MOUNTED UNIT
Contents
1. 13 Mixing with pump and mixer in the cover 13 Mixing with control unit and mixer in THE COVER sishcsisessesseaciats etais aii 14 Misxcing With MIKE oeccscecsiciodenecdce ceases bteediedie 14 Standard water system plan with Manual COMtrOlMUMIt jeiscete feces assests cates deecenesa 16 Water system plan with electric control unit Mixer and system washing unit with non return valve 0c cece cece eens 17 DSPFAYVING eadar irai 18 Standard water system plan with manyak conmtrol Umi 322222 sere scecelitcunesieemd ace 18 Water system plan with electric control unit Mixer and system washing unit with Non return VAIVGrinci csisccccanscsectcasiareectaees 19 System washing and emptyng of residual volume 2 2222222 20ceeeeeeeeeeee 20 With standard SVSteninicissscdsididesclassecctenvekesiee den 20 INFORMATION ABOUT REPLACEMENTS sicscectaidecestscicesedeceevendecesteets 22 Filter Cle Anin Gv as ascenscssocadscarmiocmasdesnorsss 22 Lubrication points diagram 23 IMPORTANT SAFETY NOTE The information published in this booklet regards the pointed out with relevant symbols in order to safeguard operational aspects of the operator unit installed on the people from risks Remember that prudence is irreplaceable machine It is however necessary that you carefully read the Safety is also in the hands of all the operators who interact general safety regulations published in Bo2. valve assembly 21 Stainless steel pipes 28 Distribution line filters 29 Clear water tank 41 Tank inside washing lever valve 42 Agitator lever valve in tank English user manual 233 011 Mounted unit TANK FILLING The tank can be filled in two different ways Waiter filling from the upper holes page 10 Water feeding with tank filling hose from suction fil ter page 11 Water filling through tank filling hose page 12 Booklet 4B AN Important When filling the tank ensure that hand washing tank B has been filled with clean water and filled it up if necessary WATER FILLING FROM THE UPPER HOLES Use an external water source or a tank that is located on a level higher than filling hole A and C Fill tank B with hand washing water AN Important Tank filling opening A must be equipped with the basket filter mesh size 1 mm at Important The tank B must be filled with clean water English S_028 tif sjo user manual 233 011 Mounted unit Booklet 4B WATER FEEDING WITH TANK FILLING HOSE FROM SUCTION FILTER ASE i KANNT Danann S_029 tif Caution Warning Make sure that no part of the tank filling hose comes into contact with the chemical spray products so that the water source does not become polluted Proceed as follows 1 Switch off the motor activate the par
3. 233 011 Booklet MOUNTED UNIT user manual Edition3 10 2010 Serial number INDEX title page TECHNICAL INFORMATION 00 css eeeee eee 2 Main Components erised setsedacectenbusdin as 2 Technical specifications ccc cece 3 Safety GOVICES n sccscccccccdasendscancsecseeseaseaseee 3 POSItl Oni OF Signals raaa 4 INFORMATION ABOUT HANDLING AND INSTALLATION WW Wo c cece cece eee eee eee 4 Transporting esa E 4 Loading and unloading 2222 2 00000 5 INFORMATION ABOUT ADJUSTMENTS 5 Adjustment of the sliding guides 5 INFORMATION ABOUT USE 00 000000e 6 Connecting the equipment to tractor 6 Connecting the equipment to tractor Tractor quick coupling kit 7 Anti overturn protection feet 8 System diagram S oscil sceiedamsdieedidadosnmarsistes 8 Standard water system plan with manual control UNIE 6 206 sec sence cececececensecceeecce acne 8 Water system plan with electric control unit Mixer and system washing unit with non return VAIVE iin dcswccsecdeccsearcrecesnecewenaen 9 Tank MAg ecdad 10 Water filling from the upper holes 10 Water feeding with tank filling hose TRONTSUCHON TICE acocscsdevcnnotsorsteeneeneeredsens 11 title page Water filling through tank filling hose 12 Product MikiINnG eda sa 13 Preparation of chemical product
4. and wash it with a water jet Remove the in line bar filters see leaf let 9 and wash them with a water jet Wash the outside of the tanks and the areas in contact with the product with a water jet F_056 tif English 22 user manual 233 011 Mounted unit LUBRICATION POINTS DIAGRAM Oil all greasing points and sliding sur faces particularly whenever the system is washed Use PERSIAN POLIGREASE 2 grease AN Important When the lifting device slides with an excessive play adjust sliding blocks A as shown on page 5 The replacement of sliding blocks A if it is necessary shall be carried out only by personnel trained for this intervention English Booklet 4B S_017 tif 23 user manual 233 011 Mounted unit English 24 Booklet 4B user manual
5. ately mid tank 8 Open the valve A to empty the tank 9 Shut off the valve C 10 Operate the valve lever D to rinse the equipment Danger Warning Keep the cover closed when you per form this operation so as to avoid wa ter spills that might hurt the operator Control through the inspection hole M English Booklet 4B M_004 tif M_005 tif M_006 tif 315 user manual 233 011 Mounted unit 11 Close valve A turn lever N as shown and turn the levers of valves G F E to work position Zk Important In case of accidental contact of the product or the mixture with skin flush immediately with the fresh water con tained in the hand washing tank Booklet 4B 1 M_007 tif co KA IN Goa Goon S_032 tif English 262 user manual Booklet 4B Mounted unit Water system plan with electric control unit Mixer and system washing unit with non return valve ane ywy wy e ene M_021 tif LLO EEZ user manual fZ English 233 011 Mounted unit SPRAYING at Important The environment and field conditi
6. d according to the surface to be treated and comply with the instructions supplied by the plant protec tion product manufacturer Do not mix different products Mixing with pump and mixer in the cover 1 Insert water into the tank until 1 2 Booklet 4B Incase of accidental contact of the product or mix with the skin wash immediately with clean water In case of illness refer to medical assistance showing the product label As Caution Warning Do not dispose of the product the mix or other pol luting material in the environment Disposal must be performed in accordance with the current regula tions on waste M_001 tif 2 3 of the maximum level is reached see Tank filling 2 Add the antifoaming additive if required 3 Enable the pump and turn valve B to activate the mixer in the cover see figure 4 Insert the chemical into the tank according to the instructions 5 Insert water into the tank until the maximum level is reached see Tank filling S_030 tif 6 Once the operation is completed close valve B English user manual 233 011 Mounted unit Booklet 4B Mixing with control unit and mixer in the cover 1 Insert water into the tank until 1 2 2 3 of the maximum level is reached see Tank filling 2 Add the antifoaming additive if required 3 Enable the control unit see booklet 6 and close all boo
7. ection foot to avoid the overturn risk of the sprayer when it is discon nected from the tractor E Cardan shaft support to support the shaft while disconnected from power take off F Support leg to support the equipment before dis connection so that reconnection is simpler G Extension opening blocking prevents the unin tentional opening of the boom extensions during road circulation br Caution Warning Check daily that all safety devices are correctly in stalled and in working order English EE Size mm Weight kg 1200 2100 375 1200 2100 380 1200 2100 385 S_020 tif user manual 233 011 POSITION OF SIGNALS The figure shows the location of all safety plates while their meaning is explained in booklet 1 Mounted unit Booklet 4B ak Important Make sure that all plates are legible If they are not clean or replace if necessary ensuring the new ones are placed in the original position S_021 tif INFORMATION ABOUT HANDLING AND INSTALLATION TRANSPORTING Loading and transporting can be carried out in differ ent ways according to the destination In all cases the equipment must not be packaged English 4 user manual 233 011 Mounted unit LOADING AND UNLOADING Booklet 4B A Danger Warning Lifting and handling must be carried out with the tank empty and using ap propriate equipment by skilled staf
8. ed to the tractor Position 1 position of the anti overturn protection feet when parking the equipment Position 2 position of the anti overturn protection feet when the equipment is operating SYSTEM DIAGRAMS Standard water system plan with manual control unit Loosen knobs D and position the feet in the desired position Tighten the knobs after the adjustment Remove safety pins B and orientate the feet in the desired position Insert the safety pins B sf qm Es a a z gt 1 8 S_027 tif Legend 1 Suction filter filling 10 3 way ball valve 33 Control unit 4 Tank emptying valve 21 Stainless steel pipes 7 Suction filter 29 Clear water tank 8 Diaphragm pump 30 Product tank English 28 s user manual 233 011 Mounted unit Booklet 4B Water system plan with electric control unit Mixer and system washing unit with non return valve M_019 tif Legend 1 Suction filter filling 13 Mixer 30 Product tank 4 Tank emptying valve 14 Control unit line filter 34 Non return valve 7 Suction filter 15 Pressure control engine 35 Pressure gauge 8 Diaphragm pump 16 Main engine 37 Manifold 9 Maximum pressure control valve 17 Tank inside washing valve 40 Mixer filling lever valve 10 3 way ball valve 11 Product transfer valve 12 Container washing lever operated control valve 20 Solenoid
9. f specialized in this kind of operation 1 Prepare a lifting hook with an ade quate loading capacity and con nect as shown in the figure below 2 Lift slowly move very gently and avoid all swinging 3 Load onto the vehicle and secure using ropes and chocks Insert the forks of the truck into the lifting saddles A S_022 tif INFORMATION ABOUT ADJUSTMENTS ADJUSTMENT OF THE SLIDING GUIDES Proceed as follows 1 Loosen nut B 2 Adjust adjusting screw A to regu late the guides until you obtain a regular sliding with no excessive play 3 Tighten counter nut B after this operation S_023 tif English 5 user manual 233 011 Mounted unit Booklet 4B Dizela ALO Fel ee SF CONNECTING THE EQUIPMENT TO TRACTOR Proceed as follows 1 Place the arms of the tractor height adjuster level with pins A 2 Stop the engine apply the parking brake and disengage the ignition key 3 Fix the height adjuster arms to pins A and insert locking pin E 4 Adjust the top link arm B length and fix it to the equipment by means of pin C and locking pin D A PEMO A E Make sure that pins and locking pins are in the correct position and check their conditions S_024 tif 5 Start the tractor engine and perform the lifting by means of the relevant control 6 Adjust the top link arm B until the equi
10. feed the boom and to start the tractor ZK Important If it is windy even below the maximum limit of 5 m sec to prevent the product from drifting keep the boom low and increase the size of the droplets A Danger Warning Prevent outsiders from approaching the working area when the equipment is in use If necessary stop spraying immediately and get the people in the risk area to move away M_014 tif English 18 user manual Booklet 4B Mounted unit Water system plan with electric control unit Mixer and system washing unit with non return valve M_022 tif Seen ae eee LLO EEZ user manual 4G English 233 011 Mounted unit SYSTEM WASHING AND EMPTYNG OF RESIDUAL VOLUME br Caution Warning Pollutant substances must be properly disposed of in compliance with current legislation Special care should be taken to avoid polluting waterways and groundwater with spraying chemicals Keep product out of reach of children Residual volume is the leftover liquid that cannot be suctioned up and remains on the bottom of the tank With standard system Booklet 4B S_033 tif Place valve lever A in the position 2 Activate the power take off and spray all the liquid that can be sucked on the surface to be treated Switch off the motor activate the park
11. ing brake and leave the tractor remove and keep the ignition key Remove the main lid of the tank and clean the walls with a jet of water Place valve lever A in the position 1 Activate the power take off and spray all the liquid that can be sucked on the surface to be treated English 20 user manual 233 011 Mounted unit Booklet 4B With system washing and non return valve Place valve levers F G E in the position shown Activate the power take off and spray all the liquid that can be sucked on the surface to be treated Activate the tank washing system if present If the tank washing system is not present Switch off the motor activate the parking brake and leave the tractor remove and keep the igni tion key Remove the main lid of the tank and clean the walls with a jet of water English 21 user manual 233 011 Mounted unit Booklet 4B Place a receptacle beneath valve B remove cap A and open the lever to drain off the residual liquid Close the lever again B and replace the cap A OTR VAN LO AN 1O 5 i me 8d ld E FILTER CLEANING Turn the levers E F G as shown in the picture M_029 tif Open valve M to clean filter N Remove the intake filter P mesh size 0 25 mm
12. king brake and leave the tractor remove and keep the igni tion key 2 Plunge floating filter A into the water source res ervoir external tank ditch etc 3 Remove the cap B from the coupling C English at Important Remove the cap by pressing and rotating counter clockwise 4 Connect the tank filling hose D to the coupling C Start the tractor and engage the PTO to fill the tank until the required quantity of water is reached 5 Disengage the PTO stop the engine and remove the ignition key 6 When the operation is over disconnect the hose D and replace the cap B The machine is ready to start spraying 11 user manual 233 011 Mounted unit Booklet 4B WATER FILLING THROUGH TANK FILLING HOSE M_020 tif 6 When filling is over return lever E to position 2 Caution Warning Make sure that no part of the tank filling hose comes into contact with the chemical spray products so 8 When the operation is over disconnect the hose B and replace the cap A The machine is ready to start spraying 7 Reduce the power take off rom that the water source does not beco
13. m sections to activate the mixer in the cover see figure 4 Insert the chemical into the tank according to the instructions 5 Insert water into the tank until the maximum level is reached see Tank filling 6 Once the operation is completed disengage the mixer Mixing with Mixer S_031 tif To mix the product follow the proce dure below 1 Make sure that the system is clean and pour the necessary water for the treatment into the main tank see page 10 12 If a sufficient water quantity is present in the main tank pass to the next phases 2 Position the valve levers A G F E N as shown in the picture 3 Activate the pump M_002 tif 4 Open the valve C and insert about 15 cm into the tank H M_003 tif English 14 user manual 233 011 Mounted unit 5 Open the cover L with the valve C open and load the chemical product to be mixed 6 Open the valve D to rinse the chemical product container PEMA EA Do not operate the valve D until the container is placed on the nozzle so as to avoid water spills that might hurt the operator A Danger Warning Do not pollute the environment with empty containers Dispose of empty containers in accordance with the waste disposal regulations in force in the country of use 7 Close the cover back and wait until the liquid level rises to approxi m
14. me polluted 1 Plunge floating filter D into the water source res ervoir external tank ditch etc 2 Remove the cap A from the coupling C 3 Connect the tank filling hose B to the coupling C 4 Place the valve levers E F G in the position shown 5 Connect the PTO English 12 user manual 233 011 Mounted unit PRODUCT MIXING Preparation of chemical product at Important Before starting the preparation of the chemical prod uct adopt all measures that are necessary to avoid contamination danger and risks for men animals and environment In particular Wear protection clothing to avoid the direct contact with parts of the body especially in the presence of wounds Wear personal protective equipment to protect your face head and hands use rubber gloves dust masks safety glasses and helmet Do not use protection devices that are not in per fect operating conditions in particular check the state of the gas mask and cab filters Keep the chemical products out of the reach of unauthorised persons especially children and dis abled Arrange all the equipment that is necessary to handle the chemical product and the mix during the preparation filling draining and cleaning of the tank as well as during the product distribution adjustment replacement or add of plant protection products and maintenance operations Calculate the exact quantity of product to be mixe
15. oklet 1 and those with the machine English user manual 233 011 Mounted unit Booklet 4B TECHNICAL INFORMATION MAIN COMPONENTS A Spray product tank B Pump C Water control unit D Clean water tank for hand washing E Pressure gauge to measure the working pressure F Clean water tank for system washing G Platform for getting on the sprayer H Tractor quick coupling kit On request L Boom lifting device M Mixer upon request N Container for clothes Information concerning components that is not includ ed in this manual is detailed in the relevant instruction manuals The information about the components that is not in cluded in this manual is detailed in the relevant instruc tion manuals English user manual 233 011 Mounted unit TECHNICAL SPECIFICATIONS Models vary according to drawbar type and tank size Booklet 4B Residual volume The liquid volume that cannot be properly distributed technical residue does not exceed 0 5 of nominal volume plus 2 litres per boom meter S_019 tif eget 2 900 800 1900 1100 1000 1900 1300 1200 1900 SAFETY DEVICES A Cardan shaft guard to avoid entanglement with parts of the body B Stop valve device preventing the boom from drop ping suddenly in the event of a leak in the hydraulic hose C Fixed guard sliding frame protection D Sprayer anti overturn prot
16. ons of the area where you plan to operate have to be checked every time the equipment is set up for spraying Evaluate the following requirements Check whether or not there are electric lines and assess the risks of contact with the spraying booms Check the gradient of the land so as to evaluate the most suitable conditions for operating in safety Always bear in mind the maximum gradients allowed Inthe event of spraying while moving crosswise to the slope follow the instructions extremely care fully Boom unfolding stage always unfold the uphill boom first and then the downhill boom Boom folding stage always fold the downhill boom first and then the uphill boom Never leave the downhill boom alone unfolded Keep the forward speed moderate max 8 10 km h to prevent the booms from swinging and to keep spraying even Before you start spraying an area make sure there is enough product in the tank Itis important to be up to date with the weather conditions while spraying Wind speed should not exceed 5m sec Standard water system plan with manual control unit Booklet 4B Proceed as follows for spraying 1 Position the levers of valves A or F G E as shown in the figure 2 Connect the tractor PTO max 540rpm 3 Unfold the spraying boom 4 Select the sections of the boom that correspond to the area to be sprayed 5 Operate the levers of the water control unit in order to
17. pment is parallel to the ground English 6 user manual 233 011 Mounted unit Booklet 4B CONNECTING THE EQUIPMENT TO TRACTOR Tractor quick coupling kit RX Oo i NA GA VSS ee 1 S_025 tif Proceed as follows 8 Adjust the length of third point B and fasten it to 1 _ Remove boom F by means of locking device G the equipment in the correct position by means of after removing the safety pin the special dowel and the special safety pin so that the machine is parallel to the ground during 2 Insert boom F into the lower arms of the tractor the working operations and insert the safety pins 3 Position the tractor lifting device about 10 cm lower than couplings H A Danger Warning Make sure that all safety pins have been inserted in order to avoid the accidental desengagement of the pin arms Use suitable pins only 4 Move the tractor backwards until boom F is under couplings H 5 Lift the lifting device util the equipment is con nected 6 Insert safety pins P 7 Switch off the motor activate the parking brake and leave the tractor remove and keep the igni tion key English 7 user manual 233 011 Mounted unit ANTI OVERTURN PROTECTION FEET Booklet 4B S_026 tif Front C and rear anti overturn protection feet A increase the sprayer stability when the sprayer is not connect
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