3rd CONTROL SYSTEM USER MANUAL
Contents
1. 13 The laser power is non uniform during cutting process The following ratio is set Set correct machining 14 incorrectly parameter Ral EM TRE RET FL aN BOR TF Tal 288 s 50 Funne K RA YURMIKSG LASER Predut manus DAMA LYTT ASer DOM AN ARBBHH X asm ae pas Bg Se Chapter 6 Appendix 6 1 Appendix1 System update Use the USB disk to update the machine system Step 1 Copy the update file Lasernew new to the USB disk root directory Note the USB disk must be FAT format the capacity lt 2GB Step 2 Insert the USB disk to the 3 controller boot the machine the panel face will be shown as Detect New Soft START for Update Other key Cancel Step 3 Press START key to enter the update face as the follow File copying Please wait Step 4 Wait for the progress bar and then it will be shown the success interface as follow System Update OK Remove USB Reboot system Step 5 Please remove the USB disk and reboot the machine update is finish p ul cir De ane Fan par eat Hs LL Sa a Te a PSE FE ae S Tul ESS kongah Lae ber f rti rahystr Cor Lara 54 L ES j 7 a M AEREI Pra io gen E ANA YTila Ser COM Postface Final explanation right belongs to Hans YueMing Laser Technology Co Ltd of Guangdong We reserve the right to make changes on our machines without notice t2. BackLash Adjust the reverse clearance unit mm of X axis scanning while engraving JmpDelay If the idle running speed is too high while cutting the machine will twitter and this parameter is set to stabilize the processing unit ms 1 1500 EngRever Positive engraving and negative engraving EngRatio The pulse amount corresponding to distance of 1 mm range 0 01 9999 99 Working Para CutNum set the number of cut files 1 9999 cekimi beset Aner Senger viagia Bara 35 MARGE RAF mY fFurmmEs HAS YUE Mine LAARA gt Yy Y v V v 3 Yy E Product manual E WWW Vmlaser com j f Start Pnt Set the start point of processing CurPt start processing from current point Set Pt start processing from locating point Num OfRow the processing number of work pieces every row in array processing 1 9999 Num OfCol the processing number of work pieces every column in array processing 1 9999 RowDis the row misalignment of work pieces in array processing unit mm 999 99 999 99 ColDis the column spacing of work pieces in array processing unit mm 999 99 999 99 Rowlndnt the Row misalignment of work pieces in array processing unit mm 999 99 999 99 Collndnt the column misalignment of work pieces in array processing unit mm 999 99 999 99 RowMirroX Used for models with intelligent dual laser heads and the even rows process the graphs in X direction
3. X YP Y Z Z F5 and F2 to Enter manual feeding function Press FO to switch between Manual and Inching mode Press F1 to set current point as the locating point Press F4 to reduce the speed rate of the system Press F7 to increase the speed rate of the system If the system start is failed and can t Enter the main interface the reasons probably are a When the interfaces shown in Fig3 32 appear the default parameters of the lower system have error Para Error Fig 3 32 Para error Reasons for the error The default parameter file YM_para ini is deleted by mistake or the file name is modified The parameter is changed abnormally or the parameter file is damaged Solution Download valid parameter file to the lower system with upper software and then restart Aa Sep ee Se LAT ne Fe RA ED TUR 288 Company Hesdgusrter hin i ndustsal Sioa Songsha E Ge g nn iy AN ARGEN FRF en j i TUIMDHEG Hal s YFUPRMIHG LASER Product manual DAMA YTTLASET COM y W Copy from USB disk directly When the interface in Fig 3 33 appears the initialization of the control system fails Controller Init Fail Fig 3 33 Initialization Fails Reasons for the error Default parameter setting is invalid Hardware damage or failure of hardware wiring inside the controller Solution Re download valid parameter file If step
4. to confirm the selection Enter the submenu file deleting process interface as shown in Fig 3 48 Press the key ESC to cancel deleting and return to file management interface After deleting files the File Delete OK interface pops up and returns to file management interface automatically If it fails to delete the interface delete file fails pops up and returns to file management interface automatically 3 3 3 5 Parameter management In the following interfaces System main interface but not in Auto state File management interface Files list interface File copying interface File deleting interface AE JE HE Homing interface Press the SET button on the operation panel to enter the parameter management function The parameter management interface is shown in Fig 3 49 DOMNYM Para ini Load From DOM Load From USB Fig 3 49 Parameter Management Interface In the parameter management interface the first line is the selected parameter file name the second line is the Parameter setting option which is used to Enter parameter setting interface the third line and the fourth line are used to select the folders local and USB disk folders to import parameters In this interface Press the Y Y keys to move the cursor and select options Press ENT to Enter the submenu where the cursor locates Press ESC to return to previous menu syst
5. 3 Set System Parameter pytate Axis Parameters for Machine CMASO40K 1390K Set User Para Technics Para Rotate Die mm 10 Pulses Rotation 20000 Working Para z L Manual Para Blow Curtain Parameters for Machine CMA1625 Set Machine Para rer ae ee System Diagnose Sect 1 Pos mm 533 33 Sect 2 Pos mm 1066 67 Pen Parameters for Machine CMAIB1OTF P 1810TF P Pen Offset X mm f Fen Offset Y mm o E Vision Transfer Parameters for SM9GOF CMALG1OTE Transfer Dis mm 0 Transfer Axis Fig 3 13 Special Machine Parameters dialog gt Rotation Axis Parameters for CMA6040K 1390K Rotation dia mm To set the diameter length for the rotation axis Pulses Rotation To set the pulse number required for every revolution gt Blow Curtain Parameters for CMA1625 Position of Switch 1 mm To switch on the air curtain when the laser head arrives at the position Position of Switch 2 mm To switch on the air curtain when the laser head arrives at the position gt Pen Parameters for CMA1610F P 1810F P Pen offset X mm Departure distance from X to the pen Pen offset Y mm Departure distance from Y to the pen gt Vision Transfer Parameters for SM960F CMA1610TF V Transfer Dis mm Set the parameter about transfer distance unit mm Transfer Axis Choose transfer axis BAST KERNER re Te Re Fae Te PS oad Headquarter hin 26 Gar Industeal
6. A AGS ee YUEMING HAN S YUEMING LASER Owner s Manual 3 CONTROL SYSTEM MK ABH ca i TUNE HAAS YFUPRMIHG LASER Wat manual a www VIT LA FET CO Copyright Statement GD Han s Yueming Laser Technology co Ltd All rights reserved GD Han s Yueming Laser Technology co Ltd Han s Yueming Laser the right to modify the products and product specifications described in this manual without advance notice hereafter reserves IL Han s Yueming Laser is not responsible to any direct indirect or consequential damage or liability caused by improper use of this manual or the product Han s Yueming Laser owns the patent copyright or any other intellectual property right of this product and the related software No one shall duplicate reproduce process or use this product and its parts unless authorized by Han s Yueming Laser All the name refered in this manual only for identification if belongs to other company s registered trademark or copyright proprietary rights of the name belongs to their respective holder ADLM KARR LS REAM LH E KD Tf HERO EE FA sot Wisin Im Sony di r i rage pment Lone onyen ouan Lh os AX KEBBE rare i i TUNE HAAS YFUPRMIHG LASER Product manual Biwi YIT ASer DOM 2 Bg Foreword Thanks for purchasing the laser engraving machine control system of our company Before operating please read this manual carefully to ensure proper operation Pl
7. The data format of 3 controller is ymd which exported by the software of SmartCarve4 Then through the Ethernet or USB disk transfer to the controller The SmartCarve4 export the ymd file as the follow chart Run SmartCarve4 Machine 3rd Control Card New File or Open smc project file Drawing or import graphics Set Parameters Layer para User para tec Technics process path optimization etc Transfer the data to the controller ethernet or USB disk Fig 3 1 Ymd file export flow chart 5 2 jr asm Product manual a www ymlaser com 3 1 2 Controller Operation Flow Controller system used for the HMI and machine control its main framework as follows a 3 D O Cc 2 O Cc gt Ye Qo O Q O N Fig 3 2 3rd Controller Main Frame 2368 RAAT UM TE TR P sbe m i Product manual E www ymlaser con Automatic Machining Cycle Yes Fig 3 3 Automatic Machining Cycle SHSM SEE MRL SR Tg of ale j pra EI E inn j l ANB EREM avmmasereon ay Funne Hal s YURMIKHG LASER Preluari manual Bg 3 2 SmartCarve4 use The 3rd controller host software is SmartCarve4 In this book we just only exact explain the 3 controller use For more information about SmartCarve4 please read the SmartCarve4 user manual 3 2 1 Layer Parameters Layer can be taken as a kind of processing technology A layer is equivalent to a processing techno
8. FEAR a Bc fe Th da UL Fait a e Pe Tle eS I Lompar Hasdquarier Ao bei novel fred H Jr Lace Heyr Gch irs Ceveiogrsent Lone Dongguenissgdong Luna DB 11 IL Funne Haws LASER redudt manual E Wi yla S27 COM y sliding block is on the right the speed at the corner is higher but the precision is lower while the cut corner is smoother if it is on the left the speed is lower but the precision is higher while the cut corner is sharper eet Precision corner low speed Smooth corner high speed Fig 3 11 Corner process Small Circle It is necessary to reduce the speed to cut small circle You can drag the sliding block to select the speed The smaller this value is the lower the small circle processing speed is gt SetPos Para It is the processing anchor which is also called processing reference point and equivalent to the work piece origin This is a fixed value relative to the mechanical origin SetPos X Set the position relative to the X direction of the origin unit mm SetPos Y Set the position relative to the Y direction of the origin unit mm 3 2 2 2 Working Parameters The Working parameters dialog as follow RASM CARR HUM RHR AR 7 WH SR TAREE 4 par Hesoquarier ert ic thon ect Lust Leve en Gusegdong China E 12 E ANANA VIT laser com AN ABBED ER EN TUM H R A TUE MIHO LaSERA Product manual Bg set System Parameters Ea f Set System Farameter
9. a Get Machine F aes aten Para e E Soft lami 9999 Laser Fara ta co Ja mm pa Cc Co co Max Ace immis Backlash table System Diagnose System Status I Status Auta Calculate iiil gt Fig 3 26 Set the Con X Y Zand A pulse equivalent of the device respectively unit pulse mm Whether the pulse equivalent is correct determines whether the actual position of the motion is correct The user is recommended to keep the pulse equivalents of con X and Y consistent while mechanical designing This parameter sets the equivalent of every axis respectively to trim the mechanical motion error To let the user calculate the pulse equivalent conveniently this software provides the automatic equivalent calculation function Click the Auto Calculate button to pop up the dialog futa Calculate Con Corrent desis Toat Length fan Fact Length ipm Con Ipul sema The procedure follows 1 The user selects the axis to calculate the pulse equivalent first and enter the Want Length L default 100mm 2 Move the selected axis for L distance through STEP JOG function in lower computer 3 Measure the actual inching distance of the axis with a rule and enter this value into the edit box of Fact Length 4 Click the OK button and the software calculates the pulse equivalent of current axis RAAM CHAR PMU SMEAR ALI EE TA RE ompary Headquarter hin 28 is indurteal
10. Mine LAARA p li EI Madla I Pi i Feed at last Set whether enable feeding when working finish gt Array parameters Rows The processing number of work pieces every row in array processing Range 1 9999 Columns The processing number of work pieces every column in array processing 1 9999 Row Distance mm The row misalignment of work pieces in array processing unit mm 999 99 999 99 Col Distance mm The column spacing of work pieces in array processing unit mm 999 99 999 99 Row Indnt mm The Row misalignment of work pieces in array processing unit mm 999 99 999 99 Col Indnt mm The column misalignment of work pieces in array processing unit mm 999 99 999 99 Row Mirror Used for models with intelliPCInt dual laser heads and the even rows process the graphs in X Ydirection mirror imaPCl 0 No 1 Yes Col Mirror Used for models with intelliPCInt dual laser heads and the even cols process the graphs in X direction mirror imaPCI 0 No 1 Yes 3 2 2 3 Special Machine Parameters The special machine parameters dialog as follow 4 AR E Fe Se Th BALL E Fe p7 Ub FF TV RLE p 1 i H Mined Songshan Lace High tech Industri Dev Zone Dorens 1 Cora Hasdnarter Ro SB Bee ince i LEN ar Lur in Ht am tT ee Pe 0 DEL e EE inal frad tongd eocment fore 1 MK F fi j i MA AE BEER D Pr mara ww Vila ser COM i Set System Parameters
11. SMALL 4 FEAR PES RET ML Le SET Tole ERE mn Hesdgusrier hin 28 Geert In irad Songshan Lace High tech Industrial Development Jone Dongquan Gussgdeng Ching mm se Aa oe eggy AX A le 8 iki 7 p aa F itt v ymlaser com Funne HANS VLR LASER Preduct manual LE 3 2 2 5 Set Machine Para The setting interface of System is shown in Figure 3 20 Set Syrtes Farametar Home Farm Set Uzer Pars Hisa Style Mana Dir Howe Vel Offset Technics Pare VYorking Pars Special Vachio T Lieit r Po sa alein t5 re Bannal Faro et Machine Pare TL Limit v s almin 15 re T Lisit v 48 a vin i5 ee Systes Fara Laser Fara Sensor Fara Botion Pars Backlash tett Om Dr Dre Dr OG Che ODs Da Systen Biugnesd Systes Status 10 Status Start Auto SONE v Open Cover Irwalida Protect Machine Type Standard Y Cantrel Moda PulsetDi Language p v gt Fig 3 15 System Parameters dialog gt Home Para Home Para Home Style Home Dir Home Vel Offset i Limit PE my mir 5 mm i Limit 4 8 my mite 5 mm T Limit 4 8 my mi Ti 5 mm Fig 3 16 iii Home Style Four home modes are available limit home limit Index signal home and Home Index home as in Fig 3 17 Mowe Strle Hane Dir Mowe Vel Offset If ske mem fis p a Fe sm fm rd Ks fe Fig 3 17 Home mode Home Dir Two home directions avail
12. and pulse This is defined as how many pulses that one mm include The unit is pulse mm Y Conver The unit to calculate between the mm and pulse This is defined as how many pulses that one mm include The unit is pulse mm Z Range Travel setting of axis Z unit mm 0 9999 99 A Range Travel setting of axis A unit mm 0 9999 99 Z Conver The unit to calculate between the mm and pulse This is defined as how many pulses that one mm include The unit is pulse mm A Conver The unit to calculate between the mm and pulse This is defined as how many pulses that one mm include The unit is pulse mm X SetPos Set the position of the locating point of axis X unit mm 0 0 9999 99 Y SetPos Set the position of the locating point of axis Y unit mm 0 0 9999 99 language Set the language of this system O Chinese 1 English Not all upper software parameters can be modified and set in lower system If necessary please set the parameters in upper software and then load into lower system 3 3 3 7 Starting processing The automatic processing consists of laser cutting and laser engraving In both modes the steps of the automatic processing are same Load parameters Open the data file to be processed a at st fn ie LE Ti Hesir Locate the home point of the work piece FR LISAS AFG GT oe BIBS 4 ind s37 CAN ABB YR RS oy vmlasercom 7 Funmme HANS YL Midd LASER ANAL TTT w
13. f Set User Para Cyce Humber Technics Fara Total Humber LA Start Fosition Current pt Transfer Machine Parameters Fl 3et Machine Fara System Para Feed Per Row Manual Adjust yO Laser Fara Motion Fara Feed Vel mm s 100 Feed At Last YES Backlash table E System Diagnose System Status IO Status Array Parameters Compensation mm JG Fig 3 12 Working Parameters dialog rc nm wv H Cyc Number set the number of cut files 1 9999 Total Number The cumulated processed work pieces of the system Start Position Set the start point of processing CurPt start processing from current point Set Pt start processing from locating point gt Transfer Machine Parameters Feed per Row Set whether enable progressive feeding No disable progressive feeding Yes enable progressive feeding Feed Vel mm s The speed of feeding unit mm s Range 0 9999 99 Compensation mm The length compensation of the entire feeding unit mm Manual Adjust When the feeding axis has deviation make the feeding in accurate state through manual alignment ARAM CHHRRHMUMSRRRE VSR Les eee Lompa Hasdqusrjer hin 28 Ges ndurtsel rad Songshan Lake High lech rdustrisl Geveloorent Jone Dongguan anaging China mm 13 AX ARB BH aS i i e s 7 oie F fa LA Ler My a i iT il a r 7 I A I l 1 j P i pi i 1 tl EA ELY ERAD os fFurmMmEs HAS YUE
14. in fig 4 6 Rectangular 3 Rectangular 4 Rectangular 2 Rectangular 1 Fig 4 6 a The machine cut rectangular 1 and 2 in the first breadth as shown in Fig 4 7 Rectangular 2 A x 48 BD FG RE rh MLS BR AR FT 288 opa Headquacte Mo 28 Ger Indusjeal fred tongdan Lace High Tech industrial Development Sone Dongguan Gussgdong una A5 ir he ft fr EE TLL E n il i j AX A f Eel iz iki 7t r BH F gu DAA VIT laser com if f Tunmise HANS YURMIKG LASER Preda Maral Bg Fig 4 7 b The machine feeds materials automatically the feeding length is the L in the figure and then cut part of rectangular 3 and 4 in the second breadth because the length of rectangular 4 exceeds the machine breadth as shown in fig 4 8 Rectangular 3 Part of rectangular 4 Fig 4 8 c The machine feeds materials again automatically and finally cuts the left part of rectangular 4 as shown in fig 4 9 Left part of rectangular 4 Fig 4 9 4 1 2 2 Man Adjust It is mainly used for cutting and feeding according to breadth especially when the graph size exceeds the cutting breadth of the machine Due to the error caused by feeding belt it is necessary to locate the graph cut in previous breadth to actually desired position accurately after feeding in manual mode The user se
15. manual control mode 0 continuous motion 1 inching motion StepDis The inching feeding when the manual control mode is inching unit mm 0 01 999 99 quis in Aker serine Bin an I A E h ME FS a Fe p7 JFF TV 7h B28 quart No 28 ped Sow 1 Lace High lech Industrial Geveloorment Jone Dongquan Gussodeng Ch ma E 36 fFurmmEs HAS YUE Mine LAARA Ne a Ya masi ep AN AR BENN ERE a l gt 4 E E Pedari manual ee a AD A i Margin The deviation margin of the actual frame from the graph frame while testing or trimming ScaleMod Available in array processing 0 cut LARGE 1 cut SMALL System para StartAct The operation executed automatically when the system is started O NONE 1 GO HOME 2 GO SetPt LmtSense level Represent the positive and negative limit trigger levels of the four axes with 8 bits O High level trigger 1 Low level trigger SnsAlarm Enable disable cover opening function O No 1 Yes the cover opening protection is connected with the second input port IP Set the network IP of the lower system default 192 168 1 8 and restart is required X Range The travel setting of the axis X when X axis exceeds this travel the system will send Limit alarm unit mm 0 9999 99 Y Range The travel setting of the axis Y when Y axis exceeds this travel the system will send Limit alarm unit mm 0 9999 99 X Conver The unit to calculate between the mm
16. mass production this function will improve the efficiency significantly The feeding function is designed for flexible materials specially Before cutting please check the flatness and trimness of the material The third controller supports four channels motor which are X Y Z and A axis A is used by mesh belt axis Z is used by feeding roller in case of single laser head and by second cutting head in case of double laser heads 4 1 Single laser head Single laser head processing means that only one laser head is used for processing 4 1 1 Array graph processing During array graph processing two feeding modes are available which are progressive and breadth Suppose that the graph to be processed is shown in Fig 4 1 Fig 4 1 The steps follow A Draw a 600 wide and 600 high graph in the upper computer software as shown in Fig 4 2 Fig 4 2 Set the axis X travels for the graph area and machine breadth to 1600mm and set the axis Y travels to 1000mm Tool Machine setting set System parameter Set Machine Para System Para soft limit B Press SET on the control panel to Enter parameter management Select Config and Enter Working Para in the submenu ADSM RA RR HUM SE LE EE TIREE Compar Hesdquarier Ao Gel ours e ibri r rdystrui Le ment bore korn Sn Gloomy Lin DB 43 MABE ZRIN j funmmes HANS YTURMAIHG
17. mirror image 0 No 1 Yes RowMirroY Used for models with intelligent dual laser heads and the even rows process the graphs in Y direction mirror image 0 No 1 Yes ColMirroX Used for models with intelligent dual laser heads and the even cols process the graphs in X direction mirror image 0 No 1 Yes ColMirroY Used for models with intelligent dual laser heads and the even cols process the graphs in Y direction mirror image 0 No 1 Yes FeedAxis Set whether enable progressive feeding No disable progressive feeding Yes enable progressive feeding FeedVel The speed of feeding range 0 9999 99 unit mm s FeedDis The length compensation of the entire feeding unit mm 0 9999 99 MinSpace The distance between two laser heads ManAdjust When the feeding axis has deviation make the feeding in accurate state through manual alignment Refer to Chapter 2 1 2 2 ManAdjust for the details of this function TotalNum The cumulated processed work pieces of the system Manual para JogVel The feeding speed unit mm s 0 9999 99 when the motion axis feeding is controlled in manual mode JogAcc The feeding acceleration unit mm s 0 9999 99 when the motion axis feeding is controlled in manual mode ShotPwer The laser energy while spotting the actual output energy is the sum of this value and the minimum energy 1 32767 ShotTime The laser output time while spotting unit ms 0 99999 Jogmode The
18. ped Songshan Lace High lech industrial Develooment Jone DongquenGussgdong China 15 Bg AN ABH x i i Funne K RA YURMIKSG LASER relict man a E wir yla ser DOM ap 3 2 2 4 Manual Parameters The setting interface of Manual is shown in Figure 3 14 Set System Parameters Bl Set System Farameter f Set User Fara Technic Fara Jag val mms Working Fara A 2 1000 Special Machin Jog fremmer Shot Power 8 f Set Machine Fara Laser Fara Motion Fara Backlash table El System Diagnose Step Distance mm System Status IO Status Scale Margin imm p o O Fig 3 14 Manual Parameters dialog Jog Vel mm s The jog speed unit mm s 0 9999 99 when the motion axis feeding is controlled in manual mode Jog Acc mm s The jog acceleration unit mm s 0 9999 99 when the motion axis feeding is controlled in manual mode Shot Power The laser energy while spotting the actual output energy is the sum of this value and the minimum energy 1 32767 Shot Time ms The laser output time while spotting unit ms 0 99999 Jog Mode The manual control mode 0 continuous motion 1 inching motion Step Distance mm The inching feeding when the manual control mode is inching unit mm 0 01 999 99 Scale Margin mm The deviation margin of the actual frame from the graph frame while testing or trimming Scale Mode Available in array processing O cut LARPCI 1 cut
19. the file Convert the file format according to certain protocol and generate exchanging file Set the parameters of motion control and laser control Realize data transmission with lower end computer and check the status o o o path optimization The main function of the standalone controller Receive exchanging file generated in upper end computer File operation management Analyze the file Parameter configuration Cutting and engraving management Indicate the machining information OAR JEE SEE SEE SEE EE 4 Human machine interface management omeni i ray Luna PASE SEM AE AULA TIL eee FF Te 28288 se IL Bg AN NESE ofA i m Ea awww ymlaser corm ff Chapter 2 Installation The hardware of the 3 controller was installed in our machines and the controller system were installed too Usually users needn t re install control system except it needs to update Users need install the host software SmartCarve4 in the PC How about install SmartCarve4 please read the SmartCarve4 user manual 3 controller use the ethernet network between PC and machine it doesn t need install any drivers Users need make sure the network connection be fine x Al e R DRAR Rein KUENE ED MB ge BLS AR ar Fin BE wsha Lace Beg r nirea L nisan Luna A CAN ARBEI a it Product manual www Ymlaser com 3 Chapter 3 Operation 3 1 Operation Flow 3 1 1 Data Export Flow
20. the operating panel is damaged or loose Wiring inside the controller is loose The system software does not started up correctly Wiring of the operation panel is damaged or loose The system starts up abnormally The internal configuration file is deleted damaged or modified incorrectly or the system has been damaged Internal hardware failure of the controller The default parameter file G L Para ini is deleted or the file name is modified Certain parameter is modified incorrectly of the parameter file has been damaged The default parameter is set incorrectly The internal hardware wiring failure of the controller or the hardware is damaged RESM HR AE Th LAR FFR TIREE 49 ME ee ES Check the power supply and the circuit Contact Han s Yueming Laser Technology for service Contact Han s Yueming Laser Technology for service Check the wiring of the operation panel Contact Han s Yueming Laser Technology for service Restart the system Check the wiring of the operating panel Restart the system Reinstall the system Contact Han s Yueming Laser Technology for service Reload correct parameter file to the lower end system through the upper end software and restart the system Reload correct parameter file Contact Han s Yueming Laser Technology for service MN ARB BH FE HB a www ymiaser com funmme HANS YTURAIHG LASER Product Maud ANA wi Vila
21. this operation The parameters should be reset when the system is restarted To make the parameter settings take effect permanently please set in upper computer 4 2 2 Processing of mixed graph For our machine speciality two laser head use the same one beam in Y axis motion So user need layout the mixed graph in half area of the machine of X direction and set the panel parameter cols value to 2 Then it can work mixed graph with two laser head AESA FO Comper Herpin Hin REE i Ua BE ETE ETER I Boer bess Pn ech rdystrual Leverett 4 Sn Gloomy Lin DE Pel 48 AN ABH x a M fFurmmEs HANS PLR Mine LAARA Product Maud Oe We We WP if ASer LOC Chapter 5 Troubleshooting All the four indicating lights do not work after the system is powered on Only the 24V light is on after the controller is powered on The LCD screen does not have background light and the power indicator light is off after the system is powered on The keys cannot work or the LCD works abnormally The system stays at the staring interface for a long time and has no any response at it starts up Default parameter error is prompted after the system starts up Initialization fails is prompted after the system starts up 24V or 5V power supply or the circuit is damaged Power supply module of the controller is damaged Power supply module of the controller is damaged Wiring of
22. 1 is ineffective please contact Han s Yueming for maintenance B If the system stays in start up interface for a long time gt 10sec the system start has fault Reason Abnormal system start The configuration file in the system is deleted damaged or modified abnormally or the system is damaged Inner hardware fault of the controller Solution Cut off the power supply and then re connect to start the system lf step 1 is ineffective please reload valid system parameter file lf step 2 is also ineffective please contact Han s Yueming for maintenance 3 3 3 System function description The function keys include files management parameter settings automatic processing manual operation etc In the main interface you can press the key directly to enter the operation module In other interfaces it may be invalid when you press the keys 3 3 3 1 Manual function In main interface under Manual state the X X Y Y Z Z F5 and F2 keys are manual function keys Press these eight keys to control the feeding in positive and RE HE a Bc FET Le OE AE IRENE Lompy Head gim e ibri m rin Le ment bore Lio aniar Lin EO IG E F GE 559 bel a EL r OG ZS An OM ABH FETE senn j TUMinc HAR S VURMIHG LASER Product manual DAA TAS ET TT ae negative directions of the X Y and Z axes F5 and F2 are used to control the feeding o
23. 21 A In duty cycle output mode the controller outputs pulse quantity to control the laser and adjusts the laser energy by changing the duty cycle of the pulse In this mode you need to set the frequency of PWM The maximum output frequency of the system can t exceed the maximum frequency of the laser Power sode FRY Duty Power CtrlBeds Linear LasarOn Deleytes 0 LaserOif Delay lus 0 TOR Frequency Or 3 Baz Duty Cycle 6 100 IGLID Lansr must lt 60K Kald Frequency Hz O Hald Puty Cyele O oad Hegg gut tar hin Silent verta Boen HL ip Tech rdustrial Develggrsent Zone ju gk ng Ch na mm 19 MN ARB BH x a i PE i 7 Funne KARA YURMIKSG LASER Predut manus DAMA LYTT ASer DOM G Bg Fig 3 22 B In frequency output mode the controller outputs pulse quantity to control the laser and adjusts the laser energy by changing the pulse frequency Laser Fr v Poset soda We Pree Power CtrlMada Line v LeserOn Delay tax LanarOff Deler bas PWS Doty Cycle x zi Hald Frequency OHz 0 Meld Duty Cycle A 9 Fig 3 23 C In analog quantity output mode the controller outputs analog quantity to control the laser and adjusts the laser energy by changing the analog quantity In this mode it is necessary to set the pre voltage and maximum voltage of the laser control power supply where pre voltage is the minimum voltage of the energy output port when the laser is idle Later Pe i Tower mo
24. ENE EEE NE EN 39 3 4 DNS nsceesenctcenecoutceesapataene se seu acaaccessacusdescassseasaceceaceocestcdaraeeeecuaconessed 40 3 4 1 NEE ee TN I RE 40 3 4 2 WISE GIG NN I A A E A A A A E 41 PN 43 4 1 MTT 43 4 1 1 Array graph PrOCeSSING ssssecccccsssseccccccsseeeccecesseccccseasececcseaasececsseaseeeees 43 4 1 1 1 Progressive PBN eee 44 41 1 2 NNN 44 4 1 2 Mixed layout graph Processing ccccssssscccccessseceeceeesecceeceeseceesseaeeceeseeees 44 4 1 2 1 Automatic FeedAxis rrrnrrrnnnrrnnnnrnrrrnnnrrnnnnnnssrnnnvrnnnnnnssrnnnvrnnnnnnssennnsvnnnnnnee 44 2122 Man Adi 2 cacsesvavcaivannardiesvnwasvienseancsiesdneatsantinscsedsveatsuesavsdiearvarameatwediestouesie 46 4 2 Duala serCi E E igen aioe icimone Gees 47 4 2 1 Processing OT array SraPNanamsmennesmarndrtassmemnenismesnsimssnikvasnism 47 4 2 2 Processing OT MEET graph sicsensivcnsmcrndecmneucheinen mentum 48 Chapter 5 Troubleshooting ccssscccccccssssssnnecccceesssessneeeceeceeseessaeeeeeecesssessaaeeeeesesseeeaaaes 49 TN 51 6 1 Appendix1 System update scicsucesssavecavarssaconuruiesaredevacedssabennadsiacesssdtcamnaniecaneaasens 51 Pl 52 DEE KER Re eae eee eee _4 M ARB BH ERE Gr TunmmHE HAS PLR Mine LAARA Ee Product manual E WWW Ymlaser com j Chapter 1 Overview 1 1 Introduction The 3 embedded laser control system is one state of arts integrated embedded motion
25. LAARA Product manual AAA WIT ASer DOM E E Select 3 in Num ofRow Select 3 in Num ofcol Q The setting of this parameter is valid for this operation only When the system is restarted please reset this parameter If you want this parameter setting Warning take effect permanently please set in upper computer The array setting is described in Chapter 2 8 10 Array Conversion in the upper computer software Operate in the following two feeding modes 4 1 1 1 Progressive feeding In this feeding mode please set the following parameters Select Parameter settings and Enter Processing parameter setting in the submenu Select NO in option ManAdjust Select YES in option FeedAxis While processing the machine feeds one row of material after cutting one row until the cutting completes 4 1 1 2 Breadth feeding In this feeding mode please set the following parameters Select Parameter settings and Enter Processing parameter setting in the submenu Select NO in option ManAdjust Select NO in option FeedAxis Since the second row of the graph exceeds the cutting breadth of the machine when the first row has been cut the machine feeds a breadth of material i e 600mm then it cuts the graph in the second breadth and feeds another breadth and then cut the third row 4 1 2 Mixed layout graph processing The processing of mixed layout
26. aT LOT j f o meme men JP tende Motor parameters are set Check the wiring When connecting with incorrectly between the controller the servo motor tne n and the motor driver motor would move Wrong wiring between the slowly after powered on controller and the motor Set correct parameters driver of the motor E_E Wire phase A and phase B The motor iS out of incorrectly control or flying when connecting with Control mode of the servo motor controller and the driver are not matched Set correct parameters of the motor please refer to the specification of the motor and the driver Control mode of the controller and the driver Set correct control The motor cannot run are not matched parameters or just run towards single direction Wrong wiring between the Check the wiring of the controller and the motor motor driver 10 Unable to open files of the flash disk system will be down when accessing the flash disk The flash disk is incompatible with the controller Change another flash disk The upper end IP and the ports are set Check configuration of software and lower end incorrectly IP and the ports system cannot be connected through The network line does not Check the network network work line 12 The minimum power of When machining laser is set too low closed curve the curve is not closed The delay time for laser off is too short Set correct machining parameter
27. able positive and negative Home Vel Set the home speed of every axis respectively unit mm s Offset It is the distance that the machine laser head drifts relative to the origin switch to avoid the device staying in the origin signal triggering state after collecting the origin a A i i ok K E KJE MP ME FA 288 a EE TET h Hita tik A E a i iy AN A ie DiMA D m F ft ee ee es 3 7 L fae F Wa L Wa vimila FEF LT E T 1 af fe ee ea ee pt I signal mm If it is positive the machine moves certain distance to the reverse direction of home if it is negative the machine continues to move to the home direction for certain distance Generally this value is positive AN Warming In Home Index or Lmt Index mode install the Home switch between two adjacent Index signals When Home Lmt switch and Index signal superpose it may cause collection error of Index signals Han s Yueming has set the machine before delivery Please modify the parameters under the guidance of qualified personnel gt Sensor Para Sensor Fara det Ede Ele El Elz Elz Cle 4 Fig 3 18 Limit switch config Corresponding card has been connected Limit signal and select the relevant options gt Other Para Start Auto The operation performed when the device is started Three options are available NONE Go Home and Go Setpos Machine type Two feeding model and stan
28. ae LOT Ee redudt manual In system interface press the START key to start automatic processing The system Enters automatic processing circulation module until the processing completes or the STOP key is pressed The start point of the processing is set in processing parameters submenu and two modes are available One is the current point indicate that the system starts automatic processing from the current position of the laser head The other is the locating point in this mode the user can press the arrow keys on the control panel to move the laser head and press F1 key to locate current point at desired position Press the START button again and the system starts the automatic processing from the point currently located If it is not clear whether the processing range exceeds the limit the user can check the processing range with TEST function If the user presses the START key before valid processing data file is opened an interface will pop up for the user to select data file as shown in Fig 3 53 and Enter the file management module automatically Open File First Fig 3 53 Prompt to open processing file first When the system enters automatic processing mode the status bar in the lower right corner will display AUTO As shown in Fig 3 54 File Test YMD Time 00 00 00 Num 0 1 0 Vel 100 0 Auto Fig 3 54 Automatic Processing Interface In automatic processi
29. aph is shown in fig 4 12 A H Now the splicing of the graphs completes 4 2 Dual laser heads In case the laser channels are two dual laser heads work In this mode the software will assign the graphs to two laser heads and cut automatically 4 2 1 Processing of array graph Refer to Chapter 2 8 10 of the upper computer software for the generation and editing of array graphs and leftover materials Suppose that the user sets the graph to 4 rows and 5 columns in the upper computer software and both the row spacing and column spacing are 2mm as shown in fig 4 13 Working breadth of the machine de EE SSS SSRS Fe 4 eet ee HEGE le er el ee Dr r Se a ee OS ES RR IRER Array figure Fig 4 13 as Fot EE AE Ak AEE RH ee 4 sima one long Compary Headquarter hin 28 Ler ndurisel fred Songshan Lalo High tech industrial Develogrsern longguen Gusegdeng China mm 47 E r g on a AX he bd TH 3 Hind F Hitt es wwew ymlaser com i m TunmmHE HAS PL Mine LAARA redudt manual Set the following parameters in the lower computer Select Config and Enter the submenu Working Para Select NO in ManAdjust If the user wants to trim current figure please modify the Array rows Array columns Row spacing and Column spacing on the control panel of the lower computer But the settings of this parameter are only valid to
30. backup data could be written to the machine again In the main menu select Tools gt Machine Setting Tools CI Windows MW Hel Language IL k Machine M d Machine Setting lg Config E Fig 3 6 The following interface will pop up Set System Parameters eset System Parameter Motion para BH Set User Para es Technics Pera Start Vel m min 0 49995 Working Para Special Machin Manual Para Set Machine Para Jump Ace mm s2 System Para Ta Daley ox Laser Para Motion Para Backlash table 5 peso Engrave Mode Black w Engrave Ratio X IO Status Jump Vel m min 12 Engrave Parameters Cut Para Corner Precision Velocity Small Circle Slow Vel High Vel SetPos Para SetPos X 0 SetPos Y er gt Fig 3 7 The machine tool parameters mainly include system parameter settings and system diagnosis Click to expand the parameters list The button for the following functions Smi Ifa connection with the normal that this information will be connected to the success of information Connect Click this button to connect computers and machine You d better connect computers and machine before operator the machine Read Ini parameters of the machine into the interface displayed to the parameter of Write The corresponding parameter is change the system after writing to the machine Import To keep the format file ini to your system interface pa
31. controller from Han s Yueming Laser The system integrates both motion control and laser control function The main function of the system is laser cutting and engraving This control system is based on the high speed CPU DSP FPGA architecture with excellent performance simple structure and stable operation It is developed for the laser processing industry after the research in those key technologies and processes of the industry Laser processing system is a highly cost effective product 1 2 System Function The main functions and features of this control system can be concluded as follows Dual Processors Dual processors separate motion control and laser control from peripheral functions such as HMI and message management The new architectural greatly improves the control performance and the reliability of the system More complicated HMI function could be realized Standalone The control system is configured with 128M memory maximum 2G By using large on board memory graphic files with large data can be processed faster by the system Multi Connectors Abundant connectors are provided such as COM Ethernet and USB The system could read data from either Ethernet or USB Network Control By using the Ethernet interface a single host computer can supervise a factory of networked laser cutting appliances The PC is used for image processing data transmission task scheduling status monitoring etc The remaining machines w
32. d select options Press ENT to execute the function that the cursor selects and the homing process is shown in Fig 3 35 Press the STOP key to stop homing and return to the main interface of the system 4a Aa CRA fe Th HL METE E VIER T AR 20 E Compaty Headquarter ho 4 ad Song ge High lech runa Development fone longquanGusegdeny China in Aker serine Bin ven Lace blar 27 AN ABH r e An Funne KARA YURMIKSG LASER Prelat manual 4 WANA yla S27 COM i EE Homing Please wait Fig 3 35 Homing Interface The user shall confirm that the homing parameter setting complies with the VAN mechanical hardware connection completely or else the homing function may be invalid and the equipment may be damaged Make sure that there is no barrier on the Warning worktable during homing to avoid stopping the motion of the equipment 3 3 3 3 Pulse function In the main interface under Manual state press the PULSE key to perform the spotting control of laser The energy of spotting is specified in ShotPwer and the time is specified in ShotTime When parameter ShotTime is set to 0 the laser is in constant output state until the user presses the PULSE key again to switch off the laser In constant output mode the user can perform other operations for example move in X and Y direction to cut manually and the laser switches off automatically when the manual mo
33. dard model are available Language Set the language of the controller system Chinese or English Open Cover Protect Two modes are available Available and invalidate Control Mode Three models are available Analog pulse dir and pulse as in the figure below Please select the motor control mode according to the actual condition of the device note blue box controller doesn t have analog control mode Control Mode z Fig 3 19 BEE KER ETG PL Fire Le TURTE TERS 18 rA 7 FR nn i MM AB EP D Pig f man AA yla S27 COM i j Bg 3 22 6 Laser Parameters The setting interface of laser is shown in Figure 3 20 Set System Parameters El Set System Parameter Set User Fara Laser Hum Technics Fara Working Fara Power mode Analog Special Machin i 3 Merge Pare Fower CtrlMode Linear LaserOn Delay Gus Set Machine Para System Para Laser Fara LaserQff Delay us Motion Fara Backlash table Voltage V El System Diagnose System Status I Status Voltage Fig 3 20 Laser Parameters dialog The setting of laser parameters follows Laser Num Two options are available 1 indicates that only up laser is single laser head processing 2 indicates that two channels of laser are double laser head processing Power mode Three options are available as in Fig 3 21 Power mode PHM Duty PHM Duty Cyc Fower CtrlMode PHM Frequend Analog Fig 3
34. de user can adjust the output power of the LASER arbitrary before each segment With the function cutting on different layers or gradient carving can be realized 3 Carving or scanning mode The special function is used for laser image scanning and the kernel function is finished by hardware In this mode high speed and accuracy can be reached 4 Delay for laser on or off is provided and the unit of the delay time is 1us The motion delay can be inserted between two path segments or laser on or off 5 Laser power output mode pulse duty ratio frequency and analog output a at Ti Ba r BEE nm SAR WE A Rack A RAR lh FF Se Bt Tl 3 BE p Fin ai Series fred songh Lace Hegn eh rdyusinal eveoprent Gore ongian aaar Lian Lary Hear ier 2s AN ARE Ra F i ee I FrEE miam g TUNE HANS YURI LASER E WANA yla S27 COM ie f 1 3 System configuration 1 3 1 Hardware configuration 1 3 embedded standalone controller 2 Operation panel HMI and its cable 3 Cables for serial COM and network connect cable 3 embedded controller is use to finish function of motion control and laser control The operation panel is used to realize human machine interactive and display 1 3 2 Software configuration The control system software consists of software running in the host PC and software running in the standalone controller The main function of the host software Receive files of different format Examine
35. de bral og Ei Tower Cirliuda linsu Lesern Belay us 0 LeverOif Delay tas 0 Bin Valle T t But Velitage T 330 Fig 3 24 Power CtriMode Two energy control modes are available Linear servo and constant value output as in Fig 3 25 Power CtrlMode ane PHM Duty Cycle E Fig 3 25 The energy corresponds to the cutting power or engraving power in Setting layer parameters In direct output mode the laser energy outputs constant value The constant energy value is determined through the cutting power or engraving power in Setting layer parameters Laser On Off Delay These two parameters are used for light on off delay of laser unit us Because of the hysteresis from the controller sending motion instructions to actual movement of the motor it is necessary to set this parameter to ensure the synchronization between laser and the motor motion during laser cutting in process RESM FRE ALLSANG JF EE TIERE kongah Lare Bagh tect rein Leve Cor Lara DB 20 pa E EH TE w og nn i MARBBHX de eo P Funne Hal s YURMIKHG LAARA Product manual DANA Yaser OOM Es 3 2 2 7 Motion Parameters The setting interface of motion parameters is shown in Figure 3 26 Set System Parameters Set System Parameter foe WGmlesiam B Set User Fara Technics Para Working Para Soft Limit X Con Y pulse mm Soft Limit T 400 Con Z pulse mm 6 Soft Limit Z 9999
36. e copy interface Select the option Load from Disk default and press ENT When the system can t be started normally and requires reloading parameters B Copy the processing files to the root menu in the USB disk Connect to the USB interface and the system will recognize the files automatically Press the START button The default directory for reading the USB files including processing data files and parameter files is the root directory and doesn t support submenu The possible errors and reasons of copy function are described in Chapter 3 3 3 4 Warning The USB disk only supports FAT format and the maximum capacity is 2GB To transmit the processing data files in local disk to the USB disk Insert the USB disk Enter File Management Interface Select menu Load From USB default and press ENT to Enter local data files list Move the cursor to the file to be transmitted and press COPY to Enter file copy interface The transmission of data file is same to the transmission of data files Please Enter parameter management and perform operations ASEA PR ET MGM TE FE DET Me BS ko Kin 28 Ge haurien red Songshan Lace High tech industrial Dew ent Jone borgen i Dat Meee Sen one Loner soo Lo FET F 3 prng 42 O nn wi MABRBBHX ERER e j i J Funne Hal s YURMIKSG LASER Prelat manual DAMA YTTLASET COM y E Chapter 4 Samples In case of
37. e scale is unclosed in the corner is always caused by setting the parameters incorrectly If the scale is unclosed in the corner user can increase the value of parameter Minimum power or Delay time for laser off 3 4 Data transmission The laser embedded control system is an independent laser cutting and engraving control system which transmits data through the USB port or Ethernet port The data to be transmitted are usually the processing data files YMD file and parameter files ini file 3 4 1 Net transfer Application of network transmission function After saving the drafted figure as ymd file or exporting the parameters as ini file click the network transmission button in toolbar and the following dialogue box will pop up ANLA AD IG GE MLS BT IRR FFF EE TRAE a Compr Headquacte ho 28 ad Sor doe High lech industrial Development Jone Jongquan Gussgdeng Ching an Wen Lae bl in 28 art Industsel r J 40 Tumme HANS PLR MIG LASER ir FG 5 06 22 r g nn j AN Dx Dink vt Pra fo I Hi DAA vas Er COM if i Bg x Net Status No Connection valid Remote IP C Documents and Settings daruyueming 3 Change the file catalog 4 List of files on List of files on Upload 5 Download machine data data to machine Link Cancel Fig 3 57 1 Connect the Steps to download files to machine Link the network If the net
38. ease keep the manual properly for reference Since the configs are different certain models do not have the functions listed in this manual Please refer to the specific functions for details Due to the constantly tech update the specification for reference only subject to the real standard Tags in this book Special Attention User must follow and perform as the manual Otherwise it could lead to errors or relatively serious problem Note User should comply with the attention and suggestion in this manual it could bring much easier operation AAR AFR AS LL AR TE ERINRAR Lompar Hesoquarie Fan bei nd Ti an Lae TS eins Levenoment fone onyen uaan Luns os ee Contents Chapter EO EE EEE EE 1 1 1 MOAN sacace deconseascaeanendeaneseadeccssentuseateadsanenentxeantensamensndcraceenteecsateaciaotendeaasacates 1 1 2 SVS LCI FUNCT OM ecnciinataceawodasinssienndawassntidintalontaneawokaslenteendasuasnbidienlaeetasodsoladenieentsussnadas 1 1 3 SV SCCM COMPICUI AU ORF EEE 3 1 3 1 Hardware configuratiON siiscvcvsersenccsvessussanwiensssiveseessustousesassabecivaendiiwnensceveaens 3 1 3 2 Software configuration sss ssssseeesssseeresssreresssreresssrrresssrrresssrereesseereesseeee 3 Caper 2 Ims ball tiosan E EE EE TE EE 4 NNN 5 3 1 PN 5 3 1 1 PAPP 5 3 1 2 Controller Operation FIOW rrrrnnnnnrrnnnnnnnrrnnnnnnnrrrnnnnnnnrrnnnnnnnernnnnnnsssrnnnnnnnsene 6 3 2 DIE NAN 8 3 2 1 Layer Param
39. ed press CON to continue processing LIMT this state is enabled when the system detects that limit signal is triggered 96 0 o ALAR this state is enabled when the system detects that motor alarm signal is triggered ERRO this state is enabled when the system detects running error WATE this state is enabled when water cooling protection is obstructed WAOL this state is enabled when water cooling is overload RAAM I A 2S Ae ML TAR Pe De TAAS Lompar Heaoquarie in nrk La er hlndusnal Leveigsrsent Jone onpguen ay sleng 0 1na 24 AN ABBR ARF a l fFurmMmEs HAS YUE Mine LAARA IL Ne a Ya masi ep Predict manual EA te i W AROL this state is enabled when the blower is overload EXOL this state is enabled when the exhaust fan is overload EMEG this state is enabled when the emergency switch is push In main interface under MANUAL or Inching state gt 969669 Press the FILE key to Enter file management Press the SET key to Enter parameter management Press the PULSE key to Enter laser spotting function Press the TEST key to Enter test along frame function Press the SCALE key to Enter work piece trimming function Press the START key to Enter automatic work piece processing function and the state switches to AUTO state Press the Home key to return to origin Press the X
40. em main interface 4a Aa CRA fe Th HL METE E VIER T AR 20 E Compaty Headquarter ho 4 ad Song ge High lech runa Development dore longquenGussgdeny China in Aker serine Bin ven Lace blar 33 MN ARB BH ARF i Lo y Funne KARA YURMIKSG LASER Prelat manual Wana yla S27 COM ji E E When the cursor locates at Load from DOM and Load from USB press ENT to Enter local or USB parameter files list as shown in Fig 3 50 BMP ini TEST ini Fig 3 50 Parameter file list In parameter file list interface it is also possible to manage the parameters copy delete or import The operation is same to file management Please refer to the operation of related chapters The YM_PARA ini parameter in local directory is the default parameter of the system A and can t be deleted or else the system start will fail Please backup the parameter files for restoration Warning Loading new parameter file will reset all the working states of the controller Please make preparation for the resetting and perform the operation properly after resetting For the errors caused by newly loaded parameters and system resetting please take same measures as in system start chapter 3 3 3 6 Parameter settings Open the Parameter setting option and enter the submenus to select a parameter The parameter setting submenus are shown in Fig 3 51 Working Para Manual Para System Para Fig 3 51 Paramet
41. er Acceleration Testing Scale Please wait Fig 3 55 Test Function Interface 3 3 3 9 Scale Cutting Function it can be regarded as function of scale traveling with laser on When running the function of scale cutting the device would cut off the rectangle scale of the WorkPiece with laser on The interface is shown as Fig 3 56 ae st LS RAR MUM AMARA FI le ERE Tay Heeoquarter kin Ae Reet nord Spend Songshan Lace Pegh tech inguinal ewsigoment fone Dorun agong una 39 IL MARBBHH fram ae z PE PET me j ad WAN VIT LA Fer BOT i furmMmEs HANS PL Mine LAARA malat maid i i i Eo Scale Cutting Please wait Fig 3 56 Frame Cutting Function Interface The user needs this function to cut off the work piece when it has been processed In this interface press CANCLE or STOP to stop the frame cutting and return to main interface of the system automatically When the frame cutting completes the interface Cut Scale OK pops up and return to main interface of the system automatically The speed of frame cutting is same to the speed set in parameter Manual speed the cutting acceleration is same to the value set in parameter Acceleration the laser energy of frame cutting is same to the value set in parameter Following ratio The function of scale cutting can be used for device test The phenomenon that the power of the scale is non uniform or th
42. er setting In this interface ie af NER AGF CARTET TE 4 erent Hand ind al 34 AN ABBR Rms ih j HARS TUR Ming LAARA THEME IL Product manual DAA VIT laser com f f Press the Y Y keys to select options Press ENT to Enter parameter setting interface Press ESC to return to previous menu parameter management interface The parameter setting interface is shown in F1 24 VelRatio 100 PowerRatio 100 ConeRatio 100 BackLash 0 00 Fig 3 52 Parameters list In this interface 09606066 Press the Y Y keys to select options Press X X to turn pages Press Z Z to select home and end Press the number keys including dot key and Back key to edit the parameter Press ENT to confirm the modification Press ESC to return to previous menu parameter management interface The parameters are described below Yy 2 a at Ti LET Fl E party Hes BI RE Ti MLL a IS AR PH Fe OR Th RE J kn i ndusis tongdan Lace High tech industrial Development Jone Donggqueni j T quarter Technics Para VelRatio Set the parameter of velocity ratio which affects all the speeds of the system Power Ratio Set the processing power ratio which affects the processing power output of all processing CornerRatio Set the corner power ratio of processing which affects the corner power output of all processing
43. eters rrrnnnnennnnvnnnnnennnnvnnnnnennnnsrnnnnennnnsennnnennnnsennanennnnsennnnsnnnesennn 8 3 2 2 Machine Setting EE EE EE OE ERE REN ENN 9 3 2 2 1 Technics Parameters rrnnnrnnnnrnnnnnnrsrnnnvrnnnnnnnssnnnnvnnnnnnnssrnnnrnnnnnnsssnnnnsnnnn 10 3 2 2 2 Working Parameters sisasessaindnctsascriexsaaurdetaneavdonsneusaetanentnensadateediaoasiancaseaieds 12 3 2 2 3 Special Machine ParaMetels ccccccccsssscccecessseccceseeseccceseeseceeseeeeeeeeees 14 3 2 2 4 Manual Parameters rssrnnnrnnnrrnnnnnrrsrnnnnrnnnnnnnsrsnnvnnnnnnnnnsnnnnrnnnnnssssnnnnsnnn 16 52425 Set Machine Pale s vne EAE 17 EO PENN 19 S220 Moton Pal ain Glens Seed 21 De gt 9 EE EEE 22 VI System Diagnose A 22 3 3 Controller system INStructions rrrrrrnnnrrrnnrnnnnrrrnrnnnnnernnrnnnsesrnnnnnnssernsnnnssssnnnne 22 3 3 1 FL 23 3 3 2 Power On and Start Up the SysteM ccccccssssccceceesseeceeseeseeeesseeeeeeesseees 23 3 3 3 System function GESCHIPTION cccccccccesssecceceeesecceceaeeeeceeseuaseceessuaaeeeeees 26 M 26 ATEM NK RAET eg Ba are DL Fe TUNCIION Vvs 27 Jo PE Tr en 28 JE ENN 28 3 3 3 5 Parameter management reannnnrnnnnnnnnrnnnnrnnnvnnnnennnennnnvnnnsnnnnsnnnnrnnnsennnnnnnnsene 33 3 3 3 6 Parameter settingsS r rrarnnrrnnnernnvennnernnnennuvrnnnennuvrnnnennunennnernnnennuvsnnnennusenn 34 EN 37 TN 39 Iaa Scale GEN
44. f no USB disk is inserted but Load from USB is selected the errors prompt shown in Fig 3 39 appears and returns to file management interface NO USB Disk Fig 3 39 NO USB disk In files list interface Pe at ED ARAD Ae AGE Th ML SIR RP ER Tw RRE J No irad Sor 1 Lace High ech Industrial Develggrsent Jone Dongquan Gussgdeng Ch nat Hesg im oh lari irigi LE ma E TL e Fula 29 AX AE Brig NF OE Tumime HANS TURAIHG LASER Product manual 4 Wana yla N okt i EE Press the Y Y keys to move the cursor for up or down selection Press the direction keys X X for page turning selection Press the direction keys Z Z for home end selection Press COPY to Enter menu of file copy function as shown in fig 3 41 Press DEL to Enter file delete menu as shown in Fig 3 47 9 66 Press ENT to confirm and open the selected file if the file is opened normally it returns to system main interface automatically if it fails to open the file then the error indicating interface would pop up shown as Fig 3 40 and the system would return to the main interface automatically Press ESC to return to previous menu file main interface File open error Fig 3 40 File Opening Error The error is mainly caused by the following reasons 1 The file is damaged 2 The file is occupied by other thread e g while file transmission 3 Fi
45. f the fourth axis According to the Manual Mode setting of system parameters the manual function has two motion modes which are continuous and inching In continuous motion mode press the Manual key to start the continuous motion of the motor axis and release the key to stop the motion in inching motion mode press the Manual key to move the motor axis for a certain distance which is specified in parameter Step Distance The manual function is only available in main interface in other interfaces these six are direction keys If the feeding direction isn t consistent to specified motion direction or moves only in one direction it means that the wire connection or parameter has error Please adjust the connection or modify the control parameter of the motion Note axis 3 3 3 2 Home function When the system is started if no home operation is performed the start position will be considered as the home point by default In main interface under Manual state press the HOME to perform the home operation or return to locating point The home point here is the mechanical home and the home mode depends on the setting of system parameters To return to locating point it will return to the home point first The home interface is shown in Fig 3 34 Go SetPos X GO Home Y GO Home Fig 3 34 Home Main Interface In files list interface Press the Y Y keys to move the cursor an
46. graph is only suitable for the feeding according to breadth The breadth parameters can be set in system parameters which have been described above 4 1 2 1 Automatic FeedAxis For automatic feeding the user only needs to select graph set the parameters and start the machine and the machine will feed the material after cutting a breadth If the feeding system of the machine has error the user can use manual alignment to get accurate alignment The graph of automatic feeding is described in two conditions 1 The graph exceeds the breadth of the machine but single curve doesn t exceed the breadth as shown in Fig 4 3 in Aker serine Bin AAR ASKE TRUSER TE ET MERE m r Ty Hasdgarjer Ha 28 ped Songs Lace High eh nsina Develggrsent fone onguan aang Dura DB TL e Fula 44 LL rA EE an F a KA ARE Pra fo F il Bw VT laser com i i s Rectangular 3 Rectangular 4 Fig 4 3 a The machine cut rectangular 1 and 2 in the first breadth as shown in Fig 4 4 Rectangular 2 Lt Fig 4 4 b The machine feeds material automatically the feeding length is the L in the figure and then cut the rectangular 3 and 4 in the second breadth as shown in Fig 4 5 gt Rectangular 3 Fig 4 5 2 The figure exceeds the breadth of the machine and single curve may exceed the breadth as shown
47. ill realize the functions of receiving assignment machining real time information feedback etc The system can display the work status as well as the actual path During machining operations Pause Continue Stop can be controlled directly on the control panel N With Scale and Test functions it is convenient to check the position of the material Optimization Multiple modes of path optimization algorithm are provided Powerful function of motion control By applying DSP motion control technology 3 axis linear interpolation and circular interpolation can be realized to machining continuous path The high accuracy interpolation is independent from the velocity Pulse output frequency of linear interpolation can work at 256KHz while circular interpolation can reach 160KHz with radial error limited within 0 5pulse For example when pulse equivalent of the feed axis is 100pulse mm the maximum velocity of linear interpolation can reach 2560mm s and the maximum velocity of circular interpolation can reach 1600mm s with accuracy limited within 0 005mm Two modes of pulse output PULSE or PULSE DIR LEDE NE RE LES MF DET UR BS Find Dnk Laz ah ong E oe L pe Lil f r a TI my n z p b f j o MAA iW FT il r LAT f f n AN ARGE TN Funne Hal s YURMIKSG LASER Preluat manual Detect the limit switches and driver alarm signal in real time Stop motion a
48. ion is not applicable to the 3 controller 3 3 Controller system Instructions The lower end system is operated through the operation panel and the interface is shown as follow PAS ES KER RU NS SEK ATTER T dl 208 Lompa Hasdqusrjer hin 28 Ges iual rad Songshan Lake High lech rdustrisl Development Jone Dongguen anaging China 22 Tumme HANS RMH LASER AN ABBR EE Predut manual E ANANA VIT laser com Display Function Key Fig 3 29 Operation panel of 3 controller system 3 3 1 Light There are four lights on the panel shown as follows on the operation panel to indicate the current status of the system Power on light It will keep on after the system is powered on normally Power System running light It will be on when the system is in automatic machining Run status Laser on light It will be on when the laser on signal outputs Laser B Alarm indicator light It will be on when the system works abnormally or the alarm Alarm signalis detected 3 3 2 Power On and Start Up the System Eaa Hesdquscie hin 26 Gert in dl Songehan Lace High lech industrial Gevelgoment Jone DonggusnGusegdong Chins Please connect the power supply for the equipment in the sequence below 1 Power on the Control system embedded standalone laser motion controller 2 Power on the Motor and driver 3 Power on the Laser and other devices Note The sequence of power off is reverse to that of p
49. le format is improper The file copy interface is shown in Fig 3 41 The first line denotes the name of the machining file opened now the second and third lines denote the folder that needs to be opened i e the local folder and flash disk folder respectively Curr DOM AA YMD Copy to DOM Copy to USB Fig 3 41 File Copy Interface In file copy interface Press the Y Y keys to move the cursor and select options Press ENT to confirm the selection Enter the submenu file copy process interface as shown in fig 3 42 Press ESC to cancel copying and return to file management interface RESM FH RE LL a aR FFR TIREE By 30 MW ARGEN RF REH TunmmHE HAS PL Mine LAARA E E Product manual E WWW ymlaser com j l File Copy Please Wait Fig 3 42 File Copying When finishing file copying the interface of File Copy OK would pop up to indicate that the operation has been successful Then the system would return to the main interface of file management automatically If the copy fails the reason may be The directories of the source file and destination file are same directory In the case the error Shown in fig 3 43 will appear If the reading of source file fails the error Shown in Fig 3 44 will appear the reason may be that the file is occupied by other thread Writing target file fails and the error in Fig 3 45 will appear it may be cau
50. lects graph sets parameters and starts the machine the machine will pause and wait for the user to align manually after cutting a breadth The specific operation follows 1 Draw the figure in upper computer software download to the machine and load the graph Working breadth Fig 4 10 2 Press SET on the control to Enter Parameter Settings Select Config and enter the submenu Working Para Select YES in Manual alignment 3 Start the machine LSA A RAR MUM RAAT TI 288 geal abs p Ri wsha Lace High exh nuir Lave ment Jone Dongen ian Ching mm 46 MARBBHM rar mH Py Tumme HAAS YURMIHG LASER Product manual Biwi YIT ASer DOM Bg 4 Inthe current working breadth the machine cuts a part of the graph as shown in fig 4 11 Fig 4 11 The laser head moves to the position near the start point of axis X when the laser head stops the user can press the PULSE key to mark in this position 5 Press the PAU CON key to start feeding the feeding platform and the laser head move a certain distance forward and the user should press the PULSE key again to check whether the mark made in Step 4 coincides with this mark If not press the direction keys to move the laser head until the spotted mark coincides with the mark made in Step 4 6 Press the PAU CON key and the machine resumes the cutting until the left graphs are processed The left part of the gr
51. logy There are several kinds of processing parameters in a layer 20400148 03 PI Work power Set the amount of laser energy during the bi a Ee processing El Layer Para Corner power i i Name 1 Layer Para Set the minimal cornering edge lining energy when cutting Color ME 0 255 Prior 1 Process YES Visible YES Processing M Laser El fork Para K Work Power 30 DC VON rake Corner Power 0 OG Small corner power Big corner power Work Vel mm 80 000 Work Acc mm 800 000 Fig 3 4 Corner Power effect Work vel Set the speed of cutting Work acc Set the acceleration during the processing For more information about SmartCarve4 please read the user manual of SmartCarve4 2 Corner Power o Set Corner Power Fig 3 5 Layer Parameters 4 FEAR PES FET UA BR Pe le FF TUR ERE an Hesdgusrier hin 28 Geert in d Songshan Lake High tech industrial Develosment fore Dongguen Gussgdorag China HO 8 AN ABB JEBEM gyu ymiasercom Py Funne HANS YURMIKHG LASER U Product manual 3 2 2 Machine Setting The machine parameters will determine the machine state please read this chapter carefully Machine parameters are the key settings of engraving machine and they are not allowed to modify under the normal condition If necessary a correct backup parameter list should be made before the modification If the device cannot work normally after the modification the parameters in
52. m s It is the acceleration in idle motion section in the course of processing To improve the processing efficiency please set it to a larger value unit mm s Jump Delay ms The device runs in high speed in idle process To avoid the trembling during continual cutting please set this parameter VelRatio Set the parameter of velocity ratio which affects all the speeds of the system DAA EEE GA ERE LTE EI ul ee Lompa Hasdqusrjer hin 28 Ges ndurtsel red Songshan Lake High lech rdustrisl Development Jone Dongguen anaging China 10 IL MARBBHM rar a i i TUEMDHG HAAS YFUPRMIHG LASER Product manual DAA VIT aser COM an E Power Ratio Set the processing power ratio which affects the processing power output of all processing CornerRatio Set the corner power ratio of processing which affects the corner power output of all processing Backlash adjust mm An adjustment process for the scanning of the reverse of x games unit mm gt Engrave parameters Engrave mode Two options are available Black or White the effect as follow Engrave Black Engrave White Fig 3 9 Engrave mode effect Engrave Ratio The pulse amount corresponding to distance of 1 mm unit 0 01 100 ratio 2 ratio 0 2 Fig 3 10 Engrave ratio effect gt Cut Para Corner precision and velocity settings are available on both sides of the sliding block If the 4
53. ng state Press the X key to increase the speed rate Press the X key to decrease the speed rate Press the Y key to increase the laser power ATSA I ARE MM HOR MF GT A R 28288 Ba 38 IL E par 23 Eia bd Pa g in 7 MARSBHHX JRF or Tunmise HAR S ARMING LASER Product manual DAMA YTTLASET COM ar Press the Y key to decrease the laser power Press the PAUSE key to hold current processing Press the CON key to resume current processing Press the STOP key to stop current processing and the system state switches to Manual state 3 3 3 8 Test function The test function is moving along the frame Run the test function and the machine will process the rectangular frames of the work pieces when the laser is off The interface is shown in Fig 3 55 Under the conditions below this function is needed Uncertain whether the work pieces to be processed exceed the processing limit of the machine Uncertain whether the work pieces to be processed are processed in specified range In this interface press CANCLE or STOP to stop the test and return to main interface of the system When the test completes the interface Test Scale Over pops up and return to main interface of the system automatically The test speed is same to the speed set in Manual velocity the test acceleration is same to the setting of paramet
54. o users AN AR BENN YUEMING HAN S YUEMING LASER The above icon is the registered trademark of Hans YueMing Company Copyrights belong to Hans YueMing Tech Co Ltd It is forbidden to pirate or copy any part of our machines without our permission Violators will be prosecuted to the full extent of applicable law 07020100299 CNY 50 00 y Felg an AR r Compr Headquarter hin 26 Ler Indusiz al irad Songshan Lace High lech industrial Develggrsent done Dongquan Gusegdeng China ATLE BD F ARE LL BAR AR FFF RT k ERE 52
55. ower on LESE RA R E UA Fe ae ARP Me IP ae XT EEE mm 23 X ARBRAR JF atu 0 ONA ME a ll r TT furMmE HAS PL Mine LAARA Preluat manual EE FE FE FE ny Mal Pah i EE To power on the control system DC 24V power supply should be switched on After powering on the system starts up the embedded laser cutting and carving control system automatically And the power indicating light is turned on The staring interface is shown as Fig 3 30 System Starting Please Wait V3 2 Fig 3 30 System Start up Interface If the system started normally it enters main interface of the system as shown in Fig 3 31 File Time 00 00 00 Num 0 1 0 Vel 100 MANU Fig 3 31 System Main Interface The File denotes the name of the selected machining file User can press the FILE button on the panel to select and open a file The Num item is to display the whole number and the current number The Vel is to show the override of the work velocity The default is 100 MANU is to show the current operation mode is manual mode not auto mode In the right bottom of the interface this area is used to show the current systems status The status includes the followings AUTO in auto state the manual file and setting operations are invalid MANU in this state the manual file and setting operations are valid PAUS in automatic processing this state is enabled when the PAU key is press
56. rameter sets Export The system for keeping papers in the format ini Cancel Exit Parameters of the system interface LAA CRA RS LOR FF E IRAE ompary Headquarter kin 28 Gert indurteal fired Songshan Lake High lech Industrial Development Jone Donggven Guaagdong China mm s AN Ale BB a if Prelat manual fFurMmEs HAS PL Mine LAARA DAA Vymlaser con Bg Must read the machine parameters at first and then write ere d Some parameters can be modified in 3 controller panel 3 2 2 1 Set System Parameters meoet System Parameter E Set User Fara Technics Fara Working Fara Special Machin Manual Fara El det Machine Fara System Para Laser Fara Motion Fara Backlash table El System Diagnose System Status IO Status 4 li vot link Technics Parameters Motion para Start Vel m min Jump Yel m min Jump Ace mm s2 Jump Delay ms Engrave Parameters Engrave Mode Black Cut Para Corner Small Circle SetFos Fara SetPos i Precision Slow Vel Engrave Ratio aan 3 SetPos T Fig 3 8 Technics Parameters dialog gt Motion Para Start Vel m min The step motor requires setting the start frequency i e this parameter unit m min Jump Vel m min It is the speed in idle motion section in the course of processing To improve the processing efficiency please set it to a larger value unit m min Jump Acc m
57. red Songshan Lake High lech Industrial Development Zone Donggven Guaagdong China E 21 ee he a aj 7 rj TLL EI E nim j j MX AE BS FARS hi E www ymlaser com if i Tuna HARA VURMiMG LASER Preluari manual Bg Soft Limit mm Set the mechanical area which is equivalent to soft limit function Range 0 9999 99 3 2 2 8 Backlash table Function Set the reverse clearance during cutting processing which is shown in Figure 3 28 below Set System Parameters f Set System Parameter Cut Backlash Set User Fara Technics Fara Backlash X imm o Backlash Y mm op Working Para Special Machin Engrave Backlash table Manual Para Fe Min Velimm s f Set Machine Fara Min Velimm s Max Vellimm s Backlash mm Laser Fara ET Motion Fara Max Vel mms id 15 000 fi Backlash table T 20 000 Eo E System Diagnose O00 20 25 System Status 25 30 BOO Backlash mm IO Status 30 35 000 5 i mm E 40 45 000 000 45 a0 oom oe whe Oo ODnOoOOOOOAOOAG lt Fig 3 28 The reverse clearance depends on the mechanical precision and response speed of the laser Generally it is possible to set one group of reverse clearance value default 0 because the speed doesn t change obviously during cutting processing During engraving processing since the speed value and the reverse clearance change obviously it is necessary to set according to the table 3 2 2 9 System Diagnose This funct
58. sed that the target directory doesn t have sufficient space or doesn t exist If the memory is insufficient the error in Fig 3 46 will appear Error operation Fig 3 43 Illegal Operation Read src Fail j ce Hegh r hi rna eegent Gore rpn Geo ra Lura a SARA VERET VERRE 3 on r hi inguin Ceveiggrsent Sone onpa aar Lar 31 N AR SEM D m F f ie f 7 Funne K RA YURMIKS LASER Prelat manual At yla S27 COM ji f E E Fig 3 44 Error occurs in reading source file Write Dest Fail Fig 3 45 Error occurs in writing file Exception Error Fig 3 46 Exception Error The file delete interface is shown in Fig 3 47 The first line in the interface is the name of selected file the second line is the Delete option which is used to delete current file the third line is the Delete all option which is used to delete all processing files in the selected directory DOM TEST YMD Delete all Fig 3 47 File Delete Interface File Delete Please wait DIEM FE LER EEEE Tk eE Compr Headquarter kn JE Geet Industeal red tongin Lake testi Lick gong L 7 32 LL MARBBHH RAF mY H RE 7 PE PET am j wii vmlaser c ofr p al fFurmMmEs HAS YUE Mine LAARA relict Maid i i 1 i Eo Fig 3 48 File Deleting Process In file deleting interface Press the direction keys Y Y to move the cursor for up or down selection Press the key ENT
59. tion stops 3 3 3 4 File management In the following interfaces System main interface not AUTO state Parameter management interface Parameter setting interface Parameter list interface Homing interface Press the FILE button on the operation panel to enter the file management function The file management interface is shown in Fig 3 36 Curr Load From DOM Load From USB RIAM TAA AET ML TOR FF ET E Compar Headquarter kin 2 Gert ndusisal dred oleh sige Hi g 28 MARGE JERE Funne KARA YURMIKSG LASER Prelat manual DAMA LYTT ASer DOM 3 f E Fig 3 36 File Management Interface The first line displays the selected file name and the second and third lines are the target folders which are local folder and USB disk folder respectively In this interface Press the Y Y keys to move the cursor for up or down selection Press the key ENT to Enter the lower level menu of the item where the cursor on Press the key ESC to back to the upper level menu the main interface of the system Press the key ENT to enter the list processing files in local or USB disk as shown in Fig 3 37 PLT YMD BMP YMD Test YMD TEST YMD Fig 3 37 File list If the selected directory is empty i e no pressing file the interface shown in Fig3 38 appears and returns to file management interface NO File Found Fig 3 38 File empty I
60. utomatically when the signal is triggered Capture home and index signal of encoder by hardware With this feature high speed position latching and good repetitive positioning accuracy can be realized Function of velocity override is provided User can regulate velocity in real time during the motion The velocity look ahead algorithm guarantees high speed and smooth motion when handling large number of small line segments gt Power function of laser control Two kinds of LASER control signals are provided to control CO2 LASER and YAG LASER Two control signals provided to CO2 LASER 1 LASER ON signal 2 PWM signal or analog voltage frequency the maximum frequency can reach 55 KHz and the range of analog voltage is 10V Three channels of control signal provided by YAG LASER 1 LASER ON signal 2 Q pulse signal with pulse width and frequency configurable 3 FPK First Pulse Killer signal Three modes to coordinate laser control and motion control 1 Power following mode In the mode the output power of LASER varies as the velocity changes The output power of the LASER decreases in real time as the velocity is low Besides user can set the maximum and minimum value of the output power such as to use the linear part of the output power efficiently Therefore the consistency of laser machining depth can be guaranteed when machining with changing velocity 2 Direct output mode In the mo
61. work is successfully linked network Linked information will be shown in the network status area Set the IP address It is default as 192 168 1 8 The IP of machine should also be set as this value Change the file catalog in Local Dir In the left file list there show the figure data files and parameter files Select the file s and click the right double headed arrow to download them to machine Steps to upload files to computer After Linking to the network the current files on machine will be shown at the right file list Select a file and click the left double headed arrow to upload it to the current catalog on the computer 3 4 2 USB disk transfer A Incase that the system is started normally The system is equipped with a USB interface to transmit data with USB memory disk The system supports PNP of USB disk En Ti Head quarter hin Songshan Lace High lech industrial Deve To transmit the processing data files in the USB disk to local disk Insert the USB disk Enter File Management Interface x Al e R DESKEN Ai Ua A E a a AP e FE ae E T MERE Gagong Chinas mm 41 Kar y Ean fri ol nn r MARBBHX ERF 0 r 7 n TMG HARA VRRMIHO LASER Product manaial DAM VIT LASER COM 7 BE Move the cursor to option Read files in USB disk and press ENTER to Enter the data files list in USB disk Move the cursor to the file to be transmitted and press COPY to Enter fil
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