the owners manual for our Motorized
Contents
1. Drive module from above Fig 4 c O C 2 m e c O 2 x O m ab ab C z O p O Q Q 2 o i O ir 2 c o C O B um t t B O o xX o n m English User s Manual for Drive Module with Ball Picker 17 5 Maintenance 5 1 General Range Servant will provide accessories and original spare parts together with competent advice Maintenance carried out correctly ensures maximum service life and reliable operation Any malfunctions will be detected at an early stage and are therefore easily corrected Regular maintenance minimises defects and equipment breakdown The following maintenance instructions only refer to the most common problems and their causes 5 2 Periodical maintenance 5 2 1 Maintenance intervals and instructions Maintenance intervals 1 After 100 operating hours 2 Daily 3 Once every 100 operating hours 4 Once every season or once every 500 operating hours Maintenance intervals and instructions Se eae UL LOO ANNUM HAE NE HN If artificial manure is used on the driving range we recommend that the machine be thoroughly cleaned owitch off the engine remove grass and debris and rinse with normal clean water This is to avoid corrosion on the interior components of the machine Lubricate the wheel fork bearing by lubricating the nipple part no 50 0610 in the engi2. 7 User s Manual for Drive Module with Ball Picker 18 01 Z 1800 70 7 1000 39 4 2700 106 3 240 15 SAE 10 40 4 7 1 2 UNLEADED 95 Shell Naturelle HF E or another oil that meets the requirements of SS155434BV46 16 4 2 50 122 150 2175 12 10 50 14 122 English WITHOUT BALL PICKER WITH BALL PICKER M l i VAN NSA AR AD YA AA WW WOW NN WNW NAY VAY NSA WY YY YL AAA AA Z 2700 E 2900 9 6 xx Fig 2 Drive module with ball picker The level of airborne noise has been measured for an identical machine under normal operating conditions The values indicate the sound pressure level at the driver s seat Sound pressure Sound pressure at the driver s seat dB A oound pressure at the driver s seat dB Peak The manufacturer reserves the right to make changes without prior notice Patents and patent applications SE 8902762 7 US 5105608 FR 90850275 0 GB 90850275 0 DE 69007373 9 CA 2022788 English User s Manual for Drive Module with Ball Picker 83 84 2 Safety 2 1 General Safety measures are a combination of measures taken by the manufacturer when designing and building the machine and measures that have to be taken by the user The machine has been designed to function as far as possible according to its intended purpose and in such a manner that configuration and maintenance can take place without
3. any hazards to the operator provided such work is carried out according to the instructions laid down in the User s Manual The objective of the safety measures is to eliminate all accident hazards during the operational life of the machine including the assembly and dismantling of the machine even hazards caused by such abnormal circumstances as can be anticipated Accessories and spare parts that have not been approved by Range Servant can lead to personal injuries and or equipment damage and affect the operational reliability of the machine For the sake of safety you should therefore exclusively use accessories and original Range Servant spare parts recommended by Range Servant Such accessories and spare parts are specially intended for the machine and are approved by us with regard to safety All Range Servant dealers keep accessories and spare parts at your disposal along with competent advice They also have the technical qualifications necessary for installing your machine and are informed about what technical changes are authorised Damage caused through the use of accessories and spare parts not approved by Range Servant and damage caused by unauthorised technical modifications are not covered by the guarantee 2 2 Conformity with mandatory requirements The Range Servant ball management machines fulfil the personal safety requirements of the EU Machine Directive 89 392 EEC as amended by Directives 91 368 EEC 93 44 EEC and 93 68 EE
4. e manually emptying the ball picker baskets e carrying out repairs maintenance If the ball picker is equipped with an automatic basket emptying device the corresponding control equipment must be activated from the drivers seat and only when the driver has full visibility gt PR gt 2 4 Authorised use The machine may only be used on driving ranges as a means to propel or move the Range Servant Ball Picker The machine may only be operated according to the instructions contained in the User s Manual 2 5 Unauthorised use The machine must not be used on public roads Not even in its capacity as a means to propel or move the Range Servant Ball Picker The machine is not intended for the transport of passengers Using accessories or spare parts not recommended by Range Servant might cause personal injury and or equipment damage and affect the operational reliability of the machine For safety reasons use only those components that have been recommended by us They are intended for your machine they have been chosen for safety reasons and they are approved by the manufacturer Damage caused by the use of accessories and spare parts not approved by Range Servant or damage caused by unauthorised technical changes are not covered by the guarantee 2 6 Emergencies 2 6 1 Fire In the event of fire water shall be used as an extinguisher except if the fire is located in the electric equipment where a carbon dioxide extinguisher mu
5. C with a special reference to Annex of the Directive concerning essential health and safety requirements in connection with the design and manufacture of machines as amended by Directive 91 368 EEC Furthermore the harmonised standards 292 1 292 2 and 292 24 or parts thereof have been applied The electrical equipment fulfils the safety provisions laid down in the EU low voltage directive LVD 73 23 EEC as amended by directive 93 68 EEC 2 3 Remaining hazards There are warning signs serving as a reminder and warning to the user of any remaining hazards i e hazards that could not be eliminated or sufficiently minimised by the design and against which technical safety measures do not provide complete or sufficient protection The warning signs are worded in the local language and upon request in the language understood by the respective operator The signs are yellow with black characters and big enough to be readable from a distance of three meters 9 User s Manual for Drive Module with Ball Picker English e The drive module is liable to tip sideways if not connected to the ball picker e The machine risks overturning when driven up and down slopes Always drive slowly in a straight line upwards or downwards never obliquely e Changes to the mechanic or electric system may only be carried out in consultation with Range Servant Remember to pull the handbrake switch off the engine and remove the starter keys before
6. ENGLISH RANGE SERVANT http www rangeservant com USER S MANUAL FOR DRIVE MODULE CONTENTS 1 General information 4 1 1 Preface 4 1 2 EC Declaration of Conformity 5 1 3 Description 6 1 3 1 Drive Module with Ball Picker 6 1 3 2 Ball Management System 6 1 4 Identification 6 1 5 Technical specifications 7 2 Safety 9 2 1 General 2 2 Conformity with mandatory requirements 2 3 Remaining hazards 2 4 Authorised use 10 2 5 Unauthorised use 10 2 6 Emergencies 10 2 6 1 Fire 10 2 Operational reliability 10 3 Handling 12 3 1 Necessary qualifications 12 3 2 Preparations 12 3 3 Start 13 3 4 Driving 13 3 5 Stop 13 4 Design and function 15 4 14 General 15 4 1 1 Main components 16 5 Maintenance 18 5 1 General 18 5 2 Periodical maintenance 18 5 2 1 Maintenance intervals and instructions 18 English User s Manual for Drive Module with Ball Picker 2 5 3 Fault analysis and corrective measures 19 5 3 1 General 19 9 3 2 Fault analysis 19 6 Installation 20 6 1 Factory test and adjustment 20 6 2 Unpacking and assembly 20 7 Spare parts 20 7 1 Drive module 21 7 2 Engine compartment Kohler 15HP 23 7 3 Instrument panel 25 8 Retailers and representatives 26 8 1 Head Office 26 8 2 Your Sales Representative 26 3 User s Manual for Drive Module with Ball Picker English 1 General information 1 1 Preface We would like to congratulate you to your new Range Servant machine You have made a go
7. P Pos Partno Designation gt o S o 23 90 6030 90 5200 90 5150 90 0940 90 5400 90 0610 90 6020 MDA0006 90 5552 90 1060 90 0970 90 5580 MDAO004 MDAOO05 MDAO0002 MDMO0005 90 6130 90 6300 90 6100 MDAOO000 90 5250 90 5100 90 5000 Oil filter for hydraulic oil Hose at the rear of the pump at the bottom of the engine 1112K 1000 450388 4521 10 8 Hose at the front of the pump on top of the engine 1112K 840 450188 4527 10 8 Choke wire Hose between oil tank and pump 2 1800mm 2TE 8 Lubrication nipple Suction hose 3 4 1 5m Spark plug Engine Kohler 15HP Gearshift wire Throttle wire Starter cord with handle Air filter Coarse meshed Air filter Close meshed Exhaust hose Intermediate section Coupling Gearshift rod Hydraulic oil pump Silencer Hose for engine draining 1106K 900 4501 4 4 4521 6 4 Disengagement hose 1112K 600 450188xdo Hose between filter and pump 1112K 650 450188 450388 User s Manual for Drive Module with Ball Picker Qty 1 1 o 5 gt English Fig 10 Engine compartment from behind Kohler 15HP Partno Designation 90 5660 90 5650 90 5580 MDAO0003 90 5552 MDMO0005 90 6130 90 6300 90 6100 10 50 5050 U o 0 0 01 om 12 English Bolt and pin Uniball link Starter handle including cord Oil filter Engine Kohler 15HP Intermediate section Coupling Gearshift rod Hydraulic oil pu
8. ed to gt the electrical equipment check the Electrical voltage at various measuring points to find the defective function component connection cable The disengagement valve is in the wrong position The hydraulic system is com pletely Insufficient oil in the tank or partly without pressure The filter is clogged The hydraulic pump is not running Insufficient oil in the tank Air leakage in the suction line Vibrations from the oil pump Deformed suction line Clogged filter Hydraulic Defective hydraulic pump Too low hydraulic pressure r The driving wheel does not drive Jammed wheel bearings Oil pump does not run 2552525225858 Defective packing between suction and discharge side J W orn out rotor or body The oil pump does not run W orn out spline socket between mx combustion motor and hydraulic pump Fig 5 Fault analysis chart for drive module 19 User s Manual for Drive Module with Ball Picker English 6 Installation 6 1 Factory test and adjustment The machine is tested and all the relevant parameters adjusted in accordance with the customer s order before leaving the factory Our objective when carrying out this final check is to verify that the product corresponds on all accounts to the requirements laid down by the customer when ordering and to prevent defective product
9. ent and from injury suffered by third parties in conjunction with use of the product English User s Manual for Drive Module with Ball Picker 4 1 2 EC Declaration of Conformity In accordance with the Machine Directive 89 392 EEC annex IIA The Manufacturer RANGE SERVAN E i Range Servant AB Skallebackavagen 11 SE 302 41 HALMSTAD Sweden The Representative To be filled out by a representative established within the EU Deciale tina ste OL a a een co ae LE MDTS Serial no manufacturing no etc A is in conformity with Council Directive 89 392 EEC of 14 June 1989 concerning approximation of the laws of the Member States relating to machines in particular as referred to in Annexe to this Directive concerning essential health and safety requirements in connection with the design and manufacture of machines as amended by Council Directive 91 368 EEC of 20 June 1991 on the amendment of Directive 89 392 EEC concerning approximation of the laws of the Member States relating to machines B if applicable C if the requirements under A have been fulfilled that the harmonised standards 292 1 292 2 and 292 2A or parts thereof have been applied D if applicable is manufactured according to the following national standards and technical Halmbsidd olova Date EIVISISEGZ s a President Signature 5 User s Manual for Drive Module with Ball Picker English 1 3 Description 1 3 1 Drive Module wi
10. formation contained in the identification plate The identification plate is well visible and firmly attached to the machine and contains the following information e Name and address of the manufacturer CE marking Designation of series or type of machine Serial no if any e e e Year of manufacture RANGE SERVANT RANGE SERVANT AB SE 302 41 HALMSTAD SWE TEL 46 0 35 109240 WWW RANGESERVANT COM MANUFACTURING NO C MODEL TYPE VOLTS KW em 0 Fig 1 Product identification plate English User s Manual for Drive Module with Ball Picker 6 1 5 Technical specifications General Max speed km h miles h Tyre pressure kg Dimensions Height mm in Width mm in Length mm in Weight without ball picker kg Combustion engine Capacity hp Motor oil Fuel volume I gal Fuel type Hydraulics General Hydraulic oil type The quality of the oil will impair considerably if it is mixed with other oils Rinse the system once when changing from another oil Hydraulic oil volume I gal Normal operating temperature for oil C F Hydraulic motor Hydraulic pump Hydraulic oil pressure continuous bar psi Electric system Control voltage V DC Operating Conditions Operating Temperature C F
11. fuel tank with 95 octane unleaded petrol Do not mix oil with the petrol Check the oil level in the hydraulic oil tank by unscrewing the cap The cap has an integrated oil dipstick Adjust the driver s seat opring firmness is adjusted with the lever A The back is adjusted with the knob B The distance to the steering wheel is adjusted with lever C under the seat English User s Manual for Drive Module with Ball Picker EET S RON AIO A REO UND ERU UG METTE UN MAX 12 3 3 Start If the engine is cold pull out the choke Set the throttle control to the middle setting Turn the starter key to the starting position and release as soon as the vehicle starts The choke can be pushed in after the engine has been running for about half a minute PAN CHOKE SN ys KG NERS AA 7 GAS j San VILLI NON NU NSNQNNGNN YSIS III II II II NI XZ REN NN SONOS No AAA SW SS Under normal driving the throttle should be set at max of full throttle iving 3 4 Dr ERRORS PAD DAA IIT ANC SN SNO A PA SOX AZ Forwards Press down the foot pedal A forwards Reverse L
12. g wheel at the rear of the Drive Module the peripheral speed at each turn is greatly reduced which allows for good work efficiency The Ball Picker consists of a beam to which a number of ball picking sections are fastened The beam rests on several spaced out supporting wheels The fastening device of the Drive Module is placed at the centre of the beam The ball picking sections pivot in relation to the beam 15 User s Manual for Drive Module with Ball Picker English 4 1 1 Main components RRR WW NYDN CORT A A A SQNQNONAN NA ZAU SN N YY a NY Fig 3 Drive module from the side Designation Pos A C oO Co c S pu O v 26 O D LI c eo V oO oaEgg_ cO Booz U Z xX a SDD DQ O oo 2 PF 0 c O 0 gt 0 O O gt DZ DOD O DDE OO G LOU O L LO TO TNO sF LO OF CO DVD Supporting wheels 10 16 User s Manual for Drive Module with Ball Picker English NANNY ISINI NTI CRRA VAR RADAR WYSE SSS WXLYY SSS IS III III II MAVA EES TN ANANAS RR RIZR IRA ZR ZR RA GEEOCOEO OEPLL_OLIIILILILL LILLE VIG III I I SN REESE EEE AURA ZR ZR AA ZR ZR NAN NAN AN NS NAN ANNA ARR RIZR AA ZR RR GCEEOCO0O0000 LLL LLL LR VIGIL IID WWW AWWW SN SN SN SNS SON SN SN SN SNS SON SNS NAT T YI VERIO IIRL III MAK K N N VIG III M N VV V 2202020720 20 20 20 20 207 20 20 207 20 20 20 27 27 2027 207277 NANNY AAA S
13. ift foot pedal reverse 3 5 Stop Stop Release foot pedal stop English User s Manual for Drive Module with Ball Picker 13 RRR SX ARAS SR SOS AR OI OZ K N Z X N English Reduce the throttle to zero Switch off the ignition Attention Remember to switch off the lights The ignition switch does not disconnect the current supply to the headlights User s Manual for Drive Module with Ball Picker 14 4 Design and function 4 1 General The Drive Module is an easily operated uncomplicated device used for propelling and moving the Ball Picker Thanks to the ingenious design of the driving wheel the turning radius of the Drive Module is very small and the stress on Ball Picker and other components reduced The driving wheel which is mounted in a U shaped wheel holder at the rear of the drive module frame is used as well for propelling as for turning the unit This is achieved with the help of a hydraulic motor mounted at the hub of the driving wheel and connected with hoses through a three way disengagement valve and a hydraulic oil tank to a hydraulic pump driven by a combustion engine The Drive Module also includes a drivers compartment with a seat a foot pedal for manoeuvring the disengagement valve and a manually operated brake Due to the fact that the Ball Picker is placed between the supporting wheels at the front and the drivin
14. il pump Oil filter for hydraulic oil pump Hydraulic hose 1112 840 450188 4527 10 8 Hydraulic hose 1112 1000 450388 4521 10 8 Handbrake wire Hydraulic motor Wheel suspension excluding wheel Bearings plate wheel suspension Roller bearings for bearings plate Tyre 20 x10 10 Wheel rim Handbrake lever Steering gear Steering linkage steering rod Hexagonal screw M16x100 Nut M16 Headlamps Headlamp bulbs Headlamp grille Tank cap oil dipstick Complete door lock left Complete door lock right User s Manual for Drive Module with Ball Picker Qty 2 24N a aa a Na English VM MME ET NSI NI S NINSI NI NI NI N VZN NAN NERA REA AR AORE RE A IIINNNISN III INIAN IY VRNE R AN AN NE MA NE N A ARA A AAC ARE AONE ONEN ov N WNE R AN AN SR R RN A AE NRE REAC RERAN ht LL osv N SON N N NANNY POPR 202020202 7 2 2 POI dv A Viewed from above Fig 8 e rT x lt TT XI O a C O O x ali CO D gt L x O O v Q E L U a fe O I U O O Ee 2L Al LO o QE Uo 3d SS a Fe o To X O O Cc ES Le o QO LL 22 User s Manual for Drive Module with Ball Picker English 7 2 Engine compartment Kohler 15HP see 20 19 18 17 16 15 Fig 9 Engine compartment from above Kohler 15H
15. mp Disengagement valve User s Manual for Drive Module with Ball Picker Qty ee ee ee ee ee Lll ll 24 Instrument panel 7 3 Fig 11 Instrument panel Kohler 15HP Pos Partno Designation N Reversing Switch Hydraulic emptying system Engine hour meter Headlamp switch Ignition lock Kohler Ignition key English User s Manual for Drive Module with Ball Picker 25 8 Retailers and representatives The following list contains all the necessary information concerning the Range Servant representative closest to where you live The list is continuously updated on our home page http www rangeservant com 8 1 Head Office Sweden Range Servant AB Skallebackavagen 1 1 302 41 HALMSTAD Telephone 46 35 10 92 40 Fax 46 35 10 82 20 E Mail sales rangeservant com 8 2 Your Sales Representative English User s Manual for Drive Module with Ball Picker 26
16. ne compartment Lubricate the slide bearings at the front where the ball picker is attached part no 50 0280 Lubricate linking arms with ordinary lubricating oil Lubricate the throttle wire part no 50 0970 the gearshift wire part no 50 1060 and the choke wire part no 50 0940 Replace the hydraulic oil filter part no 50 6030 2 2 Check the hydraulic oil level and top up if necessary Check the level by unscrewing the cap of the oil tank and use the integrated oil dipstick 13 Combustion engine 3 1 Refer to the engine instruction manual for maintenance instructions English User s Manual for Drive Module with Ball Picker 18 5 3 Fault analysis and corrective measures 5 3 1 General The drive module is very reliable but problems may nevertheless arise for various reasons When analysing the fault start by defining the fault according to function i e find out whether the fault concerns the mechanical hydraulic pneumatic or electric equipment 5 3 2 Fault analysis The below chart will help you to localise the fault Type of fault Symtom Checks Corrective measures gt The combustion engine does not gt Refer to the engine instruction start manual Defects on the mechanical Mechanical equipment are in most cases detected when checking moving parts for changes such as wear and or damage If the trouble has been localis
17. od choice You have not only selected an excellent drive module with modern technology demanding a minimum of maintenance you have also chosen high quality Quality that is assured by us thanks to modern production technology careful choice of material and a sense of responsibility in all our employees The objective of this manual is to make the user familiar with the machine when used under all kinds of circumstances and for various kinds of tasks The manual contains all the necessary drawings and diagrams concerning commissioning maintenance inspection function tests and repair of the machine as well as any other useful information in particular information relating to safety Read through and understand the User s Manual before you take the machine into service If these instructions are not followed persons using the machine might be injured or the equipment itself damaged In many cases following the instructions is a necessary condition for Range Servants warranty to be applicable Each person handling the machine must read these instructions No part of this publication may be reproduced without the written authorisation of Range Servant The machine has a one year guarantee Study the guarantee certificate carefully and keep it in a safe place If you have any questions or if problems should arise please contact your Range Servant representative ONE YEAR GUARANTEE Range Servant AB hereby offers a guarantee of one year f
18. rom the date of shipment from the factory on material and function of the RANGE SERVANT product specified below This engagement applies to repaired or replaced components for a period of three months This undertaking only applies to the original purchaser Furthermore it is limited to the components that the manufacturer finds to be faulty when inspected Repairs or replacement of components shall be carried out by a representative appointed by the manufacturer The manufacturer further guarantees that the equipment supplied corresponds to the product description issued THE UNDERTAKINGS SPECIFIED IN THIS AGREEMENT CONSTITUTE THE MANUFACTURER S SOLE OBLIGATION TOWARDS THE PURCHASER THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY FORM OF PROMISE OUTSIDE THE FRAMEWORK OF THIS GUARANTEE CERTIFICATE The manufacturer also declines all responsibility for promises that might have been made by a third party in conjunction with the sale The guarantee contract does not apply to equipment that has been repaired or has had components replaced by persons companies not authorised by the manufacturer The manufacturer s guarantee is void if equipment has been incorrectly used damaged by lack of maintenance accident or has not been handled in accordance with the written users manual supplied on delivery Finally the manufacturer is exempted from financial responsibility for any kind of injury which might arise in conjunction with the sale and repair of equipm
19. s from being brought onto the market 6 2 Unpacking and assembly e Remove the packaging e Connect the drive module to the picker as shown in the adjoining picture Attention The drive module is liable to tip sideways without connected picker equipment To prevent the drive module from tipping you will need the help of two people when connecting the ball picker Fig 6 Connecting the drive module to the picker e Fit the baskets in their intended locations 7 Spare parts This chapter contains detailed drawings showing the location of the different spare parts The tables accompanying the drawings contain information about spare parts numbers and designation and the quantity of each spare part installed per unit Optional accessories are marked with a parenthesis around the digit representing quantity he alternative marked with depends on the customer s choice of equipment English User s Manual for Drive Module with Ball Picker 20 7 1 Drive module 21 50 3500 50 0550 50 5050 50 6100 50 6030 50 5150 50 5200 50 2400 50 6150 50 4000 50 4200 50 4210 50 4260 50 4270 50 2300 50 0500 50 1730 01 9100 02 2600 50 1320 50 1330 50 1350 50 1630 50 3140 50 3141 18 119 20421122 24 23 Fig 7 Viewed from the side Pos Partno Designation 0000 Complete cover including O rings Driver s seat Disengagement valve Hydraulic o
20. st be used 2 Operational reliability For trouble free operation and long service life the instructions below should be followed e Place the machine under roof when not in use English User s Manual for Drive Module with Ball Picker 10 e Follow the maintenance instructions laid down in the section Maintenance e Never strain the machine by loading the Ball Picker with more balls than recommended The loading capacity for your machine is stated in the technical specifications e When cleaning the Drive Module never spray water directly onto the electric components 11 User s Manual for Drive Module with Ball Picker English 3 Handling 3 1 Necessary qualifications The technical design and function of the machine is such that the person carrying out service and maintenance work must have the necessary qualifications He is required to have attended a documented training course consisting of the study of the User s Manual at the end of which he must have well understood its contents If the person is absent from work for more than three months training must be renewed 3 2 Preparations Remember to Put the disengagement valve part no 505050 as shown at A in the adjoining picture If the machine is not to be used for a certain time or you want to put it in neutral put the valve in the opposite position to that shown in the picture Read and follow the engine instruction manual Fill the
21. th Ball Picker The Range Servant Drive Module is light and easy to manoeuvre Its turning radius is exceptionally narrow due to the fact that the drive module rests on one single combined driving steering wheel Its design is elegant and very robust Thanks to its lightness it does not damage the range The driver s seat is very comfortable and adjustable according to the driver s wish A well sized window up front allows for good visibility The driver is well protected by heavy duty nylon mesh and wire doors on both sides which means that the ball picker can be used even when the driving range is in use 1 3 2 Ball Management System Range Servant deliver complete flexible ball management systems adaptable to any kind of driving range requirements the Ball Management System The Ball Dispenser will be combined with the work efficient environment friendly Ball Washer The Elevator Conveyor Belt and Blower ensure the transport of clean undamaged balls from the Washer to either one single Ball Dispenser or to several according to the installation To complete the circuit and to reduce manual work to a minimum the system also includes the Ball Picker picking up the used balls from all over the driving range By applying our extensive know how to the specific problems of each driving range we are able to offer tailor made solutions 1 4 Identification When contacting Range Servant please identify your machine with the help of the in
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