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1. 1 2 Principle of intended use AN Dangerl Za hee ee ES lies 4 3 ACE operation AN Danger Danger Es Pe f i 04 Caution 12069 JN FAN Danger FAN Danger 1 2 1 The diamond cut off saw is exclusively designed for the wet cutting of building bricks of mineral material Cutting of wood plastic metal or other materials is prohibited The supplier manufacturer does not assume any liabilities for any use not in accordance with the intended use Observation of present operation manual as well as of the inspection and servicing conditions under present manual are considered part of the intended use Only use and operate this machine in perfect technical condition as well as in accordance with regulations and be always aware of safety requirements and dangers and along the provisions as set forth in this operation manual Always eliminate all malfunctions and obstructions apt to affect safety immediately or let them have eliminated The safety of this diamond cut off saw is guaranteed only when using saw blades which are Suitable for this machine Organisational measures This operation manual must always be kept and stored ready at hand near the place of 1 3 2 Always observe any amendments to present operation manual as well as general legal and other regulations valid and in force for the prevention of accidents and environmental protection and make sure hat these will be instructed Any such obligations m2. Blocco monoaurale Douille viss e Y Raccord GERA pour pi ce de tuyau Boccola ad avvitamento a Y Tubo flessibile attacco Geka Attacco geka n apertura 280104 Geka GewindestUck Geka couplin Raccord geka 403169 Gegenmutter Check nut Contre ecrou Dado di bloccaggio 3 403167 Kabelverschraubung Cable fitting Vis de cable Avvitamento cavi 44 280165 PVC Schlauch 10X2 PVC hose Tuyau PVC Tubo flessibile in PVC 45 200578 Einmaulschlussel SW 46 Single ended spanner Cl a fourche simple Chiave semplice co 46 280199 Einmaulschlussel SW 13 single ended spanner Cl a fourche simple Chiave semplice con apertura l 47 201824 Zugfeder Tension spring Ressort de traction Molla di trazione 48 300652 Ringschraube Eye bolt Anneau de levage Vite ad anello _49 300291 Scheibe Washer steel Disque acier Rondella in acciaio a 50 300273 Sechskantmutter Hexagon nut Ecrou hexagonal Dado esagonale 51 403263 Schalter Gehause Switch cover Boitier d interrupteur Alloggiamento dell interruttore 51 1 403166 Kabelverschraubung Cable fitting _ Vis de cable Avvitamento cavi d 51 2 403168 Gegenmutter Check nut Contre ecrou Dado di bloccaggio __51 3 403055 Kabelverschra
3. Distanzscheibe 178 208394 Aufkleber 179 681140 Anschlag 181 300384 Senkschraube Technische Anderungen vorbehalten truss head screw Coach bolt Hexagonal screw distance plate Adhesive plate Stop Countersunk screw Subject to technical changes Dispositif de s curit de table droite Vis hexagonal Boulon a t te bomb e Boulon a t te bomb e Vis hexagonal Plaque de distance Vignette autocollante Arr t Vis t te conique Sous r serve de modifications techniques Poign e Maniglia Fissaggio banco destra g Fissaggio banco sinistra de table gauche Fermo fune metallica Vite a testa esagonale Vite a testa bombata Vite con testa a calotta piatta Vite a testa esagonale Piastra distanziale Adesivo Battuta Vite a testa svasata Con riserva di modifiche tecniche ACHTUNG Um Fehllieferungen zu vermeiden sollten Sie bei Ersatzteil Besiellungen die vollst ndige Typenbezeichnung das Baujahr unc die Maschinen Nummer angeben Wir machen ausdr cklich darauf aufmerksam da nicht von uns gelieferte Teile auch nicht von uns gepr ft und freigegeben sind Der Einbau und die Verwendung solcher Produkte kann daher u U Eigenschaften Ihres Ger tes negativ ver ndern und dadurch die Sicherheit beeintr chtigen Fur Sch den die durch die Verwendung von Nicht Originalteilen und zubeh r entstehen ist jegliche Haftung
4. do not f switch on pumps that are already frozen they must be thawed out slowly JW 1 5 1 11 Under no circumstances it is allowed to touch the running saw blade ie a 10 2 Special works to be performed with the machine under normal operation service routines and trouble shooting during operation elimination Caution 1 9 2 1 Thoroughly observe adjustment maintenance and inspection routines at the terms scheduled including information regarding exchange of parts equipment parts These works may be performed by specialist experts only e 1 5 2 2 Always inform operators before starting to perform special works and servicing routines on the machine Name a supervisor _ Danger 1 5 2 3 If the machine is completely off circuit when performing servicing and repair TR works make sure that it is protected against unintentional restart too remove EEN the current conduction Information 1 5 2 4 Before cleaning the machine with water or with some other cleaning agents W always close or cover all machine openings and apertures using a scotch tape j q or other means into which no water steam cleaning agent may penetrate due to safety or functional reasons Electric motor switch and plug connections are particularly endangered Cleaning by means of a water jet prohibited F Information 1 5 2 5 Completely remove covers scotch taped covers after cleaning A 4 Danger 1 5 2 6 Tighten screw connections loosened
5. 1 5 1 1 Refrain from performing any operations critical in regard to safety r _ Danger 1 5 1 2 Take precautions that the machine will only be operated in safe and a operative condition 3 C Check the machine for damages and defects visible from outside at least once per shift Immediately inform the person authority responsible of any changes or modifications that have been detected including operative behaviour The case given immediately stop lock and secure the machine ZA Danger 1 5 1 4 In case of functional troubles immediately stop lock and secure the N machine f i Danger 1 5 1 5 The diamond cut off saw has exclusively been designed for the wet 22 Ra cutting of bricks Cutting of wood or metal prohibited i Danger 1 5 1 6 It is interdicted to connect the machine to the mains supply without SE residual current operated device Fl fitted in the supply cable f i Danger 1 5 1 7 Before starting any cutting operations daily check machine for e Condition of the diamond saw blade cracked saw blades must be replaced the case given be checked by a specialist e Operative condition of the protective devices e Sufficient cooling water supply dry cuts prohibited AN Danger 1 5 1 8 Do not tilt the saw blade AN Danger 1 5 1 9 Mains plug must not be pulled if machine is under power supply load d Dn oam i i 4 information 1 5 1 10 Take water pump off the tub when there is danger of freezing
6. INE Aesth Deutsch English 161 1 607563 Schraubbolzen fest 161 2 607561 Fuhrungsrolle Guide roller 161 3 206300 Kugellager Ball bearing 161 4 300080 Sechskantmutter Hexagon nut 161 5 300166 Unterlagscheibe Washer steel 161 6 607560 Distanzbuchse Spacer bush 162 690898 Tisch geschwei t 166 607536 Seilhalterung 167 607415 Anschlag rechts Table _ 168 607414 Anschlag links 169 206142 Drahtseilklemme 4mm 170 607574 Handgriff 171 607572 Tischsicherung rechts 172 607573 Tischsicherung links 173 300342 Sechskantschraube Boulon filete Galet de guidage Roulement a billes ue daer Rondella in acciaio Disque d acier Douille d cartement Table _ Rullo di guida sic awe 2 Al Cuscinetto a sfere Ecrou hexagonal Dado esagonale Rope carrier Support de cable Stop right Arr t droite _ Battuta destra mo Francais Italiano Prigioniero Distanziale a tubo Banco Battuta destra o ote Battuta desta Stop left Arr t gauche Battuta sinistra rr IE a a VVire rope clip Serre cable Hand grip Table safety lock right Table safety lock left Dispositif de s curit Hexagonal screw 174 300942 Flachrundschraube 175 301358 Flachrundschraube 176 300276 Sechskantschraube 177 607575
7. arm 2 2 Protection devices Pos 4 saw blade hood Pos 3 emergency switch 2 3 Technical data DTS 901 H DT S 901 V Motor output 7 5 KW 400V System of protection IP 54 54 Revolutions of savv blade shaft 910 r p m 910 r p m Saw blade diameter 900 mm 900 mm Saw blade fixer securer 60 mm Cut depth 370 mm 370mm Cut length 660 mm 660 mm Table width 745 mm 745mm Height 1500 mm Beggener Ken EE Net weight 310 ko Max operation weight 340 kg 370 kg I Lenoth in transport position Feed of table by hana Max dimensions of the material i which can be cut 660 660 IL w 660 600 H 370 370 Technical changes reserved 16 03 2004 10 2 4 Noise emission values The measurements were carried out in corresponding to the norms EN ISO 3744 EN ISO 11201 and EN 12418 Therefore a not noise reduced standard saw biade type KS 4 900 mm was used Without loading Aerated concrete Sand lime stone Vertically perforated With highest cutting depth cutting depth brick luti SA ae 95cm _ 9 5 cm cutting depth 9 5 Permanent intensity level at aa 87 dB A 94 dB A 91 dB A the working place LpA a Sound power level LWA in dB _ 3 Mounting and first operation preparation 3 1 Mounting tools with tool hoider e Fork wrench size 13 for saw blade exchange e Fork wrench size 46 for saw
8. blade exchange 3 2 Mounting e Place the saw on a clean even ground e Push parking brake Pos 15 e At the working place has to be sufficient light 3 3 Fitting of the saw blade or control of mounting e Tighten the height adjustment Pos 7 e Water hose coupling is open e Loosen hexagon bolt Pos 5 SW 13 e Tilt saw blade hood ahead on the table e Remove the flange nut left handed thread and the pressure disk ATTENTION The following must be observed when fitting the saw blade Information e All fixing surfaces must be clean e Arrows indicating the sense of rotation on the saw blade and on the hood must conform e Use diamond saw blades provided by the manufacturer only e Mount pressure disk and flange nut fork wrench SW 46 e Tilt saw hood back e Fix saw hood with the hexagon bolt Pos 5 e Close the water hose coupling 3 4 Preparing for cut off operation e Fill water in the tub until the pump stands under water e Open water tap e Plug the mains supply cable 400V 32A into the socket Pos 8 e Check the protection equipment see 2 2 11 3 5 Test sense of rotation of the saw blade e Shortly position star delta switch Pos 1 to star e Verify sense of rotation of saw blade Sense of rotation seem from left side in clockwise direction indication arrow on the saw hood 18 03 2004 3 6 Change of sense of rotation e Turn mains switch Pos 1 off e Remove
9. supply cable from plug Pos 8 e Turn phases of plug Pos 8 using a screw driver Press white disk inwards and turn it 12 3 7 Trial run The position of the user during the operation is by the crank handle Pos 17 or in front of the pushing handle DTS 901 H e Place a brick on the cut off saw A Danger Avoid any touching with the running saw blade e Position brick to limit stop e Position switch Pos 1 to star e Wait till motor has achieved a constant r p m constant noise e Turn switch Pos 1 to position triangle ATFENTION ts there enough cooling water for the saw blade Caution e Dry cuts prohibited e An insufficient quantity of cooling water results in premature wear or defect of the Saw blade e Wear tight clothes e Start advance movement via crank handle Pos 17 or sliding handle DTS 901 H First cut at low advance speed Adjust advance speed to advance force 4 Transport 4 1 Transport preparations e Disconnect saw from the supply cable e Remove water from the tub e Height adjustment Pos 7 is fixed e Position saw table back wall and bolt it Pos 10 e Loosen clamping lever Pos 16 e Turn feed unit to the back e Draw the clamping lever Pos 16 tight 4 2 Dislocation via building crane Caution The locking for the saw arm Pos 18 must be in vertical position e Hang up the three suspenion gear with sufficient carrying force into the eyelet
10. this operation manual and the regulations valid and in force in the land and at the place of operation for prevention of accident also the acknowledged technical rules about the performance safety and technical works must be observed Table of contents 1 Basic safety information 2 Description of machine 3 Mounting and first operation preparations 4 Transport 5 Operation 6 Dismounting of machine 7 Maintenance 8 Malfunctions and obstructions 10 Guarantee 1 Basic safety information 1 1 Warnings and safety symbols used in this manual AN Danger Indicates that non observance may cause heavy or even deadly injuries to the s operator Gaston Indicates that non observance may probably cause physical injuries Information Indicates that non observance may cause damages to the device or to other material or physical assets 1 1 2 Explanation of the symbols mentioned on the machine E Eg OZ Read the operating manual Wear the ear protection Stacker loading points ai aoa Electrical danger Limit stop for crane hook indication arrow on the Saw hood 1 1 3 Saw blades It has to be used only diamond saw blades Cutting with toothed saw blades is prohibited The saw blades require a statement of the sense of rotation Saw blade diameter revolutions and bore hole must match to the machine see 2 3 Damaged saw blades has not to be used
11. 15 E Motor 5kW 23 203663 Bundbuchse 24 Sageblatt 900 25 206195 Gleitstopfen 28 200237 Bugelgriff D 6 5 29 300248 Unterlagscheibe 30 300833 Sicherungsmutter 31 280183 Starlockkappe 32 280041 Mount Saw arm Gear case Mist protection Pump strainer Saw blade flange Cover Splash guard Francais Italiano Bati Telaio Bras de scie Braccio della sega Bo tier d engrenages Scatola ingranaggi Protection de brouillard Panier de pompe Geste della pos Bride de lame de scie Excentrique Couvercle Protection contre projections Paraspruzzi Lamiera di rinforzo T le de renforcement Support de palier Reinforcement Saw blade shaft Pan locking bar Plug fuse Wheel solid rubber m 11 607510 Verstarkungsblech Reinforcement plate 12 207240 Wasserwanne Water pan Cuve a eau q 13 607312 Pillow block Renforcement Arbre lame de scie Verrou du bac Fusible enfichable Switch holder Appui pour l interrupteur Paranebbia d olio Flangia per sega Eccentrico Coperchio Vasca dellacqua Supporto di cuscinetto Rinforzo Albero della lama Blocco vasca Fusibile connettore Portainterruttore Roue en caoutchouc plein Washer steel Wheel solid rubber Saw blade Sliding plug _ 26 690061 Wasserstopfen Stop
12. 539 Antriebsschelbe Drive wheel Poulie de commande Puleggia di azionamento 120 607540 Kettenrad Sprocket Roue a chaine Rocchetto per catena 1211 607541 Kettenrad Sprocket Roue cha ne Rocchetto per catena 122 607538 Antriebswelle Drive shaft Arbre de transmission Albero motore 123 607537 Kurbelwelle Crankshaft Arbre manivelle 125 126 h 487 128 129 130 OO 124 131 607534 Spannrollenhalter innen 607535 Spannrollenhalter aussen 60 533 Distanzbuchse Strecning roller holder inside Streching roller holder Poulie de tension but e int rieur outside Poulie de tension butee ext rieur Spacer bush Douille decartement 607527 Distanzbuchse Spacer bush Douille decartement 206941 Druckfeder 607518 Lagerabdeckung Compression spring Ressort 4 pression 201535 Bundbuchse 611753 Bronzebuchse Douille a collet _ Boite en bronze Flange sleeve Bronze bush gt Albero a gomiti Sostenitore rolli tensione interno Sostenitore rolli tensione esterno Distanziale a tubo Distanziale a tubo Molla a compressione Bearing cover Couverture poulie 1 Copertura cuschinetto Bussola flangiata Cespuglio di bronzo
13. Operation Manual Diamond cut off saw DTS 901 V Diamond cut off saw DTS 901 H Make this operation manual accessible to your operation staff in order to ensure that the machine will always be utilised correctly and remains in easy to handle condition Maschinenbau u Diamantwerkzeuge GmbH LanzstraRe 4 D 88410 Bad Wurzach Tel 07564 307 0 Fax 07564 307 500 State 2006 06 Preface This operation manual has been established to make it easier to become familiar with the machine and to utilise its intended application options This operation manual contains important information on how to operate the machine in a safe appropriate and economic manner Observation of present operation manual contributes to avoid dangers repair costs and down times and to increase the reliability and lifetime of the machine This operation manual is subject to supplementation by existing nationa regulations for prevention of accidents and for environmental protection Present operation manua must always be at hand at site and place of operation It must be read thoroughly and be applied by each person charged with performing works using this machine such as e Operations including set up routines trouble shooting during operation processes elimination of wastes from machining operation care elimination of process materials e Maintenance service inspection repair and or e Transport Apart from the provisions and instructions specified in
14. Pos Art Nr Nr i ee s E Deutsch nglish Francais Italiano 5 ER Drahtseil D 4mm Wire rope Cable metallique Fune metallica 133 203553 Gleitstopfen Sliding plug Tampon coulissant Tappo scorrevole 134 280050 Kugellager Ball bearing Roulement billes Cuscinetto a sfere 135 300327 Scheibe Washer steel Disque d acier Rondella in acciaio 136 607512 Verstarkungswinckel Reinforcing angle Angle de renforcement Vincolo rinforzante 137 300046 Sicherungsschraube eben screw Vis de blocage Vile di sicurezza 138 300132 Sicherungsschraube Safety screw Vis de blocage _ Vite di sicurezza 139 280026 Kugellager Ball bearing Roulement a billes Cuscinetto a sfere 140 206227 Rollenkette Roller chain Chaine a rouleaux Catena a rulli 141 280034 Kettensteckglied Chain push on link Maille de cha ne Ponte della catena __142 203024 Regelgriff Ball lever Poignee conique Manico conico 143 280082 Zylindergriff Cylinder grip Poignee cylindrique Manopola cilindrica LL 144 300806 Sicherungsring Sealing ring Circlip Anello di fermo 145 300179 Scheibe Washer steel Disque d acier Rondella in acciaio 146 300239 Sechskantschraube Hexagonal s
15. ale 300392 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 68 300166 Unterlagscheibe Washer steel Disque d acier Rondella in acciaio 69 300574 Schnorrsicherung Securing device Dispositif d arr t Fusibile Schnorr 70 301166 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 71 300237 Scheibe Washer steel Disque dacier Rondella in acciaio 300125 Unterlagscheibe VVasher steel Disque d acier Rondella in Acciaio 73 300356 sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 74 300245 Schnorrsicherung Securing device Dispositif d arr t Fusibile Schnorr 300470 Flachrundschraube Coach bolt Boulon a t te bomb e Vite con testa a calotta piatta 76 300834 Sicherungsmutter Lock nut Contre ecrou Dado autobloccante 77 300323 Sechskantschraube Hexagonal screw _ Vis hexagonal Vite a testa esagonale 78 300559 Sicherungsmutter Lock nut Contre crou Dado autobioccante 79 300699 Linsenkopf Tallow drop screw Vis t te goutte de suif Vite a testa cilindrica 80 203845 Rugelgriff Ball handle Manivelle a boule Manigla sferica _ 81 300986 Schlosschraube Turnbuckle screw Boulon a t te bombee Vite a testa quadra _ 82 300274 Scheibe Disc steel Disque d acier Rondella In Acciaio 83 300179 Unterlagscheibe Washer steel Disque d acier Rondella in acciaio 84 300835 Sicherungsmutter Lock nut Contre Ecrou Dado aut
16. ate e approvate dalla nostra azienda Il montaggio e l uso di tali prodotti puo pertanto modificare negativamente l apparecchio in determinate condizioni e comprometterne la sicurezza Decliniamo ogni responsabilita per i danni causati dall uso di parti e accessori non originali 80 79 68 d 82 E Di 177 496 H p i 82 Les 8 82 j Gei i EP OB E I E 7 158 W O g 15 DT5 901 Stand 29 06 2005 160 4 160 5 DTS 90 Stand 29 06 2005 IMER This is a contact addendum to our manuals Imer USA East 221 Westhampton Pl Capitol Heights MD 20743 Phone 301 336 3700 Fax 301 336 6687 Order Fax 301 336 5811 Imer USA West 3654 Enterprise Ave Hayward CA 94545 www imerusa com 800 275 5463
17. ausgeschlossen ATTENTION To avoid incorrect deliveries when ordering replacement parts you should specify the complete type description the build year and the machine number We would like to make it absolutely clear that parts not supplied by us are also not tested and approved by us The installation and use of such products can therefore under certain circumstances negatively change the characteristics of the machine and thereby impair safety Any warranty or liability for damages caused by use of non original parts and accessories is excluded ATTENTION Afin d viter des erreurs de livraison il convient lors de la commande de pieces de rechange d indiquer le num ro de serie l ann e de construction et le num ro de la machine Nous tenons a porter expressement votre attention sur le fait que les pieces qui ne sont pas livrees par notre entreprise n ont pas ete contr lees ni valid es par nos soins Le montage et l utilisation de telles pieces peut le cas ch ant avoir une influence negative sur les propri t s de votre appareil et menacer la s curit Nous d clinons toute responsabilit en cas de dommages r sultant de l utilisation de pieces et d accessoires n tant pas d origine ATTENZIONE Per evitare forniture errate indicare la denominazione completa Fanno di costruzione e il numero di matricola della macchina negli ordini di ricambi Si fa esplicitamente presente che le parti non fornite da noi non sono nemmeno controll
18. ay also apply to the handling of hazardous materials or to personal safety and protection equipment that is subject to wear or to road traffic law regulations Before starting to operate personnel charged with performing any works on the machine must thoroughly have read this operation manual particularly the chapter safety information and all warnings described therein which will be too late to do during operation of the machine This applies in particular for any personnel performing occasional routines on the machine only such as set ups servicing etc At least check occasionally if the personal charged with performing any such works observes the provisions specified in this operation manual and performs works in full awareness of safety requirements and dangers As far as necessary or required by prescriptions always use personal safety equipment 1 3 6 Observe all safety and danger information indicated on the machine see 1 1 2 1 3 7 Do not remove safety information and warnings on the machine and keep them in always legible complete condition see 1 1 2 d Danger Ze Z e A D LSA Danger d Danger WW Danger 1 3 8 18 8 4 5 10 1841 89412 B13 In case of safety relevant modifications detected on the machine or if a changed operational behaviour is detected please immediately notify the person authority responsible thereof Do not perform any modifications of or make extensions to t
19. crew Vis hexagonal Vite a testa esagonale 147 360151 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 148 300332 Passcheibe Shim ring Rondelle Rondella di spessore 149 300333 Passcheibe Shim ring Rondelle d ajustage Rasamento 151 301252 Spannstift Dowel pin Douille de serrage Spina di serraggio 152 300504 Spannstift Dowel pin Douille de serrage Spina di serraggio __153 300306 Passcheibe Shim ring Rondelle d ajustage Rasamento 154 300385 Flachrundschraube Coach bolt Boulon a t te bomb e Vite con testa a calotta piatta 158 300576 Scheibe __ Washer steel Disque d acier Rondella in acciaio 157 300003 Ringschraube Eyebolt Anneau de levage Vite ad anello 158 607571 Sicherungsriegel Safety bolt Boulon de s curit Bullone di sicurezza Boulon brut a tete bombee et col let 159 301393 Schlossschraube Carriage bolt carre Vite a testa quadra 160 680294 Loslager Movable bearing Palier libre Supporto mobile 160 1 607562 Schraubbolzen lose Stud Boulon filete Prigioniero 160 2 607561 Fuhrungsrolle Guide roller Galet de guidage Rullo di guida 160 3 206300 Kugellager Ball bearing Roulement a billes Cuscinetto a sfere 300080 Sechskantmutter Hexagon nut Ecrou hexagonal Dado esagonale 160 5 300166 Unterlagscheibe Washer steel Disque d acier Rondella in acciaio 161 680295 Festlager Fixed bearing Palier fixe Pos
20. e blunt e Regrind saw blade by cutting 10 15 times into lime clay brick e Saw blade worn coating gt 2 mm e Replace the saw blade No water at the saw blade e Pump does not work e Must be checked by an expert electrician e Tubing system clogged e Clean the tubing system 16 10 Guarantee The guarantee time is 12 months The following wearing parts you will get only in guarantee when the wearing is not due to working conditions Wearing parts are parts which will be worn out in working conditions due to intended use of a machine The time of wearing is not defineable in an uniform way it depends on their application intensity The wearing parts for each specific machine has to be attended adjusted and if necessary exchanged in accordance to the users manual of the producer For wearing due to working conditions there is no guarantee Advance and driving elements as toothed racks toothed wheels pinions spindles spindle nuts spindle bearings ropes chains chain wheels belts Washers cables hoses collars plugs clutches and switches for pneumatic hydraulic water elektricity fuel guidance elements as guiding joints guiding bushes guiding rails rolls bearing antislipping devices flushing head seal sliding and rolling bearing which are not running in an oil bath rotary shaft seal and sealing elements friction and overload clutches brake gears graphite brush collectors potentiomete
21. etto a sfere 101 300105 Sicherungsring Sealing ring Circlip Anello di fermo 102 360077 Gewindestift Setscrew Tige filet e Spina filettata 103 200720 Rollenkette Roller chain Cha ne a rouleaux Catena a rulli 104 300019 Passfeder Ke Ressort d ajustage Linguetta di aggiustamento H 105 300547 Gewindestift Setscrevv Tige filet e Spina filettata Set screw with slot and Vis sans t te avec fente et bout Vite senza testa con intaglio e 3 106 300267 Schaftschraube round end spherique Calotta sferica H 107 300864 Passfeder Key Ressort d ajustage Linguetta di aggiustamento L 108 380003 Hutmutter Cap nut Ecrou borgne Dado cieco 109 201566 Ritzel Pinion gear Pignon _ Pignone 110 264207 Ritzel Motor Pinion motor Moteur pignon Pignone motore 111 202889 Getriebeentluftung gear ventin Ventilation de l en Ventilazione trasmissione 112 200241 Dichtring V Seal V seal Bague d etanchetie joint en V Anello di tenuta V Seal 113 204923 Schutzrin Guard ring Bague protectrice Anello di protezione _114 300048 Sicherungsschraube Safety screw Vis de blocage Vite di sicurezza 115 690885 Auslegerrohr kpl Boom tupe cplt Tube compl Tubo sporgente compl 116 690661 Handkurbel Crank handle Manivelle Manovella PUT Tischverl ngerung _ Table extension Rallongement de table Prolunga tavolo _118 622657 Umlenkscheibe Washer steel __ Disque d acier Rondella in acciaio 119 607
22. for performing servicing and Le repair works Danger 1 5 2 7 In case disassembly of safety devices becomes necessary when performing FA set up maintenance or repair works said safety devices must be re assem d A bled immediately after and checked accordingly 1 5 2 8 Take care that process materials and exchange parts will be eliminated in a manner that is friendly to the environment 1 6 Information about special kind of dangers 1 6 1 Electric energy AN Danger 1 6 1 1 Use original fuses apt for the prescribed current intensity rate only ME h S Switch off machine immediately in case troubles with the electric power supply to the machine occur N Danger 1 6 1 2 Only perform maintenance and repair works if the machine is off circuit sl Danger 1 6 1 4 The electric equipment of the machine must be controlled inspected regularly Any defects such as loose connections or damaged cables respectively must be eliminated immediately 1 6 2 Dust 1 6 2 1 During the separation of the mineral material you produce a dust which is breathable and can enter in the lung Therefore you have to work always with a water sprinkling 1 6 2 2 When you operate the machine in narrow rooms always observe relevant national rules 1 6 3 _ Noise value see 2 4 1 7 Transport AN Danger 1 7 1 Use a four ring suspension gear of sufficient carrying force when dislocating the machine AN Dangerl 1 7 2 Determine an expert to give t
23. he machine whatsoever without the supplier s previous consent Only use original spare parts from the producer Thoroughly observe servicing terms as prescribed or indicated in this operation manual An annual expert inspection is obligatory see 7 Carefully clean the machine before inspection Pull mains plug before performing any repair works or service outines 1 4 Choice of personnet and qualification basic obligations Fi H Danger f I Danger A Danger d e 4 AN Danger 2 Pal 44 Z A Danger 1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 Only personnel having completed the 18 year of their life may operate this machine who have been made familiar with it and instructed accordingly Unnecessary stay of unauthorised persons within the operation area of the machine is prohibited Operation personnel must take care with all movements performed with the machine that no third persons may get endangered Any works on the electrical equipment of the machine may be performed and effected by a specialist expert only or by instructed personnel under supervision and guidance of an expert electrician according to electronic regulations valid and in force at that time Personnel under training instruction or on completion of transfer training may only operate the machine or perform works or services n it if under constant supervision 1 5 Safety information on particular stages of operation 1 5 1 _ Normal operation
24. he appropriate handling instructions for the lifting procedurel AN Danger 1 4 3 Lift machine according to the instructions as provided in the operation en manual stop points for load carrying devices etc by means of the lifting gear in a workmanlike manner f Danger 1 7 4 Use an appropriate transport vehicle with sufficient carrying force only A Danger 1 5 Lock and secure the load in a reliable manner Use appropriate stop ea points pos 12 and 14 d 4 Danger 1 7 6 Consider the transport instructions see 4 Disconnect power supply KEE I even in case of minor dislocation of the machine Connect machine to the mains properly again before restarting of machine d Danger 4 7 7 Proceed as prescribed in the operation manual when restarting the machine 2 Description of machine 2 1 List of components Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos POS Pos 1 main switch 2 switch box 3 emergency switch 4 saw blade hood 9 hexagon nut for saw hood fixing 6 motor gear f clamping lever for cutting height adjustment 8 connector plug 9 stand 10 locking of saw table 11 saw table 12 limit stops 13 water tub 14 fork lift bars 15 parking brake 16 clamping lever for feed unit only DTS 901 V 17 feed crank only DTS 901 V 18 locking for saw
25. l Datum Name z M1 Datum 02 07 02 Bearb Stenme Norm Sagemotor 400V 16A 7 5KW 40060 Projekt DTS 901 Urspr Ers f 3 Li Lissmac k nocinonaBa A Qam palora zo we Lanzsiry 4 88610 Dao V urzacn TEI 487504307 0 Ers d Ss Stern Dreiqck Schalter Sage mit Stern Dreieck Acar Wasserpumpe 230V l ERSATZTEIL LISTE Spare Parts List Liste des Pieces detachees Lista di parti di ricambio Diamanttrennsage DTS 901 V DTS 901 H AAA Maschinenbau und Diamantwerkzeuge GmbH D 88410 Bad Wurzach Lanzstrafse A Tel 49 0 75 64 3 07 0 Fax 49 0 75 64 3 07 5 00 lissmac lissmac com www lissmac com Stand 2006 09 Ersatztellliste DTS 901 Fo A ee SS A Pos Art Nr 1 690879 Gestell 21 690887 S gearm 3 691194 Getriebekasten Es 41 690880 Haube kpl Hood cplt Capot cpl Carter compl 5 680660 Spritzlappen 6 607524 Pumpenkorb 7 613071 S geblattfiansch 8 607490 Exzenter 9 610082 Deckel 10 206168 Spritzschutz Nr Deutsch English Eccentric Lagerbock _14 607511 Verst rkung 15 613070 Sageblattwelle 16 610099 Wannenriegel m 17 607519 Steckersicherung 18 607526 Schalterhalter 19 280003 Rad Vollgummi 20 300081 Unterlagscheibe 203457 Rad Vollgummi 22 4038
26. n the clamping lever Pos 7 e Adjust saw head to the desired height e Tighten the clamping lever Pos 7 5 9 Replacement of saw biade see 3 3 6 Dismounting e Turn mains switch Pos 1 back e Remove connection cable e In danger of frost you should take the water pump out of the water and let the water drain off ATTENTION Pumps that are already frozen must be thawed out before starting them e Transport see 4 7 Maintenance 7 1 Maintenance works e Thoroughly clean the saw once a week in off circuit condition e Daily check the saw blade 7 2 Following operations has to be made in off cicuit condition Repair at the motor my only be repaired by a qualified electrician e Repair of switches may only be repaired by a qualified electrician e Repair on cables may only be repaired by a qualified electrician e Saw blade change Repair at the saw blade cover 7 3 Checking of the electric according to UVV only valid in Germany BGVA2 VBG4 15 36 03 2304 8 Malfunctions Double 1 Possiblereason __ Remedy Motor does not work e Supply cable defect e New supply cable e Motor defect e May be remedied by an expert e Switch defect electrician only Wrong sense of rotation of saw e Motor poled wrong e Change poles of phase shift blade plug Pos 8 see 3 6 Motor stops vvhile cutting e Advance to high e Cut with lower advance operation can be re started after a short break time e Saw blad
27. obloccante 85 300496 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 86 300627 Hutmutter Cap nut Ecrou borgne Dado cieco 87 300271 Schnorrsicherun securing device Dispositif d arr t Fusibile Schnorr __ 88 300472 Linsenkopfschraube Tallow drop screw Vis a t te goutte de suif Vite a testa cilindrica 89 300685 Sechskantschraube Hexagonal screw Vis hexagonal __ Vite a testa esagonale 90 200495 Rsgu Pipe clamp Collier pour tuyau Staffa per tubi 91 300370 Inbusschraube Inbus screw Vis alene Vite a esagnono cavo 92 300319 Unterlagscheibe Washer steel Disque d acier Rondella In Acciaio 93 300317 Unterlagscheibe Hexagon nut Ecrou hexagonal 1 Dado esagonale 94 300838 Sechskantschraube Hexagonal screw ____ Vis hexagonal Vite a testa esagonale 95 300437 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa GER 96 300202 Schnorrsicherung Securing device Dispositif d arr t _ Fusibile Schnorr 97 300371 Innensechskantschraube Cylindrical screw Vis cylindrique Vite a testa cilindrica Hub cap Chapeau de moyeu Coprimozzo Groove nut Ecrou cylindrique a gorges Dado con intagli 98 203846 Radkappe 99 300103 Nutmutter SC Ce Deutsch English Francais Italiano 200 200709 Kugellager Ball bearing Roulement a billes Cuscin
28. per water 27 610222 Wasserhahn Water tap Bow grip plastic black Washer steel __ Lock nut Pan locking bar Plug fuse Disque d acier Roue en caoutchouc plein Electro motor 7 5 kW Moteur lectrique 7 5 kW Flange sleeve Douille a collet Lame de scie Tampon coulissant Bouchon Robinet d eau Poignee en forme d trier plastique noire Disque d acier Contre crou Cache Starlock Goupille articul e Ruota in gomma piena Rondella in acciaio Ruota in gomma piena Motore elettrico da 7 5 kW Bussola flangiata Lama della sega Tappo Rubinetto dell acqua Manopola ad asta in plastica nera _Rondella in acciaio Dado autobloccante Calotta Starlock Copiglia ribaltabile Nr les es Deutsch English Francais 200324 Kette C Glied 200195 300054 206977 280108 Ein Ohr Riemme Y Einschraubtulle Geka Schlauchstick C link chain 300172 Sechskantschraube Hexagonal screw Vis hexagonal Vite a testa esagonale 202653 Schl ssetrin Key rin Anneau cl Anello a chiave 403226 Tauchpumpe 230V submersible pump 230V Pompe immersible 230V Pompa sommersa 230V PVC Schlauch 13X3 5 PVC hose Tuyau PVC Tubo flessibite in PVC Y screw in bushin Geka hose piece C chainon Single ear clam Pince a une oreille Italiano Catena elemento aC
29. r control and manual control elements fuses and lamps process materials fixing materials as plugs anchor and screws bowden wires lamellars membranes spark plugs glow plugs parts of reversing starter as start by rope start by handle start by roll start by spring sealing brush packing rubber splash guard rags filter all types driving deflection roller and roller lining protection elements for rope lays running and driving wheels water pumps transport roller for cutting material drilling parting off and cutting tools conveyor belt rubber stripes needled felt protection energy accumulation LISSMAC Maschinenbau u Diamantwerkzeuge GmbH EEC Declaration of conformity for Diamond cut off saw DTS 901 V DES 904 H Producer LISSMAC Maschinenbau u Diamantwerkzeuge GmbH Lanzstrake 4 D 88410 Bad Wurzach Description of Circular brick saw machine Cut depth 370 mm V Advance by crank H Advance by hand Relevant EC EC Machine Directive Council Directive 98 37 EEC directives Low Voltage Directive LVD Council Directive 73 23 EEC EC Electromagnetic Compatibility Directive Council Directives 89 336 EEC EN 12100 EN 294 EN 349 EN 12418 EN 50081 1 EN 55014 EN 50082 1 EN 60204 EN 60204 1 EN 418 EN 953 Noise Directives 2000 14 EEC Authorized person Legally responsible Josef Weilan Technical Director 18 CEE Stecker 400V 16A Zustand Anderung
30. s provided for this purpose at the limit stops Pos 12 e Always watch the saw when dislocating 4 3 Transport on a lorry e Arrest the wheels with the brakes Pos 15 e Fasten saw additionally at the limit stops Pos 12 by means of tension belts 4 4 Transport by a fork lift e Put saw off at the fork lift bars Pos 14 13 L P Z Er ance 16 03 2094 5 Operation 5 1 Placing of the saw e Place the saw on clean and solid stable ground e All three wheels must have contact to the ground e Push the brakes Pos 16 5 2 Preparing of cut off operations see 3 4 5 3 Check sense of rotation of saw blade see 3 5 5 4 Change sense of rotation see 3 6 5 5 Cutting see 3 7 5 6 Cutting quality of the saw blade Should the saw blade loose ist cutting quality after a longer operation term some cuts into lime clay bricks or some similar material will regrind the blade 14 5 7 Change of cooling water Strongly polluted water reduces the lifetime of pump and saw blade e When used frequently replace water daily and remove the sawing mud too e Clean the suction sieve of the pump each time when replacing the water 5 8 Height adjustment Height adjustment is needed e to cut bricks with a height of more than 370 mm by means of reversing cuts Handling of height adjustment Attention Saw arm locking Pos 18 must be in horizontal position e Motor ist switched off e Loose
31. ubung Cable fitting Vis de cable Avvitamento cavi 51 4 403062 Gegenmutter Check nut Contre crou Dado di bloccaggio 51 5 400060 Stecker Phasenwender 32 A Phase inverter plug Connecteur inversion Connettore inversione di fase 51 6 403243 Leitung Fiex Gummi Line flexible Conduite flexible Linea flessibile 91 7 403244 Leitung Flex 7X1 5 Line flexible Conduite flexible Linea flessibile 91 8 403297 Schutz Contactor Contacteur Contattore 51 9 403298 Relais Thermo Thermal relay Relais lectrothermique ____ Rele termico be Tasto Di Arresto d emergenza 51 10 400610 Not Aus kpl Mushroom button Bouton Arret d urgence Completo 51 11 403296 Stern Dreieck Star delta switch Coupleur etoile triangle _ Awviatore a stella triangolo 301219 Scheibe Washer Disque Rondella 300177 Unterlagscheibe Washer steel Disque d acier Rondella in Acciaio 65 300240 Sicherungsmutter Lock nut Contre crou Dado autobloccante 3 Pos Nr a Deutsch English Francais Italiano 66 300146 Sechskantmutter Hexagon nut Ecrou hexagonal Dado esagon
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