NI 9148 Operating Instructions and Specifications
Contents
1. 11 28 in ai i 3 3 mm gt 9 13 in Figure 2 NI 9148 Bottom View with Dimensions iq 105m lg 6 50 in iS eS 0 75 in ese a ee ee E eee WoO Tog i oe e SS SA 36 4 mm AA i h 1 43 in co fren i a 87 3 mm a 3 44 in a i 51 1 mm i mi i 2 04 in d i3 i v 4 Il on A 7 3 1mm gt 0 12 in Figure 3 NI 9148 Front View with Dimensions National Instruments Corporation 3 NI 9148 Operating Instructions and Specifications 3X M4X0 7 ao eee pL Y 1 74 in Q e l ee R A 25 mm 0 98 in lt _ gt 44 mm e C73 pi 63 1 mm 2 48 in sa Figure 4 NI 9148 Side View with Dimensions The following sections contain instructions for the mounting methods Before using any of these mounting methods record the serial number from the back of the chassis You will be unable to read the serial number after you have mounted the chassis UN Caution Make sure that no I O modules are in the chassis before mounting it Mounting the Chassis on a Panel You can use the NI 9905 panel mount kit to mount the NI 9148 on a flat surface Complete the following steps 1 Fasten the chassis to the panel mount kit using a number 2 Phillips screwdriver and two M4 x 16 screws National Instruments provides these scr2. OPERATING INSTRUCTIONS AND SPECIFICATIONS NI 9148 Ethernet Expansion Chassis for C Series Modules Qr NATIONAL NI 9148 l INSTRUMENTS POWER O USER FPGA1 STATUS SAFE MODE co IP RESET oO INPUT ro 2 19 30 V 20 W MAX 4 10 100 gt 0 jajec o 1 LEDs 3 Power Connector 2 RdJ 45 Ethernet Port 4 DIP Switches Figure 1 NI 9148 Front Panel This document describes how to connect the NI 9148 to a network and how to use the features of the NI 9148 This document also contains specifications for the NI 9148 7 NATIONAL p INSTRUMENTS Safety Guidelines Operate the NI 9148 only as described in these operating instructions Special Conditions for Marine Applications Some chassis are Lloyd s Register LR Type Approved for marine applications To verify Lloyd s Register certification visit ni com certification and search for the LR certificate or look for the Lloyd s Register mark on the chassis What You Need to Install the NI 9148 Ethernet Expansion Chassis Q COoovovo ovo NI 9148 Ethernet expansion chassis NI RIO Software DVD C Series I O modules DIN rail mount kit for DIN rail mounting only Two M4 or number 10 panhead screws for panel mounting only A number 2 Phillips screwdriver
3. RARA National Instruments 4 F E E FAE Ar m EE Hl A S34 EE ROHS XF National Instruments F E ROHS GHEE tae ni com environment rohs_china For information about China RoHS compliance go to ni com environment rohs_china National Instruments Corporation 17 NI 9148 Operating Instructions and Specifications Environmental The NI 9148 is intended for indoor use only but it may be used outdoors if mounted in a suitably rated enclosure Operating temperature IEC 60068 2 1 TEC 60068 2 2 40 to 70 C B Note To meet this operating temperature range follow the guidelines in the installation instructions for your system Storage temperature IEC 60068 2 1 IEC 60068 2 2 40 to 85 C Ingress protection cee eeeeeeeeeeeeees IP 40 Operating humidity TEC 60068 2 56 0 eceeeeseeeeeseeesteeeeee 10 to 90 RH noncondensing Storage humidity TEC 60068 2 56 0 eceeessceeesseeeesteeeeees 5 to 95 RH noncondensing Maximum altitude 2 000 m Pollution Degree IEC 60664 2 Indoor use only Shock and Vibration To meet these specifications you must panel mount the chassis and affix ferrules to the ends of the power terminal wires Operating shock IEC 60068 2 27 cceccccessecceeessseeeeeees 30 g 11 ms half sine 50 g 3 ms half sine 18 shocks at 6 orientations Operatin
4. and electronics UN Caution Do not connect the system to signals or use for measurements within Measurement Categories I III or IV Safety Standards This product meets the requirements of the following standards of safety for electrical equipment for measurement control and laboratory use e EN 61010 1 Electromagnetic Compatibility This product meets the requirements of the following EMC standards for electrical equipment for measurement control and laboratory use e EN 61326 IEC 61326 Class A emissions Industrial immunity e EN 55011 CISPR 11 Group 1 Class A emissions e AS NZS CISPR 11 Group 1 Class A emissions e FCC 47 CFR Part 15B Class A emissions e ICES 001 Class A emissions 3 Note For the standards applied to assess the EMC of this product refer to the Online Product Certification section 3 Note For EMC compliance operate this product according to the documentation NI 9148 Operating Instructions and Specifications 16 ni com CE Compliance C This product meets the essential requirements of applicable European Directives as follows e 2006 95 EC Low Voltage Directive safety e 2004 108 EEC Electromagnetic Compatibility Directive EMC Online Product Certification Refer to the Declaration of Conformity DoC for this product for additional regulatory compliance information To obtain product certifications and the DoC for this product visit ni com certification search by model
5. auto negotiated Maximum cabling distance 100 m segment Reconfigurable FPGA Number of logic cells eee 46 080 Available embedded RAM 720 kbits Power Requirements UN Caution You must use a UL Listed ITE power supply marked LPS with the NI 9148 Recommended power supply 48 W 24 VDC Power CONSUMPTION eee eters 20 W maximum Power supply input range 19 to 30 V Physical Characteristics If you need to clean the chassis wipe it with a dry towel Screw terminal Wiring ceeeeeeeeeees 0 5 to 2 5 mm 24 to 12 AWG copper conductor wire with 10 mm 0 39 in of insulation stripped from the end Torque for screw terminals 00 0 0 0 5 to 0 6 N m 4 4 to 5 3 lb in Weight encina citi eteasetis 929 g 32 7 oz National Instruments Corporation 15 NI 9148 Operating Instructions and Specifications Safety Voltages Connect only voltages that are within these limits V terminal to C terminal 35 V max Measurement Category I Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage MAINS is a hazardous live electrical supply system that powers equipment This category is for measurements of voltages from specially protected secondary circuits Such voltage measurements include signal levels special equipment limited energy parts of equipment circuits powered by regulated low voltage sources
6. DIN Rail Clip on the NI 9148 NI 9148 Operating Instructions and Specifications 6 ni com 2 Insert one edge of the DIN rail into the deeper opening of the DIN rail clip as shown in Figure 8 i lt _ 3 1 DIN Rail Clip 2 DIN Rail Spring 3 DIN Rail Figure 8 One Edge of the DIN Rail Inserted in a Clip 3 Press down firmly on the chassis to compress the spring until the clip locks in place on the DIN rail Caution Make sure that no I O modules are in the chassis before removing it from the DIN rail Installing C Series 1 0 Modules in the Chassis Figure 9 shows the mechanical dimensions of C Series I O modules 88 1 mm 3 47 in 0 6 O O O E 0 LO 70 7mm 22 9 mm 2 78 in gt 09 in Figure 9 C Series I O Module Front and Side View with Dimensions National Instruments Corporation 7 NI 9148 Operating Instructions and Specifications Complete the following steps to install a C Series I O module in the chassis Make sure that no I O side power is connected to the I O module If the system is in a nonhazardous location the chassis power can be on when you install I O modules Align the I O module with an I O module slot in the chassis as shown in Figure 10 The module slots are labeled to 8 left to right we SSS SSSSSssE
7. world to help address your support needs For telephone support in the United States create your service request at ni com support and follow the calling instructions or dial 512 795 8248 For telephone support outside the United States contact your local branch office Australia 1800 300 800 Austria 43 662 457990 0 Belgium 32 0 2 757 0020 Brazil 55 11 3262 3599 Canada 800 433 3488 China 86 21 5050 9800 Czech Republic 420 224 235 774 Denmark 45 45 76 26 00 Finland 358 0 9 725 72511 France 01 57 66 24 24 Germany 49 89 7413130 India 91 80 41190000 Israel 972 3 6393737 Italy 39 02 41309277 Japan 0120 527196 Korea 82 02 3451 3400 Lebanon 961 0 1 33 28 28 Malaysia 1800 887710 Mexico 01 800 010 0793 Netherlands 31 0 348 433 466 New Zealand 0800 553 322 Norway 47 0 66 90 76 60 Poland 48 22 328 90 10 Portugal 351 210 311 210 Russia 7 495 783 6851 Singapore 1800 226 5886 Slovenia 386 3 425 42 00 South Africa 27 0 11 805 8197 Spain 34 91 640 0085 Sweden 46 0 8 587 895 00 Switzerland 41 56 2005151 Taiwan 886 02 2377 2222 Thailand 662 278 6777 Turkey 90 212 279 3031 United Kingdom 44 0 1635 523545 LabVIEW National Instruments NI ni com the National Instruments corporate logo and the Eagle logo are trademarks of National Instruments Corporation Refer to the Trademark Information at ni com trademarks for other National Instruments trademarks Other product and company names mentioned herein a
8. Power supply 3 Notes Visit ni com info and enter the Info Code rdsoftwareversion to determine which software you need to use the NI 9148 The NI 9148 may be shipped with a clear protective film cover on the front panel You can remove the film cover before installing the NI 9148 Mounting the Chassis You can mount the chassis in any orientation on a 35 mm DIN rail or on a panel Use the DIN rail mounting method if you already have a DIN rail configuration or if you need to be able to quickly remove the chassis Use the panel mount method for high shock and vibration applications NI 9148 Operating Instructions and Specifications 2 ni com A Caution Your installation must meet the following requirements for space and cabling clearance e Allow 25 4 mm 1 in on the top and the bottom of the chassis for air circulation e Allow 50 8 mm 2 in in front of modules for cabling clearance for common connectors such as the 10 terminal detachable screw terminal connector as shown in Figure 2 Cabling Clearance 50 8 mm 2 00 in Pps Rn RRs eRe eh cece sta 48 4 mm 29 mm 1 91 in 1 14 in a 286 4 mm
9. e chassis by right clicking the name under Remote Systems and selecting Reboot After rebooting the chassis appears under Remote Systems with the assigned name Expand the chassis and select Software Click Add Remove Software in the toolbar to launch the Lab VIEW Real Time Software Wizard 11 NI 9148 Operating Instructions and Specifications 8 Install the Recommended Software Set that appears in the LabVIEW Real Time Software Wizard For more information about configuring the chassis in MAX refer to the MAX Help For information about installing and using LabVIEW FPGA refer to the LabVIEW FPGA User Manual Configuring DIP Switches SAFE MODE IP RESET 430 Figure 12 DIP Switches Both DIP switches are in the OFF position when the chassis is shipped from National Instruments SAFE MODE Switch IP RESET Switch Safe mode is for troubleshooting updating configuration and installing software Keep the SAFE MODE switch in the OFF position during normal operation If the switch is in the ON position at startup the NI 9148 launches only the essential services required for updating configuration and installing software Push the SAFE MODE switch to the ON position if the software on the chassis is corrupted Even if the switch is not in the ON position if there is no software installed on the chassis the chassis automatically boots into safe mode The SAFE MODE swi
10. ews with the panel mount kit You must use these screws because they are the correct depth and thread for the panel NI 9148 Operating Instructions and Specifications 4 ni com Figure 5 Installing the Panel Mount Accessory on the NI 9148 330 2 mm i i 13 00 in 311 2 mm gt 95mm 12 25 in Sean 0 38 in lt lt i 4 41 in 15 5 mm lt q 0 61 in 1 1 it 5 A 31 8 mm As bs 1 1 25 mt 63 5 mm i nS 2 50 in o0 0 0 00 00 e Eir Figure 6 Dimensions of NI 9148 with Panel Mount Accessory Installed 2 Fasten the NI 9905 panel to the wall using the screwdriver and screws that are appropriate for the wall surface UN Caution Make sure that no I O modules are in the chassis before removing it from the panel National Instruments Corporation 5 NI 9148 Operating Instructions and Specifications Mounting the Chassis on a DIN Rail You can order the NI 9915 DIN rail mount kit if you want to mount the chassis on a DIN rail You need one clip for mounting the chassis on a standard 35 mm DIN rail Complete the following steps to mount the chassis on a DIN rail 1 Fasten the DIN rail clip to the chassis using a number 2 Phillips screwdriver and two M4 x 16 screws National Instruments provides these screws with the DIN rail mount kit Figure 7 Installing the
11. g vibration random IEC 60068 2 64 ooo eeeeeeee 5 ims 10 to 500 Hz Operating vibration sinusoidal IEC 60068 2 6 oo eee eee eseeeeees 5 g 10 to 500 Hz NI 9148 Operating Instructions and Specifications 18 ni com Cabling Table 3 shows the standard Ethernet cable wiring connections for both normal and crossover cables Table 3 Ethernet Cable Wiring Connections Connector 2 Connector 2 Pin Connector 1 Normal Crossover 1 white orange white orange white green 2 orange orange green 3 white green white green white orange 4 blue blue blue 5 white blue white blue white blue 6 green green orange 7 white brown white brown white brown 8 brown brown brown Connector 1 Pin 1 N e Pin 8 Connector 2 Pin 1 Pin 8 National Instruments Corporation Figure 14 Ethernet Connector Pinout 19 NI 9148 Operating Instructions and Specifications Where to Go for Support The National Instruments Web site is your complete resource for technical support At ni com support you have access to everything from troubleshooting and application development self help resources to email and phone assistance from NI Application Engineers National Instruments corporate headquarters is located at 11500 North Mopac Expressway Austin Texas 78759 3504 National Instruments also has offices located around the
12. gs as described in the Configuring IP Settings section after connecting power and powering the chassis on The host computer communicates with the chassis over a standard Ethernet connection If the host computer is on a network you must configure the chassis on the same subnet as the host computer If neither the host computer nor the chassis is connected to a network you can connect the two directly using a crossover cable If you want to use the chassis on a subnet other than the one the host computer is on first connect the chassis on the same subnet as the host computer Use DHCP to assign an IP address or reassign a static IP address for the subnet where you want it to be and physically move it to the other subnet Wiring Power to the Chassis The NI 9148 requires an external power supply that meets the specifications in the Power Requirements section The NI 9148 filters and regulates the supplied power and provides power for all of the I O modules National Instruments Corporation 9 NI 9148 Operating Instructions and Specifications The NI 9148 has one layer of reverse voltage protection Complete the following steps to connect a power supply to the chassis 1 Connect the positive lead of the power supply to the V terminal of the COMBICON connector shipped with the NI 9148 and tighten the terminal screw Figure 11 shows the terminal screws which secure the wires in the screw terminals and the connector screws which sec
13. is is unconfigured Use MAX to configure the chassis Refer to the Measurement amp Automation Explorer Help for information about configuring the chassis The chassis has detected an error in its software This usually occurs when an attempt to upgrade the software is interrupted Reinstall software on the chassis Refer to the Measurement amp Automation Explorer Help for information about installing software on the chassis The chassis is in safe mode because the SAFE MODE DIP switch is in the ON position Refer to the Configuring DIP Switches section for information about the SAFE MODE DIP switch National Instruments Corporation 13 NI 9148 Operating Instructions and Specifications Table 2 Status LED Indications Continued Number of Flashes Indication 4 The software has crashed twice without rebooting or cycling power between crashes This usually occurs when software on the chassis is corrupted Reinstall software on the chassis Refer to ni com compactrio start 9148 for information about installing software on the NI 9148 If the problem persists contact National Instruments Continuous flashing or solid The device may be configured for DHCP but unable to get an IP address because of a problem with the DHCP server Check the network connection and try again If the problem persists contact National Instruments Troubleshooting Network Communication If the NI 9148 cann
14. it stream from flash to the FPGA when you reboot the chassis either with or without cycling power Configuring IP Settings When you power on the NI 9148 for the first time it boots into safe mode because there is no software installed on it This section describes how to configure the IP settings and install software on the chassis Complete the following steps 1 Launch MAX on the host computer and expand Remote Systems in the MAX configuration tree MAX lists the NI 9148 as the model name of the chassis followed by the serial number for example NI9148 XXXXXXXX The chassis automatically attempts to connect to the network using DHCP If DHCP is not available the chassis connects to the network with a link local IP address with the form 169 254 x x Select the chassis under Remote Systems to see the Network Settings tab in the middle pane of MAX Enter a name for the chassis in the Name field Select settings for the chassis in the IP Settings section then click Apply Note For information about configuring network settings refer to the Configuring Network Settings book of the MAX Remote Systems Help In MAX click Help Help Topics Remote Systems On the Contents tab browse to LabVIEW Real Time Target Configuration Configuring Network Settings National Instruments Corporation When you click Apply you are prompted to reboot the chassis for the changes to take effect Click Yes You can also reboot th
15. number or product line and click the appropriate link in the Certification column Environmental Management Dt Cd Hg Pb NI is committed to designing and manufacturing products in an environmentally responsible manner NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers For additional environmental information refer to the NI and the Environment Web page at ni com environment This page contains the environmental regulations and directives with which NI complies as well as other environmental information not included in this document Waste Electrical and Electronic Equipment WEEE EU Customers At the end of the product life cycle all products must be sent to a WEEE recycling center For more information about WEEE recycling centers National Instruments WEEE initiatives and compliance with WEEE Directive 2002 96 EC on Waste and Electronic Equipment visit ni com environment weee Battery Replacement and Disposal Battery Directive This device contains a long life coin cell battery If you need to replace it use the Return Material Authorization RMA process or contact an authorized National Instruments service representative For more information about compliance with the EU Battery Directive 2006 66 EC about Batteries and Accumulators and Waste Batteries and Accumulators visit ni com environment batterydirective EFAA mis Ria SDE ChE ROHS
16. ot communicate with the network you can perform the following troubleshooting steps 1 Move the IP RESET switch to the ON position 2 Disconnect and reconnect chassis power 3 Move the IP RESET switch to the OFF position 4 Configure the IP and other network settings in MAX If you are unable to fix network communication with the network settings restored you can restore the BIOS network settings of the chassis Refer to the Configuring IP Settings section of this document for information about the BIOS network settings for different chassis revisions Complete the following steps to restore the BIOS network settings of the chassis 1 Move the IP RESET and SAFE MODE switches to the ON position 2 Disconnect and reconnect chassis power 3 Move the IP RESET and SAFE MODE switches to the OFF position 4 Configure the IP and other network settings in MAX 3 Note If the chassis is restored to the BIOS network settings the LabVIEW run time engine does not load You must reconfigure the network settings and restart the chassis for the LabVIEW run time engine to load NI 9148 Operating Instructions and Specifications 14 ni com Specifications The following specifications are typical for the 40 to 70 C operating temperature range unless otherwise noted Network Network interface eee ences 10BaseT and 100BaseTX Ethernet Compatibility 0 eeeeseeeeeeeeeeeees TEEE 802 3 Communication rates s s s 10 Mbps 100 Mbps
17. qEsg 1 NI 9148 Operating Instructions and Specifications 8 Insertion Groove 2 Latch Figure 10 Installing an I O Module in the Chassis Squeeze the latches and insert the I O module into the module slot Press firmly on the connector side of the I O module until the latches lock the I O module into place Repeat these steps to install additional I O modules ni com Removing 1 0 Modules from the Chassis Complete the following steps to remove a C Series I O module from the chassis 1 Make sure that no I O side power is connected to the I O module If the system is in a nonhazardous location the chassis power can be on when you remove I O modules 2 Squeeze the latches on both sides of the module and pull the module out of the chassis Connecting the Chassis to a Network Connect the chassis to an Ethernet network using Ethernet port on the front panel Use a standard Category 5 CAT 5 or better Ethernet cable to connect the chassis to an Ethernet hub or a computer UN Caution To prevent data loss and to maintain the integrity of your Ethernet installation do not use a cable longer than 100 m If you are using 100 Mbps Ethernet National Instruments recommends using a CAT 5 or better shielded twisted pair Ethernet cable If you need to build your own cable refer to the Cabling section for more information about Ethernet cable wiring connections aye Note You will configure the IP settin
18. re trademarks or trade names of their respective companies For patents covering National Instruments products technology refer to the appropriate location Help Patents in your software the patents txt file on your media or the National Instruments Patent Notice atni com patents 2010 National Instruments Corporation All rights reserved 375519A 01 Jul10
19. tch must be in the ON position to reformat the drive on the chassis Refer to the Measurement amp Automation Explorer Help for more about installing software and reformatting the drive Push the IP RESET switch to the ON position and reboot the chassis to reset the IP address and other TCP IP settings of the chassis to the factory defaults Refer to the Troubleshooting Network Communication section for more information about resetting the IP address You also can push this switch to the ON position to unlock a chassis that was previously locked in MAX NI 9148 Operating Instructions and Specifications 12 ni com Understanding LED Indications POWER LED USER FPGA1 LED STATUS LED POWER USER FPGA1 STATUS Figure 13 NI 9148 LEDs The POWER LED is lit while the NI 9148 is powered on This LED indicates that the power supply connected to the chassis is adequate You can use the USER FPGA LED to help debug your application or easily retrieve application status Use the LabVIEW FPGA Module and NI RIO software to define the USER FPGA1 LED to meet the needs of your application Refer to LabVIEW Help for information about programming this LED The STATUS LED is off during normal operation The NI 9148 indicates specific error conditions by flashing the STATUS LED a certain number of times every few seconds as shown in Table 2 Table 2 Status LED Indications Number of Flashes Indication 1 The chass
20. ure the power connector on the controller 1 Terminal Screws 2 Connector Screws Figure 11 COMBICON Power Connector 2 Connect the negative lead of the power supply to one of the C terminals of the COMBICON connector 3 Install the COMBICON connector on the front panel of the NI 9148 UN Caution The C terminals are internally connected to each other Powering On the NI 9148 When you apply power to the NI 9148 the chassis runs a power on self test POST During the POST the Power and Status LEDs turn on The Status LED turns off indicating that the POST is complete If the LEDs do not behave in this way when the system powers on refer to the Understanding LED Indications section Chassis Startup Options Table 1 lists the startup options available for the NI 9148 These options determine how the chassis behaves when it starts up in various conditions Use the RIO Device Setup utility to select startup options Access the RIO Device Setup utility by selecting Start All Programs National Instruments NI RIO RIO Device Setup NI 9148 Operating Instructions and Specifications 10 ni com Table 1 NI 9148 Reset Options Startup Option Behavior Do Not Autoload VI Does not load the FPGA bit stream from flash memory Autoload VI on device powerup Loads the FPGA bit stream from flash memory to the FPGA when the chassis powers on Autoload VI on device reboot Loads the FPGA b
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