High Speed (Jeep JK)
Contents
1. sseujeu Buum sejoueg pues eueg useq yno due oL pIojuew o USER MANUAL 2on2 Bolt On Platform TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE S CORRECTIVE ACTION Tank pressure drops when 1 Loose drain cock 1 Tighten drain cock compressor s shut off 2 Check valve leaking 2 Replace check valve or 3 Loose connections compressor s 3 Check all connections with soap and water solution and tighten Compressor runs 1 Excessive air usage 1 Decrease air usage continuously and air flow 2 Loose connections 2 Check all connections with lower than normal 3 Worn piston ring or inlet soap and water solution valve and tighten 4 Clogged air filter element 3 Replace compressor 4 Replace air filter element Compressor runs 1 Faulty pressure switch 1 Replace pressure switch continuously causing 2 Defective safety valve 2 Replace safety valve safety valve if equipped to open Excessive moisture in 1 Excessive water in air tank 1 Drain tank tilt tank to drain discharge 2 High humidity Drain tank more frequently 2 Move compressor to area with less humidity or use water separator Compressor will not run 1 No power or power switch 1 Make sure compressor in OFF position switch is ON Blown fuse 2 Disconnect compressor s AON Motor overheats Faulty pressure switch if hooked up to a pressure switch from power source replace fuse Refer to Specificati2. A bracket is included to allow easier mounting of the billet manifold Be sure to use thread sealant for all fittings and plugs for any unused ports Route air line from air tank to manifold and make connections between air lines and fittings as required Tighten fittings securely using a wrench thread sealant required Connect ground wire to a clean ground preferably chassis ground and secure properly Connect positive Red lead wire from your wiring harness to the positive terminal of your vehicle battery Check to ensure that the fuse is installed for proper operation Plug the Delphi connectors on the wiring harness into the Delphi connectors coming from the compressors Once the kit is properly installed connect and test compressor system by running the compressor for a short time to build up pressure in your air tank Once air pressure reaches preset cut out pressure of your pressure switch 145 Max PSI or 200 Max PSI depending on your kit the compressor will shut off automatically Inspect all air line connections for leaks with soap and water solution If a leak is detected the air line may not be cut squarely or pushed all the way in Tighten and or remove and re seal any fitting or air line connections as needed 20N2 BOLT ON PLATFORM KIT COMPONENTS Pre installed on Two Gallon 5 Port Air Tank Qty 2 400C or 380C air compressors Qty 2 1 4 Stainless braided leader hoses Qty 2 1 4 JIC fittings on leader hoses
3. ON OFF switch during and immediately after use Do not use this product near flames or explosive materials or where aerosol products are being used Do not operate this product where oxygen is being administered Do not pump anything other than atmospheric air Never use this product while sleepy or drowsy Do not use any tools or attachments without first determining maximum air pressure needed for that tool or attachment Never point any air nozzle or air sprayer toward another person or any part of the body This air compressor is equipped with an Automatic Reset Thermal Protector and can automatically restart after the thermal protector resets Always cut off power source when thermal protector becomes activated Wear safety glasses or goggles when operating this product Use only in well ventilated areas INSTALLATION Please read and follow the Installation Instruction carefully to avoid injury or damage to the compressor or your vehicle Before installation plan your install and add fittings before the tank is bolted down Guidelines for Selecting Mounting Location The selection of a proper mounting location for your 2on2 Platform will help ensure a long and trouble free service life Please pay close attention to the following guidelines FOR 2007 2011 JK APPLICATIONS P NS 30001 amp 30005 To simplify installation it is recommended that the air box and intake tubing be removed during installation 1
4. the compressor Please refer to Application amp Specifications Sections of this manual for details 2 Always observe the MAXIMUM DUTY CYCLE of the air compressor Refer to Compressor Applications and Specifications Section of this manual for details Operation exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor 3 Your air compressors are equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR This feature is designed to protect the air compressor from overheating causing permanent damage to your air compressor The thermal overload protector will automatically cut off power to your air compressor should the internal operating temperature of the air compressor rise above safe levels during excessive use 4 Should at any time during use your air compressor automatically shuts off do not attempt to restart air compressor Turn power switch to the air compressor to the OFF position The automatic thermal overload protector will automatically reset when internal temperature of the air compressor drops below safe levels After allowing air compressor to cool off for about 30 minutes you can safely resume use of the air compressor by turning on the air compressor 5 To prevent discharge of your vehicle s battery we strongly recommend that you keep the vehicle s engine running while using the air compressor Compressor performance is enhanced when operating compressor with vehicle s engine running 6 IMP
5. ORTANT ONLY OPERATE THE AIR COMPRESSOR IN WELL VENTILATED AREAS AIR TANK PRECAUTIONS INSTALL PROCESS 1 Bracket 2 20n2 Kit 3 Torque All Hardware IMPORTANT 1 The 2o0n2 air tank is rated for either 150 or 200 PSI maximum working pressure depending on model number of the kit you have purchased Over pressure operation result in death or serious injury 2 Tank is not to be used as a breathing device 3 Always wear ANSI approved safety glasses when operating air tank 4 Bleed pressure from tank before servicing or adding attachments DRAIN TANK OFTEN TO REMOVE CONDENSATE FAILURE TO DRAIN TANK REGULARLY WILL ALLOW TANK TO RUST INTERNALLY 5 To remove any accumulated condensation inside the tank bleed pressure from tank until pressure is approximately 5 PSI to 20 PSI 6 Drain water from tank by opening the drain cock valve 7 lf drain cock is plugged release all air pressure from tank remove drain valve and clean or replace then reinstall 8 After condensate has been drained close the drain cock IMPORTANT Observe air tank Date of Manufacture stamped on tank leg Replace air tank 5 years from date air tank was first used or use the date of manufacture as reference Your adherence to air tank draining guidelines will determine replacement date of your air tank RUSTED TANKS CAN FAIL CAUSING EXPLOSIONS OR FATAL INJURIES Discard tank immediately if tank is rusted internally NOTE When using a safety pressure relief
6. Qty 1 1 4 NPT swivel to 1 4 NPT swivel T fitting remote mount filter Qty 1 1 4 NPT Drain cock Qty 1 Sealed pressure switch P Ns 30001 amp 30016 110 PSI ON 145 PSI OFF Qty 1 Sealed pressure switch P Ns 30005 amp 30018 165 PSI ON 200 PSI OFF Qty 2 Loomed compressor wires terminated with Delphi connectors Qty 1 Pre wired Delphi connector on pressure switch wiring Qty 1 1 4 NPT Safety valve Qty 4 1 4 Hex plugs Included Kit of Parts Qty 1 Toggle switch Qty 1 Electrical terminal pack Qty 1 Fuse holder Qty 1 60 amp fuse amp fuse holder Qty 1 80 amp relay Qty 2 1 4 BSP adapters for air lockers Qty 1 T fitting 1 4 NPT F x 1 4 NPT F x 1 4 NPT M Qty 1 1 8 to 1 4 NPT adapter pressure switch Qty 1 Wiring harness with dual Delphi connectors Qty 2 Delphi connector plug kits Qty 1 Billet 1 4 NPT x 6 port manifold Qty 1 Manifold mounting bracket Qty 1 Air filter housing with installed element Qty 2 Replacement air filter elements Qty 1 Dash panel air pressure gauge 0 160 PSI illuminated Qty 1 Qty 1 15 ft DOT air line Air pressure regulator 0 200 PSI JK Model Specific 2on2 Kits Only Qty 1 Engine bay crossmember bracket Qty 4 U bolts Qty 8 Washers Qty 8 Locking nuts USER MANUAL 2on2 Bolt On Platform OPERATING INSTRUCTIONS 1 IMPORTANT Always operate the compressor at or BELOW the MAXIMUM PRESSURE RATING of
7. Using the provided crossmember bracket secure to the JK crossmember using the provided U bolts washers and locking nuts Set all brackets in place and only snug hardware initially 2 After the final positioning is located that allows proper clearance torque locking nuts to approximately 25 30 ft lbs torque each distributed evenly to ensure solid mounting for the 2on2 Platform 3 The compressor is moisture amp splash resistant but NOT WATERPROOF Do not mount 2on2 in locations where the unit is likely to become submerged in water INSTALL PROCESS 1 Bracket 2 20n2 Kit 3 Torque All Hardware FOR UNIVERSAL APPLICATIONS P NS 30016 amp 30018 1 Select a FLAT UPRIGHT AND SECURE location where the 2on2 can be mounted 2 To maximize air compressor performance locate compressor as CLOSE TO THE BATTERY as possible so that length of positive lead wire required is at a minimum 3 The compressor is moisture amp splash resistant but NOT WATERPROOF Do not mount 2on2 in locations where the unit is likely to become submerged in water USER MANUAL 20n2 Bolt On Platform MOUNTING AND WIRING PO UNS 10 11 12 Disconnect ground cable from vehicle s battery Route the included wiring harness to the battery area Secure harness as needed to prevent movement Install included 80 amp relay see electrical system schematic Install fittings as desired for setup into billet manifold and install in desired location
8. Your Vital Air Source ej el PLATFORM Dual Compressor on 2 0 Gallon Air Tank LC 30001 150 PSI Dual 400C 2007 2011 Jeep JK Crossmember Bracket 30005 200 PSI Dual 380C 2007 2011 Jeep JK Crossmember Bracket 30016 150 PSI Dual 400C Universal Crossmember Bracket not included 30018 200 PSI Dual 380C Universal Crossmember Bracket not included Tte toone CY SSoorccccc OO0Q0ccoccs IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE C Only Compressor USER MANUAL is CE Certified 20on2 Bolt On Platform IMPORTANT SAFETY INSTRUCTIONS CAUTION To reduce risk of electrical shock or electrocution Do not disassemble Do not attempt repairs or modifications Refer to qualified service agencies for all service and repairs Do not use this product in or area where it can fall or be pulled into water or other liquids Use this compressor with 12 volt DC systems only Never leave product unattended during use WARNING To prevent injury Never allow children to operate this compressor Close supervision is necessary when this compressor is being used near children This compressor will become very hot during and immediately after use Do not touch any part of this compressor with bare hands other than the
9. n 30 Min Off 3096 13 Min On 30 Min Off 3396 15 Min On 30 Min Off 10096 Continuous Duty ABOUT RATED WORKING PRESSURE To ensure trouble free service life of your compressor always operate compressor within rated working pressure of the compressor Never use a pressure switch with a higher cut off pressure than compressor s rated working pressure WIRE GAUGE GUIDE 12 VOLT WIRE GAUGE GUIDE 24 VOLT Length of wire from battery to compressor Length of wire from battery to compressor AMRDAN fi 15 20 E ucc od pan ew i 15 20 25 30 10 14 12 10 10 10 10 18 16 14 12 12 15 12 10 10 8 8 15 16 14 12 12 10 20 10 10 8 6 6 20 14 12 10 10 10 25 10 8 6 6 6 25 12 12 10 10 10 30 10 8 6 6 4 30 12 10 10 8 8 40 8 6 6 4 4 40 10 10 8 6 6 50 6 6 4 4 2 50 10 8 6 6 6 60 6 4 4 2 2 60 10 8 6 6 4 LIMITED WARRANTY VIAIR Corporation warrants this product when properly installed and under normal conditions of use to be free from defects in workmanship and materials for a period of one year from its original date of purchase To receive warranty service or repair please contact VIAIR Corporation Returns should be made within one year of the date of purchase after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain RGA fax a copy of your receipt to 949 585 0188 For complete warranty details please visit www viaircorp com warran
10. ons section for correct fuse amperage Let compressors cool off for about 30 minutes to allow thermal overload switch to reset Replace pressure switch Thermal overload protector cuts out repeatedly Lack of proper ventilation or ambient temperature is too high Compressor valves failed k Move compressor to well ventilated area or area with lower ambient temperature 2 Replace compressor Excessive knocking 1 Loose mounting bolts 1 Tighten bolts or rattling 2 Worn bearing on eccentric or 2 Replace bearing or motor shaft piston assembly 3 Cylinder or piston ring is worn 3 Replace piston or compressor CAUTION NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED USER MANUAL 2on2 Bolt On Platform ABOUT COMPRESSOR DUTY CYCLE Compressor Duty Cycle refers to amount of time a compressor can be operated in a given time period at 100 PSI and at a standard ambient temperature of 72 F Duty Cycle is commonly expressed in percentile as Compressor on Time Compressor on Time Off Time As an example a compressor that is rated for 25 duty cycle means that compressor can be operated at 100 PSI 72 F for 10 Minutes ON and 30 Minutes OFF 10 Min On 10 Min On 30 Min Off 10 Min 40 Min 25 Duty Cycle DUTY CYCLE REFERENCE CHART DUTY CYCLE Q100PSI 72 F MINUTES ON OFF 15 6 Min On 34 Min Off 2096 8 Min On 32 Min Off 2596 10 Min O
11. ty PLEASE NOTE THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE Your Vital Air Source 15 EDELMAN IRVINE CA 92618 TEL 949 585 0011 FAX 949 585 0188 www viaircorp com
12. valve point the safety pressure relief valve away from your body Use the pull ring on the safety relief valve open the relief valve to vent any pressure inside the tank before attempting to service tank USER MANUAL SPECIFICATIONS 2on2 Bolt On Platform 150 PSI 2ON2 PLATFORM PART NUMBERS e 30001 2007 2011 JK 30016 Universal Motor Voltage Max Current Consumption Recommended Fuse Motor Type Horse Power Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Restart Pressure Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 12 Volts 51 Amps 60 Amps Perm Magnetic 1 4 150 PSI 3396 200 PSI 158 F 40 F Yes 200 PSI 2ON2 PLATFORM PART NUMBERS e 30005 2007 2011 JK e 30018 Universal Motor Voltage Max Current Consumption Recommended Fuse Motor Type Horse Power Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Max Duty Cycle 72 F amp 200 PSI Max Restart Pressure Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 12 Volts 35 Amps 40 Amps Perm Magnetic 1 4 200 PSI 10096 5596 200 PSI 158 F 40 F Yes USER MANUAL 2on2 Bolt On Platform 2on2 LAYOUT SCHEMATIC Asoyeg JepjoH esn4 dwy 09 DINOS 1 MOd peKay oL AA qund amp
Download Pdf Manuals
Related Search