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7 STEPS TO SPECIFYING A DL205 SYSTEM

1. Max load current 7A point subject to derating resistive Typical Relay Life Operations at Room Temperature Type of Load 5 A 24 VDC Resistive 600K 300K 24VDC Solenoid 150K 110VAC Resistive 600K 300K 110VAC Solenoid 500K 200K 220VAC Resistive 300K 150K 220VAC Solenoid 200K 100K 1 Contact life may be extended beyond those values shown with the use of arc suppression techniques described in the DL205 User Manual Since these modules have no leakage current they do not have built in snubber For example if you place a diode across a 24VDC inductive load you can significantly increase the life of the relay 2 At 120 VDC 0 5A resistive load contact life cycle is 200K cycles 3 Normally closed contacts have 1 2 the current handling capability of the normally open contacts 12 28VDC 12 250VAC 2 normally clos ed 8 50 I 8 DL205 I O Specifications Automation UG Max inrush current 12A Status Indicators Derating Chart 8 4A pt 6 Number Points On 4 6A 100 duty 7 Pe cycle 2 7A pt 10 20 30 40 50 55 C 32 50 68 86 104 122131 Ambient Temperature Typical Circuit points 1 2 3 4 5 12 28VDC MEMMIUS 12 250VAC Internal Circuitry Typical Circuit Points 0 6 amp 7 only 12 28VDC 12 250VAC PLC and PC Products 43 9 D L205 1 0 Specifications Output MODULES F2 08TR Relay Output Out
2. F2 SDS 1 Slave F2 SDS 1 Slave With your PLC or PC based SDS master Ask for our D2 INST M Installation and 1 0 Manual for complete information about DL205 1 0 modules power budgeting and installation and wiring This manual does not cover CPU slot controllers SDS 1 0 1 base and network considerations All discrete except 32 pt and analog I O modules are supported by the F2 SDS 1 save module Specialty modules are not supported by the F2 SD 5 1 module Terminal Connector SHIELD BUS BUS GND DC a ie oo x oo jasa 89 7 ez D L205 Specialty Modules DL205 Style of 1 0 Modules Supported Discrete Types Analog Types 4 channel Input 8 channel Input 2 channel Output 4 channel In 2 channel Output 4 channel Temperature 16 point Output includes 12 pt 4 point Input 4 point Output SDS Bus Connection Power Supply MEME EN upkeo To SDS bus Trunk Length Bits sec Branch Length Devices Feet Motes Fen Ms wm _ Other SDS specifications compatible products and latest SDS literature information are made available through Honeywell MICRO SWITCH Division Internet http www honeywell sensing com e mail info micro honeywell com Comments to SDS Council 1L50 B4 523 Honeywell Micro Switch Division 11 West Spring Street Freeport IL 61032 Phone 800 537 6945 F
3. Battery backup voltage is OK or disabled CPU internal diagnostics has detected an error CPU is OK CPU power good CPU power failure Mode Switch CPU into Run Mode Allows peripherals HPP DirectSOFT32 to select the mode of operation Forces CPU out of RUN mode ou LJ RUN Ei CPU DL250 1 UN CPU PORT 1 Port1 Pinouts in Signal Definition 0v 5V RS2320C Data RS232C Data out as 0v K sequence slave DireciNET slave Can connect w HPP DirectSOFT32 EZText EZTouch DV 1000 Oper Inter Panels or any DirectNET master 6P6C phone jack connector RS232C 9 600 Baud Port 2 Pinouts Pin Signal Definition 1 5VDC 2 eo co RS Sy 2 3 1 2 RXD2 R323820 Odd parity only US 882890 8 data bits one start one stop 2 BIER Asynchronous Half duplex DTE 8 OVDC 5 9 TXD2 RS422 10 TXD2 RS422 11 K sequence slave DirectNET here Master Slave MODBUS RTU 14 CTS2 RS422 Master Slave Remote 1 0 Can connect w many devices such as PCs running DirectSOFT32 DSData HMI packages EZText EZTouch DV 1000 Oper Inter Panels or any DirectNET or MODBUS RTU master or slave HD15 connector RS232C RS422 DL250 trs 300 1200 4800 9600 19 2K 38 4K Baud Odd even or no parity Selectable address 1 90 HEX 1 5A 8 dat
4. 1j Use Configure 1 0 screen to assign the CTRIO input and output functions Typical applications High speed cut to length operations using encoder input e Pick and place or indexing functions controlling a stepper drive Dynamic registration for web material control Accurate frequency counting for speed control with onboard scaling PLS Programmable Limit Switch func tions for high speed packaging gluing or labeling Sub 10 usec pulse catch capability for high speed product detection e Functions for level or flow Supported systems Multiple CT RIO modules can reside in the same base provided that the back plane power budget is adequate DL205 You can use the H2 CTRIO module with D 2 240 D 2 250 1 and D 2 260 CPUs The module plugs into any 1 0 sot of any DirectLOGIC 205 base except slot 0 It is not supported in expansion bases at this time DL405 You can use the H4 CTRIO module with the D 4 430 D 4 440 and D 4 450 CPUs The module plugs into any 1 0 slot of any DzrectLO GIC 405 baseand is supported in expansion bases DL205 WinPLC You can use the H2 CTRIO module with the DL205 WinPLCs H2 W PLC The module plugs into any I O slot of any DirectLO GIC 205 base PC based control systems The CTRIO modules can be used in H2 H4 orT1H EBC based 1 0 system ERM to EBC systems The CTRIO modules are supported in the EBC slaves in H ERM
5. se EBCs rpe based control and ERM remote 1 0 slaves The H2 EBC and 2 Ethernet Base Controller modules provide a low cost high performance Ethernet link between your PC based control system or ERM remote 1 0 sysem DirectLO GIC 0 1205 1 0 TheH 2 EBC module supports industry standard lOBaseT Ethernet communications and the H2 EBC F module supports 10BaseF L fiber optic Ethernet standards TheEBC modules are compatible with and IPX protocols for flexible PC commu nications EBC modules offer Lower cost on your DirectLO GIC 1 0 system compared when to competitive 1 0 e Virtually unlimited number of I O points Deerminisic 1 0 updates on dedicated networks e Fast 1 0 updates lms per base On board serial port for possible operator panel ASCII In Out ec serial port not supported when used with ERM module Easy to u reliable and fast The H 2 EBC F module plugs into the CPU sot of any DL205 I O base and supports all DL 205 discrete and analog I O modules the H2 SERIO and 2 CTRIO specialty modules Specifications Communications Data Transfer Rate Link Distance Ethernet Port Protocols Serial Port Protocols Power Consumption Manufacturer E SW05 U Ethernet Switch READ int HEIReadlO HEIDevice pDevice Byte pBuffer WORD BuffSize WRITING I O int HEIWritelO HElDe
6. Output MODULES D2 08TR Relay Output Minimum load 5 5VDC Outputs per module 8 Base power required 250 Commons per module 2 isolated OFF to ON response 12ms Operating voltage 5 30VDC 5 240VAC ON to OFF response Output type Relay form A SPST Terminal type Removable Peak voltage 130VDC 264VAC Status Indicators Logic side AC frequency 147 to 60Hz Weight 3 907 1100 _ Fuses ON voltage drop N A 6 3A slow blow replaceable Max current resistive point 4A common Order D2 FUSE 3 5 per pack Max leakage current Max inrush current Output 3A for 10ms Common 10A for 10ms 24VDC Resistive 24VDC Solenoid 110VAC Resistive 110VAC Solenoid 220VAC Resistive 220VAC Solenoid See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Points Derating Chart o ee ee 8 7 0 5A Pt 6 4 7 1A Pt 2 0 0 10 20 30 40 50 55 C ee 32 50 68 86 104 122 131 F i Ambient Temperature C F Internal module circuitry OUTPUT To LED 6 3A 5 30 VDC ee ye ee ee ER 45 8 PLC and PC Products Output MODULES F2 08TRS Relay Output Commons per module 8 isolated Output Points Consumed Operating voltage 12 28VDC 12 250VAC 7A 120VDC 0 5A Output type Three Form C SPDT Five Form A SPST normally open
7. for lt 100ms 10A for lt 10ms common 5VDC 12ms 10ms Fuse output circuits Points 4 3 5 30 VDC 5 240 VAC 11 88 slow blow replaceable Order D2 FUSE 3 5 per pack Derating Chart Out puts 1A 7 Pt Inputs 5mA Pt 10 20 30 40 5055 C 50 68 86 104 122131 F Ambient Temperature C F Configuration shown is current sinking To LED Optical Isolator To LED RP SCIEN RUSO NEU d DL205 1 0 Specifications Anatog Current Input MODULES F2 04AD 1 4 Channel 4 20mA Analog In This module re page if you want to use a 12VDC supply All ot Number of Channels uires a 24 VDC user power for operation See the F2 04AD 1L on the next er specifications are the same 4 single ended 1 common Input Ranges 4 to 20mA current Resolution 12 bit 1 in 4096 Active Low pass Filtering 3dB at 80Hz 2 poles 12dB per octave Input Impedance 2500 0 196 1 2W current input Absolute Maximum Ratings A0mA to 40 current input Converter Type Successive approximation Conversion Time PLC Update Rate 1 channel per scan maximum D230 CPU 4 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Maximum Inaccuracy ww 2 omation Direct 595 25 C 65 32 to 140 F 0 to 60 C Accuracy vs Temperature maximum
8. to 63Hz voltage drop 10 72 0 maximum 4A point Max load current Max of 8A module resistive Max leakage current 0 1 264VAC Typical Relay Life Operations Voltage amp Load Current Type of Load 1A 2A 3 4 24 VDC Resistive 500K 200K 100K 50K 24 VDC Solenoid 100K 40K 110 VAC Resistive 500K 250K 150K 100K 110 VAC Solenoid 200K 100K 50K 220 VAC Resistive 350K 150K 100K 50K 220 VAC Solenoid 100K 50K At 24 VDC solenoid inductive loads over 2A cannot be used At 100 VAC solenoid inductive loads over 3A cannot be used At 220 VAC solenoid inductive loads over 2A cannot be used 5 30 VDC 5 240 VAC A DL2051 O Specifications Automation Direct Max inrush current 5A for lt 10ms Minimum load 10mA Base power required 5VDC 50 OFF to ON response 10ms ON to OFF response 10ms Terminal type Removable Status Indicators Logic Side Weight 2 807 800 Fuses 1 per point 6 3A slow blow replaceable Order D2 FUSE 3 5 per pack Points Derating Chart 4 2 Pt 3 Pe 2 4A Pt 1 0 0 10 20 30 40 50 55 32 5 68 86 104 122 131 F Ambient Temperature C F m Internal module circuitry OUTPUT To LED 6 3A 5 30 VDC BONA ee ee ee DL205 Programmable Logic Controller 45 7 DL205 1 0 Specifications
9. CU II C c Ro F2 08DA 1 F2 08DA 2 F2 4AD2DA F2 04RTD F2 04THM 110 pecialty Modules D2 CTRINT 50 F2 08SIM S p A S E 2 e 5 ge c E 3 EX D2 04TD1 D2 08TD1 100 ee 5 DAD 200 NENNEN NN muxo em m 9 _ pe m pg AC Output Modules mm o p po me oo EA xou pm m y pes mo mp _ H2 ERMCF 320 450 0 D2 RMSM 200 53595 02 8558 150 pe my MT m E me o No c zi t S 3 3 D2 04TRS 250 D2 08TR 250 F2 08TR 670 F2 08TRS 670 D2 12TR 450 ombination In Out Module D2 08CDR 200 Q 008006 It is important to understand the instal lation requirements for your DL205 system This will help ensure that the DL205 products operate within ther environmental and electrical limits Plan for safety T his desk reference should never be used as a replacement for the user manual The user manual D2 USER M contains important safety information that must be followed T he system instal lation should comply with all appropriate electrical codes and standards Environmental specifications The Environmental Specifications table to the right lists specifications that glob ally apply to the DL205 system CPUs Bases and 1 0 modules Be sure that the DL205 system is operated within these environmental specifications Base dimensions and mounting
10. 50 OFF to ON response 5 to 30ms ON to OFF response 10 to 50ms Terminal Type Removable Status Indicator Logic side Weight 12 502 700 See the Connection Systems section in this desk reference for part numbers of ZZPLink cables and terminal blocks compatible with this module Points Derating Chart m s 4 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F 110 VAC Internally connected To LED Optical Isolator Line 49 VAC COM L AC Input MODULES D2 08NA 2 AC Input 8 Inputs per module Commons per module 2 Commons Connected Internally Input voltage range 470 265VAC Peak voltage 265VAC AC frequency 47 63Hz voltage level 150VAC minimum OFF voltage level 40VAC maximum Input impedance 48K Q 60Hz Input current 9mA 220VAC 50Hz 11 265VAC 50Hz 10mA 220VAC 60Hz 12mA 265VAC 60Hz Minimum ON current 10 Maximum OFF current 2mA Base power required 5VDC 100mA OFF to ON response 5 to 30ms ON to OFF response Paint Derating Chart 8 6 4 0 10 20 30 40 32 5 68 86 104 Ambient Temperature C F 10 to 50ms 220VAC QU 0 50 55 122131 To LED v Optical Is lator DL205 1 0 Specificatio
11. L205 1 0 System LOCAL EXPANSION MODULES D2 EM Expansion Module Specifications Module Type Base expansion unit 1 0 Slots Consumed 1 0 Points Consumed Expansion Connectors Cable Maximum Cable Length Power Consumption None attaches to right side of 1 bases None Two 8 pin RJ45 Category 5 with RJ45 connectors straight through 30m 98ft total expansion system 130mA 5VDC supplied by base 0 C to 60 C 32 F to 140 F Operating Environment 5 to 95 humidity non condensing D2 CM Controller Module Specifications Expansion base controller module One CPU slot of 1 base only None Module Type Modules per Base 1 0 Points Consumed Expansion Base Number Select Switch Rotary switch select 1 4 in any order Power Consumption 100mA 5VDC supplied by base 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Operating Environment CPU Supported 1 0 Points of Exp Total Max Max Bases 1 0 Inputs Outputs 1280 1024 1024 These CPUs do not support local expansion systems CPU D2 260 D2 250 1 D2 240 D2 230 H2 WPLC 1 800 633 0405 Includes CPU base and local expansion bases New local expansion modules T he D 2 260 supports local expansion up to five total bases one CPU base four expansion bases and the D2 250 1 Supports local expansion up to three total bases one CPU base two expansion bases Expansion bases are commonly
12. SOT Shine a Scan Tieme H2 CTRIO H4 CTRIO T1H CTRIO ces gatum la Ves Fasal Fin Mirhan 2 Conigli uaj Daca Pul _ Configure 1 0 screen pral sir ime Sadia se pem Charnel Charna 2 ud _ Is Counter Clear Config H n Free Dlocks 247 PM 1 Praa up o ite a Functon 2 Puhe i 1 800 633 0405 CTRIO Workbench diagnostics and monitoring TheM onitor O dialog isaccessblefrom themain Workbench dialog when the module isin Run M ode T his allows for convenient way to test and debug your configuration prior to installation T he M onitor I O dialog is divided into two functional areas Input Functions and O utput Functions T he data displayed under the Input Functions tab includes the current status of each configured input and output func CTRIO Workbench on board scaling tion T hefidds displayed under the utput Functionstab indudesall scaling raw signals to engineering units is accomplished configuration information that can bealtered during runtimeand the using the Scaling W izard T he Scaling W izard options are bits that indicate successful transfers or errors different for the Counter functions as compared with the Timer functions Position and Rate scaling are available
13. 2 e q eo D 10 qp E QU Step Amplifier Step Amplifier 5 36VDC aris KS orto Pulse or CW 5 36VDC OPTO CH n Pulse ore GA ji Direction or CCW Co 3 t r9 Direction or CCW Ww PLC and PC Products 4 5 af D L205 Specialty M odules HiGH SPEED COUNTER Fill in the blank CTRIO Workbench configure I O setup configu ration software The Configure lO dialog is the location where input and output functions are assigned to the module T he choice of TheCTRIO Workbench isthe software utility used to configure input and output functions determines which options are the CTRIO module and to scale signals to desired engineering available T he input function boxes prompt you with selec units Workbench also allows you to perform various other func tions for supported functions T he Workbench software auto tions such as witching between the C T RIO sProgram modeand matically disallows any unsupported configurations Run mode monitoring 1 0 status and functions and diagnostic control of modulefunctions T heCT RIO Workbench utility snips with the CT RIO Use M anud You can also download the latest verson free at the ost Engineering Web ste www hosteng com CTRIO Workbench main configuration screen Soon Tine Tuo Raed Minds d six 1 3 32553 20h Dat High Spad Couris Scan
14. Eas y senal communications All Entivity PC control software prod ucts include advanced string and array functions that make transmitting receiving and manipulating serial data a snap 0 to 60 C 32 F to 140 F 5 to 95 RH non condensing Host Automation Products Using H2 SERIO in a Serial ASCII and Modbus RTU slave RJ12 jack 210mA 5VDC 45 sed control EBC system Entivity Studio version 6 5 supports the use of up to three H 2 SERIO modules per EBC node in a PC based control system The master must be a PC running Studio 6 5 or later T his does not apply to a WinPLC system with an ERM module used for remote I O T he same Entivity features for receiving and manipulating the serial data listed on this pagefor theW inPLC also apply to a PC running the control software Pin Assignments for H2 SERIO ports CTS Clear to Send RTS Request to Send OV Signal Ground GND QS a A OV Power Connection GND RXD Receive Data RS232C TXD Transmit Data RS232C RJ12 6P6C Female Modular Connector PLC and PC Products 5 7 DL205 Communications M odules ETHERNET COMMUNICATIONS MODULE Overview Ethernet Communications M odules offer features such as High speed peer to peer networking of PLCs Fast updates with DirectSOFT32 Programming Software High performance access for Human Machine Interface HMI ERP MES or other Windows based softwar
15. e Quadrature encoder input for clockwise and counter clockwise position control D2 240 250 e Programmable pulse output with external interrupts and separate acceleration and deceleration profiles for positioning and velocity control 5K pulses per second max D2 240 250 4 External interrupt inputs for immediate responses to tasks e Pulse catch feature allows the CPU to read 4 inputs each having a pulse width as small as 0 1ms e Programmable filters for reading up to input signals to ensure input signal integrity e Combine features to utilize the full poten tial of the module Some modes do not use all available points So in some cases you can assign one of the other features to the point s not used by the main mode of operation e Even though some modes can be used together you cannot use the module for closed loop control i e you cannot use pulse output and counter input features together 42 PLC and PC Products 1 800 633 0405 COUNTER INTERFACE MODULE Overall module specifications Module Type Modules per CPU 1 0 Points Used Field Wiring Connector Internal Power Consumption Operating Environment Manufacturer Discrete One only in slot adjacent to CPU 8 inputs 8 outputs am Standard 8 pt removable termi c nal block 50 from 5VDC max sup plied the CPU base power Supply 32 F to 140 F 0 C to 60 C humidit condensing 5 to 95 Koyo Electronic
16. 1 800 633 0405 Internal Module SOURCE See Configurations NOTE 1 ircuitr Ch 1 load E ms 250 ohms 18 26 4VDC typical 80mA 4 20mA SNK SRC Ch 2 load 250 ohms A typical CZ JJ e e SINK d Configurations e Ch 7 load A 250 typical Ch 8 load D typical 18 30VDC 4 5 4 PLC and PC Products RAE DL205 1 0 Specifications Automation Anaroc Vorace Moputes F2 02DA 2 2 Channel Voltage Analog Out This module requires a 24VDC user po Supply for operation See the F2 02DA 2L on the next page if you want to use a 12VDC supply All other specifications are the same Accuracy 50pp m C full scale calibration change including maxi vs Temperature mum offset change of 2 counts Maximum Inaccuracy 0 3 unipolar ranges 77 F 25 C 0 45 unipolar ranges gt 77 F 25 C 0 4 bipolar ranges 77 F 25 C 0 55 bipolar ranges gt 77 F 25 C Number of Channels Output Ranges 0 to 5V 0 to 10V 5V 10V Resolution 12 bit 1 in 4096 Output Type Single ended 1 common Peak Output Voltage 15VDC clamped by transient voltage suppressor Digital Output Points 16 Y output points Required 12 binary data bits 2 channel ID bits Base Power Required 40mA 5VDC External Power 18 to 30 VDC 60mA outputs fully loaded Supply Operating 32 to 140 F 0 to 60 C Temperature Load Impedance 20000 minimum Load Capaci
17. 7 steps to heip specify a successful sys Before you begin selecting products for your D L205 PLC system be sure to eval uate all of your application needs and any future growth potential Review the DL205 family of products The D L205 family offers a wide variety of products Please review the product offering starting on page 369 2 Selecta CPU programmingtool and cable TheDL205 family offersfour CPUs the D 2 260 D 2 250 1 D2 240 and D2 230 WinPLC a Windows CE based CPU is also covered in this step Please take the time to understand the features and specifications of each CPU model i e built in communications ports protocols instructions etc To program the DL205 CPUs choose between the W indows based DirectSO FT 32 programming software and PC cable or handheld programmer TheWinPLC requires Entivity Studio or Think amp Do Live for programming CPU slot slave base controllers are also introduced in this step Determine if additional communicationis ports are needed If your application requires morethan the built in CPU communications ports then sdect the H2 ECOM Ethene Communications M odule or the D2 DCM Serial Communications M odule These modules add more ports for networking or connection to an H M I etc The H2 SERIO serial communications module be used with the W inPLC to add more communications ports 1 Steps Specirvinc 01205 System 7 S
18. Ato D Voltage Converter Transmitter yom S i CH3 Voltage Transmitter CH4 Voltage Transmitter CN 9 3 i m jo uu NIE 446 PLC and PC Products AunLoc Vorrace input MODULES F2 04AD 2L 4 Ch Voltage Analog In This module EQUES a 12VDC user power supply for operation See the F2 04AD 2 if you want to use a 2 Number of Channels Input Ranges VDC supply All other specifications are the same 4 single ended 1 common 0 to 5V 0 to 10V 5V 10 Resolution 12 bit 1 in 4096 Active Low pass Filtering Input Impedance Absolute Maximum Ratings Converter Type 30B at 80Hz 2 poles 12 dB per octave 20MO 75 to 75VDC Successive approximation Conversion Time PLC Update Rate Linearity Error End to _ End 1 channel per scan maximum D2 230 CPU 4 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs 1 count 0 025 of full scale maximum 2 counts maximum bi polar Input Stability Full Scale Calibration Error offset error not included Offset Calibration Error Step Response Typical user wiring See NOTE 1 CH1 Voltage Transmitter CH2 CH3 CH4 Voltage Transmitter 1 count Voltage Transmitter sl Voltage Transmitter i e E BEEN e E D E 3 counts maximum 1 count maximum 0V input
19. T he controller modules are plugged into the CPU sot of any size DL205 base T he slave controllers must be connected Ethernet Slaves H2 EBC slave PC based control software master or PLC Ethernet remote I O H4 EBC slave diim TiH EBC slave Profibus slave nodes PLC or PC based Profibus master H2 PBC slave H2 PBC slave PLC or PC based DeviceNet master F2 DEVNETS 1 slave See page 408 i F2 DEVNETS 1 slave PLC or PC based SDS master GN O0 SDS Slave I O F2 SDS slave PLC and PC Products 3 8 205 Communications 6 STEP 3 ADDITIONAL Communications Ports Do you need communications ports in H2 ECOM Fthernet network addition to the built in CPU communi PCs running DirectSoft 32 PLC programming software E DSData or HMI software cations ports to connect to an operator interface or HM I Would you like to connect to a network of other AutomationDirect products or a m M ODBUSRTU or Ethernet network If so then choose between the 2 EC O M Ethernet communications module or the D2 DCM serial data communications module Both modules specifications and communications details are
20. ToLED To LED Optical Optical Isolator Isolator Configuration shown is current sinking Configuration shown is current sinking 42 6 PLC and PC Products Input MODULES D2 32ND3 DC Input Inputs per module 132 sink source Commons per module 4 8 1 0 terminal points Input voltage range 20 28VDC Peak voltage 30VDC AC frequency N A ON voltage level 19VDC minimum OFF voltage level 7VDC maximum Input impedance 48K ohm Input current 80mA 24VDC Minimum ON current 3 5mA Maximum OFF current 1 5mA Base power required 25 OFF to ON response 3 to 9ms ON to OFF response 3 to 9ms Terminal Type 40 pin Connector Status Indicator Module Activity LED Weight 2 107 60g Connector sold separately See Connection Systems for wiring options See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Points N N a E 16 ZI 0 10 20 30 40 50 55 C 32 50 68 86 104 122131 Ambient Temperature C F Current Flow M T AD 24VDC COMI Current F low B2 gt B6 B3 Z 24VDC Current F low C2 24vDC Current F low i D2 _ gt 22 26VDC 4 6mA CLASS2 To Logic Optical Isolator Configuration shown is current sinking Connector sold separately See Connection Systems for wiring options
21. 0 10V Isolated Base Power Analog Output Requirement Number of Channels 2 isolated Linearity Error end to Output Ranges DL2051 O Specifications Automation Direct 60mA 10 count 0 015 of full scale maximum 5VDC 0 10VDC end Resolution 750V continuous channel to channel channel to Gain Calibration Error 16 bit 1 in 65536 conversion Settling External Power Offset Calibration 3ms to 0 1 of full scale 32 counts 0 05 13 counts 0 02 Load Impedance Output Drit 50 ppm C 1 channel per scan maximum D2 230 CPU Maximum Inaccuracy 2 channels per scan maximum 02 240 D2 250 1 PLC Update Rate and 02 260 CPUs A Operating Temperature Digital Output Points 16 binary data 2 channel identification Storage Temperature Required 32 point y output Relative Humidity 0 0796 25 C 77 F 0 18 0 to 60 C 32 to 140 F 0 to 60 C 32 to 140 F 20 to 70 C 4 to 158 F 5 to 95 non condensing Environmental Air Vibration Shock No corrosive gases permitted MIL STD 810C 5142 Noise Immunity MIL STD 810C 5162 NEMA ICS3 304 0 10VDC in Internal Module Wiring OVI S Su ich amp iN Ch1 load ag EE 2lohms D A NOTE 2 NC d See 100 ohms NOTE 1 NC Voltage Source OV2 a S Su i P2 i
22. 0 to 5V O to 10V 51 10V Resolution 12 bit 1 in 4096 Active Low pass 30B at 80Hz 2 poles 12dB per octave Filtering Input Impedance _ gt 20 Absolute Maximum 75 to 75VDC Ratings Converter Type Successive approximation Conversion Time PLC T channel per scan maximum D2 230 CPU Update Rate s ARS d scan maximum 02 240 D2 250 1 and Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 1242 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Linearity Error End to 1 count 0 025 of full scale maximum End 2 counts maximum bi polar Input Stability 1 count Full Scale Calibration 3 counts maximum Error offset error not included l One count in the specification table is equal to one least significant bit of Offset Calibration Error count maximum OV input the analog data value 1 in 4096 Note 1 Shields should be grounded at the signal source Step Response 10ms to 95 of FS change 18 26 4VDC intemal Module Typical User Wiring i Wiring See NOTE 1 0 VDC 45V og Oa fee 9 ep 15V CH1 Voltage Transmitter e e IE 4 il m A
23. 1 D2 260CPUs 1 channel per scan max 230 CPU 32 inputs 16 binary data 2 inputs channel identification 4 inputs open shorted fault Base Power Required 5VDC 90mA Operating Temperature Storage Temperature Temperature Drift Relative Humidity Environmental Air 132 to 140 F 0 to 60 C 4 to 158 F 20 to 70 C None self calibrating 5 to 95 non condensing Vo corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity Notes NEMA ICS3 304 1 The three wires connecting the RTD to the module must be the same type and length Do not use the shield or drain wire for the third connection 2 If a RTD sensor has four wires the plus sense wire should be left unconnected as shown 200 uA Current S ource 200 uA Current S ource PLC and PC Products 449 DL205 1 0 Specifications TEMPERATURE INPUT MODULES F2 04THM 4 Channel Thermocouple In General Specifications Number of Channels Common Mode Range Common Mode Rejection 4 differential 90dB DC 150dB 50 60Hz Input Impedance MQ Absolute Maximum Ratings Fault protected inputs to 50 VDC Accuracy vs Temperature 5ppm C maximum full scale calibration including maximum offset change PLC Update Rate A channels per scan max D2 240 250 1
24. 10ms to 9596 of F S change _ wiring 5V 1 2 D L205 I O Specifications Automation Direct Maximum Inaccuracy 1 77 F 25 C 3 32 to 140 F 0 to 60 C Accuracy 50ppm C full scale calibration change including maxi vs Temperature mum offset change of 2 counts Digital Input Points 16 X input points Required 12 binary data bits 3 channel ID bits Base Power Required 60mA 5VDC External Power Supply 90mA maximum 10 to 15 VDC Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 2 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA 1 93 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 Note 1 Shields should be grounded at the signal source Internal module a 15V oO Ww 15V Ato D Converter 2 5 oa gt y Q x O 2 lo ELI EE PLC and PC Products 44 7 b DL205 1 0 Specifications AunLoc Vorracr input MODULES F2 08AD 2 8 Channel Voltage Analog In Number of Channels 8 single ended 1 common Input Ranges 0 to 5V 0 to 10V 5V 10VDC Resolution Active Low pass Filtering 12 bit 1 in 4095 u
25. Commons per module Operating voltage 116 four unused see chart below 2 isolated 15 132VAC SSR Triac 132VAC 147 to 63Hz lt 1 5VAC G50mA 4 0VAC lt 50mA 0 3A point 1 8A common ON voltage drop Max load current See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Derating Chart 300mA Pt 30 40 86 104 250mA Pt 0 10 20 32 50 68 Ambient Temperature 50 55 C 122 131 F 15 132 VAC 45 6 PLC and PC Products 2mA 132 60HZ for 10ms Max leakage current Max inrush current Minimum load 10mA Base power required 5VDC 50 OFF to ON response ims ON to OFF response Terminal type Status Indicators Weight Fuses 1ms 1 2 cycle Removable Logic side 2 8 oz 80g 2 1 per common 3 15A slow blow replaceable Order D2 FUSE 1 5 per pack Addresses Used Used NNECTION SYSTEMS P oints Points Used Internal module circuitry Optical Isolator 4 To LED 15 132 Reay Oureut 02 04 Relay Output Outputs per module 4 Commons per module 4 isolated Output Point Consumed 8 only 1st 4 5 are used Operating voltage 5 30VDC 5 240VAC Output type Relay form A SPST Peak voltage 30VDC 264VAC AC frequency
26. D2 260 CPU H2 EBC F 1 chan per scan max D2 230 CPU Digital Inputs binary data bits 2 channel ID bits 4 diagnostic its Input Points Required 32 point X input module External Power Supply 60 maximum 18 to 26 4VDC Base Power Required 5VDC 110 mA Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity Environmental Air Vibration 5 to 95 non condensing No corrosive gases permitted MIL STD 810C 514 2 Shock MIL STD 810C 516 2 NEMA ICS3 304 Noise Immunity Thermocouple input wiring diagram See Notes 1 and 2 Examples of differential thermocouple wiring Examples of grounded thermocouple wiring Module S upply Sojeuy OCIV 4 5 PLC and PC Products See Notes 2 and 3 Voltage Trans mitte Voltage rans mitter Module S upply Thermocouple Specifications Type J 190 to 760 C Type E 210 to 1000 C Type K 150 to 1372 C Type R 65 to 1768 C Type S 65 to 1768 C Type T 230 to 400 C Type B 529 to 1820 C Type N 70 to 1300 C Type C 65 to 2320 C 0 1 C or 0 1 F 100ms per channel 30 minutes typically 1 C repeatability 310 to 1400 F 346 to 1832 F 238 to 2502 F 149 to 3214 F 149 to 3214 F 382 to 752 F 984 to 3308 F 94 to 2372 F 149 to 4208 F 05 C maximum 01 C typical Maxim
27. Expansion base controller module D2 CM Expansion base cable D2 EXCBL 1 Discrete Input modules Input 8 pt 12 24 VDC sink source D2 08ND3 16 pt 24 VDC sink source D2 16ND3 32 pt 24VDC sink source D2 32ND3 32 pt 5 12VDC sink source D2 32ND3 2 1 Rewew THE 01205 Pnonucr Famuy Discrete input modules continued AC input 8 pt 110 VAC D2 08NA 1 16 pt 110 VAC D2 16NA 8 pt 220 VAC D2 08NA 2 Discrete output modules 4 pt 12 24 VDC sink D2 04TD1 8 pt 12 24 VDC sink D2 08TD1 8 pt 12 24 VDC source D2 08TD2 16 pt 12 24 VDC sink D2 16TD1 2 16 pt 12 24 VDC source D2 16TD2 2 32 pt 12 24 VDC sink D2 32TD1 32 pt 12 24 VDC source D2 32TD2 AC output 8 pt 18 220 VAC D2 08TA 8 pt 24 140 VAC F2 08TA 12 pt 18 110 VAC D2 12TA Relay output 4 pt 4A pt Isolated D2 04TRS 8 pt LA pt D2 08TR 8 pt LOA pt F2 08TR 8 pt 7A pt Isolated F2 08TRS 12 pt 1 5 D2 12TR Combination discrete modules 4 ot 24 VDC in 4pt Relay Out D2 08CDR Analog modules Analoginput 4 ch in 12 bit current F2 04AD 1 4 ch in 12 bit voltage F2 0HAD 2 8 ch in 12 bit current F2 08AD 1 8 ch in 12 bit voltage F2 08AD 2 Analog output 2 ch out 12 bit current F2 02DA 1 2 ch out 16 bit current Isolated F2 02DAS 1 2 ch out 12 bit voltage F2 02DA 2 2 ch out 16 bit voltage Isolated F2 02DAS 2 8 ch out 12 bit current
28. PLC and PC Products E qual relay Ar Normal a 3r Program m Subroutine Interrupt 1 Return to normal I amp program when subroutine is complete Counter InterFace Mone 30 Mode 30 pulse output By selecting M ode 30 you can use the pulse output feature with a D 2 240 D 2 250 1 and D2 260 CPUs to build simple motion and positioning control systems Transfer and indexing tables are common applications Choose the profile and motion parameters by using special CPU V memory locations that are designated for use with the Counter Interface module The module can be configured for independent CW CCW pulsetrain output or step and direction regardless of the profile chosen The pulses are sent out independently of the CPU scan so scan time does not affect the pulse generation T he pulse output is enabled through ladder logic by acti Pulse Output Specifications External Power Supply 5VDC 10 6 5KHz maximum Output Frequency Target Pulse Range 8 388 608 to 8 388 607 40 to 5000 pulses sec in units of 10 pulses Velocity Range Pulse Distance 1 to 9999 per step vating Y4 LEDs on the front indicate interrupt clockwise and counterclock wise output status T hetrapezoid profileis also referred to as the Automatic acceleration deceleration profile Specify a target destination number of pulses a starting velocity p
29. Store STR Begins a new rung or additional branch in a rung with a normally open comparative contact The contact will be on when A2B Store Not STR NOT Begins a new rung or additional branch in a rung with a normally closed comparative contact The contact will be on when A B OR Connects a normally open comparative contact in parallel with another contact The contact will be on when A2B Or Not OR NOT Connects a normally open comparative contact in parallel with another contact The contact will be on when A B And AND Connects a normally open comparative contact in series with another contact The contact will be on when A2B And Not AND NOT Connects a normally open comparative contact in series with another contact The contact will be on when A B Bit of Word Boolean Instructions Store Bit of Word STRB D2 250 Only Begins a new rung or an addi tional branch in a rung with a normally open contact that examines a single bit of a V memory location Store Not Bit of Word STRNB D2 250 Only Begins a new rung or an additional branch in a rung with a normally closed contact that examines a single bit of a V memory location Or Bit of Word ORB D2 250 Only Logically ors a normally open bit of word contact in parallel with another contact in a rung Or Not Bit of Word ORNB D2 250 Only Logically ors a normally closed bit of word contact in parallel with another contact in a rung And Bit of Word ANDB D2 25
30. Windows based software utility for configuring the ERM and its remote Slaves It is highly recommended that a dedi cated Ethernet remote 1 0 network be used for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave 1 0 and the speed of the 1 0 network Keep ERM networks multiple ERM networks and ECOM office networks isolated from one another Serial remote I O The DL205 Serial Remote 1 0 system also allows you to locate 1 0 bases at a remote distance from theC PU The Remote Master module D2 RM SM is placed in an 1 0 slot of the local CPU base The Remote Slave module D 2 RSSS is placed in the C PU sot of oneor more remote bases You can use standard DL205 modules in the remote bases The Remote Slaves are connected to the M aster module in a daisy chain manner over a twisted pair communication cable You can assign input and output addressesto the remote I O points by using setup logic in your RLL program T he Remote M aster polls the slaves and sends the remote 1 0 information to the CPU T he communi cation between the Remote M aster and the CPU is asynchronous to the CPU scan For this reason Remotel O appli cations should be limited to those that do not require the Remotel O pointsto be updated with every scan T he number of bases supported depends on
31. and Y16 Y17 would be unused 0080606 STEP 6 CHECK THE Power BUDGET Managing yonr power resource W hen determining the types and quan tity of 1 O modules you will be using it is important to remember there is a limited amount of power available from the base power supply T he chart on the next page indicates the power supplied and used by each DL 205 device The adjacent chart shows an example of how to calculate the power used by your particular system T hese charts should make it easy for you to determine if the devices you have chosen will operate within the power budget of your system configuration If the 1 0 you have chosen exceeds the maximum power available from the power supply you may be ableto resolve the problem by using local expansion or remotel O bases DL205 power supply specifications T he table below lists base power supply specifications including maximum inrush current and maximum power consumed from your power source Specification D2 03BDC1 1 D2 04BDC1 1 D2 03BDC 2 D2 04BDC 2 Part Numbers D2 035 1 D2 04B 1 D2 065 1 D2 09B 1 P5 pebDC4 4 D2 09BDC1 1 D2 06BDC2 1 D2 09BDC2 1 AC Powered Bases Power budget example T he example below shows how to calcu late the power budget for the DL205 system The examples are constructed around a single 9 slot base using the devices shown It is recommended you construct a similar table for your DL205 system Follow the steps to
32. bases are required for local expansion 1 0 that is supported by the new D 2 250 1 and D 2 260 CPUs only T hese bases can be used in local local expansion or remote 1 0 configurations For all 1 0 configurations the 1 bases will function exactly the same as the previous bases that did not support expansion 1 0 The 1 bases can be used with all DL205 CPUs and the WinPLC There are four DL205 base sizes 3 4 6 and 9 slot each of which has a built in power supply Local 1 0 All of the DL205 CPUs support local I O T he D 2 230 and D 2 240 CPUs are limited to one base of local 1 0 The D2 250 1 and the D2 260 CPUs support local expansion bases All local I O points are updated on every CPU scan The 1 0 count limits are merely determined by the number of available I O slots thel O module point density and the available power budget for the System New local expansion T he D 2 260 supports local expansion up to fivetotal bases one CPU base and four expansion bases and the D2 250 1 supports local expansion up to three total bases one CPU base and two expansion bases The D2 230 240 CPUs and W inPLCs do not support local expansion I O All local and expansion 1 0 points are updated on every CPU scan Expansion bases are commonly used when there are not enough slots available in the CPU base or when the base power budget 5 8 PLC and PC Products will be exceeded Each local expansion base requires the D
33. pv v y Y y v Y Relay O ut p 437 Y Y y y Y Y Y Isolated Relay O ut p 439 pv v y Y y DC In Relay Out p 442 eee ee eee eee Analog Modules Analog Current In Analog Voltage In Analog Current O ut Analog Voltage O ut Analog Isolated Current O ut Analog Isolated Voltage O ut Combination Analog Temperature Input Speciality Modules Local Expansion Communications Remote 1 0 CoProcessor Counter 1 CTRIO Counter Interface pinki ng and sourcing or eia devices If you areusing aDC typeof field device then you should consider whether the device is a sinking or sourcing configura tion T his may affect your module selec tion since it determines the manner in which the device must be wired to the module AutomationDirect offers both sinking and sourcing modules Refer to the sinking sourcing appendix in this desk reference for a complete explanation on how this affects your system selection LN tv 4 vv Se Lo j Qo po p o LN S j 4 oy vy pv LN o y ee eee Analog module selection tips If you re going to control the speed of an AC inverter or drive with the DL205 analog module make sure you select either the current sourcing F2 02D AS 1 or voltage sourcin
34. some specialty modules or combinations of modules See the next page The diagram to the right shows sample addresses for a simple system that contains a few discretel O modules Manual addressing T he D 2 250 1 and D 2 260 CPUsallow you to manually assign O addresses for any or all O slotson thelocal or expan sion bases T his feature is useful if you have a standard configuration that you need to change slightly to accommodate a special request i e adding or removing I O modules from a system M anual addresses are based on 16 point bound aries Remote addressing Remote 1 0 allows you to assign addresses manually You can choose the data type for the remote points Ethernet remote 1 0 2 ERM allows you to map the analog 1 0 channels directly into V memory 16 bit words while mapping the discrete 1 0 points into input output bit memory Xs amp Ys Serial remote 1 0 D2 RM SM allows you to assign one starting address for all of the input modules and one starting address for the output modules Leaving empty slots You may betempted to leave empty slots for future expansion T his is perfectly acceptable but it is very important that you understand the implications of placing a module in the empty slot at a later time DL205 1 0 Addressing Since the CPU automatically assigns the addresses it is possible to cause problems by adding a module to the system Examine the example s
35. 1 128 bytes max to an intelligent I O module Network Instructions Read from network RX D2 240 and D2 250 Only Reads a block of data from another CPU on the network Write to network WX D2 240 and D2 250 Only Writes a block of data from the master device to a slave device on the network Message Instructions Fault D ata Label FAU LT DLBL Displays a V memory value or a Data label constant to the handheld programmer or personal computer using DirectSOFT Numerical Constant ASCII constant NCON ACON Store constants in numerical or ASCII form for use with other instructions Print Message PRINT D2 250 Only Prints the embedded text or text data variable message to the specified communications port Maximum message length is 255 words RLL PLU S Programming Instructions Initial stage ISG The initial stage instruction is used for a starting point for user application program The ISG instruction will be active on power up and PROGRAM to RUN transitions Stage SG Stage instructions are used to create structured programs They are program segments which can be activated or deactivated with control logic Jump JMP Normally open coil that deactivates the active stage and activates a specified stage when there is power to flow to the coil Not Jump NJMP Normally Closed coil that deactivates the active stage and activates a specified stage when there is no power flow to the coil Converge stages CV Converge sta
36. 15VDC 15VDC 15VDC DL205 1 0 Specifications 721020 Direct D2 32ND3 2 DC Input 32 Sink Source 4 8 1 0 terminal points 4 50 to 15 6VDC min to max 16VDC AmA at 5VDC 11mA at 12VDC 14mA at 15VDC See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module 277 d Priest NNECTION SYSTEMS 5 15VDC 4 14mA Mi Derating Chart Derating Chart Input Voltage 5VDC Points 0 32 Input Voltage 12VDC and 15VDC Points 32 lt DE 28 24 15VDC 20 16 12 8 4 10 20 30 40 50 55 degree C 0 10 20 30 40 50 55degreeC 50 68 86 104 122 131 degree F 32 50 68 86 104 122 131 degree F Ambient T emperature C F Ambient T emperature C F PLC and PC Products 42 7 DL205 1 Specifications SimutaTor AC input MODULES F2 08SIM Input Simulator Inputs per module 8 Base power required 50 Terminal Type None Status Indicator Swichside Weight 2 6507 750 42 8 PLC and PC Products D2 08NA 1 AC Input Inputs per module 8 Commons per module 1 2 1 0 terminal points Input voltage range 80 132VAC 132VAC 47 63H2 ON voltage level 75VAC minimum OFF voltage level 20VAC maximum t imy 12K 60Hz 13mA 100VAC 60Hz 11 100VAC 50Hz Minimum ON current 5mA Maximum OFF current 2mA Base power required
37. 2 Unused channel should remain open for minimum power consumption Note 3 More than one external power supply can be used provided the power supply commons are connected Note 4 A Series 217 0 032A fast acting fuse is recommended for 4 20mA current input loops Note 5 If the power supply common of an external power supply is not connected to OVDC on the mod ule then the output of the external transmitter must be isolated To avoid ground loop errors recom mended 4 20mA transmitter types are 2 or 3 wire isolation between Input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output B Module S upply Typical user wiring Internal module J wiring See NOTE 1 7 CHI 4 wire 4 20mA Transmitter CH2 4 20mA m J Transmitter CH3 N Z 4 20mA Transmitter Z wy CH4 4 Z 2 wire 4 20mA Transmitter XZ 7 Ch1 load z 0 9100 T 24V M V Ch2 load 0 9100 AE 24V Z 57 8 Loop Supply ay See NOTE 1 E D to A Converte Ae Current sinking E Dto A Converte Ch2 Current sinking Note 6 If an analog channel is connected backwards then erro neous data values will be returned for that channel Note 7 To avoid small errors due to terminal block losses con nect OVDC IN and OUT on the terminal block as shown The module s internal connection alone of these nodes is not su
38. 240 D2 250 1 and D2 260 CPUs Linearity Error End to 1 count 0 025 of full scale maximum End Input Stability Full Scale Calibration Error offset error not included 1 count 12 counts max 20mA current output Offset Calibration Error 7 counts max 4mA current input 4ms to 95 of ES change Step Response One count in the specification table is equal to one least signifi cant bit of the analog data value 1 in 4096 Note 1 Shields should be grounded at the signal source See NOTE 1 Og 5V L dy PR 0 250Q B 15V CH1 4 wire 4 20 Transmitter CH2 3 wire 4 20mA Transmitter CH3 u CN XZ 4 20 Trans mitter CH4 Z 2 wire 4 20mA Transmitter 2 Optional External P S 10 15 VDC Maximum inaccuracy 5 77 F 25 C 65 32 to 140 F 0 to 60 C Recommended Fuse Accuracy vs Temperature 50ppm C maximum full scale including max offset change 0 032A Series 217 fast acting current inputs DI DI Digital Input Points Required Base Power Required 5VDC External Power Supply 16 X input points 12 binary data bits 2 channel ID bits 50mA 9 mA maximum 10 to 15VDC Operating Temperature Storage Temperature 32 to 140 F 0 to 60 C 4 to 158 F 20 to 70 C Rel
39. ASCII data location Compare V memory CMPV This instruction is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared data types must be of the same format i e BCD ASCII etc Swap Bytes SWAPB usually used to swap V memory bytes on ASCII data that was written directly to V memory from an external I or similar master device via a communications protocol The AIN and AEX instructions have a built in byte swap feature Examples of AIN and VPRINT instructions in DzrectSOFT 4 0 060800 D2 250 1 Key FEATURES 01290 1 CPU D2 250 1 replaces D2 250 Our new D2 250 1 CPU replaces the D 2 250 CPU The D 2 250 1 offers all the features and functionality of the D 2 250 with the addition of local 1 0 expansion capability The D2 250 1 offers an incredible array of features for CPU that costs so little Release 2 1 or higher of DirectSO FT is required to program the D2 250 1 Release 4 0 is required if you intend to use local expansion 1 0 If you re using a handheld programmer version 2 10 of the handheld programmer firmware is required Following are a few key features of the D 2 250 1 CPU Local expansion 1 T he D 2 250 1 supports local expansion up to threetotal bases one C PU base and two expansion bases Expansion bases are commonly used when there are not enough slots available in the CPU base when the base power budg
40. Binary IN Increments a binary value in a specified V memory location by one each time the instruction is executed Decrement Binary DECB Decrements a binary value in a specified V memory location by 1 each time the instruction is executed Accumulator Stack Load and O utput D ata Load LD Loads a 16 bit word into the lower 16 bits of the accumula tor stack Load Double LDD Loads a 32 bit word into the accumulator stack Load Real Number LDR D 2 250 Only Loads a real number con tained in two consecutive V memory locations or an 8 digit constant into the accumulator Load Formatted LDF D2 240 and D2 250 Only Only Loads the accumulator with a specified number of consecutive discrete memory bits Load Address LDA Loads the accumulator with the HEX value for an octal constant address Load Accumulator Indexed LDX D 2 250 Only Loads the accumula tor with a V memory address to be offset by the value in the accumu lator stack Load Accumulator Indexed from Data Constants LD SX D 2 240 and 2 250 Only Loads the accumulator with an offset constant value ACON NCON from a data label area DLBL Out OUT Copies the value in the lower 16 bits of the accumulator to a specified V memory location Out Double OUTD Copies the value in the accumulator to two con secutive V memory locations Out Formatted O UTF D2 240 and D2 250 Outputs a specified num ber of bits 1 32 from the accumulator to the specif
41. DL205 family In general any mix of analog and discrete moduletypes can be used in any local expansion or remote base H owever there are a few situations with the specialty modules that warrant some special considerations Reference the M odule Placement Restrictions table to the right for the DL 205 Analog 0O nd 530 CPU DL205 analog modules map into the CPU as 16 point discrete modules They actually consume discrete 1 0 points With a D 2 240 D 2 250 1 or D 2 260 CPU analog 1 0 modules can reside in any 1 0 slot If you are using a D 2 230 CPU then the analog module must start on one of the word addresses boundaries You may have to rearrange your modules to ensure this happens I O point usage The table to the right indicates the number of I O points consumed by each module Use this information to ensure you stay within the maximum 1 0 count of thel O system you have chosen 5 9 PLC and PC Products Module Placement Restrictions Module Unit Relay Output Analog Input amp Output Local Expansion D2 260 amp D2 250 1 only Base Expansion Unit D2 EM Base Controller Unit D2 CM Remote 1 0 Remote Master Remote Slave Unit Ethernet Remote Master CPU Device Ethernet Base Controller WinPLC CPU slot only CPU slot only DeviceNET CPU slot only Profibus CPU slot only SDS CPU slot only Specialty modules Counter Interface D2 CTRINT Counter 1 0 H2 CTRIO Simulator J Data Com
42. DSCBL D2 DSCBL D2 DSCBL D2 DSCBL 1 D2 DSCBL D2 DSCBL 1 Handheld programmer The D2 HPP handheld programmer connects to an RJ 12 phonejack port on any of the DL205 CPUs T he handheld unit contains a zero force insertion socket that can be used to store programs on an optional EEPROM 01205 Toots ano GaBtes DL205 Programming Tools F OwectS0r 132 Programming ctrio_pulse_out De tt Yew ook BC Debug Wicker Jalos ajo a aj zu Online ORAS 830227 Latrh for TR RN Tabis Ers 4 mm Ce For Help press fi 0002107000 250 0001 001 003 Pin labeling conforms to IBM DTE and DCE standards D2 DSCBL D2 230 240 250 1 260 CPU Ports Personal Computer RS232C 6 pin Phone Plug 6P6C 9 pin D Connector female D2 DSCB L 1 Personal Computer D2 250 1 260 bottom port R5232C 9 pin D Connector female 15 pin HD connector male Handheld programmer cable included DV 1000CBL PLC and PC Products 3 79 3177 2 DL205 CPU Specifications 6 01205 WinPLG Winnows GE BnsED CPU H2 WPLC1 SD H2 WPLC2 SD H2 WPLC1 LV H2 WPLC2 LV Indicators Local 0 Points Ethernet Remote VO ps RJ12 6 pin modular serial port supports K sequence or any protocol from Windows CE Spec
43. In 4pt Relay Out Input Specifications Inputs per module Input Point Consumed Input Commons per module 4 sink source 8 only first 4 pts are used 1 Input voltage range Peak voltage AC frequency ON voltage level OFF voltage level Input impedance Input current Maximum Current Minimum ON current Maximum OFF current OFF to ON response Fuse input circuits General Specifications Base power required 5VDC Terminal Status Indicators Weight 20 28VDC 30VDC N A 19VDC minimum UNDC maximum omA 24VDC 8mA 30VDC 45 1 5 1 to 10ms 1 to 10ms None 200mA i Removable Logic side 3 507 1000 Typical Relay Life Operations Voltage Load Current 24VDC Resistive 24VDC Solenoid 110VAC Resistive 110VAC Solenoid 220VAC Resistive 220VAC Solenoid 5 240 VAC 442 PLC and PC Products Closures D2 08CDR 4 pt DC In 4 pt Relay Out Output Specifications Outputs per module Output Points Consumed Output Commons per module Operating voltage Output type Peak voltage AC frequency Max load current resistive Max leakage current Max inrush current Minimum load OFF to ON response ON to OFF response 8 only first 4 pts used 9 30VDC 5 240VAC Relay form A SPST J0VDC 264VAC 4T to 63Hz 1A point 4A module resistive 0 1 264VAC
44. LN 2kohms D A ay x NOTE 2 100 ohms Voltage Source A PLC and PC Products 45 7 DL205 1 0 Specifications Anatoc Vournce Output MODULES F2 08DA 2 8 Channel Voltage Analog Out Accuracy vs 57 full scale calibration change including Number of Channels 8 single ended 1 common Output Ranges 0 to 5V 0 to 10V Resolution Peak Output Voltage 12 bit 1 in 4096 15VDC clamped by transient voltage suppressor Load Impedance 1K 10KQ Load Capacitance OF maximum PLC Update Rate 1 channel per scan maximum 02 230 CPU 8 channels per scan maximum 02 240 D2 250 1 and D2 260 CPUs Linearity Error end to end 1 count 0 025 of full scale maximum Conversion Settling time 400us maximum full scale change 4 5ms to 9ms for digital out to Analog out Full Scale Calibration Error offset error included Offset Calibration Error 5V 3 415V 58 OV NOTE 1 _15 Ch 1 load 1K 10K ohms Ch 1 minimum 7 Voltage source DtoA Converter Ch8 See Voltage source NOTE 1 Ch 8 load a onverter 1K 10K ohms o minimum 7 v Typical user wiring 12 counts max unipolar 25 C 77 F 3 counts max unipolar 25 C 77 F 18 30VDC 90mA 4 5 8 PLC and PC Products maximum offset chang
45. Output Type Current sinking or current sourcing Maximum Loop Supply 30V0C Source Load 10 4000 18 30VDC C Storage Temperature Relative Humidity 5 to 95 non condensing Environmental Air ation Sho Noise Immunity NEMA ICS3 304 Sink Load 0 6000 18V 0 9000 24V 0 12000 30V Total Load sink source 6000 18V 9000 24V 12000 30V PLC Update Rate 1 channel per scan maximum D2 230 CPU 8 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Linearity Error end to 2 count 0 05096 of full scale maximum end Conversion Settling Time 400us maximum full scale change NOTE 1 Shields should be connected to the OV of the module Full Scale Calibration Error 2 counts max sinking any load 2 counts max sourcing 125Q load 8 counts max sourcing 250Q load 6 counts max sourcing 400Q load H HH counts max sinking any load counts max sourcing 1250 load 1 counts max sourcing 250Q load counts max sourcing 4000 load Max Full Scale any sinking amp sourcing 125Q load 64 sourcin 0a Inaccuracy 60 C 0 83 sourcing 4000 load Max Full Scale 0 3 sinking oan sinking amp sourcing 125Q load Inaccuracy 25 0 44 sourcing 2500 load y 10 6396 sourcing 4000 load Incudes all errors and temp drift Offset Calibration Error I I I 1 1 1 1 2 9 9 1 1 5 6
46. Port 2 Pinouts Pin Signal Definition 5VDC TXD2 RS232C RXD2 RS232C RTS2 RS232C CTS2 852320 RXD2 RS422 485 OVDC 0VDC TXD2 RS422 485 TXD2 RS422 485 11 RTS2 RS422 485 12 RTS2 RS422 485 13 RXD2 RS422 485 14 CTS2 RS422 485 15 CTS2 RS422 485 DN 5TB g ZiPLink m communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven lent screw terminal connections for the D2 260 bottom port They are RS232 422 DIP switch selectable See the Connection Systems section in this desk reference for part numbers and descriptions DL205 CPU Specifications CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low Battery backup voltage is OK or disabled CPU internal diagnostics has detected an error CPU is OK CPU power good CPU power failure Mode Switch CPU into RUN Mode Allows peripherals HPP DirecfSOFT32 to select the mode of operation Forces CPU out of RUN mode K sequence slave DirectNET slave Can connect w HPP DirectSOFT32 EZText EZTouch DV 1000 panels or any DirectNET master 6P6C phone jack connector RS232C 9 600 baud Odd parity only 0 data bits one start one sto asynchronous half duplex DTE K sequence slave DirectNET Master Slave MODBUS RTU Master Slave ASCII IN OUT Remote 1 0 Master Can
47. Specifications CURRENT SUPPLIED 1730 Remaining Current Available 2600 1520 1080 300 80 220 24 VDC Powered Bases 125 VDC Powered Bases Insulation Resistance 10M at 500 VDC 85 132 VAC 110 range Input Voltage Range 170 264 VAC 220 range 47 63Hz Auxiliary 24 VDC Output 300 max Maximum Inush Current 10 2 28 8VDC 24VDC with less than 10 ripple 100 264VDC 125 VDC with less than 10 ripple Voltage Withstand dielectric 1 minute 1 500 VAC between primary secondary field ground and run relay 0 PLC and PC Products 3 9 1 D 1205 Power Requirements Power REQUIREMENTS These charts help determine your power requirements T his section shows the amount of power Supplied by each of the base power Supplies and the amount of power consumed by each DL205 device The Power Consumed charts list how much INTERNAL power from each power source is required for theD L205 devices Use this information when calculating the power budget for your sytem In addition to theinternal power sources the DL205 bases offer a 24VDC Auxiliary power supply with external power connections T his auxiliary power supply can power external devices Use ziPLinks to reduce 5VDC base power requirements If your application requires a lot of relay outputs consider using the ZIPLink AC or DC relay output modules These modules can switch high current 10A loads without putting a load on
48. The result resides in the accumulator Shuffle digits SFLD GT D2 240 and D2 250 Only Shuffles a maxi mum of 8 digits rearranging them in a specified order The result resides in the accumulator Binary to Real Number D2 250 Only Converts the integer value in the accumulator into a real number The result resides in the accumulator Real Number to Binary RTO B D2 250 Only Converts the real num ber in the accumulator into an integer value The result resides in the accumulator Bit Instructions Accumulator Sum SU M D2 250 Only Counts the number of bits set to 1 in the accumulator The HEX result resides in the accumulator Shift Left SHFL Shifts the bits in the accumulator a specified number of places to the left Shift Right SH FR Shifts the bits in the accumulator a specified num ber of places to the right Rotate Left ROTL D 2 250 Only Rotates the bits in the accumulator a specified number of places to the left Rotate Right ROTR D2 250 Only Rotates the bits in the accumulator a specified number of places to the right Encode EN CO Encodes the bit position set to 1 in the accumulator and returns the appropriate binary representation in the accumulator Decode DECO Decoded a 5 bit binary value 0 31 in the accumula tor by setting the appropriate bit position to 1 in the accumulator Table Instructions Clock Calendar Instructions Move MOV Moves the values from one V memory tabl
49. U sethe diagrams below to make surethe D L205 system can be installed in your application To ensure proper airflow for cooling purposes D L205 bases must be mounted horizontally It is important to check these dimensions against the conditions required for your application For example it is recommended that approximately 3 space is left in front PLC surface for ease of access and cable clearances Also check the installation guidelines for recommended cabinet clearances 5 85 148mm 4 45 r 113mm With D2 DSCB 1 on port2 With 32pt ZipLink cable or hase expansion unit cable 3 62 m 92mm With 16pt 1 0 With 8pt 1 0 DIN rail slot 35mm 2 DL205 Dimensions and Installation DIMENSIONS AND INSTALLATION Environmental Specification Storage Temperature Ambient Operating Temperature Ambient Humidity Vibration Resistance Shock Resistance Noise Immunity Atmosphere D2 03B 1 D2 03BDC1 1 D2 03BDC 2 4 F 158 F 20 C to 70 C 32 F 13T F 0 C to 55 C 30 95 relative humidity non condensing MIL STD 810C Method 514 2 MIL STD 810C Method 516 2 NEMA ICS3 304 No corrosive gases B D A D2 04B 1 D2 04BDC1 1 D2 04BDC 2 1 99 D2 06B 1 D2 06BDC1 1 D2 06BDC2 1 D2 09B 1 D2 09BDC1 1 D2 09BDC2 1 2 99 T6mm X 10 43 14 09 Airflow PLC and PC Products 3 9 3
50. connect w many devices such as PCs running DirectSOFT32 DSData HMI packages EZText EZ Touch panels DV 1000 other O I panels any DirectNET or MODBUS RTU master or slave or ASCII devices HD15 connector RS232C RS422 485 300 1200 4800 9600 19 2K 38 4K baud Odd even or no parity Selectable address 1 90 HEX 1 5A 0 data bits one start one stop eo LS Half duplex DTE Battery Optional D2 BAT 1 Coin toe 3 0V Lithium orm 560mA battery number CR23 Note Batteries are not needed for program backup However you should order a battery if you have parameters in V memory that must be maintained in case of a power outage On board memory The D 2 260 has 15 5K words of flash memory on board for your program plus 14 2K words of data registers W ith flash memory you dont have to worry about losing the program due to a bad battery Built in remote 1 O connection T he bottom port on the D 2 260 be used as a master for serial remote 1 0 networks Seethe D 2 RSSS later in this section for details PLC and PC Products 3 7 3 1 800 633 0405 1205 CPU Specifications New ASCII communications Instructions T he D 2 260 CPU supports several new easy to use instructions that allow ASCII strings to be read into and written from the PLC communications ports Raw ASCII Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII The D2 2
51. covered later in this section with the AS COM 9 a uu The D2 260 D2 250 1 and D2 240 died D4 4 CPUs support the H 2 ECOM Ethernet communications module Any PLC on an ECOM network can initiate commu INL erac ee er _ 0 Mo H2 ECOM H2 ECOM nications with another PLC or use DirectSO FT 32 to program any PLC on The e e High speed peer to peer networking of PLCs PLC can initiate communications the network This is the fastest data CPU programming with DirectSOFT32 Programming Software UN transfer rate we offer for HMI or other High speed data acquisition via HMI DSData Server LookoutDirect or other HMI software Windows based software When moni e Virtually unlimited number of network nodes toring your PLC you will notice much c faster updates using theECOM module D2 DCM serial network The H2 ECOM module supports the eh industry standard 10BaseT with an RJ 45 port The H2 ECOM F has ST style bayonet connectors for 10BaseFL fiber optic connections The ECOM modules use standard cables hubs and repeaters which are available from a large number of suppliers virtually unlimited number of PLCs can be connected to an Ethernet network using E
52. field status when processed in the program scan And Immediate AND 1 Connects a normally open contact in series with another contact The contact will be updated with the current input field status when processed in the program scan And Not Immediate AND NOT I Connects a normally closed con tact in series with another contact The contact will be updated with the current input field status when processed in the program scan Out Immediate O UT D2 250 Only Reflects the status of the rung The output field device status is updated when the instruction is processed in the program scan Or Out Immediate OR OU TI Reflects the status of the rung and out puts the discrete ON OFF state to the image register Multiple OR OUT instructions referencing the same discrete point can be used in the program The output field device status is updated when the instruction is processed in the program scan Set Immediate SET 1 An output that turns on a point or a range of points The reset instruction is used to turn the point s off that were set The output field device status is updated when the instruction is processed in the program scan Reset Immediate RST I An output that resets a point or a range of points The output field device status is updated when the instruction is processed in the program scan Timer Counter and Shift Register Instructions Timer TMR Single input incrementing timer with 0 1 second resolu tion 0 999
53. in the accu mulator by a BCD value which is either two consecutive V memory locations or an 8 digit constant The result resides in the accumulator Divide Real Number DIVR D2 250 Only Divides a real number in the accumulator by a real number which is either two consecutive V memory locations or an 8 digit constant The result resides in the accumulator Add Binary ADD B D2 250 Only Adds the binary value in the lower 16 bits of the accumulator to a value which is either a V memory loca tion or a 16 bit constant The result resides in the accumulator Subtract Binary SU D2 250 Only Subtract a 16 bit binary value which is either a V memory location or a 16 bit constant from the lower 16 bits in the accumulator The result resides in the accumula tor Multiply Binary MU LB D2 250 Only Multiplies a 16 bit binary value which is either a V memory location or a 16 bit constant by the lower 16 bits in the accumulator The result resides in the accumula tor Divide Binary DIVB D2 250 Only Divides the binary value in the lower 16 bits in the accumulator by a value which is either a V memo ry location or a 16 bit constant The result resides in the accumulator Increment INC D2 250 Only Increments a BCD value in a specified memory location by 1 each time the instruction is executed Decrement DEC D2 250 Only Decrements a BCD value in a speci fied V memory location by 1 each time the instruction is executed Increment
54. same RJ12 E Port 1 Port 3 uses the RTS CTS pins on that jack If you use these lines for other purposes e g hardware handshaking on Port 1 then Port 3 cannot j Programming documentation software for IBM PCs comes standard Key features include e Shipped with each coprocessor module e Runs under Windows 95 98 2000 e a full screen BASIC program editing similar to GW Basic with industrial application enhancements added for easier program ming e nternal Editor for block copy block move search and replace e Text upload and download BASIC programs on disk e Binary upload and download BASIC programs and data on disk e Download control statement allows multiple programs to be downloaded and saved with one download file e CD includes Modbus master and slave BASIC programs and other application examples Four RJ12 jacks Port 1 3 RS232 Port 2 RS232 Port 1 RS422 485 Port 2 RS422 485 235mA 5VDC 0 C 60 C 32 F 140 F 5 to 95 humidity non condensing FACTS Engineering PLC and PC Products 4 1 1 800 633 0405 D L205 Specialty odules HicH Speen Counter 1 0 High Speed Counter 1 0 Modules Overview T heH igh Speed Counter I O CTRIO module is designed to accept high speed pulse type input signals and provide discrete outputs for monitoring alarm or control functions The CTRIO module offers great flexibility for appli cations that call for counting or timing based on an inp
55. systems This includes the supported DL205 CPUs DL405 CPUs and WinPLCs Systems Note The CTRIO modules are not supported in T 1K RSSS D 2 RSSS or D 4 RS remote I O bases HiGH SPEED COUNTER O specifications CTRIO Input Specifications Primary Inputs 4 pts sink source 100K Hz Max 4 pts high speed for Reset Inhibit or Secondary Inputs Input Voltage Range 9 30VDC Maximum Voltage 30VDC Input Voltage Protection General Modules Per Base Limited only by power consumption None 1 0 maps directly in PLC V mem 1 0 Points Used ory or PC Cono Field Wiring Connector Standard removable terminal block 400mA 5VDC from base power Internal Power Consumption of 6 Watts all 1 0 in ON state at max voltage current 32 F to 140 F 0 C to 60 C Humidity non condensing 5 Operating Environment 0 95 Host Automation Products 2500V 1 0 to Logic 1000V among Input yf D L205 Specialty Modules nnm Direct CTRIO Output Specifications Pulse Output Control Voltage Range Maximum Voltage Output Clamp Voltage Maximum Load Current Maximum Load Voltage Maximum Leakage Current Inrush Current OFF to ON Response ON to OFF Response External Power Supply Overcurrent Protection Thermal Shutdown Overtemperature Reset Target Position Range Duty Cycle Range 4 pts n isolated current sourcing or sinking open collector 0 196 to 99 996 in 0 196 incremen
56. used when there not enough slots avail ablein the CPU base when the base power budget will be exceeded or when placing an I O base at a location away from the CPU base but within the expansion cable limits All local and expansion 1 0 points are updated on every CPU scan Expansion base I O addressing is based on the numerical order of the D2 CM rotary switch selection The CPU recog nizes the expansion bases on power up 5 94 PLC and PC Products Local expansion requires 1 bases T he new 1 1 0 bases must be used in local expansion systems Each expansion base requires that the D2 CM module is placed in the CPU slot TheCPU baseand each expansion base require the D 2 EM unit that attaches to the right side of the 1 bases 8 pin RJ45 Connector 8P8C 123456 78 D2 EXCBL 1 local expansion base cable The category 5 straight through D 2 EXCBL 1 1m is used to connect the expansion modules together If longer cable lengths are required we recommend that you purchase commercially manufac tured cables with RJ 45 connectors already installed The maximum total expansion system cable length is 30m 98ft D2 EM to D2 EM Cable Pin outs Use Category 5 straight through cable 1 1 2 2 B GRN WHT 3 4 4 5 5 h GRN 5 7 7 8 8 RJ45 RJ45 LOCAL EXPANSION D2 CM Expansion Base Controller Module The D2 CM module placed in the CPU slot IS of each expansion base The rotary 00777 swi
57. variety of serial ASCII devices Barcode scanners Weight scales NAT EZTouch panels EZTouch panels EZText panels m ke E iw E SW05 U Serial modems pA PLC and PC Products 5 8 5 1 800 633 0405 205 1 0 Selection Step SELECT THE 1 0 MODULES There several factors you should consider when choosing an 1 0 module 1 Environmental specifications W hat environmental conditionswill thel O module be subjected to 2 Hardware specifications D oes this product have the right features perform ance and capacity to adequately serve your application 3 Field termination How does this module connect to field devices D o you need a sinking or sourcing DC module 4 Power budget It is very important that your module selections operate within the base power budget Refer to the power budget description later in this section Check the environmental specifications T he following table lists the environ mental specifications that globally apply to the D L205 system CPUs bases and I O modules Be sure the modules you choose are operated within these envi ronmental specifications Specifications and ratings Storage temperature 4 F 158 F 20 C to 70 C Ambient operating temperature 32 0 to 55 0 Ambient humidity 30 95 relative humidity non condensing Vibration resistance MIL S
58. well as each expansion base For moreinformation on local expansion refer to the Expansion M odules pages later in this section 5 72 PLC and PC Products 1 800 633 0405 02 260 Key FEATURES D2 260 can serve as network master Easily connect programming devices or HMI to CPU ports Connect operator interfaces to port 1 on the slaves Powerful built in PU communications T he D 2 260 offers two communications ports that provide a vast array of communication possibilities The top RJ 12 RS 232C port can be used for programming connection to an EZText EZTouch or D V 1000 operator interface panel or as a K sequence or DirectN slave The 15 pin bottom port port 2 supports RS232C or RS422 RS485 This port offers several different protocol options such as e K sequence e DirectNET Master Slave e MODBUS RTU Master Slave ASCII In Out Communications Port 2 can also serve as a remote 1 0 master The D2 260 supports the Ethernet Communication module and D ata Communication M odule for addi tional communications ports D2 260 local expansion system SS SSA SASS SSS S89 Control 2 ge 88 88 88 xr Iz 1 3 Iz Ig e IS Ig AS D2 EM Use port 2 on D2 260 or D2 250 1 to network slaves Use D2 DCM module if D2 240 is slave or if D2 250 1 D2 260 port 2 is occupied 16 PID lo
59. your 5VDC base power budget For example an 8 point F2 08T RS relay output module requires 670mA 5VDC If you used aD2 16TD 1 2 DC output module instead to drive a ZIPLink relay block you would only use 200mA 5VDC and you d have eight more relay outputs at a higher rated load current switching capacity Refer to the Connection Systems section of this desk reference to find out more about ZIPLink cables and connector modules 1 800 655 0405 T his logo is placed by the 1 0 modules that are supported by the ZIPLink connection systems Seethel O module specifications at the end of g this section M S 5 9 A PLC and PC Products Power Supplied 240 Auxiliary Devise SVmA 24V Auxiliary _ Power Consumed Power Consumed Device 5 24V Auxiliary Device 5 241 Auxiliary CPUs pm m p D2 240 120 H2 WPLC 680 e EX 90 90 90mA Q 12V 90mA Q 12V 90 90 40 60 note 1 40 70 12V note 1 40 40 100 100 30 S e 3 3 F2 08AD 2 F2 02DA 1 F2 02DA 1L F2 02DA 2 F2 02DA 2L D2 08ND3 50 D2 16ND3 2 100 D2 32ND3 25 D2 32ND3 2 25 AC Input Modules D2 08NA 1 50 D2 08NA 2 100 D2 16NA 100 70 Q 12V 50 channel 60 channel 50 note 1 40 80 note 1 r T1 TI ts ms ne ns ojl a S BR KR gt gt gt gt J oO sl 1 T Cc
60. your choice of Remote 1 0 commu nications protocol Remote M aster RM or Slice Master SM N ET In SM NET mode the communications port on the D 2 RSSS remote slave can be used to connect to an operator inter face or to program monitor the CPU with DzrectSO FT 32 Remote master protocol RM NET allows you to connect up to seven remote bases to a single master T he baud rate is fixed at 38 4K baud with a total allow able distance of 3900 feet Slice master protocol SM NET allows you to connect up to 31 remote bases to a single master T he baud rate is Selectable over several ranges with a maximum baud rate of 614 4K baud LocaL Locat Expansion 1 0 GonFIGURATIONS Local I O configurations n Automation Direct DL205 1 0 Selectio Four I O base configurations to select from Local 1 0 Configuration Total l O a Max Outputs 3 slot hase SSS Dor Directo 6 slot base 160 pts max MOON OAS SS SN COSS SSN 4 slot hase 96 pts max SA AAO NS SN SSAA AS Local expansion 1 0 configurations using D2 EM and D2 CM modules D2 260 local expansion system The D2 260 supports local expansion up to five total bases one CPU base four expansion bases All bases an expansion system must be 1 bases The CPU base can be located at any point in the expansion system layout
61. 0 2 26 4VDC 0 2m 0 3A Optical OUTPUT Isolator 12 24VDC COM 45 2 PLC and PC Products Ourput MODULES Equivalent Output Circuit D2 08TD2 DC Output 8 current sourcing 10 8 to 26 4VDC PNP open collector CO 5A fast blow non replaceable See the Connection Systems section in this desk a reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Points Derating Chart 8 0 3A 6 4 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F l ue Internal module circuitry 12 24vDC puse 5 E V Optical Isolator WW WE To LED 1 1 L OUTPUT YO EN 1 DG Ourput MODULES D2 16TD1 2 DC Output Outputs per module 16 current sinking Commons per module Operating voltage 10 2 26 4VDC Output type NPN open collector Peak voltage 130VDC AC frequency N A ON voltage drop 0 5VDC maximum 1 2 1 0 terminal points Max load current 0 1 6 leakage current 10 1mA 30VDC Max inrush current 150mA for 10ms Minimum load 02 Base power required 5VDC 200 OFF to ON response 0 5ms ON to OFF response 05ms Terminal type Removable Status Indicators Weight 2 12 307 650 Fuses nmm Logic Side External DC requi
62. 0 Only Logically ands a normally open bit of word contact in series with another contact in a rung And Not Bit of Word ANDNB D2 250 Only Logically ands a nor mally closed bit of word contact in series with another contact in a rung O ut Bit of Word OU TB D2 250 Only Reflects the status of the rung on off and outputs the discrete on off state to the specified bit of a V memory location Set Bit of Word SETB D2 250 Only An output that turns on a single bit of a V memory location The bit remains on until it is reset The reset bit of word instruction is used to turn off the bit Reset Bit of Word RSTB D2 250 Only An output that resets a single bit of a V memory location 460 PLC and PC Products Immediate Instructions Immediate Begins a rung branch of logic with a normal ly open contact The contact will be updated with the current input field status when processed in the program scan Store Not Immediate STR NOT 1 Begins a rung branch of logic with a normally closed contact The contact will be updated with the current input field status when processed in the program scan Or Immediate OR I Connects a normally open contact in parallel with another contact The contact will be updated with the current input field status when processed in the program scan Or Not Immediate OR NOT 1 Connects a normally closed contact in parallel with another contact The contact will be updated with the current input
63. 104 Ambient Temperature C F 32 50 68 86 lt gt lt gt e 110 45 0 PLC and PC Products 2 407 680 50 55 C 122131 D2 16NA To LED Optical Isolator D e D D D 2 See the Connection Systems section in this desk reference for part numbers of ZZPLink cables and terminal blocks compatible with this module Ourput MODULES D2 04TD1 DC Output 8 points only first 4 pts used Peak vag AC ON voltagedrop drop 0 0 72VDC maximum 0 0 72VDC maximum 0 Max load current ee AA point 8A common Max leakage current current 0 1mA 1 400 40VDC Points Derating Chart 4 2A Pt 3 2 3A Pt 4A Pt 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F Internally connected DL2051 O Specifications Uai 6A for 100ms 15A for 10ms XM STEIN So LISTS Base power required 5VDC OFF to ON response Wagn ew Fuses 4 1 per point 6 3A slow blow non replaceable Inductive Load Maximum Number of Switching Cycles per Minute Load Duration of output in ON state Current 7ms 40ms 100ms At 40 duration loads of 3 0A or greater cannot be used At 100mS duration loads of 2 0A or greater cannot be used Find the load current you expect to use and the duration that the output is
64. 2 CM module in the CPU sot Thelocal CPU baserequiresthe D2 EM Expansion M odule as well as each expansion base The modules are connected using the D 2 EXCBL 1 Ethernet remote 1 The DL205 Ethernet Remote 1 0 system allows you to locatel O bases at a remote distance from the CPU For many applications this can reduce wiring costs by allowingl O pointsto be located near the devices they are control ling T he Ethernet Remote M aster module 2 ERM isplaced in an 1 0 slot of the loca CPU base Ethernet Base Controller EBC modules serve as the remote slave units and are placed in the CPU slot of one or more remote bases You can use standard D L205 modules in the remote bases T he Remote Slaves are connected to the M aster using Category 5 UTP cables for cable runs up to 100 meters Use repeaters to extend distances and hubs to expand the number of nodes Our fiber optic version uses industry standard 62 5 125 ST style fiber optic cables and can be run up to 2 000 meters Each H2 ERM module can support up to 16 H 2 EBC systems 16 Terminator I O EBC systems or 16 fully expanded H 4 EBC systems or any combination of these ThePLC ERM and EBC slave modules work together to update the remote O points T hese three scan cycles are occur ring at the same time but asynchro nously It is recommended that critical I O points that must be monitored every scan be placed in the CPU base ERM Workbench is an easy to use
65. 2 load 250 Q typical 2 T Transient protected precision digital 2 to analog converter output circuits 24 VDC Maximum user load is dependent upon loop power supply V Loop power supply Load range OV 30 VDC 01012000 S 24 VDC 0 10 9100 18 VDC 0 to 6200 PLC and PC Products 45 b D L205 1 0 Specifications F2 02DA 1L 2 Ch 4 20mA Analog Output _ This module requires a 12 VDC user power supply for operation See the F2 02DA 1 on the previous page if you want to use a 24VDC supply All other specifications are the same Number of Channels 2 Output Ranges 4 to 20mA Resolution 12 bit 1 in 4096 Output Type Single ended 1 common Peak Output Voltage Load Impedance Maximum Load Power Supply 40VDC clamped by transient voltage suppressor 0Q minimum 6200 18V 9100 24V 12000 30V 1 channel per scan maximum D2 230 CPU 2 channels per scan maximum D2 240 D2 250 1 and PLC Update Rate D2 260 CPUs Linearity Error End to 1 count 0 025 of full scale maximum End Conversion Settling time Full Scale Calibration Error offset error included 1000 maximum full scale change 5 counts max 20mA 77 F 25 C Offset Calibration Error 3 counts max 4mA 77 F 25 C 1 800 655 0405 7 20mA for each loop Typical User Wiring 3 ep NOTE 1 0 1 2 250Q ty
66. 5 C 0 4 bipolar ranges 77 F 25 C 0 55 bipolar ranges gt 77 F 25 C Digital Output Points Required 16 Y output points 12 binary data bits 2 channel ID bits Base Power Requirement 5VDC 40mA External Power Supply 10 to 15VDC 70mA outputs fully loaded Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature Relative Humidity 4 to 158 F 20 to 70 C 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be connected to the OV of the module or the OV of the P S NOTE 2 Unused current outputs should remain open no connections for minimum power consumption Internal module wiring NEMA ICS3 304 Typical user wiring See Og 5 1 zp oO a2 OV NOTE 1 ae p Ch 1 load C D pa minimum Voltage sink source Ch 2 load Converter 2K Q minimum Ch2 Voltage sink source o CEE NC DtoA ap Converter CD Transient protected precision digital to analog converter output circuits 4 5 6 PLC and PC Products Vorrace Output MODULES F2 02DAS 2 2 Channel 0 5V
67. 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F ETONE 10mA 0 5 O 60Hz Optical Isolator To LED DL205 1 0 Specifications H Direct F2 08TA AC Output 22 SSR Triac with zero crossover DDOE 4 0A common 8 0A module 60 C Uim 0 5ms 1 2 cycle 0 5ms 1 2 cycle ui per F2 08TA Point Derating Chart 0 p 0 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F P E Ambient Temperature D erating N ote All outputs can be run at the LJ current per point shown T here is no derating i for the number of I O points used F2 08TA 0 20 125VAC L 1 20 125VAC Cp QEN eo m ale Gy C0 3 00 J a ae 100 2 m21 25VAC C4 7 4 Pd P 5 S GOL L ap C4 7 ra 10 Y Internal module circuitry OUTPUT 1 COM A gt Line 20 125 PLC and PC Products 45 5 L205 1 0 Specifications AC Ourput MODULES D2 12TA AC Output Outputs per module 12 Output Point Consumed
68. 60 CPU TheD 2 260 is our fastest CPU for performing even the most basic of math or data instructions and will provide better overall performance than the other DL205 CPUs He ramming and diagnostics a ur L ANE Eie annie an incredible array of instructions and diagnostic features that can save you many hours of program ming and debug time From basic boolean contact logic to PID and floating point math we have it covered The table on the next page covers some of the basic instruction categories but for more details see our complete list of instructions at the end of this section If you already have DzrectSO FT 32 and or a H andheld Programmer you may have to upgrade the software firmware to accommodate the D 2 260 D2 250 1 Built in CPU communications Every DL205 CPU provides at least one built in RS232 communication port If you re using an operator interface then you should choosethe D 2 240 D 2 250 1 or D2 260 CPU The D 2 240 D2 250 1 and D2 260 CPUs offer two built in communication ports T he D 2 240 supports our DzrectN ET slave protocol on the bottom port which provides a quick and easy network connection to any DzrectN ET master If you need the most flexibility possible then consider the D 2 250 1 or D 2 260 CPU These CPUs offer built in DirectN slave support capability on the top and bottom ports and DirectN et M O D BUS master slave support on thebottom T he bottom port supports bau
69. 60 can decipher ASCII embedded within a supported protocol K Sequence D irectN et Modbus Ethernet via the CPU ports H2 ECOM orD2 DCM Here s how the D2 260 can receive ASCII input strings 1 ASCII IN AIN This instruction configures port 2 for raw ASCII input strings with parameters such as fixed and variable length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weight scales etc to write raw ASCII input strings into port 2 based on the AIN instruction s parameters 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device via a supported communica tions protocol using the CPU ports H2 ECOM or D2 DCM TheAIN instruction is not used in this case 3 If a D2 260 PLC is a master on a network the N etwork Read instruc tion RX can be used to read embedded ASCII data from a slave device via a supported communica tions protocol using port 2 H2 ECOM or D2 DCM The RX instruction places the data directly into V memory 5 74 PLC and PC Products 02 260 Key FEATURES Here s how the D2 260 can write ASCII output strings 1 Print from V memory PRINTV Use this instruction to write raw ASCII strings out of port 2 to a display panel or a serial printer etc The instruction features the starting V memory address string length byte swapping options etc When the instruction s permissive bit i
70. 6560 ft RJ45 ST style fiber optic TCP IP IPX Specifications Communications Data Transfer Rate Link Distance Ethernet Port Ethernet Protocols Ethernet Remote 1 0 Configuration Max of Slaves Channel Remote 0 pts Channel N A N A N A limited to Not recom 896 896 by CPU mended 2048 16 384 D2 260 8192 16 384 1 116 384 1 0 pts be achieved with 16 mh expanded 4 EBC slave 2 1024 1 0 points can be achieved using 1 fu Note It is highly recommended that a dedicated Ethernet remote I O network be used for the ERM and its s CPU Discrete Analog D2 230 D2 240 D2 250 1 Map into available memory registers 1 system Keep ERM networks multiple ERM networks and ECOM office networks isolated from one another Se 1 800 633 0405 Serial Remote 1 0 Configuration rial remote 1 O configuration using D2 RMSM and D2 RSS hernet remote 1 configuration using H2 ERM and EBC slaves PC running ERM Workbench to configure the ERM and its slaves H2 EBC I O H4 EBC I O T1H EBC expanded H 4 EBC slaves using V memory and bit of word instructions laves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O netw
71. 9 seconds Fast Timer TMRF Single input incrementing timer with 0 01 second resolution 0 99 99 seconds Accumulating Timer TMRA Two input incrementing timer with 0 1 second resolution 0 9 999 999 9 sec Time enable reset inputs con trol the timer Accumulating Fast Timer TMRAF Two input incrementing timer w 0 01 sec Resolution 0 999 999 99 sec Time enable reset inputs control the timer Counter CN T Two input incrementing counter 0 9999 Count and reset inputs control the counter Stage Counter SGCNT Single input incrementing counter 0 9999 RST instruction must be used to reset count Up Down Counter UDC Three input counter 0 99 999 999 Up down and reset inputs control the counter Shift Register SR Shifts data through a range of control relays with each clock pulse The data clock and reset inputs control the shift register Logical Instructions Accumulator And AND Logically ands the lower 16 bits in the accumulator with a V memory location And Double ANDD Logically ands the value in the accumulator with an 8 digit constant And Formatted AN DF D2 250 Only Logically and the value in the accumulator and a specified range of discrete memory bits 1 32 Or OR Logically ors the lower 16 bits in the accumulator with a V memory location Or Double O RD Logically ors the value in the accumulator with an 8 digit constant Or Formatted O RF D2 250 Only Logically ors the va
72. C Products H2 WPLC2 is not included in the PC WPLC START starter kit WinPLC supports the following DL205 modules only All discrete and analog modules e Temperature input modules H2 SERIO serial communications module H2 ERM module for Ethernet remote I O limited to one ERM and one EBC slave per system e H2 CTRIO Counter I O module D L205 specialty modules not listed above are not supported by the WinPLC Built in Ethernet port TheWinPLC is programmed via a built in 10M B Ethernet port WinPLCs can use OPC or DDE to link to an HMI or other application using this high speed port Or share tags with any controller running Entivity softwarefor coordinated control with a PC system The built in Ethernet port can also be used for peer to peer communications between multiple WinPLCs Built in serial port A built in RS 232C serial port lets you connect an EZTouch EZText or other operator interfaces to the WinPLC You can also connect to devices such as barcode readers weight scales or serial modems to the serial port Unlike most RLL programming the Entivity programming method is designed for easy communication programming and string manipulation to nine additional serial ports can be added to a WinPLC system by using the H2 SERIO serial communication module See Additional Serial Ports for the WinPLC later in this section for more information on the 2 SERIO module Programming the W
73. COM modules Sen Serial networking with the D2 DCM 03 340 Slave Peer to peer network T he D 2 260 D2 250 1 and D 2 240 Lahn CPUs support the D2 DCM Data Communications Module which can serve aS a DirectNet master slave DirectN et peer or a MODBUS RTU save The D2 DCM supports both RS 232C and RS 422 You can program the CPU through the DCM locally or if a DirectNet networking of PLCs only one DCM or PC can serve as master PC is the RS 422 master you Peer to peer networking of two DCM modules each can serve as a master or slave DirectSO FT 32 to program any P LC on gt CPU programming with DirectSOFT32 Programming Software the network Data acquisition via HMI DSData Server LookoutDirect or other HMI software A slave on a MODBUS RTU network e Connection to a serial modem MDM TEL RS232 to RS422 Converter DL 405 CPU bottom port T he D2 DCM can be used for 2 8 2 PLC and PC Products 0090800 D L205 Communications ADDITIONAL SERIAL PORTS FOR WiNPLC H2 SERIO m seri LEommunications module for the WinPLC you need serial Communications ports in addition to the built in serial port on the WinPLC Do you need to connect to multiple EZTouch EZText or other Operator interface p
74. DBS SUBBS MULBS DIVBS Number conversion instructions RADR DEGR RLL Plus instructions BCALL BLK BEND Drum instructions MDRMD MDRMW PLC and PC Products 461
75. EVNETS 1 Interface Specifications Module Type DeviceNet Compatibility CPU device Predefined Group 2 Master Slave communications 256 inputs 256 outputs max Defined by number of slots per base Number of 1 0 O94 puis 1024 Outputs max Defined by DeviceNet slave specifications Module Location Maximum Field Devices per bus Node Address CAN Baud Rate Communication to Field Devices Module Connector Operating Environment Internal Power Consumption Manufacturer CPU slot of any DL205 base 64 see table on next page Jumper selectable Standard 4 wire shielded cable to cabinet connector molded 4 wire cable up to 500Kbps to field devices ODVA approved pluggable screw connector 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing 160mA Q 5VDC FACTS Engineering Connect our micro modular DL205 1 F2 DEVNETS 1 Slave F2 DEVNETS 1 Slave With your PLC or PC based DeviceNet master The D2 INST M Installation and 1 0 Manual covers information about 01205 1 0 modules power budgeting and installation and wiring This manual does not cover CPU slot controllers DeviceNet Stave MODULE 1 base and network considerations All discrete and analog 1 0 modules are supported by the F2 D EVN ET S 1 slave module Choose your DL205 base s and 1 0 modules using the the informa tion in this section D L205 Specialty Modules Eu DL205 Style of 1 0
76. F DL250 Ethemet 00 EO 20 OF 51 00 EL bz NO EO E2 201271 Ethernet Stats OO EO 20 04 75 Missed Frames 0 00 EL 62 20 OF S2 00 62 20 13 83 TX Collisions 0 IP Address 00 EL 62 00 02 192 158 245 I 00 ED 62 40 03 CE Lost Packets i 00 EO 62 00 0401 Bad Packets n IP Metmask 00 ED 62 201002 DO ED 62 201002 5 m n a OO ED be 0 00 Da PETERE TUE 0 Send Errors 0 Update Quen Network Clear Stats Advanced Settings PLC to PLC communications PLC to PLC communications accomplished using Read from N etwork RX and Write to Network WX instructions Build the RX and or WX instructions into a routine as shown O ne SP relay the busy bit is used for sequencing of multiple instructions or to prevent a single RX or WX instruction from being overwritten The other SP relay can be used to annunciate a communication error The first Load LD instruction contains the base and siot number of theinitiating ECOM and the Module ID of the responding ECOM The second LD instruction contains the number of bytes being transferred You can transfer up to 256 bytes with one RX or WX instruction The Load Address LDA instruction contains the beginning address in the initiating PLC s memory regardless of whether or not it is an RX or WX instruction that is being executed T he RX or WX instruction contains the beginning address in the responding PLC communica
77. F2 08DA 1 8 ch out 12 bit voltage F2 08DA 2 Combination analog in out 4 ch in 2 ch out 12 bit current F2 4AD2DA 1 Temperature input 4 ch in RTD F2 04RTD 4 ch in Thermocouple F2 04 THM Communications networking modules Ethernet Communications Module H2 ECOM F Data Communications Module D2 DCM Remote I O modules Ethernet Ethernet Remote Master Module H2 ERM F Ethernet Base Controller slave H2 EBC F Serial Remote Master Module D2 RMSM Remote Slave Module D2 RSSS Specialty modules Basic CoProcessor F2 CP128 8 pt Input Simulator D2 08SIM Counter I O H2 CTRIO Counter Interface D2 CTRINT CPU slot slave controllers Ethernet Base Controller H2 EBC DeviceNet Slave F2 DEVNETS 1 Profibus Slave H2 PBC SDS Slave F2 SDS Operator interface See the Operator Interface section in this desk reference for a complete line of com patible text and touch panels and configu ration software Connection systems See the Connection Systems section in this desk reference for information on DINnector terminal blocks ZIPLink con nection systems and other connection accessories for use with the DL205 system PLC and PC Products 3 69 1 800 633 0405 H2 WPLC 5 70 PLC and PC Products 1205 CPU Specifications 112 567 Srep 2 Suec THE CPU PROGRAMMER AND GABLE T here are many things to consider when choosing a CPU mo
78. I Find AFIND Searches ASCII strings in V memory to find a spe cific portion of the string ASCII IN AEX Extracts a specific portion from an ASCII string Compare V memory CM PV Compares two blocks of V memory Swap Bytes SWAPB Swaps V memory bytes Print to V memory VPRIN T Used to send pre coded ASCII strings to a pre defined V memory address when enabled Print from V Memory PRIN TV Used to write raw ASCII strings out of port 2 when enabled MODBUS Instructions D 2 260 only MODBUS Read MRX Uses CPU port 2 to read a block of data from MODBUS RTU devices on the network MODBUS Write MWX Writes a block of data from CPU port 2 to MODBUS RTU devices on the network Trigonometric Instructions D 2 260 only Square Root Real SQRTR Takes the square root of the real number stored in the accumulator The result resides in the accumulator Sine Real SINR Takes the sine of the real number stored in the accu mulator The result resides in the accumulator Cosine Real COSR Takes the cosine of the real number stored in the accumulator The result resides in the accumulator Tangent Real TANR Takes the tangent of the real number stored in the accumulator The result resides in the accumulator ARC Sine Real ASIN Takes the inverse sine of the real number stored in the accumulator The result resides in the accumulator ARC Cosine Real ACO SR Takes the inverse cosine of the real number stored in the accumulat
79. Modules Supported Discrete Types Analog Types 4 point Input 4 channel Input 8 point Input 8 channel Input 16 point Input 2 channel Output 32 point Input 8 channel Output 4 point Output 4 channel In 2 channel Output 8 point Output 4 channel thermocouple 16 point Output includes 12 pt 4 channel RTD 32 point Output 4 point Input 4 point Output Direct 58 1 DA _ D F2 DEVNETS 1 new features The F2 DEVNETS 1 module replaces the F2 D EVN ET S module and adds the following enhancements DIP Switch selectable node address and CAN baud rate approved pluggable screw connectors 1024 inputs and 1024 outputs as defined by DeviceNet Slave specifications 256 physical inputs and 256 physical out puts defined by the number of slots per I O base The F2 DEVNETS 1 can be used as a direct replacement for the previous F2 DEVNETS through a simple jumper selection procedure User supplied 120 ohm resisor 3 Drain nance V 24V red DeviceNET cable Trunk Length Bits sec Branch Length Devices Feet 2 Other DeviceNet specifications compatible products and the latest DeviceNet information are available through Open DeviceNet Vendor Association Phone 954 340 5412 Fax 954 340 5413 Internet Address http www odva org
80. ODVA Inc 20423 State Road 7 Boca Raton FL 33498 PLC and PC Products 40 7 1 800 633 0405 D L205 Specialty odules Smart Distriureo System SDS 1 0 Smart Distributed System Module Overview If you are already using or planning to implement an SDS controller network using the F2 SDS 1 module and I O sub system can help reduce the cost of your overall application The Smart Distributed System SDS provides a means to connect automation equipment and devices on a single network which eliminates expensive hardwiring T his standard communica tion media and software provides a low cost method for controllers and devices to communicate low level data at high speeds T he SD S standard provides spec ifications for information exchange between nodes as well as device level diagnostics not normally found in other I O systems The F2 SDS 1 module allows the well proven micro modular DL205 I O system to be controlled by your SD S master controller How itworks The FS SD 5 1 module plugs into the CPU slot of any DL205 I O base The module maintains a database with all identification data diagnostic informa tion and parameters that are configured within the base and control the opera tion of the SDS slave module and the I O The F2 SDS 1 slave will monitor and report discrete and analog 1 0 module data to a SDS Master All AC externally powered DL205 1 0 base 40 8 PLC and PC Products un
81. ON The number at the intersection of the row and col umn represents the switching cycles per minute For example a 1A inductive load that is on for 100ms can be switched on and off a maximum of 60 times per minute To convert this to duty cycle percentage use duration x cycles 60 In this example 60 x 1 60 1 or 10 duty cycle 24VDC 12 24 ical VDC Optica Isolator Other Circuits PLC and PC Products 45 DL205 1 0 Specifications D2 08TD1 DC Output Outputs per module 8 current sinking Commons per module 1 2 1 0 terminal points Operating voltage 10 2 26 4 VDC Output type NPN open collector Peak voltage 40VDC AC frequency N A ON voltage drop 1 5VDC maximum Max load current 0 3A point 2 4A common Max leakage current 01 40VDC Max inrush current for 10ms Minimum load 0 5mA Base power required 5VDC 100 OFF to ON response ims ON to OFF response 1ms Terminal type Removable Status Indicators Logic side Weight 2 307 659 Fuses 1 per common 5A fast blow non replaceable See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Points Derating Chart 6 5 4 0 10 20 30 40 50 55 32 50 68 86 104 122131 Ambient Temperature C F Internally connected 1
82. ON voltage level 19VDC minimum OFF voltage level 7VDC maximum Input impedance 39K Q Input current 24 VDC Minimum ON current 3 5mA Maximum OFF current 1 5mA Base power required 100 OFF to ON response 3 to 9ms ON to OFF response 1310 9ms Terminal Type Removable Status Indicator Logic side Weight 12 3 oz 650 Connector sold separately See Connection Systems for wiring options Minimum ON current 35mA Maximum OFF current 1 5mA Base power required 5VDC 50 OFF to ON response 1 to 8ms ON to OFF response 1 to 8ms Terminal Type Removable Status Indicator Logic side Weight 23 oz 65g See the Connection Systems section in this desk referencefor part numbers of ZIPLink cables and terminal blocks compatible with this module See the Connection Systems section in this desk referencefor part numbers of ZIPLink cables and terminal blocks compatible with this module Derating Chart Points 5 Derating Chart 8 2 ly 9 a d ee ZIP INK 6 QUAN AAS 1 2 5 z l 0 0 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F 0 10 20 30 40 50 55 C 32 50 68 86 104 122131 F Ambient Temperature C F 24 VDC 12 24VDC Internally T connected Internal module circuitry
83. Products Communications Data Transfer Hale Link Distance Ethernet Port Ethernet Protocols Power _ Consumption Manufacturer ETHERNET Remote 1 0 Master MODULE Simple connections The ERM connects to your control network using Category 5 UTP cables for cable runs up to 100 meters Use repeaters to extend distances and expand the number of nodes Our fiber optic version uses industry standard 62 5 125 ST stylefiber optic cables and can be run up to 2 000 meters ThePLC ERM and EBC save modules work together to update the remote 1 0 points T hesethree scan cycles are occur ring at the same time but asynchro nously It is recommended that critical I O points that must be monitored every scan be placed in the CPU base Networking ERMs with other Ethernet devices It is highly recommended that a dedi An DL205 1 0 System Direct Software configuration ERM Workbench is a software utility that must be used to configure the ERM and its remote Ethernet slaves ERM workbench supports two methods of configuring the ERM 1 0 network e ERM Workbench PLC Wizard greatly simplifies the configuration procedure when a PLC is used asthe CPU inter face e ERM Workbench configures the 1 0 network whether the CPU interfaceisa PLC or WinPLC and allows access to all ERM I O network parameters ERM Workbench Software cated Ethernet remote 1 0 network be s used for the ERM and it
84. T he maximum total expansion System cable length is 30m 98ft For more information refer to the Expansion M odule specification pages later in this section SSG SAAS 95 SS NNNNNNNNNN NS SS SSSA AO Ses gt KEON S Sogn SSSSS SAV Direct LOGIC D2 260 CPU Do not use Ethernet hubs to connect the modules Bs D2 CM Expansion WS Qa SAX RMA aw SSS Controller D2 EM SQ AON SSS S __8 Direc I D2 250 1 local expansion system T he D 2 250 1 supports local expansion up to three total bases one CPU base two expansion bases T he CPU base can be located at any point in the expansion system layout The maximum total expansion system cable length is 30m 98ft Se CNNNNNNNNNM SSS Ww NN D2 250 1 CPU SSIs SSN Ja SRR RRRS 4 D2 EM D2 CM Direct LOGIC fle TheD2 EXCBL 1 isaCategory 5 straight through cablethat connectstheD 2 EM modules together T he cable can be user made in custom lengths up to 30m depending upon the configuration Local Expansion 1 0 of Exp ae Tu Bases DL 230 DL240 CPUs and WinPLCs do not support local expansion systems PLC and PC Products 3 8 7 CPU D L205 1 0 Selection Remote 1 0 CONFIGURATIONS Et H2 ERM H2 ERM F 10 Ethernet 10BaseFL Ethernet 10Mbps 100 meters 328 ft 2Km
85. TD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases Storage temperature for the Handheld Programmer is 4 to 158 F 20 to 70 C Storage temperature for the DV 1000 is 4 to 158 F 20 to 70 C Operating temperature for the Handheld Programmer is 32 to 122 F 0 to 50 C Operating temperature for the DV 1000 is 32 to 122 F 0 to 50 C This logo is placed by each 1 0 module that Supports ZIPLink connection systems Thel O modules are listed at the end of this section See the Connection Systems section of this amp desk reference for detailson ZIPLinks 3 84 PLC and PC Products Review I hardware specifications The hardware specifications for every D L205 module are described later in this section Take time to understand the specifica tion charts the derating curves and the wiring diagrams The module specifica tions should help you determine if this module is right for your application Factors affecting field termination D L205 modules use three types of field terminations T hey include alow density removable terminal block used on modules with eight or fewer points a high density removable terminal block European style terminal block available on modules with 12 to 16 points and a 40 pin connector for modules with 32 points The module diagrams indicate the connector type th
86. U port 2048 Yes 8192 Including local and exp 1 0 Map into V memory Limited by power budget 16 384 16 fully expanded H4 EBC slaves using V memory and bit of word instructions Port 1 RS 232C and Port 2 RS 232C 422 485 PLC and PC Products 3 71 DL205 CPU Specifications DL260 CPU D2 260 Our most powerful DL205 CPU Our new D2 260 CPU provides all the capabilities of the other D L 205 CPUs as well as our D 4 450 CPU plus several additional features rarely found in a PLC of this size W ith such an incredible array of features you may be able to replace PLCs costing hundreds or thousands more Release 4 0 higher of DirectSO FT 32 is required to program the D 2 260 If you re using a handheld programmer version 2 10 of the hand held programmer firmware will is required H ere are a few key features about the D 2 260 CPU Local expansion T he D 2 260 supports local expansion up to fivetotal bases one CPU baseand four expansion bases Expansion bases are commonly used when there are not enough slots available in the CPU base when the base power budget will be exceeded or when placing an 1 0 baseat a location away from the CPU base but within the expansion cable limits if desired All local and expansion 1 0 points are updated on every CPU scan Each local expansion base requires the D 2 CM module in the CPU slot The local CPU base requires the D2 EM Expansion Module as
87. ULES D2 12TR Relay Output Outs mot Consumed Commons per module 2 6 pts per common Output type Relay form A SPST Peak voltage AC oque ON voltage drop 1 5A point Max of 3A common Max leakage current 0 1 265 VAC Typical Relay Life Operations Voltage Load Current 24VDC Resistive 1A 24VDC Solenoid 1A 110VAC Resistive 1A 110VAC Solenoid 1A 220VAC Resistive 1A 220VAC Solenoid 1A Max current resistive Closures See the Connection Systems section in this desk reference for part numbers of ZZPLink cables and NM terminal blocks compatible with this module z A d 5 30 VDC 5 240 VAC 5 240VAC 1 5A 50 60Hz 5 30VDC 5 30 VDC 5 240 VAC OOVSSOOsseE D2 12TR DL205 1 0 Specifications omation Direct Common 10A for 10ms EU 2 4A slow blow replaceable Order D2 FUSE 4 5 per pack Addresses Used Used Points Used Yes 0 Yes Yes 12 Yn 3 13 Yned Yes 14 Yn45 Yes 5 Yn46 No 16 ine Ej n is the starting address Paint Derating Chart 12 7 0 5A Pt 8 7 0 75A Pt 125A Pt N 4 7 1 5A Pt 0 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F To LED 4 5 30 _ PLC and PC Products 44 D L205 1 0 Specifications input Retay Output MODULE D2 08CDR 4 pt DC
88. a bits one start one stop r penronaus Half duplex DTE Battery Optional D2 BAT 1 Coin 3 0V Lithium E 560mA battery number CR2354 Note Batteries are not needed for program backup However you should order a battery if you have parameters in V memory that must be maintained in case of a power outage DL205 analog output or EZText EZTouch discrete output module DV 1000 or other Setpoint Control Control Control valve etc 01 Units omn i PID loop control block diagram Input Modules Process heater etc Process Variable Sensor Process Variable Input 0960800 D2 230 240 Key Features DL240 CPU D2 240 our best value DL205 CPU T he D 2 240 provides a subset of the D 2 250 1 s capabilities f you need a good CPU with multiple communications ports and complex math or PID isnt required then the D 2 240 is the CPU for you Built in memory There is 2 5K of EEPROM program memory in the D 2 240 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well Powerful instructions T he D 2 240 instructions cover most of the capability of our more powerful D 2 250 1 and allow you to cover a wide variety of applications Instructions include boolean logic data manipula tion integer math interrupts subr
89. ached to the right side of each base in the expansion system The D2 EMs on each end of the expansion system should have the TERM switch placed in the ON position The expansion units between the endmost units should have the TERM switch placed in the OFF position The CPU base can be located at any base position in the expansion system It does not have to be located at one end or the other Ss SST AS SSO S NSSNSS NSS Direct D2 CM 2 SSS SSS D2 CM 3 SSS Ss D2 CM 4 TERM Switch ON T he D 2 260 CPU base can be located at any base position in the expansion system F TERM Switch OFF SSS wee ERM Switch Ww OFF SSSA SSSA rr D2 CM 74 TERM Switch ON Ss SSS SQ SS a SSS SSS TERM Switch ON i gt _ D2 CM 2 Note nly discrete and analog 1 0 modules are supported on the expansion bases No specialty or communications modules can be used on the expansion bases at this time TERM Switch 0 N D2 CM 2 SOW WOW WSS Ws SSA _x cg em AS SOOM Expansion Controller CNNNNNNNNONNNSN SS TERM Switch O FF D 2 250 1 uoa PLC and PC Products 3 5 1 800 633 0405 DL205 Communications M odules The D2 DCM Data Communications Module is primarily used for three reasons Extra communications
90. ad Resistance Maximum Loop Supply OQ minimum current outputs 30VDC Recommended Fuse 0 032A series 217 fast acting current inputs Maximum Load Power Supply 910 2 24V current outputs 6200 18V 12000 30V Active Low pass Filter 3dB at 20Hz 2 poles 12 dB per octave Linearity Error best fit count 0 02596 of full scale maximum Output Settling Time 100us maximum full scale change Accuracy vs 50ppm C full scale calibration change including Temperature maximum offset change Maximum Inaccuracy 01 77 F 25 0 3 32 to 140 F 0 to 60 C Digital Input and Output Points Required 16 point X inputs 16 point Y outputs 4 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs 2 output channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs 1 input and 1 output channel per scan maximum D2 230 CPU Base Power Required JOMA 5VDC External Power 18 26 4VDC 80mA Supply Requirement 20 per loop sio 32 to 140 F 0 to 60 C Storage Temperature 4 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted PLC Update Rate Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 Note 1 Shields should be connected at their respective signal source Note
91. anels Would you like to connect devices such as barcode readers weight scales or serial modems to your WinPLC system If so then select the H2 SERIO serial communications module T his module 15 used exclusively with the WinPLC Protocols supported The H2 SERIO module supports serial ASCII communications and can also serve a M odbus RTU slave Up to ten serial ports TheWinPLC hasone built in serial port Each H 2 SERIO module has three serial ports on board U p to three H 2 SERIO modules can be used per WinPLC system T hat s a total of ten serial ports that can be used in one WinPLC system to handle all of your serial communica tions needs Separate communication parameters for each port Use Entivity software packages to set baud rate parity data bits and stop bits for each serial port Choose from 300 to 57 600 baud communication speeds Entivity Studio or Think amp Do Live allows each port to be designated as a M O D BUS slaveor a generic serial device Each port on the H 2 SERIO module is capable of full hardware handshaking Note on processing large amounts of serial data While the H2 SERIO module will support virtually any serial device processing large amounts of serial data will increase the system response time T hisisimportant to consider when using multiple H 2 SERIO modules especially in a WinPLC local base with an 2 ERM orH2 CTRIO module Connect the WinPLC H2 SERIO system to a
92. at ison the module You can also use our super fast and inex pensive ZIPLink 1 0 connector systems Module types and suggested AWG range 4 point 16 24 AWG 8 point 16 24 AWG 12 point 16 24 AWG 16 point 16 24 AWG 32 point Ribbon and Solder style Connectors Note 16 AWG Type TFFN or Type MTW can be used on 8 pt Modules Other types of 16 AWG may be acceptable But it really depends on the thickness of the wire insulation If the insulation is too thick and you use all the 1 0 points then the plastic terminal cover may not close properly Ex Z PLink system connected 22924 toanl 0 Module D2 16ND3 2 20 28VDC Need spare parts Sometimes it is helpful to have extra 1 0 module connectors or spare fuses The DL205 spare parts and accessories are listed below D2 FILL Filler module for empty slots e D2 8IOCON 8 pt I O terminal blocks D2 16IOCON 16 pt I O terminal blocks e D2 IOCVR Spare terminal block covers e D2 FUSE 1 Fuses for D2 12TA e D2 FUSE 3 Fuses for D2 04TD1 D2 08TA D2 04TRS D2 08TR D2 08CDR e D2 FUSE 4 Fuses for D2 12TR e D2 ACC 1 Base power terminal strip screws e D2 ACC 2 Spare terminal screws for and 8 pt I O modules D2 ACC 3 Spare terminal screws for 12 pt and 16 pt I O modules D4 103264R Ribbon cable connector for 32 pt modules 103265 5 Solder type connector for 32 pt modules e DINnectors and ZIPL
93. ating point conversions Trigonometric functions e Table instructions ASCII IN OUT instructions For a complete list of instructions supported by all DL205 CPUs see the end of this section New MODBUSRTU Instructions T heD 2 260 CPU supports new easy to use M OD BUS Read Write instructions that expand our existing MODBUS network instruction capabilities The or MW X instructions allow you to enter native M odbus addressing in your ladder program with no need to perform octal to decimal conversion We added Function codes 05 06 and the ability to read Slave Exception Codes T heseflexible instructions allow the user to select thefollowing parameters within oneinstruction window 584 984 or 484 MODBUS data type e Slave node 0 247 Function code e MODBUS starting master slave memory address e Number of bits Exception code starting address Examples of MRX and MWX instructions in DzrectSOFT 4 0 Pm barre Tisa debet 5 METRI Snr eu rrn Lin citm imc mes eee re ee NE d 1 moms emer ipar D2 260 Key FEATURES Tou PWR Ex EA RUN BATT Ed CPU 600 PORT 1 PORT2 AUN 6 n Porti Pinous ____ Hn Definition V BV RS232C Data in Bpod Data out OV 00000 O 0000 000090 O o1cono5
94. ative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 5142 Shock Noise Immunity yom S Boj euy MIL STD 810 516 2 NEMA ICS3 304 Ato D Converter More than one external power supply can be used provided all the power supply commons are connected A Series 217 0 032A fast acting fuse is recommended for 4 20mA current loops If the power supply common of an external power supply is not connected to OVDC on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmitter types are 2 or 3 wire Isolation between input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output 444 PLC and PC Products Anatog Gurrent Input MODULES F2 08AD 1 8 Channel 4 20mA Analog In Number of Channels 8 single ended 1 common Input Ranges 4 to 20mA current Resolution 12 bit 1 in 4096 Low pass Filtering 30B at 200Hz 6dB per octave Input Impedance 12500 0 196 1 2W current input Absolute Maximum Ratings 45mA to 45mA Converter Type Successive approximation Conversion Time PLC Update Rate D2 230 CPU 1 channel per scan maximum D2 240 D2 250 1 and D2 260 CPUs 8 channels per scan maximum Linearity Error End to 1 count 0 025 of full
95. attery is not needed for program backup However you should order a battery if you have parameters in V memory that must be maintained in case of a FO U r exte m d power outage pote nti ometers radjustments There are four potentiometers on the face plate of the D2 240 CPU They have a resolution of 256 steps and can be used to externally adjust four predefined V memory locations inside the D 2 240 CPU You specify upper and lower limits for the values and the CPU takes care of the rest 5 7 8 PLC and PC Products 0960800 Selecting a programming device T here two tools programming the DL205 CPUs DirectSO FT 32 PC based programming software and the D 2 H PP handheld programmer DirectSOFT32 programming software O ur powerful W indows based program ming packages make it easy for you to program and monitor your DL205 PLC system T hetwo versions of the software that support the DL205 CPUs are described in the table below See the Software section in this desk reference for detailed information on DirectSO FT 32 DirectSoft32 Part Number Description Programs only the DL205 CPUs D2 230 240 250 1 260 PC PGM 205 Programs all PLC families DL05 06 105 205 305 405 Note The 02 260 requires DirectSOFT32 version 4 0 or later PC PGMSW DL205 programming cables Choose the proper cable to connect the DL205 CPU to your PC running DirectSO FT 32 CPU Port Cable D2 230 D2 DSCBL D2
96. ax 815 235 5623 PLC and PC Products 409 D L205 Specialty odules CoProcessor MODULE Triple port BASIC CoProcessor Overview The BASIC CoProcessor M odule inter faces the D L205 family of programmable controllers with bar code readers Operator interface terminals instrumentation equipment computers and other serial devices BASIC CoProcessor applications BASIC CoProcessors are designed for use with intelligent devices such as Bar code readers Welders Board level controllers Serial printers Intelligent sensors Almos any device with RS232C R2422 RS 485 port T hey are also good solutions for applica tions requiring complex math such as floating point math sine cosine tangent exponential square roots etc 1 800 633 0405 4 PLC and PC Products Features e FACTS Extended BASIC and ABM Commander for W indows software for IBM PCsmakes program development fast and simple Allows online full screen BASIC program editing and the ability to upload download programs on disk The CD ROM includes MODBUS master and slave BASIC programs and other application exam ples Non volatile memory of up to 128K allows multiple program storage and execution DL205 register expansion and retentive data storage and retrieval e 26M Hz BASIC CoProcessor provides fast program execution independent of the CPU scan T hree buffered ports permit communi ca
97. cally isolated from the other outputs utput o o p commons are independent but can be tied together using internal 5 6 6 jumpers All four discrete outputs are available to be energized in iium response to any of the inputs See the notes below for further details about power source considera _ igs 22221 tions circuit polarities and field devices pen qu ua Notes R i e L 1 Inputs 1A 1B 1C 1D and 2A 2B 2C 2D require user provided 9 30VDC f 032 power sources Terminals 1M and 2M the commons Channel 1 and QO ral Channel 2 inputs Maximum current consumption is 12mA per input point e 2 Polarity of the input power sources shown above can be reversed Consideration must be given however to the polarity of the field device Many field devices are designed for only one polarity and can be damaged if power wiring is reversed 3 Outputs have one polarity only as shown above and are powered by user provided 5 36VDC power sources The maximum allowable current per output circuit is 1A PIC and PC Products Note The physical layout of the T1H H4 CTRIO terminal blocks are different than the H2 CTRIO terminal block layout shown above However the electrical connection identifiers are the same HIGH SPEED COUNTER Solid st DES input Wiring device D C types field devices are configured to either sink or sour
98. ce current T his affects the wiring of the device to the CTRIO module Refer to the sinking sourcing appendix in this desk reference for a complete explanation of sinking and sourcing concepts NPN Field Device sink This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also present at the corresponding Channel 2 terminals pisi O 1M PNP Field Device source present at the corresponding Q Channel 2 terminals The same circuitry is present at the corresponding Channel 2 terminal This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also lt VY The same circuitry is present at the corresponding Channel 2 terminal DL205 Specialty Modules Pulse output schematic CTRIO Outputs The outputs are individually isolated DC switches that can be used to break the high or the low side of a DC load High Side 5 to 36VDC DC Power Cn where n 0 1 2 3 CTRIO Output Yn Load DC Power Return Low Side 5 to 36VDC DC Power Load Cn where n 0 1 2 3 CTRIO Output Yn DC Power Return Stepper drive wiring example
99. ched by the filter and allowed to be accepted by the CPU during the CPU s normal input update AA D L205 Specialty M odules Ua portion of the scan cycle T he signal is latched for the remaining duration of the ON signal plus an amount of time equal to the filter time T he filter time can be programmed from 0 to 99ms in Ims increments Latched Time e F ilter Time After the filter delay time the input is accepted by the CPU Interrupt occurs O Time Interval Counter interface input assignments for timed interrupt mode Not available for use Filtered Input Interrupt or Pulse Catch Filtered Input Interrupt or Pulse Catch Filtered Input Interrupt or Pulse Catch Timed interrupt specifications Timed interrupts One internal to CPU 3 to 999ms 1 ms increments Time interval Interrupt Subroutine NTO VW Time Interval Time Interval Understandingthe Timed Interrupt T here is also a timed interrupt feature availablein our D 2 240 D 2 250 1 and 2 260 CPUs You do not have to purchase the Counter Interface module to use the timed interrupt T his cyclical interrupt allows you to easily program a time based interrupt that occurs on a scheduled basis T he CPU s timed inter rupt operates in a similar manner to the external interrupt input but instead of the interrupt subroutine being triggered by an external event it is no
100. chronously to the CPU scan For this reason remote 1 0 applications should be limited to those that do not require the 1 0 points to be updated on every scan STEP 5 00600 1 0 ADDRESSING SCHEMES DL205 1 0 addressing scheme You may have used other PLC systems prior to trying DzrecteLO GIC products One of the key differences between various PLC systems is the 1 0 module addressing T his section will show you how we address the individual 1 0 points in aDL205 system Octal addressing The DL205 uses octal addressing T hat is the I O point addresses do not include any 8s or 9s Thel O points start at 0 and continue in increments of 8 or 16 points depending on the modules being used We have designated X for inputs and Y for outputs Note 4 point modules consume eight points but only the first four points are actually used by the module 12 point modules consume sixteen points but only twelve points are used The first six points are used then two points are skipped then the next six points are used and the last two are skipped Automatic addressing The DL205 CPUs automatically examine local 1 0 modules to establish the correct O addressing on power up T he D 2 250 1 and D 2 260 CPU s auto matically examine 1 0 modules in expansion bases as well The modules don t haveto be grouped by type and can typically be mixed in order H owever there are restrictions placed on
101. cifications automatic DL230 CPU D2 230 ourlowest price DL205 CPU The D2 230 is our most economical CPU in the DL205 product family If you are looking at the DL 205 primarily because of the size or for other reasons that don t require lots of CPU horse power then give the D 2 230 a try Built in EEPROM memory There is 2 0K of EEPROM program memory in the D 2 230 No additional memory is required If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery D2 BAT to permanently maintain these parameters as well One built in communications port T he D 2 230 has only one communica tion port If you are considering any network connections in the future you will need the D 2 240 D 2 250 1 or D 2 260 CPU The extra port may be worth the cost especially during machine startup or troubleshooting sessions T he D 2 230 does not support the Ethernet or Data Communications modules Basic instruction set T heD 2 230 provides a subset of the D 2 240 s well rounded instructions The D2 230 s instructions cover basic boolean and simple integer math PLC and PC Products 3 7 7 205 CPU Specifications 1 D2 230 240 Kev FEATURES The diagram to the right shows the various hardware features found on the D 2 230 and D 2 240 CPUs CPU Status Indicators CPU is in RUN mode CPU is in PROGRAM mode Battery backup voltage is low A backup voltag
102. d High baud rates Baud rates bring response time down to 10ms per device LED indicators Provide quick indica tion of DL205 power and operating mode Module Location Module Type Maximum Expansion Communications Module Connectors Internal Power Consumption Operating Environment Connect our micro modular DL205 1 With your PLC or PC based Profibus Master H2 PBC slave H2 PBC slave The D2 INST M Installation and 1 0 Manual for covers information about DL205 1 0 modules power budgeting and installation and wiring This manual does not cover CPU slot controllers D L205 Specialty Modules Ur Prorsus Suave Base CONTROLLER Baud Segment Length Expansion Fes Mets Meters DL205 Style of 1 0 Modules Supported Discrete Types Analog Types 4 point Input 4 channel Input 8 point Input 8 channel Input 32 point Input 8 channel Output 8 point Output 4 channel Thermocouple 16 point Output includes 12 pt 32 point Output 4 point Input 4 point Output 9 pin D sub female Recommended Cables 6XV1 830 0 10 7 3079A 5 9 co N c Cc Aa N N c Cc ERO N To Profibus Master Controller Termination Style 9 pin Profibus connector Reversed Pin 1 shield Pin 3 Pin8 A red E Profibus Cable Node Style Reversed I irc ERNI ERbic connectors for Profibus
103. d MIL STD 810C 5142 MIL STD 810C 516 2 NEMA ICS3 304 Internal Module Wiring Og 5V 15V 30 15V AtoD Converter gt oa E gt More than one external power supply can be used provided all the power supply commons are connected A Series 217 0 032A fast acting fuse is recommended for 4 20mA current loops If the power supply common of an external power supply is not connected to OVDC on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmitter types are 2 3 wire Isolation between input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output PLC and PC Products 445 L205 1 0 Specifications Vourace Input Monutes F2 04AD 2 4 Channel Voltage Analog In This module requires a 24VDC user poner supply for operation See the F2 04AD 2L on the next page if you want to use a 12VDC supply All other specifications are the same Maximum Inaccuracy 1 77 F 25 C 3 32 to 140 F 0 to 60 C Accuracy 50ppm C full scale calibration change including maxi vs Temperature Digital Input Points 16 x input 12 binary data bits Required 2 channel ID bits Base Power Required 60mA 5VDC External Power Supply 90 maximum 18 to 30VDC mum offset change Number of Channels 4 single ended 1 common Input Ranges
104. d D SD ata Server software Inputs I O groups tested Discrete I O D2 16TD 1 2 discrete outputs of slot 2 are tied to the D2 16N D 3 2 discrete inputs of slot 0 Analog I O F2 02D AS 2 analog output channel 1 is tied to the F2 04AD 2 analog input channel 1 of slot 3 The analog values were scaled from the full 16 bit range down to 12 bit range Each group was run independently through the following cycle 256 times Step 1 Set all outputs to Off for a random number of scans A ss i Mss Step2 Set all outputs to a random value for a random number of scans Step 3 Set all outputs to On for a random number of scans Step 4 Set all outputs to a random value for a random number of scans Since these four steps are repeated 256 times there are actually 1024 samples of I O throughput Discrete 1 0 Test 1 0 Throughput Times Remote 0 System Min Max Aw 50 Dev Test results Thereultsarelised inthetabestotheright As the number of 2 ERM saves and 1 0 points increase the I O throughput times M reman a M Analog 1 0 Test 1 0 Throughput Times analog OUTPUTS IScrete points Remote 0 System are exceeded As the number of D 2 RM SM LS ky Min Avg ines ed throughput times increase proportionally 402 PLC and PC Products 1 800 633 0405 Outputs Inputs ETHERNET BASE GONTROLLER MODULES Ethernet Base Controller Modules EBC
105. d rates up to 38 4K baud T he D 2 260 provides support for ASCII IN OUT communications If you require more than two ports we also offer an Ethernet Communications M odulethat can be used to quickly add a communication port to a D L205 system with a D 2 240 D 2 250 1 or D 2 260 CPU TheD2 DCM modulecan also be added to these C PU sto provide an addi tional serial communications port 1 60000 01205 CPU DL205 CPU Comparison System Capacity D2 230 D2 240 D2 250 D2 250 1 D2 260 DL205 CPU Specifications Total memory available words 2 4K Ladder memory words 2048 EEPROM V memory words 206 Battery backup Yes Total CPU memory 1 0 pts available actual 1 0 pts 256 depend on O configuration method selected Local 1 0 pts Local Expansion 1 0 pts Serial Remote 1 0 pts Remote 1 0 channels 0 per remote channel Ethernet Remote 1 0 Discrete 1 0 pts Analog 1 0 channels Remote 1 0 channels 0 per remote channel Performance Contact execution boolean Typical scan 1K boolean Programming and Diagnostics RLL Ladder Style RLL Flowchart Style Stages Run time editing Variable fixed scan Instructions Control relays Timers Counters Immediate 0 Subroutines For Next loops Timed Interrupt Integer Math Floating point Math Trigonometric functions Table Instructions PID Drum Sequencers Bit of Word ASCII Print Real time clock cale
106. denti fication data diagnostic information and parameters that control the module operation The H 2 PBC module scans and reports all discrete and analog 1 0 data to a Profibus M aster The AC exter nally powered DL205 1 0 base units contain a 24 VDC 0 3A power supply for simple wiring of sensors and actuators into the DL205 1 0 modules and for controlling them with a Profibus M aster Using our Profibus I O sub system will increase installation flexibility and save 404 PLC and PC Products Specifications CPU slot of any DL205 base CPU device 126 stations 32 stations per segment 9 repeaters in a row RS 485 Profibus Profibus DP Baud rate selectable from 9 6Kbaud to 12M baud Profibus 9 pin D shell RJ 12 serial for configuration only 530mA maximum at 5VDC supplied by base power supply 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer Host Automation Products The serial port is used only for configuration of the H2 PBC firmware on wiring costs The H2 PBC module supports all DL205 discrete and analog I O modules and the H2 CTRIO module T he Profibus Slave Base Controller also offers the following Cost effectiveness H ardwiring cost is reduced with a single network for devices Fasy connectivity Low cost installa tion is easy to implement and main tain Diagnostics Advanced error diagnos tics not commonly available in tradi tional systems are supporte
107. dge XO first X1 second X2 third interrupt Priority Interrupt Subroutines Four INTO INT1 INT2 INT3 gt Mode 50 four pulse catchinputs By selecting M ode 50 the D 2 230 D 2 240 and D 2 250 CPUs capture very fast narrow pulse inputs that cannot normally be detected during the normal input update cycle Up to four different external inputs X0 X1 X2 X3 with Pulse Catch Input Specifications Point assignments Minimum pulse width 0 1ms Pulse Period More than 0 5ms Leading edge Trigger PLC Scan Cycle e scan number X Input Pulse XO 424 PLC and PC Products e e scan number X 1 Counter InterFace Mone 40 50 matically informs the CPU to interrupt its present operation TheCPU immedi ately suspends its routine scan cycle execution and jumps to a subroutine identified with that particular interrupt input signal point You can program the Subroutine with any of the instructions that are normally available in subrou tines For example you could use imme diate 1 0 instructions to immediately read inputs and update outputs without waiting on the normal 1 0 update cycle W hen the subroutine is complete the CPU automatically resumes the normal nan m m Subroutine Interrupt 1 p pulse widths as small as 0 1ms and a pulse period greater than 0 5ms can be trapped When an exte
108. discrete point can be used in the program Not NOT D2 250 Only Inverts the status of the rung at the point of the instruction Positive Differential PD Is typically know as a one shot When the input logic produces an off to on transition the output will energize for one CPU scan Set SET An output that turns on a point or a range of points The reset instruction is used to turn the point s OFF that were set ON with the set instructions Reset RST An output that resets a point s Pause outputs PAU SE Disables the update for a range of specified output points Comparative Boolean Instructions Store if Equal STR E Begins a new rung or additional branch in a rung with a normally open comparative contact The contact will be on when A B Store if Not Equal STR NOT E Begins a new rung or additional branch in a rung with a normally closed comparative contact The con tact will be on when Az B Or if Equal OR E Connects a normally open comparative contact in parallel with another contact The contact will be on when A B Or if Not Equal OR NOT E Connects a normally closed comparative contact in parallel with another contact It will be on when A Z B And if Equal AND E Connects a normally open comparative contact in series with another contact The contact will be on when A B And if Not Equal AND NOT E Connects a normally closed compara tive contact in series with another contact It will be on when AZ B
109. e table Add To Top of Table ATT Pushes a value from a specified V memory location onto the top of a V memory table other values in the V memory table are shifted down each time a value is pushed onto the table Table Shift Left TSH FL Shifts s specified number of bits to the left in a V memory table Table Shift Right TSHFR Shifts s specified number of bits to the right in a V memory table Move Block MOVBLK Copies a specified number of words from a Data Label Area of program memory ACON NCON to a V memory area And Move AND MO V Copies data from a table to the specified loca tion ANDing each word with the accumulator data as it is written Or Move O RMOV Copies data from a table to the specified memory location ORing each word with the accumulator data as it is written Exclusive Or Move XO RM O V Copies data from a table to the speci fied memory location XORing each word with the accumulator data as it is written Note There are additional instructions that apply to the D2 260 CPU only that are not described in these tables The instructions are listed below see the DLO5 06 instruction set for more detailed descriptions Differential instructions LDI LDIF OUTI OUTIF Accumulator stack load and output data instructions OUTL OUTM OUTX Logical instructions ANDF ANDS ORF ORS XORF XORS CMPS Math instructions ADDBD SUBB SUBBD MULB DIVB ADDF SUBF MULF DIVF ADDS SUBS MULS DIVS AD
110. e is OK or CPU internal diagnostics has detected an error CPU is OK CPU power good CPU power failure LED indicators part E Mode switch DL230 CPU Analog adjustments _ RS2326 communication port DirectSOFT32 Operator interface RS2326 communication port DirectSOFT32 DirectNET Operator interface Mode Switch D2 240 only RUN Forces CPU into RUN Mode TERM Allows peripherals HPP DirectSOFT32 to Port1 Pinouts Port2 Pinouts select the mode of operation Pin Signal Definition Pin X Signal Definition 1 OV 1 OV Port 1 2 5V 2 5V 3 RS232C Data i 3 RS232C D i Protocol slave 4 RS232C Data out 4 RS232C Data out Phone jack Devices Can connect WEE DirectSOFT32 gt ns connector EZText EZTouch DV 1000 Specs Beas connector CPU side view ba pay station address 1 0 data bits one stop bit Asynchronous half duplex DTE Optional battery 5 ceu Turn clockwise to D240 QJ 7 increase value Protocol K sequence slave DirectNET slave OPU Devices can Pe many devices 2 SData ages Directlouch DV Xm C 100 eto EZ Text Panels or any m mM Analog peo Potentiometers cu Specs 6P6C phone jack connector Oca 300 1200 9600 19 2K baud Odd parity or no parity Selectable address 1 90 HEX 1 5A 8 data bits one start one stop bit Asynchronous half duplex DTE B
111. e of 2 counts Temperature 0 45 Maximum Inaccuracy to 60 C 32 to 140 Digital Output Points d Y output points Required 12 binary data bits 3 channel ID bits 1 output enable bit G mA Base Power Required 5VDC External Power Supply Operating Temperature Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity Environmental Air Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 21 6 26 4 VDC 140mA outputs fully loaded 0 to 60 C 32 to 140 F 5 to 95 non condensing No corrosive gases permitted One count in the specification table is equal to one least significant bit of the ana log data value 1 in 4096 NOTE 1 Shields should be connected to the OV of the module Internal module wiring NEP WA DL205 1 0 Specifications Emi Direct Analog Input Output COMBINATION MODULE F2 4AD2DA 4 Channel Analog Input 2 Channel Analog Output Number of Input Channels Number of Output Channels 4 single ended 1 common 2 single ended 1 common Ranges 4 t0 20mA current current sinking Resolution 12 bit 1 in 4096 Peak Withstanding Voltage Maximum Continuous Overload 75VDC current outputs 40 to 40mA each current output Input Impedance 2500 0 1 1 2W 25ppm C current input resist ance External Lo
112. e to DL405 and Terminator 1 0 1 man 116 High speed timing application Crier Dri Dou Fim carin 2 Ger Counter E camie Furl 1 E nr No D L205 Specialty Modules Ur High speed counting TheCTRIO can be configured for counting functions for the use of an encoder input up to two quadrature encoders per module with available connections for external reset and inhibit signals In a simple cut to length application as shown the encoder provides an input position referencefor the material to the module The module s high speed outputs are wired to the cutting device and to the clutch and or braking device W hen the count from the encoder is equal to a pre programmed setpoint within the module the high speed outputs are activated to stop and cut the mate rial to a repeatable fixed length Additionally the clutch brake signal can be used for an inhibit signal to not accumulate counts while the material is being cut High speed cut to length application Also applicable to DL405 and Terminator 1 0 310 modules Motor Interface Sony SSS Motor eps PLC with control m 2 CTRIO lines module Gearbox clutch and brake interface CTRIO high Li speed output Cutter interface V V Cutter assembly Material to be cut to length Using Configure 1 0 screen to configure CTRIO for high sp
113. e to another V memory table Move Memory Cartridge Load Label MOVMC LDLBL Copies data between V memory and program ladder memory Clock Calendar Instructions Date DATE 2 250 Only Sets the date year month day day of week in the CPU calendar using two consecutive V memory locations Time TIME D2 250 Only Sets the time hour seconds and minutes in the CPU using locations CPU Control Instructions two consecutive V memor No O peration N O P Inserts a no operation coil at specified program addresses End END Marks the termination point for the normal program scan An End instruction is required at the end of the main program body Stop STO P Changes the operational mode of the CPU from Run to Program Stop Break BREAK D2 250 Only Changes the operational mode of the CPU from Run to the Test Program mode Reset Watchdog Timer RSTWT D2 240 and D2 250 Only Resets the CPU watchdog timer Program Control Instructions Goto Label GOTO LBL D 2 240 and D2 250 Only Skips does not execute all instructions between the GOTO and the corresponding label LBL instruction For N ext FO R N EXT D2 240 and D2 250 Only Executes the logic between the FOR and NEXT Instructions a specified number of times Goto Subroutine Subroutine Return Conditional Subroutine Return GTS SBRw RT D2 240 and D2 250 Only U nconditional Subroutine return is supported in the D 2 250 Only When a GTS instruction is
114. e when using DSData Server Free SDK for custom drivers Virtually unlimited number of network nodes e Easy setup T he Ethernet Communication ECO M odules represent a price breakthrough for high speed peer to peer networking of PLCs No longer are you forced to designate a single PLC to bethenetwork master Any PLC can initiate communi cations with any other PLC Link your PLCs with PCs using industry standard cables hubs and repeaters A simple Windows based spreadsheet program can be linked to your networked PLCs using our DirectSO FT 32 Data Server Or use our DSData Server to link Human M achine Interface HM I soft ware to DirectLOGIC PLCs Our LookoutDirect HMI includes ECOM drivers DirectSOFT 32 Programming Software can be used to monitor or update the program in any DirectLO GIC PLC on the network 5 8 PLC and PC Products 1 800 633 0405 Simple connections Use Category 5 UTP cables or 62 5 125 ST style fiber optic cables depending on the requirements of your application Inexpensive cables can be run 100 meters between nodes and fiber optic cables can be run 2 000 meters Fiber optic cables virtually eliminate electrical noise problems Use repeaters to extend distances and expand the number of nodes Our HA TADP 10BaseT and HA FTADP combo 10 and 10BaseF L PC network adapter cards are compatible with the H 2 ECO M F See the Communications Products section in this d
115. ect power before installing or removing any PLC module Note Use D2 240 D2 250 D2 250 1 or D2 260 CPUs with the ECOM modules The D2 230 CPU does not support the ECOM modules SlotO Slot 1 Slot2 Slot3 No A L14 r1 0 NetEdit Software Free NetEdit Software ships with the ECOM User M anual UseN etEdit to set up the ECOM modules for your network Flexible addressing allows you to use your choice of protocols and identifying methods Assign each module a number or a name or both You dont have to use an IP address but you can if it s neces sary for your network Two protocols are available for PC to PLC communica tions IPX and TCP IP Select the one you want to use or use them both T he N etE dit screen displays all identifiers and troubleshooting information for each module on the network You can use etEdit to adjust parameters for PLC to PLC communications by clicking on Advanced Settings T he network identi fiers also be changed from DirectSO FT 32 Programming Software iii Aubomationdireck com NetEdit NetEdit Software Screen S E l Configuration Protocol Module Information IPX Type 2 Module ID Version 1 0 19 nm Pump Stain Booter 2 0 48 o Module Description DO EO 62 6000 47 DI
116. ection in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Connector sold separately See Connection Systems for wiring options AM p Derating Chart Output current 0 1A Poi nts 0 10 20 30 40 32 50 68 86 Ambient T emperature C F 12 24VDC Curren t Flow 9 12 24VDC L VLL O Curren t Flow 9 12 24VDE L Curren t Flow DO 12 24VDC L D7 in CIV VIV Curren t Fl ow 50 55 degree C 104 122 131 degree F 32 current sourcing 4 8 points per common isolated 12 to 24VDC 0 1mA 30VDC maa 12 24VDC 0 1A mi Equivalent Input Circuit Internal module circuitry Optical Isolator Output e Com 2 ToLED AC MODULES D2 08TA AC Output Outputs per modue POO O O OOOO Sa AC frequency 47 to 63Hz ON voltage drop lt 1 5VAC gt 0 1A 3 0VAC 0 1A Max load current 0 5A point 4A common Max leakage current AmA 264VAC 60Hz 1 2 100VAC 60Hz 0 9mA 100VAC 50Hz Status Indicators Weight 2 See the Connection Systems section in this desk referencefor part numbers of ZIPLink cables and terminal blocks compatible with this module Points Derating Chart O0maA Pt S 400mA Pt 0 10 20 30 40
117. ed points x LI L3 LI LI EB oo Bu E E 0 oo oo oo Q X20 YO Y10 oO 5 2J X7 X27 Y7 Y17 amp X10 Y20 D sli X17 a yY27 Y 1 0 base with a slot left empty The examples below show the addressing changes if an input or an output module is added to the system I J as 0j oo B Bau B 8 5 Q X0 X20 X30 YO Y10 lel X le 2 X7 X27 X37 Y7 Y17 e X10 X40 Y20 e d EE X17 X47 Y27 1 1 1 1 1 1 Add Input module Addresses follow existing so no program modification is required S A e eee oo oo oo oo oo oo 0 rm oo 4 Eo oo oo 2 X20 YO Y20 Y30 _ 2 X7 X27 Y7 Y27 Y37 In X10 Y10 Y40 z n Le zal X17 Y17 Y47 1 1 1 d 1 Add output module Addresses are re numbered and program modification is required PLC and PC Products 3 89 1 800 633 0405 b DL2051 O Selection OOOO Puacement 1 0 Usace Tastes Verify planned 1 module T here are very few 1 0 module place ment restrictions in the
118. eed counting Charme 1 Channel 2 PLC and PC Products 4 7 DL205 Specialty M odules HiGH SPEED COUNTER Pulse output operations Using Edit Pulse Profile screen to select Trapezoid pulse output profile fete T PLC with CTRIO Trapeaoid Linda 5 Curem S Curve Postioring module Toia Pues iaman ER T und p A Sat few Peier Ws Bec Kira a Hr Accel Time Aco Ime TOC Dezel Tine Um TEES TOL Fill spout CTRIO pulse output signals A Stepper or servo drive Circular turn table Stepper motor Pulse output for stepper servo control inside housing The CTRIO module is capable of multiple configurations for pulse output control most often when connected to a stepper or Rotary indexing liquid fill application E servo drive system T he module can deliver a pulse output signal up to amaximum of 25Khz on two channels with support for pulse and direction or CW CCW pulses The available profile Other common pulse output applications i choi ces incl ude Trapezo d 5 urve Symmetri cal S C urve S Curve accel decel profile for signaling a stepper or servo drive Wo Dynamic Positioning and Pulse to Limit All profiles can be that needs a curved acceleratio
119. equal to one least significant bit of the analog data value 1 in 4096 Includes circuitry to automatically detect broken or open transmitters CH1 Trans mitter NE CH3 Voltage Trans mitter CH5 vae Trans 7 Voltage Trans RED 0 wee 24VDC ee Note 1 Connect unused channels CH2 CH4 CH6 CH8 to common 448 PLC and PC Products xnw So euy JUV NEMA ICS3 304 DL2051 O Specifications Ur TEMPERATURE INPUT MODULES F2 O4RTD Input Number of Channels Input Ranges Resolution 4 Type Pt100 200 0 850 0 C 328 1562 F Type Pt1000 200 0 595 0 C 328 1103 F Type jPt100 38 0 450 0 C 36 842 F Type CU 10 25 200 0 260 0 C 328 500 F 16 bit 1 in 65535 Display Resolution 0 1 C 0 1 F 3276 7 RTD Excitation Current 200uA Input Type Differential Notch Filter gt 100 db notches at 50 60Hz 3db 13 1Hz Maximum Setting Time Common Mode Range 100ms full scale step input 0 5VDC Absolute Maximum Ratings Fault protected inputs to 50VDC Sampling Rate 160ms per channel ad4dX 4 Idli LINW DO IVNV Converter Type Charge Balancing Linearity Error Maximum Inaccuracy PLC Update Rate Digital Input Points Required 4 channel scan max 240 250
120. er 1 X0 Up count of UP counter 2 X1 External Counter 1 reset X2 External Counter 2 reset X3 Is Count 1 Program signals Internal Compare Program signals signals Example of Counter 1 interrupt Normal Program Subroutine lt lt x Interrupt If Count 2 Any Preset YES 1 Set preset equal relay ON 2 Interrupt CPU program operation and perform interrupt subroutine E omation D L205 Specialty Modules Mr Direct external signal X2 X3 or by special internal relays that can be activated by the program Presets can be either absolute or incremental Absolute presets are compared directly to the actual count Incremental presets compare the actual count to the result of adding the associated preset value to the previous preset value Built in high speed counter Use UP DN Counter Box UDC for Program Enable Dummy Program signals Reset count 2 Extemal Reset signals D2 CTRINT VES If Count 1 Any Preset We 1 Set preset equal relay ON 2 Interrupt CPU program operation and perform interrupt s ubroutine Interrupt normal program scan and execute subroutine when the actual count is equal to any preset Return to normal program when subroutine is A complete PLC and PC Products 42 D L205 Specialty odules Mode 20 one up down counter quadrature counter By selecting Mode 20 the t
121. er CPU D2 240 D2 250 1 D2 260 support a maximum of 2048 points per channel However actual WO available 15 limited by wal 1 0 points and number of local 1 0 being used The 1 800 633 0405 D2 240 has a total of 320 X Input Y and 256 control relays available to share between local and remote 1 0 The D2 250 1 has a total of 512 X inputs 512 Y outputs and 1024 control relays to share between local and remote 1 0 The D2 260 has 1024 X inputs 1024 Y outputs 2048 control relays 2048 GX inputs and 2048 GY outputs to share between local and remote 1 0 points Ove rvi ew 1 0 Addresses Used 1 0 modules in slave bases do not automatically consume any standard input and output points You select which points are consumed Dy setup instructions in your RLL program You can use remote 1 0 in addition to the I O in the local base The remote Terminal Type Fixed master is located in the CPU base and Cgmmunications Port RS232C 9 600 Baud same as top port on CPUs SM NET mode only communicates with the remote slavesvia Base power Rgrmnt 200mA maximum shielded twisted pair cable To use a remote 1 0 system you will need the Operating Environment 0 to 60 C 32 to 140 F 5 to 95 humidity non condensing following Manufacturer Koyo Electronics Remote master One master can be used for each i channel It can be a D2 RM SM or the Slave bottom port on a D 2 250 D 2 250 1 or D2 260 CPU The CPU po
122. er Z V oa e 2 wire 4 20mA Transmitter 2 V Optional External P S N AR lt H NEMA ICS3 304 More than one external power supply can be used provided all the power supply commons are connected A Series 217 0 032A fast acting fuse is recommended for 4 2UmA current loops If the power supply common of an external power supply is not connected to OVDC on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmitter types are 2 or 3 wire Isolation between input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output PLC and PC Products 443 DL205 1 0 Specifications Anatog Current Input MODULES F2 04AD 1L 4 Ch 4 20mA Analog In This module requires a 12VDC user pon supply for operation See the F2 04AD 1 on the previous page if you want to use a 24VDC supply All other specifications are the same 4 single ended 1 common 4 to 20mA current 12 bit 1 in 4096 3dB at 80Hz 2 poles 12dB per octave Number of Channels Input Ranges Resolution Active Low pass Filtering 12500 0 196 1 2W current input A0mA to 40 current input Input Impedance Absolute Maximum Ratings Successive approximation Converter Type Conversion Time PLC Update Rate 1 channel per scan maximum D2 230 CPU 4 channels per scan maximum D2
123. ers to the H 2 EBC lt serial port The chart below identifies vendors that have PC based Control products ready to control DirectLOGIC I O or have products to be released in the immediate future Web Address PLD irect KEPD irect EBC 1 0 Server Think amp Do Live Entivity Studio Steeplechase www entivity com The D2 INST M installation and I O Manual covers information about DL205 I O modules power budgeting and installation and wiring This manual does not cover CPU slot controllers PLC and PC Products 40 2 1 800 633 0405 D L205 Specialty odules Prorsus Suave Base CONTROLLER Profibus Slave Base Controller Overview If you are using a Profibus controller network the D L205 1 0 sub system can help reduce the cost of your overall appli cation The 2 PBC module allows the micro modular DL205 1 0 sub system to be linked with a Profibus master controller Profibus is a control bus that provides a common method to connect automation equipment with devices on a single network and significantly reduces hardwiring costs Profibus provides spec ifications for information exchanged between nodes such as controller data associated with low level device and configuration parameters that are indi vidually related to system operations How itworks T heH 2 PBC moduleis a Profibus slave which can be plugged into the CPU slot of theDL205 micro modular family of I O bases T he module reports all i
124. esk reference for information on the adapter cards T LJ E LINKGD X ACT E ERROR Ex Ex H2 E COM 10baseT ETHERNET PORT Specifications Communications Data Transfer Rate Link Distance Ethernet Port Ethernet Protocols Power Consumption Manufacturer 10Mbps H2 ECOM 10BaseT Ethernet 100 meters 328 ft ECOM starter kit The H2 ECOM START gives you everything you need to make your first Ethernet network simple to build It containsan ECOM moduleand instruc tion manual a network adapter card for your PC a crossover cable and a Showcase D emo CD The CD contains demo versions of our software products that support the ECOM M odules See the Software Products section in this desk reference for information on the available software packages rL LINKGD ACT E ERROR Ex Exi H2 E COM F TRANS MIT RECEIVE 10baseFL ETHERNET PORT H2 ECOM F 10BaseFL Ethernet 10Mbps 2 000 meters 6 560 ft ST style fiber optic TCP IP IPX 450mA Host Automation Products Host Automation Products DL205 Communications M odules Automa ETHERNET COMMUNICATIONS MODULE Choose your slot The H 2 ECOM F modules plug into any slot excluding slot 0 of any local DL205 I O base The module maintains identification data descriptive information and communication parameters for PLC to PLC communi cations in flash memory Disconn
125. et will be exceeded or when placing 1 0 baseat a location away from the CPU base but within the expansion cable limits All local and expansion 1 0 points are updated on every CPU scan Each local expansion base requires the D 2 CM modulein the CPU slot Thelocal CPU base requires the D2 EM Expansion M odule as well as each expansion base For more infor mation on local expansion refer to the Expansion M odules pages later in this section D2 250 1 can serve as network master E 88 8 Easily connect programming devices or HMI to CPU ports eee Connect operator interfaces to port 1 on the slaves Powerful built in CPU communications T he D 2 250 1 offers two communica tion ports that provide a vast array of communication possibilities The top RS232C port is for programming connection to EZText EZTouch operator interface panel or D V 1000 or to serve as a DirectN ET slave T he 15 pin bottom port port 2 supports RS232C or RS422 This port offers several different protocol options such as K sequence DirectNET master slave e MODBUS master slave Port 2 can also serve as a remote 1 0 master The D2 250 supports the Ethernet Communication M odule and D ata Communication M odule for addi tional communications ports D2 250 1 local expansion system Use port 2 on D2 260 or D2 250 1 to network slaves Note All bases in the s
126. executed the program jumps to the SBR subroutine The subroutine is terminated with an RT instruction unconditional return When a return is executed the program continues from the instruction after the calling GTS instruction Master Line Set Master Line Reset MLS MLR Allows the program to control sections of ladder logic by forming a new power rail The MLS marks the beginning of a power rail and the MLR marks the end of the power rail control Interrupt Instructions Interrupt Routine Interrupt Return Interrupt Return Conditional IN T IRT RTC D 2 240 and D2 250 Only Conditional return is only supported in the D2 250 When a hardware or software interrupt has occurred the interrupt routine will be executed The INT Instruction is the beginning of the interrupt routine The Interrupt routine is terminat ed with an IRT Instruction unconditional interrupt return When an interrupt return is reached the execution of the program continues from the instruction where the program execution was prior to the interrupt Enable Interrupt ENI Enables hardware and software interrupts to be acknowledged Disable Interrupt DISI Disables hardware and software interrupts from being acknowledged Intelligent Module Instructions Read from Intelligent Module RD D 2 240 and D2 250 Only Reads a block of data 1 128 bytes max from an intelligent O module Write to Intelligent Module WT D 2 240 and D2 250 Only Writes block of data
127. fficient to permit module performance up to the accuracy specifications Note 8 Choose an output transducer resistance according to the maximum load power listed in the Output Specifications 5V 15V OV 15V Ato D Converter Q o gt lt E 2d PLC and PC Products 45 1 800 633 0405 DL205 Instruction Set 1205 Instruction SET Boolean Instructions tore STR Begins a new rung or an additional branch in a rung wit a normally open contact Store Not STR NOT Begins a new rung or an additional branch in a rung with a normally closed contact Or OR Logically ors a normally open contact in parallel with anoth er contact in a rung Or Not OR NOT Logically ors a normally closed contact in parallel with another contact in a rung And AND Logically ands a normally open contact in series with another contact in a rung And Not AND NOT Logically ands a normally closed contact in series with another contact in a rung And Store AND STR Logically ands two branches of a rung in series Or Store OR STR Logically ors two branches of a rung in parallel O ut O U T Reflects the status of the rung on off and outputs the dis crete on off state to the specified image register point or memory location Or Out OR OUT Reflects the status of the rung and outputs the dis crete ON OFF state to the image register Multiple OR OUT instruc tions referencing the same
128. fications Input Voltage 12 or 24VDC Frequency 5KHz maximum Minimum Pulse Width 1005 Maximum Count 90 999 999 Absolute or Incremental Preset Types Number of Presets 24 per counter Counter 1 over Interrupt Priority Counter 2 Example with two counters E nable Dummy D2 CTRINT Terminals Reset Pulses Up count 1 Reset Reset Pulses Dummy Reset Up count 2 E xternal Reset 1 AAA 2 BEBB BBBB 24 Counter 2 24 presets and Equal relays Counter 1 24 presets and Equal relays Prese E qual relay H 540 HF SP54 4 lecce lec 542 SP567 Counter Mope 10 associated with the UP counter one interrupt subroutine per UP counter You can program the subroutine with any of the instructions that are normally availablein subroutines Also an internal Equal relay assigned to each preset is set ON when the associated preset matches the actual count 24 Equal relays per counter This allows you to easily trigger actions based on the current count For example you could use Immediate 1 0 instructions to provide a fast response The CPU resumes normal operations from where it left off after the interrupt subroutine is finished Turning the Enable input of the counter off and on will halt and resume the counting Counters can reset either by an Input Assignments for Up counter Up count of UP count
129. full scale including max offset change Recommended Fuse 10 032 A Series 217 fast acting current inputs Digital Input Points Required 16 X input points 12 binary data bits 2 channel ID bits 2 diagnostic bits Base power required 5VDC External Power Supply 80mA maximum 18 to 30VDC Operating Temperature Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity Environmental Air 1 count 0 025 of full scale maximum Linearity Error End to Vibration End Shock count Input Stability 132 to 140 F 0 to 60 C 5 to 95 non condensing No corrosive gases permitted MIL STD 810C 514 2 MIL STD 810C 516 2 Noise Immunity Full Scale Calibration 12 counts max 20mA current input Error offset error not included Offset Calibration Error Step Response 7 counts 4mA current input 4ms to 95 of F S change One count in the specification table is equal to one least significant bit of the n analog data value 1 in 4096 s m Note 1 Shields should be grounded at the signal source Wiring See NOTE 1 O De 5V LA CN 5 15V ao e RICO M 250 15V i rrr LLL CL CL CHI 4 wire 4 20mA Transmitter e e ife E c OMA oa Converte 4 20mA Transmitter v 5 CH3 e 2 wire 4 20mA Transmitt
130. g F 2 02D AS 2 isolated analog output module Complete module specifications are listed later in this section If you need to operate within a 12 VDC environment the analog module part numbers that end with L will operate at 12VDC Most of the other modules require 24VDC Loy go ojo og o s New H2 CTRIO vs D2 CTRINT hi 4 speed counter modu Select the 2 CTRIO instead of the D 2 CTRINT if your application requires More than one quadrature encoder More than two single up counters e Compatibility with the WinPLC e High speed inputs or outputs gt 5KHz e Output operations on the module based on counts without interacting with the CPU The CTRIO is configured using CTRIO Workbench aW indows based W izard utility eliminating the need for ladder logic programming to configure the module M ultiple CTRIO modules can be used in a base to support addi tional input output pulse trains PLC and PC Products 5 8 5 DL205 1 0 Selection 00006 es 5 an 1 0 CoNFGURATION 800 633 0405 1 O configurations The DL205 system offers local local expansion and remote 1 0 system configurations A DL205 system can be developed using a combination of the configuration arrangements T he tables along with the configuration diagrams list the number of I O points bases etc that are available with each configura tion New 1 1 0 bases T he new 1
131. g and trailing edge triggered one shots Bit of word manipulation Floating point conversions 4 PID loops For a complete list of instructions supported by all DL205 CPUs see the end of this section On board memory The D 2 250 1 has 7 6K words of flash memory on board for your program plus 7 1K words of V memory data registers With flash memory you dont have to worry about losing the program dueto a bad battery If you have critical data stored in the capacitor backed V memory simply purchase the optional lithium battery 0 2 1 to perma nently maintain these parameters Built in remote connection In addition to providing outstanding communications capabilities the bottom port on the D2 250 1 can also be a master for remote I O networks If you need extra 1 0 at a remote distance from the CPU you can usethis port to add up to seven of our remote slave stations See the D 2 RSSS for additional infor mation later in this section DN 15TB ZIPLink communications adapter modules ZIPLink cables and communications adapter modules offer fast and conven lent screw terminal connections for the D2 250 1 lower port They are RS232 422 DIP switch selectable See the Connection Systems section in this desk reference for part numbers and descriptions 5 76 PLC and PC Products 0 200000 CPU Status Indicators CPU is in Program mode Battery backup voltage is low
132. ges are a group of stages that when all stages are active the associated converge jump s CVJMP will acti vate another stage s One scan after the CVJMP is executed the con verge stages will be deactivated Converge Jump CVJM P Normally open coil that deactivates the active CV stages and activates a specified stage when there is power flow to the coil Block Call Block Block End BCALL w BLK and BEND BCALL is a normally open coil that activates a block of stages when there is power flow to the coil BLK is the label which marks the beginning of a block of stages BEND is a label used to mark the end of a block of stages Timed D rum with Discrete O utputs DRUM D2 250 Only Time driv en drum with up to 16 steps and 16 discrete output points Output sta tus is written to the appropriate output during each step Specify a time base per count in milliseconds Each step can have a different number of counts to trigger the transition to the next step Also define preset step as destination when reset occurs Time amp Event Drum with Discrete utputs ED RUM D2 250 Only Time and or event driven drum with up to 16 steps and 16 discrete output points Output status is written to the appropriate output during each step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset s
133. ied discrete mem ory locations Output Indexed O UTX D2 250 Only Copies a 16 bit value from the first level of the accumulator stack to a source address offset by the value in the accumulator Pop PO P Moves the value from the first level of the accumulator stack to the accumulator and shifts each value in the stack up one level 1205 Instruction SET Number Conversion Instructions Accumulator Binary BIN Converts the BCD value in the accumulator to the equiv alent binary value The result resides in the accumulator Binary Coded Decimal BCD Converts the binary value in the accu mulator to the equivalent BCD value The result resides in the accu mulator Invert INV Takes the one s complement of the 32 bit value in the accumulator The result resides in the accumulator Ten s Complement BCDCPL Takes the ten s complement of the BCD value in the accumulator The result resides in the accumulator ASCII to HEX ATH D2 250 Only Converts a table of ASCII values to a table of hexadecimal values HEX to ASCII HTA D2 250 Only Converts a table of hexadecimal values to a table of ASCII values Segment SEG D2 250 Only Converts a 4 digit HEX number in the accumulator to a corresponding bit pattern for interfacing to seven segment displays The result resides in the accumulator Gray code to BCD GRAY D2 240 and D2 250 Only Converts a 16 bit GRAY code value in the accumulator to a corresponding BCD value
134. ifications Processor Processor Speed Pre loaded Software Memory 01205 WinPLC Backplane to DL205 Up to 9 Slot base expandable with H2 ERM UL Listing 1 0 Interface Power Consumption Weight Operating Temperature Storage Temperature Agency Listings 1 800 633 0405 PC contro with a WinPLC TheWinPLC provides a Windows CE operating system environment in our DL205 CPU hardware The small size and low cost of DL205 products is desir able but the operating systems of the D 2 230 240 250 1 and 260 CPUs are proprietary like most PLCs The WinPLC provides a hybrid PC PLC solu tion that brings the best of the PLC and PC control worlds together A WinPLC system isthe best solution if your applica tions requires e Complex math Heavy serial communications can use the H2 SERIO module Advanced data manipulation e Advanced handling of string or array data Up to 64 PID loops Here s how it works TheWinPLC module is plugged into the CPU slot of the DL205 base It uses Windows CE a real time Operating system combined with the advantages of Open standard software such as OPC ActiveX and other M icrosoft communi cations tools The WinPLC offers both deterministic control and open commu nications t uses advanced software development tools for control data management communication and inte gration with business systems The 5 8 PLC and P
135. in 4096 NOTE 1 Shields should be connected to the OV of the module or the OV of the P S NOTE 2 Unused current outputs should remain open no connections for minimum Anatoc Gurrent Output MODULES F2 02DAS 1 2 Channel 4 20mA Isolated Analog Output Number of Channels 2 isolated Output Ranges 4 to 20mA Resolution 16 bit 1 in 65536 Output Type Current sourcing Isolation Voltage continuous channel to channel channel to ogic Loop supply 18V 32VDC External Power Supply Output loop Compliance Load Impedance 10 13750 32V Maximum Load Power Supply 18 32VDC 50mA per channel Vin 2 5 3 9O 12V 9 5O 24V 13750 321 1 channel per scan maximum D2 230 CPU PLC Update Rate and 02 260 CPUS 32 Y output points 16 binary data 2 channel identification 1 output enable Digital Output Points Required Typical user wiring G Su E current sourcing 1820 Vbc ap LN 0 1375 ohms D A E NC 2 1 N 0 1375 ohms D A S 2 T NOTE 1 NOTE 3 2 channels per scan maximum 02 240 D2 250 1 NC OV2 Transmitter 18 32Vbc l Ae gs DL205 1 0 Specifications Automation Direct Base Power Requirement 5VDC Linearity Error end to end Conversion Settling time Gain Calibration Error 100mA 10 count 0 015 of full scale maximum 3m
136. inPLC To create flowcharts projects for the WinPLC you ll need one of the following development packages running on a desktop PC equipped with an Ethernet card Think amp Do Live PC ENT LIVE or Entivity Studio PC EN T SDD Since each WinPLC includes its own run time license you can program as many WinPLCs as you need at no additional cost When you build compile your project the PC will automatically down load the flowcharts into the WinPLC Then at runtime or at powerup the WinPLC will run the flowchart program CE only version WinPLC This version of the WinPLC is not preconfigured with any control software It s for qualified OEM sor software deval opers who want to develop their control code in VB or C ogoooc Overview There are currently four slave base controllers or slave 1 O controllers available for the DL205 hardware T his allows you to useindustry proven D L 205 H2 EBC Ethernet Base Controller Module See page 403 H2 PBC Profibus DP Slave Base Controller Module See page 404 F2 DEVNETS 1 DeviceNet Slave Module See page 406 F2 SDS 1 Smart Distributed System I O 01205 CPU Sior Suave DeviceNet slave nodes 6 1 205 Slave Controllers Rutomation to anetwork master controller module or to aPC running PC based control H M or SCADA software I O for general purpose distributed appli cations
137. inks Refer to the Connection System section of this desk reference for the complete line of products available DINnectors terminal blocks DIN zectors are DIN rail mounted connectors or terminal blocks They provide a means of connecting and iden tifying two or more wires All DIN xectors are UL CSA VDE SEV RINA and IEC approved For more information refer to the Connection Systems section of this desk reference ZIPLink connection systems ZIPLinks consist of PLC interface cables and connector modules that offer plug and play capability by plugging one end of the ZIPLink cableinto 1 0 module and the other end into the ZZPLink connector module T his eliminates the tedious process of wiring PLC 1 0 termi nals to terminal blocks individually For more information refer to the Connection Systems section of this desk reference to determine compatibility among PLCs cablesand 1 0 modules 6001600 1 0 AVAILABILITY A DL205 1 0 Selection Automation 0 D2 230 2 240 2 250 1 D2 260 WinPLC Profibus Discrete Modules DC Sink Source In Catalog Pages p 426 DA DG s TTL Input p 427 pv 4 y Y vo pv Y DC Sink Out p 431 NEN 4 4 y y y v Y jme do DC Source Out p 432 pv 4 y y y v AC Input p 428 pv v y Y y AC Triac Out p 435
138. is step 1 800 633 0405 Check the power budget It is very important to verify that the selected CPU and 1 0 modules will Operate within the base power budget Tables list the power supplied and consumed by each DL205 device This steo also describes base dimensions and mounting requirements CUITEM f Ip Place your order Three Ways to Order Phone Fax or Online 5 5 8 PLC and PC Products CPUs D2 260 30 4K words total memory 2 communications ports 16 built in PID loops with auto tuning D2 250 1 Replaces D2 250 14 8K words total memory 2 communications ports 4 built in PID loops with auto tuning D2 240 3 8K total memory 2 communications ports D2 230 24K total memory 1 communications port Windows CE CPUs WinPLC H2 WPLC Programmingtools DirectSOFT32 Programming Software for Windows PC PGMSW or PC PGM 205 Handheld Programmer D2 HPP Bases 3 slot base includes power supply 110 220 VAC D2 03B 1 12 24 VDC D2 03BDC1 1 4 slot base includes power supply 110 220 VAC D2 04B 1 12 24 VDC D2 04BDC1 1 6 slot base includes power supply 110 220 VAC D2 06B 1 12 24 VDC D2 06BDC1 1 125 VDC D2 06BDC2 1 9 slot base includes power supply 110 220 VAC D2 09B 1 12 24 VDC D2 09BDC1 1 125 VDC D2 09BDC2 1 Local expansion modules D2 250 1 or D2 260 using D2 0 B 1 or D2 0 BDC 1 only Base expansion module D2 EM
139. its contain a 24VDC 0 2A power supply for simple wiring of sensors and actuators into the D L205 1 0 modules and for controlling them with a SDS M aster T he F2 SD 5 1 module supports all DL205 discrete and analog 1 0 modules T he SD S also offers Cost effectiveness SD S offers inexpen sive controller and industrial D L205 I O sub system Easy connectivity SD S is low cost it s easy to implement and maintain wiring system Innovative technology Power is inte grated into the device Diagnostics SD 5 offers advanced error diagnostics not commonly found in traditional systems High baud rates Baud rate bring response time down to 0 10ms per device LED indicators Provides indication of D L205 Smart D istributed System F2 SDS 1 Interface Specifications CPU device CPU slot of any DL205 base Defined by number of slots per base Module Type Module Location Number of I 0 Maximum Field Devices per Bus Max SDS Addresses per CPU 126 see table next page 0 discrete 64 analog Standard 4 wire shielded cable to cabinet connector molded 4 wire cable Communication to Field Devices 55 bs to field devices Module Connector 5 position removable terminal European style Operating Environment to 60 C 32 F to 140 F 5 to 95 humidity non condensing Internal Power Consumption Manufacturer 160mA 5VDC FACTS Engineering Connect our micro modular DL205 1 A
140. lue in the accumulator with a range of discrete bits 1 32 Exclusive O r XO R Performs an Exclusive Or of the value in the lower 16 bits of the accumulator and a V memory location Exclusive O r Double XO RD Performs an Exclusive Or of the value in the accumulator and an 8 digit constant Exclusive O r Formatted XO RF D2 250 Only Performs an exclusive or of the value in the accumulator and a range of discrete bits 1 32 Compare CM P Compares the value in the lower 16bits of the accu mulator with a V memory location Compare Double CMPD Compares the value in the accumulator with two consecutive V memory locations or an 8 digit constant Compare Formatted CM PF D2 250 Only Compares the value in the accumulator with a specified number of discrete bits 1 32 Compare Real Number CMPR D2 250 O nly Compares the real num ber in the accumulator with two consecutive V memory locations or an 8 digit real number constant Math Instructions Accumulator Add ADD Adds a BCD value in the lower 16 bits in the accumulator with a V memory location The result resides in the accumulator Add Double ADDD Adds a BCD value in the accumulator with two consecutive V memory locations or an 8 digit constant The result resides in the accumulator Add Real Number ADDR D2 250 Only Adds a real number in the accumulator with an 8 digit constant or a real number contained in two consecutive V memory locations The result re
141. meters individually related to system operations How it works The F2 DEVNETS 1 module is a D eviceN et slave which can be plugged into the CPU slot of theDL205 micro modular family of I O bases This module maintains a database with all the identification data diagnostic informa tion and parameters that control the module operation TheF2 DEVNETS 1 module scans and reports all discrete and analog 1 0 data to a D eviceN et M aster externally powered D L205 1 0 base units contain 24 VDC 0 2 power supply for simple wiring of sensors and actuators into the DL205 1 0 modules and for controlling them with a 406 PLC and PC Products D eviceN et M aster Using our D eviceN et I O sub system will increase installation flexibility and save on wiring costs The F2 DEVNETS 1 module supports all D L205 discrete and analog O modules T he D eviceN et slave module also offers Cost effectiveness H ardwiring cost is reduced with a single network for devices Fasy connectivity Low cost four wire installation is easy to implement and maintain Innovative technology Power is inte grated into the device Diagnostics Advanced error diagnos tics not commonly available in tradi tional systems are available Highly dependable Fast response and high reliability are featured for demanding applications LED indicators Provide quick indica tion of DL205 power and operating mode F2 D
142. munications Ethernet Communications Basic CoProcessor Slot 0 only Local CPU Base Local Expansion Any slot except Slot 0 Remote Base CPU slot only CPU slot only wi B Not at this time J Any slot except Slot 0 Any slot except Slot 0 Any slot except Slot 0 1 With aD 2 230 CPU then the analog module must start on one of the word address boundaries 1 0 Module Point Usage DC INPUT RELAY OUTPUT SPECIALTY MODULES D2 08ND3 D2 16ND3 2 D2 32ND3 D2 32ND3 2 D2 04TRS D2 08TR F2 08TR F2 08TRS D2 12TR AC INPUT D2 EX D2 CM F2 08SIM D2 CTRINT H2 CTRIO D2 DCM F2 DEVNETS 1 F2 SDS 1 8 out 8 out 8 out 8 out 16 out 8 in COMBINATION H2 EBC 2 In D2 08CDR 8 in 8 out H2 ECOM H2 ECOM F F2 CP128 DC OUTPUT ANALOG H2 PBC D2 041D1 D2 08TD1 D2 08TD2 D2 161D1 2 D2 161D2 2 D2 321D1 D2 321D2 F2 04AD 1 amp 1L F2 04AD 2 amp 2L F2 08AD 1 F2 08AD 2 F2 02DA 1 amp 1L F2 02DA 2 amp 2L F2 4AD2DA F2 02DAS 1 F2 02DAS 2 EE F2 08DA 1 F2 08DA 2 F2 04RTD F2 04THM AC OUTPUT 16 in 16 in 16 in 16 in 16 out 16 out 16 in 16 out 32 out 32 out 16 out 16 out 32 in 32 in REMOTE 1 0 4 pt modules consume eight points Only the first four points are used 12 pt modules consume 16 points The first six points are assigned two are skipped and then the next six points are assigned For example a D2 12TA installed in slot 0 would use 0 5 and Y10 Y15 Y6 Y7
143. n and deceleration profile i e for easily configured using the CTRIO Workbench software with diminishing any initial jerk upon movement of static products fill in the blank parameter fields and a graphic representation of boxes on conveyors liquids in containers on an indexer printing the selected profile registrations etc Dynamic Positioning for any run to a specific position require T Example application ment either by a pre programmed count of an external high speed Ina simple rotary indexing application as shown above a fixed discrete input wired to the module This is popular in winding or Trapezoid profile is chosen The CTRIO for this application is webcontrol with any dynamic registration mark or variable speed requirement wired to a stepper drive for pulse and direction The require Pulse to limit for constant velocity or home search routines ment for this application is to provide a smooth movement of the rotary table to allow product to be filled into individual containers equal distance apart T he predetermined number of Example of S Curve acceleration and deceleration pulses required for each movement is entered into the CTRIO pulse output profile Workbench as Total Pulses along with the Starting Frequency Ending Frequency and Positioning Frequency speed after accel a a eration The Acceleration and Deceleration parameters are Med 5 entered in u
144. nder Internal diagnostics Password security System and user error log Communications Built in ports K sequence proprietary protocol DirectNET MODBUS RTU master slave ASCII communications Maximum baud rate 3 8K 2560 EEPROM 1024 Yes 896 320 X 320 Y 256 CR 896 max Including local 0 2 2048 limited to 896 Yes 896 max Including local 1 0 Map into V memory Limited by power budget 16 384 limited to 896 Multi level No Port 1 RS 232C and Port 2 RS 232C Yes Yes No No 19 2K port 2 2048 max Including local and exp I O 8 7 1 CPU port 2048 Yes 2048 max Including local and exp I O Map into V memory Limited by power budget 16 304 16 fully expanded H4 EBC slaves using V memory and bit of word instructions Port 1 RS 232C and Port 2 RS 2320 422 14 8K 7680 Flash 1168 Yes 2048 512 512 Y 1024 CR 256 768 2 exp bases max Including local 1 0 2048 max Including local and 0 8 7 1 CPU port 2048 Yes 2048 max Including local and 0 Map into V memory Limited by power budget 16 384 16 fully expanded H4 EBC slaves using V memory and bit of word instructions Port 1 RS 232C and Port 2 RS 232C 422 30 4 15872 Flash 14592 Yes 8192 1024 X 1024 Y 2048 CR 2048 GX 2048 GY 256 1280 4 exp bases max Including local 1 0 8192 max Including local amp exp 1 0 8 7 1 CP
145. networks ERNI ER connectors are available for the Profibus Base Controller ERNI ERbic connectors T hey are available in node and termination reversed styles for D L205 and PC connections horizontal or vertical cable entry and termination or Description Device daisy chain configurations y ns Profibus certified reverse Ke BU or any Profibus node horizontal connector I9 V GI Personal E j 9 Male D Sub ERU Master Slave H2 PBC or any Profibus ISA PCI Personal Contact Contact B Profibus certified reversed termination horizontal con nector 9 pin Male D Sub Computer Master Slave Card Note Dimensions are in millimeters Contact A Contact B PLC and PC Products 40 5 1 800 633 0405 D L205 Specialty M odules DeviceNet Stave MODULE Overview If you are using a D eviceN et controller network the D L 205 I O sub system will help reduce the cost of your overall appli cation The F2 DEVNETS 1 slave module allows the popular micro modular DL205 1 0 sub system to be linked with a DeviceNet master controller DeviceNet is a low cost control bus that provides a common method to connect automation equip ment with devices on a single network D eviceN et and it significantly reduces hard wiring costs T he D eviceN et stan dard provides specifications for informa tion exchanged between nodes such as controller data associated with low level device and configuration para
146. ni polar 13 bit 4095 to 4095 bi polar 30 at 200Hz 6 dB per octave Input Impedance gt 20 Absolute Maximum Ratings Converter Type 75 to 75VDC Successive approximation Conversion Time PLC Update Rate 1 channel per scan maximum D2 230 CPU 8 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Linearity Error End to End Input Stability Full Scale Calibration Error offset error not included Offset Calibration Error 1 count 0 025 of full scale maximum 1 count 3 counts maximum 1 count maximum OV input Step Response 4ms to 95 of ES change Maximum Inaccuracy 1 77 F 25 C 3 32 to 140 F 0 to 60 C Digital Input Points Accuracy vs Temperature 50ppm C maximum full scale including max offset change of 2 counts Required 16 X input points 12 binary data bits 3 ane bots 1 sign bit 1 diagnostic bit Base Power Required 5VDC External Power Supply Operating Temperature 60mA 80mA maximum 18 to 26 4VDC 132 to 140 F 0 to 60 Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air Vibration Shock No corrosive gases permitted MIL STD 810C 514 2 MIL STD 810C 516 2 Noise Immunity One count in the specification table is
147. nits of time so no ramp distance calculations are 2 required After all parameters entered a graphical reoresenta enr tion of the configured profile is shown automatically nce the Tine 10 m configuration has been downloaded to the module all that is needed is from the PLC CPU is the Enable O utput signal to begin a movement 41 8 PLC and PC Products HIGH SPEED COUNTER Combining high speed input and pul putt ath erations Using CTRIO Workbench to configure the module for simultaneous 4 4 a D L205 Specialty M odules Multihead drill machine application high speed input and high speed pulse output operation High Speed inputs and pulse output combinations The flexible design of the CTRIO module allows for combining high speed inputs and delivering high speed pulse outputs signals simultaneously T here are limitations to this type of configuration in that the module does not internally support closed loop control Providing closed loop control with the CTRIO involves additional PLC code to coordinate this control making the application Subject to the PLC CPU program scan Simple position speed monitoring via a high speed counting input for non critical response while providing pulse outputsto a drive is easily achievable for the CT RIO PLC CPU program RLL Program e CTRIO high speed input pul
148. ns 721020 Terminal Type Direct Removable Status Indicator Weight Logic side 2 507 700 Operating Temperature 32 to 131 F 0 to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Humidity Atmosphere Vibration Shock 1359 to 95 non condensing No corrosive gases permitted MIL STD 810C 514 2 MIL STD 810C 516 2 Insulation Withstand Voltage 500VAC 1 minute COM GND Insulation Resistance Noise Immunity RFI Internally Gro C2 Y connected 10M s 500 VDC NEMA 1500V 1 minute SANKI 1000V 1 minute 150MHz 430MHz 220VAC 10 20mA 50 60Hz PLC and PC Products 429 L205 1 0 Specifications AC Input MODULES D2 16NA AC Input Inputs per module 16 Commons per module 2 isolated Input voltage range 80 132VAC Peak voltage 132VAC AC frequency ON voltage level OFF voltage level 41 63Hz minimum 20VAC maximum Input impedance 12K Q 60Hz Input current 11mA Q 100VAC 50Hz 13mA 100VAC 60Hz 15mA 132VAC 60Hz Minimum ON current 5mA Maximum OFF current Base power required 5VDC 100mA OFF to ON response 5 to 30ms ON to OFF response 10 to 50ms Terminal Type Removable Status Indicator Logic side Weight Points Derating Chart 16 0 10 20 30 40
149. o parity HEX or ASCII mode Recommended Cable Field Wiring Connector Internal Power Consumption Operating Environment Manufacturer DCM as extra auxiliary port Koyo Electronics _ Ez q 27 m Belden 9729 or equivalent for RS422 25 pin D shell connector 300mA maximum at 5VDC supplied by base power supply 0 to 60 C 32 F to 140 F 5 to 95 humidity non condensing EZTouch Text panel Plug in an extra auxiliary communications port D3 340 slave MODBUSRTU interface TheDCM can be used as a slave station interface to connect your D L 205 system to a MODBUS network using the MODBUS RTU protocol The host system must be capable of issuing the 01 405 CPU bottom port M ODBUS commands to read or write the appropriate data Remember that bottom port on the D2 250 1 and D 2 260 CPUs can act asa MODBUS master AZ DL205 Communications M odules Automation Serial Monue ron WinPLG ano EBC Systems H2 SERIO Specifications tt Communications Module for WinPLCs amp EBCS Serial 1 module for WinPLCs Add serial portsto your WinPLC system by simply plugging the 2 SERIO modules into the D L205 1 0 base T his serial module is used exclusively with the WinPLC The WinPLC communicates with the 2 SERIO module acros
150. ops With auto tuning T he D 2 260 CPU can process up to 16 PID loops directly in the CPU You can select from various control modes including automatic manual and cascade control T here are also a wide variety of alarms including Process Variable Rate of C hange and D eviation The loop operation parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access from operator interfaces or HM Is Setup is accomplished with easy to use setup menus and monitoring views in DzrectSO FT 32 programming T he auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically deter mine near optimum loop settings See the D 2 250 1 CPU section for a PID loop control block diagram Note All bases in the system must be 1 bases D2 EXCBL 1 Category 5 straight through cable with RJ45 connectors b i pA E M The D2 260 offers e Up to expansion bases Up to 1024 inputs and 1024 outputs Up to 30m 98ft total expansion system cable 060800 Full array of Instructions The right instruction can greatly simplify your programming task and can save hours of programming time T heD 2 260 supports over 225 powerful instructions such as Four types of drum sequencers e Leading trailing edge triggered oneshots Bit of word manipulation e Flo
151. or The result resides in the accumulator ARC Tangent Real ATANR Takes the inverse tangent of the real num ber stored in the accumulator The result resides in the accumulator Extended Table Instructions D 2 260 only Fill FILL Fills a table of specified V memory locations with a value which is either a V memory location or a 4 digit constant Find FIND Finds a value in a V memory table and returns the table position containing the value to the accumulator Find Greater Than FD GT Finds a value in a V memory table which is greater than the specified search value The table position containing the value is returned to the accumulator Find Block FIN DB Finds a block of data values in a V memory table and returns the starting address of the table containing the values to the accumulator Table to Destination TTD Moves the value from the top of a V mem ory table to a specified V memory location The table pointer incre ments each scan Remove From Bottom RFB Moves the value from the bottom of a V memory table to a specified V memory location The table pointer increments each scan Source To Table STT Moves a value from a specified V memory loca tion to a V memory table The table pointer increments each scan Remove from Top RFT Pops a value from the top of a V memory table and stores it in a specified V memory location other values in the V memory table are shifted up each time a value is Popped from th
152. ork 5 D2 RMSM D2 260 lower por Remote master RM NET protocol Slice master SM NET protocol D2 240 D2 250 1 D2 260 l IP i EL c E gt LI IH g le x a 33 2048 2048 Is Ej wm er 3 zal C r3 D2 250 1 _ DM Ch D2 240 6 2048 8192 D PU RM NET protocol Up to 7 bases channel Up to 3900 ft 1 2Km Max baud rate 38 4K baud D2 250 CPU has built in port Remote Master One master for each channel Can be a D2 RMSM or the bottom port on a D2 250 1 or D2 260 CPUs The CPU ports only support RM NET 5 8 8 PLC and PC Products Pit a D2 RSSS Slaves SM NET protocol Up to 31 bases channel Up to 3900 ft 38 4 Khaud Up to 328 ft 614 4 Khaud Max baud rate 614 4 Kbaud Supports 9232 port on D2 RSSS The remote 1 0 points are updated asyn
153. ou tines FOR NEXT loops etc For a complete list of instructions seethe back of this section Two built in RS232C communications ports The D 2 240 offers two communication ports The top port can be used for a direct connection to apersonal computer for programming to our handheld programmer EZTouch EZText panels or to the DV 1000 T he bottom port isa Slaveonly port and supports our DirectN ET or K sequence protocol at speeds up to 19 2K baud If you re using an operator interface or if you plan on connecting the system to a network later on then you can choose the D 2 240 T heD 2 240 also supportsthe D 2 D CM D ata Communication M odule and the H2 ECOM Ethernet Communication M odules Tip pa spare T x A be cases you want to have a spare EEPROM chip available For example maybe you need to upgrade a customer s machine with your latest enhancements You can purchase extra EEPROM chips two per pack T hese can be installed in the CPU D2 230 D 2 240 only and programmed or they can be programmed directly with the DL205 handheld programmer CPU Side View Write Protect Jumper EEPROM EEPROM location D2 EE 1 02 2 CPU CPU Program Storage Capacity Writing Cycle Life 10 000 10 000 Write Inhibit CPU jumper CPU jumper Electrical Electrical 205 CPU Spe
154. pical a NC dj CD Ch 2 load ap 250 typical NC V NC 12 VDC Maximum user load is dependent upon loop power supply Loop power supply Load range ohm 15 VDC 0 to 450 _ 12 VDC 0 to 300 10 VDC 0 to 200 45 2 PLC and PC Products Anatoc Gurrent Output MODULES Accuracy vs Temperature 50 full scale calibration change including max imum offset change of 2 counts Maximum Inaccuracy 10 196 77 F 25 C 0 3 32 to 140 F 0 to 60 C Digital Output Points Required 16 Y output points 12 binary data bits 2 channel ID bits Base Power Required 5VDC 40mA External Power Supply 10 to 15 VDC 70 mA add 20 mA for each current loop used Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity power consumption Internal module wiring Og 5V T 2t 415V oO agp 15V 1 Transient protected precision digital to analog converter output circuits DtoA Een lt 1 Current sinking E DtoA Converter Ch 2 Current sinking NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1
155. port to connect a PC operator interface etc Network interface to DirectNET e Network interface to a MODBUS network using the RTU protocol Extra i communications port If additional communication ports are needed they can easily be added by installing DCM modules This allows additional connections of devices such as operator interfaces PC s etc Sincethe DCM does not require any program ming you can se the DCM communi cation parameters connect the cables and start transferring data M ake surethe device has a DL205 compatible driver DirectNET network Interface TheDCM can beused asa network inter face for applications requiring data to be shared between PLCs or between PLCs and an intelligent device such asa host PC TheDCM connects easily to DzrectN ET This network allows you to upload or download virtually any type of system data including Time C ounter data I O infor mation and V memory information from any DirectLO GIC or compatible PLC TheDCM allowsthe DL205 to function as a network master or network slave 5 9 6 PLC and PC Products Serial Communications Monute Specifications Module Type Modules per CPU CPUs Supported Communications Intelligent 7 maximum slot 1 or higher D2 240 firmware V1 8 or later D2 250 D2 250 1 and D2 260 RS232C 422 signal levels DirecINET Master Slave K sequence or MODBUS RTU Slave protocol Baud rate selectable from 300 to 38 4K baud Odd or N
156. puts per module 8 Commons per module 2 isolated 4 pts per common Output Points Consumed Operating voltage 12 28VDC 12 250VAC 7A 120VDC 0 5A 150VDC 265VAC Status Indicators Weight 50068 AC oque ON votage drop Max load current 10A point subject to derating i Max of 10A common Typical Relay Life Operations at Room Temperature Voltage amp Type of Load Load Current 50 5A 7 8 2 5 A pt 24 VDC Resistive 10M 600K 300K 24VDC Solenoid 150K 75K 110VAC Resistive 600K 300K 110VAC Solenoid 500 200 220VAC Resistive 300K 150K pu d 5A 220VAC Solenoid 250K 100K pt 1 Contact life may be extended beyond those values shown with the 100 duty 7 use of arc suppression techniques described in the DL205 User cycle 2 10 Apt Manual Since these modules have no leakage current they do not have built in snubber For example if you place a diode across a 0 24VDC inductive load you can significantly increase the life of the relay 0 10 20 30 40 50 55 C 2 At 120 VDC 0 5A resistive load contact life cycle is 200K cycles 32 50 68 86 104 g 122131 F Ambient Temperature C F Derating Chart 3 Normally closed contacts have 1 2 the current handling capability of the normally open contacts Typical Circuit 12 28VDC 12 250VAC Internal Circuitry 12 250VAC 50 60Hz 12 28VDC 440 PLC and PC Products Output MOD
157. red 24VDC 4V 80mA max DL205 1 0 Specifications D2 16TD2 2 DC Output Outputs per module Commons per module Operating voltage Output type Peak voltage AC frequency ON voltage drop Max load current Max leakage current Max inrush current Minimum load _ Base power required 5VDC OFF to ON response ON to OFF response 16 current sourcing 2 110 2 26 4AVDC NPN open collector 130VDC NA 1 0VDC maximum 10 1A point 1 6A module 01 30VDC 150mA for 10ms 10 2mA 200mA 10 55 0 5ms Terminal type Status Indicators Weight Fuses Removable Logic Side 12 807 800 none See the Connection Systems section in this desk reference for part numbers of ZZPLink cables and terminal blocks compatible with this module Points Derating Chart d INNECTION SYSTEMS 8 4 0 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F 10 2 26 4 VDC _ Internally connected Optical Isolator See the Connection Systems section in this desk reference for part numbers of ZZPLink cables and terminal blocks compatible with this module Points Derating Chart 16 12 8 4 0 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F 12 24VDC D 2 D Internal module circuitry Op
158. red individually for a target pulse count and positioning velocity Also you do not have to use all four steps You can choose the number that works best for your particular appli cation You can also choose a velocity only mode In this scenario you only control the velocity T here is no target destina tion number of pulses Simply change the velocity value as necessary to achieve the desired results D2 240 or Pulse E nable X20 YA A gt E S imple E Y memory Setup Pulse Output parameters Terminals Drive Amplifier External E Interrupt d Pulse a Output T D2 CTRINT CW Pulse Time Velocity control Velocity Hz Time Time Points are only changes in velocity There is no target pulse count Pulse en able L Y4 PLC and PC Products 42 2 D L205 Specialty odules Mode 40 four external interrupts By selecting M ode 40 you can use the Counter Interface as a high speed inter rupt input module The D2 230 240 250 1 260 CPUssupport this mode An interrupt input is especially useful in applications that have a high priority event that requires special operations to be performed When this high priority event occurs the interrupt module senses an ON input signal The module auto Interrupt Input Specifications X0 X1 Four Interrupts X2 X3 Point Assignments Minimum Pulse Width Trigger 100uS Leading e
159. rnal pulse is encountered X0 X3 isset in theO state for the next scan of the CPU and auto matically set to the OFF state Like the other modes the pulse catch feature oper ates independently of the CPU scan scan cycle starting at the exact location from where it was interrupted T he CPU continues the routine scan until another interrupt signal is sensed Signal Received Pulse Period O 5ms External signal 7 7 XO Pulse width O 1ms e scan number X22 Input Output Input _ Output Input Output Update Solve user logic Update Update Solve user logic Update Update Solve user logic Update Counter InterFace 60 Mode 60 our discrete inputs with filter With Mode 60 selected the D 2 230 D 2 240 and 2 250 1 and D 2 260 CPUs provide filtering for up to four input signals from the Counter Interface T he filtering helps reduce the possibility of false ON conditions trig gering the program logic When an external signal is first detected ON XO External status XO Internal status LN Filter Time state a programmable filter is activated which begins a timed countdown T he sight delay temporarily prevents the CPU from reading the input during the normal input update portion of the scan cyde The ON signal must stay present long enough for the filter to time out If the ON signal stays present during the entire filter time it 15 lat
160. rt only supports RM N ET Communication port can be used for programming SM NET mode only Remote slave A D2 RSSS and 1 0 base must be used for each slave The remote 1 0 points are updated asynchronously to the CPU scan For this reason remote 1 0 applica tions should be limited to those that do not require the 1 0 points to be updated on every scan 400 PLC and PC Products Remote channel connector Remote channel connector Ethernet Remote 1 0 Master Module Overview The Ethernet Remote M aster H 2 ERM F connects 240 D 2 250 250 1 and 260 CPU systems to slave I O over a high speed Ethernet link T he H 2 ERM can also be used in a WinPLC system but only one H 2 ERM can be used with one slave per system Need alotof I 0 Each ERM module support up to 16 additional H 2 EBC systems 16 Terminator O EBC systems or 16 fully expanded 4 EBC systems Of course combinations are fine too The ERM also supports Edrives See the Drives section for details Note Applications requiring an extremely large number of T1H EBC analog 1 0 or H4 EBC 16 channel analog 1 0 could exceed the buffer capacity of a single H2 ERM mod ule In these cases an additional H2 ERM may be required Specifications H2 ERM H2 ERM F 10BaseT Fthernet 10BaseFL Ethernet 10Mbps 100 meters 2K meters 6560 ft 328 ft RJ45 SI style fiber optic TCP IP IPX 320mA Host Automation
161. s Input specifications Input Minimum pulse width Input voltage range Maximum voltage Rated input current Minimum ON voltage Maximum OFF voltage Minimum ON Current Maximum OFF Current OFF to ON response ON to OFF response 4 pts sink source 5KHz Max 100 uSec 12 or 24VDC 15 30VDC 10mA Typical 13mA Maximum 8 0VDC Less than 30uS Less than 30uS Output specifications Output Voltage range Maximum voltage Maximum load current Minimum load voltage Leakage current Inrush current OFF to ON response On to OFF response External power supply 2 ots current sinking i 5 0VDC 15 5 5VDC 30mA 4 5VDC Less than 0 1mA at 5 5VDC 0 5A 10 5 Less than 30uS Less than 30uS 5 0VDC 10 10 two high speed counter inputs Each DL205 CPU has internal features that support high speed counting up to 5KH z Two counters for the D 2 240 D 2 250 1 and D 2 260 only one for the D 2 230 You connect the external pulse input and reset input signals to the internal counter by using the counter interface module D2 CTRINT The embedded counters are independent of the CPU ladder logic execution so counting is not affected by the scan time W hen the counter reaches a preset value up to 24 presets per counter the CPU stops executing the main program and executes an interrupt subroutine that is Input Speci
162. s enabled the string is written to port 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC i e alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre defined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of port 2 American European and Asian Time Date stamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permis sive bit is enabled the string is written to port 2 The VPRINT PRINTV instruction combination is more powerful and flexiblethan the PRIN T instruction NO 4 f a D2 260 PLC is a master on a network the N etwork Write instruc tion WX can be used to write embedded ASCII data to an HMI or Slave device directly from V memory via a supported communications protocol using port 2 H 2 ECOM or D2 DCM Additional new instructions that help manage the ASCII strings T he following instructions can be very helpful in managing the ASCII strings within the CPU s V memory ASCII Find AFIND Finds where a specific portion of the ASCII string 15 located in continuous V memory addresses Forward and reverse searches are supported ASCII Extract AEX Extracts a specific portion usually some data value from the ASCII find location or other known
163. s slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave 1 0 and the speed of the 1 0 network Keep ERM networks multiple ERM networks and ECOM office networks isolated from one another PC running ERM Workbench to configure the ERM and its slaves The PC may be removed once the system is configured E SW05 U TON TWTHT H2 EBC system EN _ 7 segments switches Ethernet Switch GS2 drives Treh as 1 nae J Up to 100mm between H4 EBC system NC a T1H EBC system PLC and PC Products 401 1205 1 0 System ETHERNET Ws Remote 1 0 I O throughput 2 H2 EBC Ethernet Remote 1 0 System I O throughput is defined as the time it takes from when an output 15 set in the ladder logic to when its corresponding input value is equal This includes the PLC scan time 1 0 backplane update time and 1 0 module response times Testing throu uttimes ee mee A test was performed by our partner ost inputs a outputs Automation Products to compare the TEAN difference between H2 ERM Ethernet remote 1 0 and D2 RM SM serial remote I O throughput times ost Automation Products suppliestheH 2 ERM H 2 EBC 2 ECOM etc as wal as DirectSO FT 32 an
164. s the D L205 backplane Up to ten serial ports on a WinPLC system TheWinPLC hasone built in serial port You can add as many as nine additional serial ports for Entivity Studio or T hink amp Do Live applications requiring multiple serial devices such as barcode scanners Connect to just about any serial device that communicates ASCII protocol The H 2 SERIO can also serve as a Modbus RTU slave Processing large amounts of serial data with a WinPLC While the H2 SERIO module will Support virtually any serial device processing large amounts of serial data will increase the system response time T hisisimportant to consider when using multiple H 2 SERIO modules especially in a WinPLC local base with an H 2 Module Type of Serial Ports per Module of modules supported per WinPLC Intelligent module for use with H2 WPLC or PC EBC system 3 of modules supported per EBC node Protocols Supported Connector Power Consumption Operating Environment Manufacturer ERM orH2 CTRIO Separate communications parameters for each Use Entivity software packages to set baud rate parity data bits and stop bits for each serial port Choose from 300 to 57 600 baud communication speeds Entivity Studio or Think amp Do Live allows each port to be designated as a MODBUS slave or a generic serial device Each port on the H 2 SERIO module is capable of full hardware hand shaking
165. s to 0 1 of full scale 32 counts 0 05 Offset Calibration Error Output Drift 50 ppm C Maximum Inaccuracy 0 07 25 C 77 F 0 18 0 to 60 C 32 to 140 F 13 counts 0 02 Operating Temperature Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 0 to 60 C 32 to 140 F One count in the specification table is equal to one least significant bit of the analog data value 1 in 65536 NOTE 1 Shields should be connected to the OV terminal of the module NOTE 2 Load must be within compliance voltage NOTE 3 For non isolated outputs connect all 0V s together 0V1 0V2 and connect all V s together V 1 V2 Internal module wiring 100 ohms S 100 ohms PLC and PC Products 4 5 3 DL205 1 0 Specifications Anatoc Ourrut Moputes F2 08DA 1 8 Channel 4 20mA Analog Out Mum EA of CHANGI DUM BANDOS Resolution 12 bit 1 in 4096 Digital Output Points 16 Y output points Required 12 binary data bits 3 channel ID bits 1 output enable bit Base Power 30MA Requirement 5VDC External Power Supply 18 to 30VDC 50mA class 2 add 20 mA for each current loop used Operating Temperature 32 to 140 F 0 to 60
166. scale maximum End 1 count Input Stability Full Scale Calibration Error offset error not included Offset Calibration Error 2 counts max Q 4mA current input 5counts max 20mA current input Step Response to 95 of ES change One count in the specification table is equal to one least signifi cant bit of the analog data value 1 in 4096 Note 1 Shields should be grounded at the signal source CH1 4 wire 4 20 Transmitter CHB4 CH4 D C 3 wire 4 20 Transmitter CH6 A 7 2 wire 4 20mA Transmitter CZ un CH8 Z 2 wire 4 20mA Transmitter _ Optional External P S a A DL205 1 0 Specifications Emu Direct Maximum Inaccuracy 1 77 F 25 C 25 32 to 140 F 0 to 60 C 50ppm C maximum full scale Accuracy including max offset change of two counts vs Temperature Recommended Fuse 0 032 A Series 217 fast acting current inputs 16 X input points 12 binary data bits 3 channel ID bits 1 broken transmitter bit Digital Input Points Required Base Power Required 50mA 5V DC External Power Supply 80 maximum 18 to 30VDC Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity Environmental Air Vibration Shock Noise Immunity 5 to 95 non condensing No corrosive gases permitte
167. se train c CTRIO pulse output profile Proximity switch Encoder Stepper or PLC with servo drive CTRIO module Also applicable to DL405 and Terminator 1 0 CTRIO modules Example application In the simple drill head application shown above the CTRIO pulse outputs are wired to a stepper and or servo drive T he inputs are wired to an encoder attached to the lead screw on the movable portion of the drill head assembly The CTRIO module output pulse train to the drive allows the motor to spin the lead screw making the drill move forward into the passing material T he encoder monitors the speed and position of the drill head Prox switches at each end act as limit switches ensuring the drill head will not over travel A home sensor is positioned in the middle of the assembly which allows the PLC to reset the count Closed loop control for the CTRIO module requires PLC CPU program interaction to close the loop This makes the application subject to the PLC CPU scan PLC and PC Products 4 9 b D L205 Specialty M odules Overview TheDL205 CPUs can be configured to work with the D2 CTRINT to provide the following features Only one D2 CTRINT can be used in aDL205 base Up to two built in 5KHz high speed coun ters with 24 presets each When the preset is reached an interrupt routine in the CPU is executed The D2 240 and D2 250 support 2 channels and the D2 230 supports 1 channel
168. sides in the accu mulator Subtract SU B Subtract a BCD value which is either a V memory location or a 4 digit constant from the lower 16 bits in the accumula tor The result resides in the accumulator Subtract Double SU BD Subtracts a BCD value which is either two consecutive V memory locations or an 8 digit constant from a value in the accumulator The result resides in the accumulator Subtract Real N umber SU BR D2 250 Only Subtract a real number which is either two consecutive V memory locations or an 8 digit con stant from the real number is the accumulator The result resides in the accumulator Multiply MUL Multiplies a BCD value which is either a V memory location or a 4 digit constant by the value in the lower 16 bits in the accumulator The result resides in the accumulator Multiply Double MULD D2 250 Only Multiplies a BCD value con tained in two consecutive V memory locations by the value in the accumulator The result resides in the accumulator Multiply Real Number MU LR D2 250 Only Multiplies a real num ber which is either two consecutive V memory locations or an 8 digit constant by the real number in the accumulator The result resides in the accumulator Divide DIV Divides a BCD value in the lower 16 bits of the accumu lator by a BCD value which is either a V memory location or a 4 digit constant The result resides in the accumulator Divide Double DIVD D2 250 Only divides a BCD value
169. st of which depend on your particular application The facing page provides a comparison between the C PU s T his section provides a quick summary of the key features for each CPU System capacity System capacity isthe ability of the CPU to accommodate a variety of applica tions Consider both ladder memory and data registers V memory For ladder memory most boolean instructions require one word Some other instruc tions such as timers counters etc requiretwo or more words Our V memory locations are 16 bit words and are useful for data storage etc If you think you may exceed 256 local I O points then select the D 2 250 1 or the D 2 260 CPU which support local expansion of up to two or four additional bases respectively The D2 240 D2 250 1 and D 2 260 support the Ethernet and standard Remote M aster module that are used to build a remote 1 0 network Port 2 on the D 2 250 1 and D 2 260 can also serve as a remote O master The WinPLC brings PLC and PC technologies together by providing a Windows CE operating system envi ronment for the DL205 hardware See the WinPLC pages later in this section for details on the WinPLC D2 260 Performance If you are using basic boolean instruc tions and speed is not the primary concern then the D 2 230 or D 2 240 will do the job For applications that require fast scan times additional communications or advanced instruc tions choose the D 2 250 1 or D 2 2
170. subroutines Also an internal Equal relay assigned to each preset is set ON when the associated preset matches the actual count This allows you to easily trigger actions based on the current count For example you could use Immediate 1 0 instructions to provide a fast response T he CPU resumes normal operations from where it left off after the interrupt subroutine is finished Turning the ENABLE input of the Input Assignment for the Up Down Counter Phase A X0 Phase B X1 External counter reset X2 Built in UP DN Counter Internal Compare Program signals External signals Is UP DN count value equal to preset value Example of UP DN Counter interrupt counter off and on will halt and resume the counting Presets can be either absolute or incremental Absolute presets are compared directly to the actual count Incremental presets compare the actual count to the result of adding the associated preset value with the previous preset value Built in UP DN counter Use UP DN Counter Box UDC for Program Enable Dummy Program signals Reset Phase B signals Praed sec Reset D2 CTRINT If Up Down count Preset 1 Set preset equal relay ON 2 Interrupt CPU pro gram operation and perform interrupt subroutine Interrupt normal program scan and execute subroutine when the actual count is equal to any preset Lecce cece 24 42 2
171. tance O1uF maximum PLC Update Rate 1 channel per scan maximum D2 230 CPU 2 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Storage Temperature 4 to 158 F 20 to 70 C Linearity Error End to 1 count 0 025 of full scale maximum End Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Conversion Settling 5us maximum full scale change Time Full Scale Calibration 12 counts max unipolar 77 F 25 C Error offset error 16 counts max bipolar 77 F 25 C included Offset Calibration Error 3 counts max unipolar 77 F 25 C 8 counts max bipolar 77 F 25 C One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be connected to the OV of the module or the OV of the R S NOTE 2 Unused voltage outputs should remain open no connections for mini mum power consumption Internal module 24 P wiring Typical user wiring See 5V OG er gop 5 oO ao ov NOTE 1 M Ch 1 load ae sa o minimum p Voltage sink source D to A Ch 2 load Converter 2K Q minimum VJ NC Ch2 Voltage sink source NC E DtoA NC ap Converter Transient protected precision digital to analog converter o
172. tch 15 used to select _ the expansion base number The expansion base 1 0 addressing Xs amp Ys is based on the numerical order of the rotary switch selection and is recognized by the CPU on power up D uplicate expansion base numbers will not be recognized by the CPU An example of base I O addressing order is shown to the right D2 260 expansion system T he D 2 260 supports local expansion up to five total bases one CPU base four expansion bases and up to a maximum of 1280 total 1 0 points All local and expansion 1 0 points are updated on every CPU scan No specialty modules can be located in the expansion bases Refer to the M odule Placement Table earlier in this section for restrictions T he maximum total expansion system cable length is 30m 98ft The red text and arrows in the exampleto theright indi cate 1 0 addressing order D2 250 1 expansion system T he D 2 250 1 supports local expansion up to three total bases one CPU base two expansion base and up to a maximum of 768 total 1 0 points All local and expansion 1 0 points are updated on every CPU scan The D2 250 1 does not support the use of specialty modules located in the expan son bases T he maximum total expansion system cable length is 30m 98ft T he red text and arrows in the example to the right indicatethel O addressing order DL205 1 0 System MODULES D2 EM Base Expansion Module The D2 EM expansion unit is att
173. tep as destination when reset occurs Time amp Event Drum with D iscrete O utputs amp O utput Mask MDRUMD 2 250 Only Time and or event driven drum with up to 16 steps and 16 discrete output points Actual output status is the result of a bit by bit AND between the output mask and the bit mask in the step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs Time amp Event D rum with Word utput amp Output Mask MDRUMW D 2 250 Only Time and or event driven drum with up to 16 steps and a single V memory output location Actual output status is the result of a bit by bit AND between the output mask and the bit mask in the step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs Informa es sobre programa o do PLC KOYO www soliton com br e mail soliton soliton com br OLITON CONTROLES TEL 11 6950 1834 FAX 11 6979 8980 e mail vendas soliton com br INDUSTRIAIS LTDA DL205 Instruction Set ASCII Instructions D 2 260 only ASCII IN AIN Configures port 2 to read raw ASCII input strings ASCI
174. teps to Specifying a D L205 System The following 7 steps will help you specify a DL205 PLC system They are also covered in more detail on the pages that follow Your first priority when designing a system should be safety Please make sure that all of the components in your system will operate within the product s environmental and operating specifications T his desk reference is intended to provide abbreviated product descriptions benefits and prices It is not intended to be a substitute for the product manuals PLC and PC Products 3 6 7 7 Steps to Specifying L205 System 1 Steps ro A 01205 System 53 Selectthe eis og d Sp ii 0 iie Since there are several different types of I O and speciality modules available for the DL205 system it is important to review the module specifications in detail when selecting them for your system The hardware specifications for the modules are described at the end of this DL205 section starting with the speciality modules and followed by the discrete and analog 1 0 modules Choose 1 Oranan The D L205 offers several configurations of 1 0 Choose among local 1 0 local expansion 1 0 and remote 1 0 A D L205 system can be developed using a combination of the configuration arrangements It is important to under stand the octal addressing scheme and I O module placement restrictions that are described in th
175. the right to determine your power budget Column 1 Column 2 D L205 Power Requirements 1 Using a chart similar to the one below fill in column 2 2 Using the tables on the next page enter the current sup plied and used by each device 4 Devices which fall into the Other category Row D are devices such as the operator interface and the handheld program mer which also have power requirements but do not directly plug into the base 3 Add the current used by the system devices ore 4 starting with the CPU slot and put the total the row labeled Maximum current required Row E 4 Subtract the row labeled Maximum Current Required E from the row labeled Current Supplied Row B lace the difference in the row labeled Remaining Current Available Row F 5 lf Maximum Current Required is greater than Current supplied in either column 3 or 4 the power budget will be exceeded It will be unsafe to use this configuration and you will need to restructure your 1 0 configuration Note the EY power supply does not need to supply all the external power If you need more than the 300mA supplied can add an external 24V power supply This will help eep you within your power budget for external power Column 3 Column 4 EE INT TNI D2 260 CPU D2 16ND3 2 D2 16ND3 2 D2 16NA D2 08NA 1 D2 16TD1 2 D2 08TA 02 08 Power Supply
176. tical Isolator aj OUTPUT LL LL PLC and PC Products 45 2 2 32 01 DC Outputs per module DL205 1 0 Specifications Ourput MODULES Output 32 current sinking Commons per module 4 8 1 0 terminal points Operating voltage 12 24VDC Peak voltage 30VDC ON voltage drop 0 5VDC maximum Max load current 0 1A point max 3 2A per module Max leakage current 0 1mA 30VDC Max inrush current 150mA for 10ms Minimum load 0 2mA Base power required 5VDC 3o0mA OFF to ON response 0 5ms ON to OFF response 0 5ms Terminal type removable 40 pin connector Status Indicators Module activity no 1 0 status indicators Weight 2 102 60g Fuses none Connector sold separately See Connection Systems for wiring options See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatible with this module Points Derating Chart 0 10 20 30 32 50 68 86 104 Ambient Temperature Current Flow T 24VDC 24VDC 24VDC 24VDC OUTP UT ae CONNECTION SYSTEMS 40 50 55 122 131 F CCF 12 24VDC 0 1A ui From Logic 45 4 PLC and PC Products 2 32 02 DC Output Outputs per module Base power required 5VDC See the Connection Systems s
177. tion error bit SP 123 4 busy bit real output Y50 LD K8 LDA 040600 RX or WX C100 PLC and PC Products 3 99 1205 1 0 System Serial 1 0 Masten Stave Monuus Remote Master Specifications Module Type Intelligent device Two maximum for D2 240 and eight seven one CPU port for the D2 250 1 and D2 260 Number of Masters per built in master feature in D2 25 dM D2 260 bottom Ph can be used master for M NET and would count as one master if used 02 230 does not support remote 1 0 Remote 1 0 Master Module Maximum Number of CPU dependent as above Channels Channels may be split between RM NET and SM NET if necessary Channel Capacity RM NET SM NET Maximum Slaves 31 Baud Rates 19 2K 38 4K baud Selectable 19 2K 38 4K 153 6K 307 2 614 4K baud Transmission 3 900 ft 1 2Km 3 900 feet 1 2Km 19 2 K or 38 4K baud Distance 1 968 feet 600m 153 6K baud 984 feet 300m 307 2K baud 328 feet 100m 614 4K baud Communication to RS485 via twisted pair with shield 38 4K baud Slaves Recommended Cable Belden 9841 or equivalent 120 ohm impedance 12pF ft Terminal Type Fixed Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Remote 1 0 slave Module Internal Power 200mA maximum Consumption Manufacturer Koyo Electronics Remote Slave Specifications Maximum Slave Points No remote 0 for 02 230 p
178. tion from the module to three external devices The module is programmable from port 1 or 2 for complete serial port utilization without switching cables real time clock calendar maintains time date with battery backup when power outages occur Programmable time based BASIC interruptsto 010 of a second e Direct access of up to 254 bytes of DL205 CPU memory per scan is possible N o supporting ladder logic is required Floating point math solves complex formulas to eight significant digits Example Application Barcode scanner Scale CoPROCESSOR Modules per CPU Communication F2 CP128 ABM Commander for Windows CD included with module Field Termination Power Consumption Operating Environment Manufacturer DL205 Specialty Modules Imc Triple Port BASIC Coprocessor Module Specification CoProcessor Intelligent Seven maximum any slot in CPU base except slot zero 206 character type ahead input buffer on all uS Ports are Mcr ch progammi by software Seven or eight data bits one or two stop bits even odd or no parity XON XOFF software flow control and RTS CTS handshake 128K bytes of battery backed RAM 26MHz clock rate Port 1 RS232C 422 485 115 2K baud maximum Port 2 RS232C 422 485 57 6K baud maximum Port3 RS232C 19 2 baud max Port 3 physically located in the
179. ts User supplied 5VDC power source required for most stepper drive configurations Counter Timer Resource Options Timer Resolution Counter Range Resources PLC and PC Products 4 2 414 D L205 Specialty M odules HiGH SPEED COUNTER Status Indicators H2 CTRIO Module Status LED Indicators a ex _ i nme mes lous T1H H4 CTRIO Module Status LED Indicators Installation and wiring TheCTRIO moduleisatwo channel device Each channel accepts four optically isolated input signals that share the same common Input circuits can be wired with either polarity without changing the module configuration Channel 1 inputs can have the opposite polarity from channel 2 inputs T he module is configured using CTRIO Workbench T he function of LED Diagnostic Definitions OKLED Error LED 205 Base Power is Out of 5 Range Blinking 7 times per second Following State of Input Blinking 7 times per second Following State of Input Dui LEDs 170 0773 d each input is defined in the configuration of the module counting ER timing reset etc ez iU EK ir NEXT 2A per point Field device wiring must be compatible with the module configuration m i i keel Each output circuit is opti
180. uM Monitor 1 0 screen when you select a Counter function Interval scaling is eee available when you select aTiming function Scaling Wizard screen Lrier a count walae and sapia Scale 0 teres m res Ves peaking ios rr Evunizinzample 5000 4 m R minute SampeTime hon m C hm O Ee aoe a 4 6 PLC and PC Products COUNTER High speed input operations The CTRIO module is capable of a wide variety of high speed input and output operations all within one module W ith itsflexible 2 channel input and separate 2 channel output design the CT RIO can satisfy both high speed counting timing pulse catch operations along with high speed discrete output or several profile choices of pulse output operations N ot all combinations of input functions and output functions are possible within the resources of the module but thefollowing examples are some of the most common applications for the CTRIO Check out these exam ples and see how they relate to your high speed appli cation needs High speed timing TheCTRIO can beconfigured for timing functions based on both count or rate Using a common configuration of a proximity switch sensing theteeth on a gear the module is able to calculate the velocity of the gear based on the rate it receives its counts T his value can be scaled within the module to the engineering units required for the application Also applicabl
181. ulses per second positioning velocity an acceleration time and a deceleration time O nce you have speci fied these parameters the module auto matically controls the actual acceleration deceleration velocity and pulse output Acceleration deceleration times can bein the range of 100ms to 10 seconds This mode also allows you to perform simple registration By using the external inter rupt you can delay counting toward the target number of pulses until the inter rupt occurs Input Assignments for the Up Down Counter Input 1 01 Output 1 03 Output 2 04 External interrupt CW pulse output CCW pulse output Automated acceleration deceleration Velocity Hz lt 100ms to 10 secs Acceleration 0 pulses target 7000 pulses positioning velocity 800 Hz I lt Starting velocity 40 to 1000 Hz trapezoid profile 100ms to 10 secs Deceleration I 7000 pulses Stepping acceleration deceleration Velocity Hz Acceleration Positioning velocity 800 Hz Deceleration I 7000 pulses 6400 pulses l pulses 700 pulses Pulse en able Y4 DL205 Specialty Modules Ur Complex acceleration deceleration allows you to specify a target destination an overall positioning velocity and up to four steps each of acceleration decelera tion Each acceleration deceleration step can be configu
182. um Inaccuracy 3 C excluding thermocouple error Voltage Input Specifications Voltage Ranges 0 5V 5V 0 156 25mV 156 25mVDC Full Scale Calibration 13 counts typical 33 maximum Error Offset Error Included Linearity Error End to 1 count maximum End Note 1 Terminate shields at the respective signal source Note 2 Connect unused channels to a common terminal 0V CH4 Note 3 When using 0 156mV and 5V ranges connect or 0 volts terminal to OV to ensure common mode range acceptance Voltage input wiring diagram xni So euy ww 2 omation DL205 1 0 Specifications AnaLoG Gurrent Output MODULES F2 02DA 1 2 Channel 4 20mA Analog Out This module requires a 24VDC user power supply for operation See the F2 02DA 1L on the next page if you want to use a 12VDC supply All other specifications are the same Number of Channels 2 Output Ranges 4 to 20mA Resolution 12 bit 1 in 4096 Output Type Single ended one common Maximum Loop Supply 30v0C Peak Output Voltage 40VDC clamped by transient voltage suppressor Load Impedance minimum Maximum Load Power 620Q 18V 9100 24V 12000 30V Supply PLC Update Rate 1 channel per scan maximum D2 230 CPU 2 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Accuracy vs 50 full scale calibration change including max Temperature imum offset change of 2 counts Maximum Inaccurac
183. ut pulse TheCTRIO module has its own micro processor and operates asynchronously with respect to the CPU This means that on board outputs respond in real 41 2 PLC and PC Products time to incoming signals so there is no delay waiting for the CPU to scan 1 0 TheCTRIO moduleisdesigned to work with incremental encoders or other field devices that send pulse outputs CTRIO features TheCTRIO modulesoffer thefollowing I O features 8 DC sink source inputs 9 30VDC 4 isolated sink source DC outputs 5 30 VDC 1A per point Inputs supported 2 quadrature encoders counters up to 100KHz or 4 single channel counters up to 100KHz high speed discrete inputs for Reset Inhibit or Capture Outputs supported 4 independently configurable high speed discrete outputs or 2 channels pulse out put control 20Hz 25KHz per channel or 50KHz if only using one channel Pulse and direction or cw ccw pulses Software Configuration All scaling and configuration is done via CTRIO Workbench a Windows soft ware utility T his eliminates the need for ladder programming to set up the module CT RIO Workbench runs under W indows 98 2000 XP and NT 4 0 SP5 or later ux 7 ra Pu um eed malae Pr font ee lm un beeem ii Leen corel fase a Haia www p ECT T eet mehr F
184. utput circuits PLC and PC Products 45 5 1205 1 0 Specifications Vournee Output MODULES F2 02DA 2L 2 Ch Voltage Analog Out This module requires a 12 VDC user previous page if you want to use a 24 Wer for operation See the F2 02DA 2 on the DC supply All other specifications are the same Accuracy vs Temperature eS full scale calibration change uding maximum offset change of 2 counts inc Maximum Inaccuracy Number of Channels 2 Output Ranges 0 to SV 0 to 10V 5V 10V Resolution 12 bit 1 in 4096 Output Type Single ended 1 common Peak output voltage 15VDC clamped by transient voltage suppressor Load Impedance 20000 minimum Load Capacitance 01uF maximum PLC Update Rate 1 channel per scan maximum D2 230 CPU 2 channels per scan maximum D2 240 D2 250 1 and D2 260 CPUs Linearity Error End to End 1 count 0 025 of full scale maximum Conversion Settling Time 5us maximum full scale change Full Scale Calibration Error offset error not included 12 counts max unipolar 77 F 25 C 16 counts max bipolar 77 F 25 C Offset Calibration Error 1 800 633 0405 3 counts max unipolar 77 F 25 C 8 counts max bipolar 77 F 25 C 12 uv 40 3 unipolar ranges 77 F 25 C 0 45 unipolar ranges gt 77 F 2
185. vice pDevice BYTE pData WORD SizeofData BYTE pReturnData WORD pSizeofReturnData Off the shelf solutions You can purchase PC based control soft ware that 15 ready to use with the H 2 EBC F module PC based control packages are equipped with compatible I O device drivers program development tools and run time environments See the PC based Control section of this desk Vendor 10BaseT Ethernet 10Mbps 100 meters 328 ft RJ45 TCP IP IPX RJ12 K Sequence ASCII IN OUT None 320mA Host Engineering Product D L205 Specialty M odules Automat H2 EBC F 10BaseFL Ethernet 10Mbps 2 000 meters 6 560 ft SI style fiber optic TCP IP IPX 450mA Host Engineering are developers For programmers developing custom drivers for our 1 0 we offer a free Ethernet Software Deveopment Kit SDK The SDK provides a simplified API for interfacing with theH 2 EBC F The software interface libraries are provided for WIN 32 WIN 16 and DOS operating systems The source code is available to developers under a non disclosure agreement Visit the technical support link at our Web sitefor more information ETT 52050505 WE SS ieee reference for a single source integrated PC based control solution that ships with everything you need to make your PC into an industrial controller M ost of the software packages listed below allow you to connect serial devices such as barcode read
186. w triggered by acyclical interval of time T hisinterval can be programmed from 3msto 999ms W henever the programmed time elapses the CPU immediately suspends its routine scan cycle jumps to interrupt subroutine INT 0 As with the other modes X when the subroutine execution is complete the CPU automat ically resumes its routine scan cycle starting at the exact location from where it was interrupted Since the CPU scan time and the interrupt time interval are different the program gets interrupted at various points in the execution over time The CPU returns to the point where it left to resume the program execution If you do choose to usea timed interrupt and the Counter Interface module you can do so but you cannot use X0 on the Counter Interface If you re using the timed interrupt and a normal discrete module then there are no restrictions DL205 Programmable Logic Controller 4 2 5 D L205 1 0 Specifications Input MODULES 02 0803 DC Input 8 sink source D2 16ND3 2 DC Input Inputs per module 16 sink source Commons per module 2 isolated Commons per module 1 2 1 0 terminal points Input voltage range 110 2 26 4 VDC Peak voltage _ 264 VDC AC frequency N A ON voltage level 9 5 VDC minimum OFF voltage level 3 5 VDC maximum Input impedance Input current 40 12VDC 85mA 24VDC Input voltage range 20 28 VDC 30VDC 10mA AC frequency N A
187. wo high speed UP counters 5 z embedded internally in the D 2 240 D 2 250 1 and D2 260 CPUs are configured to operate as a single 5KHz Up Down counter not available in D 2 230 Two external pulse inputs count up and count down and one reset input signal are connected to this internal U p D own counter by means of the D2 CTRINT counter interface module In addition there are two signals used in the control program a counter enable input and a counter reset input Just like the UP counter the UP DOWN counter isalso independent Up Down Counter Specifications Input voltage 12 or 24 VDC Frequency 5KHz maximum Minimum pulse width 1005 Count Range 8 388 608 to 8 388 607 Absolute or incremental Preset Types Number of presets 96 a words per pre Example of Up Down Counter Quadrature encoder Phase B Phase A C e Enable Dummy Reset Phase A Phase B Reset E xter nal Reset D2 CTRINT Terminals Preset 1 CARA 2 8888 J BBBB Counter INTERFACE Mone 20 Up to 24 presets and Equal relays of the CPU ladder logic execution so counting is not affected by the scan time W hen the counter reaches a preset value up to 24 presets the CPU stops executing the main program executes an interrupt subroutine that is associated with the counter You can program the subroutine with any of the instructions that are normally available in
188. y 01 77 F 25 C 0 3 32 to 140 F 0 to 60 C Digital Output Points 16 Y output points Required 12 binary data bits 2 channel ID bits Base Power 40mA Requirement 5VDC External Power Supply 16 o 30VDC 60mA add 20 mA for each current loop used Operating Temperature 32 to 140 F 0 to 60 Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Linearity Error end to 1 count 0 02596 of full scale maximum end Conversion Settling 100us maximum full scale change Time Full Scale Calibration 5 counts max 20mA 77 F 25 C Error offset error included ue One count in the specification table is equal to one least significant bit of the ana Offset Calibration Error 3 counts max 4mA 77 F 25C log data value 1 in 4096 NOTE 1 Shields should be connected to the OV of the module or the OV of the R S NOTE 2 Unused current outputs should remain open no connections for minimum power consumption Internal module wiring 30 15V 56 it Typical user wiring OV 15V Ch 1 load 38 D to A 250 typical 8 Converter Ch 1 Current sinking Ei DtoA Converter Ch 2 Current sinking Ch
189. ystem shown below If you added an input module to the empty sot the new input addresses would start after the existing input addresses so no problems would occur owever if you added an output to the empty slot your remaining output addresses would change T herefore you would have to edit your RLL program to reflect the address changes T he manual addressing feature supported by the D 2 250 1 and D 2 260 15 especially useful when adding 1 0 module between existing 1 0 modules or removing a module You should always add extra modules to the right of existing modules of the same type to avoid any re addressing of your 1 0 points 2 CPU 16 8 4 pt out 8 out 12 pt out x x LJ E oo oo oo ono cum EH EB ES 0 oo oo oo oo rc o E Q 1X0 X7 X20 X27 YO Y3 Y10 Y17 Y20 Y25 Y30 Y35 e D YA Y7 Y26 Y27 i Y36 Y37 D unused j alol n m Inputs start at XO Outputs start at YO 4 pt module has 12 pt module skips points four points unused and has four unus
190. ystem must be 1 bases Se D2 EM S SSS Sav SS D 2 250 1 CPU Use D2 DCM module if 02 240 is slave or if D2 250 1 D2 260 port 2 is occupied Four PID loops with auto tuning T heD 2 250 1 CPU can process up to 4 PID loops directly in the CPU You can Select from various control modes including automatic manual and cascade control T here are a wide variety of alarms including Process Variable Rate of Change and Deviation The loop operation parameters Process Variable Setpoint Setpoint Limits etc are stored in V memory which allows easy access from operator interfaces or Is Setup is accomplished with easy to use setup menus and monitoring views in DzrectSO FT 32 programming T he auto tuning feature is easy to use and can reduce setup and maintenance time Basically the CPU uses the auto tuning feature to automatically deter mine near optimum loop settings See the next page for a PID loop control block diagram T he D 2 250 1 offers e up to 2 expansion bases e up to 768 physical I O points e up to 30m 98ft total expansion system cable SSAA SOHO SVM D2 EXCBL 1 Category 5 straight through cable with R 45 connectors PLC and PC Products 3 7 5 1 800 633 0405 205 CPU Specifications D2 290 1 Key FEATURES Full array of Instructions The D2 250 1 supports over 160 powerful instructions such as Four types of drum sequencers e Leadin

7 STEPS TO SPECIFYING A DL205 SYSTEM

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