model 480 series sliding gate operations
Contents
1. 4 TROUBLESHOOTING The table below provides a general guidance on identifying and correcting any problems with your Model 480 Series vehicle barrier If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series 12 TO IRHOUBLESHOOTINN 4 1 Model 480 Troubleshooting Guide The table below provides guidance on identifying and correcting any problems with your Model 480 Series vehicle barrier Please refer to the LXLR O amp M manual for more detailed troubleshooting guides referring to the drive unit If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them Symptom Actions Barrier does not close when commanded on control panel 1 Check power 2 Check overload protector 3 Check PLC output on pumping unit 4 Check that safeties are clear 5 Check push button operation 6 Check PLC input on pumping unit 7 Check pressure gauge 8 Manually raise the barrier by depressing the directional control valve to see if problem is mechanical or electrical 9 Check for binding between moving plate and frame Check connection of linkage between frame and plate Check for foreign debris Barrier does not close when commanded on control panel l Check power 2 Check PLC output on2. 006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series MAINTENANCE 10 XCONT 8900X24DC CONTACTOR SINGLE POLE 60 AMP 24VDC COIL XRADIO MWT02 DOOR EDGE TRANSMITTER MILLER EDGE XWHEEL 23345T 15 V GROOVE WHEEL 8 X 4 MCMASTER XLAMP 67W 120V LAMP 67W 120V XRADIO MWR03 RECEIVER WIRELESS 3 CHANNEL 3 3 Monthly Inspections We recommend you perform the following visual inspections monthly on the barrier system An equipment maintenance log is supplied in the appendix to assist in the logging Standard maintenance will require 1 man hours every 3 months and 8 man hours every 6 months The maintenance should be preformed by a mechanical person and a certified electrician to certify the electrical systems is still performing correctly Tools required are screw drivers phillips driver and socket set OOOOO OOOO Inspect the condition of the finish If rust is present wire brush and sand the area then paint with a primer and a matching color Check oil for level pressure and condition in the HPU Recommended oil Mobil EAL 224 If oil is contaminated replace immediately Recommended oil Mobil EAL 224 Check barrier for operation through normal cycles Adjust barrier speed to ensure proper operation Check original submittal documents for normal operating speed for close and open During the opening and closi
3. MODEL 480 SERIES SLIDING GATE 14 ER FIRMR OPERATIONS amp MAINTENANCE MANUAL B amp B ARMR OFFICE AND TECHNICAL SUPPORT 2009 CHENAULT DRIVE CARROLLTON TX 75006 SUITE 114 PHONE 800 367 0387 FAX 972 385 9887 MADE IN THE USA Operations Manual Model 480 Series 2014 B amp B ARMR 0480 9001 Revision A3 INTRODUCTION ii Your safety is extremely important to us If you have any questions or are in doubt about any aspect of the equipment please contact us INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us We have years of experience in all aspects of perimeter security and related disciplines and our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services Turnkey installations Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products Spare or replacement parts Custom designs or special installations Equipmen
4. and Operations Manual Model 480 Series 8 CAUTION For your safety complete each of these steps before operating the barrier Verify unit has hydraulic fluid to recommended level Verify control unit is plugged in and cable is routed clear of barrier operation Verify area is clear of personnel and other obstructions Ensure supplied power to drive unit matches product requirements Verify electrical hookups are completed per electrical wiring diagram matching particular product It is recommended the unit be cycled 4 complete cycles prior to any vehicle or pedestrian traffic 2 OPERATION 2 1 Introduction OOO The barrier operates driving the pinch idler wheel into the pinion gear in the direction commanded The pinion is driven by a hydraulic motor and delivers the power to close and open the gate 2 2 Control The 480 unit is controlled by an open close stop pushbutton station The station can be mounted on the 480 drive stanchion or at a remote guard station or building The push button station operates a PLC in the LXLR control cabinet Please reference LXLR manual for more details G The gate will open close and stop based on the input from the push button station The gate will not close if there is an object vehicle person etc triggering the safety devices If the gate has started to close and a safety is triggered the gate will reverse direction The LXL operator is equipped with an auto close timer wh
5. any complex electromechanical device however they must be regularly inspected to ensure they are operating correctly We recommend a simple monthly visual inspection and a more thorough biannual inspection as described below Please contact B amp B ARMR Technical Service Support for assistance with inspections maintenance or repairs if needed Component damage is likely if a vehicle strikes the barrier If this occurs contact B amp B ARMR We can help you assess the damage to make sure there is no hidden damage that will compromise safety or effectiveness and help you determine which components should be replaced 3 2 Spare Parts To ensure continuous gate performance we recommend the following spare parts be kept on hand per gate Part Number Description XHYD HOSE LXL 1 HOSE ASSY HYD FEEDER XHYD HOSE LXL 2 HOSE ASSY HYD JUMPER XHYD HOSE LXL 3 HOSE ASSY HYD FEEDER XHYD VALVE DC VALVE SOFT SHIFT 24 VDC XPCB LXL 1 BB A BOARD ASSY LXL XPLC 6ED 1052 LOGO 12 24 RC 81 40 XPLC 6ED1055 LOGO EXPANSION MODULE YR838 M50100SB RECTIFIER 100 AMP 480 VAC XSEN 42GRL 9000 PHOTOELECTRIC SENSOR TRANSMITTER ALLEN BRADLEY XSEN 42GRR 9002 PHOTOELECTRIC SENSOR RECEIVER ALLEN BRADLEY XDECT LMA 1200 LOOP DETECTOR XCHGR 2903 1 24 BATTERY CHARGER XSWI P amp FNBB15 SWITCH PROX P amp F XTRANS MSP300 TRANSDUCER PRESSURE 2
6. crash impact strength 1 1 2 Receiving Stanchion The receiving stanchion holds the gate section in place during crash impact This component also is engineered using the structural H section to allow for maximum strength and rigidity 1 1 3 Gate Section The gate section provides the structure to move the impact force to the stanchions and support the gate pickets It is fabricated with a steel I beam construction coupled with vertical pickets CAUTION This barrier is made of heavy steel components Ensure all personnel are cleared of area during operation 1 1 4 Operator The drive operator of the 480 barrier utilizes a LXLR production unit Please refer to the LXLR user and operations manual for further details 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series ORIENTATION 7 CAUTION Hydraulic hoses are under extreme pressure Use caution when working on barrier with access cover removed 1 1 5 Battery Compartment The battery compartment houses the back up battery system in the product Please refer to the LXLR user and operations manual for further information The batteries in this unit can produce high current Extreme care should be used during maintenance and service 1 1 6 Battery Control Box This box houses the control circuits used to monitor and charge the batteries 1 1 7 Support Wheels The V grove support wheels g
7. dards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment Additional safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms o Traffic lights How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us directly at Office and Technical Support 2009 Chenault Drive Carrollton TX 75006 Suite 114 Phone 800 367 0387 Fax 972 385 9887 E mail info 2 bb armr com TABLE OF CONTENTS 5 2014 B amp B ARMR WWW BB ARMR COM 800 367 0387 Operations Manual Model 480 Series Table of Contents INTRODUCTION re 2 DALEY oin yd dele dece eh edet dft rd dou a tet d ete a d tis 2 How to Contact US i roto a paa S CI e REIR Ga Ye Tow Feo EA paye vro Haye reden 3 T ORIENTATION UEM 5 FL Overview ennie 5 11 1 Drive Stanchion z ein
8. eee ed eens ee ea ne 6 1 1 2 Receiving Stanchion eer eae eee eS a eh eS ee ee ve 6 Vil 3 Gate Section eee tes dive st REI ke ae a a ee I ek ec 6 1 1 4 Operatot cere hee eb Eee tee ett E E etre de IM E a e eee Se 6 1 1 5 Battery eee ee Rn aote rie pe e ii a a 7 1 1 6 Battery Conttol Maud baal e eaa e d b e pestes 7 11 7 Support Wheels b eret ee aep ed tended et eig Ep eet b P A E eee Hee 7 13 8 Drive Wheels Pion iu endo ote Een oie CR DDR enin pn i eren EE 7 MEMOIRE 7 1 2 Final Pre operation Checklist eee e e Oe P RE 7 2 OPERATION p Mm 8 QDI ODUCUION EP 8 PAPAA 0119 O OE EE 8 2 3 Operating Lime s oae rah daca RUBRIQUE USUS Gash eee 9 SL S NE M DP V0 DU 9 Sedo Introd ctions sit eee ERR e PERENNE EAR SERRE ey NE sedate A Dent EXE ei ESPERE dee AR 9 3 2 Spare Parts ae Rr E DRE RI RE PEE UTE P te PR REDE RPG 9 3 3 Monthly Inspections uo seen eter e iei e i chee eR EORR GE ER shiva eases eae beets Bee 10 3 4 Six Month Inspections eU e HR RR ee eie e be ede e ett eee 11 3 5 Annual Maintenance Inspections eese nennen 11 4 TROUBLESHOOTING ise arg 11 4 1 Model 480 Troubleshooting Guide nacen eid aod opio d epatis na ad 12 5 WARRANTY dE M Tena
9. he Security Barrier falls short or exceeds the rate of tolerance for the equipment The exclusive remedy for breach of any warranty by Supplier shall be the repair or replacement at supplier s option of any defects in the equipment IN NO EVENT SHALL THE SUPPLIER OF SECURITY BARRIER BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF DAMAGES TO ANYONE Except as provided herein Supplier makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against Supplier as well as any other person for the design manufacture sale installation and or servicing of the Security Barrier THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than B amp B ARMR will render the warranty herein as null and void 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series 15 6 APPENDIX APPENDIX Equipment Maintenance Log Form E Product Type B amp B ARMR m o 800 367 0387 ARMR Location servicedept bb armr com 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series 16 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387
10. ich is factory set at 10 seconds The gates are optionally connected with a key pad station on the safe side of the barrier The key pad is activated by a loop detector in the ground If a proper code is entered the gate will open The gate can be manually operated by lifting the yellow release lever on the operator The lever has to be opened completely to prevent dragging on the rack It takes a minimum of 3 persons to manually push the sliding gate For emergency power off the LXLR has a disconnect switch mounted below the control cabinet The battery back up system has two circuit breakers to turn off The 480 gate should not be operated in heavy snow and ice unless the operator and surrounding areas of the gate are cleared of the snow and ice 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series MAINTENANCE 9 2 3 Operating Time The operating time for the 480 gate is approximately 20 25 seconds to open and close The time is dependent on the gate length and the gate alignment The pressure range is 300 psi to 800 psi depending on gate length and alignment 3 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly 3 1 Introduction The Model 480 Series vehicle barriers are designed to be largely maintenance free As with
11. ng cycles verify the barrier operates smoothly and does not bind Also verify that the barrier does not hit with excessive force when it is in the full open or full closed positions If necessary adjust the barrier s speed Check the hydraulic pumping unit for leaks at all points Visually inspect the operation and electrical contacts Tighten electrical contacts if required Check adjust and tighten all sensors limit switches proximity switches If applicable check traffic lights and replace any burned bulbs or LEDs Check safety devices loop IR etc for proper operation and report any anomalies if applicable Check the PLC for normal operation of all logic and functions Lubricate all pivot points Check hoses for wear and report any abnormalities Check the operation of the control panel s Check the control panel s buttons and lights for proper operation and replace if necessary Follow LXLR maintenance procedures Inspect main 12V batteries and maintain every 3 months Add fluid if necessary or replace batteries if they will no hold a charge Safety edge transmitters must have the 9V battery changed every 3 months to prevent failure of the safety device 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series MAINTENANCE 11 9 The 480 gate must be operated a minimum of 2 3 times per week If the gate has not been operated in a period of one mo
12. nth or more the gate may need to be pushed to get it to operator correctly Check the wear on the pinion idler wheel and V groove wheels every 6 months On the V groove wheels the wear may cause the gate to become unlevel and the shimming may need to be adjusted or the wheels replaced G Update the operation and maintenance log 3 4 Six Month Inspections We recommend you perform the following inspections every six months G Repeat the visual inspections in the monthly inspection list Turn the master power switch on the control circuit box to the OFF position Inspect the hydraulic system for signs of oil leaks The rack should be lubricated once every 6 months CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on the barrier is completely relieved prior to removal of any hydraulic fittings Check the hoses for wear or abrasion Check all fittings for tightness Inspect the oil level Add oil as necessary We recommend using environmentally safe oil such as Mobil EAL 224 Measure the resistance in any traffic loops and log the measurements and report anomalies if applicable When the inspection is complete turn the power on and test cycle the barrier to verify operation and control 3 5 Annual Maintenance Inspections We recommend you perform the following inspections annually Perform all quarterly maintenance steps Replace the hydraulic fluid
13. pumping unit 3 Check that safeties are clear 4 Check push button operation 5 Check PLC input on pumping unit 6 Check for binding between moving plate and frame Check connection of linkage between frame and plate Check for foreign debris HPU pump will not 1 Check power build up pressure but 2 Close pressure relief valve is running 1 Check power 2 Check motor overload press start oe UD DOE 3 Check motor starter 4 Check low level switch 5 Check pressure switch 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series 13 Barrier makes noise during operation 1 Check linkage between frame and plate Be sure it is secure and properly lubricated dry graphite spray 2 Check hinge area for debris and proper lubrication dry graphite spray 3 Check hydraulic cylinder clevis pins for lubrication multigrade grease Hydraulic unit excessively hot TROUBLESHOOTING Symptom Actions 1 Check that the pressure relief valve is closed fully clockwise 2 Check that the pressure switch is adjusted to shut the motor off before 1900 PSI Check for correct voltages Barrier moves too slowly Check for mechanical binds Check flow control valve In extreme cold temperatures a higher grade hydraulic fluid may be required to keep viscosity constant Ww N Traffic indicator ligh
14. ris 14 oM dtd DEX Me m 15 Equipment Maintenance Forni is ac aan teet ee i len FP e Ee 15 2014 B amp B ARMR WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series ORIENTATION 5 1 ORIENTATION 1 1 Overview The model 480 vehicle barrier is designed to contain a vehicle impact and prevent that vehicle from entering a restricted access control area The barrier consists of two cast in place foundation stanchions the cantilever gate panel and barrier drive operator 3 Gate Section 6 q 4 Operator pun 5 Battery Compartment 6 Battery Control Box 2 No Receiving Stanchion 1 Drive Stanchion 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series ORIENTATION 6 7 Support Wheels 8 Drive Wheels Figure 1 Model 480 Cantilever Gate barrier Figure 1 orients you to the basic components of the Model 480 vehicle barrier 1 1 1 Drive Stanchion The drive stanchion supports the main structure of the barrier as well as all the necessary components to position the gate section closed and open The H type design is engineered to provide both operational structural integrity as well as
15. t does not change 1 Check bulbs Check PLC outputs 3 Check proper limit switch operation N 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation and Operations Manual Model 480 Series 14 5 WARRANTY B amp B ARMR warranties for a period of one year after delivery F O B plant unless otherwise specified by Supplier from failure of operation in ordinary use and against defects due to faulty material or workmanship Any defective equipment in the Barrier shall be returned to the factory at Supplier s option for repair or replacement and Supplier assumes no responsibility for service at any consumer site Supplier is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the equipment as warranted shall be furnished by the end user Supplier shall not have any liability under these specifications other than for repair or replacement as described above for equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by Supplier personnel nor by Supplier authorized personnel failure to perform manufacturer s suggested routine maintenance modifications misuse accident catastrophe neglect natural disaster act of God or if at any time the power supplied to any part of t
16. t upgrades modernize your old equipment with state of the art hydraulics and control systems Ancillary security equipment such as security guard enclosures card readers security lighting and many other security related products oOOoO Safety CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL INTRODUCTION lii 2014 B amp B ARMR WWW BB ARMR COM 800 367 0387 Operations Manual Model 480 Series SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this manual In addition they must Follow the safety stan
17. uide the barrier and support the gate section These steel wheels are designed for long life and provide a cantilever solution which requires no other guide support wheels 1 1 8 Drive Wheels Pinion The standard LXLR operator used in this product includes a pair of pinch wheels to drive the gate section during operation Some products are equipped with a rack and pinion to drive the gate Operation is similar for either drive device For further details on the LXLR please refer to the LXLR user and operations manual 1 1 9 Options The Model 480 vehicle barrier is available with a broad array of options and field installed kits Consult your ordering documentation to determine whether your system has the optional equipment A traffic control gate arm to warn the vehicle operator This gate arm is positioned on the attack side of the barrier and does not open to allow traffic until the barrier is fully open stowed and the gate lowers to block traffic before the barrier starts to close deploy Red amber traffic lights The light remains red if the gate is in any position except fully open Infrared safety beams to detect pedestrian traffic or as an additional vehicle sensing device 1 2 Final Pre operation Checklist Before operating the Model 480 vehicle barrier go through the checklist below and verify that each of these steps has been completed 2006 B amp B ARMR Corporation WWW BB ARMR COM 800 367 0387 Installation
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