WattStation™ Wall Mount
Contents
1. minimum for outdoor use and 38 maximum for all applications per NEC 625 39 For ADA compliant installation refer to ADA accessibility guidelines section 4 2 Make sure the bracket is aligned so that power wire will fit through the WattStation enclosure holes for back entry wiring only Step 4 Remove the oval snap fit ring to access the cover hardware Take off front cover and the deadfront shield Snap fit Ring Deadfront Shield WattStation 8 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual Step 5 Remove the wire pigtail from the line side of field wiring block Step 6 Feed the supply power and ground wires through WattStation enclosure holes Slide WattStation onto the mounting bracket ensuring that the opening in the back plate bracket aligns with the tab on the wall mount bracket Step 7 Connect supply power wires to line side of fuse block and ground wire to the ground bar Step 8 Replace the deadfront shield the front cover with the provided hardware and the oval snap fit ring 3 User Manual 3 1 Basic Features Charging cord and connector provide link to electric vehicle LED ring provides illumination around connector Green indicator light displays when WattStation is in charge mode Red indicator light displays when WattStation is in fault mode On Off button allows total power shutdown Tamper proof theft proof key lock secures WattStatio2. WattStation monitors line voltage and cuts power to the EV if the voltage goes out of range After one 1 minute it rechecks the voltage and will automatically re enable charging if the voltage returns to an acceptable range The fault indicator will illuminate as blinking red Overload Fault WattStation monitors the current being drawn by the EV If this current exceeds the capability of the unit s fuse charging will be interrupted and the fault status indicator will illuminate and turn solid red Disconnecting WattStation connector from the EV can reset this fault 12 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual Fan Fault WattStation is not suitable for vehicles that require ventilation It will provide fault indication if a vehicle requests fan ventilation as per SAE J1772 The fault indicator will illuminate and turn solid red The fault will reset if the user removes the WattStation connector from the vehicle 3 6 Fuse Replacement In the event that a fuse needs to be replaced first remove the front cover as described in Step 4 of Section 2 3 2 The fuses will then be accessible through the dead front shield Remove old fuses by using a fuse puller tool Replacement fuses should be Cooper Bussmann NON 4O Class K5 4 LIMITED WARRANTY FOR GE WattStation Wall this Warranty WARRANTY Any one or more of the following actions acknowledges that you have read and agree to th
3. 3 Install wall mount bracket to the wall Use the provided template to locate wall mounting holes to ensure hole locations match the bracket Distance from floor to bottom of wall mount bracket should be 18 minimum for indoor use 24 minimum for outdoor use and 38 maximum for all applications per NEC 625 39 For ADA compliant installation refer to ADA accessibility guidelines section 4 2 Step 4 Slide WattStation unit onto the mounting bracket ensuring that the opening in the back plate bracket aligns with the tab on the wall mount bracket 5 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual Step 5 Lock the WattStation unit onto the mounting bracket using the provided key Step 7 Lock weatherproof receptacle cover not supplied with WattStation 6 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 2 3 Hardwired Version 2 3 1 Before Installation WattStation should be installed only by a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards 2 3 2 Ensure that a dedicated circuit capable of supplying 30A at 208 240 VAC is available Power feed must have a centrally grounded neutral in order for WattStation to function correctly Wall receptacle must be a NEMA 6 50 outlet A recommended 40A upstream circuit breaker located either in a
4. connector handle into the WattStation holder by pushing the connector into the inlet This will ensure the connector is locked with the metal inlet of the WattStation holder GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 3 4 Technical Information SAE Compliant Level Il per J1772 Vehicle Interface SAE J1772 EV connector Cable Length 16 cable AC Max Charging Power Output 7 2 kW 240VAC 30A Voltage and Current Rating 208 240VAC 30A AC Power Input 208 240VAC requiring only Line 1 Line 2 and Earth ground Recommended Service Panel 2 pole 40A breaker on dedicated circuit Breaker Ground Fault Protection Internal 20mA CCID with auto re closure does not require a GFCI in service panel Ground Monitoring Ensures ground is present between vehicle and WattStation and between WattStation and load center Standby Power O W when not charging and turned off by pushbutton switch Outdoor Rated NEMA 3R Safety Compliance ETL and CETL listed conforming to UL 2594 2231 and 1998 Surge Protection 6kV 3000A EMI Compliance FCC Part 15 Class A Operating Temperature 30 C to 50 C ambient Operating Humidity Up to 95 non condensing Unit Weight 35 lbs Dimensions 24 H x 16 W x 6 D WattStation determines the maximum power consumption EV determines the actual power consumption 3 5 Fault Indication When the fault indicator
5. e EAEan aE EESE EES o o tue SOSAK EE EEK ESEE SSe WattStation should be installed only a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards WattStation should be inspected by a qualified inspector prior to initial use Under no circumstances will compliance with the information in this manual relieve the user of his her responsibility to comply with all applicable codes or safety standards GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 1 N Grounding Instructions 1 1 Safety and Compliance Read all instructions before using this product Do not use this product if the flexible power cord or charging cable are frayed have broken insulation or any other signs of damage Do not use this product if the enclosure or the charging connector are broken cracked open or show any other indication of damage This document provides instructions for the wall mounted WattStation and should not be used for any other product Before installing WattStation you should review this manual carefully and consult with a licensed contractor licensed electrician or trained installation expert to ensure compliance with local building codes climate conditions safety standards and state and local electrical codes 1 2 Grounding Instructions WattStation must be connected to a centrally grounded electrical sys
6. ED INCLUDING THE REPLACEMENT OF EQUIPMENT AND PROPERTY AND ANY COSTS OF RECOVERING PROGRAMMING OR REPRODUCING ANY PROGRAM OR DATA STORED IN OR USED WITH THE GE PRODUCT THE FOREGOING LIMITATION SHALL NOT APPLY TO DEATH OR PERSONAL INJURY CLAIMS OR ANY STATUTORY LIABILITY FOR INTENTIONAL AND GROSS NEGLIGENT ACTS AND OR OMISSION 15 GE Energy 2011 GE Company All Right Reserved GE Energy 41 Woodford Avenue Plainville CT 06062 www geindustrial com 2011 GE Company imagination at work WattStation is a trademark of General Electric Company DEA 533 07 11
7. ED TO THE EXTENT PERMITTED BY APPLICABLE LAW GE SPECIFICALLY DISCLAIMS ANY AND ALL STATUTORY OR IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND WARRANTIES AGAINST HIDDEN OR LATENT DEFECTS IF GE CANNOT LAWFULLY DISCLAIM STATUTORY OR IMPLIED WARRANTIES THEN TO 14 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual THE EXTENT PERMITTED BY LAW ALL SUCH WARRANTIES SHALL BE LIMITED IN DURATION TO THE DURATION OF THE EXPRESS WARRANTY PROVIDED IN THS WARRANTY SECTION AND TO THE REPAIR OR REPLACEMENT SERVICE PROVIDED IN THIS WARRANTY SECTION AND EXCLUSIONS AND LIMITATIONS PROVISION SUB SECTION IN EACH CASE AS DETERMINED BY GE No oral or written information or advice given by GE or a GE authorized representative shall modify or extend any warranty If any provision is held to be illegal or unenforceable the legality or enforceability of the remaining provisions shall not be affected or impaired EXCEPT AS PROVIDED IN THIS WARRANTY AND TO THE MAXIMUM EXTENT PERMITTED BY LAW GE IS NOT RESPONSIBLE FOR DIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BREACH OF WARRANTY OR CONDITION OR UNDER ANY OTHER LEGAL THEORY INCLUDING BUT NOT LIMITED TO LOSS OF USE LOSS OF REVENUE OR ACTUAL OR ANTICIPATED PROFITS OR SAVINGS LOSS OF DAMAGE TO COMPROMISE OR CORRUPTION OF DATA OR ANY INDIRECT OR CONSEQUENTIAL LOSS OR DAMAGE HOWSOEVER CAUS
8. GE Energy WattStation Wall Mount User Manual imagination at work WattStation Wall Mount User Manual Table of Contents 1 4 Grounding Instructions seessesssssssssssssssssseereeeeessssssssssssssseeeeeeeeessssssssssssssseeeeeeeeee 1 1 Sdf tyand ORO 718 0 14 6 eure tener ei eerOmnEn mentee neers R RE Se iene RARR REREN RA 1 2 G to nding INStrUCtioN S misi aaan ARAE Te vere nA Installation Instructions sssssssssssseseseeeesssssssssssssssteeetereesssssssssssssseereeeeeeeeseeeesss 2 1 Installation Tools and REQUIFEMENES cecccsscsssssssesssssessssssssessssssesssssssscsssssssesssssecsssssesssssessssssneeessnees 2 2 PIUG ENN O E E EET EEE 22 1 Before nstallati Nennen a E A E Seated N PP IINStalatiO N a a a A T E N ain 2 3 Hardwired NY STG Baca tn anaecate seed a S N ahs te S 2 3 1 o 1 91g 7 a 6 10 0 Tsen A R EES 292z AStA Si nn SUM TRC rte ror a PRET PU NR eet rereEn eSPemE EOS US SM Wl aot oee cc tctevesercted A T EA 3 1 Basic Feature S anina Seis Ra E RE EREE AT E AET eine 3 2 Turning WattStation ON and Off cc eccccecsssssssssssscssssesssssssesssssssesssssssssssssscssssssssssssusesssssessesssscsesssneeeesss 3 3 Connecting ANd Disconnecting to VENICE ecccssseseecssssssseesssssssssesscccsssseeesccsssssecsesssssnneecsssssnees 3 4 Technical lAf rmatio Nissan E RRN 3 5 RI VGH CCIE ON tiene eg Set cscs ease E xc Nae a A 3 6 RUSe REDIG COMO E sieno ee AA T A AERE Warranty eroa reenen e
9. GE s determination that the Hardware product should be returned to GE return the Hardware and include with each returned item of Hardware i a copy of your original purchase invoice or receipt to verify your warranty ii your name address and telephone number iii the Return Materials Authorization RMA number 13 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual In addition to the foregoing Hardware product warranty during the Warranty Period GE shall also provide telephone 888 43 7 3765 technical support assistance Please note that the above warranty obligations of GE do not apply to installation service of the Hardware EXCLUSIONS AND LIMITATIONS This warranty applies only to the Hardware manufactured by or for GE that can be identified by the GE trademark trade name or logo affixed to it This warranty does not apply to any non GE hardware product or any software even if packaged or sold with the Hardware Software distributed by GE with or without the GE brand name including but not limited to system software is not covered under this warranty Refer to the End User Licensing Agreement accompanying the software for details of your rights with respect to its use GE does not warrant that the operation of the Hardware will be uninterrupted or error free GE is not responsible for damage arising from failure to follow instructions relating to the Hardware s use This warranty doe
10. able of supplying 30A at 208 240 VAC is available e Power feed must have a centrally grounded neutral in order for WattStation to function correctly e Wall receptacle must be a NEMA 6 50 outlet A recommended 40A upstream circuit breaker located either in a panelboard or load center should be used e Distance between the wall power receptacle and WattStation mounting should be less than one 1 foot e Wall power receptacle with a weatherproof locking cover is recommended e Recommended mounting hardware for wood studs are 3 8 x 2 hex head lag bolts Recommended mounting hardware for concrete walls are 3 8 x 1 3 4 concrete hex screws or 3 8 x 1 7 8 concrete anchors WARNING Danger of electrical shock or injury Turn OFF power at the panelboard or load center before working inside the equipment or removing any component Do not remove circuit protective devices or any other component until the power is turned OFF GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 2 2 2 Installation Step 1 Carefully unwrap the packaging and make sure the following items are present Wall Mounted WattStation unit Mounting wall bracket Template for wall mounting holes Key for WattStation mounting lock stored inside WattStation unit Step 2 Check for any damage to the unit the cord or the connector If no damage is noticed proceed to step 3 If damage is noticed call 1 888 GE RESOLve Step
11. e terms of this warranty agreement Your use of the GE WattStation Wall packaged with this Instruction Manual the Hardware online product registration of the Hardware or your return of the enclosed Registration Card GE s warranty obligations for this Hardware product are limited to the terms set forth in this Limited Warranty and are limited by and subject to the Exclusions and Limitations set out below GE warrants that this Hardware product shall be free of defects in materials and workmanship under normal use for a period of three 3 years from the date of manufacture the Warranty Period If a defect in the Hardware arises and a valid claim is received within the Warranty Period your sole and exclusive remedy will be for GE in its sole discretion and to the extent permitted by law to 1 repair the defect in the Hardware at no charge using new parts or refurbished parts or 2 exchange the Hardware with new or refurbished hardware that is functionally equivalent to the original Hardware the repaired Hardware and the exchanged hardware are called the Remedied Hardware Any Remedied Hardware product will be warranted for the remainder of the original warranty period or ninety 90 days from delivery to the customer whichever is longer In order to receive the remedy set forth above you must contact GE during the Warranty Period at 888 437 3765 and provide the model number serial number and date of purchase Upon
12. ed WattStation will stop charging the vehicle and the fault status indicator will turn red If four 4 such attempts to restart charging have occurred WattStation will lockout the station The lockout will prevent any vehicle from being charged until the plug has been disconnected from the vehicle The fault indicator will illuminate as solid red It is highly recommended that service personnel examine the EV electric vehicle and or the charging cable to determine the cause of the multiple faults before re energizing If a ground fault is present immediately after WattStation begins charging the unit will stop charging and immediately lockout the station The lockout will prevent any vehicle from being charged until the plug has been disconnected from the vehicle The fault indicator will illuminate as solid red Contactor closed when not charging Fault WattStation internally monitors itself to ensure that it is only supplying power to the connector when it is in a charging cycle If WattStation is supplying power to the connector in a non charge cycle WattStation will lockout The lockout will prevent any vehicle from being charged until power has been cycled The fault indicator will illuminate as solid red Self Test Fault WattStation internally monitors its operating performance If there is a failure of its performance WattStation will lockout The fault indicator will illuminate as solid red Overvoltage Undervoltage Faults
13. illuminates red WattStation is indicating a fault WattStation faults will be either self correcting or non correcting e Self correcting When the fault icon and LED ring around the coupler are illuminated the system is experiencing a self correcting fault In this state the system will reset after 15 minutes or a manual reset can be performed Simply remove and replace the connector to the EV or power cycle the unit by holding down the power button until the system turns off and pressing the power button again to restart e Non correcting When fault icon is illuminated and LED ring is not illuminated a fault has occurred which requires a manual reset Simply remove and replace the connector to the EV or power cycle the unit by holding down the power button until the system turns off and pressing the power button again to restart If a fault condition persists have your local certified electrician inspect the system 11 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual There are six types of faults that can occur Ground Fault Self correcting Contactor closed when not charging Fault Non correcting Self Test Fault Non correcting Overvoltage Undervoltage Faults Self correcting Overload Fault Non correcting Fan Fault Non correcting OVE AIOE Ground Fault WattStation can detect the presence of ground faults with a threshold of 15 20 mA during the charging cycle Once a ground fault is detect
14. n to the wall bracket Padlock option on connector provides additional physical security Availability of plug in or hardwired version provides installation flexibility Entry options for supply power cable include top bottom and rear and provide additional flexibility for the hardwired version 9 GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 10 3 2 Turning WattStation On and Off WattStation can be turned on by pressing in the On Off pushbutton When on the LED ring around the connector will glow white WattStation can be turned off at any time by pressing the On Off button again The LED ring will turn off 3 3 Connecting and Disconnecting to Vehicle Connect to Vehicle When the connector is seated in the WattStation holder press and hold the button on the connector handle and pull away from the holder until it is fully removed Press and hold the button on the connector handle and insert into the vehicle s inlet socket Release the button on the connector handle when fully connected to the vehicle inlet socket Once the WattStation handle is connected to the vehicle the charge status indicator will illuminate green Disconnect from Vehicle WattStation can be disconnected from the vehicle at any time Press and hold the button on top of the connector handle and pull the handle away from the vehicle inlet socket The charge status indicator light will turn off Replace the
15. panelboard or load center should be used Power and ground wires for WattStation go in through the back of the unit as a default Optionally the power may be fed through the bottom or top of the unit Plan ahead on how you will supply power to WattStation Recommended mounting hardware for wood studs are 3 8 x 2 hex head lag bolts Recommended mounting hardware for concrete walls are 3 8 x 1 3 4 concrete hex screws or 3 8 x 1 7 8 concrete anchors OFF power at the panelboard or load center before A WARNING Danger of electrical shock or injury Turn working inside the equipment or removing any component Do not remove circuit protective devices or any other component until the power is turned OFF Installation Step 1 Carefully unwrap the packaging and make sure the following items are present Wall Mounted WattStation unit Mounting wall bracket Template for wall mounting holes Key for WattStation mounting lock stored inside WattStation unit Step 2 Check for any damage to the unit the cord or the connector If no damage is noticed proceed to step 3 If damage is noticed call 1 888 GE RESOLve GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual Step 3 Install wall mount bracket to the wall Use the provided template to locate wall mounting holes to ensure hole locations match the bracket Distance from floor to bottom of wall mount bracket should be 18 minimum for indoor use 24
16. s not apply to a consumable parts such as batteries or protective coatings designed to diminish over time unless failure has occurred due to a defect in materials or workmanship b cosmetic damage c damage caused by use with non GE products d damage caused by accident abuse misuse liquid contact fire earthquake or other external causes e damage caused by operating the Hardware product outside the permitted or intended uses described by GE f damage caused by service including upgrades and expansions not performed by GE a GE authorized service provider an authorized representative of GE or a qualified electrician g a product or part that has been modified to alter functionality or capability without the written permission of GE h defects caused by normal wear and tear or otherwise due to the normal aging of the product i removed or defaced GE serial numbers or j damage caused by or via the network on which the Hardware product is used including but not limited to any online intrusion or attack Important Do not open take apart or disassemble the Hardware in any way Doing so may cause damage that is not covered by this warranty Only GE or a GE authorized service provider should perform service on the Hardware TO THE EXTENT PERMITTED BY LAW THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL WRITTEN STATUTORY EXPRESS OR IMPLI
17. tem Ground conductors entering WattStation must be connected to the equipment grounding bar inside the charger Connections to WattStation shall comply with all applicable electrical codes and ordinances Installation Instructions 2 1 Installation Tools and Requirements Recommended Tools Slotted screwdriver 3 16 or 1 4 Electric drill Wire stripper Wall mounting hardware refer to section 2 2 1 or section 2 3 1 Phillip s head screwdriver Water tight conduit hub hardwired version only GE Energy 2011 GE Company All Right Reserved WattStation Wall Mount User Manual 2 2 Torque Specification Table needs to be updated with info from Pradeep COMPONENT TORQUE VALUE TOLERANCE M5 x 0 8 screw 30 in lb 2 in lb 12 thread cutting screw 30 in lb 2 in lb 10 32 UNF screw 35 in lb 5 in lb 6 32 UNC screw 12 in lb 2 in lb Fuse block lugs 45 in lb 2 in lb Field wiring lugs 50 in lb 2 in lb Din rail mounted terminal block lugs 12 in lb 2 in lb Contactor lugs 50 in lb 2 in lb Ground bar lugs 35 in lb 2 in lb 3 4 cable strain relief fitting Hand Tight 1 4 turn N A Plug in Version 2 2 1 Before Installation WattStation should be installed only by a licensed contractor and or a licensed electrician in accordance with all applicable state local and national electrical codes and standards e Ensure that a dedicated circuit cap
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