Operating Manual EN
Contents
1. 4 C 8 33 34 23 lt Copyright Silca 2014 Operating manual Matrix II 6 MAINTENANCE A ATTENTION when repairing or replacing parts the CE label is guaranteed only if original spare parts provided by the manufacturer are used The MATRIX II key cutting machine does not need special maintenance but it is good practice to check and if necessary replace parts subject to wear belts lamp and vertical carriage spring Replacement operations are simple and can be performed by the operator CLEANING it is advisable to keep the carriage and clamps clean by regularly brushing away the swarf deriving from cutting operations ATTENTION NOT USE COMPRESSED AIR ATTENTION to maintain machine efficiency we recommend using protective oil such as A WD40 or similar to apply to the burnished mechanical parts This will prevent oxidation of the parts in question clamps guides carriages Make sure the oil does not come into contact with the electronic parts Before performing any type of maintenance checks or replacements read the warnings below Do not perform any maintenance operations with the machine on Always disconnect the power lead Follow the instructions in the manual carefully Use original spare parts 6 1 TIGHTENING AND REPLACING THE BELT If vibrations occur on the top part of the key cutting2. 4 Turn the machine so that its back faces the operator To increase spring tightness perform operations 1 and 2 shown in Fig 44 To decrease spring tightness perform operations 1 and 2 shown in Fig 45 5 Replace the safety guard Y and secure with the 6 screws Y1 Fig 35 To replace the spring follow the instructions in points 1 2 3 replace the spring and adjust tightness Fig 42 Fig 44 Fig 45 27 Copyright Silca 2014 Operating manual Matrix II 6 7 CHECKING AND REPLACING FUSES Fuses should be checked with an instrument for measuring continuity tester ohmeter multimeter etc as they may appear normal to the eye even when electrically damaged Each fuse must be replaced with one of the same value Amperes and type rapid or delayed as shown in the manual The MATRIX II key cutting machine has 2 fuses 6 3 Amperes rapid on the 100V 120V key cutting machine Located in the mains socket they protect the machine from voltage variations and possible short circuits If the machine does not go on when the switch is activated it is advisable to check the fuses in the way described 1 Turn off the machine with switch P and disconnec
3. 1 Connect the power lead 2 Turn on the key cutting machine with the master switch P A beep sounds and for a second all the warning lights leds on the key pad control board light up simultaneously on the machine front blue vertical bar green vertical bar 2 red arrows Fig 3 3 When the beep stops only the blue warning light stays on to indicate that the machine is live Nota if the conditions described above do not occur see chap 6 7 3 6 1 STARTING THE MOTOR With the machine connected and on 1 Press the luminous switch Q to power the motor Fig 11 2 Press the push button D1 on the vertical axis lever D and lower the lever ATTENTION if the motor does not start and the lever D will not move check that the lever is fully tightened A flashing warning light W signals that the motor is on chap 3 6 2 Attention cutter in motion 3 To turn off the motor release the lever D or turn off one of the 2 switches P or Q 3 6 2 CUTTER MOTOR ON WARNING LIGHT There is a warning light W on the right hand part of the machine front behind the clamps unit Fig 13 When the cutter motor is on the warning light flashes 3 63 LED LAMP When the key cutting machine is turned on the lamp is off Lightly touch the button J1 to turn the lamp on or off Fig 14 12 Copyright Silca 2014 Operating manual
4. Operating manual Matrix II 3 5 WORK STATION DESCRIPTION The machine is operated by a single person using the following controls e ON OFF master switch P located on the right hand side of the machine Motor ON OFF switch Q Vertical carriage lever D with push button D1 to release the lever and start the motor Clamp unit Lever left hand C Key pad calibration and illumination K Fig 11 ORGANIZER SHELF Z The top part of the cover incorporates an area for the operator to use as a place for things such as key blanks or cut keys It is advisable not to put too many things in this area as they could accidentally fall off ROLLBAR R The purpose of this special bar is to assist the operator during key cutting It is used as a rest for the left hand when moving the clamp carriage centering cuts on dimple keys or cutting path for laser keys It ensures smooth synchronised carriage movements during cutting operations TRANSPARENT SAFETY SHIELD G Special plexiglass shield to limit the dispersal of swarf TOOL BOX S In the bottom part of the machine front under the clamp unit carriage there is a tool box with an open part to use as a handle for pulling out the box Inside it has 20 spaces for holding tracer points and cutters and a larger area for other small tools and or keys Fig 12 11 Copyright Silca 2014 Operating manual Matrix II 3 6 STARTING THE KEY CUTTING MACHINE
5. 3 6 9 REPLACING THE CONDENSER 1 Switch off the machine and disconnect the power lead 2 Loosen the 6 screws Y1 and remove the top cover Fig 35 3 Move the protective cap on the condenser Fig 51 4 Disconnect the connectors from the condenser paying attention to their position 5 Loosen the condenser fixing nut C3 6 Connect the connectors to the new condenser and replace the protective chap 7 Secure the condenser with the nut C3 8 Replace the top cover and tighten the 6 screws Y1 29 Copyright Silca 2014 Operating manual Matrix II 6 10 REPLACING THE MOTOR 1 Disconnect the key cutting machine from the mains 2 Loosen the 6 screws Y1 and remove the top cover Fig 35 3 Loosen the 2 screws W1 fixing the motor wires to the terminal board and the screw on the earth wire W2 4 Loosen the 4 screws Y2 securing the motor 5 Remove the motor pulley belt 6 Loosen the grub screw P2 securing the motor pulley and pull upwards to remove Fig 53 7 Grip the motor with one hand and use the other to loosen and remove the 4 screws Y2 8 Pull the motor out from back of the machine Fig 52 6 11 REPLACING THE TRANSFORMER 1 Disconnect the power lead from the machine 2 Turn the key cutting machine on its back and loosen the 4 screws P4 to remove the bottom safety guard Fig 54 3 Loosen the 2 screws Z2 fixing the low voltage transparent cables 20V Fig
6. 64 Remove the mobile jaw and clean the clamp Fig 65 Fit the new jaw and then screw in the knob Replace the plate H4 and tighten the 2 screws H3 Matrix II 6 14 3 REPLACING MOBILE JAW ON RIGHT HAND CLAMP Fully unscrew the knob E1 Loosen the 2 screws U3 and remove the plate U4 Fig 66 Remove the mobile jaw and clean the clamp Fig 67 Fit the new jaw replace the plate U4 and tighten the 2 screws U3 Screw in the knob E1 Fig 66 34 Copyright Silca 2014 Fig 67 Operating manual Matrix Il 7 DECOMMISSIONING To decommission the machine it must be made unusable by e deactivating the power supply separating the plastic parts from the metal parts After doing the above dispose of the waste in compliance with the current directives in the country where the machine is located Waste disposal CEE regulations lay down special methods for disposing of waste Machine MATRIX II is not only a durable machine but is also re usable Recycling is a good environmentally friendly practice Packing The MATRIX II device is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins The protective shell containing the machine is in expanded polyethylene classified as SUW and can therefore be placed in an ordinary wa
7. eect 12 3 6 1 STARTING THE MOTOR eel eee el es ee iie dee es eee ie a diene 12 3 6 2 CUTTER MOTOR ON WARNING LIGHT essent eee eee nrr eterne 12 9 6 3 LED AMP ani endet ee Oe pe e cot e E o itg t ete a et eds 12 4 MACHINE CALIBRATION AND REGULATION 000raeen eee nenen enn nenen anana naen nean e nane ee nee 13 4 1 FITTING AND REMOVING TOOLS 000erenen nana 13 4 2 MIGROMETER GAUGE a sac cH RE CE CU LE CH Ue OR ee a RERO E e 14 4 3 CALIBRATION TOOL 15 4 4 CARRIAGE SPRING FOR LASER KEYS 17 441 REGULATING CARRIAGE SPRING FOR LASER 18 45 CLAMPS aa E a a E Aa UU ESI Ga E A Ba A a i ue RR 19 5 CUTTING zie eee eh eS i operas 20 5 4 FITTING KEYS 2i an mE D o uu EL ee A 20 5 2 KEY STOP NO ARD ond aV eese e 20 5 3 CUTTING DIMPLE KEYS inti i een ete coe ai aan HY in eds 21 5 33 11 ettet dete ende ete esten Pet e E diete 21 5 4 CUTTING LASER TYPE KEYS eiie tei ee ed ede ee et et eo Hg ede i eed 22 5 5 CUTTING LASER KEYS WITH NARROW STEMS MERCEDES WITH ADAPTER M 23 MAINTENANGE n ite tice tete eite E isa EE Ete HO OD e ER Ree Kee ets 24 6 1 TIGHTENING AND REPLACING THE
8. keys Stop 0 for keys with stops Stop 1 2 3 for keys without stops using the bar provided for tip Attention if the bar is used remove it before making the cuts 4 Grip the levers C and D 5 Press the button D1 and lower the vertical carriage to start the motor 6 Hold the carriage with the left hand lever C lower the tool unit by means of the right hand lever D until the tracer point tip centres one of the holes Continue to lower the lever using the tracer point spring function to reach the cutting depth 7 Repeat this operation for each hole on the key 8 End cutting on the first side release the lever D to stop the motor 9 Remove the cut key only and place it on the second side the key has the same cuts on both sides 10 Proceed with cutting side 2 Fig 28 5 3 1 BACK CUTS If there are cuts on the back of the key stand it upright on the bottom of i the clamp Fig 29 Fig 29 21 Copyright Silca 2014 Operating manual Matrix II 5 4 CUTTING LASER TYPE KEYS 1 Turn on the motor with the switch Q 2 Insert the two keys into their clamps 3 Take care when positioning the keys Stop 0 for keys with stops chap 5 2 Stop 1 2 3 for keys without stops using the bar provided for tip stop chap 5 2 Attention if the bar is used remove it before making
9. knob cutter transparent safety shield clamp carriage locking knob lamp K calibration unit key pad O carriage spring knob P ON OFF switch Q motor ON switch R rollbar S tool box T tracer point V tracer point regulation micrometric ring W motor ON warning light Z power socket Copyright Silca 2014 Operating manual Matrix II 1 2 ACCESSORIES PROVIDED MATRIX II comes with a series of accessories for use and maintenance tools hex wrenches fuses etc provided in a special holder fuse 1 pc o F22cutter Cx 10 500 mA rapid Eb 00 fuse 2 pcs T22 tracer point 10 6 3 Amp rapid 100V 120V Steel bar 2 5 0 098 hex wrench ATTENTION Adhesive label Calibration pins DANGEROUS DANGEROUS MOBILE PARTS MOBILE PARTS MERCEDES adapter ESS D910533ZR 1 3 TECHNICAL DATA Power supply 100V 120V 50 60Hz 2 3 Amp 220 Watt Cutter motor single phase 1 speed motor 100V 120V 50 60Hz Cutters Super speed steel Tool speed 6000 rpm for cutters in super speed steel Movements on 3 axes by ball guides Clamps fixed with interchangeable plates Runs X axis 40mm 1 574 Y axis 50mm 1 967 Z axis 30mm 1 18 width 310mm 12 19 maximum lever operating space 400mm 15 74 Dimensions depth 400mm 15 74 height 470mm 18 49 Illumination LED lamp Mass Kg 24 6 Lp A 70 5 dB A brass dimple keys Noise
10. machine is earthed Wear the safety goggles even when the machine has a safety shield Start the motor only after completing the following operations fitting keys into the clamps fitting and calibrating tools Keep your hands out of the way of the cutter in motion e Cutthe key only if calibration has taken place insertthe necessary tools turn on the key cutting machine proceed with calibration 5 1 FITTING KEYS 1 Take the clamp carriage towards the operator until you feel the limit switch click 2 Fit the original key into the left hand clamp and the key to be cut into the right hand clamp paying attention to the type of stop on the key 3 Secure the keys with the knobs E E1 5 2 KEY STOP The notches 0 1 2 3 on the clamp are used according to the type of key stop 0 for keys with back stop towards head Fig 26 1 2 3 for keys with tip stop Fig 27 Choice of stops 1 2 3 is determined by the length of the key stem b ATTENTION the cutting path must always lie within the clamp surface Fig 26 Fig 27 After fitting the keys into the clamps follow the instructions for the type of key to be cut chap 5 3 Cutting dimple keys chap 5 4 cutting laser type keys 20 Copyright Silca 2014 Operating manual Matrix II 5 3 CUTTING DIMPLE KEYS 1 Press the motor on switch Q 2 Insert the two keys into their clamps 3 Take care when positioning the
11. the cuts 4 Grip the levers C and D 5 Press the button D1 and lower the vertical carriage to start the motor 6 Keep the clamp carriage still with the left hand lever C and lower the tool unit by means of the right hand lever D until the tracer point reaches the cutting depth 7 Without exerting pressure turn the lever D clockwise to lock the height reached 8 Move the lever C to trace all the cuts on the key with the tracer point For right hand cuts it is advisable to make the If cuts by moving the tracer point from the head to I the tip AL e For left hand cuts it is advisable to make the cuts by moving the tracer point from the tip to the head 9 When side 1 has been cut turn off the motor with the switch Q 10 Remove the key blank only and turn it 180 to cut side 2 The key has the same cuts on both sides MI 11 Start the motor with the switch Q and make the cuts JT M Fig 30 JO EREE Fig 31 22 t Copyright Silca 2014 Operating manual Matrix II 5 5 CUTTING LASER KEYS WITH NARROW STEMS MERCEDES WITH ADAPTER M Another function of the clamp is to cut laser keys with narrow stems by fitting the adapter M provided Follow the
12. 24 6 2 REMOVING THE UPPER FRONT UNIT 0000 eee eee eee snnt 25 6 3 REPLACING THE ROLLBAR a UU utt 25 6 4 REPLACING THE TRANSPARENT SAFETY SHIELD seen 26 6 5 REPLACING THE LAMP Re tes Det fe eter te Pete Pe Doe Se HR De 26 6 6 ADJUSTING REPLACING THE VERTICAL CARRIAGE SPRING sss 27 6 7 CHECKING AND REPLACING FUSES ssssssssssssssesneeeeneeeeen n nne nne anae ranne enere 28 6 8 REPLACING THE CALIBRATION KEY PAD ELECTRONIC CIRCUIT BOARD 29 6 9 REPLACING THE CONDENSER sse eee 29 6 10 REPLACING THE MOTOR 554455906 ngeh gah naen ga ngen ee eee eee eee eee eee a aga aba Gah eee gage se ss ntn lest 30 6 11 REPLACING THE TRANSFORMER sse 30 6 12 REPLACING SWITCHES MASTER AND MOTOR ON 31 6 13 ALIGNING CALIBRATING THE 32 6 13 1 CONTROL ALIGNMENT LEFT HAND STATIONARY JAWS 32 6 14 REPLACING THE JAWS hot bets tue hase at oie ie ele oe ey 33 6 14 1 REPLACING THE FIXED JAWS irri niiin DE eee ee eee 33 6 14 2 REPLACING MOBILE JAW ON LEFT HAND CLAMP cece 34 6 14 3 REPLACING MOBILE JAW ON RIGHT HAND CLAWMP sse 34 DECOMMISSIONING oie se E tec tele Ete o e
13. 55 4 Loosen the 2 screws Z3 fixing the mains supply wires a wire in position 0 and a wire corresponding to the voltage being used Loosen the 4 screws T3 securing the transformer and remove Install and secure the new transformer with the 4 screws T3 Use the screws Z2 to fix the 2 transparent low voltage cables in the 12 Volt connectors on the transformer Secure the 2 mains supply wires to the connectors on the transformer a wire in position 0 and one corresponding to the voltage being used with their screws Z3 5 7 8 A Take care that the position is correct according to the voltage Fig 55 9 Replace and secure the bottom safety guard with the 4 screws P4 10 Return the key cutting machine to the upright position 30 Copyright Silca 2014 Operating manual Matrix II OD 121653601 P 10VA 50 6082 gice 1a40 C 017082011 A0rc 20V I AT OUTPUT VOLTAGE z 2 3 3 5 amp 8 A0 ASII LIV pe 6 12 REPLACING SWITCHES MASTER AND MOTOR 1 Disconnect the power lead from the machine 2 Turn the key cutting machine onto its back and loosen the 4 screws P4 to remo
14. MATRIX UB Operating Manual Original Instructions D443203XA vers 1 0 c 2014 SILCA S p a Vittorio Veneto This manual has been drawn up by SILCA S p a All rights reserved No part of this publication can be reproduced or circulated by any means whatsoever photocopies microfilm or other without the consent of SILCA S p A Edition January 2014 Printed at Vittorio Veneto da SILCA S p a via Podgora 20 2 1 31029 VITTORIO VENETO TV Italy The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors The Manufac turer reserves the right to alter the information without prior notice except when they affect safety This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machine The information has been drawn up by the manufacturer in his own language Italian to provide users with the necessary indications to use the key cutting machine independently economically and safely IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the trade marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users Said trade marks or trade names are nominated only for the purposes of information so that any lock
15. Matrix II 4 MACHINE CALIBRATION AND REGULATION Before carrying out cutting operations the clamps and tools must be regulated According to the type of key to be cut activate or deactivate the spring device provided with the machine to facilitate cutting operations cross spring for the carriage used for laser keys chap 4 4 4 1 FITTING AND REMOVING TOOLS A ATTENTION carry out this operation with the cutter motor off Lever D fully raised Clamp carriage lever C fully down Tracer point Fitting insert the tracer point all the way into the spindle with the numbered ring towards the clamp hold the tool in this position and tighten the grub screw G3 with the hex wrench provided Removing loosen the grub screw G3 with the hex wrench and remove the tool Cutter Fitting insert the cutter into the spindle with the numbered ring towards the clamp hold the tool in this position and tighten the grub screw G4 with the hex wrench Removing loosen the grub screw G4 with the hex wrench and remove the tool T N Ca ile TER o A au EN Fig 16 13 3 Copyright Silca 2014 Operating manual Matrix II 4 2 MICROMETER GAUGE The micrometer gauge is used for tool alignment and also for adjusting small variations in depths often necessary on worn keys After tool alignment gree
16. SPARENT SAFETY SHIELD 1 Remove the upper front unit chap6 2 2 Use a screwdriver to detach the shield from the upper front unit 3 Attach the new shield to the upper front unit 4 Replace the cover on the machine and secure with the 4 screws K2 5 Secure the rollbar with the 2 screws R1 6 5 REPLACING THE LAMP Follow the instructions below to replace the lamp 1 Remove the upper front unit chap6 2 2 Disconnect the connector J4 Fig 40 3 Loosen and remove the 2 screws J1 securing the lamp glass Fig 41 4 Loosen and remove the 2 screws J3 securing the LED board 5 Pull the LED lamp downwards 6 Fit the new LED board so that the wire passes over the top and connect the connector to the board 7 Secure the new board with the 2 screws J3 8 Secure the lamp glass with the 2 screws J1 9 Connect the connector J4 0 Replace the upper front unit on the machine and secure with the 4 screws K2 1 Secure the rollbar with the 2 screws R1 Matrix II 26 Copyright Silca 2014 Operating manual Matrix II 6 6 ADJUSTING REPLACING THE VERTICAL CARRIAGE SPRING If the vertical carriage Z axis seems loose it is advisable to adjust the spring and replace if necessary Proceed as follows 1 Switch off the machine and disconnect the power lead 2 Remove the 6 screws Y1 to detach the top safety guard Y Fig 35 3 Loosen the 4 screws Y3 and remove the rear panel Fig 42
17. TALY Working frequency Absorbed power Fig 1 See chap 7 DECOMMISSIONING How to apply for after sales service Silca provides purchasers of MATRIX II with After Sales Service For the total safety of the operator and machine any operation not described in the manual must be carried out by the manufacturer or in the special Service Centres recommended by Silca At the end of the manual there is a list of manufacturers and authorized Service Centre addresses The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from the date of purchase All operations must be agreed by the user with Silca or the Service Centre Damage caused by negligence or wrong use of the machine by the user will null the warranty Copyright Silca 2014 Operating manual Matrix II TERMINOLOGY For those inexperienced in the subject of keys and key cutting below is an illustration of the most frequently used terms Fig 2 1 Head 3 Stop 5 Tip 7 Cuts 2 Neck 4 Stem 6 Back 2 Copyright Silca 2014 Operating manual Matrix 11 GRAPHICS IN THE USER S MANUAL ev Obligation to read Pay attention GRAPHICS ON THE MATRIX Il KEY CUTTING MACHINE ATTENTION DANGEROUS MOBILE PARTS chap 1 2 place the adhesive label in the way illustrated Obligatory use of Adhesive label Adhesive l
18. abel safety goggles Mass RPM Fusibles DANGEROUS MOBILE PARTS Calibration control ON Tool alignment green switch Lamp switch Tracer point key contact Cutter key contact Blue LED for machine live Fig 3 Copyright Silca 2014 Operating manual Matrix Il GENERAL WARNINGS MATRIX Il is designed to the principles of European Standards CE Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use handling regulation use and maintenance The materials used in manufacture and the components employed in using MATRIX Il are not dangerous and ensure that the machine complies to current standards Silca S p A has also experimented and applied numerous technical solutions that allow the key cutting machine to optimize the quality of the cut keys To guarantee maintaining these results over time please follow the instructions below Observe the procedures described in this manual e Always use Original Silca Tools as they are designed to make the best of MATRIX II and provide quality key cutting e Use Silca key blanks made with top quality materials Havethe key cutting machine checked periodically by an authorized Silca After Sales Service Centre list at the end of this manual Always use Silca Original Spare Parts Beware of imitations NORMAL USE MATRIX Il is a key cutting machine and must be installed and used according t
19. ail silca silca it wwWwW silca biz A noc R In North America Kaba Ilco Corp 400 Jeffreys Road Rocky Mount NC 27804 Tel 800 334 1381 Fax 252 446 4702 E mail info irm kaba com www kaba ilco com
20. ally replace any wires that show signs of wear Always work with dry hands free of grease or oil Never pull hard on the power lead and make sure it does not come into contract with oil sharp objects or heat Never remove the earth wire from the plug Make sure the earth wire connection is sound Donotuse the machine in dangerous environments wet or damp All visitors especially children must stay at a safe distance from the machine and must never come into contact with the electric wiring e Place the adhesive label provided DANGEROUS MOBILE PARTS as shown in chap 3 3 POSITIONING Copyright Silca 2014 Operating manual Matrix Il 1 MACHINE DESCRIPTION The MATRIX II key cutting machine gives excellent technical performance of great precision The standard clamp on MATRIX II is used to cut some of the following types of keys keys with flat dimple cuts keys with laser type cuts laser keys with a narrow stem Mercedes with M adapter KEYS WITH DIMPLE CUTS KEYS WITH LASER TYPE CUTS LASER KEYS WITH A NARROW STEM MERCEDES with M adapter provided see chap 1 2 5 Copyright Silca 2014 Operating manual 1 1 WORKING PARTS 00606606066060 Matrix II clamp carriage X Y axes clamp clamp carriage lever X Y axes vertical carriage lever Z axis lever release and motor start button left hand clamp knob right hand clamp
21. ated arrow Calibration is complete as soon as the green vertical bar illuminates together with the two green arrows Right hand red arrow illuminated Cutter side In this case only the cutter is in contact with the key Hold the vertical carriage down and turn the gauge V clockwise in the direction of the illuminated arrow so that the red light on the left hand arrow goes on From this position hold down firmly the right hand lever and turn the gauge V one click at a time Calibration is complete as soon as the green vertical bar illuminates together with the two green arrows A ATTENTION at the end of calibration press the button K1 to disable the key pad control board 4 Now it s possible to proceed with duplication 15 Copyright Silca 2014 Operating manual Matrix II Fig 19 16 Copyright Silca 2014 Operating manual Matrix II 4 4 CARRIAGE SPRING FOR LASER KEYS The MATRIX II key cutting machine comes with a spring system on the clamp carriage to control the range of movement considerably facilitating the cutting of laser keys The spring function for laser keys is activated by means of the knob O Fig 20 and causes pressure on the tool sides along the cutting track when making cuts this method allows the operator to trace cuts manually without pressing crosswise with the lever C Fig 21 Fig 22 and Fig 23 illustrate the three examples of use of the spring sys
22. de e eC 35 8 AFTER SALES SERVICE nte ie e E ete et et ne er ERR er rers 36 8 1 HOW TO APPLY FOR AFTER SALES SERVICE 4 seen 36 Operating manual Matrix II USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature The manual gives information it is obligatory for the operator to know and which makes it possible to use the machine safely User s Manual This user s manual is provided because it is essential for proper use and maintenance of the machine The manual must be kept carefully throughout the life of the machine including the decommissioning stage Keep in a dry place close to the machine where it is always to hand for the operator XX S IT IS OBLIGATORY to read the manual carefully before using the machine e Readers characteristics This manual must be read and its contents acquired by those who will use it The MATRIX II key cutting machine is designed for professional use by adults of either gender in full possession of their physical sensorial or mental capacities Manufacturer s ID MATRIX II has an ID plate located on the back of the machine showing the serial number SILCA SPA A Manufacturer s VIA PODGORA 20 31029 VITTORIO V TO TV ITALY identity Tel 0438 9136 Fax 0438 913800 e mail infogsilca it Type of machine Working SERIAL NO sana No voltage vi Hz al Absorbed current MADE IN I
23. for which our keys are made can be rapidly identified INDEX USE OF THE MANUAL rti t ten d 1 TERMINOEQOQGY cioe tg e ete ga a en i aae eet a a gah lade eaa Lead a pr e i E aaa a ted 2 1 MAGEHINE DESGCRIPTION es nU ERE A eeu a Ka Gan adeg a 5 1 1 WORKING PARTS fette tec tee ee ga Ede et SEE i Pete f Boo e dece 6 1 2 ACCESSORIES PROVIDED nine inei nee ya anana nanang in dn nint anan 7 13 TECHNICAL DATA 545255 saat aaa Rente t eU a ue abe et Seated suit HN ERES 7 1 4 ELECTRIC DIAGRAM itti eter iet te eek eesti in lan eee dette 8 2 HANDLING zinc ctp ie Cte e t be ER ele E ed 9 2 1 PACKING init rti ce et tice cede ce et ut ee ate Lied ce et ee tinte 9 2 2 TRANSPORT nt te ate eed eb pacta tiras ret eet eed tete d 9 2 3 UNPACKING serrit ciiin eite Eee Mee e Hed ae iei ete esed 9 2 4 HANDLING THE MACHINE dei 5 tete et pr epe eee 9 3 MACHINE INSTALLATION AND PREPARATION sssssssssssseeeeenen eene nane e nane nns seen 10 31 CHECKING FOR DAMAGE 5 itte dete ette eee 10 3 2 ENVIRONMENTAL CONDITIONS sssssssssssesessseneeeeeetnn rehenes 10 3 3 POSITIONING osetia A Rute E ur ne 10 3 4 SAFETY DEVIGES nhe iot eem a ee cei e tuse breed 10 3 5 WORK STATION DESCRIPTION 555599 7690 se Ag a aaa O TU TEN EE GEGE NU GN GE Ea sentes 11 3 6 STARTING THE KEY CUTTING MACHINE 00 2 cece e eee
24. instructions below 1 Open the clamps by loosening the knobs E E1 Silca ref HU41P HU64P HU64T HU81T 2 Fit the adapter onto the left hand clamp and align the groove with the one on the clamp for Stop 2 Fig 33 Silca ref HU55P 3 Fit the adapter onto the left hand clamp and align the groove with the one on the clamp for Stop 3 Fig 34 4 Slide the stop bar into the groove 5 Insert the key and take it right up against the bar 6 Secure adapter and key by tightening the knob E 7 Remove the bar and repeat the same operation on the right hand clamp Cutting 8 Grip the levers C and D 9 Press the button D1 and lower the vertical carriage to start the motor 10 Hold the clamp carriage still with the left hand lever C and lower the tool unit with the right hand lever D until the tracer point touches the depth of the cut 11 Without exerting pressure turn the lever D clockwise to block the height 12 Move the lever C to trace all the cuts on the key with the tracer point e For left hand cuts we advise tracing the cuts by taking the tracer point from the tip to the head 13 When the first side has been cut turn off the motor with switch Q 14 Remove the key blank only and turn 180 to cut the second side The key has the same cuts on both sides 15 Re start the motor with switch Q and proceed with cutting code D910533ZR PROVIDED HU41P HU64P HU64T HU81T
25. machine check the state and tightness of the belt in the way described 1 Turn off the master switch and disconnect the power lead 2 Loosen the 6 screws Y1 and remove the top safety guard Y 3 Loosen without removing the 4 allen screws Y2 securing the motor Fig 36 Fig 36 24 Copyright Silca 2014 Operating manual Matrix II Tightening Increase belt tension by pushing the motor towards the back of the machine Replacing 1 Loosen the belt by pushing the motor gently towards the tracer point and cutter 2 Remove the belt and replace 3 Tighten by pushing the motor towards the back of the machine secure the motor by tightening the 4 allen screws Y2 replace the top safety guard Y and secure with the 6 screws Y1 6 2 REMOVING THE UPPER FRONT UNIT 1 Switch the machine off and disconnect the power lead 2 Remove the 2 screws R1 securing the rollbar Fig 38 3 Loosen the 4 screws K2 securing the upper front unit K5 and remove 6 3 REPLACING THE ROLLBAR 1 Remove the upper front unit K5 chap6 2 2 Loosen the 3 screws R3 and remove the rollbar R Fig 39 3 Fit the new rollbar and secure with the 3 screws R3 4 Replace the upper front unit on the machine and secure with the 4 screws K2 5 Secure the rollbar with the 2 screws R1 25 Copyright Silca 2014 Operating manual 6 4 REPLACING THE TRAN
26. n bar the depth of cuts can be reduced or increased by turning the micrometer gauge V to the left or right Each line on the gauge corresponds to a displacement of 0 02mm 0 0007 S paie Turn the gauge clockwise to make cuts less Turn the gauge anti clockwise to make cuts deep deeper 14 Copyright Silca 2014 Operating manual Matrix II 4 3 CALIBRATION TOOL ALIGNMENT Carry out this operation with the key cutting machine on b ATTENTION check that the motor start switch Q is off 1 Fit and secure the two tools tracer point and cutter in their respective spindles 2 Press the button K1 on the front of the machine to enable the key pad control board Tool alignment green Tracer point key contact Cutter key contact Fig 18 3 Press the lever D release button D1 lower the vertical carriage and take the tools into contact with the clamp surface seat of the key Fig 19 There are three possibilities Central green bar illuminated Green arrows illuminated CALIBRATION OK In this case both tools are in contact with the keys and aligned Nota from this position it is advisable to turn the gauge V clockwise by a couple of clicks Left hand red arrow illuminated Tracer point side In this case only the tracer point is in contact with the key Hold the vertical carriage down and turn the gauge V anti clockwise in the direction of the illumin
27. o the rules and specifications established by the manufacturer The MATRIX II key cutting machine is designed for use on business or industrial premises e g hardware shops key cutting centres etc Any other use different from that indicated in this manual will cause the forfeiture of all customers rights to make claims on Silca S p A and may be an unknown source of hazard for the operator or third parties i ATTENTION negligent use or failure by the operator to observe the instructions in this manual e are not covered by the warranty and the manufacturer declines any responsibility in such cases RESIDUAL RISKS On the MATRIX II key cutting machine there is a residual risk of injury in tet J the cutter spindle area cutter rotating if the vertical axis for laser cuts is blocked Furthermore the MATRIX II key cutting machine has residual risks when gaining access to parts in motion not fully protected and the risk of chippings flying into the air during the key copying process These residual risks in the product are reported in special warnings ATTENTION DANGEROUS MOBILE PARTS and involve the obligatory use of personal protective devices GOGGLES Fig 4 SAFETY REGULATIONS e Always disconnect the machine when it is not in use or when performing maintenance operations e Check the electrical wiring periodic
28. rate waste collection of unwanted equipment and its forwarding to treatment recovery and environmentally friendly disposal makes it possible to avoid potential negative effects on the environment and human health and assists recycling and recovery of materials Unauthorized disposal of the product by the user is punished by the application of fines established by the countries which have received Directives 91 156 CE and 91 689 CE wastes are substances or objects deriving from human activity or natural cycles which are discarded or intended to be discarded 35 i Copyright Silca 2014 Operating manual Matrix Il 8 AFTER SALES SERVICE Silca provides full service to purchasers of the MATRIX II machine To ensure total safety for the operator and the machine any operations not specifi ed in this manual shall be carried out by the manufacturer or in the special Service Centres recommended by Silca On the back cover of the manual there is a list of the manufacturer s addresses the following page lists the addresses of specialized Service Centres 8 1 HOW TO APPLY FOR AFTER SALES SERVICE The warranty attached to the MATRIX II machine guarantees free repairs or replacement of faulty parts within 24 months of purchase Any other operation shall be agreed by the user with Silca or its Service Centres 36 Copyright Silca 2014 SILCA S p A Via Podgora 20 Z l 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E m
29. rating Lp A 75 9 dB A brass keys with laser cuts Lp A 76 6 dB A steel keys with laser cuts Copyright Silca 2014 Operating manual 1 4 ELECTRIC DIAGRAM Matrix II 10 11 12 13 light bive azzurro 6 3 120 Safety switch Terminal board Motor ON OFF switch Motor 14 mF 100V 120V Motor warning light LED Motor safety microswitch Fig 6 8 Transformer 9 LED circuit 10 LED lamp 11 Tracer point contact 12 Cutter contact 13 Condenser 14 Fuse 500 mA rapid Copyright Silca 2014 Operating manual Matrix II 2 HANDLING The MATRIX II key cutting machine is easy to handle and there are no special hazards involved in moving it The packed machine can by carried manually by one person 2 1 PACKING The packing for the MATRIX II key cutting machine ensures safe handling of i the machine and all its components Packing comprises expanded plastic material wrapped around the machine The robust cardboard box in which it is placed and the nylon wrapping protect the machine even when stored for a long period si Fig 7 Keep dry Handle with care Up 2 2 TRANSPORT The symbols on the outside of the cardboard box give indications for transport LD ATTENTION keep the complete packing for future machine transfers 2 3 UNPACKING To remove the machine from its packing 1 Cut the strapping with scissors and remove 2 Open
30. rature 10 C to 40 C relative humidity approx 60 3 3 POSITIONING 1 Place the key cutting machine on a solid horizontal work bench suitable for the weight of the machine 24 6 Kg The work bench should be approximately 100 120cm 39 35 47 22 high to facilitate access to the working parts We recommend leaving at least 30cm 11 80 clearance behind and around the machine to ensure good ventilation and facilitate handling Fig 9 2 Make sure machine voltage is suitable for the mains supply and that the latter is earthed with a differential Switch 3 Place the adhesive label DANGEROUS MOBILE PARTS provided in the appropriate language in position as shown in Fig 8 4 Connect the power lead to the machine Fig 10 100 120 cm Fig 9 Fig 10 3 4 SAFETY DEVICES e ON OFF master switch P The master switch P is electromagnetic and turns the machine off automatically when power fails When power returns the switch must be reset manually to provide the machine with voltage Push button D1 to release the lever and start the motor When push button D1 is not activated there is no risk of involuntarily or accidentally moving the lever D and preventing the motor from starting Warning light W cutter motor on The right hand front part of the machine behind the clamp unit has a warning light W The warning light flashes when the cutter motor is on 10 Copyright Silca 2014
31. ste Waste from key cutting Residue deriving from key cutting is classified as special waste but can be included in solid urban waste SUW as metal scourers This waste must be disposed of in the special collection centres according to its classification by current laws in Italy and the European Union If it is contaminated or contains harmful noxious substances which transform the metal residue included in SUW into harmful noxious substances it is included in the lists of the appendices to current regulations in Italy and the European Union for waste disposal INFORMATION TO USERS Under the terms of art 10 of Directive 2002 96 CE dated 27 01 2003 regarding waste from electric and electronic equipment WEEE The symbol shown above is also attached to equipment and indicates that it has been placed on the market and must be separated and disposed of when no longer wanted including all components sub assemblies and consumables that are an integral part of the product Please contact SILCA S p A or any other subject on the national registers of other countries in the European Union for information about waste disposal systems for the equipment Household waste or of similar origins can be disposed of by the separate urban waste collection system When purchasing new equipment of an equivalent kind the unwanted equipment can be given back to the dealer The dealer will then contact the authority responsible for collecting it Sepa
32. t the power lead 2 Use a screwdriver to remove the fuses 1 fuse 500 mA rapid situated on the terminal board it protects the calibration keypad circuit board from possible short circuiting Check the fuse when the blue LED does not illuminate with the machine on circuit board not powered Follow the instructions below 1 Turn off switch P and detach the power lead 2 Place the key cutting machine on its back and loosen the 4 screws P4 to remove the bottom safety plate Fig 54 3 Take the fuse out of its seat V3 Fig 47 and Fig 48 4 Replace and secure the bottom safety plate with the 4 screws P4 5 Return the key cutting machine to its proper position 2 8 Copyright Silca 2014 Operating manual Matrix II 6 8 REPLACING THE CALIBRATION KEY PAD ELECTRONIC CIRCUIT BOARD If the key pad K is not working properly replace the electronic circuit board inside it as described below 1 Remove the upper front unit chap6 2 2 Detach the connectors J4 and R4 Fig 49 3 Remove the 4 screws a b c d paying attention to the position of the wires 4 Remove the 2 screws K4 fixing the circuit board 5 Replace the circuit board secure with the 2 screws and re connect the 2 connectors J4 and R4 and the 4 wires with screws a b c d 6 Replace the upper front unit on the machine and secure with the 4 screws chap6 2 7 Secure the rollbar with the 2 screws R1 chap6
33. tem CENTRAL cuts e RIGHT HAND cuts e LEFT HAND cuts CENTRAL cuts F22 S 1 pe Fig 20 17 Copyright Silca 2014 Operating manual Matrix II RIGHT HAND cuts f d e en Fig 22 LEFT HAND cuts D910533ZR PROVIDED Fig 23 4 4 1 REGULATING CARRIAGE SPRING FOR LASER KEYS With the motor power switch Q off loosen the knob O slightly Fig 20 Central cuts Take the tools above the keys centred over the key stem Fig 21 e Right hand cuts Take the tools above the keys to the left of the key stem Fig 22 Left hand cuts Take the tools above the keys to the right of the key stem Fig 23 Lock the knob and proceed with cutting 18 t Copyright Silca 2014 Matrix II Operating manual 4 5 CLAMPS Clamps come with easily replaced special key locking jaws B1 B2 and B3 Fig 24 KEYS WITH DIMPLE CUTS AND LASER KEYS Fig 25 19 Copyright Silca 2014 Operating manual Matrix II 5 CUTTING L ATTENTION Please see the following warnings to ensure completely safe cutting operations e Always work with dry hands e Check that the
34. that they are not in contact with the key surface 4 Turn the lever D clockwise to lock the height of the vertical carriage 5 Move the clamp carriage with the lever C and take the pins into contact with several points on the left hand jaw also on the side of Stop 0 If the calibration board shows a green light the fixed hand jaws are aligned 6 If not loosen the 2 screws B7 and regulate the jaw if necessary loosen the 2 nuts B4 and regulate the 2 grub screws B5 until the condition described above is achieved Fig 60 32 Copyright Silca 2014 Operating manual Matrix II B5 4 7 B5 B4 B7 Fig 61 6 14 REPLACING THE JAWS Make sure the motor ON switch is OFF 6 14 1 REPLACING THE FIXED JAWS Loosen the 2 screws B6 or B7 and remove the jaw Fit the new jaw up against the left hand side and align also from the front Fig 63 Tighten the 2 screws B6 or B7 without exerting pressure Check alignment chap 6 13 1 and then fully tighten the screws B6 or B7 1 2 3 4 2 wa SSS A 4 Fig 62 Fig 63 33 Copyright Silca 2014 Operating manual 1 2 3 4 5 1 2 3 4 5 6 142 REPLACING MOBILE JAW ON LEFT HAND CLAMP Fully unscrew the knob E Loosen the 2 screws H3 and remove the plate H4 Fig
35. the box carefully without damaging it 3 Free the machine from the protective shells Check the contents of the packing comprising MATRIX II key cutting machine Documentation comprising user s manual spare parts sheet specialist guide and warranty Power lead Tool holder A 2 4 HANDLING THE MACHINE Once removed from its packing place MATRIX II directly on the work bench one person can easily perform this operation ATTENTION lift the machine by holding onto the base Never lift the machine by gripping the e clamps levers or other parts Copyright Silca 2014 Operating manual Matrix II 3 MACHINE INSTALLATION AND PREPARATION Installation is the customer s task and does not require any special skills The key cutting machine is supplied ready for use and does not need calibration except for the tools to be used however the operator is required to make certain checks and prepare the machine for use 3 1 CHECKING FOR DAMAGE MATRIX II is a solid compact machine and will not break if handling unpacking and installation are carried out to the instructions in this manual However it is good practice to check that the machine has not been damaged 3 2 ENVIRONMENTAL CONDITIONS To make the most of the key cutting machine bear in mind the following environmental parameters it is advisable for the area to be dry with good air circulation The optimum environmental conditions for machine operation are tempe
36. ve the bottom safety guard Fig 54 3 Disconnect the wires from the switch to be replaced paying attention to their position 4 Press the fixing tabs on the switch so that it can be pulled out 5 Insert the new switch into the special seat Fig 54 Fig 55 6 Reconnect the connectors 7 Replace and secure the bottom safety guard with the 4 screws P4 8 Return the key cutting machine to the upright position 1 3 Copyright Silca 2014 Operating manual Matrix II 6 13 ALIGNING CALIBRATING THE CLAMP The key cutting machine comes from Silca with the clamp perfectly aligned Alignment is necessary only if a jaw has to be replaced 1 Make sure the motor ON switch is OFF 2 Fit and secure the 2 calibrating pins provided to the 2 spindles as if they were tools N B the flat part with greater diameter must be visible towards the clamp 3 Turn on the key cutting machine with the master switch P 4 Enable the key pad calibration control board with key K1 AN 6 13 1 CONTROL ALIGNMENT LEFT HAND STATIONARY JAWS 1 Lower the vertical carriage with the lever D Fig 59 2 Align the 2 pins on the key surface chap4 3 3 When the pins are aligned raise them slightly with the lever D so
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