MOLA-LS (Limited Source)
Contents
1. UOJI 23UU0I ON do linen aJnsoj JO E A putes vane A S NI LOVINOD pa4n6jjuo2 aq uajs s ay 9 12 1 2 3nd4no pa49 os Aro 4aMog doo 379470 vugz y 70 9402 lt gt 90 vugg y Uoja do Avjau OM y 594 Puvog 293 JI panosu S MOZDAUUOD J ul D I Vwog v 9T O 5494 SAVT38 2 A 824 WNDILdO wi SAVI3N 0 A 82d WNULLdD L G3IAONd LON u0 j1328uuo ON jonuou aas E NI 12 1 09 2 wa4s s ay NI LOVINOO 4nd4no 0 05 doo p vuga y 4 0 Vwo lt gt 90 vwog v 4g uoj do Avjau om 3UJ sou puvog 243 JI panosu Ajuo 5 404223uu02 If 291 D I Vwog v 910 0 4 2 Id p 10900 0 xa amp T NI 1 1 paun6jjuo aq uva uasAs au NI LIVINDI IMAI AV DAL uoja do 4awod 4nduj 344 Sou aui 91 panvsu AuotIUI 5 4032auuo2 Of 291 aNd aNd 7027 2pAy24 jonuou aas 4nd4no doo HOA 379310 lt ja pii I uoj do Avjau OM sou Puvog 293 JI panosu S 40428uu02 If 291 ir O T vude b YNd JA T 899 1N3HdIn3 031231138 sanac JA nd4no yufg y 293 o4uo pasodujuadns s 5 140H 292. MOLA LS Limited Source Moisture Online Analyzer Installation Guide P N 717907 Revision F 2010 Thermo Fisher Scientific Inc All rights reserved Windows is either a registered trademark or trademark of Microsoft Corporation in the United States and or other countries HART is a registered trademark of the HART Communication Foundation Fisher Rosemount is either a trademark or registered trademark of Emerson Electric Company All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher This page intentionally left blank Thermo Fisher Scientific Revision History Revision Level Date Comments A 07 2007 Initial release per ERO 5697 B 08 2007 Revised per ECO 5924 C 05 2008 Revised per ECO 6363 D 10 2009 Revised per ECO 7127 E 08 2010 Revised per ECO 7456 F 09 2010 Revised per ECO 7504 MOLALLS Installation Guide This page intentionally l
3. Index 1 1400 3 1 approvals B 2 board installation 4 3 dimensional diagram C 5 general installation procedure 3 4 installation in hazardous areas 3 1 ordering information A 1 power requirements 3 3 specifications B 1 B 2 wiring 4 3 diagram C 2 C 4 for serial communication 4 5 7 7200A 3 1 installation drawings 6 11 in hazardous areas 3 1 procedure 3 4 3 5 ordering information A 1 power requirements 3 3 safety cover notice specifications B 2 wiring 4 2 diagram C 2 C 4 ATEX B 2 BF3 See Boron Trifluoride gas Boron Trifluoride gas BF3 5 1 hazardous information xi mechanical adjustment of zeroing potentiometer for detectors with 5 1 5 4 Thermo Fisher Scientific C Canadian Nuclear Safety Commission CNSC 2 2 3 2 Canadian Standards Association CSA 4 2 4 4 B 2 CNSC See Canadian Nuclear Safety Commission commissioning 3 1 3 2 communications 4 5 4 6 HART 4 6 serial 4 5 configuration of current output 4 5 contact closure inputs 4 5 contact information 6 1 CSA See Canadian Standards Association current output 4 5 specification B 1 detector See 7200A E electrostatic discharge ESD 2 1 EMC requirement for ATEX 1400S transmitter 4 2 1 2 ESD See electrostatic discharge F ferrite clamps EMC requirement for ATEX 1400 transmitter 4 2 E 1 E 2 H handling the instrument 2 1 2 2 HART 4 6 hazardou
4. lt 60 C DC version EPSILON 08 ATEX 2387 113 G Ex nA nC IIC 20 lt lt 50 C AC version EPSILON 08 ATEX 2387 CSA Class Div 2 Groups A B C and D Class Div 2 Groups F and G Class III Enclosure type 4X Temperature code T3C T4 Power 20 28 Vdc 12 W 100 240 Vac 50 60 Hz 2 A 25 VA maximum Ambient temperature variation 40 C to 60 C 40 F to 140 F CE compliant Low Voltage Directive compliant EMC Directive compliant Table 3 7200A detector specifications Supply voltage amp consumption Power supplied from 1400S transmitter Operating 40 F to 185 F 40 C to 85 C temperature Humidity 0 95 RH non condensing Enclosure ANSI 300 Series stainless steel Connections 1 x34 NPT conduit entry Output 0 20 mA loop powered 0 10 volts dc Interconnecting cable Maximum 5000 ft depending on wire gauge ATEX Approvals tag shown in Figure B 1 ITS1OATEX17103X I 2 G Ex s IIC T3 T6 Gb T6 Tamb 20 C to 40 C T4 Tamb 20 C to 55 C T3 Tamb 20 C to 70 C IP66 CSA amp CSA US Approvals tag shown in Figure B 1 Class Div 1 Groups B C amp D Class 1 Div 2 Groups A B C amp D Class II Div 1 Groups F amp G Class Ill Temp Code T6 Type 4X Ta 40 C to 80 C Thermo Fisher Scientific T e Thermo Fisher Scientific 7200 Sugar Land Texas SERIAL NO
5. 1 905 888 8808 Fax 1 905 888 8828 lon Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM Tel 44 0 1606 548700 Fax 44 0 1606 548711 Room 1010 1019 Ping An Mansion No 23 Jing Rong St Beijing 100032 CHINA Tel 86 10 5850 3588 Fax 86 10 6621 0847 A 101 1CC Trade Tower Senapati Bapat Road Pune 411 016 INDIA Tel 91 20 6626 7000 Fax 91 20 6626 7001 On the Web www thermoscientific com MOLA LS Installation Guide 6 1 This page intentionally left blank Appendix A Ordering Information Table 1 1400S transmitter Part Number Description MTXR MOLA SS 1400S stainless steel transmitter 886767 Kit MOLA MOLA LS CPU 886712 Detector interface module VPI card 886420 1 4 line display 886650 100 240 Vac power supply 886675 1 1 0 board 24 Vdc input power no relays 886675 2 1 0 board 24 Vdc input power 2 Form C relays 886675 5 1 0 board without DC power no relays 886675 6 1 0 board without DC power 2 Form C relays 868773 Kit EMC ferrite clamps for 1400S transmitter for ATEX units only Table A 2 7200A detector P N Description 262 720001 Detector 500 mCi Am241 Be source commissioning 7690 XXXX Detector cable 25 ft min 500 ft max in 1 ft increments Thermo Fisher Scientific MOLA LS Installation Guide 1 This page intentionally left blank Appendix B Specifications Results may vary under different operati
6. 22 A 1 SITAE B 1 Drawings uaa taf C 1 sito Readiness Form oct oderit uu a au D 1 Adding Ferrite Clamps to 1400S Transmitter E 1 Procedurer Pe SR ED A UE e E 1 ER SOLE INDEX 1 Thermo Fisher Scientific Safety Considerations 7200A Safety Cover Notice Thermo Fisher Scientific Safety Information amp Guidelines This chapter contains information that must be read and understood by all persons installing using or maintaining this equipment Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to equipment damage or injury to personnel Any person working with or on the equipment described in this manual is required to evaluate all functions and operations for potential safety hazards before commencing work Appropriate precautions must be taken as necessary to prevent potential damage to equipment or injury to personnel The information in this manual is designed to aid personnel to correctly and safely install operate and or maintain the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not be performed until appropriate actio
7. amp Installation gt gt The Transmitter The Detector 3 4 MOLA LS Installation Guide Warning Do not install the system in any hazardous area other than those approved Refer to the equipment tag for the specific approvals applicable to the configuration of your instrument A Warning Do not apply power to the instrument in any hazardous area unless the safety ground is properly wired inside the instrument and the cover is properly installed A Note You will need to supply the necessary brackets and hardware required for mounting the gauge to your particular vessel A Refer to drawing 208 140002 in the drawing appendix for dimensions 2 Mount the transmitter in one of the following two ways Mount the transmitter with four screws by placing one screw through each of the four holes in the transmitter enclosure s flange and tightening OR Mount the transmitter with four nuts four bolts and eight washers by placing one bolt through each of the four holes in the transmitter enclosure s flange placing one washer on each side Screw on the nuts and tighten the bolts Warning Installation must be in accordance with local and national electric codes for the area classifications A Caution The source housing handle must be in the OFF position during installation A Caution Use proper lifting procedures to avoid injury A Warning Do not reach inside the source housing at any time during installation A Ref
8. WARNING OPEN DATE IN A NON HAZADOUS TAG NO AREA ITS10ATEX17103X Il 2 G Ex s T3 T6 Gb T6 Tamb 20 C to 40 C T4 Tamb 20 C to 55 C T3 Tamb 20 C to 70 C CE A Figure 1 ATEX and CSA certification tags GAS FILL BF3 HELIUM 3 e PIN 620 720001 Thermo Fisher Scientific e Z Z 2 E Uu OF YES ea DIVISION n 12 30 Vdc 20mA Max Current Consumption Class Div 1 Grps B C D Class Div 2 Grps A B C D Class Div 1 Grps E F G Class Temp Code T6 Type 4X Ta 40 C to 80 C CD Pme2072000 c us Specifications e 77242 Helium MOLA LS Installation Guide 3 This page intentionally left blank Thermo Fisher Scientific Appendix C Drawings Note Information presented in this chapter has been regenerated from original drawings Every effort is made to maintain document accuracy However in order to enhance legibility the documents may have been restructured and some information may have been intentionally excluded Therefore the drawings within this guide may not be an exact duplicate of the original drawings A Note Drawings in this manual are included for reference only and may not be the current version Contact the factory if you need a copy of the latest revision A Table C 1 Drawing Rev Description Page 868680 6 B Wiring diagram 3 sheets C 2 208 140002 A 1400S transmitter
9. WASHER fff C N 16 409D a9 493 TOP VIEW Figure C 6 262 720003 MOLA 72004 installation drawing steel mill hopper with wear liner sheet 2 of 3 Thermo Fisher Scientific MOLA LS Installation Guide 6 7 Drawings TRANSMITTER SIGNAL CUNDUIT RELAY DUTPUT 4 20mA ETC JUNCTION BOX lt ROTATED 90 DEG FOR DRAWING CLARITY BASE MTG PLATE CHAMBER FLANGE BOLTED TO BASE MTG PLATE USING 1 2 13 HEX SCREWS 4 PLCS AALAN OPTIONAL DENSITY GAUGE N WEAR LINER FRAME CUT HOUSING VIEW HOPPER LINER SIDE VIEW HOPPER STEEL WALL Figure 7 262 720003 MOLA 7200A installation drawing steel mill hopper with wear liner sheet 3 of 3 C 8 MOLA LS Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Drawings GENERAL NOTES UNLESS OTHERWISE SPECIFIED INSTALLATION PROCEDURE FOR 7200A NO WEAR LINER 1 vELD 4 X 5 8 11 3 LONG THREADED RODS TO HOPPER WALL AT LOCATIONS AS SHOWN AND INSTALL 4X 5 8 11 NUTS TO WELDED END OF THE STUDS e INsTALL BASE MOUNTING PLATE ON THE 4X 5 8 11 STUDS AT LOCATIONS AS SHOWN AND TIGHTEN IT WITH DOUBLE NUTS AND WASHERS ON TOP CHECK PROPER ORIENTATION S MOUNT 7200A ION CHAMBER TO THE BASE MOUNTING PLATE USING 54 1 2 13 HEX SS SCREWS AND WASHERS CHECK ORIENTATION 4 MBUNT 72004 SOURCE HOUSING COVER ION CHAMBER TO BASE NTIN
10. dimensional diagram 1 sheet C 5 262 720003 B MOLA 7200A installation drawing steel mill hopper with C 6 wear liner 3 sheets 262 720004 MOLA 72004 installation drawing steel mill hopper with C 9 wear liner 3 sheets MOLA 72004 isometric view 2 sheets MOLA LS Installation Guide C 1 Drawings 01140 Y3AOd JV SVH 39nv9 JI 1ndNI 835 ONIGNADSD 7721819313 1331 IV AWNINYSL 74914192373 G IN3W3eIDO3eS SNISIA JOJ 133HS 33 SILLTIWSNVSL Gnavidvav DOLNY ZH 09 30 05 IVA Ore 01 001 SININIYINDIY HIMOA IV ov 20 ll LNIWAINDI 03123138 saavan JA MUVLAC WWDI NdFI x siw 262 4 2258 JO 9NILVA YNILVINSNI V 83410934 ONISIA TIN AOSNAS YO SNDILdU SV 3138971 9 LINGNOD HINDIHL KSNUILVOINDWWDO 0 1 SAVI34 JIHLD TV 31704 OW SV 313891 SNIN3dU LINGNOD JHL HONOYHL aaAOd 34004 T Lavd 3009 7991949373 NYIAYNYI JHL JO SIN3W3SIDO3M 38V2IlddV JHL OL O9NIGSDOOOV VIVNVOD YO 04 VdJN ISNV JHL NV 9 2Ide VSI ISNV 3ONV SDOOV NI 38 GINOHS NOILVTIVLSNI T S3 LON Figure C 1 868680 6 Wiring diagram sheet 1 of 3 Thermo Fisher Scientific 2 MOLALLS Installation Guide Drawings 1 q3IAUNd LON M 82d WNULLdD savaas ZA 82d WN ILdD
11. our engineer be able to use laptop alongside instrument 17 Please detail below any Health and Safety requirements for entry to your site Please also indicate the time required for any special training or induction courses required on arrival 18 Please detail below any national holidays or similar that fall into the installation period Would site access be affected If personnel will not be available during the whole installation period please give dates when available Note 1 The Vendor reserves the right to charge the Purchaser at the normal prevailing rates for any time lost by the employees of the Vendor due to delays in providing a suitably prepared job site in accordance with the above points This will include the cost of any return visit if the installation is aborted Note 2 Once the checklist is signed any site deficiencies found during installation should not delay acceptance of the system Process Instruments 1410 Gillingham Lane Sugar Land TX 713 272 0404 www thermofisher com 77478 2890 713 272 2272 fax ThermoFisher Note 3 Complete calibration requires representative samples over the majority of the moisture range Depending on process conditions and site sampling capabilities it may take days or even weeks to get samples over a wide enough range to provide the best possible calibration Although we are glad to assist with the calibration the commissioning visit does not include our personnel remain
12. transmitter cover With AC power the system is designed to operate on 100 240 Vac at an input frequency of 50 60 Hz The system can be wired directly to either 115 or 230 Vac and the maximum input power requirement is 25 VA when all options are present Refer to drawing 868680 6 for wiring requirements To connect AC power to the transmitter 1 Connect AC power input L and N to the J1 terminal block 2 Connect electrical safety ground to a dedicated safety ground terminal Note To meet the requirements of CSA 1010 1 the input DC terminals must be supplied from a SELV Safety Extra Low Voltage source A With 24 Vdc input power the system is designed to operate on 20 28 Vdc The maximum input power requirement is 12 W when all options are present Refer to drawing 868680 6 for wiring requirements Follow these steps to connect 24 Vdc power to the transmitter 1 Connect 24 Vdc to pin 8 of the J5 connector on the current I O 1 PCB 1 board 2 Connect the return for the 24 Vdc supply to ground pin 9 of J5 Thermo Fisher Scientific Current Output Relays Contact Closure Switch Inputs Serial Communications Thermo Fisher Scientific RS232 Wiring Current Output One current output I O board is supplied as standard It is installed in the PCB 1 slot Two additional I O boards can optionally be installed in the PCB 2 and PCB 3 slots The current output is programmable between 0 and 20 mA The minimum
13. 1 403128uu02 df 3 0 52094660 u ju amp uo NDILdU LYVH UL uado auv pp JO p 1 Suid ayy uojjoan6 juo2 5144 UI nop SI go 2 puo jo Ud o 4aod doo Apz ay YASN au uopro4n6 juo2 pavamod doo y 03 JI cf Jo p 49 UaaMzaq vadunf ay Aq 02 pa4aMod doo v 03 paj4aAuOD jsoa Uva 4nq 4ndino 05 pa4amod jjaes 9 s ougg y jo uopyo4n6 juo2 puvpuvas ay 9 2 68 JO aunzouadway Oupyojnsu 5 WW 5 30 jj 9 403 DAV 8I y2 esp v ispuaway nbau DAM S3LUN Figure 2 868680 6 Wiring diagram sheet 2 of 3 C 3 MOLA LS Installation Guide Thermo Fisher Scientific Drawings ONISN SLINN AINO pm m 1 STVNIWSJI 0027 KYILINOILNILOA 1 31UN 33S d ASI ND 2 ASI 538 20 61 JAASI 6 WN38HVHO NOI WADI N3HHVHO NOI pni poll 0 3YNLSIOW 9 0 34 WWO vw02 0 101 amp ano v vWwQ2 y ALISNJA L 0 dW3l Qo rp EE cerea Naa 2 095 AYAY LeIDHS LYOHS LSOHS 30193131 ALISNIA VION 1 LIOHS Ave AS SON
14. 4 ONILNNOW 3DNV134 ONISNOH 90027 VIOW 3JAIINI 031419345 3SWS3H1O SSIINN S310N IVH3N39 Figure C 11 MOLA 7200A isometric view sheet 1 of 2 Thermo Fisher Scientific C 12 MOLA LS Installation Guide KN Ko N Wen NN N N Figure 12 MOLA 7200A isometric view sheet 2 of 2 Thermo Fisher Scientific MOLA LS Installation Guide 6 13 This page intentionally left blank Appendix D Site Readiness Form The Site Readiness form on the following pages must be completed and submitted to Thermo Fisher before an installation engineer travels to the customer site Thermo Fisher Scientific MOLA LS Installation Guide 0 1 ThermoFisher The word leader SCIENTIFIC In serving science MOLA Site Readiness Form It is company policy that this form must be completed and returned by the customer before the installation engineer travels to the customer site To be completed by Thermo Fisher personnel Instrument Type MOLA Serial No EM Proposed installation Duration start date To be completed by Customer FP a Available 1 Were there any visible signs of damage to crate or instrument If yes attach note details below and ensure all packing materials are retained Are the transmitters mounted y US o Are the analyzer heads mounted l Y Jj k the transmitters complete ama s RN If so how many mounted ulli C kka RN detectors moun
15. DUIT JUNCTION BOX ROTATED 90 DEG FOR DRAWING CLARITY BASE MTG PLATE ION CHAMBER FLANGE BOLTED TO BASE MTG PLATE USING 1 2 13 HEX SCREWS 4 PLCS ZZ 2XZZZZ7ZZZZzZZzZZ 252 MKIII LIIK OPTIONAL DENSITY GAUGE UPPER STEEL LINER DPPER LINER CUT HOUSING VIEW 22272220222 270027 p DEREN SIDE VIEW Figure C 10 262 720004 MOLA 7200A installation drawing steel mill hopper with no wear liner sheet 3 of 3 Thermo Fisher Scientific MOLA LS Installation Guide 6 11 Drawings YOLVOIGNI 339 VOINVHO3W SNId ONINOILISOd L M34OO1Qv3MHl 9L HLOOL TVNH31X3 H3HSVM 2Ol SL ONISNOH 324 05 DOT Avd bL 349714 ONILNNOW MOOTHSLNI ONISNOH JOUNOS 5 20 TH31NI 31V1d ONILNNOW ATSWASSVENS ONIQT3IHS ATAWASSVENS NII JIONVH 3ivid ONILNNON _ 6 AISWASSVENS XOA ATSWASSVENS ONISNOH JOOMd NOlSO1dX3 2 3AVONOO SS NOISNVdX3 9 393105 ONIN H3NIVISM TK 54006 31nSdvO JOUNOS Wnrisg iveWnior3Wv 3901 ZX 2410 0051 VION WOlO3i30 ATHW3ssvsns dI3IHS 3ovds ONISNOH JDENOS NOILAIYIPSAA ON WALI NAONIWO 34 SI HOIHM NOILOINAC 1991419373 J3008d NUISD IdX3 JHL SI NOIL3d9X3 ANO 11315 SSFINIVLS 30VW 347 S3Il8W3SSVa8nS AIAWYHI NOI 59 11114 SMOD TM31NI 3191
16. Do not apply power to the instrument in any hazardous area unless the safety ground is properly wired inside and the cover is properly installed A Warning All wiring must be done by qualified individuals in accordance with applicable codes such as the National Electric Code NEC ANSI NFPA 70 specifications or the Canadian Electrical Code Part 1 A Warning Before wiring the gauge verify that the source shutter is in the off position A Warning For hazardous location installations the cable entries must be sealed per the installation layout drawing A MOLA LS Installation Guide 4 1 Wiring Detector Warning If metal conduit is used the conduit must be grounded A occur to internal wiring A j Warning Do not rotate junction box during installation or damage may Note To meet the requirements of CSA 1010 1 an external switch or circuit break must be installed to allow the power source to be disconnected from the gauge In addition the protective bonding grounding must always be provided even if a dc power source is used A Detector The detector is completely powered from the transmitter Refer to sheet 3 of drawing 868680 6 for junction box terminal wiring The six conductor cable provides 15 Vdc input to the detector 24 Vdc loop power and carries the 0 20 mA signal from the detector to the transmitter A common ground is used The transmitter to detector wiring will be addressed in the next section The only other electri
17. G PLATE USING lt 4 X 1 2 13 HEX SCREWS AND WASHERS CK ORIENTATION 5 MOUNT TRANSMITTER 6 RUN SIGNAL WIRES FROM TRANSMITTER AND AC SOURCE TO JUNCTION BOX 7 INSTALLATION MUST BE IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES FOR THE AREA CLASSIFICATIONS CAUTION NOTES lt NOT ROTATE JUNCTION BOX ORIENTATION OR DAMAGE TO WIRING MAY OCCUR AN source HOUSING HANDLE MUST BE LOCKED lt SOURCE OFF gt DURING INSTALLATIDN JAN NOT REACH INSIDE OF SOURCE HOUSING AT ANY TIME DURING INSTALLATION APPROX WEIGHT OF DETECTOR ASSEMBLY 99 LB 45 kof or 440 N Figure 8 262 720004 MOLA 72004 installation drawing steel mill hopper with no wear liner sheet 1 of 3 MOLA LS Installation Guide C 9 Drawings 3 5 89 19 0 1 257 20 3 514 FRONT VIEW 1 25 25 31 7 6 4 DISTANCE BETWEEN BASE PLATE AND WEAR LINER INNER SURFACE HOPPER LINER HOPPER STEEL WALL 40 5 8 11 X 3 L STUD WELDED TO HOPPER STEEL WALL USE DOUBLE NUT AND LOCK WASHER 16 4097 9 493 v Figure 9 262 720004 MOLA 72004 installation drawing steel mill hopper with no wear liner sheet 2 of 3 C 10 MOLA LS Installation Guide Thermo Fisher Scientific Drawings UNES n E i RELAY OUTPUT 4 20mA ETC SIGNAL CON
18. ILLAS Qe VOS IdA 3J313NDH3V L 14 5 g E 1N3S3Nd3N Ind1nD VW 02 310N 13IHS 38 3 230 AH JVA 0227011 11 5 ON 3SVIJINI AH 1319 338 3 7 9 ON viva 357 SNULLO3NNUO 9002 130OWN V 10 30123130 JANLSIOW G3SN 38 LSAW NOLLONDC OL NDILO3NNDO LINGNOD TVLIW 3ONVIdWOO 39 304 15310 Figure 3 868680 6 Wiring diagram sheet 3 of 3 Thermo Fisher Scientific 4 MOLALLS Installation Guide Drawings a 0 0 250 9 000 0000 228 600 MAXIMUM 1 031 26 200 3 031 76 987 110000250 279 400 6 350 MAXIMUM 0 250 6 350 8 866 0 999 225 196 0 MAXIMUM Figure 4 208 140002 1400S transmitter dimensional diagram sheet 1 of 1 Thermo Fisher Scientific MOLA LS Installation Guide C 5 Drawings GENERAL NOTES UNLESS OTHERWISE SPECIFIED INSTALLATION PROCEDURE FOR 7200A CUT 18 X18 458X458 WEAR LINER FRAME ANGLE WEB ALMOST FLUSH WITH HOPPER WALL DO NOT CUT WELDMENT SO FRAME REMAINS WELDED TO HOPPER WALL 2 WELD 4 X S 8 11 3 L THREADED RODS TO HOPPER WALL AT LOCATIONS AS SHOWN INSTALL BASE MOUNTING PLATE ON THE lt 4 X 5 8 11 STUDS AT LOCATIONS AS SHOWN AND TIGHTEN IT WITH DOUBLE NUTS AND WASHERS CHECK PROPER ORIENTATION MoU T 7200 ION CHAMBER TO THE BASE MOUNTING PLATE USING 4 X 1 2 13 HEX SS SCREWS AND WASHERS CHECK ORIENTATION 5 MDUNT 72004 SOURCE HOUSING OVER ION CHAMBER TO BASE MOU
19. NTING PLATE USING C4 X 1 2 13 HEX SCREWS AND WASHERS CHECK ORIENTATION 6 MOUNT TRANSMITTER 7 RUN SIGNAL WIRES FROM TRANSMITTER AND A C SOURCE TO JUNCTION BOX 8 INSTALLATION MUST BE IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES FOR THE AREA CLASSIFICATIUNS CAUTION NOTES Awa NOT ROTATE JUNCTION BOX ORIENTATION OR DAMAGE TD WIRING MAY OCCUR SOURCE HOUSING HANDLE MUST BE LOCKED SOURCE OFF DURING INSTALLATION DO NOT REACH INSIDE OF SOURCE HOUSING AT ANY TIME DURING INSTALLATION APPROX WEIGHT OF DETECTOR ASSEMBLY 99 LB 45 Kgf or 440 N Figure C 5 262 720003 MOLA 7200A installation drawing steel mill hopper with wear liner sheet 1 of 3 C 6 MOLALLS Installation Guide Thermo Fisher Scientific NN x N 220 24991 eoe MY ea 7 0 1178 r 35 89 Qvo TVO o 18 101 2571 1203 15141 FRONT VIEW 1 25 25 31864 DISTANCE BETWEEN BASE PLATE AND WEAR LINER INNER SURFACE 1 WEAR LINER FRAME GAUGE WEAR LINER FRAME 18 18 401x401 SUPERIMPOSED ON BASE MOUNTING PLATE 15 5 9394 GAUGE WEAR LINER WEAR LINER STEEL SUPPORT Drawings HOPPER LINER HOPPER STEEL WALL 4X 5 8 11 X 34 STUD WELDED TO HOPPER STEEL WALL USE DOUBLE NUT AND LOCK
20. ay be a shielded twisted pair or a bundle of individual wires The limitation is that the wires through one clamp cannot exceed 5 mm in diameter Also all of the clamps MUST be installed within the enclosure MOLA LS Installation Guide 1 Adding Ferrite Clamps to 1400S Transmitter Procedure E 2 MOLA LS Installation Guide Ferrite Clamp Figure 2 Ferrite clamps installed within enclosure As shown in Figure 2 ferrite clamp be placed around a shielded twisted pair cable or a bundle of individual cables as long as the diameter of the bundle does not exceed 5 mm a little over 3 16 The ferrite clamp kit p n 868773 contains five clamps Depending on your wiring scheme you may need additional clamps They can be ordered using part number 5 2720 007 For example in a Thermo Scientific DensityPRO system with a scintillation detector flow input and three outputs there will be eight shielded twisted pair cables and one power cable This system would require a total of nine ferrite clamps So you would need either two kits or one kit and four additional clamps to be EMC compliant Note All ATEX version 1400S transmitters shipped after August 2009 will contain one ferrite clamp kit and will have one ferrite clamp installed on the AC voltage input wiring A Note If the locking mechanism of the clamp should fail a plastic wire tie can be used to secure the clamp around the wire A Thermo Fisher Scientific
21. cal connection to the detector is the safety ground The Transmitter EMC Requirement order for the 1400S transmitter to meet electromagnetic emission for ATEX Version of requirements CE EMC approvals ferrite clamps must be installed within the transmitter enclosure on all power and signal wiring going into 14005 Transmitters and out of the transmitter housing One ferrite clamp is installed on the wires of the AC power supply input Five additional ferrite clamps are provided with the EMC ferrite clamps kit p n 868773 The installation procedure accompanies the kit It is also provided in Appendix E Note The ferrite clamps are only used in the ATEX version of the 1400S transmitter They are not required for the CSA version A 4 2 MOLA LS Installation Guide Thermo Fisher Scientific Wiring The Transmitter Board Refer to drawing 868680 6 in the drawing appendix The transmitter has Configurations slots for the following boards AC power supply CPU board with KIB piggyback board 886722 1 PWA PCB 1 Standard current I O DC power board in one of the following configurations e Optional 24 Vdc input power and current I O 1 2 contact inputs 2 relays e Optional 12 Vdc input power and current I O 1 2 contact inputs PCB 2 Optional current I O board 2 contact inputs 2 relays PCB 3 Optional current I O board 2 contact inputs 2 relays PCB 4 Optional VPI board used to input 0 20 mA detector signal Gen
22. damage claim with the transportation company immediately Notify Thermo Fisher and or your sales representative as soon as possible 2 Carefully inspect the packing material prior to discarding it to ensure that all equipment and instruction paperwork has been removed 3 Use the original packing material and container for storage if necessary 4 Ifstoring the instrument the storage environment should be protected free from extremes of temperatures and high humidity and fall within the environmental constraints listed in the specifications Packin g Shi pp in G All personnel involved in the packing shipping or receiving of hazardous Tr an sp ortin g amp material must be trained in accordance with the United States Department of Transportation DOT OSHA hazardous materials regulations or Receiving accordance with the Canadian Nuclear Safety Commission CNSC regulations 2 2 MOLA LS Installation Guide Thermo Fisher Scientific Con Thermo Fisher Scientific Installation siderations Licensing A A Chapter 3 Hardware Installation Read the radiation safety guide p n 717905 prior to installing the equipment This section details the recommended installation procedures for standard applications If these procedures do not adequately address your particular application contact Thermo Fisher for recommendations that are more specific In all cases radiation safety is a principal concern in the
23. design and manufacture of the system When properly installed the system presents no hazards to personnel The neutron source is surrounded by an air space The source housing is shipped with the source shutter locked and in the OFF position This lock must remain in place until installation is complete and the equipment is ready for start up and calibration The system may only be used in those hazardous locations identified on the product nameplates The system consists of four components e 1400S transmitter stainless steel NEMA 4X e 7200A ion chamber detector powered by transmitter e 7200A source housing neutron source housing e 7200A mounting base plate Warning The instrument is a nuclear device regulated by federal and or state authorities You are responsible for knowing and following the pertinent safety and regulatory requirements Refer to the neutron radiation safety guide p n 717905 for a summary of these requirements A Warning Moving or removing an installed source housing or any assembly that includes a source housing requires a person who is specifically licensed to install and commission Thermo Scientific source heads A MOLA LS Installation Guide 3 1 Hardware Installation Guidelines Guidelines 3 2 MOLA LS Installation Guide In the United States your general license permits you to own and install all of the instrument s components including the source head However you may not commission the i
24. eft blank Chapter 1 Chapter 2 Chapter 3 Chapter 4 Thermo Fisher Scientific Contents Safety Information amp Guidelines 222 ix Safety Considerations cause oho petet ai ede ix 7200 Safety COVER Notice ix Boron Trifluoride Gas BF3 xi Warnings Cautions amp Notes tm EP Sea xii Product Overview 1 1 Associated Documents mankissa musaa Vei i aa vache ds 1 1 Handling amp Storage 2 2 2 2 4 2 1 ESD Procedures d sua anash A hapu ea Yu 2 1 Unpacking Inspection amp Storage sco 2 2 Packing Shipping Transporting amp Receiving 2 2 Hardware 2 2222 222 3 1 Installation Considerations ped ues 3 1 SAE hay qusap iut Ed aa 3 1 sedet estt fult 3 2 3 3 Power Requirements Noah AN s 3 3 Mounting amp Installation ost ou iani est 3 4 Fhe 3 4 EET n u 3 4 MUI ocio A 4 1 Preparatio
25. er to the drawings in the drawing appendix for installation instructions A typical steel mill hopper installation is shown in Figure 3 1 Thermo Fisher Scientific Hardware Installation Mounting amp Installation TRANSMITTER JUNCTION BOX ROTATED SIGNAL CONDUIT 90 DEG FOR DRAWING CLARITY RELAY OUTPUT 4 20 mA ETC BASE MTG PLATE 2222227272222727 MOLA 7200 SOURCE HOUSING SECTIONED FOR DRAWING CLARITY ION CHAMBER FLANGE BOLTED TO BASE MTG PLATE USING 1 2 13 HEX SCREWS 4 PLACES ONES OT ATEM A eatin he ia Sai eh CHOR CH CALL ean CRUS IS HOPPER STEEL LINER HOPPER LINER ZZZ2Z772Z77ZZ2Z2ZZ72Z77Z777272ZZZZZ27772Z742ZZ27Z7727ZZ7ZZZ77Z240Z222225 OPTIONAL DENSITY GAUGE Figure 3 1 Typical installation no wear liner Thermo Fisher Scientific MOLA LS Installation Guide 3 5 This page intentionally left blank Thermo Fisher Scientific Preparation gt gt P PP Chapter 4 Wiring Wiring should be performed in the following order 1 Power to the transmitter 2 The detector to the transmitter 3 Optional wiring a Relay contacts b 4 20 mA current output s c Contact closure inputs d Serial communications Review the following carefully prior to connecting any wiring Warning Remove all power from the unit before making any connections Electrocution can result if power is present A Warning
26. eral Wiring Follow this general procedure to wire boards installed in the transmitter Procedure Note CSA certified fittings must be used to maintain CSA rating for the enclosure A 1 Thermo Fisher Scientific Ensure power to the gauge is removed and open the enclosure cover Remove the plugs only from the cable conduit holes you will use The holes are labeled on the transmitter enclosure Pull the cable through the fitting on the end of the enclosure leaving approximately 6 inches 150 mm of stress relief Secure the conduit making sure it is completely sealed For ATEX versions of the 14005 Install a ferrite clamp on all wiring You will need kit 868773 Refer to Appendix E MOLA LS Installation Guide 4 3 Wiring Power Supply Power Supply AC Power DC Power 4 4 MOLA LS Installation Guide 5 Connect a cable to the PCB as follows a Remove the plug in screw terminal connector from the board connector The connector should be tightly seated To remove the connector brace the board with your hand being careful not to touch any of the circuits or components b Loosen the screws on the plug in connector c Insert the wires and make connections as shown in the appropriate installation wiring drawing d Tighten the screws in the connector to secure the wires e Plug the screw terminal connector back into the corresponding onboard connector 6 When all connections are completed close and secure the
27. her personal protection equipment must be used A BF3 is a colorless fuming pungent smelling gas It is heavier than air and fumes strongly in moist air producing a dense white cloud of fluoroboric acid mist The odor and dense white appearance of this gas upon release are distinctive warning properties associated with it Warning Fluoroboric acid mist can burn the skin or eyes Burns may not be immediately painful or visible Depending on the exposure effects can be immediate or delayed Skin contact can lead to pain redness and burns Eye contact may result in blindness Personal protection equipment must be used A MOLA LS Installation Guide Safety Information amp Guidelines Warnings Cautions amp Notes xii Warnings Cautions amp Notes AA MOLALLS Installation Guide The following admonitions are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and cautions in this manual can lead to injury or equipment damage Warning Warnings notify users of procedures practices conditions etc which may result in injury or death if not carefully observed or followed The triangular icon displayed with a warning may contain a lightning bolt or the radiation symbol depending on the type of hazard A Caution Cautions notify users of operating procedures practices conditions etc which may result in equipment damage if not carefully obse
28. ing gauge installation 1 Correct power source is available see Power Requirements later in this chapter 2 Operating temperature ranges non ATEX applications a 1400S transmitter 40 C to 60 C 40 F to 140 F b 7200A ion chamber detector Standard 40 C to 75 C 40 F to 167 F Optional extreme temperatures 50 C to 85 C 58 F to 185 F 3 The transmitter should be mounted so that the display is easily seen and the keypad on the transmitter is easily accessible 4 The transmitter should not be mounted near high voltage high current corrosive vapors corrosive liquids or corrosive esters 5 There should be enough clearance to install and service the source and the detector Refer to the dimensional drawings in the drawing appendix 6 Source housing should be positioned so that the radioactive source identification tag is visible The source housing tag should be upright 7 The gauge should not be mounted where process overflow or other material can collect in the beam path The source shutter mechanism must be kept free of debris 8 The maximum cable length between the transmitter and the last detector should not exceed 2500 feet 762 m 1 1400S transmitter a Standard 100 240 Vac 50 60 Hz 17 2 W b Optional 20 28 Vdc 12 W 2 7200A ion chamber detector Powered by transmitter MOLA LS Installation Guide 3 3 Hardware Installation Mounting amp Installation Mounting
29. ing on site until all samples have been collected and analyzed Once the necessary information is available our Technical Support group will be glad to provide telephone assistance to complete the calibration Comments by Customer Completed By Signature Company Position Date Process Instruments 1410 Gillingham Lane Sugar Land TX 713 272 0404 www thermofisher com 77478 2890 713 272 2272 fax Thermo Fisher Scientific Procedure Appendix E Adding Ferrite Clamps to 1400S Transmitter Note The ferrite clamps are only used in the ATEX version of the 1400S transmitter They are not required for the CSA version transmitter If needed the ferrite clamps kit may be ordered separately A In order for the 1400S transmitter to meet electromagnetic emission requirements for CE EMC approvals ferrite clamps must be installed within the transmitter enclosure on all power and signal wiring going into and out of the transmitter housing The ferrite clamp is part of the EMC ferrite clamps kit p n 868773 The kit consists of the following e Five ferrite clamps p n 5 2720 007 e Atleast one clamp key e The procedure The clamp key is used to remove the ferrite clamp from the wire during wiring changes n Ferrite Clamp Closed Ferrite Clamp Open Ferrite Clamp with Key Figure 1 Ferrite clamps A ferrite clamp will need to be installed on all wiring that enters or exits the transmitter enclosure This m
30. isher Scientific Thermo Fisher Scientific AN Overview Chapter 5 Mechanical Zero Adjustment for BF3 Detectors Warning BF3 is a pungent smelling toxic corrosive gas with a suffocating odor Inhalation will cause moderate to severe irritation or burns to the respiratory system Appropriate precautions must be taken to ensure the safety of personnel A Note If your neutron backscatter detector uses He3 gas instead of BF3 gas in the ion chamber there will be no mechanical zeroing potentiometer in the junction box This chapter applies only to detectors using BF3 gas A Inside the terminal block junction box on the detector is a zeroing potentiometer After system installation this potentiometer must be checked and possibly adjusted This chapter provides the instructions for doing so Note The detector assembly must be installed in its operational location long enough for all physical components to reach ambient temperature before performing this procedure A 12 to 18 hour acclimatization period is recommended A Note The zeroing potentiometer is set at the factory and may not need adjustment Therefore do not unlock the adjustment knob until verifying that adjustment is required A Note This procedure must be done with no process material in front of the detector There must be no moisture or hydrocarbons in front of the MOLA when performing this procedure i e an empty cold vessel Also watch for the presence of pe
31. ly to the RS232 port on the instrument This requires five wires ground transmit TX receive RX RTS and CTS The connection between the instrument port connector located on the CPU board in the transmitter and the PC serial port are summarized in the following table for standard DB9 and DB25 PC serial port connectors MOLA LS Installation Guide 4 5 Wiring HART Communications Using Serial Communications HART Communications 4 6 MOLA LS Installation Guide Table 4 1 RS232 connections CPU Board J8 RS232 PC Serial Port DB9 PC Serial Port DB25 Connector Connector Connector Pin 1 of J8 RTS Pin8 Pin 5 Pin 2 of J8 TX Pin2 Pin 3 Pin 3 of J8 CTS 7 4 Pin 4 of J8 RTS Pin 2 Pin 5 of J8 GND Pin 5 Pin 7 To communicate with the instrument from a PC requires the PC be running TMTComm a Windows based software or another terminal emulation software such as Hyper Terminal The default communication settings for the RS232 port of the instrument are e Data bits 7 e Parity Even e Stop bits 1 e Baud rate 9600 Refer to the MOLA LS user guide p n 717906 for additional details about setting up and using serial communications The HART communication protocol is supported over the 4 20 mA current output with an optional daughter board You can communicate with the instrument using the 275 or 375 Field Communicator from Emerson Electric Co Thermo F
32. make the adjustment unlock the adjustment knob by moving the locking lever counterclockwise until it stops to the lock OFF position reference Figure 5 4 Figure 5 3 Thermo Fisher Scientific MOLA LS Installation Guide 5 3 Mechanical Zero Adjustment for BF3 Detectors Procedure Lock ON Lock OFF Figure 5 4 5 Adjust the knob of the zeroing potentiometer until exactly 4 00 mA 0 02 mA is shown on the milliamp meter Once this is done move the locking lever clockwise into the lock ON position You will feel resistance in the lever before it goes into the lock ON position If the knob is not locked vibration could move the lever and the potentiometer may vibrate out of position which will change the zero value and the detector output 6 Reconnect the wire to terminal 7 and close up the junction box Proceed with the normal calibration of the instrument as described in the MOLA LS user manual p n 717906 5 4 MOLA LS Installation Guide Thermo Fisher Scientific Getting Help Thermo Fisher Scientific Chapter 6 Service The local representative is your first contact for support and is well equipped to answer questions and provide application assistance You can also obtain support by contacting Thermo Fisher at the following locations 1410 Gillingham Lane Sugar Land TX 77478 USA Tel 1 713 272 0404 Fax 1 713 272 2272 14 Gormley Industrial Avenue Gormley Ontario LOH 160 CANADA Tel
33. n akaqa ha a 4 1 4 2 The Transm 4 2 Requirement for ATEX Version of 1400S Transmitters 4 2 Board uy 4 3 General Wiring PEOGEQQUEE ise ss kutsuva aa mese 4 3 Power Supply 4 4 PRC PO WEN Em 4 4 4 4 Current Output Laus dei e GU os dicar cale 4 5 M SUD E M EE 4 5 Contact Closure Switch 4 5 Serial Sede ovata co tem eate Nankain cola Tees t Nas eG 4 5 MOLA LS Installation Guide vii Contents Chapter 5 Chapter 6 Appendix A Appendix B Appendix C Appendix D Appendix E viii MOLA LS Installation Guide 159299 eut cs ah cassius ases 4 5 Using Serial Communications eid beet 4 6 HART Comrurne3tIols uso couv avete equ ud dase 4 G Mechanical Zero Adjustment for BF3 Detectors 5 1 E 5 1 Proc dure uso 5 2 A 6 1 Getting Help 6 1 Ordering Information
34. ng conditions Table B 1 Overall system specifications Accuracy Up to 0 25 of moisture depending on applications Stability Drift less than 0 196 absolute radiation change per 6 months Table 2 1400S transmitter System architecture Multiprocessor based electronics for uninterrupted output during data entry and system interrogation All user data doubly stored in non volatile memory with no battery backup required Display Four line backlit display Displays up to eight readouts simultaneously Current output One standard Maximum of three current outputs available with each representing independent span channels Standard configuration Isolated self powered 800 ohm max load Alternate configuration Isolated loop powered 24 Vdc nominal supply voltage 800 ohm max load Serial outputs RS485 half duplex RS232 full duplex Contact closure Up to 16 available 115 Vac 28 Vde SPDT 10 amps 230 Vac outputs SPDT 8 amps Inputs Up to three additional 1 0 available Dry contact closure Programming Menu driven direct keypad entry options Power supply AC power 110 220 Vac 100 240 V 50 60 Hz 17 2 W DC power 24 Vdc 20 28 V 12 W Dimensions See drawing 208 140002 Thermo Fisher Scientific MOLA LS Installation Guide 1 Specifications B 2 MOLA LS Installation Guide Table B 2 cont Approvals NEMA 4X IP65 ATEX 113 G Ex nA IIC T6 40 lt
35. ns can be taken to ensure the safety of the equipment and personnel The procedures in this manual are not designed to replace or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system Failure to correctly perform the instructions and procedures in this manual or other documents pertaining to this system can result in equipment malfunction equipment damage and or injury to personnel Warning Read and abide by all safety precautions when handling nuclear devices It is the operator s responsibility to understand and follow all safety precautions A Each 7200A unit will be shipped with one safety cover with fastening hardware and packaged within the shipping container The image below shows what this cover looks like when it is not installed and where it should be installed The safety cover kit assembly part number is 341 720001 and includes the safety cover and fasteners Install the safety cover only if removing the 7200A source housing unit for service or repair Install the cover with the text facing outward MOLA LS Installation Guide ix Safety Information amp Guidelines 7200A Safety Cover Notice Warning Since this top hat unit contains a nuclear source the cover must be installed immediately after the source housing is remo
36. nstrument remove the lock and open the source housing shutter for the first time without a specific license authorizing radiation commissioning of the instrument In Canada you are only allowed to remove the MOLA from the shipping container if your CNSC license has a condition authorizing mounting dismounting of devices For assistance obtaining a license and or commissioning decommissioning the instrument contact Thermo Fisher Warning Do not install the system in any hazardous area other than those approved Refer to the equipment tag for the specific approvals applicable to the configuration of your instrument A Warning Do not apply power to the instrument in any hazardous area unless the safety ground is properly wired inside the instrument and the cover is properly installed A Approvals for the 1400S transmitter and the 7200S ion chamber detector are listed in Appendix B For ATEX certified detectors e When used in ambient temperatures greater than 60 C 140 F cable rated for at least 80 C 176 F must be used e No changes permitted to any flamepath without reference to scheduled drawings e Equipment except junction box must not be opened by installer user or maintainer Equipment shall only be opened by the manufacturer or their representative Thermo Fisher Scientific Thermo Fisher Scientific General Power Requirements Hardware Installation Guidelines Review the following guidelines when plann
37. output is approximately 3 mA and the maximum load is 750 ohms The current output is normally shipped with an isolated self powered output configuration but can be reconfigured with an isolated loop powered configuration by removing the jumper from pins 3 and 4 on the J connector on the I O board In the loop powered configuration you must supply 24 Vdc loop power to pin 3 of J5 pin 2 of J5 is Iout Two or four relays are available as options on the I O board in the PCB 1 slot Refer to the installation wiring drawing and the label inside the transmitter cover for wiring details Relay contacts are Form C SPDT isolated 8 A 220 Vac Two user provided contact closure inputs are included on each I O board The contact closure inputs are dry contact inputs between ground and Switch 1 and ground and Switch 2 The instrument can be configured via software settings to execute a command or other functions upon a user provided contact opening or closing Refer to the MOLA LS user guide p n 717906 for instructions on assigning commands to the contact closure inputs The instrument provides an RS232 single drop serial interface Screw terminal connectors for the ports are located on the CPU board The RS232 port is not normally used as the primary means of communication for setup or calibration Refer to the 1400S transmitter wiring drawings 868680 6 for RS232 wiring details The serial port on a PC COMI or COM2 can be connected direct
38. rsonnel or other sources of hydrogen near the gauge head as they may introduce an unwanted signal A MOLA LS Installation Guide 5 1 Mechanical Zero Adjustment for BF3 Detectors Procedure Procedure To perform this procedure the gauge must be wired and powered up and the source placed in the ON position 1 Remove the lid of the ion chamber terminal block junction box as shown in Figures 5 1 and 5 2 Detector Terminal Block Junction Box Figure 5 1 Figure 5 2 5 2 MOLA LS Installation Guide Thermo Fisher Scientific Mechanical Zero Adjustment for BF3 Detectors Procedure 2 As shown in Figure 5 2 there are wires coming from the transmitter that are connected to terminals 3 7 on the terminal block Disconnect the wire connected to terminal 7 on the unlabeled side of the terminal block and connect a DC milliamp meter in series with the output current loop The DC milliamp meter needs to be capable of two decimal place accuracy i e X XX 3 There should be a 4 00 mA current x 0 02 mA going from terminal 7 on the detector to the transmitter If there is not an adjustment of the zeroing potentiometer is necessary Continue to step 4 If there is exactly 4 00 mA 0 02 mA then adjustment is not necessary In this case reconnect the wire to terminal 7 close up the junction box and proceed with the normal calibration of the instrument as described in the MOLA LS user manual p n 717906 4 To
39. rved or followed A Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure practice condition etc A Thermo Fisher Scientific Chapter 1 Product Overview Refer to the MOLA LS user guide p n 717906 for descriptions of instrument functions and features Associated In addition to this guide the following documents must be read and Documents understood by all persons installing using or maintaining this equipment e MOLA LS user guide p n 717906 e Neutron Radiation Safety p n 717905 Thermo Fisher Scientific MOLA LS Installation Guide 1 1 This page intentionally left blank A ESD Procedures Thermo Fisher Scientific Chapter 2 Handling amp Storage This chapter addresses procedures for handling electrostatic discharge ESD sensitive equipment as well as procedures for unpacking inspecting and storing of the system Caution This system is an ESD sensitive instrument Use proper ESD protective equipment and procedures Failure to comply with ESD procedures can result in circuit damage A The instrument contains electronic components that can be damaged from discharges of static electricity Do not touch the circuit board components Ordinarily handling the circuit boards by their edges will not damage the circuits Observe the following when installing setting up servicing troubleshooting or repairing the instrument 1 Use an anti
40. s areas 3 1 3 2 3 4 4 1 MOLA LS Installation Guide INDEX 1 Index inputs contact closure 4 5 installation drawings C 1 C 13 guidelines 3 2 3 3 in hazardous areas 3 1 4 1 of 1400S transmitter 3 4 of 7200A 3 4 3 5 installing drawings for C 1 C 13 guidelines 3 2 3 3 in hazardous areas 3 1 4 1 the 1400S transmitter 3 4 the 7200A 3 4 3 5 L licensing 3 1 3 2 0 ordering information A 1 outputs current 4 5 P power requirements 3 3 supply wiring 4 4 receiving the instrument 2 2 INDEX 2 MOLA LS Installation Guide relays 4 5 RS232 4 5 S safety ix xii 2 2 4 1 shipping the instrument 2 2 specifications B 1 B 2 storage of the instrument 2 2 storing the instrument 2 2 T transmitter See 1400S 1400S EMC requirement for ATEX units 4 2 1 2 U unpacking the instrument 2 2 wiring 4 1 4 6 14005 4 3 7200 4 2 digram C 2 C 4 EMC requirement for ATEX 1400 transmitter 4 2 E 1 E 2 Z zeroing potentiometer for detectors with BF3 gas 5 1 5 4 Thermo Fisher Scientific Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham M assachusetts 02454 9046 United States www thermofisher com
41. static bag Most instrument subassemblies are shipped in a special antistatic bag When not installed keep the assembly in the bag as often as possible 2 Remove ESD sensitive subassemblies only under the following conditions a When at a designated static free workstation or when the bag is grounded at a field site b After the conductive area of the container has been neutralized c After making firm contact with an antistatic mat and or firmly gripping a grounded individual 3 Personnel handling ESD sensitive devices should be neutralized to a static free workstation by means of a grounding wrist strap that is connected to the station or to a good grounding point at the field site 4 Do not allow clothing to make contact with ESD sensitive devices MOLA LS Installation Guide 2 1 Handling amp Storage Unpacking Inspection amp Storage 5 Avoid touching edge connectors and components 6 Avoid partially connecting ESD sensitive devices These devices especially the power supply connector can be damaged by floating leads 7 Ground test equipment 8 Avoid static charges during troubleshooting Unpacking Inspection amp Storage Note Inspection adjustment installation and maintenance of the instrument must be performed by experienced personnel only A 1 Upon receipt inspect the instrument for damage that may have occurred while in transit If there is evidence of rough handling or damage file a
42. ted wired to the MOLA transmitters 5d Have arrangements been made with a lab to analyze numerous process samples for density to 2 decimal places of accuracy X XX g cc If density compensation is included please confirm the length of the radiation beam through the process material path length 5f If density compensation is included please confirm the makeup of EN ul the vessel walls including liner materials p Will process material be in the vessel during the commissioning visit Process Instruments 1410 Gillingham Lane Sugar Land TX 713 272 0404 www thermofisher com 77478 2890 713 272 2272 fax ThermoFisher Have arrangements been made with a lab to analyze numerous process samples for by weight moisture to 2 decimal places of accuracy X XX 96 Moisture How much sample is required by the lab to perfom a moisture analysis How much sample is required by the lab to perfom a density analysis Has a sampling point been established near each MOLA Will plant or lab staff be available to perform sampling functions samples sample from the sampling point to the lab 14 Are necessary personnel from the customer site available to work N with our engineer to receive familiarization training on the analyzer Will personnel with appropriate authority technical and financial be available for instrument acceptance 16 i Will our engineer be able to take personal laptop onsite ii Will
43. ved Failure to do so can result in exposure to radiation if you reach into the top hat intentionally or unintentionally A Do not discard the safety cover and fasteners for any reason If the safety cover and fasteners are missing contact Thermo Fisher immediately to order a new safety cover kit SOURCE HOUSING TEXT SAFETY COVER Safety cover for 7200A unit x MOLAHS Installation Guide Thermo Fisher Scientific Boron Trifluoride Thermo Fisher Scientific Gas BF3 Safety Information amp Guidelines Boron Trifluoride Gas BF3 The ion chamber detector may be filled with Helium 3 He3 or Boron Trifluoride BF3 gas If the detector is filled with BF3 it is critical to read this section carefully The type of gas is identified on the instrument housing Warning BF3 is a pungent smelling toxic corrosive gas with a suffocating odor Inhalation will cause moderate to severe irritation or burns to the respiratory system Appropriate precautions must be taken to ensure the safety of personnel A Warning If exposed to extremely high temperatures BF3 can decompose and generate irritating vapors and toxic gases A Warning Health risks vary depending on duration and level of exposure Exposure to 50 ppm for example may be fatal if inhaled for 30 60 minutes due to massive inflammation and congestion of the lungs Inhalation of lower concentrations of BF3 can lead to nose and throat irritation Respiratory equipment and ot
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