1 - Hardinge
Contents
1. Center of Rotation A i A 4 92 125 Ant CY 12 65 ESS URE BE 221 3 s 6 152 4 HS kal ra anal er sa 24 11 612 4 gt Side View Front View LPX5C2 02 03 and 04 Dimensions Workholding Capacities Collets Round max capacity 1 16 26 98 Collets Hex max capacity 29 32 23 01 ani i sll Rosas 4 Collets Square max capacity 3 4 19 05 fee Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 er 353 3 Jaw Chuck 5 127 i 842 3 Jaw Chuck 6 152 4 ee eee Sure Grip Expanding Collets lle 3 3 17 76 2 ee ee Fixture Plate Spindle Mount 3 76 2 anil 50 241 3 42 25 1073 Quad Fixture Plate Spindle Mount 5 127 lt 204I 518 4 37 24 ae Triple Fixture Plate Collet Style 33 8 85 72 Side View Front View 32 24 B19 Dual Fixture Plate Collet Style 43 e 111 12 Collet Stops for part positioning YES 5 001 127 0254 Dimensions are for units operated via Hardinge servo control Dimensions will vary for units operated via fourth axis Multi spindle units limited by 5 127 spindle to spindle centers Mounting plate i2. 5 Spindle mount Fixture Plate 55A 0008750 D 51 2 Spindle mount Fixture Plate A2 0008750 05 A2 0008750 05 A2 0008750 05 A2 0008750 05 A2 0008750 05 87 8 Spindle mount Fixture Plate A2 0008750 08 A2 0008750 08 A2 0008750 08 A2 0008750 08 A2 0008750 08 3 Collet style Fixture Plate 1397 00 00 1397 00 00 1397 00 00 4 Collet Style Fixture Plate 1399 00 00 1399 00 00 1399 00 00 6 Collet style Fixture Plate 1785 00 00 1785 00 00 1785 00 00 1785 00 00 210mm Slotted Face Plate 50mm thru CJ 1990200M 8 26 Slotted Face Plate 2 thru hole CJ 1990200E 170mm Slotted Face Plate 19mm thru RT 0007214A4 _ FE v 160mm Slotted Face Plate 25mm thru LI 0001990160M A 6 229 Slotted Face Plate 1 thru hole LI 0001990160E U 7 Slotted Face Plate 437mm thru 57A 0000692 D 87 s Slotted Face Plate 437mm thru A2 0000692 A9 A2 0000692 A9 A2 0000692 A9 A2 0000692 A9 A2 0000692 A9 a 10 Slotted Face Plate 1 5 thru hole CJ 000199020 CJ 000199020 CJ 000199020 CJ 000199020 CJ 000199020 12 Slotted Face Plate 2 thru hole RT 000690009 RT 000690009 RT 000690009 RT 000690009 RT 000690009 oS Spindle Adapter 16C to 5C CJ 00002835CA CJ 00002835CA CJ 00002835CA CJ 00002835CA O
3. Hardinge collet ready spindles accept collets expanding collets and step chucks with the use of an optional collet closer H HE hi ihiga ami 7 l n 5p 0 ag 3 o 5 0a 2 O O 3 Tilting Dual Axis Single and Multi spindle Rotary Indexers Add efficiency to your table with dual axis multiple part machining and flexible part gripping options Eliminate the need for second or third operations or expensive fixturing Accepts standard collets Sure Grip expanding collets step chucks jaw chucks and face or fixture plates in the 5C spindles LPX5C2 01CC Standard Features GDX5C2 Single Spindle 5th axis base unit has a total 360 tilt 180 from the 2 o clock position e Adjustable hardware limit switches to limit travel to reduce risk of possible crash included when purchased with Servo Control limit switch not available on LPX5C2 01CC with a collet closer e Units are precision aligned to the spindle center e Two units in one quick release for separate use of indexers do not disassemble multiple spindle models Multi Spindle Configurations Robust dual bearing trunnion support Dual pneumatic clamp system for increased rigidity e 5 127 spindle center to center e Pneumatic collet closers e Overall Trunnion length dual 32 24 819 triple 37 24 946 quad 42 25 1073 All Configurations e 5C threaded nose spindle accepts standard
4. Linkup and or adapter required please specifiy indexer model Riser Plate recommended of S Manual Index and Inspection Fixtures Manual index fixtures are used in both production and toolroom environments as a low cost quick and accurate means of holding a workpiece and performing indexing operations The tapered or threaded nose spindles are hardened and ground They accept all standard 5C collets step chucks with closers expanding collets Dead Length collets and manual jaw chucks Manual Indexer Part Number Bagi HV 4 with Plain Spindle and 24 Hole Index Plate HV 0000002 P4 HV 4N with Threaded Nose Spindle and 24 Hole Index Plate HV 0000002 D4 l HV 4NX with Taper Nose Spindle and 24 Hole Index Plate HV 0000002 T4 H 4 with 24 Hole Index Plate HF 0000002 24 2 Index Plates Part Number baa Blank Index Plate for HV Models HV 9004 138 3 20 Hole Index Plate for HV Models HV 0004138 2A 4 24 Hole Index Plate for HV Models HV 0004138 4A 5 Blank Index Plate for H 4 Model HF 9004138 6 20 Hole Index Plate for H 4 Model HF 0004138 20 7 24 Hole Index Plate for H 4 Model HF 0004138 24 8 A Used in horizontal or vertical positions B Used in horizontal position only Tailstocks and Inspection Fixtures The SB 4 Sub Base with the tailstocks can be used as a bench center The L 4 Tailstock has a hardened and ground spindle which is lever operated with a rack and pinion Spindle is spring loaded to hold the cen
5. One inch pillow block riser included for use with DD300 rotary table indexer e Custom manufacturing available Optional Features e Pillow block clamp available on PTA25 and CTA25 models with clamping torque of 275 ft lb 373 Nm e Rotary union in pillow block for pneumatic fixturing on the cube trunnion part number CJ 0002483CTA e Complete line of collet blocks available for gripping round hex square and odd shaped parts using collet sizes from IC up to 35 Collet Blocks PTSEZ PTA25 CTA25 4IN CTA25 6IN Plate Trunnion PT5C2 e 4x 10 101 6 x 254 machineable area on two surfaces e Adjustable centerline to accommodate various part heights e Collet style face plate draws in to the 5C spindle nose of the rotary product e riser required for GD I60LP Plate Trunnion PTA25 e 7x 16 73 177 8 x 425 machineable area on two surfaces e Adjustable centerline to accommodate various part heights e Face plate bolts on to the A2 5 spindle nose of the rotary product e riser required for DD300 Cube Trunnion CTA25 e 18 457mm long solid aluminum block for four sided machining applications e Available in 4 and 6 cubes e s NPT ports to accommodate air actuated workholding e Face plate bolts on to the A2 5 spindle nose of the rotary product Can easily be configured for highly productive 2D work e riser required for DD300 PACAR G R O U P PT5C2 Tilting Plate T
6. a ROTARY FORB TURNING MILLING GRINDING WORKHOLDING ROTARY www hardinge com is i HARDINGE G R OU Pa Hardinge Rotary Product Lineup More Accuracy Speed and Flexibility The Most Flexible Quick Change Workholding Concept on the Market Hardinge s A2 4 5C and A2 5 16C spindle nose designs allow quick change between collets expanding collets step chucks 3 jaw chucks and face plates Common spindle tooling can be shared between the Hardinge Rotary System s and a lathe The gripping is in the spindle closest to the spindle bearings unlike surface mounted adapters used on traditional rotary tables Multiple workholding options provide alternate gripping solutions for increased precision and capability Pages 24 25 5C Gear Driven Rotary Indexers GD5C2 single GD5C2 02 dual GD5C2 03 triple GD5C2 04 quad 16C and 3J Gear Driven Rotary Indexers GD 16C2 and GD3J2 single GD16C2 02 and GD3J2 02 dual GD16C2 03 and GD3J2 03 triple 160 and 210mm Low Profile Rotary Tables GDI 60LP GD210LP Tilting Dual Axis Rotary Indexers Single and Multi Spindle LPX5C2 01 single LPX5C2 02 dual LPX5C2 03 triple LPX5C2 04 quad GDX5C2 Gearless Direct Drive Zero backlash Rotary Table Indexers DDI100 DBD200 DD300 Plate and Cube Trunnions Servo Controls Collet Closers Tailstocks and Workholding Options Quality Manufacturing Processes Hardinge s GD5C2 has more accurac
7. a a 2 Tailstock Riser included for GD16C2 GD3J2 GD210LP DD200 8 69 6 001 220 7 152 4025 height w riser to spindle ale centerline 9 13 232 im 2 50 8 om C L_J SK S 10 254 o 3 Tailstock Riser included for n 7 001 2461 177 8 025 to spindle t height w riser ka TEEF LJ LJ S S 10 254 o Pneumatic Tailstock for GD5C2 and DD 100 3 MORSE TAPER 5 00 127 025 to spindle centerline Y centerline 12 28 312 jet 2 75 70 4 00 101 6025 LH y i lx abe gt 224 57 51 13 ist gt lt 275 7 101 6 3 0003 76 0076 lt 6 33 161 gt I Tailstock Riser included for GD I 6OLP 7 75 5 00 196 8 127 025 25 4 height wiriser to spindle lt 9 13 232 is BEER I 2 Tailstock Riser included for GD 16C2 GD3J2 GD210LP DD200 8 75 6 00 222 2 152 4 025 oe height w riser to spindle centerline 9 13 029 2 50 8 EE S 10 254 HEN 3 Tailstock Riser included for saa 7 001 oan 6 177 8 025 to spindle MERE a oe a de L L 10 254 m millimeters in parentheses centerline centerline wn 5p 0 ag Sg pa FAY a 0a ae O O 3 21 Accessories Plate and Cube Trunnion ROTARY DEVICE COMPATIBILITY GD5C2 Centerline Overall Length DD 100 Centerline Overall Length GD I60LP Centerline Overall Length GDI 6C2 Centerline O
8. DD100 pneumatic fail safe collet closer DD100 pneumatic high force collet closer DD200 amp DD300 pneumatic collet closer GD210LP pneumatic collet closer for multi spindle 5C units DD100 DD200 and DD300 All collet closers have a through hole to accommodate through coolant while some can accommodate long parts Valving is included with pneumatic collet closers when purchased with indexer 20 ROTARY COLLET CLOSER 70 PA I VB BAR OL STROKE aon GD5C2 Manual lever operated 950 Ib 431 kg 1 18 30 00 125 3 1 N A GD5C2 Pneumatic Fail Safe 1760 Ib 798 kg 1 08 27 43 060 1 5 N A GD5C2 Pneumatic High Force 1950 Ib 885 kg 31 1 7 90 060 1 5 required DD100 Pneumatic Fail Safe 1760 Ib 798 kg 1 00 25 40 060 1 5 N A DD100 Pneumatic High Force 1950 Ib 885 kg 311 7 90 060 1 5 required GD16C2 Pneumatic 4560 Ib 2068 kg 1 62 41 275 625 15 8 N A GD3J2 Pneumatic 4560 Ib 2068 kg 1 75 44 450 625 15 8 N A GD I60LP Pneumatic 1825 Ib 828 kg 1 08 27 432 375 9 5 N A GD210LP Pneumtic 2792 Ib 1266 kg 1 625 41 30 625 15 8 N A DD200 Pneumatic 2400 Ib 1088 kg 1 68 42 80 625 15 8 N A DD300 Pneumatic 2400 Ib 1088 kg 68 42 80 625 15 8 N A Notes l mounting plate required for using the rotary unit in a vertical on end position millimeters in parentheses 2 85 psi 5 8 bar maximum drawbar force for fail safe collet closers Hardinge tailst
9. Download YES up to 56K multiple lines Baud Rate Capacity SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 360 per sec Maximum RPM Rapid i 60 Dual Bearing 50 Ib 23 kg Spindle Type 23 16 10 threaded nose Collets Standard 5C 4 000 0 001 101 6 0254 Load Support max part weight Spindle center to base MON TIONING Accuracy arc sec 25 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 7 9999 99 Gear Diameter 2 8 71 1 MOTOR Type DC servo Torque at Spindle 0 78hp 0 58KW 54 ft lb 73 Nm Duty Cycle 90 at full speed OPERATING SPECIFICATIONS Gear Ratio worm amp gear 60 120 F 49 C 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8 bar Operating Temp maximum ambient Power Requirements VAC Max Air Pressure using High Force Collet Closer Max Air Pressure using Fail Safe Collet Closer Single Indexer 55 Ib 25 kg Dual Indexer 119 Ib 54 kg Triple Indexer 179 Ib 8l kg Quad Indexer 240 Ib 109 kg Control 10 Ib 4 5 kg Note 7 continuous rotation available GD5C2 Dimensions 7 98 203 51 13 E 1 18 30 Fetes 7 75 197 E 7 24 KI C 184 H Haroinge 4 001 Y 3 26 83 101 6 025 y j L i LUI LI Lk L 3 0003 pond 2 67 68 te T 60078 i ne aN 75 19 mee
10. Spindle center to base 152 4 0254 Accuracy 15 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 7 9999 99 Gear Diameter inch mm 6 2 157 MOIKO Type DC servo 0 78 hp 0 58kW Clamping Torque 175 ft lb 237 Nm Torque at Spindle 70 ft lb 95 Nm Duty Cycle 90 at full speed OPERATING SPECIFICATIONS Gear Ratio worm amp gear 60 1 120 F 49 C 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8 bar Operating Temp maximum ambient Power Requirements VAC Maximum Air Pressure Minimum Air Pressure WEIGHT Single Indexer 200 Ib 90 7 kg 520 Ib 235 8 kg Triple Indexer 627 Ib 284 4 kg Control 9 54 Ib 4 34 kg Dual Indexer Notes maximum torque applied before slipping occurs 6 accuracies can be improved with electronic compensation 7 continuous rotation available SINGLE GD16C2 GD3J2 DUAL GDI6C2 02 GD3J2 02 TRIPLE GDI6C2 03 GD3J2 03 Workholding Capacities 6C Collets Round max capacity 15 8 41 27 Collets Hex max capacity 113 32 35 71 Collets Square max capacity 1 64 28 97 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 FlexC Collet System Style D 2 16 65 00 3 Jaw Chucks diameter 5 6 8 Sure Grip Expanding Collets Collet Style 1 2 4 12 70 101 6 Spindle Style l a 4 3 17 101 6 Fixture Plates Spindle Mount 5 2 139 70 Spind
11. and easy set ups Most CNC mills can be interfaced quickly and easily by using a spare M function which provides a switch closer as a signal between your mill and the control For semi fourth axis capability A nonvolatile memory retains your program even when power is turned off Store and recall from up to fifty different programs You can alter many of the basic features by performing your own basic programming Program to rotate the spindle clockwise or counter clockwise with step sizes from 001 to 9999 99 degrees Up to 1000 different steps can be stored in memory and each step can be repeated looped 999 times For computer control of sending and receiving programs and running RS 232 commands from machine Standard resolution of 001 degrees Edit a program by simply writing over existing steps or inserting or deleting a line or several lines between steps with automatic program line renumbering Allows you to repeat sequences up to 999 times saving programming time and memory space Variable from 001 deg sec to 2150 deg sec limited by indexer model An automatic home position can be programmed to return the spindle to its original starting position from any point Standard and Enhanced Servo Control Dimensions H HARDINgE _ ms _ Standard Servo Control Enhanced Servo Control Direct Drive Servo Control Enhanced Back Panel Direct Drive Servo Contro
12. of 2 Extra Depth Step Chucks are made so the full rated capacity may be applied to a depth of 11 4 Small closing angles available on step chucks for non rotating use A step chuck closer is required for all rotating spindle applications mounts directly on the spindle nose An inside taper corresponding to that on the step chuck places the closing pressure over the stepped area of the chuck resulting in greater gripping power and accuracy Emergency Step Chucks are supplied with pin holes and pins in place for precision just in time machining 5C 16C and 3J Collets and Sure Grip Expanding Collets Step Chucks and FlexC Collet Systems Manual and Power Chucks Face and Fixture Plates e FlexC Vulcanized Collet Systems e A2 5 Spindle mount style e 0004 0 10mm concentricity e Round hex square and emergency styles e 020 5mm gripping range will accommodate stock variation e 4 to 2 16 65mm capacity e 7 32 to 1 8 42mm capacity Slotted Face Plates e Precision ground in sizes to fit all rotary units oe Sure Grip 3 Jaw Power Chucks e Lever operated counter centrifugal and dynamically balanced to maintain jaw force Testing indicates a mechanical advantage over wedge style chucks e Accuracy and repeatability up to 0005 0127mm for 4 to 8 chucks Linkup and or adapter required please specify indexer model at time of order Manual Jaw Chuc
13. 157 0 Clamping System Clamping Torque Working Torque at Spindle Duty Cycle OPERATING SPECIFICATIONS single 54 ft lb 73 Nm multi 34 ft lb 46 Nm Pneumatic single 275 ft lb 373 Nm multi 550 ft lb 745 Nm 130 ft lb 176 Nm 90 at full speed Speed Reduction Ratio Operating Temp maximum ambient Power Requirements VAC Max Air Pressure WEIGHT 60 90 1 104 F 40 C 115 5 10 amps 120 psi 8 3 bar Single Spindle Dual Spindle Triple Spindle Quad Spindle Control standard or enhanced 265 Ib 120 kg 460 Ib 208 kg 525 Ib 238 kg 590 Ib 268 kg 9 54 Ib 4 34 kg Notes 2 maximum torque applied before slipping occurs 3 from standard GE Fanuc H104 amplifier results vary when using servo control box or 220V power source 6 accuracies can be improved with electronic compensation 7 continuous rotation available GDX5C2 Dimensions Top View lt 14 99 380 7 a Center of Rotation D i L Q LPX5C2 0 t I p i 10 92 LPX5C2 02 H uanoinge 6 1524 2774 LPX5C2 03 re LPX5C2 04 _ an 23 43 595 1 FE Side View m 25 5 647 7 oe LPX5C2 01CC with Collet Closers no limit switch kit LPX5C2 0I1LS with Limit Switch Kit GD5C2 with collet closer GD210LP without closer
14. 2 Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 Collet Stops for part positioning YES BASH ARDINGE G R O U P Figure I gt 0 50 13 HV 4 HV 4N HV 4NX Dimensions 7 75 197 Figure 2 H 4 Dimensions i 50 hole s l 7 xc 5 56 141 4 25 108 Figures 3 8 Indexer Plate Configurations Figures 9 L 4 Dimensions AS 19 Figures 10 T 4 Dimensions L 3 06 78 Figures I I SB 4 Dimensions millimeters in parentheses 2 nm 5p 0 ag 3 o 5 0a o O O 3 HARDINGE G R O U P SPINDLE TOOLING FOR MANUAL AND CNC LATHES COLLETS FOR AUTOMATICS TURRET LATHES AND ROTARY TRANSFER MACHINES TOOLING FOR GRINDING MACHINES SWISS TYPE COLLETS GUIDE BUSHINGS AND BARLOADER COLLETS FLEXC COLLET SYSTEMS FOR LATHES HQC QUICK CHANGE COLLET SYSTEMS FOR AUTOMATICS SURE GRIP EXPANDING COLLET SYSTEMS HCAC COLLET ADAPTATION CHUCKS SURE GRIP 3 JAW POWER CHUCKS CHUCK JAWS TOOLHOLDER COLLETS BUSHINGS amp TOOL HOLDERS PRECISION CNC TOOLING FOR MILLS COLLET BLOCKS ROTARY TABLES AND INDEXERS CUSTOM WORKHOLDING MACHINE TOOLS Hardinge Inc One Hardinge Drive P O Box 1507 Elmira New York 14902 1507 USA FESC USA 800 843 8801 Canada 800 468 5946 Fax 607 734 3886 Mixed Sources Product group from well managed forests and other controlled sources To Order On
15. ax Rotation Step degree CONTINUOUS CONTINUOUS 99999 999 Gear Diameter NO GEAR NO GEAR NO GEAR MOTOR rare earth permanent magnet torque motor Clamping Torque me peeks Nm 275 ft lb 373 Nm 275 ft lb 373 Nm Maximum Torque 28 ft lb 38 Nm 118 ft lb 160 Nm 245 ft lb 332 gt Nm Continuous Air Cooled 3 8 ft lb 5 Nm 27 ft lb 37 Nm 68 ft lb 92 5 Nm Continuous Water Cooled 7 5 ft lb 10 Nm 56 ft lb 76 gt Nm 131 ft lb 177 Nm Duty Cycle 100 100 100 OPERATING SPECIFICATIONS Gear Ratio worm amp gear NO GEAR NO GEAR NO GEAR Operating Temp max ambient 7 76 F 80 C 176 F 80 C 176 F 80 C Power Requirements VAC 4 Dee varies varies Maximum Air Pressure 80 psi 5 5 bar 120 psi 8 3 bar 120 psi 8 3 bar Minimum Air Pressure N A 85 psi 5 8 bar 85 psi 5 8 bar WEIGHT Rotary System 65 Ib 29 4 kg 203 Ib 92 kg 345 Ib 156 6 kg Control 9 54 Ib 4 34 kg 9 54 Ib 4 34 kg 4th Axis only Notes maximum torque applied before slipping occurs 2 450 120V 700 230V Single Phase 3 continuous torque available 24 7 365 days 4 will vary according to motor requirements of 4th axis interface 5 from standard GE Fanuc H104 amplifier 6 175 120V 350 230V Single Phase 7 liquid cooled DD100 Dimensions Interface cable can lt 9 38 238 gt be mounted on the FITTINGS FOR LIQUID COOLING THE MOTOR left or right hand side of the spindle i
16. collets step chucks expanding collets and jaw chucks e Operate with servo control boxes GDX5C2 will also operate as 4th axis connection tilt only Single dual triple and quad spindle configurations Optional Features Multi Spindle Configurations e Adjustable hardware limit switches to limit travel to reduce risk of possible crash using control box only e Two individual servo controls are required for operation capable of 4th or 4th amp 5th axis interfacing on some machines e Manual drawbar turns by hand for reduced cost option SERVO CONTROL PROGRAMMING Servo Model Storage Number of programs steps RS 232 Interface Text Display Infrared Upload Download Baud Rate Capacity SPINDLE 4th Axis 5C Spindles Tilting 5th Axis Standard Servo up to 50 1000 YES multiple lines YES up to 56K Runout Maximum TIR Backlash Maximum RPM Rapid Min Load Support max part weight Spindle Type Collets Table Height at Collet Nose Spindle center to base 0 0002 005 40 arc sec 40 arc sec 60 10 Dual Bearing 17 6 Ib 8 kg Dual Bearing 23 16 10 threaded nose A2 5 Standard 5C 12 62 320 5 7 25 0 001 7 25 0 001 184 2 0254 90 184 2 0254 POSITIONING Tilting Range Accuracy amp Repeatability Max Rotation Step degree Minimum Increment Gear Diameter MOTOR 180 to 180 25 arc sec 15 5 arc sec 9999 99 7 180 00 001 2 8 71 1 6 2
17. e 15 40 391 gt 139 yee Side View Back View GD5C2 with Manual with Manual GD5C2 02 Pa Collet Closer Collet Closer GD5C2 03 GD5C2 04 Le PP j 3 0003 76 Workholding Capacities 5 8 or 18mm Oil Drain m locating pins Plug millimeters in parentheses Collets Round max capacity 1 16 26 98 Front and Bottom Views Collets Hex max capacity 2 3 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 GD5C2 02 03 and 04 Dimensions Step Chucks Extra Depth up to 6 152 4 S DER 3 Jaw Chuck 5 127 lt 5 127 lt 5 127 lt 5 127 gt a 203 ee 3 Jaw Chuck 6 152 4 n 18 Sure Grip Expanding Collets s 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 8 85 72 Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 KAGE Collet Stops for part positioning YES L 3 lt 15 88 403 Dual Unit 20 88 530 Triple Unit gt yer a Slotted face plates can be used for light duty 27 24 692 Quad Unit i 8 50 216 gt off center work only i i Front View Dual Triple Side View Bridgeport Knee Mill with Pneumatic High i Force Collet Closer Remote Quill Switch Dual Triple Plates A remote quill switch is available for use Quad Plate ya ee apes d p EE with manual Bridgeport mills When the quill handle is retract
18. e Gear Ratio worm gear amp timing belt 90 1 Operating Temp maximum ambient 20 F 49 C 115 5 10 amps 100 psi 6 9 bar 85 psi 5 8 bar Power Requirements VAC Maximum Air Pressure Minimum Air Pressure WEIGHT Rotary Table 120 Ib 57 kg 200 Ib 90 7 kg Control 9 54 Ib 4 34 kg Notes 2 maximum torque applied before slipping occurs 3 from standard GE Fanuc H104 amplifier results vary when using servo control box or 220v power source 6 accuracies can be improved with electronic compensation 7 continuous rotation available GD160LP Dimensions Aaa a lt 840 213 gt 68 Thru i Spindle ce 1 25 5 127 ein f 001 025 i w Collet y Closer 1 063 E re 294 9 27 0 1 25 33 ki p 2 31 59 GD I60LP 16 05 407 8 ir 5 87 149 i GD210LP Front View z Side View shown with optional Pneumatic NER Collet Closer Oil Drain Plug 4 123 104 7 5 8 or 18mm gt amp 531 i 3 5 aa 3 Locating Pins Bottom View Workholding Capacities Collets Round max capacity 1 16 26 98 Collets Hex max capacity 2 3 23 01 GD210LP Dimensions Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 4 101 6 left hand right hand bin lt 9 15 232 5 gt Step Chucks Extra Depth upto 4 101 6 ee Sure Grip Expanding Collets s 3 3 17 76 2 oe 3 Jaw Manual Chuck 5 127 Thru 3 Jaw Ma
19. e Rotary System operates in a fully interpolated fashion with the other axes of the host machine This arrangement does not use the Hardinge Servo Control but relies on the capabilities of the machine s CNC control and its motor amplifier The programming requirements for the rotary system become fully integrated into the main CNC program and is treated as a 4th axis of the machining center The system effectively becomes an integral part of the host machine 4th Axis via RS 232 port and interface cable program resides in the host machine The Hardinge gear driven rotary systems rotary unit and servo control may be connected to the host machine via the RS 232 port Using this method the program commands will be resident in the machine s CNC control and sent directly to the Hardinge Servo Control This interfacing technique requires that the host CNC be capable of communicating programming information over an RS 232 communications port during program execution After passing the command information to the servo control the host CNC will trigger movement to occur via the four wire interconnecting cable as described in the chart to the left The cable is provided with a connector for the Hardinge control side and wire terminations for the CNC side Configuring to the Fanuc control is fully supported Other control types may be considered upon request Please note that control systems that do not directly provide the ability to write information
20. ed it touches a micro switch for automatic indexing eliminating the need to push the start button on the servo control The 2 Y O bracket and interface cable are included A 10 25 260 Dual Unit i i lt 16 25 387 Triple Unit 275 70 lt gt 48 12 75 70 Others 22 97 583 Quad Unit lt 5 50 140 Bottom View Giad Side View with Pneumatic High Force Collet Closer Preset Tailstock and Indexer Dimensions WE HT m ame a ee x l G R O U P Bottom View B p 29 48 749 Front View i RK 2 28 58 hoes hk ais a a 15 82 402 a 260 0 5 6 en O 127 E y JO Sk gt D Q 5 0 a D O 3 16C and 3 Rotary Table Indexers Hardinge s world renowned collet ready A2 5 spindle is the heart of the system The same accuracy precision and reliability built into the Hardinge lathe extends to a large capacity rotary indexer A variety of standard 16C or 3 spindle tooling will mount directly in or on the spindle without the use of an adapter Common spindle tooling can now be shared between a rotary unit and a lathe Slotted faceplate sold separately Standard Features A2 5 16C or 3 spindle accepts standard collets Sure Grip expanding collets step chucks fixture plates and power chucks e Typical part ha
21. er off conditions e Infrared sensor capability allows you to send receive programs from a Pocket PC available from Hardinge H A R D N HARDINGE E Vertical mount GROUP tilting swivel shelf n 5p 0 ag Sg o FAY a 0a ae n O 3 Collet Closer and Tailstock Options GD5C2 and DD 1100 Pneumatic Fail Safe Collet Closers Spring close air to open for fail safe operation 85psi max e Part remains clamped even if loss of air should occur e Non adjustable grip force GD5C2 and DD 100 Pneumatic High Force Collet Closers e Dual cylinder for greater resulting force Set force according to levels below the maximum allowed for the workholding system GD16C2 GD3J2 D200 and DD300 Pneumatic Collet Closers e Dual cylinder Set force according to levels below the maximum allowed for the workholding system e Accepts power chucks GD I60LP and GD2 OLP Pneumatic Collet Closer e Air open and air close actuation e Enough stroke for power chuck use GD5C2 Manual Collet Closer e Manual lever open and close Manual Drawbar e Individual drawbar turns in by hand for low cost option GD5C2 pneumatic fail safe collet closer GD5C2 pneumatic high force collet closer GD16C2 and GD3J2 pneumatic collet closer GD I 60LP pneumatic collet closer GD5C2 manual collet closer
22. ets e Manufactured to exacting standards from special alloy steel e Threads are heat treated and body is spring tempered to assure accuracy and durability at low cost e Wide range of standard sizes and shapes and some not so standard off the shelf e Round hex rectangular square and emergency collets ready to bore e 5C 16C and 3J 6C to 5C Spindle Adapter e Mounts on A2 5 spindle rotary unit to enable the use of standard 5C tooling RS HARDINgZE Sure Grip Expanding Collet Systems e Mount directly into the collet seat of the spindle Solid one piece body and arbor combination with a minimum of parts required to expand the collet e Expanding arbor instantly locates on center unlike other designs e Quick collet changeover Wide gripping range for each collet e True parallel gripping with a high gripping force e 5C 16C and 3J Fixture Plates e Used to mount parts which cannot be held with a collet or jaw chuck e Clamping method to be designed manufactured and balanced by the customer e Collet and spindle mount styles available Step Chucks Accurately hold work up to or larger than 6 152 4 diameter Castings moldings stampings and machined parts are held rigidly and accurately Tubing can be held without crushing or distortion Regular Depth Step Chucks are 3 4 larger in diameter than the rated size so the full capacity may be readily applied to a depth
23. external 24V accessories CE and CSA approved for worldwide use Direct Drive Servo Control Used with DD100 and DD200 Rotary Table Indexers Advanced G code programming supports hardware and software limits switches and clamping Three additional inputs and outputs support external 24V accessories Air intake and output 120V or 240V capacity in conlimur chee The Hardinge all digital servo controls are current generation easy to use and will support either brush or brushless indexers A multi line display reduces scrolling and user manual dependency Connect via a standard interface cable or use the RS 232 port Upload and download your programs via a pocket PC using the built in infrared capability SERVO CONTROL PROGRAMMING FEATURES AUTOMATIC CIRCLE DIVISION CONTINUOUS ROTATION CAPABLE STOP FAST SET UPS INTERFACING LINEAR amp SPIRAL MILLING MEMORY PROGRAM STORAGE PROGRAMMABLE PARAMETERS PROGRAMMING ABSOLUTE OR INCREMENTAL PROGRAMMING RS 232 INTERFACE RESOLUTION SIMPLE EDITING SUBROUTINES VARIABLE FEED RATES ZERO RETURN You can program a step that automatically divides a circle into any number of equal parts between 2 and 9999 99 Continuous rotation with no limit to the number of revolutions through G code function You can use the STOP to feed hold spindle movement without losing position on restart All connectors are quick disconnect ensuring fast
24. gt Bottom View aa i Top view of 16C 7 es Rotary Indexer st J 4 a Configure m s for either left tr ti a i or right hand 3 a application Fi HARDIN iis l vig U 5p 0 ag 3 o FAY a 0a ae n O 3 Sleek fast and accurate Engineered to support heavy loads and high force cutting applications while maintaining accuracy over a long life Fast clamp and release in milliseconds gives you increased parts per hour Hardinge rotary tables have collet ready spindles for increased part gripping options H HAROINEE Face plate included Standard Features e 160 and 210mm slotted face plates are precision ground on a Kellenberger grinding machine A2 4 GDI60LP and A2 5 GD210LP extended nose spindles accept collets expanding collets step chucks manual chucks power chucks and slotted face plates Built in clamp to handle off center drilling cross axis milling and other high force cutting applications Fast clamp and release in milliseconds for increased parts per hour e Hardened steel worm and hardened steel worm gear for long life and continued accuracy e Double eccentric design for finest possible factory gear mesh e Left or right hand motor mount Use with all digital servo control on most brands of machines or as 4th axis Fanuc Siemens Haas Heidenhain Extended nose spindle design provides optimum clearance Options e Pneumatic Collet Close
25. ks 5 6 3 jaw and 4 jaw 8 and 10 3 jaw styles 5C threaded nose style for GD5C2 indexer A2 5 spindle mount styles 3 Jaw universal and 4 jaw independent draw Product Description GD5C2 GDI6C2 GD3 2 GDI60LP GD210LP DD100 DD200 DD300 Spindle 5C threaded nose A2 5 16C A2 5 3 A2 4 A2 5 A2 4 5C A2 5 A2 5 FlexC Collet System Style D V65 5D00500 V65 5D00500 V65 5D00500 V65 5D00500 V65 5D00500 4 Power Chuck SCA 2000304 A24H 5 Power Chuck SCA 2000305 A25H SCA 2200305 A25C SCA 2000305 A25H SCA 2000305 A25H SCA 2000305 A25H 6 Power Chuck SCA 2000306 A25H SCA 2300306 A25C SCA 2000306 A25H SCA 2000306 A25H SCA 2000306 A25H 8 Power Chuck SCA 2000308 A25H O A SCA 2000308 A25H SCA 2000308 A25H SCA 2000308 A25H 10 Power Chuck O A O A O A O A O A 5 3 Jaw Universal Manual Chuck 53B 5405 HB D 5 4 Jaw Independent Manual Chuck 54B 5405 HB D 6 3 Jaw Universal Manual Chuck 63B 5405 HB D 63B 5405 BCA5 63B 5405 BCA5 63B 5405 BCA4 63B 5405 BCA5 63B 5405 BCA5 6 4 Jaw Independent Manual Chuck 64B 5405 HB D 64B 5405 BCA5 64B 5405 BCA5 64B 5405 BCA4 64B 5405 BCA5 64B 5405 BCA5 8 3 Jaw A2 5 Manual Chuck 83A 5405 83A 5405 83A 5405 83A 5405 83A 5405 10 3 Jaw A2 5 Manual Chuck 13 5405 13 5405 13 5405 13 5405 13 5405 3 Spindle mount Fixture Plate 53A 0008750 D
26. l Dimensions Standard Features a 11 1 282 md 9 6 244 e Support either brush or brushless motor indexers made by Hardinge and other rotary system manufacturers e Store up to 50 programs with up to 1000 steps in each program e Multiple line LCD display will allow you to view the program number step number loop count and preparatory code without scrolling e Intelligent power module drive electronics to bring the best possible system to your machining center or knee mill millimeters in parentheses e Parameter number as well as its definition can be viewed in logical English e Error and fault messages can be displayed to help diagnose problems e Hardinge servo controls use hardware rather than software to detect feedback faults resulting in faster fault detection Direct Drive Back Panel e Computer processing speed is six times faster than others on the market e Baud rates up to 56k supporting the latest speeds for sending and receiving data e RS 232 interface allows data entry upload download read position start and stop motor operation and allows remote diagnostics and troubleshooting e Communication parameters can be adjusted to support stop bits data bits and different baud rates to work with different machine tool brands Horizontal mount Memory is nonvolatile so that the program content is fully captured tilting stationary shelf and will be maintained after pow
27. le Mount 87 8 225 42 Collet Style 63 8 161 92 Slotted Face Plate 8 85 225 Slotted Face Plate 10 254 Collet Stops for part positioning YES Workholding Capacities 3J Collets Round max capacity 13 4 44 45 Collets Hex max capacity 7 32 38 89 Collets Square max capacity I 4 31 75 Step Chucks Regular Depth up to 6 152 4 FlexC Collet System Style D 27 16 65 00 3 Jaw Chucks 5 6 Sure Grip Expanding Collets Collet Style 1 2 4 12 70 101 6 Spindle Style l s 4 3 17 101 6 Fixture Plates Spindle Mount 51 2 139 70 Spindle Mount 87 8 225 42 Slotted Face Plate 8 85 225 Slotted Face Plate 10 254 Collet Stops for part positioning YES eae G R O U P GD16C2 and GD3J2 Dimensions Lt n ooo ooo oo sy cas me a ea ae a eee a 11 49 292 0 86 21 8 left hand motor mount right hand motor mount 12 12 308 EH l a I 025 2 Ses Ee Y i ma 4 80 122 x gt 4 0003 ER E 9 48 241 102 008 15 70 399 9 4 239 Front View Side View 74 19 p PE R m 10 01 1001 25 4 lx 254425 gt lx 254425 gt 1 89 48 lt 39 09 993 Triple 29 09 739 Dual gt Front View lt 31 93 811 Triple 20 98 533 Dual a 33 89 861 Triple 23 77 604 Dual
28. line www shophardinge com Corporate Homepage www hardinge com T Cert no BV COC 054711 E mail info hardinge com Live Online Support www shophardinge com 1996 Forest Stewardship Council All specifications are subject to change without notice due to ongoing continuous improvement All marks indicated by and are trademarks of Hardinge Inc Brochure 2372 Litho in USA Hardinge Inc 2012 2M Nov 201
29. ndling of 5 x 7 127 x 178 parts Rapid indexing speed up to 300 per second e 5 arc sec Repeatability e 15 arc sec Accuracy e 0002 005mm Maximum runout TIR Robust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a dual or triple unit with tailstocks Spindle clamp eliminates slippage when performing heavy off center drilling e Pneumatic collet closer provides 3987 pound 1808kg draw bar pull at 10Opsi e 6 152 4 centerline to base e 6248 15 87 total drawbar travel suitable for 3 jaw power chucks e Through hole 6C 1 624 41 25 3 1 75 4 45 Performs spiral arc and linear milling as well as standard indexing operations Single dual and triple spindle configurations Options 5C adapter available for small part processing Order part no CJ 00002835CA e Tailstocks plate and cube trunnions e Complete array of Hardinge spindle tooling SERVO CONTROL PROGRAMMING Enhanced Servo up to 50 1000 RS 232 Interface YES Servo Model Storage Number of programs steps Text Display Infrared Upload Download YES up to 56K multiple lines Baud Rate Capacity SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 300 per sec Maximum RPM Rapid Min 50 Load Support Dual Angular Contact Bearing Maximum part weight 150 Ib 68 kg Spindle Type A2 5 Collets Standard 16C Standard 3J 6 000 0 001
30. ne the DD300 is 4th axis only e Thermal isolation mounting arms with a cast iron base provide uniform heat dissipation to hold the centerline of the spindle constant Options e Collet Closers see page 20 DDI00 manual fail safe or high force DD200 DD300 pneumatic Manual drawbar e A spindle clamp is optional for DD100 Tailstocks plate and cube trunnions DD100 plate trunnion only Interface cable can be mounted on the left or right hand side DD100 DD200 DD300 Servo Model Direct Drive Servo 4th axis only Storage No of programs steps up to 50 1000 4th axis only RS 232 Interface YES 4th axis only Text Display multiple lines 4th axis only Infrared Upload Download YES 4th axis only Baud Rate Capacity up to 56K 4th axis only Runout Maximum TIR 0 0002 005 0 0002 005 0 0002 005 Backlash 0 0 0 Speed with Servo Control 0 001 to 4 200 sec 0 001 to 2 100 sec Maximum RPM servo 600 450 7007 250 175 3506 2505 Load Support Cross roller bearing Cross roller bearing Cross roller bearing Maximum Part Weight 92 Ib 42 kg 215 Ib 97 kg 230 Ib 104 kg Spindle Type A2 4 A2 5 A2 5 Collet type Work Handling Standard 5C Standard 16C Standard 16C Spindle center to base 4 000 0 001 6 000 0 001 7 000 0 001 101 6 0254 152 4 0254 177 84 0254 Accuracy 3 arc sec 3 arc sec 3 arc sec Repeatability 2 arc sec 2 arc sec 2 arc sec Resolution 001 degrees 001 degrees 001 degrees M
31. nual Chuck 6 152 4 7 7 b 3 Jaw Sure Grip Power Chuck 4 101 6 6 152 4 77 Fixture Plate Collet Style 33 8 85 72 ey wColer nm 825580 SYSSERRESESE SS Closer Fixture Plate Collet Style 43 e 111 12 1 625 i i 14 79 375 8 gt gt 4 75 120 8 ia ai Slotted Face Plate diameter 6 3 160 ae i ole T ne 19 86 504 4 wiPlate 6 13 155 7 Collet Stops for part positioning YES 2 or 50 Front View Side View Side View Collet Closer Version Without Closer Version _ oe gee Extended Nose Workholding Capacities eee GD21I0LP 4 38 111 2 Collets Round max capacity 15 8 41 27 Yt Collets Hex max capacity 113 32 35 71 5 8 or 18mm a e 875 22 2 Collets Square max capacity 19 64 28 97 oe palit Step Chucks Regular Depth up to 6 152 4 Bottom View En Step Chucks Extra Depth up to 6 152 4 1 25 31 8 2 44 61 9 FlexC Collet System Style D 27 16 65 00 6 13 155 7 3 Jaw Chucks diameter 5 6 8 Side View Sure Grip Expanding Collets Without Closer Verdon Collet Style 1 2 4 12 70 101 6 Spindle Style lle 4 3 17 101 6 Fixture Plates millimeters in parentheses Spindle Mount 5 2 139 70 Spindle Mount 87 8 225 42 Collet Style 63 8 161 92 Slotted Face Plate 8 26 210 Slotted Face Plate 87 8 225 42 Slotted Face Plate 10 254 Collet Stops for part positioning YES HARD in HARDINGE GROUP
32. obust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a triple or quad unit with tailstocks e Brushless motor e Industry compatible same spindle centerline foot print and tool clearance as previous Hardinge products and other US made brands for direct replacement Single dual triple and quad spindle configurations Operate with the Hardinge all digital servo control or interface to your machine e Uses standard 5C collets Sure Grip expanding collets step chucks and manual jaw chucks Options e Collet closers manual pneumatic fail safe through hole and pneumatic high force e Tailstocks and plate trunnions e Quill Switch for Bridgeport knee mill to automate the indexing process e Manual drawbar for each spindle for multi spindle units e Preset tailstock and indexer combinations self contained units mounted on a subplate for easy placement on and off the machine table to maintain factory tolerances e Complete array of Hardinge spindle tooling Preset Tailstock and Rotary Combinations SINGLE Pneumatic Tailstock with valve Pneumatic Rotary Unit Double Mounting Plate and Servo Control DUAL Two Pneumatic Tailstocks with valving Dual unit Pneumatic Rotary Unit Double Mounting Plate and Servo Control SERVO CONTROL PROGRAMMING Standard Servo Storage Number of programs steps up to 50 1000 RS 232 Interface YES Servo Model Text Display Infrared Upload
33. ocks are designed to be used where extra support is needed for either workpiece or fixture holding Workpieces that have a length to diameter ratio of greater than 3 to are candidates for a tailstock support This is especially true when attempting to achieve high accuracy levels Choose from manually or pneumatically operated tailstocks Manual Tailstock e Manually operated quill type tailstock with convenient hand wheel 4 turn quill lock 3 Morse taper spindle Only live centers are recommended for use e Base locating pins to reference and configure with any Hardinge Rotary System e Riser plate is supplied for all rotary devices with spindle centerline above 4 101 6 Pneumatic lailstock e Allows greater level of cell automation and reduces operator fatigue 3 Morse taper spindle Only live centers are recommended for use e May be operated from a host CNC machine tool via M code or by the operation of a convenient hand valve e Large actuator diameter produces higher forces than competitor s brands e Riser plate is supplied for all rotary devices with spindle centerline above 4 101 6 e Pneumatic valving included Tae G R O U P Manual Tailstock for GD5C2 and DD 100 lt 551 14 T x mle 2 24 57 lt 3 7 51 sle 433 11 79 191 3 0003 76 0076 Tailstock Riser included for GD 160LP 7 69 195 4 9 13 232 a height w riser
34. on tailstock application for the DD100 High Speed Direct Drive Rotary Positioner HOLD ae OROBs m nA Oo B So 8 snoo Spiral milling application on a Bridgeport knee mill using a 5C indexer and manual tailstock Interface Cable for Options 2 and 3 Function Wiring to the host CNC Cycle Start command to indexer via M code output relay pins 3 and 4 of Hardinge connector Spare M code output and associated relay 24 volt supply pin of Hardinge connector To power supply M code finish signal pin 2 of Hardinge connector Spare M code input 4th Axis is a generalized term referring to an additional axis that can be integrated into the current X Y and Z axes machining center configuration HARDINGE G R O U P True 4th Axis via the host machine gear driven Hardinge gear driven rotary systems may be connected directly to the host machine and its CNC control Connecting to the machine s CNC control requires replacing the standard servo motor and cable with a servo motor and cable that is compatible with the host CNC If the machine is not 4th axis ready the machine will need a Ath axis option and servo amplifier installed Hardinge has integrated its rotary products with Fanuc Siemens Heidenhain Okuma and Milltronics Other systems can be supported with the assistance of our engineering team and your machine distributor or manufacturer Configured as a 4th axis the Harding
35. or extended life and improved accuracy over time 5 WORM DRIVE SHAFT Hardened and ground steel worm drive shaft is standard The process begins on a Hardinge Super Precision CNC lathe and the threads are finish ground on a Drake thread grinder Grind quality of AGMA class 13 is verified on a Wenzel CNC gear inspection machine INSPECTION Final inspection of every unit is performed using a Heidenhain encoder mounted directly on the spindle nose to assure final positioning accuracy and repeatabil ity Printout of accuracy is shipped with each unit Hardinge Hardinge manufactures the manufactures and 5C Collet introduces the 5C threaded nose spindle 6 CROSS AXIS HELICAL GEAR Hardened amp ground steel cross axis helical gear offers more accuracy and less wear The process begins on a Hardinge Super Precision CNC lathe then hobbed on a Koepfer hobber with the final finish grind on a Samputensili threaded wheel grinder Grind quality of AGMA class 13 is verified on a Wenzel CNC gear inspection machine SEALING Hardinge has an extremely thorough seal system to keep coolant out MULTIPLE PART SETUPS Choose from dual triple and quad units for process ing multiple parts to increase output All spindles are synchronized for aligned part orientation within 0002 005mm Hardinge manufactures a 5C dividing head Hardinge manufactures 5C manual indexers using Hardinge s threaded no
36. r draw bar force at 80 psi GD160LP 1850 Ib 835 kg GD210LP 3191 Ib 1440 kg e GD2I0LP available with or without collet ready spindle Tailstocks plate and cube trunnions GDI60LP plate trunnion only e Complete array of Hardinge spindle tooling GDI 60LP GD210LP Servo Model Standard Servo Storage Number of programs steps up to 50 1000 RS 232 Interface YES Text Display multiple lines Infrared Upload Download YES Baud Rate Capacity up to 56K SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 240 per sec Maximum RPM Rapid in 40 Load Support Dual Bearing Dual Bearing Maximum part weight 100 Ib 45 kg 220 Ib 100kg Spindle Type A2 4 A2 5 Table Diameter 6 299 160 8 267 210 Thru Diameter Face Plate maximum l or 25mm choice 2 or 50mm choice Thru Dia Opt Collet Closer max 1 08 27 4 1 62 41 27 Width of T slot 44 11 2 57 14 4 Collets Standard 5C Standard 16C Spindle center to base 5 000 0 001 6 000 0 001 127 0254 152 4 0254 Accuracy 20 arc sec 15 arc sec Repeatability 5 arc sec Resolution degree 0 001 Max Rotation Step degree 7 9999 99 Gear Diameter inch mm 3 7 94 6 2 157 MOTOR Type DC servo Clamping Torque pneumatic 0 78 hp 0 58kW 2 0 hp 1 50 kW 150 ft lb 203 Nm 275 ft lb 373 Nm 73 ft lb 99 Nm 90 ft lb 122 Nm Duty Cycle 90 at full speed OPERATING SPECIFICATIONS Torque at Spindl
37. rate a high energy rare earth torque motor and are generally supported as a true 4th axis by Fanuc on the higher level controls such as the 21i 18i etc Pole position detect is required Some machine tool builders use Fanuc controls but do not include support for all Fanuc options in their use of the control Hardinge Direct Drive Rotary Systems have also been installed on Heidenhain CNC machines using high voltage drives Ladder modificaitons may be required Contact the Hardinge Ro tary Systems sales group at 800 843 8801 for more information The DD100 and DD200 Direct Drive Rotary Systems can be used with the all digital direct drive servo control or integrated into your CNC manufacturing application as a true 4th axis The DD300 is connected via true 4th axis integration only Note Continuous rotation is not supported on Bridgeport Fanuc controls INTERFACE OPTION INTERFACE OPTION INTERFACE OPTION INTERFACE OPTION The 5C Rotary System is based on a long history of Hardinge 5C spindle and manual indexer designs Over 60 years of Hardinge engineered and proven mechanical elements guarantee an accurate repeatable reliable and flexible product Standard Features Curved front casting and removable handle for increased spindle clearance and better tool access Rapid indexing speed up to 360 per second e 5 arc sec Repeatability 25 arc sec Accuracy e 0002 005mm Maximum runout TIR R
38. right hand ioe mune 1078203 A Tn pri DD 100 gt 3 38 86 es 1 29 32 8 DD200 Front View Side View DD300 without Collet Closer 5 8 OR 18MM REMOVABLE LOCATING Workholding Capacities DD100 Bottom View eile 14 35 364 5 12 90 327 7 Collets Round max capacity 1 16 26 98 i Collets Hex max capacity 29 32 23 01 Side View Side View Collets Square max capacity 3 4 19 05 With Pign force with Fail Sate Step Chucks Regular Depth up to 4 101 6 Collet Closer Collet Closer Step Chucks Extra Depth up to 4 101 6 Sure Grip Expanding Collets Collet Style Is 3 3 17 76 2 DD200 and DD300 Dimensions Fixture Plate Collet Style 33 8 85 72 Fixture Plate Collet Style 47s 111 12 Slotted Face Plate 170mm Collet Stops for part Positioning YES en fi 79 4 Workholding Capacities DD200 398 Collets Round max capacity 15 8 41 27 Collets Hex max capacity 13 32 35 71 __ F 6 1524 d eee Collets Square max capacity 1 64 28 97 mm eae ree i DD300 Step Chucks Regular Depth up to 6 152 4 DD200 13 20 335 3 Ae ea er a Step Chucks Extra Depth up to 6 152 4 DD300 1832 4043 BB 300 1283 B25 38 Ee ee DD300 oe cols System Style D AR Front View Side View ae Optional Mounting Plate Jaw Chucks 6 i Sire GE eee without a S Collet St
39. runnion for GD5C2 GD I 60LP and DD 100 Rotary Units Dimensions 125 End View Required for 1 29 33 GD I 60LP Yo y 5 8 or 18mm locating pins Bottom View PTA25 Tilting Plate Trunnion for GDI 6C2 GD3J2 GD210LP DD200 and DD300 Rotary Units Dimensions 12 305 gt epee o see chart gt wt ae erent i 25 4 a a Plate positions Front View at offsets of 0 00 3 76 2 i aia 0 25 6 35 z 1 50 38 1 1 75 44 45 3 76 2 4 101 6 Top View see chart 19 25 489 25 4 948 241 yl End View 2 13 54 5 8 or 18mm locating pins Bottom View CTA25 4IN and CTA25 6IN Tilting Cube Trunnions for GDI 6C2 GD3J2 GD21 OLP DD200 and DD300 Rotary Units Dimensions Plate positions at offsets of 0 00 0 50 12 70 0 75 19 05 2 00 50 80 2 25 57 15 2 75 69 85 3 00 76 20 Top View see chart lt 95 241 End View Rotary Union Option 5 8 or 8mm locating pins Bottom View millimeters in parentheses 4 101 6 4 CUBE 2 50 8 6 CUBE 6 152 4 2 1 8 NPT 18 457 Front View Fa SEERE ENE iniri E EES 4 101 6 Cube positions at a fixed centerline Top View U 5p 0 ag 3 o FAY a 0a ae n O 3 23 24 Workholding Options A Hardened and Ground Coll
40. s predrilled for 100 125 and 150mm T slot tables Bottom View HARDINGE a GROUP millimeters in parentheses U 5p 0 ag 3 o 5 0a D O O 3 Direct Drive Super Precision Rotary Table Indexers Hardinge s state of the art direct drive technology brings you features that give you a competitive advantage The zero backlash permits rapid bi directional movement without loss of time used to compensate for position over travel which means more time in the cut Set your shop apart from the others with flexible high speed super precision parts positioning Standard Features e Rugged cross roller bearing for high moment loads with super rigidity e Full use of high speed machining and machine s look ahead programming e Direct drive torque motor No mechanical gearing fewer parts to wear Zero backlash high servo stiffness Rapid bidirectional response Wraparound motor for smaller footprint Super precision positioning DD I 00 A2 4 5C high speed positioner is ideal for drill amp tap and laser processing e Up to 4 200 per second speed e Accepts standard 5C tooling e Operate with the Hardinge all digital servo control or interface to your machine DD200 and DD300 rotary table indexers include a spindle clamp and slotted face plate e Accepts standard A2 5 16C tooling e The DD200 can operate with the Hardinge direct drive servo control or interface to your machi
41. se spindle amp collet closer design Collet ready spindles accept several gripping devices Hardinge rotary systems accept many styles of standard tooling without an adapter which is unique in the industry You can purchase a complete system all tooled up and ready to run your parts Rely on the spindle tooling experts for the accuracy and repeatability to get the job done Zero backlash Direct Drive Technology Infrared Upload Capability Hardinge offers direct drive technology for flexible Hardinge servo controls have high speed super precision parts positioning infrared sensor capability for Features include rapid bidirectional response zero convenient upload or download backlash and high servo stiffness in a small foot of programs from a Windows print Custom manufacturing is available for two MADE based Pocket PC axis applications HIN TEIE Manufactured in the USA Hardinge rotary products are manufactured in Elmira New York to strict specifications and are approved for worldwide export HARDINGE PP P GROUP Hardinge manufactures and introduces the next generation 5C Rotary System Hardinge manufactures 5C Rotary Systems based on 1960 s mechanical design U 5p 0 ag 3 o FAY a 0a ae O O 3 Direct Drive DD300 Rotary Table Indexer mounted in a Bridgeport vertical machining center machining an out of round elliptical part Trunni
42. ter against the workpiece Position lock is provided The hardened and ground spindle on the 1 4 Tailstock is screw fed and can be locked in any position with a hexagon clamp bolt Removable keys permit the tailstocks to be applied directly to any machine table SB 4 Sub Base accepts various combinations of fixtures such as the HV and H 4 series of indexing fixtures Tailstocks and Sub Base Part Number Figure L 4 Tailstock with Rapid Movement Lever HV 0000056 9 T 4 Tailstock with Screw Adjustment HF 0000056 10 SB 4 Sub Base HV 0001996 A II 26 HV 4 HV 4N HV 4NX H 4 Manual Indexer Standard Features e Choice of spindle nose HV 4 plain HV 4N threaded nose HV 4NX taper nose H 4 24 hole index plate only e Includes 24 hole index plate e HV models can be used horizontal or vertical Optional Features Blank index plates e 20 hole index plates 24 hole replacement index plates Workholding Capacities threaded and taper nose indexers only Collets Round max capacity 1 16 26 98 Collets Hex max capacity 29 32 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets lle 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 8 85 7
43. to the RS 232 port may require special software by the control builder in order to operate in this fashion The RS 232 cable is to be provided by the customer A total of nine control units can be daisy chained together for program transfer each with a distinct identifier 4th Axis via CNC interface cable program resides in the Servo Control In this interface arrangement the communication that occurs between the Hardinge all digital servo control and the host CNC is in the simplest form Logically the host CNC requests that the rotary system control process its next programmed commands and then advise when completed This requires that the program be stored internally within the Hardinge servo control which is then asked to execute the commands sequentially as a signal is received from the host CNC control Typically the START rotary command is prompted by a spare and programmable M Code At the completion of the rotary commanded movement the unit sends the host CNC a finished signal so that the VMC can proceed with the remainder of its program The interface cable is provided to connect the host machine to the Hardinge servo control Note that not all CNC machines have spare relays and M codes as standard A Y cable is available for connecting a Haas brush motor indexing head to a specifically configured Hardinge all digital Servo Control True 4th Axis via the host machine direct drive Hardinge direct drive rotary systems incorpo
44. verall Length GD210LP Centerline Overall Length DD200 Centerline Overall Length DD300 Centerline Overall Length millimeters in parentheses 22 Custom manufacturing available PT5C PTA25 5C PLATE A2 5 PLATE YES 4 101 6 NO 23 80 607 YES 4 101 6 NO 28 82 732 YES 5 127 0 NO 23 48 596 YES NO 6 152 4 37 54 954 YES NO 6 152 4 31 04 788 3 YES NO 6 152 4 37 68 957 YES NO 7 177 8 37 87 962 CTA25 A2 5 CUBE NO NO NO YES 6 152 4 37 48 952 YES 6 152 4 32 07 814 7 YES 6 152 4 37 63 956 YES 7 177 8 37 82 961 Imagine the possibilities for multiple part processing e low profile clamping e window box fixturing for 4 sided machining e toggle and saddle clamping e collet blocks Standard Features Bearing pillow block assures rigid accurate positioning and will accommodate heavy loads e Multiple part fixturing for increased output e Load up a second plate to maximize cutting time All parts can be machined efficiently with the same tool before going to the next tool e Plates provide two sides for fixturing while the cube provides four sides 360 revolution depending on part clearance required Can be field installed to existing rotary units e Plates are of blackened steel and the cube is of solid aluminum for ease of drilling and slotting according to the application requirements either by Hardinge or by the customer
45. y more spindle clearance and more thrust amp radial load All rotary products are manufactured in Elmira New York to strict specifications Curved front casting and removable handle for increased spindle clearance and better tool access 10 arc sec Repeatability 25 arc sec Accuracy 0002 Max Runout 005mm TIR Robust dual bearing spindle for heavier radial and axial loads 50 Ib 23kg part weight and 1000 Ib 4448N tailstock thrust per spindle is not a problem even on a quad unit with tailstocks small body INTENSE soul amp character Hardinge next generation 5C mechanically outmaneuvers the competition I HOUSING Machined and bored on a Dixi 280 precision CNC jig boring machine for close tolerance finish dimensions Foundry castings made in the USA provide vibration damping 2 SPINDLE Spindle is finish ground on a high precision Kellenberger CNC universal grinding machine All sur faces where bearings and gears are installed are ground in the same setup for maximum accuracy 3 BEARINGS High load tapered dual roller bearings are used to sup port heavy radial and axial loads and to provide a longer spindle life THE EVOLUTION OF THE HARDINGE 5C ROTARY SYSTEM 4 DOUBLE ECCENTRICS Double eccentrics not single provide the finest gear mesh adjustment Hardinge has lowered the backlash range and improved accuracy overall Customers can perform future gear wear compensation f
46. yle Vf 4 12 7 101 6 PALEESSE ee sa Fixture Plate Spindle Mount 5 2 139 70 Fe SER a Ve Res Fixture Plate Spindle Mount 87 8 225 42 SER ihe Fixture Plate Collet Style 63 8 161 92 Slotted Face Plate 225 254mm E Collet Stops for part positioning YES ae 266 DD300 Workholding Capacities DD300 GiB 4 0003 101 6 0076 Collets Round max capacity 15 8 41 27 Bottom View o 50300 8 io i Forvard 1874 4759 Back Collets Hex max capacity 13 32 35 71 Collets Square max capacity 19 64 28 97 Side View Step Chucks Regular Depth up to 6 152 4 with Pneumatic Step Chucks Extra Depth up to 6 152 4 Collet Closer FlexC Collet System Style D 27 16 65 00 3 Jaw Chucks 5 6 8 10 Sure Grip Expanding Collets Collet Style 1 2 4 2 7 101 6 Spindle Style l s 4 3 17 101 6 Fixture Plate Spindle Mount 5 2 139 7 Fixture Plate Spindle Mount 87 s 225 42 Fixture Plate Collet Style 63 8 161 92 Slotted Face Plate 225 254 305mm Collet Stops for part positioning YES op pee G R O U P U 5p 0 ag Sg o 5 0a D O O 3 All Digital Servo Controls Standard Servo Control Used with GD5C2 Indexers Enhanced Servo Control Used with GDI 6C2 GD3J2 GD I 60LP and GD2I0OLP Rotary Table Indexers Advanced G code programming supports hardware and software limit switches and clamping Three additional inputs and outputs support
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