically begins parameter backup and generates CRC value Automatically verifies parameter backup data and CRC value Parameter backup is done and saved in the EEPROM memory module Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed when a data error occurs Waits for key press to restart BACKUP NOTE Backup all DE90 3000 Series retrofit control systems when configuration is complete www johnsonsystems com 35 4 36 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 46 47 PRINTOUT SYSTEM ANALOGS PATCH CURVES F ALARM S ALARM SCENE SCENE gt 01 SC
5. 00 Al gt 04 00 Al gt 04 FL ANA FLTR LEV 00 LEV 00 lt LEV 10 lt ANA BLOC ENABLED DISABLED STANDBY ENABLED DISABLED Patch the analog inputs to any combination of control channels Press EXECUTE to enter the menu and activate analog patch mode Displays the active analog input A01 and control channel C01 Press MENU to select the desired analog input to patch Press EXECUTE to toggle the pointer gt to select the control channel Press MENU to select the desired control channel from 01 to 24 Press EXECUTE to patch and flag the control channel to the analog input Press ESCAPE to toggle the pointer lt gt to select another analog input Press ESCAPE to exit the menu and save the desired analog patches Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save View the control level for each of the analog inputs The analog voltage level for the 4 analog inputs can be tested and viewed as a percentage or hexadecimal value The level displayed is proportional to the 0 10VDC analog input where 5VDC is 50 Press EXECUTE to enter the menu and activate analog test mode Displays the active analog input Al gt 01 and the level 00 Press MENU to select the desired analog input to test Displays the analog input level from off 00 to full on FL Press ESCAPE or RESET to exit the menu Apply a noise filter on the an
6. 5M1 Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY 4 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com System Status LED Indicators RUN Green Illuminates when the power is on and the microcontroller status is in normal run mode The LED flashes once every 2 seconds when the system is in STANDBY mode OA OB and OC Green Illuminates when the line voltage power is within the acceptable range of 100 130 VAC for each phase and the zero cross reference circuitry is functioning properly The LED will flash slowly once per second when an under voltage state of less than 100 VAC is sensed and will flash quickly twice per second when an over voltage of greater than 130 VAC is sensed DMX A and DMX B Yellow IIuminates when valid DMX is received on each of the inputs Flashes when invalid DMX is received ALARM Illuminates and flashes twice per second when either a fire or security alarm is sensed on each of the inputs O T llluminates and flashes twice per second whenever one of three over temperature sensing inputs are triggered System Status LCD Display When DMX is being received the top line of the LCD display shows the active DMX MODE PTY PTY B MERGE DMX A B 2 ROOM or PATCH When DMX is not being received the top line of the LCD display shows MADD 24 unless the system is in standby mode then STANDBY is displayed
7. at 6 or greater When the DMX input is brought down below 6 there is a 5 minute timeout for the fans to turn off When the Panic Switch is turned on the fans turn on when the Panic Switch is turned off the fans turn off Verify Front Panel Faceplate Panic Switch operation When the Panic Switch is turned on all of the dimmer outputs are full on Verify Front Panel Faceplate DMX B Input operation The DMX B LED will illuminate and the LCD will show the number of DMX channels received Once the DE90 3000 retrofit system has been thoroughly tested the dimmer rack door can be carefully set back on the hinges and closed www johnsonsystems com 7 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 267 9003 info johnsonsystems com PATCH for 3 Phase 4 Wire PATCH for 1 Phase 3 Wire PATCH for 3 Phase 4 Wire PATCH for 1 Phase 3 Wire Full 72 DE90 Dimmer Rack Full 72 DE90 Dimmer Rack Small 36 DE90 Dimmer Rack Small 36 DE90 Dimmer Rack Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Dimmer Module Control Patch Module Control Patch Module Control Patch Module Control Patch Location Output Reference Location Output Reference Location Output Reference Location Output Reference Es 2 18 nm O3 OA 1 16 KE be Im od 19 20 9 10 ER ECH mn CH KH EM 8 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 C
8. hard key code Be sure to record and file the valid hard key code for future reference JSI Serial Number e Silicone Serial Number Hard Key Code JSI Serial Number ee Silicone Serial Number Hard Key Code JSI Serial Number esi Silicone Serial Number Hard Key Code JSI Serial Number ee Silicone Serial Number Hard Key Code JSI Serial Number _ o Z o Z Silicone Serial Number Hard Key Code JSI Serial Number ees Silicone Serial Number Hard Key Code JSI Serial Number _ o ZY o ZY o Z Y Silicone Serial Number Hard Key Code JSI Serial Number _ o gt Z o ZY o Z Y Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code JSI Serial Number Silicone Serial Number Hard Key Code 38 www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com JOHNSON 5 PROFESSIONAL LIGHT CONTROL PRODUCTS Troubleshooting
9. only Indicates the EEPROM type is programmed for firmware F operation Press EXECUTE to display the version VER of the firmware Press EXECUTE and menu feature is disabled for factory use only Indicates the EEPROM memory module is not installed Load new firmware into the MADD 24 via the EEPROM memory module If a firmware update is required Johnson Systems Inc may supply an EEPROM memory module with the latest firmware version The firmware EEPROM memory module can be inserted into PORT1 on the MADD 24 board and the firmware can be loaded into the microcontroller Press EXECUTE to enter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU e and MENU 4 at the same time for 4 5 seconds Automatically checks the EEPROM memory module for firmware type Automatically does a CRC test on the firmware code in the EEPROM The CRC test in progress Displays the firmware version on the EEPROM memory module Press EXECUTE to proceed Press EXECUTE to proceed Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress When firmware update is complete the RUN LED flashes and system restarts Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if th
10. operation of the system status LED indicators LCD display and programming switches Refer to page 18 to 20 for details Refer to the programming section of this manual for system configuration Refer to page 22 to 37 for details Test the system thoroughly to ensure all wiring terminations are functioning Verify all of the dimmer control outputs have the correct phase referencing If a dimmer control output is patched to the incorrect phase reference the dimmer will not dim correctly and will go to full output at around 1 DMX input The factory configuration for DE90 3000 Series retrofit systems is for three phase applications The defaults DEFAULTS menu is used to reconfigure the phase patch for standard single phase applications and the phase patch PATCH menu is used to configure non standard applications Refer to page 31 and 36 for programming details Refer to the charts on page 8 for the standard dimmer to phase patch configuration for DE90 dimmer racks Verify all dimmers are controlled sequentially The Dimmer to Channel Patch DC PATCH will need to be modified programmed to compensate for a mixture of single dual and quad dimmer modules Refer to page 27 for programming details Examples of DC PATCH configurations can be found on page 9 and 10 Charts used to determine the DC PATCH can be found on page 11 and 12 Verify fan operation The fans are triggered on at 6 DMX input control and stay on as long as the DMX is
11. or RESET to exit the menu Any change in the configuration is automatically saved NOTE DMX O P must be set to OFFSET mode for this menu to function Set the two room assignment for each of the dimmer outputs This menu is used to assign each of the 24 dimmer outputs to room A or room B Dimmer outputs assigned to room A are controlled via the DMX A input Dimmer outputs assigned to room B are controlled via the DMX B input This creates separation within the dimmer rack and makes a single dimmer rack function as though it is two independent dimmer racks When used in conjunction with the DC PATCH menu the dimmer rack can be configured for sequential DMX control of two rooms even if the dimmer room assignments are not sequential DMX MODE must be set for 2 ROOM operation for this menu to function Press EXECUTE to enter the menu and activate 2 RM SET mode Displays the dimmer DIM output 01 and the room assignment A Press MENU A to select a different dimmer output from 01 to 24 Press EXECUTE to toggle the room assignment from A to B Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved NOTE Scene mode SCENESET will only activate control dimmers assigned to room A NOTE DMX O P must be set to OFFSET mode for this menu to function Enable or disable termination on the DMX A input Activates and deactivates a 120Q termination resistor DMX terminatio
12. the polarity mode This menu is for factory use and is disabled for the end user Press and hold MENU y and MENU at the same time for 4 5 second Press MENU to select mode 1 positive polarity for DE90 3000 Series Press MENU to select to select mode 2 not applicable for DE90 3000 Series Press MENU to select to select mode 3 not applicable for DE90 3000 Series Press MENU to select to select mode 4 not applicable for DE90 3000 Series The menu will automatically timeout after 2 minutes of inactivity and save View the RMS line voltage for each power phase Press EXECUTE to enter the menu and view the line voltage of each phase Shows the line voltage of Phase A Press MENU e to view the line voltage of Phase B Press MENU to view the line voltage of Phase C Press ESCAPE or RESET to exit the menu View the line frequency of phase A Shows the frequency View the temperature of the remote temperature sensor The remote temperature sensor is not used in DE90 3000 Series retrofit control systems Shows the temperature in degrees Fahrenheit Press EXECUTE to toggle units to degrees Celsius View the temperature of the microcontroller Shows the temperature in degrees Fahrenheit Press EXECUTE to toggle units to degrees Celsius www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info jo
13. to FL CLEAR Press EXECUTE to clear the selected preset and set all channels to 00 level SURE Press EXECUTE if you are sure to clear the selected preset DONE Indicates the selected preset has been cleared WAIT Press ESCAPE to exit and the menu and save programmed scene levels Press ESCAPE to back up within the menu or exit deactivate scene mode Press RESET to exit scene mode without saving programmed scene levels NOTE When scene mode is activated DMX and DMX status hold SH TIME automatically takes precedence over scene mode The analog input levels are merged HTP with the scene levels If the analog inputs are configured for load shed mode the inputs will take precedence over the active scene The security alarm S ALARM input is merged HTP with the scene levels while the fire alarm F ALARM input automatically takes precedence The local buttons L BUTTONS are temporarily set for scene mode and the auxiliary input AUX IN is enabled Scene mode will only activate dimmers assigned to room A 2 FADETIME Set the fade time for each of the 24 scenes from 0 to 99 seconds The factory default is 5 seconds for all 24 presets Press EXECUTE to enter the menu S gt 01T 05 Displays the scene S gt 01 and assigned fade time T 05 S gt 24T 05 Press MENU to select a different scene from 01 to 24 S 24T gt 05 Press EXECUTE to toggle between scene S gt and fade time T gt selection S 24T gt 99 Press MEN
14. 0 Press ESCAPE to exit the menu and save the desired DMX status hold time Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Configure the dimmer to channel patch for the dimmer rack Each of the 24 dimmer control outputs may be assigned and patched to any of the 24 DMX control channel inputs Multiple dimmer control outputs may be patched to a single DMX control channel input The Dimmer to Channel Patch DC PATCH is used by other menu features to provide transparent control of the dimmer output circuits The default DC PATCH for DE90 3000 Series retrofit control systems is 1 to 1 meaning dimmer control output 1 is controlled by DMX control channel 1 dimmer control output 2 is controlled by DMX control channel 2 and so on thru 24 The default patch is for normal operation of a full 72 DE90 dimmer rack consisting of 12 x dual dimmer modules with a total of 24 dimmers or a small 36 DE90 dimmer rack consisting of 6 x dual dimmer modules with a total of 12 dimmers The DC PATCH will need to be modified programmed to compensate for a mixture of single dual or quad dimmer modules Once the DC PATCH has been modified the dimmers should have sequential DMX control in most applications In a full 72 DE90 dimmer rack there are 12 locations for dimmer modules Each dimmer module can contain a single dimmer circuit or dual dimmer circuit The first dimmer module location at the to
15. 1 L FL gt 01 L FL gt 24 L FL gt 24 F ALARM L gt FL 01 L gt 00 01 L gt FL 01 L FL gt 01 L FL gt 24 L FL gt 24 PATCH CH 01 A CH 24 A CH 24 B CH 24 C Select the level and control channels triggered by the security alarm input When a contact is sensed on the security alarm input selected control channels will cycle on and off at a 1 hertz rate The level of the on cycle can be set from 0 to 100 The security alarm input takes precedence over the DMX and analog inputs The system will stay in security alarm mode until the contact is removed Press EXECUTE to enter the menu and configure the security alarm input Displays the output level L gt FL of 100 and control channel 01 Press MENU to change the output level from 00 to 100 FL Press MENU at the same time to toggle the level back to 100 FL Press EXECUTE to toggle the pointer gt and select the control channel s Press MENU to select the desired control channel from 01 to 24 Press EXECUTE to toggle the flag for each desired control channel Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Select the level and control channels triggered by the fire alarm input When a contact is sensed on the fire alarm input the selected control channels are triggered on to the selected output lev
16. 24 F VER X X DISABLED NONE FW LOAD DISABLED ENABLED MEMCHECK CRC TEST gt gt gt gt gt gt gt gt VER X X UPDATE SURE UPDATING WILL AUTO RESTART PLEASE WAIT NO MEM WRONG MEM TYPE WRONG PRODUCT CRC ERR D 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com View the type of EEPROM memory module plugged in All DE90 3000 Series retrofit control systems come with a removable EEPROM memory module located on the MADD 24 board mounted on the backplane The EEPROM memory module inserts into the PORT1 connector located on the upper center of the board and may be removed for safe storage The EEPROM type is programmed for parameter P or firmware F operation A parameter EEPROM is used to backup all of the current configuration settings A firmware EEPROM is used to update the current firmware version running on the MADD 24 microcontroller to the firmware version saved on the EEPROM The EEPROM memory module supplied with all DE90 3000 Series retrofit control systems is a parameter type with all of the factory default configuration settings saved onto it before shipping Indicates the EEPROM memory module is for a MADD 24 microcontroller Indicates the EEPROM type is programmed for parameter P operation Press EXECUTE to display the silicone serial number parameter Press EXECUTE and menu feature is disabled for factory use
17. 4 User Manual DE90 3000 Series Retrofit Control System JOHNSON SYSTEMS INC www johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Re amp Wei fp fp Mad Al LU Ze dag plasa ESTA gt member TERTAINMENT SERVICES amp ECHNOLOGY ASSOCIATION sp 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 infoGjohnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Contents HELE LES NL 2 Intro CHE diese cs en age nane ran anaa a ananeng nange naka wa 3 Packaging amp Contents 4 INSEE EE 4 MSL BEE OLA grr 13 DE90 3000 Front Panel Faceplate anna n aane a nane eea 14 Control Input Output Connections LL 15 MADD 24 Multiple Application Dimmer Driver 17 Useglhit na ce JE cco ceecaeeescessseeeeesserescees 18 System Status LED Indeators AAA 19 System Status LCD Display VU 19 Quick Programming Reference to System Configuration Menu Items 21 Detailed Programming of System Configuration Menu ltems 22 Important Hard key Information a aana anana 38 Troubleshooting Reference NEE 39 Warranty The DE90 3000 comes with a standard one 1 year limited warranty Extended warranties of up to ten 10 y
18. 87 9003 IV 6 gt info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Charts DC PATCH Configuration for Full 72 DESO Dimmer Racks RACK 1 RACK 2 RACK 3 RACK 4 Dimmer Dimmer DMX Module Control Control Location Output Channel Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Module Control Control Module Control Control Module Control Control Location Output Channel Location Output Channel Location Output Channel me pe gt D gt pu Ds gt bo a D gt pe gt pe gt po gt om gt Dm gt pm KEH Dm gt pm gt REX Dm gt www johnsonsystems com 11 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada a tel 403 287 3003 fax 403 287 9003 N 5 gt info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Charts DC PATCH Configuration for Small 36 DESO Dimmer Racks RACK 1 RACK 2 RACK 3 RACK 4 Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Module Control Control Location Output Channel Module Control Control Module Control Control Module Control Control Location Output Channel Location Output Channel Location Output Channel EUR D gt Dm gt ECS D gt Dm gt pm gt Dm gt H De gt pe Dm gt Dm gt mg De gt H mo D gt Dm gt pm Dei ml gt pm 12 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 amp JO
19. A MODE and ANA PTCH menus See page 28 and 29 for details www johnsonsystems com 15 Normally pen Thermostat Switch Maintained Normally pen Switch Contact Maintained Normally pen Switch Contact Maintained Normally pen Switch Contact JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS Security larm Input Common Auxiliary Input Common Open Collector Output H 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com Over Temp Input Normally Open Terminate OVERTEMP INPUT NO on J5 connector e Disables all dimmer outputs when contact switch is closed e Controlled via a maintained contact switch to low voltage common COMMON Fire Alarm Input Normally Open Terminate FIRE INPUT NO on J5 connector e Triggers selected channels to turn on when contact switch is closed e Controlled via a maintained contact switch to low voltage common COMMON Programmed in the F ALARM menu See page 31 for details Security Alarm Input Normally Open Terminate SECURITY INPUT NO on J5 connector Triggers selected channels to cycle on and off at a 1 Hertz rate when contact switch is closed e Controlled via a maintained contact switch to low voltage common COMMON Programmed in the S ALARM menu See page 31 for details Auxiliary Input Normally Open Terminat
20. D user interface and OEM wiring compatible backplane combined with the 3000 Series control technology and software makes the DE90 3000 extremely user friendly and easily serviceable Advanced next generation hardware and software designs reduce stand by power consumption to less than 1 Waitt allowing for compliance with the International Energy Agency s One Watt Initiative for standby power consumption The DE90 3000 will GOGREEN provide a Green dimmer rack Full featured hi resolution dimming with lightning fast response Exclusive lamp warming techniques extends lamp life considerably by lowering lamp filament inrush current by up to 70 An environmentally and financially responsible solution that offers unsurpassed performance and value in a matter of minutes www johnsonsystems com 3 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Packaging amp Contents Each DE90 3000 Series retrofit control system is shipped in a custom designed box and packaging for protection of the unit Keep the box and packaging stored in a safe place In the unlikely event that the system needs to be returned to the JSI Factory the packaging will be required to prevent shipping damage and maintain warranty Each DE90 3000 Series retrofit control system includes all of the parts required to complete the r
21. E Ga 6 6 32 x 1 4 Mounting Screws 8 www johnsonsystems com 13 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com DE90 3000 Front Panel Faceplate 10 32 Locking Nuts 2 DMX B Input Receptacle Panic Switch 6 32 x 3 8 Mounting Screw Sp 3000 SERIES RESET EXECUTE ESCAPE lt lt User Interface DIGITAL ENVIRON RETROFIT WWW JOHNSONSYSTEMS COM OC 000 0600 lt D ALARM O T PRINTER 6 32 x 3 8 Mounting Screw 14 www johnsonsystems com 4 DMX A 1 0 SHIELD COMMON DATA SHIELD COMMON DATA JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS SHIELD COMMON DATA a a E aa E a E para a a E para a a E para Lu N COMMON OVERTEMP INPUT NO FIRE INPUT NO SECURITY INPUT NO AUXILIALY INPUT NO OPEN COLLECTOR Maintained Normally pen Switch Contact ba d w t A COMMON 12V ANALOG INPUT 1 ANALOG INPUT 2 ANALOG INPUT 3 ANALOG INPUT 4 a 12V Common 1 Thru 4 Common 12V Analog Input 1 Thru 4 Control Input Output Connections All DE90 3000 Series retrofit control systems come with a variety of con
22. ENE gt FL V LIMIT DCPATCH FD TIME 2 ROOM DMXAPAT DMXBPAT ALL PRINTING DEFAULTS PATCH1 PATCH2 PATCH3 PATCH4 PATCH5 PATCH6 PATCH 7 PATCH8 PATCH9 CURVES ANA OFF V LIMIT DCPATCH FD TIME 2 ROOM SURE DONE Print various system configuration settings using a hand held infrared printer All DE90 3000 Series retrofit control systems come equipped with an infrared I R LED that provides the ability to printout all the system configuration settings when used in conjunction with a hand held infrared printer Johnson System Inc Part Number JS IP Point the hand held printer I R LED directly at the DE90 3000 Front Panel PRINTER I R LED within 3 ft 1m Press EXECUTE to enter the menu Press MENU to scroll through and select which item s to printout Prints general system information and configuration settings Prints the channel patch for all 4 analog inputs Prints the phase patch for all 96 dimmer outputs Prints the dimmer curves for all 96 dimmer outputs Prints the configuration settings for the fire alarm input Prints the configuration settings for the security alarm input Prints the level settings for each of the 24 dimmers within the 24 scenes Press EXECUTE to toggle the pointer gt and select which scene to print Press MENU to select the desired scene 01 to 24 or all scenes FL Prints the output voltage limit settings for each of the 96 di
23. ESCAPE to exit the menu and save the desired scene to be triggered Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Set the mode of the local buttons to scene bump or disabled DE90 3000 Series retrofit control systems normally have the local buttons disabled Bump mode is used in conjunction with 24 bump button switches not applicable with DE90 3000 Series retrofit control systems Setting the local buttons to scene mode puts the system in scene mode With scene mode enabled the selected scene will always be activated when DMX is not being received The selected scene can be changed in the SCENESET menu Scene mode enables the use of the auxiliary AUX input A contact closure sensed on the over temperature O T fire alarm FIRE or security alarm SCTY input automatically takes precedence over scene mode Press EXECUTE to toggle the operation of the local buttons to disabled Press EXECUTE to toggle the operation of the local buttons to bump mode Press EXECUTE to toggle the operation of the local buttons to scene mode Any change in the configuration is automatically saved www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 29 30 31 S ALARM L gt FL 01 L gt 00 01 L gt FL 0
24. HNSON PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com DE90 3000 Backplane e Front Panel DMX B Input Connector Front Panel Panic Switch Connector LED B DMX B FRONT PANEL DMX B INPUT TO OEM NORMALLY CLOSED om TO OEM DUAL 12VDd POWER SUPHLIES I I I l 1 TERMINATION JP1 REV 1 1010 SERIAL NUMBER DEIO 3000 OOOO 53 5 0000 NEU ava SE e g os sow R s JH OEM Thermostat and Power Supplies Connector 2 SE DOWNY HF a AZL VIVG m NOWWOD NOWWOD Cous H GE ee S ve ee 2 5 KE o eo e S ee GH Oo E Bi OEM Fan Power Connector o TIKS ON LNANI h e ae Ge G v1va E Pr SC E NOWWOD z E 0 10VDC Analog Input Connector e S S O e Input Output Contacts Connector 5 g SC 2 a Dual DMX Input and Thru Connectors 4 S50 S Eo o DE So zZ lt 4 mn O A Bo zZ zD S D C OH lt o 5 ae 2 Sj GE ge sm w He 2 TE SE 58 a d FE DE 30 Oo S D EIS 82 KE IN JE 2 s Ee gt lt Oo OEM 3 Phase Power Connector NEU 00 HUDD DODO SS OO e 5 C
25. NTROL PRODUCTS Quick Programming Reference to system Configuration Menu Items 1 SCENESET Enable and setup 24 different backup scenes 2 FADETIME Set the fade time for each of the 24 scenes from 0 to 99 seconds 3 SNAPSHOT Record DMX levels into the backup scenes 4 DIM TEST Test the dimmer outputs one at a time or all at once 5 MONITOR View the control level to each dimmer output 6 ADDRESS Set the DMX start address 7 DMX MODE Configure the mode of the on board DMX protocol manager 8 2 RM SET Set the two room assignment for each of the dimmer outputs 9 DMXA TRM Enable or disable termination on the DMX A input 10 DMXB TRM Enable or disable termination on the DMX B input 11 DMX O P Configure the on board DMX protocol manager for offset or patch mode 12 DMXA PAT Patch the 24 dimmer PWM outputs to any DMX A input channel 13 DMXB PAT Patch the 24 dimmer PWM outputs to any DMX B input channel 14 SH TIME Set the DMX status hold time from 0 to 99 minutes or infinite 15 DC PATCH Configure the dimmer to channel patch for the dimmer rack 16 DIM CURV Configure the dimmer curve for each output 17 VOUT LIM Set the maximum RMS output voltage for each dimmer 18 REGULATE Enable or disable the dimmer output voltage regulation 19 ANA MODE Configure the analog inputs for normal or load shed mode 20 ANA PTCH Patch the analog inputs to any combination of control channels 21 ANA TEST View the control level
26. REM TEMP on page 32 to view the current remote temperature CTL TEMP Displayed when the microcontroller senses an internal over temperature condition of 185 F 85 C or more All dimmer outputs are disabled and the fans are turned on to full until the temperature cools down to 178 F 81 C or less Refer to menu item CTL TEMP on page 32 to view the current microcontroller temperature ERROR Displayed when an error is sensed on any of the input power phases A phase error can be caused from an under voltage of less than 100VAC an over voltage of greater than 130VAC or if a zero cross phase reference is not detected RTC ERR Displayed when the system detects a runtime counter RTC error This occurs when there is an invalid hard key code and the runtime counter is greater than 2160 hours 90 days Refer to menu item HARD KEY on page 33 for further details LOCKED Displayed when an attempt is made to access the system configuration menu items and the programming switches are locked out To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds Also displayed when an attempt is made to access factory only setup menus www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com JOHNSON SY PROFESSIONAL LIGHT CO
27. Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice Please visit www johnsonsystems com for applicable updates www johnsonsystems com 39 4 User Manual DE90 3000 Series retrofit systems Rev 3 www johnsonsystems com plasa gt member JOHNSON SYSTEMS INC PROFESSIONAL LIGHT CONTROL PRODUCTS MANUFACTURER MEMBER ESTA ENTERTAINMENT SERVICES amp TECHNOLOGY ASSOCIATION 1923 Highfield Cres S E Calgary Alberta T G 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com
28. SSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com INF HOLD Displayed when DMX is disconnected and the systems predetermined DMX status hold SH time is set for infinite INF hold Refer to menu item SH TIME on page 27 for further details SCENE XX Displays the scene 1 to 24 that is currently activated Refer to menu item L BUTTON on page 30 for further details A SCENE Displayed when the auxiliary input is triggered Refer to menu item AUX IN on page 30 for further details FIRE Displayed when the fire alarm input is triggered Refer to menu item F ALARM on page 31 for further details SECURITY Displayed when the security alarm input is triggered Refer to menu item S ALARM on page 31 for further details EXT TEMP Displayed when the over temp input is triggered or when the OEM thermostat in the DE90 dimmer rack senses an over temperature condition of 185 F 7 F 85 C 4 C All dimmer outputs are disabled and the fans are turned on to full until the external devices temperature drops to within specification REM TEMP Displayed when the systems remote temperature sensor measures an over temperature condition of 185 F 85 C or more All dimmer outputs are disabled and the fans are turned on to full until the temperature cools down to 178 F 81 C or less The remote temperature sensor is not used with DE90 3000 Series retrofit control systems Refer to menu item
29. Test the dimmer outputs one at a time or all at once A technician s best friend Used for troubleshooting the dimmer outputs and field wiring to the load Press EXECUTE to enter the menu and activate dimmer test mode Displays the active dimmer D and the test level L Press MENU to select the desired test level Press ESCAPE to toggle the test level from full on FL and off 00 Press EXECUTE to toggle between the dimmer D gt and the test level L gt Press MENU to select the active dimmer from 01 to 24 or ALL Press ESCAPE or RESET to exit the menu The menu will automatically timeout after 2 minutes of inactivity View the control level to each dimmer output The dimmer control level is displayed as a 9 bit value from 000 to 512 This menu does not timeout automatically and will continue to monitor indefinitely Press EXECUTE to enter the menu and activate monitor mode Press MENU to select the dimmer D output to monitor from 01 to 24 Display shows dimmer 24 has full on control Press ESCAPE or RESET to exit the menu NOTE The control value will not reach 512 when voltage output limiting is activated or when regulation is enabled and the line voltage is greater than 118 VAC Set the DMX start address The DMX start address can be assigned from 001 to 512 and is common to both DMX inputs When DMX MODE is set for DMX A B operation each of the DMX inputs can be assigned to a separate DMX st
30. U to select a different fade time from 00 to 99 seconds Press ESCAPE to exit the menu and save the selected fade time Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 3 SNAPSHOT SAVE gt 01 SCENE gt 24 SURE DONE NO RX 4 DIM TEST D 01L gt 00 D 01L gt 50 D 01L gt FL D gt 01L FL D gt ALL FL 5 MONITOR D gt 01L000 D gt 24L512 6 ADDRESS DMXA gt 001 DMXA gt 512 DMXA gt 001 DMXA gt 025 DMXB gt 001 DMXB gt 512 CHA gt 01 CHA gt 24 Record DMX levels into the backup scenes Provides a quick and easy way to save control channel levels into each of the 01 to 24 backup scenes using a DMX source Press EXECUTE to enter the menu and activate snapshot mode Press MENU to select a different scene from 01 to 24 Press EXECUTE to store DMX levels in the selected scene Press EXECUTE if you are sure the DMX levels are set as intended DMX levels have now been stored in the selected scene DMX is not being received on either input so a snapshot is not possible Press ESCAPE to back up within the menu or exit deactivate snapshot mode Press RESET to exit deactivate snapshot mode
31. alog inputs of up to 1 Volt High frequency noise can sometimes be induced into the analog input lines The analog filter is set in 1 increments where each percent represents 0 1 Volts for a maximum filter level of 1 Volt or 10 For example when the analog filter level is set at 5 LEV 05 all analog input levels at or below 0 5 Volts is ignored or filtered out Displays the filter level 00 in percent Press EXECUTE to enter the menu and adjust the analog filter level Press MENU to select the desired filter level Press ESCAPE to exit the menu and save the desired analog filter level Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Enable or disable the analog inputs when DMX is being received When analog blocking ANA BLOC is enabled the analog inputs will be ignored when DMX is online When analog blocking is disabled the analog inputs will be merged combined with the DMX inputs and functions in a highest takes precedence HTP mode of operation Press EXECUTE to toggle analog blocking from ENABLED to DISABLED Press EXECUTE to toggle analog blocking from DISABLED to ENABLED Any change in the configuration is automatically saved Enable or disable the power savings standby mode When standby mode is enabled the microcontroller goes to sleep within 5 seconds of inactivity on the control inputs The microcontroller wakes up again when a pro
32. anada gt tel 403 287 6003 fax 403 267 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Examples DC PATCH Configuration for Full 72 DESO Dimmer Racks 24 Dimmer Circuits Default 12 Dimmer Circuits 17 Dimmer Circuits 18 Dimmer Circuits Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Module Control Control Module Control Control Module Control Control Module Control Control Location Output Channel Location Output Channel Location Output Channel Location Output Channel www johnsonsystems com 9 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Examples DC PATCH Configuration for Small 36 DESO Dimmer Racks 24 Dimmer Circuits Default 12 Dimmer Circuits 17 Dimmer Circuits 18 Dimmer Circuits Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Dimmer Dimmer DMX Module Control Control Module Control Control Module Control Control Module Control Control Location Output Channel Location Output Channel Location Output Channel Location Output Channel Con cot o 02 OO oo Q O1 0 E 0 N g N 0 A O Q Q elo Oo sch o 0 sch N 09 Q 09 0 Ja 10 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada _ tel 403 287 6003 fax 403 2
33. art address The DMX inputs are merged and DMX B is offset by the number of DMX A channels Press EXECUTE to enter the menu Displays the current DMX start address for both DMX inputs Press MENU to modify and select the desired DMX start address Press both MENU simultaneously to toggle to DMX start address 001 Press EXECUTE to save the selected DMX start address Press EXECUTE to advance to select the DMX B start address Press MENU to modify and select the desired DMX start address Press EXECUTE to advance to select the number of DMX A channels Press MENU to modify the number of DMX A channels from 01 to 24 Press ESCAPE to exit the menu and save the selected DMX start address Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save NOTE DMX MODE must be set for DMX A B operation to access this feature NOTE DMX O P must be set to OFFSET mode for this menu to function www johnsonsystems com 23 4 ed JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 7 DMX MODE PTYA PTYB MERGE DMX A B 2 ROOM 8 2 RM SET DIM 01 A DIM 24 A DIM 24 B D 9 DMXATRM ENABLED DISABLED Configure the mode of the on board DMX protocol manager There are five different mode settings for th
34. d shed SHED mode of operation Normal NORM mode sets the analog input for 0 10VDC operation The analog voltage level sensed sets the level for the selected dimmer outputs Load shed SHED mode is used as a power management interface to building management systems BMS Contact closure devices such as a photocell or maintained switch contact may be used to trigger the analog input When a voltage of 5 5VDC to 12VDC is sensed on the analog input the selected dimmer outputs are disabled set to zero output level The selected dimmer outputs are enabled when the voltage sensed on the analog input drops to below 4 5VDC Press EXECUTE to enter the menu and set the mode for each analog input Displays the active analog input A01 and current mode setting NORM Press MENU to select the desired analog input to configure Press EXECUTE to toggle from normal NORM to load shed SHED mode Press ESCAPE to exit the menu and save the desired analog input modes Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 20 21 22 23 24 ANA PTCH A01 lt C01 A04 lt C01 A04 gt C01 A04 gt C24 A04 gt C24 A04 lt C24 ANA TEST Al gt 01
35. e AUXILIARY INPUT NO on J5 connector Triggers 1 of 24 presets when contact switch is closed e Controlled via a maintained contact switch to low voltage common COMMON Programmed in the AUX IN menu See page 30 for details Open Collector Output Terminate OPEN COLLECTOR INPUT NO on J5 connector Sink up to 100mA Trigger Solid State Relays SSR or other external devices e Controlled via DMX and or Analog Input 4 e Programmed in the OC MODE menu See page 30 for details www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com MADD 24 Multiple Application Dimmer Driver The MADD 24 is the central electronic control system aka brain for the DE90 3000 Series retrofit control system The MADD 24 is mounted on the DE90 3000 backplane and can easily be removed by unscrewing two 4 40 mounting screws use a small sized 1 Philips screwdriver located on the top corners and carefully pulling it upwards from the card edge connectors using both hands When re installing a MADD 24 be ensure it is fully seated into the card edge connectors and the two mounting screws are secured EEPROM Memory Module Located on the MADD 24 is a removable EEPROM memory module The EEPROM memory module slides into the PORT1 connector located on the upper ce
36. e DMX protocol manager Priority PTY A and Priority B PTY B modes are intended for the implementation of a backup DMX source Priority PTY A sets the DMX A input as the priority and ignores the DMX B input when the DMX A input is active Priority B PTY B sets the DMX B input as the priority and ignores the DMX A input when the DMX B input is active Merge MERGE mode combines both DMX inputs with highest takes precedence HTP operation Merge mode allows for simultaneous DMX control of the dimmers from both inputs and is the default for the system Dual Universe DMX DMX A B mode provides a method to combine two universes of DMX within one system It permits two independent DMX sources to be active on the DMX inputs with each having a separate DMX start address The DMX inputs are merged and DMX B is offset by the number of DMX A channels programmed via the ADDRESS menu see page 23 for further details This feature is typically used when a system is at the end of one DMX universe DMX A and the beginning of another DMX B Two Room 2 ROOM mode enables the room A or B assignment for each of the dimmer outputs via the 2 RM SET menu Press EXECUTE to toggle into Priority A PTY A mode Press EXECUTE to toggle into Priority B PTY B mode Press EXECUTE to toggle into Merge MERGE mode Press EXECUTE to toggle into Dual Universe DMX DMX A B mode Press EXECUTE to toggle into Two Room 2 ROOM mode Press ESCAPE
37. e wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the CRC test fails and the EEPROM memory module is defective WARNING Do not reset or turn the power off while the firmware is being updated Doing so will cause unrecoverable loss of firmware data that is being loaded into the MADD 24 microcontroller www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 44 45 RESTORE DISABLED ENABLED MEMCHECK OKAY PROCEED SURE CRC TEST WAIT VERIFY DONE WILL AUTO RESTART SERIAL PROCEED NO MEM WRONG MEM TYPE WRONG PRODUCT ERROR BACKUP DISABLED ENABLED MEMCHECK SURE WAIT VERIFY DONE NO MEM WRONG MEM TYPE WRONG PRODUCT DATA ERR 2 Restore parameters saved in the EEPROM memory module All of the configuration setting parameters can be restored from the EEPROM memory module if they have been inadvertently changed or corrupted This feature can also be used to load configuration setting parameters into a different or new control module This reduces the configuration time for multi system applications that require similar settings or when a replacement control module is required Press EXECUTE to enter the menu This menu is disabled for inadvertent u
38. ears are available at the time of purchase For details visit www johnsonsystems com warranties htm For Technical Assistance 1 Refer to your product user manual The most current revision is available online www johnsonsystems com literature htm 2 Contact the point of sale dealer or distributor from which this product was originally purchased and ask for technical assistance 3 If neither of the above can provide you with the necessary information please contact our factory via email info Qjohnsonsystems com or phone 403 287 8003 during business hours Monday to Friday 8 00AM to 5 00PM MST www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS DE90 3000 Series Retrofit Control System Introduction The DE90 3000 is a next generation retrofit electronics package designed specifically for Strand DE90 Architectural dimmer racks The DE90 3000 will save significant by replacing the aging control electronics of the existing DE90 dimmer rack making system replacement completely unnecessary This full featured state of the art unit provides a digital interface to modern lighting communication protocols Designed to install in minutes with only a multi screwdriver this kit has been designed for longevity and reliability with the end user in mind Intuitive LC
39. ected scene will be held with no timeout until the menu is exited The 24 control channel levels are configured within the menu and can be modified on the fly Scene mode is useful when an external controller is not available and independent internal control is required Press EXECUTE to enter the menu and activate scene mode SCENE gt 01 Displays the scene 01 to be activated SCENE gt 24 Press MENU A to select a different scene from 01 to 24 CTRL ON Control CTRL is ON via the selected scene CTRL DMX Control CTRL is via DMX and takes priority over scene mode CTRL HLD Control CTRL is via DMX status hold HLD and takes priority over scene mode SCENE gt 24 Press EXECUTE to activate the selected scene SCENE 24 The colon flashes twice per second while fading to the selected scene SCENE 24 The colon stops flashing when fade is complete and the selected scene is active SCENE gt 24 Press MENU A to select a different scene from 01 to 24 SCENE 24 Press EXECUTE to modify the selected scene C gt 01L 00 The second line on the LCD indicates the control channel C and level L C gt 24L 00 Press MENU A to select the control channel C to modify from 01 to 24 C 24L gt 00 Press EXECUTE to toggle from channel C gt to level L gt selection C gt 24L 00 Press ESCAPE to toggle from level L gt to channel C gt selection C 24L gt FL Press MENU A to select the output level L for the selected channel from 00
40. el from 0 to 100 The fire alarm input is merged with the DMX and analog inputs with highest takes precedence HTP The system will stay in fire alarm mode until the contact is removed Press EXECUTE to enter the menu and configure the fire alarm input Displays the output level L gt FL of 100 and control channel 0157 Press MENU to change the output level from 00 to 100 FL Press MENU at the same time to toggle the level back to 100 FL Press EXECUTE to toggle the pointer gt and select the control channel s Press MENU to select the desired control channel from 01 to 24 Press EXECUTE to toggle the flag for each desired control channel Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Set the zero cross phase reference for each dimmer output circuit Each of the 24 dimmer control outputs can be patched to any of the incoming phase references The phase reference for each dimmer control output must be the same as the incoming phase for the dimmer If a dimmer control output is patched to the incorrect phase reference the dimmer will not dim correctly and will go to full output at around 1 DMX input The factory configuration for DE90 3000 Series retrofit control systems is for three phase applications The defaults DEFAULTS menu is used to reconfigure the phase patch f
41. ete If you are not familiar with the Strand DE90 dimmer rack processor electronics and wiring it is strongly advised that you take a few minutes to inspect the low voltage field wiring connected to analog inputs on top of the Processor Module if applicable and the connections on the backplane Some of this field wiring may be reused to connect to the DE90 3000 retrofit Refer to the Control Input Output Connections page 15 section of this manual for details All of the internal OEM Original Equipment Manufacturer wiring must remain intact to complete the retrofit Compare these connections to the ones on the DE90 3000 backplane Do not disconnect any wiring until you are completely satisfied with how easy this is going to be NOTE Never pull directly on the wires to remove connectors www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY 4 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Disconnect the JP2 connector labeled TO LOCAL PANIC BRACKET from the backplane The entire panic bracket can now be removed There are four 4 10 32 mounting nuts securing the bracket in place that need to be removed using a 3 8 nut driver Once the nuts are removed the bracket can be pulled out and set aside Disconnect all of the field wiring connected to the top connectors on the backplane JP1 JP6 JP10 thru JP16 and JP18 These cab
42. etrofit Parts included with the DE90 3000 Series retrofit control system DE90 3000 Backplane DE90 3000 Front Panel Faceplate 26 Conductor Ribbon Cable used to connect the Front Panel Faceplate User Interface Board to the Backplane 3 Conductor Cable used to connect the Front Panel Faceplate DMX B Input receptacle to the Backplane 2 Conductor Cable used to connect the Front Panel Faceplate Panic Switch to the Backplane Eight 8 6 32 x 1 4 mounting screws used to secure the DE90 3000 Backplane Two 2 6 32 x 3 8 mounting screws used to secure the DE90 3000 Front Panel Faceplate Two 2 10 32 locking nuts used to secure the DE90 3000 Front Panel Faceplate Eight 8 8 18 x 1 2 mounting screws used to secure the inner metal panel Two 2 8 speed clips used to secure the inner metal panel and replace any damaged or missing Installation Disconnect turn off the power supply to the Strand DE90 dimmer rack s WARNING Verify all power is disconnected turned off before proceeding Removal of the Old Processor Module and Backplane Open the DE90 dimmer rack door lift it off the hinges and carefully set it aside Remove the inner metal panel There are eight 8 48 18 x 1 2 mounting screws four 4 on each side that need to be removed Once the screws are removed carefully pull the metal panel out and set it aside Replacement mounting screws are provided to secure the panel once the retrofit is compl
43. for each of the analog inputs 22 ANA FLTR Apply a noise filter on the analog inputs of up to 1 Volt 23 ANA BLOC Enable or disable the analog inputs when DMX is being received 24 STANDBY Enable or disable the power savings standby mode 25 TEST INC Set the test increment units to percent or hexadecimal 26 OC MODE Configure the input trigger parameters for the open collector output 27 AUX IN Select which scene the auxiliary input will trigger enable 28 L BUTTON Set the mode of the local buttons to scene bump or disabled 29 S ALARM Select the level and control channels triggered by the security alarm input 30 F ALARM Select the level and control channels triggered by the fire alarm input 31 PATCH Set the zero cross phase reference for each dimmer control output circuit 32 WARMING Turn the lamp warming feature on or off 33 POLARITY Set the PWM output control polarity Locked for factory use only 34 LINE V View the RMS line voltage for each power phase 35 LINE F View the line frequency of phase A 36 REM TEMP View the temperature of the remote temperature sensor 37 CTL TEMP View the temperature of the microcontroller 38 RTIME View the total run time of the microcontroller 39 HARD KEY View the microcontroller s unique six character hard key code 40 SERIAL View the microcontroller s unique six character silicone serial number 41 VERSION View the microcontroller s firmware version 42 EEPROM View
44. gramming switch is pressed or when control is sensed on the control inputs Note that there is a delay of 150 milliseconds for the microcontroller to wake up and restart normal run mode Press EXECUTE to toggle standby mode from ENABLED to DISABLED Press EXECUTE to toggle standby mode from DISABLED to ENABLED Any change in the configuration is automatically saved www johnsonsystems com eg 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 25 26 27 28 30 TEST INC PERCENT HEX VAL OC MODE A D lt 001 A D gt 001 A D gt 512 A D lt 512 DMX lt 512 ANA lt OFF lt AUX IN SCENE 01 SCENE gt 01 SCENE gt 24 L BUTTON DISABLED BUMP SCENE Set the test increment units to percent or hexadecimal The levels for the dimmer test DIM TEST and analog test ANA TEST features can be displayed as a percentage or hexadecimal value Press EXECUTE to toggle test increments from PERCENT to HEX VAL Press EXECUTE to toggle test increments from HEX VAL to PERCENT Any change in the configuration is automatically saved Configure the input trigger parameters for the open collector output The on board open collector output is used to sink up to 100mA of current It can be configured to be triggered via a selected DMX channel analog input 4 or both The open collector is t
45. he provided 2 conductor cable is connected to the Panic Switch located on the right hand side of the DE90 3000 Front Panel Faceplate The DE90 3000 Front Panel Faceplate can now be installed in the dimmer rack Place the two 2 mounting holes on the right hand side over the studs that used to secure the panic bracket and finger tighten on the two 2 10 32 locking nuts provided Finger start the two 2 6 32 x 3 8 mounting screws provided in the locations that used to secure the processor module Once all the mounting hardware is in place they can be tightened down Connect the 26 conductor ribbon cable to the backplane J12 26 CONDUCTOR RIBBON CABLE TO USER INTERFACE BOARD connector Connect the 3 conductor cable to the backplane JP1 FRONT PANEL DMX B INPUT connector Connect the 2 conductor cable to the backplane JP2 FRONT PANEL PANIC SWITCH INPUT connector 6 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY 4 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com The inner metal panel can now be carefully set into place and secured using the eight 8 8 18 x 1 2 mounting screws provided Two 2 8 speed clips are provided to replace any missing or damaged 1 WARNING Never connect turn on power with inner metal panel removed Connect turn on the power supply to the Strand DE90 dimmer rack Verify the
46. hnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 38 RTIME 39 40 41 RTIME SS HHHHH MM HARD KEY HARD KEY HARD KEY K XXXXXX K XXXXXX K XXXXXX K gt XXXXXX K gt XXXXXX K gt XXXXX K gt XXXXX K X gt XXXX K X gt XXXX K XX gt XXX K XX gt XXX K XXX gt XX K XXX gt XX K XXXX gt X K XXXX gt X SERIAL XXXXXX VERSION VER X X View the total run time of the microcontroller The run time counter keeps track of the total time the microcontroller is powered up The maximum time is 99999 hours 59 minutes 59 seconds or about 11 4 years System operation is not effected when the maximum run time is reached and can be reset to zero at the factory Shows the number of seconds SS of run time Shows the number of hours HHHHH and minutes MM of run time View the microcontroller s unique six character hard key code DE90 3000 Series retrofit control systems may be shipped with an invalid hard key code of 000000 A valid hard key must be entered before the run time RTIME counter reaches 2160 hours 90 days If the run time expires without a valid hard key the LCD display will show a runtime counter error RTC ERR and all dimmer control outputs will be disabled A dash between hard and key represents a valid hard key A blank space between hard and key represents an invalid hard key Shows the unique six character hard key code XXXXXX Follow the procedure below to enter the menu and mod
47. ify the hard key Press and hold EXECUTE and then ESCAPE at the same time for 4 5 seconds A pointer gt appears to indicate hard key modification is activated Press MENU to modify the first hard key character Press EXECUTE to advance to the second hard key character Press MENU to modify the second hard key character Press EXECUTE to advance to the third hard key character Press MENU to modify the third hard key character Press EXECUTE to advance to the fourth hard key character Press MENU to modify the fourth hard key character Press EXECUTE to advance to the fifth hard key character Press MENU to modify the fifth hard key character Press EXECUTE to advance to the sixth hard key character Press MENU to modify the sixth hard key character Press ESCAPE to exit the menu and save the desired hard key code Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save NOTE Be sure to record and file the hard key code on page 38 for future reference View the microcontroller s unique six character silicone serial number Shows the unique six character serial number View the microcontroller s software version Shows the microcontroller s software version www johnsonsystems com 33 4 34 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS 42 EEPROM 43 MADD24 P MADD24 P XXXXXX DISABLED MADD
48. ix up the cable order or polarity The wires and connector must be left intact and reconnected to the backplane on the DE90 3000 retrofit The backplane should now be free and clear of any connections Unscrew the ten 10 6 32 x 1 4 mounting screws Remove the backplane from the dimmer rack and set it aside All of the electronics out of the dimmer rack present a great opportunity to do some preventative maintenance The rack should be thoroughly cleaned vacuumed and sprayed out using compressed air All of the AC line and load connections should be inspected and tightened if necessary www johnsonsystems com 5 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Installation of the new DE90 3000 Series Retrofit System Remove your new DE90 3000 Series retrofit control system from the box Install the new backplane and secure it in the rack using the eight 8 6 32 x 1 4 mounting screws provided Terminate and connect the OEM fan power cables to the 2 position breakaway JP5 connector provided located on the lower right hand side of the backplane Be sure that the red wires go to the V terminal and the black wires go to the V terminal Connect the OEM thermostat and power supplies cable to the 6 position JP8 connector located on the lower right hand side of the backplane A replacement connector has been pro
49. les may be reused in some applications Any unused cables should be coiled up and wire tied Carefully set them aside inside the rack and keep them isolated from any AC line voltage Remove the Analog Input connectors if applicable from the top of the Processor Module These cables may be reused in some applications Any unused cables should be coiled up and wire tied Carefully set them aside inside the rack and keep them isolated from any AC line voltage Remove the two 2 screws located on each end of the processor module Slide the processor module partially out approximately 3 75mm until you have enough space to disconnect the control cables on the right hand side if applicable and 3 Phase AC Power Cable on the left hand side some of the control cables may be reused in some applications Any unused cables should be coiled up and wire tied Carefully set them aside inside the rack and keep them isolated from any AC line voltage The 3 Phase AC Power Cable must be left intact and reconnected to the backplane on the DE90 3000 retrofit Do not remove any of the wires from the connector Slide the processor module out completely and set it aside Disconnect the OEM fan power cables from JP5 connector located on the lower right hand side of the backplane You will need a small flat head screwdriver to loosen the connections and pull the wires out The OEM fan power cables will need to be reconnected to the 2 position breakaway connector
50. mmer outputs Prints the configuration settings for the dimmer to channel patch Prints the fade time settings for each of the 24 scenes Prints the two room assignment for each of the 24 dimmer outputs Prints the DMX A patch for each of the 24 dimmer outputs Prints the DMX B patch for each of the 24 dimmer outputs Printout all items at once Press EXECUTE on any item to begin printing Press ESCAPE or RESET to exit the menu Set various system configuration settings to the factory default Press EXECUTE to enter the menu Press MENU to scroll through and select which item s to default Phase patch for JS ICON product Phase patch for JS ICON product Phase patch for JS ICON product Phase patch for JS ICON product Phase patch for JS ICON product Phase patch for JS ICON product Patches all PWM output channels to A Phase patch for three phase DE90 3000 Series retrofit control systems Dimmer phase assignment is AABBCCAABBCCAABBCCAABBCC Phase patch for single phase DE90 3000 Series retrofit control systems Dimmer phase assignment is AAAABBAABBBBAAAABBAABBBB Sets all 24 dimmer curve profiles to Square Law curve Clears the control channel patch for all 4 analog inputs Sets the output voltage limit to full 127 5 on all 24 dimmer outputs Clears the dimmer to channel patch and configures it for 1 1 operation Sets the fade time at 5 seconds for all 24 scenes Sets the two room assignment to r
51. n is indicated on the LCD display when DMX is being received When the DMX A input is not terminated DISABLED the LCD display will read AXXXBXXX When the DMX A input is teminated ENABLED the LCD display will read XXXBXXX Press EXECUTE to toggle termination from ENABLED to DISABLED Press EXECUTE to toggle termination from DISABLED to ENABLED Any change in the configuration is automatically saved NOTE Ensure only the last end of line DMX receiving device is terminated www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 10 DMXB TRM ENABLED DISABLED 11 DMX O P DISABLED ENABLED OFFSET PATCH 12 DMXA PAT Enable or disable termination on the DMX B input Activates and deactivates a 120Q termination resistor DMX termination is indicated on the LCD display when DMX is being received When the DMX B input is not terminated DISABLED the LCD display will read AXXXBXXX When the DMX B input is teminated ENABLED the LCD display will read AXXX XXX Press EXECUTE to toggle termination from ENABLED to DISABLED Press EXECUTE to toggle termination from DISABLED to ENABLED Any change in the configuration is automatically saved NOTE Ensure only the last end of line DMX receiving device is terminated Configure the on board DMX protocol manager for offse
52. ncreased lamp filament life and lower long term operating costs WARMING is set to ON by factory default but may be turned OFF for some installation applications With WARMING set to ON a maximum delay of 245 milliseconds is introduced to warm the lamp when it is turned on For fast chase effects the delay may be undesirable in which case the lamp warming feature can be turned off Note that when standby mode is enabled the microcontroller goes to sleep within 5 seconds of inactivity on the control inputs and there is delay of 150 milliseconds for the microcontroller to wake up and restart normal run mode To ensure virtually instant dimmer control response set STANDBY to DISABLED and WARMING to OFF Press EXECUTE to enter the menu and configure the lamp warming mode This menu is disabled to help prevent inadvertent changes Proceed to enable Press and hold MENU and MENU A at the same time for 4 5 seconds Press EXECUTE to toggle the lamp warming mode from ON to OFF Press EXECUTE to toggle the lamp warming mode from OFF to ON Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved Set the PWM output control polarity Locked for factory use only This menu is only used when swapping the MADD 24 controller between different Johnson Systems Inc products and should never be accessed with DE90 3000 Series retrofit control systems Press EXECUTE to enter the menu and configure
53. nter of the board The EEPROM memory module is used to backup important configuration settings and may be removed for safe storage The EEPROM memory module can also be used for firmware updates Refer to menu items EEPROM FW LOAD RESTORE and BACKUP on page 34 and 35 for further details Mounting Screws REV 3 1244 EEPROM WWW JOHNSONSYSTEMS COM KR EEN j cas G GE aoe St DO SEELEN mo ir op CE mm ak SEH E gi dE d KEE mu IN UU ou Mon Wu mt Wu Wm emmer EEE e Es EERE wm de o D 00 00 ve BBE TEE ES 5 S 5 e OT Bg Fr n a BES mma z Soe a SE o o um Zo R meme ooo foo 0000 0000 HCH a 5 Hon CUT dl a ii i S 2000 ong BEE p GB E EE BOO 0000 0000 OOOO lt er RLY2 ii a As 3 UPDATE ER E SR a e LI BACH oc oo Bb GG S SE gom Bold 500 RG ER RSR HN SEH BRAA S ape 2 2 g eg ta SE ER Ra gn om aif Sal dE a EN
54. on the backplane of the DE90 3000 retrofit Inspect the fans and make sure they spin freely Overheating of the dimmer modules is one of the main causes of failure Replacement fans are available from JSI upon request Disconnect the OEM thermostat and power supplies cable from the JP8 connector The wires and connector must be left intact and reconnected to the backplane on the DE90 3000 retrofit Do not remove any of the wires from the connector There is an OEM thermostat located at the top of the rack and is wired in via this cable and connector The thermostat is a normally closed contact and opens at 185 F 7 F 85 C 4 C The thermostat must be left intact and operational for the DE90 3000 retrofit to function properly Replacement thermostats are available from JSI upon request There are two 2 OEM 12 Volt DC power supplies located on right hand side of the dimmer rack The power supplies are used to power the 24 Volt DC fans The power supplies must be left intact and operational for the DE90 3000 retrofit to function properly Replacement power supplies are available from JSI upon request Disconnect the two 2 OEM SSR control cables from the JP3 and JP4 connectors Note that the small 36 DE90 dimmer racks may only contain one 1 OEM SSR control cable connected to JP3 Do not pull on the wire to disconnect Carefully apply pressure to the connector itself with either your fingers or preferably a small flat head screwdriver Do not m
55. oom A on all 24 dimmer outputs Press EXECUTE to select the item to default Are you sure Press EXECUTE to set the selected default Press ESCAPE or RESET to exit the menu www johnsonsystems com 1923 Highfield Cres S E 4 Calgary Alberta TeG 5M1 Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 48 LCD VIEW Adjust the contrast of the LCD Display for optimum viewing Press EXECUTE to enter the menu ADJUST Press MENU to adjust the contrast Press ESCAPE to exit the menu and save the desired LCD view Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save www johnsonsystems com 37 4 JOHNSON SY 4 PROFESSIONAL LIGHT CONTROL PRODUCTS Important Hard key Information 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com DE90 3000 Series retrofit control systems may be shipped with an invalid hard key code of 000000 A valid hard key must be entered before the run time RTIME counter reaches 2160 hours 90 days If the run time expires without a valid hard key the LCD display will show a runtime counter error RTC ERR and all dimmer control outputs will be disabled Refer to menu item HARD KEY on page 33 of the user manual for detailed instructions on how to enter a valid
56. or standard single phase applications Refer to the charts on page 8 for the standard PATCH configuration for DE90 dimmer racks This menu provides the ability to configure a custom PATCH for non standard applications Press EXECUTE to enter the menu and configure the dimmer phase patch Displays the dimmer output channel CH 01 and patched phase A Press MENU A to change the dimmer output channel to patch from 01 to 24 Press EXECUTE to toggle the patch to phase B B Press EXECUTE to toggle the patch to phase C C Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save www johnsonsystems com 31 4 32 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 32 33 34 35 36 37 WARMING DISABLED ENABLED ON OFF POLARITY DISABLED ENABLED MODE 1 MODE 2 MODE 3 MODE 4 LINE V A 120 0 B 120 0 C 120 0 LINE F 60 0 Hz REM TEMP 032 F 000 C CTL TEMP 91 F 33 C Turn the lamp warming feature on or off The unique lamp warming feature is activated by a control level above 0 and lowers the in rush current to the dimmer cold lamp filament by up to 70 This results in significantly i
57. p of the rack is hard wired to dimmer control outputs 1 and 2 the last dimmer module location at the bottom of the rack is hard wired to dimmer control outputs 23 and 24 In a small 36 DE90 dimmer rack there are 6 locations for dimmer modules Each dimmer module can contain a single dimmer circuit a dual dimmer circuit or a quad dimmer circuit The first dimmer module location at the top of the rack is hard wired to dimmer control outputs 1 2 13 and 14 the last dimmer module location at the bottom of the rack is hard wired to dimmer control outputs 11 12 23 and 24 Examples of DC PATCH configurations can be found on page 9 and 10 Charts used to determine the DC PATCH can be found on page 11 and 12 Press EXECUTE to enter the menu Displays the dimmer D output 01 and its current control channel C patch 01 Press MENU A to select the desired dimmer output from 01 to 24 Press EXECUTE to toggle the pointer lt to select the control channel to patch Press MENU A to select the desired control channel from 01 to 24 Press EXECUTE to toggle the pointer lt to select another dimmer output Press ESCAPE to exit the menu and save the desired dimmer channel patch Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save NOTE DMX O P must be set to OFFSET mode for this menu to function www johnsonsystems com 27 4 JOHNSON SY 1923 Highfield Cre
58. pompom Wm 2 SE S 00 00 200300 300 frr m Gel SR E S HO Tout baon b Dt ju Ty e or 000 u dE Sale Og DODO 0000 0000 D Os ae eA TC an ea LI It Sols sa S Q Eb em E ngm SS E de oe see CDI Wm e 3 wi Dessas sarasa Freee E Jr LIE pos DOS ggs sgg ad EZ CS JE Sig CH E Ge Ja SC SEI EFFE e BOO weem Ee STEGENE sief BEBSABEBSERE sr CAUTION AC LINE VOLTAGE a 1 DMX ANA 1 0 LCD LED SWITCH REM BUMP BBBBBBBBBBBR DEAN e E EP www johnsonsystems com 17 4 LCD Display Infrared LED System Status LED Indicators Programming Switches D 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com User Interface All DE90 3000 Series retrofit systems are equipped with a user interface The user interface provides access to all programming and configuration settings System status is easily visible on the LCD display and LED indicators An infrared LED allows for printout of all system configuration settings when used with a hand held infrared printer Johnson System Inc Part Number JS IP All of the programming is accomplished using four 4 switches Within a few minutes most users will find the menu structure very intuitive and easy to navigate All configuration settings are automatically stored into EEPROM LCD Display The LCD display is capable of displaying 2 lines of 8 Characters A backlight automatically comes on
59. r the digit to be edited Press ESCAPE to move the cursor to the left or to exit the menu Press MENU to select the DMXA address from 001 to 512 Press MENU and MENU e at the same time to toggle back to 999 Repeat until all required dimmers are manually patched Press EXECUTE to patch the dimmers in a sequential block BLOCK Press EXECUTE to select the first dimmer number DIM in the block Press MENU to edit the dimmer number DIM from 001 to 024 Press MENU and MENU at the same time to toggle back to 001 Press EXECUTE to select the DMX A DMXA start address for the block Press MENU to edit the DMX A DMXA start address from 001 to 512 Press MENU and MENU at the same time to toggle back to 001 Press EXECUTE to select the number of dimmers DIM in the block Press MENU 4 to edit the number of dimmers DIM from 001 to 024 Press MENU and MENU at the same time to toggle back to 001 Press EXECUTE to proceed Press EXECUTE to proceed Indicates the sequential block patch has been completed Repeat until all required blocks of sequential dimmers have been patched Press ESCAPE to exit the menu Press EXECUTE to clear the entire patch Press EXECUTE to proceed Indicates the entire patch has been cleared Press ESCAPE to exit the menu and save the selected patch Press RESET to exit the menu without saving The menu will automatically timeout after 5 min
60. riggered on at 55 control input and triggered off again at 45 control input When analog and DMX A D is selected to trigger the open collector the inputs are combine for highest takes precedence HTP Press EXECUTE to enter the menu and configure the open collector output Displays the active trigger mode as analog and DMX A D lt channel 001 Press EXECUTE to toggle the pointer gt and select the DMX channel Press MENU to change and select the DMX channel from 001 to 512 Press EXECUTE to toggle the pointer lt and select a different trigger mode Press MENU to select DMX input trigger mode Press MENU to select analog ANA input trigger mode Press MENU to deactivate OFF the open collector output Press ESCAPE to exit the menu and save the desired settings Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Select which scene the auxiliary input will trigger enable When a contact is sensed on the auxiliary input the selected scene will be triggered and held until the contact is removed The auxiliary input only functions when scene mode SCENESET is activated or when the systems local buttons L BUTTONS are set for scene mode Displays the scene 01 that will be triggered by the auxiliary input Press EXECUTE to enter the menu and select a different scene Press MENU 4 to change the selected scene from 01 to 24 Press
61. s Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Set the maximum RMS output voltage for each dimmer Limiting the maximum RMS voltage can greatly improve lamp life Press EXECUTE to enter the menu Displays the dimmer 01 and its current maximum output voltage level 127 5 Press MENU w to select the desired dimmer number from 01 to 24 Press EXECUTE to toggle the pointer lt gt to select the output voltage level Press MENU to adjust the output voltage level in 0 5 Volt increments Press EXECUTE to toggle the pointer lt gt to select another dimmer number Press ESCAPE to exit the menu and save the desired dimmer curves Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save Enable or disable the dimmer output voltage regulation With the on board output voltage regulation feature enabled the maximum RMS output is limited to 118 Volts Voltage regulation automatically adjusts the internal control level to compensate for any line voltage fluctuations Press EXECUTE to toggle regulation from ENABLED to DISABLED Press EXECUTE to toggle regulation from DISABLED to ENABLED Any change in the configuration is automatically saved Configure the analog inputs for normal or load shed mode Each of the four 4 analog inputs can be independently configured for normal NORM or loa
62. s S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 16 DIM CURV DIMO1 SQ DIM24 SQ DIM24 LN DIM24 DD DIM24 ND 17 VOUT LIM 01 lt 127 5 24 lt 127 5 24 gt 127 5 24 gt 100 0 24 lt 100 0 18 REGULATE ENABLED DISABLED 19 ANA MODE A01 lt NORM A04 lt NORM A04 lt SHED Configure the dimmer curve for each output There are four different dimmer curve profiles that can be assigned to each individual dimmer output circuit Square Law SQ curve is the industry standard and the default for all dimmers Linear LN curve modifies the dimmer output for a linear relationship to the control input level Direct Drive DD curve is not modified meaning the control input level is directly proportional to the control output level Non Dim ND curve assigns the dimmer circuit to operate in a full on or off state only with no dimming Dimmers set for non dim will be triggered full on at 55 control input and will be triggered off again at 45 control input Press EXECUTE to enter the menu Displays the dimmer DIM output 01 and its current dimmer curve Press MENU 4 to select the desired dimmer number from 01 to 24 Press EXECUTE to toggle to linear LN curve mode Press EXECUTE to toggle to direct drive DD mode Press EXECUTE to toggle to non dim ND mode Press ESCAPE to exit the menu and save the desired dimmer curve
63. se Proceed to enable Press and hold MENU e and MENU A at the same time for 4 5 seconds Automatically checks the EEPROM memory module for parameter type The EEPROM memory module has been verified for parameter type Press EXECUTE to proceed Press EXECUTE to proceed Automatically does a CRC test on the parameter code in the EEPROM CRC test in progress CRC test in progress CRC test is done and the parameter restore automatically begins Parameter restore in progress Parameter restore in progress When parameter restore is complete the system restarts Displayed when the silicone serial number on the EEPROM memory module is a mismatch with the silicone serial number on the MADD 96 microcontroller Press EXECUTE to proceed Displayed if an EEPROM memory module is not detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong type parameter of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed if the wrong product type of EEPROM memory module detected Displayed when an error occurs Waits for key press to restart RESTORE Backup parameters and save them in the EEPROM memory module All of the configuration setting parameters can be saved in the EEPROM memory module for backup The backup parameters can then be restored if they have been inadvertently changed or corrupted Once backup is complete the EEPROM memory
64. t or patch mode OFFSET mode is typically used for the majority of systems and is the factory default OFFSET mode refers to the DMX start address with each of the 24 dimmer PWM outputs addressed sequentially from the DMX start address PATCH mode provides full flexibility for addressing each of the 24 dimmer PWM outputs Each of the 24 dimmer PWM outputs can be patched to controlled from any DMX input channel from 001 to 512 from either or both of the DMX A and DMX B inputs simultaneously With DMX patch mode activated any configuration within the ADDRESS DMX MODE 2 RM SET and DC PATCH menus is ignored and the DMX patch configured within the DMXA PAT and DMXB PAT menus takes precedence When using the system in DMX patch mode it is strongly recommended to printout the patch using a hand held infrared printer Johnson System Inc Part Number JS IP Press EXECUTE to enter the menu and configure the DMX mode This menu is disabled to help prevent inadvertent changes Proceed to enable Press and hold MENU 4 and MENU at the same time for 4 5 seconds Press EXECUTE to toggle the DMX mode from OFFSET to PATCH Press EXECUTE to toggle the DMX mode from PATCH to OFFSET Press ESCAPE or RESET to exit the menu Any change in the configuration is automatically saved Patch the 24 dimmer PWM outputs to any DMX A input channel There are two ways to configure the DMX patch Each of the 24 dimmer PWM outputs can be man
65. the type of EEPROM memory module plugged in 43 FW LOAD Load new firmware into the MADD 24 via the EEPROM memory module 44 RESTORE Restore parameters saved in the EEPROM memory module 45 BACKUP Backup parameters and save them in the EEPROM memory module 46 PRINTOUT Print various system configuration settings using a hand held infrared printer 47 DEFAULTS Set various system configuration settings to the factory default 48 LCD VIEW Adjust the contrast of the LCD Display for optimum viewing www johnsonsystems com 21 4 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Detailed Programming of System Configuration Menu Items NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The sequence of the following system configuration menu items appear as the MENU DOWN v switch is pressed Pressing the MENU UP 4 switch will sequence the system configuration menu items in the opposite order Pressing and holding either of the MENU UP DOWN switches will speed up the scroll rate which can be helpful to speed up the configuration time 1 SCENESET Enable and setup 24 different backup scenes When scene mode is activated the sel
66. trol input and output I O capabilities All I O connections are terminated on the Backplane Breakaway type connectors are supplied for all I O connections Use wire size 28 to 12 AWG Strip insulation length to 0 3 7 5mm Torque terminations to 3 6 IN LBS 0 4 NM NOTE For connection use copper wire only rated for 167 F 75 C minimum Dual DMX Input and Thru DMX A terminates to J1 and J2 connectors DMX B terminates to J3 and J4 connectors Complies with USITT DMX512 A ANSI E1 11 2008 standard protocol for digital data control Recommended cable is Belden 9829 9842 Cat 5 or equivalent low capacitance twisted pair Wiring must follow a daisy chain topology Maximum of 32 receiving dev ices on a single DMX line Maximum cable length is 1 500 feet 455 meters For more information Google DMX or visit http old usitt org DMX512FAQ aspx NOTE Ensure only the last end of line DMX receiving device is terminated 12VDC Power Supply Output A regulated 12VDC power supply is available for powering external devices Terminate on 12V and COMMON of T6 connector External devices should not exceed the maximum combined current draw of 200 mA O 10VDC Analog Inputs or Load Shed Contact Inputs Four 4 analog inputs terminate on J6 connector Inputs can be configured for normal or load shed mode of operation Inputs can be patched to any combination of dimmer output circuits Programmed in the AN
67. ts simultaneously www johnsonsystems com 25 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS MANUAL DIM DMXA 001 lt 999 024 lt 999 001 lt 999 001 999 001 999 001 999 001 999 001 999 001 999 001 512 001 999 BLOCK DIM 001 DIM 024 DIM 001 DMXA 001 DMXA 512 DMXA 001 DIM 001 DIM 024 DIM 001 PROCEED SURE DONE CLEAR SURE DONE 13 DMXB PAT 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com If a dimmer is patched to both DMX A and DMX B input channels the DMX levels are merged and highest takes precedence HTP Press EXECUTE to enter the menu and configure the DMX A patch Press MENU A to scroll through and select the patching method Press EXECUTE to patch each of the dimmers manually MANUAL The top line shows the dimmer DIM and DMXA address headings The second line shows the dimmer DIM and DMXA address values Press MENU to select the dimmer DIM from 001 to 024 to patch Press MENU and MENU y at the same time to toggle back to 001 Press EXECUTE to advance and select the DMXA address for the dimmer DMXA is initialized at 999 to indicate the dimmer is not patched indicates the DMXA address 513 to 999 is invalid and is not patched The cursor _ position indicates the DMXA digit to be edited Press EXECUTE to move the cursor to the right unde
68. ually MANUAL patched to a DMX input channel or patched in blocks BLOCK of sequential dimmers and DMX channels For MANUAL patching each of the dimmers are patched individually First the dimmer DIM output is selected and then any DMX input channel from 001 to 512 is patched to the selected dimmer For BLOCK patching a sequential range of dimmers are patched to a sequential range of DMX channels First the first dimmer number DIM in the block is selected then the DMX A start address DMXA for the block is selected and then finally the number of dimmers DIM in the block is selected For example if DIM is 001 DMX is 001 and DIM is 024 then all of the dimmer outputs 001 thru 024 are addressed sequentially to DMX channels 001 thru 024 For a more complex example if DIM is 007 DMX is 321 and DIM is 012 then dimmer outputs 007 thru 018 are addressed sequentially to DMX channels 321 thru 344 Using a combination of MANUAL and BLOCK patching methods can speed up configuration Typically a BLOCK of dimmers is first patched and then edited using the MANUAL patch The DMX patch should be cleared CLEAR before configuring the patch Clearing the patch ensures all previously configured patch data is cleared erased When DMXA PAT is utilized in conjunction with DMXB PAT each of the 24 dimmer PWM outputs can be patched to controlled from any DMX input channel from 001 to 512 from either or both of the DMX A and DMX B inpu
69. utes of inactivity and save NOTE Be sure to BACKUP any configuration changes NOTE With DMX patch mode activated any configuration within the ADDRESS DMX MODE 2 RM SET and DC PATCH menus is ignored and the DMX patch configured within this menu takes precedence Patch the 24 dimmer PWM outputs to any DMX B input channel Refer to the DMXA PAT menu for further information The DMXA PAT menu is used to patch dimmers to DMX A input channels while the DMXB PAT menu is used to patch dimmers to DMX B input channels www johnsonsystems com 4 JOHNSON SY 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 4 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 14 SH TIME HTIME 00 HTIME 99 HTIME XX HTIME 00 15 DC PATCH D01 lt C01 D24 lt C24 D24 C24 lt D24 C01 lt D24 lt C01 Set the DMX status hold time from O to 99 minutes or infinite When DMxX is disconnected the system will hold the status of the last received DMX levels for the selected amount of time When activated the LCD display shows a countdown of the status hold time or infinite hold Press EXECUTE to enter the menu Displays the current DMX status hold time HTIME setting Press MENU to set the desired hold time from 00 to 99 minutes Press MENU to set the desired hold time to infinite XX Press both MENU switches to toggle back to status hold time of 0
70. vided in the event the OEM connector has been damaged Ensure all wire terminations are tight Connect the two 2 OEM SSR control cables to the 18 position JP3 and JP4 connectors located on the lower left hand side of the backplane If the dimmer rack only contains one 1 OEM SSR control cable connect it to JP3 Be sure the cables are connected in the same order and polarity in which they were disconnected Extra care should be taken not to bend or break any of the connector header pins Damage to these pins may require replacement of the entire DE90 3000 backplane and will not be considered warranty Connect the OEM 3 Phase AC Power Cable to the JP7 connector located at the lower center of the backplane Ensure all wire terminations are tight and the connector is fully seated with the correct polarity Dress out terminate and connect all other low voltage connections to the backplane using the breakaway connectors provided Be sure to isolate and protect all shield wires Refer to the Control Input Output Connections page 15 section of this manual for details All of the OEM and field wiring connections should now be complete Ensure the provided 26 conductor ribbon cable is connected to the User Interface Board mounted on the DE90 3000 Front Panel Faceplate Ensure the provided 3 conductor cable is connected to the Front Panel DMX B Input receptacle located on the right hand side of the DE90 3000 Front Panel Faceplate Ensure t
71. when activity is sensed on the switches The LCD contrast can be easily adjusted for optimum viewing Refer to menu item LCD VIEW on page 37 for further details Programming Switches The MENU UP DOWN switches are used for navigating through the various system configuration menu items They also allow for programming of other specific parameters within a selected menu Pressing and holding either switch will speed up the scroll rate which can be helpful to speed up the configuration time The EXECUTE switch is normally used to select enter a menu item advance forward within a selected menu item or toggle between parameters within a selected menu item The ESCAPE switch is normally used to back up within a selected menu item one step at a time or exit the menu completely NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The RESET switch has two purposes First it allows for quick exit from a menu item after a programming change and automatically puts the system into normal run mode Second it provides a soft reboot for the systems microcontroller NOTE A detailed procedure for programming all system configuration menu items can be found on page 22 to 37 www johnsonsystems com 4 1923 Highfield Cres S E Calgary Alberta TeG

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