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Turbo Corrector (TOC) - User Manual

1. L DL UM ERU AE ID s L mmm m o A sien uae eee 7 n E zx APU pngna PINE 1 Jejajvy ogin Ties ob 181 2 se enpro snsuac LER cit Poe aru n iM uonoeuuo 101284107 ______ 81 in249 N ese 25058 dil epejg 3 1 TOC w Slot Sensors Connection Drawing Solar Power Option oolar power consists of the solar panel re chargeable battery solar charger and voltage regulator Power from the solar panel is cabled into the case to the solar charger The solar charger prevents over charging of the battery while providing power to the battery and the Turbo Corrector Installation location and panel size must be taken into consideration to determine if the solar panel will generate enough power for the Turbo Corrector Several panel and battery configurations are available Short term is the only power back up strategy available for the solar power option If power from the solar panel is interrupted a fully
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3. 9 1 20 8402 LABEL MADE IN USA 10 1 20 8453 LABEL SERIAL NUMBER 12 2 60 2303 SCREW SET 6 32 x 5 6 rreM REQ PART _ DESCRIPTION 40 1595 ASSEMBLY ALKALINE 6 CELL DISPOSABLE 2 1 20 7418 COVER BATTERY k 1 20 7286 WAND ASSEMBLY 1 20 9204 LABEL CSA CUS LISTING ENE 20 8358 LABEL DISPOSABLE BATTERY PACK 1 40 2833 25 TURBINE SENSOR CABLE ASSY 25 FT E 611 2833 XX TURBINE SENSOR CABLE ASSY XX FT 8 1 40 2855 SIGNAL CABLE ASSY AAT SIMULATOR CABLE ASSY SIGNAL CABLE AAT METER UNTERMINATED Xp o 1 40 2962 jt NOTES 1 CUSTOMER REQUIREMENTS MAY REQUIRE DEVIATION FROM THIS PARTS LIST 2 SOME OPTIONAL ITEMS SHOWN REFER TO CASE CONFIGURATION DRAWING 20 9241 3 ASTERISK INDICATES ITEM NOT SHOWN SLOT SENSOR CABLE WIRING DETAILS WHITE SENSE ORANGE SENSE RED MAIN BLACK MAIN SHIELD 47 3 X Oe 2 2 2 OOO 4 KEN Om a SWITCH SWITCH sect 3 B B STANDARD UNCORRECTED 48 www noneywell com Honeywell TOC Mini AT Case No Options STANDARD SWITCH m 2 1 F a 4 n T LE 1
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5. AAT Simulator A compact portable device is available for testing the electronic functions of a Turbo Cor rector The AAT Simulator p n 40 2835 will simulate main and sense rotor signals from the AAT Two rocker switches are provided a two position switch to change the main rotor frequency and a three position switch for changing the sense rotor frequency which will in turn affect the Delta A value calculations The simulator is connected to the Instrument through the sensor input cable and is powered by a standard external Mercury battery pack We fle 000 GAN SEME AAT SIMULATOR Connection to standard Mercury battery pack A 1x 01081 1x0 amp Connection to Sensor Input Cable www honeywell com Honeywell 8 Ce Sy Pa 4 2 4 1 p TER i HERE 221 BLU MAN BLK QND GAN SENSE RED BV PART 2935 SIN 01 MAT 1 Turbine Data to be entered Jb m 45 m M 065 gt Abar 8 000 ITEM BT Km 10 068 Sense Rotor Switch Main Rotor Switch 27 28 AAT Linearization otarting with firmware version 2 20 a more accurate flow rate calculation especially at low flows can be obtained when additional meter calibration data are used The additional calibration data may contain up to six flow rates and up to four pre
6. FAN was gen erated When the microprocessor detects a TIB F W Fault an alarm is indicated at TB3 placing dots on the LCD and 11111111 at Item 875 00000000 at 875 indicatesthere is no F W Alarm The alarm indicators will remain active until manually cleared by software Default 00000000 42 www honeywell com Honeywell ltem No Item Name 876 Alarms Output 877 Normal Alarm 878 TIB Abnormal Alarm 879 Normal Alarm Dead Band Description This item displays 11111111 to indicate that a TIB alarm 874 875 877 878 has become active and that an alarm pulse was transmitted out the Alarm Channel 00000000 at Item 876 indicates there are no active alarms Default 00000000 This item indicates if Delta A is outside the normal alarm band i e if the calculation for Item 869 Instantaneous Delta A is a value or that exceeds the Normal Alarm Limit item 872 an alarm is indicated at TB3 placing dots on the LCD and 11111111 at Item 877 00000000 at Item 877 indicates there is no Normal Alarm The alarm indicators will remain active until manually cleared by software or automatically when RBX item 165 is enabled Default 00000000 This item indicates if Delta A is outside the abnormal alarm band If the calculation for Item 869 Instanta neous Delta A is a value or that exceeds the Abnor mal Alarm Limit item 873 an alarm i
7. Description Code 0 2 selects which type of uncorrected volume pulses used as the input to J9 of the Mini AT main board to produce corrected volume Select 0 Unc mech Switch Sw 1 amp 2 1 TIB Adj Vol Pulse Sw3 Default 2 Vol Pulse Sw4 The minimum linearized value of Delta A that has occurred during the current log interval defined at item 202 This parameter along with all linearizations diag nostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 maximum linearized value of Delta A that has occurred during the current log interval defined at item 202 This parameter along with all linearization diag nostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 The minimum linearized value of unadjusted meter factor that has occurred during the current log interval defined at item 202 This parameter along with all linearization diagnostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 The maximum linearized value of unadjusted meter factor that has occurred during the
8. EE 1 20 8196 CASKET AUDIT TRAIL EH 1 40 2809 2 12 13 6 7 20 8911 UNCORRECTED SWITCH BOARD INSTALLATION DETAIL sleeps ie ess ERE pr Jr TIONS DESCRIPTION 20 8204 WASHER 8 EXT LOCK SCREW PN 46 22 x 1 4 19 16 CABLE CLAMP 5 16 DIA 490 SPACER UNCORRECTED SWITCH BOARD UNCORRECTED SWITCH OUTPUT BOARD rmi SWITCH UNCORRECTED 1 40 2885 ASSY TURBO FREQUENCY BOARD 46 72 20 8554 STANDOFF 46 52 1 2 M F 25 vu I 8 Honeywell TOC DESCRIPTION Mini AT Case w TFB and Messenger Modem 1 CUSTOMER REQUIREMENTS MAY REQUIRE DEVATION FROM THIS PARTS UST 2 CABLE WHT WIRE TO Tx RED WIRE TO Rx BLK WIRE TO COMMON CABLE WHT WIRE Rx RED WIRE Tx AND BLK WRE TO COMMON 4 CABLE WHT WRE TOP POSITION OF J5 5 CABLE RED WRE TO 400 BLK WIRE TO COMMON REFER TO SHEET 1 FOR CASE CONFIGURATION INFORMATION SUMMARY AMD RLUSTRADOM OF TFB INSTALLATION 51 SEE 2 YS nimis LA 4 TS SE 52 www honeywell com Honeywell TOC Mini AT Case w TFB and PT Board 1 CUSTOMER REQUIREMENTS MAY REQUIRE DEVIATION FROM THIS PARTS LIST 2 CABLE WHT WIRE TOP POSITION OF 415 3 UNPLUG CASE CONN
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10. BIES amp M3G 13H 59 03073185 81 350 1334 002 SI 1 S3dAL 01 31493 XvW amp oBgi OF 0 Lavd AN3LIIVH 350 O0EA ASP 9624 749648 2 082 WO T Onno 2 0 amp 0 0 gt uz 2 p WHO 0S AGT dETZW LA eocs or if HHO gg A AssD 105 2 9 deed S x3 223 C3 TONIS Tx3 43 W SHINA Waddad 55371 80 6 404 TIDAL WAHIXYH 9 HO I LU Bw 29 9 8201 051 980 100687 15 UTI amp uiri WHO O T AAGI rH 4 1 538 D d AHO TAH 32wwa tl 5 WHO lem E mE C339NIS WHO 0077 LIN i sas tne 521 vaa WHO OLAS BEZL MBCZN E d 5537 HJ 6 34 LSW E HD 2 atl EZ n3 03 19 01 2 JAJAL
11. bottom of the graph The graph window also has a tool bar at the top that is used to customize the graph The toolbar can be used to change background colors show gridlines zoom in or out and show the graph in 3D The Graph Setup button at the bottom of the graph will pull up the Graph Configuration screen as outlined on the next page Clicking the Reset Style button will reset the configuration to default Clicking the Close button will exit the Live Graph mode Live Turbine Graph a FAE esl al aly aite Turbo 00000000 00000000 otarted 8 22 2003 9 46 39 237 74 LL 0003 oM M M M 9 49 24 9 49 56 9 50 16 5 54 00 m 18 00 oF 9 49 24 9 49 56 9 50 16 i x 28076 92 5 20000005 M M T 9 49 24 8 48 56 9 50 16 n E 5 00 n Ca e 0 00 T G 500 _ ___ _______ _____ ___ E 9 49 24 9 49 56 9 50 16 Ti Ti me Rotor Frequency Sense Rotor Frequency Turbine Adi Flow Rate Instantaneous Delta 33 30099 99 1292 Graph Setup Close Live Graph Display www honeywell com Honeywell Live Graph Configuration The live graph can be setup
12. 0 Expected Operating Pressure 50 0 0 FSIS 99999 0 99955 0 PSIA Head Flow Aate Values for T able 1 Line Flow Rate gt Delta Instrument Selected T able Calibration Pressure change dd Delete Table Transfer Single T able Send Ta Head From File File Instrument Instrument f Errors Meter Factors Close 6166 0 15300 0 30373 5 45574 4 75 35 333433 Override minimum calculations Linearization Setup Form Low Frequency Cut Off Main Rotor otarting with firmware version 2 20 item 406 AAT Low Flow Cut Off Hz was added to allow the user to specify a low flow cut off for the main rotor only The cut off is expressed in Hertz as an integer value from 1 to 40 and defaults to the previously hard coded value of 3 Hz Main rotor volume that comes into the TIB at a frequency at or above the 406 value is accepted but volume that comes in at a frequency below 406 is not registered This feature is to help reduce or eliminate the processing of no net resonant flows such as main rotor oscillation during no flow conditions 29 Upgrading TIB firmware 1 Items Required PC with Windows 95 98 OS or higher Firmware Upgrade Manager software FWUM version 2 1101 or later Install Firm ware Upgrade Manager software which is usually prov
13. 82 0 pejoeuuoo Jou Ajeuuou GEES OP an 4919JA oqun er sisnlpy oiny u sese 9r pesniou it 5 80 2 PH all UNO er EM AL loo eo uonoeuuo JOMOd 18 96 40129941025 1100 ese cec SH 281 E 29 seuec 009 5 1 TOC Solar Power Connection Drawing with Slot Sensors Turbine Interface Board Operation The basic purpose of the Turbine Interface Board TIB is to accept high frequency pulses from the main and sense rotor sensors of the Auto Adjust Turbo Meter AAT compute the Sensus algorithms and output low frequency adjusted and unadjusted volume pulses to J9 of the Mini AT main board The value of each of the low frequency pulses is determined by the setting at item 098 Meter Index Code The TIB will check the main and sense rotor frequency every 1 second and send Adjusted and Unadjusted volume pulses when the volume accumulated has reached the value at item 098 The Adjusted Volume V and Unadjusted Volume are calculated as follows P P _ 5 V s V Where V Adjusted Volume V Unadjusted Volume Main Rotor Pulses Sense Rotor Pulses K
14. 9 Connect a standard serial cable from the TOC serial connector a computer serial port Warning Connections to the RS 232 port are Mini AT permitted only in nonhazardous locations MERCURY Laptop Computer CORRECTED VOLUME METER READ LIST RS 232 Port Serial Port i e COMI 2 TURBO CORRECTOR I O Cable P N 40 1629 Pressure Connection 10 Run MasterLink32 software and use the Set Instr Date Time via Computer selection in the Instrument Menu to set the date and time in the instrument Com Port and baud rate may need to be set for the Computer Serial Port Default baud rate is 9600 11 Use MasterLink32 to verify that company and site specific items are set properly especially item 98 Meter Index Code and items 863 868 12 Using MasterLink32 run the Live Turbine Graph from the Graphs menu to determine if the meter is operating correctly i e rotor frequencies Delta A and flow rate 13 Use the Disconnect Link function in the Instrument menu to return the Turbo Correc tor back to corrector mode Remove the cable from the side of the instrument 8 www honeywell com Honeywell 14 Verify the Test Hand rotates in the counter clockwise direction If not remove the black mechanical index assembly and shift the lower bevel gear to the upper position for CCW meter rotation Bevel Gear UP for CCW 15 Connect the Pressure line to the 1 4 NPT fitting at the side of
15. AAT 57 7 AAT 230 865 KM Meter Factor K factor for the main rotor for computing Adjusted Vol ume This user configured value indicates the number of pulses per cubic foot or cubic meter for the main rotor as indicated on the AAT meter s serial plate as FACTOR Default 100 0000 866 KS Meter Factor K factor for the sense rotor for computing Adjusted Vol ume This user configured value indicates the number of pulses per cubic foot or cubic meter for the sense rotor as indicated on the AAT meter s serial plate as S H FACTOR Default 100 0000 867 ABar Meter Factor Amount of average relative adjustment the sensor rotor supplied to the adjusted volume calculation during factory calibration This user configured value is indicated on the AAT meter s serial plate as AVG REL ADJ Default 10 0000 868 Meter Factor K factor for the main rotor for computing Unadjusted Volume This user configured value indicates the number of pulses per cubic foot or cubic meter for the main rotor s mechanical output as indicated on the meter s data sheet not on the AAT meter s serial plate Default 100 0000 869 Instantaneous Delta A The most recent calculated value of Delta A This read only value indicates the amount of adjustment required relative to factory derived Abar to compute the most recent Adjusted Volume Typically Adjusted Volume accuracy is maintained as long as Delta A is within Abar to
16. Abar range Default 0 0000 41 Name Description 8 0 Turbine Sensor Type selection to indicate the type of sensor used in the con nected AAT meter Typically Slot Sensors output ap proximately 500 Hz at max capacity while Blade Tip Sensors output approximately 1100 to 2100 Hz at max capacity Select 0 Slot Sensor Default 1 Blade Tip Sensor 871 TIB 4 20 Out Config Selection that determines the type of analog signal pro vided at the 4 20 output port TB2 select 0 Delta A Default 12mA Test 1 AdjVol Flow Rate 4 20mA Test 2 4mA Test 872 Normal Alarm Limit User selectable limit for Delta A entered as a percentage of Abar When exceeded produces a Normal Alarm at item 877 The range 1 10 Default 2 0 873 Abnormal Alarm Limit User selectable limit for Delta A entered as a percentage of Abar When exceeded produces an Abnormal Alarm at item 878 The range is 10 Default 75 096 874 Pulsing Gas Alarm Indicates if pulsing gas is detected by the Delta A algo rithm If detected an alarm is indicated at TB3 placing dots on the LCD and 11111111 at Item 874 00000000 in Item 874 indicates there is no Pulsing Gas Alarm The alarm indicators will remain active until manually cleared by software or automatically cleared by RBX in the firmware Default 00000000 8 5 Internal Fault This item indicates if an alarm for the
17. Drawing Parts Layout No 48 Drawing TOC w Optional TFB Messenger 50 Drawing TOC w Optional TFB PT 22 52 Drawing TOC Mini AT w Optional TFB Messenger Modem 4 PT 54 800 Pans Layouts ERE 56 DOWA TOG S00 ET 57 Drawing 800 Simplified Wiring 58 BY Gel EO em 59 Drawing TOC 800 Standard 5 5 60 Drawing 800 Uncorrected 61 Drawing TOC 800 Messenger Modem 62 Drawing 800 Protocol Translator PT Board Option 63 Drawing TOC 800 4 20 mA Board 64 Drawing TOC 800 Turbo Frequency Board TFB 65 Drawing 800 Single Pulse Alarm SPA Board 66 Drawing Installation for Div 1 Hazardous Locations 68 Drawing Installation for Div 2 Hazardous Locations 69 Wing AAT WIN BANGI 70 Revision List 1 00 Initial Helease May 2002 1 01 Modifi
18. Main Rotor Factor Sense Rotor Factor Kuo Mechanical Output Factor The calculated values of Adjusted and Unadjusted volume should be very close to each other However flow conditions mechanical problems and electrical problems can cause a deviation between the two This deviation is calculated by the TIB as a percentage This percent deviation from factory calibration is known as Delta A DA The value of Delta is updated every Auto Adjust cycle The Auto Adjust cycle is defined as every 25 000 main rotor pulses or every 8 5 minutes whichever occurs first 100 Delta A is calculated as follows Pi lu Where DA 96 Deviation from Factory Calibration Average Relative Adjustment at factory calibration Main Rotor Pulses Sense Rotor Pulses K Main Rotor Factor Sense Rotor Fac 16 www honeywell com Honeywell The TIB has certain functional characteristics that result from certain input conditions of the Auto Adjust Turbo Meter These characteristics are listed below Main rotor pulses received from meter are less than the value programmed into item 406 AAT Low Item 881 Main Rotor Frequency is forced to zero Flow Cut Off Hz Default Hz Sense rotor pulses received are less than 2 per Item 882 Sense Rotor Frequency is forced to zero second 2 Hz Main rotor input receives pulses but sense rotor TIB calculates Un a
19. NUMBERS FOR 20 9524 THRU 20 9531 20 9453 THRU 20 9569 20 9852 THRU 20 9863 56 www honeywell com 800 Parts List __ 1 29590 CASE TOC 800 ACCUTEST 800 _ Ci eas pamm n war 0007 STANDOFF 6 32 7 6 32 1 4 PHILLIPS KESAK 7 1 20 2284 6 8 1 20 8386 AS _9 1 40 1428 10 2 61402 _ 121616718 20 7 32 SS HEX NUT 14 1 22 1494 ASSEMBLY PLATE SWITCH MOUNTING 15 2 22 1161 SLEEVE SWITCH 60 1375 SCREW 10 32 X 5 15 BINDING HD GREEN 21711 20 5300 WASHER 10 EXTERNAL LOCK 18 1 40 2289 TERMINAL BLOCK 4 POSITION 19 6 60 1228 SCREW BD HD 6 32 x 1 2 20 1 40 1329 HOLDER CABLE TIE 21 1 601220 BREW 6 32 x 1 4 FLAT HEAD ERREG W M 2 2 20473 FILTER 5 2 aa nn M M RS 232 INTERNAL CABLE 27 111203196 GASKET A AUDIT TRAIL 28 1 ase 3 22 _1 1208087 QABEL WARNING DOJ _________________ C11 1 46285 POWER CABLE TOC 33 1 0201712 GROUND WIRE ELECTRONIC RECORDER _36 1 40 2112 5 TERMINATOR PRESSURE Honeywell 57 OG RxD WHITE ware we H t BE pom J BLACK 659 or TE WIRE E mA LT u _ c ponen 5 NOTE 200000000
20. a dn ic dui o uj per ees SAS ES Bug Amy nar Tuin pug Ayddne Ps Iac Jl dz ace Uu cee i a Pe p Jp nin el ag Map PELE or Uew TORUS ARG vv jepp oqin o Snsuag uP ATELY Iun UT di 5108096 Ui 101294107 4 TOC w Slot Sensors Connection Drawing www honeywell com 12 snsueq be MT 101291105 a Re aa 345385 O eel EAS 3 E SACU chap 2 45 SEC ui saapa SaS B 8bts OF diua
21. charged battery can generally last 3 5 and 15 days depending upon the size of the battery in the solar power system Solar Charging Unit Battery Shelf Voltage Regulator 14 www honeywell com Solar Power Connection 800 Series Case sulejsAs 5 10 291405 10 1sn py oiny MOP 10 MOE erez ov MOL 6v62 0v MS 1808 0 9 L GO 9 15594 epos sejeaipu age pnw e ped eq e sapul 9 qea 1 seyeotpu elu M sesind ZMS Ul 6589 esing r diia or or sesind IAUN L MS Japjoy 5 3 E 40 2848 4 Cable Assembly 8942 0r sesing fpyun Assy 9485 uos 3 sesing dws SunSaver6 no esp wen Md SOCAG H 20A 6 M indu 2d Qo ding peog 55914 1 peu 29 88 12907 Or 9
22. to make a serial connection to an external modem A communication s error will occur if the baud rate does not match the baud rate of the external modem or other serial device Select 0 9600 4 600 1 4800 5 300 2 2400 Default 6 19200 3 1200 7 38400 859 Vol Pulses Waiting Number of Adjusted Volume pulses waiting to be sent from J9 of the TIB to J9 of the Mini AT board 860 UnAdj Vol Pulses Number of Unadjusted Volume pulses waiting to be sent Waiting from J9 of the TIB to J9 of the Mini AT board 861 TIB Serial Number Factory assigned TIB Serial Number Example 09901234 x9901234 disregard the leading zero x99xxxxx 2 digit year of manufacture 01234 5 digit sequence number during the year of manufacture Default 00000000 862 TIB Firmware Version This item is used to display the TIB s operating firmware version number The read only number is automatically inserted when a firmware file is uploaded into FLASH memory 863 Meter Serial Number Serial number of the turbine meter connected to the TIB The number must be entered by the user Default 00000000 40 www honeywell com Honeywell Item No Item Name Description 864 Turbine Meter Size size of AAT meter configured by the user Note it is critical that this item be correct when using the TFB see item 889 Select 0 AAT 18 Default 4 AAT 60 1 AAT 27 5 AAT 90 2 AAT 30 35 6 AAT 140 3
23. was successful 33 7 After the 8515 firmware upgrade is complete unplug the MPA cable for J6 and plug it back into J10 Chose Connection Ensure that the MPA is plugged into J10 on the board For programming of the main 2 firmware You will be prompted to select the appropriate firmware 8 select the file from list box and click OK to begin upgrading the main firmware o File name Folders c Nmercunsf wtib 1 220 Cancel Q TIB22011 tbs Sch Network MERCURY gt List files of type Drives Firmware Upgrading Main TIB Firmware E j Stalus 4 Erasing current firmware Progress 34 www honeywell com Honeywell Upgrading Main TIB Firmware E Status Sending new firmware Progress Upgrading Main Firmware 2 xi Dlatus verifying upgrade Progress Upgrade Complete Upgrade of Main TIB Firmware to version 2 2011 was successful 9 After both processors are upgraded exit FWUM 35 36 www honeywell com Honeywell TOC Item Code List ltem No 182 393 394 395 396 ltem Name Input Vol to Corrector Cal Delta A Min Cal Delta A Max Meter Factor Min Meter Factor Unadj Max indicates TIB only items
24. ECTOR CABLE FROM 45 AMD PLUG PT BOARD J3 WHITE WIRE UP 4 REFER SHEET 1 FOR CASE CONFIGURATION FORMATION SUMMARY AND ILLUSTRATION OF TFE INSTALLATION 0 ce ART DESCRIPTION ji T ia 1 on uv PN 6 32 x 1 _ 53 10 l E D Cx MU PoE aE aes ee So oe 24 54 www honeywell com Honeywell TOC Mini AT Case w TFB Messenger Modem amp PT Board DESCRIPTION ASSEMBLY PROTOCOL TRANSLATOR NOTES 1 MAY REQURE FROM THIS PARTS eT 2 CABLE WHT WIRE TO Tx RED WIRE Rx AND WIRE TO COMMON 3 CABLE WHT WIRE TO PIN 1 OF J5 4 CABLE WHT WIRE TO Ex RED WIRE Tx AND BLE WARE TO COMMON 5 CABLE RED WIRE TO DC WIRE COMMON UNPLUG CASE CONNECTOR CABLE FROM 45 AND PLUG INTO FT BOARD J3 WHITE WIRE UP 7 REFER TO SHEET 1 FOR CASE CONFIGURATION INFORMATION SUMMARY AND KLUSTRATIOH INSTALLATION Te MESSENGER MODEM 06 COM delen SEE NOTE 6 MESSENGER BOARD REMOVED 55 PROBE OPTION 1 PART
25. Honeywell Honeywell Process Solutions Turbo Corrector TOC Supplement to Mini AT User Manual October 2010 V 3 02 Honeywell 2 www honeywell com Honeywell Table of Contents T 5 Connectors Jumpers location 6 7 10 UM 10 Eral POR TEE 11 Drawing Connections for with Slot Sensors 12 Drawing Connections for Mini AT TOC with Blade Tip Sensors 13 Solar PoWel OPUS 14 Drawing Solar Connections for Mini AT TOC with Slot Sensors 15 T ee meaner nen ees eee 16 PUF CONNECCION EET 18 OUI 19 E 20 T T E oT 21 BIOSgUeHcy BOSIO 22 1 eee eee 24 AAT 26 ANZ mU T 28 29 _______6 6______ gt 30 37 Drawing Mini AT Assembly 46
26. NNOYS Ce 8022 OF 09 30VIYSLNI TWNOIS HOLOM ONISNSS VNODIS 30104 dnou5 O 3NOZ Ald I 15 NOIIVOO SfIOGQNVZVH NON NOILVOO1 SNOJYYZYH 166 07 www honeywell com 70 Honeywell Find Out More To learn more about Mercury Instruments products contact your Honeywell Process Solutions representative visit www mercuryinstruments com or call 513 272 1111 Automation and Control Solutions Honeywell Process Solutions 3940 Virginia Ave Cincinnati OH 45227 MNL TOC 1 513 272 1111 October 2010 www honeywell com 2010 Honeywell Honeywell
27. a serial communications session with the Mini AT board to synchronize the values of mirrored item codes that coexist in both circuit boards With newer firmware 2 20 and higher and newer MasterLink 3 60 and higher The TIB is also capable of producing separate outputs for the following parameters Low frequency Adjusted Volume pulses either 100 of 1 000 CF per pulse Normal Alarm Form A State change Abnormal Alarm Form A State change Auxiliary Alarm normally Pulsing Gas Form A State change Buffered main rotor pulses Buffered sense rotor pulses 4 20 milliamp analog output for either Instantaneous Delta A or Adjusted Vol Flow Rate When the optional Turbo Frequency Board TFB Is installed High frequency Adjusted Volume pulses which can be used for volume totalization or instantaneous adjusted volume flow rate Uncorrected Since the TOC s main and sense rotors require constant power which would deplete the provided alkaline battery pack in a few days an external power supply of 8 5 volts DC 0 5 volts is always required The external power is usually provided by an AC power sup ply solar power supply or thermoelectric charger The standard alkaline battery pack serves as short term battery backup in case of external power failure Power supplies and barriers for hazardous locations Class 1 Divisions 1 amp 2 are available MasterLink32 software is the primary user interface to the Turbo Co
28. current log interval defined at item 202 This parameter along with all linearization diagnostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 37 No Name Description 397 Meter Factor Min The minimum linearized value of adjusted meter factor that has occurred during the current log interval defined at item 202 This parameter along with all linearization diagnostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 398 Meter Factor Adj Max The maximum linearized value of adjusted meter factor that has occurred during the current log interval defined at item 202 This parameter along with all linearization diagnostic items items 393 398 are helpful in verifying the performance of the AAT Linearization feature especially when all six items are logged in the expanded audit trail Default 0 0000 406 AAT Low Flow The low end frequency of the main rotor signal at which Cut Off Hz the TIB assumes a value of zero until exceeded This user specified parameter is to help reduce or eliminate processing of no net resonant flows such as main rotor oscillation during no flow conditions Range 1 40 Hz Default 3 Hz 850 Adjusted Volum
29. dj volume and sends to the Mini AT frequency is zero board as Adj volume Delta A is fixed at Abar Sense rotor input receives pulses but main rotor No volume pulses are sent to the Mini AT board frequency is zero Delta A is fixed at 100 Abar a value of about 110 TIB Functional Characteristics The TIB has the ability to establish a serial link with the Mini AT board for exchange of item data There are two triggers in which this data exchange occurs The first is directly after a local or remote serial connection to the Mini AT board has ended This is done mainly for the TIB to read any configuration changes that may have been made to the Mini AT The second serial trigger occurs on every Auto Adjust cycle i e 25 000 main rotor pulses or 8 1 2 minutes whichever occurs first The TIB reads and updates the following mirrored items having the same item number from the Mini AT during a serial link triggered by a local or remote serial connection 049 Battery Low Volt Limit 864 Turbine Meter Size 050 Shutdown Voltage Limit 865 KM Meter Factor 092 UnCor Volume Units 866 KS Meter Factor 097 UnCor Vol Display Res 867 Abar Meter Factor 098 Meter Index Rate 868 KMO Meter Factor 115 Pulser Output Time 8 0 Turbine Sensor Type 165 RBX Alarm Enable 871 TIB 4 20 Out Config 170 Protocol Code A 872 Normal Alarm Limit 171 Timeout Delay 1 873 Abnormal Alarm Limit 172 Timeout Delay 2 879 Normal Alarm Dead Band 200 Site ID Number 880 Ab
30. e Totalized Adjusted Uncorrected Volume This value is scaled to volume units selected at Item 092 and to the number of digits defined by Item 097 Default 00000000 851 Hi Res Adjusted Fractional portion of Item Code 850 Adjusted Volume displayed in units of ft or This item is continuously updated until it reached the value of adjusted volume units at Item 092 At that point item 850 is updated and item 851 is reset to zero Default 0 000000 852 UnAgjusted Volume Totalized Unadjusted Uncorrected Volume This value is scaled to volume units selected at Item 092 and to the number of digits defined by Item 097 Default 00000000 38 www honeywell com Honeywell ltem No Item Name 853 Turbine Adj Flow Rate 854 Turbine UnAdj Dial Rate 855 Turbine Configuration 856 Corrector Baud Rate Code Description The current instantaneous rate of flow for Adjusted Vol ume 850 expressed in the selected Adjusted Volume units ft or per hour The value is updated every 1 second in the TIB and transferred to the Mini AT board on every AAT Cycle serial link When accessed the unit will display the most recently computed value Default 0 00 The current instantaneous rate of flow for Unadjusted Volume 852 expressed in the selected Unadjusted Volume units ft or m per hour The value is updated every 1 second in the TIB and transferred to the Mini AT board on every AAT Cycle serial link Whe
31. e specified 100 flow rate of any Auto Adjust Turbo Meter The high frequency output is accurately scaled so that each pulse can be accumulated for remote volume readings either Ft or m or may be used as a flow rate signal A maximum frequency parameter Item 889 permits the user to select the desired number of pulses that will correspond to the maxi mum rated flow of the meter Choices for maximum frequency are 50 100 200 500 or 1 000 hertz The turbine meter size Item 864 and the meter index units Item 098 must be properly configured to obtain the proper frequency from the TFB The Turbo Frequency Board plugs into the T IB at connector J6 and is secured by two mounting screws TFB receives its power and input signal through J6 while providing the output frequency at TB1 on the Turbo Frequency Board The frequency output must be wetted by a 3 15 volts DC receiver for proper operation The TFB includes a red LED D1 that blinks at a slow rate once per second when power 5 first applied and while waiting for a valid packet of data The faster rate 7 times per second indicates that a valid packets have been received and an output frequency has been transmitted to the opto coupler During normal operation the LED will always blink at the faster rate MERGUR IAS 1 RUMENTS INC IN USA EC onea 40 2887 X connection Mounting to TIB J6 points reverse side of board F
32. ed Various minor changes June 2002 2 00 Added Live Graphing 024 Parts Lists p41 51 Modified Firmware Upgrade Procedure p27 Connection Drawings p11 14 4 20mA Output p21 Moved Alarms p19 TIB Diagram p6 October 2003 3 00 Modified Various major changes that include February 2008 New layout for the TOC 800 Assembly drawings for the TOC 800 Redesign of input switch assembly New assembly drawings for TOC Mini AT Case Info on new AAT Linearization feature Info on new Low Frequency Cut off feature Updates to the Connection Drawings on Pg 12 amp 13 3 01 Modified Revised cover page July 2008 3 02 Honeywell update October 2010 4 www honeywell com Honeywell Introduction The Turbo Corrector is a full featured Mini AT Electronic Volume Corrector with an internal interface board called the Turbine Interface Board TIB The TIB accepts high frequency main and sense rotor signals from the Sensus Auto Adjust Turbo Meter AAT and calcu lates the adjusted volume based on the Sensus AAT algorithms The TIB transmits low frequency adjusted and unadjusted volume pulses to the Mini AT board Depending on the setting of item 182 pressure temperature and supercompressibility correction is applied to either the Adjusted Uncorrected Volume the Unadjusted Uncorrected Volume or the Me chanical Uncorrected Volume from the input reed switches After each AAT calculation cycle usually 25 000 main rotor pulses the TIB initiates
33. er U15 firmware before changing to J6 for programming the 8515 Microcontroller U9 firmware 4 Send tioXXXXX t8x file use file browser if required UT File name Folders tib 195 feb Tsi L ancel E c Network MERCURY gt List files of type Drives Firmware E E 1 Ensure that the MPA is plugged inta J10 on the board This is just for the purpose of erasing 2 the main TB firmware 5 FWUM the main program then disconnects from the MPA Upgrading Main TIB Firmware E 222 Erasing current firmware Progress BEEN Erasing Main Firmware 2221 Disconnecting from Progress www honeywell com Honeywell 6 Unplug the MPA from J10 and plug it into J6 so FWUM can upgrade the 8515 firmware Connection p 1 Ensure that the MPA is plugged inta on the board For programming of the TIB 9515 1 firmware Upgrading Main TIB Firmware j t O O O O OSOS SO OSOO Erasing current firmware Progress Upgrading Main Firmware Sending new firmware Progress Upgrading Main TIB Firmware Verifying upgrade Progress Upgrade Complete Upgrade of TIB 8515 Firmware to version 2 2009
34. frequency in Hertz pulses per second Default 0 0000 Value of the most recent measurement of sense rotor input frequency in Hertz pulses per second Default 0 0000 Number of Adj Vol output volume pulses waiting to be sent out the TIB pulse channel at TB1 Default 0 An integer number used to scale the high end of the 5 4 20 mA output signal at TB2 This user selectable value determines at what point the Adj Vol flow rate Item 853 is equal to 20 mA Default 0 0000 An integer number used to scale the low end of the TIB s 4 20 mA output signal at 2 This user selectable value determines at what point the Adj Vol flow rate Item 853 15 equal to 4 mA Default 0 0000 The average of all Delta A calculations obtained during the Audit Trail log interval item 202 Default 0 0000 The version number of the TIB s second operating firmware This read only number is automatically inserted when a firmware file is uploaded into flash memory Honeywell ltem No 888 889 890 Item Name Description Incremental Adjusted Same as ADJVOL item 850 but 1 initialized re zeroed Volume at the beginning of every TIME triggered wake up item 202 If the instrument is accessed this item will display the current value for that point in time High Freq Out Max Freq The frequency out of the Turbo Frequency Board at TB1 when the AAT meter is at its designed 10096 flow rate The frequency for this conditi
35. hat state until cleared by RBX software or firmware Initial Recommended Alarm Configuration Alarm Limits Dead Band Operating Conditions Normal Abnormal Normal Abnormal Item 872 Item 873 Item 879 Item 880 Meter flow rate 5096 to 100 of rated capacity Pressures over 275 psi 0 5 2 0 0 05 0 2 Meter flow rate 20 100 of rated 0 75 3 0 0 075 0 3 capacity Pressures over 275 psi 1 0 3 0 0 1 0 3 Meter flow rate 20 to 100 of rated 1 25 4 0 0 125 1 5 4 0 0 15 1 75 4 0 0 175 9 Meter flow rate 5 to 100 of rated 2 0 5 0 0 2 0 5 capacity Pressures less than 50 psi 4J 2 5 5 0 0 25 0 5 Use these values if you can t decide on any of the above capacity Pressure range 50 to 275 psi 2 0 5 0 TOC Alarms www honeywell com Honeywell 4 20 milliamp output In addition to the pulse outputs the Turbo Corrector has a single 4 20 milliamp output channel available at TB2 The TIB updates the 4 20mA output every 5 seconds The channel is configurable to output either Delta A or Adj Vol Flowrate The selection is made at item 871 TIB 4 20 Out Config The limits for Delta A output are fixed at 5 4ma and 5 20ma The Adj Vol flow rate limits are user selected at items 884 20ma and 885 4ma The output requires loop power and must have a minimum of 9VDC across the and terminals under any load conditi
36. ided on the MasterLink32 CD under the Bonus Software folder NOTE Always install the program Mercury Calculator prior to Firmware Upgrade Manager when working on a Windows XP ma chine TIB Firmware file for Controller 103 U15 TIBxxxxx tbx and TIB Firmware file for Controller 8515 09 T8Bxxxxx t8x Mercury Programming Adapter MPA p n 40 2620 with version 1 1002 firmware or higher RS 232 serial cable p n 40 1629 5 4 TOC Power cable 40 2809 1 with battery or DC power connected or TOM Power cable p n 40 2812 with battery or DC power connected 30 www honeywell com 2 1 2 1 Programming both Microcontrollers 103 amp 8515 with Mercury MPA 1 Connect MPA to PC serial port via the 40 1629 cable 2 Connect MPA ribbon cable 10 pin header conn to TIB J10 port red wire to pin 1 PC running FWUM version 2 1101 3 otart Mercury Firmware Upgrade Manger and select TIB from icon toolbar A Dialog box appears to explain the sequence of connecting the MPA ribbon cable during programming 2 40 20 PM ERX GOR 31 32 Note TIB requires the firmware in the 103 Microcontroller 015 to be erased before the firmware in the 8515 Microcontroller U9 can be programmed For this reason the MPA is to be plugged into J10 first to erase the 103 Microcontroll
37. ions or loose hardware 3 Position the Turbo Corrector on the meter making sure that the wriggler is aligned properly Bolt the Turbo Corrector to the meter using the mounting bolts and gasket pro vided 4 Plug the memory battery connector into J26 You may initially see eight 6 s across the LCD while the unit is initializing 5 Install six new D cell alkaline batteries if using the Alkaline Receptacle Pack Hang the battery pack on the screws of the battery hanger plate located inside the door Install the battery cover if using a disposable pack Plug the main battery connector into J8 J7 will already be occupied by the TOC power cable 6 Connect the external DC power wires to the field wiring terminal strip of the TOC power cable 7 Connect the sensor cable to the Turbo Meter E Power ounting f Mex Hons Screws IY T _ et 2 qE Memory Alkaline m Battery 726 TOC Connector Power Cable 17 18 Field Power a Wirin an d Main Battery Strip c ent Connectors 8 Verify that digits appear in the LCD display usually all zeroes Scroll through the meter reader list by swiping a mag wand down the right side of the display window to verify the instrument is operating Numeric Display Mag Wand Start at top of label and stroke downward to bottom right corner
38. ire Tx Blk wire COM Red wire Rx 62 www honeywell com Honeywell TOC 800 PT Board Option PART DESCRIPTION 1 1 40 2655 2 ASSEMBLY PROTOCOL TRANSLATOR 2 1 40 2090 ASSEMBLY CABLE SCIB amp 4 20 BOARD 3 1 40 2787 ASSEMBLY CABLE POWER 4 PIN TO 4 PIN 74141 60 4219 EW 6 3 WHT WIR 63 800 4 20 mA Board Option DESCRIPTION _ 40 2500 ASSEMBLY 4 20 mA BOARD 20 9359 ASSEMBLY MOUNTING PLATE 4 20 BOARD 40 2090 4 20 mA BOARD 60 4219 5 6 32 X 1 4 15 BLK WIRE WHT WIRE 64 www honeywell com Honeywell TOC 800 PT Board Option PART _ DESCRIPTION aon a 2885 ASSEMBLY TURBO FREQUENCY BOARD L2 2 208554 STANDOFF M F 6 32 X 1 2 LONG 73 2 20 1783 WASHER 6 FLAT SECTION P P 800 SPA Board Option ITEM QTY PART DESCRIPTION 40 1823 SY SPA _ 21 20 9359 1 20 m 3 1 402551 1 ASSY SPA CABLE 10 60 4219 RED STRIPE GNO 7 RED STRIPE DETAIL R 66 www honeywell com Honeywell 3715 53 13 9 _ H2L1L S ONY 504 79401190 HOLJJNNOJ 3572 vi 50 ma m Tavda NIvW 19 I3123NN 2
39. lume information The items are 863 Meter Serial Number 864 Turbine Meter Size 865 Km Meter Factor pulses per cubic foot of the main rotor 866 Ks Meter Factor pulses per cubic foot of the sense rotor 867 ABar Meter Factor average amount of adjustment from factory calibration 868 Kmo Meter Factor pulses per cubic foot of the mechanical output unad justed The values for these items are found on the Turbo Meter s serial plate with the exception of KMO Meter Factor which can be found on the factory calibration data sheet Note It is very important that item 868 Kmo Meter Factor is configured with the KMO value If not the TIB will compute inaccurate values for Unadjusted Volume Sensor Input Connection The main and sense rotor signals are to be connected from the Turbo Meter s slot sensors to TB6 of the TIB board using the supplied 4 foot Sensor Cable p n 40 2833 1 An op tional 25 foot cable is also available for remote mounting locations p n 40 2833 25 If the Turbo Meter incorporates blade tip sensors a different input cable is require since the connector requires six pins instead of the normal five pins For blade tip meters use input cable p n 40 3033 Sense Rotor white Sense Rotor orange Hele gt Fal Si E Main Rotor red Main Rotor black Shield wire clear Sensor Input Cable www honeywell com Honeywell Pulse Outputs In addition to the Mini AT s sta
40. n accessed the unit will display the most recently computed value Default 0 Item used to determine the configuration of the instru ment A selection of 0 at item 855 is used for stand alone Mini AT and Turbo Monitor units A selection of 1 at item 855 is used for Turbo Correctors and enables serial communication between the TIB and Mini AT mainboards FYI Normally serial communications with the Mini AT board passes through the TIB Select 0 Turbine Support Off 1 Turbo Monitor Mode Code 0 7 to select the baud rate at TIB port J7 This port is normally used to make a serial link to the Mini AT in the Turbo Corrector mode and is generally not used in the Turbo Monitor mode A communication s error will occur if this baud rate does not match the baud rate of TB2 of the connected Mini AT board Select 0 9600 Default 4 600 1 4800 5 300 2 2400 6 19200 3 1200 38400 39 Name Description 857 Ext Case Conn Code 0 7 to select the baud rate at TIB port J5 This Baud Rate Code port is normally used to make a local serial connection A communication s error will occur if this baud rate does not match the baud rate of the connected external device Select 0 9600 Default 4 600 1 4800 5 300 2 2400 6 19200 3 1200 7 38400 858 Modem Port Code 0 7 to select the baud rate at TIB port 4 This Baud Rate Code port is normally used
41. ndard pulse outputs the TIB has 3 pulse outputs of it s own The Pulse Outputs are as follows TB1 Low frequency Adjusted Volume Output Form A scaled to units set at item 098 TB5 High frequency Buffered Main Rotor meter pulses Form A High frequency Buffered Sense Rotor meter pulses Form A Output Pulse Specifications 1 All outputs are isolated from ground and each other 2 The wetting voltage is rated for DC only from 3 0 volts to 30 0 volts 15 0 volts per CSA Observe polarity 3 The pulser circuits will sink up to 5 milliamperes DC Pulse Collection Device Pulse Output Pulse Connection Circuit 20 Alarms In addition to the standard Mini AT Alarms listed in the Mini AT Operator s Guide there are four alarms for the TOC These alarms exist in the Turbine Interface Board TIB and are transferred to the Mini AT on the AAT calculation cycle where they are date amp time stamped into the Alarm Logger Mam Descriptor tem Am Code Deed Band tiit Alarm Outputs The Turbo Corrector will generate a Form A output on every new alarm The alarm outputs are available on TB3 of the Turbine Interface Board There are three outputs available the Normal alarm Abnormal alarm and Aux out The Aux out channel is used for the low battery internal fault and pulsing gas alarms At the occurrence of any alarm the appropriate output will latch into the ON or closed state and remain in t
42. normal Alrm Dead Band 201 Site ID Number Part 2 884 Adj Flow 20mA Value 861 Serial Number 885 Adj 4mA Value 863 Meter Serial Number 889 High Freq Out Max Freq The TIB writes the following items to the Mini AT during a serial link triggered by an Auto Adjust cycle 853 Turbine Adj Flow Rate 874 Pulsing Gas Alarm 854 Turbine UnAdj Dial Rate 875 TIB Internal Fault 859 AdjVol Pulses Waiting 881 Main Rotor Frequency 860 UnAdjVol Pulses Waiting 882 Sense Rotor Frequency 862 TIB Firmware Version 883 Adjusted Volume Pulses 869 Instantaneous Delta 887 8515 Firmware Version 17 18 Original Configuration In order to allow the instrument to function in Turbo Corrector mode i e TIB periodically updating Mini AT items item 855 must be set to Turbo Corrector Mode By enabling this mode and with the default selection of item 182 Input Volume to Corrector set to TIB Adj Vol SW3 volume correction is made from the adjusted volume pulses sent from the to Mini AT board at J9 Also the numerous Serial Log Triggers generated by the TIB s serial connection are automatically disabled to keep Audit Trail memory from filling up with serial access logs from the TIB Input Parameters from the Auto Adjust Turbo Meter It is critical that the following Turbo Corrector items are properly configured with parameters from the Auto Adjust Turbo Meter Without properly configuring these items the Turbo Corrector will produce incorrect vo
43. on 24 volts DC loop power is typical The 4 20 milliamp output function can be verified by changing the selection at item 871 and then disconnect the serial link Depending on the setting the 4 20 mA output can provide a constant 4 12 or 20mA signal for verification or calibration purposes Note disconnect link after each change at allow the configuration to take affect After verification Item 871 should be set back to either Delta A or Adj Vol Flowrate for the output to function normally 1 Adjusted zd IB2 Volume output is t 94 S E ER 2 TB3 Alarm auc TBS and outputs 5 Sense rotor L j iij ETT buffered outputs IL 54 high frequency Ase 16 7 ES gt RU t AER aal oy erm ec 7 i A Lipe 111111 B Lm ae IT T Im Pulse and 4 20mA Output Connection Locations 4 20 w o powered loop 4 20mA Receiver w powered loop 24VDC supply TIB 4 20 4 20 output output 4 20mA Output Connections 21 Turbo Frequency Board The Turbo Frequency Board TFB is an optional accessory that outputs a proportional signal for Adjusted Volume flow providing up to 1 000 pulses per second at th
44. on is user specified to allow compatibility with most data acquisition systems or devices select 0 50 Hz Default 1 100 Hz 2 200 Hz 3 500 Hz 4 1000 Hz Most common choice Counts per Delta A The number of main rotor pulses that triggers the next Delta A calculation If the specified number of pulses are not received within 8 1 2 minutes due to low flow rates Delta A is automatically re calculated based on the 8 1 2 minute timeout Default 25 000 Min Allowed 5 000 Mini AT Items mirrored in the TIB The following Mini AT items are read by the TIB and the values duplicated in TIB items having the same item code number Please refer to the Mini AT Operator s guide for de scriptions of these items 049 050 092 097 098 165 170 171 172 200 201 Battery Voltage Low Limit Shutdown Voltage Uncorrected Volume Units Uncorrected Volume Display Resolution Meter Index Code RBX Alarm Enable Protocol Code A Timeout Delay 1 Timeout Delay 2 Site ID 1 Site ID 2 45 Assembly Drawing 2 2 5X12 a 8 un _ el ae SE e 46 www honeywell com Honeywell 0909009 NO DESCRIPTION MOUNTING DER DOOR ASSEMBLY CASE CONFIGURATION ASS Y ALKALINE BATTERY PACK FIELD INSTALLATION INSTRUCTIONS _ STUD TAMPERPROOF HINGE _ TURBINE SENSOR CABLE ASSY 4 FT
45. ona 1 NEN DO RED _ OU 3 1 40 2724 10 4 1 404413 www honeywell com 00000 TOC 800 2nd Pressure Option 1 1 20 2284 GASKET PRESSURE CASE CONNECTION 20 8386 ASSEMBLY CASE PRESSURE CONNECTION 40 1428 _ TRANSDUCER DRAWING 4 2 60 1402 SCREW 1 4 20 X 1 2 FLSTR HD WASHER STAR 1 4 800 Standard Switches 1 2 221161 SLEEVE SWITCH u ____ 22 1494 55 PLATE SWITCH MOUNTING 20 3827 WHITE 4 i 404413 ASSEMBLY SWITCH CAPSULE W TIB MINI AT CABLE 60 1607 _ 1 4 20 55 HEX NUT m gt D Ux i ETT 7 ae ERA Tar PES ET r1 4 n d pd DETAIL D SCALE 1 2 60 www honeywell com Honeywell TOC 800 Uncorrected Switch ITEM QTY PART DESCRIPTION 40 3564 _ ASM MECHANICAL UNCORRECTED SWITCH INPUT BOARD 22 1161 SLEEVE SWITCH ASSEMBLY PLATE SWITCH MOUNTING SPACER UNCORRECTED SWITCH BOARD 22 1491 SLEEVE SWITCH UNCORRECTED _ 6 1 40 4413 _ 5 SWITCH CAPSULE W TIB MINI AT CABLE CABLE TIE WHITE 8 2 60 1607 1 4 20 55 HEX NUT E BLACK WIRE TO __ THE RIGHT 61 800 _ Modem Option 22 DESCRIPTION ISEE NOTE2 NOTES 1 Red wire 2 Wht w
46. requency out connection TB1 Lg m Ps www honeywell com Turbo installed Honeywell Turbo Frequency Board Pulse Factors Meter oe ee Flow English Model Size Blade Pulses Ft per Pulses Ft per Pulses Ft per Pulses F per Pulses Ft per in Angle per Ft pulse perFt pulse perFt pulse pulse pulse Meter Flow ae WI Metric Model Size Blade E m m per Pulses Pulses te Pulses ee mm Angle per m pulse perm pulse perm pulse perm pulse per m pulse 3500 0 000286 1750 0 000571 28 0 035714 56 0 017857 0 008929 280 0 003571 Table 3 Volume Per Pulse for various meter sizes and Frequencies 23 24 Live Graphing Turbine Related Items The Turbo Corrector via MasterLink has the capability to graph turbine related items The graphable items are Main Rotor Frequency Sense Rotor Frequency Instantaneous Delta A Adjusted Volume Flow Rate and High Frequency Adjusted Volume These items can be graphed one at a time or up to a maximum of four Each item has a configurable scale line color and line style The graph is live with a configurable update interval and viewing interval The figure below shows a sample graph with four items on the graph Notice that the last updated value of each item is shown as a numeric value in a display box at the
47. rrector MasterLink32 provides the means to configure calibrate upload and download data Live graphing and storage of both rotor frequencies Delta A and Adjusted Flow Rate are provided Connector Jumper J2 J3 4 5 J6 J10 JMP1 TB1 TB2 184 185 TB6 www honeywell com O O OOOO 6V 6V main Diagram of the Turbine Input Board actual size Purpose Connection for TIB power Connection for LCD display not used in TOC RS 232 connection for external case connector Firmware upgrade connection 2 and connection for Turbo Frequency Board RS 232 connection to instrument CMOS connection to instrument not used Connection for AdjVol amp UnadjVol pulse output to Mini AT J9 Firmware upgrade connection 1 Jumper to select RS 232 J7 or CMOS J8 port usually set on pins 1 amp 2 RS 232 Form A Adjusted Volume Pulse Output LF 4 to 20 mA output connection external loop power required Form A output connections for Normal Abnormal and Auxiliary alarms RS 232 connection for modem Buffered Main and Sense rotor pulse output Main and Sense rotor pulse input from turbine meter Honeywell Quick Start Guide The following steps will guide you to getting the TOC installed and operational 1 Unpack the instrument and verify that there is no shipping damage Also verify that nothing is missing from the shipment 2 Open the case door and make sure there are no loose connect
48. s indicated at TB3 placing dots on the LCD and 11111111 at Item 878 00000000 at Item 878 indicates there is no Abnormal Alarm The alarm indicators will remain active until manually cleared by software or automatically when HBX item 165 is enabled Default 00000000 A hysteresis band that provides a buffer above or below the Normal Alarm Limit 872 when Normal Alarms are automatically cleared by RBX operation The user specified value determines the magnitude of the band The Delta A value must pass completely through the band before the alarm is reset The band applies to both the plus and minus side of the Normal Alarm Limit Default 1 0000 43 44 880 881 882 883 884 885 886 887 Abnormal Alarm Dead Band Main Rotor Frequency sense Rotor Frequency Adjusted Volume Pulses Adj Flow 20mA Value Adj Flow 4mA Value Average DeltaA 8515 Firmware Version www honeywell com Description A hysteresis band that provides a buffer above or below the Abnormal Alarm Limit Item 873 when Abnormal Alarms are automatically cleared by RBX operation The user specified value determines the magnitude of the band The Delta A value must pass completely through the band before the alarm is reset The band applies to both the plus and minus side of the Abnormal Alarm Limit Default 1 0000 Value of the most recent measurement of main rotor input
49. ssures Based on live flow rates and live pressure readings measured by the TOC a linear interpolation method 15 used to correct the error at live flow rates that fall between calibration flow rate data points Live pressure readings are used to select the closest pressure calibration table stored within the instrument addition to linearization corrections to Adjusted and Unad justed volumes Delta A calculations are also adjusted using the calibration data Linearization adjustments are applied at each volume calculation i e every 1 second The working linearization table is updated based on live pressure at each Delta A correction cycle which is usually every 25 000 main rotor pulses or 8 1 2 minutes which ever occurs first The 1 second volume adjustment computations use the most recently computed linearized meter factors However Delta A is linearized using the average flow rate of the most current AAT cycle oix new diagnostics items were created and may be optionally placed in the audit trail for logging Item 393 Minimum Delta A linearized for log interval Item 394 Maximum Delta A linearized for log interval Item 395 Minimum Unadjusted meter factor linearized for log interval Item 396 Maximum Unadjusted meter factor linearized for log interval Item 397 Minimum Adjusted meter factor linearized for log interval Item 398 Maximum Adjusted meter factor linearized for log interval see the Code Listing sec
50. t to the same baud rate which defaults to 9600 for both Also the settings at items 857 External Port Baud Rate J5 default 9600 and 858 Modem Port Baud Rate TB4 default 2400 must match the host baud rate for the device being used See the drawings on the next two pages more details on various cable connections Modem d Connection TB4 6 baud rate setting at item 858 4 Mini AT LH IMEEM 7 serial port ind MCN uad e eri External Case to TIB port NOE Connector Port Connection TB2 E lnc i mee Connection J5 baud rate setting Dice hab baud rate setting at item 272 at item 857 T TI I Bus TIB port to Bc gt MMini AT port alt E Connection J7 baud rate setting at item 856 External Case Connector Serial Port Connections 11 Buuejejy snaue uim i0 1284407 jn ee ee _ Jabapy oquny omen ero mene as E EN nr ae 27 4
51. the instrument MERCURY Mini AT 1 4 NPT front view fitting Pressure Line 16 Insert the slip along fitting into the thermowell and place the temperature probe into the slip along fitting sliding the probe down until it nearly bottoms out in the thermowell before tightening the slip along nut Temperature Probe Th Slip Along cds Fitting 17 At this point the instrument should be ready for operation The Turbo Corrector requires 8 5 VDC 0 5 VDC from an external source to operate The standard external source is an AC to DC power supply Div 1 locations require barri ers with an alkaline battery as backup power Alternatively solar power is available loca tion dependent Note Damage to the internal Power Distribution Cable will result if external power exceeds 9 0VDC When using the standard power supply the output is connected to the Turbo Corrector power cable mounted to the left side of the case using the provided terminal strip The Turbo Corrector power cable should already have one connection plugged into J7 of the Mini AT main board and the other connection plugged into J2 of the TIB The alkaline battery pack plugs into J8 of the Mini AT board TOC Power Distribution Battery t JA x 3 e Terminal m s F Strip Power Components Battery Backup The Turbo Corrector with DC power s
52. tion in this manual for mor information of these items A text file with a file extension of LIN is used to send calibration data for a particular meter to the TOC The linearization data in the file is expressed as a percent error The Turbine Meter Size item 864 displayed as 27 AAT 35 30 AAT 57 etc is auto matically set when the LIN file is loaded MasterLink software will also automatically handle the conversion if the file contains metric volume units sending calibration data in either direction between a LIN file and the instrument is handled in MasterLink s Transfer menu An interactive read write of AAT Linearization parameters is handled in MasterLink s Setup menu An example of this setup form is shown on the next page NOTE To take advantage of the AAT Linearization feature calibration data beyond what s supplied on the AAT meter serial plate is required Data similar to what s shown in the sample form on the next page is needed Contact Sensus Metering Systems for information on how to obtain and use this calibration data www honeywell com Honeywell Setup AAT Linearization Data All Pressure T ables Transfer T able Group Validate Form Serial Number send Files Read From Reset Form 1234567890 Instrument T able Units Meter Km Ks PSIA 60000 29 0 41 0 32 0 10
53. upply has the option of two battery backup strategies a short term backup strategy and a long term backup strategy The short term strategy using power cable 40 2809 1 will allow the Mini AT TIB and sensors to remain powered for approximately 48 hours The long term strategy using power cable 40 2809 2 will power the Mini AT for approximately 3 years In the long term strategy the TIB and sen sors will not be powered by the backup battery The standard configuration for the Turbo Corrector is the short term strategy The long term configuration is available as an option Note It is highly recommended that an Uninterruptible Power Supply UPS be used in conjunction with the DC power supply in the short term configuration to compensate for possible power failures www honeywell com Honeywell Serial Connection The TIB has three serial port connections one to connect the TIB to the board to allow internal communications to the Mini AT board at J7 one to connect the TIB to the case connector for a local serial connection at J5 one to connect the TIB to remote communications device modem radio etc at TB4 Normal serial communications to the Mini AT are routed through the at J5 MasterLink32 can communicate with either the Mini AT or depending upon which is selected in the MasterLink32 establish link dialogue box Item 272 in the Mini AT board 2 and item 856 in the TIB J7 must be se
54. using the Graph Configuration The Y Axis column is used to choose which items are to be graphed Clicking on the drop down arrow will cause a list of items to appear Simply select the desired item from the list If only one or two items are to be graphed select those items for the first one or two and change the remain ing items to None The Y Minimum and Y Maximum columns are use to select a range of values to scale on the graph The Color and Line Style columns are used to configure the type of line to be displayed on the graph Other graphing options are set in the lower Options portion of the Setup screen The Reading Interval is used to set up how often the software interrogates the Turbo instrument for the information that is being graphed This can be set from 1 to 30 seconds The X axis Width configures how much of a time interval to show on the graph The default is 30 seconds There are also two check boxes When checked the Show ToolBar displays the toolbar at the top of the graph window The second Show Data Points on Lines displays a dot on the graphing lines for each retrieved data value Turbine Graph Setup Graph Configuration Y Axis tem Y Minimum Y Maximum Color Line Style Instantaneous Delta A m Solid Line Thin Options Reading Interval amm seconds 1 20 Show Toolbar Se fui width a Show Data Points on Lines Load Setup Save Setup Cancel Live Graph Configuration 25 26

Turbo Corrector (TOC) - User Manual

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