Break-Out Box User Manual - Opal-RT
Contents
1. UI PA LR T Break Out Box User Manual WwWWW OPAL RT COM Published bv Opal RT Technologies Inc 1751 Richardson suite 2525 Montreal Quebec Canada H3K 1G6 www opal rt com 2011 Opal RT Technologies Inc All rights reserved Printed in Canada CONTENTS BREAK QUT BOX se dl a 0KIR TES 4 INTRODUGTIOMI EN 4 BAISE ES eigene ein A See geeeEH 4 PIN AS SIGNMEN FS iii ii Pa iba i b ik 5 Front Low Current Connector Diagram iii 5 Rear High Current Connector Diagram uses 6 Low Current Connector Pin Assignments 7 High Current Connector Pin Assignments sees eee neee eee eee eee 9 Low and High Current Connector Requirements ss 9 SPECIFICAHONS i l Teer ee een 10 Break Out Box User Guide 3 Break Out Box BREAK OUT BOX INTRODUCTION The Opal RT break out box provides easv access to all signals on the I O connectors Using the OP8610 breakout box vou manuallv generate circuit faults open circuit and short circuit using jumpers to either break contact or connect a circuit You can analyse and test electronic equipment by specifically testing each component and its connection Break Out Box Use Of LO Break Out Box Controller Simulator Figure 1 Break out box use illustration By installing the break out box as a link2. 4mm or an equivalent Ss GE Break Out Box User Guide Low Current Connector Pin Assignments Break Out Box Pin Assignments The following table lists the signals available on the front low current connector and on the svstem s two rear ELCO connectors Red left breakout pin 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 7 1 7 2 7 3 Red right ELCO Black right connector breakout pin hu CR 2 8 il w Co Di elelele O lO lE IG i i inikixizjalal jojnjojzjajrjalIzjnimjojojnje f e li Break Out Box User Guide Black left ELCO connector Break Out Box Pin Assignments Red left breakout pin 7 4 7 5 7 6 7 7 7 8 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 12 1 12 2 12 3 12 4 12 5 12 6 12 7 12 8 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 Red right ELCO Black right connector breakout pin 7 4 7 5 7 6 7 7 7 8 Table 1 Low current connector pin assignments Black left ELCO connector BJ BK BL BM BN BP BR BS BT BU BV BW BX BY BZ
3. CA CB CC CD CE CF CH CJ CK CL CM CN CP CR CS CT CU CV CW CX CY CZ DA DB DC DD DE DF DH DJ DK DL DM DN DP DR DS DT Break Out Box User Guide Break Out Box Pin Assignments High Current Connector Pin Assignments The following table lists the signals available on the front low current connector and on the svstem s two rear ELCO connectors Red left Red right Black right Black left Signal Name Channel breakout pin Phoenix breakout pin Phoenix space reserved for user notes connector connector 1 Top 2 Top 3 Top 4 5 6 7 Midde JX Middie 8 9 10 11 12 13 14 15 16 Bottom 17 18 Table 2 High current connector pin assignments Low and High Current Connector Requirements Both low and high current connectors require specific male connectors The part numbers provided are for reference purposes only and may differ according to supplier and country Part Number Description Low Current Connector EDAC 516 120 000 101 120 pin connector with screw EDAC 516 230 512 Connector cover EDAC 516 290 590 Crimp pins High Current Connector 1804946 PC 4 6 ST 7 62 Screw terminal male 1840159 PCC 4 6 ST 7 62 Crimped pin terminal male Break Out Box User Guide 9 Break Out Box Specifications SPECIFICATIONS Product name Part number Number of channels Voltage range Form factor Dimensions I O connector Operating temperature Storage temperature Relative humiditv Maximum alti
4. between the unit under test ECU motor controller etc and the simulator you can insert a fault at any point in the test to assess how the unit reacts to the fault You can check and reconnect signals without changing the existing cable harness Features e Up to 104 low current circuits 3 amp e Separate plug in modules group of 8 e Upto 18 high current circuits 15 amp 4 Break Out Box User Guide Break Out Box Pin Assignments PIN ASSIGNMENTS Front Low Current Connector Diagram Each pair of jacks connects from a channel on the unit under test to a channel on the simulator BREAKOUT BOX REAR VIEW ELCO Connector female 120 pins BREAKOUT BOX FRONT VIEW BLACK RED 31e e 1 1 1 1 1 1 1 1 1 1 1 1 MOOOQOQOOOE OOGOPOO 9 9 eo 9 9 9 9 eo 6 0 9 EE SE gooeoeoeoeeeoeeoeeoeoeoeeoee SS o oeeoeoeoeeeeoeeeeeeoeeoeegeo et T ugeet Te ob olo olo olo o 0 0 e O10 0 10 Clo oo EE Se eeleeleeeeleeeeleeeeeeeeeelee ll 4 eeeeeeeeeeeeeeeeeeeeeeee ee aN Tea S 7 7 7 T 7 7 7 7 7 T 7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 Ge IN FROM SIMULATOR OUT TO CONTROLLER e e e e e e e e e e e e BLACK Figure 2 Front banana jacks path to ELCO connec
5. tor Faults are manuallv created bv inserting a jumper into the desired channel jacks The jumper used for the break out box are supplied In the event that replacements are needed we recommend using the original part SKS2 12L 1SA N 12mm jumper 2mm or an equivalent As a general guideline cables from the Break Out Box to the controller should be connected on the RED jacks and cables from the simulator to the Break Out Box should be connected to the BLACK jacks Break Out Box User Guide 5 Break Out Box Pin Assignments Rear High Current Connector Diagram BREAKOUT BOX FRONT VIEW HIGH CURRENT CONNECTOR BREAKOUT BOX REAR VIEW HIGH CURRENT CONNECTOR 1 RED tlie 2 3 4 E olrl l l l l le 3 14 15 16 17 18 3 14 15 16 17 18 Or Lille BLACK IN FROM SIMULATOR RED OUTTO CONTROLLER Figure 3 High current banana jack path to Phoenix connector Faults are manually created by inserting a jumper into the desired channel jacks The jumper used for the break out box are supplied In the event that replacements are needed for the high current jumpers we recommend using the original part SKS4 19L 1 19mm jumper
6. tude 10 Break Out Box OP8610 Low current 104 channels 1A 3A 5A or 8A TBD High current 18 channels 10A 15A or 20A TBD 0 30 Vdc 3U 13 33 x 48 26 x 30 8cm HxWxD 5 25 x 19 x 12 125 Low current Elco 120 pin SEB2 R 2 mm banana jack with 12 mm jumper High current Phoenix connector SEB4 R 4mm banana jack with 19 mm jumper 10 to 40 C 50 to 104 F 55 to 85 C 67 to 185 F 10 to 90 non condensing 2 000 m 6562 ft Break Out Box User Guide Break Out Box Specifications Break Out Box User Guide 11 CONTACT Opal RT Corporate Headquarters 1751 Richardson Suite 2525 Montr al Qu bec Canada H3K 1G6 Tel 514 935 2323 Toll free 1 877 935 2323 Technical Services www opal rt com support Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract EN DP ALR T UG11 07039 OP1 04 2011 Opal RT Technologies Inc
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